TW201602523A - Magnetic displacement sensor and method for detecting displacement - Google Patents

Magnetic displacement sensor and method for detecting displacement Download PDF

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TW201602523A
TW201602523A TW104116797A TW104116797A TW201602523A TW 201602523 A TW201602523 A TW 201602523A TW 104116797 A TW104116797 A TW 104116797A TW 104116797 A TW104116797 A TW 104116797A TW 201602523 A TW201602523 A TW 201602523A
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coils
magnetic
displacement sensor
support
coil
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TW104116797A
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TWI624645B (en
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Tetsuya Shimizu
Shogo Terada
Takumi Yamamoto
Tsutomu Otsubo
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Murata Machinery Ltd
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Abstract

A object of this invention is to reduce influences of ambient temperature on a magnetic displacement sensor. A magnetic displacement sensor of this invention includes a support, a shell that houses the support, and a fixing portion that fixes a center of the support to the shell along a longitudinal direction of a magnetic grating bar. In addition, the numbers of coils on both sides of the fixing portion are the same and the plurality of coils are supported by the support along the longitudinal direction of the magnetic grating bar.

Description

磁性位移感測器及位移之檢測方法 Magnetic displacement sensor and displacement detection method

本發明係關於利用磁性位移感測器進行位移之檢測,尤其關於減小因溫度變動所產生之誤差。 The present invention relates to the detection of displacement using a magnetic displacement sensor, and more particularly to reducing errors due to temperature variations.

已知有使用將磁性體與非磁性體交替地且週期性配置之磁柵尺與磁性位移感測器來檢測位移者。例如,於專利文獻1(日本專利特開平09-264758)中,揭示有使用4個1次線圈與4個2次線圈提取sin(θ+ωt)之輸出之磁性位移感測器。此處,ω為激磁用交流電流之角頻率,θ為相對於磁柵尺之電相位角。於該磁性位移感測器中,線圈為環狀,並將1次線圈與2次線圈,重疊地分別配置於內周側與外周側。而且,磁性位移感測器係使桿狀之磁柵尺係通過環狀線圈之中空部,並使用以固定間距被設置於磁柵尺之磁性標記來檢測位移。以下,有時會將磁性位移感測器簡稱為感測器。 It is known to use a magnetic scale and a magnetic displacement sensor that alternately and periodically arrange a magnetic body and a non-magnetic body to detect a displacement. For example, a magnetic displacement sensor that extracts the output of sin(θ+ωt) using four primary coils and four secondary coils is disclosed in Japanese Laid-Open Patent Publication No. Hei 09-264758. Here, ω is the angular frequency of the alternating current for excitation, and θ is the electrical phase angle with respect to the magnetic scale. In the magnetic displacement sensor, the coil is annular, and the primary coil and the secondary coil are placed on the inner circumference side and the outer circumference side so as to overlap each other. Further, the magnetic displacement sensor causes the rod-shaped magnetic scale to pass through the hollow portion of the annular coil, and uses a magnetic mark provided at a fixed pitch on the magnetic scale to detect the displacement. Hereinafter, the magnetic displacement sensor is sometimes simply referred to as a sensor.

若不使用1次線圈與2次線圈,而是使用可兼作為1次與2次之線圈,則可使線圈之數量例如減半(專利文獻2日本專利特開2013-024779)。於該情形時,對線圈之列施加交流電壓,來檢測流過線圈之交流電流之相位(θ+ωt)。此外,若使電流流動之方向相反並將線圈之列設成2列,即可減小因磁柵尺與感測器之相對速度所產生之誤差(專利文獻2)。 When the primary coil and the secondary coil are not used, the number of coils can be halved, for example, by using a coil that can be used as one or two times (Patent Document 2, JP-A-2013-024779). In this case, an alternating voltage is applied to the column of coils to detect the phase (θ + ωt) of the alternating current flowing through the coil. Further, if the directions in which the current flows are reversed and the rows of the coils are arranged in two rows, the error caused by the relative speed of the magnetic scale and the sensor can be reduced (Patent Document 2).

提案有藉由磁性位移感測器來補償熱變形對工具機 等精密機械之影響(專利文獻3日本專利特開2011-093069)。例如,若車床之主軸台與刀具台之間隔因車床之熱變形而改變,工件之加工精度就會降低。因此,只要藉由測量主軸台與刀具台之位置,而求出其間之間隔,並以不受周圍溫度影響之方式使主軸台等移動,即可補償熱變形之影響。於專利文獻3中,藉由磁柵尺與磁性位移感測器,測量工具機之主軸台與刀具台之位置。雖然於專利文獻3中未明確記載,但若藉由因瓦合金(invar alloy)等實質上不會熱膨脹之材料來構成磁柵尺,即成為不受周圍溫度影響之磁柵尺。 Proposal to compensate for thermal deformation to the machine tool by magnetic displacement sensor The influence of precision machinery (Patent Document 3 Japanese Patent Laid-Open No. 2011-093069). For example, if the distance between the spindle table and the tool table of the lathe changes due to thermal deformation of the lathe, the machining accuracy of the workpiece is lowered. Therefore, by measuring the position of the spindle head and the tool table, the interval therebetween can be determined, and the spindle head or the like can be moved without being affected by the ambient temperature, thereby compensating for the influence of thermal deformation. In Patent Document 3, the position of the spindle table and the tool table of the power tool is measured by a magnetic scale and a magnetic displacement sensor. Although not explicitly described in Patent Document 3, if the magnetic scale is formed of a material that does not substantially thermally expand, such as an invar alloy, it is a magnetic scale that is not affected by the ambient temperature.

本發明者著眼於磁性位移感測器本身會受到熱膨脹之影響。該感測器例如係將線圈捲繞於非磁性體之卷線軸而成者。作為非磁性體,已知有熱膨脹率極小之玻璃、陶瓷等,但若只有該等材料,則難以加工成正確之形狀。又,若將熱膨脹率較小之因瓦合金等使用於卷線軸,則卷線軸之因瓦合金會遮斷磁柵尺之影響。因此,難以解決卷線軸之熱膨脹。 The inventors focused on the fact that the magnetic displacement sensor itself is affected by thermal expansion. The sensor is, for example, a coil wound around a bobbin of a non-magnetic body. As the non-magnetic material, glass, ceramics, and the like having a very small coefficient of thermal expansion are known. However, if only these materials are used, it is difficult to process them into a correct shape. Further, when an invar alloy or the like having a small coefficient of thermal expansion is used for the bobbin, the invar alloy of the bobbin shaft blocks the influence of the magnetic scale. Therefore, it is difficult to solve the thermal expansion of the spool.

