TW201509894A - Oxidation method of alcohol - Google Patents
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Abstract
Description
本發明係有關醇類之氧化方法,特別是係有關使用作為氧化劑用之次氯酸鈉5水合物,使醇類氧化以製造由前述醇類衍生之醛類、羧酸類及酮類等之羰基化合物的醇類之氧化方法。 The present invention relates to an oxidation method of an alcohol, and particularly relates to an alcohol which is used for oxidizing an alcohol to produce a carbonyl compound such as an aldehyde, a carboxylic acid or a ketone derived from the aforementioned alcohol, using sodium hypochlorite 5 hydrate as an oxidizing agent. The oxidation method of the class.
先前曾多次出現有關將醇類氧化以製造醛類、羧酸類或酮類等之羰基化合物的方法之報告,但所使用之氧化劑、觸媒及其廢棄物有害,或具有爆發性,又氧化反應需備有低溫條件等,因而對所使用之氧化劑存在各種制約,故多數領域中希望開發出可安全簡便以良好產率,及良好選擇率製造目的物之羰基化合物的醇類之氧化方法。 There have been many reports of methods for oxidizing alcohols to produce carbonyl compounds such as aldehydes, carboxylic acids or ketones, but the oxidizing agents, catalysts and their wastes used are harmful, or explosive and oxidized. Since the reaction requires low-temperature conditions and the like, and there are various restrictions on the oxidizing agent to be used, it has been desired in many fields to develop an oxidation method of an alcohol which can safely and easily produce a carbonyl compound of a target product with good yield and good selectivity.
符合該類要求之方法之一曾提案,以次氯酸鈉作為氧化劑用之醇類之氧化方法,關於其曾報告不少研究事例。 One of the methods that meet this type of requirement has been proposed to use sodium hypochlorite as an oxidation method for alcohols used in oxidants, and many research cases have been reported.
例如非專利文獻1曾報告,以次氯酸鈉水溶液(pH 12~13)作為氧化劑使用,且以TEMPO(2,2,6,6-四甲基- 1-哌啶氧;2,2,6,6-tetramethyl-1-piperidinyloxy)作為觸媒使用,又,將NaHCO3使用作為將反應系統調整為pH 8~9之緩衝劑,另外必要時以KBr作為助觸媒使用,於0℃附近之反應溫度下將1級或2級醇氧化為各自對應之醛類或酮類。該非專利文獻1中,由其比較實驗得知,未調整pH下以pH 12~13進行反應時會極端降低目的生成物之產率,又曾報告,由TEMPO、KBr共存下次氯酸鈉水溶液之安全性試驗數據得知,室溫下次氯酸鈉會快速分解。 For example, Non-Patent Document 1 reports that sodium hypochlorite aqueous solution (pH 12-13) is used as an oxidizing agent, and TEMPO (2,2,6,6-tetramethyl-1-piperidinyloxy; 2,2,6,6 -tetramethyl-1-piperidinyloxy) is used as a catalyst, and NaHCO 3 is used as a buffer for adjusting the reaction system to pH 8 to 9, and if necessary, KBr is used as a catalyst, and the reaction temperature is around 0 ° C. The first or second alcohols are oxidized to the corresponding aldehydes or ketones. In Non-Patent Document 1, it is known from comparative experiments that the reaction of pH 12 to 13 at an unadjusted pH greatly reduces the yield of the desired product, and it has been reported that the safety of the next aqueous sodium chlorate solution by TEMPO and KBr coexisting. According to the test data, the sodium chlorate will decompose rapidly at room temperature.
另外曾提案,上述作為氧化劑用之次氯酸鈉水溶液中併用由TEMPO所代表之硝醯基自由基化合物作為觸媒用的醇類之氧化方法中,該氧化反應為了進一步改善反應速度、基質之選擇性、反應溫度、廢液處理、環境調和性等為目的,係使用對作為觸媒使用之硝醯基自由基化合物之化學構造下工夫的AZADO(2-氮雜金剛烷N-羥氧基;2-azaadamantane N-oxyl)系觸媒(參考非專利文獻2、專利文獻1及2),或藉由磷酸緩衝溶液將pH維持於約4.0~8.0,同時使用次氯酸鈉與亞氯酸鈉溶液之方法(參考專利文獻3),或將助觸媒變更為KBr後使用Na2B4O7或ZrO(乙酸酯)2等之氧基金屬離子或其鹽之方法(參考專利文獻4)等而對使用TEMPO之觸媒系統下工夫。 Further, in the above-described oxidation method of using an aqueous solution of sodium hypochlorite as an oxidizing agent in combination with a nitroxide radical compound represented by TEMPO as a catalyst, the oxidation reaction is further improved in reaction rate and substrate selectivity. For the purpose of reaction temperature, waste liquid treatment, environmental harmonization, etc., AZADO (2-aza-adamantane N-hydroxyl; 2-azaadamantane) is used for the chemical structure of a nitroxide-based radical compound used as a catalyst. N-oxyl) is a catalyst (refer to Non-Patent Document 2, Patent Documents 1 and 2), or a pH is maintained at about 4.0 to 8.0 by a phosphate buffer solution, and a method of using sodium hypochlorite and sodium chlorite solution (refer to a patent) Document 3), or a method in which a helper catalyst is changed to KBr, and an oxymetal ion such as Na 2 B 4 O 7 or ZrO (acetate) 2 or a salt thereof (refer to Patent Document 4) is used, and TEMPO is used. The catalyst system works.
