TW201442789A - Coating device and coating method - Google Patents
Coating device and coating method Download PDFInfo
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- TW201442789A TW201442789A TW102121940A TW102121940A TW201442789A TW 201442789 A TW201442789 A TW 201442789A TW 102121940 A TW102121940 A TW 102121940A TW 102121940 A TW102121940 A TW 102121940A TW 201442789 A TW201442789 A TW 201442789A
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本發明是有關於一種塗佈設備及塗佈方法,特別是指一種在製造軟性印刷電路板的過程中,用於在一個基材上塗佈油墨料的塗佈設備及塗佈方法。 The present invention relates to a coating apparatus and a coating method, and more particularly to a coating apparatus and a coating method for coating an ink material on a substrate in the process of manufacturing a flexible printed circuit board.
一般軟性印刷電路板(Flexible Printed Circuit Board,簡稱FPCB)主要用以裝載電子零件,例如電阻、積體電路晶片、電容等,並廣泛地應用於電子產品中。一般軟性印刷電路板在製造上,通常需要經過多道工序,例如上光阻劑、曝光、顯影、蝕刻、塗佈油墨料及烘烤等。其中,就塗佈油墨料的製造過程而言,通常是藉由一個塗佈設備在一個基材上塗佈油墨料以披覆形成油墨層,前述油墨層可提供絕緣防護並能保護銅線,同時也可以防止前述電子零件被焊到不正確的地方。 Generally, the Flexible Printed Circuit Board (FPCB) is mainly used for loading electronic components such as resistors, integrated circuit chips, capacitors, etc., and is widely used in electronic products. Generally, a flexible printed circuit board is usually manufactured through a plurality of processes such as a photoresist, exposure, development, etching, coating of an ink, and baking. Wherein, in the manufacturing process of the coating ink, the ink layer is usually coated on a substrate by a coating device to form an ink layer, and the ink layer can provide insulation protection and protect the copper wire. It also prevents the aforementioned electronic parts from being soldered to the wrong place.
參閱圖1,所述塗佈設備91通常包含一個容裝有油墨料99的基座911、一個安裝於該基座911內的塗料滾輪912、一個位於該塗料滾輪912上方以帶動一個基材97沿著一個產線方向900移動的輸送滾輪913,以及一個位於該基座911沿著該產線方向900的下游處的成形滾輪 914。其中,該基材97沿該產線方向900移動時,會先經過該基座911後才經過該成形滾輪914。 Referring to Figure 1, the coating apparatus 91 generally includes a base 911 containing an ink material 99, a paint roller 912 mounted in the base 911, and a coating roller 912 positioned to drive a substrate 97. a conveyor roller 913 moving along a line direction 900, and a forming roller located downstream of the base 911 along the line direction 900 914. When the substrate 97 moves in the line direction 900, the substrate 911 passes through the forming roller 914.
該基材97具有兩個相反的設置面971,當該基材97沿該產線方向900而運送到該塗佈設備91時,該塗料滾輪912可將油墨料99塗佈於該基材97的其中一個設置面971上,接著配合該成形滾輪914調整披覆於前述設置面971上的油墨料99的厚度,以形成一個油墨層98。 The substrate 97 has two opposite setting faces 971 that can be applied to the substrate 97 when the substrate 97 is transported to the coating apparatus 91 along the line direction 900. On one of the setting faces 971, the thickness of the ink material 99 coated on the setting surface 971 is adjusted in conjunction with the forming roller 914 to form an ink layer 98.
然而所述塗佈設備91在單一次工序中,只能將油墨料99塗佈於該基材97的其中一個設置面971上,若需要在該基材97相反的該兩個設置面971上都塗佈油墨料99時,在塗佈完其中一個設置面971之後,往往需要先捲收該基材97,才能再次使用所述塗佈設備91對另一個設置面971進行塗佈。前述兩次工序的製法,不僅作業時間較長而降低製造效率,前述製法所需的設備構件較多也較複雜,進而增加設備成本。 However, in the single-step process, the coating device 91 can only apply the ink material 99 to one of the setting faces 971 of the substrate 97, if it is required to be on the opposite two setting faces 971 of the substrate 97. When the ink material 99 is applied, after coating one of the setting faces 971, it is often necessary to wind up the substrate 97 first, and the other setting surface 971 can be coated again using the coating device 91. In the above-mentioned two-step manufacturing method, not only the working time is long, but also the manufacturing efficiency is lowered, and the equipment components required for the above-mentioned manufacturing method are also complicated, thereby increasing the equipment cost.
