TW201544904A - Photosensitive resin composition, photosensitive element, method of forming resist pattern and method of producing printed circuit board - Google Patents

Photosensitive resin composition, photosensitive element, method of forming resist pattern and method of producing printed circuit board Download PDF

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TW201544904A
TW201544904A TW104115223A TW104115223A TW201544904A TW 201544904 A TW201544904 A TW 201544904A TW 104115223 A TW104115223 A TW 104115223A TW 104115223 A TW104115223 A TW 104115223A TW 201544904 A TW201544904 A TW 201544904A
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photosensitive resin
mass
component
resin composition
photosensitive
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TWI671594B (en
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Naohiro Kimura
Tetsufumi Fujii
Hiroshi Ono
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Hitachi Chemical Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/106Esters of polycondensation macromers
    • C08F222/1063Esters of polycondensation macromers of alcohol terminated polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/062Polyethers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/04Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
    • C08G65/06Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
    • C08G65/16Cyclic ethers having four or more ring atoms
    • C08G65/20Tetrahydrofuran
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L71/00Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
    • C08L71/02Polyalkylene oxides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/032Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S430/00Radiation imagery chemistry: process, composition, or product thereof
    • Y10S430/1053Imaging affecting physical property or radiation sensitive material, or producing nonplanar or printing surface - process, composition, or product: radiation sensitive composition or product or process of making binder containing
    • Y10S430/1055Radiation sensitive composition or product or process of making
    • Y10S430/114Initiator containing

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Manufacturing Of Printed Circuit Boards (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

A photosensitive resin composition that comprises component (A): a binder polymer, component (B): a photopolymerizable compound, component (C): a photopolymerization initiator and component (D): a polytetramethylene oxide compound that has [(C4H8O)n-: n is a number of 2 or greater] as a structural unit, wherein an acid value of non-volatile components of the photosensitive resin composition is less than 120 mgKOH/g.

Description

感光性樹脂組成物、感光性元件、抗蝕劑圖案的形成方法及印刷配線板的製造方法Photosensitive resin composition, photosensitive element, method for forming resist pattern, and method for producing printed wiring board

本發明是有關於一種感光性樹脂組成物、感光性元件、抗蝕劑圖案的形成方法以及印刷配線板的製造方法。The present invention relates to a photosensitive resin composition, a photosensitive element, a method of forming a resist pattern, and a method of producing a printed wiring board.

先前,於印刷配線板的製造領域,作為蝕刻處理或者鍍覆處理等中使用的抗蝕劑材料, 感光性樹脂組成物以及包括使用感光性樹脂組成物而獲得的感光性樹脂層、支持體及保護層的感光性元件被廣泛使用。In the field of the production of printed wiring boards, the resist material used in the etching treatment or the plating treatment, the photosensitive resin composition, and the photosensitive resin layer and the support obtained by using the photosensitive resin composition, The photosensitive element of the protective layer is widely used.

印刷配線板是利用如下方法來製造:將所述感光性元件層壓於電路形成用基板上,將所述感光性樹脂層曝光為圖案狀後,利用顯影液將未曝光部去除而形成抗蝕劑圖案,實施蝕刻處理或者鍍覆處理而於基板上形成電路後,將作為曝光部的硬化部分自基板上剝離而去除。The printed wiring board is produced by laminating the photosensitive element on a circuit-forming substrate, exposing the photosensitive resin layer to a pattern, and removing the unexposed portion by a developing solution to form a resist. After the etching process or the plating treatment is performed to form a circuit on the substrate, the cured portion as the exposed portion is peeled off from the substrate and removed.

作為所述顯影液,就環境性及安全性的見解而言,碳酸鈉水溶液、碳酸氫鈉水溶液等鹼顯影液成為主流。感光性樹脂層的未曝光部分藉由該些顯影液的顯影以及水洗的噴射壓而自基板上去除。因此,要求感光性樹脂組成物能夠形成如下的硬化膜(抗蝕劑圖案),其於曝光後不會因顯影及水洗的噴射壓而破損,具有優異的蓋孔可靠性(tenting reliability)(蓋孔性)。As the developer, an alkali developer such as a sodium carbonate aqueous solution or a sodium hydrogencarbonate aqueous solution is in the mainstream in terms of environmental and safety. The unexposed portion of the photosensitive resin layer is removed from the substrate by development of the developing solution and ejection pressure of the water washing. Therefore, the photosensitive resin composition is required to be able to form a cured film (resist pattern) which is not damaged by the ejection pressure of development and washing after exposure, and has excellent tenting reliability (covering) Porosity).

為了具有優異的蓋孔可靠性,有效的是提高由感光性樹脂組成物形成的硬化膜的柔軟性。但是,若使用現有的親水性高的材料來提高硬化膜的柔軟性,則存在產生因硬化膜的耐鹼性下降而引起的解析性下降、因耐蝕刻性下降而引起的蝕刻加深的問題。例如,由於以下等原因,解析性、耐蝕刻性及蓋孔可靠性仍存在改善的餘地:於使用日本專利特開昭61-228007號公報及日本專利特開2013-83785號公報中記載的感光性樹脂組成物的情況下,感光性樹脂組成物的酸價亦不適當;光聚合性化合物的分子量不適當。In order to have excellent cap hole reliability, it is effective to improve the flexibility of the cured film formed of the photosensitive resin composition. However, when the flexibility of the cured film is improved by using a conventional material having high hydrophilicity, there is a problem that the resolution due to a decrease in alkali resistance of the cured film is lowered and the etching is deepened due to a decrease in etching resistance. For example, there is still room for improvement in analyticity, etch resistance, and cap hole reliability for the following reasons: the sensitization described in JP-A-61-228007 and JP-A-2013-83785 In the case of the resin composition, the acid value of the photosensitive resin composition is also inappropriate; the molecular weight of the photopolymerizable compound is not appropriate.

進而,最近作為不需要遮罩,而是利用雷射光來直接描畫藉由電腦輔助設計(Computer-aided design,CAD)而製作的圖案的方法,強烈期望對應雷射直接成像(Laser Direct Imaging,LDI)方式。然而,就處理量(throughput)的觀點而言,對於要求在更少的曝光量下使用的LDI方式中使用的抗蝕劑材料要求低曝光量以及低硬化度下的耐鹼性·耐蝕刻性,因此使用剛直骨架的材料。因此,於硬化膜的柔軟性所需要的蓋孔可靠性方面不利,作為LDI方式中使用的抗蝕劑,至今仍未開發出兼具高處理量、高解析性、耐蝕刻性及高蓋孔可靠性的抗蝕劑。例如,於使用日本專利特開2006-234995號公報、日本專利特開2007-122028號公報、國際公開第2008/078483號、日本專利特開2009-69465號公報以及國際公開第2010/103918號中記載的感光性樹脂組成物的情況下,所得的抗蝕劑的解析性、蓋孔可靠性及耐蝕刻性的任一者亦存在改善的餘地。Further, recently, as a method of directly drawing a pattern created by computer-aided design (CAD) using laser light, it is strongly desired to correspond to laser direct imaging (LDI). )the way. However, from the viewpoint of throughput, the resist material used in the LDI method required to be used at a lower exposure amount requires low exposure amount and alkali resistance and etching resistance at low hardening degree. Therefore, the material of the rigid skeleton is used. Therefore, it is disadvantageous in terms of the reliability of the cap hole required for the flexibility of the cured film, and the resist used in the LDI method has not yet been developed to have high throughput, high resolution, etching resistance, and high capping. Reliable resist. For example, Japanese Patent Laid-Open No. Hei. No. 2006-234995, Japanese Patent Laid-Open No. 2007-122028, International Publication No. 2008/078483, Japanese Patent Laid-Open No. 2009-69465, and International Publication No. 2010/103918 In the case of the photosensitive resin composition described, there is room for improvement in the resolution of the obtained resist, the reliability of the cap hole, and the etching resistance.

[發明所欲解決之課題][Problems to be solved by the invention]

因此,本發明的目的在於提供一種感光性樹脂組成物,其即便於低曝光量下亦可形成抗蝕劑圖案,且所形成的硬化膜的蓋孔可靠性及耐蝕刻性優異。另外,本發明的目的在於提供使用所述感光性樹脂組成物的感光性元件、抗蝕劑圖案的形成方法以及印刷配線板的製造方法。 [解決課題之手段]Accordingly, an object of the present invention is to provide a photosensitive resin composition which can form a resist pattern even at a low exposure amount, and which is excellent in cap hole reliability and etching resistance of the formed cured film. Further, an object of the present invention is to provide a photosensitive element using the photosensitive resin composition, a method of forming a resist pattern, and a method of producing a printed wiring board. [Means for solving the problem]

用以解決所述課題的具體手段中包含以下的實施態樣。 <1>一種感光性樹脂組成物,其含有:(A)成分:黏合劑聚合物;(B)成分:光聚合性化合物;(C)成分:光聚合起始劑;以及(D)成分:聚四亞甲基氧化物化合物,具有[-(C4 H8 O)n -:n為2以上的數]作為結構單元,且可相當於選自由(A)成分、(B)成分及(C)成分所組成的組群中的至少一種的一部分或全部;並且感光性樹脂組成物的不揮發分的酸價為小於120 mgKOH/g。The specific means for solving the above problems include the following embodiments. <1> A photosensitive resin composition comprising: (A) component: a binder polymer; (B) component: a photopolymerizable compound; (C) component: a photopolymerization initiator; and (D) component: The polytetramethylene oxide compound having [-(C 4 H 8 O) n -:n is a number of 2 or more] as a structural unit, and may be equivalent to being selected from the group consisting of (A) component, (B) component, and C) A part or all of at least one of the groups consisting of the components; and the acid value of the nonvolatile matter of the photosensitive resin composition is less than 120 mgKOH/g.

<2>如<1>所述的感光性樹脂組成物,其中所述聚四亞甲基氧化物化合物的重量平均分子量為1000以上。The photosensitive resin composition as described in <1>, wherein the polytetramethylene oxide compound has a weight average molecular weight of 1,000 or more.

<3>如<1>或<2>所述的感光性樹脂組成物,其中所述(B)成分的一部分或全部為聚四亞甲基氧化物化合物。The photosensitive resin composition as described in <1>, wherein a part or all of the (B) component is a polytetramethylene oxide compound.

<4>如<3>所述的感光性樹脂組成物,其中所述(B)成分的總量中的聚四亞甲基氧化物化合物的含有率為20質量%~50質量%。The photosensitive resin composition as described in <3>, wherein the content of the polytetramethylene oxide compound in the total amount of the component (B) is 20% by mass to 50% by mass.

<5>如<3>或<4>所述的感光性樹脂組成物,其中作為所述(B)成分的一部分或全部的聚四亞甲基氧化物化合物為聚四亞甲基二醇二(甲基)丙烯酸酯。The photosensitive resin composition as described in <3>, wherein the polytetramethylene oxide compound which is a part or all of the component (B) is polytetramethylene glycol (Meth) acrylate.

<6>如<5>所述的感光性樹脂組成物,其中所述聚四亞甲基二醇二(甲基)丙烯酸酯為聚四亞甲基二醇二甲基丙烯酸酯。<6> The photosensitive resin composition according to <5>, wherein the polytetramethylene glycol di(meth)acrylate is polytetramethylene glycol dimethacrylate.

<7>一種感光性元件,其包括:支持體;以及感光性樹脂層,使用如<1>~<6>中任一項所述的感光性樹脂組成物而形成於所述支持體上。<7> A photosensitive element comprising: a support; and a photosensitive resin layer formed on the support by using the photosensitive resin composition according to any one of <1> to <6>.

<8>一種抗蝕劑圖案的形成方法,其包括:感光性樹脂層形成步驟,使用如<1>~<6>中任一項所述的感光性樹脂組成物或者如<7>所述的感光性元件,於基板上形成感光性樹脂層;曝光步驟,對所述感光性樹脂層的至少一部分區域照射光化射線,使所述區域硬化;以及顯影步驟,將所述感光性樹脂層的所述區域以外的未曝光部分自所述基板上去除。(8) A method of forming a resist pattern, comprising: a photosensitive resin layer forming step, using the photosensitive resin composition according to any one of <1> to <6> or as described in <7> a photosensitive element forming a photosensitive resin layer on a substrate; an exposure step of irradiating at least a portion of the photosensitive resin layer with actinic rays to harden the region; and a developing step of applying the photosensitive resin layer Unexposed portions outside of the region are removed from the substrate.

<9>一種印刷配線板的製造方法,其包括對利用如<8>所述的方法而形成有抗蝕劑圖案的基板進行蝕刻或者鍍覆的步驟。 [發明的效果]<9> A method of producing a printed wiring board, comprising the step of etching or plating a substrate on which a resist pattern is formed by the method according to <8>. [Effects of the Invention]

依據本發明,可提供一種感光性樹脂組成物,其即便在低曝光量下亦可形成抗蝕劑圖案,且所形成的硬化膜的蓋孔可靠性及耐蝕刻性優異。另外,本發明可提供使用所述感光性樹脂組成物的感光性元件、抗蝕劑圖案的形成方法以及印刷配線板的製造方法。According to the present invention, it is possible to provide a photosensitive resin composition which can form a resist pattern even at a low exposure amount, and which is excellent in cap hole reliability and etching resistance of the formed cured film. Moreover, the present invention can provide a photosensitive element using the photosensitive resin composition, a method of forming a resist pattern, and a method of producing a printed wiring board.

以下,視需要參照圖式,對用以實施本發明的形態進行詳細說明。但, 本發明並不限定於以下的實施形態。此外, 圖式中, 對同一要素標註同一符號, 省略重複的說明。另外, 圖式的尺寸比率並不限定於圖示的比率。Hereinafter, embodiments for carrying out the invention will be described in detail with reference to the drawings. However, the present invention is not limited to the following embodiments. In the drawings, the same elements are denoted by the same reference numerals, and the repeated description is omitted. In addition, the dimensional ratio of the drawings is not limited to the illustrated ratio.

本說明書中的所謂「(甲基)丙烯酸」是指「丙烯酸」及「甲基丙烯酸」的至少一者,所謂「(甲基)丙烯酸酯」是指「丙烯酸酯」以及與其對應的「甲基丙烯酸酯」的至少一者,所謂「(甲基)丙烯醯基」是指「丙烯醯基」及「甲基丙烯醯基」的至少一者。所謂「聚四亞甲基氧化物」是指[-(C4 H8 O)n -:n為2以上的數]所表示的結構單元。結構單元數是表示對應的結構單元以何種程度加成於分子中。因此,對於單一分子而言表示整數值,但作為多種分子的聚集體,表示作為平均值的有理數。所謂「不揮發分」是指水分、後述有機溶劑等揮發的物質以外的組成物中的成分。此處,所謂揮發的物質是指沸點於大氣壓下為155℃以下的物質。「(A)成分的總量」及「(B)成分的總量」是指僅不揮發分的總量。In the present specification, the term "(meth)acrylic acid" means at least one of "acrylic acid" and "methacrylic acid", and the term "(meth)acrylate" means "acrylate" and the corresponding "methyl group". At least one of "acrylate" means "(meth)acryloyl group" means at least one of "acryloyl group" and "methacryloyl group". The term "polytetramethylene oxide" means a structural unit represented by [-(C 4 H 8 O) n -: n is a number of 2 or more]. The number of structural units indicates how much the corresponding structural unit is added to the molecule. Therefore, an integer value is represented for a single molecule, but as an aggregate of a plurality of molecules, a rational number as an average value is represented. The term "non-volatile matter" means a component in a composition other than a substance such as water or a volatile substance such as an organic solvent to be described later. Here, the substance to be volatilized means a substance having a boiling point of 155 ° C or less at atmospheric pressure. "Total amount of (A) component" and "Total amount of component (B)" mean the total amount of only non-volatile matter.

本說明書中所謂「步驟」的用於不僅包含獨立的步驟,即便是無法與其他步驟明確區分的情況,只要達成所述步驟的所期望的目的,則亦包含於本用語中。另外,使用「~」來表示的數值範圍表示包含「~」的前後所記載的數值來分別作為最小值及最大值的範圍。進而,於組成物中存在多種相當於各成分的物質的情況下,只要無特別說明,則組成物中的各成分的含量是指存在於組成物中的該多種物質的合計量。另外,於本說明書中階段性地記載的數值範圍中,某階段的數值範圍的上限值或下限值亦可置換為其他階段的數值範圍的上限值或下限值。另外,本說明書中記載的數值範圍中,該數值範圍的上限值或下限值亦可置換為實施例中所示的值。所謂「層」的用語除了包含當作為平面圖來觀察時形成於整個面上的形狀的構成,亦包含形成於一部分上的形狀的構成。所謂「積層」的用語表示將層堆積,可為兩層以上的層結合,亦可為兩層以上的層可脫附。The term "step" in the present specification is used not only to include independent steps, but also to distinguish between other steps, and to achieve the desired purpose of the steps, it is also included in the term. In addition, the numerical range represented by "~" indicates the range including the numerical values described before and after "~" as the minimum value and the maximum value. Further, when a plurality of substances corresponding to the respective components are present in the composition, the content of each component in the composition means the total amount of the plurality of substances present in the composition unless otherwise specified. Further, in the numerical range described step by step in the present specification, the upper limit value or the lower limit value of the numerical range of a certain stage may be replaced with the upper limit value or the lower limit value of the numerical range of the other stage. Further, in the numerical ranges described in the present specification, the upper limit or the lower limit of the numerical range may be replaced with the values shown in the examples. The term "layer" includes a configuration of a shape formed on the entire surface when viewed as a plan view, and a configuration of a shape formed on a part. The term "layered" means that layers are stacked, and two or more layers may be combined, or two or more layers may be desorbed.

<感光性樹脂組成物> 本實施形態的感光性樹脂組成物含有:(A)成分:黏合劑聚合物;(B)成分:光聚合性化合物;(C)成分:光聚合起始劑;以及(D)成分:具有聚四亞甲基氧化物[-(C4 H8 O)n -:n為2以上的數]作為結構單元且可相當於選自由(A)成分、(B)成分及(C)成分所組成的組群中的至少一種的一部分或全部的化合物;並且感光性樹脂組成物的不揮發分的酸價為小於120 mgKOH/g。所述感光性樹脂組成物亦可視需要而更包含其他成分。<Photosensitive Resin Composition> The photosensitive resin composition of the present embodiment contains: (A) component: a binder polymer; (B) component: a photopolymerizable compound; (C) component: a photopolymerization initiator; (D) component: a polytetramethylene oxide [-(C 4 H 8 O) n -: n is a number of 2 or more] as a structural unit and may correspond to a component selected from (A) component and (B) component. And a part or all of the compound of at least one of the group consisting of the component (C); and the acid value of the nonvolatile matter of the photosensitive resin composition is less than 120 mgKOH/g. The photosensitive resin composition may further contain other components as needed.