再者,於專利文獻4(日本專利特開2003-269993)之位置感測器中,於由陶瓷、因瓦合金等熱膨脹率較小之材料所構成圓柱之表面,設置Cu(銅)之薄膜線圈。而且,揭示有使Cu之薄膜線圈進出不鏽鋼之管,來測量不鏽鋼管與薄膜線圈重疊之長度者。假設,若可將不鏽鋼管變更為因瓦合金等之管,並於其內周面設置精密之磁性標記,即可不受周圍溫度之影響而測量位置。然而,此種加工較為困難。 Further, in the position sensor of Patent Document 4 (Japanese Patent Laid-Open Publication No. 2003-269993), a film of Cu (copper) is provided on the surface of a cylinder composed of a material having a small thermal expansion coefficient such as ceramic or Invar. Coil. Further, a tube in which a film coil of Cu is introduced into and out of stainless steel is disclosed to measure the length of overlap between the stainless steel tube and the film coil. It is assumed that if the stainless steel tube can be changed to a tube such as Invar, and a precise magnetic mark is provided on the inner peripheral surface, the position can be measured without being affected by the ambient temperature. However, such processing is more difficult.

本發明之課題,在於減小周圍溫度對磁性位移感測器 之影響。 The subject of the present invention is to reduce the ambient temperature to the magnetic displacement sensor The impact.

本發明係一種藉由複數個線圈與磁柵尺之相互作用來檢測位移的磁性位移感測器,該等複數個線圈係被支撐體所支撐,該磁柵尺係設置有沿著長邊方向以固定間距而呈週期性變化之磁性標記,該磁性位移感測器之特徵在於具備有: 外殼,其收納支撐體;及固定部,其沿著磁柵尺之長邊方向,將支撐體之中央部固定於外殼;且沿著磁柵尺之長邊方向,於固定部之兩側,複數個線圈各為相同數量且被支撐體所支撐。 The present invention is a magnetic displacement sensor for detecting displacement by interaction of a plurality of coils and a magnetic scale, the plurality of coils being supported by a support, the magnetic scale being disposed along a longitudinal direction A magnetic mark that changes periodically at a fixed pitch, and the magnetic displacement sensor is characterized by: a housing that houses the support; and a fixing portion that fixes the central portion of the support body to the outer casing along the longitudinal direction of the magnetic scale; and along the longitudinal direction of the magnetic scale, on both sides of the fixed portion The plurality of coils are each the same number and supported by the support.

又,本發明係一種藉由支撐體、磁性位移感測器及磁柵尺而加以檢測位移的位移之檢測方法,該磁性位移感測器係具有被支撐體所支撐之複數個線圈,該磁柵尺係具有沿著長邊方向以固定間距而呈週期性變化之磁性標記,其特徵在於,磁性位移感測器係具備有:外殼,其收納支撐體;及固定部,其沿著磁柵尺之長邊方向,將支撐體之中央部固定於外殼;沿著磁柵尺之長邊方向,於固定部之兩側,複數個線圈各為相同數量且被支撐體所支撐,在被支撐於固定部之兩側之各為相同數量之線圈間,抵消支撐體之熱膨脹之影響。 Moreover, the present invention is a method for detecting a displacement of a displacement detected by a support, a magnetic displacement sensor, and a magnetic scale, the magnetic displacement sensor having a plurality of coils supported by the support, the magnetic The scale has a magnetic mark that periodically changes at a fixed pitch along the longitudinal direction, wherein the magnetic displacement sensor is provided with: a casing that houses the support; and a fixing portion along the magnetic grid In the longitudinal direction of the ruler, the central portion of the support body is fixed to the outer casing; along the longitudinal direction of the magnetic scale, on the two sides of the fixed portion, the plurality of coils are each of the same number and supported by the support body, and are supported Each of the two sides of the fixed portion is between the same number of coils, offsetting the influence of thermal expansion of the support.

關於支撐體之固定部、即將支撐體固定於外殼之位置,重要的在於在固定部之兩側各配置相同數量之線圈,而於線圈 間抵消支撐體之熱膨脹之影響。將中央部設為固定部係為了將線圈配置於其兩側,因此固定部並不侷限於長邊方向上之中心。線圈之配置,較佳為相對於支撐體之中央部(固定部)呈對稱。 Regarding the fixing portion of the support body, that is, the position at which the support body is fixed to the outer casing, it is important to arrange the same number of coils on both sides of the fixed portion, and the coil is To offset the effect of thermal expansion of the support. The central portion is a fixed portion in order to arrange the coils on both sides thereof, and therefore the fixing portion is not limited to the center in the longitudinal direction. The arrangement of the coils is preferably symmetrical with respect to the central portion (fixed portion) of the support.

於本發明中,即便因支撐體之熱膨脹而使線圈之位置改變,亦可於固定部之兩側所支撐各相同數量之線圈間,抵消熱膨脹之影響。若線圈之配置相對於固定部接近對稱,因熱膨脹所產生位移之檢測誤差就會減小。然而,即便並非對稱,藉由於固定部之兩側各配置相同數量之線圈,亦可抵消相當程度之誤差。 In the present invention, even if the position of the coil is changed by thermal expansion of the support, the same number of coils can be supported on both sides of the fixed portion to offset the influence of thermal expansion. If the arrangement of the coils is close to symmetry with respect to the fixed portion, the detection error of the displacement due to thermal expansion is reduced. However, even if it is not symmetrical, a considerable degree of error can be offset by arranging the same number of coils on both sides of the fixed portion.

例如,考慮以+sin相之線圈與-sin相之線圈、及+cos相之線圈與-cos相之線圈之方式,設置至少2個sin相輸出之線圈、至少2個cos相輸出之線圈。於該情形時,若沿著磁柵尺之長邊方向於固定部之兩側至少各配置1個sin相輸出之線圈與各1個cos相輸出之線圈,即可於+sin相之線圈與-sin相之線圈間抵消誤差,亦可於+cos相之線圈與-cos相之線圈間抵消誤差。 For example, consider a coil of +sin phase and a coil of -sin phase, and a coil of +cos phase and a coil of -cos phase, and at least two coils of sin phase output and at least two coils of cos phase output are provided. In this case, if at least one sin phase output coil and one cos phase output coil are disposed on both sides of the fixed portion along the longitudinal direction of the magnetic scale, the coil of the +sin phase can be The offset error between the coils of the -sin phase can also be used to offset the error between the coil of the +cos phase and the coil of the -cos phase.

