TW201531359A - A hybrid micro electrical discharge machining and precise grinding machine table - Google Patents

A hybrid micro electrical discharge machining and precise grinding machine table Download PDF

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TW201531359A
TW201531359A TW103104807A TW103104807A TW201531359A TW 201531359 A TW201531359 A TW 201531359A TW 103104807 A TW103104807 A TW 103104807A TW 103104807 A TW103104807 A TW 103104807A TW 201531359 A TW201531359 A TW 201531359A
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tool
micro
discharge
abrasive grains
workpiece
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TW103104807A
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TWI594826B (en
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Wen-Jeng Hsue
Chia-Hung Chang
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Univ Nat Kaohsiung Applied Sci
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Abstract

A synchronized hybrid micro electrical discharge machining (micro-EDM) and grinding machine table is provided, which may perform micro electrical discharge machining and precise grinding processes for a work-piece synchronously. On the same machine, a co-deposition electrical plating tank is provided, which may plate none-conductive hard abrasive grains onto a micro-tool, which is used to perform the micro-EDM with metal substrate and precise grinding with abrasive grains simultaneously, with length of abrasive grains, exposed out of the tool's outer surface, larger than or equal to the discharge arc, such that the melting layer and a recasting layer of the work's surface by micro-EDM processing can be removed from the surface thereof by the grinding effect of the abrasive grains on the tool's surface during the micro-EDM processes. Besides, the machine table is also provided with a tool blade's dressing/(electrical discharge grinding) device thereon for dressing the micro-tool to accomplish an integrated process from the preparation of the micro-tool's shape, electrical co-deposition with abrasive grains, to the synchronized hybrid micro-EDM and precise micro-grinding.

Description

複合式微放電研磨加工機台Compound micro-discharge grinding machine

本發明係有關於一種複合式的加工機台,更詳而言之,是一種可在微放電加工時同步進行精密研磨的裝置。The present invention relates to a composite processing machine, and more particularly to a device capable of simultaneous precision grinding during micro-discharge machining.

非傳統加工類型之一的放電加工(Electrical Discharge Machining,簡稱EDM),是利用電能轉換成熱能的方式,以高溫來融化加工件的表層,可用於對質硬或難處理的材料加工,在放電加工的過程中,放電電極並未與加工件直接碰觸,所以加工件在加工過程中並不會產生加工應力,故放電加工可用於精密模具的加工。但,在放電加工的過程中,加工件在放電火花的衝擊下會於表面形成放電坑與微裂痕,並於冷卻後在表面形成再鑄層等缺陷,使得加工件表面粗度品質難以達到精微製造的要求。對此一般作法是於加工件放電加工後再對其表面施以精密拋磨製程的二次處理,以改善放電加工後的加工件表面。然而對於微孔進行放電加工後,再次進行研磨的二次處理,容易在定位精度上產生誤差,通常也難以控制研磨的去除量。Electrical Discharge Machining (EDM), which is one of the non-traditional processing types, uses the method of converting electrical energy into thermal energy to melt the surface of the workpiece with high temperature, which can be used for processing hard or difficult materials. In the process, the discharge electrode is not directly in contact with the workpiece, so the machining part does not generate machining stress during the machining process, so the electric discharge machining can be used for the processing of the precision mold. However, in the process of electrical discharge machining, the workpiece will form discharge pits and micro-cracks on the surface under the impact of the discharge spark, and form defects such as re-casting layer on the surface after cooling, so that the surface roughness quality of the workpiece is difficult to achieve fineness. Manufacturing requirements. The general practice is to apply a secondary polishing process to the surface of the workpiece after the electrical discharge machining to improve the surface of the workpiece after the electrical discharge machining. However, after the electric discharge machining of the micropores, the secondary treatment of the polishing is performed again, which tends to cause an error in the positioning accuracy, and it is often difficult to control the amount of polishing removal.

對此,臺灣第TWI351330號專利案(專利名稱:一種具拋光效果之放電加工液)揭露採用改質的放電加工液,在放電加工液中加入磨粒與高分子粉末,但如此會導致放電加工液的成本增高,且放電加工液會帶著磨粒與高分子粉末流動離開研磨面,若未持續補充磨粒與高分子粉末,將會導致研磨效果非如預期。In this regard, Taiwan's TWI351330 patent case (patent name: a polishing effect of the discharge machining fluid) exposes the use of modified discharge machining fluid, adding abrasive particles and polymer powder to the discharge machining fluid, but this will lead to electrical discharge machining The cost of the liquid increases, and the electric discharge machining fluid flows away from the grinding surface with the abrasive grains and the polymer powder. If the abrasive grains and the polymer powder are not continuously replenished, the grinding effect is not as expected.

因此,如何在毋須改質放電加工液的情況下,實現在放電加工中同步對加工件進行研磨加工,為所屬技術領域人士所密切關注的議題。Therefore, how to perform the grinding processing of the workpiece simultaneously in the electric discharge machining without the need to reform the electric discharge machining fluid is a matter of close interest to those skilled in the art.

鑒於上述先前技術之種種問題,本發明之主要目的為提供一種複合式微放電研磨加工機台,可於同一部機台上對加工件同步進行微放電研磨加工的製程,以提升加工效率並改善加工件表面品質,並達成對加工件進行微小幾何特徵尺寸的加工。In view of the above problems of the prior art, the main object of the present invention is to provide a composite micro-discharge grinding machine that can simultaneously perform micro-discharge grinding processing on workpieces on the same machine to improve processing efficiency and improve processing. The surface quality of the piece and the processing of the small geometric feature size of the workpiece.

本發明之另一目的為提供一種複合式微放電研磨加工機台,設置內容有非導電性硬質磨粒的電鍍槽,以及可對刀具進行修整的刀具研削裝置,以製備外露有磨粒的微型刀具,俾藉由所製備的刀具在對加工件進行微放電加工時同步達成精密研磨。Another object of the present invention is to provide a composite micro-discharge grinding machine for setting a plating tank containing non-conductive hard abrasive grains, and a cutter grinding device capable of trimming the cutter to prepare a micro-tool with exposed abrasive grains. , by means of the prepared tool, synchronous grinding is achieved simultaneously in the micro-discharge machining of the workpiece.