藉由感光性樹脂組成物含有具有聚四亞甲基氧化物作為結構單元的化合物(以下亦稱為聚四亞甲基氧化物化合物)作為(D)成分,且感光性樹脂組成物的不揮發分的酸價為小於120 mgKOH/g,可形成即便於低曝光量下亦可形成抗蝕劑圖案,且所形成的硬化膜的蓋孔可靠性及耐蝕刻性的感光性樹脂組成物。關於其原因,本發明者等人推測如下。The photosensitive resin composition contains a compound having a polytetramethylene oxide as a structural unit (hereinafter also referred to as a polytetramethylene oxide compound) as the component (D), and the photosensitive resin composition is not volatile. The acid value of the fraction is less than 120 mgKOH/g, and a photosensitive resin composition which can form a resist pattern even at a low exposure amount and has a lid hole reliability and etching resistance of the formed cured film can be formed. The inventors of the present invention presume the following.

聚四亞甲基氧化物化合物具有柔軟性高的聚四亞甲基氧化物作為結構單元。因此,藉由使用包含聚四亞甲基氧化物化合物的感光性樹脂組成物,而對所形成的抗蝕劑圖案賦予適度的柔軟性。因此認為,於抗蝕劑圖案內部難以產生應力集中,蓋孔可靠性提高。另外,聚四亞甲基氧化物化合物所具有的聚四亞甲基氧化物的結構單元可稱為疏水性高。因此認為,藉由使用包含聚四亞甲基氧化物化合物的感光性樹脂組成物,則所形成的抗蝕劑圖案的耐酸性提高,耐蝕刻性優異。The polytetramethylene oxide compound has a highly flexible polytetramethylene oxide as a structural unit. Therefore, moderate flexibility is imparted to the formed resist pattern by using a photosensitive resin composition containing a polytetramethylene oxide compound. Therefore, it is considered that stress concentration is less likely to occur inside the resist pattern, and the reliability of the cap hole is improved. Further, the structural unit of the polytetramethylene oxide possessed by the polytetramethylene oxide compound can be said to be highly hydrophobic. Therefore, it is considered that by using a photosensitive resin composition containing a polytetramethylene oxide compound, the resist pattern formed is improved in acid resistance and excellent in etching resistance.

進而認為,藉由感光性樹脂組成物的不揮發分的酸價為小於120 mgKOH/g,而成為耐顯影液性優異的感光性樹脂組成物,所形成的硬化膜的蓋孔可靠性及耐蝕刻性優異。另外,存在可形成解析度及密著性亦優異的抗蝕劑圖案的傾向。Further, it is considered that the acid value of the nonvolatile matter of the photosensitive resin composition is less than 120 mgKOH/g, and the photosensitive resin composition having excellent developer resistance is formed, and the reliability and corrosion resistance of the formed cured film are improved. Excellent in engraving. Further, there is a tendency that a resist pattern excellent in resolution and adhesion can be formed.

感光性樹脂組成物的不揮發分的酸價可利用以下方法來測定。首先,精確秤量1 g的感光性樹脂組成物後,於該感光性樹脂組成物中添加30 g的丙酮,使感光性樹脂組成物均勻溶解。繼而,將適量的作為指示劑的酚酞添加於所述感光性樹脂組成物的溶液中,使用0.1N的KOH水溶液進行滴定。然後,根據滴定結果,由下述式(1)來算出酸價(式中,Vf表示酚酞的滴定量(mL),Wp表示作為(A)成分的感光性樹脂組成物的溶液的重量(g),I表示作為(A)成分的感光性樹脂組成物的溶液的不揮發分的比例(質量%))。   酸價(mgKOH/g)=10×Vf×56.1/(Wp×I)       (1)The acid value of the nonvolatile matter of the photosensitive resin composition can be measured by the following method. First, after accurately measuring 1 g of the photosensitive resin composition, 30 g of acetone was added to the photosensitive resin composition to uniformly dissolve the photosensitive resin composition. Then, an appropriate amount of phenolphthalein as an indicator was added to the solution of the photosensitive resin composition, and titration was performed using a 0.1 N aqueous KOH solution. Then, based on the titration result, the acid value is calculated from the following formula (1) (wherein Vf represents a titer (mL) of phenolphthalein, and Wp represents a weight of a solution of the photosensitive resin composition as the component (A) (g I represents the ratio (% by mass) of the nonvolatile content of the solution of the photosensitive resin composition as the component (A). Acid value (mgKOH/g) = 10 × Vf × 56.1 / (Wp × I) (1)

就進一步提高抗蝕劑圖案的蓋孔可靠性及耐蝕刻性的觀點而言,感光性樹脂組成物的不揮發分的酸價較佳為110 mgKOH/g以下,更佳為設為100 mgKOH/g以下。另外,就抗蝕劑圖案的顯影性的觀點而言,較佳為40 mgKOH/g以上。進而,就剝離時間的觀點而言,更佳為80 mgKOH/g以上,尤佳為90 mgKOH/g以上。 以下,對各成分進行詳細說明。The acid value of the nonvolatile content of the photosensitive resin composition is preferably 110 mgKOH/g or less, and more preferably 100 mgKOH/, from the viewpoint of further improving the reliability of the cap hole of the resist pattern and the etching resistance. g below. Further, from the viewpoint of developability of the resist pattern, it is preferably 40 mgKOH/g or more. Further, from the viewpoint of the peeling time, it is more preferably 80 mgKOH/g or more, and particularly preferably 90 mgKOH/g or more. Hereinafter, each component will be described in detail.

[(A)成分:黏合劑聚合物] 感光性樹脂組成物含有黏合劑聚合物的至少一種作為(A)成分。所述黏合劑聚合物的結構並無特別限制,可自通常使用者中選擇。黏合劑聚合物可單獨使用一種,亦可將兩種以上加以組合。黏合劑聚合物例如可列舉包含下述結構單元(A1)、結構單元(A2)、結構單元(A3)等的黏合劑聚合物。[Component (A): Binder Polymer] The photosensitive resin composition contains at least one of a binder polymer as the component (A). The structure of the binder polymer is not particularly limited and can be selected from usual users. The binder polymer may be used singly or in combination of two or more. Examples of the binder polymer include a binder polymer comprising the following structural unit (A1), structural unit (A2), and structural unit (A3).

·結構單元(A1) 黏合劑聚合物的至少一種較佳為包含由選自由苯乙烯、苯乙烯衍生物、(甲基)丙烯酸苄酯及(甲基)丙烯酸苄酯衍生物所組成的組群中的至少一種而來的結構單元(A1)。藉此,不僅可維持(A)黏合劑聚合物的柔軟性,而且可提高形成硬化物時的密著性。Structural unit (A1) At least one of the binder polymers preferably comprises a group selected from the group consisting of styrene, styrene derivatives, benzyl (meth) acrylate and benzyl (meth) acrylate derivatives. A structural unit (A1) derived from at least one of them. Thereby, not only the flexibility of the (A) binder polymer but also the adhesion at the time of forming a cured product can be maintained.

就使硬化膜的密著性及剝離特性的兩者良好的見解而言,(A)成分的總量中,黏合劑聚合物中的結構單元(A1)的含有率較佳為10質量%~60質量%,更佳為13質量%~40質量%,尤佳為15質量%~25質量%。若結構單元(A1)的含有率為10質量%以上,則存在硬化膜的密著性提高的傾向,若為60質量%以下,則存在可抑制剝離片變大,可抑制剝離時間變長,蓋孔可靠性提高的傾向。In view of the good adhesion between the cured film and the peeling property, the content of the structural unit (A1) in the binder polymer is preferably 10% by mass in the total amount of the component (A). 60% by mass, more preferably 13% by mass to 40% by mass, even more preferably 15% by mass to 25% by mass. When the content of the structural unit (A1) is 10% by mass or more, the adhesion of the cured film tends to be improved. When the content is 60% by mass or less, the release sheet can be prevented from becoming large, and the peeling time can be suppressed from becoming long. The tendency of the cover hole to be improved.

苯乙烯衍生物的具體例可列舉:α-甲基苯乙烯、乙烯基甲苯、對氯苯乙烯等在α-位或者芳香族環中經取代的可聚合的苯乙烯衍生物。 (甲基)丙烯酸苄酯衍生物的具體例可列舉:(甲基)丙烯酸4-甲基苄酯、(甲基)丙烯酸4-乙基苄酯、(甲基)丙烯酸4-第三丁基苄酯、(甲基)丙烯酸4-甲氧基苄酯、(甲基)丙烯酸4-乙氧基苄酯、(甲基)丙烯酸4-羥基苄酯、(甲基)丙烯酸4-氯苄酯等。Specific examples of the styrene derivative include a polymerizable styrene derivative substituted with an α-position or an aromatic ring such as α-methylstyrene, vinyltoluene or p-chlorostyrene. Specific examples of the benzyl (meth)acrylate derivative include 4-methylbenzyl (meth)acrylate, 4-ethylbenzyl (meth)acrylate, and 4-tert-butyl (meth)acrylate. Benzyl ester, 4-methoxybenzyl (meth)acrylate, 4-ethoxybenzyl (meth)acrylate, 4-hydroxybenzyl (meth)acrylate, 4-chlorobenzyl (meth)acrylate Wait.

·結構單元(A2) 就硬化膜的蓋孔可靠性的見解而言,黏合劑聚合物的至少一種較佳為包含由(甲基)丙烯酸烷基酯而來的結構單元(A2)。(甲基)丙烯酸烷基酯中的烷基可為直鏈狀或者分支狀的任一種,可未經取代,亦可具有取代基。烷基的碳數較佳為1~20,更佳為碳數5~20,尤佳為碳數8~14。(甲基)丙烯酸烷基酯可列舉下述通式(I)所表示的化合物。Structural Unit (A2) In terms of the reliability of the cover hole of the cured film, at least one of the binder polymers preferably contains a structural unit (A2) derived from an alkyl (meth)acrylate. The alkyl group in the alkyl (meth)acrylate may be either linear or branched, and may be unsubstituted or may have a substituent. The alkyl group preferably has 1 to 20 carbon atoms, more preferably 5 to 20 carbon atoms, and particularly preferably 8 to 14 carbon atoms. The alkyl (meth)acrylate may, for example, be a compound represented by the following formula (I).

CH2 =C(R3 )-COOR4 (I)CH 2 =C(R 3 )-COOR 4 (I)

通式(I)中,R3 表示氫原子或者甲基,R4 表示碳數1~20的烷基。In the formula (I), R 3 represents a hydrogen atom or a methyl group, and R 4 represents an alkyl group having 1 to 20 carbon atoms.

通式(I)中的R4 所表示的碳數1~20的烷基例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一烷基、十二烷基以及該些烷基的結構異構物。R4 所表示的碳數1~20的烷基可為未經取代,亦可具有取代基。所述取代基可列舉羥基、環氧基、鹵素基等。於R4 所表示的碳數1~20的烷基具有取代基的情況下,取代基的數量以及取代位置並無特別限制。Examples of the alkyl group having 1 to 20 carbon atoms represented by R 4 in the formula (I) include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, a heptyl group, an octyl group, and a decyl group. Mercapto, undecyl, dodecyl and structural isomers of such alkyl groups. The alkyl group having 1 to 20 carbon atoms represented by R 4 may be unsubstituted or may have a substituent. The substituent may, for example, be a hydroxyl group, an epoxy group, a halogen group or the like. When the alkyl group having 1 to 20 carbon atoms represented by R 4 has a substituent, the number of substituents and the position of substitution are not particularly limited.

就進一步提高硬化膜的蓋孔可靠性的觀點而言,通式(I)中的R4 所表示的烷基更佳為碳數5~20,尤佳為碳數為8~14。The alkyl group represented by R 4 in the formula (I) is more preferably a carbon number of 5 to 20, and particularly preferably a carbon number of 8 to 14 from the viewpoint of further improving the reliability of the lid hole of the cured film.

通式(I)所表示的化合物可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸十二烷基酯等。該些化合物可單獨使用一種,或者將兩種以上組合使用。Examples of the compound represented by the formula (I) include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, and (methyl). N-butyl acrylate, tert-butyl (meth)acrylate, amyl (meth)acrylate, hexyl (meth)acrylate, heptyl (meth)acrylate, octyl (meth)acrylate, (methyl) 2-ethylhexyl acrylate, decyl (meth) acrylate, decyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, and the like. These compounds may be used alone or in combination of two or more.

於黏合劑聚合物包含結構單元(A2)的情況下,就密著性、解析性及顯影性的觀點而言,(A)成分的總量中的結構單元(A2)的含有率較佳為1質量%~70質量%,更佳為30質量%~65質量%,尤佳為45質量%~60質量%。藉由將結構單元(A2)的含有率設為1質量%以上,則硬化膜的蓋孔可靠性進一步提高,藉由設為80質量%以下,則硬化膜的解析性及密著性進一步提高。In the case where the binder polymer contains the structural unit (A2), the content of the structural unit (A2) in the total amount of the component (A) is preferably from the viewpoint of adhesion, resolution, and developability. 1% by mass to 70% by mass, more preferably 30% by mass to 65% by mass, even more preferably 45% by mass to 60% by mass. When the content of the structural unit (A2) is 1% by mass or more, the reliability of the lid hole of the cured film is further improved, and when it is 80% by mass or less, the resolution and adhesion of the cured film are further improved. .

·結構單元(A3) 就鹼顯影性的見解而言,黏合劑聚合物的至少一種較佳為包含由具有羧基的聚合性單量體而來的結構單元(A3)。包含結構單元(A3)的黏合劑聚合物例如可藉由使具有羧基的聚合性單量體與其他聚合性單量體進行自由基聚合來製造。Structural unit (A3) In terms of alkali developability, at least one of the binder polymers preferably contains a structural unit (A3) derived from a polymerizable monomer having a carboxyl group. The binder polymer containing the structural unit (A3) can be produced, for example, by radically polymerizing a polymerizable monomer having a carboxyl group with another polymerizable unit.

具有羧基的聚合性單量體可列舉:(甲基)丙烯酸;α-溴丙烯酸、α-氯丙烯酸、β-呋喃基(甲基)丙烯酸、β-苯乙烯基(甲基)丙烯酸等(甲基)丙烯酸衍生物;順丁烯二酸;順丁烯二酸單甲酯、順丁烯二酸單乙酯、順丁烯二酸單異丙酯等順丁烯二酸衍生物;反丁烯二酸、肉桂酸、α-氰基肉桂酸、衣康酸、丁烯酸、丙炔酸等。就感度提高的見解而言,較佳為(甲基)丙烯酸,更佳為甲基丙烯酸。Examples of the polymerizable monovalent body having a carboxyl group include (meth)acrylic acid; α-bromoacrylic acid, α-chloroacrylic acid, β-furyl (meth)acrylic acid, and β-styryl (meth)acrylic acid (A). Acrylic acid derivative; maleic acid; maleic acid monomethyl ester, maleic acid monoethyl ester, maleic acid monoisopropyl ester, etc. maleic acid derivative; Alkenoic acid, cinnamic acid, α-cyanocinnamic acid, itaconic acid, crotonic acid, propiolic acid and the like. As for the improvement of the sensitivity, (meth)acrylic acid is preferable, and methacrylic acid is more preferable.

於黏合劑聚合物包含結構單元(A3)的情況下,就鹼顯影性及耐顯影液性的平衡的見解而言,(A)成分的總量中的結構單元(A3)的含有率較佳為12質量%~50質量%,就鹼顯影性更優異的方面而言,更佳為15質量%~35質量%,尤佳為15質量%~30質量%。In the case where the binder polymer contains the structural unit (A3), the content of the structural unit (A3) in the total amount of the component (A) is preferably in terms of the balance between the alkali developability and the developer resistance. It is more preferably 15% by mass to 35% by mass, and particularly preferably 15% by mass to 30% by mass, in terms of more excellent alkali developability, in the range of 12% by mass to 50% by mass.

·其他結構單元 黏合劑聚合物亦可包含結構單元(A1)~結構單元(A3)以外的其他結構單元。構成其他結構單元的聚合性單量體例如可列舉:二丙酮丙烯醯胺等丙烯醯胺;丙烯腈;乙烯基-正丁醚等乙烯醇的醚類;順丁烯二酸酐等有機酸衍生物。該些聚合性單量體可單獨使用一種,或者將兩種以上組合使用。Other Structural Units The adhesive polymer may also contain other structural units other than the structural unit (A1) to the structural unit (A3). Examples of the polymerizable unitary substance constituting the other structural unit include acrylamide such as diacetone acrylamide; acrylonitrile; ethers of vinyl alcohol such as vinyl-n-butyl ether; and organic acid derivatives such as maleic anhydride. . These polymerizable units may be used alone or in combination of two or more.

就硬化膜的密著性、解析性及顯影性的觀點而言,(A)成分的總量中的其他結構單元的含有率較佳為10質量%以下,更佳為5質量%以下,尤佳為實質上不含有(例如為0.5質量%以下)。即,(A)成分的總量中的結構單元(A1)、結構單元(A2)及結構單元(A3)的合計的含有率較佳為90質量%以上,更佳為95質量%以上,尤佳為實質上為100質量%(例如為99.5質量%以上)。The content of the other structural unit in the total amount of the component (A) is preferably 10% by mass or less, and more preferably 5% by mass or less, from the viewpoint of the adhesion, the characterization, and the developability of the cured film. It is preferably not contained (for example, 0.5% by mass or less). In other words, the total content of the structural unit (A1), the structural unit (A2), and the structural unit (A3) in the total amount of the component (A) is preferably 90% by mass or more, more preferably 95% by mass or more. It is preferably 100% by mass (for example, 99.5% by mass or more).

·黏合劑聚合物的諸特性 黏合劑聚合物是藉由使與構成黏合劑聚合物的各個結構單元對應的單量體進行聚合而獲得。聚合方法可列舉自由基聚合。於黏合劑聚合物為將兩種以上的單量體進行聚合而獲得的共聚物的情況下,共聚物中的各結構單元可如所謂的無規共聚物般無規地包含於共聚物中,亦可為如嵌段共聚物般包含相同種類的單量體連續而形成的結構單元的共聚物。而且,各個結構單元可為單一種類,亦可為多種。- Characteristics of the binder polymer The binder polymer is obtained by polymerizing a single body corresponding to each structural unit constituting the binder polymer. The polymerization method can be exemplified by radical polymerization. In the case where the binder polymer is a copolymer obtained by polymerizing two or more kinds of monoliths, each structural unit in the copolymer may be randomly contained in the copolymer as a so-called random copolymer. It may also be a copolymer of structural units which are formed by continuously including the same kinds of single-quantity as a block copolymer. Moreover, each structural unit may be of a single type or a plurality of types.

