TW201543046A - Conveying, sorting method and apparatus of electronic component - Google Patents
Conveying, sorting method and apparatus of electronic component Download PDFInfo
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本發明係有關於一種搬送、分類方法及裝置,尤指一種在進行檢測分選過程中對電子元件執行搬送的電子元件之搬送、分類方法及裝置。 The present invention relates to a transporting and sorting method and apparatus, and more particularly to a method and apparatus for transporting and classifying electronic components that perform transporting of electronic components during a process of detecting and sorting.
按,一般電子元件由於具有不同的物理特性,故常需經由檢測、分選的程序來進行包裝或分類,由於電子元件的微細化及量大屬性,用於作檢測、分選的裝置必須提供精密、迅速的搬送,此外,由於製程因素,同一電子元件的物理特性愈來愈多樣化,因此分選的BIN數被要求須愈多,故檢測、分選的裝置成本將愈來愈高,基於此因素,將相近的不同電子元件作共通性的搬送,將可以減輕裝置設備的製造成本。 According to the general electronic components, because of their different physical properties, they often need to be packaged or sorted through the process of detection and sorting. Due to the miniaturization and large quantity of electronic components, the devices used for detection and sorting must provide precision. Rapid transfer, in addition, due to process factors, the physical characteristics of the same electronic components are becoming more diverse, so the number of BINs to be sorted is required to be more, so the cost of detecting and sorting devices will become higher and higher, based on This factor, the common transfer of similar electronic components, will reduce the manufacturing cost of the device.
以發光二極體(LED)之檢測為例,一般以體型略呈方型的發光二極體(LED)中,其大致屬於發光面在上方的上側發光(Top view)類型,而其導電層在下方,故在檢測時需在上方設檢測單元及在下方設導電端子,其在搬送方式上常採用震動送料機配合周緣開有環列佈設多個相間隔缺槽狀而開口朝外容置空間的轉盤,使震動送料機的輸送槽道出口直接對應轉盤旋轉中心及容置空間之開口,而將待搬送之元件直接正向自輸送槽道出口推送進入容置空間中,以藉由轉盤作旋轉搬送以進行檢測,並檢測後,依檢測結果所呈現取得的物理特性數據,將元件以氣壓排出轉 盤,並以擺臂導引而選擇性地移至多個排出管路之一,並排入收集盒被收集。 Taking the detection of a light-emitting diode (LED) as an example, in a light-emitting diode (LED) having a substantially square shape, it generally belongs to a top view type in which the light-emitting surface is above, and a conductive layer thereof. In the lower part, it is necessary to set the detection unit on the upper side and the conductive terminal on the lower side. In the transfer mode, the vibrating feeder is often used with the peripheral edge to open a plurality of spaced-apart slots and the opening is placed outward. The turntable of the space enables the exit of the conveying channel of the vibrating feeder to directly correspond to the opening of the rotating center of the turntable and the opening of the receiving space, and the component to be transported is directly pushed into the accommodating space from the exit of the conveying channel to be driven by the turntable. Rotating and transporting for detection, and after detecting, according to the physical property data obtained by the detection result, the component is discharged by air pressure The disc is selectively guided by the swing arm to one of the plurality of discharge lines and discharged into the collection box to be collected.
然而,先前技術並未考慮到當發光二極體(LED)為長方型及側面發光(Side view)的狀況,此種側面發光(Side view)的發光二極體,其發光面在側邊,而導電層在上方,故在檢測時需在側邊設檢測單元及在上方設導電端子,故當發光二極體(LED)為此種長方型及側面發光(Side view)時,其在震動送料機的輸送槽道中無法被以橫設且垂直槽道輸送方向的方式被輸送,因此當長方型發光二極體被迫須以長側邊平行槽道輸送方向的方式被從輸送出口推出時,其自轉盤容置空間開口進入時,該發光二極體側面發光部位將被缺槽狀容置空間的側邊所遮檔,而無法在側邊設檢測單元進行檢測;另一方面,由於以擺臂導引而選擇性地移至多個排出管路之一的排入收集盒被收集方式,由於擺臂導引的分配數量有限,對於需要較高數量分類BIN數的分選作業將不敷使用。 However, the prior art does not consider a situation in which a light-emitting diode (LED) is a rectangular shape and a side view. The side view light-emitting diode has a light-emitting surface on the side. The conductive layer is on the upper side. Therefore, when detecting, it is necessary to provide a detecting unit on the side and a conductive terminal on the side, so when the light emitting diode (LED) is such a rectangular shape and a side view, In the conveying channel of the vibrating feeder, it cannot be conveyed in the manner of traverse and vertical channel conveying direction, so when the rectangular light-emitting diode is forced to be transported in the direction of the long side parallel channel conveying direction When the outlet is pushed out, when the opening of the accommodating space of the turntable enters, the side light-emitting portion of the light-emitting diode is blocked by the side of the vacant-shaped accommodating space, and the detecting unit cannot be detected at the side; On the other hand, since the discharge collection box that is selectively moved to one of the plurality of discharge lines by the swing arm is collected, since the number of distribution of the swing arm guide is limited, sorting is required for a higher number of classified BIN numbers. The work will not be enough.
