TW201542512A - Process for producing an unsaturated hydrocarbon - Google Patents
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Abstract
Description
本發明係關於一種藉由進行烴之脫氫反應而製造不飽和烴之方法。 The present invention relates to a process for producing an unsaturated hydrocarbon by performing a dehydrogenation reaction of a hydrocarbon.
不飽和烴、尤其是烯烴及二烯作為石油化學工業中之各種衍生物之基礎原料非常有用。作為代表性之低級烯烴及二烯,可列舉丙烯、1-丁烯、2-丁烯、異丁烯、1,3-丁二烯等。已知,該等低級烯烴及二烯亦藉由使對應之烷烴及/或烯烴脫氫而製造,且已知,例如於氧化鋁載體上擔載有氧化鉻之觸媒、於如氧化鋁載體或鋁酸鋅般之尖晶石載體上擔載有鉑之觸媒等適用於其之製造(非專利文獻1)。又,專利文獻1~9中,揭示有於沸石載體上擔載有鉑與鋅之觸媒與其他觸媒系相比,長期表現出較高之活性。 Unsaturated hydrocarbons, especially olefins and dienes, are very useful as base materials for various derivatives in the petrochemical industry. Typical examples of the lower olefin and the diene include propylene, 1-butene, 2-butene, isobutylene, and 1,3-butadiene. It is known that these lower olefins and dienes are also produced by dehydrogenating corresponding alkanes and/or olefins, and it is known, for example, to support a catalyst for chromic oxide on an alumina support, such as an alumina carrier. A catalyst in which platinum is supported on a spinel carrier such as zinc aluminate is suitable for the production thereof (Non-Patent Document 1). Further, in Patent Documents 1 to 9, it is disclosed that a catalyst in which platinum and zinc are supported on a zeolite carrier exhibits a high activity for a long period of time as compared with other catalyst systems.
另一方面,由於金屬鋅之熔點較低,為約420℃,並且具有較高之蒸氣壓,因此於包含金屬鋅作為活性成分之脫氫觸媒之情形下,若為要求高溫低壓之典型之脫氫反應條件,則金屬鋅連續自觸媒上不斷揮發,其結果,引起觸媒不可逆之劣化。 On the other hand, since the metal zinc has a low melting point of about 420 ° C and a high vapor pressure, in the case of a dehydrogenation catalyst containing metallic zinc as an active component, it is a typical high temperature and low pressure. Under the dehydrogenation reaction conditions, the metal zinc continuously volatilizes from the catalyst, and as a result, the catalyst is irreversibly deteriorated.
作為抑制鋅自觸媒上之揮發之方法,例如專利文獻7之正文中記載有添加如鋯般之第IVB族元素較為有效。又,於專利文獻10中,揭示有作為丙烷之芳香族化觸媒,於擔載有鋅之沸石 中添加鎵之方法,專利文獻11中,揭示有如下方法:使用含有鋅之沸石作為低級烴之芳香族化觸媒,與原料氣體一併供給二氧化碳或蒸汽、噻吩等。進而,專利文獻12中,揭示有藉由芳香族化觸媒中所含之鋅成分與氧化鋁之反應形成鋁酸鋅對鋅之穩定化貢獻較大。 As a method of suppressing volatilization on the zinc self-catalyst, for example, it is described in the text of Patent Document 7 that it is effective to add a Group IVB element such as zirconium. Further, in Patent Document 10, an aromatic catalyst which is a propane is disclosed as a zeolite supporting zinc. In the method of adding gallium, Patent Document 11 discloses a method in which a zeolite containing zinc is used as an aromatic catalyst for a lower hydrocarbon, and carbon dioxide, steam, thiophene or the like is supplied together with a material gas. Further, Patent Document 12 discloses that the formation of zinc aluminate by the reaction of the zinc component contained in the aromatic catalyst with alumina contributes greatly to the stabilization of zinc.
專利文獻1:美國專利第4,962,266號說明書 Patent Document 1: US Patent No. 4,962,266
專利文獻2:美國專利第5,126,502號說明書 Patent Document 2: U.S. Patent No. 5,126,502
專利文獻3:美國專利第5,208,201號說明書 Patent Document 3: U.S. Patent No. 5,208,201
專利文獻4:美國專利第5,324,702號說明書 Patent Document 4: US Patent No. 5,324,702
專利文獻5:美國專利第5,453,558號說明書 Patent Document 5: US Patent No. 5,453,558
專利文獻6:美國專利第6,197,717號說明書 Patent Document 6: U.S. Patent No. 6,197,717
專利文獻7:美國專利第6,555,724號說明書 Patent Document 7: U.S. Patent No. 6,555,724
專利文獻8:國際公開2012/020743號 Patent Document 8: International Publication No. 2012/020743
專利文獻9:日本專利特開2012-026197號公報 Patent Document 9: Japanese Patent Laid-Open Publication No. 2012-026197
專利文獻10:美國專利第4,490,569號說明書 Patent Document 10: U.S. Patent No. 4,490,569
專利文獻11:美國專利第4,849,568號說明書 Patent Document 11: U.S. Patent No. 4,849,568
專利文獻12:日本專利特開平10-52646號公報 Patent Document 12: Japanese Patent Laid-Open No. Hei 10-52646
非專利文獻1:Industrial Organic Chemicals, Third Edition, Wiley, 214頁 Non-Patent Document 1: Industrial Organic Chemicals, Third Edition, Wiley, page 214
然而,本發明者等人將該等芳香族化觸媒之開發中發現之鋅之揮發抑制技術應用於脫氫觸媒,結果存在獲得之效果均較小,或均伴隨活性之大幅降低等情況,從而可知上述鋅揮發抑制技術絕對難以稱得上滿足要求。因此,期待確立可應用於脫氫觸媒之有效之鋅之穩定化方法。 However, the inventors of the present invention applied the zinc volatilization suppressing technique found in the development of such aromatic catalysts to a dehydrogenation catalyst, and as a result, the effects obtained were small, or the activity was greatly reduced. Therefore, it is understood that the above zinc volatilization suppression technique is absolutely difficult to meet the requirements. Therefore, it is expected to establish an effective method for stabilizing zinc which can be applied to a dehydrogenation catalyst.
