TW201541070A - Flat substrate surface condition inspection method and flat substrate surface condition inspection device using the same - Google Patents
Flat substrate surface condition inspection method and flat substrate surface condition inspection device using the same Download PDFInfo
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- G—PHYSICS
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- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract
Description
本發明,係有關於藉由光散射方式來對於附著在像是半導體晶圓、遮罩、碟片基板、液晶基板、玻璃基板、透明薄膜等的平面基板之表面上之異物、傷痕、碎裂、結晶缺陷等的表面狀態之異常進行檢查的平面基板之表面狀態檢查技術,特別是有關於對於結晶缺陷、刮痕、滑移(slip)、水痕、層積缺陷等之在平面基板表面上所產生的凹凸之缺陷進行辨識檢查的平面基板之表面狀態檢查方法以及使用有該方法之平面基板之表面狀態檢查裝置。 The present invention relates to a foreign matter, a flaw, and a chip which are attached to a surface of a planar substrate such as a semiconductor wafer, a mask, a disk substrate, a liquid crystal substrate, a glass substrate, a transparent film, or the like by a light scattering method. A surface state inspection technique of a planar substrate in which an abnormality in a surface state such as a crystal defect is inspected, in particular, on a surface of a planar substrate for crystal defects, scratches, slips, water marks, laminate defects, and the like. A surface state inspection method of a planar substrate on which a defect of the unevenness is generated is examined and examined, and a surface state inspection device using the planar substrate having the method.
在被形成有電子元件等之基板上,就算是僅存在有些許的異物(塵埃或缺陷),也會有導致產生不良品之虞,因此,基板之異物或表面狀態的檢查係成為不可或缺。又,基板之表面狀態的檢查,除了不良品的除去以外,亦具備有特定出在電子元件之製造工程中的不良之發生原因的目的,因此,係成為需要能夠得知所檢測出之缺 陷的種類、尺寸等。 On a substrate on which an electronic component or the like is formed, even if there is only a small amount of foreign matter (dust or defects), there is a flaw in the defective product. Therefore, the inspection of the foreign matter or the surface state of the substrate becomes indispensable. . In addition, in addition to the removal of defective products, the inspection of the surface state of the substrate also has a purpose of specifying the cause of the defect in the manufacturing process of the electronic component. Therefore, it is necessary to know the detected defect. The type and size of the trap.
作為在半導體晶圓等之平面基板上所產生的缺陷種類,除了異物、傷痕、碎裂等之外,亦可列舉出結晶缺陷、滑移(slip)、研磨傷痕(刮痕)、矽酸之圓形模樣(水痕)、層積缺陷、球狀異物等。於此,結晶缺陷、滑移、刮痕,係可分類為凹狀之缺陷,另一方面,球狀異物、水痕、層積缺陷,係可分類為凸狀之缺陷。 Examples of the type of defects generated on a planar substrate such as a semiconductor wafer include crystal defects, slips, scratches (scratches), and tannic acid, in addition to foreign matter, scratches, and cracks. Round patterns (water marks), layer defects, spherical foreign objects, and the like. Here, crystal defects, slippage, and scratches can be classified into concave defects, and on the other hand, spherical foreign matter, water marks, and laminated defects can be classified into convex defects.
平面基板之表面狀態的檢查,一般而言,係使用有下述之方法:亦即是,對於基板表面照射指向性為佳之雷射光,並藉由散射光受光器來檢測出從基板表面所反射之散射光,且使雷射光之照射點進行2維掃描,來對於基板表面全體進行檢查。例如,在下述專利文獻1所記載之透明平面基板之異物檢查裝置中,係揭示有一種透明平面基板之異物檢查裝置,其係在藉由投光系而對於透明平板基板照射檢測光並藉由受光系而受光起因於存在於前述透明平面基板上之異物所導致的散射光以檢測出存在於前述透明平面基板上之異物的異物檢查裝置中,具備有下述特徵:亦即是,係具備有:投光系,係被設置在前述透明平面基板之其中一面(以下,記載為表面)上,並相對於前述透明平面基板之基板法線而以特定之射入角來將前述檢測光照射至前述表面上;和前述受光系,係被設置在前述表面側,並以前述檢測光之照射點作為基準,而被設置在與前述投光系相反側的位置處,前述受光系,係具備有:將當從前述投光系所照射的前述檢測光被照射在前述 表面上之異物時所產生的第1散射光和當前述檢測光透過前述透明平面基板並照射在存在於另外一面(以下,記載為背面)之異物時所產生的第2散射光作集光之集光透鏡;和將從前述集光透鏡而來之前述第1散射光和前述第2散射光分別分光成2個路徑之光學元件;和受光前述第1散射光之第1散射光受光感測器;和受光前述第2散射光之第2散射光受光感測器。 In general, the surface state of the planar substrate is examined by using a method in which the surface of the substrate is irradiated with laser light having good directivity, and the light-receiving light is used to detect reflection from the surface of the substrate. The scattered light is irradiated and the irradiation spot of the laser light is scanned in two dimensions to inspect the entire surface of the substrate. For example, in the foreign matter inspection device for a transparent planar substrate described in Patent Document 1, a foreign matter inspection device for a transparent planar substrate is disclosed in which a detection light is applied to a transparent flat substrate by a light projection system. A foreign matter inspection device that receives light due to foreign matter existing on the transparent planar substrate and receives foreign matter present on the transparent planar substrate, and is characterized in that it is provided with The light projecting system is disposed on one surface (hereinafter referred to as a surface) of the transparent planar substrate, and irradiates the detection light with a specific incident angle with respect to a substrate normal of the transparent planar substrate. And the light receiving system is provided on the surface side, and is provided at a position opposite to the light projecting system based on the irradiation point of the detection light, and the light receiving system is provided Yes: the aforementioned detection light irradiated from the aforementioned light projecting system is irradiated in the foregoing The first scattered light generated when the foreign matter on the surface is transmitted and the second scattered light generated when the detection light passes through the transparent planar substrate and is irradiated to the foreign matter existing on the other surface (hereinafter referred to as the back surface) is collected. a collecting lens; and an optical element that splits the first scattered light and the second scattered light from the collecting lens into two paths; and receives the first scattered light by the first scattered light. And a second scattered light receiving sensor that receives the second scattered light.
專利文獻1中所記載之異物檢查裝置,係為藉由使由照射身為檢測光之雷射光的投光器和受光從被照射有雷射光之異物而來之散射光的受光感測器所成之一對之散射光照射、受光系統在XY方向上進行掃描,來進行附著於基板上之異物等之檢查者。但是,在專利文獻1所揭示之技術中,雖然能夠根據散射光而得知在晶圓之表面狀態中係存在有某些的異常,但是,係有著並無法辨識出該些異常是身為凸狀之缺陷或者是凹狀之缺陷的問題。 The foreign matter inspection device described in Patent Document 1 is formed by a light-receiving device that irradiates the laser light that is the detection light and a light-receiving sensor that receives the scattered light from the foreign matter that is irradiated with the laser light. The pair of scattered light is irradiated, and the light receiving system scans in the XY direction to perform inspection of foreign matter adhering to the substrate or the like. However, in the technique disclosed in Patent Document 1, although it is known that there are some abnormalities in the surface state of the wafer based on the scattered light, the system does not recognize that the abnormalities are convex. A defect in shape or a defect in a concave shape.
