TW201507629A - Needleless liquid infusion device and method - Google Patents
Needleless liquid infusion device and method Download PDFInfo
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- TW201507629A TW201507629A TW103107688A TW103107688A TW201507629A TW 201507629 A TW201507629 A TW 201507629A TW 103107688 A TW103107688 A TW 103107688A TW 103107688 A TW103107688 A TW 103107688A TW 201507629 A TW201507629 A TW 201507629A
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- 239000007788 liquid Substances 0.000 title claims abstract description 612
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000001802 infusion Methods 0.000 title description 2
- 235000013305 food Nutrition 0.000 claims abstract description 191
- 230000007246 mechanism Effects 0.000 claims abstract description 116
- 230000008859 change Effects 0.000 claims abstract description 31
- 230000001133 acceleration Effects 0.000 claims description 32
- 238000003491 array Methods 0.000 claims description 10
- 238000002347 injection Methods 0.000 description 83
- 239000007924 injection Substances 0.000 description 83
- 210000003205 muscle Anatomy 0.000 description 23
- 230000032258 transport Effects 0.000 description 19
- 206010034203 Pectus Carinatum Diseases 0.000 description 13
- 235000015277 pork Nutrition 0.000 description 11
- 210000001015 abdomen Anatomy 0.000 description 10
- 238000012546 transfer Methods 0.000 description 8
- 235000013372 meat Nutrition 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 238000005554 pickling Methods 0.000 description 4
- 235000020995 raw meat Nutrition 0.000 description 4
- 241000251468 Actinopterygii Species 0.000 description 3
- 235000011194 food seasoning agent Nutrition 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000004584 weight gain Effects 0.000 description 3
- 235000019786 weight gain Nutrition 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 241000282887 Suidae Species 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000021056 liquid food Nutrition 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000037361 pathway Effects 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000017260 vegetative to reproductive phase transition of meristem Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000238366 Cephalopoda Species 0.000 description 1
- 235000015278 beef Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019688 fish Nutrition 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 235000013594 poultry meat Nutrition 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/0053—Other devices for processing meat or bones by injection
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- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C9/00—Apparatus for tenderising meat, e.g. ham
- A22C9/001—Apparatus for tenderising meat, e.g. ham by injection
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/70—Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor
- A23L13/72—Tenderised or flavoured meat pieces; Macerating or marinating solutions specially adapted therefor using additives, e.g. by injection of solutions
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Meat, Egg Or Seafood Products (AREA)
- Processing Of Meat And Fish (AREA)
- Coating Apparatus (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
Description
本發明係關於食品加工技術,更具體來說,是關於不使用針便能將液體注入食品用的無針型液體注入裝置及方法。 The present invention relates to food processing technology, and more particularly to a needle-free liquid injecting device and method for injecting a liquid into a food without using a needle.
在食品加工領域中,為了進行肉或魚等食品的調味,以往廣泛使用多針型液體注入裝置將鹽水或調味料等液體注入食品。多針型液體注入裝置,一般係將複數根的針直接插入肉或魚等食品中,並通過該針將液體注入食品內部的裝置。藉由使用多針型液體注入裝置,可對食品均勻地注入液體。 In the field of food processing, in order to season foods such as meat or fish, a multi-needle type liquid injection device has been widely used to inject a liquid such as saline or seasoning into a food. A multi-needle type liquid injecting device is generally a device in which a plurality of needles are directly inserted into a food such as meat or fish, and the liquid is injected into the inside of the food through the needle. By using a multi-needle type liquid injecting device, the food can be uniformly injected into the liquid.
但是,多針型液體注入裝置,已知有以下各種課題:由於針插入食品而導致食品損傷、由於針插入食品導致食品有變得不衛生之虞、由於插入的針破損而導致異物混入食品的可能性、伴隨著針的洗淨或交換使得維護成本上升等。 However, the multi-needle type liquid injecting device is known to have various problems such as food damage due to insertion of a needle into a food, unsanitary food due to insertion of a needle into a food, and foreign matter being mixed into the food due to breakage of the inserted needle. The possibility, along with the cleaning or exchange of the needle, increases the maintenance cost and the like.
為了解決這些課題,提案有無須將針插入食品便能將液體注入食品用的裝置及方法。 In order to solve these problems, there is a proposal for an apparatus and method for injecting a liquid into a food without inserting a needle into a food.
例如專利文獻1(日本專利第3226481號)之中,揭示有不使用針便能將醃漬液或調味液等液狀物質注入豬肉、牛肉、家禽肉等食用肉塊的裝置。該裝置的特徵係當由具有直線水流噴射噴嘴之噴射部將液狀物質注入食品塊之際,控制注入壓力從零或低壓逐漸上昇,藉此均勻地將液狀物質注入食品。且,專利文獻2(日本專利第3636279號)亦同樣地揭示有將液狀物質注入食用肉塊的裝置。該裝置的特徵係當由具有直線水流噴射噴嘴之噴射部將液狀物質注入食品塊之際,控制注入壓力從零或低壓逐漸下降。 For example, Patent Document 1 (Japanese Patent No. 3226481) discloses a device for injecting a liquid substance such as a pickling liquid or a seasoning liquid into a meat piece such as pork, beef, or poultry meat without using a needle. The apparatus is characterized in that when the liquid substance is injected into the food piece by the injection portion having the linear water jet nozzle, the injection pressure is gradually increased from zero or a low pressure, thereby uniformly injecting the liquid substance into the food. Further, Patent Document 2 (Japanese Patent No. 3636279) similarly discloses a device for injecting a liquid substance into an edible meat piece. The apparatus is characterized in that when the liquid substance is injected into the food piece by the injection portion having the linear water jet nozzle, the injection pressure is controlled to gradually decrease from zero or a low pressure.
且,專利文獻3(日本專利第4198191號)之中,揭示有將醃漬液注入火腿等原料肉的裝置。該裝置的特徵係將旋轉體碰觸在輸送帶上的原料肉,並伴隨著旋轉體的旋轉而噴出醃漬液,藉此將醃漬液注入原料肉,該旋轉體係構成為由多數小孔噴出醃漬液。 Further, in Patent Document 3 (Japanese Patent No. 4198191), there is disclosed an apparatus for injecting a pickling liquid into raw meat such as ham. The device is characterized in that the rotating body touches the raw meat on the conveyor belt, and the pickling liquid is sprayed along with the rotation of the rotating body, thereby injecting the pickling liquid into the raw meat, and the rotating system is configured to spray the pickled by a plurality of small holes. liquid.
[專利文獻1]日本專利第3226481號說明書 [Patent Document 1] Japanese Patent No. 3226481
[專利文獻2]日本專利第3636279號說明書 [Patent Document 2] Japanese Patent No. 3636279
[專利文獻3]日本專利第4198191號說明書 [Patent Document 3] Japanese Patent No. 4198191
專利文獻1及2所記載的技術,並非可任意 變化由噴嘴所噴射之液體的速度的構造。因此,這些技術在欲注入液體之食品的種類或內部的狀態、欲注入液體之種類或物理性質等條件等等不同的情況,例如使用在食品內部之厚度方向硬度有變化的食品或各種不同黏度之液體等情況,並不容易適切地對應該差異而將液體均勻地注入食品。且,含有專利文獻1及2所記載之噴出之液體的速度無法任意變化之技術之先前技術的情況,並不容易對應所欲注入液體之食品的種類或狀態而改變注入條件,相對於液體噴量,難以提高液體貯留於食品內部的比例(液體的成品率)。當液體的成品率低時,不只會提高注入液體之產品的成本,也會提高對環境的負擔,故不佳。 The techniques described in Patent Documents 1 and 2 are not arbitrary A configuration that changes the velocity of the liquid ejected by the nozzle. Therefore, these techniques differ depending on the kind or internal state of the food to be injected into the liquid, the kind of the liquid to be injected, or the physical property, and the like, for example, a food having a change in hardness in the thickness direction of the food or various different viscosities. In the case of a liquid or the like, it is not easy to appropriately inject the liquid into the food uniformly in accordance with the difference. Further, in the case of the prior art of the technique in which the speed of the liquid to be ejected as described in Patent Documents 1 and 2 cannot be arbitrarily changed, it is not easy to change the injection condition in accordance with the type or state of the food to be injected with the liquid, and the liquid is sprayed with respect to the liquid. It is difficult to increase the proportion of liquid stored in the inside of the food (liquid yield). When the yield of the liquid is low, not only the cost of the product to be injected into the liquid but also the burden on the environment is increased, which is not preferable.
且,以提高食品之附加價值為目的而期望將 既定量之液體注入食品之既定位置的情況時,專利文獻1及2所記載的技術係無法對應食品及液體的種類將既定量的液體注入食品的任意位置。 And it is expected to increase the added value of food. When a predetermined amount of liquid is injected into a predetermined position of the food, the techniques described in Patent Documents 1 and 2 cannot inject a predetermined amount of liquid into any position of the food in accordance with the type of food or liquid.
且,如專利文獻1及2所記載之技術般,使 來自噴嘴之噴射壓力從零或低壓逐漸上升的控制方法,或是從零或低壓逐漸下降的控制方法,均必須搭配所謂在配管或噴射部設置壓力調整用閥或是設置壓力緩衝機構等之壓力控制機構。但是,使用此種機構將難以達成對應食品及液體的種類之期望的壓力控制,且此種機構會使裝置的構造變複雜,有著增加裝置維護成本的問題。且,此種技術中,必須將最高到達壓力設為高壓,就此觀點來看亦難 以控制壓力,成為裝置之製造成本等的問題。 Further, as in the techniques described in Patent Documents 1 and 2, The control method of gradually increasing the injection pressure from the nozzle from zero or low pressure, or the control method of gradually decreasing from zero or low pressure, must be combined with the pressure of setting the pressure adjustment valve or setting the pressure buffer mechanism in the piping or injection section. Control agency. However, the use of such a mechanism makes it difficult to achieve a desired pressure control corresponding to the type of food and liquid, and such a mechanism complicates the structure of the apparatus and has a problem of increasing the maintenance cost of the apparatus. Moreover, in this technique, it is necessary to set the highest arrival pressure to a high pressure, which is difficult to view from this point of view. In order to control the pressure, it becomes a problem such as the manufacturing cost of the device.
專利文獻3所記載之技術,與關於專利文獻1 及2所陳述之上述的課題同樣,並非可任意變化由噴嘴所噴射之液體的速度的構造,故難以對應食品及液體的種類來均勻地注入液體或是提高液體的成品率,且無法將既定量的液體注入食品的任意位置,此外還會有因旋轉體使原料肉產生損傷之虞。 Patent Document 3, and Patent Document 1 Similarly to the above-mentioned problems described in the second aspect, the structure of the liquid sprayed by the nozzle is not arbitrarily changed. Therefore, it is difficult to uniformly inject the liquid or improve the yield of the liquid in accordance with the type of the food and the liquid, and it is not possible to set the liquid. The amount of liquid is injected into any position of the food, and there is also a flaw in the raw meat due to the rotating body.
本發明之目的為提供無針型液體注入裝置及 方法,係無須接觸食品便可注入液體的裝置及方法,其可對應食品及液體的狀態及種類等,容易地將液體均勻地注入食品及提高液體的成品率,進一步可將既定量的液體注入各種種類之食品的任意位置。 The object of the present invention is to provide a needleless liquid injecting device and The method relates to a device and a method for injecting a liquid without contacting a food, which can easily inject a liquid into a food uniformly and improve the yield of the liquid according to the state and type of the food and the liquid, and further inject a predetermined amount of liquid. Any location of various types of food.
本發明人發現藉由控制由噴嘴所噴射之液體的速度能解決上述課題,而完成本發明。 The inventors have found that the above problems can be solved by controlling the speed of the liquid ejected by the nozzle, and the present invention has been completed.