爰是,本發明之目的,在於提供一種使搬送、分類更具有共用性及多選擇性的電子元件之搬送、分類方法。 Accordingly, an object of the present invention is to provide a method of transporting and classifying electronic components that are more versatile and more selective in transport and sorting.
本發明另一目的,在於提供一種使搬送、分類更具有共用性及多選擇性的電子元件之搬送、分類裝置。 Another object of the present invention is to provide an apparatus for transporting and classifying electronic components that are more versatile and more selective in transport and sorting.
本發明又一目的,在於提供一種用以執行如申請專利範圍第1至之13項任一項所述電子元件之搬送、分類方法的裝置。 It is still another object of the present invention to provide an apparatus for carrying out a method of transporting and classifying an electronic component according to any one of claims 1 to 13.
依據本發明目的之電子元件之搬送、分類方法,包括:一檢測搬送程序,以一第一間歇旋轉流路對待測元件進行搬 送,在該流路中對待測元件之物理特性進行檢測;一分類搬送程序,接收由前述第一間歇旋轉流路所移送來的元件,以一第二間歇旋轉流路對該元件進行搬送,該第二間歇旋轉流路上,設有複數個分配座,分配座上設有複數個搬送空間,各搬送空間可在間歇旋轉時與一排出管對應;元件被選擇性置於分配座上一特定的搬送空間中被搬送,直到被設定由其排出之排出管與該特定的搬送空間相對應時,在經由氣壓吹送下,將受搬送之元件吹經該排出管而排出受收集。 A method for transporting and classifying an electronic component according to the object of the present invention includes: detecting a transfer program, moving a device to be tested by a first intermittent rotary flow path Sending, detecting physical characteristics of the component to be tested in the flow path; and receiving, by the sorting and transporting program, the component transferred by the first intermittent rotating flow path, and transporting the component by a second intermittent rotating flow path; The second intermittent rotating flow path is provided with a plurality of distribution seats, and the distribution seat is provided with a plurality of conveying spaces, each of which can correspond to a discharge pipe during intermittent rotation; the components are selectively placed on the distribution base. When the discharge pipe set to be discharged corresponds to the specific conveyance space, the conveyed component is blown through the discharge pipe and discharged and collected by the air pressure blowing.
依據本發明另一目的之電子元件之搬送、分類裝置,包括:一測盤,周緣開有環列佈設多個相間隔的容置空間,以間歇旋轉方式對待測元件進行搬送,可在該搬送中對待測元件之物理特性進行檢測;一分類機構,接收由測盤移送來的元件,包括一作間歇旋轉的盤體,盤體上設有複數個分配座,分配座上設有複數個搬送空間,各搬送空間各與排出管對應。 According to another object of the present invention, an apparatus for transporting and classifying an electronic component includes: a test disc having a plurality of spaced-apart accommodating spaces arranged in a ring, and the component to be tested is transported by intermittent rotation, and the transport can be carried out The physical characteristic of the component to be tested is detected; a sorting mechanism receives the component transferred from the test disk, and comprises a disk body for intermittent rotation, the disk body is provided with a plurality of distribution seats, and the distribution seat is provided with a plurality of transfer spaces Each of the transport spaces corresponds to the discharge pipe.
依據本發明又一目的之電子元件之搬送、分類裝置,包括:可用以執行如申請專利範圍第1至13項所述電子元件之搬送、分類方法的裝置。 An apparatus for transporting and classifying an electronic component according to still another object of the present invention includes: a device which can be used to carry out the method of transporting and classifying electronic components as described in claims 1 to 13.
本發明實施例之電子元件之搬送、分類方法及裝置,藉由一檢測搬送程序的整列輸出步驟,使該輸送機構的輸送槽道之輸送路徑與形成第一間歇旋轉流路的測盤中心間保持一大於測盤半徑之間距,而呈與測盤外圓周幾近相切之狀態;及以一入料步驟使位於測盤之容置空間11朝外之開口及入料機構間的待測元件,在維持該第一置設方向下隨後被入料機構以垂直該第一搬送路徑方向的第二搬送路徑被推動移送,使上側發光之發光二極體A 或側面發光的發光二極體待測元件皆可被搬送進入測盤的容置空間中受搬送及檢測;同時,檢測後的元件可在被移送機構移送進入分類機構中被執行分類搬送程序,經由形成第二間歇旋轉流路的盤體上可選擇性複數個分配座上的可選擇性複數個搬送空間,以將檢測後的元件逐一經排出管排出及由收集盒進行收集,使電子元件之檢測搬送、分類更具有共用性及多選擇性。 The method and apparatus for transporting and classifying electronic components according to the embodiment of the present invention, by a step of detecting the entire output of the transport program, between the transport path of the transport channel of the transport mechanism and the disc center forming the first intermittent rotary flow path Maintaining a distance greater than the distance between the measuring discs, and being in a state of being nearly tangent to the outer circumference of the measuring disc; and in a feeding step, the opening between the opening facing the receiving space 11 of the measuring disc and the feeding mechanism is to be tested And the element is driven to be transferred by the feeding mechanism in a direction perpendicular to the first conveying path in the first setting direction, so that the upper side emitting light emitting diode A The light-emitting diodes to be tested or the side-emitting LEDs can be transported into the accommodating space of the test tray and transported and detected. Meanwhile, the detected components can be transferred to the sorting mechanism by the transfer mechanism to perform the sorting and transporting process. Selecting a plurality of selectively transportable spaces on the plurality of distribution seats via the disk body forming the second intermittent rotary flow path, so that the detected components are discharged one by one through the discharge pipe and collected by the collection box to make the electronic components The detection and transportation are more common and more selective.
