TW201603870A - Dust collection tool, substrate processing device, and particle capture method - Google Patents

Dust collection tool, substrate processing device, and particle capture method Download PDF

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TW201603870A
TW201603870A TW104111248A TW104111248A TW201603870A TW 201603870 A TW201603870 A TW 201603870A TW 104111248 A TW104111248 A TW 104111248A TW 104111248 A TW104111248 A TW 104111248A TW 201603870 A TW201603870 A TW 201603870A
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Taiwan
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substrate
dust collecting
filter
particles
atmosphere
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TW104111248A
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Chinese (zh)
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Hitoshi Hashima
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67028Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0032Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions using electrostatic forces to remove particles, e.g. electret filters

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Electrostatic Separation (AREA)

Abstract

Provided is a technique for removing micro-particles (100) in an atmosphere of a machine for semiconductor manufacturing engineering of a coating and display device or a transfer container so as to improve the purity of the atmosphere and provide an excellent operation efficiency for removing the micro-particles (100). For the transfer achieved with a substrate transfer mechanism applicable to a machine for semiconductor manufacturing engineering of a coating and display device or a transfer container, a space that is isolated with respect to the atmosphere by an isolation member (2) is formed on a surface of a substrate (10) that can be carried on a processing module, also, a piezoelectric blower (3) is provided in the space. A filter section (4) is formed in a part of the isolation member (2) to thereby constitute a dust collection substrate (1). With the transfer mechanism, the dust collection substrate (1) is transferred to the interior of the coating and display device, also, an airflow of the atmosphere of the transfer path or the processing module is conducted to the isolated space so as to pass through the filter section (4). As a result, the micro-particles (100) contained in the atmosphere of the coating and display device can be captured in the filter section (4).

Description

集塵用治具、基板處理裝置及微粒捕捉方法 Dust collecting fixture, substrate processing device and particle capturing method

本發明,係關於進行去除基板處理裝置內之微粒的技術領域。 The present invention relates to the technical field of performing removal of particles in a substrate processing apparatus.

在半導體製造裝置中,係為了去除及抑制附著於裝置內之構件的微粒或包含於氛圍的微粒,而在裝置起動時或維修結束後,藉由擦拭裝置內的清掃作業等來去除微粒。又,在半導體製造裝置之運轉中,係藉由自裝置之頂板部分,在裝置內形成氣流的方式,將裝置的內部氛圍保持潔淨。另一方面,伴隨著圖案之線寬的微細化,置放有基板例如半導體晶圓(以下稱為晶圓)之氛圍中的微粒之尺寸或每單位體積之個數的容許值會變得嚴格。又,近年來,藉由微粒檢查機之進步,可檢測出微細的粒徑,並要求直至去除例如未滿30nm之大小的微細之微粒為止。 In the semiconductor manufacturing apparatus, in order to remove and suppress particles adhering to the member in the device or particles contained in the atmosphere, the particles are removed by a cleaning operation or the like in the wiping device at the time of starting the device or after the maintenance is completed. Further, in the operation of the semiconductor manufacturing apparatus, the internal atmosphere of the apparatus is kept clean by forming an air flow in the apparatus from the top plate portion of the apparatus. On the other hand, with the miniaturization of the line width of the pattern, the allowable value of the size or the number of particles per unit volume in the atmosphere in which the substrate such as a semiconductor wafer (hereinafter referred to as a wafer) is placed becomes strict. . Further, in recent years, by the progress of the microparticle inspection machine, it is possible to detect a fine particle diameter and to remove fine particles of a size of, for example, less than 30 nm.

因此,尋求一種用以抑制晶圓之微粒污染的技術。例如在專利文獻1中,係記載有下述技術:藉由在將具有異物捕捉能力(該異物捕捉能力,係不同於矽晶圓 之鏡面搬送所致之異物捕捉能力)的清洗構件搬送至半導體製造裝置內之後,進行矽晶圓之鏡面搬送的方式,在廣泛的範圍下捕捉大粒子的微粒至小粒子的微粒。然而,所捕捉的微粒,係限於與清洗構件及矽晶圓接觸的微粒。由於微細之微粒,係重力的作用低而難以沉降,因此,存在有懸浮於氛圍中之微細之微粒的去除效率差之問題。 Therefore, a technique for suppressing particulate contamination of a wafer has been sought. For example, in Patent Document 1, there is described a technique in which a foreign matter capturing capability (the foreign matter capturing capability is different from a silicon wafer) is described. After the cleaning member of the foreign matter capturing capability by the mirror surface conveyance is transported into the semiconductor manufacturing apparatus, the mirror surface of the crucible is conveyed, and the particles of the large particles are scattered to the small particles of the small particles in a wide range. However, the captured particles are limited to particles that are in contact with the cleaning member and the crucible wafer. Since the fine particles are low in gravity and difficult to settle, there is a problem in that the removal efficiency of fine particles suspended in the atmosphere is poor.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2009-238809號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2009-238809

本發明,係有鑑於像這樣之情事所進行研究者,其目的,係提供下述技術:可去除置放有半導體製造用基板之機器內的微粒,從而提高氛圍之潔淨度。 The present invention has been made in view of such circumstances, and it is an object of the present invention to provide a technique for removing fine particles in a device in which a substrate for semiconductor manufacturing is placed, thereby improving the cleanliness of the atmosphere.

本發明之集塵用治具,係被使用於半導體製造工程,且用以捕捉包含於置放有半導體製造用基板之機器內的微粒,該集塵用治具,其特徵係,具備有:基板,可藉由搬送前述機器內之基板的基板搬送機構來進行搬送; 過濾器,設置於前述基板,且用以捕捉包含於氣流的微粒;及流路,用以使氣流通過前述過濾器。 The jig for collecting dust according to the present invention is used in a semiconductor manufacturing process, and is used for capturing fine particles contained in a device in which a substrate for semiconductor manufacturing is placed, and the jig for collecting dust is characterized in that: The substrate can be transported by a substrate transport mechanism that transports the substrate in the device; a filter disposed on the substrate and configured to capture particles contained in the gas stream; and a flow path for passing the gas stream through the filter.

本發明之基板處理裝置,係在具備有基板搬送機構(該基板搬送機構,係搬送基板)與複數個模組(該模組,係包含載置有基板而進行處理的處理模組)的基板處理裝置中,其特徵係,具備有:控制部,將控制訊號輸出至上述集塵用治具,使前述集塵用治具周圍之氛圍的氣流通過過濾器,而執行捕捉氛圍中之微粒的步驟。 The substrate processing apparatus of the present invention includes a substrate transfer mechanism (the substrate transfer mechanism is a transfer substrate) and a plurality of modules (the module includes a processing module on which a substrate is placed and processed) In the processing apparatus, the control unit includes a control unit that outputs a control signal to the dust collecting jig, and passes the airflow around the dust collecting jig through the filter to perform capturing of the particles in the atmosphere. step.

本發明之微粒捕捉方法,係被使用於半導體製造工程,且包含有下述工程:在將上述集塵用治具置放於機器(該機器,係置放有半導體製造用基板)內的狀態下,或在藉由基板搬送機構使前述集塵用治具搬送至前述機器內的狀態下,使前述集塵用治具周圍之氛圍的氣流通過過濾器,而捕捉氛圍中的微粒。 The particle trapping method of the present invention is used in a semiconductor manufacturing process, and includes a state in which the dust collecting jig is placed in a device (the device is provided with a substrate for semiconductor manufacturing) In the state in which the dust collecting jig is conveyed to the inside of the machine by the substrate transfer mechanism, the airflow around the dust collecting jig is passed through the filter to capture the particles in the atmosphere.

根據本發明,在去除置放有半導體製造用基板之機器內的微粒時,在將集塵用治具置放於機器內的狀態下,或在藉由基板搬送機構使集塵用治具搬送至機器內的狀態下,使其周圍之氛圍的氣流通過設置於集塵用治具的過濾器,藉由此,捕捉氛圍中的微粒。因此,具有可提高氛圍之潔淨度,而且去除微粒之作業效率良好的效果。 According to the present invention, when the fine particles in the device in which the substrate for semiconductor manufacturing is placed are removed, the dust collecting jig is placed in the state, or the dust collecting jig is transported by the substrate transfer mechanism. In the state of the machine, the airflow around the atmosphere is passed through a filter provided in the dust collecting jig, thereby capturing the particles in the atmosphere. Therefore, it has an effect of improving the cleanliness of the atmosphere and the efficiency of removing particles.

1‧‧‧集塵基板 1‧‧‧ dust collecting substrate

2‧‧‧區隔構件 2‧‧‧Dividing members

3‧‧‧壓電送風機 3‧‧‧ Piezoelectric blower

4‧‧‧過濾部 4‧‧‧Filter Department

5‧‧‧液處理模組 5‧‧‧Liquid treatment module

6‧‧‧加熱-冷卻模組 6‧‧‧Heating-cooling module

10‧‧‧基板 10‧‧‧Substrate

40‧‧‧靜電過濾器 40‧‧‧Electrostatic filter

90‧‧‧控制部 90‧‧‧Control Department

99‧‧‧FFU 99‧‧‧FFU

100‧‧‧微粒 100‧‧‧ particles

W‧‧‧晶圓 W‧‧‧ wafer

[圖1]表示本發明之實施形態之集塵基板的平面圖。 Fig. 1 is a plan view showing a dust collecting substrate according to an embodiment of the present invention.

[圖2]表示本發明之實施形態之集塵基板的立體圖。 Fig. 2 is a perspective view showing a dust collecting substrate according to an embodiment of the present invention.

[圖3]表示本發明之實施形態之集塵基板的分解立體圖。 Fig. 3 is an exploded perspective view showing a dust collecting substrate according to an embodiment of the present invention.

[圖4]表示本發明之實施形態之集塵基板的I-I’剖面圖。 Fig. 4 is a cross-sectional view showing the dust collecting substrate of the embodiment of the present invention taken along the line I-I'.

[圖5]表示本發明之實施形態之壓電送風機的剖面圖。 Fig. 5 is a cross-sectional view showing a piezoelectric blower according to an embodiment of the present invention.

[圖6]表示壓電送風機之作用的說明圖。 Fig. 6 is an explanatory view showing the action of a piezoelectric blower.

[圖7]表示壓電送風機之作用的說明圖。 Fig. 7 is an explanatory view showing the action of a piezoelectric blower.

[圖8]表示集塵基板全體之動作的說明圖。 FIG. 8 is an explanatory view showing an operation of the entire dust collecting substrate.

[圖9]表示集塵基板全體之動作的說明圖。 FIG. 9 is an explanatory view showing an operation of the entire dust collecting substrate.

[圖10]表示靜電濾材所致之微粒之捕捉方法的說明圖。 Fig. 10 is an explanatory view showing a method of capturing fine particles by an electrostatic filter.

[圖11]表示塗佈、顯像裝置的立體圖。 Fig. 11 is a perspective view showing a coating and developing device.

[圖12]表示塗佈、顯像裝置的縱剖面圖。 Fig. 12 is a longitudinal sectional view showing a coating and developing device.

[圖13]表示塗佈、顯像裝置的平面圖。 Fig. 13 is a plan view showing a coating and developing device.

[圖14]表示塗佈、顯像裝置之控制部的說明圖。 Fig. 14 is an explanatory view showing a control unit of a coating and developing device.

[圖15]表示塗佈、顯像裝置中之從起動至開始處理晶圓之工程的流程圖。 Fig. 15 is a flow chart showing a process of processing a wafer from start to start in a coating and developing device.

[圖16]表示加熱-冷卻模組內之微粒之捕捉方法的說 明圖。 [Fig. 16] A view showing a method of capturing particles in a heating-cooling module Ming map.

[圖17]設置了微粒評估用金屬網之集塵基板的平面圖。 Fig. 17 is a plan view showing a dust collecting substrate provided with a metal mesh for particle evaluation.

[圖18]表示本發明之實施形態之集塵基板之其他例的平面圖。 Fig. 18 is a plan view showing another example of the dust collecting substrate according to the embodiment of the present invention.

