M338126 本案之另一目的係為改良習知線放電研磨法中之導電輪，該導電輪係以一 上導輪以及一下導輪依其軸心相對組合所構成，該上導輪及下導輪各以其相對 面之圓周上所預設的斜面相交構成一夾角至少為9〇的溝槽。據此，該導電輪具 有易組裝、製造、加工之特性，且可依研磨線極之尺寸選配該上導輪及下導輪。 本案之再一目的係為改良習知線放電研磨系統中之線轴結構，該線轴結構 係用以定位捲轴式的研磨線極，該線轴結構具有方便取放研磨線極捲軸之特徵 :者。 齡 本案之又一目的係在線放電研磨系統中關於放線之線軸結構的相鄰位置設 置-集線器’該集線器調整放出的研磨線極的高度，使其保持在一預定的水平 位置穩定的通過導電輪，據以提高該研磨線極的運動穩定性。 -種線放電研磨系統，具有-導電輪，用以支撐-移動的研磨線極，使其 與一放電加工機之微電極接近；上述導電輪，其係在一導電軸上依轴心相對固 定-上導輪及-下導輪；該上導輪及下導輪各以其相對面之圓周上所預設的斜 面相交構成内肖之夾角角度至少為9G度之溝槽，該溝槽用以接收該研磨線極。 _【實施方式】 為便於說明本案於上述發明内容一攔中所表示的中心思想，茲以具體實施 例表達。實施例中各種不同物件及其變形量或位移量係按適於例舉說明之比 例，而非按實際元件的比例予以繪製，合先敘明。 如第二、三、四圖，本案線放電研磨系統，包括·· 一第一線轴20 ’用以供一研磨線極放線軸定位，並進行研磨線極1〇〇的放線 動作。 一第二線轴25 ’用以供一研磨線極收線轴定位，並進行研磨線極彳〇〇的收線 6 M338126 動作。 一導電輪30，用以支托該研磨線極100，使其與放電加工機的微電極200接 近。（如第八圖） 複數的研磨線極輸送輪40及一張力輪50，用以保持研磨線極1〇〇的張力，並 穩定地輸送該研磨線極100移動。 一集線器60,位於該第一線轴20的鄰近位置，用以調整研磨線極100的放線 高度，使其保持在一預定的水平位置穩定的通過該導電輪3〇，據以提高該研磨 k 線極100的運動穩定性。 Ψ 如第三、六、七、八圖，關於上述導電輪3〇，其係在一導電軸31上固定一 上導輪32及一下導輪33。該上導輪32及下導輪33各以其相對面之圓周上所預設 的斜面321,331相交構成一夾角至少為90度的溝槽34，該溝槽34用以接收該研 磨線極100 ’使研磨線極1〇〇與溝槽34形成點接觸，研磨線極1〇〇可以於溝槽34 中很穩定的運動，也適用於不同直徑的研磨線極1 〇〇。該溝槽34的夾角為9〇度以 上，以90°至160。為較佳，據此可降低研磨線極100所承受的水平分力，因此 _可以避免研磨線極1〇〇於溝槽34中發生緊迫的問題，而能維持研磨線極1〇〇之運 動順暢。另，本案以一上導輪32以及一下導輪33依其軸心相對組合構成該導電 輪30，具有易組裝、製造、加工之特性，且可依研磨線極之尺寸選配該上導輪 32及下導輪33 〇 如第三、九、十圖，該上導輪32及下導輪33之圓周位置各設有至少一個向 軸心方向所開設的開槽322,332，該開槽322,332於該上導輪32及下導輪33相對 組合時彼此準確的上、下相對，形成一供微電極2〇〇穿伸的空間。該開槽322,332 之應用與修整微電極之加工步驟有關，已知修整微電極2〇〇的步驟大致包括端面 M338126 修整、粗加工、精加工。端面修整係將微電極2〇〇移至該研磨線極1〇〇的正上方， 進行微電極200的端面修整，使微電極200的端面修正平坦。微電極2〇〇的粗加 • ·工，此時微電極200的徑向進給可以加大，該研磨線極1〇0將微電極2〇〇的旋轉 偏心量去除。微電極200的精加工，將放電電流降至ιΑ以下，之後依實際需求分 多次微量的徑向進給加工，也可以進行微電極2〇〇的分度加工，修整出異型微電 極，加工過程可透過CCD顯微量測系統，進行線上的電極尺寸測量以及加工狀 態的觀察紀錄。目前為止大多數的的修整均以_、三脉、四方柱及針狀等 •微電極為主要成形目的。因此，該導電輪上開的開槽322,332則提供空間使研磨線 極100及微電極200得以改變相對位置，以便進行加工作業。 如第二、五圖，關於上述集線器60，其係位於該第一線轴2〇的相鄰位置， 該集線器60具有-錐狀開口62，以及連接在該錐狀開口62小徑端的線性槽63。 該錐狀P和62係以大徑端的開口朝向該第一線轴2〇 ,該線性槽63則朝向導電輪 30的方向。該錐狀開口62用以接收該第一線轴2〇所放出的研磨線極1〇〇，並以 線性槽63調整該研磨線極彳⑽的高度，使其保持在_預_水平位置穩定的通過 φ導電輪30，據以提高該研磨線極的運動穩定性。 復如第三圖，該第-線軸2〇以及該第二線轴25之結構相同，其特徵在於皆 具有-可重復裝卸的上止擋片26及下止擋片27，以方便操作者將研磨線極收線 轴或研磨線極放線轴穿套於該立轴外，或從該立軸上取出。 雖然本案是以-個最佳實施例做說明，但精於此技藝者能在不脫離本案精 神與範嘴下做各種不同形式的改變。以上所舉實施例僅用以說明本案而已，非 用以關本案之細。舉凡不違本雜神賴事的_修改錢化，俱屬本案 申請專利範圍。 M338126 【圖式簡單說明】 第一圖係習知線放電研磨系統以導電輪、研磨線極研磨微電極的示意圖。 第二圖係本案之線放電研磨系統之立體外觀圖。 第三圖係本案之線放雷研磨系統之導電輪、第一線轴、集線器的立體分解圖。 第四圖係本案之線放電研磨系統之俯視圖。 第五圖係第四圖中5-5關於第一線轴及集線器的側視圖。 第六圖係本案導電輪之平面圖。 第七圖係第六圖中圈示部份放大圖。 第八圖係本案導電輪、研磨線極研磨微電極之示意圖。 第九圖係本案導電輪之俯視使用示意圖之一。 第十圖係本案導電輪之俯視使用示意圖之二 【主要元件符號說明】 32·上導輪 321 -斜面 322-開槽 33- 下導輪 331 -斜面 332-開槽 34- 溝槽 40-研磨線極輸送輪 50-張力輪 60-集線赛 62- 錐狀開口 63- 線性槽 100_研磨線極 20-第一線轴 25-第二線軸 26_上止擋片 27- 下止擋片 28- 立軸 30- 導電輪 31- 導電軸 200-微電極M338126 Another object of the present invention is to improve the conductive wheel in the conventional wire discharge grinding method. The conductive wheel is formed by an upper guide wheel and a lower guide wheel according to their axial center, the upper guide wheel and the lower guide wheel. Each of the inclined faces pre-set on the circumference of the opposite faces intersects to form a groove having an included angle of at least 9 inches. Accordingly, the conductive wheel has the characteristics of easy assembly, manufacture, and processing, and the upper guide wheel and the lower guide wheel can be selected according to the size of the grinding line pole. A further object of the present invention is to improve a bobbin structure in a conventional wire discharge grinding system for positioning a reel type grinding wire pole, the bobbin structure having the characteristics of convenient pick-and-place grinding wire reel :By. Another object of the present invention is the adjacent position setting of the bobbin structure of the pay-off in the wire discharge grinding system - the hub 'the hub adjusts the height of the discharged grinding pole to keep it at a predetermined horizontal position through the conductive wheel According to the movement stability of the grinding line. - a wire discharge grinding system having a conductive wheel for supporting and moving the grinding wire pole to be close to the microelectrode of an electric discharge