TW201517106A - Protection element - Google Patents

Protection element Download PDF

Info

Publication number
TW201517106A
TW201517106A TW103128536A TW103128536A TW201517106A TW 201517106 A TW201517106 A TW 201517106A TW 103128536 A TW103128536 A TW 103128536A TW 103128536 A TW103128536 A TW 103128536A TW 201517106 A TW201517106 A TW 201517106A
Authority
TW
Taiwan
Prior art keywords
electrode
flux
heating element
insulating substrate
protective
Prior art date
Application number
TW103128536A
Other languages
Chinese (zh)
Inventor
Takashi Fujihata
Original Assignee
Dexerials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dexerials Corp filed Critical Dexerials Corp
Publication of TW201517106A publication Critical patent/TW201517106A/en

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H85/00Protective devices in which the current flows through a part of fusible material and this current is interrupted by displacement of the fusible material when this current becomes excessive
    • H01H85/0039Means for influencing the rupture process of the fusible element
    • H01H85/0047Heating means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H37/00Thermally-actuated switches
    • H01H37/74Switches in which only the opening movement or only the closing movement of a contact is effected by heating or cooling
    • H01H37/76Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
    • H01H37/761Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material with a fusible element forming part of the switched circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H01M10/4257Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Fuses (AREA)

Abstract

The purposes of the present invention are: to maintain the stability of a flux; to improve the quick fusing properties of a fusible conductor; and to reduce the thickness of a protection element. This protection element is provided with: an insulating substrate (11); a heat-generating body (14); a heat-generating body lead-out electrode (16) that is electrically connected to the heat-generating body (14); first and second electrodes (12, 13) that are provided on the insulating substrate (11); a fusible conductor (17) that is connected from the heat-generating body lead-out electrode (16) to the first and second electrodes (12, 13) and fuses the current pass between the first electrode (12) and the second electrode (13) when heated; a flux (18) that is provided between the insulating substrate (11) and the fusible conductor (17); and a cover member (21) that protects the insulating substrate (11).

Description

保護元件 Protective component

本發明係關於設在電流路徑上在異常時遮斷該電流路徑之保護元件。本申請案係以在日本於2013年8月22日申請之日本專利申請號特願2013-172630為基礎主張優先權,參照此申請並援用於本申請案。 The present invention relates to a protection element that is placed on a current path to interrupt the current path when it is abnormal. The present application claims priority on the basis of Japanese Patent Application No. 2013-172630, filed on Aug.

可充電而反覆利用之二次電池大多係被加工為電池包再提供給使用者。特別於重量能量密度高之鋰離子二次電池中,為確保使用者及電子機器的安全,一般將過充電保護、過放電保護等數個保護電路內建於電池包,而具有於特定狀況將電池包之輸出遮斷之機能。 Most of the secondary batteries that can be used for charging and reuse are processed into battery packs and then supplied to the user. In particular, in lithium ion secondary batteries with high weight and energy density, in order to ensure the safety of users and electronic equipment, several protection circuits such as overcharge protection and overdischarge protection are generally built into the battery pack, and the specific conditions will be The output of the battery pack is occluded.

此種保護元件,有藉由使用內建於電池包之FET開關進行輸出之ON/OFF,以進行電池包的過充電保護或過放電保護動作。然而,即使因某些原因造成FET開關短路破壞時,被施加雷電突波等而有瞬間大電流流通時,或因電池單元之壽命而輸出電壓異常下降或反之輸出過大異常電壓時,電池包或電子機器必須被保護免於起火等之事故。因此,係使用一種保護元件,其為了不論在上述可假定之任何異常狀態均可安全地遮斷電池單元之輸出,而由具有依來自外部之訊號而遮斷電流路徑之機能的保險絲元件構成。 Such a protection element has an ON/OFF output by using a FET switch built in a battery pack to perform an overcharge protection or an overdischarge protection operation of the battery pack. However, even if the FET switch is short-circuited for some reason, when a lightning surge or the like is applied and an instantaneous large current flows, or the output voltage abnormally drops due to the life of the battery cell or vice versa, the battery pack or Electronic machines must be protected from accidents such as fire. Therefore, a protective element is used which is constructed of a fuse element having a function of blocking a current path in response to an external signal in order to safely interrupt the output of the battery cell regardless of any abnormal state that can be assumed above.

如圖10(A)及圖10(B)所示,作為此種鋰離子二次電池等用之保護電路之保護元件80,已提出一種保護元件,係於連接於電流路徑上之 第1及第2電極81,82間連接可熔導體83而構成電流路徑一部分,藉由過電流所致之自體發熱或設於保護元件80內部之發熱體84熔斷此電流路徑上之可熔導體83。此種保護元件80中,如圖11所示,係將熔融後之液體狀可熔導體83聚集於透過絕緣層設於發熱體84上且與發熱體84電氣連接之發熱體引出電極85上或第1及第2電極81,82上以遮斷電流路徑。 As shown in FIG. 10(A) and FIG. 10(B), as a protective element 80 for a protective circuit for a lithium ion secondary battery or the like, a protective element has been proposed which is connected to a current path. The first and second electrodes 81 and 82 are connected to the fusible conductor 83 to form a part of the current path, and the self-heating due to overcurrent or the heating element 84 provided inside the protection element 80 fuses the current path. Conductor 83. In the protective element 80, as shown in FIG. 11, the molten liquid-like soluble conductor 83 is collected on the heat generating body extraction electrode 85 which is provided on the heat generating body 84 through the insulating layer and is electrically connected to the heat generating body 84 or The first and second electrodes 81, 82 block the current path.

又,如圖10所記載之保護元件80中,為了不會因藉由回流焊接等構裝時之加熱而熔融,一般係使用熔點300℃以上之含鉛高熔點焊料作為可熔導體83。又,由於若加熱可熔導體83則會使氧化進展而阻礙熔斷,因此為了除去生成於可熔導體83之氧化膜且使可熔導體83之濕潤性提升,亦進行了助焊劑86之積層。 Further, in the protective element 80 shown in FIG. 10, in order to prevent melting by heating during reflow soldering or the like, a lead-containing high melting point solder having a melting point of 300 ° C or higher is generally used as the soluble conductor 83. Further, when the meltable conductor 83 is heated, the oxidation progresses and the melting is inhibited. Therefore, in order to remove the oxide film formed on the meltable conductor 83 and improve the wettability of the meltable conductor 83, the flux 86 is laminated.

〔專利文獻〕[Patent Document]

〔專利文獻1〕日本特開2010-170802號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-170802

此處,可熔導體83中,由於與發熱體14重疊之中央部最高溫,且於發熱體引出電極85上凝集較多之熔融導體,因此較佳為助焊劑86亦保持於中央部。然而,助焊劑86有時會在可熔導體之表面上往左右偏。因此,助焊劑86被要求穩定地保持於可熔導體83之大致中央。 Here, in the fusible conductor 83, since the central portion overlapping the heating element 14 is the highest temperature and a large number of molten conductors are aggregated on the heating element extraction electrode 85, it is preferable that the flux 86 is also held at the center portion. However, the flux 86 sometimes deflects left and right on the surface of the fusible conductor. Therefore, the flux 86 is required to be stably held substantially at the center of the fusible conductor 83.