就耐顯影液性及鹼顯影性的平衡的見解而言,黏合劑聚合物的重量平均分子量較佳為20,000~300,000,更佳為30,000~200,000,尤佳為40,000~100,000。本說明書中的重量平均分子量是利用凝膠滲透層析法,以與實施例中記載者相同的測定條件進行測定,且根據使用標準聚苯乙烯來製成的標準曲線進行換算而得的值。In view of the balance between development resistance and alkali developability, the weight average molecular weight of the binder polymer is preferably from 20,000 to 300,000, more preferably from 30,000 to 200,000, still more preferably from 40,000 to 100,000. The weight average molecular weight in the present specification is a value obtained by conversion by a gel permeation chromatography method under the same measurement conditions as those described in the examples, and based on a standard curve prepared using standard polystyrene.

黏合劑聚合物的酸價較佳為60 mgKOH/g~300 mgKOH/g,更佳為120 mgKOH/g~200 mgKOH/g,尤佳為150 mgKOH/g~170 mgKOH/g。The acid value of the binder polymer is preferably from 60 mgKOH/g to 300 mgKOH/g, more preferably from 120 mgKOH/g to 200 mgKOH/g, still more preferably from 150 mgKOH/g to 170 mgKOH/g.

(A)成分中所含的黏合劑聚合物可單獨使用一種,或者將兩種以上組合使用。兩種以上的黏合劑聚合物的組合的例子可列舉:共聚合成分的種類、比率等不同的兩種以上的黏合劑聚合物、重量平均分子量不同的兩種以上的黏合劑聚合物、分散度不同的兩種以上的黏合劑聚合物的組合等。此外,所謂黏合劑聚合物的分散度是將重量平均分子量(Mw)除以數量平均分子量(Mn)而獲得的值。The binder polymer contained in the component (A) may be used alone or in combination of two or more. Examples of the combination of two or more kinds of the binder polymers include two or more kinds of binder polymers having different types and ratios of copolymerization components, two or more kinds of binder polymers having different weight average molecular weights, and dispersity. A combination of two or more different binder polymers. Further, the degree of dispersion of the binder polymer is a value obtained by dividing the weight average molecular weight (Mw) by the number average molecular weight (Mn).

(A)成分亦可為包含結構單元(A1)、結構單元(A2)或結構單元(A3)中的至少任一者的黏合劑聚合物,與不包含結構單元(A1)、結構單元(A2)或結構單元(A3)中的任一者的其他黏合劑聚合物的組合。其他黏合劑聚合物只要是可溶於鹼水溶液中且可形成皮膜者,則並無特別限制。例如可列舉:丙烯酸系樹脂(但不包含結構單元(A1)、結構單元(A2)、結構單元(A3)者)、環氧系樹脂、醯胺系樹脂、醯胺環氧系樹脂、醇酸系樹脂、以及酚系樹脂。其中,就鹼顯影性的觀點而言,較佳為丙烯酸系樹脂。該些樹脂可單獨使用一種,或者將兩種以上組合使用。The component (A) may be a binder polymer containing at least one of the structural unit (A1), the structural unit (A2), or the structural unit (A3), and does not include the structural unit (A1) and the structural unit (A2). Or a combination of other binder polymers of any of the structural units (A3). The other binder polymer is not particularly limited as long as it is soluble in an aqueous alkali solution and can form a film. For example, an acrylic resin (but not including a structural unit (A1), a structural unit (A2), and a structural unit (A3)), an epoxy resin, a guanamine resin, a guanamine epoxy resin, and an alkyd are mentioned. A resin and a phenol resin. Among them, from the viewpoint of alkali developability, an acrylic resin is preferred. These resins may be used alone or in combination of two or more.

於(A)成分含有不包含結構單元(A1)、結構單元(A2)或結構單元(A3)中的任一者的其他黏合劑聚合物的情況下,(A)成分的總量中的結構單元(A1)的含有率較佳為10質量%~60質量%,更佳為13質量%~40質量%,尤佳為15質量%~25質量%。於(A)成分包含其他黏合劑聚合物的情況下,(A)成分的總量中的其他黏合劑聚合物的含有率較佳為10質量%以下,更佳為5質量%以下。尤佳為實質上不包含其他黏合劑聚合物(例如為0.5質量%以下),特佳為完全不包含其他黏合劑聚合物。In the case where the component (A) contains another binder polymer which does not contain any of the structural unit (A1), the structural unit (A2) or the structural unit (A3), the structure in the total amount of the component (A) The content of the unit (A1) is preferably from 10% by mass to 60% by mass, more preferably from 13% by mass to 40% by mass, even more preferably from 15% by mass to 25% by mass. When the component (A) contains another binder polymer, the content of the other binder polymer in the total amount of the component (A) is preferably 10% by mass or less, and more preferably 5% by mass or less. It is especially preferred that substantially no other binder polymer is included (for example, 0.5% by mass or less), and it is particularly preferable to completely exclude other binder polymers.

於(A)成分及(B)成分的總量100質量份中,感光性樹脂組成物中的(A)成分的含量較佳為設為30質量份~70質量份,更佳為設為40質量份~65質量份,尤佳為設為50質量份~60質量份。若(A)成分的含量為該範圍,則存在感光性樹脂組成物的塗膜性及硬化膜的強度變得更良好的傾向。The content of the component (A) in the photosensitive resin composition is preferably from 30 parts by mass to 70 parts by mass, more preferably 40%, based on 100 parts by mass of the total of the components (A) and (B). The mass fraction is preferably 65 parts by mass, and more preferably 50 parts by mass to 60 parts by mass. When the content of the component (A) is within this range, the coating property of the photosensitive resin composition and the strength of the cured film tend to be better.

[(B)成分:光聚合性化合物] 所述感光性樹脂組成物包含光聚合性化合物的至少一種作為(B)成分。作為(B)成分的光聚合性化合物並無特別限制,可自通常使用的光聚合性化合物中適當選擇來使用。光聚合性化合物可列舉具有可進行光聚合的不飽和雙鍵的化合物。可進行光聚合的不飽和雙鍵可列舉(甲基)丙烯醯基中所含的雙鍵。[Component (B): Photopolymerizable Compound] The photosensitive resin composition contains at least one of photopolymerizable compounds as the component (B). The photopolymerizable compound as the component (B) is not particularly limited, and can be appropriately selected from the photopolymerizable compounds which are usually used. The photopolymerizable compound may, for example, be a compound having an unsaturated double bond capable of photopolymerization. The unsaturated double bond which can be photopolymerized includes a double bond contained in a (meth) acrylonitrile group.

具體而言,光聚合性化合物可列舉:聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚乙烯聚丙二醇二(甲基)丙烯酸酯等聚烷二醇二(甲基)丙烯酸酯;三羥甲基丙烷三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等多官能(甲基)丙烯酸酯;2,2-雙(4-((甲基)丙烯醯氧基聚乙烯氧基)苯基)丙烷、2,2-雙(4-((甲基)丙烯醯氧基聚乙烯氧基聚丙烯氧基)苯基)丙烷等雙酚A系(甲基)丙烯酸酯化合物;γ-氯-β-羥基丙基-β'-(甲基)丙烯醯氧基伸乙基-鄰-鄰苯二甲酸酯、β-羥基乙基-β'-(甲基)丙烯醯氧基伸乙基-鄰-鄰苯二甲酸酯、β-羥基丙基-β'-(甲基)丙烯醯氧基伸乙基-鄰-鄰苯二甲酸酯等鄰苯二甲酸衍生物;(甲基)丙烯酸烷基酯等。Specific examples of the photopolymerizable compound include polyalkylene glycols such as polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate, and polyethylene polypropylene glycol di(meth)acrylate. (meth) acrylate; polyfunctional (meth) acrylate such as trimethylolpropane tri(meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate; , 2-bis(4-((meth)propenyloxy)oxy)phenyl)propane, 2,2-bis(4-((methyl)propenyloxy)oxypolyoxyloxy Bisphenol A (meth) acrylate compound such as phenyl)propane; γ-chloro-β-hydroxypropyl-β'-(meth) propylene oxime extended ethyl-o-phthalic acid Ester, β-hydroxyethyl-β'-(meth) propylene oxime extended ethyl-o-phthalate, β-hydroxypropyl-β'-(methyl) propylene oxime extended ethyl a phthalic acid derivative such as o-phthalate; an alkyl (meth) acrylate or the like.

該些化合物中,就密著性及解析性的觀點而言,光聚合性化合物較佳為包含選自由雙酚A系(甲基)丙烯酸酯化合物以及聚烷二醇聚(甲基)丙烯酸酯所組成的組群中的至少一種,更佳為將雙酚A系(甲基)丙烯酸酯化合物的至少一種以及聚烷二醇聚(甲基)丙烯酸酯的至少一種併用,尤佳為將2,2-雙(4-((甲基)丙烯醯氧基聚乙烯氧基)苯基)丙烷的至少一種以及聚乙二醇聚(甲基)丙烯酸酯的至少一種併用。Among these compounds, the photopolymerizable compound preferably contains a bisphenol A-based (meth) acrylate compound and a polyalkylene glycol poly (meth) acrylate from the viewpoint of adhesion and resolution. At least one of the constituent groups is more preferably a combination of at least one of a bisphenol A-based (meth) acrylate compound and a polyalkyl diol poly(meth) acrylate, and more preferably 2 At least one of 2-bis(4-((meth)acryloxyethoxy)oxy)phenyl)propane and at least one of polyethylene glycol poly(meth)acrylates are used in combination.

2,2-雙(4-((甲基)丙烯醯氧基聚乙烯氧基)苯基)丙烷例如可列舉:2,2-雙(4-((甲基)丙烯醯氧基二伸乙基氧基)苯基)丙烷、2,2-雙(4-((甲基)丙烯醯氧基五伸乙基氧基)苯基)丙烷、2,2-雙(4-((甲基)丙烯醯氧基十五伸乙基氧基)苯基)丙烷等。2,2-bis(4-((meth)acryloxycarbonyloxy)phenyl)propane, for example, 2,2-bis(4-((methyl) propylene oxy) Benzyl)phenyl)propane, 2,2-bis(4-((meth)propenyloxypentaethyloxy)phenyl)propane, 2,2-bis(4-((methyl) Propylene methoxy oxe pentaethyloxy)phenyl)propane and the like.

2,2-雙(4-(甲基丙烯醯氧基五伸乙基氧基)苯基)丙烷可作為BPE-500(新中村化學工業股份有限公司製造,製品名)而在商業上獲取,2,2-雙(4-(甲基丙烯醯氧基十五伸乙基氧基)苯基)丙烷可作為BPE-1300(新中村化學工業股份有限公司製造,製品名)而在商業上獲取。該些化合物可單獨使用一種或者將兩種以上組合使用。2,2-bis(4-(methacryloxypentanepentaethyloxy)phenyl)propane is commercially available as BPE-500 (manufactured by Shin-Nakamura Chemical Co., Ltd., product name). 2,2-bis(4-(methacryloxyl pentadedecylethyl) phenyl)propane can be obtained commercially as BPE-1300 (manufactured by Shin-Nakamura Chemical Co., Ltd., product name) . These compounds may be used alone or in combination of two or more.

於將作為(B)成分的光聚合性化合物組合多種來使用的情況下,(B)成分的總量中的在一分子中具有兩個以上可進行光聚合的不飽和雙鍵的化合物的含有率較佳為75質量%以上。藉由(B)成分的總量中的在一分子中具有兩個以上可進行光聚合的不飽和雙鍵的化合物的含有率為75質量%以上,存在硬化膜的蓋孔可靠性、解析性及密著性進一步提高的傾向。When a photopolymerizable compound as the component (B) is used in combination, the content of a compound having two or more photopolymerizable unsaturated double bonds in one molecule of the total amount of the component (B) The rate is preferably 75 mass% or more. The content of the compound having two or more photopolymerizable unsaturated double bonds in one molecule of the total amount of the component (B) is 75% by mass or more, and the cap hole reliability and resolution of the cured film are present. And the tendency to further improve the adhesion.

於(A)成分及(B)成分的總量100質量份中,所述感光性樹脂組成物中的(B)成分的含量較佳為設為20質量份~70質量份。就進一步提高硬化膜的蓋孔可靠性及解析性的觀點而言,於(A)成分及(B)成分的總量100質量份中,(B)成分的含量較佳為20質量份以上,更佳為25質量份以上,尤佳為30質量份以上。就對感光性樹脂組成物賦予良好的膜性的方面以及使硬化後的抗蝕劑的形狀良好的觀點而言,於(A)成分及(B)成分的總量100質量份中,(B)成分的含量較佳為70質量份以下,更佳為60質量份以下,尤佳為55質量份以下,特佳為50質量份以下。The content of the component (B) in the photosensitive resin composition is preferably from 20 parts by mass to 70 parts by mass per 100 parts by mass of the total of the components (A) and (B). In the total amount of the component (A) and the component (B), the content of the component (B) is preferably 20 parts by mass or more, from the viewpoint of further improving the reliability and the analytical property of the cap hole of the cured film. More preferably, it is 25 mass parts or more, More preferably, it is 30 mass parts or more. From the viewpoint of imparting good film properties to the photosensitive resin composition and improving the shape of the resist after curing, the total amount of the components (A) and (B) is 100 parts by mass, (B) The content of the component is preferably 70 parts by mass or less, more preferably 60 parts by mass or less, still more preferably 55 parts by mass or less, and particularly preferably 50 parts by mass or less.

[(C)成分:光聚合起始劑] 所述感光性樹脂組成物包含光聚合起始劑的至少一種作為(C)成分。光聚合起始劑並無特別限制,可自通常使用的光聚合起始劑中適當選擇來使用。其中(C)成分較佳為包含在一分子中具有一個或兩個吖啶基的吖啶化合物。即,(C)成分較佳為包含選自由具有兩個吖啶基的吖啶化合物(以下亦稱為「(C1)化合物」)以及具有一個吖啶基的吖啶化合物(以下亦稱為「(C2)化合物」)所組成的組群中的化合物中的至少一種。[Component (C): Photopolymerization Initiator] The photosensitive resin composition contains at least one of photopolymerization initiators as the component (C). The photopolymerization initiator is not particularly limited, and can be appropriately selected from the usual photopolymerization initiators to be used. Wherein the component (C) is preferably an acridine compound having one or two acridinyl groups in one molecule. That is, the component (C) preferably contains an acridine compound (hereinafter also referred to as "(C1) compound) having two acridinyl groups) and an acridine compound having an acridinium group (hereinafter also referred to as " (C2) at least one of the compounds in the group consisting of the compounds ").

(C1)化合物例如可列舉下述通式(II)所表示的吖啶化合物。The (C1) compound is, for example, an acridine compound represented by the following formula (II).

[化1] [Chemical 1]

式(II)中,R3 表示碳數2~20的伸烷基、碳數2~20的氧雜二伸烷基或者碳數2~20的硫代二伸烷基。就更確實地獲得感光性樹脂組成物所發揮的效果的觀點而言,R3 較佳為碳數2~20的伸烷基,更佳為碳數4~14的伸烷基。In the formula (II), R 3 represents an alkylene group having 2 to 20 carbon atoms, an oxaabioryl group having 2 to 20 carbon atoms or a thiodialkylene group having 2 to 20 carbon atoms. From the viewpoint of obtaining the effect exerted by the photosensitive resin composition more reliably, R 3 is preferably an alkylene group having 2 to 20 carbon atoms, more preferably an alkylene group having 4 to 14 carbon atoms.

所述通式(II)所表示的化合物例如可列舉:1,2-二(9-吖啶基)乙烷、1,3-二(9-吖啶基)丙烷、1,4-二(9-吖啶基)丁烷、1,5-二(9-吖啶基)戊烷、1,6-二(9-吖啶基)己烷、1,7-二(9-吖啶基)庚烷、1,8-二(9-吖啶基)辛烷、1,9-二(9-吖啶基)壬烷、1,10-二(9-吖啶基)癸烷、1,11-二(9-吖啶基)十一烷、1,12-二(9-吖啶基)十二烷、1,14-二(9-吖啶基)十四烷、1,16-二(9-吖啶基)十六烷、1,18-二(9-吖啶基)十八烷、1,20-二(9-吖啶基)二十烷等二(9-吖啶基)烷烴;1,3-二(9-吖啶基)-2-氧雜丙烷;1,5-二(9-吖啶基)-3-氧雜戊烷等二(9-吖啶基)氧雜烷烴;1,3-二(9-吖啶基)-2-硫雜丙烷;1,5-二(9-吖啶基)-3-硫雜戊烷等二(9-吖啶基)硫代烷烴等。該些化合物可單獨使用一種或者將兩種以上組合使用。Examples of the compound represented by the above formula (II) include 1,2-bis(9-acridinyl)ethane, 1,3-bis(9-acridinyl)propane, and 1,4-di ( 9-Acridine)butane, 1,5-bis(9-acridinyl)pentane, 1,6-bis(9-acridinyl)hexane, 1,7-di(9-acridinyl) Heptane, 1,8-bis(9-acridinyl)octane, 1,9-bis(9-acridinyl)decane, 1,10-bis(9-acridinyl)decane, 1 ,11-bis(9-acridinyl)undecane, 1,12-bis(9-acridinyl)dodecane, 1,14-bis(9-acridinyl)tetradecane, 1,16 - bis(9-acridinyl)hexadecane, 1,18-bis(9-acridinyl)octadecane, 1,20-di(9-acridinyl)eicosane, etc. Pyridyl)alkane; 1,3-bis(9-acridinyl)-2-oxopropane; 1,5-bis(9-acridinyl)-3-oxapentane, etc. Oxahydroalkane; 1,3-bis(9-acridinyl)-2-thiahydropropane; 1,5-bis(9-acridinyl)-3-thiapentane, etc. Pyridyl) thioalkane and the like. These compounds may be used alone or in combination of two or more.

就使光感度及解析性更良好的見解而言,較佳為包含式(II)中的R3 為伸庚基的吖啶化合物(例如,艾迪科(ADEKA)股份有限公司製造,製品名「N-1717」)作為(C1)化合物。In view of the better understanding of light sensitivity and resolution, it is preferred to include an acridine compound in which R 3 in the formula (II) is a heptyl group (for example, manufactured by ADEKA Co., Ltd., product name) "N-1717") is a compound of (C1).

於感光性樹脂組成物包含(C1)化合物作為光聚合起始劑的情況下,就感度、解析性及密著性的見解而言,相對於(A)成分及(B)成分的總量100質量份,(C1)化合物的含量例如可為0.1質量份~10質量份、0.5質量份~5質量份、或者1質量份~3質量份,更佳為0.1質量份~1.4質量份,尤佳為0.3質量份~1.2質量份,特佳為0.4質量份~0.7質量份,最佳為0.5質量份~0.6質量份。若(C1)化合物的含量為0.1質量份以上,則存在獲得更良好的感度、解析性或密著性的傾向。若為1.4質量份以下,則存在獲得更良好的抗蝕劑形狀的傾向。When the photosensitive resin composition contains the (C1) compound as a photopolymerization initiator, the total amount of the components (A) and (B) is 100 in terms of sensitivity, resolution, and adhesion. The content of the (C1) compound may be, for example, 0.1 parts by mass to 10 parts by mass, or 1 part by mass to 3 parts by mass, more preferably 0.1 part by mass to 1.4 parts by mass, more preferably 0.1 part by mass to 1.4 parts by mass, more preferably It is preferably from 0.3 part by mass to 1.2 parts by mass, more preferably from 0.4 part by mass to 0.7 part by mass, most preferably from 0.5 part by mass to 0.6 part by mass. When the content of the (C1) compound is 0.1 part by mass or more, more favorable sensitivity, resolution, or adhesion tends to be obtained. When it is 1.4 parts by mass or less, there is a tendency to obtain a more favorable resist shape.

