TW201509567A - Method of manufacturing silver particles - Google Patents

Abstract

A method of manufacturing silver particles, in which while a particle size is made uniform, the size can be controlled to fall within a scope between several tens of nanometers and several hundreds of nanometers. More particularly, the method of manufacturing silver particles comprises the steps of: mixing a thermally-degradable silver compound and amine to prepare a silver-amine complex as a precursor; and heating a reaction system comprising the precursor. The method is characterized in that a moisture content of an unheated reaction system is 30-100 part by weight per 100 part by weight of the silver compound.

Description

Method for producing silver particles

The present invention relates to a method of producing silver particles. Specifically, it is a method of controlling the size of silver particles having a particle diameter of from several tens of nanometers to several hundreds of nanometers to produce silver particles having uniform particle diameters.

Silver (Ag), as a precious metal, has been well known for its use as a decorative metal since the past, and because of its excellent electrical conductivity, light reflectivity, and special properties such as catalytic action and antibacterial action, Therefore, it is a metal which is expected to be used for various industrial purposes such as electrodes, wiring materials, reflective film materials, catalysts, antibacterial materials, and the like. As a state in which silver is used for these various uses, it has a state in which silver particles are dispersed and suspended in a suitable solvent. For example, the electrode and wiring of the wiring board on which the electronic component such as a semiconductor device is mounted, and the silver material are paste-formed in the bonding material, the bonding material, the conductive bonding material, the conductive bonding material, and the heat conductive material, and The metal paste is coated and sintered, whereby desired electrodes, wiring, joints, and patterns can be formed.

A liquid phase reduction method is known as a method for producing silver particles. In the method for producing silver particles by the liquid phase reduction method, silver which is a precursor is dissolved in a solvent, and a reducing agent is added thereto to precipitate silver. At this time, in order to suppress the precipitation of the precipitated silver particles by aggregation, a compound called a protective agent is added by convention. Because of protective agent and reductive analysis The silver particles are bonded and the silver particles are prevented from coming into contact with each other, so that aggregation of the silver particles can be prevented.

In the method for producing silver particles by the liquid phase reduction method, by adjusting the concentration of the silver compound in the solvent and the type and amount of the reducing agent, the protective agent can be appropriately selected, and the silver particles can be efficiently produced. However, the silver particles produced by the liquid phase reduction method generally have a tendency that the size thereof is larger than a few micrometers or more, and the particle size distribution tends to be uneven due to the concentration gradient of the reaction materials in the solvent.

Then, a thermal decomposition method of silver complex (Patent Document 1) has been proposed as a method of producing silver particles instead of the liquid phase reduction method. The method is basically a method of using a characteristic of a thermally decomposable silver compound such as silver oxalate (Ag ₂ C ₂ O ₄ ); forming the silver compound into a mismatch with an organic compound serving as a protective agent. The material is used as a precursor and heated to obtain silver particles. In the above Patent Document 1, an amine is added to silver oxalate as a protective agent to form a silver-amine complex, which is heated to a predetermined temperature and thermally decomposed to produce silver particles. According to this thermal decomposition method, extremely small silver fine particles of several nanometers to several tens of nanometers can be produced, and silver fine particles having a uniform particle diameter can be produced.

[First technical literature] [Patent Literature]

[Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-265543

As described above, since the field of use of silver particles tends to be broad, not only silver fine particles having a fine particle diameter of ten nm or less are required, but also a medium-sized or larger size is required depending on the use (for example, several tens of nanometers). Silver particles around the meter. Need a kind of demand because of the demand A method of manufacturing the obtained silver particle size for the purpose of use. However, from the viewpoint of particle diameter control, the above-described conventional method for producing silver particles is not perfect. In the liquid phase reduction method, only silver particles having a size of about several nanometers can be produced. On the other hand, the thermal decomposition method tends to be a method for producing fine silver particles of several nanometers to several tens of nanometers.