[專利文獻1]日本專利第04,809,229號公報 [Patent Document 1] Japanese Patent No. 04,809,229
[專利文獻2]日本專利第04,803,074號公報 [Patent Document 2] Japanese Patent No. 04,803,074
[專利文獻3]日本特表2002-511,440號公報 [Patent Document 3] Japanese Patent Publication No. 2002-511,440
[專利文獻4]日本特表2006-517,584號公報 [Patent Document 4] Japanese Patent Publication No. 2006-517, 584
[非專利文獻1]P. L. Anelli, et al., J. Org. Chem. 1987, 52, 2559-2562 [Non-Patent Document 1] P. L. Anelli, et al., J. Org. Chem. 1987, 52, 2559-2562
[非專利文獻2]Y, Iwabuchi et al., J. Am. Chem. Soc., 2006, 128, 8412-8413 [Non-Patent Document 2] Y, Iwabuchi et al., J. Am. Chem. Soc., 2006, 128, 8412-8413
但作為氧化劑用之次氯酸鈉一般係以約12質量%之水溶液(pH 12~13)狀流通,該次氯酸鈉水溶液為本身具有大量水之物,且於以硝醯基自由基化合物為觸媒的醇類之氧化反應中,直接使用pH 12~13之次氯酸鈉水溶液時無法得到高產率,因此使用調整反應系統之pH用的NaHCO3等緩衝劑係不可或缺,但為了使用該緩衝劑需另使用大量水,結果會使反應系統存在極大量水。 However, sodium hypochlorite used as an oxidizing agent is generally distributed in an aqueous solution (pH 12 to 13) of about 12% by mass. The aqueous sodium hypochlorite solution is an alcohol having a large amount of water and a nitrate-based radical compound as a catalyst. In the oxidation reaction, when a sodium hypochlorite aqueous solution having a pH of 12 to 13 is used as it is, a high yield cannot be obtained. Therefore, a buffer such as NaHCO 3 for adjusting the pH of the reaction system is indispensable, but in order to use the buffer, a large amount of water is required. As a result, there is a very large amount of water in the reaction system.
例如非專利文獻2之實驗項[參考8413頁References(9)]中,將200mg之3-苯基丙醇氧化時,係使 用作用溶劑用之二氯甲烷3.9mL、pH調整用之NaHCO3水溶液2mL,及氧化劑之次氯酸鈉水溶液(8質量%濃度)與NaHCO3水溶液之混合物3.3mL,故相對於200mg之基質(醇類)係使用有機溶劑與水溶液之合計為9.2mL之溶液,但單純計算下,氧化基質1kg時反應系統中,不單僅水溶液就有26.5L,且若包含有機溶劑則變得必需多至之46L的溶液,導致反應系統成為極稀薄之條件。 For example, in the experimental item of Non-Patent Document 2 [Ref. 8413, References (9)], when 200 mg of 3-phenylpropanol is oxidized, 3.9 mL of dichloromethane for working solvent and NaHCO 3 aqueous solution for pH adjustment are used. 2mL, and an oxidizing agent sodium hypochlorite aqueous solution (8 mass% concentration) and a mixture of NaHCO 3 aqueous solution 3.3mL, so the total amount of organic solvent and aqueous solution is 9.2mL with respect to 200mg of the substrate (alcohol), but the calculation is simple When the oxidation substrate is 1 kg, the reaction system has not only 26.5 L of the aqueous solution alone, but if it contains an organic solvent, it becomes necessary to have a solution of up to 46 L, resulting in a very thin reaction condition.
因此反應系統係為極端稀薄條件下,以實驗室水準進行醇類之氧化反應雖無問題,但以需大量生產之工業水準進行醇類之氧化反應時,放入反應器內之醇類(基質)量有所限制,必然的使用1個反應器進行1次氧化反應所能製得之羰基化合物的生產量也將受限,因此會極端降低生產效率,且所發生之大量廢液也需龐大處理費用,故有生產成本高而缺乏實用性之問題。又,單獨以未調整pH之次氯酸鈉水溶液進行氧化反應時既使併用相間移動觸媒也多半為低產率,不適合工業生產。 Therefore, the reaction system is an extremely lean condition, and the oxidation reaction of the alcohol at the laboratory level is not problematic, but the alcohol (the matrix) is placed in the reactor when the oxidation reaction of the alcohol is carried out at an industrial level requiring mass production. The amount is limited, and the production of carbonyl compounds which can be obtained by one oxidation reaction in one reactor is also limited, so the production efficiency is extremely lowered, and a large amount of waste liquid which is generated also needs to be huge. Processing costs, so there are problems of high production costs and lack of practicality. Further, when the oxidation reaction is carried out by using an aqueous solution of sodium hypochlorite without adjusting the pH alone, the phase shifting catalyst is often used in a low yield, which is not suitable for industrial production.
為此本發明者們針對醇類之氧化反應中,不會降低反應效率或環境調和性,可提高反應系統中相對於氧化劑之基質的比例(以下稱為「相對於氧化劑之基質比例」),解決生產效率及廢液處理問題之方法專心檢討後發現,著眼於次氯酸鈉5水合物(NaOCl.5H2O)為一般有效氯濃度約42質量%及氫氧化鈉濃度0.1質量%以下之高純度結晶,以其作為氧化劑使用時無需調整反應系統之pH,結果可盡可能減少反應系統之水分量,比較先前 以硝醯基自由基化合物為觸媒的醇類之氧化方法,可壓倒性提高相對於氧化劑之基質比例進行氧化反應,進而完成本發明。 Therefore, the inventors of the present invention can increase the ratio of the reaction system to the matrix of the oxidizing agent (hereinafter referred to as "the ratio of the matrix relative to the oxidizing agent") in the oxidation reaction of the alcohol, without lowering the reaction efficiency or the environmental compatibility. A method of solving the problems of production efficiency and waste disposal has been focused on the high-purity crystallization of sodium hypochlorite 5 hydrate (NaOCl.5H 2 O) with a general effective chlorine concentration of about 42% by mass and a sodium hydroxide concentration of 0.1% by mass or less. When it is used as an oxidizing agent, it is not necessary to adjust the pH of the reaction system, and as a result, the moisture content of the reaction system can be reduced as much as possible, and the oxidation method of the alcohol which previously used the nitrate-based radical compound as a catalyst can be compared, and the overwhelming property can be improved relative to The ratio of the matrix of the oxidizing agent is subjected to an oxidation reaction to complete the present invention.
因此,本發明之目的為提供醇類之氧化反應中,可提高相對於氧化劑之基質比例而提高生產效率之新穎的醇類之氧化方法。 Accordingly, an object of the present invention is to provide a novel oxidation method of an alcohol which can improve the production efficiency with respect to the ratio of the matrix of the oxidant in the oxidation reaction of the alcohol.
