TW201445018A - Sewing machine and needle bar - Google Patents

Sewing machine and needle bar Download PDF

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Publication number
TW201445018A
TW201445018A TW102144898A TW102144898A TW201445018A TW 201445018 A TW201445018 A TW 201445018A TW 102144898 A TW102144898 A TW 102144898A TW 102144898 A TW102144898 A TW 102144898A TW 201445018 A TW201445018 A TW 201445018A
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TW
Taiwan
Prior art keywords
needle bar
sewing machine
air
axis
needle
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TW102144898A
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Chinese (zh)
Inventor
Kouji Miyachi
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Hams Corp
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Publication of TW201445018A publication Critical patent/TW201445018A/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/14Needle-bar drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/14Devices for changing speed or for reversing direction of rotation

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The purpose of the present invention is to provide a sewing machine which has a simple structure and is capable of neatly finishing a seam when sewing a workpiece while tracing a curve. Provided is a sewing machine (1) provided with a sewing machine body (10), a needle bar (20) provided in the sewing machine body (10), and a sewing needle (30) held in the needle bar (20), the needle bar (20) and the sewing needle (30) making a vertical reciprocating motion relative to the sewing machine body (10). The needle bar (20) is separately composed of a tip-side needle bar (21) for holding the sewing needle on an axis of the vertical reciprocating motion and a base-end-side needle bar (22) provided in the sewing machine body (10) on the axis, the tip-side needle bar (21) rotating on its axis around the axis of the vertical reciprocating motion relative to the base-end-side needle bar (22).

Description

縫紉機及針桿 Sewing machine and needle bar

本發明是與縫製合成皮革、皮革製品、布料等被加工物時所使用的縫紉機以及用於該縫紉機的針桿相關的發明。主要用於工業用途。 The present invention relates to a sewing machine used in sewing a workpiece such as a synthetic leather, a leather product, or a cloth, and a needle bar for use in the sewing machine. Mainly used for industrial purposes.

一般縫紉機是由縫紉機機體、位於縫紉機機體上的針桿、固定在針桿上的縫針、承接縫針的釜以及送布的送料裝置所構成。針桿以及縫針在驅動馬達的作用下,進行上下往復運動。接著,由送料機構對合成皮革、皮革製品、布料等被加工物藉由手動或自動送料同時,針桿以及縫針相對釜進行上下往復運動,如此穿過縫針的上線與穿過釜的下線便對被加工物進行縫製。 The general sewing machine is composed of a sewing machine body, a needle bar located on the machine body of the sewing machine, a needle fixed to the needle bar, a kettle for receiving the needle, and a feeding device for feeding. The needle bar and the needle are reciprocated up and down under the action of the drive motor. Then, the feeding mechanism feeds the processed leather, the leather product, the cloth and the like by manual or automatic feeding, and the needle bar and the needle reciprocate up and down with respect to the kettle, so that the upper thread passing through the needle and the lower thread passing through the kettle are paired The workpiece is sewn.

近來,縫紉機也實現了縫製汽車安全氣囊以及汽車座椅等特殊用途的被加工物的功能,但這些特殊用途的被加工物的縫製方向大多為圓形曲線而不是直線。 Recently, the sewing machine has also realized the function of sewing a special object such as a car airbag and a car seat, but the sewing direction of these special-purpose workpieces is mostly a circular curve rather than a straight line.

而像這種按照曲線方向進行縫製時,由於縫製過程中,縫紉方向與線頭方向不一致,所以,穿過針孔的上線會與縫針相接觸,給縫針帶來不必要的阻力,最終造成針跡參差不齊的狀況。尤其是針跡十分不規整的情況,就會影響被加工物的外觀,使之變得很不美觀。 When sewing in the direction of the curve, the sewing direction is inconsistent with the direction of the thread during the sewing process, so the upper thread passing through the needle hole will come into contact with the needle, causing unnecessary resistance to the needle, eventually resulting in the needle. The situation is uneven. In particular, when the stitches are very irregular, the appearance of the workpiece is affected, making it very unattractive.

專利文獻1、2中所記載的縫紉機。它以沿著曲線方向進行縫製的功能被眾人所知。專利文獻1、2中所記載的縫紉機均由齒軌與小齒輪等齒輪裝置構成。針桿在齒輪裝置的作用下,被機械性地進行強制旋轉,並改變穿過針孔的上線的方向。 The sewing machine described in Patent Documents 1 and 2. It is known for its ability to sew along the direction of the curve. The sewing machines described in Patent Documents 1 and 2 are each constituted by a gear device such as a rack and a pinion. The needle bar is mechanically forcedly rotated by the gear device and changes the direction of the upper thread passing through the pinhole.

【先前技術文獻】 [Previous Technical Literature]

【專利文獻】 [Patent Literature]

【專利文獻1】特公平3-19797號公報 [Patent Document 1] Special Fair 3-19797

【專利文獻2】特開平4-26434號公報 [Patent Document 2] Japanese Patent Publication No. 4-26434

但是,由於這種類型的縫紉機為兼顧針桿的上下往復運動和自軸旋轉運動,因此需要比較複雜的齒輪裝置結構。如此不僅會增加縫紉機的製造成本,若齒輪結構製造得不夠精密的話,還會出現針桿工作不穩定的問題。特別是對於用於工業用途的縫紉機而言,製造成本的增加必然提高,由針桿工作的不穩定性造成的產品良率的低下也是一大問題。 However, since this type of sewing machine has both the up and down reciprocating motion and the self-axis rotational motion of the needle bar, a relatively complicated gear device structure is required. This will not only increase the manufacturing cost of the sewing machine, but if the gear structure is not made precise enough, there will be a problem that the needle bar is unstable. In particular, for a sewing machine for industrial use, the increase in manufacturing cost is inevitably increased, and the low yield of the product caused by the instability of the needle bar operation is also a major problem.

鑒於上述問題,本發明確定了以下目標,那就是提供構造簡單的縫紉機和針桿,使其在沿曲線方向對被加工物進行縫製時,針跡能夠整齊美觀。 In view of the above problems, the present invention has established the object of providing a sewing machine and a needle bar which are simple in construction so that the stitches can be neat and tidy when the workpiece is sewn in the direction of the curve.

為了達成上述的目標,本發明主要具備以下特徵。縫紉機包括縫紉機機體、位於縫紉機機體上的針桿以及固定在針桿上的縫針。在相對縫紉機機體進行上下往復運動的針桿和縫針的縫紉機,上述的針桿在進行上下往復運動的軸線周圍進行自軸旋轉運動。如此,藉由固定縫針的針桿在上下往復運動的軸線周圍進行自軸旋轉運動,便可以減輕上線對縫針產生的阻力,從而使針跡變得整齊美觀。 In order to achieve the above object, the present invention mainly has the following features. The sewing machine includes a sewing machine body, a needle bar on the body of the sewing machine, and a needle fixed to the needle bar. A sewing machine for a needle bar and a needle that reciprocates up and down with respect to a sewing machine body, the needle bar performs a self-axis rotation motion around an axis that reciprocates up and down. In this way, by performing the self-axis rotation movement around the axis of the reciprocating motion of the needle bar of the fixed needle, the resistance of the upper thread to the needle can be alleviated, thereby making the stitching neat and beautiful.

另外,前述的針桿由兩大部分構成。一是將縫針固定在進行上下往復運動的軸線上的前端側針桿,一是設置在同軸線上的縫紉機機體的基端側針桿。前述前端側針桿相對前述基端側針桿,能在進行上下往復運動的軸線周圍進行自軸旋轉運動為佳。如此,藉由前述前端側針桿相對前述保持臂處針桿,在進行上下往復運動的軸線周圍進行自軸旋轉運動,故可以做到不用更改習知以往的上下往復運動的構造,只需要更換針桿便可以輕易地完成針桿的自由旋轉。 In addition, the aforementioned needle bar is composed of two major parts. One is to fix the needle to the distal end side needle bar on the axis for reciprocating up and down, and the other is to provide the proximal end side needle bar of the sewing machine body on the coaxial line. It is preferable that the distal end side needle bar is capable of performing a self-axis rotational motion around an axis that reciprocates up and down with respect to the proximal end side needle bar. In this manner, since the distal end side needle bar is pivotally moved around the axis of the vertical reciprocating movement with respect to the needle bar at the holding arm, it is possible to change the structure of the conventional vertical reciprocating motion without changing the conventional structure. The needle bar can easily perform the free rotation of the needle bar.