在專利文獻2中,係揭示有從複數之方向來對於基板照射雷射光的技術。專利文獻2,係有關於一種異物檢查裝置,其係具備有:對於檢查對象物之表面而從相異之角度來將複數之雷射光照射在同一點上之複數之投光器;和檢測出從同一點之異物而來之散射光並檢測出與散射光強度相對應的散射光強度訊號之檢測器。該專利文獻2中所揭示之技術,係從複數之雷射光源來將雷射光照射在同一點上,其目的,係在於藉由將雷射光照射至同一點上,而將散射光強度提昇至能夠以檢測器而檢測出來之 準位。因此,在專利文獻2所揭示之技術中,與專利文獻1中所揭示之技術相同的,係有著就算是能夠檢測出在晶圓之表面狀態中係存在有異常,也並無法辨識出該些異常是身為凸狀之缺陷或者是凹狀之缺陷的問題。 Patent Document 2 discloses a technique of irradiating a substrate with laser light from a plurality of directions. Patent Document 2 relates to a foreign matter inspection device including a plurality of light projectors that irradiate a plurality of laser beams at different points from different angles with respect to a surface of an inspection object; A detector that scatters light from a foreign object and detects a scattered light intensity signal corresponding to the intensity of the scattered light. The technique disclosed in Patent Document 2 is to irradiate laser light at the same point from a plurality of laser light sources for the purpose of raising the intensity of the scattered light by irradiating the laser light to the same point. Can be detected by the detector Level. Therefore, in the technique disclosed in Patent Document 2, the same as the technique disclosed in Patent Document 1, even if it is possible to detect that there is an abnormality in the surface state of the wafer, it is impossible to recognize the An abnormality is a problem of a convex defect or a concave defect.
[專利文獻1]日本特開平2013-140061號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-140061
[專利文獻2]日本特開平11-258157號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 11-258157
如此這般,在先前技術之使用散射光來對於透明平面基板之表面狀態進行檢查的技術中,係並無法區分出在表面狀態中所產生的異常是身為凸狀或者是凹狀。因此,例如係並無法特定出是在電子元件製造工程中之何者的工程中而產生有何種之不良。 As such, in the prior art technique of using scattered light to inspect the surface state of a transparent planar substrate, it is not possible to distinguish whether the abnormality generated in the surface state is convex or concave. Therefore, for example, it is not possible to specify what kind of defects are caused in the engineering of the electronic component manufacturing process.
因此,本發明之課題,係在於提供一種:能夠對於在例如被形成有電子元件等之平面基板上所產生的缺陷之種類作辨識的平面基板之表面狀態檢查方法、和利用有該方法之表面狀態檢查裝置。 Therefore, an object of the present invention is to provide a method for inspecting a surface state of a planar substrate that can recognize a type of a defect generated on a planar substrate on which an electronic component or the like is formed, and a surface using the method. Status check device.
為了解決上述課題,請求項1中所記載之發 明,係為一種平面基板之表面狀態檢查裝置,係使藉由投光系所照射之檢測光,在被載置於平台之上的平面基板之表面上進行掃描,並且藉由受光系來檢測出從表面而來之散射光,再根據所檢測出的從受光系而來之輸出訊號,而檢查出前述平面基板之表面的缺陷種類是身為凹狀缺陷或者是凸狀缺陷之何者,該平面基板之表面狀態檢查裝置,其特徵為,係具備有:投光系,係將前述檢測光,對於前述平面基板之表面,來相對於前述平面基板之基板法線而以特定之射入角來照射至照射點上;和受光系,係被設置在相對於前述基板法線而與前述投光系相反側之空間中,並受光前述散射光;和複數之散射光檢測器,係檢測出前述受光系所受光的散射光;和受光範圍限制手段,係以不會使相同之前述散射光射入至前述各散射光檢測器中的方式,而對於受光範圍作限制;和波形比較判定手段,係對於藉由前述各散射光檢測器所檢測出之散射光強度的波形作比較,並判定平面基板之缺陷種類是身為凹狀缺陷或者是凸狀缺陷之何者。 In order to solve the above problem, the issue described in claim 1 is issued. A surface state inspection device for a planar substrate is configured to scan a surface of a planar substrate placed on a platform by detecting light irradiated by a light projecting system, and to detect by a light receiving system The scattered light from the surface is detected, and based on the detected output signal from the light receiving system, it is checked whether the defect type of the surface of the planar substrate is a concave defect or a convex defect. A surface state inspection device for a planar substrate, comprising: a light projecting system for causing the detection light to have a specific incident angle with respect to a surface normal of the planar substrate with respect to a surface of the planar substrate; Irradiating to the irradiation spot; and receiving the light system in a space opposite to the substrate normal to the projection light system, and receiving the scattered light; and a plurality of scattered light detectors are detected The light-receiving range limiting means and the light-receiving range limiting means are configured such that the same scattered light is not incident on the scattered light detectors. And the waveform comparison determining means compares the waveforms of the scattered light intensities detected by the scattered light detectors, and determines that the defect type of the planar substrate is a concave defect or a convex defect What?
請求項2中所記載之發明,係在請求項1所記載之平面基板之表面狀態檢查裝置中,具備有下述特徵:亦即是,係以當將前述照射點和受光前述散射光之前述受光系的受光口之下側端部作了連結時,該連結線之相對於前述基板法線之角度會成為較從前述照射點而來之正反射光的相對於基板法線之角度而更小之角度的方式,來設定前述受光系。 The invention according to claim 2 is characterized in that, in the surface state inspection device of the planar substrate according to claim 1, the image is characterized in that the irradiation point and the received light are received by the irradiation target When the lower end portion of the light receiving port of the light receiving system is connected, the angle of the connecting line with respect to the normal line of the substrate is greater than the angle of the normal reflected light from the irradiation point with respect to the substrate normal. The light receiving system is set in a small angle manner.
請求項3中所記載之發明,係在請求項1所記載之平面基板之表面狀態檢查裝置中,具備有下述特徵:亦即是,前述複數之散射光檢測器,係被具備於前述受光系處,並身為將藉由對於前述散射光進行分割之半透反射鏡(half irror)所分光了的各散射光分別檢測出來之2個的散射光檢測器。 The invention of claim 3, wherein the surface state inspection device for a planar substrate according to claim 1 is characterized in that the plurality of scattered light detectors are provided in the light receiving device. The system is a scattered light detector that detects each of the scattered light beams separated by a half mirror that divides the scattered light.
請求項4中所記載之發明,係為一種平面基板之表面狀態檢查裝置,係使藉由投光系所照射之檢測光,在被載置於平台之上的平面基板之表面上進行掃描,並且藉由受光系來檢測出從表面而來之散射光,再根據所檢測出的從受光系而來之輸出訊號,而檢查出前述平面基板之表面的缺陷種類是身為凹狀缺陷或者是凸狀缺陷之何者,該平面基板之表面狀態檢查裝置,其特徵為,係具備有:投光系,係將前述檢測光,對於前述平面基板之表面,來相對於前述平面基板之基板法線而以特定之射入角來照射至照射點上;和第1受光系,係被設置在相對於前述基板法線而與前述投光系相反側之空間中,並受光前述散射光;和第2受光系,係於前述表面側,被設置在前述檢測光之照射點的略正上方處,並受光前述散射光;和受光範圍限制手段,係被具備於前述受光系處,並以不會使相同之前述散射光射入至前述各散射光檢測器中的方式,而對於受光範圍作限制;和波形比較判定手段,係對於藉由前述各散射光檢測器所檢測出之散射光強度的波形作比較,並判定平面基板之缺陷種類是身為凹狀缺陷或者是凸 狀缺陷之何者。 The invention described in claim 4 is a surface state inspection device for a planar substrate which scans a surface of a planar substrate placed on a stage by detecting light irradiated by a light projecting system. And detecting the scattered light from the surface by the light receiving system, and detecting the defect type of the surface of the planar substrate based on the detected output signal from the light receiving system, being a concave defect or The surface state inspection device of the planar substrate is characterized in that: the projection light system is configured to apply the detection light to a substrate normal to the surface of the planar substrate with respect to the surface of the planar substrate And irradiating the irradiation spot with a specific incident angle; and the first light receiving system is disposed in a space on a side opposite to the light projecting line with respect to the substrate normal, and receives the scattered light; The light receiving system is provided on the surface side, is disposed slightly above the irradiation point of the detection light, and receives the scattered light; and the light receiving range limiting means is provided in the light receiving system And limiting the light receiving range so that the same scattered light is not incident on the scattered light detectors; and the waveform comparison determining means is detected by the respective scattered light detectors The waveform of the scattered light intensity is compared, and it is determined that the defect type of the planar substrate is a concave defect or a convex What is the defect?
