TW201531684A - Sampling device of gas analyzer with high recovery rate - Google Patents
Sampling device of gas analyzer with high recovery rate Download PDFInfo
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Description
本發明係關於一種氣體分析儀採樣裝置,特別是關於一種可提高回收率的氣體分析儀採樣裝置。 The present invention relates to a gas analyzer sampling device, and more particularly to a gas analyzer sampling device capable of improving recovery.
按,一般半導體或面板產業之無塵室(clean room),通常必須針對空氣中含有的酸鹼氣或有機類等AMC(Airborne Molecular Contamination,氣體分子污染物)或VOC(Volatile Organic Compound,揮發性有機化合物)的濃度加以量測並監控,以避免這些有害氣體影響到產品的良率或精密昂貴之機器設備,目前對於無塵室環境中AMC或VOC的量測監控,請參閱第一圖所示,通常係利用採氣袋或不鏽鋼桶等工具人工取樣,或是利用取樣管路自動取樣,以獲得一空氣樣本A1,再將該空氣樣本A1透過一進樣管路10送入一分析裝置2內進行量測分析,其中,該分析裝置2可為氣相層析質譜分析儀(GC-MS,Gas Chromatography-Mass Spectrometer)、氣相層析火焰離子化偵測器(GC-FID,Gas Chromatography-Flame Ionization Detector)、選擇離子流動管質譜儀(SIFT-MS,Selected Ion Flow Tube Mass Spectrometry)、飛行式質譜儀(TOF-MS,Time-of-Flight Mass Spectrometry、離子層析儀(IC,Ion Chromatography)等氣體化學分析裝置,該分析裝置2通常還會透過一抽氣管路11連接一幫浦13,該幫浦13可內建於分析裝置2內或獨立於分析裝置2之外,用以抽取需分析的空氣樣本A1 使之流經分析裝置2,以進行氣體之分析,此外,該空氣樣本A1在進入分析裝置2之前,有時會先經過一前處理裝置例如熱脫附裝置(Thermal Desorption,TD)等前處理裝置進行樣本的前處理,在此,該前處理裝置與分析裝置2的基本結構、動作原理與功用皆為本領域的技術人員所熟知,於此不再贅述。 According to the clean room of the general semiconductor or panel industry, it is usually necessary to target AMC (Airborne Molecular Contamination) or VOC (Volatile Organic Compound) in the air. The concentration of organic compounds is measured and monitored to prevent these harmful gases from affecting the yield of the product or the expensive and expensive machinery. Currently, for the measurement and monitoring of AMC or VOC in a clean room environment, please refer to the first figure. Generally, it is manually sampled by a tool such as a gas bag or a stainless steel bucket, or automatically sampled by a sampling line to obtain an air sample A1, and then the air sample A1 is sent to an analyzer through an injection line 10. The measurement device 2 is subjected to measurement analysis, wherein the analysis device 2 can be a Gas Chromatography-Mass Spectrometer (GC-MS, Gas Chromatography-Mass Spectrometer), a Gas Chromatography Flame Ionization Detector (GC-FID, Gas) Chromatography-Flame Ionization Detector), Selected Ion Flow Tube Mass Spectrometry (SIFT-MS), Flight Mass Spectrometer (TOF-MS, Time-of-Flight Mas) a gas chemical analysis device such as a Spectrometry, an Ion Chromatography, or the like, which is usually connected to a pump 13 through an exhaust line 11, which can be built into the analysis device 2 Or independent of the analysis device 2, for extracting the air sample A1 to be analyzed Flowing through the analysis device 2 to perform gas analysis. In addition, the air sample A1 may be subjected to pretreatment such as a thermal desorption (TD) device before entering the analysis device 2. The device performs pre-processing of the sample. Here, the basic structure, operation principle and function of the pre-processing device and the analysis device 2 are well known to those skilled in the art, and details are not described herein.