為達到上述目的以及其它目的,本發明提供一種複合式微放電研磨加工機台係包括有機台本體、刀具研削裝置、電鍍槽以及加工檯。機台本體具有高速轉軸、低速轉軸、移動載座與給電裝置。刀具研削裝置設於機台本體的移動載座,而得向由高速轉軸驅動旋轉的刀具移動,刀具研削裝置設有線電極,可接受給電裝置所提供的0.05安培以上的電流,以對靠近的刀具實施微放電研削。電鍍槽內容摻雜有非導電性硬質磨粒的電鍍液,電鍍槽設於移動載座,而得向由低速轉軸驅動旋轉的刀具移動,致使刀具浸入電鍍液中,而在刀具的外表面鍍上多顆的磨粒,該些磨粒的外露長度需要大於或等於刀具對加工件放電的電弧長度。加工台係供擺放加工件並設於移動載座,而得向由高速轉軸驅動旋轉的刀具移動,致使加工台的加工件靠近該刀具,此時刀具可接受給電裝置所提供最小達0.05安培的電流,而讓刀具對加工件進行微放電加工,並同步地藉由刀具表面所外露的磨粒對加工件的微放電加工處進行精密研磨。To achieve the above and other objects, the present invention provides a composite micro-discharge grinding machine system comprising an organic table body, a tool grinding device, a plating tank, and a processing station. The machine body has a high speed shaft, a low speed shaft, a moving carrier and a power feeding device. The tool grinding device is arranged on the moving carrier of the machine body, and is moved to the tool driven by the high-speed rotating shaft. The tool grinding device is provided with a wire electrode, and can receive a current of 0.05 amp or more provided by the power feeding device to the adjacent tool. Perform micro-discharge grinding. The electroplating bath is doped with a non-conductive hard abrasive plating solution. The electroplating bath is disposed on the moving carrier, and is moved to the tool driven by the low-speed rotating shaft, so that the tool is immersed in the plating solution and plated on the outer surface of the tool. For a plurality of abrasive particles, the exposed length of the abrasive particles needs to be greater than or equal to the arc length at which the tool discharges the workpiece. The processing table is arranged for placing the machining piece and is disposed on the moving carrier, and is moved to the tool driven by the high speed rotating shaft, so that the machining part of the processing table is close to the tool, and the tool can receive a minimum of 0.05 amps for the feeding device. The current is passed to the tool for micro-discharge machining of the workpiece, and the micro-discharge machining of the workpiece is precisely ground by the abrasive particles exposed on the surface of the tool.

於本發明的一實施例中,機台本體還具有控制模組、間隙感測器以及位置感測器。其中,間隙感測器係藉由電壓的量測而感測刀具與加工件加工部位的間隙,而供控制模組據以命令移動載座移動,藉以調整刀具與加工件的距離;位置感測器係感測移動載座的位置,以供控制模組據以調整移動載座的移動;控制模組還控制給電裝置對刀具所提供電力的放電電流、無負載電壓、放電電容值、脈衝時間或休止時間。In an embodiment of the invention, the machine body further has a control module, a gap sensor, and a position sensor. Wherein, the gap sensor senses the gap between the tool and the processing part by the measurement of the voltage, and the control module commands the moving carrier to move, thereby adjusting the distance between the tool and the workpiece; position sensing The device senses the position of the mobile carrier for the control module to adjust the movement of the mobile carrier; the control module also controls the discharge current, the no-load voltage, the discharge capacitance value, and the pulse time of the power supplied by the power supply device to the tool Or rest time.

刀具研削裝置負責將自轉的桿狀刀具以線放電研削方式修整成型作為微刀具。較佳地,刀具研削裝置還可具有頂出線電極的引導輪,俾引導線電極對刀具進行放電研削,以製備所需形狀與尺寸的刀具。The tool grinding device is responsible for trimming the rotating rod-shaped tool into a micro-tool by wire discharge grinding. Preferably, the tool grinding device may further have a guiding wheel for ejector wire electrodes, and the wire guiding wire electrode performs electric discharge grinding on the tool to prepare a tool of a desired shape and size.

較佳地,針對於刀徑1mm以下的微尺度特徵形狀的細修放電能量的刀具,電鍍液所摻雜的磨粒的顆粒尺寸係介於5至13μm之間。最佳地,電鍍液所摻雜的磨粒的顆粒尺寸介於9至13μm之間,藉由複合電鍍槽沉積電鍍分佈於刀具外表面,並使形成於相鄰磨粒間的足夠的排屑空間,而在放電加工與研磨過程中,減少因排渣不良發生集中二次放電加工的機會,進而使放電研磨製程容易穩定。Preferably, for a tool for repairing discharge energy of a micro-scale feature shape having a tool radius of 1 mm or less, the particle size of the abrasive grains doped by the plating solution is between 5 and 13 μm. Preferably, the abrasive grains doped by the plating solution have a particle size of between 9 and 13 μm, are deposited on the outer surface of the tool by composite plating bath deposition, and have sufficient chip discharge formed between adjacent abrasive grains. Space, in the process of electrical discharge machining and grinding, reduce the chance of concentrated secondary discharge machining due to poor slagging, and thus make the discharge grinding process easy to stabilize.

電鍍槽內部可設置陽極環、罩體以及攪拌器。罩體係位於陽極環的下方並擺放於電鍍槽內部底面,以為電鍍槽中電鍍液的磨粒定義出移動範圍,罩體靠近電鍍槽內部底面的端側係形成有端口,以作為電鍍液循環進入罩體的流道,攪拌器受力驅動旋轉,俾攪動罩體內部的電鍍液,而讓電鍍液中各位置的磨粒往上朝陽極環的方向集聚,使刀具外表面能夠鍍上磨粒。另外,刀具給電裝置除具備電源外,還包括有給電碳刷以及彈性件,彈性件係對給電碳刷提供彈力,而令給電碳刷電性接觸低轉速的刀具或刀具夾持件,以適時地對低轉速的刀具或刀具夾持件提供電力。對於高轉速的刀具或刀具夾持件,給電裝置可採用無接觸式感應給電方式供電。An anode ring, a cover, and a stirrer may be disposed inside the plating tank. The cover system is located below the anode ring and placed on the bottom surface of the plating tank to define a moving range for the abrasive grains of the plating solution in the plating bath, and the end side of the cover body near the bottom surface of the plating tank is formed with a port for circulating as a plating solution. Entering the flow path of the cover body, the agitator is driven to rotate, and the plating solution inside the cover body is stirred, and the abrasive grains at various positions in the plating solution are gathered upward in the direction of the anode ring, so that the outer surface of the tool can be plated with a grinding machine. grain. In addition, the tool feeding device includes a power supply carbon brush and an elastic member in addition to the power source, and the elastic member provides elastic force to the feeding carbon brush, and the power feeding carbon brush is electrically contacted with the low-speed tool or the tool holder for timely timing. Ground power to low speed tools or tool holders. For high-speed tools or tool holders, the power supply unit can be powered by a contactless induction power supply.