A‧‧‧上側發光的發光二極體 A‧‧‧Light emitting diode on the upper side
A1‧‧‧發光面 A1‧‧‧ luminous surface
A2‧‧‧導電層 A2‧‧‧ Conductive layer
A3‧‧‧檢冊測單元 A3‧‧‧Checking unit
A4‧‧‧導電端子 A4‧‧‧ conductive terminals
A5‧‧‧長側邊 A5‧‧‧ long side
B‧‧‧側面發光的發光二極體 B‧‧‧Light-emitting diodes with side illumination
B1‧‧‧發光面 B1‧‧‧ luminous surface
B2‧‧‧導電層 B2‧‧‧ Conductive layer
B3‧‧‧檢測單元 B3‧‧‧Detection unit
B4‧‧‧導電端子 B4‧‧‧Electrical terminal
B5‧‧‧長側邊 B5‧‧‧ long side
C‧‧‧機台 C‧‧‧ machine
C1‧‧‧台面 C1‧‧‧ countertop
1‧‧‧測盤 1‧‧‧Measurement
11‧‧‧容置空間 11‧‧‧ accommodating space
111‧‧‧開口 111‧‧‧ openings
112‧‧‧底側邊 112‧‧‧ bottom side
113‧‧‧旁側邊 113‧‧‧ sideways
114‧‧‧氣道 114‧‧‧ airway
2‧‧‧輸送機構 2‧‧‧Transportation agency
21‧‧‧輸送槽道 21‧‧‧Transport channel
22‧‧‧輸出口 22‧‧‧Outlet
3‧‧‧入料機構 3‧‧‧Feeding agency
4‧‧‧分類機構 4‧‧‧Classification agencies
41‧‧‧盤體 41‧‧‧ dish
42‧‧‧分配槽 42‧‧‧Distribution slot
421‧‧‧搬送空間 421‧‧‧Transfer space
422‧‧‧氣室 422‧‧‧ air chamber
423‧‧‧隔板 423‧‧ ‧ partition
424‧‧‧貫通孔 424‧‧‧through holes
43‧‧‧排出管 43‧‧‧Draining tube
431‧‧‧入口 431‧‧‧ entrance
432‧‧‧出口 432‧‧‧Export
433‧‧‧感應器 433‧‧‧ sensor
44‧‧‧收集盒 44‧‧‧Collection box
5‧‧‧移送機構 5‧‧‧Transfer organization
第一圖係本發明實施例中上側發光(Top view)的發光二極體進行檢測之立體分解示意圖。 The first figure is a schematic exploded perspective view of the upper side of the light-emitting diode in the embodiment of the present invention.
第二圖係本發明實施例中側面發光(Side view)的發光二極體進行檢測之立體分解示意圖。 The second figure is a schematic exploded perspective view of a side view light emitting diode in the embodiment of the present invention.
第三圖係本發明實施例之裝置上各機構配置示意圖。 The third figure is a schematic diagram of the configuration of each mechanism on the device of the embodiment of the present invention.
第四圖係本發明實施例檢測搬送程序之部份放大示意圖。 The fourth figure is a partially enlarged schematic view of the detection and transportation procedure of the embodiment of the present invention.
第五圖係本發明實施例進行上側發光(Top view)的發光二極體搬送之部份放大示意圖。 The fifth figure is a partially enlarged schematic view of the light-emitting diode transport of the top view in the embodiment of the present invention.
第六圖係本發明實施例進行側面發光(Side view)的發光二極體搬送之部份放大示意圖。 Fig. 6 is a partially enlarged schematic view showing the side view of the light-emitting diode transport in the embodiment of the present invention.
第七圖係本發明實施例中分類搬送程序之機構示意圖。 The seventh figure is a schematic diagram of the mechanism for classifying the transfer program in the embodiment of the present invention.
第八圖係本發明實施例中分配座與排出管之配置關係部份放大示意圖。 The eighth figure is a partially enlarged schematic view showing the arrangement relationship between the distribution base and the discharge pipe in the embodiment of the present invention.
第九圖係本發明實施例中移送機構與第一、第二間歇旋轉流路之設置關係部份放大示意圖。 Figure 9 is a partially enlarged schematic view showing the arrangement relationship between the transfer mechanism and the first and second intermittent rotary flow paths in the embodiment of the present invention.
第十圖係本發明實施例中元件置於分配座上一特定搬送空間 的部份放大示意圖。 The tenth figure is a specific transport space where the component is placed on the distribution base in the embodiment of the present invention Partially enlarged view.
第十一圖係本發明實施例中元件在分配座上一特定搬送空間中被噴推往排出管搬送的部份放大示意圖。 Figure 11 is an enlarged schematic view showing a portion of the embodiment of the present invention in which a component is ejected to a discharge pipe in a specific transport space on a dispensing base.
