TWI603360B - Protection components, battery modules - Google Patents

Protection components, battery modules Download PDF

Info

Publication number
TWI603360B
TWI603360B TW103101694A TW103101694A TWI603360B TW I603360 B TWI603360 B TW I603360B TW 103101694 A TW103101694 A TW 103101694A TW 103101694 A TW103101694 A TW 103101694A TW I603360 B TWI603360 B TW I603360B
Authority
TW
Taiwan
Prior art keywords
electrode
electrodes
battery
conductor
insulating substrate
Prior art date
Application number
TW103101694A
Other languages
Chinese (zh)
Other versions
TW201528307A (en
Inventor
Yuji Furuuchi
Takashi Fujihata
Kyoko Nitta
Original Assignee
Dexerials Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dexerials Corp filed Critical Dexerials Corp
Priority to TW103101694A priority Critical patent/TWI603360B/en
Publication of TW201528307A publication Critical patent/TW201528307A/en
Application granted granted Critical
Publication of TWI603360B publication Critical patent/TWI603360B/en

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Fuses (AREA)

Description

保護元件、電池模組 Protection component, battery module

本發明係關於一種藉由使電流路徑熔斷以停止對連接於電流路徑上之電池之充放電,據以抑制電池之熱失控之保護元件及電池模組。 The present invention relates to a protection element and a battery module for suppressing thermal runaway of a battery by fusing a current path to stop charging and discharging a battery connected to the current path.

大多數可充電反覆利用之二次電池被加工成電池組並供應給使用者。尤其是重量能量密度高之鋰離子二次電池,為了確保使用者及電子機器之安全,一般而言,將過充電保護、過放電保護等數個保護電路內設於電池組,具有在既定情形遮斷電池組之輸出之功能。 Most rechargeable secondary batteries that are used in reverse are processed into battery packs and supplied to the user. In particular, in order to ensure the safety of users and electronic equipment, lithium ion secondary batteries having a high weight and energy density are generally provided in a battery pack in a plurality of protection circuits such as overcharge protection and overdischarge protection. The function of interrupting the output of the battery pack.

此種保護元件,會有使用內設於電池組之FET開關進行輸出之ON/OFF,據以進行電池組之過充電保護或過放電保護動作之情形。然而,在因某種原因而使FET開關短路損壞之情形、或被施加雷電突波等而大電流瞬間流過之情形、或因電池單元之壽命使得輸出電壓異常降低、或相反地輸出過大之異常電壓之情形時,仍必須保護電池組或電子機器免於受到起火等意外之影響。因此,為了在上述可假設之任一異常狀態下皆能安全地遮斷電池單元之輸出,係使用由保險絲元件構成之保護元件,該保險絲元件具有以來自外部之訊號遮斷電流路徑之功能。 Such a protection element has an ON/OFF output using a FET switch built in the battery pack, thereby performing an overcharge protection or an overdischarge protection operation of the battery pack. However, in the case where the FET switch is short-circuited and damaged for some reason, or a large current flows instantaneously when a lightning surge or the like is applied, or the output voltage is abnormally lowered due to the life of the battery unit, or vice versa. In the case of abnormal voltage, the battery pack or electronic equipment must still be protected from accidents such as fire. Therefore, in order to safely interrupt the output of the battery unit in any of the above-mentioned abnormal states, a protection element composed of a fuse element having a function of interrupting the current path with an external signal is used.

作為此種適於鋰離子二次電池等之保護電路之保護元件,如專利文獻1記載,將可熔導體連接於電流路徑上之第1及第2電極間而構成電流路徑之一部分,將此電流路徑上之可熔導體藉由過電流導致之自身 發熱或設在保護元件內部之發熱體熔斷。此種保護元件,藉由使熔融後之液體狀可熔導體聚集在第1及第2電極上遮斷電流路徑。 As such a protective element suitable for a protection circuit for a lithium ion secondary battery or the like, as disclosed in Patent Document 1, a soluble conductor is connected between the first and second electrodes on the current path to form a part of the current path. The fusible conductor on the current path leads to itself by overcurrent The heat generating body or the heating element provided inside the protective element is blown. Such a protective element blocks the current path by collecting the molten liquid-like soluble conductor on the first and second electrodes.

專利文獻1:日本特開2010-003665號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2010-003665

專利文獻2:日本特開2004-265617號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2004-265617

使用上述可熔導體之保護元件,為了提升電流路徑遮斷時之絕緣性能,較佳為,拉開第1及第2電極間之距離。然而,隨著電子機器之小型化、薄型化,作為內設於電池組之保護元件亦要求進一步小型化、薄型化,因此不易拉開第1及第2電極間之距離。又,隨著二次電池之高容量化、高輸出化,關於保護元件之額定亦要求要更大。 In order to improve the insulation performance when the current path is interrupted, it is preferable to use the protective element of the above-mentioned fusible conductor to pull apart the distance between the first and second electrodes. However, as the electronic device is reduced in size and thickness, it is required to further reduce the size and thickness of the protective element built in the battery pack. Therefore, it is difficult to pull apart the distance between the first and second electrodes. Further, as the secondary battery has a higher capacity and a higher output, the rating of the protective element is also required to be larger.

此處,為了提升保護元件之額定,必須取得可熔導體之導體電阻之降低與在電流路徑遮斷時之絕緣性能之平衡。亦即,為了使更多電流流過,必須降低導體電阻,因此必須增加可熔導體之剖面積。然而,可熔導體之剖面積愈大則熔融之可熔導體之量增加,熔斷所需時間變長,會有安全性受損之虞。 Here, in order to increase the rating of the protection element, it is necessary to obtain a balance between the decrease in the conductor resistance of the fusible conductor and the insulation performance in the interruption of the current path. That is, in order to allow more current to flow, the conductor resistance must be lowered, so that the cross-sectional area of the fusible conductor must be increased. However, the larger the sectional area of the fusible conductor, the larger the amount of molten fusible conductor increases, and the time required for the fusion becomes longer, which may cause a safety impairment.

因此,本發明之目的在於提供一種使可熔導體之額定容量提升且可熔導體可迅速熔斷之保護元件及組裝有該保護元件之電池模組。 Accordingly, it is an object of the present invention to provide a protection element that increases the rated capacity of a fusible conductor and that can quickly fuse the fusible conductor, and a battery module in which the protection element is assembled.