因此,本發明之課題在於提供一種方法,其係使用脫氫觸媒使烴脫氫而製造不飽和烴之方法,且藉由有效地抑制鋅自脫氫觸媒上之揮發,而長期穩定地製造不飽和烴、即烯烴或二烯。 Accordingly, an object of the present invention is to provide a method for dehydrogenating a hydrocarbon to produce an unsaturated hydrocarbon using a dehydrogenation catalyst, and to stably inhibit the volatilization of zinc from the dehydrogenation catalyst for a long period of time. An unsaturated hydrocarbon, i.e., an olefin or a diene, is produced.
本發明者等人為了解決上述課題而進行銳意研究,結果發現:藉由使含原料氣體與金屬鋅及/或鋅化合物接觸後與觸媒接觸,或藉由使包含鋅蒸氣之含原料氣體與觸媒接觸,可有效地抑制鋅自觸媒之揮發,結果可長期穩定地製造不飽和烴即烯烴、二烯。 The inventors of the present invention conducted intensive studies to solve the above problems, and found that by contacting the raw material gas with the metal zinc and/or the zinc compound, it is contacted with the catalyst, or by containing the raw material gas containing the zinc vapor. Contact with the catalyst can effectively suppress the volatilization of the zinc self-catalyst, and as a result, the unsaturated hydrocarbons, that is, the olefins and the dienes can be stably produced for a long period of time.
即,本發明之一態樣係不飽和烴之製造方法(以下亦稱為「製造方法(1)」),其包括如下步驟:使包含烴之含原料氣體(1)與金屬鋅或鋅化合物或其兩者接觸,繼而與包含鋅作為活性成分之一之脫氫觸媒接觸,進行該烴之脫氫反應而製造不飽和烴。 That is, one aspect of the present invention is a method for producing an unsaturated hydrocarbon (hereinafter also referred to as "manufacturing method (1)"), which comprises the steps of: causing a hydrocarbon-containing raw material gas (1) and a metal zinc or zinc compound The two or the like are contacted, and then contacted with a dehydrogenation catalyst containing zinc as one of the active ingredients to carry out a dehydrogenation reaction of the hydrocarbon to produce an unsaturated hydrocarbon.
又,本發明之另一態樣係不飽和烴之製造方法(以下亦稱為「製造方法(2)」),其包括如下步驟:使包含烴及鋅蒸氣之含原料氣體(2)與包含鋅作為活性成分之一之脫氫觸媒接觸,進行該烴之脫氫反應而製造不飽和烴。 Further, another aspect of the present invention is a method for producing an unsaturated hydrocarbon (hereinafter also referred to as "manufacturing method (2)"), which comprises the steps of: containing a raw material gas (2) containing hydrocarbons and zinc vapor and containing Zinc is contacted as a dehydrogenation catalyst which is one of the active components, and the hydrocarbon is dehydrogenated to produce an unsaturated hydrocarbon.
上述含原料氣體(2)可藉由使上述含原料氣體(1)與金屬鋅或鋅 化合物或其兩者接觸而獲得。 The above-mentioned raw material-containing gas (2) can be obtained by making the above-mentioned raw material-containing gas (1) and metallic zinc or zinc Obtained by contacting the compound or both.
較佳為上述脫氫反應之反應溫度為300~800℃,且反應壓力為0.01~1MPa。 Preferably, the reaction temperature of the above dehydrogenation reaction is 300 to 800 ° C, and the reaction pressure is 0.01 to 1 MPa.
上述含原料氣體(2)中所含之鋅蒸氣之分壓為上述脫氫反應之反應溫度下之鋅之蒸氣壓以下。作為鋅蒸氣之供給源,較佳為金屬鋅或氧化鋅或其兩者。 The partial pressure of the zinc vapor contained in the raw material-containing gas (2) is equal to or lower than the vapor pressure of zinc at the reaction temperature of the above-described dehydrogenation reaction. As a supply source of zinc vapor, metal zinc or zinc oxide or both are preferable.
作為原料之上述烴較佳為選自丙烷、正丁烷及異丁烷中之至少1種、或正丁烯。 The hydrocarbon as a raw material is preferably at least one selected from the group consisting of propane, n-butane and isobutane, or n-butene.
上述製造方法(1)中,上述含原料氣體(1)較佳為進而含有水蒸氣及/或氫。 In the above production method (1), the raw material-containing gas (1) preferably further contains water vapor and/or hydrogen.
於上述製造方法(2)中,上述含原料氣體(2)較佳為進而含有水蒸氣及/或氫。 In the above production method (2), the raw material-containing gas (2) preferably further contains water vapor and/or hydrogen.
又,作為上述脫氫觸媒而較佳之形態,係以沸石為載體且擔載有鋅及第VIIIA族金屬作為活性成分之觸媒。關於此種觸媒中所含之鋅之量,若將該觸媒整體之重量設為100重量%,則較佳為0.01~15重量%,關於第VIIIA族金屬之量,若將該觸媒整體之重量設為100重量%,則較佳為0.01~5重量%。又,作為上述第VIIIA族金屬,較佳為鉑。 Further, a preferred embodiment of the dehydrogenation catalyst is a catalyst in which zeolite is used as a carrier and zinc and a Group VIIIA metal are supported as an active component. The amount of zinc contained in such a catalyst is preferably 0.01 to 15% by weight based on 100% by weight of the total amount of the catalyst, and the amount of the Group VIIIA metal is such a catalyst. The weight of the whole is set to 100% by weight, preferably 0.01 to 5% by weight. Further, as the Group VIIIA metal, platinum is preferred.