(C2)化合物例如可列舉下述通式(III)所表示的吖啶化合物。The (C2) compound is, for example, an acridine compound represented by the following formula (III).

[化2] [Chemical 2]

式(III)中,R4 表示鹵素原子、胺基、羧基、碳數1~6的烷基、碳數1~6的烷氧基或者碳數1~6的烷基胺基。m表示0~5的整數。於m為2以上的情況下,多個R4 可相同,亦可不同。In the formula (III), R 4 represents a halogen atom, an amine group, a carboxyl group, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms or an alkylamino group having 1 to 6 carbon atoms. m represents an integer of 0 to 5. When m is 2 or more, a plurality of R 4 's may be the same or different.

所述通式(III)所表示的吖啶化合物例如可列舉:9-苯基吖啶、9-(對甲基苯基)吖啶、9-(間甲基苯基)吖啶、9-(對氯苯基)吖啶、9-(間氯苯基)吖啶、9-胺基吖啶、9-二甲基胺基吖啶、9-二乙基胺基吖啶以及9-戊基胺基吖啶。該些化合物可單獨使用一種或者將兩種以上組合使用。Examples of the acridine compound represented by the above formula (III) include 9-phenyl acridine, 9-(p-methylphenyl) acridine, 9-(m-methylphenyl)acridine, and 9- (p-chlorophenyl) acridine, 9-(m-chlorophenyl)acridine, 9-aminoacridine, 9-dimethylaminoacridine, 9-diethylamino acridine and 9-pentyl Amino acridine. These compounds may be used alone or in combination of two or more.

於所述感光性樹脂組成物包含(C2)化合物作為光聚合起始劑的情況下,就感度、解析性及密著性的見解而言,相對於(A)成分及(B)成分的總量100質量份,(C2)化合物的含量例如可為0.1質量份~10質量份、0.5質量份~5質量份、或者1質量份~3質量份,較佳為0.1質量份~1.4質量份,更佳為0.3質量份~1.2質量份,尤佳為0.4質量份~0.7質量份,特佳為0.5質量份~0.6質量份。若(C2)化合物的含量為0.1質量份以上,則存在獲得更良好的感度、解析性或密著性的傾向。若為1.4質量份以下,則存在獲得更良好的抗蝕劑形狀的傾向。In the case where the photosensitive resin composition contains the (C2) compound as a photopolymerization initiator, the total of the components (A) and (B) in terms of sensitivity, resolution, and adhesion. The content of the (C2) compound may be, for example, 0.1 parts by mass to 10 parts by mass, 0.5 parts by mass to 5 parts by mass, or 1 part by mass to 3 parts by mass, preferably 0.1 part by mass to 1.4 parts by mass, based on 100 parts by mass, It is more preferably 0.3 parts by mass to 1.2 parts by mass, particularly preferably 0.4 parts by mass to 0.7 parts by mass, particularly preferably 0.5 parts by mass to 0.6 parts by mass. When the content of the (C2) compound is 0.1 part by mass or more, it is likely to have better sensitivity, resolution, or adhesion. When it is 1.4 parts by mass or less, there is a tendency to obtain a more favorable resist shape.

所述感光性樹脂組成物亦可包含所述(C1)化合物及(C2)化合物以外的光聚合起始劑作為(C)成分。The photosensitive resin composition may further contain, as the component (C), a photopolymerization initiator other than the (C1) compound and the (C2) compound.

(C1)化合物及(C2)化合物以外的光聚合起始劑可列舉:二苯甲酮、N,N'-四甲基-4,4'-二胺基二苯甲酮(米其勒酮)、N,N'-四乙基-4,4'-二胺基二苯甲酮、4-甲氧基-4'-二甲基胺基二苯甲酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1等芳香族酮化合物;2-乙基蒽醌、菲醌(phenanthrenequinone)、2-第三丁基蒽醌、八甲基蒽醌、1,2-苯并蒽醌、2,3-苯并蒽醌、2-苯基蒽醌、2,3-二苯基蒽醌、1-氯蒽醌、2-甲基蒽醌、1,4-萘醌、9,10-菲醌、2-甲基-1,4-萘醌、2,3-二甲基蒽醌等醌化合物;安息香甲醚、安息香乙醚以及安息香苯醚等安息香醚化合物,安息香、甲基安息香、乙基安息香等安息香化合物;2-(鄰氯苯基)-4,5-二苯基咪唑二聚物、2-(鄰氯苯基)-4,5-二(甲氧基苯基)咪唑二聚物、2-(鄰氟苯基)-4,5-二苯基咪唑二聚物、2-(鄰甲氧基苯基)-4,5-二苯基咪唑二聚物、2-(對甲氧基苯基)-4,5-二苯基咪唑二聚物等2,4,5-三芳基咪唑二聚物;苄基二甲基縮酮等苄基衍生物;9,10-二甲氧基蒽、9,10-二乙氧基蒽、9,10-二丙氧基蒽、9,10-二丁氧基蒽、9,10-二戊氧基蒽等經取代的蒽化合物;香豆素化合物;噁唑化合物;吡唑啉化合物;三芳基胺化合物等。 該些光聚合起始劑可單獨使用一種或者將兩種以上組合使用。另外,亦可如二乙基硫雜蒽酮與二甲基胺基苯甲酸的組合般,將硫雜蒽酮系化合物與三級胺化合物加以組合而作為光聚合起始劑。Examples of the photopolymerization initiator other than the (C1) compound and the (C2) compound include benzophenone and N,N'-tetramethyl-4,4'-diaminobenzophenone (michlerone). ), N,N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 2-benzyl-2- Dimethylamino-1-(4-morpholinylphenyl)-butanone-1, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-acetone- 1 aryl ketone compound; 2-ethyl hydrazine, phenanthrenequinone, 2-tert-butyl fluorene, octamethyl hydrazine, 1,2-benzopyrene, 2,3-benzo Bismuth, 2-phenylindole, 2,3-diphenylanthracene, 1-chloroindole, 2-methylindole, 1,4-naphthoquinone, 9,10-phenanthrenequinone, 2-methyl Anthraquinone compounds such as 1,4-naphthoquinone and 2,3-dimethylhydrazine; benzoin ether compounds such as benzoin methyl ether, benzoin ethyl ether and benzoin phenyl ether; benzoin compounds such as benzoin, methyl benzoin and ethyl benzoin; 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-chlorophenyl)-4,5-bis(methoxyphenyl)imidazole dimer, 2-( O-fluorophenyl)-4,5-diphenylimidazole dimer, 2-(o-methoxyphenyl)-4,5- 2,4,5-triarylimidazole dimer such as diphenylimidazole dimer, 2-(p-methoxyphenyl)-4,5-diphenylimidazole dimer; benzyldimethyl shrinkage a benzyl derivative such as a ketone; 9,10-dimethoxyanthracene, 9,10-diethoxyanthracene, 9,10-dipropoxyanthracene, 9,10-dibutoxyanthracene, 9,10 a substituted hydrazine compound such as dipentyloxy hydrazine; a coumarin compound; an oxazole compound; a pyrazoline compound; a triarylamine compound. These photopolymerization initiators may be used alone or in combination of two or more. Further, a thioxanthone compound and a tertiary amine compound may be combined as a photopolymerization initiator in combination with diethyl thioxanthone and dimethylaminobenzoic acid.

此外,所述2,4,5-三芳基咪唑二聚物可為構成二聚物的兩個2,4,5-三芳基咪唑的芳基的取代基相同且對稱的化合物,亦可為彼此不同且不對稱的化合物。Further, the 2,4,5-triarylimidazole dimer may be the same and symmetric compound of the substituents of the aryl groups of the two 2,4,5-triarylimidazoles constituting the dimer, or may be each other Different and asymmetric compounds.

於感光性樹脂組成物包含(C1)化合物及(C2)化合物以外的光聚合起始劑作為(C)成分的情況下,就感度及內部的光硬化性的觀點而言,相對於(A)成分及(B)成分的總量100質量份,所述光聚合起始劑的含量較佳為0.01質量份~10質量份,更佳為0.1質量份~7質量份,尤佳為0.2質量份~5質量份。In the case where the photosensitive resin composition contains a (C1) compound and a photopolymerization initiator other than the (C2) compound as the component (C), it is relative to (A) from the viewpoint of sensitivity and internal photocurability. The content of the photopolymerization initiator is preferably from 0.01 part by mass to 10 parts by mass, more preferably from 0.1 part by mass to 7 parts by mass, even more preferably 0.2 part by mass, based on 100 parts by mass of the total amount of the component and the component (B). ~ 5 parts by mass.

就感度、密著性及內部的光硬化性的觀點而言,相對於(A)成分及(B)成分的總量100質量份,(C)成分的含量較佳為0.01質量份~20質量份,更佳為0.05質量份~10質量份,尤佳為0.1質量份~5質量份。The content of the component (C) is preferably from 0.01 part by mass to 20% by mass based on 100 parts by mass of the total of the components (A) and (B) from the viewpoint of the sensitivity, the adhesion, and the internal photocurability. It is more preferably 0.05 parts by mass to 10 parts by mass, particularly preferably 0.1 parts by mass to 5 parts by mass.

就感度、密著性及內部的光硬化性的觀點而言,所述感光性樹脂組成物較佳為包含選自由(C1)化合物及(C2)化合物所組成的組群中的至少一種作為(C)成分,且相對於(A)成分及(B)成分的總量100質量份,其含量為0.1質量份~10質量份,更佳為0.5質量份~5質量份。The photosensitive resin composition preferably contains at least one selected from the group consisting of a compound of (C1) and a compound of (C2) from the viewpoints of sensitivity, adhesion, and internal photocurability. The content of the component (C) is from 0.1 part by mass to 10 parts by mass, more preferably from 0.5 part by mass to 5 parts by mass, per 100 parts by mass of the total of the component (A) and the component (B).

[(D)成分:聚四亞甲基氧化物化合物] 所述感光性樹脂組成物包含聚四亞甲基氧化物化合物的至少一種作為(D)成分。聚四亞甲基氧化物化合物可單獨使用一種,或者將兩種以上組合使用。聚四亞甲基氧化物化合物可相當於所述選自由(A)成分、(B)成分及(C)成分所組成的組群中的至少一種的一部分或全部。感光性樹脂組成物中所含的聚四亞甲基氧化物化合物可僅為一種,亦可為結構不同的(例如分別具有-(C4 H8 O)n -中的n不同的結構單元)兩種以上的組合。[Component (D): Polytetramethylene oxide compound] The photosensitive resin composition contains at least one of polytetramethylene oxide compounds as the component (D). The polytetramethylene oxide compound may be used alone or in combination of two or more. The polytetramethylene oxide compound may correspond to a part or all of at least one selected from the group consisting of the component (A), the component (B), and the component (C). The polytetramethylene oxide compound contained in the photosensitive resin composition may be only one type or may have a different structure (for example, a structural unit having n different from -(C 4 H 8 O) n -) Combination of two or more.

聚四亞甲基氧化物化合物中的聚四亞甲基氧化物的結構較佳為直鏈狀,更佳為下述通式(IV)所表示的結構單元。藉由具有此種結構單元,存在抗蝕劑圖案的柔軟性進一步提高,蓋孔可靠性進一步提高的傾向。The structure of the polytetramethylene oxide in the polytetramethylene oxide compound is preferably a linear chain, and more preferably a structural unit represented by the following formula (IV). By having such a structural unit, the flexibility of the resist pattern is further improved, and the reliability of the cap hole tends to be further improved.

[化3] [Chemical 3]

所述式(IV)中,n為2以上的數。就獲得蓋孔可靠性及剝離時間更優異的硬化膜的觀點而言,n較佳為6以上的數,更佳為10以上的數,尤佳為15以上的數。n的上限值並無特別限制,就獲得顯影性、解析性及密著性更優異的硬化膜的觀點而言,較佳為70以下的數,更佳為50以下的數,尤佳為40以下的數。In the formula (IV), n is a number of 2 or more. From the viewpoint of obtaining a cured film having more excellent lid hole reliability and peeling time, n is preferably a number of 6 or more, more preferably 10 or more, and particularly preferably 15 or more. The upper limit of n is not particularly limited, and from the viewpoint of obtaining a cured film having more excellent developability, analytical properties, and adhesion, it is preferably a number of 70 or less, more preferably 50 or less, and particularly preferably The number below 40.

就蓋孔可靠性及剝離時間更優異的觀點而言,聚四亞甲基氧化物化合物的重量平均分子量較佳為1000以上,更佳為1500以上,尤佳為2000以上。另外,聚四亞甲基氧化物化合物的重量平均分子量較佳為10000以下,更佳為9000以下,尤佳為8000以下。The polytetramethylene oxide compound preferably has a weight average molecular weight of 1,000 or more, more preferably 1,500 or more, and particularly preferably 2,000 or more, from the viewpoint of more excellent cover hole reliability and peeling time. Further, the weight average molecular weight of the polytetramethylene oxide compound is preferably 10,000 or less, more preferably 9000 or less, and still more preferably 8,000 or less.

於聚四亞甲基氧化物化合物相當於作為(A)成分的黏合劑聚合物的情況下,作為(A)成分的聚四亞甲基氧化物化合物的具體例可列舉:包含由聚四亞甲基氧化物單(甲基)丙烯酸酯或者其衍生物而來的結構單元的聚合物、包含由聚四亞甲基氧化物縮水甘油醚或者其衍生物而來的結構單元的聚合物等。In the case where the polytetramethylene oxide compound corresponds to the binder polymer as the component (A), specific examples of the polytetramethylene oxide compound as the component (A) include polytetrazol A polymer of a structural unit derived from a methyl oxide mono(meth)acrylate or a derivative thereof, a polymer comprising a structural unit derived from a polytetramethylene oxide glycidyl ether or a derivative thereof, or the like.

於聚四亞甲基氧化物化合物相當於作為(B)成分的光聚合性化合物的情況下,作為(B)成分的聚四亞甲基氧化物化合物的具體例可列舉:2,2-雙(4-((甲基)丙烯醯氧基聚四亞甲基氧基)苯基)丙烷、聚四亞甲基二醇二(甲基)丙烯酸酯、聚四亞甲基二醇單(甲基)丙烯酸酯、(甲基)丙烯酸羥基乙酯與聚四亞甲基二醇及二異氰酸酯化合物或者三異氰酸酯化合物的胺基甲酸酯反應物等。When the polytetramethylene oxide compound corresponds to the photopolymerizable compound as the component (B), specific examples of the polytetramethylene oxide compound as the component (B) include 2,2-double. (4-((Methyl) propylene oxime polytetramethyleneoxy) phenyl) propane, polytetramethylene glycol di(meth) acrylate, polytetramethylene glycol mono (A) A urethane reactant, a hydroxyethyl (meth) acrylate and a polytetramethylene glycol, a diisocyanate compound or a urethane reactant of a triisocyanate compound.

於聚四亞甲基氧化物化合物不相當於(A)成分、(B)成分或(C)成分中的任一者的情況下,聚四亞甲基氧化物化合物的具體例可列舉:聚四亞甲基二醇、聚四亞甲基二醇的酯化物、醚化物及胺基甲酸酯化物、以及聚四亞甲基二醇的酯化物、醚化物及胺基甲酸酯化物的衍生物。In the case where the polytetramethylene oxide compound does not correspond to any of the component (A), the component (B) or the component (C), specific examples of the polytetramethylene oxide compound include poly Terpolymers, etherates and urethanes of tetramethylene glycol, polytetramethylene glycol, and esterified, etherified and urethane esters of polytetramethylene glycol derivative.

聚四亞甲基氧化物化合物較佳為於一分子中,聚四亞甲基氧化物結構單元所佔的比例為50質量%以上,更佳為80%質量以上,尤佳為90%質量以上。另外,聚四亞甲基氧化物化合物亦可具有聚環氧乙烷、聚環氧丙烷等聚四亞甲基氧化物以外的聚環氧烷作為結構單元。The polytetramethylene oxide compound is preferably one molecule, and the proportion of the polytetramethylene oxide structural unit is 50% by mass or more, more preferably 80% by mass or more, and particularly preferably 90% by mass or more. . Further, the polytetramethylene oxide compound may have a polyalkylene oxide other than polytetramethylene oxide such as polyethylene oxide or polypropylene oxide as a structural unit.

就進一步提高硬化膜的解析性、蓋孔可靠性及耐蝕刻性的觀點而言,較佳為(B)成分的一部分或全部為聚四亞甲基氧化物化合物。 相當於(B)成分的聚四亞甲基氧化物化合物較佳為:聚四亞甲基二醇二(甲基)丙烯酸酯、(甲基)丙烯酸羥基乙酯與聚四亞甲基二醇及二異氰酸酯化合物的胺基甲酸酯反應物等。From the viewpoint of further improving the resolution of the cured film, the reliability of the cap hole, and the etching resistance, it is preferred that part or all of the component (B) is a polytetramethylene oxide compound. The polytetramethylene oxide compound corresponding to the component (B) is preferably polytetramethylene glycol di(meth)acrylate, hydroxyethyl (meth)acrylate and polytetramethylene glycol. And a urethane reactant of a diisocyanate compound or the like.

(B)成分的總量中的聚四亞甲基氧化物化合物的含有率較佳為20質量%~50質量%,更佳為25質量%~45質量%,尤佳為30質量%~40質量%。藉由聚四亞甲基氧化物化合物的含有率為50質量%以下,存在硬化膜的剝離時間、解析度及密著性更優異的傾向。另外,藉由聚四亞甲基氧化物化合物的含有率為20質量%以上,存在蓋孔可靠性及耐蝕刻性更優異的傾向。The content of the polytetramethylene oxide compound in the total amount of the component (B) is preferably 20% by mass to 50% by mass, more preferably 25% by mass to 45% by mass, even more preferably 30% by mass to 40% by mass. quality%. When the content of the polytetramethylene oxide compound is 50% by mass or less, the peeling time, the resolution, and the adhesion of the cured film tend to be more excellent. In addition, when the content of the polytetramethylene oxide compound is 20% by mass or more, the cap hole reliability and the etching resistance tend to be more excellent.