為了解決上述課題,本發明之保護元件,具備:絕緣基板;發熱電阻體,形成於該絕緣基板;絕緣構件,積層於該絕緣基板以覆蓋至少該發熱電阻體;第1及第2電極,積層於積層有該絕緣構件之該絕緣基板;發熱體引出電極,積層於該絕緣構件上以與該發熱電阻體重疊,在該第1及第2電極間之電流路徑上電氣連接於該發熱電阻體;可熔導體,以 從該發熱體引出電極至該第1及第2電極之方式積層,藉由熱使該第1電極與該第2電極間之電流路徑熔斷;以及覆蓋構件,覆蓋該絕緣基板上;該可熔導體,至少與該發熱體引出電極重疊之中央部形成為較該發熱體引出電極與該第1及第2電極間之熔斷部厚。 In order to solve the above problems, the protective element of the present invention includes: an insulating substrate; a heating resistor formed on the insulating substrate; and an insulating member laminated on the insulating substrate to cover at least the heating resistor; the first and second electrodes, laminated The insulating substrate having the insulating member laminated thereon; the heating element extraction electrode is laminated on the insulating member to overlap the heating resistor, and is electrically connected to the heating resistor in a current path between the first and second electrodes Fusible conductor to Laminating the electrode from the heating element to the first and second electrodes, and causing a current path between the first electrode and the second electrode to be melted by heat; and covering the insulating substrate with a covering member; the fusible The conductor is formed at least in a central portion overlapping the heating element extraction electrode so as to be thicker than the fusion portion between the heating element extraction electrode and the first and second electrodes.

又,本發明之電池模組,具備:電池,由一個以上之可充放電之電池單元構成;充放電控制電路,與該電池串聯,控制該電池之充放電;保護元件,連接於該電池與該充放電控制電路之間之充放電電流路徑上;檢測電路,檢測該電池之各電池單元之電壓值;以及電流控制元件,控制流至該保護元件之電流;該保護元件,具備:絕緣基板;發熱電阻體,積層於該絕緣基板;絕緣構件,積層於該絕緣基板以覆蓋至少該發熱電阻體;第1及第2電極,積層於積層有該絕緣構件之該絕緣基板;發熱體引出電極,積層於該絕緣構件上以與該發熱電阻體重疊,在該第1及第2電極間之電流路徑上電氣連接於該發熱電阻體;可熔導體,以從該發熱體引出電極至該第1及第2電極之方式積層,藉由熱使該第1電極與該第2電極間之電流路徑熔斷;以及覆蓋構件,覆蓋該絕緣基板上;該可熔導體,至少與該發熱體引出電極重疊之中央部形成為較該發熱體引出電極與該第1及第2電極間之熔斷部厚;該電流控制元件,係以該檢測電路所檢測之各電池單元之電壓值為既定範圍外時使電流流至該發熱電阻體之方式進行控制。 Further, the battery module of the present invention comprises: a battery comprising one or more rechargeable battery cells; a charge and discharge control circuit connected in series with the battery to control charging and discharging of the battery; and a protection element connected to the battery and a charge and discharge current path between the charge and discharge control circuits; a detection circuit for detecting a voltage value of each battery cell of the battery; and a current control element for controlling a current flowing to the protection element; the protection element having: an insulating substrate a heating resistor laminated on the insulating substrate; an insulating member laminated on the insulating substrate to cover at least the heating resistor; the first and second electrodes stacked on the insulating substrate in which the insulating member is laminated; and the heating element extraction electrode Laminating on the insulating member to overlap the heating resistor, electrically connecting the heating resistor to a current path between the first and second electrodes, and melting the conductor to extract an electrode from the heating element to the first 1 and a second electrode are laminated to fuse a current path between the first electrode and the second electrode by heat; and a covering member covers the insulating base The fusible conductor is formed at least in a central portion overlapping the heating element extraction electrode, and is thicker than a melting portion between the heating element extraction electrode and the first and second electrodes; the current control element is configured by the detection circuit When the voltage value of each of the detected battery cells is outside the predetermined range, the current is flown to the heating resistor body to control.

根據本發明,藉由使可熔導體之至少中央部形成較厚,能藉由低電阻化提升額定並同時良好地維持熔斷特性,可兼顧額定之提升與熔斷特性之維持。 According to the present invention, by forming at least the central portion of the fusible conductor to be thick, the rating can be improved by lowering the resistance and the fusing characteristics can be favorably maintained at the same time, thereby achieving both the rise in rating and the maintenance of the fusing characteristics.

10‧‧‧保護元件 10‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12‧‧‧電極 12‧‧‧ electrodes

13‧‧‧可熔導體 13‧‧‧Solid conductor

13a‧‧‧中央部 13a‧‧‧Central Department

13b‧‧‧熔斷部 13b‧‧‧Fuse

13c‧‧‧兩端部 13c‧‧‧ Both ends

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

18‧‧‧發熱體電極 18‧‧‧Heating body electrode

19‧‧‧覆蓋構件 19‧‧‧ Covering components

20‧‧‧電池組 20‧‧‧Battery Pack

21~24‧‧‧電池單元 21~24‧‧‧ battery unit

26‧‧‧檢測電路 26‧‧‧Detection circuit

27‧‧‧電流控制元件 27‧‧‧ Current control components

30‧‧‧充放電控制電路 30‧‧‧Charge and discharge control circuit

31,32‧‧‧電流控制元件 31,32‧‧‧ Current control components

33‧‧‧控制部 33‧‧‧Control Department

35‧‧‧充電裝置 35‧‧‧Charging device

40‧‧‧導電材 40‧‧‧Electrical materials

圖1A係顯示本發明適用之保護元件之剖面圖,圖1B係將覆蓋構件及助焊劑除去來顯示之俯視圖。 1A is a cross-sectional view showing a protective member to which the present invention is applied, and FIG. 1B is a plan view showing the covering member and the flux removed.

圖2係用以說明可熔導體之熔斷部之剖面圖。 Figure 2 is a cross-sectional view for explaining a fuse portion of a fusible conductor.

圖3係顯示本發明適用之另一保護元件之剖面圖。 Figure 3 is a cross-sectional view showing another protective element to which the present invention is applied.

圖4係顯示本發明適用之另一保護元件之剖面圖。 Figure 4 is a cross-sectional view showing another protective element to which the present invention is applied.

圖5係顯示本發明適用之另一保護元件之剖面圖。 Figure 5 is a cross-sectional view showing another protective element to which the present invention is applied.

圖6係顯示電池模組之電路圖。 Figure 6 is a circuit diagram showing a battery module.

圖7係顯示保護元件之電路構成之圖。 Fig. 7 is a view showing the circuit configuration of the protection element.

以下,參照圖式詳細說明本發明適用之保護元件及組裝有該保護元件之電池模組。此外,本發明不僅限定於以下實施形態,在不脫離本發明要旨之範圍內當然可進行各種變更。又,圖式係以示意方式顯示,會有各尺寸之比率等與現實不同之情形。具體之尺寸等應參酌以下說明判斷。又,在圖式彼此間當然含有彼此之尺寸關係或比率不同之部分。 Hereinafter, a protective element to which the present invention is applied and a battery module in which the protective element is assembled will be described in detail with reference to the drawings. The present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention. Moreover, the drawings are shown in a schematic manner, and there are cases where the ratio of each size is different from the reality. The specific dimensions and the like should be judged by the following instructions. Further, the drawings naturally contain portions having different dimensional relationships or ratios from each other.