[圖19]表示本發明之實施形態之集塵基板之其他例的II-II’剖面圖。 Fig. 19 is a cross-sectional view taken along line II-II' of another example of the dust collecting substrate according to the embodiment of the present invention.

[圖20]表示本發明之實施形態之集塵基板之其他例的剖面圖。 Fig. 20 is a cross-sectional view showing another example of the dust collecting substrate according to the embodiment of the present invention.

[圖21]表示本發明之實施形態之集塵基板之另外其他例的平面圖。 Fig. 21 is a plan view showing still another example of the dust collecting substrate according to the embodiment of the present invention.

[圖22]表示本發明之實施形態之集塵基板之另外其他例的III-III’剖面圖。 Fig. 22 is a sectional view taken along line III-III' of still another example of the dust collecting substrate according to the embodiment of the present invention.

[圖23]表示本發明之實施形態之集塵基板之另外其他例的剖面圖。 Fig. 23 is a cross-sectional view showing still another example of the dust collecting substrate according to the embodiment of the present invention.

[圖24]表示本發明之實施形態之集塵基板之另外其他例的剖面圖。 Fig. 24 is a cross-sectional view showing still another example of the dust collecting substrate according to the embodiment of the present invention.

[圖25]表示本發明之實施形態之集塵基板之另外其他例的平面圖。 Fig. 25 is a plan view showing still another example of the dust collecting substrate according to the embodiment of the present invention.

[圖26]表示本發明之實施形態之集塵基板之另外其他例的IV-IV’剖面圖。 Fig. 26 is a sectional view taken along line IV-IV' of still another example of the dust collecting substrate according to the embodiment of the present invention.

說明本發明之集塵用治具的實施形態時,在 以下的實施形態中,係將集塵用治具稱為集塵基板。如圖1~圖4所示,集塵基板1,係具備有作為圓形玻璃板的基板10,且在基板10搭載有後述之零件,該基板,係藉由具備有防水性、防濕性、絕緣性及抗化學性等之例如二甲苯(para-xylylene)樹脂來進行塗佈。基板10,係形成為因應於被處理基板(該被處理基板,係作為使用該集塵基板1之基板處理裝置的對象)的大小、形狀,例如使其對應於300mm晶圓,從而成形為直徑300mm的圓形。在基板10之表面側,係相對於基板10的直徑左右對稱地設置有2個區隔構件2。如圖3、圖4所示,區隔構件2,係構成為以平面觀看時,將矩形之一邊形成為圓弧狀的箱型,並且具備有:框部20,形成包圍應區隔之空間的側壁;及過濾部4,堵塞上述空間的上部。框部20,係設置為從基板10的表面突出,在框部20之內側,係於全周上形成有段差部21。在框部20之上部,係沿著框部20之圓周方向,隔著間隔設置有複數個例如5個爪部22,該爪部22,係朝向被框部20所包圍的區域水平突出,且用以卡止後述的過濾部4。 When the embodiment of the dust collecting jig of the present invention is described, In the following embodiments, the dust collecting jig is referred to as a dust collecting substrate. As shown in FIG. 1 to FIG. 4, the dust collecting substrate 1 is provided with a substrate 10 as a circular glass plate, and a component to be described later is mounted on the substrate 10, and the substrate is provided with water repellency and moisture resistance. For example, a para-xylylene resin such as insulating or chemical resistance is applied. The substrate 10 is formed in accordance with the size and shape of the substrate to be processed (the substrate to be processed as the substrate processing apparatus using the dust collecting substrate 1), and is formed into a diameter corresponding to, for example, a 300 mm wafer. 300mm round. On the surface side of the substrate 10, two partition members 2 are provided symmetrically with respect to the diameter of the substrate 10. As shown in FIG. 3 and FIG. 4, the partition member 2 is configured such that one side of the rectangle is formed into an arc shape when viewed in plan, and the frame portion 20 is provided to form a space surrounding the partition. The side wall; and the filter portion 4 block the upper portion of the space. The frame portion 20 is provided to protrude from the surface of the substrate 10, and a step portion 21 is formed on the inner side of the frame portion 20 over the entire circumference. In the upper portion of the frame portion 20, a plurality of, for example, five claw portions 22 are provided at intervals in the circumferential direction of the frame portion 20, and the claw portions 22 are horizontally protruded toward the region surrounded by the frame portion 20, and It is used to lock the filter unit 4 which will be described later.

過濾部4,係具備有靜電過濾器40,且在靜電過濾器40的上面與下面分別設置有上游側網狀體41與下游側網狀體42。靜電過濾器40,係使用由例如纖維狀之靜電濾材所構成的靜電濾材。上游側網狀體41與下游側網狀體42,係分別由金屬網所構成,該金屬網,係在周緣形成有外框25。上游側網狀體41,係設置於流入有 通過過濾部4之氣流之側的面,在該例中係上面,且由壓損少之網目較粗的金屬網所構成。下游側網狀體42,係設置於過濾部4之流出有氣流之側的面,在該例中係下面,且為了調整過濾部4之壓損,而由網目較細的金屬網所構成。由於靜電過濾器40之壓損非常小,因此,藉由上游側網狀體41及下游側網狀體42來調整壓損,藉由此,涵蓋過濾部4之全面,使氣流通過。另外,過濾部4,係為了提高氛圍之濕度並使微粒易沉降,而亦可藉由在常溫中汽化的液體例如純水、醇系溶劑等,事先使其潤濕。 The filter unit 4 includes an electrostatic filter 40, and an upstream side mesh body 41 and a downstream side mesh body 42 are provided on the upper surface and the lower surface of the electrostatic filter 40, respectively. The electrostatic filter 40 is an electrostatic filter made of, for example, a fibrous electrostatic filter. The upstream side mesh body 41 and the downstream side mesh body 42 are each formed of a metal mesh having an outer frame 25 formed on the periphery thereof. The upstream side mesh body 41 is disposed in the inflow The surface passing through the side of the air flow of the filter unit 4 is formed on the upper surface in this example, and is composed of a metal mesh having a relatively small pressure loss. The downstream side net body 42 is provided on the surface of the filter unit 4 on the side where the airflow flows out. In this example, the lower surface is formed of a metal mesh having a fine mesh in order to adjust the pressure loss of the filter unit 4. Since the pressure loss of the electrostatic filter 40 is extremely small, the pressure loss is adjusted by the upstream side mesh body 41 and the downstream side mesh body 42, thereby covering the entire filter portion 4 and allowing the airflow to pass. Further, the filter unit 4 may be previously wetted by a liquid vaporized at a normal temperature such as pure water or an alcohol solvent in order to increase the humidity of the atmosphere and to cause the particles to easily settle.

過濾部4,係周緣被載置於段差部21之階面上,且進入階面與爪部22之間而被卡止。藉此,框部20之內側會被過濾部4堵住,而在基板10之表面側,形成有相對於氛圍而藉由區隔構件2所區隔的空間。 The filter portion 4 is placed on the step surface of the step portion 21 and is inserted between the step surface and the claw portion 22 to be locked. Thereby, the inside of the frame portion 20 is blocked by the filter portion 4, and on the surface side of the substrate 10, a space partitioned by the partition member 2 with respect to the atmosphere is formed.

在基板10之被區隔成各區隔構件2的區域,係設置有開口部16。在各開口部16之上方,係設置有作為通風機構的壓電送風機3。返回到圖1、圖2,壓電送風機3,係經由設置於基板10之表面的配線13,被連接於用以驅動壓電送風機3的電路部12,電路部12,係與設置於基板10之表面側之中心部的鋰離子電池11連接。又,在基板10上,係設置有用以與外部進行無線通訊的通訊部14,且根據從外部所發送的訊號,經由電路部12個別地例如予以開啟、關閉控制壓電送風機3的各動作。 An opening 16 is provided in a region of the substrate 10 that is partitioned into the respective partition members 2. Above the respective opening portions 16, a piezoelectric blower 3 as a ventilation mechanism is provided. Returning to FIGS. 1 and 2, the piezoelectric blower 3 is connected to the circuit portion 12 for driving the piezoelectric blower 3 via the wiring 13 provided on the surface of the substrate 10, and the circuit portion 12 is provided on the substrate 10. The lithium ion battery 11 at the center of the front side is connected. Further, on the substrate 10, a communication unit 14 for wirelessly communicating with the outside is provided, and each operation of controlling the piezoelectric blower 3 is individually turned on and off via the circuit unit 12, for example, based on a signal transmitted from the outside.

除了圖3、圖4之外,另參閱圖5進行說明, 壓電送風機3,係具備有角筒形狀的本體部30,且在一面設置有將吸引之氣體吐出的吐出噴嘴32,而在相對於一面之背面側設置有吸引氛圍氣體的吸引孔31。壓電送風機3,係設置為吐出噴嘴32面對開口部16。 In addition to FIG. 3 and FIG. 4, another description will be given with reference to FIG. 5. The piezoelectric blower 3 is provided with a main body portion 30 having a rectangular tube shape, and is provided with a discharge nozzle 32 for discharging the sucked gas on one surface, and a suction hole 31 for sucking the atmosphere gas is provided on the back side of the one surface. The piezoelectric blower 3 is provided such that the discharge nozzle 32 faces the opening portion 16.

壓電送風機3,係在本體部30之內部設置有外周部被固定於本體部30的氣體室33。氣體室33,係構成為角筒形狀,且在上面側之對應於吐出噴嘴32的位置設置有氣孔36,氣體室33之下面,係形成為隔板35。在隔板35之下面側,係設置有壓電板34。壓電板34,係例如根據從外部經由通訊部14所發送的控制訊號,從電路部12供給交流電壓而振動。 The piezoelectric blower 3 is provided inside the main body portion 30 with a gas chamber 33 whose outer peripheral portion is fixed to the main body portion 30. The gas chamber 33 is formed in a rectangular tube shape, and a gas hole 36 is provided at a position corresponding to the discharge nozzle 32 on the upper surface side, and a lower surface of the gas chamber 33 is formed as a partition plate 35. On the lower surface side of the spacer 35, a piezoelectric plate 34 is provided. The piezoelectric plate 34 is vibrated by supplying an alternating voltage from the circuit unit 12, for example, based on a control signal transmitted from the outside via the communication unit 14.

如圖6所示,當壓電板34振動而向下方側振動時,由於隔板35會向下方側彎曲,因此,氣體室33之容積會增加,而本體部30之內部的氣體會從氣孔36被吸入。接下來,如圖7所示,當壓電板34向上方側振動時,由於隔板35會向上方側彎曲,因此,氣體室33之容積會減少,氣體會從氣孔36被推出,而從吐出噴嘴32吐出氣體。又,由於以從吐出噴嘴32吐出氣體的方式,本體部30之內部的氣壓會下降,因此,氣體從吸引孔31被吸引。在該例子中,從吸引孔31所吸引的氣體,係在隔板35向下方側彎曲時,通過本體部30內部之氣體室33的周圍而繞到氣孔36側,從而被吸引至氣體室33內。因此,吸引孔31與本體部30內部之氣體室33的周圍與吐出噴嘴32,係相當於流路。 As shown in FIG. 6, when the piezoelectric plate 34 vibrates and vibrates to the lower side, since the separator 35 is bent downward, the volume of the gas chamber 33 is increased, and the gas inside the body portion 30 is from the pores. 36 was inhaled. Next, as shown in FIG. 7, when the piezoelectric plate 34 vibrates toward the upper side, since the partition plate 35 is bent upward, the volume of the gas chamber 33 is reduced, and the gas is pushed out from the air hole 36, and The discharge nozzle 32 discharges gas. Moreover, since the air pressure inside the main body portion 30 is lowered so that the gas is discharged from the discharge nozzle 32, the gas is sucked from the suction hole 31. In this example, when the separator 35 is bent downward, the gas sucked from the suction hole 31 is wound around the gas hole 36 through the periphery of the gas chamber 33 inside the main body portion 30, and is attracted to the gas chamber 33. Inside. Therefore, the suction hole 31 and the periphery of the gas chamber 33 inside the main body portion 30 and the discharge nozzle 32 correspond to the flow path.