Next, in order to expand the range of use of the silver particles in the future, it is required to reduce the particle size unevenness of the produced silver particles in addition to the different average particle diameters for different applications. In this regard, the particle size of the silver particles produced by the thermal decomposition method is uniform to some extent, but as described above, the particle size suitable for production depends on the minute size of the type of silver compound. Therefore, when silver particles having a large particle diameter are produced in the thermal decomposition method (for example, the particle diameter is several tens of nanometers or more), it is difficult to make the particle diameters uniform. For example, if a silver oxalate complex is used as the silver compound, silver particles having a uniform particle size can be obtained when the particle size is about ten nanometers, but if a larger number of tens of nanometers are produced, Silver particles such as the like are prone to uneven particle size distribution.

Accordingly, the present invention provides a method for producing silver particles which can have a uniform particle size and can control the size in the range of several tens of nanometers to several hundreds of nanometers.

As a method for solving the above problems, the inventors of the present invention first conducted a study on a method of producing silver particles by a thermal decomposition method. As described above, the thermal decomposition method is considered to be capable of producing silver particles having a relatively uniform particle diameter, and it is easier to adjust the particle diameter than the liquid phase reduction method.

Here, the inventors of the present invention conducted the following studies with reference to the "precipitation mechanism of monodisperse fine particles in a closed solution system, that is, a general LaMer rule" for the mechanism of generation of silver particles in the thermal decomposition method. Here, a case where "silver oxalate complex having hexylamine coordination" is thermally decomposed to produce silver particles is exemplified. If the hexylamine is coordinated to silver succinate at a fixed heating rate When the complex is heated, the silver begins to nucleate at a temperature of 80 to 90 ° C, that is, slightly lower than the decomposition temperature of the complex (about 110 ° C). Then, heating is continued, and when it rises to the vicinity of the decomposition temperature (90 ° C to 110 ° C), the complex is decomposed on the surface of the generated core to perform "nuclear growth". Then, the nucleus generated by heating to the decomposition temperature is generated and grown to further generate silver particles.

When considering the mechanism of generation of such silver particles, the particle diameter of the generated silver particles is considered to vary depending on the heating rate. That is, it is considered that silver particles having a small particle diameter are generated by increasing the heating rate, and silver particles having a large particle diameter are generated when the heating rate is slow. However, when the heating rate is adjusted, the above tendency is observed as a whole, but it is difficult to obtain uniform silver particles without a uniform particle size distribution. The inventors of the present invention have considered the temperature difference in the reaction system in the heating step as one of the main causes of the occurrence of the particle size unevenness, and uniform heating of the silver-amine complex compound, and the present invention has been conceived.

That is, the present invention is a method for producing silver particles by mixing a thermally decomposable silver compound with an amine to produce a silver-amine complex as a precursor, and by reacting the precursor containing the precursor The system is heated to produce silver particles, and the moisture content of the reaction system is 30 to 100 parts by weight relative to 100 parts by weight of the silver compound before the heating.

According to the present invention, in the heating step of the silver-amine complex, a predetermined range of moisture is present in the reaction system based on the silver particle production method by the thermal decomposition method. In the heating step in which the complex is decomposed, the moisture in the reaction system can be heated uniformly, and has a function as a so-called buffer. That is, the water is allowed to be present in a bold manner to function as a heat buffer in the reaction system, thereby mitigating the temperature difference in the reaction system during heating, and easily nucleating the silver particles and nucleating the core. Conducted.

The moisture content of the reaction system must be 30% relative to 100 parts by weight of the silver compound. ~100 parts by weight. The moisture content is preferably in the range of 30 to 95 parts by weight, more preferably in the range of 30 to 80 parts by weight. When the amount of water is small (less than 30 parts by weight), only silver particles having a small particle diameter are obtained, and silver particles having a target particle diameter cannot be produced. On the other hand, when the amount of water is large (more than 100 parts by weight), the particle diameter of the silver particles tends to be uneven.

The moisture content of the reaction system is the amount of water in the stage before the heating step, and the amount of water added to the reaction system up to this point must be taken into consideration. As will be described later, the silver compound is used in a wet state in which water is added in advance, but the amount of water added in advance is also included in the amount of water. Therefore, in the case where only the amount of the silver compound and the homogenizing agent previously added is within the prescribed range of the moisture content, it is not necessary to additionally adjust the moisture content of the reaction system, and it is directly heated. On the other hand, if the amount to be added in advance is less than the lower limit (30 parts by weight) of the moisture content, it is necessary to separately add water or the like to adjust the moisture content. The timing of adding water may be added before the heating step, before the formation of the silver-amine complex, or at any stage after the formation of the complex.