請參閱第一圖,本發明實施例電子元件檢測分選之搬送、分類方法及裝置,可使用在長方形且上側發光(Top view)的發光二極體(LED)A中,其發光面A1在上方,而導電層A2在下方,故在檢測時需在上方設檢測單元A3及在下方設導電端子A4;另請參閱第二圖,本發明實施例亦可使用在長方型且側面發光(Side view)的發光二極體(LED)B,此種側面發光(Side view)的發光二極體,其發光面B1在側邊,而導電層B2在上方,故在檢測時需在側邊設檢測單元B3及在上方設導電端子B4;除了長方形且上側發光(Top view)、側面發光(Side view)的發光二極體(LED)外,包括方形其他形狀亦都可依本發明實施例所揭露之特徵等效或同理轉用。 Referring to the first figure, the method and device for transporting and sorting electronic component detection and sorting in the embodiment of the present invention can be used in a rectangular and top view light emitting diode (LED) A, and the light emitting surface A1 is The upper layer and the conductive layer A2 are located below. Therefore, the detection unit A3 is disposed above and the conductive terminal A4 is disposed at the bottom of the detection. Referring to the second figure, the embodiment of the present invention can also be used in a rectangular shape and side illumination ( Side view of the light-emitting diode (LED) B, such a side view light-emitting diode, the light-emitting surface B1 is on the side, and the conductive layer B2 is on the upper side, so it needs to be on the side when detecting The detecting unit B3 and the conductive terminal B4 are disposed above; in addition to the rectangular and top view, side view light emitting diodes (LEDs), other shapes including squares may also be according to embodiments of the present invention. The features disclosed are equivalent or similarly transferred.
請參閱第三圖,本發明實施例電子元件之搬送、分類方法及裝置,可藉由圖中所示之裝置來實施,圖中以長方形且上側發光(Top view)之發光二極體(LED)A為例作為待測元件來說明;該裝置包括執行:一檢測搬送程序,以一測盤1所形成的第一間歇旋轉流路對待測元件進行搬送,在該流路中進行對待測元件之物理特性進行檢測;其中,以一進行元件整列輸送之輸送機構2將元件進行整列後輸出,再以一入料機構3將整列輸出之元件移送進入測盤1進行搬送; 一分類搬送程序,接收由前述測盤1之第一間歇旋轉流路所移送來的元件,以一分類機構4上盤體41所形成的第二間歇旋轉流路對該元件進行搬送,該第二間歇旋轉流路上設有複數個分配座42,分配座42上設有複數個搬送空間421,各搬送空間421可在間歇旋轉時與一排出管43對應;元件被選擇性置於分配座42上一特定的搬送空間421中被搬送,直到被設定由其排出之排出管43與該特定的搬送空間421相對應時,在經由氣壓吹送下,將受搬送之元件吹經該排出管43而排出受收集;其中,該測盤1之第一間歇旋轉流路與分類機構4上盤體41所形成的第二間歇旋轉流路共同設於同一機台C之一台面C1上,二者在其旋轉中心連線之水平方向保持一間距,該間距供設置一移送機構5以將第一間歇旋轉流路上的完成檢測的元件移送至第二間歇旋轉流路。 Referring to the third figure, the method and device for transporting and classifying electronic components according to the embodiment of the present invention can be implemented by the device shown in the figure, which is a rectangular and top view light emitting diode (LED). A is described as an example of an element to be tested; the apparatus includes: performing a detection transfer process of transporting a component to be tested by a first intermittent rotary flow path formed by a test disk 1, and performing a component to be tested in the flow path The physical characteristics are detected; wherein the components are arranged in a row and transported by a transport mechanism 2, and the components outputted by the feed mechanism are transferred to the test disc 1 for transport; a sorting transfer program that receives an element transferred from the first intermittent rotary flow path of the dial 1 and transports the element by a second intermittent rotary flow path formed by the disc 41 on a sorting mechanism 4, the A plurality of distribution seats 42 are disposed on the two intermittent rotating flow paths, and a plurality of conveying spaces 421 are disposed on the distribution base 42. Each of the conveying spaces 421 can correspond to a discharge pipe 43 during intermittent rotation; the components are selectively placed in the distribution seat 42. When the discharge pipe 43 that has been set to be discharged corresponds to the specific conveyance space 421, the conveyed component is blown through the discharge pipe 43 by air pressure blowing. The discharge is collected; wherein the first intermittent rotary flow path of the test disc 1 and the second intermittent rotary flow path formed by the disc 41 on the sorting mechanism 4 are disposed on one of the table C1 of the same machine C, both of which are The horizontal direction of the center line of rotation is maintained at a pitch for providing a transfer mechanism 5 for transferring the component of the first intermittent rotation flow path to the second intermittent rotation flow path.