即,本發明為特徵係,將下述一般式(1)
本發明的醇類之氧化方法,作為基質用之醇 類為上述一般式(1)所表示之醇類,因反應系統中作為氧化劑用之次氯酸鈉5水合物無需特別使用TEMPO或AZADO等之觸媒,故對於作為該等觸媒使用之硝醯基自由基化合物(硝醯基自由基觸媒)並無立體障礙之問題,而可為立體障礙較大之2級醇類。 The method for oxidizing an alcohol of the present invention as an alcohol for a substrate The alcohol represented by the above general formula (1) is not required to use a catalyst such as TEMPO or AZADO because sodium chlorate 5 hydrate used as an oxidizing agent in the reaction system is free, and thus the nitroxide used as the catalyst is free. The base compound (nitridyl radical catalyst) has no problem of steric hindrance, but may be a second-order alcohol having a large steric hindrance.
又,本發明之氧化方法中,作為氧化劑用之次氯酸鈉5水合物(NaOCl.5H2O)可為一般市售物無特別限制,以有效氯濃度為39質量%以上,較佳為約42質量%,且氫氧化鈉濃度(NaOH濃度)為0.2質量%以下,較佳為0.1質量%以下之高純度結晶為宜。有效氯濃度低於39質量%時保存中恐因其水分而液狀化而促進次氯酸鈉分解,又,NaOH濃度高於0.2質量%時需使用調整pH用之緩衝劑,恐降低相對於反應混合物全體之基質的比例(以下稱為「反應系統之基質比例」)。該類次氯酸鈉5水合物(NaOCl.5H2O)例如可藉由日本專利第04,211,130號公報所記載之方法製造。 Further, in the oxidation method of the present invention, the sodium hypochlorite 5 hydrate (NaOCl.5H 2 O) used as the oxidizing agent is not particularly limited as long as it is a commercially available product, and the effective chlorine concentration is 39% by mass or more, preferably about 42% by mass. %, and the sodium hydroxide concentration (NaOH concentration) is preferably 0.2% by mass or less, preferably 0.1% by mass or less. When the effective chlorine concentration is less than 39% by mass, it is likely to be liquidified by the liquidification to promote the decomposition of sodium hypochlorite during storage, and when the NaOH concentration is higher than 0.2% by mass, a buffer for adjusting the pH is used, which may reduce the total amount of the reaction mixture. The ratio of the matrix (hereinafter referred to as "the ratio of the matrix of the reaction system"). Such sodium hypochlorite 5 hydrate (NaOCl.5H 2 O) can be produced, for example, by the method described in Japanese Patent No. 04,211,130.
本發明中,醇類之氧化反應的反應系統中將次氯酸鈉5水合物作為氧化劑使用時,次氯酸鈉5水合物可溶解於水再使用,但考量反應速度及反應系統之基質比例,一般係使用有效氯濃度12質量%以上之水溶液或粉末狀之結晶,較佳為有效氯濃度20質量%以上之水溶液或粉末狀之結晶,更佳為有效氯濃度30質量%以上之水溶液或粉末狀之結晶。作為氧化劑使用之次氯酸鈉5水合物一般其NaOH濃度為0.1質量%以下,因此可以高濃度 並可直接使用結晶。例如與有效氯濃度約12質量%之次氯酸鈉水溶液相比,有效氯濃度約42質量%之次氯酸鈉5水合物為約3.5倍之高濃度,因此除了可提升約3.5倍的相對於氧化劑之基質比例,另具有高濃度下提升反應速度之優點。使用有效氯濃度低於12質量%之次氯酸鈉5水合物時,僅就無需使用因使用調整pH用之緩衝劑所使用之水,故比較先前使用硝醯基自由基觸媒之氧化反應,仍可提高反應系統之基質比例,但僅就較低之有效氯濃度會降低相對於氧化劑之基質比例而不宜。 In the present invention, when sodium hypochlorite 5 hydrate is used as an oxidizing agent in a reaction system for oxidizing an alcohol, sodium hypochlorite 5 hydrate can be dissolved in water and used, but considering the reaction rate and the ratio of the matrix of the reaction system, generally, effective chlorine is used. The aqueous solution or the powdery crystal having a concentration of 12% by mass or more is preferably an aqueous solution or a powdery crystal having an effective chlorine concentration of 20% by mass or more, more preferably an aqueous solution or a powdery crystal having an effective chlorine concentration of 30% by mass or more. The sodium hypochlorite 5 hydrate used as an oxidizing agent generally has a NaOH concentration of 0.1% by mass or less, and thus can be highly concentrated. Crystallization can be used directly. For example, sodium hypochlorite 5 hydrate having an effective chlorine concentration of about 42% by mass is about 3.5 times higher than an aqueous solution of sodium hypochlorite having an effective chlorine concentration of about 12% by mass, so that in addition to increasing the ratio of the matrix relative to the oxidizing agent by about 3.5 times, It also has the advantage of increasing the reaction rate at high concentrations. When sodium hypochlorite 5 hydrate having an effective chlorine concentration of less than 12% by mass is used, it is not necessary to use water used for the buffer for pH adjustment, so that the oxidation reaction using the nitroxide-based radical catalyst can be compared with the previous one. Increasing the proportion of the matrix of the reaction system, but only lowering the effective chlorine concentration will reduce the ratio of the matrix relative to the oxidant.
另外本發明之氧化方法中,以次氯酸鈉5水合物作為氧化劑用時,無需特別併用硝醯基自由基觸媒及/或相間移動觸媒即可進行反應,但必要時可併用硝醯基自由基觸媒及/或相間移動觸媒,可依適用於本發明之氧化方法的醇類之種類而藉由併用該等硝醯基自由基觸媒及/或相同移動觸媒縮短反應時間,又,可提升反應產率。 Further, in the oxidation method of the present invention, when sodium hypochlorite 5 hydrate is used as the oxidizing agent, the reaction can be carried out without using a nitroxide-based radical catalyst and/or a phase-shifting catalyst in combination, but if necessary, nitroxide-based radicals can be used in combination. The catalyst and/or the interphase moving catalyst can shorten the reaction time by using the nitroxide-based radical catalyst and/or the same mobile catalyst in combination with the type of the alcohol suitable for the oxidation method of the present invention. The reaction yield can be improved.