In the production method of the present invention described above, the silver-amine complex which is a precursor of the silver particles has thermal decomposition property. A silver compound having thermal decomposition property can be used as a raw material, and silver oxalate, silver nitrate, silver acetate, silver carbonate, silver oxide, silver nitrite, silver benzoate, silver cyanate, silver citrate, silver lactate or the like can be used.

Among the above-mentioned silver compounds, silver oxalate (Ag ₂ C ₂ O ₄ ) or silver carbonate (Ag ₂ CO ₃ ) is particularly preferred. Silver oxalate and silver carbonate can be decomposed at a lower temperature to produce silver particles without a reducing agent. Further, since carbon dioxide generated by decomposition is released as a gas, impurities do not remain in the solution. Further, regarding silver oxalate, since it is an explosive powdery solid, it is preferably mixed with water or an organic solvent (alcohol, alkane, alkene, alkyne, ketone, ether, ester, carboxylic acid, fatty acid). Aromatic, amine, decylamine, nitrile, etc. are mixed to serve as a dispersing solvent for use in a wet state. By making it wet, it can significantly reduce the explosiveness, making it easy to handle. In this case, it is preferred to mix 10 to 200 parts by weight of a dispersion solvent with respect to 100 parts by weight of silver oxalate. However, as described above, since the present invention rigorously formulates the moisture content of the reaction system, the mixing of water must be within a range not exceeding the prescribed amount.

Next, the total number of carbon atoms of the amine and hydrocarbon group reacted with the silver compound is preferably 4 to 10, particularly preferably 4 to 8. Thus, the sum of the carbon numbers of the hydrocarbon groups is limited to a preferred range because the stability and decomposition temperature of the formed silver-amine complex are changed according to the amine coordinated to the silver compound, thereby causing the silver to be produced. The particle size of the particles changes. When an amine having a total carbon number of less than 4 is used, the particle diameter of the obtained silver particles is several tens of nanometers to several micrometers, and the unevenness of the particle diameter distribution tends to be large. When an amine having a total carbon number of more than 10 is used, the silver-amine complex is hardly thermally decomposed during the synthesis, and an unreacted product other than the silver particles tends to remain.

Further, as the amount of the amino group in the amine, one (mono)amine of an amino group and a diamine having two amino groups can be used. An amine having an alkyl group number of 1 bonded to an amino group, that is, a primary amine (R NH ₂ ) is preferred. Among the diamines having two amino groups, at least one or more amino groups are preferably a primary amine. A tertiary amine has a tendency to be difficult to form a complex with a silver compound. The hydrocarbon group bonded to the amino group is preferably a linear hydrocarbon having no cyclic structure and a branched structure, and particularly preferably a saturated hydrocarbon containing no unsaturated hydrocarbon.

Specific examples of the preferred amine in the present invention are as follows.

As described above, since the decomposition temperature of the silver-amine complex differs depending on the kind of the amine (the total carbon number of the hydrocarbon group), in the present invention, the particle diameter of the silver particles can be controlled by selecting the kind of the amine. According to the constitution of the present invention, for example, in the case of using hexylamine, silver particles having a particle diameter of 50 to 190 nm can be produced. Further, in the case of using octylamine, fine silver particles can be formed as compared with the case of using hexylamine, and silver particles having a particle diameter of 15 to 50 nm can be produced. Further, in the present invention, two or more amines may be used in combination with the silver compound. By using two or more kinds of amines, an intermediate stability complex can be formed with respect to each amine, and silver particles corresponding to the particle diameter can be produced. For example, in the case where the same amount of hexylamine and octylamine are used, silver particles having an intermediate particle diameter can be produced in a range of particle sizes which can be produced with respect to both.