根據本發明之第一型態,本發明提供一種用來將液體注入食品的裝置。本裝置的特徵為具備:液體噴射機構、和驅動機構、及控制手段,該液體噴射機構含有:將液體保持於內部的液體保持構件;和對液體保持構件內之液體賦予速度的液體加速構件;及設置在面對食品的位置,使藉由該液體加速構件賦予速度後的液體朝向食品噴射的噴嘴,該驅動機構是用以移動液體加速構件,該控制手段可控制驅動機構,使液體加速構件從移動開始位 置至移動結束位置為止之移動行程的移動速度自由變化。在一實施型態中,噴嘴的直徑構成為可任意變更較佳。 According to a first form of the invention, the invention provides an apparatus for injecting a liquid into a food product. The apparatus includes a liquid ejecting mechanism, a driving mechanism, and a control means including: a liquid holding member that holds the liquid inside; and a liquid accelerating member that imparts a velocity to the liquid in the liquid holding member; And a nozzle disposed at a position facing the food, the liquid is sprayed toward the food by the liquid accelerating member, the driving mechanism is configured to move the liquid accelerating member, and the control means can control the driving mechanism to make the liquid accelerating member Starting position from the move The moving speed of the moving stroke until the end position of the movement is freely changed. In one embodiment, the diameter of the nozzle is configured to be arbitrarily changeable.
於本發明之一實施型態中,液體加速構件的移動行程,可被分割成各自具有相同或相異之距離的複數區間。控制手段,可控制驅動機構,使被分割成複數區間之各自的液體加速構件的移動速度分別各自變化。 In one embodiment of the invention, the travel of the liquid acceleration member can be divided into complex intervals each having the same or different distances. The control means controls the drive mechanism so that the moving speeds of the respective liquid accelerating members divided into the plurality of sections are changed individually.
於本發明之其他實施型態中,液體加速構件的移動行程可被分割成:液體加速構件從移動開始位置移動至既定位置為止的第一區間、及從既定位置移動至移動結束位置為止的第二區間。控制手段,可控制驅動機構,使第一區間之液體加速構件的移動速度比其他區間之液體加速構件的移動速度更快。 In another embodiment of the present invention, the movement stroke of the liquid acceleration member may be divided into a first section from which the liquid acceleration member moves from the movement start position to the predetermined position, and a movement from the predetermined position to the movement end position. Second interval. The control means controls the driving mechanism such that the moving speed of the liquid accelerating member in the first section is faster than the moving speed of the liquid accelerating member in the other sections.
於本發明之一實施型態中,本裝置亦可為具備複數之液體噴射機構者。於該實施型態中,複數之液體加速構件的各個,可藉由一個連結構件而互相連結,且該連結構件係連結於驅動機構。複數之液體噴射機構,以並排成一列使複數之噴嘴的出口位於同一水平面上較佳。複數之液體噴射機構,可分成各自含有複數之液體噴射機構的至少兩個陣列。在該實施型態的情況,至少兩個的陣列,係以既定的間隔並排配置,使複數之噴嘴的出口位於同一水平面上較佳。 In one embodiment of the invention, the device may also be a liquid ejection mechanism having a plurality of liquid ejection mechanisms. In this embodiment, each of the plurality of liquid accelerating members may be coupled to each other by one connecting member, and the connecting member is coupled to the driving mechanism. The plurality of liquid ejecting mechanisms are preferably arranged in a row so that the outlets of the plurality of nozzles are on the same level. The plurality of liquid ejecting mechanisms can be divided into at least two arrays each containing a plurality of liquid ejecting mechanisms. In the case of this embodiment, at least two of the arrays are arranged side by side at a predetermined interval, so that the outlets of the plurality of nozzles are preferably on the same level.
於本發明之一實施型態中,液體保持構件較佳為具有:設置在面對食品之位置的開口部、及密閉該開口部且設有噴嘴的噴射擋塊。 In an embodiment of the invention, the liquid holding member preferably has an opening provided at a position facing the food, and an ejection stopper sealing the opening and provided with a nozzle.
於本發明之一實施型態中,本裝置亦可進一 步具備:用來將液體供給至液體保持構件的液體供給機構。液體供給機構,具備連通液體保持構件內部與外部的通路,且於通路的途中具有逆流防止構件,該逆流防止構件構成:當液體保持構件內伴隨著液體加速構件的移動而變成負壓時,不妨礙液體往液體保持構件內的導入,且當液體保持構件內伴隨著液體加速構件的移動而變成正壓時,防止液體往液體保持構件外部逆流。 In an embodiment of the invention, the device can also be further The step is provided with a liquid supply mechanism for supplying a liquid to the liquid holding member. The liquid supply mechanism includes a passage that communicates the inside and the outside of the liquid holding member, and has a backflow preventing member in the middle of the passage. The backflow preventing member is configured to be a negative pressure when the liquid holding member moves along with the liquid accelerating member. The introduction of the liquid into the liquid holding member is hindered, and when the liquid holding member becomes a positive pressure accompanying the movement of the liquid accelerating member, the liquid is prevented from flowing back to the outside of the liquid holding member.
根據本發明之第二型態,本發明提供一種用 來將液體注入食品的方法。本方法的特徵為含有:將液體供給至液體保持構件的步驟、及液體噴射步驟,該液體噴射步驟,係將保持於液體保持構件內的液體,從設置在面對食品之位置的噴嘴朝向食品噴射,於該液體噴射步驟中,液體保持構件內的液體係藉由液體加速構件賦予速度,且將液體加速構件控制成:使從移動開始位置至移動結束位置為止之移動行程中的移動速度自由地變化。 According to a second aspect of the invention, the invention provides a use A method of injecting a liquid into a food. The method is characterized by comprising: a step of supplying a liquid to the liquid holding member, and a liquid ejecting step of moving the liquid held in the liquid holding member from the nozzle disposed at a position facing the food toward the food In the liquid ejecting step, the liquid system in the liquid holding member imparts a speed by the liquid accelerating member, and controls the liquid accelerating member to: freely move the moving speed from the moving start position to the moving end position Change in place.
於本發明之一實施型態中,液體加速構件的 移動行程,可被分割成各自具有相同或相異之距離的複數區間。液體加速構件,係可控制成使複數區間之各自的液體加速構件的移動速度分別各自變化。 In an embodiment of the invention, the liquid accelerating member The moving stroke can be divided into complex intervals each having the same or different distance. The liquid accelerating member can be controlled such that the moving speeds of the respective liquid accelerating members of the plurality of sections are individually changed.
於本發明之其他實施型態中,液體加速構件 的移動行程可被分割成:液體加速構件從移動開始位置移動至既定位置為止的第一區間、及從既定位置移動至移動結束位置為止的第二區間。液體加速構件,可控制成使其 中一個區間中的移動速度比其他區間中的移動速度更快。 In other embodiments of the invention, the liquid acceleration member The movement stroke can be divided into a first section from which the liquid accelerating member moves from the movement start position to the predetermined position, and a second section from the predetermined position to the movement end position. a liquid accelerating member that can be controlled such that The moving speed in one interval is faster than the moving speed in other intervals.
根據本發明,藉由任意地設定液體加速構件的移動速度及移動距離,可自由變化賦予液體之最大荷重的發生時間,其結果,可任意地變化由噴嘴所噴射之液體的速度與液體對食品的注入狀態。因此,根據本發明,解決以往之多針型液體注入裝置及方法及無針型液體注入裝置及方法的問題點,並且不論食品及液體的狀態及種類,不僅可容易地設定用來將液體均勻地注入食品的條件或提昇液體良率的條件,亦可對應廣大範圍之種類的食品及液體,將液體注入食品之最適當的位置,於是在裝置的衛生面、安全面及管理面上不會產生問題,可提供附加價值高的食品。 According to the present invention, by arbitrarily setting the moving speed and the moving distance of the liquid accelerating member, the time of occurrence of the maximum load imparted to the liquid can be freely changed, and as a result, the speed of the liquid ejected by the nozzle and the liquid to the food can be arbitrarily changed. Injection status. Therefore, according to the present invention, the problems of the conventional multi-needle type liquid injecting device and method and the needleless liquid injecting device and method are solved, and the liquid and the liquid can be easily set to be uniform regardless of the state and type of the food and the liquid. The conditions for injecting food or improving the liquid yield can also be used to inject the liquid into the most appropriate position of the food in response to a wide range of foods and liquids, so that it will not be on the sanitary, safety and management surfaces of the device. Producing problems can provide foods with high added value.
1‧‧‧無針型液體注入裝置 1‧‧‧ Needle-free liquid injection device
10‧‧‧食品搬送機構 10‧‧‧Food Transfer Agency
12‧‧‧循環搬送體 12‧‧‧Circular transport body
14‧‧‧馬達 14‧‧‧Motor
20‧‧‧液體噴射機構 20‧‧‧Liquid ejection mechanism
22‧‧‧液體保持構件 22‧‧‧Liquid holding member
22a‧‧‧開口部 22a‧‧‧ Opening
22b‧‧‧開口部 22b‧‧‧ openings
23‧‧‧內空間 23‧‧‧Internal space
24‧‧‧液體加速構件 24‧‧‧Liquid Acceleration Components
26‧‧‧噴嘴 26‧‧‧Nozzles
26a‧‧‧出口 26a‧‧‧Export
26b‧‧‧入口 26b‧‧‧ entrance
27‧‧‧噴射擋塊 27‧‧‧Injection stop
30‧‧‧噴嘴位置調整機構 30‧‧‧Nozzle position adjustment mechanism
32‧‧‧支撐構件 32‧‧‧Support members
34‧‧‧可動支柱 34‧‧‧ movable pillar
36‧‧‧支撐構件 36‧‧‧Support members
38‧‧‧固定支柱 38‧‧‧Fixed pillar
40‧‧‧驅動機構 40‧‧‧ drive mechanism
42‧‧‧伺服馬達 42‧‧‧Servo motor
44‧‧‧伺服馬達 44‧‧‧Servo motor
46‧‧‧連結構件 46‧‧‧Connected components
48‧‧‧滑動件 48‧‧‧Sliding parts
50‧‧‧控制手段 50‧‧‧Control means
51‧‧‧記憶手段 51‧‧‧ memory means
52‧‧‧控制盤 52‧‧‧Control panel
54‧‧‧框架 54‧‧‧Frame
60‧‧‧液體供給機構 60‧‧‧Liquid supply mechanism
62‧‧‧液槽 62‧‧‧ liquid tank
64‧‧‧流路 64‧‧‧Flow
66‧‧‧液體注入部 66‧‧‧Liquid injection department
67‧‧‧通路 67‧‧‧ pathway
68‧‧‧通路 68‧‧‧ pathway
69‧‧‧逆流防止構件 69‧‧‧Backflow prevention component
D‧‧‧箭頭 D‧‧‧ arrow
圖1為本發明之實施型態之無針型液體注入裝置的概略前視圖。 Fig. 1 is a schematic front view of a needleless liquid injecting apparatus according to an embodiment of the present invention.
圖2為本發明之實施型態之無針型液體注入裝置的概略側視圖。 Fig. 2 is a schematic side view of a needleless liquid injecting apparatus according to an embodiment of the present invention.
圖3為本發明之實施型態之無針型液體注入裝置之液體噴射機構的概略放大圖。 Fig. 3 is a schematic enlarged view of a liquid ejecting mechanism of the needleless liquid injecting device of the embodiment of the present invention.
圖4為本發明之其他實施型態之無針型液體注入裝置 的概略側視圖。 4 is a needle-free liquid injection device according to another embodiment of the present invention; Sketchy side view.
圖5為本發明之實施型態之無針型液體注入裝置的控制流程圖。 Fig. 5 is a control flow chart of the needleless liquid injecting apparatus of the embodiment of the present invention.
圖6A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 6A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖6B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 6B is a view showing a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖6C表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 6C shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖7A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 7A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖7B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 7B is a diagram showing changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖7C表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 7C shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖8A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 8A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖8B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 8B is a graph showing changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖8C表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 8C shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖9A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 9A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖9B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 9B shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖9C表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 9C shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖10A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 10A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖10B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 10B is a diagram showing changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖11A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 11A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖11B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 11B shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖12A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 12A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖12B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 12B is a graph showing changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖13A表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 13A shows a change in load accompanying a change in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖13B表示使用本發明之實施型態之無針型液體注入裝置將液體注入食品時,伴隨著液體加速手段之移動距離及速度變化的荷重變化。 Fig. 13B shows changes in load accompanying changes in the moving distance and speed of the liquid accelerating means when the liquid is injected into the food using the needleless liquid injecting device of the embodiment of the present invention.