(保護元件之構成) (Composition of protective components)

如圖1所示,本發明適用之保護元件10具備絕緣基板11、積層於絕緣基板11且被絕緣構件15覆蓋之發熱電阻體14、形成在絕緣基板11之兩端之電極12(A1),12(A2)、以與發熱電阻體14重疊之方式積層在絕緣構件15上之發熱體引出電極16、兩端分別連接於電極12(A1),12(A2)且中央部連接於發熱體引出電極16之可熔導體13。 As shown in FIG. 1, the protective element 10 to which the present invention is applied includes an insulating substrate 11, a heating resistor 14 laminated on the insulating substrate 11 and covered by the insulating member 15, and an electrode 12 (A1) formed at both ends of the insulating substrate 11. 12 (A2), the heating element extraction electrode 16 laminated on the insulating member 15 so as to overlap the heating resistor 14, and both ends of which are connected to the electrodes 12 (A1), 12 (A2) and connected to the heating element at the center portion The fusible conductor 13 of the electrode 16.

絕緣基板11係使用例如氧化鋁、玻璃陶瓷、多鋁紅柱石、氧化鋯等之具有絕緣性之構件形成為大致方形。絕緣基板11,除此之外,使用用於玻璃環氧基板、酚醛基板等之印刷配線基板之材料亦可,但必須留意保險絲熔斷時之溫度。 The insulating substrate 11 is formed into a substantially square shape using an insulating member such as alumina, glass ceramic, mullite, or zirconia. In addition to the insulating substrate 11, a material for a printed wiring board such as a glass epoxy substrate or a phenolic substrate may be used, but it is necessary to pay attention to the temperature at which the fuse is blown.

發熱電阻體14係電阻值較高且通電則發熱之具有導電性之構件,由例如W、Mo、Ru等構成。藉由使用網版印刷技術將此等合金或組成物、化合物之粉狀體與樹脂結合劑等混合而成糊狀者在絕緣基板11上形成圖案、加以燒成等形成。 The heating resistor 14 is a conductive member having a high electric resistance value and generating heat when energized, and is made of, for example, W, Mo, Ru or the like. The alloy or the composition, the powder of the compound, the resin binder, and the like are mixed by a screen printing technique to form a paste, and a pattern is formed on the insulating substrate 11 and baked.

以覆蓋發熱電阻體14之方式配置絕緣構件15,以隔著此絕緣構件15與發熱電阻體14對向之方式配置發熱體引出電極16。為了將發熱電阻體14之熱高效率地傳至可熔導體,在發熱電阻體14與絕緣基板11之間積層絕緣構件15亦可。 The insulating member 15 is disposed so as to cover the heating resistor 14, and the heating element extraction electrode 16 is disposed to face the heating resistor 14 via the insulating member 15. In order to efficiently transfer the heat of the heating resistor 14 to the fusible conductor, the insulating member 15 may be laminated between the heating resistor 14 and the insulating substrate 11.

發熱體引出電極16之一端連接於發熱體電極18(P1)。又,發熱電阻體14之另一端連接於另一發熱體電極18(P2)。 One end of the heating element extraction electrode 16 is connected to the heating element electrode 18 (P1). Further, the other end of the heating resistor 14 is connected to the other heating element electrode 18 (P2).

可熔導體13由因發熱電阻體14之發熱而迅速地熔斷之低熔點金屬構成,能較佳地使用例如以Pb為主成分之焊料、以Sn為主成分之無Pb焊料。又,可熔導體13為低熔點金屬與Ag、Cu或以此等為主成分之合金等之高熔點金屬之積層體亦可。 The fusible conductor 13 is made of a low-melting-point metal which is rapidly melted by the heat generation of the heating resistor 14, and for example, a solder containing Pb as a main component and a Pb-free solder containing Sn as a main component can be preferably used. Further, the meltable conductor 13 may be a laminate of a low melting point metal and a high melting point metal such as Ag, Cu or an alloy containing the like as a main component.

藉由將高熔點金屬與低熔點金屬加以積層,將保護元件10回焊構裝時,回焊溫度超過低熔點金屬層之熔融溫度,即使低熔點金屬層熔融,作為可熔導體13亦不至於熔斷。上述可熔導體13藉由使用鍍敷技術將低熔點金屬成膜於高熔點金屬來形成亦可,藉由使用其他周知之積層技 術、膜形成技術來形成亦可。此外,可熔導體13,能使用構成外層之低熔點金屬焊料連接至發熱體引出電極16及電極12(A1),12(A2)。 When the protective element 10 is reflowed by laminating the high melting point metal and the low melting point metal, the reflow temperature exceeds the melting temperature of the low melting point metal layer, and even if the low melting point metal layer is melted, the fusible conductor 13 does not become Fuse. The above-mentioned fusible conductor 13 can also be formed by forming a low melting point metal into a high melting point metal by using a plating technique, by using other well-known layering techniques. It is also possible to form a film or a film formation technique. Further, the fusible conductor 13 can be connected to the heat generating body lead electrode 16 and the electrodes 12 (A1), 12 (A2) using the low melting point metal solder constituting the outer layer.

此外,保護元件10,為了防止外層之低熔點金屬層13b之氧化等,在可熔導體13上塗布助焊劑17亦可。又,保護元件10,為了保護內部,在絕緣基板11上載置有覆蓋構件19。 Further, the protective element 10 may be coated with the flux 17 on the soluble conductor 13 in order to prevent oxidation of the outer layer of the low-melting-point metal layer 13b. Further, in order to protect the inside of the protective element 10, the covering member 19 is placed on the insulating substrate 11.

(熔斷部、中央部、兩端部) (fuse part, center part, both ends)

如圖1所示,本發明適用之可熔導體13呈大致板狀,透過發熱體引出電極16連接於第1及第2電極12(A1),12(A2)間。此外,可熔導體13,與發熱體引出電極16重疊之中央部13a形成為較發熱體引出電極16與第1及第2電極12(A1),12(A2)之間之熔斷部13b厚。 As shown in Fig. 1, the soluble conductor 13 to which the present invention is applied has a substantially plate shape, and is connected between the first and second electrodes 12 (A1) and 12 (A2) through the heating element extraction electrode 16. Further, the meltable conductor 13 and the central portion 13a overlapping the heating element extraction electrode 16 are formed thicker than the fuse portion 13b between the heating element extraction electrode 16 and the first and second electrodes 12 (A1) and 12 (A2).

此處,可熔導體13之中央部13a係指與發熱體引出電極16重疊、連接於第1及第2電極12(A1),12(A2)間之可熔導體13之長邊方向之中間部分。 Here, the central portion 13a of the soluble conductor 13 is overlapped with the heating element extraction electrode 16, and is connected to the middle of the long side direction of the fusible conductor 13 between the first and second electrodes 12 (A1) and 12 (A2). section.

又,可熔導體13連接於發熱體引出電極16及電極12(A1),12(A2)之間,因過電流導致之自身發熱(焦耳熱)或發熱電阻體14之熱熔融,發熱體引出電極16與電極12(A1),12(A2)之間被熔斷。藉此,保護元件13將電流路徑遮斷。 Further, the soluble conductor 13 is connected between the heating element lead-out electrode 16 and the electrodes 12 (A1) and 12 (A2), and the self-heating (Joule heat) due to an overcurrent or the heat fusion of the heating resistor 14 causes the heating element to be taken out. The electrode 16 is fused between the electrodes 12 (A1) and 12 (A2). Thereby, the protection element 13 blocks the current path.