另外,前述針桿,較佳是前述基端側針桿和前述前端側針桿藉由連接部件可相互進行轉動地連接。如此,前端側針桿便能簡單並確實地讓基端側針桿進行自由旋轉。 Further, in the needle bar, it is preferable that the base end side needle bar and the distal end side needle bar are rotatably connected to each other by a connecting member. In this way, the front end side needle bar can simply and surely allow the base end side needle bar to freely rotate.

另外,前述的針桿的附近,還具備了可以噴出空氣的空氣噴出部。其 中,前述的針桿在其周圍側面即該針桿直徑方向外側,設置有空氣接收部,該空氣接收部藉由接收前述空氣噴出部噴出的空氣,使針桿在進行上下往復運動的軸線周圍進行自軸旋轉運動。如此藉由空氣噴出部噴出的空氣,針桿便可以在規定的時序進行自軸旋轉運動。 Further, in the vicinity of the needle bar, an air ejecting portion that can eject air is provided. its In the above-mentioned needle bar, the air receiving portion is provided on the outer side surface of the needle bar, that is, the outer side in the diameter direction of the needle bar, and the air receiving portion receives the air ejected from the air ejecting portion to surround the needle bar about the axis that reciprocates up and down. Perform a self-axis rotation motion. Thus, the needle bar can perform the self-axis rotational motion at a predetermined timing by the air ejected from the air ejecting portion.

另外,前述的空氣噴出部由兩部分構成。分別是,位於前述針桿的空氣接收部右側的右側空氣噴出部和位於前述針桿的空氣接收部左側的左側空氣噴出部。藉由右側空氣噴出部朝前述針桿的空氣接收部右側噴出空氣,使得前述針桿在上下往復運動的軸線周圍向左方進行自軸旋轉運動,另一方面,由左側空氣噴出部朝著前述針桿的空氣接收部左側面噴出空氣,使得前述針桿能在上下往復運動的軸線周圍向右方進行自軸旋轉運動為佳。如此,藉由左右兩側空氣噴出部空氣的噴出,針桿便可以在規定的時序進行高精度的自由旋轉。 Further, the aforementioned air ejection portion is composed of two parts. Each of the right side air ejecting portion located on the right side of the air receiving portion of the needle bar and the left side air ejecting portion located on the left side of the air receiving portion of the needle bar. Air is ejected toward the right side of the air receiving portion of the needle bar by the right air ejecting portion, so that the needle bar rotates to the left around the axis of the vertical reciprocating motion, and the left air ejecting portion faces the aforementioned The left side of the air receiving portion of the needle bar ejects air so that the needle bar can perform a self-axis rotational motion to the right around the axis of the upper and lower reciprocating motion. In this manner, the needle bar can be freely rotated at a predetermined timing by the discharge of the air from the left and right air ejection portions.

另外,在垂直方向上設置有多個並排的前述空氣噴射機構,因而空氣接收部就能夠確實地接收由空氣噴出部噴出的空氣。 Further, since the plurality of air injection mechanisms arranged side by side are provided in the vertical direction, the air receiving portion can surely receive the air ejected from the air ejecting portion.

另外,為了接收由空氣噴出部所噴出的空氣,最好是在前述的空氣接收部的右側及(或者)左側設置一個凹面。如此,由於經空氣噴出部噴出的空氣都會流向空氣接收部的凹面,空氣接收部便可以以更高效地接收空氣。 Further, in order to receive the air ejected from the air ejecting portion, it is preferable to provide a concave surface on the right side and/or the left side of the air receiving portion. In this way, since the air ejected through the air ejecting portion flows to the concave surface of the air receiving portion, the air receiving portion can receive the air more efficiently.

另外,前述針桿的附近,還具備了引導針桿運動的引導部。前述的針桿在其周圍側面即該針桿直徑方向外側,設置有向外突出的突出部。當針桿進行上升及(或者)下降運動時,隨著前述突出部被前述引導部引導,前述針桿在上下往復運動的軸線周圍進行自軸旋轉運動。如此,隨著由引導部引導突出部,針桿便可以確實地在上下往復運動的軸線周圍進行旋轉。 Further, in the vicinity of the needle bar, a guide portion for guiding the movement of the needle bar is further provided. The aforementioned needle bar is provided with a protruding portion that protrudes outward on the side surface thereof, that is, the outer side in the diameter direction of the needle bar. When the needle bar is raised and/or lowered, the needle bar performs a self-axis rotational motion about the axis of the upper and lower reciprocating motion as the protruding portion is guided by the guiding portion. In this manner, as the protruding portion is guided by the guiding portion, the needle bar can be surely rotated around the axis that reciprocates up and down.

另外,前述針桿,在其進行下降運動時,藉由隨著由引導部之突出部的引導,在上下往復運動的軸線周圍不斷進行自軸旋轉運動,並在下死點處恢復其所規定的基本向位為佳。如此,由於針桿在上下往復運動的下死點處恢復了其所規定的基本向位,縫針的針孔朝向在縫紉釜內部的指定方向,因此,穿過針孔的上線便可以確實地與縫紉釜內部的下線卡合。 Further, when the needle bar is subjected to the descending motion, the self-axis rotational motion is continuously performed around the axis of the reciprocating motion by the guidance of the protruding portion of the guiding portion, and the predetermined position is restored at the bottom dead center. The basic orientation is better. In this way, since the needle bar recovers its predetermined basic orientation at the bottom dead center of the upper and lower reciprocating motion, the pinhole of the needle is oriented in a specified direction inside the sewing machine, so that the upper thread passing through the pinhole can be surely The lower thread inside the sewing machine is engaged.

與本發明相關的針桿是用於上述縫紉機的針桿,它由兩大部分構成。一是將縫針固定在進行上下往復運動的軸線上的前端側針桿,一是設置在同軸線上的縫紉機機體之基端側針桿。其中,前述前端側針桿相對前述基 端側針桿,在進行上下往復運動的軸線周圍進行自軸旋轉運動。 The needle bar associated with the present invention is a needle bar for the above sewing machine, which is composed of two major parts. One is to fix the needle to the front end side needle bar on the axis for reciprocating up and down, and the other is to provide the base end side needle bar of the sewing machine body on the coaxial line. Wherein the front end side needle bar is opposite to the base The end side needle bar performs a self-axis rotation motion around an axis that reciprocates up and down.

藉由利用本發明,藉由固定縫針的針桿在上下往復運動的軸線周圍進行自軸旋轉運動,便可以減輕上線對縫針產生的阻力,從而使針跡變得整齊美觀。另外,由於本發明結構較為簡單,並不需要像以往的縫紉機,有上下往復運動與聯動之複雜的自軸旋轉結構,所以可以控制生產成本。同時,由於它能使針桿穩定地進行上下往復運動,進而提高產品的良率。 By utilizing the present invention, by performing the self-axis rotation movement around the axis of the upper and lower reciprocating needles of the fixed needle, the resistance of the upper thread to the needle can be alleviated, thereby making the stitches neat and beautiful. Further, since the structure of the present invention is relatively simple, there is no need for a conventional self-rotating structure in which the sewing machine has a complicated reciprocating motion and interlocking, so that the production cost can be controlled. At the same time, because it enables the needle bar to stably reciprocate up and down, thereby improving the yield of the product.