machine; the above-mentioned conductive wheel is fixed relative to the axis on a conductive shaft - an upper guide wheel and a lower guide wheel; each of the upper guide wheel and the lower guide wheel intersect with a predetermined inclined surface on a circumference of the opposite surface thereof to form a groove having an inner angle of at least 9G, and the groove is used for the groove To receive the grinding line pole. _[Embodiment] The central idea expressed in the above description of the invention is described in the following. The various items and their amounts of deformation or displacement in the embodiments are drawn to the proportions exemplified in the description and not to the proportions of the actual elements. For example, in the second, third and fourth figures, the present invention relates to a wire discharge polishing system comprising: a first bobbin 20 ′ for positioning a grinding line pole reeling shaft and performing a paying action of the grinding line pole 1 。. A second bobbin 25' is used to position a grinding wire take-up reel and perform a wire-wound wire 6 M338126 action. A conductive wheel 30 is used to support the polishing wire 100 to be adjacent to the microelectrode 200 of the electrical discharge machine. (As shown in Fig. 8) A plurality of grinding wire transfer rollers 40 and a force roller 50 are used to maintain the tension of the polishing wire pole 1 , and to stably convey the movement of the polishing wire pole 100. A hub 60 is located adjacent to the first bobbin 20 for adjusting the payout height of the grinding wire 100 to be stably passed through the conductive wheel 3 at a predetermined horizontal position, thereby improving the grinding k The stability of the movement of the pole 100.第三 For example, in the third, sixth, seventh, and eighth figures, regarding the above-mentioned conductive wheel 3, an upper guide wheel 32 and a lower guide wheel 33 are fixed to a conductive shaft 31. The upper guide wheel 32 and the lower guide wheel 33 are each intersected by a predetermined inclined surface 321 , 331 on the circumference of the opposite surface to form a groove 34 having an angle of at least 90 degrees, and the groove 34 is for receiving the polishing line pole 100 ′. The grinding wire pole 1 is in point contact with the groove 34, and the grinding wire pole 1 〇〇 can be stably moved in the groove 34, and is also suitable for the grinding wire pole 1 of different diameters. The groove 34 has an included angle of 9 degrees or more and is 90 to 160 degrees. Preferably, the horizontal component of the grinding wire 100 can be reduced according to this, so that the problem of pressing the grinding wire 1 in the groove 34 can be avoided, and the movement of the grinding wire can be maintained. Smooth. In addition, in the present case, the upper guide wheel 32 and the lower guide wheel 33 are combined to form the conductive wheel 30 according to their axial centers. The utility model has the characteristics of easy assembly, manufacture and processing, and the upper guide wheel can be selected according to the size of the grinding line pole. 32 and the lower guide wheel 33. For example, in the third, ninth, and tenth drawings, the circumferential positions of the upper guide wheel 32 and the lower guide wheel 33 are respectively provided with at least one slot 322, 332 which is opened in the axial direction, and the slot 322, 332 is When the upper guide wheel 32 and the lower guide wheel 33 are oppositely combined, the upper and lower sides are accurately opposed to each other to form a space for the microelectrode 2 to penetrate. The application of the slots 322, 332 is related to the processing steps of trimming the microelectrodes. It is known that the step of trimming the microelectrodes 2 大致 generally includes trimming, roughing, and finishing of the end face M338126. The end face trimming is performed by moving the microelectrode 2 directly above the polishing wire electrode 1 to perform end surface trimming of