作為上述沸石,較佳為矽質岩或硼矽酸鹽,更佳為具有MFI構造者。進而較佳之沸石載體為自MFI型硼矽酸鹽去除硼原子之至少一部分而獲得之矽酸鹽,特佳為矽酸鹽中之硼原子殘留率為MFI型硼矽酸鹽中之硼原子總量之80%以下者。 As the above zeolite, a porphyrite or a borosilicate is preferable, and a structure having an MFI structure is more preferable. Further preferably, the zeolite carrier is a bismuth salt obtained by removing at least a part of boron atoms from the MFI type borosilicate, and particularly preferably a boron atom residual ratio in the bismuth citrate is a total of boron atoms in the MFI type borosilicate. 80% or less of the amount.
根據本發明,可藉由非常簡便之方法有效地抑制鋅自 脫氫觸媒上之揮發,結果長期獲得該脫氫觸媒之較高活性,因此可經濟上顯著具有優勢地製造不飽和烴、即烯烴或二烯。 According to the present invention, zinc can be effectively suppressed by a very simple method Volatilization on the dehydrogenation catalyst results in a relatively high activity of the dehydrogenation catalyst for a long period of time, so that it is economically advantageous to produce unsaturated hydrocarbons, i.e., olefins or dienes.
圖1係表示相對於觸媒層之反應管內之氣體流路上游側填充氧化鋅之情形(實施例1、以○繪製)與未填充氧化鋅之情形(比較例1、以●繪製)之丙烯產率之經時變化之差異之圖。 Fig. 1 shows a case where zinc oxide is filled on the upstream side of the gas flow path in the reaction tube with respect to the catalyst layer (Example 1, plotted by ○) and unfilled with zinc oxide (Comparative Example 1, plotted by ●) A plot of the difference in the change in propylene yield over time.
以下,說明本發明之詳細內容。 Hereinafter, the details of the present invention will be described.
本發明之不飽和烴之製造方法(製造方法(1))包括如下步驟:使包含烴之含原料氣體(1)與金屬鋅或鋅化合物或其兩者接觸,繼而與包含鋅作為活性成分之一之脫氫觸媒接觸,進行該烴之脫氫反應而製造不飽和烴。 The method for producing an unsaturated hydrocarbon of the present invention (manufacturing method (1)) comprises the steps of contacting a hydrocarbon-containing raw material gas (1) with a metal zinc or zinc compound or both, and then containing zinc as an active ingredient. A dehydrogenation catalyst is contacted to carry out a dehydrogenation reaction of the hydrocarbon to produce an unsaturated hydrocarbon.
於本發明之另一態樣中,本發明之不飽和烴之製造方 法(製造方法(2))包括如下步驟:使包含烴及鋅蒸氣之含原料氣體(2)與包含鋅作為活性成分之一之脫氫觸媒接觸,進行該烴之脫氫反應而製造不飽和烴。 In another aspect of the invention, the manufacturer of the unsaturated hydrocarbon of the invention The method (manufacturing method (2)) includes the steps of: contacting a raw material gas (2) containing hydrocarbons and zinc vapor with a dehydrogenation catalyst containing zinc as one of active ingredients, and performing a dehydrogenation reaction of the hydrocarbon to produce no Saturated hydrocarbons.
再者,以下之記載內容只要未特別說明,則適用於上述製造方法(1)及上述製造方法(2)之兩者。 In addition, the following description is applicable to both the manufacturing method (1) and the above-mentioned manufacturing method (2) unless otherwise specified.
上述脫氫反應時之反應溫度之範圍較佳為300~800 ℃,進而較佳為400~700℃,特佳為450~650℃。若反應溫度為上述下限值以上,則作為原料之烴以較高之平衡轉化率轉化為不飽和烴,因此可以單程較高之產率製造不飽和烴。又,若反應溫度為上述上限值以下,則填縫速度不會變大,可抑制觸媒之活性劣化。 The reaction temperature in the above dehydrogenation reaction is preferably in the range of 300 to 800 °C, further preferably 400 to 700 ° C, particularly preferably 450 to 650 ° C. When the reaction temperature is at least the above lower limit value, the hydrocarbon as a raw material is converted into an unsaturated hydrocarbon at a relatively high equilibrium conversion ratio, so that an unsaturated hydrocarbon can be produced in a single yield at a higher yield. In addition, when the reaction temperature is at most the above upper limit value, the caulking speed does not become large, and deterioration of the activity of the catalyst can be suppressed.
反應壓力之範圍較佳為0.01~1MPa,進而較佳為 0.01~0.5MPa。反應壓力越低,則作為原料之烴之平衡轉化率越高,單程中之不飽和烴之產率越大。 The reaction pressure is preferably in the range of 0.01 to 1 MPa, and more preferably 0.01~0.5MPa. The lower the reaction pressure, the higher the equilibrium conversion rate of the hydrocarbon as a raw material, and the higher the yield of the unsaturated hydrocarbon in one pass.
本發明之製造方法由於以氣相實施,因此較佳為於連 續式之反應裝置中實施反應。此時,以重量空間速度WHSV(Weight Hourly Space Velocity,每單位重量之觸媒及單位時間之作為原料之烴之供給重量)表示觸媒之使用量較為簡便,且較為恰當。本發明中,WHSV之範圍並無特別限定,較佳為0.01~50h-1,進而較佳為0.1~20h-1。 Since the production method of the present invention is carried out in a gas phase, it is preferred to carry out the reaction in a continuous reaction apparatus. At this time, it is more convenient to use the amount of the catalyst in terms of the weight space velocity WHSV (Weight Hourly Space Velocity, the supply weight of the hydrocarbon per unit weight of the catalyst and the unit time). In the present invention, the range of the WHSV is not particularly limited, but is preferably 0.01 to 50 h -1 , more preferably 0.1 to 20 h -1 .