請配合參閱第四、五圖,其中:該測盤1,執行所述檢測搬送程序,其設於一機台C之一台面C1上,可受驅動在台面C1上作間歇性旋轉而形成所述第一間歇旋轉流路,其周緣開有環列佈設多個相間隔缺槽狀而開口111徑向朝外的容置空間11,該測盤1底面與機台C之台面C1貼靠,所述容置空間11各設有一靠盤面中心之底側邊112,及位於底側邊112兩側之旁側邊113,其中底側邊112長度較旁側邊113長,並於測盤1下方設有由底側邊112朝盤面中心延設之氣道114,該氣道114與容置空間11相通;在該測盤1之第一間歇旋轉流路中可設有各種檢測機構可對待測元件之物理特性進行檢測;該輸送機構2,其可為一振動送料機,並設有一輸送槽道21, 該輸送槽道21位於與測盤1相同的台面C1上,並設有一輸出口22,用以將多數的上側發光之發光二極體A待測元件進行整列,並由該輸出口22排出並輸送進入該測盤1所述容置空間11。 Please refer to the fourth and fifth figures, wherein: the test disc 1 executes the detection and transport program, which is arranged on one of the table C1 of a machine C, and can be driven to intermittently rotate on the table C1 to form a station. The first intermittent rotating flow path is provided with a plurality of accommodating spaces 11 which are spaced apart from each other with a gap-shaped groove and the opening 111 is radially outward. The bottom surface of the measuring plate 1 abuts against the table C1 of the machine C. The accommodating spaces 11 are respectively provided with a bottom side 112 of the center of the disk surface and a side edge 113 of the two sides of the bottom side 112. The bottom side 112 is longer than the side edge 113 and is on the dial 1 An air passage 114 extending from the bottom side 112 toward the center of the disc surface is disposed below, and the air passage 114 is in communication with the accommodating space 11; and the detecting mechanism can be provided with various detecting mechanisms in the first intermittent rotating flow path of the measuring disc 1 The physical mechanism is detected; the conveying mechanism 2 can be a vibrating feeder and is provided with a conveying channel 21, The transport channel 21 is located on the same mesa C1 as the test disc 1 and is provided with an output port 22 for arranging a plurality of upper-emitting light-emitting diodes A to be tested and discharging the output port 22 and It is conveyed into the accommodating space 11 of the test disc 1.
本發明實施例電子元件之搬送、分類方法中,在執行所述檢測搬送程序時,執行包括:一整列輸出步驟,使該輸送機構2的輸送槽道21之輸送路徑與測盤1中心間保持一大於測盤1半徑之間距,而呈與測盤1外圓周幾近相切之狀態;上側發光之發光二極體A待測元件被以一長側邊A5平行輸送槽道21輸送方向的第一搬送路徑被從輸送口22推送出時,上側發光之發光二極體A待測元件維持一第一置設方向,其恰位於測盤1之容置空間11朝外之開口111及入料機構3前方,亦為二者之間,且以其長側邊A5對應容置空間11朝外之開口111,並保持發光面A1朝上的狀態;一入料步驟,位於測盤1之容置空間11朝外之開口111及入料機構3間的上側發光之發光二極體A待測元件,在維持該第一置設方向下隨後被入料機構3以垂直該第一搬送路徑方向的第二搬送路徑被推動移送,而以長側邊A5自開口111進入容置空間11,上側發光之發光二極體A待測元件並在容置空間11中受氣道114施以負壓,而將上側發光之發光二極體A待測元件自開口111吸入測盤1之容置空間11中,而使長側邊A5貼靠容置空間11之底側邊112下被限定方定位,俾藉由測盤1將上側發光之發光二極體A待測元件進行搬送、進行各項檢測及後續程序。 In the method for transporting and classifying electronic components according to the embodiment of the present invention, when the detecting and transferring program is executed, the execution includes: an entire output step of maintaining the transport path of the transport channel 21 of the transport mechanism 2 and the center of the test disc 1 a larger than the distance between the radii of the test disc 1 and in a state of being nearly tangent to the outer circumference of the test disc 1; the light-emitting diode A of the upper side is to be measured in parallel with the transport direction of the transport channel 21 by a long side A5 When the first transport path is pushed out from the transport port 22, the LED to be tested of the upper side of the light-emitting diode A maintains a first setting direction, which is located at the opening 111 and the opening of the housing space 11 of the test disc 1 The front side of the material mechanism 3 is also between the two, and the long side A5 corresponds to the opening 111 facing the outer space 11 and keeps the light emitting surface A1 facing upward; a feeding step is located at the measuring tray 1 The LED to be tested, which emits light from the opening 111 facing the outer opening 111 and the upper side of the feeding mechanism 3, is subsequently fed by the feeding mechanism 3 to maintain the first positioning direction to be perpendicular to the first conveying path. The second transport path of the direction is pushed and transferred, and the long side A5 The opening 111 enters the accommodating space 11, and the upper side illuminates the illuminating diode A to be tested and applies a negative pressure to the air passage 114 in the accommodating space 11, and the upper side illuminates the illuminating diode A to be tested from the opening 111. The accommodating space 11 of the measuring disc 1 is sucked into the accommodating space 11 of the measuring disc 1 , and the long side A5 is positioned against the bottom side 112 of the accommodating space 11 by a defined side, and the illuminating diode A of the upper side is illuminated by the measuring disc 1 The measuring components are transported, and various tests and subsequent procedures are performed.