The mixing ratio of the silver compound to the amine is preferably such that the ratio of the molar number of the amino group (mol _NH2 ) to the molar number of the silver ion (Ag ⁺ ) of the silver compound (mol _{Ag +} ) (mol _{NH 2} /mol _{Ag +} ) is 1.6. the above. If the amine is insufficient, there is a possibility that the unreacted silver compound remains, and sufficient silver particles cannot be produced, and the particle size distribution of the silver particles may be uneven. On the other hand, the upper limit of the amount of the amine to be added is not particularly limited, but it is preferably 6 or less in consideration of the purity of the obtained silver particles.

The reaction system in the present invention may be composed of a silver-amine complex and an appropriate range of water, and it is possible to produce silver particles having the same particle diameter even without other additives. However, it is not excluded to add an additive which seeks to make the complex compound more stable. Examples of the additive which can be used in the present invention include octadecenoic acid, myristic acid, hexadecenoic acid, linoleic acid and the like. Among these additives, the ratio of the molar number of the _additive (mol _additive ) to the molar number of the silver ion (Ag ⁺ ) (mol _{Ag +} ) (mol _additive / mol _{Ag +} ) is preferably 0.01 to 0.1.

After confirming that the moisture content is within an appropriate range, the reaction system is heated to precipitate silver particles. The heating temperature is preferably above the decomposition temperature of the silver-amine complex. As described above, the decomposition temperature of the silver-amine complex differs depending on the kind of the amine to which the silver compound is attached. As above As described, in the case of using an amine suitable for use in the present invention, the decomposition temperature is from 90 to 130 °C.

In the heating step of the reaction system, the heating rate affects the particle size of the precipitated silver particles. In other words, in the present invention, the particles of the silver particles can be prepared by a method of "forming the type of the amine of the silver-amine complex (the amine reacting with the silver compound) and the "heating rate of the heating step". path. By these two methods, silver particles having a desired particle diameter can be produced in the range of an average particle diameter of 10 to 200 nm. In the range of the particle diameter of 10 to 100 nm, it is particularly easy to obtain silver particles having the same particle diameter, and it is easier to make the particle diameter uniform in the range of the particle diameter of 15 to 50 nm. Further, the heating rate in the heating step is preferably adjusted in the range of 2 to 50 ° C/min before the above decomposition temperature. In addition, it is easy to control the temperature at 5 ° C / min or more.

After the above heating step, silver particles are precipitated. The reaction system can be appropriately washed and solid-liquid separated to remove silver particles. Depending on the case, although the silver particles are observed to be fixed to each other, they are easily broken and separable. Further, the recovered silver particles can be stored in a state of being dispersed in an ink, a paste, or a slurry of a suitable solvent, or can be stored in a dry state of the powder, and can be utilized.

According to the manufacturing method of the present invention described above, the size of the silver particles can be easily controlled. Further, the obtained silver particles are uniform particles having the same particle diameter.

The first figure is a view illustrating the steps of manufacturing the silver particles in the present embodiment.

The second graph is an SEM image of silver particles of Test Nos. 1 to 4 of the first embodiment.

The third graph is an SEM image of silver particles of Test Nos. 5 and 6 of the first embodiment.

The fourth drawing is an SEM image of silver particles of Test Nos. 7 to 11 of the first embodiment.

The fifth graph is an SEM image of silver particles of Test No. 14 of the first embodiment.

Fig. 6 is an SEM image of silver particles of Test Nos. 15 and 16 of the first embodiment.

The seventh drawing is an SEM image of silver particles of Test Nos. 17 to 21 of the first embodiment.

The eighth graph is a particle size distribution diagram of the silver particles of Test Nos. 6, 10, and 11 of the first embodiment.

The ninth drawing is an SEM image of silver particles of Test No. 22 of the second embodiment.

Hereinafter, preferred embodiments of the present invention will be described. In this embodiment, various conditions are changed to produce silver particles according to the steps of the first figure, and the characteristics are evaluated.