本發明之特徵在於:於上述製造方法(2)中,使包含鋅 蒸氣之含原料氣體與包含鋅作為活性成分之一之觸媒接觸。藉由使鋅蒸氣與觸媒接觸,而抑制鋅自觸媒上之揮發,結果觸媒可長期表現出穩定之性能。與觸媒接觸之含原料氣體中所含之鋅蒸氣之分壓為反應溫度下之鋅之蒸氣壓以下,含原料氣體中所含之鋅蒸氣之濃度(體積基準)為超過0%之濃度,較佳為0.01%以上,進而較佳為0.05%以上。 The present invention is characterized in that in the above production method (2), zinc is contained The raw material gas containing the vapor is in contact with a catalyst containing zinc as one of the active ingredients. By causing the zinc vapor to contact the catalyst, the volatilization of the zinc from the catalyst is suppressed, and as a result, the catalyst can exhibit stable performance for a long period of time. The partial pressure of the zinc vapor contained in the raw material gas in contact with the catalyst is lower than the vapor pressure of the zinc at the reaction temperature, and the concentration (volume basis) of the zinc vapor contained in the raw material gas is a concentration exceeding 0%. It is preferably 0.01% or more, and more preferably 0.05% or more.
作為鋅蒸氣之供給源,例如可列舉金屬鋅、氧化鋅、 硝酸鋅、氯化鋅、乙酸鋅、鋁酸鋅等,就容易產生鋅蒸氣之方面而言,較佳為金屬鋅或氧化鋅或其兩者。 Examples of the supply source of the zinc vapor include metal zinc, zinc oxide, and the like. Zinc nitrate, zinc chloride, zinc acetate, zinc aluminate or the like is preferably zinc metal or zinc oxide or both.
為了產生特定分壓之鋅蒸氣而對鋅蒸氣之供給源進行加熱,其溫度範圍較佳為300℃以上且反應溫度以下,進而較佳為400℃以上且反應溫度以下,特佳為450℃以上且反應溫度以下。 The source of the zinc vapor is heated to generate a specific partial pressure of zinc vapor, and the temperature thereof is preferably 300 ° C or more and the reaction temperature or lower, more preferably 400 ° C or higher and the reaction temperature or lower, and particularly preferably 450 ° C or higher. And the reaction temperature is below.
向含原料氣體供給鋅蒸氣之方法並無特別限制,例如可於反應器(即,進行烴之脫氫反應之容器)以外之另一室中將金屬 鋅及/或鋅化合物加熱至特定溫度,使包含作為原料之烴之氣體與任意使用之惰性氣體之混合氣體通過,藉此,令包含作為原料之烴之氣體與惰性氣體之混合氣體中最大限度地包含蒸氣壓分之鋅蒸氣。又,亦可於反應管內形成包含上述觸媒之觸媒層,相對於該觸媒層在反應管內之氣體之流路之上游側設置氧化鋅或鋁酸鋅之層,藉由於還原性氣體(例如氫氣)之存在下對該層進行加熱而自該層產生鋅蒸氣,於包含作為原料之烴之氣體、任意使用之惰性氣體、及任意之未反應之上述還原性氣體之混合氣體即將與觸媒層接觸之前,使該混合氣體最大限度地含有蒸氣壓分之鋅蒸氣。 The method of supplying the zinc vapor to the raw material-containing gas is not particularly limited, and for example, the metal may be contained in another chamber other than the reactor (that is, the vessel for performing the dehydrogenation reaction of the hydrocarbon). The zinc and/or the zinc compound is heated to a specific temperature to pass a mixed gas of a gas containing a hydrocarbon as a raw material and an inert gas of any use, thereby maximizing a gas mixture of a gas containing a hydrocarbon as a raw material and an inert gas. The ground contains zinc vapor of vapor pressure. Further, a catalyst layer containing the catalyst may be formed in the reaction tube, and a layer of zinc oxide or zinc aluminate may be provided on the upstream side of the gas flow path in the reaction tube with respect to the catalyst layer, by reducing property. The layer is heated in the presence of a gas (for example, hydrogen) to generate zinc vapor from the layer, and a mixed gas of a gas containing a hydrocarbon as a raw material, an inert gas of any use, and any unreacted reducing gas is about to The mixed gas is maximally contained with a vapor pressure of zinc vapor before being contacted with the catalyst layer.
鋅蒸氣之供給既可連續地進行亦可斷續地進行,於斷續地進行供給之情形下,必須設置反應器以外之另一室。 The supply of the zinc vapor may be carried out continuously or intermittently, and in the case of intermittent supply, it is necessary to provide another chamber than the reactor.
本發明中,將藉由脫氫反應而轉換為不飽和烴之烴供給至反應器。就工業性之有用性之觀點而言,藉由本發明所製造之不飽和烴較佳為烯烴(於1分子內存在1個雙鍵之不飽和烴)及二烯(於1分子內存在2個雙鍵之不飽和烴)。即,本發明之不飽和烴之製造方法較佳為烯烴或二烯之製造方法。 In the present invention, a hydrocarbon converted to an unsaturated hydrocarbon by a dehydrogenation reaction is supplied to the reactor. From the viewpoint of industrial usefulness, the unsaturated hydrocarbon produced by the present invention is preferably an olefin (an unsaturated hydrocarbon having one double bond in one molecule) and a diene (two in one molecule) Double bond unsaturated hydrocarbon). That is, the method for producing an unsaturated hydrocarbon of the present invention is preferably a method for producing an olefin or a diene.
作為原料即烴而特佳之化合物為丙烷、正丁烷、異丁烷、1-丁烯、2-丁烯及該等之混合物,作為上述不飽和烴而特佳之化合物為丙烯、1-丁烯、2-丁烯、異丁烯、1,3-丁二烯及該等之混合物。1-丁烯與2-丁烯之混合物通常被稱作正丁烯。 The compound which is particularly preferred as a raw material, that is, a hydrocarbon, is propane, n-butane, isobutane, 1-butene, 2-butene, and the like, and a compound which is particularly preferable as the above unsaturated hydrocarbon is propylene or 1-butene. , 2-butene, isobutylene, 1,3-butadiene, and mixtures thereof. A mixture of 1-butene and 2-butene is commonly referred to as n-butene.