該類目的所使用之硝醯基自由基觸媒如,先前已知之各種硝醯基自由基化合物,例如,2,2,6,6-四甲基-1-哌啶氧(TEMPO)、4-羥基-2,2,6,6-四甲基-1-哌啶氧、4-甲氧基-2,2,6,6-四甲基-1-哌啶氧等之TEMPO系觸媒、2-氮雜金剛烷基-N-烴氧基化合物(AZADO)系觸媒,及氮雜二環[3,3,1]壬烷-N-烴氧基化合物等,該等可1種單獨使用外,也可使用2種以上之混合物。併用該硝醯基自由基觸媒時之使用量可為所謂的觸媒量之使用量,相對於醇類一般係使用0.00001當量以上0.1當量以下,較 佳為0.001當量以上0.01以下之範圍。 The nitroxide-based radical catalysts used in this category are, for example, various nitroxide-based radical compounds previously known, for example, 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO), 4 TEMPO-catalysts such as hydroxy-2,2,6,6-tetramethyl-1-piperidinyloxy, 4-methoxy-2,2,6,6-tetramethyl-1-piperidinyloxy , aza-adamantyl-N-hydrocarbyloxy compound (AZADO)-based catalyst, and azabicyclo[3,3,1]nonane-N-hydrocarbyloxy compound, etc. A mixture of two or more kinds may be used alone or in combination. When the nitroxide-based radical catalyst is used in combination, the amount of the catalyst used may be, and the amount of the catalyst used is generally 0.00001 equivalent or more and 0.1 equivalent or less. It is preferably in the range of 0.001 equivalent or more and 0.01 or less.
又,前述相間移動觸媒如,先前已知之各種相間移動觸媒,例如,4級銨鹽、4級鏻鹽、聚乙二醇類、冠醚(crown ether)類、烷基硫酸鹽、及烷基磺酸鹽、兩性表面活性劑等,代表物如,硫酸氫四丁基銨、溴化四丁基銨、氯化四丁基銨、Aliguat 336、硫酸氫三辛基甲基銨、18-冠-6、氯化四丁基鏻、十二烷基硫酸鈉、月桂基二甲基胺基乙酸甜菜鹼等,該等可僅1種單獨使用外,也可使用2種以上之混合物。併用該相間移動觸媒時之使用量可為所謂的觸媒量之使用量,相對於醇類一般係使用0.001當量以上0.1當量以下,較佳為0.01當量以上0.05當量以下之範圍。 Further, the aforementioned interphase moving catalyst is, for example, various phase-shifting catalysts previously known, for example, a 4-grade ammonium salt, a 4-grade phosphonium salt, a polyethylene glycol, a crown ether, an alkyl sulfate, and Alkyl sulfonate, amphoteric surfactant, etc., representative of, for example, tetrabutylammonium hydrogen sulfate, tetrabutylammonium bromide, tetrabutylammonium chloride, Aliguat 336, trioctylmethylammonium hydrogen sulfate, 18 - Crown-6, tetrabutylphosphonium chloride, sodium lauryl sulfate, lauryl dimethylaminoacetic acid betaine, etc., and these may be used alone or in combination of two or more. The amount of use of the phase-shifting catalyst may be a so-called amount of the catalyst, and is generally 0.001 equivalent or more and 0.1 equivalent or less, preferably 0.01 equivalent or more and 0.05 equivalent or less, based on the total amount of the alcohol.
本發明之氧化方法中,氧化反應可於使用溶解基質用醇類之有機溶劑的溶劑中實施,也可以不使用有機溶劑之無溶劑方式實施。溶劑中實施時之有機溶劑需為,溶劑本身不會被氧化劑之次氯酸鈉5水合物氧化之物,例如可為二氯甲烷、氯仿、二氯乙烷等之鹵系溶劑,或乙酸乙酯、乙酸丁酯等之酯系溶劑,或硝基苯、苯并三氟化物、4-氯苯并三氟化物等之電子不足型芳香族系溶劑等,較佳為鹵系溶劑或酯系溶劑。於使用有機溶劑之溶劑中實施本發明之氧化方法時,該有機溶劑與作為氧化劑用之次氯酸鈉5水合物之水溶液或結晶(固體)會形成不均勻系統之反應,因此較佳為併用上述相間移動觸媒。 In the oxidation method of the present invention, the oxidation reaction may be carried out in a solvent in which an organic solvent of an alcohol for a matrix is dissolved, or may be carried out in a solvent-free manner without using an organic solvent. The organic solvent to be used in the solvent is a solvent which is not oxidized by the oxidizing agent sodium hypochlorite 5 hydrate, for example, a halogen solvent such as dichloromethane, chloroform or dichloroethane, or ethyl acetate or acetic acid. An ester-based solvent such as butyl ester or an electron-deficient aromatic solvent such as nitrobenzene, benzotrifluoride or 4-chlorobenzotrifluoride is preferably a halogen solvent or an ester solvent. When the oxidation method of the present invention is carried out in a solvent using an organic solvent, the organic solvent and the aqueous solution or crystal (solid) of sodium hypochlorite as an oxidizing agent form a reaction of a heterogeneous system, and therefore it is preferred to use the above-mentioned phase shift catalyst.
又,本發明之氧化方法中,該氧化反應可單 純於攪拌下僅使醇類接觸氧化劑之次氯酸鈉5水合物而進行,其次雖比較先前使用硝醯基自由基觸媒之方法,其反應時間變長,但即使在室溫下仍會進行,又,於室溫以下之溫度下攪拌1天仍可以高產率得到醛類或酮類等之由醇類衍生的羰基化合物。因此本發明之氧化反應一般係於0℃以上50℃以下之反應溫度下攪拌進行,較佳於0℃以上室溫(30℃程度)以下之反應溫度下攪拌進行。反應溫度為室溫以上時,次氯酸鈉之分解反應與氧化反應會成為競爭反應,但發生次氯酸鈉分解時需增加次氯酸鈉5水合物之使用量故不宜,又,將反應溫度降低至反應系統不會固化之程度的低溫(未達0℃)時,除了需備有對應之設備,也會導致反應速度下降等,故反而優點較少。 Moreover, in the oxidation method of the present invention, the oxidation reaction can be single It is carried out under the agitation only by bringing the alcohol into contact with the oxidizing agent sodium hypochlorite 5 hydrate. Secondly, although the reaction time is longer than the previous method using the nitroxide radical catalyst, it is carried out even at room temperature, and When the mixture is stirred at a temperature below room temperature for 1 day, an aldehyde-derived carbonyl compound such as an aldehyde or a ketone can be obtained in a high yield. Therefore, the oxidation reaction of the present invention is generally carried out by stirring at a reaction temperature of from 0 ° C to 50 ° C, preferably at a reaction temperature of from 0 ° C to room temperature (about 30 ° C). When the reaction temperature is above room temperature, the decomposition reaction and oxidation reaction of sodium hypochlorite will become a competitive reaction, but it is not appropriate to increase the amount of sodium hypochlorite 5 hydrate when sodium hypochlorite is decomposed, and the reaction temperature is lowered until the reaction system does not solidify. When the degree of low temperature (less than 0 ° C), in addition to the need for the corresponding equipment, it will lead to a decrease in the reaction speed, etc., but the advantages are less.