圖14表示使用本發明之實施型態之無針型液體注入裝置將液體注入豬里肌肉之後的剖面之一例的照片。 Fig. 14 is a photograph showing an example of a cross section of a pigless muscle using a needleless liquid injecting device of an embodiment of the present invention.
圖15表示使用本發明之實施型態之無針型液體注入裝置將液體注入豬五花肉之後的剖面之一例的照片。 Fig. 15 is a photograph showing an example of a cross section after injecting a liquid into pig's pork belly using the needleless liquid injecting device of the embodiment of the present invention.
圖16表示使用本發明之實施型態之無針型液體注入裝置將液體注入雞胸肉之後的剖面之一例的照片。 Fig. 16 is a photograph showing an example of a cross section after injecting a liquid into chicken breast using the needleless liquid injecting device of the embodiment of the present invention.
圖17表示使用本發明之實施型態之無針型液體注入裝置將液體注入花枝之後的剖面之一例的照片。 Fig. 17 is a view showing an example of a cross section of a needle-free liquid injecting device according to an embodiment of the present invention after a liquid is injected into a flowering branch.
以下針對本發明之一實施型態的無針型液體注入裝置1詳細地進行說明,但用來實現本發明的裝置並不限定於以下之實施型態。 Hereinafter, the needleless liquid injecting apparatus 1 according to an embodiment of the present invention will be described in detail, but the apparatus for realizing the present invention is not limited to the following embodiments.
圖1及圖2為本發明之一實施型態之無針型液體注入裝置1的概略前視圖及側視圖。圖3為將裝置1之液體噴射機構20部份放大顯示的概略圖。在本裝置1中,食品係藉由食品搬送機構10而朝既定的方向搬送。當食品到達液體注入位置時,食品搬送機構10的動作會暫時停止,並藉由驅動機構40的動作,將由液體噴射機構20所噴射之液體注入食品中。液體注入食品之後,食品搬送機構10會再次動作,將食品搬送既定的距離之後再次停止。之後同樣地,藉由食品搬送機構10重複地進行食品的搬送、停止,且每當食品停止時會將液體噴射機構20所噴射的液體以既定的間隔注入至複數位置。當對食品的液體注入結束後,被注入液體的食品係藉由食品搬送機構10往離開液體注入位置的方向搬送。 1 and 2 are a schematic front view and a side view of a needleless liquid injecting device 1 according to an embodiment of the present invention. Fig. 3 is a schematic enlarged view showing a portion of the liquid ejecting mechanism 20 of the apparatus 1. In the device 1, the food is transported in a predetermined direction by the food conveying mechanism 10. When the food reaches the liquid injecting position, the operation of the food conveying mechanism 10 is temporarily stopped, and the liquid ejected by the liquid ejecting mechanism 20 is injected into the food by the action of the driving mechanism 40. After the liquid is injected into the food, the food conveying mechanism 10 operates again, and the food is transported to a predetermined distance and then stopped again. Thereafter, similarly, the food conveying mechanism 10 repeatedly transfers and stops the food, and the liquid ejected by the liquid ejecting mechanism 20 is injected into the plural position at a predetermined interval every time the food is stopped. After the liquid injection into the food is completed, the liquid to be injected into the liquid is transported by the food conveying mechanism 10 in a direction away from the liquid injection position.
在本發明中,作為食品例如有食用肉、魚肉、蔬菜、水果等,可使用各種食品。且,在本發明中,作為液體例如有鹽水、調味液、保存液、著色液等,可使用各種液體。 In the present invention, as the food, for example, edible meat, fish, vegetables, fruits, and the like can be used, and various foods can be used. Further, in the present invention, various liquids can be used as the liquid, for example, saline, a seasoning liquid, a preservation liquid, a coloring liquid, and the like.
參照圖1及圖2,於裝置1中,被注入液體的食品, 係藉由食品搬送機構10來搬送。本實施型態中,食品搬送機構10係具備:輸送帶等之循環搬送體12、以及使循環搬送體12朝箭頭D方向行進的馬達14。被注入液體的食品,係藉由循環搬送體12從圖1之右側朝左側搬送。 Referring to Figures 1 and 2, in the device 1, a liquid food is injected, It is transported by the food conveying mechanism 10. In the present embodiment, the food conveying mechanism 10 includes a circulating conveying body 12 such as a conveyor belt, and a motor 14 that causes the circulating conveying body 12 to travel in the arrow D direction. The liquid to be injected into the liquid is transported from the right side to the left side of FIG. 1 by the circulating conveyance body 12.
食品搬送機構10係如圖1所示般,在對食品噴射液體的位置上以既定的間隔分割成鄰接的兩個部份亦可。在此情況時,兩個部份各自具備循環搬送體12及馬達14。當食品搬送機構10為此種構造的情況,即使液體貫穿食品時,液體亦不會滯留在循環搬送體12上。於食品搬送機構10,設置用來檢測食品到達液體注入位置的感測器較佳。 As shown in FIG. 1, the food conveying mechanism 10 may be divided into two adjacent portions at a predetermined interval at a position where the liquid is ejected to the food. In this case, the two portions each have the circulating conveyor 12 and the motor 14. When the food conveying mechanism 10 has such a structure, the liquid does not remain on the circulating conveying body 12 even when the liquid penetrates the food. In the food conveying mechanism 10, it is preferable to provide a sensor for detecting that the food reaches the liquid injecting position.
注入藉由食品搬送機構10所搬送之食品的液體,係藉由液體噴射機構20所噴射。液體噴射機構20係如圖3所示般,具有:具備保持注入食品之液體的內空間23,例如針筒等的液體保持構件22;和對液體保持構件22之內空間23的液體賦予速度,例如壓力缸等的液體加速構件24;及噴射液體的噴嘴26。於液體保持構件22的內空間23所保持的液體,係藉由液體加速構件24插入液體保持構件22的內空間23並沿著液體保持構件22的內壁朝噴嘴26的方向移動,而從噴嘴26噴射。 The liquid injected into the food conveyed by the food conveying mechanism 10 is ejected by the liquid ejecting mechanism 20. As shown in FIG. 3, the liquid ejecting mechanism 20 includes an inner space 23 that holds a liquid for injecting food, a liquid holding member 22 such as a syringe, and a liquid imparting speed to the inner space 23 of the liquid holding member 22. For example, a liquid accelerating member 24 such as a pressure cylinder; and a nozzle 26 for ejecting a liquid. The liquid held in the inner space 23 of the liquid holding member 22 is inserted into the inner space 23 of the liquid holding member 22 by the liquid accelerating member 24 and moves in the direction of the nozzle 26 along the inner wall of the liquid holding member 22, and the nozzle is moved from the nozzle. 26 sprays.
裝置1,可具備複數之液體噴射機構20,亦即,可具備複數組的液體保持構件22、液體加速構件24 及噴嘴26,且複數的液體噴射機構20,可構成為:在對應食品搬送機構10之循環搬送體12之寬度的寬度間,亦即對被搬送之食品的移動方向呈相交的方向上,並排成一列。複數之液體噴射機構20之噴嘴26的出口26a的各自係構成為位在同一水平面上較佳。亦即,出口26a的各自與循環搬送體12的表面之間的距離,全部都為一定距離較佳。但是,出口26a與循環搬送體12的表面之間的距離並不限定構成為一定距離,亦可因應必要,而將出口26a與循環搬送體12的表面之間的距離,在複數之液體噴射機構20分別構成不同。 The device 1 may be provided with a plurality of liquid ejecting mechanisms 20, that is, a liquid holding member 22 and a liquid accelerating member 24 which may be provided with a plurality of arrays. And the nozzles 26, and the plurality of liquid ejecting mechanisms 20 may be configured such that the width of the width of the circulating conveying body 12 corresponding to the food conveying mechanism 10, that is, the direction in which the moving direction of the food to be conveyed intersects, In a row. It is preferable that the respective outlets 26a of the nozzles 26 of the plurality of liquid ejecting mechanisms 20 are formed at the same level. That is, it is preferable that the distance between each of the outlets 26a and the surface of the circulating conveyance body 12 is a certain distance. However, the distance between the outlet 26a and the surface of the circulating conveying body 12 is not limited to a certain distance, and the distance between the outlet 26a and the surface of the circulating conveying body 12 may be required as necessary, in a plurality of liquid ejecting mechanisms. 20 are different in composition.
複數之液體保持構件22,亦可形成為一體, 此情況時,液體保持構件22的內部,係因應複數之液體加速構件24的數量而被分割成複數的內空間23,且於液體保持構件22的下部設有複數的噴嘴26,該複數的噴嘴26之各個內空間23的液體,是藉由對應之液體加速構件24的移動而噴射。 The plurality of liquid holding members 22 may also be formed in one body. In this case, the inside of the liquid holding member 22 is divided into a plurality of inner spaces 23 by the number of the plurality of liquid accelerating members 24, and a plurality of nozzles 26 are provided at the lower portion of the liquid holding member 22, and the plurality of nozzles The liquid in each of the inner spaces 23 of 26 is ejected by the movement of the corresponding liquid accelerating member 24.
液體噴射機構20的液體保持構件22與噴嘴 26,係可形成為一體亦可個別地形成。形成為一體的情況,例如液體保持構件22可構成為以壁面圍繞內空間23,使只有液體加速構件24的插入口成為開口部22b,並將噴嘴26設置在與食品對向之位置的壁面(亦即,相當於液體保持構件22之底壁的壁面)。個別地形成的情況,例如液體保持構件22可構成為具有兩個開口部22a及22b,並在與食品對向之位置的開口部22a,可裝卸地 安裝具有噴嘴26之噴射擋塊27。開口部22a與噴射擋塊27之間,例如以密封材等予以密封較佳。如後者般,液體保持構件22具有噴射擋塊的情況,在例如清洗時等,藉由拆除噴射擋塊27,具有裝置的維護更加容易的優點。 Liquid holding member 22 and nozzle of liquid ejecting mechanism 20 26, may be formed integrally or separately. In the case of being integrally formed, for example, the liquid holding member 22 may be configured to surround the inner space 23 with a wall surface so that only the insertion opening of the liquid accelerating member 24 becomes the opening portion 22b, and the nozzle 26 is disposed at the wall surface facing the food ( That is, it corresponds to the wall surface of the bottom wall of the liquid holding member 22. In the case of being formed separately, for example, the liquid holding member 22 may be configured to have two opening portions 22a and 22b and detachably open at the opening portion 22a at a position facing the food. An injection block 27 having a nozzle 26 is mounted. It is preferable that the opening 22a and the injection stopper 27 are sealed with a sealing material or the like, for example. As in the latter case, the liquid holding member 22 has a case where the stopper is sprayed, and the maintenance of the apparatus is easier by removing the injection stopper 27 at the time of, for example, washing.
噴嘴26的直徑,可因應注入液體之食品的種 類、和所注入之液體的種類、及注入位置等條件,而任意地設定。例如,直徑較大之噴嘴26的情況,與直徑較小的情況相比,由噴嘴26所噴射之液體較容易擴散,故適用在更廣範圍地注入液體的用途上。另一方面,直徑較小之噴嘴26的情況,與直徑較大的情況相比,液體較不容易擴散,故適用在將液體注入於更準確之位置的用途上。 The diameter of the nozzle 26 can be adapted to the kind of food in which the liquid is injected The type, the type of the liquid to be injected, and the injection position are arbitrarily set. For example, in the case of the nozzle 26 having a large diameter, the liquid ejected by the nozzle 26 is more easily diffused than in the case of a small diameter, so that it is suitable for use in a wider range of liquid injection. On the other hand, in the case of the nozzle 26 having a small diameter, since the liquid is less likely to diffuse than in the case of a large diameter, it is suitable for use in a liquid injecting into a more accurate position.