請求項5中所記載之發明,係在請求項4所記載之平面基板之表面狀態檢查裝置中,具備有下述特徵:亦即是,係以當將前述照射點和受光前述散射光之前述受光系的受光口之下側端部作了連結時,該連結線之相對於前述基板法線之角度會成為較從前述照射點而來之正反射光的相對於基板法線之角度而更小之角度的方式,來設定前述受光系。 The invention according to claim 5 is characterized in that, in the surface condition inspection device of the planar substrate according to claim 4, the invention is characterized in that the irradiation point and the received light are received by the irradiation target When the lower end portion of the light receiving port of the light receiving system is connected, the angle of the connecting line with respect to the normal line of the substrate is greater than the angle of the normal reflected light from the irradiation point with respect to the substrate normal. The light receiving system is set in a small angle manner.
請求項6中所記載之發明,係為一種平面基板之表面狀態檢查方法,係使藉由投光系所照射之檢測光,在被載置於平台之上的平面基板之表面上進行掃描,並且一面以特定之間隔來朝向與前述掃描方向相正交之軸方向進送,一面藉由受光系來檢測出從表面而來之散射光,再根據所檢測出的從受光系而來之輸出訊號,而檢查出前述平面基板之表面的缺陷種類是身為凹狀缺陷或者是凸狀缺陷之何者,該平面基板之表面狀態檢查方法,其特徵為:將前述檢測光,對於前述平面基板之表面,來相對於前述平面基板之基板法線而以特定之射入角來照射至照射點上;以設置在相對於前述基板法線而與前述投光系相反側之空間中,並當將前述照射點和受光前述散射光之前述受光系的受光口之下側端部作了連結時,該連結線之相對於前述基板法線之角度會成為不會受光從前述照射點而來之正反射光的方式,來調整前述受光系之相對於前述基板法線之角度;以不會使從前述受光口所射入之前述散射 光重複地射入至前述檢測器中的方式,而對於受光範圍作限制;藉由複數之前述檢測器來檢測出前述散射光之強度;對於藉由前述各散射光檢測器所檢測出之散射光強度的波形作比較,並判定平面基板之表面缺陷是身為凹狀缺陷或者是凸狀缺陷之何者。 The invention described in claim 6 is a method for inspecting a surface state of a planar substrate, wherein the detection light irradiated by the light projecting system is scanned on a surface of a planar substrate placed on the stage. Further, while feeding at a specific interval toward the axial direction orthogonal to the scanning direction, the scattered light from the surface is detected by the light receiving system, and the output from the detected light receiving system is detected. a method of inspecting a surface state of the planar substrate by detecting a defect type of the surface of the planar substrate, wherein the detecting light is for the planar substrate The surface is irradiated to the irradiation spot at a specific incident angle with respect to the substrate normal of the planar substrate; and is disposed in a space opposite to the projection light system with respect to the substrate normal, and When the irradiation point is connected to the lower end portion of the light receiving port of the light receiving system that receives the scattered light, the angle of the connecting line with respect to the substrate normal line is not affected by Adjusting the angle of the light receiving system relative to the normal line of the substrate so that the light is reflected from the irradiation point, so that the scattering from the light receiving port is not caused The manner in which the light is repeatedly incident into the detector, and the light receiving range is limited; the intensity of the scattered light is detected by a plurality of detectors; and the scattering detected by the scattered light detectors described above The waveform of the light intensity is compared, and it is determined whether the surface defect of the planar substrate is a concave defect or a convex defect.
請求項7中所記載之發明,係在請求項6所記載之平面基板之表面狀態檢查方法中,具備有下述特徵:亦即是,係藉由半透反射鏡(half mirror)來將前述散射光分光為2,並將被作了分光的各散射光之強度,藉由2個的散射光檢測器而檢測出來。 The invention according to claim 7 is characterized in that, in the method of inspecting the surface state of the planar substrate described in claim 6, the invention is characterized in that the aforementioned feature is adopted by a half mirror. The scattered light is split by 2, and the intensity of each scattered light that has been split is detected by two scattered light detectors.
請求項8中所記載之發明,係為一種平面基板之表面狀態檢查方法,係使藉由投光系所照射之檢測光,在被載置於平台之上的平面基板之表面上進行掃描,並且一面以特定之間隔來朝向與前述掃描方向相正交之軸方向進送,一面藉由受光系來檢測出從表面而來之散射光,再根據所檢測出的從受光系而來之輸出訊號,而檢查出前述平面基板之表面的缺陷種類是身為凹狀缺陷或者是凸狀缺陷之何者,該平面基板之表面狀態檢查方法,其特徵為:將前述檢測光,對於前述平面基板之表面,來相對於前述平面基板之基板法線而以特定之射入角來照射至照射點上;藉由以設置在相對於前述基板法線而與前述投光系相反側之空間中,並當將前述照射點和前述受光系的前述散射光之受光口之下側端部作了連結時,該連結線之相對於前述基板法線之角度會成為不會受光從前述照射點而 來之正反射光的方式所設置之第1受光系,來受光前述散射光;藉由在前述表面側而被設置在前述檢測光之照射點的略正上方處,並受光前述散射光之第2受光系,來受光前述散射光;對於藉由前述第1受光系和前述第2受光系所檢測出之前述散射之強度的波形作比較,並判定前述平面基板之表面缺陷是身為凹狀缺陷或者是凸狀缺陷之何者。 The invention described in claim 8 is a method for inspecting a surface state of a planar substrate by scanning the surface of the planar substrate placed on the stage by the detection light irradiated by the light projecting system. Further, while feeding at a specific interval toward the axial direction orthogonal to the scanning direction, the scattered light from the surface is detected by the light receiving system, and the output from the detected light receiving system is detected. a method of inspecting a surface state of the planar substrate by detecting a defect type of the surface of the planar substrate, wherein the detecting light is for the planar substrate The surface is irradiated to the irradiation spot at a specific incident angle with respect to the substrate normal of the planar substrate; and is disposed in a space on the opposite side of the projection light system from the substrate normal line, and When the irradiation point and the lower end portion of the light receiving port of the scattered light of the light receiving system are connected, the angle of the connecting line with respect to the normal line of the substrate becomes unacceptable Light from the aforementioned illumination point The first light receiving system provided by the method of positively reflecting light receives the scattered light; and is disposed on the surface side directly above the irradiation point of the detection light, and receives the light scattered light (2) a light receiving system that receives the scattered light; and compares a waveform of the intensity of the scattering detected by the first light receiving system and the second light receiving system, and determines that the surface defect of the planar substrate is concave Defect or convex defect.