本發明之氧化方法中,無需進行調整氧化反應時之反應系統的pH,因此可省略使用調整pH用之緩衝劑及該目的用之水,僅此即可提高反應系統之基質比例而實質提高生產效率。 In the oxidation method of the present invention, it is not necessary to adjust the pH of the reaction system when the oxidation reaction is performed, so that the buffer for adjusting the pH and the water for the purpose can be omitted, and the ratio of the matrix of the reaction system can be increased to substantially increase the production. effectiveness.
藉由本發明的醇類之氧化方法,除了醇類之氧化反應中可提升相對於氧化劑之基質比例,也可因無需緩衝劑調整pH而提高反應系統之基質比例而提升生產效率。 According to the oxidation method of the alcohol of the present invention, in addition to the ratio of the matrix to the oxidizing agent in the oxidation reaction of the alcohol, the ratio of the matrix of the reaction system can be increased without adjusting the pH of the buffer to improve the production efficiency.
下面將基於實施例及比較例具體說明本發明的醇類之氧化方法的較佳實施形態。又,使實施例所使用的次氯酸鈉5水合物溶解於水而作成水溶液時,其成為有效氯濃度在10~30%之範圍下pH為10~11程度。 Hereinafter, preferred embodiments of the oxidation method of the alcohol of the present invention will be specifically described based on examples and comparative examples. Further, when the sodium hypochlorite 5 hydrate used in the examples is dissolved in water to form an aqueous solution, the effective chlorine concentration is in the range of 10 to 30% and the pH is about 10 to 11.
醇類係使用(-)-薄荷醇1.56g(10.0mmol),相間移動觸媒係使用硫酸氫四丁基銨0.170g(0.50mmol),又硝醯基自由基觸媒係使用TEMPO 0.0157g(0.10mmol),將該等溶解於二氯甲烷30mL後放入反應容器內。其後室溫下(25℃)攪拌的同時一次性加入作為氧化劑用之次氯酸鈉5水合物的粉末狀結晶3.30g(20.1mmol),結束氧化劑添加後攪拌反應2小時。以約30分鐘反應系統溫度上升0℃之程度,使反應開始至2小時後結束時為30℃。 The alcohol was used in the form of (-)-menthol 1.56 g (10.0 mmol), the phase shifting catalyst was 0.170 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate, and the nitroxyl radical catalyst was TEMPO 0.0157 g ( 0.10 mmol), the solution was dissolved in 30 mL of dichloromethane and placed in a reaction vessel. Thereafter, 3.30 g (20.1 mmol) of a powdery crystal of sodium hypochlorite 5 hydrate as an oxidizing agent was added in one portion while stirring at room temperature (25 ° C), and the reaction was stirred for 2 hours after the completion of the addition of the oxidizing agent. The reaction system temperature was raised by 0 ° C for about 30 minutes, and the reaction was started to 30 ° C at the end of 2 hours.
該(-)-薄荷醇之氧化反應中,添加氧化劑開始反應起2小時後之反應系統取出反應液樣品,以4-氯苯并三氟化物作為內部標準物質用,藉由氣相色譜法(GC)對反應液進行內標分析,結果確認以87%之產率生成薄荷酮。 In the oxidation reaction of (-)-menthol, a reaction sample is taken out from the reaction system after the reaction is started for 2 hours by adding an oxidizing agent, and 4-chlorobenzotrifluoride is used as an internal standard substance by gas chromatography ( GC) An internal standard analysis of the reaction mixture confirmed that menthone was formed in a yield of 87%.
除了使用2,6-二甲基-4-庚醇1.44g(10.0mmol)、 硫酸氫四丁基銨0.170g(0.50mmol)及TEMPO 0.0156g(0.10mmol),將該等溶解於二氯甲烷30mL中,又,使用次氯酸鈉5水合物之粉末狀結晶4.94g(30.0mml)外,與上述實施例1相同進行氧化反應。以約45分鐘反應溫度上升10℃之程度,使反應開始至2小時後結束時為30℃。 In addition to using 1.64 g (10.0 mmol) of 2,6-dimethyl-4-heptanol, 0.170 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate and 0.0156 g (0.10 mmol) of TEMPO were dissolved in 30 mL of dichloromethane, and further, 4.94 g (30.0 mml) of powdery crystals of sodium hypochlorite 5 hydrate was used. The oxidation reaction was carried out in the same manner as in the above Example 1. The reaction temperature was raised by 10 ° C for about 45 minutes, and the reaction was started to 30 ° C at the end of 2 hours.
與實施例1相同對反應液進行內標分析,結果確認以73%之產率生成2,6-二甲基-4-庚酮。 The internal standard analysis of the reaction liquid was carried out in the same manner as in Example 1, and it was confirmed that 2,6-dimethyl-4-heptanone was produced in a yield of 73%.
除了使用1.-甲基-2-氮雜金剛烷-N-烴氧(通稱1-Me-AZADO)0.0162g(0.10mmol)取代實施例2所使用之TEMPO,及使用次氯酸鈉5水合物之粉末狀結晶2.31g(14.0mml)外,與實施例2相同進行氧化反應。添加氧化劑開始反應起30分鐘後,與實施例1相同藉由GC進行內標分析,結果以95%之產率生成2,6-二甲基-4-庚酮。 In addition to the use of 1.-methyl-2-aza-adamantane-N-hydrocarbyloxy (commonly known as 1-Me-AZADO) 0.0162 g (0.10 mmol) in place of the TEMPO used in Example 2, and the use of sodium hypochlorite 5 hydrate powder An oxidation reaction was carried out in the same manner as in Example 2 except that 2.31 g (14.0 mm) of the crystal was crystallized. After the addition of the oxidizing agent for 30 minutes from the start of the reaction, internal standard analysis was carried out by GC in the same manner as in Example 1, and as a result, 2,6-dimethyl-4-heptanone was produced in a yield of 95%.