請參閱第六圖,在所述檢測搬送程序的整列輸出步驟中,當被搬送之待測元件為一側面發光(Side view)的發光二極體 (LED)B時,其被以長側邊B5平行輸送槽道21輸送方向的方式被從輸送口22推出時,係以其長側邊B5對應容置空間11朝外之開口111,並保持發光面B1背向測盤1之開口111方向的狀態,隨後被入料機構3推移而以發光面B1背側之長側邊B5自開口111進入容置空間11,側面發光的發光二極體B待測元件並在容置空間11中受氣道114中的負壓所吸附,而以發光面B1背側之長側邊B5貼靠容置空間11之底側邊112定位;此時側面發光的發光二極體B待測元件以發光面B1朝開口111外、導電層B2在上方的方式被定位,俾藉由測盤1將側面發光的發光二極體B待測元件進行搬送以進行各項檢測及後續程序。 Referring to the sixth figure, in the entire output step of the detection transport program, when the component to be tested being transported is a side view light emitting diode (LED) B, when it is pushed out from the delivery port 22 so that the long side B5 is parallel to the conveying direction of the conveying chute 21, the long side B5 corresponds to the opening 111 facing the accommodating space 11 and is held. The state in which the light-emitting surface B1 faces away from the opening 111 of the dial 1 is then pushed by the feeding mechanism 3 to enter the accommodating space 11 from the opening 111 with the long side B5 of the back side of the light-emitting surface B1, and the side-emitting light-emitting diode The component to be tested is adsorbed by the negative pressure in the air passage 114 in the accommodating space 11, and the long side B5 on the back side of the illuminating surface B1 is positioned against the bottom side 112 of the accommodating space 11; The light-emitting diode B to be tested is positioned such that the light-emitting surface B1 faces the outside of the opening 111 and the conductive layer B2 is above, and the light-emitting diode B to be tested is transported by the measuring disk 1 to perform the light-emitting diode B to be tested. Various tests and follow-up procedures.
請參閱第七圖,續以長方形且上側發光(Top view)之發光二極體(LED)A待測元件為例來說明本發明所述分類搬送程序:當位於測盤1中經搬送及進行檢測後之上側發光的發光二極體A元件,其被測盤1順時針旋轉九十度,將容置空間11中之上側發光之發光二極體A待測元件旋轉搬送至測盤1中心及分類機構4盤體41中心二者間連線所形成的卸料路徑上時,將使載有上側發光之發光二極體A元件之容置空間11開口111對應測盤1與分類機構4間該卸料路徑上之移送機構5;該分類機構4具有圓形之盤體41,其位於與測盤1相同的台面C1上,並以間歇性旋轉形成所述第二間歇旋轉流路;盤體41上設有等角度分割之可選擇性置放受搬送元件的複數個分配座42,各分配座42以徑向輻設方向環列佈設在盤體41上近周緣處,每一分配座42上各在同一徑向上排列分設可選擇性置放受搬送元 件的複數個鏤空圓形槽狀構造的搬送空間421,除與該移送機構5對應的一個分配座42以外,其餘每一分配座42上方各對應設有排出管43,排出管43以徑向輻設方向環列佈設在盤體41上近周緣處,而各在同一徑向上以複數個排列分設地與各搬送空間421可在間歇旋轉停止時逐一對應,同一徑向上的排出管43數目與所對應的分配座42上搬送空間421數目相同。 Referring to FIG. 7 , the classification and transfer procedure of the present invention will be described by taking a rectangular and top view LED (A) to be tested as an example: when being transported and carried in the test disc 1 After detecting the light-emitting diode A element that emits light on the upper side, the disk 1 to be tested is rotated clockwise by ninety degrees, and the light-emitting diode A of the upper side of the accommodating space 11 is rotated and transported to the center of the test disk 1. And when the sorting mechanism 4 is connected to the discharge path formed by the center of the disk body 41, the opening space 111 of the accommodating space 11 carrying the upper side illuminating diode A element corresponds to the disk 1 and the sorting mechanism 4 a transfer mechanism 5 on the discharge path; the sorting mechanism 4 has a circular disk 41 located on the same mesa C1 as the test disc 1 and intermittently rotating to form the second intermittent rotary flow path; The disk body 41 is provided with a plurality of distribution seats 42 which are equally angularly divided and can selectively accommodate the transporting elements. Each of the distribution bases 42 is arranged in a radial radial direction in a circumferential direction on the disk body 41, each of which is distributed. The seats 42 are arranged in the same radial direction to selectively place the transported elements. In addition to one of the distribution seats 42 corresponding to the transfer mechanism 5, the transfer space 421 of the plurality of hollow circular groove-shaped structures is provided with a discharge pipe 43 corresponding to each of the above-mentioned distribution seats 42, and the discharge pipe 43 is radially The circumscribing direction is arranged in the vicinity of the circumference of the disk body 41, and each of the plurality of arranging spaces 421 in the same radial direction and the respective conveying spaces 421 can be correspondingly one by one when the intermittent rotation is stopped, and the number of the discharge pipes 43 in the same radial direction It is the same as the number of transport spaces 421 on the corresponding distribution base 42.