就成為蓋孔可靠性更優異者的觀點而言,相當於(B)成分的聚四亞甲基氧化物化合物較佳為聚四亞甲基二醇二(甲基)丙烯酸酯,更佳為聚四亞甲基二醇二甲基丙烯酸酯,尤佳為重量平均分子量為1000~5000的聚四亞甲基二醇二甲基丙烯酸酯,進而更佳為重量平均分子量為1800~4000的聚四亞甲基二醇二甲基丙烯酸酯化合物。From the viewpoint of being more excellent in the reliability of the cap hole, the polytetramethylene oxide compound corresponding to the component (B) is preferably polytetramethylene glycol di(meth)acrylate, more preferably Polytetramethylene glycol dimethacrylate, particularly preferably polytetramethylene glycol dimethacrylate having a weight average molecular weight of 1000 to 5000, and more preferably a polycondensation having a weight average molecular weight of 1800 to 4000 Tetramethylene glycol dimethacrylate compound.

就蓋孔可靠性及耐蝕刻性提高的見解而言,相對於感光性樹脂組成物的不揮發分的總量,所述聚四亞甲基氧化物的結構單元的含有率較佳為4質量%以上,更佳為6質量%以上,尤佳為10質量%以上,特佳為14質量%以上。另外,就解析性提高的見解而言,相對於感光性樹脂組成物的不揮發分的總量,所述聚四亞甲基氧化物的結構單元的含有率較佳為40質量%以下,更佳為30質量%以下,尤佳為20質量%以下。In view of the improvement of the reliability of the cap hole and the improvement of the etching resistance, the content of the structural unit of the polytetramethylene oxide is preferably 4 mass with respect to the total amount of nonvolatile matter of the photosensitive resin composition. More preferably, it is 6% by mass or more, more preferably 10% by mass or more, and particularly preferably 14% by mass or more. In addition, the content of the structural unit of the polytetramethylene oxide is preferably 40% by mass or less, and more preferably the total amount of non-volatile matter of the photosensitive resin composition. It is preferably 30% by mass or less, and particularly preferably 20% by mass or less.

[其他成分] 所述感光性樹脂組成物亦可視需要而更包含:孔雀綠(malachite green)、維多利亞豔藍(victoria pure blue)、亮綠(brilliant green)、甲基紫(methyl violet)等染料;隱色結晶紫(leuco crystal violet)、二苯基胺、苄基胺、三苯基胺、二乙基苯胺、鄰氯苯胺等光致顯色劑(photochromic agent);熱致顯色防止劑;對甲苯磺醯胺等塑化劑;顏料;填充劑;消泡劑;阻燃劑;密著性賦予劑;調平劑;剝離促進劑;抗氧化劑;聚合抑制劑;香料;成像劑;熱交聯劑等其他添加劑。[Other Ingredients] The photosensitive resin composition may further include dyes such as malachite green, Victoria pure blue, brilliant green, and methyl violet, as needed. ; leuco crystal violet, diphenylamine, benzylamine, triphenylamine, diethyl aniline, o-chloroaniline, etc. photochromic agent; thermochromic color preventive agent Plasticizer for p-toluenesulfonamide; pigment; filler; antifoaming agent; flame retardant; adhesion imparting agent; leveling agent; peeling accelerator; antioxidant; polymerization inhibitor; Other additives such as thermal crosslinking agents.

於所述感光性樹脂組成物包含其他添加劑的情況下,其含量可根據目的等而適當選擇。例如,相對於(A)成分及(B)成分的總量100質量份,可分別含有0.01質量份~20質量份左右。該些添加劑可單獨使用一種或者將兩種以上組合使用。In the case where the photosensitive resin composition contains other additives, the content thereof can be appropriately selected depending on the purpose and the like. For example, it may be contained in an amount of from 0.01 part by mass to 20 parts by mass per 100 parts by mass of the total of the components (A) and (B). These additives may be used alone or in combination of two or more.

所述感光性樹脂組成物亦可更包含有機溶劑的至少一種。有機溶劑可列舉:甲醇、乙醇等醇溶劑;丙酮、甲基乙基酮等酮溶劑;甲基溶纖劑、乙基溶纖劑、丙二醇單甲醚等二醇醚溶劑;甲苯等芳香族烴溶劑;N,N-二甲基甲醯胺等非質子性極性溶劑等。該些有機溶劑可單獨使用一種,亦可併用兩種以上。 所述感光性樹脂組成物中所含的有機溶劑的含量可根據目的等而適當選擇。例如可作為不揮發分成為30質量%~60質量%左右的溶液(以下將包含有機溶劑的感光性樹脂組成物亦稱為「塗佈液」)來使用。The photosensitive resin composition may further contain at least one of organic solvents. Examples of the organic solvent include alcohol solvents such as methanol and ethanol; ketone solvents such as acetone and methyl ethyl ketone; glycol ether solvents such as methyl cellosolve, ethyl cellosolve, and propylene glycol monomethyl ether; and aromatic hydrocarbons such as toluene. Solvent; aprotic polar solvent such as N,N-dimethylformamide. These organic solvents may be used alone or in combination of two or more. The content of the organic solvent contained in the photosensitive resin composition can be appropriately selected depending on the purpose and the like. For example, it can be used as a solution having a nonvolatile content of about 30% by mass to 60% by mass (hereinafter, a photosensitive resin composition containing an organic solvent is also referred to as a "coating liquid").

所述感光性樹脂組成物可用於形成後述的感光性元件的感光性樹脂層。即,本發明的另一實施形態為所述感光性樹脂組成物於感光性元件中的使用。另外,所述感光性樹脂組成物可用於後述抗蝕劑圖案的形成方法以及印刷配線板的製造方法。The photosensitive resin composition can be used for forming a photosensitive resin layer of a photosensitive element to be described later. That is, another embodiment of the present invention is the use of the photosensitive resin composition in a photosensitive element. Further, the photosensitive resin composition can be used in a method of forming a resist pattern to be described later and a method of producing a printed wiring board.

<感光性元件> 本發明的感光性元件包括:支持體;以及感光性樹脂層,使用所述感光性樹脂組成物而形成於所述支持體上。所述感光性元件可視需要而包括保護層等其他層。<Photosensitive Element> The photosensitive element of the present invention includes a support and a photosensitive resin layer formed on the support using the photosensitive resin composition. The photosensitive element may include other layers such as a protective layer as needed.

圖1中表示本發明的感光性元件的一實施形態。圖1中所示的感光性元件10中,依次積層有支持體2、使用所述感光性樹脂組成物而形成的感光性樹脂層4、保護層6。感光性元件10例如可以如下方式獲得。於支持體2上塗佈作為包含有機溶劑的所述感光性樹脂組成物的塗佈液而形成塗佈層,將其乾燥,藉此形成感光性樹脂層4。繼而,藉由將感光性樹脂層4的與支持體2相反側的表面以保護層6來被覆,而獲得包括支持體2、形成於支持體2上的感光性樹脂層4、以及積層於感光性樹脂層4上的保護層6的本實施形態的感光性元件10。感光性元件10亦可不具有保護層6。Fig. 1 shows an embodiment of a photosensitive element of the present invention. In the photosensitive element 10 shown in FIG. 1, a support 2, a photosensitive resin layer 4 formed using the photosensitive resin composition, and a protective layer 6 are laminated in this order. The photosensitive element 10 can be obtained, for example, in the following manner. A coating liquid as the photosensitive resin composition containing an organic solvent is applied onto the support 2 to form a coating layer, which is dried to form the photosensitive resin layer 4. Then, the surface of the photosensitive resin layer 4 on the opposite side to the support 2 is covered with the protective layer 6, thereby obtaining a photosensitive resin layer 4 including the support 2, formed on the support 2, and laminated on the photosensitive layer. The photosensitive element 10 of this embodiment of the protective layer 6 on the resin layer 4. The photosensitive element 10 may also not have the protective layer 6.

支持體2可使用聚對苯二甲酸乙二酯等聚酯、聚丙烯、聚乙烯等具有耐熱性及耐溶劑性的聚合物膜。As the support 2, a polyester film such as polyethylene terephthalate, a polymer film having heat resistance and solvent resistance such as polypropylene or polyethylene can be used.

支持體2(聚合物膜)的厚度較佳為1 μm~100 μm,更佳為1 μm~50 μm,尤佳為1 μm~30 μm。藉由支持體2的厚度為1 μm以上,可於將支持體2自感光性樹脂層4上剝離時抑制支持體2破裂。另外,藉由所述厚度為100 μm以下,解析性的下降得到抑制。The thickness of the support 2 (polymer film) is preferably from 1 μm to 100 μm, more preferably from 1 μm to 50 μm, still more preferably from 1 μm to 30 μm. When the thickness of the support 2 is 1 μm or more, the support 2 can be prevented from being broken when the support 2 is peeled off from the photosensitive resin layer 4. Further, by the thickness of 100 μm or less, the decrease in resolution is suppressed.

保護層6較佳為對感光性樹脂層4的黏接力小於支持體2對感光性樹脂層4的黏接力的層。另外,較佳為低魚眼(low fisheye)的膜。此處,所謂「魚眼」是指當將材料進行熱熔融,利用混練、擠出、雙軸延伸、流延法等來製造膜時,材料中所含的異物、未溶解物、氧化劣化物等進入至膜中者。即,所謂「低魚眼」是指膜中的所述異物等少。The protective layer 6 is preferably a layer having a lower adhesive force to the photosensitive resin layer 4 than the support 2 to the photosensitive resin layer 4. Further, a film of low fisheye is preferred. Here, the term "fisheye" refers to a foreign matter, an undissolved substance, or an oxidatively degraded substance contained in a material when a film is produced by kneading, extrusion, biaxial stretching, casting, or the like by thermally melting a material. Wait for the person to enter the film. In other words, the term "low fisheye" means that the foreign matter or the like in the film is small.

具體而言,保護層6可使用聚對苯二甲酸乙二酯等聚酯、聚丙烯、聚乙烯等具有耐熱性及耐溶劑性的聚合物膜。市售的膜可列舉:王子製紙股份有限公司製造的阿爾方(Alphan)MA-410、E-200C,信越膜股份有限公司製造的聚丙烯膜,帝人股份有限公司製造的PS-25等PS系列等的聚對苯二甲酸乙二酯膜等。此外,保護層6亦可為與支持體2相同的層。Specifically, as the protective layer 6, a polyester film such as polyethylene terephthalate, a polymer film having heat resistance and solvent resistance such as polypropylene or polyethylene can be used. Commercially available membranes include: Alphan MA-410, E-200C manufactured by Oji Paper Co., Ltd., polypropylene film manufactured by Shin-Etsu Co., Ltd., and PS-25 manufactured by Teijin Co., Ltd. A polyethylene terephthalate film or the like. Further, the protective layer 6 may be the same layer as the support 2.

保護層6的厚度較佳為1 μm~100 μm,更佳為1 μm~50 μm,尤佳為1 μm~30 μm。若保護層6的厚度為1 μm以上,則存在如下傾向:當一邊剝離保護層6,一邊將感光性樹脂層4及支持體2層壓於基板上時,可抑制保護層6破裂。若為100 μm以下,則存在操作性及廉價性優異的傾向。The thickness of the protective layer 6 is preferably from 1 μm to 100 μm, more preferably from 1 μm to 50 μm, still more preferably from 1 μm to 30 μm. When the thickness of the protective layer 6 is 1 μm or more, the protective layer 6 is prevented from being broken when the photosensitive resin layer 4 and the support 2 are laminated on the substrate while the protective layer 6 is peeled off. When it is 100 μm or less, it tends to be excellent in workability and low cost.

具體而言,本實施形態的感光性元件例如可以如下方式來製造。可利用至少包括以下步驟的製造方法來製造:準備將(A)成分:黏合劑聚合物、(B)成分:光聚合性化合物、以及(C)光聚合起始劑溶解於所述有機溶劑中而成的塗佈液的步驟;將所述塗佈液塗佈於支持體2上而形成塗佈層的步驟;以及將所述塗佈層進行乾燥而形成感光性樹脂層的步驟。Specifically, the photosensitive element of the present embodiment can be produced, for example, in the following manner. It can be produced by a manufacturing method including at least the following steps: preparing (A) component: binder polymer, (B) component: photopolymerizable compound, and (C) photopolymerization initiator in the organic solvent a step of forming a coating liquid; a step of applying the coating liquid onto the support 2 to form a coating layer; and a step of drying the coating layer to form a photosensitive resin layer.

所述塗佈液於支持體2上的塗佈可藉由使用輥塗機、缺角輪塗佈機、凹版塗佈機、氣刀塗佈機、模塗機、棒塗機等的公知方法來進行。The coating liquid can be applied to the support 2 by a known method using a roll coater, a notch coater, a gravure coater, an air knife coater, a die coater, a bar coater, or the like. Come on.

所述塗佈層的乾燥只要可自塗佈層上去除有機溶劑的至少一部分,則並無特別限制。例如較佳為於70℃~150℃下進行5分鐘~30分鐘。乾燥後,所得的感光性樹脂層中的殘存有機溶劑量就防止後續步驟中的有機溶劑的擴散的觀點而言,較佳為設為2質量%以下。The drying of the coating layer is not particularly limited as long as at least a part of the organic solvent can be removed from the coating layer. For example, it is preferably carried out at 70 ° C to 150 ° C for 5 minutes to 30 minutes. After drying, the amount of the residual organic solvent in the photosensitive resin layer obtained is preferably 2% by mass or less from the viewpoint of preventing the diffusion of the organic solvent in the subsequent step.

感光性元件10中的感光性樹脂層4的厚度可根據用途來適當選擇,以乾燥後的厚度計較佳為1 μm~200 μm,更佳為5 μm~100 μm,尤佳為10 μm~50 μm。藉由乾燥後的厚度為1 μm以上,工業性的塗敷變得容易,於200 μm以下的情況下,存在獲得充分的感度及抗蝕劑底部的光硬化性的傾向。The thickness of the photosensitive resin layer 4 in the photosensitive element 10 can be appropriately selected depending on the application, and is preferably from 1 μm to 200 μm, more preferably from 5 μm to 100 μm, even more preferably from 10 μm to 50, in terms of thickness after drying. Mm. When the thickness after drying is 1 μm or more, industrial coating is easy, and when it is 200 μm or less, sufficient sensitivity and photocurability at the bottom of the resist tend to be obtained.

感光性元件10亦可更包括:緩衝層、黏接層、光吸收層、阻氣層等中間層等。作為該些中間層,亦可將日本專利特開2006-098982號公報等中記載的中間層應用於本發明中。The photosensitive element 10 may further include an intermediate layer such as a buffer layer, an adhesive layer, a light absorbing layer, and a gas barrier layer. As the intermediate layer, the intermediate layer described in JP-A-2006-098982 or the like can be applied to the present invention.

所得的感光性元件10的形態並無特別限制。例如可為片狀,或者亦可為於卷芯上捲繞為輥狀的形狀。於捲繞為輥狀的情況下,較佳為以支持體2成為外側的方式捲繞。卷芯的材質可列舉:聚乙烯樹脂、聚丙烯樹脂、聚苯乙烯樹脂、聚氯乙烯樹脂、ABS樹脂(丙烯腈-丁二烯-苯乙烯共聚物)等塑膠等。於以所述方式獲得的輥狀的感光性元件輥的端面上,就端面保護的見解而言,較佳為設置端面分離膜,就耐邊緣融合的見解而言,較佳為設置防濕端面分離膜。作為捆包方法,較佳為由透濕性小的黑鋼板(black sheet)包裹來包裝。The form of the obtained photosensitive element 10 is not particularly limited. For example, it may be in the form of a sheet, or may be a shape wound in a roll shape on a winding core. In the case of winding into a roll shape, it is preferable to wind the support body 2 so that it may become outer side. The material of the core may be, for example, a plastic such as a polyethylene resin, a polypropylene resin, a polystyrene resin, a polyvinyl chloride resin, or an ABS resin (acrylonitrile-butadiene-styrene copolymer). In the end face of the roll-shaped photosensitive element roll obtained in the above manner, in terms of the end face protection, it is preferable to provide an end face separation film, and in terms of edge edge fusion resistance, it is preferable to provide a moisture proof end face. Separation membrane. As the packing method, it is preferably packaged by a black sheet having a small moisture permeability.

感光性元件10可適合用於例如後述抗蝕劑圖案的形成方法。The photosensitive element 10 can be suitably used, for example, in a method of forming a resist pattern described later.

<抗蝕劑圖案的形成方法> 可使用所述感光性樹脂組成物,於基板上形成抗蝕劑圖案。本實施形態的抗蝕劑圖案的形成方法包括:(i)感光性樹脂層形成步驟,使用所述感光性樹脂組成物,於基板上形成感光性樹脂層;(ii)曝光步驟,對所述感光性樹脂層的至少一部分區域照射光化射線,使所述區域硬化;以及(iii)顯影步驟,將感光性樹脂層的所述區域以外的未曝光部分自基板上去除。所述抗蝕劑圖案的形成方法亦可視需要而更包括其他步驟。<Method of Forming Resist Pattern> The photosensitive resin composition can be used to form a resist pattern on a substrate. The method for forming a resist pattern according to the present embodiment includes: (i) a photosensitive resin layer forming step of forming a photosensitive resin layer on the substrate using the photosensitive resin composition; and (ii) an exposure step, At least a portion of the photosensitive resin layer is irradiated with actinic rays to harden the region; and (iii) a developing step is performed to remove unexposed portions other than the region of the photosensitive resin layer from the substrate. The method of forming the resist pattern may also include other steps as needed.

(i)感光性樹脂層形成步驟 首先,使用感光性樹脂組成物,於基板上形成感光性樹脂層。基板可使用包括絕緣層以及形成於該絕緣層上的導體層的基板(電路形成用基板)。(i) Photosensitive resin layer forming step First, a photosensitive resin layer is formed on a substrate by using a photosensitive resin composition. As the substrate, a substrate (circuit forming substrate) including an insulating layer and a conductor layer formed on the insulating layer can be used.

例如於感光性元件10具有保護層6的情況下,感光性樹脂層於基板上的形成是藉由將保護層6去除後,以感光性元件10的感光性樹脂層4與基板接觸的方式配置,一邊加熱一邊將感光性元件10壓接(層壓)於基板上來進行。藉此,獲得依次包括基板、感光性樹脂層4及支持體2的積層體。For example, when the photosensitive element 10 has the protective layer 6, the photosensitive resin layer is formed on the substrate, and after the protective layer 6 is removed, the photosensitive resin layer 4 of the photosensitive element 10 is placed in contact with the substrate. The photosensitive element 10 is pressure-bonded (laminated) to the substrate while being heated. Thereby, a laminate including the substrate, the photosensitive resin layer 4, and the support 2 in this order is obtained.