相較於先前技術,本發明所提供的複合式微放電研磨加工機台係提供有電鍍槽,以在刀具的外表面鍍上外露的磨粒,還提供有用以擺設加工件的加工檯,可令刀具對加工件進行微放電加工,並同步地藉由刀具外表面所露出的磨粒對加工件進行研磨加工,以省去加工件在進行微放電加工後,另必須再進行如研磨的二次處理,可大幅節省加工道次,直接研磨微尺度特徵形狀的放電工件表面,與提升加工效率。Compared with the prior art, the composite micro-discharge grinding machine of the present invention provides a plating tank for plating exposed abrasive grains on the outer surface of the cutter, and a processing table for arranging the workpiece. The tool performs micro-discharge machining on the workpiece, and simultaneously grinds the workpiece by the abrasive grains exposed on the outer surface of the cutter, so as to save the workpiece from being subjected to micro-discharge processing, and then to perform the second grinding. The treatment can greatly save the processing pass, directly grind the surface of the discharge workpiece with the micro-scale feature shape, and improve the processing efficiency.

此外,本發明的複合式微放電研磨加工機台從製備刀具到對加工件的加工與研磨,都整合於單一機台與同一加工主軸上完成,藉以確保刀具定位的重現性精度與微細加工的精密度。In addition, the composite micro-discharge grinding machine of the present invention is integrated into a single machine and the same machining spindle from the preparation of the tool to the processing and grinding of the workpiece, thereby ensuring the reproducibility of the tool positioning and the micro-machining. Precision.

以下內容將搭配圖式,藉由特定的具體實施例說明本發明之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本發明之其他優點與功效。本發明亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用,在不背離本發明之精神下,進行各種修飾與變更。尤其是,於圖式中各個元件的比例關係及相對位置僅具示範性用途,並非代表本發明實施的實際狀況。The other aspects of the present invention will be readily understood by those skilled in the art from this disclosure. The invention may also be embodied or applied by other different embodiments. The details of the present invention can be variously modified and changed without departing from the spirit and scope of the invention. In particular, the relative relationship and relative positions of the various elements in the drawings are for illustrative purposes only and are not representative of actual implementation of the invention.

隨科技產業趨向微細化與精密化發展,配合精密床台與高速主軸使用,各種微細加工紛紛出現,其要求之尺寸精度也相繼上升。雖然傳統加工配合高速主軸也可做微細加工,但受限制的條件仍太多。非接觸式加工以放電加工最具代表性,尤其微細放電加工應用於加工燃油噴嘴、異形紡口或印表機噴墨頭等微孔加工,也廣泛應用於電子、航太、機械、生醫工程等生產製造領域。With the development of the technology industry towards miniaturization and precision, with the use of precision bed sets and high-speed spindles, various micro-machinings have emerged, and the dimensional accuracy of their requirements has also increased. Although conventional machining with high-speed spindles can also be micro-machined, there are still too many limited conditions. Non-contact processing is most representative of electric discharge machining, especially micro-discharge machining is applied to micro-hole machining such as processing fuel nozzles, special-shaped spinning nozzles or printer inkjet heads, and is also widely used in electronics, aerospace, machinery, and biomedical applications. Engineering and other manufacturing areas.

放電加工可由調整放電電氣參數,達到精確控制材料的移除量,使加工精度達到精密加工的需求,且電極間並沒有實際的接觸,故放電加工時加工件並不會受到切削力的影響而產生應力,這對於微細加工技術是一項很重要的特性,而被廣泛用以製做高深寬比的微小孔。然而微放電加工在加工後會在加工件表面上產生再鑄層、微裂紋與放電坑,且微細電極在進行加工時容易因排屑不易產生二次放電,造成微孔出入口差與電極耗損嚴重之情形。這些因素不僅會造成加工件表面的粗糙度不佳,加工件尺寸精度及形狀精度不良,微裂紋與放電坑還容易造成加工件的疲勞破壞,使得加工件的使用壽命縮短,所以加工件經微細放電加工後的表面通常需要進一步後處理才能滿足實際應用的需求。The electric discharge machining can adjust the electrical parameters of the discharge to achieve precise control of the removal of the material, so that the machining precision reaches the demand of precision machining, and there is no actual contact between the electrodes, so the processed parts are not affected by the cutting force during the electric discharge machining. Stress generation, which is an important feature for microfabrication technology, is widely used to make micropores with high aspect ratios. However, micro-discharge machining will produce re-casting layers, micro-cracks and discharge pits on the surface of the workpiece after processing, and the micro-electrodes are prone to secondary discharge due to chip removal during processing, resulting in poor micro-hole entrance and exit and electrode wear. The situation. These factors not only cause the roughness of the surface of the workpiece to be poor, the dimensional accuracy and shape accuracy of the workpiece are poor, and the microcracks and the discharge pit are also likely to cause fatigue damage of the workpiece, which shortens the service life of the workpiece, so the workpiece is fine. The surface after electrical discharge machining usually requires further post-treatment to meet the needs of the actual application.

加工件在放電加工後的表面所產生的再鑄層與放電坑一般都需要經過第二道次研磨處理以上,然而微放電後再次進行研磨容易在定位精度上產生誤差,因此如果能同步進行放電與研磨,當放電時瞬間之高溫會將工件的部分表面材料熔融,在熔融材料未完全硬化前是去除工件表面再鑄層與放電坑的最佳時機點,此時,若是利用刀具表面上的非導電性硬質磨粒對加工件進行研削,如此不僅可免去移動加工件或更換刀具之定位問題,且可於同一機台上完成對加工件的所有加工程序。The recast layer and the discharge pit generated on the surface of the machined part after the electric discharge machining generally need to be subjected to the second pass grinding treatment, but the grinding again after the micro discharge is easy to cause an error in the positioning accuracy, so if the discharge can be performed simultaneously With grinding, the high temperature instantaneously melts part of the surface material of the workpiece. Before the molten material is not completely hardened, it is the best timing to remove the surface of the workpiece and re-cast the layer and the discharge pit. At this time, if the surface of the tool is used, The non-conductive hard abrasive grains are used to grind the workpiece, so that the positioning problem of the moving workpiece or the replacement tool can be eliminated, and all processing procedures for the workpiece can be completed on the same machine.

本發明係將加工件的微放電與微研磨加工整合於同一機台且同步於一道製程上,於微放電加工之同時,以刀具上的非導電性硬質磨粒去除加工件上於微放電加工時所產生的熔融層與再鑄層,而使加工件表面的粗度品質滿足精微製造的要求。本發明的刀具可選用介於0.1mm至3 mm之間的微電極刀具。所選用的微電極刀具可以利用包含有鎳及/或鈷材質的金屬基底複合電鍍上非導電性硬質的磨粒。The invention integrates the micro-discharge and micro-grinding processing of the workpiece into the same machine and synchronizes with one process, and simultaneously removes the processed part on the micro-discharge machining by the non-conductive hard abrasive on the tool at the same time of the micro-discharge machining. The molten layer and the recast layer are produced at the time, so that the rough quality of the surface of the workpiece satisfies the requirements of fine manufacturing. The tool of the present invention can be used with a microelectrode cutter between 0.1 mm and 3 mm. The selected microelectrode tool can be electroplated with non-conductive hard abrasive particles using a metal substrate comprising nickel and/or cobalt.