接下來,參閱圖8~圖10,說明集塵基板1全體之動作。當電流被供給至壓電送風機3時,則如上述,壓電送風機3會從吸引孔31開始進行吸引,如圖8所示,區隔構件2之內部會形成為負壓。當藉由區隔構件2所區隔之空間形成為負壓時,則如圖8及圖9所示,集塵基板1之上方側之包含有微粒100的氛圍,係依上游側網狀體41、靜電過濾器40及下游側網狀體42(在圖8、圖9中,係為了方便起見而省略上游側網狀體41、靜電過濾器40、下游側網狀體42)之順序通過,而被吸入至區隔構件2的內部空間。 Next, the operation of the entire dust collecting substrate 1 will be described with reference to Figs. 8 to 10 . When the current is supplied to the piezoelectric blower 3, as described above, the piezoelectric blower 3 starts to suck from the suction hole 31, and as shown in Fig. 8, the inside of the partition member 2 is formed into a negative pressure. When the space partitioned by the partition member 2 is formed into a negative pressure, as shown in FIGS. 8 and 9, the atmosphere containing the fine particles 100 on the upper side of the dust collecting substrate 1 is based on the upstream side mesh body. 41. The electrostatic filter 40 and the downstream side mesh body 42 (in FIGS. 8 and 9, the upstream side mesh body 41, the electrostatic filter 40, and the downstream side mesh body 42 are omitted for convenience) It is sucked into the internal space of the partition member 2 by the passage.

如圖10所示,靜電過濾器40,係具備有結合靜電濾材43的構造,在靜電濾材43,係形成有帶+極性電荷的部分與帶-極性電荷的部分。因此,欲通過靜電過濾器40之微粒100中之帶+或-極性電荷的荷電粒子,係藉由庫倫力,被吸附至構成靜電過濾器40的靜電濾材43。又,無荷電粒子,係當接近靜電濾材43時,會被介電極化而產生感應力,從而吸附於靜電濾材43。因此,當集塵基板1之氛圍通過過濾部4時,包含於氛圍的微粒100,係如圖8及圖9所示,被吸附於過濾部4從而被捕捉。而且,捕捉微粒100後的氛圍,係在通過過濾部4而被吸入至區隔構件2的內部之後,被吸引至壓電送風機3並從吐出噴嘴32吐出,經由開口部16向基板10之下方側進行排氣。如此一來,使包含有微粒100之氛圍通過過濾部4,而進行捕捉。因此,亦可效率良好地捕捉重量輕 且難以沉降之微細的微粒100。 As shown in FIG. 10, the electrostatic filter 40 is provided with a structure in which an electrostatic filter 43 is bonded, and a portion having a +polar charge and a portion having a polarity-charge are formed in the electrostatic filter 43. Therefore, the charged particles of the + or - polar charge in the particles 100 to be passed through the electrostatic filter 40 are adsorbed to the electrostatic filter 43 constituting the electrostatic filter 40 by the Coulomb force. Further, when the electrostatically-charged particles are not in contact with the electrostatic filter material 43, the particles are attracted to the electrostatic filter material 43 by the dielectric force. Therefore, when the atmosphere of the dust collecting substrate 1 passes through the filter unit 4, the fine particles 100 contained in the atmosphere are adsorbed to the filter unit 4 and captured as shown in FIGS. 8 and 9 . In addition, the atmosphere after the fine particles 100 are collected is sucked into the partition member 2 by the filter unit 4, and then sucked into the piezoelectric blower 3 and discharged from the discharge nozzle 32, and is discharged to the lower side of the substrate 10 via the opening 16. Exhaust on the side. In this way, the atmosphere containing the fine particles 100 is passed through the filter unit 4 to be captured. Therefore, it is also possible to efficiently capture light weight Fine particles 100 which are difficult to settle.

說明作為使用本發明之實施形態之集塵基板1來進行微粒之捕捉的基板處理裝置,而應用於塗佈、顯像裝置的實施形態,首先,參閱圖11~圖13來說明塗佈、顯像裝置之構成。該塗佈、顯像裝置,係被構成為直線狀地連接載體區塊B1、處理區塊B2及介面區塊B3。在介面區塊B3,係更連接有曝光站B4。 An example of a substrate processing apparatus that uses a dust collecting substrate 1 according to an embodiment of the present invention to capture particles, and which is applied to a coating and developing apparatus, first, referring to FIGS. 11 to 13 , coating and display will be described. The composition of the device. The coating and developing device is configured to linearly connect the carrier block B1, the processing block B2, and the interface block B3. In the interface block B3, the exposure station B4 is further connected.

載體區塊B1,係具有從作為包含有複數片晶圓W之搬送容器的載體C(例如FOUP)搬入搬出至裝置內的功能,且具備有:載體C的載置平台91;蓋部92;及搬送臂93,用以經由蓋部92而從載體C搬送晶圓W。 The carrier block B1 has a function of loading and unloading the carrier C (for example, FOUP) as a transport container including a plurality of wafers W into the apparatus, and is provided with a mounting platform 91 of the carrier C; a cover portion 92; The transfer arm 93 transports the wafer W from the carrier C via the lid portion 92.

處理區塊B2,係構成為從下方依序層疊有用以對晶圓W進行液處理的第1~第6單位區塊D1~D6,各單位區塊D1~D6,係大致相同的構成。在圖11中,賦予各單位區塊D1~D6之字母字元,係代表處理種類別,BCT代表反射防止膜形成處理,COT代表對晶圓W供給光阻劑而形成光阻膜的光阻膜形成處理,DEV代表顯像處理。 The processing block B2 is configured by sequentially stacking the first to sixth unit blocks D1 to D6 for liquid processing the wafer W from the bottom, and each of the unit blocks D1 to D6 has substantially the same configuration. In Fig. 11, the letter characters assigned to the respective unit blocks D1 to D6 represent the processing type, the BCT represents the reflection preventing film forming process, and the COT represents the photoresist which forms the photoresist to the wafer W to form the photoresist film. Film formation processing, DEV stands for development processing.

在圖13中,係表示以單位區塊D3為代表的構成,在單位區塊D3,係具備有:主要臂部A3,其係在從載體區塊B1側朝向介面區塊B3之直線狀的搬送區域R3移動;塗佈單元80,其係具備有作為塗佈膜形成裝置之液處理模組5(5a~5e);及棚架單元U1~U6,層疊有用以加熱、冷卻晶圓W的加熱~冷卻模組6(6a~6f)。 In FIG. 13, the unit block D3 is represented, and the unit block D3 is provided with a main arm portion A3 which is linear from the carrier block B1 side toward the interface block B3. The transfer unit R3 moves; the coating unit 80 includes a liquid processing module 5 (5a to 5e) as a coating film forming device, and a scaffold unit U1 to U6 stacked to heat and cool the wafer W. Heating ~ cooling module 6 (6a ~ 6f).

在搬送區域R3的載體區塊B1側,係設置有由互相 疊層之複數個處理模組所構成的棚架單元U7。搬送臂93與主要臂部A3之間之晶圓W的收授,係經由棚架單元U7的處理模組與搬送臂94而進行。 On the side of the carrier block B1 of the transport area R3, A scaffolding unit U7 composed of a plurality of processing modules stacked. The transfer of the wafer W between the transfer arm 93 and the main arm portion A3 is performed by the processing module of the scaffolding unit U7 and the transfer arm 94.

介面區塊B3,係用以在處理區塊B2與曝光站B4之間進行晶圓W之收授者,且具備有棚架單元U8、U9、U10(該棚架單元,係互相層疊有複數個處理模組)。另外,圖中95、96,係分別用以在棚架單元U8、U9間、棚架單元U9、U10間進行晶圓W之收授的搬送臂,圖中97,係用以在棚架單元U10與曝光站B4之間進行晶圓W之收授的搬送臂。主要臂部A1~A6、搬送臂93~97,係相當於基板搬送機構。 The interface block B3 is used to carry the wafer W between the processing block B2 and the exposure station B4, and is provided with the scaffolding units U8, U9, and U10 (the scaffolding units are stacked on each other in plural) Processing modules). In addition, in the figure, 95 and 96 are respectively used for carrying the wafer W between the scaffolding units U8 and U9 and between the scaffolding units U9 and U10, and 97 is used for the scaffolding unit. A transfer arm that transfers the wafer W between U10 and the exposure station B4. The main arm portions A1 to A6 and the transfer arms 93 to 97 correspond to a substrate transfer mechanism.

列舉出設置於棚架單元U7、U8、U9、U10之處理模組的具體例,存在有下述模組等,其包含:上述的收授模組TRS,其係被使用於在與單位區塊D1~D6之間收授晶圓W之際;調溫模組CPL,其係進行晶圓W的溫度調整;緩衝模組BU,其係暫時保管複數片晶圓W;及疏水化處理模組ADH,其係使晶圓W之表面疏水化。為了簡單進行說明,而省略關於前述疏水化處理模組ADH、調溫模組CPL、緩衝模組BU的圖示。 Specific examples of the processing modules provided in the scaffolding units U7, U8, U9, and U10 include the following modules and the like, including the above-described receiving module TRS, which is used in the unit area. When the wafer W is received between the blocks D1 to D6; the temperature adjustment module CPL is used for temperature adjustment of the wafer W; the buffer module BU is for temporarily storing a plurality of wafers W; and the hydrophobization mold The group ADH, which hydrophobizes the surface of the wafer W. For the sake of simplicity, the illustration of the hydrophobization treatment module ADH, the temperature regulation module CPL, and the buffer module BU will be omitted.

在塗佈、顯像裝置之頂部,係如圖12所示,設置有FFU(Fan Filter Unit)99。FFU99,係在構成載體區塊B1的殼體內,形成潔淨空氣之下降氣流,且用於抑制微粒等附著於晶圓W而設置。在其他區塊B2、B3中,雖亦設置有在氛圍內形成潔淨氣體之下降氣流的機構,但 省略說明。作為潔淨氣體,係可列舉出通過ULPA(Ultra Low Penetration Air)過濾器或HEPA(High Efficiency Particulate Air)過濾器的潔淨空氣或氮氣等的惰性氣體。 At the top of the coating and developing device, as shown in Fig. 12, an FFU (Fan Filter Unit) 99 is provided. The FFU 99 is formed in a casing constituting the carrier block B1 to form a descending airflow of clean air, and is provided to suppress adhesion of particles or the like to the wafer W. In the other blocks B2 and B3, although a mechanism for forming a descending airflow of a clean gas in the atmosphere is provided, The description is omitted. Examples of the clean gas include an inert gas such as clean air or nitrogen gas that passes through a ULPA (Ultra Low Penetration Air) filter or a HEPA (High Efficiency Particulate Air) filter.

簡單地說明關於由塗佈、顯像裝置及曝光站B4所構成之系統之晶圓W之搬送路徑的概要。晶圓W,係依以下的順序進行流程:載體C→搬送臂93→棚架單元U7之收授模組TRS→搬送臂94→棚架單元U7之收授模組TRS→單位區塊D1(D2)→單位區塊D3(D4)→介面區塊B3→曝光站B4→介面區塊B3→單位區塊D5(D6)→棚架單元U7之收授模組TRS→搬送臂93→載體C。 The outline of the transport path of the wafer W in the system composed of the coating, developing device, and the exposure station B4 will be briefly described. The wafer W is processed in the following order: carrier C→transport arm 93→receiving module TRS of scaffolding unit U7→transporting arm 94→receiving module TRS of scaffolding unit U7→unit block D1 ( D2)→Unit block D3(D4)→Interface block B3→Exposure station B4→Interface block B3→Unit block D5(D6)→Training module TR7→Transport arm 93→Carrier C .