噴嘴26的直徑,例如可藉由以下的方式變 更:準備設置有各種尺寸之孔的板,因應需要而在該孔與噴嘴26的入口26b已對準的狀態下,將板配置在液體保持構件22的底部。或是,準備設置有各種直徑之噴嘴26的噴射擋塊27,因應必要而變更噴射擋塊27,藉此而可變更噴嘴26的直徑。 The diameter of the nozzle 26 can be changed, for example, by the following means Further, a plate provided with holes of various sizes is prepared, and the plate is placed at the bottom of the liquid holding member 22 in a state where the hole is aligned with the inlet 26b of the nozzle 26 as needed. Alternatively, the injection stopper 27 provided with the nozzles 26 of various diameters is prepared, and the injection stopper 27 is changed as necessary, whereby the diameter of the nozzle 26 can be changed.
複數之液體噴射機構20,係如圖1及圖2所 示般,並不限定於在對食品之搬送方向相交的方向並排成一列的構造。根據本發明之其他實施型態,例如亦可圖4所示般,構成將複數之液體噴射機構20,分成各自並排成一列的兩個陣列,該兩個陣列亦可構成為在食品搬送方向以既定間隔並排。在此情況時,複數之液體噴射機構 20之噴嘴26的出口26a,亦可各自配置成位於同一水平面上,出口26a與循環搬送體12的表面之間的距離,亦可在複數之液體噴射機構20構成各自不同。且,在兩個陣列的每一個中在對食品搬送方向相交的方向上鄰接之噴嘴26的出口26a亦可配置成:前後彼此錯開地位於食品的行進方向上。 The plurality of liquid ejecting mechanisms 20 are as shown in FIGS. 1 and 2 In general, it is not limited to a structure in which a row is arranged in a direction intersecting the direction in which the food is conveyed. According to another embodiment of the present invention, for example, as shown in FIG. 4, the plurality of liquid ejecting mechanisms 20 are divided into two arrays which are arranged side by side in a row, and the two arrays may also be configured to be in the direction of food transportation. Side by side at regular intervals. In this case, a plurality of liquid ejection mechanisms The outlets 26a of the nozzles 26 of 20 may be disposed on the same horizontal surface, and the distance between the outlet 26a and the surface of the circulating conveyor 12 may be different between the plurality of liquid ejecting mechanisms 20. Further, the outlet 26a of the nozzle 26 adjacent in the direction intersecting the food conveying direction in each of the two arrays may be disposed such that the front and rear are displaced from each other in the traveling direction of the food.
裝置1,係將液體噴射機構20之噴嘴26設在與食品對向的位置。該位置的高度,可藉由噴嘴位置調整機構30來決定。噴嘴位置調整機構30,係可調整液體噴射機構20之噴嘴26的高度,亦即可調整噴嘴26的出口26a與循環搬送體12的表面之間的距離。噴嘴位置調整機構30,可具備:用來支撐液體保持構件22的支撐構件32;和與支撐構件32連結之複數的可動支柱34;和與可動支柱34連結,並支撐伺服馬達的支撐構件36;及固定於後述框架54,且內部貫通有可動支柱34的固定支柱38。可動支柱34,係構成為在固定支柱38的內部上下移動,且可在必要的位置固定於固定支柱38。因此,在裝置1中,將可動支柱34在固定支柱38內上下移動,使噴嘴26的出口26a與循環搬送體12的表面之間成為必要的距離,並將可動支柱34固定在固定支柱38,藉此可調整噴嘴的位置。 The apparatus 1 is provided with a nozzle 26 of the liquid ejecting mechanism 20 at a position facing the food. The height of this position can be determined by the nozzle position adjustment mechanism 30. The nozzle position adjusting mechanism 30 adjusts the height of the nozzle 26 of the liquid ejecting mechanism 20, and can adjust the distance between the outlet 26a of the nozzle 26 and the surface of the circulating conveying body 12. The nozzle position adjusting mechanism 30 may include: a support member 32 for supporting the liquid holding member 22; and a plurality of movable stays 34 coupled to the support member 32; and a support member 36 coupled to the movable stay 34 and supporting the servo motor; And a fixed support 38 that is fixed to a frame 54 to be described later and has a movable stay 34 inserted therein. The movable stay 34 is configured to move up and down inside the fixed stay 38 and can be fixed to the fixed stay 38 at a necessary position. Therefore, in the apparatus 1, the movable stay 34 is vertically moved in the fixed stay 38, and the distance between the outlet 26a of the nozzle 26 and the surface of the circulating conveyance body 12 is made necessary, and the movable stay 34 is fixed to the fixed stay 38. This allows the position of the nozzle to be adjusted.
或者,亦可構成:將用來驅動可被支柱34的 驅動手段、和用來測量噴嘴出口26a與食品間之距離的測量手段,設置於噴嘴位置調整機構30,並根據測量手段所測得的距離,由後述的控制手段50來控制驅動手段的動作,而使可動支柱34自動地動作。 Alternatively, it may be configured to be used to drive the struts 34 The driving means and the measuring means for measuring the distance between the nozzle outlet 26a and the food are provided in the nozzle position adjusting mechanism 30, and the driving means is controlled by a control means 50 to be described later based on the distance measured by the measuring means. The movable strut 34 is automatically operated.
液體噴射機構20的液體加速構件24,係連結於驅動機構40。驅動機構40,雖然可具有:藉由伺服馬達42來驅動滑動件48的伺服馬達44、以及伺服馬達44之滑動件48與液體加速構件24之間的連結構件46,但不限定於此構造。例如,驅動機構40,亦可使用曲軸衝壓機、油壓衝壓機等,構成為可任意變更液體噴射機構20之液體加速構件24的移動速度及位置。液體噴射機構20為複數的情況,如圖2所示般,複數的液體噴射機構20之複數的液體加速構件24的各個,最好藉由一個連結構件46而互相連結,且該連結構件46連結於伺服馬達44的滑動件48。 The liquid accelerating member 24 of the liquid ejecting mechanism 20 is coupled to the driving mechanism 40. The drive mechanism 40 may include a servo motor 44 that drives the slider 48 by the servo motor 42 and a connection member 46 between the slider 48 of the servo motor 44 and the liquid acceleration member 24, but the configuration is not limited thereto. For example, the drive mechanism 40 may be a crank press or a hydraulic press, and the moving speed and position of the liquid accelerating member 24 of the liquid ejecting mechanism 20 may be arbitrarily changed. In the case where the liquid ejecting mechanism 20 is plural, as shown in FIG. 2, each of the plurality of liquid accelerating members 24 of the plurality of liquid ejecting mechanisms 20 is preferably connected to each other by a connecting member 46, and the connecting member 46 is coupled. The slider 48 of the servo motor 44.
伺服馬達44,係使用將伺服馬達42的旋轉運 動變換成直線運動的機構,而可使滑動件48直線運動,該伺服馬達42係藉由來自控制手段50的脈衝訊號而控制動作。滑動件48,係透過連結構件46連結於液體加速構件24,因此,液體加速構件24,係隨著伺服馬達42亦即滑動件48的驅動,可自由控制其移動速度及位置。伺服馬達的機構及其動作,為該技術領域者所周知,故於本說 明書中不予以詳細說明。可在本發明中使用之伺服馬達,只要為可達成本發明的目的者即可,並無特別限定。伺服馬達44,係只要使滑動件48的移動速度從移動開始至移動結束為止之間可自由地變化,且,可自由設定使移動速度變化之一個或複數的位置者即可,可使用市售的伺服馬達(例如,第一電通股份有限公司製的伺服馬達)。 The servo motor 44 is used to rotate the servo motor 42. The mechanism that is dynamically converted into a linear motion causes the slider 48 to move linearly. The servo motor 42 is controlled by a pulse signal from the control means 50. Since the slider 48 is coupled to the liquid accelerating member 24 through the connecting member 46, the liquid accelerating member 24 can freely control the moving speed and position thereof in accordance with the driving of the servo motor 42, that is, the slider 48. The mechanism of the servo motor and its operation are well known to those skilled in the art, so It is not specified in the book. The servo motor which can be used in the present invention is not particularly limited as long as it can achieve the object of the invention. The servo motor 44 can be freely changed as long as the moving speed of the slider 48 is changed from the start of the movement to the end of the movement, and the position at which the moving speed can be changed can be freely set. Servo motor (for example, servo motor manufactured by First Dentsu Co., Ltd.).
伺服馬達44的滑動件48,係藉由來自伺服馬 達42的驅動力,而可朝著鉛直方向亦即從圖面的上方往下方,以任意的速度來移動任意的距離。因此,藉由連結手段46而與伺服馬達44所連結之液體加速構件24,係可隨著滑動件48的動作而在液體保持構件22的內空間23鉛直移動,並從噴嘴26押出保持在內空間23的液體。 The slider 48 of the servo motor 44 is driven by a servo horse The driving force of 42 can be moved to any distance at an arbitrary speed in the vertical direction, that is, from the top to the bottom of the drawing. Therefore, the liquid accelerating member 24 coupled to the servo motor 44 by the connecting means 46 can be vertically moved in the inner space 23 of the liquid holding member 22 in accordance with the operation of the slider 48, and is held in and out from the nozzle 26. The liquid of space 23.
伺服馬達44,可具有:控制伺服馬達42之旋 轉的控制手段50、及記憶有各種資料的記憶手段51。例如,包含可程式邏輯控制器(PLC)等的控制手段50,係可基於記憶在記憶手段51的各種資料,來控制伺服馬達42,使液體加速構件24從移動開始位置至移動結束位置為止的移動行程之移動速度自由變化。控制手段50及記憶手段51,係例如收納在控制盤52內較佳。 The servo motor 44 may have a rotation of the servo motor 42 The control means 50 for switching, and the memory means 51 for storing various materials. For example, the control means 50 including a programmable logic controller (PLC) or the like can control the servo motor 42 based on various materials stored in the memory means 51 to cause the liquid acceleration member 24 to move from the movement start position to the movement end position. The moving speed of the moving stroke is free to change. The control means 50 and the memory means 51 are preferably housed in the control panel 52, for example.
控制手段50,可構成為不僅控制驅動機構 40,而是進行本裝置1之全體的控制。亦即,控制手段50,可構成為與驅動機構40的動作連動,而可控制後述圖5之流程所示之食品搬送機構10的動作。此外,控制 手段50亦可構成為:控制因應必要而自動化之噴嘴高度調整機構的動作、及因應必要而設置之後述流量調整閥的動作。 The control means 50 can be configured to control not only the drive mechanism 40, but the control of the entire apparatus 1 is performed. That is, the control means 50 can be configured to control the operation of the food conveying mechanism 10 shown in the flow of FIG. 5 to be described later in conjunction with the operation of the drive mechanism 40. In addition, control The means 50 may be configured to control the operation of the nozzle height adjusting mechanism that is automated as necessary, and to provide an operation of the flow rate adjusting valve to be described later.
裝置1,係如後述最好設有參數設定手段,來 設定使裝置1動作之資訊的參數為佳。參數設定手段,可為藉由軟體而實現的設定畫面,或作為硬體而實現的按鈕、旋鈕或儀錶等。在由軟體所實現的設定畫面中,可構成為:使用用來輸入參數之設定值的輸入欄位或是下拉式選單等,來設定參數。 The device 1 is preferably provided with parameter setting means as will be described later. It is preferable to set parameters for the information for operating the device 1. The parameter setting means may be a setting screen realized by software or a button, a knob or a meter realized as a hardware. In the setting screen implemented by the software, the parameter can be set by using an input field for inputting a parameter setting value or a pull-down menu.
裝置1,具有用以對液體保持構件22的內空間23供給液體的液體供給機構60。液體供給機構60,具有:保持液體的液槽62、和使從液槽62往液體保持構件22供給之液體流通的流路64、及設在液體保持構件22或噴射擋塊27之液體注入部66。液體注入部66,較佳為具有:與流路64連通的第一通路67、和與第一通路67的出口連通且比通路67之直徑更大的第二通路68、及防止液體逆流的逆流防止構件69。在第二通路68的出口,設有限制逆流防止構件69之動作的構件(未圖示)。 The device 1 has a liquid supply mechanism 60 for supplying a liquid to the inner space 23 of the liquid holding member 22. The liquid supply mechanism 60 includes a liquid tank 62 that holds the liquid, a flow path 64 that allows the liquid supplied from the liquid tank 62 to the liquid holding member 22, and a liquid injection portion that is provided in the liquid holding member 22 or the injection stopper 27. 66. The liquid injection portion 66 preferably has a first passage 67 communicating with the flow path 64, a second passage 68 communicating with the outlet of the first passage 67 and having a larger diameter than the passage 67, and a counterflow preventing the liquid from flowing backward. The member 69 is prevented. A member (not shown) that restricts the operation of the backflow prevention member 69 is provided at the outlet of the second passage 68.