作為原料之烴之氣體亦可與不阻礙本發明之效果之其他氣體一併被供給至反應器,作為上述其他氣體之例,可列舉水蒸氣、氮氣、二氧化碳氣體、氫氣、甲烷氣體等。其中,尤其就可延長脫氫觸媒之壽命之方面而言,較佳為水蒸氣。又,作為其他氣 體,亦可供給用以自氧化鋅產生鋅蒸氣之氫氣之殘留部分。對於烴氣體與上述其他氣體之混合方法及混合比率,並無特別限制。 The gas of the hydrocarbon as a raw material may be supplied to the reactor together with other gases which do not inhibit the effects of the present invention. Examples of the other gas include steam, nitrogen, carbon dioxide gas, hydrogen gas, methane gas and the like. Among them, water vapor is preferred in terms of extending the life of the dehydrogenation catalyst. Also, as other gas The body may also supply a residual portion of hydrogen gas used to generate zinc vapor from zinc oxide. There is no particular limitation on the mixing method and mixing ratio of the hydrocarbon gas and the above other gases.
本發明中所使用之反應形式並無特別限定,可採用公知之方法,例如可列舉固定床、移動床、流體床等。就步驟(process)設計之容易度之觀點而言,特佳為固定床形式。 The reaction form used in the present invention is not particularly limited, and a known method can be employed, and examples thereof include a fixed bed, a moving bed, and a fluid bed. In terms of the ease of design of the process, it is particularly preferred to be in the form of a fixed bed.
本發明中,使用包含鋅作為活性成分之一之脫氫觸媒,較佳為使用以沸石為載體且擔載有鋅及第VIIIA族金屬作為活性成分之觸媒。 In the present invention, a dehydrogenation catalyst containing zinc as one of the active ingredients is used, and a catalyst containing zeolite as a carrier and supporting zinc and a Group VIIIA metal as an active ingredient is preferably used.
鋅及第VIIIA族金屬例如使用對應之金屬硝酸鹽、金屬氯化物或金屬錯合物等金屬化合物,可擔載於沸石。向沸石之擔載可藉由離子交換法或含浸法等公知之方法實施,對於擔載之序列,亦無特別限制。 The zinc and the Group VIIIA metal can be supported on the zeolite, for example, by using a metal compound such as a corresponding metal nitrate, metal chloride or metal complex. The support to the zeolite can be carried out by a known method such as an ion exchange method or an impregnation method, and the supported sequence is also not particularly limited.
作為上述鋅化合物,例如可列舉硝酸鋅、氯化鋅、乙酸鋅等。作為上述第VIIIA族金屬化合物,例如可列舉氯鉑酸、氯化四氨鉑、氫氧化四氨鉑、硝酸四氨鉑等。 Examples of the zinc compound include zinc nitrate, zinc chloride, and zinc acetate. Examples of the Group VIIIA metal compound include chloroplatinic acid, tetraammineplatinum chloride, tetraammineplatinum hydroxide, and tetraammineplatinum nitrate.
上述脫氫觸媒中所含之鋅量之範圍以鋅金屬原子之重量相對於觸媒整體之重量(100重量%)之比例計,較佳為0.01~15重量%,進而較佳為0.05~5重量%,特佳為0.1~3重量%。 The amount of zinc contained in the dehydrogenation catalyst is preferably 0.01 to 15% by weight, and more preferably 0.05%, based on the ratio of the weight of the zinc metal atom to the total weight of the catalyst (100% by weight). 5 wt%, particularly preferably 0.1 to 3 wt%.
上述脫氫觸媒中所含之第VIIIA族金屬量之範圍以第VIIIA族金屬原子之重量相對於觸媒整體之重量(100重量%)之比例計,較佳為0.01~5重量%,進而較佳為0.05~3重量%,特佳為0.1~1.5重量%。 The amount of the Group VIIIA metal contained in the above dehydrogenation catalyst is preferably 0.01 to 5% by weight based on the weight of the Group VIIIA metal atom relative to the total weight of the catalyst (100% by weight). It is preferably 0.05 to 3% by weight, particularly preferably 0.1 to 1.5% by weight.
鋅與第VIIIA族金屬之比例以莫耳比(Zn之莫耳數/第VIIIA族金屬之莫耳數)計,通常為0.5以上,較佳為0.5~50, 更佳為1~30,進而較佳為1~20。 The ratio of zinc to the Group VIIIA metal is usually 0.5 or more, preferably 0.5 to 50, in terms of molar ratio (mol of Zn / mole of metal of Group VIIIA). More preferably, it is 1 to 30, and further preferably 1 to 20.
所謂上述第VIIIA族金屬,係舊國際純化學與應用化 學聯合會(IUPAC,International Union of Pure and Applide Chemistry)方式之記載,若以IUPAC方式而論,則為第8~10族之金屬。作為第VIIIA族之金屬,例如可列舉鉑、鈀、釕、銥、銠、鎳等。該等中,就觸媒活性之觀點而言,較佳為鉑。 The above-mentioned Group VIIIA metal is the old international purification and application According to the IUPAC (International Union of Pure and Applide Chemistry) method, if it is based on the IUPAC method, it is a metal of Groups 8-10. Examples of the metal of Group VIIIA include platinum, palladium, rhodium, ruthenium, osmium, nickel, and the like. Among these, from the viewpoint of catalyst activity, platinum is preferred.