作為此對策,係提出了一種保護元件,其於保護保護元件80內部之蓋構件87之頂面內側設有用以將設在可熔導體83上之助焊劑86保持於既定位置之凸部88(參照專利文獻1)。 As a countermeasure against this, there is proposed a protective member which is provided on the inner side of the top surface of the cover member 87 inside the protective protective member 80 to provide a convex portion 88 for holding the flux 86 provided on the fusible conductor 83 at a predetermined position ( Refer to Patent Document 1).

藉由設於蓋構件87之頂面內側之凸部88與助焊劑86接觸,有 張力作用於助焊劑86,而能在可熔導體83表面上將助焊劑86穩定地保持於與凸部88之形成位置對應之既定位置。 The convex portion 88 provided on the inner side of the top surface of the cover member 87 is in contact with the flux 86, and The tension acts on the flux 86, and the flux 86 can be stably held on the surface of the fusible conductor 83 at a predetermined position corresponding to the position at which the convex portion 88 is formed.

伴隨著近年之電子機器之小型化、薄型化進展,搭載於各種電子機器之保護元件亦被要求小型化、薄型化。此處,於蓋構件87之頂面內側設有凸部88之保護元件中,因設有凸部88而使蓋構件87之厚度相應地增大,而難以謀求保護元件整體之薄型化。 With the progress of miniaturization and thinning of electronic devices in recent years, protective devices mounted on various electronic devices are also required to be smaller and thinner. Here, in the protective element in which the convex portion 88 is provided on the inner side of the top surface of the lid member 87, the thickness of the lid member 87 is increased correspondingly by providing the convex portion 88, and it is difficult to reduce the thickness of the entire protective element.

又,如圖12所示,若使蓋構件87厚度較薄,則凸部88或蓋構件87之頂面與助焊劑86或熔融後之可熔導體83接觸,導致熱被蓋構件87或凸部88奪去,而無法迅速地熔斷可熔導體83。 Further, as shown in Fig. 12, when the thickness of the cover member 87 is made thin, the top surface of the convex portion 88 or the cover member 87 comes into contact with the flux 86 or the melted conductive conductor 83, resulting in heat being covered by the cover member 87 or convex. The portion 88 is taken away and the fusible conductor 83 cannot be quickly melted.

是以,蓋構件87,必須確保避免凸部88與熔融後之可熔導體之接觸的空間,在謀求薄型化上有其極限。 Therefore, in the lid member 87, it is necessary to secure a space for avoiding contact between the convex portion 88 and the melted conductor after melting, and there is a limit in thickness reduction.

因此,本發明之目的在於,提供能將助焊劑穩定地保持於既定位置、使可熔導體之快速熔斷性提升且謀求保護元件之薄型化的保護元件。 Therefore, an object of the present invention is to provide a protective element capable of stably holding a flux at a predetermined position, improving the rapid fusibility of a meltable conductor, and reducing the thickness of a protective element.

為了解決上述課題,本發明之保護元件,其具備:絕緣基板;發熱體;發熱體引出電極,電氣連接於上述發熱體;第1及第2電極,設於上述絕緣基板;可熔導體,從上述發熱體引出電極跨至上述第1及第2電極而連接,藉由加熱熔斷上述第1電極與上述第2電極間之電流路徑;助焊劑,設於上述絕緣基板與上述可熔導體之間;以及蓋構件,保護上述絕緣基板。 In order to solve the above problems, the protective element of the present invention includes: an insulating substrate; a heating element; a heating element extraction electrode electrically connected to the heating element; and first and second electrodes provided on the insulating substrate; and a fusible conductor The heating element extraction electrode is connected across the first and second electrodes, and fuses a current path between the first electrode and the second electrode by heating; a flux is provided between the insulating substrate and the fusible conductor And a cover member that protects the above insulating substrate.

根據本發明,藉由設於絕緣基板與可熔導體間之助焊劑,防 止可熔導體之熔斷位置之氧化,且被發熱體加熱後能謀求氧化防止及濕潤性之提升,迅速且確實地使之熔斷。 According to the present invention, the flux is provided between the insulating substrate and the fusible conductor When the melting position of the fusible conductor is oxidized and heated by the heating element, oxidation prevention and wettability can be improved, and the fuse can be quickly and surely blown.

又,助焊劑,由於係在絕緣基板之表面上設於第1電極與發熱體引出電極之間、以及第2電極與發熱體引出電極之間的狹小空間,與第1、第2電極及可熔導體接觸配設,因此能藉由張力作用穩定地保持。 Further, the flux is provided on the surface of the insulating substrate between the first electrode and the heating element extraction electrode, and between the second electrode and the heating element extraction electrode, and the first and second electrodes and the The fuse conductor is disposed in contact with each other so that it can be stably held by the tension.

再者,根據本發明,由於將助焊劑保持於可熔導體與絕緣基板之間,因此不需於蓋構件之頂面部設置凸部,能謀求低高度化。 Further, according to the present invention, since the flux is held between the meltable conductor and the insulating substrate, it is not necessary to provide the convex portion on the top surface portion of the cover member, and the height can be reduced.

1‧‧‧保護元件 1‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12‧‧‧第1電極 12‧‧‧1st electrode

13‧‧‧第2電極 13‧‧‧2nd electrode

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

17‧‧‧可熔導體 17‧‧‧Solid conductor

18‧‧‧助焊劑 18‧‧‧ Flux

19‧‧‧第1發熱體電極 19‧‧‧1st heating element electrode

20‧‧‧第2發熱體電極 20‧‧‧2nd heating element electrode

21‧‧‧蓋構件 21‧‧‧Cover components

21a‧‧‧側面部 21a‧‧‧ Side section

21b‧‧‧頂面部 21b‧‧‧ top face

23‧‧‧凹部 23‧‧‧ recess

24‧‧‧保持壁 24‧‧‧ Keep the wall

25‧‧‧凸部 25‧‧‧ convex

30‧‧‧電池包 30‧‧‧Battery pack

31~34‧‧‧電池單元 31~34‧‧‧ battery unit

36‧‧‧檢測電路 36‧‧‧Detection circuit

37‧‧‧電流控制元件 37‧‧‧ Current control components

40‧‧‧充放電控制電路 40‧‧‧Charge and discharge control circuit

41,42‧‧‧電流控制元件 41,42‧‧‧ Current control components

43‧‧‧控制部 43‧‧‧Control Department

45‧‧‧充電裝置 45‧‧‧Charging device

圖1係顯示適用本發明之保護元件之圖,(A)係俯視圖,(B)係熔斷前之剖面圖,(C)係熔斷後之剖面圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing a protective member to which the present invention is applied, (A) is a plan view, (B) is a cross-sectional view before fusing, and (C) is a cross-sectional view after fusing.

圖2係顯示適用本發明之保護元件之變形例之圖,(A)係俯視圖,(B)係剖面圖。 Fig. 2 is a view showing a modification of the protective element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view.