可熔導體13之熔斷部13b,如圖2所示,係指連接於發熱體引出電極16及電極12(A1),12(A2)之間之可熔導體13之熔斷部位,具體而言,係指發熱體引出電極16與電極12(A1)之間、及發熱體引出電極16與電極12(A2)之間。 As shown in FIG. 2, the fuse portion 13b of the fusible conductor 13 is a fuse portion of the fusible conductor 13 connected between the heat generating body lead electrode 16 and the electrodes 12 (A1), 12 (A2), specifically, It means between the heating element extraction electrode 16 and the electrode 12 (A1), and between the heating element extraction electrode 16 and the electrode 12 (A2).

藉由中央部13a形成為較熔斷部13b厚,可熔導體13可謀 求低電阻化,提升保護元件10之額定。又,可熔導體13之熔斷部13b如以往形成較薄,因此能良好地維持發熱體引出電極16及電極12(A1),12(A2)間之熔斷特性。 The central portion 13a is formed thicker than the fuse portion 13b, and the soluble conductor 13 is conducive The resistance is reduced and the rating of the protection element 10 is raised. Further, since the fuse portion 13b of the meltable conductor 13 is formed thin as in the related art, the fuse characteristics between the heat generating body lead electrode 16 and the electrodes 12 (A1) and 12 (A2) can be favorably maintained.

(變形例1) (Modification 1)

可熔導體13,較佳為,與第1及第2電極12(A1),12(A2)重疊之兩端部13c亦形成為較熔斷部13b厚。藉由將兩端部13c形成較厚,可熔導體13可進一步謀求低電阻化,提升保護元件10之額定。又,此情形,可熔導體13之熔斷部13b亦如以往形成較薄,因此能良好地維持發熱體引出電極16及電極12(A1),12(A2)間之熔斷特性。 It is preferable that the soluble conductor 13 is formed to be thicker than the fuse portion 13b at both end portions 13c overlapping the first and second electrodes 12 (A1) and 12 (A2). By forming the both end portions 13c thick, the fusible conductor 13 can further reduce the resistance and increase the rating of the protective element 10. Moreover, in this case, since the fuse portion 13b of the soluble conductor 13 is also formed thin as in the related art, the fusing characteristics between the heat generating body lead electrode 16 and the electrodes 12 (A1) and 12 (A2) can be favorably maintained.

(變形例2) (Modification 2)

又,可熔導體13,較佳為,中央部13a或兩端部13c係藉由往被覆蓋構件19覆蓋之上方突出而形成較厚。藉由可熔導體13之中央部13a往覆蓋構件19側突出,可將助焊劑17保持在該中央部13a上。 Further, in the fusible conductor 13, it is preferable that the central portion 13a or both end portions 13c are formed to be thicker by being protruded upward by the covering member 19. The flux 17 can be held on the central portion 13a by projecting from the central portion 13a of the fusible conductor 13 toward the covering member 19 side.

亦即,可熔導體13,在與覆蓋構件19對向之上面設有防止可熔導體13氧化且在加熱時使熔融導體迅速地濕潤擴散之助焊劑17。此助焊劑17,為了謀求在兩熔斷部13b之可熔導體13之熔斷,較佳為,保持在熔斷部13b間之中央部13a。此外,可熔導體13,藉由中央部13a往覆蓋構件19側突出,可將助焊劑17確實地保持在中央部13a。此外,可熔導體13,只要中央部13a較熔斷部往上方突出,則形狀不拘,可形成為剖面三角形、剖面梯形、圓柱狀、中空圓筒狀等。 That is, the fusible conductor 13 is provided with a flux 17 on the upper surface opposed to the covering member 19 to prevent oxidation of the fusible conductor 13 and to rapidly wet the molten conductor during heating. In order to fuse the meltable conductor 13 of the two fuse portions 13b, the flux 17 is preferably held in the central portion 13a between the fuse portions 13b. Further, the meltable conductor 13 protrudes toward the covering member 19 side by the central portion 13a, and the flux 17 can be surely held in the central portion 13a. Further, the meltable conductor 13 can be formed into a triangular cross section, a trapezoidal cross section, a cylindrical shape, a hollow cylindrical shape, or the like as long as the central portion 13a protrudes upward from the fuse portion.

此外,使可熔導體13之中央部13a或兩端部13c往和與覆蓋構件19對向之上面相反側之下面側突出亦可。此情形,雖無法期待中央 部13a之助焊劑17保持效果,但可謀求形成較厚導致之低電阻化。又,使可熔導體13之中央部13a或兩端部13c往與覆蓋構件19對向之上面、及與其相反側之下面之兩方突出亦可。 Further, the central portion 13a or both end portions 13c of the soluble conductor 13 may be protruded toward the lower surface side opposite to the upper surface on which the covering member 19 faces. In this case, I can't expect the center. The flux 17 of the portion 13a maintains the effect, but it is possible to reduce the resistance due to the formation of a thicker portion. Further, the central portion 13a or both end portions 13c of the soluble conductor 13 may be protruded toward the upper surface of the cover member 19 and the lower surface of the opposite side.

(製法1) (Method 1)

上述可熔導體13可藉由將例如板狀之低熔點金屬加壓加工或切削加工成上述既定形狀來製造。又,可熔導體13,可將板狀之低熔點金屬鑄造成既定形狀、使用其他公知製造方法來製造。 The meltable conductor 13 can be produced by press working or cutting a plate-shaped low melting point metal into the above-described predetermined shape. Further, the fusible conductor 13 can be produced by casting a plate-shaped low-melting-point metal into a predetermined shape and using another known manufacturing method.

(製法2) (Method 2)

又,可熔導體13,如圖3所示,藉由在中央部13a或兩端部13c積層導電材40形成較厚亦可。作為導電材40,例如藉由鍍敷或積層金屬箔等形成。導電材40之積層數雖不拘,但積層有鍍金般不易氧化之材料之情形,可防止保護元件10經年累月導致之可熔導體13之劣化,能使可靠性提升。 Further, as shown in FIG. 3, the fusible conductor 13 may be formed thicker by laminating the conductive material 40 at the central portion 13a or both end portions 13c. The conductive material 40 is formed, for example, by plating or a laminated metal foil. Although the number of layers of the conductive material 40 is not limited, it is possible to prevent the deterioration of the fusible conductor 13 caused by the protective element 10 over a period of time, and the reliability can be improved.

(變形例3) (Modification 3)

又,導電材40使用熔點較可熔導體13低之金屬亦可。可熔導體13,藉由塗布低熔點金屬,在熔斷時利用此低熔點金屬之侵蝕作用被熔斷,可將電流路徑更迅速地遮斷。 Further, the conductive material 40 may be a metal having a lower melting point than the soluble conductor 13. The fusible conductor 13 is melted by the etching action of the low melting point metal at the time of blowing by applying a low melting point metal, and the current path can be more quickly interrupted.