上述脫氫觸媒之製造方法之一例中,將上述鋅化合物 及任意將第VIIIA族金屬化合物擔載於沸石後,進行乾燥及焙燒。 乾燥條件並無特別限制,乾燥通常係於80~150℃下實施特定之時間。焙燒條件亦無特別限制,焙燒通常係於400~600℃下實施特定之時間。焙燒時之環境亦無特別限制,通常於空氣流通下實施乾燥及焙燒。 In one example of the method for producing the above dehydrogenation catalyst, the above zinc compound is used And optionally, the Group VIIIA metal compound is supported on the zeolite, and then dried and calcined. The drying conditions are not particularly limited, and drying is usually carried out at 80 to 150 ° C for a specific period of time. The calcination conditions are also not particularly limited, and the calcination is usually carried out at 400 to 600 ° C for a specific period of time. The environment at the time of baking is also not particularly limited, and drying and baking are usually carried out under air circulation.
所謂上述沸石,係作為結晶性之多孔質鋁矽酸鹽之總 稱而使用之名稱,根據依照拓撲學之構造編碼而分類。對於各構造編碼,已知關於構造、組成、結晶學資料之資訊(例如Atlas of Zeolite Structure Types、4th Ed.,Elsevier 1996、以及Collection of Simulated XRD Powder Patterns for Zeolites,Elsevier 1996)。又,作為具有同樣之結晶構造之鋁矽酸鹽以外之化合物,不含鋁之矽質岩、或含有鐵、鎵、鈦等代替鋁之金屬矽酸鹽等亦包含於沸石(例如沸石之科學與工學、Kodansha Scientific)。 The above-mentioned zeolite is used as a total of crystalline porous aluminosilicates. The names used and referred to are classified according to the structure coding according to the topology. Information on construction, composition, and crystallographic data is known for each structural code (e.g., Atlas of Zeolite Structure Types, 4th Ed., Elsevier 1996, and Collection of Simulated XRD Powder Patterns for Zeolites, Elsevier 1996). Further, as a compound other than the aluminosilicate having the same crystal structure, an enamel containing no aluminum or a metal silicate containing iron, gallium or titanium instead of aluminum is also contained in the zeolite (for example, the science of zeolite) And engineering, Kodansha Scientific).
於本發明中,較佳為將不含鋁之矽質岩或含有硼代替 鋁之金屬矽酸鹽即硼矽酸鹽用作觸媒載體。 In the present invention, it is preferred to replace the enamel-free rock or contain boron. Aluminium metal ruthenate, borosilicate, is used as a catalyst carrier.
本發明中所使用之矽質岩或硼矽酸鹽中之鋁含量並 無特別限定,該等沸石中之二氧化矽/氧化鋁莫耳比(SiO2之莫耳數 /Al2O3之莫耳數)較佳為100以上,更佳為500以上,特佳為1000以上,最佳為2000以上。若二氧化矽/氧化鋁莫耳比為100以上,則會抑制因鋁而引起之於酸性點上進行之低聚物化等副反應。若二氧化矽/氧化鋁莫耳比為2000以上,則可進一步有效地抑制此種副反應。 The aluminum content in the enamel or borosilicate used in the present invention is not particularly limited, and the cerium oxide/alumina molar ratio (the molar number of SiO 2 / Al 2 O 3 in the zeolite) The molar number is preferably 100 or more, more preferably 500 or more, particularly preferably 1,000 or more, and most preferably 2,000 or more. When the cerium oxide/alumina molar ratio is 100 or more, side reactions such as oligomerization at the acid sites due to aluminum are suppressed. If the cerium oxide/alumina molar ratio is 2,000 or more, such side reaction can be further effectively suppressed.
硼矽酸鹽中之硼含量並無特別限定,較佳為100~ 30000ppm,更佳為500~10000ppm,特佳為1000~80000ppm。 The boron content in the borosilicate is not particularly limited, and is preferably 100~. 30000ppm, more preferably 500~10000ppm, especially preferably 1000~80000ppm.
矽質岩或硼矽酸鹽中之鹼金屬及鹼土類金屬之含量 並無特別限定,較佳為該等金屬實質上不存在。所謂「實質上不存在」,係指矽質岩或硼矽酸鹽中之鹼金屬及鹼土類金屬之含量分別為300ppm以下。 Content of alkali metal and alkaline earth metal in enamel or borosilicate It is not particularly limited, and it is preferred that the metals are substantially absent. The term "substantially non-existent" means that the content of alkali metals and alkaline earth metals in the chert or borosilicate is 300 ppm or less.
進而,較佳為上述矽質岩及上述硼矽酸鹽具有MFI 構造。 Further, it is preferred that the enamel rock and the borax silicate have MFI structure.
亦可將具有MFI構造之硼矽酸鹽(以下亦稱為「MFI型硼矽酸鹽」)直接用作載體,但較佳為將自上述MFI型硼矽酸鹽去除硼原子之至少一部分而獲得之矽酸鹽用作載體。 A borosilicate having an MFI structure (hereinafter also referred to as "MFI type boron borate") may be directly used as a carrier, but it is preferred to remove at least a part of boron atoms from the above MFI type borosilicate. The obtained decanoate was used as a carrier.
自上述MFI型硼矽酸鹽去除硼原子之至少一部分後 之矽酸鹽中之硼原子殘留率較佳為上述硼矽酸鹽中之硼原子總量之80%以下,更佳為50%以下,特佳為30%以下,最佳為20%以下。 After removing at least a portion of the boron atoms from the above MFI type borosilicate The residual ratio of boron atoms in the bismuth citrate is preferably 80% or less, more preferably 50% or less, particularly preferably 30% or less, and most preferably 20% or less of the total amount of boron atoms in the borosilicate.
硼原子殘留率係藉由去除硼原子前之硼矽酸鹽中之 硼原子之含量與去除硼原子後之矽酸鹽中之硼原子之含量之比較而算出。自上述硼矽酸鹽去除硼原子之至少一部分之方法並無限制,可採用公知之方法、例如藉由無機酸或有機酸之水溶液進行處理之方法等。 The residual ratio of boron atoms is in the boron borate before removing the boron atom. The content of the boron atom is calculated by comparison with the content of the boron atom in the citrate after removal of the boron atom. The method of removing at least a part of the boron atom from the above borosilicate is not limited, and a known method such as a treatment with an aqueous solution of a mineral acid or an organic acid can be employed.