In this embodiment, 1.5 g of silver oxalate (Ag ₂ C ₂ O ₄ ) (9.9 mol of silver ion (Ag ⁺ )) or 1.38 g of silver carbonate (Ag ₂ CO ₃ ) (silver ion (Ag ⁺ )) is used. 10 mmol) as a pyrolytic silver halide. Silver oxalate was prepared, and when it was used in a dry state, 0.3 g of water (20 parts by weight based on 100 parts by weight of silver oxalate) was added to make it wet. In the silver compound, the amine shown in the following table was added to produce a silver-amine complex. The mixture of the silver halide and the amine is carried out at room temperature and kneaded to a white paste. In the case where octadecenoic acid is used as an additive, the above-prepared silver-amine complex is added.

In the reaction system manufactured above, water is added as needed so that the amount of water is within a predetermined range. Specifically, when the moisture content of the reaction system is 20 parts by weight, as long as the raw material is wet silver oxalate (20 parts by weight of water), the following heating is directly performed without adding water. In the case where the same raw material was used and the moisture content of the reaction system was 47 parts by weight, water was added to adjust the moisture content.

Next, the reaction system is heated from room temperature to decompose the silver-amine complex to precipitate silver particles. The heating temperature at this time is taken as the decomposition temperature of the complex, which is assumed to be 110 ° C, and This temperature is taken as the reaching temperature. In addition, the heating rate was 10 ° C / min.

In this heating step, it was confirmed that carbon dioxide generation started near the decomposition temperature. Heating is continued until carbon dioxide ceases to occur, and a liquid in which silver particles are suspended is obtained. After the silver particles were precipitated, methanol was added to the reaction liquid for washing, and the mixture was centrifuged. This washing and centrifugation were carried out twice.

For the recovered silver particles, the particle size (average particle diameter) and the particle size distribution are discussed. In this evaluation, first, silver particles were subjected to SEM observation, and image capturing was performed, and the particle diameter (about 100 to 200) of silver particles in the screen was measured, and the average value was calculated. Further, as an index which is relatively uneven in particle size distribution, the coefficient of variation (CV) is obtained by the following formula, and the coefficient of variation is 30% or less as "pass: ○", and more than 30% and 40% or less is "failed: △", more than 40% is "bad: x". The particle size distribution map is shown in the eighth figure.

Coefficient of variation (%) = (standard deviation / average particle size) × 100

The evaluation results of the silver particles produced in the present embodiment are shown in Table 2 together with the production conditions. For the samples showing the particle size distribution map in the eighth figure, the calculated values of the standard deviation and the coefficient of variation are also shown (Table 3).

Explain the contents of Table 2. First, although the present invention is based on a thermal decomposition method for producing silver particles by thermal decomposition of a silver-amine complex, it is necessary to coexist a predetermined amount of water in the reaction system. When the results of the water content in the reaction system were observed (test Nos. 1 to 4, 7 to 11), the size of the silver particles was limited to 30 parts by weight (test Nos. 7 and 8). The fine particles (having an average particle diameter of less than 10 nm) depending on the type of the silver-amine complex do not achieve the object of the present invention, that is, "the expected particle diameter of about several tens of nanometers to several hundreds of nanometers is obtained. particle". On the other hand, in the case where the water content is appropriate (Test Nos. 1, 2, 6, and 9), silver particles having the same particle diameter can be produced, and the effectiveness of the present invention can be confirmed. On the other hand, although the water system was necessary as described above, it was confirmed that the water content was present at the upper limit (Test Nos. 3, 4, 10, and 11). In addition to increasing the particle size of the silver particles, the moisture content is also a major cause of particle size unevenness.

It was confirmed that an amine having an alkyl group having a total carbon number of 4 to 10 is used as an amine for producing a silver-amine complex, and silver particles having a uniform particle diameter can be produced. In the case of using a mixed amine of n-hexylamine and n-octylamine as an amine (Test No. 6, 12 to 14), the higher the mixing ratio of n-hexylamine, the larger the particle size of silver particles can be produced (test No. 6, 14). If a mixed amine is used, silver particles having an intermediate particle diameter can be produced. In this embodiment, since the heating rate to the decomposition temperature was the same, it was confirmed that the particle diameter can be adjusted by selecting an amine. In addition, the amount of amine used to produce the silver-amine complex (test In the case of No. 5 and 6), when the molar ratio of the number of moles of the amino group to the molar ratio of the silver ions is 1.6 or more, silver particles having the same particle diameter (Test No. 6) can be obtained.