當液體加速構件24在液體保持構件22之內 空間23朝上方移動時,內空間23會成為負壓,逆流防止構件69會從第一通路67的出口朝上方移動。因此,液體係從液槽62通過流路64、第一通路67及第二通路68, 而導入液體保持構件22的內空間23。當液體加速構件24在液體保持構件22之內空間23朝下方移動時,內空間會成為正壓,逆流防止構件69會塞住第一通路67的出口,藉此防止液體逆流。 When the liquid accelerating member 24 is within the liquid holding member 22 When the space 23 moves upward, the inner space 23 becomes a negative pressure, and the backflow prevention member 69 moves upward from the outlet of the first passage 67. Therefore, the liquid system passes through the flow path 64, the first passage 67, and the second passage 68 from the liquid tank 62, The inner space 23 of the liquid holding member 22 is introduced. When the liquid accelerating member 24 moves downward in the inner space 23 of the liquid holding member 22, the inner space becomes a positive pressure, and the backflow preventing member 69 blocks the outlet of the first passage 67, thereby preventing the liquid from flowing backward.
於液體供給機構60,亦可進一步設有分歧頭(未圖示),其係暫時保存來自液槽62的液體,並且使液體朝向各個液體保持構件22分歧。液體噴射機構20由複數陣列所構成之實施型態的情況時,可將液體供給機構60之構成要件的其中幾個構成為同樣的複數要件。例如,液體噴射機構20,對循環搬送體12所致之食品的移動方向構成為呈前後兩列之矩陣的情況時,如圖4所示般,將從液槽62往各自陣列之液體保持構件22供給液體的流路64設為兩路線,藉由各自的路線可個別地對液體保持構件22的內空間23供給液體。在從液槽62往流路67的入口為止之任一位置,亦可設置流量控制閥(未圖示),其可藉由控制手段50而控制開閉狀態,來控制從液槽62往液體保持構件22所供給之液體的流量。 The liquid supply mechanism 60 may further be provided with a branching head (not shown) for temporarily storing the liquid from the liquid tank 62 and causing the liquid to diverge toward the respective liquid holding members 22. In the case where the liquid ejecting mechanism 20 is of an embodiment in which a plurality of arrays are formed, several of the constituent elements of the liquid supply mechanism 60 may be configured as the same plural elements. For example, when the liquid ejecting mechanism 20 is configured such that the moving direction of the food caused by the circulating conveyance body 12 is a matrix of two rows of front and rear, as shown in FIG. 4, the liquid holding member from the liquid tank 62 to the respective arrays The flow path 64 for supplying the liquid is set to two routes, and the liquid can be supplied to the inner space 23 of the liquid holding member 22 individually by the respective routes. A flow rate control valve (not shown) may be provided at any position from the liquid tank 62 to the inlet of the flow path 67, and the opening and closing state may be controlled by the control means 50 to control the liquid retention from the liquid tank 62. The flow rate of the liquid supplied by the member 22.
在裝置1中,食品搬送機構10、液體噴射機構20、噴嘴位置調整機構30、驅動機構40、及因應必要而設置之控制盤52,係藉由框架54所支撐較佳。 In the apparatus 1, the food conveying mechanism 10, the liquid ejecting mechanism 20, the nozzle position adjusting mechanism 30, the driving mechanism 40, and the control panel 52 provided as necessary are preferably supported by the frame 54.
接著,基於圖5所示之流程圖,來說明本發明之一實施型態的液體注入方法,以及實現液體注入方法之裝置的 動作。本實施型態中的液體注入方法,係包含:參數設定步驟、食品搬入步驟、液體注入步驟、及食品搬出步驟。 Next, a liquid injection method according to an embodiment of the present invention and a device for realizing the liquid injection method will be described based on the flowchart shown in FIG. action. The liquid injection method in the present embodiment includes a parameter setting step, a food carrying step, a liquid injecting step, and a food carrying out step.
首先,在參數設定步驟中,係因應注入液體之食品的種類、大小或品質、及注入之液體的種類或物理性質等條件,來決定液體注入規格(圖5的s1)。液體注入規格,可例如為:為了均勻地將液體注入食品的條件、或是為了達成在食品內之液體之既定的注入位置及注入量的條件。接著,為了實現所決定之液體注入規格,而決定裝置1之動作所需要的資訊亦即參數,來設定裝置1(s2)。裝置1的控制手段50,係基於所設定之參數,來動作裝置1之各機構及手段。 First, in the parameter setting step, the liquid injection specification is determined depending on the type, size, or quality of the liquid to be injected into the liquid, and the type or physical property of the liquid to be injected (s1 of Fig. 5). The liquid injection specification may be, for example, a condition for uniformly injecting a liquid into a food, or a condition for achieving a predetermined injection position and an injection amount of a liquid in the food. Next, in order to realize the determined liquid injection specification, the device 1 (s2) is set by determining the parameters required for the operation of the device 1. The control means 50 of the apparatus 1 operates the mechanisms and means of the apparatus 1 based on the set parameters.
本發明之一實施型態的本裝置1中,設定有以下參數。 In the present apparatus 1 of an embodiment of the present invention, the following parameters are set.
‧液體注入步驟中的食品搬送次數(以下稱為搬送次數) ‧ The number of times the food is transported in the liquid injection step (hereinafter referred to as the number of transports)
‧液體注入步驟中的食品搬送距離(以下稱為搬送距離) ‧Food conveying distance in the liquid injection step (hereinafter referred to as conveying distance)
‧同位置的液體注入次數(以下稱為同位置注入次數) ‧The number of liquid injections in the same position (hereinafter referred to as the number of injections in the same position)
‧液體加速構件速度變更區間數(以下稱為區間數) ‧Liquid acceleration member speed change interval number (hereinafter referred to as interval number)
‧個別液體加速構件速度變更區間的液體加速構件移動速度(以下稱為移動速度) ‧ Liquid acceleration member moving speed in the speed change section of individual liquid acceleration members (hereinafter referred to as moving speed)
‧個別液體加速構件速度變更區間的液體加速構件移動距離(以下稱為移動距離) ‧ Liquid acceleration member moving distance of individual liquid acceleration member speed change interval (hereinafter referred to as moving distance)
‧噴嘴與循環搬送體之間的距離(以下稱為噴嘴位置) ‧The distance between the nozzle and the circulating conveyor (hereinafter referred to as the nozzle position)
‧噴嘴的直徑(以下稱為噴嘴徑) ‧The diameter of the nozzle (hereinafter referred to as the nozzle diameter)
該等之參數的意義,於下述記載中因應必要進行說明。 The meaning of these parameters will be explained as necessary in the following description.
在參數設定步驟中,必要的參數被設定之後,食品係載置於食品搬送機構10的循環搬送體12上,開始以圖1之箭頭D所示之方向搬送食品(s3)。當食品到達適當的液體注入位置時,暫時停止循環搬送體12的行進(s5)。此停止,可由手動進行,但設置有感測器來感測食品到達適當的液體注入位置時,亦可構成為藉由該感測器的訊號,使控制手段50停止循環搬送體12的行進(s4及s5)。食品所停止的位置,以考量食品的種類及大小、注入之液體的種類、液體的量、及液體的注入位置而事先由操作者決定,並記憶在記憶手段51較佳。 In the parameter setting step, after the necessary parameters are set, the food item is placed on the circulating conveyance body 12 of the food conveying mechanism 10, and the food is started to be conveyed in the direction indicated by the arrow D in Fig. 1 (s3). When the food reaches the appropriate liquid injection position, the travel of the circulating conveyance body 12 is temporarily stopped (s5). The stop can be performed manually, but when the sensor is provided to sense that the food reaches the appropriate liquid injection position, the control means 50 can be stopped by the control device 50 to stop the circulation of the transport body 12 ( S4 and s5). The position where the food is stopped is determined by the operator in consideration of the type and size of the food, the type of the liquid to be injected, the amount of the liquid, and the injection position of the liquid, and is preferably stored in the memory means 51.
噴嘴位置(亦即,由循環搬送體12的上表面至噴嘴26的出口26a為止的高度),係因應注入液體之食品的厚度及液體注入位置來調節較佳。噴嘴距離的調節,在本實施型態中,係可事先操作噴嘴位置調整機構30而以手動的方式執行。在別的實施型態中係構成:設置測量食品高度的感測器、及因應來自感測器的訊號而可改變液體噴射機構20之高度的驅動機構,並藉由來自感 測器的訊號而自動地改變出口26a的高度。 The nozzle position (that is, the height from the upper surface of the circulating conveyance body 12 to the outlet 26a of the nozzle 26) is preferably adjusted in accordance with the thickness of the liquid food to be injected and the liquid injection position. The adjustment of the nozzle distance can be performed manually in the present embodiment by operating the nozzle position adjusting mechanism 30 in advance. In another embodiment, the sensor is configured to measure the height of the food, and the driving mechanism for changing the height of the liquid ejecting mechanism 20 in response to the signal from the sensor, and The signal of the detector automatically changes the height of the outlet 26a.
當食品停止在液體注入位置時(s5),根據 來自控制手段50的訊號使驅動機構40動作,進行液體注入步驟(s7~s18)。在進行液體注入步驟之前,最好先進行液體注入準備步驟(s6)。液體注入準備步驟,係使液體加速構件24,從裝置1中成為液體加速構件24之基準位置的裝置原點位置,移動至液體加速構件開始加速液體之移動開始位置為止的步驟。本實施型態中,該步驟雖是在食品到達液體注入裝置之後進行,但並不限定於此,亦可在載置食品到循環搬送體12之前、載置食品之後到開始移動之間、或在食品移動中的任一時刻進行。 When the food stops at the liquid injection position (s5), according to The signal from the control means 50 causes the drive mechanism 40 to operate, and the liquid injection step (s7 to s18) is performed. Preferably, the liquid injection preparation step (s6) is performed before the liquid injection step. The liquid injection preparation step is a step of moving the liquid acceleration member 24 from the device origin position of the apparatus 1 to the reference position of the liquid acceleration member 24 to the position where the liquid acceleration member starts to accelerate the movement start position of the liquid. In the present embodiment, although the step is performed after the food reaches the liquid injecting device, the present invention is not limited thereto, and may be performed before the food is placed on the circulating transport body 12, after the food is placed, or when the food is started, or It is done at any time during food movement.
因應必要進行液體注入準備步驟(s6)之 後,開始液體注入步驟。液體注入步驟中,從移動開始位置到移動結束位置為止,液體噴射機構20的液體加速構件24,是在液體保持構件22的內空間23朝噴嘴26方向移動,使液體加速,其結果,液體從噴嘴26朝食品噴射而注入食品。在液體保持構件22之內空間23之既定量的液體噴射之後,循環搬送體12僅行進既定量來移動食品,而在食品之其他位置同樣地注入液體。該一連串的動作,一直重複到液體注入步驟結束為止。移動開始位置,可設定在液體保持構件22之入口22b與噴嘴26之入口26b之間的任何位置,移動結束位置,可設定在移動開始位置與噴嘴26之入口26b之間的任何位置。 The liquid injection preparation step (s6) is necessary as necessary After that, the liquid injection step is started. In the liquid injection step, the liquid accelerating member 24 of the liquid ejecting mechanism 20 moves in the direction of the nozzle 26 in the inner space 23 of the liquid holding member 22 to accelerate the liquid, and as a result, the liquid is discharged from the movement start position to the end position. The nozzle 26 injects food into the food. After a predetermined amount of liquid ejection in the inner space 23 of the liquid holding member 22, the circulating conveyance body 12 travels only by a predetermined amount to move the food, and the liquid is injected in the same position elsewhere in the food. This series of actions is repeated until the end of the liquid injection step. The movement start position can be set at any position between the inlet 22b of the liquid holding member 22 and the inlet 26b of the nozzle 26, and the movement end position can be set at any position between the movement start position and the inlet 26b of the nozzle 26.