本發明的複合式微放電研磨加工機台係一種數值控制系統,可採用氣浮式平台並由線性馬達驅動,使機台的移動精度可達0.1μm,可配合電容式給電機制提供最低可達0.05安培的電流給刀具,使刀具可以微放電能量精修微尺寸之工件表面。於本發明的一實施例中,微放電研磨加工機台的設備規格與放電加工參數規格,分別整理於以下表一、表二:The composite micro-discharge grinding machine of the invention is a numerical control system, which can adopt an air-floating platform and is driven by a linear motor, so that the movement precision of the machine can reach 0.1 μm, and can provide a minimum of 0.05 with a capacitive power supply mechanism. The amperage current is given to the tool so that the tool can micro-discharge energy to refine the surface of the micro-sized workpiece. In an embodiment of the present invention, the equipment specifications and the electrical discharge machining parameter specifications of the micro-discharge grinding machine are respectively arranged in Tables 1 and 2 below:

表一、加工機台設備規格項目規格主要功能雕模放電加工(Die-Sinker EDM process) 微放電加工(Micro-EDM process)行程X/Y/Z250×250×150 mm驅動與導引線性馬達驅動(Linear Motor Drive) 空氣軸承導引(Air Bearing Guide)加工精度與粗糙度(SR)< ± 1.5 μm ;     SR< Ra 0.1μmTable 1. Processing machine equipment specifications Project specifications Main functions Die-Sinker EDM process Micro-EDM process stroke X/Y/Z250×250×150 mm drive and guide linear motor drive (Linear Motor Drive) Air Bearing Guide machining accuracy and roughness (SR) < ± 1.5 μm ; SR < Ra 0.1μm

表二、放電加工參數規格放電參數設定範圍脈寬( Pulse Duration,Ton , μs)0.5 ~ 1800μs休止( Pulse off time,Toff , μs)0.5 ~ 1800μs電流( Peak Current,Ip ,A)0.05 ~ 63A電壓( Open Voltage,Vo , V)70V、100V、140V、180V、280V間隙( Gap Voltage,Vg ,V)15 ~ 130V極性( Polarity,P )+、-電容放電( Capacitance,C )0 ~ 9   (0:不啟動;1 ~ 9:啟動)Table 2, EDM parameters Specifications Discharge parameters Setting range Pulse width (Pon Duration, Ton , μs) 0.5 ~ 1800μs rest (Pulse off time, Toff , μs) 0.5 ~ 1800μs current (Peak Current, Ip , A) 0.05 ~ 63A voltage (Open Voltage, Vo , V) 70V, 100V, 140V, 180V, 280V gap (Gap Voltage, Vg , V) 15 ~ 130V polarity (Polarity, P) +, - Capacitance (C) 0 ~ 9 (0: no start; 1 ~ 9: start)

請參照圖1至圖2,本發明所提供的複合式微放電研磨加工機台係例如為CNC微放電加工機,具有機台本體11、刀具研削裝置12、電鍍槽13以及加工檯14。其中,機台本體11具有高速轉軸111、低速轉軸112、移動載座114與給電裝置115。給電裝置115係電性接觸刀具2或刀具2的夾持件113,以提供最小達0.05安培的電流給刀具2,而使刀具2得以對加工件3實施微放電加工,並同步地藉由刀具2外表面所外露的磨粒21對加工件3進行研磨加工。Referring to FIGS. 1 to 2, the composite micro-discharge grinding machine of the present invention is, for example, a CNC micro-discharge machine having a machine body 11, a tool grinding device 12, a plating tank 13, and a processing table 14. The machine body 11 has a high speed rotating shaft 111, a low speed rotating shaft 112, a moving carrier 114 and a power feeding device 115. The power feeding device 115 electrically contacts the tool 2 or the clamping member 113 of the tool 2 to provide a current of at least 0.05 amps to the tool 2, so that the tool 2 can perform micro-discharge machining on the workpiece 3, and simultaneously by means of the tool 2 The abrasive grains 21 exposed on the outer surface are subjected to grinding processing of the workpiece 3.

如圖2,本發明的給電裝置115包含有給電碳刷1151以及彈性件1152,彈性件1152係對給電碳刷1151提供彈力,令給電碳刷1151維持對微刀具2或刀具夾持件113的電性接觸,藉以對刀具2供電而進行微放電加工與研磨。此外,當刀具2處於高轉速轉動狀態時(所述的高轉速狀態係指例如轉速達20,000rpm以上),給電裝置亦可採用無接觸式感應給電的方式對刀具2或刀具2夾持件113給電,以增加給電裝置壽命。As shown in FIG. 2, the power feeding device 115 of the present invention includes a power feeding carbon brush 1151 and an elastic member 1152. The elastic member 1152 provides an elastic force to the power feeding carbon brush 1151, so that the power feeding carbon brush 1151 maintains the microtool 2 or the tool holder 113. Electrical contact, in order to supply power to the tool 2 for micro-discharge machining and grinding. In addition, when the tool 2 is in a high-speed rotation state (the high-speed state refers to, for example, a rotational speed of 20,000 rpm or more), the power feeding device can also use the contactless induction power supply to the tool 2 or the tool 2 clamping member 113. Power is supplied to increase the life of the power supply unit.

請參閱圖7,機台本體11還設有控制模組116、間隙感測器117以及位置感測器118。間隙感測器117係藉由電壓的量測而感測刀具2與加工件3加工部位的間隙,而供控制模組116據以命令移動載座114移動,藉以調整刀具2與加工件加工部位的距離。位置感測器118係感測移動載座114的位置,以供控制模組116調整移動載座114的移動。控制模組116還控制給電裝置115對刀具2所提供電力的放電電流、無負載電壓、放電電容、脈衝時間與休止時間。Referring to FIG. 7 , the machine body 11 further includes a control module 116 , a gap sensor 117 , and a position sensor 118 . The gap sensor 117 senses the gap between the tool 2 and the processing part of the workpiece 3 by measuring the voltage, and the control module 116 commands the moving carrier 114 to move, thereby adjusting the tool 2 and the processing part of the workpiece. the distance. The position sensor 118 senses the position of the mobile carrier 114 for the control module 116 to adjust the movement of the mobile carrier 114. The control module 116 also controls the discharge current, no load voltage, discharge capacitance, pulse time, and rest time of the power supplied by the power supply device 115 to the tool 2.