藉由本發明,係可提供一種能夠對於在先前技術中並無法檢測出來之平面基板的缺陷種類作辨識之平面基板之表面狀態檢查方法、和利用有該方法之表面狀態檢查裝置。又,藉由此,係能夠特定出例如在電子元件等之半導體製造工程中的不良產生原因,而成為能夠對於半導體元件等之製造製程作改善。 According to the present invention, it is possible to provide a surface state inspection method for a planar substrate capable of identifying a defect type of a planar substrate which cannot be detected in the prior art, and a surface state inspection device using the same. In addition, it is possible to specify a cause of defects in a semiconductor manufacturing process such as an electronic component, and it is possible to improve the manufacturing process of a semiconductor element or the like.
1、2、3、4‧‧‧平面基板之表面狀態檢查裝置 1, 2, 3, 4‧‧‧ Surface condition inspection device for flat substrate
10‧‧‧投光系 10‧‧‧Projection
20‧‧‧受光系 20‧‧‧Lighting system
12‧‧‧正反射光 12‧‧‧reflective light
13、14、15、16、17、18、19‧‧‧散射光 13, 14, 15, 16, 17, 18, 19‧‧‧ scattered light
41‧‧‧細縫 41‧‧‧Slit
50‧‧‧半透反射鏡 50‧‧‧Semi-transparent mirror
80‧‧‧XY平台 80‧‧‧XY platform
90‧‧‧照射點 90‧‧‧ illuminating point
91‧‧‧凹狀缺陷 91‧‧‧ concave defects
92‧‧‧凸狀缺陷 92‧‧‧ convex defects
100‧‧‧平面基板 100‧‧‧ planar substrate
101‧‧‧基板法線 101‧‧‧Substrate normal
102‧‧‧晶圓 102‧‧‧ wafer
110‧‧‧雷射光源 110‧‧‧Laser light source
200、220、221‧‧‧鏡筒 200, 220, 221‧‧ ‧ lens barrel
210‧‧‧受光口 210‧‧‧Acceptor
240、241‧‧‧遮罩 240, 241‧‧‧ mask
230、231、330a、330b‧‧‧散射光檢測器 230, 231, 330a, 330b‧‧‧scattered light detector
1400‧‧‧受光系 1400‧‧‧Lighting system
[圖1]係為對於本發明之其中一種實施形態之表面狀態檢查裝置的構成作展示之圖。 Fig. 1 is a view showing the configuration of a surface state inspection device according to one embodiment of the present invention.
[圖2]係為對於當在平面基板100之表面上存在有微細之凹狀之缺陷的情況時,當將檢測光11照射至該凹狀之缺陷時散射光會以何種方式而產生一事作展示之圖。 [Fig. 2] is a manner in which the scattered light is generated when the detection light 11 is irradiated to the concave defect when there is a defect of a fine concave shape on the surface of the planar substrate 100. A picture of the show.
[圖3]係為對於當在平面基板100之表面上存在有微 細之凸狀之缺陷的情況時,當將檢測光11照射至該凸狀之缺陷時散射光會以何種方式而產生一事作展示之圖。 [Fig. 3] is for the presence of micro on the surface of the planar substrate 100. In the case of a fine convex defect, a manner in which the scattered light is generated when the detection light 11 is irradiated to the convex defect is generated.
[圖4]係為對於當在平面基板100之表面上存在有微細之凹狀之缺陷的情況時,當將檢測光11照射至該凹狀之缺陷時散射光會以何種方式而射入至散射光檢測器中一事作展示之圖。 [Fig. 4] is a manner in which the scattered light is incident when the detection light 11 is irradiated to the concave defect when there is a defect of a fine concave shape on the surface of the planar substrate 100. A picture showing the matter in the scattered light detector.
[圖5]係為對於當在平面基板100之表面上存在有微細之凸狀之缺陷的情況時,當將檢測光11照射至該凸狀之缺陷時散射光會以何種方式而射入至散射光檢測器中一事作展示之圖。 [Fig. 5] In the case where there is a fine convex defect on the surface of the planar substrate 100, how the scattered light is incident when the detection light 11 is irradiated to the convex defect A picture showing the matter in the scattered light detector.
[圖6]係為對於身為本發明之其中一種實施例之平面基板之表面狀態檢查裝置2的構成作展示之圖。 Fig. 6 is a view showing the configuration of the surface state inspection device 2 of the planar substrate which is one of the embodiments of the present invention.
[圖7]係為對於在針對碳化矽之晶圓102的缺陷種類(凹狀缺陷、凸狀缺陷)而藉由平面基板之表面狀態檢查裝置2來進行了檢查的結果作展示之圖。 FIG. 7 is a view showing a result of inspection by the surface state inspection device 2 of the planar substrate in the defect type (concave defect, convex defect) of the wafer 102 for tantalum carbide.
[圖8]係為對於從平面基板之表面狀態檢查裝置2的檢測器30、檢測器40所輸出之一部分的波形作展示之圖。 Fig. 8 is a view showing a waveform of a portion output from the detector 30 and the detector 40 of the surface state inspection device 2 of the planar substrate.
[圖9]係為對於從平面基板之表面狀態檢查裝置2的檢測器30、檢測器40所輸出之一部分的波形作展示之圖。 FIG. 9 is a view showing a waveform of a portion output from the detector 30 and the detector 40 of the surface state inspection device 2 of the planar substrate.
[圖10]係為針對基於對圖7中所示之晶圓102的缺陷種類(凹狀缺陷)作了檢查的結果,而藉由雷射顯微鏡來對於晶圓102之凹狀缺陷作了確認的結果作展示之圖。 [Fig. 10] is a result of checking the defect type (concave defect) of the wafer 102 shown in Fig. 7, and confirming the concave defect of the wafer 102 by a laser microscope. The result is a picture of the show.
[圖11]係為針對基於對圖7中所示之晶圓102的缺陷種類(凸狀缺陷)作了檢查的結果,而藉由雷射顯微鏡來對於晶圓102之凸狀缺陷作了確認的結果作展示之圖。 [Fig. 11] is a result of checking the defect type (convex defect) of the wafer 102 shown in Fig. 7, and confirming the convex defect of the wafer 102 by a laser microscope. The result is a picture of the show.
[圖12]係為對於身為本發明之第2實施形態之平面基板之表面狀態檢查裝置3的構成作展示之圖。 FIG. 12 is a view showing a configuration of a surface state inspection device 3 which is a planar substrate according to a second embodiment of the present invention.
[圖13]係為對於身為本發明之第3實施形態之平面基板之表面狀態檢查裝置4的構成作展示之圖。 FIG. 13 is a view showing a configuration of a surface state inspection device 4 which is a planar substrate according to a third embodiment of the present invention.