將2-辛醇1.30g(10.0mmol)、硫酸氫四丁基銨0.170g(0.50mmol)及TEMPO 0.021g(0.13mmol)溶解於二氯甲烷10mL後放入反應容器內,將反應容器內之液溫冷卻至5℃後,攪拌下一次性加入次氯酸鈉5水合物之粉末狀結晶2.00g(12.2mmol),於反應容器內之液溫保持5℃下15分鐘後進行GC分析,結果原料醇完全消 失。添加氧化劑開始反應起通算30分鐘後結束反應。 1.30 g (10.0 mmol) of 2-octanol, 0.170 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate and 0.021 g (0.13 mmol) of TEMPO were dissolved in 10 mL of dichloromethane, and placed in a reaction vessel, and the reaction vessel was placed therein. After the liquid temperature was cooled to 5 ° C, 2.00 g (12.2 mmol) of powdered crystals of sodium hypochlorite 5 hydrate was added in one portion with stirring, and the liquid temperature in the reaction vessel was maintained at 5 ° C for 15 minutes, and then GC analysis was carried out, and the raw material alcohol was completely obtained. Eliminate Lost. The addition of the oxidizing agent started the reaction for 30 minutes and then the reaction was terminated.
結束反應後將亞硫酸鈉水溶液20mL加入所得之反應混合物中,使有機相分液。以二氯甲烷30mL萃取水相,總含有機相後以水30mL洗淨,再以無水硫酸鈉乾燥,減壓餾去溶劑得1.27g之殘渣。以庫格爾輥(Kugelrohr)蒸餾(45 torr烘烤溫度120~130℃)所得之殘渣0.42g,得0.40g之2-辛酮。單離精製後之產率為95%。 After the completion of the reaction, 20 mL of an aqueous sodium sulfite solution was added to the obtained reaction mixture to separate an organic phase. The aqueous phase was extracted with 30 mL of dichloromethane, and the mixture was washed with water (30 mL) and dried over anhydrous sodium sulfate. 0.42 g of the residue obtained by Kugelrohr distillation (45 torr baking temperature 120-130 ° C) gave 0.40 g of 2-octanone. The yield after isolation and purification was 95%.
醇類係使用2-辛醇1.30g(10.0mmol),氧化劑係使用次氯酸鈉5水合物1.97g(12.0mmol)、硝醯基自由基觸媒係使用TEMPO 0.0156g(0.10mmol),又,相同移動觸媒係使用0.05mmol之硫酸氫四丁基銨(TBAS)或溴化四丁基銨(TBAB),另外使用表1所示之有機溶劑30mL,於表1所示的氧化劑之使用狀態及有效氯濃度、有無相間移動觸媒、反應溫度(室溫:20~30℃)與反應時間之條件下,與實施例1相同攪拌下進行氧化反應,與實施例1相同藉由GC進行內標分析,求取氧化反應之生成物的2-辛酮之產率。 The alcohol was 1.30 g (10.0 mmol) of 2-octanol, the oxidizing agent was 1.97 g (12.0 mmol) of sodium hypochlorite 5 hydrate, and the nitroxyl radical catalyst was 0.0156 g (0.10 mmol), and the same movement was carried out. The catalyst used was 0.05 mmol of tetrabutylammonium hydrogen sulfate (TBAS) or tetrabutylammonium bromide (TBAB), and 30 mL of the organic solvent shown in Table 1 was used, and the oxidizing agent shown in Table 1 was used and effective. Oxidation reaction was carried out under the same stirring conditions as in Example 1 under the conditions of chlorine concentration, presence or absence of a phase shifting catalyst, reaction temperature (room temperature: 20 to 30 ° C) and reaction time, and internal standard analysis by GC was carried out in the same manner as in Example 1. The yield of 2-octanone of the product of the oxidation reaction was determined.
結果如表1所示。 The results are shown in Table 1.
除了使用一般市售物pH 13.1及有效氯濃度12.9質量 %之次氯酸鈉水溶液6.59g(12.0mmol),取代次氯酸鈉5水合物作為氧化劑用外,與上述實施例5相同於反應溫度5℃未調整pH下進行氧化反應。與實施例1相同藉由GC進行內標分析,調查2-辛酮之產率。 In addition to the use of the general commercial pH 13.1 and effective chlorine concentration 12.9 quality An oxidation reaction was carried out in the same manner as in the above Example 5 except that sodium hypochlorite 5 hydrate was used as the oxidizing agent, and the pH was adjusted at 5 ° C without adjusting the pH. The internal standard analysis was carried out by GC in the same manner as in Example 1, and the yield of 2-octanone was investigated.
結果如表1所示。 The results are shown in Table 1.
除了使用一般市售pH 13.1及有效氯濃度12.6質量%之次氯酸鈉水溶液6.73g(12.0mmol),取代次氯酸鈉5水合物作為氧化劑用,及未添加TEMPO外,與上述實施例5相同於反應溫度5℃未調整pH下進行氧化反應。與實施例1相同藉由GC進行內標分析,調查2-辛酮之產率。 In addition to the use of a commercially available pH 13.1 and an effective chlorine concentration of 12.6% by mass of 6.73 g (12.0 mmol) of sodium hypochlorite aqueous solution, instead of sodium hypochlorite 5 hydrate as an oxidizing agent, and without the addition of TEMPO, the reaction temperature was 5 ° C as in the above Example 5. The oxidation reaction was carried out without adjusting the pH. The internal standard analysis was carried out by GC in the same manner as in Example 1, and the yield of 2-octanone was investigated.
結果如表1所示。 The results are shown in Table 1.