圖3係顯示適用本發明之保護元件之變形例之圖,(A)係俯視圖,(B)係剖面圖。 Fig. 3 is a view showing a modification of the protective element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view.

圖4係顯示適用本發明之保護元件之變形例之圖,(A)係俯視圖,(B)係剖面圖。 Fig. 4 is a view showing a modification of the protective element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view.

圖5係顯示適用本發明之保護元件之變形例之圖,(A)係俯視圖,(B)係剖面圖。 Fig. 5 is a view showing a modification of the protective element to which the present invention is applied, (A) is a plan view, and (B) is a cross-sectional view.

圖6係使用了適用本發明之保護元件之電池包之電路圖。 Fig. 6 is a circuit diagram of a battery pack using a protective element to which the present invention is applied.

圖7係適用本發明之保護元件之電路圖。 Figure 7 is a circuit diagram of a protective element to which the present invention is applied.

圖8係顯示實施例結果之圖表。 Figure 8 is a graph showing the results of the examples.

圖9係將習知保護元件與適用本發明之保護元件之厚度對照顯示的剖面圖。 Figure 9 is a cross-sectional view showing a conventional protective element in comparison with the thickness of a protective element to which the present invention is applied.

圖10係顯示習知保護元件之圖,(A)係俯視圖,(B)係熔斷前之剖面圖。 Fig. 10 is a view showing a conventional protective element, (A) is a plan view, and (B) is a cross-sectional view before fusing.

圖11係習知之保護元件之熔斷後之剖面圖。 Figure 11 is a cross-sectional view of a conventional protective element after being blown.

圖12係謀求低高度化之習知保護元件之熔斷後之剖面圖。 Fig. 12 is a cross-sectional view showing the fuse of the conventional protective element which is reduced in height.

以下,參照圖式詳細說明適用本發明之保護元件。此外,本發明不限定僅為以下之實施形態,當然可在不偏離本發明要旨之範圍內進行各種變更。又,圖式係示意顯示,各尺寸之比率等係與現實物有相異處。具體之尺寸等應參酌以下之說明而作判斷。又,當然於圖式互相之間亦含有彼此之尺寸的關係或比率相異的部分。 Hereinafter, the protective element to which the present invention is applied will be described in detail with reference to the drawings. The present invention is not limited to the embodiments described below, and various modifications may be made without departing from the scope of the invention. Moreover, the diagram shows that the ratio of each size is different from the real thing. The specific dimensions and the like should be judged by considering the following instructions. Further, of course, the drawings also include portions having different sizes or ratios from each other.

[第1形態] [First form]

如圖1所示,適用本發明之保護元件1具備絕緣基板11、被絕緣構件15覆蓋之發熱體14、電氣連接於發熱體14之發熱體引出電極16、設於絕緣基板11之第1及第2電極12,13、從發熱體引出電極16跨至第1及第2電極12,13而連接且藉由加熱熔斷第1電極12與第2電極13間之電流路徑的可熔導體17、以及設於絕緣基板11與可熔導體17之間之助焊劑18。 As shown in FIG. 1, the protective element 1 to which the present invention is applied includes an insulating substrate 11, a heating element 14 covered with an insulating member 15, a heating element extraction electrode 16 electrically connected to the heating element 14, and a first and second insulating layer 11 provided on the insulating substrate 11. The second electrodes 12 and 13 and the fusible conductor 17 that is connected from the heating element extraction electrode 16 to the first and second electrodes 12 and 13 and that fuses the current path between the first electrode 12 and the second electrode 13 by heating, And a flux 18 disposed between the insulating substrate 11 and the fusible conductor 17.

絕緣基板11,係使用例如氧化鋁、玻璃陶瓷、莫來石、及氧化鋯等具有絕緣性之構件形成為大致方形。絕緣基板11雖亦可使用其他玻璃環氧基板、苯酚基板等用於印刷配線基板的材料,但需留意可熔導體17熔斷時之溫度。 The insulating substrate 11 is formed into a substantially square shape using an insulating member such as alumina, glass ceramic, mullite, or zirconia. Although the insulating substrate 11 may be made of a material for printing a wiring board such as a glass epoxy substrate or a phenol substrate, it is necessary to pay attention to the temperature at which the meltable conductor 17 is blown.

發熱體14係具有阻抗值較高、會因通電而發熱之導電性之 構件,由例如W、Mo、Ru等所構成。發熱體14能藉由將此等合金或組成物、化合物之粉狀體與樹脂黏結劑等混合,將形成之糊狀物使用網版印刷技術於絕緣基板11上形成圖案,並藉由燒成等方式而形成。又,發熱體14一端與第1發熱體電極19連續,另一端與第2發熱體電極20連續。又,發熱體14被絕緣構件15覆蓋。 The heating element 14 has a high electrical conductivity and is electrically conductive due to energization. The member is composed of, for example, W, Mo, Ru, or the like. The heating element 14 can be formed by patterning the alloy or the composition, the powder of the compound, the resin binder or the like, and forming the paste on the insulating substrate 11 by screen printing, and firing it. Formed by other methods. Further, one end of the heating element 14 is continuous with the first heating element electrode 19, and the other end is continuous with the second heating element electrode 20. Further, the heating element 14 is covered by the insulating member 15.

覆蓋發熱體14之絕緣構件15,以與發熱體14重疊之方式積層有發熱體引出電極16。保護元件1,為了有效率地將發熱體14的熱傳導至可熔導體17,亦可將絕緣構件15積層於發熱體14與絕緣基板11之間。作為絕緣構件15能使用例如玻璃。 The insulating member 15 covering the heating element 14 is laminated with the heating element extraction electrode 16 so as to overlap the heating element 14. In order to efficiently conduct heat of the heat generating body 14 to the soluble conductor 17, the protective element 1 may be laminated between the heat generating body 14 and the insulating substrate 11. For example, glass can be used as the insulating member 15.

此外,發熱體14亦可如圖1所示,形成於絕緣基板11之設有第1、第2電極12,13的表面側,亦可形成於絕緣基板11之與表面相反側之背面。又,發熱體14亦可形成於絕緣基板11之內部。再者,發熱體14中,亦可使發熱體引出電極16或可熔導體17重疊,或者亦可在絕緣基板11之表面上與發熱體引出電極16或可熔導體17並列形成。又,不論係任一情形,發熱體14在必須謀求與周圍之絕緣時,係藉由絕緣構件15來覆蓋,在不需要絕緣時,則不藉由絕緣構件15覆蓋即可。 Further, as shown in FIG. 1, the heating element 14 may be formed on the surface side of the insulating substrate 11 on which the first and second electrodes 12 and 13 are provided, or may be formed on the back surface of the insulating substrate 11 on the opposite side to the surface. Further, the heating element 14 may be formed inside the insulating substrate 11. Further, in the heating element 14, the heating element extraction electrode 16 or the soluble conductor 17 may be overlapped, or the heating element extraction electrode 16 or the fusible conductor 17 may be formed in parallel on the surface of the insulating substrate 11. Further, in any case, the heating element 14 is covered by the insulating member 15 when it is necessary to insulate it from the surroundings, and when it is not required to be insulated, it is not covered by the insulating member 15.