(製法3) (Method 3)

又,可熔導體13,如圖4所示,藉由在中央部13a或兩端部13c塗布一層或複數層銀糊或金糊等金屬糊或焊料糊等作為導電材40形成較厚亦可。根據本製法,能僅將金屬糊等塗布在可熔導體13上達成厚化,能以簡單步驟製造可熔導體13。此外,此時,作為導電材40,使用熔點較可熔導體13低之金屬亦可。 Further, as shown in FIG. 4, the soluble conductor 13 may be formed by coating a metal paste such as a layer of a silver paste or a gold paste or a solder paste or the like as a conductive material 40 in the central portion 13a or both end portions 13c. . According to this production method, it is possible to apply only a metal paste or the like to the meltable conductor 13 to achieve thickening, and the meltable conductor 13 can be manufactured in a simple procedure. Further, at this time, as the conductive material 40, a metal having a lower melting point than the soluble conductor 13 may be used.

(製法4) (Method 4)

又,可熔導體13,如圖5所示,在形成較厚之中央部13a或兩端部13c之內部形成有孔隙41亦可。在絕緣基板11之第1及第2電極12(A1),12(A2)上塗布有焊糊之情形,在回焊步驟等之高溫下,糊中之有機物之成分氣化,在可熔導體13與發熱體引出電極16或電極12(A1),12(A2)之間形成孔隙41。可熔導體13在高溫下易變形,若形成孔隙41,則孔隙41之形成部位相對應地往上方突出。 Further, as shown in FIG. 5, the fusible conductor 13 may have pores 41 formed inside the thick central portion 13a or both end portions 13c. When the solder paste is applied to the first and second electrodes 12 (A1) and 12 (A2) of the insulating substrate 11, the components of the organic substance in the paste are vaporized at a high temperature such as the reflow step, and the soluble conductor is formed. The pores 41 are formed between the heat generating body lead electrode 16 or the electrodes 12 (A1) and 12 (A2). The fusible conductor 13 is easily deformed at a high temperature, and if the pores 41 are formed, the formation portion of the pores 41 protrudes upward correspondingly.

根據此可熔導體13,藉由中央部13a往覆蓋構件19側突出,可將助焊劑17保持在該中央部13a上。又,可熔導體13,不需要將中央部13a形成較厚之特別步驟,能以習知步驟將中央部13a形成較厚。 According to this soluble conductor 13, the center portion 13a protrudes toward the covering member 19 side, and the flux 17 can be held on the center portion 13a. Further, the fusible conductor 13 does not require a special step of forming the central portion 13a to be thick, and the central portion 13a can be formed thicker by a known procedure.

(保護元件之使用方法) (How to use the protection component)

如圖6所示,上述保護元件10係用在鋰離子二次電池之電池組20內之電路。 As shown in FIG. 6, the above protective element 10 is used in a circuit in a battery pack 20 of a lithium ion secondary battery.

例如,保護元件10係組裝於具有由合計4個鋰離子二次電池之電池單元21~24構成之電池堆疊25之電池組20並使用。 For example, the protective element 10 is assembled and used in a battery pack 20 having a battery stack 25 composed of battery cells 21 to 24 of a total of four lithium ion secondary batteries.

電池組20具備電池堆疊25、控制電池堆疊25之充放電之充放電控制電路30、在電池堆疊25異常時遮斷充電之本發明適用之保護元件10、檢測各電池單元21~24之電壓之檢測電路36、及依據檢測電路26之檢測結果控制保護元件10之動作之電流控制元件27。 The battery pack 20 includes a battery stack 25, a charge and discharge control circuit 30 for controlling charge and discharge of the battery stack 25, a protective element 10 applicable to the present invention when the battery stack 25 is abnormally interrupted, and a voltage for detecting each of the battery cells 21-24. The detection circuit 36 and the current control element 27 that controls the operation of the protection element 10 in accordance with the detection result of the detection circuit 26.

電池堆疊25係串聯有需要用以保護免於受到過充電及過放電狀態之影響之控制之電池單元21~24,透過電池組20之正極端子20a、負極端子20b可拆裝地連接於充電裝置35,施加來自充電裝置35之充電電 壓。將被充電裝置35充電之電池組20之正極端子20a、負極端子20b連接於以電池動作之電子機器,藉此能使該電子機器動作。 The battery stack 25 is connected in series to the battery cells 21 to 24 for protecting against the influence of overcharge and overdischarge conditions, and is detachably connected to the charging device through the positive terminal 20a and the negative terminal 20b of the battery pack 20. 35, applying charging power from the charging device 35 Pressure. The positive electrode terminal 20a and the negative electrode terminal 20b of the battery pack 20 charged by the charging device 35 are connected to an electronic device that operates with a battery, whereby the electronic device can be operated.

充放電控制電路30具備串聯於從電池堆疊25流至充電裝置35之電流路徑之二個電流控制元件31,32、及控制此等電流控制元件31,32之動作之控制部33。電流控制元件31,32係由例如場效電晶體(以下,稱為FET)構成,藉由控制部43控制閘極電壓,藉此控制電池堆疊25之電流路徑之導通與遮斷。控制部33從充電裝置35接受電力供應並動作,依據檢測電路26之檢測結果,在電池堆疊25為過放電或過充電時,控制電流控制元件31,32之動作以遮斷電流路徑。 The charge and discharge control circuit 30 includes two current control elements 31 and 32 connected in series to a current path flowing from the battery stack 25 to the charging device 35, and a control unit 33 that controls the operation of the current control elements 31 and 32. The current control elements 31, 32 are constituted by, for example, field effect transistors (hereinafter referred to as FETs), and the gate voltage is controlled by the control unit 43, thereby controlling the conduction and blocking of the current path of the battery stack 25. The control unit 33 receives the power supply from the charging device 35 and operates, and controls the operation of the current control elements 31 and 32 to interrupt the current path when the battery stack 25 is overdischarged or overcharged based on the detection result of the detection circuit 26.

保護元件10,例如,連接於電池堆疊25與充放電控制電路30之間之充放電電流路徑上,其動作被電流控制元件27控制。 The protection element 10 is, for example, connected to a charge and discharge current path between the battery stack 25 and the charge and discharge control circuit 30, the operation of which is controlled by the current control element 27.

檢測電路26與各電池單元21~24連接,檢測各電池單元21~24之電壓值,將各電壓值供應至充放電控制電路30之控制部33。又,檢測電路26,在任一個電池單元21~24為過充電電壓或過放電電壓時,輸出控制電流控制元件27之控制訊號。 The detection circuit 26 is connected to each of the battery cells 21 to 24, detects the voltage values of the battery cells 21 to 24, and supplies the respective voltage values to the control unit 33 of the charge and discharge control circuit 30. Further, the detection circuit 26 outputs a control signal for controlling the current control element 27 when any one of the battery cells 21 to 24 is an overcharge voltage or an overdischarge voltage.

電流控制元件27由例如FET構成,藉由從檢測電路26輸出之檢測訊號,在電池單元21~24之電壓值為超過既定過放電或過充電狀態之電壓時,使保護元件10動作,控制成不依據電流控制元件31,32之開關動作遮斷電池堆疊25之充放電電流路徑。 The current control element 27 is composed of, for example, an FET. When the voltage value of the battery cells 21 to 24 exceeds a predetermined over-discharge or over-charge state by the detection signal output from the detection circuit 26, the protection element 10 is operated and controlled. The charge and discharge current paths of the battery stack 25 are not interrupted by the switching action of the current control elements 31, 32.