習用之氣體量測分析架構,雖可達到對該空氣樣本A1進行採樣及分析之目的,但所有的空氣樣本A1皆只能自單一的進樣管路10及抽氣管路11進出該分析裝置2,如此一來,將使該空氣樣本A1之流速降低,導致該空氣樣本A1中待分析的污染物容易殘留附著在各個管路內,造成空氣樣本A1的濃度及回收率(percent recovery,%R)降低,進而影響量測之準確性與產品之可靠度,若是為了避免或減輕前述缺失則必須縮短取樣管路的長度,但如此將使該分析裝置2的設置地點受限,影響操作或使用的便利性,此外,空氣樣本A1之低流速也容易對該進樣管路10造成污染及下一次量測之干擾,是故,如何針對上述缺失加以改良,即為本案發明人所欲解決之技術困難點所在。 The conventional gas measurement analysis framework can achieve the purpose of sampling and analyzing the air sample A1, but all the air samples A1 can only enter and exit the analysis device from the single injection line 10 and the suction line 11. In this way, the flow rate of the air sample A1 is lowered, so that the pollutants to be analyzed in the air sample A1 are likely to remain attached to the respective pipelines, resulting in concentration and recovery of the air sample A1 (percent recovery, %R). ) lowering, which in turn affects the accuracy of the measurement and the reliability of the product. If it is to avoid or alleviate the aforementioned defects, the length of the sampling line must be shortened, but this will limit the installation location of the analysis device 2, affecting the operation or use. Convenience, in addition, the low flow rate of the air sample A1 is also likely to cause pollution to the injection line 10 and interference of the next measurement, so how to improve the above-mentioned defects, that is, the inventor of the present invention wants to solve Technical difficulties are at the point.
有鑑於現有之氣體量測分析架構,因空氣樣本在進樣時流速較低,造成回收率降低並影響量測分析之精確度,因此本發明之目的在於提供一種可提高回收率之氣體分析儀採樣裝置。 In view of the existing gas measurement and analysis architecture, the gas analyzer is capable of improving the recovery rate because the flow rate of the air sample is low during the injection, which causes the recovery rate to decrease and affects the accuracy of the measurement analysis. Sampling device.
為達成以上之目的,本發明係提供一種高回收率氣體分析儀採樣裝置,其包含:一分析裝置,該分析裝置具有一進樣口與一出樣口,該進樣口連接有一進樣管路;一第一幫浦,該第一幫浦與分析 裝置其出樣口之間透過一抽氣管路相連接,又該第一幫浦連接有一排氣管路;一進樣分流迴路,該進樣分流迴路一端與該進樣管路一側相連通,又該排氣管路與進樣分流迴路一側相連通;一第二幫浦,該第二幫浦設置在該進樣分流迴路上。 In order to achieve the above object, the present invention provides a high recovery gas analyzer sampling device, comprising: an analysis device having an inlet and an outlet, and the inlet is connected to a sample introduction tube Road; a first pump, the first pump and analysis The outlets of the device are connected through an air suction pipe, and the first pump is connected with an exhaust pipe; an injection shunt circuit, one end of the injection shunt circuit is connected to one side of the injection pipeline And the exhaust line is connected to one side of the injection split circuit; a second pump, the second pump is disposed on the injection split circuit.
藉由本發明設有該進樣分流迴路與第二幫浦,俾可透過空氣樣本適度分流以及第二幫浦的協同抽氣作用,提高空氣樣本的流速,俾可避免空氣樣本因流速過低而附著殘留在管路內,導致待測物的回收率降低,造成量測精確度變差之缺失,進而使本發明可達到提升量測精確度及產品可靠度之功效。 According to the present invention, the injection split circuit and the second pump are provided, and the air flow can be increased by the moderate splitting of the air sample and the synergistic pumping action of the second pump, so that the air sample can be prevented from being too low. The adhesion remains in the pipeline, resulting in a decrease in the recovery rate of the analyte, resulting in a lack of measurement accuracy, thereby enabling the invention to improve the accuracy of measurement and product reliability.
10‧‧‧進樣管路 10‧‧‧Injection line
11‧‧‧抽氣管路 11‧‧‧Exhaust line
12‧‧‧排氣管路 12‧‧‧Exhaust line
13‧‧‧幫浦 13‧‧‧
2‧‧‧分析裝置 2‧‧‧Analytical device
A1‧‧‧空氣樣本 A1‧‧‧ air sample
3‧‧‧分析裝置 3‧‧‧Analytical device
31‧‧‧進樣口 31‧‧‧Inlet
32‧‧‧出樣口 32‧‧‧Outlet
33‧‧‧進樣管路 33‧‧‧Injection line
331‧‧‧加熱裝置 331‧‧‧ heating device
34‧‧‧抽氣管路 34‧‧‧Exhaust line
35‧‧‧排氣管路 35‧‧‧Exhaust line
4‧‧‧第一幫浦 4‧‧‧First pump
41‧‧‧第一流量計 41‧‧‧First flow meter
5‧‧‧進樣分流迴路 5‧‧‧Injection shunt circuit
51‧‧‧第二流量計 51‧‧‧Second flowmeter
6‧‧‧第二幫浦 6‧‧‧Second pump
7‧‧‧可擴充取樣裝置 7‧‧‧Expandable sampling device
71‧‧‧閥組件 71‧‧‧Valve assembly
711‧‧‧樣本出口 711‧‧‧ sample export
712‧‧‧非樣本出口 712‧‧‧Non-sample exports
713‧‧‧樣本入口 713‧‧‧ sample entrance
72‧‧‧非樣本排氣管路 72‧‧‧Non-sample exhaust line
73‧‧‧取樣管 73‧‧‧Sampling tube
A2‧‧‧空氣樣本 A2‧‧‧ air sample
第一圖係習用之架構示意圖。 The first picture is a schematic diagram of the structure of the application.