發熱體引出電極16係在絕緣基板11上形成於第1電極12與第2電極13之間。又,發熱體引出電極16一端連接於第1發熱體電極19,經由此第1發熱體電極19與發熱體14一端連接。又,發熱體引出電極16經由發熱體14連接於第2發熱體電極20。 The heating element extraction electrode 16 is formed between the first electrode 12 and the second electrode 13 on the insulating substrate 11. Further, one end of the heating element extraction electrode 16 is connected to the first heating element electrode 19, and the first heating element electrode 19 is connected to one end of the heating element 14 via the first heating element electrode 19. Further, the heating element extraction electrode 16 is connected to the second heating element electrode 20 via the heating element 14.

可熔導體17由藉由發熱體14之發熱迅速熔斷之材料構成,例如能非常合適地使用以Sn為主成分之無鉛焊料等低熔點金屬。又,可熔 導體17亦可使用In、Pb、Ag、Cu等合金,或者亦可係低熔點金屬與Ag、Cu或以此等為主成分之合金等高熔點金屬的積層體。 The fusible conductor 17 is made of a material that is rapidly melted by the heat generation of the heating element 14. For example, a low melting point metal such as a lead-free solder containing Sn as a main component can be used very suitably. Also, fusible As the conductor 17, an alloy such as In, Pb, Ag, or Cu may be used, or a laminate of a low melting point metal and a high melting point metal such as Ag, Cu, or an alloy containing the like as a main component may be used.

可熔導體17兩端分別連接於第1電極12、第2電極13,中 央部連接於發熱體引出電極16。可熔導體17藉由焊料等連接於發熱體引出電極16及第1、第2電極12,13。可熔導體17能藉由回流焊接來容易地連接。 Both ends of the fusible conductor 17 are connected to the first electrode 12 and the second electrode 13, respectively. The central portion is connected to the heating element lead-out electrode 16. The fusible conductor 17 is connected to the heating element extraction electrode 16 and the first and second electrodes 12 and 13 by solder or the like. The fusible conductor 17 can be easily connected by reflow soldering.

保護元件1中,可熔導體17經由絕緣構件15及發熱體引出 電極16設於與發熱體14重疊之位置。藉此,保護元件1能將發熱體14所發出之熱以良好效率傳至可熔導體17,迅速地使之熔斷。 In the protective element 1, the fusible conductor 17 is taken out via the insulating member 15 and the heating element The electrode 16 is provided at a position overlapping the heating element 14. Thereby, the protective member 1 can transfer the heat generated by the heat generating body 14 to the fusible conductor 17 with good efficiency, and quickly melts it.

又,保護元件1係為了保護內部而於絕緣基板11上設有蓋 構件21。蓋構件21具有連接於絕緣基板11上之側面部21a與頂面部21b。 Further, the protective element 1 is provided with a cover on the insulating substrate 11 for protecting the inside. Member 21. The cover member 21 has a side surface portion 21a and a top surface portion 21b which are connected to the insulating substrate 11.

[助焊劑] [flux]

保護元件1中,於絕緣基板11與可熔導體17間設有助焊劑18。助焊劑18係除去產生於可熔導體17之氧化膜並同時提升可熔導體17之潤濕性。 In the protective element 1, a flux 18 is provided between the insulating substrate 11 and the soluble conductor 17. The flux 18 removes the oxide film generated from the fusible conductor 17 while enhancing the wettability of the fusible conductor 17.

具體而言,助焊劑18如圖1(A)(B)所示,係在絕緣基板11 之表面上設於第1電極12與發熱體引出電極16之間、以及上述第2電極13與發熱體引出電極16之間。亦即,助焊劑18係藉由可熔導體17而導通,且配置於在電流路徑之遮斷時熔斷可熔導體17之第1電極~發熱體引出電極16、第2電極之各個之間。 Specifically, the flux 18 is shown on the insulating substrate 11 as shown in FIG. 1(A) and (B). The surface is provided between the first electrode 12 and the heating element extraction electrode 16 and between the second electrode 13 and the heating element extraction electrode 16. That is, the flux 18 is electrically connected by the soluble conductor 17, and is disposed between the first electrode of the fusible conductor 17 and the heating element extraction electrode 16 and the second electrode when the current path is blocked.

藉此,助焊劑18,係防止可熔導體17之熔斷位置之氧化, 且被發熱體14加熱後能謀求氧化防止及濕潤性之提升,迅速且確實地使之熔斷。 Thereby, the flux 18 prevents oxidation of the melted position of the fusible conductor 17, Further, when heated by the heating element 14, the oxidation prevention and the wettability can be improved, and the heating can be quickly and surely blown.

又,助焊劑18,由於係在絕緣基板11之表面上設於第1電極 12與發熱體引出電極16之間、以及上述第2電極13與發熱體引出電極16之間的狹小空間,與第1、第2電極12,13及可熔導體17接觸配設,因此能藉由張力作用穩定地保持。 Further, the flux 18 is provided on the surface of the insulating substrate 11 on the first electrode. The narrow space between the 12 and the heating element extraction electrode 16 and between the second electrode 13 and the heating element extraction electrode 16 is placed in contact with the first and second electrodes 12 and 13 and the fusible conductor 17, so that it can be borrowed. It is stably held by the tension action.

根據此種保護元件1,由於將助焊劑18保持於可熔導體17 與絕緣基板11之間,因此不需於蓋構件21之頂面部21b設置凸部,能謀求低高度化。亦即,如圖1(C)所示,保護元件1中,即使因蓋構件21之低高度化,可熔導體17之熔融導體亦不會接觸於蓋構件21而被奪去熱,可不阻礙熔斷而迅速地遮斷電流路徑。 According to this protective element 1, since the flux 18 is held on the fusible conductor 17 Between the insulating substrate 11 and the insulating substrate 11, the convex portion is not required to be provided on the top surface portion 21b of the lid member 21, and the height can be reduced. That is, as shown in Fig. 1(C), even in the protective element 1, even if the cover member 21 is lowered in height, the molten conductor of the soluble conductor 17 does not contact the cover member 21 and is deprived of heat, and is not hindered. Fuse and quickly interrupt the current path.

[第2形態] [Second form]

又,保護元件1亦可如圖2(A)(B)所示,於絕緣基板11之第1電極12與發熱體引出電極16之間、以及上述第2電極13與發熱體引出電極16之間形成凹部23,並將助焊劑18保持於該凹部23。凹部23能藉由切削或蝕刻等對應絕緣基板11材質之公知微細加工方法來形成。 Further, as shown in FIGS. 2(A) and (B), the protective element 1 may be between the first electrode 12 of the insulating substrate 11 and the heating element extraction electrode 16, and the second electrode 13 and the heating element extraction electrode 16. The recess 23 is formed therebetween, and the flux 18 is held in the recess 23. The concave portion 23 can be formed by a known microfabrication method corresponding to the material of the insulating substrate 11 such as cutting or etching.