更佳為將複數個線圈設為6個或8個。而且,以2π作為磁柵尺之磁性標記之間距之電相位角,而將電相位角均為θ之2個線圈於固定部之兩側呈對稱地各配置1個,且將朝向磁柵尺之電相位角均為θ+π之2個線圈,於固定部之兩側呈對稱地各配置1個。電相位角為θ與θ+π之線圈,既可為sin相之線圈,亦可為cos相之線圈。 More preferably, the number of coils is set to 6 or 8. Further, 2π is used as the electrical phase angle of the magnetic mark between the magnetic scales, and two coils each having an electrical phase angle of θ are symmetrically arranged on both sides of the fixed portion, and will be oriented toward the magnetic scale. The electric phase angles are both two coils of θ + π, and one of them is arranged symmetrically on both sides of the fixed portion. A coil having an electrical phase angle of θ and θ+π, which may be a coil of a sin phase or a coil of a cos phase.

若將+sin相之輸出之線圈相對於-sin相之輸出之線圈固定部呈對稱地配置,則難以將±cos相之輸出之一對線圈對稱地配置。又,若將±cos相之輸出之一對線圈相對於固定部呈對稱地配置,則難以將±sin相之輸出之一對線圈對稱地配置。再者,所謂sin 相與cos相,只不過是將哪個位置設為電相位角之0之問題。因此,例如將+sin相之輸出之線圈與-sin相之輸出之線圈相對於固定部呈對稱地配置。可將+cos相之一對線圈相對於固定部呈對稱地配置,亦可將-cos相之一對線圈相對於固定部呈對稱地配置。因此,若於固定部之兩側將+cos相之線圈與-cos相之線圈呈對稱地各配置一對,則線圈之配置會成為對稱。而且,於該情形時,因溫度變動所產生之誤差幾乎為0。 When the coil of the output of the +sin phase is symmetrically arranged with respect to the coil fixing portion of the output of the -sin phase, it is difficult to arrange one of the outputs of the ±cos phase symmetrically with respect to the coil. Further, if one of the outputs of the ±cos phase is symmetrically arranged with respect to the fixed portion, it is difficult to arrange one of the outputs of the ±sin phase symmetrically with respect to the coil. Again, the so-called sin Phase and cos phase are just the question of which position is set to 0 of the electrical phase angle. Therefore, for example, the coil of the output of the +sin phase and the coil of the output of the -sin phase are symmetrically arranged with respect to the fixed portion. One of the +cos phases may be symmetrically arranged with respect to the fixed portion, or one of the -cos phases may be symmetrically arranged with respect to the fixed portion. Therefore, if a pair of coils of the +cos phase and the coil of the -cos phase are arranged symmetrically on both sides of the fixed portion, the arrangement of the coils becomes symmetrical. Moreover, in this case, the error due to temperature fluctuation is almost zero.

尤佳為複數個線圈為8個,朝向磁柵尺之電相位角例如均為(θ+1/2π)之2個線圈係於固定部之兩側呈對稱地各配置有1個,且朝向磁柵尺之電相位角例如均為(θ-1/2π)之2個線圈,係於固定部之兩側呈對稱地各配置有1個。剩餘之4個線圈之相位,例如θ為2個,θ+π為2個。如此一來,即可於位於支撐體中央部之固定部之兩側,將+sin相之線圈與-sin相之線圈、及+cos相之線圈與-cos相之線圈呈對稱地各配置2個。而且,由於相同輸出相位之線圈各有2個,因此驅動電路變得簡單。 It is preferable that the number of the plurality of coils is eight, and that two coils having an electrical phase angle toward the magnetic scale, for example, (θ + 1/2π), are arranged symmetrically on both sides of the fixed portion, and are oriented one by one. The electric phase angle of the magnetic scale is, for example, two coils of (θ-1/2π), and one of them is arranged symmetrically on both sides of the fixed portion. The phases of the remaining four coils are, for example, two in θ and two in θ + π. In this way, the coil of the +sin phase and the coil of the -sin phase, and the coil of the +cos phase and the coil of the -cos phase can be arranged symmetrically on both sides of the fixed portion located at the central portion of the support body. One. Moreover, since there are two coils of the same output phase, the drive circuit becomes simple.

又,較佳為支撐體係供磁柵尺插通自如之中空形狀之卷線軸,複數個線圈係捲繞於卷線軸。於該情形時,將卷線軸之中央部固定於外殼,且較佳為將線圈以對稱性儘量變高之方式配置於卷線軸中央部之兩側,最佳為將線圈對稱地配置於卷線軸中央部之兩側。如此一來,於線圈間抵消熱膨脹之影響變得容易。又,於磁柵尺中,可藉由電鍍等而於管或者桿之外周面設置較正確之磁性標記。由於磁性標記係通過卷線軸之內部,因此可增強線圈與磁性標記間之磁性相互作用。 Further, it is preferable that the support system is provided with a winding shaft in which the magnetic scale is inserted into a hollow shape, and a plurality of coils are wound around the bobbin. In this case, the central portion of the bobbin is fixed to the outer casing, and it is preferable that the coils are disposed on both sides of the central portion of the bobbin with the symmetry as high as possible, and it is preferable to arrange the coils symmetrically on the bobbin. On both sides of the central part. As a result, it is easy to offset the influence of thermal expansion between the coils. Further, in the magnetic scale, a relatively correct magnetic mark can be provided on the outer surface of the tube or the rod by plating or the like. Since the magnetic mark passes through the inside of the bobbin, the magnetic interaction between the coil and the magnetic mark can be enhanced.