第二圖係本發明之架構示意圖。 The second figure is a schematic diagram of the architecture of the present invention.
第二之A圖係本發明其第二實施例之架構示意圖。 The second A diagram is a schematic diagram of the architecture of the second embodiment of the present invention.
第三圖係本發明之動作示意圖。 The third figure is a schematic diagram of the action of the present invention.
第四圖係本發明其第三實施例之架構示意圖。 The fourth figure is a schematic diagram of the architecture of the third embodiment of the present invention.
請參閱第二圖所示,本發明係提供一種高回收率氣體分析儀採樣裝置,其包含:一分析裝置3,具體地,該分析裝置3可為一氣相層析質譜分析儀(GC-MS)等氣體化學分析裝置,該氣體化學分析裝置的細部構造或動作原理係屬先前技術且非本案技術特徵,於此不再贅述,該分析裝置3 具有一進樣口31與一出樣口32,該進樣口31連接有一進樣管路33,請再配合參閱第三圖所示,用以供空氣樣本A2通過並進入該分析裝置3,在此,該空氣樣本A2可透過進樣管路33(或由其所延伸出來的取樣管路)直接在現場(例如待監控或分析的無塵室內某一區域)以自動化方式取得,或該空氣樣本A2也可由人工方式採樣而得,此部分的詳細操作方式同樣為本領域的技術人員所熟知,在此不予詳述,又,較佳地,該進樣管路33周圍可進一步設有一加熱裝置331,該加熱裝置331可為加熱管;一第一幫浦4,該第一幫浦4與分析裝置3其出樣口32之間透過一抽氣管路34相連接,用以提供空氣樣本A2進出該分析裝置3之外在動力來源,又該第一幫浦4連接有一排氣管路35,用以將空氣樣本A2排出,又該排氣管路35上可進一步設有一第一流量計41(flow meter),也即在本實施例中,該第一幫浦4係外接於該分析裝置3外部;此外,請再參閱第二之A圖所示為本發明之第二實施例,其中該第一幫浦4也可內建於該分析裝置3內,此時,該抽氣管路34係與分析裝置3其進樣口31相連接,該排氣管路35則與出樣口32相連接;一進樣分流迴路5,該進樣分流迴路5一端與該進樣管路33一側相連通,又該排氣管路35與進樣分流迴路5一側相連通;一第二幫浦6,該第二幫浦6設置在該進樣分流迴路5上,此外,該第二幫浦6後方的進樣分流迴路5上可進一步設有一第二流量計51,也即該第二幫浦6係位於該第二流量計51與進樣管路33之間;請再參閱第二圖與第三圖所示,藉由本發明設有該進樣分流迴路5與第二幫浦6,俾當空氣樣本A2進入該進樣管路33後,當其經過 該進樣分流迴路5時,該空氣樣本A2會因第一幫浦4與第二幫浦6的動力作用而一分為二,故有一部分的空氣樣本A2會流往該分析裝置3中進行量測分析,另一部分的空氣樣本A2則會直接流到該進樣分流迴路5內,也即相較於習用的氣體量測分析架構,本發明的空氣樣本A2不會全部都由該進樣管路33進入分析裝置3,在此,透過將空氣樣本A2適度分流以及該第二幫浦6的協同抽氣作用,如此即可顯著提高空氣樣本A2的流速,俾可避免空氣樣本A2因流速過低而附著殘留在管路內,導致分析裝置3所測得的空氣樣本A2之濃度及回收率降低,造成量測精確度變差之缺失,進而使本發明可達到提升量測精確度及產品可靠度之功效;此外,再藉由該排氣管路35上設有一第一流量計41,該進樣分流迴路5上設有一第二流量計51,俾令操作者可即時得知空氣樣本A2的流量或流速,而可視需要以自動控制或手動操作方式調整該第一幫浦4或第二幫浦6的運轉速度,進而可微調控制空氣樣本A2的及流速,俾可提升本發明之實用性;另,又藉由該進樣管路33周圍設有該加熱裝置331,俾使該進樣管路33可保持一定之溫度,而使該進樣管路33內的空氣樣本A2因溫度上升使分子動能上升而更不易掉落附著在管路內壁,進而使本發明可兼具達到更佳產品可靠度之功效;請再參閱第四圖所示為本發明之第三實施例,其中尚進一步包含有一可擴充取樣裝置7,該可擴充取樣裝置7內包含有一閥組件71,該閥組件71可為電磁閥或手動閥等可作為管路切換的閥件、至少一個非樣本排氣管路72與至少兩個取樣管73,該閥組件71具有一樣本出口711、至少一個非樣本出口712以及至少兩個與該取樣管73相對應的樣本入口713,其中,各該取樣管73一端係分別與該閥組件71之樣本入口713相連接,而 各該取樣管73另一端則可依使用者需求分別設置於各欲取樣的地點,該閥組件71其樣本出口711則可與該進樣管路33相連接,該非樣本排氣管路72一端係與該閥組件71其非樣本出口712相連接,該非樣本排氣管路72另一端則與第二幫浦6相連通,藉此,本發明即可藉由控制該閥組件71中各閥件之方向與開通時間,而令同一時間內,僅有其中一個取樣管73的空氣樣本A2可通過該樣本出口711並進入進樣管路33,而其他取樣管73的空氣樣本A2則會經由該非樣本出口712及非樣本排氣管路72而被第二幫浦6所排出,俾使本發明可具有多點採樣之功能,同時,又藉由本實施例採用閥組件71取代一般孔位數量固定的多向閥,而可方便依實際需求擴充調整該閥組件71之閥件數量,俾可提升系統配置或擴充之彈性,進而使本發明可達到更佳之產品實用性。 Referring to the second figure, the present invention provides a high recovery gas analyzer sampling device, comprising: an analysis device 3, in particular, the analysis device 3 can be a gas chromatography mass spectrometer (GC-MS) The gas chemical analysis device, the detailed structure or the operation principle of the gas chemical analysis device belongs to the prior art and is not a technical feature of the present invention, and the analysis device 3 is not described herein again. An injection port 31 and an outlet port 32 are connected to the injection port 31. Please refer to the third figure for the air sample A2 to pass through and enter the analysis device 3, Here, the air sample A2 can be obtained directly through the injection line 33 (or the sampling line extended therefrom) in an automated manner, such as an area in a clean room to be monitored or analyzed, or The air sample A2 can also be sampled by hand. The detailed operation mode of this part