塗佈、顯像裝置,係具備有控制部90,控制部90,係如圖14所示,具備有:配方儲存部112,其係連接於匯流排110;及配方選擇部113。在配方儲存部112,係儲存有製程配方115、除電配方116、熟化配方117及集塵配方118。製程配方115,係對製品基板進行處理的配方。除電配方116、熟化配方117及集塵配方118,係用以在裝置起動時或結束維修後,執行前處理(該前處理,係在執行製程配方115前或晶圓W之批次間予以進行)的配方。 The coating and developing device includes a control unit 90. The control unit 90 includes a recipe storage unit 112 connected to the bus bar 110 and a recipe selection unit 113, as shown in FIG. In the recipe storage unit 112, a process recipe 115, a static elimination recipe 116, a curing recipe 117, and a dust collection recipe 118 are stored. The process recipe 115 is a formulation for processing the substrate of the product. The static elimination formula 116, the curing recipe 117 and the dust collection formula 118 are used to perform pre-treatment at the start of the device or after the maintenance is completed (the pre-treatment is performed before the execution of the process recipe 115 or between the batches of the wafer W). ) formula.

除電配方116,係用以將除電用之基板搬入至裝置內而對裝置內進行除電的配方。熟化配方117,係用以進行如下述處理的配方:在比進行晶圓W之搬送、處理之一般運轉時更嚴苛的狀態下,使搬送臂或塗佈單元 80內之噴嘴移動機構等的驅動部動作,並不進行例如晶圓W之搬送、處理而重複進行連續動作,使微粒捲至氛圍中。集塵配方118,係用以將上述之集塵基板1搬入至裝置內,並使壓電送風機3動作而捕捉裝置內之微粒的配方,且寫入有集塵基板1之搬送順序或壓電送風機3之導通、斷開的時序等。配方,係以時間序列記載順序的軟體,CPU111,係讀出記載於配方之順序,而輸出控制訊號。 The static elimination recipe 116 is a formulation for discharging the substrate for removing electricity into the device to remove electricity from the device. The aging recipe 117 is a formulation for processing a transfer arm or a coating unit in a state where it is more severe than a general operation for transferring and processing the wafer W. The driving unit such as the nozzle moving mechanism in the 80 operation does not perform the continuous operation such as the transfer and processing of the wafer W, and the particles are wound into the atmosphere. The dust collection formula 118 is used to carry the dust collecting substrate 1 into the apparatus, and to operate the piezoelectric blower 3 to capture the fine particles in the apparatus, and to write the transfer order or piezoelectric of the dust collecting substrate 1. The timing of turning on and off the blower 3, and the like. The recipe is a software in which the order is described in time series, and the CPU 111 reads the sequence described in the recipe and outputs a control signal.

又,配方選擇部113,係包含例如軟體開關或滑鼠等,藉由配方選擇部113,從配方儲存部112選擇配方。而且,控制部90,係具備有通訊部114,根據集塵配方118所作成之控制訊號,係經由該通訊部114被發送至集塵基板1之通訊部14。因此,集塵基板1之壓電送風機3的動作,係藉由控制部90來予以控制。 Further, the recipe selection unit 113 includes, for example, a software switch or a mouse, and the recipe selection unit 113 selects a recipe from the recipe storage unit 112. Further, the control unit 90 includes a communication unit 114, and the control signal generated based on the dust collection recipe 118 is transmitted to the communication unit 14 of the dust collecting substrate 1 via the communication unit 114. Therefore, the operation of the piezoelectric blower 3 of the dust collecting substrate 1 is controlled by the control unit 90.

接下來,在上述之塗佈、顯像裝置起動時或維修結束後,參閱圖15所示的流程圖來說明關於在開始處理作為被處理基板之製品晶圓W之前所進行的一連串前處理工程。首先,作為步驟S1,將塗佈、顯像裝置之蓋體開放,進行內部之擦拭或送風及空氣真空,而去除各處理模組或搬送路徑等之大的髒污或附著物。接下來,將塗佈、顯像裝置之蓋體關閉,並驅動FFU99及未圖示的過濾器單元,而在塗佈、顯像裝置之內部形成潔淨氣體的降流。 Next, a series of pre-processing projects performed before starting the processing of the product wafer W as the substrate to be processed will be described with reference to the flowchart shown in FIG. 15 at the time of starting the coating, the developing device, or the maintenance. . First, in step S1, the lid of the coating and developing device is opened, and internal wiping, air blowing, and air vacuum are performed to remove large dirt or deposits such as the respective processing modules or transport paths. Next, the lid of the coating and developing device is closed, and the FFU 99 and a filter unit (not shown) are driven to form a downflow of the clean gas inside the coating and developing device.

接下來,在步驟S2中,去除塗佈、顯像裝置 內之各構件所帶的電荷。該除電工程,係藉由下述方式而進行:藉由以圖14所示的配方選擇部113來選擇除電配方116的方式,基板搬送機構從塗佈、顯像裝置內之保管部取出例如眾所皆知的除電基板,在塗佈、顯像裝置的內部進行搬送。除電基板,係一種具備有離子產生電極(該離子產生電極,由例如介電電極、放電電極、被夾置於該些介電電極與放電電極之間的介電質所構成)的基板,且藉由基板搬送機構在塗佈、顯像裝置之內部進行搬送而載置於各處理模組,藉由此,去除各處理模組或基板搬送機構所帶的電荷。當塗佈、顯像裝置之內部帶有電荷時,則微粒100因庫倫力被吸引至帶有電荷之部位,從而變得難以去除微粒。藉由去除塗佈、顯像裝置內之所帶的電荷之方式,微粒100會變得易從構件被放出,從而變得易進行微粒100之去除。 Next, in step S2, the coating and developing device are removed. The charge carried by each component inside. This static elimination process is performed by selecting the method of selecting the static elimination recipe 116 by the recipe selection unit 113 shown in FIG. 14 , and the substrate transfer mechanism is taken out from the storage unit in the application and development device, for example. The well-removed substrate is transported inside the coating and developing device. The charge removing substrate is a substrate including an ion generating electrode (the ion generating electrode is composed of, for example, a dielectric electrode, a discharge electrode, and a dielectric sandwiched between the dielectric electrode and the discharge electrode), and The substrate transfer mechanism is transported inside the coating and developing device and placed on each processing module, thereby removing the charge carried by each processing module or substrate transfer mechanism. When the inside of the coating and developing device is charged, the particles 100 are attracted to the charged portion by the Coulomb force, so that it becomes difficult to remove the particles. By removing the charges carried in the coating and developing device, the particles 100 become easily released from the member, and the removal of the particles 100 is facilitated.

然後,藉由熟化模式(該熟化模式,係使塗佈、顯像裝置之各處理模組內的驅動部或基板搬送機構等的各驅動部一齊進行連續動作)運轉一段時間(步驟S3)。熟化模式,係藉由以配方選擇部113來選擇熟化配方117的方式而進行,附著於驅動部之微粒100會被放出至氛圍中。 Then, the aging mode (the aging mode is such that the drive units in the processing modules of the coating and developing device or the drive unit in the substrate transfer mechanism are continuously operated in succession) is operated for a certain period of time (step S3). The aging mode is performed by the recipe selecting unit 113 selecting the aging recipe 117, and the fine particles 100 adhering to the driving unit are discharged to the atmosphere.

在該熟化模式中,該例,係以使驅動部之動作速度比搬送、處理作為被處理基板之製品晶圓W時之驅動部的動作速度更快的方式來設定配方,或者以使驅動部之動作連續而重複預定次數的方式來設定配方。關於該重複次 數,係例如操作員可藉由操作畫面來設定為任意次數。又,在連續重複驅動部之動作時,亦可以比搬送、處理晶圓W時之驅動部之動作速度更快的方式來設定配方。與搬送、處理製品晶圓W時相比,對驅動部事前生成易發生微粒100之嚴苛的狀況,並在下個工程捕捉飛散於氛圍中的微粒100。該結果,具有下述優點:製品晶圓W在塗佈顯像裝置內流動時,可進一步抑制微粒100飛揚。 In this aging mode, in this example, the formulation is set such that the operating speed of the driving unit is faster than the operating speed of the driving unit when the product wafer W is processed and processed, or the driving unit is driven. The recipe is set by continuously and repeatedly repeating the predetermined number of times. About this repetition The number can be set, for example, by the operator by an operation screen to an arbitrary number of times. Further, when the operation of the drive unit is continuously repeated, the recipe can be set more quickly than the operation speed of the drive unit when the wafer W is transported and processed. Compared with the case where the product wafer W is transported and processed, the drive unit generates a situation in which the fine particles 100 are likely to occur in advance, and the fine particles 100 scattered in the atmosphere are captured in the next process. As a result, there is an advantage that when the product wafer W flows in the coating developing device, the particles 100 can be further suppressed from flying.

然後,在步驟S4中,使用集塵基板1,進行去除塗佈、顯像裝置內的微粒100。該工程,係藉由下述方式而進行:將收納了集塵基板1的載體C載置於載置平台91,且藉由圖14所示之配方選擇部113來選擇集塵配方118。載體C內之集塵基板1,係藉由搬送臂93來取出,而以寫入至集塵配方118的路徑予以搬送,並以例如與製品晶圓W相同的路徑搬送至塗佈、顯像裝置內。壓電送風機3,係例如從集塵基板1自載體C被搬送臂93取出後的時間點起被開啟而開始進行通風動作,且在經由預定之搬送路徑返回到載體C之前被關閉。關於在哪一個時間點將壓電送風機3設成為開啟,又在哪一個時間點設成為關閉,係可在集塵配方118中設定適當的時序。例如亦可在收容有集塵基板1之載體C被設置於塗佈、顯像裝置時,將壓電送風機3設成為開啟,以捕捉載體C內的微粒。如此一來,可捕捉用於搬送晶圓W之載體C(在該例中,係FOUP)內的微粒,而使該載體C潔淨化。又,亦可在搬送路徑之中途,設置壓電送風機3之關閉的時間 區間。而且,又亦可在搬送路徑之中途,調整施加至壓電送風機3之交流電流的大小,從而改變壓電送風機3之吸引量,或亦可將複數個所設置的壓電送風機3個別開啟、關閉。 Then, in step S4, the dust collecting substrate 1 is used to remove the fine particles 100 in the coating and developing device. This process is carried out by placing the carrier C containing the dust collecting substrate 1 on the mounting platform 91, and selecting the dust collecting recipe 118 by the recipe selecting unit 113 shown in FIG. The dust collecting substrate 1 in the carrier C is taken out by the transfer arm 93, and is transported in the path written to the dust collecting recipe 118, and transported to the coating and developing image in the same path as the product wafer W, for example. Inside the device. The piezoelectric blower 3 is turned on, for example, from the time when the dust collecting substrate 1 is taken out from the carrier C by the transfer arm 93, and is started to perform the ventilating operation, and is closed before returning to the carrier C via the predetermined transport path. At which point in time the piezoelectric blower 3 is turned on and at which time point is turned off, an appropriate timing can be set in the dust collecting recipe 118. For example, when the carrier C containing the dust collecting substrate 1 is placed on the coating and developing device, the piezoelectric blower 3 may be opened to capture the particles in the carrier C. In this way, the particles in the carrier C (in this example, the FOUP) for transporting the wafer W can be captured, and the carrier C can be cleaned. Moreover, the time during which the piezoelectric blower 3 is turned off may be set in the middle of the transport path. Interval. Further, the magnitude of the alternating current applied to the piezoelectric blower 3 may be adjusted in the middle of the transport path to change the amount of attraction of the piezoelectric blower 3, or a plurality of piezoelectric blowers 3 may be individually turned on and off. .

又,集塵基板1被搬入至處理模組的時間,係為了可有效地進行微粒之捕捉,而可事前掌握充分的時間來進行設定。從載體C搬入至塗佈、顯像裝置內的集塵基板1,雖係亦可為1片,但亦可將複數片集塵基板1搬入至塗佈、顯像裝置內,而使其分散且並行地進行微粒之捕捉,在該情況下,可期待縮短微粒之去除工程的時間。藉由集塵基板1進行微粒之捕捉,係不限於在步驟S3之熟化模式的運轉後進行,亦可例如在基板搬送機構載置有集塵基板1後的狀態下,一邊進行比一般動作更快的動作,一邊實施。 Moreover, the time in which the dust collecting substrate 1 is carried into the processing module is set so that the fine particles can be efficiently captured, and sufficient time can be grasped in advance. Although the dust collecting substrate 1 carried in the coating and developing device from the carrier C may be one piece, the plurality of dust collecting substrates 1 may be carried into the coating and developing device to be dispersed. In the case where the particles are captured in parallel, in this case, it is expected to shorten the time for the removal of the particles. The capture of the fine particles by the dust collecting substrate 1 is not limited to the operation after the aging mode in the step S3, and the squeezing substrate 1 is placed on the substrate transport mechanism, for example, in a state where the dust collecting substrate 1 is placed. Fast action, while implementing.