較佳為外殼與支撐體之熱膨脹率不同。更佳為使外殼 之熱膨脹率低於支撐體之熱膨脹率。再者,於本說明書中,熱膨脹率係作為線熱膨脹率之意思而使用。於將支撐體收納於外殼之情形時,使兩者之熱膨脹率一致係一種常識。然而,於本發明中,無須使兩者之熱膨脹率一致。尤其,由於使支撐體相對於外殼而沿固定部之兩側伸縮,因此亦不會產生因熱膨脹率之差異所導致之變形。由於外殼相較於支撐體,材料可選擇之範圍較廣,因此較佳為使外殼之熱膨脹率小於支撐體。 Preferably, the outer casing and the support have different thermal expansion rates. Better to make the outer casing The thermal expansion rate is lower than the thermal expansion rate of the support. Further, in the present specification, the coefficient of thermal expansion is used as the coefficient of linear thermal expansion. When the support body is housed in the outer casing, it is common knowledge to make the thermal expansion rates of the two uniform. However, in the present invention, it is not necessary to make the thermal expansion rates of the two uniform. In particular, since the support body is stretched and contracted along the both sides of the fixing portion with respect to the outer casing, deformation due to the difference in thermal expansion rate does not occur. Since the outer casing has a wider range of materials than the support, it is preferred that the outer casing has a lower coefficient of thermal expansion than the support.

較佳為外殼為因瓦合金、超因瓦合金等低熱膨脹率之金屬,支撐體為低熱膨脹率之玻璃與有機黏合劑之混合物等之絕緣體。於本說明書中,低熱膨脹率係指室溫下線熱膨脹率為2ppm以下,因瓦則為1.2ppm。又,支撐體之線膨脹率例如為20ppm左右。由於將支撐體固定於低熱膨脹率之外殼,因此可減小溫度變動對外殼之影響。又,由於為金屬之外殼,因此可遮斷來自外部之電場。尤其,因瓦合金具磁性,因此亦可遮斷來自外部之磁場。絕緣體之支撐體不會妨礙磁柵尺與線圈之相互作用,尤其若為玻璃與塑膠黏合劑之混合物,則可正確地加工成所需之形狀。 Preferably, the outer casing is a metal having a low thermal expansion rate such as Invar or Super Invar, and the support is an insulator of a mixture of a glass having a low thermal expansion rate and an organic binder. In the present specification, the low coefficient of thermal expansion means that the coefficient of thermal expansion at room temperature is 2 ppm or less, and that of wattage is 1.2 ppm. Further, the linear expansion ratio of the support is, for example, about 20 ppm. Since the support is fixed to the outer casing having a low thermal expansion rate, the influence of temperature fluctuation on the outer casing can be reduced. Moreover, since it is a metal case, the electric field from the outside can be blocked. In particular, Invar is magnetic, so it can also block the magnetic field from the outside. The support of the insulator does not interfere with the interaction of the magnetic scale with the coil, especially if it is a mixture of glass and plastic adhesive, it can be correctly processed into the desired shape.

2‧‧‧磁柵尺 2‧‧‧Magnetic scale

6‧‧‧Cu薄膜 6‧‧‧Cu film

8‧‧‧保護膜 8‧‧‧Protective film

10‧‧‧磁性位移感測器 10‧‧‧Magnetic Displacement Sensor

12‧‧‧外殼 12‧‧‧ Shell

14‧‧‧管 14‧‧‧ tube

15‧‧‧空氣軸承 15‧‧‧Air bearing

16‧‧‧內殼 16‧‧‧ inner shell

18‧‧‧卷線軸 18‧‧‧ spool

20‧‧‧銷 20‧‧ ‧ sales

21‧‧‧溝槽 21‧‧‧ trench

22‧‧‧線圈 22‧‧‧ coil

A1‧‧‧差動放大器 A1‧‧‧Differential Amplifier

A2‧‧‧差動放大器 A2‧‧‧Differential Amplifier

C‧‧‧中心 C‧‧‧ Center

C0‧‧‧線圈 C0‧‧‧ coil

C0'‧‧‧線圈 C0'‧‧‧ coil

C1‧‧‧線圈 C1‧‧‧ coil

C1'‧‧‧線圈 C1'‧‧‧ coil

C2‧‧‧線圈 C2‧‧‧ coil

C2'‧‧‧線圈 C2'‧‧‧ coil

C3‧‧‧線圈 C3‧‧‧ coil

C3'‧‧‧線圈 C3'‧‧‧ coil

PS‧‧‧交流電源 PS‧‧‧AC power supply

R1‧‧‧電阻 R1‧‧‧ resistance

R2‧‧‧電阻 R2‧‧‧ resistance

R3‧‧‧電阻 R3‧‧‧ resistance

R4‧‧‧電阻 R4‧‧‧ resistance

圖1係實施例之磁性位移感測器之長邊方向剖面圖。 Fig. 1 is a longitudinal sectional view of a magnetic displacement sensor of the embodiment.

圖2係表示線圈之配置,1)表示習知例中之配置,2)表示實施例中之配置,3)表示變形例1中之配置,4)表示最佳實施例中之配置,5)表示變形例2中之配置,6)表示變形例3中之配置,7)表示電相位角(相位)。 Fig. 2 shows the arrangement of the coils, 1) shows the arrangement in the conventional example, 2) shows the arrangement in the embodiment, 3) shows the configuration in the modification 1, 4) shows the configuration in the preferred embodiment, 5) The arrangement in Modification 2 is shown, 6) shows the arrangement in Modification 3, and 7) shows the electrical phase angle (phase).

圖3係實施例1中驅動電路之電路圖。 Fig. 3 is a circuit diagram of a driving circuit in the first embodiment.

圖4係最佳實施例中驅動電路之電路圖。 Figure 4 is a circuit diagram of the drive circuit in the preferred embodiment.

圖5係表示對習知例、實施例、及最佳實施例實施因溫度依存性所導致誤差之模擬結果之圖。 Fig. 5 is a graph showing simulation results of errors caused by temperature dependence in the conventional examples, examples, and preferred embodiments.

圖6係表示實施例與最佳實施例中誤差之實測值之圖。 Figure 6 is a graph showing measured values of errors in the embodiment and the preferred embodiment.

於圖1~圖6中表示實施例與其變形。圖1係表示磁性位移感測器10之構造。元件符號2為磁柵尺,係於因瓦(invar)合金、超因瓦合金等低熱膨脹率之圓桿之表面以固定之間距設置有環狀之Cu薄膜6等之磁性標記者,例如表面係由保護膜8所覆蓋。為了設置Cu薄膜6,可使用Cu電鍍與蝕刻等。又,亦可使用Al(鋁)等非磁性之金屬膜代替Cu。 The embodiment and its modifications are shown in Figs. 1 to 6 . FIG. 1 shows the configuration of the magnetic displacement sensor 10. The component symbol 2 is a magnetic scale, and is a magnetic marker such as a surface of a round rod having a low thermal expansion rate such as an invar alloy or a super-invar alloy, and is provided with a ring-shaped Cu film 6 or the like at a fixed distance, for example, a surface. It is covered by the protective film 8. In order to provide the Cu thin film 6, Cu plating, etching, or the like can be used. Further, a non-magnetic metal film such as Al (aluminum) may be used instead of Cu.