1‧‧‧縫紉機 1‧‧‧ sewing machine

10‧‧‧縫紉機機體 10‧‧‧Sewing machine body

11‧‧‧旋轉傳動裝置 11‧‧‧Rotary transmission

20‧‧‧針桿 20‧‧‧ Needle bar

21‧‧‧前端側針桿 21‧‧‧ front end needle bar

22‧‧‧基端側針桿 22‧‧‧Based side needle bar

25‧‧‧空氣接收部 25‧‧‧Air Receiving Department

25a‧‧‧凹面 25a‧‧‧ concave

26‧‧‧突出部 26‧‧‧Protruding

27‧‧‧扣件 27‧‧‧ fasteners

30‧‧‧針孔(線出口) 30‧‧‧ pinhole (line exit)

30a‧‧‧縫針 30a‧‧‧needle

31‧‧‧針孔 31‧‧‧ pinhole

40‧‧‧釜 40‧‧‧ kettle

50‧‧‧壓布板 50‧‧‧ Pressing board

70‧‧‧空氣噴出部 70‧‧‧Air Ejection Department

70a‧‧‧空氣噴出口 70a‧‧ Air jet

71‧‧‧右側空氣噴出部 71‧‧‧Right air ejector

72‧‧‧左側空氣噴出部 72‧‧‧left air venting section

80‧‧‧引導部 80‧‧‧Guidance Department

81‧‧‧第1引導槽 81‧‧‧1st guiding slot

81a‧‧‧槽邊緣 81a‧‧‧ slot edge

82‧‧‧第2引導槽 82‧‧‧2nd guiding slot

111‧‧‧傳動帶 111‧‧‧Drive belt

112‧‧‧傳動輪 112‧‧‧Drive wheel

113‧‧‧上軸 113‧‧‧Upper axis

114‧‧‧連接部件 114‧‧‧Connecting parts

115‧‧‧搖臂部件 115‧‧‧ rocker parts

251‧‧‧右側面 251‧‧‧ right side

252‧‧‧左側面 252‧‧‧ left side

t‧‧‧上線 t‧‧‧Online

【第1圖】是與本發明第1實施方式相關的縫紉機的整體構造圖。 [Fig. 1] Fig. 1 is an overall structural view of a sewing machine according to a first embodiment of the present invention.

【第2圖】為第1圖所示縫紉機的針桿周圍的前視圖。 [Fig. 2] is a front view of the periphery of the needle bar of the sewing machine shown in Fig. 1.

【第3圖】為第1圖所示縫紉機的針桿的分解立體圖。 [Fig. 3] is an exploded perspective view of the needle bar of the sewing machine shown in Fig. 1.

【第4圖】為第1圖所示縫紉機的針桿的剖面圖。 Fig. 4 is a cross-sectional view showing the needle bar of the sewing machine shown in Fig. 1.

【第5圖】是與本發明的第2實施方式相關的縫紉機的整體構造圖。 [Fig. 5] Fig. 5 is an overall structural view of a sewing machine according to a second embodiment of the present invention.

【第6圖】為第5圖所示縫紉機的針桿周圍的前視圖。 [Fig. 6] is a front view of the needle bar around the sewing machine shown in Fig. 5.

【第7圖】為第5圖所示縫紉機的針桿周圍的後視圖。 [Fig. 7] is a rear view around the needle bar of the sewing machine shown in Fig. 5.

【第8圖】為第5圖所示縫紉機的針桿周圍的右視圖。 [Fig. 8] is a right side view of the needle bar of the sewing machine shown in Fig. 5.

【第9圖】為第5圖所示縫紉機的針桿周圍的俯視圖。 [Fig. 9] is a plan view of the periphery of the needle bar of the sewing machine shown in Fig. 5.

【第10圖】為第5圖所示縫紉機的(a)基本向位、(b)向左旋轉、(c)向右旋轉時、桿周圍的俯視圖(左圖)和縫針的剖面圖(右圖)。 [Fig. 10] is a plan view (left) of the sewing machine, (a) basic orientation, (b) left rotation, and (c) rotation to the right, and a sectional view of the needle (right) Figure).

【第11圖】為與本發明第3實施方式相關的縫紉機針桿周圍的右視圖。 Fig. 11 is a right side view of the vicinity of a needle bar of a sewing machine according to a third embodiment of the present invention.

【第12圖】為第11圖的縫紉機進行向下運動時針桿周圍的右視圖(上圖)和縫針的剖面圖(下圖)。 [Fig. 12] A right side view (top view) around the needle bar and a sectional view of the needle (bottom view) for the downward movement of the sewing machine of Fig. 11.

【第13圖】為第11圖的縫紉機進行向上升移動時針桿周圍的右視圖(上圖)和縫針的剖面圖(下圖)。 [Fig. 13] A right side view (top view) around the needle bar and a sectional view of the needle (bottom view) for the sewing machine of Fig. 11 when moving upward.

接下來,參照圖示,就與本發明相關的實施方式進行說明。 Next, an embodiment related to the present invention will be described with reference to the drawings.

又,在各個實施方式下,將縫紉機的長度方向(第1圖及第5圖的左右方向)視為前後方向,縫紉機的長度方向在平面上之垂直方向(縫製被加 工物的方向)視為左右方向,縫紉機針桿的軸向視為上下方向。另外,將從前面看縫紉機的那一面視為正面,該正面的右側(第1圖的跟前側near side)為“右側”,該正面的左側(第1圖的內側)為“左側”。 Further, in each of the embodiments, the longitudinal direction of the sewing machine (the horizontal direction in the first and fifth figures) is regarded as the front-rear direction, and the longitudinal direction of the sewing machine is in the vertical direction on the plane (the sewing is added) The direction of the workpiece is regarded as the left and right direction, and the axial direction of the needle bar of the sewing machine is regarded as the up and down direction. In addition, the side from which the sewing machine is viewed from the front is regarded as the front side, and the right side of the front side (the front side of the first drawing) is the "right side", and the left side of the front side (the inner side of the first drawing) is the "left side".

<第1實施方式><First Embodiment>

首先,將參照第1圖~第4圖本發明相關的縫紉機1的第1實施方式進行說明。 First, a first embodiment of a sewing machine 1 according to the present invention will be described with reference to Figs. 1 to 4 .

本縫紉機1由第1圖、第2圖所示部分構成。包括收容各個部分的縫紉機機體10、設置在縫紉機機體上的針桿20、固定在針桿20上的縫針30、承接縫針30的釜40、按壓布料的壓布板50和運送布料的送料裝置60。針桿20與縫針30藉由驅動馬達(圖示省略)進行上下往復運動。然後,藉由送料裝置60對合成皮革、皮革製品、布料等被加工物以手動或自動送料的同時,針桿20以及縫相對著釜40進行上下往復運動,如此穿過縫針30的上線t與穿過釜40的下線(圖示省略)便開始對被加工物進行縫製。 This sewing machine 1 is composed of the parts shown in Fig. 1 and Fig. 2 . The sewing machine body 10 for accommodating the respective parts, the needle bar 20 provided on the sewing machine body, the needle 30 fixed to the needle bar 20, the kettle 40 for receiving the needle 30, the pressing plate 50 for pressing the cloth, and the feeding device 60 for conveying the cloth . The needle bar 20 and the needle 30 are reciprocated up and down by a drive motor (not shown). Then, by the feeding device 60, the workpieces such as synthetic leather, leather products, and cloth are manually or automatically fed, and the needle bar 20 and the slit are reciprocated up and down with respect to the kettle 40, thus passing through the upper thread t of the needle 30 and The workpiece is sewn through the lower thread (not shown) of the kettle 40.

前述針桿20藉由驅動馬達(圖示省略)和旋轉傳動裝置11連結。在驅動馬達的作用下,旋轉驅動藉由旋轉傳動裝置11轉換為上下往復運動。如第1圖所示,此旋轉傳動裝置11具有:連接驅動馬達的傳動帶111、由載置有傳動帶並設置在縫紉機機體10側面的傳動輪112、從傳動輪112到縫紉機機體10內部沿長度方向延伸的上軸113、設置在上軸113前端部的連接部件114和設置在連接部件114前端部的搖臂部件115。該搖臂部件115與針桿20相連。 The needle bar 20 is coupled to the rotation transmission 11 by a drive motor (not shown). Under the action of the drive motor, the rotary drive is converted into an up-and-down reciprocating motion by the rotary transmission 11. As shown in Fig. 1, the rotary transmission 11 has a transmission belt 111 connected to a drive motor, a transmission wheel 112 mounted on a side surface of the sewing machine body 10 with a transmission belt, and a lengthwise direction from the transmission wheel 112 to the inside of the sewing machine body 10. The extended upper shaft 113, the connecting member 114 provided at the front end portion of the upper shaft 113, and the rocker member 115 provided at the front end portion of the connecting member 114. The rocker arm member 115 is coupled to the needle bar 20.