藉由將助焊劑18保持於凹部23,保護元件1能更穩定地保持多量之助焊劑18。 By holding the flux 18 in the recess 23, the protective element 1 can hold a large amount of the flux 18 more stably.

又,保護元件1中,凹部23係將第1電極12與發熱體引出電極16之間、以及上述第2電極13與發熱體引出電極16之間隔離。是以,保護元件1能防止因可熔導體17之熔融導體使第1電極12與發熱體引出電極16之間、以及第2電極13與發熱體引出電極16之間短路的事態。 Further, in the protective element 1, the concave portion 23 separates between the first electrode 12 and the heating element extraction electrode 16 and between the second electrode 13 and the heating element extraction electrode 16. Therefore, the protective element 1 can prevent a situation in which the molten conductor of the soluble conductor 17 causes a short circuit between the first electrode 12 and the heat generating body lead-out electrode 16 and between the second electrode 13 and the heat generating body lead-out electrode 16.

[第3形態] [Third form]

又,保護元件1亦可如圖3(A)(B)所示,於絕緣基板11之第1電極12 與發熱體引出電極16之間、以及上述第2電極13與發熱體引出電極16之間形成保持助焊劑18之保持壁24。保持壁24設於被第1、第2電極12,13與發熱體引出電極16所夾空間之兩開放端。藉此,保護元件1中,形成被第1、第2電極12,13與發熱體引出電極16與一對保持壁24包圍之助焊劑18的保持部。 Further, the protective element 1 may be on the first electrode 12 of the insulating substrate 11 as shown in FIG. 3(A) and (B). A holding wall 24 for holding the flux 18 is formed between the heating element extraction electrode 16 and the second electrode 13 and the heating element extraction electrode 16. The holding wall 24 is provided at both open ends of the space sandwiched by the first and second electrodes 12, 13 and the heat generating body lead-out electrode 16. Thereby, in the protective element 1, the holding portion of the flux 18 surrounded by the first and second electrodes 12, 13 and the heat generating body lead-out electrode 16 and the pair of holding walls 24 is formed.

保持壁24由於與第1、第2電極12,13及發熱體引出電極 16接觸,因此為了防止此等之導通而以絕緣材料形成。例如,保持壁24能藉由印刷玻璃來形成。 The holding wall 24 is connected to the first and second electrodes 12 and 13 and the heating element. 16 contacts, and therefore formed of an insulating material in order to prevent such conduction. For example, the retaining wall 24 can be formed by printing glass.

藉由設置保持壁24,保護元件1能確實地防止助焊劑18之 流出,防止可熔導體17之熔斷位置之氧化,且被發熱體14加熱後能謀求氧化防止及濕潤性之提升,迅速且確實地使之熔斷。 By providing the retaining wall 24, the protective element 1 can reliably prevent the flux 18 from being The outflow prevents oxidation of the melted position of the soluble conductor 17, and when heated by the heating element 14, it is possible to prevent oxidation and improve wettability, and to quickly and surely melt it.

[第4形態] [Fourth form]

又,保護元件1亦可如圖4(A)(B)所示,於可熔導體17與蓋構件21之頂面部21b之間亦設置助焊劑18,且於蓋構件21之頂面部21b形成保持助焊劑18之凸部25。藉由在蓋構件21之頂面部21b設置凸部25,設於可熔導體17與蓋構件21之頂面部21b之間之助焊劑18與凸部25接觸,藉此有張力作用於助焊劑18,而能在可熔導體17之表面上將助焊劑18多量且穩定地保持於對應凸部25之形成位置之既定位置。 Further, as shown in FIG. 4(A) and (B), the protective element 1 may be provided with a flux 18 between the soluble conductor 17 and the top surface portion 21b of the cover member 21, and formed on the top surface portion 21b of the cover member 21. The convex portion 25 of the flux 18 is maintained. By providing the convex portion 25 on the top surface portion 21b of the cover member 21, the flux 18 provided between the soluble conductor 17 and the top surface portion 21b of the cover member 21 comes into contact with the convex portion 25, whereby tension acts on the flux 18 On the surface of the fusible conductor 17, the flux 18 can be held in a stable amount at a predetermined position corresponding to the position at which the convex portion 25 is formed.

是以,保護元件1能與保持於絕緣基板11與可熔導體17之間之助焊劑18配合地保持更多之助焊劑18,藉由可熔導體17之氧化防止及濕潤性之提升能更迅速地熔斷可熔導體17。此外,此時保護元件1亦可於絕緣基板11之第1、第2電極12,13間形成上述之凹部23或保持壁24。 Therefore, the protective element 1 can hold more flux 18 in cooperation with the flux 18 held between the insulating substrate 11 and the fusible conductor 17, and the oxidation prevention and wettability of the soluble conductor 17 can be improved. The fusible conductor 17 is quickly blown. Further, at this time, the protective element 1 may form the above-described concave portion 23 or the holding wall 24 between the first and second electrodes 12, 13 of the insulating substrate 11.

[第5形態] [Fifth form]

又,保護元件1亦可如圖5所示,將發熱體引出電極16形成於蓋構件21之頂面部21b且將助焊劑18設於第1電極12與第2電極13之間。由於發熱體引出電極16設於蓋構件21之頂面部21b,因此保護元件1中,第1電極12與第2電極13之間之空間寬廣,能保持更多之助焊劑18。此外,保護元件1亦可於絕緣基板11形成上述之凹部23或保持壁24。 Further, as shown in FIG. 5, the protective element 1 may be formed with the heating element lead-out electrode 16 formed on the top surface portion 21b of the lid member 21, and the flux 18 being provided between the first electrode 12 and the second electrode 13. Since the heating element extraction electrode 16 is provided on the top surface portion 21b of the lid member 21, the space between the first electrode 12 and the second electrode 13 in the protective element 1 is wide, and more flux 18 can be held. Further, the protective element 1 may also form the above-described concave portion 23 or holding wall 24 on the insulating substrate 11.

此情形下,發熱體14雖亦可形成於絕緣基板11之表面且被絕緣構件15覆蓋,但在形成於絕緣基板11之背面或內部、或者蓋構件21之頂面部21b的場合,絕緣基板11之表面係寬廣且平坦化,而能保持更多之助焊劑18。 In this case, although the heating element 14 may be formed on the surface of the insulating substrate 11 and covered by the insulating member 15, the insulating substrate 11 may be formed on the back surface or inside of the insulating substrate 11 or the top surface portion 21b of the cover member 21. The surface is broad and flat, while retaining more flux 18.

[保護元件之使用方法] [How to use protective components]

此種保護元件1,如圖6所示例如被組裝於鋰離子二次電池之電池包30內之電路來使用。電池包30,例如具有由合計4個鋰離子二次電池之電池單元31~34構成之電池堆35。 Such a protective element 1 is used, for example, as a circuit incorporated in a battery pack 30 of a lithium ion secondary battery as shown in FIG. The battery pack 30 has, for example, a battery stack 35 composed of battery cells 31 to 34 of a total of four lithium ion secondary batteries.