在此,作為藉由集塵基板1來捕捉塗佈、顯像裝置內之微粒100之樣態的一例,以加熱-冷卻模組6為例,表示於圖16中。加熱-冷卻模組6,係在殼體60內具備有加熱板62與冷卻板61,冷卻板61,係構成為在與主要臂部A3的收授位置和加熱板62的上方位置之間,可藉由包含有驅動部的移動機構69,沿著導引軌79而移動。加熱板62,係在內部具備有加熱器68,與冷卻板61之間之晶圓W的收授,係藉由貫通加熱板62之未圖示的升降銷而進行。在殼體60之冷卻板61側的側面,係設置有搬入搬出口64,在搬入搬出口64,係設置有將搬入搬 出口64進行開關的擋板65。又,在殼體60內,係設置有用以對頂部供給作為惰性氣體之氮氣的氮氣供給部84。又,在殼體60之底面,係設置有排氣部104,排氣部104,係經由排氣管105而連接於排氣泵106。 Here, as an example of the state in which the fine particles 100 in the coating and developing device are captured by the dust collecting substrate 1, the heating-cooling module 6 is taken as an example and shown in FIG. The heating-cooling module 6 is provided with a heating plate 62 and a cooling plate 61 in the casing 60, and the cooling plate 61 is configured between the receiving position of the main arm portion A3 and the upper position of the heating plate 62. It can be moved along the guide rail 79 by the moving mechanism 69 including the driving portion. The heating plate 62 is provided with a heater 68 therein, and the wafer W between the cooling plate 61 and the cooling plate 61 is passed through a lifting pin (not shown) that passes through the heating plate 62. A loading/unloading port 64 is provided on a side surface of the casing 60 on the side of the cooling plate 61, and a loading/unloading port 64 is provided in the loading and unloading port 64. The outlet 64 is a switch 65 for switching. Further, in the casing 60, a nitrogen gas supply portion 84 for supplying nitrogen gas as an inert gas to the top is provided. Further, an exhaust portion 104 is provided on the bottom surface of the casing 60, and the exhaust portion 104 is connected to the exhaust pump 106 via the exhaust pipe 105.

藉此,從頂部向底部形成氣流,如圖16所示,當將集塵基板1載置於冷卻板61時,集塵基板1之氛圍的溫度會變低,且加熱-冷卻模組6內部之氛圍會朝向集塵基板1流動。因此,能夠以將集塵基板1載置於冷卻板61而捕捉微粒100的方式,效率良好地捕捉微粒100。又,通過過濾部4後之氛圍,係經由壓電送風機3,向集塵基板1之下方或側方進行排氣。 Thereby, an air flow is formed from the top to the bottom. As shown in FIG. 16, when the dust collecting substrate 1 is placed on the cooling plate 61, the temperature of the atmosphere of the dust collecting substrate 1 becomes low, and the inside of the heating-cooling module 6 is The atmosphere flows toward the dust collecting substrate 1. Therefore, the fine particles 100 can be efficiently captured by placing the dust collecting substrate 1 on the cooling plate 61 and capturing the fine particles 100. Further, the atmosphere passing through the filter unit 4 is exhausted to the lower side or the side of the dust collecting substrate 1 via the piezoelectric blower 3.

又,雖然微粒100其重量輕,故難以藉由重力來進行沉降,但藉由形成於殼體60內之沖洗氣體的降流,微粒100會隨著該流動而下降。而且,由於滲入至過濾部4的醇會汽化,因此,集塵基板1周圍的濕度會局部地變高。有機物等之微粒100,係當藉由氛圍之濕度上升,吸附水分等而變重時,則變得易沉降,且可效率良好地進行捕捉。另外,作為加熱-冷卻模組6內之排氣方法,係亦可為從殼體60之搬入搬出口64朝向內側,形成一方向之橫向的氣流之手法。 Further, although the fine particles 100 are light in weight, it is difficult to settle by gravity, but the particles 100 are lowered by the flow of the flushing gas formed in the casing 60. Further, since the alcohol permeating into the filter portion 4 is vaporized, the humidity around the dust collecting substrate 1 is locally increased. When the moisture of the atmosphere rises and the moisture is adsorbed by the moisture or the like, the particles 100 become easy to settle, and can be efficiently captured. Further, the exhausting method in the heating-cooling module 6 may be a method of forming a lateral airflow in one direction from the loading/unloading port 64 of the casing 60 toward the inside.

又,將藉由步驟S3之熟化模式進行之微粒100的放出與藉由步驟S4之集塵基板1進行之塗佈、顯像裝置內之微粒100的去除重複複數次例如3次,藉由此,進行直至去除滲入到細部之微細的微粒100。在該情 況下,係在集塵基板1返回到載體C內之後,再次選擇熟化配方117與集塵配方118。又,亦可例如在除電配方116結束之後,選擇熟化配方117與集塵配方118,並且於操作畫面上輸入設定的重複次數,藉由此,以僅重複兩配方設定次數的方式,來構成系統。又,亦可在步驟S3與步驟S4之間,或步驟S4之後,連續搬送裸晶圓。 Moreover, the release of the fine particles 100 by the maturation mode of the step S3 and the coating by the dust collecting substrate 1 of the step S4 and the removal of the fine particles 100 in the developing device are repeated a plurality of times, for example, three times. It is carried out until the fine particles 100 that have penetrated into the detail are removed. In the situation In the case where the dust collecting substrate 1 is returned to the carrier C, the ripening formula 117 and the dust collecting formula 118 are again selected. Alternatively, for example, after the end of the static elimination recipe 116, the ripening recipe 117 and the dust collection recipe 118 are selected, and the set number of repetitions is input on the operation screen, whereby the system is configured by repeating only two recipe setting times. . Further, the bare wafer may be continuously transferred between step S3 and step S4 or after step S4.

然後,作為步驟S5,進行使用了評估用裸晶圓之微粒密度的評估。該工程,係以與製品用晶圓W相同的工程,使評估用裸晶圓搬送至塗佈、顯像裝置內。在各評估用裸晶圓返回到載體C之後,藉由例如微粒檢查機,進行附著於裸晶圓之表面的微粒,例如每一單位面積之附著數之評估,從而判定塗佈、顯像裝置內之微粒的密度是否達到基準值。此時,若達到基準值而被判定為充分地去除微粒,則開始處理製品用晶圓W(步驟S6)。又,若未達到基準值而被判定為未充分地去除微粒,則再次進行例如步驟S3與步驟S4之後,進行藉由步驟S5之評價用裸晶圓之微粒密度之評估,而判定是否達到基準值。 Then, as step S5, evaluation of the particle density using the bare wafer for evaluation is performed. In this project, the bare wafer for evaluation is transferred to the coating and developing device in the same process as the wafer W for the product. After each evaluation bare wafer is returned to the carrier C, the particles attached to the surface of the bare wafer, for example, the evaluation of the number of attachments per unit area, are evaluated by, for example, a particle inspection machine, thereby determining the coating and developing device. Whether the density of the particles inside reaches the reference value. At this time, if it is determined that the fine particles are sufficiently removed when the reference value is reached, the processing of the product wafer W is started (step S6). When it is determined that the fine particles have not been sufficiently removed, the step S3 and the step S4 are performed again, and then the evaluation of the particle density of the bare wafer for evaluation by the step S5 is performed to determine whether or not the reference is reached. value.

返回到載體C之微粒100之捕捉後的集塵基板1,係亦可例如每次進行洗淨。集塵基板1,係因捕捉微粒100,而有例如引起過濾部4阻塞,或者因附著於基板10之微粒100,而污染塗佈、顯像裝置內之虞。因此,從例如微粒捕捉後之集塵基板1的基板10,拆卸鋰離子電池11及區隔構件2。而且,亦可進行基板10之洗 淨,而加以安裝鋰離子電池11及更換為新過濾部4後的區隔構件2。 The collected dust collecting substrate 1 returned to the fine particles 100 of the carrier C can be washed, for example, every time. The dust collecting substrate 1 is caused by, for example, blocking the filter portion 4 due to the trapping of the fine particles 100, or contaminating the coating or the inside of the developing device due to the particles 100 adhering to the substrate 10. Therefore, the lithium ion battery 11 and the partition member 2 are detached from the substrate 10 of the dust collecting substrate 1 after the particle capturing. Moreover, the substrate 10 can also be washed. The lithium ion battery 11 and the partition member 2 after the replacement of the new filter unit 4 are installed.

又,亦可使用後述之微粒檢查裝置,確認集塵基板1之過濾部4的污染程度,當超過容許值時,更換過濾部4。污染程度,係可設成為例如相當於附著於過濾部4之微粒全體之體積的值。又,亦可將集塵基板1搬送至微粒檢查裝置,確認污染程度,而再次返回到處理模組。 Moreover, the degree of contamination of the filter unit 4 of the dust collecting substrate 1 can be confirmed by using the particle inspection device described later, and when the allowable value is exceeded, the filter unit 4 is replaced. The degree of contamination can be set to, for example, a value corresponding to the volume of the entire particles attached to the filter unit 4. Further, the dust collecting substrate 1 can be transported to the particle inspection device to confirm the degree of contamination, and can be returned to the processing module again.

根據上述實施形態,將集塵基板1搬入至塗佈、顯像裝置內,而藉由基板搬送機構進行搬送,並且搬入至各模組內,使塗佈、顯像裝置內之氛圍的氣流通過過濾部4,捕捉氛圍中之微粒100。因此,可在將裝置關閉的狀態下,進行微粒之捕捉,而提高氛圍之潔淨度。而且,由於可不經由手動且不進行龐大作業而以簡單的手法來捕捉微粒100,因此,作業效率良好。 According to the above-described embodiment, the dust collecting substrate 1 is carried into the coating and developing device, and is transported by the substrate transporting mechanism, and is carried into each module to pass the airflow in the atmosphere of the coating and developing device. The filter unit 4 captures the particles 100 in the atmosphere. Therefore, the capture of the particles can be performed while the device is turned off, and the cleanliness of the atmosphere can be improved. Moreover, since the fine particles 100 can be captured by a simple method without manual operation and without a large work, the work efficiency is good.

而且,亦可在步驟S4中,將集塵基板1搬入至塗佈、顯像裝置並結束一套處理工程之後,進行評估微粒的數量,而確認塗佈、顯像裝置內的污染程度(潔淨度)。而且,亦可在塗佈、顯像裝置之污染程度成為容許值以下之後,藉由步驟S5之評估用裸晶圓,詳細地評估是否達到基準值。例如如圖17所示,設置將集塵基板1貫穿的孔部(未圖示於圖中),且將金屬網89嵌合於孔部。又,在例如塗佈、顯像裝置中之棚架單元U7,設置進行評估微粒之數量的檢查裝置(未圖示)。 Further, in step S4, after the dust collecting substrate 1 is carried into the coating and developing device and the set of processing works is completed, the number of particles is evaluated, and the degree of contamination in the coating and developing device is confirmed (clean degree). Further, after the degree of contamination of the coating and developing device becomes equal to or less than the allowable value, it is possible to evaluate in detail whether or not the reference value is reached by the bare wafer for evaluation in step S5. For example, as shown in FIG. 17, a hole portion (not shown) through which the dust collecting substrate 1 is inserted is provided, and the metal mesh 89 is fitted into the hole portion. Further, for example, the scaffolding unit U7 in the coating and developing device is provided with an inspection device (not shown) for evaluating the number of particles.