is also well known to those skilled in the art, and will not be described in detail herein. Further, preferably, the sample line 33 can be further disposed around. There is a heating device 331, which can be a heating tube; a first pump 4, the first pump 4 and the sampling device 32 of the analyzing device 3 are connected through an air suction line 34 for providing The air sample A2 enters and exits the analysis device 3 outside the power source, and the first pump 4 is connected with an exhaust line 35 for discharging the air sample A2, and the exhaust line 35 can further be provided with a first a flow meter 41, that is, in the embodiment, the first The pump 4 is externally connected to the outside of the analyzing device 3; in addition, please refer to the second embodiment A, which shows a second embodiment of the present invention, wherein the first pump 4 can also be built in the analyzing device 3, At this time, the suction line 34 is connected to the inlet 31 of the analysis device 3, and the exhaust line 35 is connected to the outlet 32; an injection bypass circuit 5, one end of the injection bypass circuit 5 Connected to one side of the injection line 33, the exhaust line 35 is in communication with the side of the injection split circuit 5; a second pump 6, the second pump 6 is disposed in the injection split circuit In addition, a second flow meter 51 may be further disposed on the injection split circuit 5 behind the second pump 6, that is, the second pump 6 is located in the second flow meter 51 and the injection line. Between 33; please refer to the second and third figures. With the present invention, the injection shunt circuit 5 and the second pump 6 are provided, and when the air sample A2 enters the sample line 33, Passing through When the shunt circuit 5 is injected, the air sample A2 is divided into two by the power of the first pump 4 and the second pump 6, so that a part of the air sample A2 flows to the analyzing device 3. Measurement analysis, another part of the air sample A2 will flow directly into the injection split circuit 5, that is, compared to the conventional gas measurement analysis architecture, the air sample A2 of the present invention will not all be injected by the sample. The line 33 enters the analysis device 3, where the flow rate of the air sample A2 can be significantly increased by appropriately diverting the air sample A2 and the synergistic pumping action of the second pump 6, so that the air sample A2 can be prevented from being flown. If the adhesion is too low and the adhesion remains in the pipeline, the concentration and recovery rate of the air sample A2 measured by the analyzer 3 are reduced, resulting in a lack of measurement accuracy, thereby enabling the invention to improve the measurement accuracy and In addition, a first flow meter 41 is disposed on the exhaust line 35, and a second flow meter 51 is disposed on the sample split circuit 5 to enable the operator to immediately know the air. Sample A2 flow or flow rate, but It is necessary to adjust the operating speed of the first pump 4 or the second pump 6 by automatic control or manual operation, thereby finely adjusting the flow rate of the air sample A2 and improving the practicability of the present invention; The heating device 331 is disposed around the