電池包30具備電池堆35、控制電池堆35之充放電的充放電控制電路40、於電池堆35之異常時遮斷充電之適用本發明的保護元件1、檢測出各電池單元31~34之電壓的檢測電路36、及對應檢測電路36之檢測結果來控制保護元件1之動作之電流控制元件37。 The battery pack 30 includes a battery stack 35, a charge and discharge control circuit 40 for controlling charge and discharge of the battery stack 35, and a protective element 1 of the present invention applied to the battery pack 35 in an abnormal state, and the battery cells 31 to 34 are detected. The voltage detecting circuit 36 and the current detecting element 37 that controls the operation of the protective element 1 are controlled by the detection result of the corresponding detecting circuit 36.

電池堆35係將需要為了保護免於過充電及過放電狀態之控制之電池單元31~34被串聯連接而成,經由電池包30之正極端子30a、負極端子30b,可拆裝地連接於充電裝置45,被施加來自充電裝置45之充電電壓。可藉由將以充電裝置45充電之電池包30之正極端子30a、負極端子 30b連接於靠電池動作的電子機器,來使此電子機器動作。 The battery stack 35 is required to be connected in series in order to protect the battery cells 31 to 34 from being overcharged and overdischarged, and is detachably connected to the charging via the positive terminal 30a and the negative terminal 30b of the battery pack 30. The device 45 is applied with a charging voltage from the charging device 45. The positive terminal 30a and the negative terminal of the battery pack 30 which are charged by the charging device 45 30b is connected to an electronic device that operates on a battery to operate the electronic device.

充放電控制電路40具備:於從電池堆35向充電裝置45流 動之電流路徑串聯連接之兩個電流控制元件41,42、及控制此等電流控制元件41,42之動作的控制部43。電流控制元件41,42,例如由場效電晶體(以下稱FET)構成,藉由控制部43控制閘電壓,控制電池堆35之電流路徑之導通與遮斷。控制部43係從充電裝置45接收電力供給而動作,對應檢測電路36之檢測結果,於電池堆35過放電或過充電時,以遮斷電流路徑之方式控制電流控制元件41,42之動作。 The charge and discharge control circuit 40 is provided to flow from the battery stack 35 to the charging device 45 The current path of the current is connected in series by two current control elements 41, 42 and a control unit 43 that controls the operation of the current control elements 41, 42. The current control elements 41, 42 are composed of, for example, field effect transistors (hereinafter referred to as FETs), and the control unit 43 controls the gate voltage to control the conduction and the interruption of the current path of the battery stack 35. The control unit 43 operates by receiving power supply from the charging device 45, and controls the operation of the current control elements 41 and 42 so as to interrupt the current path when the battery stack 35 is over-discharged or overcharged in response to the detection result of the detection circuit 36.

保護元件1係例如連接於電池堆35與充放電控制電路40之 間之充放電電流路徑上,其動作受電流控制元件37控制。 The protection element 1 is connected, for example, to the battery stack 35 and the charge and discharge control circuit 40. The operation of the charge and discharge current path is controlled by the current control element 37.

檢測電路36係與各電池單元31~34相連接,檢測各電池單 元31~34之電壓值,將各電壓值供給至充放電控制電路40之控制部43。又,檢測電路36係於任一個電池單元31~34成為過充電電壓或過放電電壓時輸出控制電流控制元件37之控制訊號。 The detecting circuit 36 is connected to each of the battery cells 31 to 34 to detect each battery cell. The voltage values of the elements 31 to 34 are supplied to the control unit 43 of the charge and discharge control circuit 40. Further, the detection circuit 36 outputs a control signal for controlling the current control element 37 when any one of the battery cells 31 to 34 becomes an overcharge voltage or an overdischarge voltage.

電流控制元件37係由例如FET構成,藉由從檢測電路36 輸出之檢測訊號,當電池單元31~34之電壓值成為超過既定之過放電或過充電狀態之電壓時,使保護元件1動作,以控制成將電池堆35之充放電電流路徑不論電流控制元件41,42之開關動作為何均予以遮斷。 The current control element 37 is composed of, for example, an FET, by the slave detection circuit 36. The output detection signal, when the voltage value of the battery cells 31-34 becomes a voltage exceeding a predetermined over-discharge or over-charge state, causes the protection element 1 to operate to control the charge and discharge current path of the battery stack 35 regardless of the current control element Why are the switching actions of 41, 42 blocked?

於如以上之結構構成之電池包30中適用本發明之保護元件 1具有如圖7之電路結構。亦即,保護元件1係由經由發熱體引出電極16串聯連接之可熔導體17、及經由可熔導體17之連接點通電而發熱藉此熔融可熔導體17之發熱體14所構成之電路結構。又,保護元件1中,例如可熔 導體17被串聯連接於充放電電流路徑上,且發熱體14與電流控制元件37連接。搭載可熔導體17一端之第1電極12與充放電電流路徑一端連接,搭載可熔導體17另一端之第2電極13與充放電電流路徑之另一端連接。又,發熱體14一端經由第1發熱體電極19與發熱體引出電極16及可熔導體17連接,另一端經由第2發熱體電極20與電流控制元件37連接。 The protective element of the present invention is applied to the battery pack 30 constructed as above 1 has the circuit structure as shown in FIG. In other words, the protective element 1 is a circuit structure composed of a fusible conductor 17 connected in series via a heating element extraction electrode 16 and a heating element 14 which is heated by a connection point via the soluble conductor 17 to heat the meltable conductor 17 . Also, in the protective element 1, for example, fusible The conductor 17 is connected in series to the charge and discharge current path, and the heat generating body 14 is connected to the current control element 37. The first electrode 12 on one end of the soluble conductor 17 is connected to one end of the charge and discharge current path, and the second electrode 13 on the other end of the soluble conductor 17 is connected to the other end of the charge and discharge current path. Further, one end of the heating element 14 is connected to the heating element extraction electrode 16 and the fusible conductor 17 via the first heating element electrode 19, and the other end is connected to the current control element 37 via the second heating element electrode 20.

檢測電路36,在檢測出電池單元31~34之任一者之異常電壓 時,即對電流控制元件37輸出遮斷訊號。接著,電流控制元件37控制電流以對發熱體14通電。電流從電池堆35經由第1電極12、可熔導體17及發熱體引出電極16流動,藉此發熱體14開始發熱。保護元件1藉由發熱體14之發熱使可熔導體17熔斷,遮斷之充放電電流路徑。此時,由於保護元件1中,將助焊劑18保持於可熔導體17與絕緣基板11之間,因此防止可熔導體17之熔斷位置之氧化,且被發熱體14加熱後能謀求氧化防止及濕潤性之提升,迅速且確實地使之熔斷(圖1(C))。 The detecting circuit 36 detects an abnormal voltage of any of the battery cells 31 to 34 At this time, the current control element 37 outputs an occlusion signal. Next, the current control element 37 controls the current to energize the heating element 14. The current flows from the battery stack 35 through the first electrode 12, the soluble conductor 17, and the heat generating body lead-out electrode 16, whereby the heat generating body 14 starts to generate heat. The protective element 1 fuses the soluble conductor 17 by the heat generated by the heating element 14, and blocks the charge and discharge current path. At this time, since the flux 18 is held between the soluble conductor 17 and the insulating substrate 11 in the protective element 1, the oxidation of the melted conductor 17 is prevented from being oxidized, and the heating element 14 is heated to prevent oxidation. The increase in wettability quickly and surely melts it (Fig. 1(C)).