所述高速轉軸111可以電動馬達驅動,並採用陶瓷軸承,高速轉軸111的轉速值係高於500rpm以上,最高的轉速值甚至可達80,000rpm,並可在高速轉軸111中設置進氣口,以藉由進氣而維持轉軸內部的溫度使轉速維持最佳狀態。高速轉軸111可配合控制器使轉速降低至500rpm以致動刀具2,以使刀具2可在刀具研削裝置12中進行微放電研削修整。而執行複合微放電研磨加工時,高速轉軸111的轉速值較佳地實施例以刀徑0.3mm而言可達20,000rpm以上。The high-speed rotating shaft 111 can be driven by an electric motor and adopts a ceramic bearing. The rotating speed of the high-speed rotating shaft 111 is higher than 500 rpm, the highest rotational speed value is even 80,000 rpm, and an air inlet can be arranged in the high-speed rotating shaft 111 to The temperature inside the rotating shaft is maintained by the intake air to maintain the optimum speed. The high speed spindle 111 can be used with the controller to reduce the speed to 500 rpm to actuate the tool 2 so that the tool 2 can be microdischarged in the tool grinding device 12. When the composite micro-discharge grinding process is performed, the rotational speed value of the high-speed rotary shaft 111 is preferably 20,000 rpm or more with a tool diameter of 0.3 mm.

所述低速轉軸112藉由傳動皮帶119致動刀具2或刀具2夾持件113,而使刀具2在電鍍槽13中低速轉動以進行電鍍,而在刀具2的外表面鍍上非導電性硬質磨粒。在對刀具進行磨粒電鍍程序時,低速轉軸112的較佳轉速值係介於1rpm至25rpm之間。所述的磨粒係粒徑介於5至13μm間的硬質磨粒,較佳地實施例如採9至11μm間的鑽石磨粒、碳化矽或立方氮化硼磨粒。在對刀具的電鍍程序結束後,可透過例如傳動皮帶119的卸除,以解除低速轉軸112對刀具2或刀具2夾持件113的致動。The low speed shaft 112 actuates the cutter 2 or the cutter 2 clamping member 113 by the transmission belt 119, so that the cutter 2 is rotated at a low speed in the plating tank 13 for electroplating, and the outer surface of the cutter 2 is plated with a non-conductive hard material. Abrasive grain. The preferred rotational speed value of the low speed shaft 112 is between 1 rpm and 25 rpm when the tool is subjected to an abrasive plating process. The abrasive grains are hard abrasive grains having a particle diameter of 5 to 13 μm, and preferably, for example, diamond abrasive grains, tantalum carbide or cubic boron nitride abrasive grains of 9 to 11 μm are used. After the plating process for the tool is completed, for example, the removal of the drive belt 119 can be performed to release the actuation of the tool 2 or the tool 2 clamp 113 by the low speed shaft 112.

加工檯14係設於移動載座114可供擺設加工件3,得藉由移動載座114,令加工件3移動而靠近由高速轉軸111致動旋轉的刀具2,以使刀具2對加工件3進行微放電加工,並同步地藉由刀具2外表面所露出的磨粒對加工件3微放電加工處進行研磨,以去除加工件3表面在進行微放電加工所產生的再鑄層、放電坑或表面變質層。The processing table 14 is disposed on the moving carrier 114 for arranging the workpiece 3, and by moving the carrier 114, the workpiece 3 is moved to approach the tool 2 that is rotated by the high-speed shaft 111, so that the tool 2 is paired with the workpiece. 3 performing micro-discharge machining, and simultaneously grinding the micro-discharge machining portion of the workpiece 3 by the abrasive grains exposed on the outer surface of the cutter 2 to remove the re-cast layer and discharge generated by the micro-discharge machining on the surface of the workpiece 3 Pit or surface metamorphic layer.

再請參照圖5,刀具研削裝置12係設於機台本體11的移動載座114,可移動到由高速轉軸111驅動旋轉的刀具2的下方,以對刀具2進行放電研削程序。刀具研削裝置12具備線電極121,而可接受給電裝置115所提供的的電流,以對靠近的刀具2實施微線放電研削,使修整後的刀具2的形狀與尺寸符合執行複合微放電研磨加工的要求。刀具研削裝置12還可設置引導輪122,俾引導線電極121朝刀具2的所在位置移動,以完成對刀具2的線放電研削修整。Referring to Fig. 5, the tool grinding device 12 is attached to the moving carrier 114 of the machine body 11, and is movable below the tool 2 that is driven to rotate by the high speed rotating shaft 111 to perform a discharge grinding process on the tool 2. The tool grinding device 12 is provided with a wire electrode 121, and can receive the current supplied from the power feeding device 115 to perform micro-wire discharge grinding on the approaching tool 2, so that the shape and size of the trimmed tool 2 conform to the execution of the composite micro-discharge grinding process. Requirements. The tool grinding device 12 can also be provided with a guide wheel 122 that moves the guide wire electrode 121 toward the position of the tool 2 to complete the line discharge grinding trimming of the tool 2.

於本發明的一實施例中,刀具研削裝置對刀具的修整參數如下表所列:In an embodiment of the invention, the trimming parameters of the tool by the tool grinding device are listed in the following table:

表四、放電研削參數規格粗修整電容細修整放電電流0.1~0.5A0.05A脈衝時間1μs4μs休止時間0.5μs4μs極間電壓35V30V主軸轉速500 rpm刀具極性++加工液放電加工專用油Table 4, discharge grinding parameters Specifications rough trimming capacitor fine trimming discharge current 0.1~0.5A0.05A pulse time 1μs4μs rest time 0.5μs4μs pole voltage 35V30V spindle speed 500 rpm tool polarity ++ machining fluid discharge processing oil

關於電鍍槽13,請一併參閱圖3及圖6,電鍍槽13係設於移動載座114,可藉由移動載座114移動到刀具2的下方,刀具2可浸入電鍍槽13以進行電鍍的加工程序。電鍍槽13的槽體內部容納摻雜有非導電性硬質磨粒1311的電鍍液131,並具有加熱機構以對電鍍液131加熱。此外,電鍍槽13對應刀具2的浸入位置設置有陽極環132,以與極性為陰極的刀具2作用,而讓電鍍液131中的磨粒1311鍍上刀具2。電鍍液131所摻雜的磨粒1311係例如為鑽石磨粒、碳化矽磨粒或立方氮化硼磨粒,但不以此為限。磨粒1311的粒徑尺寸係介於5至13μm之間,較佳地,介於9至11μm之間。Regarding the plating tank 13, please refer to FIG. 3 and FIG. 6, the plating tank 13 is disposed on the moving carrier 114, and can be moved to the lower side of the cutter 2 by moving the carrier 114. The cutter 2 can be immersed in the plating tank 13 for plating. Processing program. The inside of the bath of the plating tank 13 accommodates the plating solution 131 doped with the non-conductive hard abrasive grains 1311, and has a heating mechanism to heat the plating solution 131. Further, the plating tank 13 is provided with an anode ring 132 corresponding to the immersed position of the cutter 2 to act on the cutter 2 having the polarity of the cathode, and the abrasive grains 1311 in the plating solution 131 are plated with the cutter 2. The abrasive grains 1311 doped with the plating solution 131 are, for example, diamond abrasive grains, cerium carbide abrasive grains or cubic boron nitride abrasive grains, but are not limited thereto. The particle size of the abrasive particles 1311 is between 5 and 13 μm, preferably between 9 and 11 μm.