磁性位移感測器10(以下簡稱為感測器10)具備有由因瓦合金、超因瓦合金等低熱膨脹率之金屬所構成之外殼12,自管14供給空氣,並藉由空氣軸承15而非接觸地支撐磁柵尺2。再者,非接觸地支撐磁柵尺2之構成為任意,並不侷限於空氣軸承15。元件符號16為不鏽鋼等之內殼,收納卷線軸18。卷線軸18係由玻璃粉體與黏合劑所構成,且構成為絕緣體。又,卷線軸18係於沿著長邊方向之1個部位,此處為長邊方向之中心部,藉由例如銷20而被固定於外殼12。為了進行固定,既可使用螺栓、螺釘、鍵等緊固構件,或者亦可將外殼12與卷線軸18加以嵌合或黏著。以下,將沿著卷線軸18之長邊方向(磁柵尺2之軸方向),藉由銷20所固定之位置稱為(卷線軸18之)中心C。又,磁柵尺2可沿著長邊方向而於卷線軸18之內部移動自如。 The magnetic displacement sensor 10 (hereinafter simply referred to as the sensor 10) is provided with a casing 12 composed of a metal having a low thermal expansion rate such as Invar or Super Invar, and air is supplied from the pipe 14 and is supported by the air bearing 15 The magnetic scale 2 is supported in a non-contact manner. Further, the configuration in which the magnetic scale 2 is supported in a non-contact manner is arbitrary, and is not limited to the air bearing 15. The component symbol 16 is an inner casing of stainless steel or the like, and houses the bobbin 18. The bobbin 18 is composed of a glass frit and an adhesive, and is configured as an insulator. Further, the bobbin 18 is attached to one portion along the longitudinal direction, and is a central portion in the longitudinal direction, and is fixed to the outer casing 12 by, for example, the pin 20. For fixing, a fastening member such as a bolt, a screw, or a key may be used, or the outer casing 12 may be fitted or adhered to the bobbin 18. Hereinafter, the position fixed by the pin 20 along the longitudinal direction of the bobbin 18 (the axial direction of the magnetic scale 2) is referred to as the center C (of the bobbin 18). Further, the magnetic scale 2 can move freely inside the bobbin 18 along the longitudinal direction.

於被設置於卷線軸18外周之既定位置之溝槽21內, 較佳為於相對於卷線軸18之中心呈對稱地配置之溝槽21內,配置有複數個線圈22。於圖1之鏈線內,將磁柵尺2之構造與線圈22之配置放大表示。再者,線圈22並不侷限於由卷線所構成者,亦可為藉由電鍍與蝕刻等而成Cu等之薄膜線圈。 In the groove 21 provided at a predetermined position on the outer circumference of the bobbin 18, Preferably, a plurality of coils 22 are disposed in the grooves 21 that are symmetrically arranged with respect to the center of the bobbin 18. The configuration of the magnetic scale 2 and the arrangement of the coils 22 are shown enlarged in the chain line of FIG. Further, the coil 22 is not limited to a coiled wire, and may be a film coil of Cu or the like by plating, etching, or the like.

於圖2之1)~6)中表示線圈之配置,7)表示相對於卷線軸18之中心C之電相位角θ(相位θ),並將Cu薄膜6之1個間距設為2π。根據磁性位移感測器10求出相位與間距之數值,並轉換為位移。C0~C3'係捲繞於卷線軸18之溝槽21之線圈,如C0與C0'般下標之文字相同但”'”之有無而不同之一對線圈為同相位之線圈,電相位角θ(相位θ)僅相差2nπ(n為非0之整數)。C1與C1'同相位,C2與C2'亦同相位,C3與C3'亦同相位。又,線圈之輸出所包含之信號成分為+sinθ‧sinωt、-sinθ‧sinωt、+cosθ‧sinωt、-cosθ‧sinωt之4種。而且,利用差動放大器將包含+sinθ‧sinωt之輸出與包含-sinθ‧sinωt之輸出的差放大,並提取+sinθ‧sinωt之信號。又,利用差動放大器將包含+cosθ‧sinωt之輸出與包含-cosθ‧sinωt之輸出的差放大,並提取+cosθ‧sinωt之信號。 The arrangement of the coils is shown in 1) to 6) of Fig. 2, and 7) shows the electrical phase angle θ (phase θ) with respect to the center C of the winding bobbin 18, and the pitch of the Cu thin film 6 is set to 2π. The values of the phase and the pitch are obtained from the magnetic displacement sensor 10 and converted into displacements. C0~C3' is a coil wound around the groove 21 of the bobbin 18, such as the same as the C0 and C0' subscripts, but the difference between the "'" and the coil is the same phase coil, the electrical phase angle θ (phase θ) differs by only 2nπ (n is an integer other than 0). C1 is in phase with C1', C2 and C2' are also in phase, and C3 and C3' are also in phase. Further, the signal components included in the output of the coil are four types of +sin θ sin ωt, -sin θ sin ωt, + cos θ s sin ωt, and - cos θ s sin ωt. Further, the difference between the output including +sin θ ss ωt and the output including -sin θ sin ωt is amplified by a differential amplifier, and a signal of +sin θ sin ωt is extracted. Further, a differential amplifier is used to amplify the difference between the output including +cos θ ss ωt and the output including -cos θ sin ωt, and the signal of +cos θ sin ωt is extracted.

於習知技術中,例如將卷線軸18之兩端或者一端固定於外殼12。於1)之習知技術中,設為於+sin相之線圈C0之位置進行固定者。於線圈之阻抗中雖然有溫度依存性,但只要將一對線圈之輸出差動放大,則可幾乎消除阻抗之溫度依存性。問題在於對應於卷線軸18之熱膨脹,相對於卷線軸之中心C之線圈C0~C3之位置會變動。於習知技術中,由於未對卷線軸18之熱膨脹採取對策,因此感測器10之輸出會產生溫度依存性。 In the prior art, for example, both ends or one end of the bobbin 18 are fixed to the outer casing 12. In the conventional technique of 1), it is assumed that the position of the coil C0 of the +sin phase is fixed. Although there is temperature dependency in the impedance of the coil, if the output of the pair of coils is differentially amplified, the temperature dependence of the impedance can be almost eliminated. The problem is that the position of the coils C0 to C3 with respect to the center C of the bobbin shaft varies depending on the thermal expansion of the bobbin 18. In the prior art, since the countermeasure against thermal expansion of the bobbin 18 is not taken, the output of the sensor 10 is temperature dependent.