將2-辛醇13.0g(100mmol)、硫酸氫四丁基銨1.70g(5.00mmol)及TEMPO 0.156g(1.00mmol)之混合液放入反應容器內,未溶解於有機溶劑下,將反應容器內之液溫冷卻至5℃後,攪拌下液溫維持5~10℃的同時,以1小時40分鐘將次氯酸鈉5水合物結晶溶解於水所得的有效氯濃度25.3質量%之水溶液33.7g(120mmol)滴入前述混合液中。結束滴液20分鐘後(開始滴液起2小時後)與實施例1相同藉由GC進行內標分析,結果以96%之產率生成2-辛酮。 A mixture of 13.0 g (100 mmol) of 2-octanol, 1.70 g (5.00 mmol) of tetrabutylammonium hydrogen sulfate, and 0.156 g (1.00 mmol) of TEMPO was placed in a reaction vessel, and the reaction vessel was not dissolved in an organic solvent. After the liquid temperature in the solution was cooled to 5 ° C, the liquid temperature was maintained at 5 to 10 ° C while stirring, and 33.7 g (120 mmol) of an aqueous solution having an effective chlorine concentration of 25.3 mass % obtained by dissolving sodium hypochlorite 5 hydrate crystals in water for 1 hour and 40 minutes. ) was dropped into the aforementioned mixture. After the completion of the dropping for 20 minutes (after 2 hours from the start of the dropping), the internal standard analysis was carried out by GC in the same manner as in Example 1, and as a result, 2-octanone was produced in a yield of 96%.
除了以1-Me-AZADO 0.0163g(0.10mmol)作為硝醯基自由基觸媒使用,取代實施例5所使用之TEMPO外,與實施例5相同進行氧化反應。開始氧化反應起1小時後與實施例1相同藉由GC進行內標分析,結果以超過99%之產率生成2-辛酮。 An oxidation reaction was carried out in the same manner as in Example 5 except that 1-Me-AZADO 0.0163 g (0.10 mmol) was used as the nitron-based radical catalyst, and the TEMPO used in Example 5 was used instead. One hour after the initiation of the oxidation reaction, internal standard analysis was carried out by GC in the same manner as in Example 1, and as a result, 2-octanone was produced in a yield of more than 99%.
將1-辛醇1.31g(10.1mmol)、硫酸氫四丁基銨0.170g(0.50mmol)及TEMPO 0.0156g(0.10mmol)溶解於二氯甲烷30mL後放入反應容器內,將反應容器內之液溫冷卻至5℃後,攪拌下加入次氯酸鈉5水合物結晶 1.81g(11.0mmol),其後直接將液溫保持於5℃,攪拌進行氧化反應。開始氧化反應起1小時後,與實施例1相同藉由GC進行內標分析,結果以91%之產率生成1-辛醛。 1.31 g (10.1 mmol) of 1-octanol, 0.170 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate, and 0.0156 g (0.10 mmol) of TEMPO were dissolved in 30 mL of dichloromethane, and placed in a reaction vessel, and the reaction vessel was placed therein. After the liquid temperature is cooled to 5 ° C, sodium hypochlorite 5 hydrate crystals are added with stirring. 1.81 g (11.0 mmol), and thereafter, the liquid temperature was directly maintained at 5 ° C, and the oxidation reaction was carried out by stirring. One hour after the initiation of the oxidation reaction, internal standard analysis was carried out by GC in the same manner as in Example 1 to give 1-octanal in a yield of 91%.
將苄醇1.10g(10.1mmol)、溴化四丁基銨0.161g(0.50mmol)、TEMPO 0.0160g(0.10mmol)及m-二氯苯(GC內標物質)1.22g溶解於二氯甲烷30mL後放入反應容器內,將反應容器內之液溫冷卻至5℃後,攪拌下加入次氯酸鈉5水合物結晶1.99g(12.1mmol),其後去除冰浴升溫至室溫,攪拌下進行氧化反應。開始氧化反應起1小時後,與實施例1相同藉由GC進行內標分析,確認以93%之產率生成苯甲醛。 1.10 g (10.1 mmol) of benzyl alcohol, 0.161 g (0.50 mmol) of tetrabutylammonium bromide, 0.0160 g (0.10 mmol) of TEMPO, and 1.22 g of m-dichlorobenzene (GC internal standard substance) were dissolved in dichloromethane 30 mL. After being placed in a reaction vessel, the liquid temperature in the reaction vessel was cooled to 5 ° C, and 1.99 g (12.1 mmol) of sodium hypochlorite 5 hydrate crystals were added thereto with stirring. Thereafter, the ice bath was removed and warmed to room temperature, and the reaction was carried out under stirring. . One hour after the initiation of the oxidation reaction, internal standard analysis was carried out by GC in the same manner as in Example 1, and it was confirmed that benzaldehyde was produced in a yield of 93%.
將3-辛醇1.31g(10.1mmol)、硫酸氫四丁基銨0.169g(0.50mmol)、TEMPO 0.0154g(0.10mmol)及4-氯苯并三氟化物(GC內標物質)1.55g溶解於二氯甲烷30mL後放入反應容器內,將反應容器內之液溫冷卻至5℃後,攪拌下加入次氯酸鈉5水合物結晶1.98g(12.0mmol),其後去除冰浴升溫至室溫,攪拌下進行氧化反應。開始氧化反應起1小時後,與實施例1相同藉由GC進行內標分析,確認以96%之產率生成3-辛酮。 1.31 g (10.1 mmol) of 3-octanol, 0.169 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate, 0.0154 g (0.10 mmol) of TEMPO, and 1.55 g of 4-chlorobenzotrifluoride (GC internal standard substance) were dissolved. After 30 mL of dichloromethane, the reaction vessel was placed in a reaction vessel, and the temperature in the reaction vessel was cooled to 5 ° C. Then, 1.98 g (12.0 mmol) of sodium hypochlorite 5 hydrate crystals were added thereto with stirring, and then the temperature was raised to room temperature by removing the ice bath. The oxidation reaction is carried out with stirring. One hour after the initiation of the oxidation reaction, internal standard analysis was carried out by GC in the same manner as in Example 1 to confirm that 3-octanone was formed in a yield of 96%.