如此,當驅動馬達(圖示省略)運轉時,傳動輪112藉由傳動帶111開始運轉,上軸113也隨之在縫紉機機體10內進行自軸旋轉運動。接著,隨著上軸113的自軸旋轉運動,連接部件114在上軸周圍進行旋轉。連接部件114的旋轉轉換為搖臂部件115的上下往復運動,而伴隨著搖臂部件115的上下往復運動,針桿20與縫針30也開始進行上下往復運動。 Thus, when the drive motor (not shown) is operated, the drive wheel 112 starts to operate by the belt 111, and the upper shaft 113 also undergoes a self-axis rotational motion in the machine body 10. Next, as the self-axis rotational movement of the upper shaft 113, the connecting member 114 rotates around the upper shaft. The rotation of the connecting member 114 is converted into the up-and-down reciprocation of the rocker member 115, and with the vertical reciprocation of the rocker member 115, the needle bar 20 and the needle 30 also start to reciprocate up and down.

另外,前述的針桿20可分體為位於上下往復運動軸線G前端側針桿21和基端側針桿22。前端側針桿相對於基端側針桿22以可以相互旋轉來連結。具體來說,如第3圖、第4圖所示,這個針桿20的構成部分包括:在進行上下往復運動的軸線G上,固定縫針30細短筒狀的前端側針桿21、在同軸線G上與縫紉機機體10內的旋轉傳動裝置相連的細長的筒狀的基端側針桿22以及連結部件23,該連結部件23由連結前端側針桿21和基端側 針桿22的頭部23a和軀幹部23b所構成。 Further, the aforementioned needle bar 20 may be divided into a distal end side needle bar 21 and a proximal end side needle bar 22 located on the upper and lower reciprocating axis G. The distal end side needle bars are coupled to each other with respect to the proximal end side needle bar 22 so as to be rotatable relative to each other. Specifically, as shown in FIG. 3 and FIG. 4, the constituent portion of the needle bar 20 includes a distal end side needle bar 21 which is fixed in a short cylindrical shape on the axis G for reciprocating up and down, and is coaxial. An elongated cylindrical base end needle bar 22 connected to a rotation transmission device in the sewing machine body 10 on the line G, and a coupling member 23 that connects the distal end side needle bar 21 and the proximal end side The head portion 23a of the needle bar 22 and the trunk portion 23b are formed.

此基端側針桿22,其上端開口部22a的開口直徑較大,可以插入連接部件23的頭部23a和軀幹部23b。而下端開口部22b則相對較小,只能插入連接部件23的軀幹部23b。另外,前端側針桿21的上端設置有可以套入連接部件23的軀幹部23b的凹面21a,其下端則設置有可以固定縫針的保持孔21b。 The proximal end side needle bar 22 has a large opening diameter of the upper end opening portion 22a, and can be inserted into the head portion 23a and the trunk portion 23b of the connecting member 23. The lower end opening portion 22b is relatively small, and can only be inserted into the trunk portion 23b of the connecting member 23. Further, the upper end of the distal end side needle bar 21 is provided with a concave surface 21a which can be fitted into the trunk portion 23b of the connecting member 23, and a lower end thereof is provided with a holding hole 21b for fixing the sewing needle.

在組裝針桿20時,由長筒狀的基端側針桿22的上端開口22a向連接部件23朝軸線G的方向插入時,在基端側針桿22的下端開口部22b處,穿過連接部件23的軀幹部23b並突出,與此同時,連接部件23的頭部23a處於卡定狀態。接著,在相對於從基端側針桿22的下端開口部22b處突出的連接部件23的軀幹部23b處,套入短筒狀的前端側針桿21的凹面21a後,藉由固定銷等固定部件24來固定連接部件23和前端側針桿21。於是,連接部件23便可以相對基端側針桿22在進行上下往復運動的軸線G周圍進行轉動。另一方面,因對前端側針桿21形成固定的構造,所以前端側針桿21可以藉由連接部件23相對基端側針桿20,於進行上下往復運動的軸線G周圍進行自軸旋轉運動。 When the needle bar 20 is assembled, when the upper end opening 22a of the long cylindrical proximal end needle bar 22 is inserted in the direction of the axis G toward the connecting member 23, the lower end opening portion 22b of the proximal end side needle bar 22 passes through The trunk portion 23b of the connecting member 23 is protruded, and at the same time, the head portion 23a of the connecting member 23 is in a locked state. Then, the concave portion 21a of the short cylindrical distal end side needle bar 21 is inserted into the trunk portion 23b of the connecting member 23 that protrudes from the lower end opening portion 22b of the proximal end side needle bar 22, and then the fixing pin or the like is fixed. The fixing member 24 fixes the connecting member 23 and the front end side needle bar 21. Then, the connecting member 23 can be rotated about the axis G on which the proximal end side needle bar 22 reciprocates up and down. On the other hand, since the distal end side needle bar 21 is formed in a fixed configuration, the distal end side needle bar 21 can perform a self-axis rotational motion around the axis G for reciprocating up and down by the connecting member 23 with respect to the proximal end side needle bar 20. .

如此,在沿著曲線對汽車安全氣囊以及汽車座椅等特殊用途的被加工物進行縫製時,由於縫製過程中,縫製的方向與針線的方向是不一致,所以儘管穿過縫針30的針孔30a的上線t會與縫針30接觸並產生一定的阻力,但是由於固定縫針30的前端側針桿21因為可以在對基端側針桿22的消除阻力的方向的上下往復運動之軸線G周圍進行旋轉,因此,上線t對縫針30的阻力就會減小,從而使縫製出的針跡整齊美觀。並且,在前端側針桿21進行自軸自轉時,不需要像以前的縫紉機那樣的,有上下往復運動和連動裝置等複雜的自軸旋轉結構,由於其結構簡單,所以可以控制生產成本。同時,它還能使針桿穩定地進行上下往復運動。 As described above, when the workpiece for special use such as the automobile airbag and the car seat is sewn along the curve, since the direction of the sewing and the direction of the needle thread are not uniform during the sewing process, the pinhole 30a is passed through the needle 30. The upper thread t is in contact with the needle 30 and generates a certain resistance, but since the front end side needle bar 21 of the fixed needle 30 is rotated around the axis G which can reciprocate up and down in the direction of eliminating the resistance of the proximal end side needle bar 22 Therefore, the resistance of the upper thread t to the needle 30 is reduced, so that the stitched stitch is neat and beautiful. Further, when the distal end side needle bar 21 performs the self-rotation of the shaft, there is no need for a complicated self-rotating structure such as the vertical reciprocating motion and the interlocking device as in the conventional sewing machine, and since the structure is simple, the production cost can be controlled. At the same time, it also enables the needle bar to stably reciprocate up and down.

<第2實施方式><Second Embodiment>

下面,將參照第5圖~第10圖,就本發明相關的縫紉機的第2實施方式進行說明。 Next, a second embodiment of the sewing machine according to the present invention will be described with reference to Figs. 5 to 10 .

又,下面的內容僅就與上述實施方式不同的結構進行解釋說明,同一結構之處將省略說明並附上相同的符號。另外,關於縫紉機針桿21的上下往復運動方面,針桿20所到達的最高位置稱為上死點,針桿20所到達的最 低位置稱為下死點。 Further, the following description is merely illustrative of the configuration that is different from the above-described embodiment, and the description of the same structure will be omitted and the same reference numerals will be given. Further, regarding the vertical reciprocating motion of the sewing machine needle bar 21, the highest position reached by the needle bar 20 is referred to as the top dead center, and the most reached by the needle bar 20 The low position is called the bottom dead center.

如第5圖~第8圖所示,本實施方式中,在針桿20後方的附近設置有空氣噴出部70,同時,針桿20的前端側針桿21的後方的側面設置有空氣接收部25。藉由該空氣接收部25接收由空氣噴出部70噴出的空氣,前述前端側針桿21便可相對基端側針桿22,在進行上下往復運動的軸線G周圍進行自軸旋轉運動。 As shown in FIGS. 5 to 8 , in the present embodiment, the air ejecting unit 70 is provided in the vicinity of the rear of the needle bar 20, and the air receiving portion is provided on the side surface of the distal end side needle bar 21 of the needle bar 20 . 25. The air receiving unit 25 receives the air ejected from the air ejecting unit 70, and the distal end side needle bar 21 can perform a self-rotating motion about the axis G that reciprocates up and down with respect to the proximal end side needle bar 22.

如第5圖~第8圖所示,前述空氣接收部25是從前端側針桿21的後方的側面向縫紉機後方(第8圖的右方)突出的形態設置的矩形狀部件。它藉由扣件27固定於前端側針桿21。 As shown in FIGS. 5 to 8 , the air receiving portion 25 is a rectangular member that is provided to protrude from the rear side surface of the distal end side needle bar 21 toward the rear of the sewing machine (the right side of FIG. 8 ). It is fixed to the front end side needle bar 21 by a fastener 27.