於2)之配置(實施例1)中,由於將4個線圈C0~C3 於中心C之兩側各配置相同數量,因此因溫度依存性所導致之誤差變小。4個線圈C0~C3之配置雖呈對稱,但由於sin相與cos相的膨脹方向相反,因此會殘留因溫度依存性所導致之誤差。 In the configuration of 2) (Embodiment 1), since 4 coils C0~C3 Since the same number is disposed on both sides of the center C, the error due to the temperature dependency becomes small. Although the arrangement of the four coils C0 to C3 is symmetrical, since the direction of expansion of the sin phase and the cos phase are opposite, an error due to temperature dependency remains.

於3)之配置(變形例1)中,cos相之線圈C2、C3雖然相對於中心C呈對稱地配置,但由於sin相之線圈C0、C1並未相對於中心C呈對稱地配置,因此會殘留一部分誤差。再者,變形例1中之誤差,係小於實施例1中之誤差。 In the arrangement of 3) (variation 1), the coils C2 and C3 of the cos phase are symmetrically arranged with respect to the center C, but since the coils C0 and C1 of the sin phase are not symmetrically arranged with respect to the center C, Some error will remain. Furthermore, the error in Modification 1 is smaller than the error in Embodiment 1.

於4)之最佳實施例中,將6個線圈C0~C3'相對於中心C呈對稱地配置,線圈C0、C0'同相位(例如為-cos相),線圈C1、C1'亦同相位(例如為+cos相),該等之輸出之差幾乎不包含溫度依存性。線圈C0與線圈C1,相位例如相差3π(一般而言為(2n+1)π,其中n為整數),並賦予+sin相之輸出與-sin相之輸出。因此,線圈C0與線圈C1之輸出之差,幾乎不包含溫度依存性。 In the preferred embodiment of 4), the six coils C0 to C3' are symmetrically arranged with respect to the center C, the coils C0, C0' are in phase (for example, -cos phase), and the coils C1, C1' are also in phase. (for example, +cos phase), the difference in output is almost free of temperature dependence. The coil C0 and the coil C1 have a phase difference of, for example, 3π (generally (2n+1)π, where n is an integer), and give an output of the +sin phase and an output of the -sin phase. Therefore, the difference between the output of the coil C0 and the coil C1 hardly includes temperature dependency.

於4)之最佳實施例中,例如cos相之線圈為4個,sin相之線圈為2個,數量並不一致。因此,於5)之變形例2中,將sin相之線圈設為C0、C1、C0'、C1'之4個,並將該等相對於中心C呈對稱地配置。再者,線圈C0、C0'之相位例如相差2π,線圈C1、C1'之相位例如亦相差2π。又,線圈C0、C1'之相位例如相差π,線圈C1、C0'之相位例如亦相差π。同樣地將cos相之4個線圈C2~C3'相對於中心C呈對稱地配置。 In the preferred embodiment of 4), for example, the coils of the cos phase are four, and the coils of the sin phase are two, and the number is not uniform. Therefore, in the second modification of the fifth aspect, the coil of the sin phase is set to four of C0, C1, C0', and C1', and these are arranged symmetrically with respect to the center C. Further, the phases of the coils C0 and C0' are, for example, different by 2π, and the phases of the coils C1 and C1' are, for example, also different by 2π. Further, the phases of the coils C0 and C1' are, for example, different by π, and the phases of the coils C1 and C0' are, for example, also different by π. Similarly, the four coils C2 to C3' of the cos phase are arranged symmetrically with respect to the center C.

於5)之變形例2中,於sin相之同相位之線圈C1、C1'間,存在有磁性標記1個間距之間隔(就相位而言為2π)。6)之變形例3係於線圈C1、C1'之間,配置cos相且相位相差π之線圈C2、C3'。於4)之最佳實施例至6)之變形例3中,感測器之溫度依存性 幾乎為0。 In the second modification of the fifth aspect, between the coils C1 and C1' of the same phase of the sin phase, there is a gap between the magnetic marks (2π in terms of phase). The modification 3 of 6) is a coil C2 and C3' in which the cos phase is arranged and the phases are different by π between the coils C1 and C1'. In the third embodiment of the preferred embodiment to 6), the temperature dependence of the sensor Almost 0.

圖3係表示實施例1及變形例1之驅動電路之例,元件符號PS為交流電源,並輸出A‧sinωt之電壓,R1~R4為固定電阻,電阻值例如相同。再者,()內係使用於最佳實施例之情形時之配置。若藉由差動放大器A1將sin相之2個線圈之輸出差動放大,可獲得B‧sinθ‧sinωt之輸出,若藉由差動放大器A2將cos相之2個線圈之輸出差動放大,可獲得B‧cosθ‧sinωt之輸出。例如,若將cotωt乘以B‧sinθ‧sinωt之信號,並轉換為B‧sinθ‧cosωt,可藉由加法定理獲得sin(θ+ωt)之信號,並根據該信號之零交點(θ+ωt=nπ)來求出相位θ。 3 shows an example of a driving circuit of the first embodiment and the first modification. The component symbol PS is an alternating current power supply, and outputs a voltage of A‧sin ωt, and R1 to R4 are fixed resistors, and the resistance values are, for example, the same. Furthermore, () is used in the case of the case of the preferred embodiment. If the output of the two coils of the sin phase is differentially amplified by the differential amplifier A1, the output of B‧sin θ sin ωt can be obtained, and if the output of the two coils of the cos phase is differentially amplified by the differential amplifier A2, The output of B‧cos θ sin ωt can be obtained. For example, if cotωt is multiplied by the signal of B‧sinθ‧sinωt and converted to B‧sinθ‧cosωt, the signal of sin(θ+ωt) can be obtained by the addition theorem, and according to the zero crossing point of the signal (θ+ωt =nπ) to find the phase θ.