此外,電鍍槽13內部還可設置罩體133以及攪拌器134。罩體133係可設於陽極環132的正下方,並擺放於電鍍槽13內部的底面,以為電鍍槽13中電鍍液131的磨粒1311定義出流動範圍。罩體133靠近電鍍槽13內部底面的端側係形成有端口1331,以作為電鍍液131循環進入罩體133的流道。如圖所示,罩體133為漏斗狀,但不以此為限,罩體133可成形為各式形狀。攪拌器134可受力驅動旋轉,俾攪動該罩體133內部的電鍍液131,使電鍍液131中的磨粒1311不至於受到重力的牽引而下沉,而讓電鍍液131中的磨粒1311往上朝陽極環132的方向集聚,並配合刀具2的自轉使其外表面分散地鍍著磨粒1311。較佳地,攪拌器134可為磁石攪拌器,且電鍍槽13內部可另設置例如為扇葉的攪動機構,攪動機構致動時會使電鍍槽13內部的電鍍液131流動。Further, a cover body 133 and an agitator 134 may be disposed inside the plating tank 13. The cover 133 may be disposed directly under the anode ring 132 and placed on the bottom surface of the plating tank 13 to define a flow range for the abrasive grains 1311 of the plating solution 131 in the plating tank 13. A port 1331 is formed on the end side of the cover body 133 near the inner bottom surface of the plating tank 13 to circulate into the flow path of the cover body 133 as the plating solution 131. As shown in the figure, the cover body 133 is funnel-shaped, but not limited thereto, the cover body 133 can be formed into various shapes. The agitator 134 can be driven to rotate by force, and the plating solution 131 inside the cover body 133 is agitated, so that the abrasive grains 1311 in the plating solution 131 are not sucked by gravity, and the abrasive grains 1311 in the plating solution 131 are allowed to be lifted. The particles are gathered upward in the direction of the anode ring 132, and the outer surface of the cutter 2 is dispersedly coated with the abrasive grains 1311 in cooperation with the rotation of the cutter 2. Preferably, the agitator 134 can be a magnet agitator, and an agitation mechanism such as a blade can be additionally disposed inside the electroplating tank 13. When the agitation mechanism is actuated, the plating solution 131 inside the plating tank 13 is caused to flow.

當刀具2浸入電鍍槽13的電鍍液131中時,刀具2的外表面逐漸因沉積電鍍形成一包含有鎳及/或鈷材質的金屬基底以鍍上磨粒1311,此刻,夾持件113乃由低速轉軸112致動而使刀具2低速轉動,以使磨粒1311能夠被順利地鍍上刀具2。When the cutter 2 is immersed in the plating solution 131 of the plating bath 13, the outer surface of the cutter 2 is gradually formed by deposition plating to form a metal substrate containing nickel and/or cobalt to plate the abrasive grains 1311. At this moment, the holding member 113 is Actuation by the low speed shaft 112 causes the cutter 2 to rotate at a low speed so that the abrasive grains 1311 can be smoothly plated with the cutter 2.

於本發明的實施例中,針對刀徑0.3mm~0.4mm刀具的電鍍槽複合電鍍參數如下表所例示:In the embodiment of the present invention, the plating plating composite plating parameters for the tool having a tool diameter of 0.3 mm to 0.4 mm are exemplified in the following table:

表三、電鍍槽的電鍍參數電鍍參數-1電鍍參數-2電鍍參數-3電鍍液氨基磺酸鎳氨基磺酸鎳氨基磺酸鎳鈷電流密度5~7 ASD7 ASD7~9 ASD磨料鑽石磨粒鑽石磨粒鑽石磨粒鑽石粒徑5~7 μm7~9 μm9~11 μm磨粒添加量10g/l10~30 g/l10~30 g/l電鍍時間10~20 (min)5~7 (min)5~7 (min)鎳環直徑10 mm5 mm5 mm電極轉速15 rpm15 rpm15 rpmTable 3, electroplating parameters of electroplating bath plating parameters -1 electroplating parameters -2 electroplating parameters -3 electroplating solution nickel sulfamate, nickel sulfamate, nickel sulfamate, nickel cobalt, current density 5~7 ASD7 ASD7~9 ASD abrasive diamond abrasive diamond Abrasive diamond abrasive grain diameter 5~7 μm7~9 μm9~11 μm abrasive grain addition amount 10g/l10~30 g/l10~30 g/l plating time 10~20 (min)5~7 (min)5 ~7 (min) nickel ring diameter 10 mm5 mm5 mm electrode speed 15 rpm 15 rpm 15 rpm

還請一併參照圖4,刀具2的外表面露出有多顆磨粒21,該些磨粒21露出的長度H1大於或等於刀具2對加工件3放電加工電弧的長度H2,以使磨粒21能順利接觸加工件3,以研磨去除加工件3放電加工後所產生的熔融層與再鑄層31。Referring to FIG. 4 together, the outer surface of the cutter 2 is exposed with a plurality of abrasive grains 21, and the exposed length H1 of the abrasive grains 21 is greater than or equal to the length H2 of the arc machining arc of the workpiece 2 to the workpiece 3 to make the abrasive grains. 21 can smoothly contact the workpiece 3 to remove the molten layer and the recast layer 31 which are produced after the electrical discharge machining of the workpiece 3.

一實施例中,刀具2外表面磨粒1311的分佈面積佔總面積的比率可小於33%,俾使相鄰磨粒1311間形成有效的排屑空間,以在表面提供足夠面積的金屬基底以作為微放電加工用途。如此,可讓刀具2對加工件3的放電加工能夠順利進行,也能確保微放電加工時所產生的放電渣與研磨時所產生的研磨粉屑,被穩定的自加工件3中排出而免發生集中的二次放電現象。較佳地,刀具外表面的磨粒於EDS成份測試顯示面積分佈約為10%至33%,最佳地,面積分佈約為15%至25%,如此可使微放電研磨加工的效果最佳。In one embodiment, the ratio of the distribution area of the outer surface of the cutter 2 to the total area of the cutter 2 may be less than 33%, so that an effective chip evacuation space is formed between the adjacent abrasive grains 1311 to provide a sufficient area of the metal substrate on the surface. Used as micro-discharge processing. In this way, the electric discharge machining of the workpiece 3 by the cutter 2 can be smoothly performed, and the discharge slag generated during the micro-discharge machining and the abrasive dust generated during the polishing can be ensured to be discharged from the stable self-processing member 3. A concentrated secondary discharge phenomenon occurs. Preferably, the abrasive particles on the outer surface of the tool exhibit an area distribution of about 10% to 33% in the EDS component test, and optimally, the area distribution is about 15% to 25%, so that the microdischarge grinding process is optimal. .