Further, whether or not octadecenoic acid (Test Nos. 6, 15, 16) as an additive was required was confirmed to be unnecessary to add an additive such as oleic acid. Although octadecenoic acid is considered to be effective in maintaining an appropriate particle size distribution, appropriate silver particles can be produced without adding octadecenoic acid.

Second Embodiment: As described above, although the particle diameter of the silver particles is changed by the amine for generating the silver-amine complex, the method of adjusting the particle diameter in the present invention may be carried out from the reaction system. The heating rate is matched. Then, next to Test No. 6 described above, the heating rate was changed to produce silver particles. In the first embodiment, the heating rate was 10 ° C / min, but here the heating rate was 2 ° C / min (test No. 22). The evaluation results of the silver particles produced herein are shown in Table 4.

As can be seen from Table 4, the particle size can also be adjusted by further changing the heating rate. The particle diameter of the silver particles tends to increase due to a slow heating rate. Thus, in the present invention, silver particles which are used for manufacturing purposes can be adjusted in a different manner from the selection of an amine and the adjustment of the heating rate. Particle size. Moreover, even if the heating rate is adjusted in this way, a good particle size distribution is not impaired.

[Industrial use possibilities]

As described above, according to the present invention, the particle diameter can be controlled, and silver particles having a uniform particle diameter can be produced. The present invention can efficiently produce high-quality silver particles, and can be used for electrodes, wiring materials, bonding materials, bonding materials, conductive adhesive materials, conductive bonding materials, heat conductive materials, reflective film materials, and touches. Various uses of media, antibacterial materials, etc.

Claims (17)

A method for producing silver particles by mixing a thermally decomposable silver compound with an amine to produce a silver-amine complex as a precursor, and heating the reaction system containing the precursor to produce silver particles It is characterized in that the moisture content of the reaction system before the heating is 30 to 100 parts by weight with respect to 100 parts by weight of the silver compound. The method for producing silver particles according to the first aspect of the invention, wherein the pyrolyzed silver compound is silver oxalate, silver nitrate, silver acetate, silver carbonate, silver oxide, silver nitrite, silver benzoate or cyanide. Any of silver acid, silver citrate, and silver lactate. The method for producing silver particles according to claim 1 or 2, wherein the total carbon number in the amine is 4 to 10. The method for producing silver particles according to claim 1 or 2, wherein the hydrocarbon group in the amine is composed of a chain saturated hydrocarbon. A method for producing silver particles according to claim 3, wherein the hydrocarbon group in the amine is composed of a chain saturated hydrocarbon. The method for producing silver particles according to claim 1 or 2, wherein the amine is added in such a manner that the molar ratio is 1.6 times or more relative to the silver ion in the silver compound. The method for producing a silver particle according to the third aspect of the invention, wherein the amine is added in such a manner that the molar ratio is 1.6 times or more relative to the silver ion in the silver compound. The method for producing a silver particle according to the fourth aspect of the invention, wherein the amine is added in such a manner that the molar ratio is 1.6 times or more relative to the silver ion in the silver compound. A method for producing silver particles according to claim 5, wherein the molar ratio is relative to silver The amine is added in such a manner that the silver ion in the compound is 1.6 times or more. The method for producing silver particles according to claim 1 or 2, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex. The method for producing silver particles according to claim 3, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex. The method for producing silver particles according to the fourth aspect of the invention, wherein the heating temperature of the reaction system is higher than a decomposition temperature of the silver-amine complex. The method for producing silver particles according to claim 5, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex. The method for producing silver particles according to claim 6, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex. The method for producing silver particles according to claim 7, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex. The method for producing silver particles according to the eighth aspect of the invention, wherein the heating temperature of the reaction system is higher than a decomposition temperature of the silver-amine complex. The method for producing silver particles according to claim 9, wherein the heating temperature of the reaction system is higher than the decomposition temperature of the silver-amine complex.