如第5圖及第9圖所示,空氣接收部25是朝上下方向和前後方向延伸形成。其在右側面251及左側面252處,接收由空氣噴出部70噴出的空氣。另外,本實施方式中,在空氣接收部25的右側面251及左側面252處,設置有圓形凹面25a。如此,由於經空氣噴出部70噴出的空氣會流向空氣接收部25的凹面25a,因此空氣接收部25便可以更高效地接收空氣。 As shown in FIGS. 5 and 9, the air receiving portion 25 is formed to extend in the vertical direction and the front-rear direction. The air discharged from the air ejection portion 70 is received at the right side surface 251 and the left side surface 252. Further, in the present embodiment, a circular concave surface 25a is provided at the right side surface 251 and the left side surface 252 of the air receiving portion 25. In this manner, since the air discharged through the air ejecting portion 70 flows to the concave surface 25a of the air receiving portion 25, the air receiving portion 25 can receive the air more efficiently.

另外,如第9圖及第10圖(a)所示,將空氣接收部25與縫紉機長度方向(第5圖的右方)平行的狀態視為針桿20的基本向位。 Further, as shown in Fig. 9 and Fig. 10(a), the state in which the air receiving portion 25 is parallel to the longitudinal direction of the sewing machine (the right side in Fig. 5) is regarded as the basic orientation of the needle bar 20.

如第6圖~第9圖所示,前述空氣噴出部70由以下所構成:即配置在前端側針桿21的空氣接收部25右側的上下一對的右側空氣噴出部71、71和配置在前端側針桿21的空氣接收部25左側的上下一對的左側空氣噴出部72、72,空氣噴出部在針桿20的後方左右對稱配置。 As shown in FIG. 6 to FIG. 9, the air ejection unit 70 is configured such that a pair of upper and lower right side air ejection portions 71 and 71 disposed on the right side of the air receiving portion 25 of the distal end side needle bar 21 are disposed. The pair of left and right air ejection portions 72 and 72 on the left side of the air receiving portion 25 of the distal end side needle bar 21 and the air ejection portion are disposed symmetrically to the left and right of the needle bar 20 .

此等右側空氣噴出部71和左側空氣噴出部72的水平方向內側均設有可以噴出空氣的空氣噴出口70a。因此,當右側空氣噴出部71朝著由第10圖(a)左圖所示的處於基本向位的針桿20的空氣接收部25的右側面251噴出空氣時,如第10圖(b)左圖所示,前端側針桿21便會在進行上下往復運動的軸線周圍的左側進行自軸旋轉運動。另一方面,當左側空氣噴出部72朝著由第10圖(a)左圖所示的處於基本向位的針桿20的空氣接收部25的左側面252噴出空氣時,如第10圖(c)左圖所示,前端側針桿21便會在進行上下往復運動的軸線周圍的右側進行自軸旋轉運動。 The right side air ejection portion 71 and the left side air ejection portion 72 are provided with an air ejection port 70a through which air can be ejected. Therefore, when the right air ejecting portion 71 ejects air toward the right side surface 251 of the air receiving portion 25 of the substantially oriented needle bar 20 shown in the left diagram of Fig. 10(a), as shown in Fig. 10(b) As shown in the left figure, the front end side needle bar 21 performs a self-axis rotation motion on the left side around the axis on which the vertical reciprocation is performed. On the other hand, when the left air ejecting portion 72 ejects air toward the left side surface 252 of the air receiving portion 25 of the substantially oriented needle bar 20 shown in the left diagram of Fig. 10 (a), as shown in Fig. 10 ( c) As shown in the left figure, the front end side needle bar 21 performs a self-axis rotation motion on the right side around the axis on which the upper and lower reciprocating motions are performed.

又,右側空氣噴出部71、71和左側空氣噴出部72、72均是按照上下方向並列平行的狀態設置,因此,如第6圖及第7圖所示,當針桿20到達上死點時,空氣接收部25可以確實地接收到由右側空氣噴出部71、71噴出 的空氣或是由左側空氣噴出部72、72噴出的空氣。 Further, since the right side air ejecting portions 71 and 71 and the left side air ejecting portions 72 and 72 are both arranged in parallel in the vertical direction, as shown in FIGS. 6 and 7, when the needle bar 20 reaches the top dead center The air receiving portion 25 can be surely received by the right air ejecting portions 71, 71. The air is either air ejected by the left air ejecting portions 72, 72.

如此,如第6圖及第7圖所示,當針桿20到達上死點時,在控制裝置(圖示省略)的指令下,空氣泵裝置將空氣運送至空氣噴出部70,在規定的時序,當右側空氣噴出部71、71或左側空氣噴出部72、72的空氣噴出口70a將空氣噴出時,由前端側針桿21的空氣接收部25接受空氣,前端側針桿21在上下往復運動的軸線周圍的規定方向進行自軸旋轉運動。 As described above, as shown in FIGS. 6 and 7, when the needle bar 20 reaches the top dead center, the air pump device transports the air to the air ejection portion 70 under the command of the control device (not shown), at a predetermined level. In the timing, when the air ejection ports 70a of the right air ejection portions 71, 71 or the left air ejection portions 72, 72 discharge air, the air receiving portion 25 of the distal end side needle bar 21 receives air, and the distal end side needle bar 21 reciprocates up and down. The specified direction around the axis of motion is subjected to a self-axis rotational motion.

以下再對針桿20及縫針30的工作原理進行一下具體說明。前端側針桿21,如第10圖(a)左圖所示,通常情況下,空氣接收部25處於與縫紉機機體1的長度方向平行的基本向位。此時。如第10圖(a)右圖所示,縫針30的針孔31的上線出口30a朝向縫紉機1的正面。 The working principle of the needle bar 20 and the needle 30 will be specifically described below. As shown in the left diagram of Fig. 10(a), the front end side needle bar 21 is normally in a substantially directional position parallel to the longitudinal direction of the sewing machine body 1. at this time. As shown in the right diagram of Fig. 10(a), the upper thread outlet 30a of the needle hole 31 of the needle 30 faces the front surface of the sewing machine 1.

在此,當被加工物向右方(第10圖(b)中粗箭頭的方向)沿著曲線移動時,如第6圖及第7圖所示,在縫針20到達上死點前後時,當右側空氣噴出部71朝著第10圖(a)左圖所示的處於基本向位的針桿20的空氣接收部25的右側面251噴出空氣時,如第10圖(b)左圖所示,前端側針桿21便會在進行上下往復運動的軸線周圍的左側進行40度左右的自軸旋轉運動。此時,由於縫針30也會隨著進行上下往復運動的軸線G周圍的左側進行40度左右的自軸旋轉運動,因此,如第10圖(b)右圖所示,縫針30的針孔31的上線出口30a會朝向正面的右側。 Here, when the workpiece moves to the right (the direction of the thick arrow in FIG. 10(b)) along the curve, as shown in FIGS. 6 and 7, when the needle 20 reaches the top dead center, When the right air ejecting portion 71 ejects air toward the right side surface 251 of the air receiving portion 25 of the substantially oriented needle bar 20 shown in the left diagram of Fig. 10(a), as shown in the left figure of Fig. 10(b) It is shown that the distal end side needle bar 21 performs a self-axis rotational motion of about 40 degrees on the left side around the axis on which the vertical reciprocation is performed. At this time, since the needle 30 also performs a self-axis rotation motion of about 40 degrees with respect to the left side around the axis G that reciprocates up and down, the pinhole 31 of the needle 30 is as shown in the right diagram of FIG. 10(b). The upper exit 30a will face the right side of the front.