the microelectrode 200 to correct the end surface of the microelectrode 200. The roughening of the microelectrode 2〇〇 is performed, and the radial feed of the microelectrode 200 can be increased at this time, and the grinding wire pole 1〇0 removes the rotational eccentricity of the microelectrode 2〇〇. The finishing of the microelectrode 200 reduces the discharge current to below ιΑ, and then divides the micro-electrode processing according to the actual demand, and can also perform the indexing processing of the microelectrode 2〇〇, trimming the shaped microelectrode, and processing The process can be used to measure the electrode size on the line and observe the processing status through the CCD microscopic measurement system. Most of the trimming has been done with _, three veins, square columns, needles, etc. • Microelectrodes are the main forming targets. Therefore, the slits 322, 332 opened in the conductive wheel provide space for the polishing wire 100 and the microelectrode 200 to change relative positions for processing. As shown in the second and fifth figures, the hub 60 is located adjacent to the first bobbin 2〇, the hub 60 has a tapered opening 62, and a linear slot connected to the small-diameter end of the tapered opening 62. 63. The tapered P and 62 are oriented toward the first bobbin 2'' with the opening of the large diameter end, and the linear groove 63 faces the direction of the conductive wheel 30. The tapered opening 62 is configured to receive the grinding wire pole 1 放 discharged by the first bobbin 2 〇〇, and adjust the height of the grinding wire pole 彳 (10) by the linear groove 63 to keep the _ pre-horizontal position stable Through the φ conductive wheel 30, the motion stability of the polishing line pole is improved. As shown in the third figure, the first bobbin 2〇 and the second bobbin 25 have the same structure, and are characterized in that they have a re-dischargeable upper stop tab 26 and a lower stop tab 27 for the operator to The grinding wire take-up spool or the grinding wire pole take-up shaft is sleeved outside the vertical shaft or taken out from the vertical shaft. Although this case is illustrated by a preferred embodiment, it is true that those skilled in the art can make various changes in form without departing from the spirit of the case. The above embodiments are only used to illustrate the case, and are not used to close the details of the case. Anyone who does not violate this miscellaneous thing is to modify the money, which is the scope of the patent application. M338126 [Simple Description of the Drawings] The first figure is a schematic diagram of a micro-electrode grinding with a conductive wheel and a grinding wire. The second figure is a three-dimensional appearance of the wire discharge grinding system of the present case. The third figure is an exploded view of the conductive wheel, the first bobbin and the hub of the lightning polishing system of the present invention. The fourth figure is a top view of the wire discharge grinding system of the present case. Figure 5 is a side view of the first spool and hub in Figure 5-5. The sixth picture is a plan view of the conductive wheel of the case. The seventh figure is a partial enlarged view of the circle in the sixth figure. The eighth figure is a schematic diagram of the conductive wheel and the grinding line electrode microelectrode in the present case. The ninth figure is one of the schematic views of the use of the conductive wheel of the present case. The tenth figure is the top view of the conductive wheel of the present case. [Main component symbol description] 32. Upper guide wheel 321 - Bevel 322 - Slot 33 - Lower guide wheel 331 - Bevel 332 - Slot 34 - Groove 40 - Grinding Line pole conveyor 50 - tension wheel 60 - concentrating race 62 - cone opening 63 - linear groove 100 - grinding line pole 20 - first spool 25 - second spool 26 - upper stop flap 27 - lower stop flap 28 - Vertical shaft 30- Conducting wheel 31- Conductive shaft 200-Microelectrode