就感光性元件10的密著性及追隨性的見解而言,層壓作業較佳為於減壓下進行。壓接時的加熱較佳為以感光性樹脂層4及基板的溫度成為70℃~130℃的方式進行。另外,較佳為於0.1 MPa~1.0 MPa(1 kgf/cm2 ~10 kgf/cm2 )的壓力下進行壓接。該些條件可視需要來適當選擇。此外,若將感光性樹脂層4加熱至70℃~130℃,則不需要預先對基板進行預熱處理,但藉由進行基板的預熱處理,可進一步提高感光性元件10的密著性及追隨性。In view of the adhesion and followability of the photosensitive element 10, the lamination operation is preferably carried out under reduced pressure. The heating at the time of pressure bonding is preferably performed so that the temperature of the photosensitive resin layer 4 and the substrate becomes 70 to 130 °C. Further, it is preferably pressure-bonded under a pressure of 0.1 MPa to 1.0 MPa (1 kgf/cm 2 to 10 kgf/cm 2 ). These conditions can be appropriately selected as needed. Further, when the photosensitive resin layer 4 is heated to 70 ° C to 130 ° C, it is not necessary to preheat the substrate in advance, but by performing preheating of the substrate, the adhesion of the photosensitive element 10 can be further improved. Follow-up.

(ii)曝光步驟 曝光步驟中,藉由對以所述方式形成於基板上的感光性樹脂層4的至少一部分區域照射光化射線,則光化射線所照射到的曝光部進行光硬化而形成潛像。光化射線的照射方法例如可列舉如下方法:透過負型或正型的遮罩圖案,以圖像狀來照射光化射線。此時,於存在於感光性樹脂層4上的支持體2對光化射線為透過性的情況下,可透過支持體2來照射光化射線。於支持體2對光化射線為非透過性的情況下,將支持體2去除後對感光性樹脂層4照射光化射線。(ii) Exposure Step In the exposure step, at least a part of the photosensitive resin layer 4 formed on the substrate as described above is irradiated with actinic rays, and the exposed portion irradiated with the actinic rays is photocured to form Latent image. The method of irradiating the actinic ray includes, for example, a method of irradiating the actinic ray in an image shape by transmitting a negative or positive mask pattern. At this time, when the support 2 existing on the photosensitive resin layer 4 is transparent to actinic rays, the actin 2 can be irradiated with the actinic rays. When the support 2 is impermeable to actinic rays, the support 2 is removed, and the actinic resin layer 4 is irradiated with actinic rays.

光化射線的光源並無特別限制,可使用現有公知的光源,例如:碳弧燈、水銀蒸氣弧燈、超高壓水銀燈、高壓水銀燈、氙燈、氬雷射等氣體雷射,釔鋁石榴石(yttrium aluminum garnet,YAG)雷射等固體雷射,半導體雷射及氮化鎵系藍紫色雷射等有效放射出紫外線、可見光等的光源。另外,亦可使用雷射直接描畫曝光法。The light source of the actinic ray is not particularly limited, and a conventionally known light source such as a carbon arc lamp, a mercury vapor arc lamp, an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, an argon laser or the like may be used, and a yttrium aluminum garnet ( Yttrium aluminum garnet, YAG) Solid-state lasers such as lasers, semiconductor lasers, and gallium nitride-based blue-violet lasers emit light sources such as ultraviolet light and visible light. Alternatively, a direct exposure method using a laser can be used.

本實施形態的感光性樹脂組成物可適合用於直接描畫曝光方法。即,本發明的較佳實施形態之一為所述感光性樹脂組成物於直接描畫曝光法中的應用。The photosensitive resin composition of the present embodiment can be suitably used for a direct drawing exposure method. That is, one of the preferred embodiments of the present invention is the use of the photosensitive resin composition in the direct drawing exposure method.

(iii)顯影步驟 顯影步驟中,藉由顯影,將感光性樹脂層4的未經曝光的未硬化部分自基板上去除。藉此,作為感光性樹脂層4進行光硬化而成的硬化物的抗蝕劑圖案形成於基板上。於在曝光後的感光性樹脂層4上存在支持體2的情況下,將支持體2去除後,進行未硬化部分的去除(顯影)。顯影方法中有濕式顯影及乾式顯影,廣泛使用濕式顯影。(iii) Developing step In the developing step, the unexposed unhardened portion of the photosensitive resin layer 4 is removed from the substrate by development. Thereby, a resist pattern of a cured product which is photocured as the photosensitive resin layer 4 is formed on the substrate. In the case where the support 2 is present on the photosensitive resin layer 4 after exposure, after the support 2 is removed, removal (development) of the unhardened portion is performed. There are wet development and dry development in the development method, and wet development is widely used.

於利用濕式顯影的情況下,使用與感光性樹脂組成物對應的顯影液,利用公知的顯影方法進行顯影。顯影方法可列舉使用浸漬方式、覆液方式、噴射方式、刷洗、拍擊、擦洗、搖動浸漬等的方法,就解析性提高的觀點而言,最佳為高壓噴射方式。亦可將該些方法的兩種以上加以組合來進行顯影。In the case of wet development, development is carried out by a known development method using a developer corresponding to the photosensitive resin composition. Examples of the development method include a method using a dipping method, a liquid coating method, a spraying method, a brushing, a slap, a scrub, a shaking, and the like, and from the viewpoint of improving the resolution, the high pressure injection method is preferable. It is also possible to combine two or more of these methods for development.

顯影液的構成可根據所述感光性樹脂組成物的構成來適當選擇。例如可列舉鹼性水溶液、有機溶劑顯影液等。The configuration of the developer can be appropriately selected depending on the configuration of the photosensitive resin composition. For example, an alkaline aqueous solution, an organic solvent developing solution, etc. are mentioned.

鹼性水溶液於用作顯影液的情況下,安全且穩定,操作性良好。鹼性水溶液的鹼可使用:鋰、鈉或鉀的氫氧化物等氫氧化鹼;鋰、鈉、鉀或銨的碳酸鹽、碳酸氫鹽等碳酸鹼;磷酸鉀、磷酸鈉等鹼金屬磷酸鹽;焦磷酸鈉、焦磷酸鉀等鹼金屬焦磷酸鹽、硼砂(四硼酸鈉)、偏矽酸鈉、氫氧化四甲基銨、乙醇胺、乙二胺、二伸乙三胺、2-胺基-2-羥基甲基-1,3-丙二醇、1,3-二胺基-2-丙醇、嗎啉等。When the alkaline aqueous solution is used as a developing solution, it is safe and stable, and has good workability. As the base of the alkaline aqueous solution, an alkali hydroxide such as a hydroxide of lithium, sodium or potassium; a carbonate such as lithium, sodium, potassium or ammonium carbonate or a hydrogencarbonate; an alkali metal phosphate such as potassium phosphate or sodium phosphate; Alkali metal pyrophosphate such as sodium pyrophosphate or potassium pyrophosphate, borax (sodium tetraborate), sodium metasilicate, tetramethylammonium hydroxide, ethanolamine, ethylenediamine, diethylenetriamine, 2-amino 2-hydroxymethyl-1,3-propanediol, 1,3-diamino-2-propanol, morpholine, and the like.

顯影中使用的鹼性水溶液較佳為:0.1質量%~5質量%碳酸鈉的稀薄溶液、0.1質量%~5質量%碳酸鉀的稀薄溶液、0.1質量%~5質量%氫氧化鈉的稀薄溶液、0.1質量%~5質量%四硼酸鈉的稀薄溶液等。鹼性水溶液的pH值較佳為設為9~11的範圍。另外,其溫度可根據感光性樹脂組成物層的鹼顯影性來調節。The alkaline aqueous solution used for development is preferably a thin solution of 0.1% by mass to 5% by mass of sodium carbonate, a thin solution of 0.1% by mass to 5% by mass of potassium carbonate, and a thin solution of 0.1% by mass to 5% by mass of sodium hydroxide. A thin solution of 0.1% by mass to 5% by mass of sodium tetraborate. The pH of the alkaline aqueous solution is preferably in the range of 9 to 11. Further, the temperature thereof can be adjusted in accordance with the alkali developability of the photosensitive resin composition layer.

顯影中使用的鹼性水溶液中亦可添加少量的表面活性劑、消泡劑、用以促進顯影的有機溶劑等。添加於鹼性水溶液中的有機溶劑可列舉:丙酮、乙酸乙酯、具有碳原子數1~4的烷氧基的烷氧基乙醇、乙醇、異丙醇、丁醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚等。該些有機溶劑可單獨使用一種或者將兩種以上組合使用。於鹼性水溶液包含有機溶劑的情況下,有機溶劑的含有率較佳為於鹼性水溶液的總量中設為2質量%~90質量%。另外,其溫度可根據鹼顯影性來調整。A small amount of a surfactant, an antifoaming agent, an organic solvent for promoting development, and the like may be added to the alkaline aqueous solution used for development. The organic solvent to be added to the alkaline aqueous solution may, for example, be acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethanol, isopropanol, butanol or diethylene glycol monomethyl. Ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, and the like. These organic solvents may be used alone or in combination of two or more. When the alkaline aqueous solution contains an organic solvent, the content of the organic solvent is preferably from 2% by mass to 90% by mass based on the total amount of the alkaline aqueous solution. Further, the temperature thereof can be adjusted in accordance with the alkali developability.

有機溶劑顯影液中使用的有機溶劑可列舉:1,1,1-三氯乙烷、N-甲基吡咯啶酮、N,N-二甲基甲醯胺、環己酮、甲基異丁基酮、γ-丁內酯等。該些有機溶劑中,為了防止引火,較佳為於1質量%~20質量%的範圍內添加水而製成有機溶劑顯影液。The organic solvent used in the organic solvent developer may, for example, be 1,1,1-trichloroethane, N-methylpyrrolidone, N,N-dimethylformamide, cyclohexanone or methyl isobutylene. Ketone, γ-butyrolactone and the like. In the organic solvent, in order to prevent ignition, it is preferred to add water in an amount of from 1% by mass to 20% by mass to prepare an organic solvent developing solution.

本實施形態的抗蝕劑圖案的形成方法中亦可更包含如下步驟:於所述顯影步驟中去除未硬化部分後,視需要進行60℃~250℃的加熱或者0.2 J/cm2 ~10 J/cm2 的曝光,藉此使抗蝕劑圖案進一步硬化。The method for forming a resist pattern according to the present embodiment may further include the step of, after removing the uncured portion in the developing step, heating at 60 ° C to 250 ° C or 0.2 J/cm 2 to 10 J as necessary. Exposure of /cm 2 whereby the resist pattern is further hardened.

<印刷配線板的製造方法> 本發明的印刷配線板的製造方法包括如下步驟:對藉由所述抗蝕劑圖案的形成方法而形成有抗蝕劑圖案的基板進行蝕刻或者鍍覆。藉此,形成導體圖案。印刷配線板的製造方法可視需要而包含抗蝕劑去除步驟等其他步驟。將所形成的抗蝕劑圖案作為遮罩,對基板的導體層等進行基板的蝕刻處理或者鍍覆處理。<Manufacturing Method of Printed Wiring Board> The method of manufacturing a printed wiring board according to the present invention includes the step of etching or plating a substrate on which a resist pattern is formed by the method of forming the resist pattern. Thereby, a conductor pattern is formed. The method of manufacturing the printed wiring board may include other steps such as a resist removal step as needed. The formed resist pattern is used as a mask, and the substrate is subjected to an etching treatment or a plating treatment on the conductor layer or the like of the substrate.

於蝕刻處理中,將形成於基板上的抗蝕劑圖案作為遮罩,藉由蝕刻而去除未由抗蝕劑被覆的區域的導體層,形成導體圖案。蝕刻處理的方法可根據應去除的導體層而適當選擇。蝕刻液可列舉:氯化銅溶液、氯化鐵溶液、鹼蝕刻溶液、過氧化氫蝕刻液等。該些蝕刻液中,就蝕刻因子(etch factor)良好的方面而言,較佳為使用氯化鐵溶液。In the etching process, the resist pattern formed on the substrate is used as a mask, and the conductor layer in the region not covered with the resist is removed by etching to form a conductor pattern. The etching treatment method can be appropriately selected depending on the conductor layer to be removed. Examples of the etching solution include a copper chloride solution, a ferric chloride solution, an alkali etching solution, and a hydrogen peroxide etching solution. Among these etching liquids, a ferric chloride solution is preferably used in terms of an excellent etch factor.

另一方面,於鍍覆處理中,將形成於基板上的抗蝕劑圖案作為遮罩,於未由抗蝕劑被覆的區域的導體層上鍍覆銅、焊料等。於鍍覆處理後,去除抗蝕劑,進而對由抗蝕劑被覆的區域的導體層進行蝕刻,形成導體圖案。鍍覆處理的方法可為電解鍍覆處理,亦可為無電解鍍覆處理。鍍覆處理例如可列舉:硫酸銅鍍覆、焦磷酸銅鍍覆等銅鍍覆,高拋焊料鍍覆(high-throw solder plating)等焊料鍍覆、瓦特浴(Watt bath)(硫酸鎳-氯化鎳)鍍覆、磺胺酸鎳等鎳鍍覆,鍍硬金(hard gold plating)、鍍軟金(soft gold plating)等鍍金等。On the other hand, in the plating treatment, the resist pattern formed on the substrate is used as a mask, and copper, solder, or the like is plated on the conductor layer in a region not covered with the resist. After the plating treatment, the resist is removed, and the conductor layer in the region covered with the resist is etched to form a conductor pattern. The plating treatment may be an electrolytic plating treatment or an electroless plating treatment. Examples of the plating treatment include copper plating such as copper sulfate plating and copper pyrophosphate plating, solder plating such as high-throw solder plating, and Watt bath (nickel sulfate-chlorine). Nickel plating, nickel plating such as nickel sulfamate, gold plating such as hard gold plating, soft gold plating, and the like.

於所述蝕刻處理及鍍覆處理後,基板上的抗蝕劑圖案被去除。抗蝕劑圖案的去除例如可使用較所述顯影步驟中使用的鹼性水溶液而言鹼性更強的水溶液來進行。強鹼性的水溶液可使用例如1質量%~10質量%氫氧化鈉水溶液、1質量%~10質量%氫氧化鉀水溶液等。其中,較佳為使用1質量%~10質量%氫氧化鈉水溶液或者氫氧化鉀水溶液,更佳為使用1質量%~5質量%氫氧化鈉水溶液或者氫氧化鉀水溶液。After the etching treatment and the plating treatment, the resist pattern on the substrate is removed. The removal of the resist pattern can be performed, for example, using an aqueous solution which is more alkaline than the alkaline aqueous solution used in the development step. As the strongly alkaline aqueous solution, for example, a 1% by mass to 10% by mass aqueous sodium hydroxide solution, a 1% by mass to 10% by mass aqueous potassium hydroxide solution, or the like can be used. Among them, a 1% by mass to 10% by mass aqueous sodium hydroxide solution or a potassium hydroxide aqueous solution is preferably used, and a 1% by mass to 5% by mass aqueous sodium hydroxide solution or a potassium hydroxide aqueous solution is more preferably used.

於實施鍍覆處理後去除抗蝕劑圖案的情況下,進而藉由蝕刻處理而對由抗蝕劑被覆的區域的導體層進行蝕刻,形成導體圖案,藉此可製造所需的印刷配線板。蝕刻處理的方法可根據應去除的導體層來適當選擇。例如可應用所述蝕刻液。When the resist pattern is removed after the plating treatment, the conductor layer in the region covered with the resist is etched by etching to form a conductor pattern, whereby a desired printed wiring board can be manufactured. The etching treatment method can be appropriately selected depending on the conductor layer to be removed. For example, the etching solution can be applied.

本發明的印刷配線板的製造方法不僅可應用於製造單層印刷配線板,而且亦可應用於製造多層印刷配線板,另外,亦可應用於製造具有小徑通孔的印刷配線板等。The method for producing a printed wiring board of the present invention can be applied not only to the production of a single-layer printed wiring board but also to the production of a multilayer printed wiring board, and also to the production of a printed wiring board having a small-diameter through-hole.

圖2(a)~圖2(f)是表示使用本實施形態的感光性元件的多層印刷配線基板的製造方法的一例的圖。圖2(f)所示的多層印刷配線基板100A於表面及內部具有配線圖案。多層印刷配線基板100A是藉由將覆銅積層體、層間絕緣材及金屬箔等進行積層,並且利用蝕刻法、半加成法等適當形成配線圖案而獲得。(a) to (f) of FIG. 2 are views showing an example of a method of manufacturing a multilayer printed wiring board using the photosensitive element of the embodiment. The multilayer printed wiring board 100A shown in FIG. 2(f) has a wiring pattern on the front surface and inside. The multilayer printed wiring board 100A is obtained by laminating a copper clad laminate, an interlayer insulating material, a metal foil, or the like, and forming a wiring pattern by an etching method, a semi-additive method, or the like.

首先,於在表面具有配線圖案102的覆銅積層體101的兩面形成層間絕緣層103(參照圖2(a))。層間絕緣層103可使用網版印刷機或者輥塗機來印刷熱硬化性組成物而形成,亦可預先準備包含熱硬化性組成物的膜,使用層壓機,將該膜貼附於印刷配線基板的表面而形成。繼而,於需要與外部電性連接的部位,使用YAG雷射或者二氧化碳雷射來形成開口104,藉由去膠渣處理而去除開口104周邊的膠渣(殘渣)(參照圖2(b))。繼而,利用無電解鍍覆法來形成種子層105(參照圖2(c))。於種子層105上層壓本實施形態的感光性元件而形成感光性樹脂層,對既定的部位進行曝光及顯影而形成抗蝕劑圖案106(參照圖2(d))。繼而,利用電解鍍覆法形成配線圖案107,利用剝離液來去除抗蝕劑圖案106。然後,藉由蝕刻而去除種子層105(參照圖2(e))。反覆進行以上的步驟,於最表面形成阻焊劑108,藉此可製作多層印刷配線基板100A(參照圖2(f))。First, an interlayer insulating layer 103 is formed on both surfaces of a copper clad laminate 101 having a wiring pattern 102 on its surface (see FIG. 2(a)). The interlayer insulating layer 103 can be formed by printing a thermosetting composition using a screen printing machine or a roll coater, or a film containing a thermosetting composition can be prepared in advance, and the film can be attached to the printed wiring using a laminator. Formed on the surface of the substrate. Then, a YAG laser or a carbon dioxide laser is used to form the opening 104 at a portion that needs to be electrically connected to the outside, and the slag (residue) around the opening 104 is removed by the desmear treatment (refer to FIG. 2(b)). . Then, the seed layer 105 is formed by electroless plating (see FIG. 2(c)). The photosensitive element of the present embodiment is laminated on the seed layer 105 to form a photosensitive resin layer, and a predetermined portion is exposed and developed to form a resist pattern 106 (see FIG. 2(d)). Then, the wiring pattern 107 is formed by an electrolytic plating method, and the resist pattern 106 is removed by a stripping liquid. Then, the seed layer 105 is removed by etching (refer to FIG. 2(e)). By repeating the above steps, the solder resist 108 is formed on the outermost surface, whereby the multilayer printed wiring board 100A can be produced (see FIG. 2(f)).