另一方面,當被加工物向左方(第10圖(c)中粗箭頭的方向)沿著曲線移動時,如第6圖及第7圖所示,在縫針20到達上死點前後時,當右側空氣噴出部72、72朝著第10圖(a)左圖所示的處於基本向位的針桿20的空氣接收部25的左側面252噴出空氣時,如第10圖(c)左圖所示,前端側針桿21便會在進行上下往復運動的軸線G周圍的右側進行40度左右的自軸旋轉運動。此時,由於縫針30也會隨著前端側針桿21的右側自軸旋轉而進行40度左右的自軸旋轉運動,因此,如第10圖(c)右圖所示,縫針30的針孔31的上線出口30a會朝向正面的左側。 On the other hand, when the workpiece is moved to the left (in the direction of the thick arrow in FIG. 10(c)) along the curve, as shown in FIGS. 6 and 7, before and after the needle 20 reaches the top dead center When the right side air ejecting portions 72, 72 eject air toward the left side surface 252 of the air receiving portion 25 of the substantially oriented needle bar 20 shown in the left diagram of Fig. 10(a), as shown in Fig. 10(c) As shown in the figure on the left, the distal end side needle bar 21 performs a self-axis rotational motion of about 40 degrees on the right side around the axis G that reciprocates up and down. At this time, since the needle 30 also rotates about 40 degrees from the right side of the distal end side needle bar 21, the pinhole of the needle 30 is as shown in the right figure of FIG. 10(c). The upper exit 30a of 31 will face the left side of the front side.

另外,若要使朝右方或左方進行自軸旋轉運動的前端側針桿21恢復原來的基本向位,只需在想恢復原來的基本向位的方向的相反方向,讓右側空氣噴出部71或是左側空氣噴出部72,朝著針桿20的空氣接收部25進行空氣噴出,那麼前端側針桿21便開始在恢復原來基本向位的方向上進行自軸旋轉運動並恢復原來的基本向位。 In addition, if the front end side needle bar 21 that performs the self-axis rotation movement to the right or the left side is restored to the original basic orientation position, the right side air ejection portion is required only in the opposite direction to the direction in which the original basic orientation is to be restored. 71 or the left air ejecting portion 72, the air is ejected toward the air receiving portion 25 of the needle bar 20, and the distal end side needle bar 21 starts to perform the self-axis rotational motion in the direction of returning to the original basic orientation and restores the original basic In place.

如此,藉由由空氣噴出部70噴出的空氣,使前端側針桿21在規定的時序進行自軸旋轉運動,讓縫針30的針孔31的上線出口31a的方向轉向最適合的方向,縫針30對上線t的阻力便得以減小,使得被加工物的針跡更加整齊美觀。 In this manner, the distal end side needle bar 21 is rotated by the shaft at a predetermined timing by the air ejected from the air ejecting unit 70, and the direction of the upper thread outlet 31a of the pinhole 31 of the needle 30 is turned to the most appropriate direction, and the needle 30 is rotated. The resistance to the upper thread t is reduced, making the stitches of the workpiece more tidy and beautiful.

另外,本實施方式中,前端側針桿21是從基本向位開始,在左右方向上進行40度左右的自軸旋轉運動。但也可以在其他角度範圍進行自軸旋轉運動。不過需要注意的是,為了使前端側針桿21持續並穩定地進行自軸旋轉運動,最好是在從基本向位到左右方向90度以下的範圍。最佳的狀態是從基本向位到左右方向45度以下的範圍來進行自軸旋轉運動。 Further, in the present embodiment, the distal end side needle bar 21 is rotated from the basic orientation to about 40 degrees in the left and right direction. However, it is also possible to perform a self-axis rotation motion in other angle ranges. However, it is to be noted that in order to continuously and stably perform the self-axis rotational movement of the distal end side needle bar 21, it is preferable to be in a range of 90 degrees or less from the basic orientation to the left and right direction. The optimum state is the self-axis rotation motion from the basic orientation to the left-right direction of 45 degrees or less.

<第3實施方式><Third embodiment>

下面,將參照第11圖~第13圖,就本發明相關的縫紉機的第3實施方式進行說明。又,下面的內容僅就與上述實施方式不同的結構進行解釋說明,同一結構之處將省略說明並附上相同的符號。 Next, a third embodiment of the sewing machine according to the present invention will be described with reference to Figs. 11 to 13 . Further, the following description is merely illustrative of the configuration that is different from the above-described embodiment, and the description of the same structure will be omitted and the same reference numerals will be given.

本實施方式中,如第11圖所示,在針桿20的右側的附近設置有引導部80,同時針桿20的前端側針桿21的右圓周的側面設置有突出部26。當針桿20向下運動時,藉由突出部26由引導部80的引導,前端側針桿21便在進行上下往復運動的軸線G周圍依次自軸旋轉運動,在上下往復運動的下死點處,恢復所規定的基本向位。 In the present embodiment, as shown in FIG. 11, the guide portion 80 is provided in the vicinity of the right side of the needle bar 20, and the projecting portion 26 is provided on the side surface of the right-hand side of the distal end side needle bar 21 of the needle bar 20. When the needle bar 20 is moved downward, the front end side needle bar 21 is sequentially rotated from the axis around the axis G for reciprocating up and down by the guiding portion 80, and the bottom dead center of the upper and lower reciprocating motions is guided by the guiding portion 80. At the same time, restore the basic orientation specified.

如第11圖所示,前述的突出部26是從前端側針桿21的右圓周側面向縫紉機的右方(第11圖的跟前側near side)突出的形態設置的圓柱狀部件。 As shown in Fig. 11, the above-described projecting portion 26 is a columnar member that is provided from the right circumferential side surface of the distal end side needle bar 21 to the right side of the sewing machine (the front side of the eleventh figure).

如第11圖所示,前述引導部80中,其上部開口的上下方向延伸處設置有引導槽80a。引導槽80a由以下部分構成:即與突出部26朝向不同方向,供引導作用的較寬大的第1引導槽81和設置在該第1引導槽下方而與突出部26保持同一方向之相對狹窄的引導槽82。 As shown in Fig. 11, in the guide portion 80, a guide groove 80a is provided at a position in which the upper opening of the upper portion extends in the vertical direction. The guide groove 80a is composed of a portion in which the first guide groove 81 that is oriented in a different direction from the protruding portion 26 and that is disposed below the first guide groove and that is relatively narrow in the same direction as the protruding portion 26 Guide groove 82.

前述第1引導槽81是按由上向下而兩側的槽邊緣81a相互接近,使槽寬狹小的形態而對稱形成。如此,當針桿20從上死點向下運動時,突出部26便在第1引導槽81的槽邊緣81a上滑動,並沿著槽邊緣81a的形狀,朝左右方向中的任意一方,被引導至下方。 The first guide groove 81 is formed symmetrically in such a manner that the groove edges 81a on both sides are close to each other from the top to the bottom, and the groove width is narrow. As described above, when the needle bar 20 is moved downward from the top dead center, the protruding portion 26 slides on the groove edge 81a of the first guide groove 81, and is formed in any one of the left and right directions along the shape of the groove edge 81a. Guide to the bottom.

前述第2引導槽82是從第1引導槽81延伸至下方的形態成狹窄的一定的槽寬。第1引導槽82的槽寬度僅比突出部26的直徑稍大。如此,當針桿20進一步向下移動時,由第1引導槽81引導的突出部26便沿著第2引 導槽82,保持著同一方向,繼續被引導至下方。 The second guide groove 82 is a constant groove width which is narrowed from the first guide groove 81 to the lower side. The groove width of the first guide groove 82 is only slightly larger than the diameter of the protruding portion 26. Thus, when the needle bar 20 is further moved downward, the protruding portion 26 guided by the first guiding groove 81 follows the second guiding The guide grooves 82, which remain in the same direction, continue to be guided to the lower side.

以下再對針桿20及縫針30的工作原理進行一下具體說明。當被加工物向右方沿著曲線移動時,藉由前端側針桿21到達上死點處時,空氣接收部25接收由右側空氣噴出部72噴出的空氣,如第12圖(a)上圖所示,前端側針桿21開始在進行上下往復運動的軸線G周圍向左進行自軸旋轉運動。此時,由於縫針30也隨著前端側針桿21的左方自軸旋轉運動而向左進行自軸旋轉,因此,如第12圖(a)下圖所示,縫針30的針孔31的上線出口30a朝向正面右側。 The working principle of the needle bar 20 and the needle 30 will be specifically described below. When the workpiece moves to the right along the curve, when the front end side needle bar 21 reaches the top dead center, the air receiving portion 25 receives the air ejected by the right side air ejecting portion 72, as shown in Fig. 12(a) As shown in the figure, the distal end side needle bar 21 starts to perform a self-axis rotational motion to the left around the axis G for reciprocating up and down. At this time, since the needle 30 also rotates to the left as the left side of the distal end side needle 21 rotates from the shaft, the pinhole 31 of the needle 30 is as shown in the lower drawing of Fig. 12(a). The upper line outlet 30a faces the front right side.