以下,係參考圖面而針對本發明之實施形態進行說明,但是,本發明係並不被限定於此。圖1,係為對於身為本發明之其中一種實施形態之平面基板之表面狀態檢查裝置1的構成作展示之圖。從構成投光系10之雷射光源110,來對於平面基板100之表面,而相對於基板之法線101來以特定之射入角θ而照射檢測光(雷射光)11。藉由此,起因於平面基板100所產生的正反射光12、散射光13、14、15,係從構成受光系20之受光口210來射入至受光系20中。另外,正反射光之相對於基板法線101之反射角度,係為θ。 Hereinafter, embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited thereto. Fig. 1 is a view showing the configuration of a surface state inspection device 1 of a planar substrate which is one embodiment of the present invention. From the laser light source 110 constituting the light projecting system 10, the detection light (laser light) 11 is irradiated with respect to the normal 101 of the substrate at a specific incident angle θ with respect to the surface of the planar substrate 100. As a result, the specular reflected light 12 and the scattered light 13 , 14 , and 15 generated by the planar substrate 100 are incident on the light receiving system 20 from the light receiving port 210 constituting the light receiving system 20 . Further, the angle of reflection of the specular reflected light with respect to the substrate normal 101 is θ.
以不會使正反射光12射入受光口210的方式,來調整受光系20之傾斜角度。在圖1中,係藉由當將照射點90和受光口210之下側端部作了連結時,使該連結線之相對於法線101之角度會成為較θ而更小之角度(θ1)的方式,來設定為使正反射光12不會被受光系20 所受光。於此,在本實施形態之說明中,係將射入至受光系20中之散射光,定義為射入至受光口210之下側端部的散射光14、和射入至受光口210之上側端部之散射光15,並將位於散射光14和散射光15之間之散射光的全體,定義為散射光13。 The inclination angle of the light receiving system 20 is adjusted so that the specular reflection light 12 is not incident on the light receiving port 210. In FIG. 1, when the irradiation point 90 and the lower end portion of the light receiving port 210 are joined, the angle of the connecting line with respect to the normal 101 becomes smaller than θ (θ). The method of 1 ) is set so that the specular reflected light 12 is not received by the light receiving system 20. Here, in the description of the present embodiment, the scattered light incident on the light receiving system 20 is defined as the scattered light 14 incident on the lower end portion of the light receiving port 210, and the incident light entering the light receiving port 210. The scattered light 15 at the upper end portion defines the entire scattered light between the scattered light 14 and the scattered light 15 as the scattered light 13.
在圖1中,從受光口210所射入之散射光14,係從鏡筒200而進入鏡筒220,並被身為遮光手段之遮罩240所遮光。另一方面,藉由被設置在鏡筒200處之半透反射鏡50而被作了分光的散射光14,係射入鏡筒221中,並射入至散射光檢測器231。 In FIG. 1, the scattered light 14 incident from the light receiving port 210 enters the lens barrel 220 from the lens barrel 200, and is shielded by the mask 240 which is a light shielding means. On the other hand, the scattered light 14 split by the half mirror 50 provided at the lens barrel 200 is incident on the lens barrel 221 and is incident on the scattered light detector 231.
在平面基板之表面狀態檢查裝置1中,散射光13中之散射光14側的約一半之散射光係射入至散射光檢測器231,其以外之散射光13(散射光15側之約一半之散射光),係射入至散射光檢測器230。從散射光檢測器230、散射光檢測器231,係輸出有與所受光了的散射光之強度相對應的輸出訊號(電性訊號)之波形。另外,當照射點90乃身為鏡面的情況時,係並不會產生散射光,而成為僅存在有正反射光12。 In the surface state inspection device 1 of the planar substrate, about half of the scattered light on the side of the scattered light 14 of the scattered light 13 is incident on the scattered light detector 231, and the scattered light 13 other than the scattered light 13 (about half of the side of the scattered light 15) The scattered light is incident on the scattered light detector 230. The scattered light detector 230 and the scattered light detector 231 output a waveform of an output signal (electrical signal) corresponding to the intensity of the received scattered light. Further, when the irradiation spot 90 is a mirror surface, no scattered light is generated, and only the specular reflected light 12 is present.
圖2,係為對於當從雷射光源110而對於不存在有異物或缺陷之平面基板100的凹狀缺陷91照射了檢測光11時所產生之散射光之模樣作展示之圖。於此,圖2(a),係為對於當從雷射光源110而對於平面基板100的凹狀缺陷91之下坡面(右下下降面)照射了檢測光11時所產生之散射光14、散射光15以及散射光13之生成 模樣作展示之圖。 2 is a view showing a pattern of scattered light generated when the detection light 11 is irradiated from the laser light source 110 to the concave defect 91 of the planar substrate 100 in which no foreign matter or defects are present. Here, FIG. 2(a) is a scattered light 14 generated when the detection light 11 is irradiated to the lower surface (lower right lowering surface) of the concave defect 91 of the planar substrate 100 from the laser light source 110. , the generation of scattered light 15 and scattered light 13 The pattern is shown as a picture.
在對於凹狀缺陷91之下坡面(右下下降面)照射了檢測光11的情況時所產生之散射光中,散射光14側之散射光的強度係為強,並隨著朝向散射光15側前進(成為逆時針方向)而散射光的強度會變弱,此事係為在本發明中所初次得知者。 Among the scattered light generated when the detection light 11 is irradiated on the slope surface (lower right lowering surface) of the concave defect 91, the intensity of the scattered light on the side of the scattered light 14 is strong, and the scattered light is directed toward The 15 side advances (becomes counterclockwise) and the intensity of the scattered light becomes weak, which is the first time known in the present invention.
圖2(b),係為對於當從雷射光源110而對於平面基板100的凹狀缺陷91之上坡面(右上上升面)照射了檢測光11時所產生之散射光14-1、散射光15-1以及散射光13之生成模樣作展示之圖。在對於凹狀缺陷91之上坡面(右上上升面)照射了檢測光11的情況時所產生之散射光中,散射光14-1側之散射光的強度係為強,並隨著朝向散射光15-1側前進(成為順時針方向)而散射光13的強度會變弱,此事係為在本發明中所初次得知者。 2(b) is a scattered light 14-1, which is generated when the detection light 11 is irradiated onto the slope (upper right rising surface) of the concave defect 91 of the planar substrate 100 from the laser light source 110. The pattern of the light 15-1 and the scattered light 13 is shown as a display. Among the scattered light generated when the detection light 11 is irradiated on the slope surface (upper right rising surface) of the concave defect 91, the intensity of the scattered light on the side of the scattered light 14-1 is strong, and is scattered toward the surface. The light 15-1 side advances (becomes clockwise) and the intensity of the scattered light 13 becomes weak, which is the first time known in the present invention.
圖3,係為對於當從雷射光源110而對於凸狀缺陷92照射了檢測光11時所產生之散射光之模樣作展示之圖。於此,圖3(a),係為對於當對於平面基板100的凸狀缺陷92之上坡面(右上上升面)照射了檢測光11時所產生之散射光14、散射光15、散射光14之生成模樣作展示之圖。在對於凸狀缺陷92之上坡面(右上上升面)照射了檢測光11的情況時,散射光14側之散射光的強度係為強,並隨著朝向散射光15側前進(成為順時針方向)而散射光13的強度會變弱,此事係為在本發明中 所初次得知者。 3 is a view showing a pattern of scattered light generated when the detection light 11 is irradiated from the laser light source 110 to the convex defect 92. Here, FIG. 3( a ) is a scattered light 14 , scattered light 15 , and scattered light generated when the detection light 11 is irradiated onto the slope (upper right rising surface) of the convex defect 92 of the planar substrate 100 . The production pattern of 14 is shown as a picture. When the detection light 11 is irradiated on the slope surface (upper right rising surface) of the convex defect 92, the intensity of the scattered light on the side of the scattered light 14 is strong, and proceeds toward the side of the scattered light 15 (becomes clockwise) Direction) and the intensity of the scattered light 13 is weakened, which is in the present invention The first time I learned.