檢查裝置,係使用藉由例如兆赫時域頻譜分 析法來評估污染程度之眾所皆知的檢查裝置。檢查裝置,係從垂直方向對金屬網89照射例如電磁波(20GHz~120THz),從而求出驟降波形(dip waveform)(該驟降波形,係出現於穿透金屬網89之電磁波的穿透光譜中)出現的頻率。而且,求出下述者之頻率的變化率,其包括:出現於穿透光譜中的驟降波形位於穿透附著有微粒之金屬網89之電磁波的頻率;及出現於穿透光譜的驟降波形位於穿透未附著有微粒之金屬網89之電磁波的頻率。當微粒附著於金屬網89時,由於電磁波之通路的容量及電感會改變,因此,穿透之電磁波的吸收光譜會改變,且穿透光譜之頻率會改變。由於該頻率之變化率,係因應附著於金屬網89之微粒的總體積而變化,因此,可用作為塗佈、顯像裝置內之污染程度。 Inspection device, using, for example, megahertz time domain spectrum Analytical methods to assess the degree of contamination of well-known inspection devices. The inspection device irradiates the metal mesh 89 with, for example, electromagnetic waves (20 GHz to 120 THz) from the vertical direction to obtain a dip waveform (the dip waveform is a penetration spectrum of electromagnetic waves appearing through the metal mesh 89). Medium) The frequency of occurrence. Moreover, the rate of change of the frequency of the following is obtained, which includes: the frequency of the dip waveform appearing in the penetration spectrum at the frequency of the electromagnetic wave penetrating the metal mesh 89 to which the particle is attached; and the sudden drop in the transmission spectrum The waveform is at a frequency that penetrates the electromagnetic waves of the metal mesh 89 to which the particles are not attached. When the particles adhere to the metal mesh 89, since the capacity and inductance of the electromagnetic wave path change, the absorption spectrum of the electromagnetic wave that penetrates changes, and the frequency of the penetration spectrum changes. Since the rate of change of the frequency varies depending on the total volume of the particles attached to the metal mesh 89, it can be used as a degree of contamination in the coating and developing device.

例如在步驟S4中,在使集塵基板1返回到載體C時、從單位區塊D6被收授至棚架單元U7之後,藉由搬送臂94來搬入至檢查裝置。在檢查裝置中,係朝向設置於集塵基板1之金屬網89照射電磁波,得知集塵基板1於塗佈、顯像裝置內進行一連串的微粒之捕捉時,附著於金屬網89之微粒的數量(總體積),而得知塗佈、顯像裝置內的污染程度。 For example, in step S4, when the dust collecting substrate 1 is returned to the carrier C, it is taken from the unit block D6 to the scaffolding unit U7, and then carried into the inspection device by the transfer arm 94. In the inspection apparatus, electromagnetic waves are irradiated toward the metal mesh 89 provided on the dust collecting substrate 1, and it is known that the dust collecting substrate 1 adheres to the particles of the metal mesh 89 when a series of fine particles are captured in the coating and developing device. The amount (total volume) is known to the extent of contamination in the coating and developing device.

因此,事先求出一種對應於被判斷為在晶圓W之處理沒有問題之塗佈、顯像裝置內之潔淨度之頻率的變化率作為基準值,而進行步驟S4所示的微粒之捕捉後,比較針對集塵基板1之金屬網89所取得之頻率的變 化率與基準值,藉由此,判定塗佈、顯像裝置內之污染程度。 Therefore, a rate of change corresponding to the frequency of the degree of cleanliness in the coating and developing device determined to have no problem in the processing of the wafer W is determined as a reference value in advance, and the particle is captured after the step S4 is performed. Comparing the frequency change of the metal mesh 89 for the dust collecting substrate 1 The degree of contamination in the coating and developing device is determined by the conversion rate and the reference value.

而且,若塗佈、顯像裝置內之污染程度被判定為充分下降時,則亦可藉由步驟S5之評估用裸晶圓進行微粒量之評估。然後,當判斷為達到基準值後,開始處理晶圓W。 Further, when the degree of contamination in the coating and developing device is determined to be sufficiently lowered, the amount of fine particles can be evaluated by the bare wafer for evaluation in step S5. Then, when it is determined that the reference value is reached, the wafer W is processed.

又,藉由檢查裝置來評估附著於集塵基板1之微粒且評估塗佈、顯像裝置內之污染程度的工程,係亦可將返回到載體C之集塵基板1搬送至獨立操作的檢查裝置,而進行污染程度之評估。作為污染程度之評估的對象,亦可檢測飛散於塗佈單元80內的霧氣或從各驅動部產生的潤滑脂等。 Further, by examining the particles attached to the dust collecting substrate 1 by the inspection device and evaluating the degree of contamination in the coating and developing device, the dust collecting substrate 1 returned to the carrier C can be transported to the inspection for independent operation. The device is evaluated for the degree of contamination. As the object of the evaluation of the degree of contamination, it is also possible to detect the mist which is scattered in the coating unit 80 or the grease generated from each driving unit.

在上述的例子中,步驟S3之熟化模式,雖係使驅動部一齊驅動,而產生微粒100,但熟化模式,係亦可以與製品用晶圓W相同的工程來搬送虛擬晶圓,且在各處理模組及基板搬送機構中,使驅動部動作。又,亦可與步驟S4之捕捉微粒100的步驟並行地使設置於塗佈、顯像裝置內的驅動部作動。在熟化模式中,為了積極地產生微粒,例如亦可進行加熱-冷卻模組6之沖洗氣體的導通、斷開或流量的增減、排氣泵106之吸引量的增減、FFU99的導通、斷開或流量的增減、系統風扇的導通、斷開或流量的增減。又,亦可將加熱-冷卻模組6之加熱器68或冷卻機構的設定溫度設定為處理溫度以外的溫度,而在殼體60內進行使溫度或濕度變化的動作。 In the above-described example, the aging mode of step S3 causes the driving unit to drive together to generate the fine particles 100. However, in the aging mode, the virtual wafer can be transferred in the same process as the product wafer W, and In the processing module and the substrate transfer mechanism, the drive unit is operated. Further, the driving unit provided in the coating and developing device may be operated in parallel with the step of capturing the fine particles 100 in step S4. In the aging mode, in order to actively generate particles, for example, the conduction/disconnection of the flushing gas of the heating-cooling module 6 or the increase or decrease of the flow rate, the increase and decrease of the suction amount of the exhaust pump 106, and the conduction of the FFU 99 may be performed. Disconnection or increase or decrease of flow, system fan conduction, disconnection or flow increase or decrease. Further, the temperature of the heater 68 or the cooling mechanism of the heating-cooling module 6 may be set to a temperature other than the processing temperature, and the temperature or humidity may be changed in the casing 60.

使用步驟S4之集塵基板1來進行去除塗佈、顯像裝置內部之微粒的工程,係亦可將複數個集塵基板1搬入至塗佈、顯像裝置而進行。將例如25片集塵基板1收納於載體C,並載置於載置平台91。而且,亦可例如依序取出集塵基板1而搬入至塗佈、顯像裝置內,且各別按照上述的工程來搬送集塵基板1,從而在各處理模組及搬送區域中進行微粒之捕捉。 The dust collecting substrate 1 of the step S4 is used to remove the coating and the fine particles inside the developing device, and the plurality of dust collecting substrates 1 can be carried into the coating and developing device. For example, 25 pieces of the dust collecting substrate 1 are housed in the carrier C and placed on the mounting platform 91. Further, for example, the dust collecting substrate 1 may be taken out in order and carried into the coating and developing device, and the dust collecting substrate 1 may be transported in accordance with the above-described work, and the particles may be carried out in each of the processing modules and the transporting region. Capture.

例如第1片被取出的集塵基板1,係以與第1片進行處理之晶圓W相同的順序來予以搬送,並依序搬入至各處理模組,從而捕捉微粒。如此一來,各集塵基板1,係在載體C內之製品晶圓W的群組中,以與位於對應之階之晶圓W相同的搬送路徑予以搬送,進行捕捉各處理模組內的微粒。以單位區塊D3為例來進行說明,第1片集塵基板1,係依予被搬入至例如液處理模組5a及加熱-冷卻模組6a,且在各處理模組進行微粒之捕捉。接下來,第2片集塵基板1,係依予被搬入至液處理模組5b及加熱-冷卻模組6b,且在各處理模組進行微粒之捕捉。而且,第5片集塵基板1,係依予被搬入至液處理模組5a及加熱-冷卻模組6e,且在各處理模組進行微粒之捕捉。如此一來,將集塵基板1搬入至塗佈、顯像裝置內之所有的處理模組,而進行微粒之去除。在像這樣的情況下,由於可藉由複數個集塵基板1,來同時捕捉複數個處理模組內的微粒100,因此,可更效率良好地進行微粒之去除。 For example, the dust collecting substrate 1 taken out from the first sheet is transported in the same order as the wafer W processed in the first sheet, and sequentially carried into each processing module to capture fine particles. In this way, each of the dust collecting substrates 1 is transported in the same transport path as the wafer W located on the corresponding step in the group of the product wafers W in the carrier C, and is captured in each processing module. particle. Taking the unit block D3 as an example, the first dust collecting substrate 1 is carried into, for example, the liquid processing module 5a and the heating-cooling module 6a, and the particles are captured in each processing module. Next, the second dust collecting substrate 1 is carried into the liquid processing module 5b and the heating-cooling module 6b, and the particles are captured by the respective processing modules. Further, the fifth dust collecting substrate 1 is carried into the liquid processing module 5a and the heating-cooling module 6e, and the particles are captured by the respective processing modules. In this manner, the dust collecting substrate 1 is carried into all the processing modules in the coating and developing device to remove the fine particles. In such a case, since the plurality of dust collecting substrates 1 can simultaneously capture the fine particles 100 in the plurality of processing modules, the particles can be removed more efficiently.

以下,列舉關於集塵基板1之變形例。 Hereinafter, a modification of the dust collecting substrate 1 will be described.

壓電送風機3,係不限於被配置在過濾部4的正下方,亦可配置於偏離過濾部4之投影區域的部位。圖18及圖19,係表示像這樣的例子,在基板10之圓周方向,以等間隔的方式配置4個由過濾部4及框部20所構成的組,且在各框部20之基板10的中央附近連接有連通路徑構件39之一端。而且,鄰接於各過濾部4而設置有壓電送風機3,並且以使吸入側(吸引孔31側)及吐出側(吐出噴嘴32側)之一方成為上面側、另一方成為下面側的方式,配置壓電送風機3,且在面對下面側之基板10的部位形成有開口部16。壓電送風機3之上面側,係隔著空間而被覆蓋體37覆蓋,在該覆蓋體37連接有前述之連通路徑構件39的另一端。因此,過濾部4的下方側空間及連通於該空間之覆蓋體37的下方側空間,係形成為自配置有集塵基板1的空間來予以區隔,在該例中,過濾部4、框部20、連通路徑構件39及覆蓋體37,係相當於區隔構件。 The piezoelectric blower 3 is not limited to being disposed directly below the filter unit 4, and may be disposed at a portion that is offset from the projection area of the filter unit 4. 18 and FIG. 19 show an example in which four sets of the filter unit 4 and the frame unit 20 are arranged at equal intervals in the circumferential direction of the substrate 10, and the substrate 10 of each frame unit 20 is provided. One end of the communication path member 39 is connected near the center. In addition, the piezoelectric blower 3 is provided adjacent to each of the filter units 4, and one of the suction side (suction hole 31 side) and the discharge side (discharge nozzle 32 side) is the upper side and the other side is the lower side. The piezoelectric blower 3 is disposed, and an opening portion 16 is formed at a portion facing the substrate 10 on the lower side. The upper side of the piezoelectric blower 3 is covered by a covering body 37 with a space interposed therebetween, and the other end of the above-described communicating path member 39 is connected to the covering body 37. Therefore, the space on the lower side of the filter unit 4 and the space on the lower side of the cover 37 that communicates with the space are formed so as to be separated from the space in which the dust collecting substrate 1 is disposed. In this example, the filter unit 4 and the frame The portion 20, the communication path member 39, and the covering body 37 correspond to a partition member.