injection line 33, so that the sample line 33 can maintain a certain temperature, and the air sample A2 in the sample line 33 is increased in temperature due to an increase in temperature. It is not easy to fall and adhere to the inner wall of the pipeline, so that the invention can achieve the effect of achieving better product reliability; please refer to the fourth figure for the third embodiment of the present invention, which further includes an expandable a sampling device 7, the expandable sampling device 7 includes a valve assembly 71, which may be a solenoid valve or a manual valve, etc., which can be used as a pipeline switching valve, at least one non-sample exhaust line 72 and at least two a sampling tube 73 having the same outlet 711, at least one non-sample outlet 712, and at least two sample inlets 713 corresponding to the sampling tube 73, wherein each of the sampling tubes 73 is respectively associated with the valve Sample of component 71 The entrances 713 are connected, and The other end of each of the sampling tubes 73 can be respectively disposed at each place to be sampled according to the user's needs. The sample outlet 711 of the valve assembly 71 can be connected to the sampling line 33. One end of the non-sample exhaust line 72 The non-sample outlet 712 is connected to the valve assembly 71, and the other end of the non-sample exhaust line 72 is in communication with the second pump 6, whereby the present invention can control each valve in the valve assembly 71. The direction of the piece and the opening time, so that at the same time, only the air sample A2 of one of the sampling tubes 73 can pass through the sample outlet 711 and enter the injection line 33, while the air sample A2 of the other sampling tube 73 passes through The non-sample outlet 712 and the non-sample exhaust line 72 are discharged by the second pump 6, so that the present invention can have the function of multi-point sampling, and at the same time, the valve assembly 71 is used to replace the general number of holes by the present embodiment. The fixed multi-directional valve can conveniently adjust and adjust the number of valve members of the valve assembly 71 according to actual needs, thereby improving the flexibility of system configuration or expansion, thereby enabling the invention to achieve better product practicability.
3‧‧‧分析裝置 3‧‧‧Analytical device
31‧‧‧進樣口 31‧‧‧Inlet
32‧‧‧出樣口 32‧‧‧Outlet
33‧‧‧進樣管路 33‧‧‧Injection line
331‧‧‧加熱裝置 331‧‧‧ heating device
34‧‧‧抽氣管路 34‧‧‧Exhaust line
35‧‧‧排氣管路 35‧‧‧Exhaust line
4‧‧‧第一幫浦 4‧‧‧First pump
41‧‧‧第一流量計 41‧‧‧First flow meter
5‧‧‧進樣分流迴路 5‧‧‧Injection shunt circuit
51‧‧‧第二流量計 51‧‧‧Second flowmeter
6‧‧‧第二幫浦 6‧‧‧Second pump
Claims (10)
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TW103104521A TW201531684A (en) | 2014-02-12 | 2014-02-12 | Sampling device of gas analyzer with high recovery rate |
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TWI790465B (en) * | 2019-08-06 | 2023-01-21 | 美商計算國際有限公司 | System and method for monitoring for the presence of volatile organic compounds |
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TWI790465B (en) * | 2019-08-06 | 2023-01-21 | 美商計算國際有限公司 | System and method for monitoring for the presence of volatile organic compounds |
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