填充於反應器之觸媒既可為粉末狀,亦可為成型體。 對於成型方法並無限制,可採用擠出成型、打錠成型、塗佈成型等公知之方法。 The catalyst filled in the reactor may be in the form of a powder or a molded body. The molding method is not limited, and a known method such as extrusion molding, tablet molding, or coating molding may be employed.
亦可於將觸媒填充於反應器後及反應開始前,實施用 以使觸媒活化之預處理,預處理中,通常使上述觸媒接觸氫或一氧化碳等還原性氣體。該等還原性氣體既可不進行稀釋而使用,亦可利用上述惰性氣體適當進行稀釋而使用。 It can also be used after the catalyst is filled in the reactor and before the reaction starts. In the pretreatment for activating the catalyst, in the pretreatment, the above catalyst is usually brought into contact with a reducing gas such as hydrogen or carbon monoxide. These reducing gases may be used without being diluted, or may be appropriately diluted with the inert gas described above.
於自反應開始後經過一定時間,確認到觸媒活性之降 低之情形下,亦可使反應中止,並藉由被稱作再生處理之方法使觸媒再活化。其方法並無特別限制,通常採取如下方法:藉由於特定之溫度下使包含氧之氣體與觸媒接觸,而將附著於觸媒表面上之被稱作焦炭之烴之重質物燃燒去除。 After a certain period of time after the start of the reaction, it was confirmed that the activity of the catalyst was lowered. In the case of low, the reaction can also be stopped, and the catalyst can be reactivated by a method called regeneration treatment. The method is not particularly limited, and a method is generally employed in which a heavy substance called a coke hydrocarbon attached to a surface of a catalyst is burned and removed by bringing a gas containing oxygen into contact with a catalyst at a specific temperature.
以下,例示實施例更加詳細地說明本發明,但本發明不限定於該等實施例。 Hereinafter, the present invention will be described in more detail by way of examples, but the invention is not limited to the examples.
將含有3200ppm硼原子之MFI型硼矽酸鹽10g於1N硝酸水溶液200ml中於80℃下攪拌2小時後,進行過濾而分為濾餅與濾液。進而,將過濾分離出之濾餅於1N硝酸水溶液200ml中於80℃下攪拌2小時後,進行過濾而分為濾餅與濾液,將以上操作重複2次,繼而,利用蒸餾水對過濾分離出之濾餅進行洗淨直至所使用之洗淨液成為中性。使洗淨後之濾餅於空氣流通並保持為120℃之靜置式電爐內乾燥3小時後,繼而,於500℃下焙燒4小時,獲得自MFI型硼矽酸鹽去除硼原子之至少一部分後之矽酸鹽。所獲得之 矽酸鹽中之硼原子量為260ppm,此時之硼原子殘留率為8%。 10 g of MFI-type borosilicate containing 3,200 ppm of boron atoms was stirred in 200 ml of a 1N aqueous solution of nitric acid at 80 ° C for 2 hours, and then filtered to separate into a cake and a filtrate. Further, the filter cake separated by filtration was stirred at 200 ° C for 2 hours in 200 ml of a 1N aqueous solution of nitric acid, and then filtered to separate into a cake and a filtrate. The above operation was repeated twice, and then separated by filtration with distilled water. The filter cake is washed until the cleaning solution used is neutral. The washed filter cake was dried in a static electric furnace maintained in air at 120 ° C for 3 hours, and then calcined at 500 ° C for 4 hours to obtain at least a part of the boron atom removed from the MFI type borosilicate. Citrate. Obtained The amount of boron atoms in the citrate was 260 ppm, and the residual ratio of boron atoms at this time was 8%.
於藉由觸媒製備1所獲得之矽酸鹽2g添加包含硝酸鋅六水合物0.058g之水溶液0.66g,藉由初濕含浸(incipient-wetness)法使鋅離子含浸。使含浸有鋅離子之矽酸鹽於空氣流通並保持為120℃之靜置式電爐內乾燥3小時後,繼而,於500℃下焙燒4小時,而製備擔載有鋅之矽酸鹽。 To 6 g of the phthalate obtained by the catalyst preparation 1, 0.66 g of an aqueous solution containing 0.058 g of zinc nitrate hexahydrate was added, and zinc ions were impregnated by an incipient-wetness method. The ceric acid salt impregnated with zinc ions was dried in a static electric furnace maintained at 120 ° C for 3 hours, and then calcined at 500 ° C for 4 hours to prepare a zinc silicate supported thereon.
於藉由觸媒製備2而獲得之擔載有鋅之矽酸鹽1.5g添加含有氯鉑酸六水合物0.0127g之水溶液0.375g,藉由初濕含浸法使鉑離子含浸。使含浸有鉑離子之矽酸鹽於空氣流通並保持為120℃之靜置式電爐內乾燥3小時後,繼而,於500℃下焙燒4小時,而獲得擔載有鉑及鋅之矽酸鹽觸媒之粉末。該矽酸鹽觸媒之鉑擔載量為0.32重量%,鋅擔載量為0.64重量%。 1.5 g of zinc ruthenium hydride supported by the catalyst preparation 2 was added to an aqueous solution containing 0.3127 g of chloroplatinic acid hexahydrate, and the platinum ion was impregnated by the incipient wetness method. The ceric acid salt impregnated with platinum ions was dried in a static electric furnace which was circulated in air and kept at 120 ° C for 3 hours, and then calcined at 500 ° C for 4 hours to obtain a citrate contact carrying platinum and zinc. Medium powder. The ruthenium catalyst had a platinum loading of 0.32% by weight and a zinc loading of 0.64% by weight.