在以上構成之電池組20,本發明適用之保護元件10,具有圖7所示之電路構成。亦即,保護元件10係由透過發熱體引出電極16串聯之可熔導體13、藉由透過可熔導體13之連接點通電發熱使可熔導體13熔 融之發熱電阻體14構成之電路構成。又,在保護元件10,例如,可熔導體13串聯於充放電電流路徑上,發熱電阻體14與電流控制元件27連接。保護元件10之二個電極12中之一方連接於A1,另一方連接於A2。又,發熱體引出電極16與連接於此之發熱體電極18連接於P1,另一方之發熱體電極18連接於P2。 In the battery pack 20 configured as above, the protective element 10 to which the present invention is applied has the circuit configuration shown in FIG. That is, the protective element 10 is made of a fusible conductor 13 connected in series through the heat generating body lead-out electrode 16 and is heated by a connection point through the fusible conductor 13 to melt the fusible conductor 13 The circuit structure formed by the heating resistor 14 is melted. Further, in the protective element 10, for example, the fusible conductor 13 is connected in series to the charge and discharge current path, and the heating resistor 14 is connected to the current control element 27. One of the two electrodes 12 of the protection element 10 is connected to A1 and the other is connected to A2. Further, the heating element extraction electrode 16 is connected to P1 to the heating element electrode 18 connected thereto, and the other heating element electrode 18 is connected to P2.

上述電路構成之保護元件10,藉由發熱電阻體14之發熱,可將電流路徑上之可熔導體13確實地熔斷。 The protective element 10 composed of the above-described circuit can reliably fuse the fusible conductor 13 on the current path by the heat generated by the heating resistor 14.

此外,本發明之保護元件並不限於用在鋰離子二次電池之電池組之情形,當然亦可應用在必需遮斷電氣訊號之電流路徑之各種用途。 Further, the protective element of the present invention is not limited to the case of a battery pack for a lithium ion secondary battery, and can of course be applied to various uses in which a current path of an electric signal must be interrupted.

(實施例) (Example)

接著,說明本發明之實施例。本實施例中,作成本發明適用之使用可熔導體13之保護元件10、與使用習知可熔導體之保護元件,測定、評估各可熔導體之電阻值、助焊劑之保持性、加熱熔斷時間。 Next, an embodiment of the present invention will be described. In the present embodiment, the protective element 10 using the fusible conductor 13 and the protective element using the conventional fusible conductor, which are applicable to the invention, are used to measure and evaluate the resistance value of each of the fusible conductors, the retention of the flux, and the heat blown. time.

實施例及比較例皆使用6mm×4mm之氧化鋁陶瓷基板(厚度0.5mm)作為絕緣基板,在表面印刷Ag-Pd糊後,以850℃燒成30分形成第1、第2電極、一對發熱體電極、及發熱體引出電極。又,在第1及第2電極之間印刷氧化釕系電阻糊,以850℃燒成30分形成發熱電阻體。發熱電阻體之圖案電阻值為1 Ω。 In the examples and the comparative examples, an alumina ceramic substrate (thickness: 0.5 mm) of 6 mm × 4 mm was used as an insulating substrate, and after printing Ag-Pd paste on the surface, the first and second electrodes and a pair were formed by firing at 850 ° C for 30 minutes. The heating body electrode and the heating element lead electrode. Further, a yttria-based resistor paste was printed between the first and second electrodes, and baked at 850 ° C for 30 minutes to form a heating resistor. The pattern resistance of the heating resistor is 1 Ω.

實施例及比較例之可熔導體皆為Sn:Sb=95:5,使用熔點240℃形成為1mm×5mm,藉由熔點219℃之連接圖案糊(Sn/Ag/Cu=96.5/3/0.5)連接於第1、第2電極及發熱體引出電極上。 The fusible conductors of the examples and the comparative examples were all Sn:Sb=95:5, and formed into a 1 mm×5 mm melting point at 240° C., and a connection pattern paste having a melting point of 219° C. (Sn/Ag/Cu=96.5/3/0.5) ) is connected to the first and second electrodes and the heating element extraction electrode.

實施例1之可熔導體係藉由加壓加工形成為發熱體引出電 極上之中央部、及第1、第2電極上之兩端部之厚度係0.15mm、第1電極與發熱體引出電極之間、及第2電極與發熱體引出電極之間之熔斷部之厚度係0.10mm。 The fusible conductive system of the first embodiment is formed into a heating element by press working The thickness of the central portion of the pole and the end portions of the first and second electrodes is 0.15 mm, the thickness of the fuse portion between the first electrode and the heating element extraction electrode, and between the second electrode and the heating element extraction electrode. It is 0.10mm.

實施例2之可熔導體,除了中央部及兩端部之厚度係0.13mm外,與實施例1相同。 The fusible conductor of the second embodiment is the same as the first embodiment except that the thickness of the central portion and both end portions is 0.13 mm.

實施例3之可熔導體,除了中央部及兩端部之厚度係0.12mm外,與實施例1相同。 The fusible conductor of the third embodiment is the same as that of the first embodiment except that the thickness of the central portion and both end portions is 0.12 mm.

實施例4之可熔導體,除了中央部及兩端部之厚度係0.11mm外,與實施例1相同。 The fusible conductor of the fourth embodiment is the same as that of the first embodiment except that the thickness of the central portion and both end portions is 0.11 mm.

實施例5之可熔導體,在中央部及兩端部積層以熔點較可熔導體低之金屬形成之厚度0.05mm之金屬箔(Sn/Ag/Cu=96.5/3.0/0.5)成為厚度0.15mm,熔斷部成為0.10mm。 The fusible conductor of the fifth embodiment has a metal foil (Sn/Ag/Cu=96.5/3.0/0.5) having a thickness of 0.05 mm formed by a metal having a lower melting point than the fusible conductor at a central portion and both end portions, and has a thickness of 0.15 mm. The fuse portion is 0.10 mm.

實施例6之可熔導體,在中央部及兩端部以0.05mm之厚度塗布金屬糊(Sn/Ag/Cu=96.5/3.0/0.5)並加以燒成成為厚度0.15mm,熔斷部成為0.10mm。 The fusible conductor of Example 6 was coated with a metal paste (Sn/Ag/Cu = 96.5 / 3.0 / 0.5) at a thickness of 0.05 mm at the center portion and both end portions, and was fired to have a thickness of 0.15 mm, and the fuse portion was 0.10 mm. .

實施例7之可熔導體,載置在第1、第2電極間後,以烤爐以220℃加熱2分鐘,藉此在中央部及兩端部之內部產生直徑0.05mm之孔隙成為厚度0.15mm,熔斷部成為0.10mm。 The fusible conductor of Example 7 was placed between the first and second electrodes, and then heated at 220 ° C for 2 minutes in an oven to produce a pore having a diameter of 0.05 mm in the center portion and both end portions to have a thickness of 0.15. Mm, the fuse portion is 0.10 mm.