在例如配置為使壓電送風機3之吸入側成為上面側、使吐出側成為下面側時,係藉由驅動壓電送風機3的方式,經由連通路徑構件39及覆蓋體37,吸引被框部20與過濾部4所包圍的區域而形成為負壓,因此,集塵基板1周圍的氛圍會通過過濾部4而被吸入至框部20與過濾部4的下方。然後,去除微粒100的氛圍,係經由連通路徑構件39及覆蓋體37及壓電送風機3,從開口部16向基板10的下面側進行排氣。即使設成為像這樣的構 成時,由於亦可去除包含於集塵基板1之氛圍的微粒100,因此,可獲得同樣的效果。 For example, when the suction side of the piezoelectric blower 3 is placed on the upper side and the discharge side is on the lower side, the frame portion 20 is sucked via the communication path member 39 and the cover 37 by driving the piezoelectric blower 3 Since the negative pressure is formed in the area surrounded by the filter unit 4, the atmosphere around the dust collecting substrate 1 is sucked into the frame portion 20 and the filter unit 4 through the filter unit 4. Then, the atmosphere of the fine particles 100 is removed, and the air is blown from the opening 16 to the lower surface side of the substrate 10 via the communication path member 39, the cover 37, and the piezoelectric blower 3. Even if it is constructed like this At the time of the formation, since the fine particles 100 contained in the atmosphere of the dust collecting substrate 1 can be removed, the same effect can be obtained.

又,在配置為使壓電送風機3之吸入側成為下面側、使吐出側成為上面側時,集塵基板1周圍之氛圍,係藉由壓電送風機3,從基板10之下方側被吸引而吐出至過濾部4之下方,當過濾部4之下方側的壓力升高時,流通至上方側。即使像這樣進行構成時,由於氛圍亦通過過濾部4而捕捉微粒100,因此,可獲得同樣的效果。 In addition, when the suction side of the piezoelectric blower 3 is placed on the lower side and the discharge side is on the upper side, the atmosphere around the dust collecting substrate 1 is sucked from the lower side of the substrate 10 by the piezoelectric blower 3 The discharge is performed below the filter unit 4, and when the pressure on the lower side of the filter unit 4 is increased, it flows to the upper side. Even when the configuration is performed as described above, since the fine particles 100 are captured by the filter unit 4 in the atmosphere, the same effect can be obtained.

又,作為圖18及圖19所示之集塵基板的變形例,如圖20所示,配置為在基板設置開口部15,並使過濾部4面對該開口部15,且在過濾部4之上面,隔著間隙配置板體29,而且由框部20來包圍板體29的周圍。在該情況下,藉由壓電送風機3,從基板10之下方被吸引的氛圍,係經由覆蓋體37及連通路徑構件39,往過濾部4之上方流入。而且,自上方側朝下方側流通至過濾部4,而往基板10之下方側流出。 Further, as a modification of the dust collecting substrate shown in FIGS. 18 and 19, as shown in FIG. 20, the opening portion 15 is provided on the substrate, and the filter portion 4 faces the opening portion 15, and the filter portion 4 is provided in the filter portion 4. On the upper surface, the plate body 29 is disposed with a gap therebetween, and the frame portion 20 surrounds the periphery of the plate body 29. In this case, the atmosphere that is sucked from below the substrate 10 by the piezoelectric blower 3 flows into the upper side of the filter unit 4 via the cover 37 and the communication path member 39. Further, the filter unit 4 flows from the upper side toward the lower side, and flows out to the lower side of the substrate 10.

作為集塵基板1之其他變形例,亦可構成為如圖21及圖22所示,在基板10之表面設置鋰離子電池11、電路部12、配線13及壓電送風機3,且由過濾部4來覆蓋該些構件之上方。例如在基板10之周緣部的整個圓周上設置框部20。在框部20之內側,係以堵塞由框部20所包圍之空間的方式,來設置過濾部4。在像這樣進行構成時,壓電送風機3會被驅動,且過濾部4之下方會形 成為負壓,而產生從上面側朝向下面側通過過濾部4的氣流,通過過濾部4之氛圍,係藉由壓電送風機3,向基板10之下面側進行排氣。因此,可捕捉包含於氛圍之微粒100。 As another modification of the dust collecting substrate 1, as shown in FIGS. 21 and 22, the lithium ion battery 11, the circuit portion 12, the wiring 13, and the piezoelectric blower 3 may be provided on the surface of the substrate 10, and the filter portion may be provided. 4 to cover the top of the components. For example, the frame portion 20 is provided on the entire circumference of the peripheral portion of the substrate 10. The filter unit 4 is provided inside the frame portion 20 so as to block the space surrounded by the frame portion 20. When configured as described above, the piezoelectric blower 3 is driven, and the filter portion 4 is shaped below. The negative pressure is generated, and the airflow passing through the filter unit 4 from the upper side toward the lower side is generated, and the atmosphere passing through the filter unit 4 is exhausted to the lower surface side of the substrate 10 by the piezoelectric blower 3. Therefore, the particles 100 contained in the atmosphere can be captured.

又,作為集塵基板1之變形例,亦可構成為如圖23所示,將氛圍從基板10之上面側吸入,使其往基板10的上面側流出。藉由過濾部4來堵塞例如框部20之上面,且在框部20之側面設置開口部23。以使吸引孔31朝向上面側的方式,在基板10之表面側設置壓電送風機3,並且以與基板10之吐出噴嘴32側相對向的方式,在基板10與壓電送風機3之間設置流路構件38。在該情況下,從吐出噴嘴32吐出的氣體,係構成為朝向開口部23被導引流入。 Further, as a modification of the dust collecting substrate 1, as shown in FIG. 23, the atmosphere may be sucked from the upper surface side of the substrate 10 and flowed out toward the upper surface side of the substrate 10. For example, the filter unit 4 blocks the upper surface of the frame portion 20, and the opening portion 23 is provided on the side surface of the frame portion 20. The piezoelectric blower 3 is provided on the surface side of the substrate 10 so that the suction hole 31 faces the upper surface side, and a flow is provided between the substrate 10 and the piezoelectric blower 3 so as to face the discharge nozzle 32 side of the substrate 10. Road member 38. In this case, the gas discharged from the discharge nozzle 32 is configured to be guided into the opening 23 .

作為如圖23所示之集塵基板1的變形例,亦可配置為在基板10形成開口部,使過濾部4面對該開口部,並且在過濾部4之上面,隔著間隙配置板體,而且以包圍板體之周圍且使氣流流入過濾部4的方式形成流路。亦即,在圖23中,形成為:在設置有過濾部4的位置設置板體,且在其下方設置過濾部4。又,作為像這樣之例子的其他變形例,亦可在基板10之壓電送風機3的下方側部位形成開口部,而氣流經由該開口部及壓電送風機3流動。 As a modification of the dust collecting substrate 1 shown in FIG. 23, an opening portion may be formed in the substrate 10, and the filter portion 4 may face the opening portion, and the plate body may be disposed on the upper surface of the filter portion 4 with a gap therebetween. Further, a flow path is formed so as to surround the periphery of the plate body and allow the airflow to flow into the filter portion 4. That is, in Fig. 23, a plate body is provided at a position where the filter portion 4 is provided, and the filter portion 4 is provided below. Moreover, as another modification of such an example, an opening may be formed in a lower portion of the piezoelectric blower 3 of the substrate 10, and the airflow may flow through the opening and the piezoelectric blower 3.

而且,作為集塵基板1之變形例,過濾部4,係不限於氣流通過厚度方向的構成,亦可層疊複數片例如 靜電過濾器40,而從所層疊之靜電過濾器40的側面導入氣流。例如如圖24所示,由框部20包圍所層疊之靜電過濾器40的周圍,且在框部20之相互對向的2處設置通氣口45,並且藉由板體29堵塞被框部20所包圍之區域的上方,而且在內部收納由層疊之靜電過濾器40所構成的過濾部4。 Further, as a modification of the dust collecting substrate 1, the filter unit 4 is not limited to the configuration in which the airflow passes through the thickness direction, and a plurality of sheets may be laminated, for example. The electrostatic filter 40 is introduced into the air flow from the side surface of the laminated electrostatic filter 40. For example, as shown in FIG. 24, the periphery of the laminated electrostatic filter 40 is surrounded by the frame portion 20, and the vent opening 45 is provided at two places facing each other in the frame portion 20, and the frame portion 20 is blocked by the plate body 29. The filter unit 4 composed of the stacked electrostatic filters 40 is housed inside the enclosed area.

而且,構成為與圖23所示之集塵基板1相同地,氛圍藉由壓電送風機3與流路構件38,朝向一方的通氣口45予以吐出。從一方之通氣口45流入的氛圍,係從側面通過過濾部4,而從另一方的通氣口45流出。在像這樣進行構成時,基板10之上面側的氛圍會被吸引至壓電送風機3,而朝向過濾部4予以吐出。所吐出的氛圍,係從一方的通氣口45流入,通過過濾部4,從另一方的通氣口45流出。因此,可在通過過濾部4時,捕捉包含於氛圍的微粒100。 Further, similarly to the dust collecting substrate 1 shown in FIG. 23, the atmosphere is discharged to the one vent port 45 by the piezoelectric blower 3 and the flow path member 38. The atmosphere that flows in from one of the vents 45 passes through the filter unit 4 from the side surface and flows out from the other vent port 45. When configured in this manner, the atmosphere on the upper surface side of the substrate 10 is attracted to the piezoelectric blower 3, and is discharged toward the filter unit 4. The discharged atmosphere flows in from one of the vents 45, passes through the filter unit 4, and flows out from the other vent 45. Therefore, when passing through the filter unit 4, the particles 100 contained in the atmosphere can be captured.

集塵基板1,係亦可為不設置壓電送風機3的構成。例如如圖25所示,設置為在基板10之周緣附近的位置,沿著圓周方向,於4處設置圖23所示的框部20及過濾部4,並使開口部23朝向集塵基板1的中心側。像這樣進行構成時,係如圖26所示,集塵基板1之氛圍,係例如藉由空氣清淨用降流(該空氣清淨用降流,係藉由FFU99而形成於塗佈、顯像裝置內),從上方側朝下方側通過過濾部4。通過過濾部4的氛圍,係從開口部23向基板10之上面側進行排氣。即使像這樣進行構成時,由 於可使集塵基板1之氛圍通過過濾部4,因此,可捕捉包含於集塵基板1之氛圍的微粒100。 The dust collecting substrate 1 may have a configuration in which the piezoelectric blower 3 is not provided. For example, as shown in FIG. 25, the frame portion 20 and the filter portion 4 shown in FIG. 23 are provided at four positions in the vicinity of the periphery of the substrate 10 in the circumferential direction, and the opening portion 23 is directed toward the dust collecting substrate 1. The center side. When the configuration is as described above, as shown in FIG. 26, the atmosphere of the dust collecting substrate 1 is, for example, a downflow for air cleaning (the air cleaning is used to form a coating and developing device by the FFU 99). The inside is passed through the filter unit 4 from the upper side toward the lower side. The atmosphere passing through the filter unit 4 is exhausted from the opening 23 toward the upper surface side of the substrate 10. Even when it is constructed like this, Since the atmosphere of the dust collecting substrate 1 can pass through the filter unit 4, the fine particles 100 contained in the atmosphere of the dust collecting substrate 1 can be captured.

又,作為不設置壓電送風機3之集塵基板的其他例子,亦可使得過濾部4之下方被區隔,其區隔空間,係經由形成於基板的開口部而連通於基板的下面側。 Further, as another example of the dust collecting substrate in which the piezoelectric blower 3 is not provided, the filter unit 4 may be partitioned below, and the partition space may communicate with the lower surface side of the substrate via the opening formed in the substrate.