本發明的特徵,係藉由控制液體注入步驟中 循環搬送體12的行進、及液體加速構件24從移動開始位置至移動結束位置為止的移動,而不限於食品及液體的狀態及種類等,可均勻地將液體注入食品、或提高在食品內部之液體儲蓄量對液體噴出量的比率(液體的成品率),並可進一步將既定量的液體注入食品的任意位置。為了實現此特徵,在裝置1中,可任意地設定移動循環搬送體12的次數及距離(亦即上述之「搬送次數」及「搬送距離」),並且將液體加速構件24之移動開始位置至移動結束位置為止的區間分割成複數個區間(亦即上述的「區間數」),而構成可任意地設定各個區間之液體加速構件24的移動速度(亦即上述之「移動速度」)及液體加速構件24的移動距離(亦即上述之「移動距離」)。 The feature of the invention is controlled by the liquid injection step The movement of the circulating conveyance body 12 and the movement of the liquid accelerating member 24 from the movement start position to the movement end position are not limited to the state and type of the food and the liquid, and the liquid can be uniformly injected into the food or improved inside the food. The ratio of the amount of liquid stored to the amount of liquid discharged (the yield of the liquid), and further injects a predetermined amount of liquid into any position of the food. In order to realize this feature, the number of times and the distance (i.e., the "number of times of transport" and the "transport distance") of the transporting and transporting body 12 can be arbitrarily set in the apparatus 1, and the movement start position of the liquid accelerating member 24 can be adjusted to The section up to the end of the movement is divided into a plurality of sections (that is, the above-mentioned "interval number"), and the moving speed of the liquid accelerating member 24 (that is, the "moving speed" described above) and the liquid can be arbitrarily set. The moving distance of the acceleration member 24 (that is, the "moving distance" described above).
在液體注入步驟中,基於來自控制手段50的 訊號使驅動機構40動作,藉此使液體加速構件24從液體注入開始位置(亦即複數個區間之中的第一區間的開始位置)到第一區間的結束位置為止的距離亦即第一移動距離,以第一速度移動(s7)。在液體加速構件24在第一區間(亦即第一距離)以第一速度移動的時候,藉由液體加速構件24賦予速度的液體係從噴嘴26朝向食品噴射。 接著在液體加速構件24到達第一區間的結束位置(亦即第二區間的開始位置)時(s8),液體加速構件24在至第二區間之結束位置(亦即第三區間的開始位置)為止的第二距離,以第二速度移動(s9)。液體加速構件24在第二區間(亦即第二距離)以第二速度移動的時候,藉由 液體加速構件24賦予速度的液體係從噴嘴26朝向食品噴射。將上述步驟重複必要的次數(s10~s11),使液體加速構件24到達第N區間的結束位置(亦即液體加速構件的移動結束位置)時(s12),於液體保持構件22之內空間23所保持的液體將全數從噴嘴26噴射完畢。 In the liquid injection step, based on the control means 50 The signal causes the drive mechanism 40 to operate, thereby causing the liquid acceleration member 24 to move from the liquid injection start position (that is, the start position of the first section among the plurality of sections) to the end position of the first section, that is, the first movement The distance is moved at the first speed (s7). When the liquid accelerating member 24 moves at the first speed in the first section (i.e., the first distance), the liquid system imparted with speed by the liquid accelerating member 24 is ejected from the nozzle 26 toward the food. Then, when the liquid accelerating member 24 reaches the end position of the first section (that is, the starting position of the second section) (s8), the liquid accelerating member 24 is at the end position to the second section (that is, the starting position of the third section). The second distance up to this is moved at the second speed (s9). When the liquid acceleration member 24 moves at the second speed in the second interval (ie, the second distance), The liquid system imparting speed to the liquid accelerating member 24 is ejected from the nozzle 26 toward the food. The above-described steps are repeated as many times as necessary (s10 to s11) so that the liquid accelerating member 24 reaches the end position of the Nth section (that is, the movement end position of the liquid accelerating member) (s12), and the inner space 23 of the liquid holding member 22 The liquid held will be completely ejected from the nozzle 26.
例如,將液體加速構件24從移動開始位置到 移動結束位置為止的移動行程分成兩個區間,亦即,可分割成從移動開始位置到既定位置為止的第一區間、以及從既定位置亦即第一區間的結束位置到液體加速構件24之移動結束位置為止的第二區間。於該兩個區間中,可藉由控制手段50,將一方區間中之液體加速構件24的移動速度控制成比另一方區間中的移動速度更快。藉由如前述般控制液體加速構件24的移動速度及移動距離,可分別變更當液體加速構件24移動於第一及第二區間時,液體從噴嘴26噴射的速度。 For example, the liquid acceleration member 24 is moved from the start position to The movement stroke up to the movement end position is divided into two sections, that is, the first section from the movement start position to the predetermined position, and the movement from the predetermined position, that is, the end position of the first section to the liquid acceleration member 24 The second interval up to the end position. In the two sections, the moving speed of the liquid accelerating member 24 in one of the sections can be controlled to be faster than the moving speed in the other section by the control means 50. By controlling the moving speed and the moving distance of the liquid accelerating member 24 as described above, the speed at which the liquid is ejected from the nozzle 26 when the liquid accelerating member 24 moves in the first and second sections can be changed.
接著,控制手段50,係使移動機構40動作, 讓液體加速構件24回到第一區間的開始位置為止(s13)。當液體加速構件24朝離開噴嘴26的方向移動之際,液體保持構件22的內空間23會成為負壓。藉由該負壓,使藉由液體加速構件24之下一次移動而噴射的液體,通過流路64、第一通路67及第二通路68,而導入至液體保持構件22的內空間23。亦可構成:於裝置1設有流量控制閥,在液體加速構件24移動前開放流量控制閥(s17),且當藉由液體加速構件24之下一次移動而噴射 之量的液體導入至液體保持構件22的內空間23時,關閉閥(s18)。藉由如此般地設置流量調整閥,可防止液體使用的浪費。 Next, the control means 50 causes the moving mechanism 40 to operate. The liquid accelerating member 24 is returned to the start position of the first section (s13). When the liquid accelerating member 24 moves in the direction away from the nozzle 26, the inner space 23 of the liquid holding member 22 becomes a negative pressure. By the negative pressure, the liquid ejected by the lower movement of the liquid accelerating member 24 is introduced into the inner space 23 of the liquid holding member 22 through the flow path 64, the first passage 67, and the second passage 68. It is also possible to provide that the device 1 is provided with a flow control valve that opens the flow control valve (s17) before the liquid acceleration member 24 moves, and ejects when moved by the liquid acceleration member 24 once. When the amount of liquid is introduced into the inner space 23 of the liquid holding member 22, the valve is closed (s18). By providing the flow regulating valve in such a manner, waste of liquid use can be prevented.
接著,控制手段50,係判定在食品之同位置 的液體注入次數(上述之「同位置注入次數」)(s14),是否已達到所設定之次數。該同位置注入次數,係指不移動食品,而將液體加速構件24從加速開始位置至移動結束位置為止所移動之行程的重複次數。亦即,在設定有複數次同位置注入次數的情況,會對食品的相同位置進行複數次之液體的注入。藉由形成上述的構造可更確實地將既定量的液體注入至食品的既定位置。同位置注入次數,係考量食品的厚度而決定。當食品較厚的情況,可藉由提高同位置注入次數,而將液體注入至食品之較深的位置。在s14中,當判定同位置注入次數未到達所設定之次數時,重複s7~s13(因應必要亦包含s17及s18)。 Next, the control means 50 determines that the food is in the same position. The number of liquid injections (the "number of injections in the same position" above) (s14) has reached the set number of times. The number of times of the same position injection refers to the number of repetitions of the stroke in which the liquid acceleration member 24 is moved from the acceleration start position to the movement end position without moving the food. That is, in the case where the number of injections in the same position is set a plurality of times, the liquid is injected plural times in the same position of the food. By forming the above configuration, it is possible to more reliably inject a predetermined amount of liquid into a predetermined position of the food. The number of injections in the same position is determined by considering the thickness of the food. When the food is thick, the liquid can be injected into the deeper position of the food by increasing the number of injections in the same position. In s14, when it is determined that the number of times of the same position injection has not reached the set number of times, s7~s13 are repeated (including s17 and s18 as necessary).
在s14中,當判定同位置注入次數到達所設 定之次數時,接著判定於食品搬送方向上之液體的注入次數(上述之「搬送次數」)是否到達設定的次數(s15)。搬送次數,係液體注入步驟中循環搬送體12的行進次數。亦即,藉由循環搬送體12所搬送的食品,係對搬送方向以一定或不同的間隔在複數位置被注入液體,此次數即為搬送次數。如此一來,對食品搬送方向之食品全體複數次地注入液體,藉此可將既定量的液體注入食品 的既定位置。搬送次數,係考量液體對食品的注入量及均勻性而決定。提高搬送次數時,可對食品的長度方向更均勻地注入液體(其結果,液體的注入量會變多)。上述同位置注入次數及在此所說明之搬送次數的乘積,即為對食品整體的總注入次數。例如,將同位置注入次數設為2次、將搬送次數設為10次的情況時,會成為對食品整體進行20次的液體注入。 In s14, when it is determined that the number of injections in the same position reaches the set When the number of times is determined, it is determined whether or not the number of injections of the liquid in the food conveying direction (the "number of times of transport" described above) has reached the set number of times (s15). The number of conveyances is the number of times the circulation conveyance body 12 travels in the liquid injection step. In other words, the food conveyed by the circulating conveyance body 12 is filled with liquid at a plurality of positions at a certain or different intervals in the conveyance direction, and the number of times is the number of conveyances. In this way, the food in the food conveying direction is injected into the liquid in multiple times, thereby injecting a predetermined amount of liquid into the food. The established location. The number of transfers is determined by considering the amount of liquid injected into the food and the uniformity. When the number of conveyances is increased, the liquid can be injected more uniformly in the longitudinal direction of the food (the result is that the amount of liquid injected is increased). The product of the number of injections in the same position and the number of conveyances described herein is the total number of injections to the food as a whole. For example, when the number of injections in the same position is set to 2 and the number of conveyances is set to 10, the liquid injection is performed 20 times on the entire food.
在s15中,當判斷搬送次數未到達所設定之 次數時,控制手段50係使循環搬送體12行進既定的距離(上述之「搬送距離」)。搬送距離,係可由注入液體之食品在搬送方向的長度、以及搬送次數(亦即長度方向的注入次數)來決定。例如,對長度200mm的食品,以搬送次數10次來注入液體時,搬送距離係成為20mm。複數之搬送距離的各自可為相同距離亦可為相異距離。 In s15, when it is judged that the number of transfers has not reached the set value At the time of the number of times, the control means 50 causes the circulating transport body 12 to travel a predetermined distance (the "transport distance" described above). The transport distance is determined by the length of the food in which the liquid is injected in the transport direction and the number of transports (that is, the number of injections in the longitudinal direction). For example, when a liquid having a length of 200 mm is injected 10 times in the number of times of transport, the transport distance is 20 mm. Each of the plurality of transport distances may be the same distance or a different distance.
在s15中,當判斷搬送次數到達所設定之次 數時,結束液體注入步驟,並在搬出步驟中,藉由循環搬送體12將食品從液體注入位置往圖1所示之箭頭D的方向搬出(s19)。 In s15, when it is judged that the number of times of transport has reached the set time When the number is small, the liquid injecting step is completed, and in the carrying-out step, the food is carried out from the liquid injecting position by the circulating conveyance body 12 in the direction of the arrow D shown in FIG. 1 (s19).
以下,針對使用關於本發明之無針型液體注入裝置來將液體注入食品的實施例進行說明。 Hereinafter, an embodiment in which a liquid is injected into a food using the needleless liquid injecting device of the present invention will be described.