接著,當針桿20從上死點向下運動時,如第12圖(b)所示,突出部26便在第1引導槽81的後側的槽邊緣81a上滑動,並沿著後側的槽邊緣81a的形狀,依次轉向右方並被引導至下方。因此,前端側針桿21便在恢復原來基本向位的方向(本說明中,為上下往復運動的軸線G周圍的右方)上進行自軸旋轉運動並依次恢復原來的基本向位。此時,由於縫針30也隨著前端側針桿21的右方自軸旋轉運動而向右進行自軸旋轉,因此,如第12圖(b)下圖所示,針孔31的上線出口30a依次轉向正面。 Next, when the needle bar 20 is moved downward from the top dead center, as shown in Fig. 12(b), the projection 26 slides on the groove edge 81a on the rear side of the first guide groove 81, and along the rear side. The shape of the groove edge 81a is turned to the right in turn and guided to the lower side. Therefore, the front end side needle bar 21 performs the self-axis rotation motion in the direction in which the original basic orientation is restored (in the present description, the right side around the axis G which reciprocates up and down), and the original basic orientation is sequentially restored. At this time, since the needle 30 also rotates to the right as the right side of the distal end side needle 21 rotates from the shaft, the upper thread outlet 30a of the needle hole 31 is as shown in the lower diagram of Fig. 12(b). Turn to the front in turn.

接著,當針桿20進一步下降至下死點時,如第12圖(c)上圖所示,由第1引導槽81引導的突出部26便沿著第2引導槽82,保持著同一方向,繼續被引導至下方。因此,前端側針桿21保持著基本向位移動至下死點。此時,由於縫針30也隨著前端側針桿21的基本向位的保持而保持其狀態,因此,如第12圖(c)下圖所示,針孔31的上線出口30a也保持著朝向正面的狀態。 Next, when the needle bar 20 is further lowered to the bottom dead center, as shown in the upper diagram of FIG. 12(c), the protruding portion 26 guided by the first guiding groove 81 is maintained in the same direction along the second guiding groove 82. , continue to be guided below. Therefore, the front end side needle bar 21 is kept moving substantially to the bottom dead center. At this time, since the needle 30 also maintains its state in accordance with the substantially aligning of the distal end side needle bar 21, as shown in the lower drawing of Fig. 12(c), the upper thread outlet 30a of the pinhole 31 is also kept oriented. Positive state.

由此,在進行上下往復運動的下死點處,隨著前端側針桿20恢復規定的基本向位,使得縫針30的針孔30a的上線出口30a在釜40內部朝向正面,因此,穿過針孔30的上線便可以確實地和位於釜40內部的下線確實卡合。 Thereby, at the bottom dead center where the up-and-down reciprocating motion is performed, as the distal end side needle bar 20 returns to the predetermined basic orientation, the upper thread outlet 30a of the pinhole 30a of the needle 30 faces the front side inside the kettle 40, and thus passes through The upper line of the pinhole 30 can be surely engaged with the lower line located inside the kettle 40.

另一方面,如第13圖(a)、(b)上圖所示,當針桿20從下死點處向上移動時,突出部26便沿著第2引導槽82,保持同一方向,被引導至上死點處。因此前端側針桿21一邊保持基本向位而移動到上死點,由於縫針30也隨著前端側針桿21的基本向位的保持而保持其狀態,因此,如第13圖(a)、(b)下圖所示,針孔31的上線出口30a也保持著朝向正面的狀態。 On the other hand, as shown in the upper drawing of Figs. 13(a) and (b), when the needle bar 20 is moved upward from the bottom dead center, the protruding portion 26 is kept in the same direction along the second guiding groove 82, and is Guide to the top dead center. Therefore, the distal end side needle bar 21 is moved to the top dead center while being substantially aligned, and since the needle 30 is also maintained in the state in which the distal end side needle bar 21 is substantially aligned, as shown in Fig. 13 (a), (b) As shown in the following figure, the upper thread outlet 30a of the pinhole 31 is also maintained toward the front.

接著,藉由前端側針桿21到達上死點處時,空氣接收部25再次接收由右側空氣噴出部72噴出的空氣,如第13圖(c)上圖所示,前端側針桿21 在上下往復運動的軸線G周圍向左進行自軸旋轉運動。此時,由於縫針30也隨著前端側針桿21的左方自軸旋轉運動而向左進行自軸旋轉,因此,如第13圖(c)下圖所示,縫針30的針孔31的上線出口30a朝向正面右側。 Then, when the front end side needle bar 21 reaches the top dead center, the air receiving portion 25 receives the air ejected by the right side air ejecting portion 72 again, as shown in the upper view of Fig. 13(c), the front end side needle bar 21 A self-axis rotational motion is performed to the left around the axis G that reciprocates up and down. At this time, since the needle 30 also rotates to the left as the left side of the distal end side needle 21 rotates from the shaft, the pinhole 31 of the needle 30 is as shown in the lower diagram of Fig. 13(c). The upper line outlet 30a faces the front right side.

以下,隨著針桿20的上下往復運動,上述的針桿20及縫針30也不斷重複運動。 Hereinafter, as the needle bar 20 reciprocates up and down, the above-described needle bar 20 and the needle 30 are also repeatedly moved.

另外,當被加工物向左方沿著曲線移動時,藉由前端側針桿21到達上死點處時,空氣接收部25接收由左側空氣噴出部71噴出的空氣,前端側針桿21在進行上下往復運動的軸線G周圍向右進行自軸旋轉運動。因此,當針桿20從上死點向下運動時,突出部26便在第1引導槽81的前側的槽邊緣81a上滑動,並沿著槽邊緣81a的形狀,一邊轉向左方並被引導至下方。因此,前端側針桿21在恢復原來基本向位的方向(本說明中,為上下往復運動的軸線G周圍的左方)上自軸旋轉並依次恢復原來的基本向位。此時,由於縫針30也隨著前端側針桿21的左方自軸旋轉運動而向左進行自軸旋轉,因此,針孔31的上線出口30a依次轉向正面,其後的動作同上述。 Further, when the workpiece moves to the left along the curve, when the front end side needle bar 21 reaches the top dead center, the air receiving portion 25 receives the air ejected by the left side air ejecting portion 71, and the front end side needle bar 21 is A self-axis rotational motion is performed to the right around the axis G for reciprocating up and down. Therefore, when the needle bar 20 is moved downward from the top dead center, the protruding portion 26 slides on the groove edge 81a on the front side of the first guide groove 81, and turns to the left side and is guided along the shape of the groove edge 81a. To the bottom. Therefore, the distal end side needle bar 21 is rotated from the axis in the direction in which the original basic orientation is restored (in the present description, the left side around the axis G for reciprocating up and down), and the original basic orientation is sequentially restored. At this time, since the needle 30 also rotates to the left as the left side of the distal end needle 21 rotates from the shaft, the upper thread outlet 30a of the needle hole 31 sequentially turns to the front side, and the subsequent operation is the same as described above.

又,上述的實施方式中,將針桿20的構成分體為基端側針桿22和前端側針桿21,將針桿20不予分割而以一體構成亦可。 Further, in the above-described embodiment, the configuration of the needle bar 20 is divided into a proximal end side needle bar 22 and a distal end side needle bar 21, and the needle bar 20 may be integrally formed without being divided.

另外,針桿20是在上下往復運動的上死點前後接收由空氣噴出部70噴出的空氣,也可以讓它在上升或下降運動過程中接收由空氣噴出部70噴出的空氣。 Further, the needle bar 20 receives the air ejected from the air ejecting portion 70 before and after the top dead center of the vertical reciprocating motion, and may receive the air ejected from the air ejecting portion 70 during the ascending or descending movement.

另外,空氣接收部25的形狀是矩形板狀,也可以將其設置成其他形狀。另外,在空氣接收部25的右側面251及左側面設置一個凹面25a,不設置凹面25a,將右側面251及左側面252設置平坦亦可。 Further, the air receiving portion 25 has a rectangular plate shape, and may be provided in another shape. Further, a concave surface 25a is provided on the right side surface 251 and the left side surface of the air receiving portion 25, and the concave surface 25a is not provided, and the right side surface 251 and the left side surface 252 may be provided flat.