於利用圖3之電路驅動最佳實施例之情形時,連接線圈C1'取代電阻R1,連接線圈C0'取代電阻R2。如此一來,相對於在sin相使用4個線圈C0、C1'、C1、C0',由於在cos相使用2個線圈,因此使差動放大器A1之增益成為差動放大器A2之增益之2倍。於sin相之電橋中,若1端為(+sin、-sin)之順序,另一端則成為(-sin、+sin)之順序。 In the case where the circuit of Fig. 3 is used to drive the preferred embodiment, the connection coil C1' is substituted for the resistor R1, and the connection coil C0' is substituted for the resistor R2. In this way, since four coils C0, C1', C1, and C0' are used in the sin phase, since two coils are used in the cos phase, the gain of the differential amplifier A1 is twice the gain of the differential amplifier A2. . In the bridge of the sin phase, if one end is in the order of (+sin, -sin), the other end is in the order of (-sin, +sin).

圖4係表示變形例2、3之驅動電路之例,元件符號PS為上述之交流電源,A1、A2為上述之差動放大器。與最佳實施例同樣地,例如將線圈C3、C2串聯連接,將線圈C2'、C3'串聯連接而組成電橋,利用差動放大器將電橋之輸出放大,並將其設為cos相之輸出。於該電橋,若1端為(+cos、-cos)之順序,則另一端亦設為(-cos、+cos)之順序。例如,將線圈C1'、C0串聯連接,並將線圈C0'、C1串聯連接而組成電橋,利用差動放大器將電橋之輸出放大,並將其設為sin相之輸出。於該電橋,若1端為(+sin、-sin) 之順序,則另一端亦設為(-sin、+sin)之順序。 4 shows an example of a drive circuit according to Modifications 2 and 3. The component symbol PS is the above-described AC power supply, and A1 and A2 are the above-described differential amplifiers. Similarly to the preferred embodiment, for example, coils C3 and C2 are connected in series, coils C2' and C3' are connected in series to form a bridge, and the output of the bridge is amplified by a differential amplifier, and this is set to cos phase. Output. In this bridge, if one end is in the order of (+cos, -cos), the other end is also set to the order of (-cos, +cos). For example, the coils C1' and C0 are connected in series, and the coils C0' and C1 are connected in series to form a bridge, and the output of the bridge is amplified by a differential amplifier, and this is set as an output of the sin phase. For the bridge, if 1 is (+sin, -sin) In the order, the other end is also set to the order of (-sin, +sin).

圖5係表示習知例與實施例1及最佳實施例之性能,並藉由模擬求出位移之檢測誤差,作為卷線軸之長度經熱膨脹0.1%~0.3%者。於實施例1中,誤差之絕對值係減少為習知例之40%左右,誤差之平均值幾乎為0。相對於此,於習知例中,誤差之符號固定且不會成為0。而且於最佳實施例中,誤差始終大致為0。再者,於圖2之變形例1中,誤差較實施例1減小。 Fig. 5 shows the performance of the conventional example and the first embodiment and the preferred embodiment, and the detection error of the displacement is obtained by simulation, and the length of the bobbin is thermally expanded by 0.1% to 0.3%. In the first embodiment, the absolute value of the error is reduced to about 40% of the conventional example, and the average value of the error is almost zero. On the other hand, in the conventional example, the sign of the error is fixed and does not become zero. Also in the preferred embodiment, the error is always approximately zero. Furthermore, in Modification 1 of FIG. 2, the error is smaller than that of Embodiment 1.

圖6係表示位移之檢測誤差(使周圍溫度自20℃變化成28℃時指示值之變化)之實測值。○係表示實施例1之結果,△係表示最佳實施例之結果,實施例1係表示利用sin波將實測值之間進行內插(interpolation)者。最佳實施例之誤差很小,而該很小之誤差據推測應為差動放大器之溫度依存性、線圈C0~C3'之配置不佳等所導致。 Fig. 6 is a graph showing the measured value of the displacement error (change in the indication value when the ambient temperature is changed from 20 ° C to 28 ° C). ○ indicates the result of Example 1, △ indicates the result of the preferred embodiment, and Example 1 indicates the interpolation between the measured values by the sin wave. The error of the preferred embodiment is small, and this small error is supposed to be caused by the temperature dependence of the differential amplifier and the poor configuration of the coils C0 to C3'.

由於實施例可獲得溫度依存性較小之磁性位移感測器10,因此可正確地測量車床、鑽孔機、磨床等工具機之加工位置,從而提高加工精度。 Since the magnetic displacement sensor 10 having a small temperature dependency can be obtained in the embodiment, the machining position of the machine tool such as a lathe, a drill, a grinder, and the like can be accurately measured, thereby improving the machining accuracy.

又,可在沖壓機、射出成形機、壓鑄成形機等合模裝置,正確地測量模具之間隔。另外,於溫度會變化且難以進行光學測量之環境等,可正確地測量位移。 Moreover, the gap between the dies can be accurately measured in a mold clamping device such as a press machine, an injection molding machine, or a die-casting machine. In addition, the displacement can be accurately measured in an environment where the temperature changes and it is difficult to perform optical measurement.

於實施例中,磁柵尺2雖然通過卷線軸18內,但亦可使平面狀之磁柵尺與平面狀之薄膜線圈等相對向。又,亦可於由線圈C0~C3'所構成線圈之列之兩側配置虛擬之線圈。 In the embodiment, the magnetic scale 2 passes through the bobbin 18, but a planar magnetic scale may be opposed to a planar thin film coil or the like. Further, a dummy coil may be disposed on both sides of the row of coils constituted by the coils C0 to C3'.

驅動電路並不侷限於圖3、圖4者,例如亦可將同相位之線圈C0、C0'之輸出之平均值與同相位之線圈C1、C1'之輸出 之平均值的差放大。同樣地,亦可將同相位之線圈C2、C2'之輸出之平均值與同相位之線圈C3、C3'之輸出之平均值的差放大。又,亦可將1次線圈與2次線圈予以積層、或者於1次線圈與1次線圈之間配置2次線圈。於該情形時,實施例之各線圈22係對應於2次線圈。 The driving circuit is not limited to those shown in FIG. 3 and FIG. 4. For example, the average value of the outputs of the coils C0 and C0' of the same phase and the outputs of the coils C1 and C1' of the same phase may be used. The difference between the average values is amplified. Similarly, the difference between the average value of the outputs of the coils C2 and C2' of the same phase and the average of the outputs of the coils C3 and C3' of the same phase can be amplified. Further, the primary coil and the secondary coil may be laminated, or a secondary coil may be disposed between the primary coil and the primary coil. In this case, each coil 22 of the embodiment corresponds to a secondary coil.