在實施例1~實施例7中,係使用將五個液體噴射機構對食品搬送方向於橫方向並排成一列的構造。在五個液體噴射機構中,保持在五個液體保持構件(亦即液體保持構件的內空間)之液體的總量,為42cc。作為注入液體的食品,使用雞胸肉及豬里肌肉。雞胸肉的大小,於搬送方向之最長部份的長度約為180mm,對搬送方向之橫方向最長部份的長度約為100mm,最厚部的厚度約為30mm。豬里肌肉的大小,於搬送方向之最長部份的長度約為200mm,對搬送方向之橫方向最長部份的長度約為90mm,最厚部的厚度約為50mm。雞胸肉,係以帶有皮的那側接觸循環搬送體,而載置於循環搬送體。注入液體係使用低黏度(黏度8CP)的液體1、及高黏度(黏度22CP)的液體2。 In the first to seventh embodiments, the five liquid ejecting mechanisms are arranged in a row in the horizontal direction with respect to the food conveying direction. In the five liquid ejecting mechanisms, the total amount of liquid held in the five liquid holding members (i.e., the inner space of the liquid holding member) was 42 cc. As a food for injecting liquid, chicken breast and muscles in pigs are used. The size of the chicken breast is about 180 mm in the longest part of the conveying direction, and the longest part in the transverse direction of the conveying direction is about 100 mm, and the thickness of the thickest part is about 30 mm. The length of the muscle in the pig is about 200 mm in the longest part of the conveying direction, the longest part in the transverse direction of the conveying direction is about 90 mm, and the thickness in the thickest part is about 50 mm. The chicken breast is placed on the side of the circulating transport body with the skin on the side contacting the circulating transport body. The infusion system uses a low viscosity (viscosity 8CP) liquid 1, and a high viscosity (viscosity 22CP) liquid 2.
在實施例1~實施例7中,參數係如下述設定。 In the first to seventh embodiments, the parameters were set as follows.
‧搬送次數:30次(因此,總噴射量為42cc×30次=1,260cc) ‧Number of transfers: 30 times (hence, the total injection volume is 42cc × 30 times = 1,260cc)
‧搬送距離:5mm ‧Transfer distance: 5mm
‧同位置注入次數:1次 ‧Injection times in the same position: 1 time
‧區間數:2區間(2區間的合計距離為26mm) ‧Number of intervals: 2 intervals (the total distance of 2 sections is 26mm)
‧液體加速構件的移動速度及移動距離:如表1 ‧Liquid acceleration member moving speed and moving distance: as shown in Table 1
‧噴嘴位置:120mm ‧Nozzle position: 120mm
‧噴嘴徑:0.3mm及0.7mm ‧Nozzle diameter: 0.3mm and 0.7mm
表1係表示:在實施例1~實施例7中之食 品、注入液體、及噴嘴徑的組合。表2係表示:針對實施例1~實施例7之各自第一及第二區間之液體加速構件的移動速度及移動距離、以及藉由液體加速構件之既定的移動速度而賦予液體之力(荷重)的最大值(最大荷重)。圖6~圖13係表示液體加速構件之移動距離(橫軸(單位:mm))與荷重(縱軸(單位:kN))之間的關係(荷重模式)的圖表。表2之液體加速構件的移動速度係各自區間的最大速度,荷重係由伺服馬達之定轉矩時的電流值與實際電流值之比所算出之伺服馬達的轉矩所求得之值。 Table 1 shows the foods in Examples 1 to 7. A combination of product, liquid injection, and nozzle diameter. Table 2 shows the moving speed and moving distance of the liquid accelerating members of the first and second sections of each of the first to seventh embodiments, and the force imparted to the liquid by the predetermined moving speed of the liquid accelerating member (load) The maximum value (maximum load). 6 to 13 are graphs showing the relationship (load mode) between the moving distance (horizontal axis (unit: mm)) and the load (vertical axis (unit: kN)) of the liquid accelerating member. The moving speed of the liquid accelerating member of Table 2 is the maximum speed of each section, and the load is a value obtained by the torque of the servo motor calculated from the ratio of the current value at the constant torque of the servo motor to the actual current value.
以下,針對實施例1~實施例7,表示觀察對食品之液體注入狀態的結果。 Hereinafter, the results of observing the state of liquid injection into foods are shown in Examples 1 to 7.
在實施例1-A(圖6A)中,液體在豬里肌肉的上部擴散(亦即,液體只有注入至上部)。在實施例1-B(圖6B)中,與實施例1-A相較之下,提高了在區間2的速度,並進一步加長區間2的距離。其結果,液體雖注入至 更下方的部份,但並沒有注入到深處,多數的液體注入到了豬里肌肉的上部到中間左右的部位。在實施例1-C(圖6C)中,與實施例1-A、1-B相較之下,大幅提高了在區間1的速度並縮短區間1的距離,使荷重峰值提前。其結果,液體均勻地擴散並注入至食品整體之下部為止。 In Example 1-A (Fig. 6A), the liquid spreads in the upper part of the muscles of the pig (i.e., the liquid is only injected into the upper portion). In the embodiment 1-B (Fig. 6B), compared with the embodiment 1-A, the speed in the section 2 is increased, and the distance of the section 2 is further lengthened. As a result, the liquid is injected into The lower part, but not injected deep, most of the liquid was injected into the upper part of the muscles of the pig to the left and right parts. In the embodiment 1-C (Fig. 6C), compared with the embodiment 1-A, 1-B, the speed in the section 1 is greatly increased and the distance of the section 1 is shortened to advance the load peak. As a result, the liquid is uniformly diffused and injected into the lower portion of the food as a whole.
實施例2為噴嘴徑較實施例1更大之情況的結果。在實施例2-A(圖7A)中,液體貫穿了豬里肌肉。在實施例2-B(圖7B)中,整體降低液體加速手段之速度使液體注入豬里肌肉的結果,液體主要注入至豬里肌肉的上部,到達下部的液體較少。在實施例2-C(圖7C)中,相對於實施例2-B,使區間1的速度變快,並將區間2的速度設為相同,然後使區間1的距離設為比實施例2-B更長地進行注入。其結果,液體注入並擴散至具有厚度之中央部以外至下部為止。因此,為了大致均勻地將液體注入例如豬里肌肉整體,得知在區間1以較快的速度進行注入之後,在區間2降低速度較佳。且,實施例2的噴嘴徑相較於實施例1較大,故液體加速手段受到來自液體的抵抗較小,於是液體加速手段的速度會變快。 Example 2 is the result of a case where the nozzle diameter is larger than that of Example 1. In Example 2-A (Fig. 7A), the liquid penetrated the muscles of the pig. In Example 2-B (Fig. 7B), as a result of the overall reduction in the speed of the liquid accelerating means to inject the liquid into the muscles of the pig, the liquid is mainly injected into the upper part of the muscles of the pigs, and less liquid is reached to the lower part. In the embodiment 2-C (FIG. 7C), with respect to the embodiment 2-B, the speed of the section 1 is made faster, and the speed of the section 2 is set to be the same, and then the distance of the section 1 is set to be larger than that of the embodiment 2 -B is injected longer. As a result, the liquid is injected and diffused to the outside of the center portion having the thickness to the lower portion. Therefore, in order to substantially uniformly inject the liquid into, for example, the entire muscle of the pig, it is found that the speed is lowered in the section 2 after the injection is performed at a relatively high speed in the section 1. Further, since the nozzle diameter of the second embodiment is larger than that of the first embodiment, the liquid accelerating means is less resistant to the liquid, and the speed of the liquid accelerating means becomes faster.
實施例3為使用之液體的黏度較實施例1更高之情況的結果。在實施例3-A(圖8A)中,液體貫穿了豬里肌 肉。在實施例3-B(圖8B)中,在區間2降低液體加速手段之速度來注入的結果,注入並擴散至具有厚度之中央部以外至下部為止。在實施例3-C(圖8C)中,以既定的注入速度進行注入。其結果,未將液體整體地注入至豬里肌肉的下部為止,亦未確認液體的擴散。因此,液體成為注入至由豬里肌肉的上部到中間左右為止的特定位置。於實施例3-C的情況,係與實施例3-B之情況的最大荷重相同,但相較於從注入開始緩緩地提昇荷重並到達最大荷重的情況,實施例3-B係在注入開始後幾乎馬上就到達最大荷重水準,且之後大致維持著該水準的荷重。根據其結果,認為藉由在注入開始後馬上到達最大荷重附近,且之後以接近最大荷重的荷重來持續注入,可將液體更均勻地擴散至豬里肌肉。在比較實施例1與實施例3時,觀察到黏度較低的液體,較容易擴散至食品的內部。因此,在本裝置中使用黏度較高的液體時,可將液體更精準地注入食品的任意位置。 Example 3 is the result of the case where the viscosity of the liquid used was higher than that of Example 1. In Example 3-A (Fig. 8A), the liquid penetrates the pig's muscle meat. In the embodiment 3-B (Fig. 8B), the rate of the liquid acceleration means was lowered in the section 2, and the result of the injection was injected and diffused to the outside of the center portion having the thickness to the lower portion. In Example 3-C (Fig. 8C), the implantation was performed at a predetermined injection speed. As a result, the liquid was not injected as a whole into the lower part of the muscles of the pig, and the diffusion of the liquid was not confirmed. Therefore, the liquid is injected at a specific position from the upper portion to the middle of the muscle in the pig. In the case of Example 3-C, the maximum load was the same as in the case of Example 3-B, but Example 3-B was injected in comparison with the case where the load was gradually increased from the start of the injection and reached the maximum load. The maximum load level is reached almost immediately after the start, and the load at that level is maintained substantially thereafter. According to the results, it is considered that the liquid can be more uniformly diffused into the muscles of the pig by continuing to the vicinity of the maximum load immediately after the start of the injection, and then continuing the injection at a load close to the maximum load. When Comparative Example 1 and Example 3 were compared, it was observed that the liquid having a lower viscosity was more likely to diffuse into the inside of the food. Therefore, when a liquid having a high viscosity is used in the device, the liquid can be more accurately injected into any position of the food.
實施例4為噴嘴徑較實施例4更大之情況的結果。在實施例4-A(圖9A)中,液體貫穿了豬里肌肉。在實施例4-B(圖9B)中,降低區間2的速度,並縮短區間1的距離。其結果,液體在具有厚度之中央部雖未注入至下部,但有廣泛地擴散。在實施例4-C(圖9C)中,將區間1的距離設為比實施例4-B還長。其結果,最大荷重變 高,且液體到達下部。 Example 4 is the result of the case where the nozzle diameter is larger than that of Example 4. In Example 4-A (Fig. 9A), the liquid penetrated the muscles of the pig. In the embodiment 4-B (Fig. 9B), the speed of the section 2 is lowered, and the distance of the section 1 is shortened. As a result, although the liquid is not injected into the lower portion in the central portion having the thickness, it diffuses widely. In the embodiment 4-C (Fig. 9C), the distance of the section 1 was set longer than that of the embodiment 4-B. As a result, the maximum load change High and the liquid reaches the lower part.
實施例5為將液體注入雞胸肉之情況的結果。在實施例5-A(圖10A)中,液體僅注入雞胸肉的上部。在實施例5-B(圖10B)中,整體提昇液體加速手段的速度,且縮短區間1的距離。其結果,液體擴散至整體。 Example 5 is the result of injecting a liquid into chicken breast. In Example 5-A (Fig. 10A), the liquid was only injected into the upper portion of the chicken breast. In Embodiment 5-B (Fig. 10B), the speed of the liquid acceleration means is increased as a whole, and the distance of the section 1 is shortened. As a result, the liquid diffuses to the whole.
實施例6為噴嘴徑較實施例5更大之情況的結果。在實施例6-A(圖11A)中,液體貫穿了雞胸肉。在實施例6-B(圖11B)中,降低液體加速手段的速度。其結果,液體擴散至雞胸肉的整體。 Example 6 is the result of the case where the nozzle diameter is larger than that of Example 5. In Example 6-A (Fig. 11A), the liquid penetrated the chicken breast. In Example 6-B (Fig. 11B), the speed of the liquid acceleration means was lowered. As a result, the liquid spreads to the whole of the chicken breast.
實施例7為使用之液體的黏度較實施例5更高之情況的結果。在實施例7-A(圖12A)中,液體僅注入至雞胸肉的上部。在實施例7-B(圖12B)中,提高液體加速手段的速度,且縮短區間1的距離。其結果,液體擴散至雞胸肉的整體。 Example 7 is the result of the case where the viscosity of the liquid used was higher than that of Example 5. In Example 7-A (Fig. 12A), the liquid was only injected into the upper portion of the chicken breast. In the embodiment 7-B (Fig. 12B), the speed of the liquid accelerating means is increased, and the distance of the section 1 is shortened. As a result, the liquid spreads to the whole of the chicken breast.