綜上所述,本發明主要係提供一種複合式微放電研磨加工機台,在機台上設置有微放電研磨加工檯,以對加工件進行同步微放電研磨加工,使加工位置具有平直輪廓外形及精細、高品質的加工表面,以滿足相關領域的業界對高品質微細孔、槽的需求。同一部機台上還提供有刀具研削裝置與複合電鍍槽,藉以製作適應微放電研磨所需形狀、尺寸及表面磨粒之微刀具。In summary, the present invention mainly provides a composite micro-discharge grinding machine table, and a micro-discharge grinding processing table is arranged on the machine table to perform synchronous micro-discharge grinding processing on the workpiece, so that the processing position has a straight contour shape. And fine, high-quality machined surface to meet the needs of the industry in the field of high-quality micro-holes and grooves. A tool grinding device and a composite plating tank are also provided on the same machine to make micro-tools suitable for the shape, size and surface abrasive grains required for micro-discharge grinding.

上述實施例僅例示性說明本發明之原理及功效,而非用於限制本發明。任何熟習此項技術之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍,應如本發明申請專利範圍所列。The above embodiments are merely illustrative of the principles and effects of the invention and are not intended to limit the invention. Modifications and variations of the above-described embodiments can be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, the scope of the invention should be as defined in the scope of the invention.

11‧‧‧機台本體
111‧‧‧高速轉軸
112‧‧‧低速轉軸
113‧‧‧夾持件
114‧‧‧移動載座
115‧‧‧給電裝置
1151‧‧‧給電碳刷
1152‧‧‧彈性件
116‧‧‧控制模組
117‧‧‧間隙感測器
118‧‧‧位置感測器
119‧‧‧傳動皮帶
12‧‧‧刀具研削裝置
121‧‧‧線電極
122‧‧‧引導輪
13‧‧‧電鍍槽
131‧‧‧電鍍液
1311‧‧‧磨粒
132‧‧‧陽極環
133‧‧‧罩體
1331‧‧‧罩體底部缺口
134‧‧‧攪拌器
14‧‧‧加工檯
2‧‧‧刀具
21‧‧‧磨粒
3‧‧‧加工件
31‧‧‧再鑄層
11‧‧‧ machine body
111‧‧‧High speed shaft
112‧‧‧Low speed shaft
113‧‧‧Clamping parts
114‧‧‧Mobile carrier
115‧‧‧Power supply
1151‧‧‧Power brush
1152‧‧‧Flexible parts
116‧‧‧Control Module
117‧‧‧Gap Sensor
118‧‧‧ position sensor
119‧‧‧Drive belt
12‧‧‧Tool grinding device
121‧‧‧ wire electrode
122‧‧‧Guidance wheel
13‧‧‧ plating bath
131‧‧‧ plating solution
1311‧‧‧ abrasive grain
132‧‧‧Anode ring
133‧‧‧ Cover
1331‧‧‧The bottom of the cover is notched
134‧‧‧Agitator
14‧‧‧Processing table
2‧‧‧Tools
21‧‧‧ abrasive grain
3‧‧‧Processing parts
31‧‧‧Recast layer

[圖1]係本發明複合式微放電研磨加工機台的組成構件示意圖。 [圖2]係圖1所示複合式微放電研磨加工機台主軸局部的放大示意圖。 [圖3]係本發明複合式微放電研磨加工機台的電鍍槽的作動示意圖。 [圖4]係本發明複合式微放電研磨加工機台的同步微放電研磨加工的原理示意圖。 [圖5]係本發明複合式微放電研磨加工機台執行刀具線放電研削的作動示意圖。 [圖6]係本發明複合式微放電研磨加工機台執行刀具電鍍磨粒的示意圖。 [圖7]係本發明複合式微放電研磨加工機台一實施例的系統架構圖。Fig. 1 is a schematic view showing the components of a composite micro-discharge grinding machine of the present invention. Fig. 2 is an enlarged schematic view showing a part of the main shaft of the composite micro-discharge grinding machine shown in Fig. 1. Fig. 3 is a schematic view showing the operation of the plating tank of the composite micro-discharge grinding machine of the present invention. Fig. 4 is a schematic view showing the principle of synchronous micro-discharge grinding processing of the composite micro-discharge grinding machine of the present invention. Fig. 5 is a schematic view showing the operation of the composite microdischarge grinding machine of the present invention for performing tool line discharge grinding. Fig. 6 is a schematic view showing the electroplating abrasive grains of the composite micro-discharge grinding machine of the present invention. Fig. 7 is a system architecture diagram of an embodiment of a composite micro-discharge grinding machine of the present invention.

11‧‧‧機台本體 11‧‧‧ machine body

111‧‧‧高速轉軸 111‧‧‧High speed shaft

112‧‧‧低速轉軸 112‧‧‧Low speed shaft

113‧‧‧刀具夾頭 113‧‧‧Tool chuck

114‧‧‧移動載座 114‧‧‧Mobile carrier

115‧‧‧給電裝置 115‧‧‧Power supply

12‧‧‧刀具研削裝置 12‧‧‧Tool grinding device

121‧‧‧線電極 121‧‧‧ wire electrode

122‧‧‧引導輪 122‧‧‧Guidance wheel

13‧‧‧電鍍槽 13‧‧‧ plating bath

14‧‧‧加工檯 14‧‧‧Processing table

2‧‧‧刀具 2‧‧‧Tools

3‧‧‧加工件 3‧‧‧Processing parts

Claims (10)