另外是空氣噴出部,上下分別設置2個,即右側空氣噴出部71以及左側空氣噴出部72。可以只設置1個,或者是設置3個以上都可以。 Further, the air ejecting unit is provided in two upper and lower sides, that is, the right side air ejecting unit 71 and the left side air ejecting unit 72. You can set only one, or you can set more than three.

另外,引導部80的形狀並不只侷限於上述形狀,只要是能引導突出部26,設置成任何形狀都可以。 Further, the shape of the guiding portion 80 is not limited to the above-described shape, and any shape may be provided as long as the protruding portion 26 can be guided.

另外,本實施方式中,引導部80只在針桿20進行向下運動時,對突出部26進行引導。在進行上升運動時,藉由對突出部26進行引導,突出部26沿著引導部80的引導,使針桿(或是前端側針桿)在上下往復運動的軸線周圍進行自軸旋轉運動也是沒問題的。 Further, in the present embodiment, the guide portion 80 guides the protruding portion 26 only when the needle bar 20 is moved downward. When the ascending motion is performed, by guiding the protruding portion 26, the protrusion 26 is guided along the guiding portion 80, so that the needle shaft (or the front end needle bar) is rotated around the axis of the vertical reciprocating motion. no problem.

以上,參照圖示,就本發明的實施方式進行了說明。但是,本發明並 不僅局限於圖示的實施方式。只要是與本發明在同一範圍或是均等的範圍,便可以對圖示的實施方式進行各種各樣的修改和變更。 The embodiments of the present invention have been described above with reference to the drawings. However, the present invention It is not limited to the illustrated embodiment. Various modifications and changes can be made to the embodiments shown in the drawings without departing from the scope of the invention.

10‧‧‧縫紉機機體 10‧‧‧Sewing machine body

20‧‧‧針桿 20‧‧‧ Needle bar

21‧‧‧前端側針桿 21‧‧‧ front end needle bar

22‧‧‧基端側針桿 22‧‧‧Based side needle bar

30‧‧‧針孔(線出口) 30‧‧‧ pinhole (line exit)

30a‧‧‧縫針 30a‧‧‧needle

40‧‧‧釜 40‧‧‧ kettle

50‧‧‧壓布板 50‧‧‧ Pressing board

t‧‧‧上線 t‧‧‧Online

Claims (10)

一種縫紉機,包含縫紉機機體與設置在該縫紉機機體上的針桿和固定在針桿上的縫針,其特徵在於:在針桿和縫針相對縫紉機機體進行上下往復運動的縫紉機中,所述針桿在上下往復運動的軸線周圍進行自軸旋轉運動。 A sewing machine comprising a sewing machine body, a needle bar disposed on the machine body of the sewing machine, and a needle fixed to the needle bar, wherein the needle bar is in a sewing machine in which the needle bar and the needle are reciprocated up and down with respect to the sewing machine body The self-axis rotation motion is performed around the axis of the upper and lower reciprocating motion. 如申請專利範圍第1項所述的縫紉機,其中,所述針桿由以下兩部份分體所構成:固定上下往復運動軸線上的縫針的前端側針桿和設置在同軸線上的縫紉機機體上的基端側針桿;所述前端側針桿相對所述基端側針桿,在上下往復運動的軸線周圍進行自軸旋轉運動。 The sewing machine according to claim 1, wherein the needle bar is composed of two parts: a front end side needle bar for fixing a needle on an upper and lower reciprocating axis, and a sewing machine body disposed on the coaxial line. The proximal end side needle bar; the front end side needle bar is rotated relative to the base end side needle bar around the axis of the upper and lower reciprocating motion. 如申請專利範圍第2項所述的縫紉機,其中,所述針桿藉由連接部部件將所述基端側針桿和所述前端側針桿以可以相互進行轉動方式連接。 The sewing machine according to claim 2, wherein the needle bar connects the base end side needle bar and the front end side needle bar to each other by a joint member. 如申請專利範圍第2項所述的縫紉機,其中,所述針桿的附近,還具備可噴出空氣的空氣噴出部,所述針桿在其周圍側面之該針桿直徑方向外側處設置有向外突出的空氣接收部,該空氣接收部藉由接收所述空氣噴出部噴出的空氣,使得所述針桿可以在上下往復運動的軸線周圍進行自軸旋轉運動。 The sewing machine according to claim 2, wherein the needle bar further includes an air ejecting portion that can eject air, and the needle bar is provided at an outer side of the needle bar in a diameter direction of the peripheral side thereof An air receiving portion that protrudes outward, and the air receiving portion receives the air ejected from the air ejecting portion, so that the needle bar can perform a self-axis rotational motion around an axis that reciprocates up and down. 如申請專利範圍第4項所述的縫紉機,其中,所述空氣噴出部包含:配置於所述針桿的空氣接收部右側的右側空氣噴出部和配置於所述針桿的空氣接收部左側的左側空氣噴出部;藉由右側空氣噴出部朝所述針桿的空氣接收部右側噴出空氣,使得所述針桿在上下往復運動的軸線周圍向左方進行自軸旋轉運動,另一方面,藉由左側空氣噴出部朝著所述針桿的空氣接收部左側噴出空氣,使得所述針桿在上下往復運動的軸線周圍向右方進行自軸旋轉運動。 The sewing machine according to the fourth aspect of the invention, wherein the air ejecting unit includes: a right side air ejecting unit disposed on a right side of the air receiving unit of the needle bar; and a left side of the air receiving unit disposed on the needle bar a left air blowing portion; the air is ejected toward the right side of the air receiving portion of the needle bar by the right air ejecting portion, so that the needle bar performs a self-axis rotational motion to the left around the axis of the vertical reciprocating motion; Air is ejected toward the left side of the air receiving portion of the needle bar by the left air ejecting portion, so that the needle bar performs a self-axis rotational motion to the right around the axis of the reciprocating motion. 如申請專利範圍第4項所述的縫紉機,其中,所述空氣噴出部在垂直方向上並排而設置多個。 The sewing machine according to claim 4, wherein the air ejecting portions are provided in parallel in the vertical direction. 如申請專利範圍第4項所述的縫紉機,其中,所述空氣接收部係在右側及/或左側設置有供接收由空氣噴出部所噴出的空氣的凹面。 The sewing machine according to claim 4, wherein the air receiving portion is provided with a concave surface on the right side and/or the left side for receiving air ejected by the air ejecting portion. 如申請專利範圍第1至第7項中任一項所述的縫紉機,其中,所述針桿旁,還具備引導針桿運動的引導部;其中所述針桿在其周圍側面的該針桿直徑方向外側,設置有向外突出的突出部,當針桿進行上升及(或者)下降運動時,隨著所述突出部被所述引導部引導,所述針桿在上下往復運動的軸線周圍進行自軸旋轉運動。 The sewing machine according to any one of claims 1 to 7, wherein the needle bar is further provided with a guiding portion for guiding the movement of the needle bar; wherein the needle bar of the needle bar on the side of the circumference thereof The outer side in the diametric direction is provided with an outwardly projecting protrusion, and when the needle bar is raised and/or lowered, the needle bar is surrounded by the axis of the upper and lower reciprocating motion as the protrusion is guided by the guiding portion Perform a self-axis rotation motion. 如申請專利範圍第8項所述的縫紉機,其中,所述針桿在進行下降運動時,藉由隨著所述突出部被引導部引導,而在上下往復運動的軸線周圍進行自軸旋轉運動,並在下死點處恢復其所規定的基本向位。 The sewing machine according to claim 8, wherein the needle bar performs a self-axis rotation motion around an axis of reciprocating up and down as the protrusion is guided by the guiding portion during the descending movement. And restore its basic orientation at the bottom dead center. 一種針桿,用於縫紉機,其特徵在於:所述針桿由兩大部分分體所構成:一是將縫針固定在進行上下往復運動的軸線的前端側針桿,一是設置在同軸線上的縫紉機機體的基端側針桿,所述前端側針桿相對所述基端側針桿,在進行上下往復運動的軸線周圍進行自軸旋轉運動。 A needle bar for a sewing machine, characterized in that: the needle bar is composed of two main parts: one is a needle on the front end side of the axis for reciprocating the needle, and the other is disposed on the coaxial line. A base end side needle bar of the sewing machine body, wherein the front end side needle bar performs a self-axis rotational motion about an axis that reciprocates up and down with respect to the base end side needle bar.
TW102144898A 2013-05-31 2013-12-06 Sewing machine and needle bar TW201445018A (en)

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