本實施形態的感光性樹脂組成物可適合用於製造印刷配線板。即,本發明的較佳實施形態之一為所述感光性樹脂組成物於印刷配線板的製造中的應用。 [實施例]The photosensitive resin composition of the present embodiment can be suitably used for producing a printed wiring board. That is, one of the preferred embodiments of the present invention is the use of the photosensitive resin composition in the production of a printed wiring board. [Examples]

以下,利用實施例對本發明進行具體說明,但本發明並不限定於該些實施例。此外,只要無特別說明,則「份」及「%」為質量基準。Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the examples. In addition, "parts" and "%" are quality standards unless otherwise stated.

[(A)成分:黏合劑聚合物][黏合劑聚合物(P-1)的合成方法](溶液a-1的製備) 於表1所示的聚合性單量體(共聚合單量體、單體)的混合液中,溶解2.0 g作為自由基反應起始劑的偶氮雙異丁腈,製備「溶液a-1」。[(A) component: binder polymer] [Synthesis method of binder polymer (P-1)] (Preparation of solution a-1) Polymerizable single body (copolymerized monomer) shown in Table 1 In the mixed solution of the monomer and the monomer, 2.0 g of azobisisobutyronitrile as a radical reaction initiator was dissolved to prepare "solution a-1".

(自由基聚合反應) 於具備回流冷卻器、溫度計、滴加漏斗及氮氣導入管的燒瓶中,投入400 g作為有機溶劑的240 g甲基溶纖劑及160 g甲苯的混合液(質量比為3:2)。向燒瓶內吹入氮氣,並且一邊將所述混合液進行攪拌,一邊加熱而升溫至80℃。(Free radical polymerization) In a flask equipped with a reflux condenser, a thermometer, a dropping funnel, and a nitrogen introduction tube, 400 g of a mixture of 240 g of methyl cellosolve as an organic solvent and 160 g of toluene was charged (mass ratio was 3:2). Nitrogen gas was blown into the flask, and while the mixture was stirred, the mixture was heated to a temperature of 80 °C.

於燒瓶內的所述混合液中,將滴加速度設為固定,花4小時滴加「溶液a-1」後,將燒瓶內的溶液於80℃下攪拌2小時。繼而,於燒瓶內的溶液中,將滴加速度設為固定,花10分鐘滴加在100 g的「溶液a-1」中進一步溶解有1 g偶氮雙異丁腈的溶液後,將燒瓶內的溶液於80℃下攪拌3小時。進而,花30分鐘使燒瓶內的溶液升溫至90℃,於90℃下保溫2小時後,進行冷卻,藉此獲得黏合劑聚合物(P-1)的溶液。In the mixed liquid in the flask, the dropping rate was fixed, and after the "solution a-1" was added dropwise for 4 hours, the solution in the flask was stirred at 80 ° C for 2 hours. Then, in the solution in the flask, the dropping acceleration was fixed, and a solution in which 1 g of azobisisobutyronitrile was further dissolved in 100 g of "solution a-1" was added dropwise for 10 minutes, and then the inside of the flask was placed. The solution was stirred at 80 ° C for 3 hours. Further, the solution in the flask was heated to 90 ° C for 30 minutes, and the mixture was kept at 90 ° C for 2 hours, and then cooled to obtain a solution of the binder polymer (P-1).

於黏合劑聚合物(P-1)的溶液中添加丙酮,以不揮發成分(不揮發分)成為50質量%的方式製備。黏合劑聚合物(P-1)的重量平均分子量為55,000。此外,重量平均分子量是藉由利用凝膠滲透層析法(Gel Permeation Chromatography,GPC)進行測定,使用標準聚苯乙烯的標準曲線進行換算而導出。GPC的條件如以下所示。Acetone was added to a solution of the binder polymer (P-1), and the nonvolatile content (nonvolatile content) was 50% by mass. The binder polymer (P-1) had a weight average molecular weight of 55,000. Further, the weight average molecular weight was measured by gel permeation chromatography (GPC) and converted using a standard curve of standard polystyrene. The conditions of GPC are as follows.

-GPC條件- 泵:日立L-6000型(日立製作所股份有限公司製造) 管柱:以下的共計3根 Gelpack GL-R420 Gelpack GL-R430 Gelpack GL-R440 (以上由日立化成股份有限公司製造,商品名) 溶離液:四氫呋喃 測定溫度:25℃ 流量:2.05 mL/min 檢測器:日立L-3300型RI(日立製作所股份有限公司製造)-GPC condition - Pump: Hitachi L-6000 (manufactured by Hitachi, Ltd.) Pipe column: The following three total Gelpack GL-R420 Gelpack GL-R430 Gelpack GL-R440 (The above is manufactured by Hitachi Chemical Co., Ltd., Name) Dissolved solution: Tetrahydrofuran Measurement temperature: 25 ° C Flow rate: 2.05 mL/min Detector: Hitachi L-3300 type RI (manufactured by Hitachi, Ltd.)

[黏合劑聚合物(P-2)的合成方法](溶液a-2的製備) 於表1所示的聚合性單量體(共聚合單量體、單體)的混合液中,溶解1.0 g作為自由基反應起始劑的偶氮雙異丁腈,製備「溶液a-2」。然後,以與黏合劑聚合物(P-1)相同的方式進行自由基聚合反應,獲得黏合劑聚合物(P-2)的溶液。黏合劑聚合物(P-2)的重量平均分子量為100,000。[Synthesis Method of Binder Polymer (P-2)] (Preparation of Solution a-2) In a mixed solution of a polymerizable monomer (copolymerized monomer or monomer) shown in Table 1, 1.0 was dissolved. g "Solvent a-2" was prepared as azobisisobutyronitrile as a radical reaction initiator. Then, radical polymerization was carried out in the same manner as in the binder polymer (P-1) to obtain a solution of the binder polymer (P-2). The binder polymer (P-2) had a weight average molecular weight of 100,000.

[黏合劑聚合物(P-3)的合成方法](溶液a-3的製備) 於表1所示的聚合性單量體(共聚合單量體、單體)的混合液中,溶解2.0 g作為自由基反應起始劑的偶氮雙異丁腈,製備「溶液a-3」。然後,以與黏合劑聚合物(P-1)相同的方式進行自由基聚合反應,獲得黏合劑聚合物(P-3)的溶液。黏合劑聚合物(P-3)的重量平均分子量為55,000。[Synthesis Method of Binder Polymer (P-3)] (Preparation of Solution a-3) In a mixed solution of a polymerizable monomer (copolymerized monomer or monomer) shown in Table 1, dissolution 2.0 g "Solvent a-3" was prepared as azobisisobutyronitrile as a radical reaction initiator. Then, radical polymerization was carried out in the same manner as in the binder polymer (P-1) to obtain a solution of the binder polymer (P-3). The binder polymer (P-3) had a weight average molecular weight of 55,000.

[感光性樹脂組成物的製備] 於所述獲得的黏合劑聚合物的溶液中,以下述表2所示的調配量(g)來調配(B)成分、(C)成分、(D)成分及其他成分,以及8 g的丙酮、8 g的甲苯及8 g的甲醇,藉此分別製備實施例1~實施例10以及比較例1~比較例6的感光性樹脂組成物的溶液。此外,表2所示的黏合劑聚合物的調配量為不揮發成分的質量(不揮發分量)。[Preparation of Photosensitive Resin Composition] In the solution of the obtained binder polymer, the components (B), (C), and (D) were blended in the amount (g) shown in Table 2 below. Further, a solution of the photosensitive resin compositions of Examples 1 to 10 and Comparative Examples 1 to 6 was prepared by separately preparing 8 g of acetone, 8 g of toluene, and 8 g of methanol. Further, the amount of the binder polymer shown in Table 2 is the mass (non-volatile content) of the nonvolatile component.

表2所示的詳情如以下所述。 <(A)成分:黏合劑聚合物> ·P-1:所述製備的黏合劑聚合物:甲基丙烯酸/甲基丙烯酸苄酯(24/76(質量比))的共聚物,重量平均分子量為55,000、酸價為157 mgKOH/g、不揮發分為50質量%的甲基溶纖劑/甲苯=6/4(質量比)溶液。The details shown in Table 2 are as follows. <(A) component: binder polymer> P-1: the prepared binder polymer: methacrylic acid/benzyl methacrylate (24/76 (mass ratio)) copolymer, weight average molecular weight It is a solution of methyl cellosolve/toluene=6/4 (mass ratio) of 55,000, an acid value of 157 mgKOH/g, and a nonvolatile content of 50% by mass.

·P-2:所述製備的黏合劑聚合物:甲基丙烯酸/甲基丙烯酸甲酯/丙烯酸2-乙基己酯(25/50/25(質量比))的共聚物,重量平均分子量為100,000、酸價為163 mgKOH/g、不揮發分為50質量%的甲基溶纖劑/甲苯=6/4(質量比)溶液。· P-2: the prepared binder polymer: methacrylic acid / methyl methacrylate / 2-ethylhexyl acrylate (25 / 50 / 25 (mass ratio)) copolymer, the weight average molecular weight is 100,000, an acid value of 163 mgKOH/g, and a nonvolatile content of 50% by mass of a methyl cellosolve/toluene=6/4 (mass ratio) solution.

·P-3:甲基丙烯酸/甲基丙烯酸苄酯(31/69(質量比))的共聚物,重量平均分子量為55,000、酸價為202 mgKOH/g、不揮發分為50質量%的甲基溶纖劑/甲苯=6/4(質量比)溶液。P-3: a copolymer of methacrylic acid/benzyl methacrylate (31/69 (mass ratio)) having a weight average molecular weight of 55,000, an acid value of 202 mgKOH/g, and a nonvolatile content of 50% by mass. Base cellosolve / toluene = 6 / 4 (mass ratio) solution.

<(B)成分:光聚合性化合物> ·FA-321M:雙酚A聚氧伸乙基二甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為804。 ·FA-2200M:聚乙二醇二甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為2116。 ·FA-P2200M:聚丙二醇二甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為2137。 ·UA-HCY-19:六亞甲基二異氰酸酯三聚物與聚環氧乙烷甲基丙烯酸酯的胺基甲酸酯反應物(新中村化學工業股份有限公司製造,製品名),分子量為2522。 ·FA-137M:三羥甲基丙烷聚環氧乙烷三甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為1259。<Component (B): Photopolymerizable Compound> FA-321M: bisphenol A polyoxyethylene ethyl dimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), molecular weight: 804. FA-2200M: Polyethylene glycol dimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), molecular weight 2116. FA-P2200M: Polypropylene glycol dimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), and having a molecular weight of 2,137. UA-HCY-19: a urethane reactant of hexamethylene diisocyanate trimer and polyethylene oxide methacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., product name), molecular weight is 2522. FA-137M: Trimethylolpropane polyethylene oxide trimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), molecular weight 1259.

<(C)成分:光聚合起始劑> ·N-1717:1,7-二(9-吖啶基)庚烷(艾迪科(ADEKA)股份有限公司製造,製品名)。 ·EAB:4,4'-雙(二乙基胺基)二苯甲酮(保土谷化學工業股份有限公司製造,製品名)。 ·B-CIM:2-(2-氯苯基)-1-[2-(2-氯苯基)-4,5-二苯基-2H-咪唑-2-基]-4,5-二苯基-1H-咪唑(保土谷化學工業股份有限公司製造,製品名)。<Component (C): Photopolymerization initiator> N-1717: 1,7-bis(9-acridinyl)heptane (manufactured by ADEKA Co., Ltd., product name). EAB: 4,4'-bis(diethylamino)benzophenone (manufactured by Hodogaya Chemical Industry Co., Ltd., product name). ·B-CIM: 2-(2-chlorophenyl)-1-[2-(2-chlorophenyl)-4,5-diphenyl-2H-imidazol-2-yl]-4,5-di Phenyl-1H-imidazole (manufactured by Hodogaya Chemical Industry Co., Ltd., product name).

<(D)成分:聚四亞甲基氧化物化合物> ·FA-PTG28M:聚四亞甲基二醇二甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為2170,相當於(B)成分。 ·FA-PTG9M:聚四亞甲基二醇二甲基丙烯酸酯(日立化成股份有限公司製造,製品名),分子量為802,相當於(B)成分。 ·A-PTMG650:聚四亞甲基二醇二丙烯酸酯(新中村化學股份有限公司製造,製品名)。分子量774,相當於(B)成分。 ·PTMG-2000:聚四亞甲基二醇(三菱化學股份有限公司製造,製品名),分子量為2034。<(D) component: polytetramethylene oxide compound> FA-PTG28M: polytetramethylene glycol dimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), molecular weight 2170, equivalent (B) ingredients. FA-PTG9M: polytetramethylene glycol dimethacrylate (manufactured by Hitachi Chemical Co., Ltd., product name), having a molecular weight of 802, which corresponds to the component (B). A-PTMG650: polytetramethylene glycol diacrylate (manufactured by Shin-Nakamura Chemical Co., Ltd., product name). The molecular weight is 774, which corresponds to the component (B). PTMG-2000: polytetramethylene glycol (manufactured by Mitsubishi Chemical Corporation, product name), molecular weight 2034.

<其他成分> ·LCV:隱色結晶紫(山田化學股份有限公司製造,製品名) ·MKG:孔雀綠(大阪有機化學工業股份有限公司製造,製品名)<Other ingredients> ·LCV: leuco crystal violet (manufactured by Yamada Chemical Co., Ltd., product name) ·MKG: Malachite Green (manufactured by Osaka Organic Chemical Industry Co., Ltd., product name)

[感光性元件的製作] 將實施例1~實施例10以及比較例1~比較例6的感光性樹脂組成物,以厚度變得均勻的方式分別塗佈於厚度為16 μm的聚對苯二甲酸乙二酯膜(帝人股份有限公司製造,商品名「G2-16」)(支持體)上,利用100℃的熱風對流式乾燥器來乾燥10分鐘,形成乾燥後的膜厚為30 μm的感光性樹脂層。於該感光性樹脂層上,以輥加壓來積層聚乙烯膜(塔瑪坡力(Tamapoly)股份有限公司製造,商品名「NF-13」)(保護層),藉此分別獲得依次積層有支持體、感光性樹脂層、及保護層的實施例1~實施例10以及比較例1~比較例6的感光性元件。[Production of Photosensitive Element] The photosensitive resin compositions of Examples 1 to 10 and Comparative Examples 1 to 6 were each applied to a polyphenylene terephthalate having a thickness of 16 μm so as to have a uniform thickness. The ethylene formate film (manufactured by Teijin Co., Ltd., trade name "G2-16") (support) was dried by a hot air convection dryer at 100 ° C for 10 minutes to form a film thickness of 30 μm after drying. Photosensitive resin layer. On the photosensitive resin layer, a polyethylene film (manufactured by Tamapoly Co., Ltd., trade name "NF-13") (protective layer) was laminated by roll pressing, whereby the layers were sequentially laminated. Photosensitive elements of Examples 1 to 10 and Comparative Examples 1 to 6 of a support, a photosensitive resin layer, and a protective layer.

[評價用積層基板的製作] 繼而,對於包含玻璃環氧材、及形成於其兩面的銅箔(厚度為35 μm)的1.6 mm厚的覆銅積層板(日立化成股份有限公司製造,商品名「MCL-E-67」)的銅表面,使用具有相當於#600的刷子的研磨機(三啟股份有限公司製造)進行研磨,水洗後,以空氣流使其乾燥。將該覆銅積層板(以下稱為「基板」)加熱而升溫至80℃後,將實施例1~實施例10以及比較例1~比較例6的感光性元件層壓(積層)於基板的兩側的銅表面,分別製作評價用積層基板。使用110℃的加熱輥,一邊去除保護層,一邊使各感光性元件的感光性樹脂層與基板的各銅表面密合,以1.5 m/min的速度進行層壓。另外,將層壓時的加熱輥壓力設為0.4 Mpa。[Production of laminated substrate for evaluation] Next, a 1.6 mm thick copper-clad laminate including a glass epoxy material and a copper foil (thickness: 35 μm) formed on both surfaces (manufactured by Hitachi Chemical Co., Ltd., trade name The copper surface of "MCL-E-67") was polished using a grinder (manufactured by Sanqi Co., Ltd.) having a brush equivalent to #600, and after washing with water, it was dried by air flow. After heating the copper-clad laminate (hereinafter referred to as "substrate") to a temperature of 80 ° C, the photosensitive elements of Examples 1 to 10 and Comparative Examples 1 to 6 were laminated (laminated) on the substrate. A laminated substrate for evaluation was fabricated on the copper surfaces on both sides. The photosensitive resin layer of each photosensitive element was adhered to the copper surface of the board|substrate, and the laminated surface was laminated at the speed of 1.5 m/min, using the heating roll of 110 degreeC. Further, the heating roll pressure at the time of lamination was set to 0.4 Mpa.

[感度的評價] 將所得的評價用積層基板放置冷卻至23℃。繼而,於評價用積層基板的表面的支持體上密合具有梯型板(step tablet)的光工具(photo tool)。梯型板是使用濃度區域為0.00~2.00、濃度階梯為0.05、板的大小為20 mm×187 mm、各階梯的大小為3 mm×12 mm的41級梯型板。隔著具有此種梯型板的光工具以及聚對苯二甲酸乙二酯膜,對感光性樹脂層進行曝光。使用將半導體激發固體雷射作為光源的曝光機(日本奧寶科技(Orbotech)股份有限公司製造,商品名「百洛肯(Paragon)-9000m」),以17 mJ/cm2 的曝光量進行曝光。[Evaluation of Sensitivity] The obtained laminated substrate for evaluation was left to cool to 23 °C. Then, a photo tool having a step tablet is adhered to the support on the surface of the laminated substrate for evaluation. The ladder plate is a 41-step ladder plate having a concentration region of 0.00 to 2.00, a concentration step of 0.05, a plate size of 20 mm × 187 mm, and a step size of 3 mm × 12 mm. The photosensitive resin layer was exposed through a light tool having such a ladder plate and a polyethylene terephthalate film. Exposure machine using a semiconductor-excited solid laser as a light source (manufactured by Orbotech Co., Ltd., trade name "Paragon-9000m"), exposed at an exposure of 17 mJ/cm 2 .

曝光後,自評價用積層基板上剝離支持體,使感光性樹脂層露出。對露出的感光性樹脂層噴射(顯影處理)30℃的1.0質量%碳酸鈉水溶液50秒,藉此去除未曝光部分。如此,於評價用積層基板的銅表面形成包含感光性樹脂組成物的硬化物的硬化膜。藉由測定所得的硬化膜的梯型板的級數,對實施例1~實施例10以及比較例1~比較例6的感光性樹脂組成物以及由它們獲得的感光性元件的感度(光感度)進行評價。該梯型板的級數越高,是指感度越高。將結果示於表2中。After the exposure, the support was peeled off from the laminated substrate for evaluation, and the photosensitive resin layer was exposed. The exposed photosensitive resin layer was sprayed (developed) with a 1.0% by mass aqueous sodium carbonate solution at 30 ° C for 50 seconds, thereby removing the unexposed portion. In this manner, a cured film containing a cured product of the photosensitive resin composition is formed on the copper surface of the laminated substrate for evaluation. The sensitivity of the photosensitive resin compositions of Examples 1 to 10 and Comparative Examples 1 to 6 and the photosensitive elements obtained therefrom were measured by measuring the number of stages of the ladder plate of the obtained cured film (photosensitivity) ) to conduct an evaluation. The higher the number of stages of the ladder plate, the higher the sensitivity. The results are shown in Table 2.