於安裝有內徑6mm之氧化鋁之內插管之SUS製管填充藉由觸媒製備3而獲得之擔載有鉑及鋅之矽酸鹽觸媒0.2g,繼而,隔著石英棉於觸媒之上游側填充氧化鋅(Sigma-Aldrich製造)0.1g,於其等之前後填充氧化鋁球而使觸媒及氧化鋅固定,藉此製作反應管。於600℃且常壓下,對反應管流通2小時包含氫氣20sccm與水蒸氣0.064g/min之混合氣體,而對觸媒進行預處理後,供給氫氣2.1 sccm、丙烷13.55sccm、及水蒸氣0.022g/min而開始丙烷之脫氫反應。又,與反應開始同時將反應溫度升至650℃。 The SUS tube in which the inner tube of the alumina having an inner diameter of 6 mm is mounted is filled with 0.2 g of a platinum and zinc citrate catalyst obtained by the catalyst preparation 3, and then, the quartz cotton is touched. The upstream side of the medium was filled with 0.1 g of zinc oxide (manufactured by Sigma-Aldrich), and before and after the filling, alumina balls were filled to fix the catalyst and zinc oxide, thereby producing a reaction tube. At 600 ° C and atmospheric pressure, the reaction tube was circulated for 2 hours and contained a mixed gas of 20 sccm of hydrogen and 0.064 g/min of water vapor. After pretreatment of the catalyst, hydrogen was supplied 2.1. The dehydrogenation reaction of propane was started with sccm, propane 13.55 sccm, and water vapor of 0.022 g/min. Further, the reaction temperature was raised to 650 ° C at the same time as the start of the reaction.
觸媒長期表現出穩定之活性,持續約120小時表現出60%之丙烯產率。 The catalyst exhibits a stable activity for a long period of time and exhibits a 60% propylene yield for about 120 hours.
除未填充氧化鋅以外,均以與實施例1相同之方法製作反應管,並以與實施例1相同之預處理條件及反應條件開始丙烷之脫氫反應。觸媒持續約60小時表現出60%之丙烯產率。 A reaction tube was produced in the same manner as in Example 1 except that zinc oxide was not filled, and the dehydrogenation reaction of propane was started under the same pretreatment conditions and reaction conditions as in Example 1. The catalyst exhibited a 60% propylene yield for about 60 hours.
除未填充矽酸鹽觸媒以外,均以與實施例1相同之方法製作反應管,與實施例1同樣地於600℃且常壓下,對反應管流通2小時包含氫氣20sccm與水蒸氣0.064g/min之混合氣體後,於650℃下,供給氫氣2.1sccm、丙烷13.55sccm、及水蒸氣0.022g/min。氧化鋅完全未表現出丙烷之脫氫反應中之觸媒活性。 A reaction tube was produced in the same manner as in Example 1 except that the citrate catalyst was not filled. In the same manner as in Example 1, the reaction tube was passed through a reaction tube at 600 ° C for 2 hours, and contained hydrogen gas of 20 sccm and water vapor of 0.064. After a mixed gas of g/min, hydrogen gas was supplied at 2.1 cc, propane at 13.55 sccm, and water vapor at 0.022 g/min. Zinc oxide does not exhibit catalyst activity in the dehydrogenation of propane at all.
由以上結果可知,填充於觸媒之上游之氧化鋅本身無觸媒活性,但另一方面,觸媒因氧化鋅之存在而長期表現出較高之活性。 From the above results, it is understood that zinc oxide which is filled upstream of the catalyst has no catalytic activity per se, but on the other hand, the catalyst exhibits high activity for a long period of time due to the presence of zinc oxide.
使用實施有用以固定觸媒之加工之石英製管代替安裝有氧化鋁內插管之SUS製管,且不填充氧化鋁球,除此以外,均以與比較例2相同之方法製作反應管,與比較例2同樣地於600℃且常壓下,對反應管流通2小時包含氫氣20sccm與水蒸氣0.064g/min之混合 氣體後,於650℃下供給氫氣2.1sccm、丙烷13.55sccm、及水蒸氣0.022g/min。與比較例2相同,氧化鋅完全未表現出丙烷之脫氫反應中之觸媒活性,但於反應後之石英管下部形成有銀色且帶狀之膜。藉由電感耦合電漿(ICP,Inductively Coupled Plasma)對利用稀硝酸將該膜溶解後之溶液進行分析,結果確認銀色且帶狀之膜為鋅。 A reaction tube was produced in the same manner as in Comparative Example 2 except that a SUS tube to which an alumina intercalation tube was attached was used instead of a SUS tube to which an alumina interposer was attached, and the alumina ball was not filled. In the same manner as in Comparative Example 2, the reaction tube was passed through a reaction tube at 600 ° C for 2 hours, and a mixture of hydrogen gas of 20 sccm and water vapor of 0.064 g/min was used. After the gas, hydrogen gas (2.1 sccm, propane 13.55 sccm, and water vapor of 0.022 g/min) were supplied at 650 °C. In the same manner as in Comparative Example 2, zinc oxide did not exhibit catalyst activity in the dehydrogenation reaction of propane at all, but a silvery and band-shaped film was formed in the lower portion of the quartz tube after the reaction. The solution obtained by dissolving the film with dilute nitric acid was analyzed by inductively coupled plasma (ICP), and it was confirmed that the silvery and strip-shaped film was zinc.
由以上結果可知,氧化鋅之至少一部分於預處理中及 反應中被還原而成為金屬鋅,進而,自該處產生鋅蒸氣而移動於氣相中。又,亦可知,此時之鋅蒸氣之分壓為作為反應溫度之650℃下之鋅之蒸氣壓以下。 From the above results, it is known that at least a portion of the zinc oxide is in the pretreatment and In the reaction, it is reduced to become metallic zinc, and further, zinc vapor is generated from the place to move in the gas phase. Further, it is also known that the partial pressure of zinc vapor at this time is equal to or lower than the vapor pressure of zinc at 650 ° C as the reaction temperature.
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