圖3(b),係為對於當從雷射光源110而對於平面基板100的凸狀缺陷92之下坡面(右下下降面)照射了檢測光11時所產生之散射光14-1、散射光15-1以及散射光13之生成模樣作展示之圖。在對於凸狀缺陷92之下坡面(右下下降面)照射了檢測光11的情況時所產生之散射光的強度,係隨著朝向散射光15-1側前進(成為逆時針方向)而散射光13的強度會變弱,此事係為在本發明中所初次得知者。 3(b) is a scattered light 14-1 generated when the detection light 11 is irradiated onto the slope (lower right lowering surface) of the convex defect 92 of the planar substrate 100 from the laser light source 110, The generated pattern of the scattered light 15-1 and the scattered light 13 is shown as a display. The intensity of the scattered light generated when the detection light 11 is irradiated on the slope surface (lower right lowering surface) of the convex defect 92 is advanced toward the side of the scattered light 15-1 (counterclockwise direction). The intensity of the scattered light 13 is weakened, which is the first time known in the present invention.
圖4,係為對於當藉由平面基板之表面狀態檢查裝置1而對於平面基板100之表面的微細之凹狀缺陷照射了檢測光11的情況時,所產生的散射光會以何種方式而射入至散射光檢測器230、散射光檢測器231中一事作展示之圖。 4 is a view of how the generated scattered light is generated when the detection light 11 is irradiated to the surface of the planar substrate 100 by the surface state inspection device 1 of the planar substrate. A picture taken into the scattered light detector 230 and the scattered light detector 231 is shown.
如同圖4(a)中所示一般,藉由半透反射鏡50而被作了分光的散射光16,係射入至散射光檢測器231中,但是,透過了半透反射鏡50之散射光16,係被遮罩240所遮光,而不會射入至散射光檢測器230中。亦即是,散射光16側之散射光13係射入至散射光檢測器231中,散射光17側之散射光13係射入至散射光檢測器230中。 As shown in Fig. 4(a), the scattered light 16 split by the half mirror 50 is incident on the scattered light detector 231, but is transmitted through the half mirror 50. The light 16 is shielded by the mask 240 and does not enter the scattered light detector 230. That is, the scattered light 13 on the side of the scattered light 16 is incident on the scattered light detector 231, and the scattered light 13 on the side of the scattered light 17 is incident on the scattered light detector 230.
圖4(b),係為對於當使平面基板100移動並使檢測光11從凹狀缺陷91之下坡面起朝向凹狀缺陷91之上坡面(右上上升面)進行掃描,而使檢測光11照 射至凹狀缺陷之上坡面(右上上升面)時,散射光會以何種方式而射入至散射光檢測器230、散射光檢測器231中一事作展示之圖。如同圖4(b)中所示一般,當使檢測光11照射至凹狀缺陷91之上坡面(右上上升面)的情況時,受光口210之上側端的散射光19,係射入至散射光檢測器230。另一方面,藉由半透反射鏡50而被作了分光的散射光19,係被遮罩241所遮光,而不會射入至散射光檢測器231中。另一方面,從受光口210之下側端部而來之散射光18中的藉由半透反射鏡50而被作了分光之散射光18,係射入至散射光檢測器231中,但是,透過了半透反射鏡50之散射光18,係被遮罩240所遮光,而不會射入至散射光檢測器230中。 4(b) is a view for detecting when the planar substrate 100 is moved and the detection light 11 is scanned from the slope below the concave defect 91 toward the slope above the concave defect 91 (upper right rising surface) Light 11 When it is incident on the slope surface (upper right rising surface) of the concave defect, the manner in which the scattered light is incident into the scattered light detector 230 and the scattered light detector 231 is shown. As shown in FIG. 4(b), when the detection light 11 is irradiated onto the slope (upper right rising surface) of the concave defect 91, the scattered light 19 at the upper end of the light receiving port 210 is incident to the scattering. Light detector 230. On the other hand, the scattered light 19 split by the half mirror 50 is shielded by the mask 241 and does not enter the scattered light detector 231. On the other hand, the scattered light 18 split by the half mirror 50 in the scattered light 18 from the lower end portion of the light receiving port 210 is incident on the scattered light detector 231, but The scattered light 18 that has passed through the half mirror 50 is shielded by the mask 240 and does not enter the scattered light detector 230.
圖4(c),係為對於當如此這般地而對於凹狀缺陷91照射檢測光11,並使檢測光11從凹狀缺陷91之下坡面(右下下降面)起朝向上坡面(右上上升面)進行掃描時,在散射光檢測器230和散射光檢測器231處所出現的波形作展示之圖。當對於凹狀缺陷91而照射了檢測光時,若是對於從散射光檢測器230和散射光檢測器231所輸出之電性訊號的波形作比較,則首先係在散射光檢測器231處出現有散射光之檢測波形,之後在散射光檢測器230處係出現有與其相類似之檢測波形。此係因為,相較於圖4(a)中所示之散射光17側之散射光13,散射光16側之散射光13的強度係為更強,因此,當對於凹狀缺陷91之右下下降面照射了檢測光時,從散射光檢測器 231係輸出有如同圖4(c)所示一般之訊號,又,若是如同圖4(b)中所示一般地而成為對於右上上升面照射檢測光,則由於散射光19側之散射光13係成為較散射光18側之散射光13而更強,因此從散射光檢測器231所輸出之訊號的波形係變弱,伴隨於此,從散射光檢測器230係被輸出有與其相類似的訊號之波形之故。藉由對於檢測器230和檢測器231之波形進行比較一事來判斷出缺陷種類之種類者,係為波形比較判定手段(未圖示)。另外,波形比較判定手段,係可使用通常所使用之波形檢查器或波形判定數化器等,只要是能夠進行波形比較者即可。 4(c), the detection light 11 is irradiated to the concave defect 91 in such a manner, and the detection light 11 is directed from the slope (lower right lowering surface) of the concave defect 91 toward the upslope surface. The waveform appearing at the scattered light detector 230 and the scattered light detector 231 is shown as a map when scanning is performed (upper right rising surface). When the detection light is irradiated for the concave defect 91, if the waveform of the electrical signal output from the scattered light detector 230 and the scattered light detector 231 is compared, it first appears at the scattered light detector 231. The detected waveform of the scattered light is then followed by a detected waveform similar to that at the scattered light detector 230. This is because the intensity of the scattered light 13 on the side of the scattered light 16 is stronger than that of the scattered light 13 on the side of the scattered light 17 shown in FIG. 4(a), and therefore, when it is right for the concave defect 91 When the lower falling surface illuminates the detection light, the scattered light detector The 231 series outputs a signal similar to that shown in FIG. 4(c). Further, if the detection light is irradiated to the upper right rising surface as shown in FIG. 4(b), the scattered light 13 on the side of the scattered light 19 is obtained. Since the scattered light 13 on the side of the scattered light 18 is stronger, the waveform of the signal output from the scattered light detector 231 is weakened, and accordingly, the scattered light detector 230 is output similarly. The waveform of the signal. The waveform comparison determination means (not shown) is determined by comparing the waveforms of the detector 230 and the detector 231 to the type of the defect type. Further, as the waveform comparison determining means, a waveform checker or a waveform determination digitizer which is generally used can be used as long as the waveform comparison can be performed.
圖5,係為對於當在平面基板100之表面上存在有微細之凸狀之缺陷的情況時,當將檢測光11照射至該凸狀之缺陷時散射光會以何種方式而射入至散射光檢測器中一事作展示之圖。 5 is a view of how the scattered light is incident when the detection light 11 is irradiated to the convex defect when there is a fine convex defect on the surface of the planar substrate 100. A picture of the display in the scattered light detector.