C‧‧‧中心 C‧‧‧ Center

C0‧‧‧線圈 C0‧‧‧ coil

C0'‧‧‧線圈 C0'‧‧‧ coil

C1‧‧‧線圈 C1‧‧‧ coil

C1'‧‧‧線圈 C1'‧‧‧ coil

C2‧‧‧線圈 C2‧‧‧ coil

C2'‧‧‧線圈 C2'‧‧‧ coil

C3‧‧‧線圈 C3‧‧‧ coil

C3'‧‧‧線圈 C3'‧‧‧ coil

Claims (8)

一種磁性位移感測器,其藉由複數個線圈與磁柵尺之相互作用而加以檢測位移,該等複數個線圈係被支撐體所支撐,該磁柵尺係設置有沿著長邊方向以固定間距而呈週期性變化之磁性標記;其特徵在於,具備有:外殼,其收納上述支撐體;及固定部,其沿著上述磁柵尺之長邊方向,將支撐體之中央部固定於上述外殼;且沿著上述磁柵尺之長邊方向,在上述固定部之兩側,上述複數個線圈各為相同數量且被上述支撐體所支撐。 A magnetic displacement sensor that detects displacement by interaction of a plurality of coils and a magnetic scale, the plurality of coils being supported by a support, the magnetic scale being disposed along a longitudinal direction a magnetic mark that changes periodically with a fixed pitch; and is characterized in that: a housing that houses the support; and a fixing portion that fixes a central portion of the support along a longitudinal direction of the magnetic scale And the plurality of coils are each of the same number and supported by the support body on both sides of the fixing portion along the longitudinal direction of the magnetic scale. 如申請專利範圍第1項之磁性位移感測器,其中,磁性位移感測器係作為上述複數個線圈而至少具備有sin相輸出之線圈與cos相輸出之線圈各2個,沿著上述磁柵尺之長邊方向,於上述固定部之兩側被支撐有至少各1個sin相輸出之線圈與至少各1個cos相輸出之線圈。 The magnetic displacement sensor of claim 1, wherein the magnetic displacement sensor is provided with at least two coils having a sin phase output and two coils of a cos phase output as the plurality of coils, along the magnetic In the longitudinal direction of the scale, at least one coil of the sin phase output and at least one coil of the cos phase output are supported on both sides of the fixed portion. 如申請專利範圍第1項之磁性位移感測器,其中,上述複數個線圈為6個或8個,在將上述磁柵尺之上述間距作為2π之電相位角,將朝向上述磁柵尺之電相位角皆為θ的2個線圈,以對稱之方式各配置1個在上述固定部之兩側,且將朝向上述磁柵尺之電相位角皆為θ+π的2個線圈,以對稱之方式各配置1個在上述固定部之兩側。 The magnetic displacement sensor of claim 1, wherein the plurality of coils are six or eight, and the pitch of the magnetic scale is taken as an electrical phase angle of 2π, which is toward the magnetic scale. Two coils each having an electrical phase angle of θ are symmetrically arranged on each side of the fixed portion, and two coils having electrical phase angles toward the magnetic scale are θ+π, symmetrically One of the configurations is provided on both sides of the fixed portion. 如申請專利範圍第3項之磁性位移感測器,其中,上述複數個線圈為8個, 將朝向上述磁柵尺之電相位角皆為θ+π/2的2個線圈,以對稱之方式各配置1個在上述固定部之兩側,且將朝向上述磁柵尺之電相位角皆為θ-π/2的2個線圈,以對稱之方式各配置1個在上述固定部之兩側。 The magnetic displacement sensor of claim 3, wherein the plurality of the plurality of coils are eight. Two coils having an electrical phase angle of θ+π/2 toward the magnetic scale are arranged symmetrically on each side of the fixed portion, and the electrical phase angles toward the magnetic scale are all Two coils of θ-π/2 are arranged symmetrically on each side of the fixed portion. 如申請專利範圍第1項之磁性位移感測器,其中,上述支撐體係為使上述磁柵尺插通自如之中空形狀的卷線軸,複數個線圈係被捲繞於上述卷線軸。 The magnetic displacement sensor according to claim 1, wherein the support system is a bobbin having a hollow shape in which the magnetic scale is inserted, and a plurality of coils are wound around the bobbin. 如申請專利範圍第1至5項中任一項之磁性位移感測器,其中,上述外殼與上述支撐體之熱膨脹率係為不同。 The magnetic displacement sensor according to any one of claims 1 to 5, wherein the outer casing and the support have different thermal expansion rates. 如申請專利範圍第6項之磁性位移感測器,其中,上述外殼為低熱膨脹率之金屬,上述支撐體為絕緣體。 The magnetic displacement sensor of claim 6, wherein the outer casing is a metal having a low thermal expansion coefficient, and the support is an insulator. 一種位移之檢測方法,其藉由支撐體、磁性位移感測器及磁柵尺而加以檢測位移,該磁性位移感測器係具有被支撐體所支撐之複數個線圈,該磁柵尺係具有沿著長邊方向以固定間距而呈週期性變化之磁性標記;其特徵在於,上述磁性位移感測器係具備有:外殼,其收納上述支撐體;及固定部,其沿著上述磁柵尺之長邊方向,將支撐體之中央部固定於上述外殼;沿著上述磁柵尺之長邊方向,於上述固定部之兩側,上述複數個線圈各為相同數量且被上述支撐體所支撐,在被支撐於固定部之兩側之各為相同數量之線圈間,抵消支撐體之熱膨脹之影響。 A displacement detecting method for detecting displacement by a support body, a magnetic displacement sensor, and a magnetic scale sensor having a plurality of coils supported by a support body, the magnetic scale system having a magnetic mark that changes periodically along a longitudinal direction at a fixed pitch; wherein the magnetic displacement sensor is provided with: a casing that houses the support; and a fixing portion along the magnetic scale a longitudinal direction of the support body fixed to the outer casing; along the longitudinal direction of the magnetic scale, on the two sides of the fixed portion, the plurality of coils are each the same number and supported by the support body The effects of thermal expansion of the support are offset between the same number of coils supported on both sides of the fixed portion.
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