將3-辛醇1.31g(10.1mmol)、硫酸氫四丁基銨0.170g(0.50mmol)、TEMPO 0.0155g(0.10mmol)溶解於二氯甲烷30mL後放入反應容器內,將反應容器內之液溫冷卻至5℃後,攪拌下加入次氯酸鈉5水合物結晶1.98g(12.0mmol),其後直接將液溫保持於5℃,攪拌下進行氧化反應。開始氧化反應起1小時後,與實施例1相同藉由GC進行內標分析,結果以97%之產率生成3-辛酮。 1.31 g (10.1 mmol) of 3-octanol, 0.170 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate, and 0.0155 g (0.10 mmol) of TEMPO were dissolved in 30 mL of dichloromethane, and placed in a reaction vessel, and the reaction vessel was placed therein. After the liquid temperature was cooled to 5 ° C, 1.98 g (12.0 mmol) of sodium hypochlorite 5 hydrate crystals were added thereto with stirring, and thereafter, the liquid temperature was directly maintained at 5 ° C, and an oxidation reaction was carried out with stirring. One hour after the initiation of the oxidation reaction, internal standard analysis by GC was carried out in the same manner as in Example 1, and as a result, 3-octanone was produced in a yield of 97%.
將3-辛醇1.30g(10.0mmol)、硫酸氫四丁基銨0.160g(0.50mmol)、TEMPO 0.020g(0.13mmol)溶解於二氯甲烷10mL後放入反應容器內,將水0.2mL加入反應容器後,將液溫冷卻至8℃,攪拌下加入次氯酸鈉5水合物結晶2.0g(12.2mmol),其後於15℃下攪拌40分鐘進行氧化反應。 1.30 g (10.0 mmol) of 3-octanol, 0.160 g (0.50 mmol) of tetrabutylammonium hydrogen sulfate, and 0.020 g (0.13 mmol) of TEMPO were dissolved in 10 mL of dichloromethane, and placed in a reaction vessel, and 0.2 mL of water was added. After the reaction vessel, the liquid temperature was cooled to 8 ° C, and 2.0 g (12.2 mmol) of sodium hypochlorite 5 hydrate crystals were added thereto with stirring, followed by stirring at 15 ° C for 40 minutes to carry out an oxidation reaction.
結束反應後,將亞硫酸鈉水溶液20mL加入所得反應混合物中,使有機相分液後,再度水洗該有機相,以硫酸鈉酐乾燥後,減壓餾去溶劑,得1.30g殘渣。以庫格爾輥蒸餾(65 torr,烘烤溫130~140℃)所得殘渣0.40g,得0.38g之無色透明液體。以GCMS分析所得之無色透明體,結果含有純度99.71%之3-辛酮與0.29%之 3-辛醇。單離所得之3-辛酮的產率為96%。 After the completion of the reaction, 20 mL of an aqueous solution of sodium sulfite was added to the obtained reaction mixture, and the organic phase was separated, and the organic phase was washed with water, dried over sodium sulfate, and the solvent was evaporated under reduced pressure to give 1.30 g of residue. 0.40 g of a residue obtained by Kogel roll distillation (65 torr, baking temperature 130-140 ° C) gave 0.38 g of a colorless transparent liquid. The obtained colorless transparent body was analyzed by GCMS, and the result contained 3-octyl ketone with a purity of 99.71% and 0.29%. 3-octanol. The yield of 3-octanone obtained by isolation was 96%.
將1-十二烷醇0.56g(3.0mmol)、硫酸氫四丁基銨0.051g(0.15mmol)、TEMPO 0.005g(0.03mmol)溶解於二氯甲烷30mL後放入反應容器內,將反應容器內之液溫冷卻至0℃後,加入次氯酸鈉5水合物結晶1.2g(7.3mmol),攪拌下進行氧化反應。開始氧化反應起10分鐘後返回室溫,1小時後再加入次氯酸鈉5水合物結晶1.2g(7.3mmol)。經3小時重覆3次該操作後,室溫下再攪拌9小時進行反應。結束反應後,將水20mL加入反應混合物中,使有機液分液,以無水硫酸鎂乾燥所得之有機相後,減壓餾去溶劑得0.7267g之殘渣。以矽膠柱色譜法精製所得殘渣,得0.56g之十二烷酸。單離所得之十二烷酸的產率為93%。 0.56 g (3.0 mmol) of 1-dodecanol, 0.051 g (0.15 mmol) of tetrabutylammonium hydrogen sulfate, and 0.005 g (0.03 mmol) of TEMPO were dissolved in 30 mL of dichloromethane, and placed in a reaction vessel, and the reaction vessel was placed. After the liquid temperature inside was cooled to 0 ° C, 1.2 g (7.3 mmol) of sodium hypochlorite 5 hydrate crystals were added, and the oxidation reaction was carried out with stirring. The oxidation reaction was started for 10 minutes and then returned to room temperature. After 1 hour, 1.2 g (7.3 mmol) of sodium hypochlorite 5 hydrate crystals were further added. After repeating this operation three times over 3 hours, the reaction was further stirred at room temperature for 9 hours. After the completion of the reaction, 20 mL of water was added to the reaction mixture, and the organic liquid was separated, and the obtained organic layer was dried over anhydrous magnesium sulfate. The residue obtained was purified by silica gel column chromatography to give 0.56 g of dodecanoic acid. The yield of the obtained dodecanoic acid was 93%.
實施例20之以1-Me-AZADO作為觸媒用之氧化反應中,除了使用pH 13.1及有效氯濃度12.6質量%之一般的次氯酸鈉水溶液6.78g(12.0mmol),取代次氯酸鈉5水合物結晶外,與實施例20相同於反應溫度5℃未調整pH下進行氧化反應。與實施例1相同藉由GC進行內標分析,結果1小時生成14%之2-辛酮。 In the oxidation reaction using 1-Me-AZADO as a catalyst in Example 20, except that 6.78 g (12.0 mmol) of a sodium hypochlorite aqueous solution having a pH of 13.1 and an effective chlorine concentration of 12.6% by mass was used, instead of sodium hypochlorite 5 hydrate crystals, The oxidation reaction was carried out in the same manner as in Example 20 except that the reaction temperature was 5 ° C and the pH was not adjusted. Internal standard analysis by GC was carried out in the same manner as in Example 1, and as a result, 14% of 2-octanone was produced in one hour.
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