如同圖5(a)中所示一般,當檢測光11被照射至凸狀缺陷92之上坡面(右上上升面)的情況時,關於散射光16-1側之散射光,藉由半透反射鏡50而被作了分光的散射光16-1,係射入至散射光檢測器231中,但是,透過了半透反射鏡50之散射光16-1,係被遮罩240所遮光,而不會射入至散射光檢測器230中。另一方面,散射光17-1側之散射光13,係射入至散射光檢測器230中,但是,被半透反射鏡50所分光了的散射光17-1,係被遮罩241所遮光,而不會射入至散射光檢測器231中。 As shown in FIG. 5(a), when the detection light 11 is irradiated to the upper surface of the convex defect 92 (upper right rising surface), the scattered light on the side of the scattered light 16-1 is semi-transparent. The scattered light 16-1, which is split by the mirror 50, is incident on the scattered light detector 231, but the scattered light 16-1 transmitted through the half mirror 50 is shielded by the mask 240. It is not incident into the scattered light detector 230. On the other hand, the scattered light 13 on the side of the scattered light 17-1 is incident on the scattered light detector 230, but the scattered light 17-1 split by the half mirror 50 is covered by the mask 241. The light is blocked without being incident into the scattered light detector 231.
圖5(b),係為對於當使平面基板100移動 並使檢測光11從凸狀缺陷92之上坡面起朝向凸狀缺陷92之下坡面(右下下降面)進行掃描時所產生的散射光會以何種方式而射入至散射光檢測器230、散射光檢測器231中一事作展示之圖。如同圖5(b)中所示一般,當檢測光11被照射至凸狀缺陷92之下坡面(右下下降面)的情況時,散射光18-1係被遮罩240所遮光而不會射入至散射光檢測器230,但是,藉由半透反射鏡50而被作了分光的散射光18-1,係射入至散射光檢測器231中。另一方面,射入至受光口210之上側端部之散射光19-1,係射入至散射光檢測器230中,但是,被半透反射鏡50所分光了的散射光19-1,係被遮罩241所遮光,而不會射入至散射光檢測器231中。 Figure 5 (b) is for moving the planar substrate 100 How the scattered light generated when the detection light 11 is scanned from the sloped surface of the convex defect 92 toward the lower surface of the convex defect 92 (lower right lowering surface) is incident to the scattered light detection The device 230 and the scattered light detector 231 are shown in a diagram. As shown in FIG. 5(b), when the detection light 11 is irradiated to the slope of the convex defect 92 (lower right lowering surface), the scattered light 18-1 is shielded by the mask 240 without being shielded The scattered light detector 230 is incident on the scattered light detector 230, but the scattered light 18-1 split by the half mirror 50 is incident on the scattered light detector 231. On the other hand, the scattered light 19-1 incident on the upper end portion of the light receiving port 210 is incident on the scattered light detector 230, but the scattered light 19-1 split by the half mirror 50, It is shielded by the mask 241 and does not enter the scattered light detector 231.
圖5(c),係為對於當如此這般地而對於凸狀缺陷92照射檢測光11,並使檢測光從凸狀缺陷92之上坡面(右上上升面)起朝向下坡面(右下下降面)進行掃描時,在散射光檢測器230和散射光檢測器231處所出現的波形作展示之圖。係得知了:當對於凸狀缺陷92而照射了檢測光11時,若是對於從散射光檢測器230和散射光檢測器231所輸出之訊號的波形作比較,則首先係在散射光檢測器230處出現有散射光之波形,之後在散射光檢測器231處係出現有與其相類似之波形。此係因為,相較於圖5(a)中所示之散射光16-1側之散射光13,散射光17-1側之散射光的強度係為更強,因此,當對於凸狀缺陷92之右上上升面照射了檢測光時,從散射光檢測器 230係輸出有如同圖5(c)所示一般之訊號,又,若是如同圖5(b)中所示一般地而成為對於右上上升面照射檢測光,則由於散射光18-1側之散射光13係成為較散射光19-1側之散射光13而更強,因此從散射光檢測器231係輸出有如同從散射光檢測器230所輸出一般之訊號波形之故。 Fig. 5(c) is a view in which the detection light 11 is irradiated to the convex defect 92 as such, and the detection light is directed from the upper surface of the convex defect 92 (upper right rising surface) toward the lower surface (right The waveform appearing at the scattered light detector 230 and the scattered light detector 231 is shown as a graph when scanning is performed. It is known that when the detection light 11 is irradiated for the convex defect 92, if the waveform of the signal output from the scattered light detector 230 and the scattered light detector 231 is compared, the scattered light detector is first used. A waveform of scattered light appears at 230, and then a waveform similar to that appears at the scattered light detector 231. This is because the intensity of the scattered light on the side of the scattered light 17-1 is stronger than that of the scattered light 13 on the side of the scattered light 16-1 shown in FIG. 5(a), and therefore, when it is for a convex defect From the upper right rising surface of 92, when the detection light is illuminated, the scattered light detector The 230 series output has a signal as shown in Fig. 5(c), and if it is irradiated with the detection light for the upper right rising surface as shown in Fig. 5(b), the scattering due to the side of the scattered light 18-1 Since the light 13 is stronger than the scattered light 13 on the side of the scattered light 19-1, the scattered light detector 231 outputs a signal waveform as a general output from the scattered light detector 230.
圖6,係為對於身為本發明之其中一種實施例之平面基板之表面狀態檢查裝置2的構成作展示之圖。圖6中所示之平面基板之表面狀態檢查裝置2,係具備有構成投光系之雷射光源110,和構成受光系之受光口70,和將從受光口70所射入的散射光分光之半透反射鏡50,和將被半透反射鏡50所分光了的散射光分別檢測出來之檢測器30、檢測器40,和對於射入至檢測器30或檢測器40之散射光的範圍作限制之細縫32、細縫42,以及將從細縫32、細縫42而來之散射光的一部分作遮光之遮罩31、遮罩41。又,平面基板之表面狀態檢查裝置2,係具備有使平面基板100朝向X軸-Y軸方向移動之XY平台80、和對於投光系與受光系之高度作控制之高度控制位移感測器60。另外,雖係具備有波形比較判定手段,但是係並未作圖示。 Fig. 6 is a view showing the configuration of the surface state inspection device 2 of the planar substrate which is one of the embodiments of the present invention. The surface state inspection device 2 of the planar substrate shown in FIG. 6 includes a laser light source 110 constituting a light projecting system, a light receiving port 70 constituting the light receiving system, and a light beam incident from the light receiving port 70. The half mirror 50, and the detector 30, the detector 40, and the range of scattered light incident on the detector 30 or the detector 40, respectively, are detected by the scattered light split by the half mirror 50. The slit 32 and the slit 42 which are restricted, and a mask 31 and a mask 41 which shield a part of the scattered light from the slit 32 and the slit 42 are shielded. Further, the surface state inspection device 2 for a planar substrate includes an XY stage 80 for moving the planar substrate 100 in the X-axis-Y-axis direction, and a height-controlled displacement sensor for controlling the heights of the light projecting system and the light receiving system. 60. Further, although the waveform comparison determination means is provided, it is not shown.