實施例8~實施例11,係表示即使由液體加速構件賦予液體之總荷重(亦即總能量)為相同時,藉由改變液體 加速構件的移動模式,亦即改變移動速度及移動距離,可容易地改變液體的成品率。在實施例8~實施例11中,使用與上述實施例1~實施例7同樣構造的裝置。保持在5個液體保持構件之液體的總量,為41.2g(38cc)。作為注入液體的食品,使用了豬里肌肉及豬五花肉。豬里肌肉的大小,於搬送方向之最長部份的長度約為45mm、對搬送方向之橫方向最長部份的長度約為90mm、最厚部的厚度約為80mm、重量為350g。豬五花肉的大小,於搬送方向之最長部份的長度約為45mm、對搬送方向之橫方向最長部份的長度約為80mm、最厚部的厚度約為60mm、重量為250g。注入液體的黏度為22CP。 Embodiment 8 to Embodiment 11 show that the liquid is changed by changing the liquid even if the total load (i.e., total energy) of the liquid imparted by the liquid accelerating member is the same The moving mode of the accelerating member, that is, changing the moving speed and the moving distance, can easily change the yield of the liquid. In the eighth to eleventh embodiments, the apparatus having the same configuration as that of the above-described first to seventh embodiments was used. The total amount of liquid held in the five liquid holding members was 41.2 g (38 cc). As a food for injecting liquid, pig muscles and pork belly are used. The length of the muscle in the pig is about 45 mm in the longest part of the conveying direction, about 90 mm in the longest part in the transverse direction of the conveying direction, the thickness in the thickest part is about 80 mm, and the weight is 350 g. The length of the pig's pork belly is about 45 mm in the longest part of the conveying direction, about 80 mm in the longest part in the transverse direction of the conveying direction, about 60 mm in the thickest part, and 250 g in weight. The viscosity of the injected liquid is 22CP.
在實施例8~實施例11中,參數係如下述設定。且,在這些實施例中,並未驅動食品搬送機構。 In Examples 8 to 11, the parameters were set as follows. Moreover, in these embodiments, the food conveying mechanism is not driven.
‧同位置注入次數:1次 ‧Injection times in the same position: 1 time
‧區間數:2區間(2區間的合計距離為32mm) ‧Number of intervals: 2 intervals (the total distance of 2 sections is 32mm)
‧液體加速構件的移動速度及移動距離:如表3所示 ‧ Movement speed and moving distance of liquid acceleration member: as shown in Table 3
‧噴嘴位置:將食品與噴嘴的距離設定成為大約5mm ‧Nozzle position: set the distance between food and nozzle to about 5mm
‧噴嘴徑:0.3mm ‧Nozzle diameter: 0.3mm
在實施例8及實施例10中,分別對豬里肌肉 及豬五花肉以圖13A所示之荷重模式注入液體,在實施例9及實施例11中,分別對豬里肌肉及豬五花肉以圖13B所示之荷重模式注入液體。在圖13A及圖13B中,橫軸表示液體加速構件的移動距離(單位:mm)、縱軸表示藉由液體加速構件賦予液體的荷重(單位:kN)。在表示圖13A及圖13B所示之荷重模式的線之下側的總面積,在各自之情況中相當於賦予液體的能量,並將實施例8及實施例10的能量與實施例9及實施例11的能量設定成大致相同。且,實施例9及實施例11,係控制成使液體加速構件的速度階段性地變快,此控制方法,係將如圖13B中以虛線所示般使荷重從零緩緩增大的控制,藉由本發明之裝置及方法來類似地予以實現。 In Example 8 and Example 10, respectively, the muscles in the pig The pork belly was injected into the liquid in the load mode shown in Fig. 13A. In Example 9 and Example 11, the muscles of the pig and the pork belly were respectively injected into the liquid in the load mode shown in Fig. 13B. In FIGS. 13A and 13B, the horizontal axis represents the moving distance (unit: mm) of the liquid accelerating member, and the vertical axis represents the load (unit: kN) of the liquid imparted by the liquid accelerating member. The total area under the line indicating the load pattern shown in FIGS. 13A and 13B corresponds to the energy imparted to the liquid in each case, and the energy of the eighth embodiment and the tenth embodiment is compared with the embodiment 9 and the implementation. The energy of Example 11 was set to be substantially the same. Further, in the embodiment 9 and the embodiment 11, the speed of the liquid accelerating member is controlled to be gradually increased. This control method is a control for gradually increasing the load from zero as shown by a broken line in Fig. 13B. This is similarly achieved by the apparatus and method of the present invention.
在實施例8中,相對於所噴射之液體41.2g, 注入液體之豬里肌肉的重量增加量為16.8g,液體的成品率,亦即注入至食品內之液體量對所噴射之液體量的比率約為40%。另一方面,在實施例9中,由於豬里肌肉的重量增加量為6.1g,故液體的成品率約為15%。同樣 地,在實施例10中,由於豬五花肉的重量增加量為30.9g,故液體的成品率約為75%。另一方面,在實施例11中,由於豬五花肉的重量增加量為20.0g,故液體的成品率約為48%。從實施例8~實施例11的結果來看,只要使用本發明之裝置及方法,即可容易地使裝置最佳化,而藉由改變液體加速構件的移動速度及移動距離,來因應注入液體之食品的種類達成更高的成品率。 In Example 8, 41.2 g with respect to the liquid to be sprayed, The weight gain of the muscle in the pig injected with the liquid was 16.8 g, and the yield of the liquid, that is, the ratio of the amount of liquid injected into the food to the amount of liquid sprayed was about 40%. On the other hand, in Example 9, since the weight gain of the muscles in the pig was 6.1 g, the liquid yield was about 15%. same In the case of Example 10, since the weight gain of pork belly was 30.9 g, the liquid yield was about 75%. On the other hand, in Example 11, since the weight increase of pork belly was 20.0 g, the liquid yield was about 48%. From the results of Embodiments 8 to 11, it is possible to easily optimize the apparatus by using the apparatus and method of the present invention, and to inject the liquid by changing the moving speed and moving distance of the liquid accelerating member. The type of food achieves a higher yield.
實施例12~實施例15,係表示可針對不同的食品,藉由改變液體加速構件的移動速度來控制液體注入深度的實驗結果。在實施例12~實施例15中,使用與上述實施例1~實施例7同樣構造的裝置。在5個液體保持構件中,中央的3個液體保持構件各自保持了2.5cc,總計7.5cc的液體。注入液體的食品,為豬五花肉、豬里肌肉、雞胸肉及花枝。食品各自之最厚部的厚度為:豬五花肉約40mm、豬里肌肉約60mm、雞胸肉約40mm、花枝約30mm。注入液體的黏度為22cp。 Embodiments 12 to 15 show experimental results in which the depth of liquid injection can be controlled by changing the moving speed of the liquid accelerating member for different foods. In the examples 12 to 15, the devices having the same structures as those of the above-described first to seventh embodiments were used. Among the five liquid holding members, the three liquid holding members at the center each held 2.5 cc, and a total of 7.5 cc of liquid. Liquid-infused foods are pork belly, pig muscles, chicken breasts and squid. The thickness of the thickest part of each food is: pig's pork belly about 40mm, pig's muscle about 60mm, chicken breast about 40mm, flower branch about 30mm. The viscosity of the injected liquid was 22 cp.
在實施例12~實施例15中,參數係如下述設定。且,在這些實施例中,並未驅動食品搬送機構。 In Examples 12 to 15, the parameters were set as follows. Moreover, in these embodiments, the food conveying mechanism is not driven.
‧同位置注入次數:1次 ‧Injection times in the same position: 1 time
‧區間數:1區間(距離為10mm) ‧Number of intervals: 1 interval (distance is 10mm)
‧噴嘴位置:將食品與噴嘴的距離設定成為大約5mm ‧Nozzle position: set the distance between food and nozzle to about 5mm
‧噴嘴徑:0.3mm ‧Nozzle diameter: 0.3mm
‧液體加速構件的移動速度:如以下所示 ‧ Movement speed of liquid acceleration member: as shown below
豬里肌肉 速度1:10mm/s、速度2:20mm/s、速度3:30mm/s Muscle muscle speed 1:10mm/s, speed 2:20mm/s, speed 3:30mm/s
豬五花肉 速度1:20mm/s、速度2:25mm/s、速度3:30mm/s Pig pork belly speed 1:20mm/s, speed 2:25mm/s, speed 3:30mm/s
雞胸肉 速度1:5mm/s、速度2:10mm/s、速度3:15mm/s Chicken breast speed 1:5mm/s, speed 2:10mm/s, speed 3:15mm/s
花枝 速度1:10mm/s、速度2:20mm/s、速度3:30mm/s Flowering branch speed 1:10mm/s, speed 2:20mm/s, speed 3:30mm/s
表4為針對實施例12~實施例15,表示在使液體加速手段的移動速度變化成速度1~速度3時,液體從食品表面到達位置最深處為止的距離。其結果採各自進行15次實驗結果的平均值。且,圖14~圖17,係分別針對實施例12~實施例15,表示注入液體之後之食品剖面之一例的照片。由這些實施例可得知,根據本發明之裝置 及方法,因應食品的種類而適當地改變液體加速手段的速度,藉此可容易且任意地改變在各個食品的液體到達深度,且,不論為任何速度的情況,由液體之入口到最深部為止均為以大致相同的幅度來注入液體,故可均勻地注入液體。 Table 4 shows the distances from the food surface to the deepest position when the moving speed of the liquid accelerating means is changed from the speed 1 to the speed 3 in the embodiment 12 to the fifteenth embodiment. The results were averaged over 15 experimental results. 14 to 17, a photograph showing an example of a food cross section after liquid injection is performed for each of Examples 12 to 15. Known from these embodiments, the device according to the invention And a method of appropriately changing the speed of the liquid accelerating means in accordance with the type of the food, whereby the liquid reaching depth of each food can be easily and arbitrarily changed, and the liquid inlet to the deepest portion, regardless of the speed Since the liquid is injected at substantially the same extent, the liquid can be uniformly injected.
1‧‧‧無針型液體注入裝置 1‧‧‧ Needle-free liquid injection device
10‧‧‧食品搬送機構 10‧‧‧Food Transfer Agency
12‧‧‧循環搬送體 12‧‧‧Circular transport body
14‧‧‧馬達 14‧‧‧Motor
20‧‧‧液體噴射機構 20‧‧‧Liquid ejection mechanism
22‧‧‧液體保持構件 22‧‧‧Liquid holding member
24‧‧‧液體加速構件 24‧‧‧Liquid Acceleration Components
30‧‧‧噴嘴位置調整機構 30‧‧‧Nozzle position adjustment mechanism
32‧‧‧支撐構件 32‧‧‧Support members
34‧‧‧可動支柱 34‧‧‧ movable pillar
36‧‧‧支撐構件 36‧‧‧Support members
38‧‧‧固定支柱 38‧‧‧Fixed pillar
40‧‧‧驅動機構 40‧‧‧ drive mechanism
44‧‧‧伺服馬達 44‧‧‧Servo motor
46‧‧‧連結構件 46‧‧‧Connected components
48‧‧‧滑動件 48‧‧‧Sliding parts
50‧‧‧控制手段 50‧‧‧Control means
51‧‧‧記憶手段 51‧‧‧ memory means
52‧‧‧控制盤 52‧‧‧Control panel
54‧‧‧框架 54‧‧‧Frame
60‧‧‧液體供給機構 60‧‧‧Liquid supply mechanism
62‧‧‧液槽 62‧‧‧ liquid tank
64‧‧‧流路 64‧‧‧Flow
D‧‧‧箭頭 D‧‧‧ arrow
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JP3226481B2 (en) * | 1997-09-18 | 2001-11-05 | プリマハム株式会社 | Pickle injector |
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CN110200045B (en) * | 2019-06-04 | 2021-05-25 | 重庆润夔园食品有限公司 | A safe and reliable salt solution injection machine for preserved pork production |
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