此外,保護元件1由於藉由可熔導體17熔斷而對發熱體14之 供電路徑亦被遮斷,因此發熱體14之發熱即停止。 Further, the protective element 1 is blown to the heat generating body 14 by the fusible conductor 17 Since the power supply path is also blocked, the heat generation of the heating element 14 is stopped.

根據此種保護元件1,由於將助焊劑18保持於可熔導體17與 絕緣基板11之間,因此不需於蓋構件21之頂面部21b設置凸部,能謀求低高度化。亦即,如圖1(C)所示,保護元件1中,即使因蓋構件21之低高度化,可熔導體17之熔融導體亦不會接觸於蓋構件21而被奪去熱,可不阻礙熔斷而迅速地遮斷電流路徑。 According to this protective element 1, since the flux 18 is held in the fusible conductor 17 Since the insulating substrate 11 is disposed between the insulating substrates 11, it is not necessary to provide a convex portion on the top surface portion 21b of the lid member 21, and the height can be reduced. That is, as shown in Fig. 1(C), even in the protective element 1, even if the cover member 21 is lowered in height, the molten conductor of the soluble conductor 17 does not contact the cover member 21 and is deprived of heat, and is not hindered. Fuse and quickly interrupt the current path.

此外,本發明之保護元件不限於使用於鋰離子二次電池之電 池包,當然可應用於需要因電氣訊號所致之電流路徑之遮斷之各種用途。 Further, the protective element of the present invention is not limited to the use of a lithium ion secondary battery The pool package can of course be applied to various applications requiring interruption of the current path due to electrical signals.

[實施例] [Examples]

其次,說明本發明之實施例。本實施例中,係使用圖10所示之習知保護元件80與圖1所示之適用本發明之保護元件1,來針對可熔導體之熔斷時間、及薄型化進行測定、評估。熔斷時間之測定,係在高溫高濕試驗前後進行。用於各測定之樣品數目,在習知保護元件80與適用本發明之保護元件1分別為各八個。又,薄型化之測定係測量、對比保護元件之厚度。 Next, an embodiment of the present invention will be described. In the present embodiment, the conventional protective element 80 shown in FIG. 10 and the protective element 1 to which the present invention is applied as shown in FIG. 1 are used to measure and evaluate the fusing time and thickness of the fusible conductor. The measurement of the melting time was carried out before and after the high temperature and high humidity test. The number of samples used for each measurement is eight in each of the conventional protective element 80 and the protective element 1 to which the present invention is applied. Moreover, the measurement of the thinning is to measure and compare the thickness of the protective element.

如圖8所示,習知保護元件80中,對比高溫高濕試驗前之初期階段之樣品與高溫高濕試驗後之樣品後可知,動作時間平均增加了50%。又,習知保護元件80中,各樣品之動作時間之不均在高溫高濕試驗前後亦變大。 As shown in Fig. 8, in the conventional protective element 80, after comparing the samples in the initial stage before the high temperature and high humidity test and the samples after the high temperature and high humidity test, the operation time was increased by an average of 50%. Further, in the conventional protective element 80, the unevenness of the operation time of each sample also became large before and after the high-temperature and high-humidity test.

其原因在於,由於習知保護元件80中,係於可熔導體17表面保持有助焊劑,因此雖能防止氧化,但在第1、第2電極與發熱體引出電極間之熔斷位置中氧化進展,而使熔斷時間增長。 This is because, in the conventional protective element 80, since the flux is held on the surface of the soluble conductor 17, oxidation can be prevented, but the oxidation progresses in the fusing position between the first and second electrodes and the electrode of the heating element. And make the blow time increase.

另一方面,適用本發明之保護元件1中,對比高溫高濕試驗前之初期階段之樣品與高溫高濕試驗後之樣品後可知,動作時間平均止於10%之惡化。又,適用本發明之保護元件1中,各樣品之動作時間之不均之變化在高溫高濕試驗前後亦小。 On the other hand, in the protective element 1 to which the present invention is applied, it is understood that the sample after the high temperature and high humidity test and the sample after the high temperature and high humidity test have an average operation time of 10%. Further, in the protective element 1 to which the present invention is applied, the variation in the unevenness of the operation time of each sample is small before and after the high-temperature and high-humidity test.

其原因在於,適用本發明之保護元件1中,由於對應第1、第2電極與發熱體引出電極間之熔斷位置來保持助焊劑,因此能防止在該熔斷位置之可熔導體之氧化,且與助焊劑所致之濕潤性提升相輔相成地能迅速地使之熔斷。 This is because, in the protective element 1 to which the present invention is applied, since the flux is held in correspondence with the fusing position between the first and second electrodes and the heating element lead-out electrode, oxidation of the fusible conductor at the fusing position can be prevented, and It can be quickly melted in conjunction with the improvement of the wettability caused by the flux.

又,如圖9所示,習知保護元件80中,由於為了將設於蓋構 件與可熔導體間之助焊劑保持於既定位置,而於蓋構件之頂面部形成有凸部,因此元件整體變厚,妨礙了薄型化。另一方面,適用本發明之保護元件1中,由於將助焊劑保持於可熔導體與絕緣基板之間,因此不需於蓋構件之頂面部設置凸部,能使元件整體之厚度較習知保護元件80削減10~20%。 Moreover, as shown in FIG. 9, the conventional protective element 80 is provided for the cover structure. The flux between the member and the fusible conductor is held at a predetermined position, and a convex portion is formed on the top surface portion of the cover member. Therefore, the entire device becomes thick, which hinders the reduction in thickness. On the other hand, in the protective element 1 to which the present invention is applied, since the flux is held between the fusible conductor and the insulating substrate, it is not necessary to provide the convex portion on the top surface portion of the cover member, so that the thickness of the entire element can be made conventional. The protection element 80 is cut by 10 to 20%.