圖7,係為對於在針對碳化矽之晶圓102的缺陷種類(凹狀缺陷、凸狀缺陷)而藉由上述之平面基板之 表面狀態檢查裝置2來進行了檢查的結果作展示之圖。●係代表凸狀缺陷,×係代表凹狀缺陷。 FIG. 7 is a view of the defect type (concave defect, convex defect) of the wafer 102 for tantalum carbide by the above-mentioned planar substrate. The surface condition inspection device 2 performs a check on the result of the inspection. ● represents a convex defect, and x represents a concave defect.
圖8係為對於從平面基板之表面狀態檢查裝置2的檢測器30、檢測器40所輸出之輸出訊號的波形作展示之圖。從圖7中所示之晶圓102之×的場所,係檢測出如同圖8中所示一般之波形。當檢測出此種波形的情況時,如同上述一般,其之缺陷種類乃身為凹狀缺陷。 Fig. 8 is a view showing the waveform of the output signal outputted from the detector 30 and the detector 40 of the surface state inspection device 2 of the planar substrate. From the position of the wafer 102 shown in Fig. 7, a waveform similar to that shown in Fig. 8 is detected. When such a waveform is detected, as described above, the defect type is a concave defect.
圖9,係為對於從平面基板之表面狀態檢查裝置2的檢測器30、檢測器40所輸出之一部分的波形作展示之圖。從圖7中所示之晶圓102之●的場所,係檢測出如同圖9中所示一般之波形。當檢測出此種波形的情況時,如同上述一般,該處之缺陷種類乃身為凸狀缺陷。 Fig. 9 is a view showing a waveform of a portion output from the detector 30 and the detector 40 of the surface state inspection device 2 of the planar substrate. From the location of the wafer 102 shown in Fig. 7, a waveform similar to that shown in Fig. 9 is detected. When such a waveform is detected, as in the above, the defect type at that place is a convex defect.
圖10,係為針對基於藉由平面基板之表面狀態檢查裝置2來對圖7中所示之晶圓102的缺陷種類作了檢查的結果,而藉由雷射顯微鏡來對於晶圓102之凹狀缺陷作了確認的結果作展示之圖。其結果,由平面基板之表面狀態檢查裝置2所得到的晶圓102之凹狀缺陷和由雷射顯微鏡所得到的晶圓102之凹狀缺陷,係略相互一致。 10 is a result of examining the defect type of the wafer 102 shown in FIG. 7 based on the surface state inspection device 2 by the planar substrate, and the concave of the wafer 102 by a laser microscope. The results of the confirmed defects are shown in the figure. As a result, the concave defects of the wafer 102 obtained by the surface state inspection device 2 of the planar substrate and the concave defects of the wafer 102 obtained by the laser microscope are slightly coincident with each other.
圖11,係為同樣的藉由雷射顯微鏡來對於晶圓102之凸狀缺陷作了確認的結果。其結果,由平面基板之表面狀態檢查裝置2所得到的晶圓102之凸狀缺陷和由雷射顯微鏡所得到的晶圓102之凸狀缺陷,係略相互一致。 Figure 11 is the same result of confirming the convex defects of the wafer 102 by a laser microscope. As a result, the convex defects of the wafer 102 obtained by the surface state inspection device 2 of the planar substrate and the convex defects of the wafer 102 obtained by the laser microscope are almost identical to each other.
圖12,係為對於身為本發明之第2實施形態 之平面基板之表面狀態檢查裝置3的構成作展示之圖。圖12中所示之平面基板之表面狀態檢查裝置3,係在鏡筒320之端部處設置2個的散射光檢測器330a、330b,並構成為使從受光口310之下側起之逆時針方向的略一半之散射光13被散射光檢測器330a所受光,且使從受光口310之上側起之順時針方向的略一半之散射光13被散射光檢測器330b所受光。另外,係構成為能夠藉由細縫41來對於檢測器330a、檢測器330b之視野作限制。 Figure 12 is a second embodiment of the present invention. The configuration of the surface state inspection device 3 of the planar substrate is shown. The surface state inspection device 3 of the planar substrate shown in Fig. 12 is provided with two scattered light detectors 330a and 330b at the end of the lens barrel 320, and is configured to reverse the light from the lower side of the light receiving port 310. The half of the scattered light 13 in the hour hand direction is received by the scattered light detector 330a, and a half of the scattered light 13 in the clockwise direction from the upper side of the light receiving port 310 is received by the scattered light detector 330b. Further, it is configured such that the field of view of the detector 330a and the detector 330b can be restricted by the slit 41.
圖13,係為對於身為本發明之第3實施形態之平面基板之表面狀態檢查裝置4的構成作展示之圖。圖13中所示之平面基板之表面狀態檢查裝置4,係從雷射光源110來對於平面基板100之表面而相對於平面基板之基板法線來以特定之射入角而照射檢測光11,並在相對於基板法線而與雷射光源110相反側之空間處,藉由以不會受光從照射點而來之正反射光的方式而作了設定的第1受光系400來受光散射光13,且藉由檢測器1400來檢測出所受光了的散射光13。又,係設置有被設置在檢測光11之照射點之略正上方處並受光散射光13-1之第2受光系410,並藉由散射光檢測器1410來檢測出散射光13-1。之後,對於身為以第1受光系400和第2受光系410所檢測出的散射光強度之波形之從各散射光檢測器1400、1410而來的輸出訊號之波形作比較,並判定平面基板之表面缺陷種類是身為凹或者是凸。 FIG. 13 is a view showing a configuration of a surface state inspection device 4 which is a planar substrate according to a third embodiment of the present invention. The surface state inspection device 4 of the planar substrate shown in FIG. 13 irradiates the detection light 11 with a specific incident angle with respect to the substrate normal of the planar substrate from the surface of the planar substrate 100 from the laser light source 110. The light-receiving light is received by the first light-receiving system 400 that is set so as to receive the specular reflected light from the irradiation spot in a space on the side opposite to the laser light source 110 with respect to the substrate normal. 13, and the scattered light 13 received by the detector 1400 is detected. Further, a second light receiving system 410 that is disposed slightly above the irradiation spot of the detection light 11 and receives the light-scattered light 13-1 is provided, and the scattered light detector 1310 detects the scattered light 13-1. Then, the waveforms of the output signals from the scattered light detectors 1400 and 1410 which are the waveforms of the scattered light intensity detected by the first light receiving system 400 and the second light receiving system 410 are compared, and the planar substrate is determined. The type of surface defect is either concave or convex.
1‧‧‧平面基板之表面狀態檢查裝置 1‧‧‧ Surface condition inspection device for flat substrate
10‧‧‧投光系 10‧‧‧Projection
11‧‧‧檢測光 11‧‧‧Detecting light
13‧‧‧散射光 13‧‧‧scattered light
16‧‧‧散射光 16‧‧‧scattered light
17‧‧‧散射光 17‧‧‧scattered light
18‧‧‧散射光 18‧‧‧scattered light
19‧‧‧散射光 19‧‧‧scattered light
50‧‧‧半透反射鏡 50‧‧‧Semi-transparent mirror
91‧‧‧凹狀缺陷 91‧‧‧ concave defects
100‧‧‧平面基板 100‧‧‧ planar substrate
110‧‧‧雷射光源 110‧‧‧Laser light source
210‧‧‧受光口 210‧‧‧Acceptor
230、231‧‧‧散射光檢測器 230, 231‧‧‧scattered light detector
240、241‧‧‧遮罩 240, 241‧‧‧ mask
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US3877814A (en) * | 1973-02-07 | 1975-04-15 | Ppg Industries Inc | Method of and apparatus for detecting concave and convex portions in a specular surface |
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