一種複合式微放電研磨加工機台,係包括: 機台本體,具有高速轉軸、低速轉軸、移動載座與給電裝置; 刀具研削裝置,設於該機台本體的移動載座,而得向由該高速轉軸驅動旋轉的刀具移動,該刀具研削裝置具有線電極,可接受該給電裝置所提供的電流,以對靠近的該刀具實施線放電研削; 電鍍槽,內容摻雜有非導電性硬質磨粒的電鍍液,該電鍍槽設於該移動載座,而得向由該低速轉軸驅動旋轉的刀具移動,致使該刀具浸入該電鍍液中,而在該刀具的外表面鍍上多顆的磨粒,該些磨粒的外露長度需要大於或等於該刀具對該加工件放電加工的電弧長度;以及 加工檯,供擺放加工件並設於該移動載座,而得向由該高速轉軸驅動旋轉的刀具移動,致使該加工檯的加工件靠近該刀具,此時該刀具可接受該給電裝置所提供的電流,而讓該刀具對該加工件進行微放電加工,並同步地藉由該刀具外表面所外露的磨粒對該加工件微放電加工處進行研磨。A composite micro-discharge grinding machine includes: a machine body having a high-speed shaft, a low-speed shaft, a moving carrier and a power feeding device; a tool grinding device disposed on the moving carrier of the machine body, and the The high-speed shaft drives the rotating tool movement, and the tool grinding device has a wire electrode that can receive the current supplied by the power feeding device to perform wire discharge grinding on the adjacent tool; the plating tank is doped with non-conductive hard abrasive grains. a plating solution, the plating tank is disposed on the moving carrier, and is moved to a tool driven to rotate by the low speed rotating shaft, so that the tool is immersed in the plating solution, and a plurality of abrasive grains are plated on the outer surface of the tool The exposed length of the abrasive particles needs to be greater than or equal to the arc length of the tool for electrical discharge machining of the workpiece; and the processing table for positioning the workpiece and being disposed on the moving carrier, and rotating to be driven by the high speed rotating shaft The movement of the tool causes the workpiece of the processing table to be close to the tool, at which time the tool can receive the current supplied by the power feeding device, and the tool can be used to machine the workpiece The micro-discharge machining is performed, and the micro-discharge machining portion of the workpiece is ground in synchronization by the abrasive grains exposed on the outer surface of the cutter. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該機台本體還具有控制模組、間隙感測器以及位置感測器;該間隙感測器係藉由電壓的量測而感測該刀具與該加工件加工部位的間隙,而供該控制模組據以命令該移動載座移動,藉以調整該刀具與該加工件的距離;該位置感測器係感測該移動載座的位置,以供該控制模組據以調整該移動載座的移動;該控制模組還控制該給電裝置對該刀具所提供電力的放電電流、無負載電壓、放電電容值、脈衝時間與休止時間。The composite micro-discharge grinding machine according to claim 1, wherein the machine body further has a control module, a gap sensor and a position sensor; the gap sensor is controlled by a voltage Measuring and sensing a gap between the tool and the processing part of the workpiece, and the control module is configured to command the moving carrier to move, thereby adjusting a distance between the tool and the workpiece; the position sensor is sensing Positioning the mobile carrier for the control module to adjust the movement of the mobile carrier; the control module also controls a discharge current, a no-load voltage, a discharge capacitance value of the power supplied by the power supply device to the tool, Pulse time and rest time. 依據申請專利範圍第2項所述之複合式微放電研磨加工機台,其中,該電鍍液所摻雜的磨粒係為粒徑介於5至13μm間的硬質磨粒,包括鑽石磨粒,或碳化矽磨粒或立方氮化硼磨粒;該電鍍液包含氨基磺酸鎳及/或鈷溶液,或硫酸鹽鎳及/或鈷溶液。The composite micro-discharge grinding machine according to claim 2, wherein the plating solution is doped with hard abrasive grains having a particle diameter of 5 to 13 μm, including diamond abrasive grains, or A cerium carbide or cubic boron nitride abrasive grain; the plating solution comprises a nickel sulfamate and/or cobalt solution, or a nickel sulfate and/or cobalt solution. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該電鍍槽內部設置有陽極環、罩體以及攪拌器;該罩體係位於該陽極環下方,以為該電鍍槽中電鍍液的磨粒定義出移動範圍,該罩體靠近該電鍍槽內部底面的端側係形成有端口,以作為該電鍍液進入該罩體的流道,該攪拌器可受力驅動旋轉,俾攪動該罩體內部的電鍍液,而讓電鍍液中各位置的磨粒往上朝該陽極環的方向集聚。The composite micro-discharge grinding machine according to claim 1, wherein the plating tank is provided with an anode ring, a cover body and a stirrer; the cover system is located under the anode ring to plate the plating bath. The abrasive grains of the liquid define a moving range, and the end side of the cover body near the bottom surface of the plating tank is formed with a port as a flow path of the plating solution into the cover body, and the stirrer can be driven to rotate by rotation, and the stirrer is stirred. The plating solution inside the cover body is allowed to accumulate abrasive grains at various positions in the plating solution upward in the direction of the anode ring. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該給電裝置係包含給電碳刷以及彈性件,該彈性件係對該給電碳刷提供彈力,而令該給電碳刷保持對低轉速的刀具或刀具夾持件的電性接觸。The composite micro-discharge grinding machine according to claim 1, wherein the power feeding device comprises a feeding carbon brush and an elastic member, wherein the elastic member provides an elastic force to the feeding carbon brush, and the feeding carbon brush is provided. Maintain electrical contact with low speed tools or tool holders. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該給電裝置係採用無接觸式感應給電方式對高轉速的刀具或刀具夾持件給電。The composite micro-discharge grinding machine according to claim 1, wherein the power feeding device supplies the high-speed tool or the tool holder by a contactless induction power supply. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該高速轉軸的轉速值係高於500rpm以上。The composite micro-discharge grinding machine according to the first aspect of the invention, wherein the high-speed shaft has a rotational speed value of more than 500 rpm. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該低速轉軸係藉由傳動皮帶驅動該刀具旋轉;該低速轉軸的轉速值係介於1rpm至25rpm之間。The composite micro-discharge grinding machine according to claim 1, wherein the low-speed shaft drives the tool to rotate by a drive belt; the low-speed shaft has a rotational speed value of between 1 rpm and 25 rpm. 依據申請專利範圍第1項所述之複合式微放電研磨加工機台,其中,該刀具研削裝置還具有引導輪,俾引導該線電極朝該刀具的方向移動,以對該刀具進行放電研削。The composite micro-discharge grinding machine according to claim 1, wherein the tool grinding device further has a guiding wheel that guides the wire electrode to move in the direction of the tool to perform electric discharge grinding on the tool. 一種用於申請專利範圍第1項所述之複合式微放電研磨加工機台的刀具,其中磨粒分佈於刀具的外表面,所分佈的面積佔刀具外表面總面積小於33%以下,俾使相鄰磨粒間形成有效的排屑空間,並在外表面提供足夠面積的金屬基底以作為微放電加工用途。A tool for applying the composite micro-discharge grinding machine according to claim 1, wherein the abrasive grains are distributed on the outer surface of the tool, and the distributed area accounts for less than 33% of the total surface area of the tool, and the phase is made. An effective chip evacuation space is formed between the adjacent abrasive grains, and a metal substrate of a sufficient area is provided on the outer surface for micro-discharge processing purposes.
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CN113664304A (en) * 2021-09-18 2021-11-19 上海交通大学 Grinding and high-speed electric spark in-situ composite processing device

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