請參閱第七圖,該與移送機構5對應之分配座42係與卸料路徑上載有上側發光之發光二極體A元件之測盤1容置空間11對應;其中,該移送機構5於測盤1之容置空間11與分配座42間作元件之移送,而以例如負壓吸附的方式,將元件自測盤1之容置空間11予以吸附後,依元件檢測之數據,在元件不限定方位下選擇性地移送及轉置於複數個中之一分配座42的複數個搬送空間421其中之一。 Referring to FIG. 7 , the distribution base 42 corresponding to the transfer mechanism 5 corresponds to the test disk 1 accommodating space 11 on which the upper side of the light-emitting diode A element is loaded on the discharge path; wherein the transfer mechanism 5 is measured. The accommodating space 11 of the disc 1 and the distribution base 42 are transferred between the components, and the components are self-adsorbed by the accommodating space 11 of the test disc 1 by, for example, vacuum suction, according to the data detected by the components, One of a plurality of transport spaces 421 that are selectively transferred and transferred to one of the plurality of distribution seats 42 in a limited orientation.
請參閱第八圖,每一分配座42上方的排出管43係在每一搬送空間421上方各對應一透明材質且具撓性之排出管43,各排出管43的入口431與其所對應的搬送空間421並不固接,而係可在分類機構4之盤體41所形成的第二間歇旋轉流路旋轉時與搬送空間421呈相對運動,並在盤體41間歇旋轉停止時與搬送空間421對應,各排出管43的入口431僅會在盤體41間歇旋轉時對應一個特定的搬送空間421,而各排出管43的出口432則各對應一個收集盒44;分類機構4之盤體41上,於每一分配座42下方各設有氣室422,排出管43的入口431至出口432間設有感應器433,該感應器433一個較佳的設置位置係位於排出管43的最上方,可藉由例如紅外線的發射與接收方式感測通過的元件;鏤 空圓形槽狀構造的搬送空間421下方與氣室422間設有隔板423,隔板423上設有複數個貫通孔424(請參閱第九圖),自盤體41下方通入氣室422的正壓或負壓氣體可經隔板423上貫通孔424而進入搬送空間421中。 Referring to the eighth embodiment, the discharge pipe 43 above each of the distribution seats 42 is corresponding to a transparent material and a flexible discharge pipe 43 above each of the transfer spaces 421, and the inlet 431 of each discharge pipe 43 is correspondingly transported. The space 421 is not fixed, but is movable relative to the transport space 421 when the second intermittent rotary flow path formed by the disk 41 of the sorting mechanism 4 is rotated, and is moved to the transport space 421 when the disk 41 is intermittently stopped. Correspondingly, the inlet 431 of each discharge pipe 43 corresponds to a specific transfer space 421 only when the disk 41 is intermittently rotated, and the outlet 432 of each discharge pipe 43 corresponds to a collection box 44; the disk 41 of the sorting mechanism 4 An air chamber 422 is disposed under each of the distribution bases 42. An inductor 433 is disposed between the inlet 431 and the outlet 432 of the discharge tube 43. A preferred position of the sensor 433 is located at the uppermost portion of the discharge tube 43. The passing component can be sensed by, for example, transmitting and receiving infrared rays; A partition plate 423 is disposed between the lower portion of the transfer space 421 having an empty circular groove structure and the gas chamber 422. The partition plate 423 is provided with a plurality of through holes 424 (see FIG. 9), and the gas chamber is opened from below the disk body 41. The positive or negative pressure gas of 422 can enter the transfer space 421 through the through hole 424 of the partition plate 423.
請參閱第九、十圖,移送機構5自測盤1之容置空間11移入分配座42的上側發光之發光二極體A元件係每次一個,且依其已檢測之物理特性被置入分配座42上其中之一特定的搬送空間421中,由於受搬送元件與搬送空間421的輪廓形狀並不對應,故被置於搬送空間421中的上側發光之發光二極體A元並不須被限定方位,此時,盤體41下方可即時通入氣室422負壓,使負壓可經隔板423上貫通孔424對搬送空間421中的上側發光之發光二極體A元件進行吸附,使其在搬送中維持停留在該特定的搬送空間421中;請參閱第十一圖,在盤體41間歇旋轉搬送下,一旦旋轉到預先設定應該作對應之排出管43的入口431時,盤體41下方將即時通入氣室422正壓氣體,使正壓氣體可經隔板423上貫通孔424進入搬送空間421中,並噴推搬送空間421中上側發光之發光二極體A元件,使其往上進入與其對應的排出管43之入口431,而沿管內的通道往收集盒44被正壓氣體搬送,並在通過感應器433時被感應計算通過的數量。 Referring to the ninth and tenth drawings, the transfer mechanism 5 moves into the upper side of the distribution base 42 from the accommodating space 11 of the test tray 1 to emit a light-emitting diode A element one at a time, and is placed according to the physical characteristics thereof. In one of the specific transport spaces 421 of the distribution base 42, since the transported element does not correspond to the contour shape of the transport space 421, the light-emitting diode A element that is placed in the transport space 421 is not required to be illuminated. In a limited orientation, at this time, the negative pressure of the gas chamber 422 can be immediately introduced under the disk 41, so that the negative pressure can adsorb the upper-emitting light-emitting diode A element in the transfer space 421 through the through hole 424 in the partition 423. Keeping it in the specific transport space 421 during transport; referring to FIG. 11 , when the disk 41 is intermittently rotated and transported, once it is rotated to the inlet 431 of the discharge pipe 43 which is correspondingly set, Immediately below the disk 41, a positive pressure gas is introduced into the gas chamber 422, so that the positive pressure gas can enter the transfer space 421 through the through hole 424 in the partition 423, and the light emitting diode A element in the upper side of the transport space 421 is ejected. To make it go up to its corresponding 43 of the tube inlet 431, and the passage in the tube to the collecting box 44 is conveyed pressurized gas, and are induced by counting the number of the sensor 433 when passing through.