比較例1之可熔導體係使用中央部、兩端部及熔斷部皆為0.10mm之平坦構造。 In the fusible conductive system of Comparative Example 1, a flat structure in which the center portion, both end portions, and the fuse portion were 0.10 mm was used.

比較例2之可熔導體係使用中央部、兩端部及熔斷部皆為0.15mm之平坦構造。 In the fusible conductive system of Comparative Example 2, a flat structure in which the center portion, both end portions, and the fuse portion were 0.15 mm was used.

測定、評估以上之實施例及比較例之可熔導體之電阻值、助焊劑之保持性、加熱熔斷時間。關於可熔導體之助焊劑保持性,分別製造100個實施例及比較例之保護元件,移除覆蓋構件後,判斷助焊劑留在中央部附近、或流至可熔導體左右之一方或另一方或兩方。實施例及比較例之可熔導體之加熱熔斷時間係從對額定3W之發熱電阻體通電使其發熱時至熔斷部熔斷為止之時間。 The resistance values of the fusible conductors of the above examples and comparative examples, the retention of the flux, and the heating fusing time were measured and evaluated. Regarding the flux retention of the fusible conductor, 100 protective elements of the examples and the comparative examples were respectively manufactured, and after removing the covering member, it was judged that the flux stayed near the center portion or flowed to one of the left or the other of the fusible conductor or the other side. Or both parties. The heat-fusing time of the fusible conductor of the examples and the comparative examples is the time from when the heating resistor of 3 W is energized to cause heat generation until the fuse portion is blown.

如表1所示,在各實施例,由於將可熔導體之中央部及兩端部形成較厚,因此能降低可熔導體之電阻值。又,在各實施例,助焊劑留 在中央部附近,未產生往左右之助焊劑流動。再者,在各實施例,能使熔斷時間變短。 As shown in Table 1, in each of the examples, since the central portion and both end portions of the fusible conductor were formed thick, the resistance value of the fusible conductor can be lowered. Also, in various embodiments, the flux remains In the vicinity of the center portion, no flux flow to the left and right is generated. Furthermore, in each of the embodiments, the fusing time can be shortened.

另一方面,比較例1之可熔導體,中央部、兩端部及熔斷部以相同厚度(0.10mm)形成,因此電阻值較高為20m Ω,不易提升作為保護元件之額定。又,由於不具備較厚之中央部,因此塗布在可熔導體上之助焊劑流至比較例1之保護元件之10%。 On the other hand, in the fusible conductor of Comparative Example 1, since the center portion, both end portions, and the fuse portion were formed to have the same thickness (0.10 mm), the resistance value was as high as 20 m Ω, and it was difficult to raise the rating as the protection element. Further, since the thick central portion was not provided, the flux applied to the meltable conductor flowed to 10% of the protective member of Comparative Example 1.

比較例2之可熔導體,中央部、兩端部及熔斷部以相同厚度(0.15mm)形成,因此電阻值較低為10m Ω,但相反地加熱熔斷時間變長為40秒。又,在比較例2,由於亦不具備較厚之中央部,因此塗布在可熔導體上之助焊劑流至保護元件之5%。 In the fusible conductor of Comparative Example 2, the central portion, both end portions, and the fuse portion were formed to have the same thickness (0.15 mm). Therefore, the resistance value was as low as 10 m Ω, but conversely, the heating fusing time became longer than 40 seconds. Further, in Comparative Example 2, since the thick central portion was not provided, the flux applied to the meltable conductor flowed to 5% of the protective member.

根據上述可知,可熔導體,藉由將至少中央部形成較厚,能兼顧低電阻化造成之額定提升與熔斷特性。 As described above, the meltable conductor can be made thicker at least at the center portion, and can achieve both the rated lift and the blown characteristics due to the low resistance.

如實施例1~4所示,若中央部與兩端部之厚度變薄,可熔導體之電阻值雖上升,但熔斷時間變短。又,如實施例4所示,只要將中央部形成為較熔斷部厚0.01mm,相較於比較例1,可抑制助焊劑流動。 As shown in the first to fourth embodiments, when the thickness of the central portion and both end portions is reduced, the resistance value of the meltable conductor is increased, but the fusing time is shortened. Further, as shown in Example 4, as long as the central portion was formed to be 0.01 mm thicker than the melted portion, the flow of the flux was suppressed as compared with Comparative Example 1.

根據實施例5,藉由積層由熔點較可熔導體低之金屬構成之金屬箔,相較於實施例1,可縮短加熱熔斷時間。其原因在於,低熔點金屬侵蝕可熔導體。 According to the fifth embodiment, by laminating a metal foil composed of a metal having a lower melting point than the fusible conductor, the heating fusing time can be shortened as compared with the first embodiment. The reason for this is that the low melting point metal erodes the fusible conductor.

在實施例6,金屬糊多多少少往熔斷部側流動,不易維持形狀,電阻值若干上升。此外,作為金屬糊,藉由使用熔點較可熔導體低之金屬,可縮短加熱熔斷時間。 In the sixth embodiment, the metal paste flows more or less toward the fuse portion side, and it is difficult to maintain the shape, and the resistance value is somewhat increased. Further, as the metal paste, the heat fusing time can be shortened by using a metal having a lower melting point than the fusible conductor.

在實施例7,由於孔隙存在於內部而無法實現低電阻化,但 可抑制助焊劑流動,且加熱熔斷時間亦變短。 In the seventh embodiment, since the pores are present inside, the resistance cannot be lowered, but The flow of the flux can be suppressed, and the heating and melting time is also shortened.

10‧‧‧保護元件 10‧‧‧Protection components

11‧‧‧絕緣基板 11‧‧‧Insert substrate

12(A1),12(A2)‧‧‧電極 12 (A1), 12 (A2) ‧ ‧ electrodes

13‧‧‧可熔導體 13‧‧‧Solid conductor

13a‧‧‧中央部 13a‧‧‧Central Department

13b‧‧‧熔斷部 13b‧‧‧Fuse

13c‧‧‧兩端部 13c‧‧‧ Both ends

14‧‧‧發熱體 14‧‧‧heating body

15‧‧‧絕緣構件 15‧‧‧Insulating components

16‧‧‧發熱體引出電極 16‧‧‧heating body extraction electrode

17‧‧‧助焊劑 17‧‧‧ Flux

18(P1),18(P2)‧‧‧發熱體電極 18 (P1), 18 (P2) ‧ ‧ heating body electrode

19‧‧‧覆蓋構件 19‧‧‧ Covering components

Claims (8)