1‧‧‧保護元件 1‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12‧‧‧第1電極 12‧‧‧1st electrode

13‧‧‧第2電極 13‧‧‧2nd electrode

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

17‧‧‧可熔導體 17‧‧‧Solid conductor

18‧‧‧助焊劑 18‧‧‧ Flux

19‧‧‧第1發熱體電極 19‧‧‧1st heating element electrode

20‧‧‧第2發熱體電極 20‧‧‧2nd heating element electrode

21‧‧‧蓋構件 21‧‧‧Cover components

21a‧‧‧側面部 21a‧‧‧ Side section

21b‧‧‧頂面部 21b‧‧‧ top face

Claims (13)

一種保護元件,其具備:絕緣基板;發熱體;發熱體引出電極,電氣連接於上述發熱體;第1及第2電極,設於上述絕緣基板;可熔導體,從上述發熱體引出電極跨至上述第1及第2電極而連接,藉由加熱熔斷上述第1電極與上述第2電極間之電流路徑;助焊劑,設於上述絕緣基板與上述可熔導體之間;以及蓋構件,保護上述絕緣基板。 A protective element comprising: an insulating substrate; a heating element; a heating element extraction electrode electrically connected to the heating element; first and second electrodes provided on the insulating substrate; and a fusible conductor extending from the heating element lead electrode The first and second electrodes are connected to each other, and a current path between the first electrode and the second electrode is melted by heating; a flux is provided between the insulating substrate and the soluble conductor; and a cover member protects the above Insulating substrate. 如申請專利範圍第1項之保護元件,其中,上述發熱體引出電極係在上述絕緣基板上形成於上述第1電極與上述第2電極之間;上述助焊劑,設於上述第1電極與上述發熱體引出電極之間、以及上述第2電極與上述發熱體引出電極之間。 The protective element according to claim 1, wherein the heating element extraction electrode is formed between the first electrode and the second electrode on the insulating substrate, and the flux is provided on the first electrode and the first electrode. The heating element is taken between the electrodes and between the second electrode and the heating element extraction electrode. 如申請專利範圍第1或2項之保護元件,其中,上述助焊劑被保持在形成於上述絕緣基板之凹部。 The protective element according to claim 1 or 2, wherein the flux is held in a concave portion formed in the insulating substrate. 如申請專利範圍第1或2項之保護元件,其中,設有將上述助焊劑保持於既定位置之保持壁。 A protective member according to claim 1 or 2, wherein a retaining wall for holding the flux at a predetermined position is provided. 如申請專利範圍第1項之保護元件,其中,上述發熱體引出電極形成於上述蓋構件之頂面;上述助焊劑,設於上述第1電極與上述第2電極之間。 The protective element according to claim 1, wherein the heating element extraction electrode is formed on a top surface of the cover member, and the flux is provided between the first electrode and the second electrode. 如申請專利範圍第5項之保護元件,其中,上述助焊劑被保持在形成 於上述絕緣基板之凹部。 The protective element of claim 5, wherein the flux is maintained in formation a recess in the insulating substrate. 如申請專利範圍第5項之保護元件,其中,設有將上述助焊劑保持於既定位置之保持壁。 A protective member according to claim 5, wherein a retaining wall for holding the flux at a predetermined position is provided. 如申請專利範圍第1或2項之保護元件,其中,於上述元件之表面與上述蓋構件之間設有助焊劑;於上述蓋構件設有將上述助焊劑保持於上述元件之表面上的凸部。 A protective member according to claim 1 or 2, wherein a flux is provided between the surface of the member and the cover member; and the cover member is provided with a protrusion for holding the flux on the surface of the member. unit. 如申請專利範圍第3項之保護元件,其中,於上述元件之表面與上述蓋構件之間設有助焊劑;於上述蓋構件設有將上述助焊劑保持於上述元件之表面上的凸部。 A protective element according to claim 3, wherein a flux is provided between the surface of the element and the cover member; and the cover member is provided with a convex portion for holding the flux on the surface of the element. 如申請專利範圍第4項之保護元件,其中,於上述元件之表面與上述蓋構件之間設有助焊劑;於上述蓋構件設有將上述助焊劑保持於上述元件之表面上的凸部。 A protective element according to claim 4, wherein a flux is provided between the surface of the element and the cover member; and the cover member is provided with a convex portion for holding the flux on the surface of the element. 如申請專利範圍第1或2項之保護元件,其具備保護上述絕緣基板之蓋構件;上述蓋構件頂面形成為平坦。 A protective member according to claim 1 or 2, comprising: a cover member for protecting the insulating substrate; and a top surface of the cover member is formed flat. 如申請專利範圍第3項之保護元件,其具備保護上述絕緣基板之蓋構件;上述蓋構件頂面形成為平坦。 A protective member according to claim 3, comprising: a cover member for protecting the insulating substrate; and a top surface of the cover member is formed flat. 如申請專利範圍第4項之保護元件,其具備保護上述絕緣基板的蓋構件;上述蓋構件頂面形成為平坦。 A protective member according to claim 4, comprising: a cover member for protecting the insulating substrate; and a top surface of the cover member is formed flat.
TW103128536A 2013-08-22 2014-08-20 Protection element TW201517106A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2013172630A JP2015041546A (en) 2013-08-22 2013-08-22 Protection element

Publications (1)

Publication Number Publication Date
TW201517106A true TW201517106A (en) 2015-05-01

Family

ID=52483656

Family Applications (1)

Application Number Title Priority Date Filing Date
TW103128536A TW201517106A (en) 2013-08-22 2014-08-20 Protection element

Country Status (3)

Country Link
JP (1) JP2015041546A (en)
TW (1) TW201517106A (en)
WO (1) WO2015025885A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112234321B (en) * 2020-10-21 2023-04-07 广东电将军能源有限公司 Leak-proof safety battery capable of being placed for long time
CN114203678B (en) * 2022-02-18 2022-05-06 威海嘉瑞光电科技股份有限公司 Integrated packaging structure and manufacturing method thereof
TWI801242B (en) 2022-05-17 2023-05-01 功得電子工業股份有限公司 Protection element with a cover

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6239568Y2 (en) * 1984-12-05 1987-10-08
JP2002343211A (en) * 2001-05-21 2002-11-29 Matsushita Electric Ind Co Ltd Thermal fuse
JP5072796B2 (en) * 2008-05-23 2012-11-14 ソニーケミカル&インフォメーションデバイス株式会社 Protection element and secondary battery device
US8472158B2 (en) * 2009-09-04 2013-06-25 Cyntec Co., Ltd. Protective device
TWI575832B (en) * 2011-12-19 2017-03-21 Dexerials Corp A protective element, a manufacturing method of a protective element, and a battery module in which a protective element is incorporated

Also Published As

Publication number Publication date
JP2015041546A (en) 2015-03-02
WO2015025885A1 (en) 2015-02-26

Similar Documents

Publication Publication Date Title
TWI658486B (en) Protection element
TWI653653B (en) Protective component
JP5952674B2 (en) Protective element and battery pack
KR101946105B1 (en) Protective element and battery pack
TWI585801B (en) Protective components and battery pack
JP6957246B2 (en) Protective element
WO2016017567A1 (en) Protection element and protection circuit
KR102043051B1 (en) Protective element
TWI652712B (en) Protective component
TWI680482B (en) Protection element
TW201517106A (en) Protection element
TWI621145B (en) Protective component
TWI629701B (en) Protective element and structure body with protective element
JP6078332B2 (en) Protection element, battery module
TW201528305A (en) Protection element
WO2018100984A1 (en) Protection element
TWI603360B (en) Protection components, battery modules
WO2015107633A1 (en) Protective element and battery module
WO2015107632A1 (en) Protective element
JP2014127270A (en) Protection element