本發明實施例進行電子元件之搬送、分類方法及裝置,藉由一檢測搬送程序的整列輸出步驟,使該輸送機構2的輸送槽道21之輸送路徑與形成第一間歇旋轉流路的測盤1中心間保持一大於測盤1半徑之間距,而呈與測盤1外圓周幾近相切之狀態;及以一入料步驟使位於測盤1之容置空間11朝外之開口111 及入料機構3間的待測元件,在維持該第一置設方向下隨後被入料機構3以垂直該第一搬送路徑方向的第二搬送路徑被推動移送,使上側發光之發光二極體A或側面發光的發光二極體B待測元件皆可被搬送進入測盤1的容置空間11中受搬送及檢測;同時,檢測後的元件可在被移送機構5移送進入分類機構4中被執行分類搬送程序,經由形成第二間歇旋轉流路的盤體41上可選擇性複數個分配座42上的可選擇性複數個搬送空間421,以將檢測後的元件逐一經排出管43排出及由收集盒44進行收集;若盤體41上的分配座42設有12個,扣除與移送機構5對應的該分配座42,以每個分配座42設四個搬送空間421,即有11*4=44個分類(BIN)選擇,同理,欲求較高的分類選擇,則可以增加盤體41上的分配座42及分配座42上的搬送空間421數來達成,而同時排出管43數量亦隨著相對增加;例如,設置對應有排出管的43的分配座42三十二個,每個分配座32設八個搬送空間421,則可以有256個分BIN的分類選擇,使電子元件之檢測搬送、分類更具有共用性及多選擇性。 In the embodiment of the present invention, a method and a device for transporting and classifying an electronic component are performed, wherein a transport path of the transport channel 21 of the transport mechanism 2 and a test disc forming the first intermittent rotary flow path are performed by a step of detecting the entire output of the transport program 1 is maintained at a distance greater than the radius of the test disc 1 and is in a state of being nearly tangent to the outer circumference of the test disc 1; and an opening 111 located outward of the accommodation space 11 of the test disc 1 in a feeding step And the component to be tested between the feeding mechanism 3 is pushed and transported by the feeding mechanism 3 in the second conveying path perpendicular to the first conveying path direction while maintaining the first setting direction, so that the upper side emitting light emitting diode The object A or the side-emitting LEDs to be tested can be transported into the accommodating space 11 of the test disc 1 to be transported and detected; meanwhile, the detected components can be transferred to the sorting mechanism 4 by the transfer mechanism 5. In the middle of the sorting and transporting process, the plurality of transportable spaces 421 on the plurality of distribution bases 42 are selectively exchanged through the disk body 41 forming the second intermittent rotary flow path, so that the detected components are passed through the discharge pipe 43 one by one. Discharge and collection by the collection box 44; if there are 12 distribution seats 42 on the tray 41, the distribution base 42 corresponding to the transfer mechanism 5 is deducted, and four transfer spaces 421 are provided for each distribution base 42, that is, 11*4=44 classifications (BIN) selection. Similarly, if a higher classification option is desired, the number of transport spaces 421 on the distribution base 42 and the distribution base 42 on the disc 41 can be increased, and at the same time, the discharge tube can be achieved. 43 the number also increases relative; for example, setting There should be thirty-two distribution seats 42 of the discharge pipe 43, and eight transfer spaces 421 for each distribution base 32, and 256 sub-bins can be selected for classification, so that the electronic components can be detected and transported, and the classification is more common. And more selective.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
C‧‧‧機台 C‧‧‧ machine
C1‧‧‧台面 C1‧‧‧ countertop
1‧‧‧測盤 1‧‧‧Measurement
2‧‧‧輸送機構 2‧‧‧Transportation agency
3‧‧‧入料機構 3‧‧‧Feeding agency
4‧‧‧分類機構 4‧‧‧Classification agencies
41‧‧‧盤體 41‧‧‧ dish
42‧‧‧分配座 42‧‧‧ allocation seat
421‧‧‧搬送空間 421‧‧‧Transfer space
43‧‧‧排出管 43‧‧‧Draining tube
5‧‧‧移送機構 5‧‧‧Transfer organization
Claims (23)
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TW103117063A TWI522633B (en) | 2014-05-15 | 2014-05-15 | Transmission and classification of electronic components and devices |
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TW103117063A TWI522633B (en) | 2014-05-15 | 2014-05-15 | Transmission and classification of electronic components and devices |
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TWI522633B TWI522633B (en) | 2016-02-21 |
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Cited By (2)
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CN109633486A (en) * | 2017-10-06 | 2019-04-16 | 苏州嘉大电子有限公司 | Test device and sorter |
TWI697069B (en) * | 2018-12-26 | 2020-06-21 | 萬潤科技股份有限公司 | Electronic component conveying method and device |
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2014
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109633486A (en) * | 2017-10-06 | 2019-04-16 | 苏州嘉大电子有限公司 | Test device and sorter |
TWI697069B (en) * | 2018-12-26 | 2020-06-21 | 萬潤科技股份有限公司 | Electronic component conveying method and device |
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