[密著性以及解析性的評價] 於所述評價用積層基板上分別使用如下的光工具資料,其具有線寬/空間寬為n/400(單位:μm,n=5 μm~200 μm且2.5 μm間隔)的評價用圖案作為密著性評價用途、以及線寬/空間寬為400/n(單位:μm,n=5 μm~200 μm且2.5 μm間隔)的評價用圖案作為解析性評價用途。使用將半導體激發固體雷射作為光源的曝光機(日本奧寶科技(Orbotech)股份有限公司製造,商品名「百洛肯(Paragon)-9000m」),以17 mJ/cm2 的曝光量進行曝光。繼而,以與所述光感度的評價相同的條件進行顯影處理,去除未曝光部。根據藉由顯影處理而殘存有硬化膜的線區域的寬度的最小值(單位:μm)來評價密著性。根據可藉由顯影處理而將未經光硬化的部分完全去除的線區域間的空間的寬度的最小值(單位:μm)來評價解析性。密著性及解析性的評價均為數值越小越良好的值。將結果示於表2中。[Evaluation of Adhesiveness and Analytical Property] The optical tool data having the line width/space width of n/400 (unit: μm, n = 5 μm to 200 μm) is used for each of the evaluation laminated substrates. The evaluation pattern for 2.5 μm interval is used as an evaluation evaluation for the adhesion evaluation and the evaluation pattern with a line width/space width of 400/n (unit: μm, n=5 μm to 200 μm, and 2.5 μm interval). use. Exposure machine using a semiconductor-excited solid laser as a light source (manufactured by Orbotech Co., Ltd., trade name "Paragon-9000m"), exposed at an exposure of 17 mJ/cm 2 . Then, development processing was performed under the same conditions as the evaluation of the photosensitivity, and the unexposed portions were removed. The adhesion was evaluated based on the minimum value (unit: μm) of the width of the line region in which the cured film remained by the development treatment. The analytical property was evaluated based on the minimum value (unit: μm) of the width of the space between the line regions where the uncured portion was completely removed by the development treatment. The adhesion and the evaluation of the characterization were all values that were as small as possible. The results are shown in Table 2.

[剝離性評價] 於所述評價用積層基板上,使用形成45 mm×65 mm的長方形的硬化膜作為剝離性評價用途的光工具資料來進行曝光。使用將半導體激發固體雷射作為光源的曝光機(日本奧寶科技(Orbotech)股份有限公司製造,商品名「百洛肯(Paragon)-9000m」),以17 mJ/cm2 的曝光量進行曝光。繼而,以與所述光感度的評價相同的條件進行顯影處理,去除未曝光部。 然後,於容量為400 ml的燒杯中準備300 ml的50℃、3.0質量%NaOH水溶液(剝離液)。一邊使用長度為30 mm的攪拌子以200 rpm將剝離液進行攪拌,一邊將顯影後的基板浸漬於剝離液中,測量至硬化膜自基板上脫離為止的時間(單位:秒)。此外,至硬化膜自基板上脫離為止的時間越早,則剝離時間越短,評價為剝離性越良好。將結果示於表2中。[Peelability Evaluation] On the laminated substrate for evaluation, a rectangular cured film of 45 mm × 65 mm was used as a light tool material for peelability evaluation. Exposure machine using a semiconductor-excited solid laser as a light source (manufactured by Orbotech Co., Ltd., trade name "Paragon-9000m"), exposed at an exposure of 17 mJ/cm 2 . Then, development processing was performed under the same conditions as the evaluation of the photosensitivity, and the unexposed portions were removed. Then, 300 ml of a 50 ° C, 3.0% by mass aqueous NaOH solution (release liquid) was prepared in a beaker having a capacity of 400 ml. While the peeling liquid was stirred at 200 rpm using a stirrer having a length of 30 mm, the developed substrate was immersed in the peeling liquid, and the time (unit: second) until the cured film was released from the substrate was measured. Further, the earlier the time until the cured film was separated from the substrate, the shorter the peeling time, and the better the peeling property was evaluated. The results are shown in Table 2.

[耐蝕刻性] 對於包含玻璃環氧材、及形成於其兩面的銅箔(厚度為100 μm)的1.6 mm厚的覆銅積層板(日立化成股份有限公司製造,商品名「MCL-E-67」)的銅表面,使用具有相當於#600的刷子的研磨機(三啟股份有限公司製造)進行研磨,水洗後,以空氣流使其乾燥。將該覆銅積層板(以下稱為「基板」)加熱而升溫至80℃後,將實施例1~實施例10以及比較例1~比較例6的感光性元件層壓(積層)於基板的兩側的銅表面,分別製作評價用積層基板。然後,以與所述密著性及解析性的評價用基板的製成方法相同的方式,進行至顯影處理為止的步驟。 繼而,以最短蝕刻時間的2倍時間進行蝕刻。浸漬於50℃的3.0質量%NaOH水溶液中,將抗蝕劑剝離後觀察銅圖案。將沿著剝離前的抗蝕劑圖案而直線性地被蝕刻的情況作為「○」,將當自基板的上表面觀察到剝離前的抗蝕劑圖案與所得的銅圖案的輪廓的差別時,看到5 μm以上的線缺失(線區域的消失)或者線粗糙(線區域的寬度的變化)的情況作為「×」。將雖產生線粗糙,但小於5 μm的情況設為「△」。此外,所謂「最短蝕刻時間」設為以如下方式測定而得的值。首先,將所述覆銅積層板切割為30 mm×30 mm的尺寸,作為試驗片。使用50℃的5 mol/L氯化銅溶液,以0.15 MPa的壓力對試驗片噴射,將可於目視下確認覆銅積層板的銅層被去除的最短時間作為最短蝕刻時間。[Etase resistance] A 1.6 mm-thick copper-clad laminate containing a glass epoxy material and a copper foil (thickness: 100 μm) formed on both surfaces thereof (manufactured by Hitachi Chemical Co., Ltd., trade name "MCL-E- The copper surface of 67") was polished using a grinder (manufactured by Sanqi Co., Ltd.) having a brush equivalent to #600, and after washing with water, it was dried by air flow. After heating the copper-clad laminate (hereinafter referred to as "substrate") to a temperature of 80 ° C, the photosensitive elements of Examples 1 to 10 and Comparative Examples 1 to 6 were laminated (laminated) on the substrate. A laminated substrate for evaluation was fabricated on the copper surfaces on both sides. Then, in the same manner as the method of producing the adhesion and the analytical evaluation substrate, the steps up to the development process are performed. Then, etching is performed twice as long as the shortest etching time. The copper pattern was observed by immersing in a 3.0% by mass aqueous NaOH solution at 50 ° C, peeling off the resist. When the resist pattern is linearly etched along the resist pattern before peeling, it is "○", and when the difference between the resist pattern before peeling and the outline of the obtained copper pattern is observed from the upper surface of the substrate, The case where the line of 5 μm or more is missing (the disappearance of the line area) or the line is rough (the change of the width of the line area) is seen as "x". When the line is rough, the case where it is less than 5 μm is set to "△". In addition, the "shortest etching time" is a value measured as follows. First, the copper clad laminate was cut into a size of 30 mm × 30 mm as a test piece. The test piece was sprayed at a pressure of 0.15 MPa using a 5 mol/L copper chloride solution at 50 ° C, and the shortest time from which the copper layer of the copper clad laminate was removed was visually confirmed as the shortest etching time.

[蓋孔可靠性] 以如下方式製作如圖3所示的孔破裂數測定用基板40,使用該基板40來評價蓋孔可靠性。於覆銅積層板(日立化成股份有限公司製造,商品名「MCL-E-67」)上,利用脫模機來分別製作孔徑直徑為4 mm~6 mm且三個分別獨立的圓孔41以及三個圓孔連結且圓孔的間隔逐漸縮短的三連孔42。使用具有相當於#600的刷子的研磨機(三啟股份有限公司製造)來去除製作圓孔41及三連孔42時所產生的毛刺,將其作為孔破裂數測定用基板40。[Cover Hole Reliability] The hole crack number measuring substrate 40 shown in Fig. 3 was produced as follows, and the cover hole reliability was evaluated using the substrate 40. On a copper clad laminate (manufactured by Hitachi Chemical Co., Ltd., trade name "MCL-E-67"), three separate circular holes 41 having a diameter of 4 mm to 6 mm and a separate diameter are respectively produced by a stripper. A three-hole 42 in which three circular holes are connected and the intervals of the circular holes are gradually shortened. The burr generated when the round hole 41 and the triple hole 42 were produced was removed by using a grinder (manufactured by Sanke Co., Ltd.) having a brush equivalent to #600, and this was used as the hole crack number measuring substrate 40.

將所得的孔破裂數測定用基板加溫至80℃,自實施例1~實施例10以及比較例1~比較例6的感光性元件上剝離保護層,以感光性樹脂層與孔破裂數測定用基板40的銅表面對向的方式配置,於120℃、0.4 MPa的條件下分別層壓,分別製作蓋孔可靠性評價用積層基板。The substrate for measuring the number of fractures of the obtained pores was heated to 80° C., and the protective layers were peeled off from the photosensitive members of Examples 1 to 10 and Comparative Examples 1 to 6 to measure the number of cracks in the photosensitive resin layer and the number of holes. The copper surfaces of the substrate 40 were placed opposite to each other, and laminated under conditions of 120 ° C and 0.4 MPa to form a laminated substrate for evaluation of the reliability of the cap holes.

層壓後,將蓋孔可靠性評價用積層基板放置冷卻至23℃。繼而,自感光性元件的支持體的上方,使用將半導體激發固體雷射作為光源的曝光機(日本奧寶科技(Orbotech)股份有限公司製造,商品名「百洛肯(Paragon)-9000m」),以17 mJ/cm2 的曝光量進行曝光。After lamination, the laminated substrate for reliability evaluation of the lid hole was left to cool to 23 °C. Then, an exposure machine using a semiconductor-excited solid laser as a light source (manufactured by Orbotech Co., Ltd., trade name "Paragon-9000m") is used above the support of the photosensitive element. Exposure was performed at an exposure amount of 17 mJ/cm 2 .

曝光後,於室溫下放置15分鐘,繼而自蓋孔可靠性評價用積層基板上剝離支持體,噴射30℃的1質量%碳酸鈉水溶液50秒,藉此進行顯影。顯影後,測定三連孔的孔破裂數,算出變形蓋孔破裂率來作為相對於總三連孔數的孔破裂數,評價蓋孔可靠性(%)。該數值越高,是指蓋孔可靠性越高。將結果示於表2中。After the exposure, the mixture was allowed to stand at room temperature for 15 minutes, and then the support was peeled off from the laminated substrate for evaluation of the reliability of the cover hole, and a 1% by mass aqueous sodium carbonate solution at 30 ° C was sprayed for 50 seconds to carry out development. After the development, the number of cracks in the three-joined holes was measured, and the fracture rate of the deformed cover holes was calculated as the number of cracks in the total number of three-joined holes, and the reliability (%) of the cover holes was evaluated. The higher the value, the higher the reliability of the cover hole. The results are shown in Table 2.

如以上的評價結果所示,於使用利用本發明的感光性樹脂組成物的實施例1~實施例10的感光性元件的情況下,與使用比較例1~比較例6的感光性元件的情況相比較,均表現出良好的密著性、解析性、耐蝕刻性、剝離性以及優異的蓋孔可靠性。關於比較例的感光性元件,雖然光感度與實施例的感光性元件相等,但耐蝕刻性差。進而,比較例1、比較例3及比較例6的蓋孔可靠性差,比較例5的剝離性差。As shown in the above evaluation results, in the case of using the photosensitive elements of Examples 1 to 10 using the photosensitive resin composition of the present invention, the photosensitive elements of Comparative Examples 1 to 6 were used. In comparison, both showed good adhesion, resolution, etch resistance, peelability, and excellent cap hole reliability. In the photosensitive element of the comparative example, although the photosensitivity was equal to that of the photosensitive element of the example, the etching resistance was inferior. Further, in Comparative Example 1, Comparative Example 3, and Comparative Example 6, the lid hole reliability was poor, and Comparative Example 5 was inferior in peelability.

日本專利申請第2014-099630號的揭示是將其整體藉由參照而併入本說明書中。本說明書中記載的全部文獻、專利申請案、以及技術規格是與具體且分別記載將各文獻、專利申請案、以及技術規格藉由參照而併入的情況相同程度地,藉由參照而併入本說明書中。The disclosure of Japanese Patent Application No. 2014-099630 is incorporated herein by reference in its entirety. All documents, patent applications, and technical specifications described in the specification are incorporated by reference to the same extent as the respective disclosures In this manual.

2‧‧‧支持體
4‧‧‧感光性樹脂層
6‧‧‧保護層
10‧‧‧感光性元件
40‧‧‧孔破裂數測定用基板
41‧‧‧圓孔
42‧‧‧三連孔
100A‧‧‧多層印刷配線基板
101‧‧‧覆銅積層體
102‧‧‧配線圖案
103‧‧‧層間絕緣層
104‧‧‧開口
105‧‧‧種子層
106‧‧‧抗蝕劑圖案
107‧‧‧配線圖案
108‧‧‧阻焊劑
2‧‧‧Support
4‧‧‧Photosensitive resin layer
6‧‧‧Protective layer
10‧‧‧Photosensitive components
40‧‧‧Substrate for measuring the number of holes broken
41‧‧‧ round hole
42‧‧‧Three holes
100A‧‧‧Multilayer printed wiring board
101‧‧‧Copper laminate
102‧‧‧Wiring pattern
103‧‧‧Interlayer insulation
104‧‧‧ openings
105‧‧‧ seed layer
106‧‧‧resist pattern
107‧‧‧Wiring pattern
108‧‧‧Soldering agent

圖1 是表示本發明的感光性元件的一實施形態的端面圖。圖2( a)~ 圖2( f)是表示使用本發明的感光性元件的多層印刷配線基板的製造方法的一例的步驟圖。圖3 是蓋孔可靠性的評價中使用的孔破裂數測定用基板的俯視圖。Fig. 1 is an end view showing an embodiment of a photosensitive element of the present invention. 2(a) to 2(f) are process diagrams showing an example of a method of manufacturing a multilayer printed wiring board using the photosensitive element of the present invention. 3 is a plan view of a substrate for measuring the number of cracks of holes used for evaluation of the reliability of the lid hole.

no

Claims (9)

一種感光性樹脂組成物,其含有:(A)成分:黏合劑聚合物;(B)成分:光聚合性化合物;(C)成分:光聚合起始劑;以及(D)成分:聚四亞甲基氧化物化合物,具有[-(C4 H8 O)n -:n為2以上的數]作為結構單元,且可相當於選自由(A)成分、(B)成分及(C)成分所組成的組群中的至少一種的一部分或全部;並且感光性樹脂組成物的不揮發分的酸價為小於120 mgKOH/g。A photosensitive resin composition comprising: (A) component: a binder polymer; (B) component: a photopolymerizable compound; (C) component: a photopolymerization initiator; and (D) component: polytetrazol The methyl oxide compound has a number of [-(C 4 H 8 O) n -:n of 2 or more] as a structural unit, and may correspond to a component selected from the group consisting of (A) component, (B) component, and (C) component. A part or all of at least one of the constituent groups; and the acid value of the nonvolatile matter of the photosensitive resin composition is less than 120 mgKOH/g. 如申請專利範圍第1項所述的感光性樹脂組成物,其中所述聚四亞甲基氧化物化合物的重量平均分子量為1000以上。The photosensitive resin composition according to claim 1, wherein the polytetramethylene oxide compound has a weight average molecular weight of 1,000 or more. 如申請專利範圍第1項或第2項所述的感光性樹脂組成物,其中所述(B)成分的一部分或全部為聚四亞甲基氧化物化合物。The photosensitive resin composition according to Item 1 or 2, wherein a part or all of the component (B) is a polytetramethylene oxide compound. 如申請專利範圍第3項所述的感光性樹脂組成物,其中所述(B)成分的總量中的聚四亞甲基氧化物化合物的含有率為20質量%~50質量%。The photosensitive resin composition according to the third aspect of the invention, wherein the content of the polytetramethylene oxide compound in the total amount of the component (B) is 20% by mass to 50% by mass. 如申請專利範圍第3項或第4項所述的感光性樹脂組成物,其中作為所述(B)成分的一部分或全部的聚四亞甲基氧化物化合物為聚四亞甲基二醇二(甲基)丙烯酸酯。The photosensitive resin composition according to claim 3, wherein the polytetramethylene oxide compound which is a part or all of the component (B) is polytetramethylene glycol (Meth) acrylate. 如申請專利範圍第5項所述的感光性樹脂組成物,其中所述聚四亞甲基二醇二(甲基)丙烯酸酯為聚四亞甲基二醇二甲基丙烯酸酯。The photosensitive resin composition according to claim 5, wherein the polytetramethylene glycol di(meth)acrylate is polytetramethylene glycol dimethacrylate. 一種感光性元件,其包括:支持體;以及感光性樹脂層,使用如申請專利範圍第1項至第6項中任一項所述的感光性樹脂組成物而形成於所述支持體上。A photosensitive element comprising: a support; and a photosensitive resin layer formed on the support using the photosensitive resin composition according to any one of claims 1 to 6. 一種抗蝕劑圖案的形成方法,其包括: 感光性樹脂層形成步驟,使用如申請專利範圍第1項至第6項中任一項所述的感光性樹脂組成物或者如申請專利範圍第7項所述的感光性元件,於基板上形成感光性樹脂層; 曝光步驟,對所述感光性樹脂層的至少一部分區域照射光化射線,使所述區域硬化;以及 顯影步驟,將所述感光性樹脂層的所述區域以外的未曝光部分自所述基板上去除。A method of forming a resist pattern, comprising: a photosensitive resin layer forming step using the photosensitive resin composition according to any one of claims 1 to 6 or as claimed in claim 7 The photosensitive element according to the invention, wherein a photosensitive resin layer is formed on a substrate; and an exposure step of irradiating at least a part of the photosensitive resin layer with actinic rays to harden the region; and a developing step of sensitizing the photosensitive layer Unexposed portions other than the regions of the resin layer are removed from the substrate. 一種印刷配線板的製造方法,其包括如下步驟:對利用如申請專利範圍第8項所述的抗蝕劑圖案的形成方法而形成有抗蝕劑圖案的基板進行蝕刻或者鍍覆。A method of manufacturing a printed wiring board, comprising the step of etching or plating a substrate on which a resist pattern is formed by a method of forming a resist pattern according to claim 8 of the patent application.
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