一種保護元件,具備:絕緣基板;發熱電阻體,形成於該絕緣基板;絕緣構件,以至少覆蓋該發熱電阻體之方式積層於該絕緣基板;第1及第2電極,積層於積層有該絕緣構件之該絕緣基板;發熱體引出電極,以與該發熱電阻體重疊之方式積層於該絕緣構件上,在該第1及第2電極間之電流路徑上電氣連接於該發熱電阻體;可熔導體,以從該發熱體引出電極跨至該第1及第2電極之方式積層,藉由熱使該第1電極與該第2電極間之電流路徑熔斷;以及覆蓋構件,覆蓋於該絕緣基板上;該可熔導體,至少與該發熱體引出電極重疊之中央部形成為較該發熱體引出電極與該第1及第2電極間之熔斷部厚。 A protective element comprising: an insulating substrate; a heating resistor formed on the insulating substrate; and an insulating member laminated on the insulating substrate so as to cover at least the heating resistor; and the first and second electrodes are laminated on the insulating layer The insulating substrate of the member; the heating element extraction electrode is laminated on the insulating member so as to overlap the heating resistor, and is electrically connected to the heating resistor in a current path between the first electrode and the second electrode; The conductor is laminated so that the electrode from the heating element extends across the first and second electrodes, and the current path between the first electrode and the second electrode is melted by heat; and the covering member covers the insulating substrate The fusible conductor is formed at least in a central portion overlapping the heat generating body lead-out electrode, and is thicker than a fuse portion between the heat generating body lead-out electrode and the first and second electrodes. 如申請專利範圍第1項之保護元件,其中,該可熔導體,與該第1及第2電極重疊之兩端部亦形成為較該發熱體引出電極與該第1及第2電極間之熔斷部厚。 The protective element according to claim 1, wherein the soluble conductor has both end portions overlapping the first and second electrodes formed between the heating element extraction electrode and the first and second electrodes. The fuse is thick. 如申請專利範圍第1或2項之保護元件,其中,該可熔導體之該中央部往該覆蓋構件側突出並保持助焊劑。 The protective member of claim 1 or 2, wherein the central portion of the fusible conductor protrudes toward the covering member side and holds the flux. 如申請專利範圍第1或2項之保護元件,其中,該可熔導體係藉由在該中央部及/或該兩端部積層導電材形成為較厚。 The protective element of claim 1 or 2, wherein the fusible conductive system is formed thicker by laminating a conductive material at the central portion and/or the both end portions. 如申請專利範圍第4項之保護元件,其中,該導電材之熔點較該可熔導體低。 The protective element of claim 4, wherein the conductive material has a lower melting point than the fusible conductor. 如申請專利範圍第1或2項之保護元件,其中,該可熔導體係藉由在該中央部及/或該兩端部塗布導電糊形成為較厚。 The protective element of claim 1 or 2, wherein the fusible conductive system is formed thick by applying a conductive paste to the central portion and/or the both end portions. 如申請專利範圍第1或2項之保護元件,其中,該可熔導體,在該中央部及/或該兩端部之內部內包有孔隙。 The protective member of claim 1 or 2, wherein the fusible conductor has an void in the inner portion and/or the inner portion of the both ends. 一種電池模組,具備:電池,由一個以上之可充放電之電池單元構成;充放電控制電路,與該電池串聯,控制該電池之充放電;保護元件,連接於該電池與該充放電控制電路之間之充放電電流路徑上;檢測電路,檢測該電池之各電池單元之電壓值;以及電流控制元件,控制流至該保護元件之電流;該保護元件,具備:絕緣基板;發熱電阻體,積層於該絕緣基板;絕緣構件,以至少覆蓋該發熱電阻體之方式積層於該絕緣基板;第1及第2電極,積層於積層有該絕緣構件之該絕緣基板;發熱體引出電極,上以與該發熱電阻體重疊之方式積層於該絕緣構件,在該第1及第2電極間之電流路徑上電氣連接於該發熱電阻體;可熔導體,以從該發熱體引出電極跨至該第1及第2電極之方式積層,藉由熱使該第1電極與該第2電極間之電流路徑熔斷;以及覆蓋構件,覆蓋於該絕緣基板上;該可熔導體,至少與該發熱體引出電極重疊之中央部形成為較該發熱 體引出電極與該第1及第2電極間之熔斷部厚;該電流控制元件,係以該檢測電路所檢測之各電池單元之電壓值為既定範圍外時使電流流至該發熱電阻體之方式進行控制。 A battery module comprising: a battery, consisting of more than one rechargeable battery unit; a charge and discharge control circuit connected in series with the battery to control charging and discharging of the battery; a protection component connected to the battery and the charge and discharge control a charging and discharging current path between the circuits; a detecting circuit for detecting a voltage value of each battery cell of the battery; and a current control element for controlling a current flowing to the protective element; the protective element having: an insulating substrate; a heating resistor Laminating the insulating substrate; the insulating member is laminated on the insulating substrate so as to cover at least the heating resistor; the first and second electrodes are laminated on the insulating substrate on which the insulating member is laminated; and the heating element leads to the electrode Laminating the insulating member so as to overlap the heating resistor, electrically connecting the heating resistor to a current path between the first and second electrodes; and melting the conductor to lead the electrode from the heating element The first and second electrodes are laminated to fuse the current path between the first electrode and the second electrode by heat; and the covering member covers the layer On an insulating substrate; the fusible conductor, at least the central portion of the heat generating element overlap to form the lead electrodes than the heating a fuse portion between the body lead electrode and the first electrode and the second electrode; wherein the current control element causes a current to flow to the heat generating resistor when a voltage value of each of the battery cells detected by the detecting circuit is outside a predetermined range Way to control.
TW103101694A 2014-01-15 2014-01-15 Protection components, battery modules TWI603360B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW103101694A TWI603360B (en) 2014-01-15 2014-01-15 Protection components, battery modules

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW103101694A TWI603360B (en) 2014-01-15 2014-01-15 Protection components, battery modules

Publications (2)

Publication Number Publication Date
TW201528307A TW201528307A (en) 2015-07-16
TWI603360B true TWI603360B (en) 2017-10-21

Family

ID=54198382

Family Applications (1)

Application Number Title Priority Date Filing Date
TW103101694A TWI603360B (en) 2014-01-15 2014-01-15 Protection components, battery modules

Country Status (1)

Country Link
TW (1) TWI603360B (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013229295A (en) * 2012-03-29 2013-11-07 Dexerials Corp Protective element

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013229295A (en) * 2012-03-29 2013-11-07 Dexerials Corp Protective element

Also Published As

Publication number Publication date
TW201528307A (en) 2015-07-16

Similar Documents

Publication Publication Date Title
TWI596638B (en) Protection components
KR102344667B1 (en) Protection element, protection circuit and battery circuit
TW201517105A (en) Protective element
TWI681702B (en) Protection element
KR102077450B1 (en) Protection element and fuse element
TW201522031A (en) Manufacturing method of fusible conductor
KR102043051B1 (en) Protective element
TW201611069A (en) Protection element and protection circuit
TWI688181B (en) Protecting circuit
TWI680482B (en) Protection element
TWI652712B (en) Protective component
TWI741063B (en) Protection element
JP6030431B2 (en) Protective element
TWI621145B (en) Protective component
JP6078332B2 (en) Protection element, battery module
TWI629701B (en) Protective element and structure body with protective element
TW201528305A (en) Protection element
TW201517106A (en) Protection element
TWI603360B (en) Protection components, battery modules
TWI744420B (en) Protection element
WO2015107633A1 (en) Protective element and battery module
WO2015107632A1 (en) Protective element
JP2014127270A (en) Protection element