亦可在集塵基板1設置離子產生電極,而捕捉微粒,並且進行裝置內之除電。在該情況下,係例如在集塵基板1設置離子產生電極(該離子產生電極,係由介電電極、放電電極與被夾置於該些介電電極與放電電極的介電質所構成)。當對離子產生電極施加電壓時,則產生離子,當離子與處理模組之帶有電荷的部位接觸時,由於會引起放電,故可進行除電。首先,對例如集塵基板1之離子產生電極施加電壓,並搬送至塗佈、顯像裝置內,而進行步驟S2之除電工程。接下來,在進行步驟S3之後,在步驟S4中,再次將集塵基板1搬送至塗佈、顯像裝置內,而進行微粒之捕捉。又,亦可在步驟S4中,一邊對離子產生電極施加電壓並進行裝置內之除電,一邊進行微粒之捕捉,且亦可在每次集塵基板1被載置於處理模組或搬送臂時,首先進行除電,然後,驅動壓電送風機3,而進行微粒之捕捉。 It is also possible to provide an ion generating electrode on the dust collecting substrate 1 to capture fine particles and perform static elimination in the apparatus. In this case, for example, an ion generating electrode is provided on the dust collecting substrate 1 (the ion generating electrode is composed of a dielectric electrode, a discharge electrode, and a dielectric sandwiched between the dielectric electrode and the discharge electrode) . When a voltage is applied to the ion generating electrode, ions are generated, and when the ions come into contact with the charged portion of the processing module, the discharge can be caused, so that the static elimination can be performed. First, a voltage is applied to the ion generating electrode of the dust collecting substrate 1 and transported to the coating and developing device, and the static elimination process of step S2 is performed. Next, after step S3 is performed, in step S4, the dust collecting substrate 1 is again conveyed to the coating and developing device to capture the fine particles. Further, in step S4, while applying a voltage to the ion generating electrode and performing static elimination in the apparatus, the particles may be captured, and each time the dust collecting substrate 1 is placed on the processing module or the carrying arm. First, the static elimination is performed, and then the piezoelectric blower 3 is driven to capture the particles.

作為使用於集塵基板1之過濾部4的過濾器,係亦可使用化學過濾器,該化學過濾器,係由例如離子(陰離子、陽離子)交換樹脂或活性碳等所構成。藉此,可效率良好地捕捉由鹼性氣體、酸性氣體或有機氣體 等之分子狀污染物質所構成的微粒。又,亦可將化學過濾器與靜電過濾器40組合。 As the filter used for the filter unit 4 of the dust collecting substrate 1, a chemical filter which is composed of, for example, an ion (anion, cation) exchange resin, activated carbon or the like can be used. Thereby, the alkaline gas, the acid gas or the organic gas can be efficiently captured. Particles composed of molecular pollutants. Further, the chemical filter may be combined with the electrostatic filter 40.

又,作為本發明之構成要件的基板10,雖係支撐過濾部4的部分,但亦包含非板狀之形狀的構造體。而且,基板10之材料,係亦可為矽、玻璃環氧、陶瓷、強化塑膠、玻璃纖維或碳纖維等。 Further, the substrate 10 which is a constituent element of the present invention is a structure which supports the filter portion 4, but also includes a structure having a non-plate shape. Moreover, the material of the substrate 10 may be tantalum, glass epoxy, ceramic, reinforced plastic, glass fiber or carbon fiber.

關於進行本發明之步驟S3的熟化模式或使用集塵基板1之捕捉微粒所致之氛圍潔淨化的對象,係不限定於上述所說明之塗佈、顯像裝置,只要是使用於半導體製造工程的機器即可。亦可為例如FOUP等之密閉型的搬送容器、洗淨裝置等之其他液處理裝置、蝕刻裝置、成膜裝置、基板黏接裝置、曝光裝置、檢查裝置等。又,半導體製造工程,係不限於用以在半導體晶圓形成半導體裝置的工程,亦可為用以在玻璃基板形成電晶體而製造液晶面板的工程。 The object of the aging mode of the step S3 of the present invention or the cleaning of the atmosphere by the fine particles of the dust collecting substrate 1 is not limited to the coating and developing device described above, and is used for semiconductor manufacturing engineering. The machine can be. For example, it may be a sealed transfer container such as a FOUP or another liquid processing device such as a cleaning device, an etching device, a film forming device, a substrate bonding device, an exposure device, an inspection device, or the like. Further, the semiconductor manufacturing engineering is not limited to a process for forming a semiconductor device on a semiconductor wafer, and may be a process for manufacturing a liquid crystal panel by forming a transistor on a glass substrate.

1‧‧‧集塵基板 1‧‧‧ dust collecting substrate

2‧‧‧區隔構件 2‧‧‧Dividing members

3‧‧‧壓電送風機 3‧‧‧ Piezoelectric blower

10‧‧‧基板 10‧‧‧Substrate

11‧‧‧鋰離子電池 11‧‧‧Lithium-ion battery

12‧‧‧電路部 12‧‧‧ Circuit Department

13‧‧‧配線 13‧‧‧Wiring

14‧‧‧通訊部 14‧‧‧Communication Department

16‧‧‧開口部 16‧‧‧ openings

Claims (17)

一種集塵用治具,係被使用於半導體製造工程,且用以捕捉包含於置放有半導體製造用基板之機器內的微粒,該集塵用治具,其特徵係,具備有:基板,可藉由搬送前述機器內之基板的基板搬送機構來進行搬送;過濾器,設置於前述基板,且用以捕捉包含於氣流的微粒;及流路,用以使氣流通過前述過濾器。 A dust collecting jig for use in a semiconductor manufacturing process for capturing fine particles contained in a device in which a substrate for semiconductor manufacturing is placed, and the jig for dust collecting is characterized in that: The transport can be carried out by a substrate transport mechanism that transports the substrate in the device; the filter is disposed on the substrate to capture particles contained in the airflow; and a flow path for passing the airflow through the filter. 如申請專利範圍第1項之集塵用治具,其中,前述流路,係構成為氣流在上下方向通過前述過濾器。 The dust collecting jig according to the first aspect of the invention, wherein the flow path is configured such that the airflow passes through the filter in the vertical direction. 如申請專利範圍第1或2項之集塵用治具,其中,前述氣流的流路,係構成為從基板之一面及另一面的一方側吸入氣流,從另一方側吹出氣流。 The dust collecting jig according to the first or second aspect of the invention, wherein the flow path of the airflow is configured to take in airflow from one side of the substrate and the other side, and to blow the airflow from the other side. 如申請專利範圍第1或2項之集塵用治具,其中,具備有:通風機構,其係用以在前述流路形成前述氣流。 The dust collecting jig according to claim 1 or 2, further comprising: a ventilation mechanism for forming the airflow in the flow path. 如申請專利範圍第4項之集塵用治具,其中,前述通風機構,係配置於前述過濾器的下方側。 The dust collecting jig according to the fourth aspect of the invention, wherein the ventilation mechanism is disposed on a lower side of the filter. 如申請專利範圍第4項之集塵用治具,其中,在前述基板,係形成有相對於前述機器內之氛圍而藉 由區隔構件所區隔的空間,前述過濾器及通風機構,係形成前述區隔構件的一部分。 The jig for collecting dust according to the fourth aspect of the invention, wherein the substrate is formed with an atmosphere relative to the inside of the machine. The filter and the venting mechanism form a part of the partition member by a space partitioned by the partition member. 如申請專利範圍第6項之集塵用治具,其中,前述過濾器,係配置有複數個,且在複數個過濾器的每一個設置有前述區隔的空間與通風機構。 The dust collecting jig according to claim 6, wherein the filter is provided in plural, and each of the plurality of filters is provided with the space and the ventilation mechanism. 如申請專利範圍第1或2項之集塵用治具,其中,在比基板之中央區域更往基板之周緣側靠近的位置,配置複數個前述過濾器。 The dust collecting jig according to claim 1 or 2, wherein a plurality of the filters are disposed at a position closer to a peripheral edge side of the substrate than a central portion of the substrate. 如申請專利範圍第1或2項之集塵用治具,其中,在前述過濾器之氣流的流入側,係設置有第1網狀體,在前述過濾器之氣流的流出側,係設置有網目比第1網狀體更細的第2網狀體。 The dust collecting jig according to the first or second aspect of the invention, wherein the first mesh-shaped body is provided on the inflow side of the air flow of the filter, and the outflow side of the air flow of the filter is provided The second mesh having a mesh that is finer than the first mesh. 一種基板處理裝置,係在具備有基板搬送機構(該基板搬送機構,係搬送基板)與複數個模組(該模組,係包含載置有基板而進行處理的處理模組)的基板處理裝置中,其特徵係,具備有:控制部,將控制訊號輸出至如申請專利範圍第1~9項中任一項之集塵用治具,使前述集塵用治具周圍之氛圍的氣流通過過濾器,而執行捕捉氛圍中之微粒的步驟。 A substrate processing apparatus includes a substrate transfer mechanism (the substrate transfer mechanism is a transfer substrate) and a plurality of modules (the module includes a processing module on which a substrate is placed and processed) In addition, the control unit is configured to: output a control signal to the dust collecting jig according to any one of the first to ninth aspects of the patent application, and pass the airflow around the dust collecting jig The filter performs the step of capturing particles in the atmosphere. 如申請專利範圍第10項之基板處理裝置,其 中,前述捕捉微粒的步驟,係包含有下述步驟:將前述集塵用治具搬入至前述處理模組內,並使處理模組內之氛圍的氣流通過過濾器。 A substrate processing apparatus according to claim 10, wherein The step of capturing the particles includes the step of loading the dust collecting jig into the processing module, and passing the airflow in the atmosphere in the processing module through the filter. 如申請專利範圍第10或11項之基板處理裝置,其中,前述控制部,係以執行下述步驟的方式,輸出控制訊號,該步驟,係在捕捉前述微粒的步驟之前或與捕捉前述微粒的步驟並行地使設置於基板處理裝置內的驅動部作動。 The substrate processing apparatus according to claim 10, wherein the control unit outputs a control signal in a manner of performing the following steps, before the step of capturing the particles or capturing the particles. The step operates in parallel with the driving unit provided in the substrate processing apparatus. 如申請專利範圍第12項之基板處理裝置,其中,使前述驅動部作動的步驟,係比處理被處理用基板時之前述驅動部的動作更早地進行動作。 The substrate processing apparatus according to claim 12, wherein the step of operating the driving unit is performed earlier than the operation of the driving unit when the substrate for processing is processed. 如申請專利範圍第10或11項之基板處理裝置,其中,具備有:搬入搬出埠,其係搬入搬出用以搬送複數個被處理用基板的搬送容器,前述控制部,係在將收納有前述集塵用治具的搬送容器搬入至搬入搬出埠之後,以藉由搬送機構從前述搬送容器內取出集塵用治具的方式,輸出控制訊號。 The substrate processing apparatus according to claim 10, further comprising: a loading/unloading cassette that carries and transports a transport container for transporting a plurality of substrates to be processed, wherein the control unit stores the aforementioned After the transport container of the dust collecting jig is carried into the loading/unloading port, the control signal is outputted by the transport mechanism extracting the dust collecting jig from the transfer container. 一種微粒捕捉方法,係被使用於半導體製造工程,且包含有下述工程:在將如申請專利範圍第1~9項中任一項之集塵用治具置放於機器(該機器,係置放有半導 體製造用基板)內的狀態下,或在藉由基板搬送機構使前述集塵用治具搬送至前述機器內的狀態下,使前述集塵用治具周圍之氛圍的氣流通過過濾器,而捕捉氛圍中的微粒。 A method of capturing a particle, which is used in a semiconductor manufacturing process, and includes a work for placing a dust collecting jig according to any one of claims 1 to 9 in a machine (the machine Place a semi-guide In a state in the substrate for manufacturing the substrate, or in a state in which the dust collecting jig is transferred to the inside of the device by the substrate transfer mechanism, the airflow around the dust collecting jig is passed through the filter. Capture particles in the atmosphere. 如申請專利範圍第15項之微粒捕捉方法,其中,包含有藉由檢查裝置來確認前述集塵用治具之污染程度的工程。 The method of capturing a particle according to claim 15, wherein the method of confirming the degree of contamination of the dust collecting jig by an inspection device is included. 如申請專利範圍第15或16項之微粒捕捉方法,其中,包含有在捕捉前述微粒的工程之後,洗淨前述集塵用治具的工程。 The particle capturing method according to claim 15 or 16, wherein the method of washing the dust collecting jig after the process of capturing the fine particles is included.
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