更重要的是,該塗料滾輪912在該基材97的設置面971上塗佈油墨料99的塗料量大,而且該塗料滾輪912也無法精確地控制前述塗料量,再加上所述塗佈設備91僅藉由該成形滾輪914調整塗佈於該基材97上的油墨料99的厚度,其效果不理想。因此,所述塗佈設備91所製得的油墨層98的厚度不均、表面亦不平整,所以產品的不良率高而增加生產成本。 More importantly, the coating roller 912 has a large amount of coating material for applying the ink material 99 on the setting surface 971 of the substrate 97, and the coating roller 912 cannot accurately control the amount of the coating material, plus the coating. The device 91 adjusts the thickness of the ink material 99 applied to the substrate 97 only by the forming roller 914, and the effect is not satisfactory. Therefore, the thickness of the ink layer 98 produced by the coating apparatus 91 is uneven and the surface is not flat, so that the defective rate of the product is high and the production cost is increased.
因此,本發明之目的,即在提供一種製造效率 高、設備成本低且產品良率高的塗佈設備及塗佈方法。 Therefore, the object of the present invention is to provide a manufacturing efficiency Coating equipment and coating method with high equipment cost and high product yield.
於是,本發明塗佈設備,用於在一個基材的兩個相反的設置面上塗佈油墨料,以形成兩個分別披覆在所述設置面上的油墨層,該塗佈設備包含:一個基座、一個輸送機構、一個成形機構,以及一個整平機構。 Thus, the coating apparatus of the present invention is for coating an ink material on two opposite setting faces of a substrate to form two ink layers respectively coated on the setting surface, the coating apparatus comprising: A base, a conveying mechanism, a forming mechanism, and a leveling mechanism.
該基座包括一個座本體,以及一個由該座本體界定而成且用於容裝油墨料的容裝槽。該輸送機構用於將該基材沿著一個產線方向送入該容裝槽內之後再送出該容裝槽外,該輸送機構包括一個可轉動地安裝於該容裝槽內且浸置於油墨料內的轉向滾輪。該轉向滾輪帶動該基材浸入油墨料內,使該基材的該兩個設置面浸塗油墨料後再將該基材朝該容裝槽外傳送。 The base includes a seat body and a receiving slot defined by the seat body for receiving ink. The conveying mechanism is configured to send the substrate into the receiving groove along a production line and then out of the receiving groove. The conveying mechanism comprises a rotatably mounted in the receiving groove and dipped in the receiving groove. The steering roller in the ink material. The steering roller drives the substrate into the ink material, so that the two setting surfaces of the substrate are dip coated with the ink material, and then the substrate is transferred to the outside of the container.
該成形機構安裝於該容裝槽內且位於該轉向滾輪的下游處,並包括數個對應地分別位於該基材的相反側的刮料轉動件,該等刮料轉動件分別可轉動地刮削披覆在所述設置面上的油墨料以形成所述油墨層。該整平機構安裝於該容裝槽內且位於該成形機構的下游處,並包括數個對應地分別位於該基材的相反側的整平轉動件,該等整平轉動件分別可轉動地靠抵所述油墨層以整平所述油墨層的表面。 The forming mechanism is installed in the receiving groove and located downstream of the steering roller, and includes a plurality of scraper rotating members respectively corresponding to opposite sides of the substrate, and the scraping rotating members are respectively rotatably scraped An ink material coated on the setting surface to form the ink layer. The leveling mechanism is installed in the receiving groove and located downstream of the forming mechanism, and includes a plurality of flat rotating members respectively corresponding to opposite sides of the substrate, the flat rotating members respectively rotatably The ink layer is applied against the surface of the ink layer.
本發明塗佈方法,用於在一個基材的兩個相反的設置面上塗佈油墨料,以形成兩個分別披覆在所述設置面上的油墨層,該塗佈方法包含:浸塗步驟:將該基材送入一個塗佈設備的一個 容裝有油墨料的容裝槽內,使該基材的該兩個設置面浸塗油墨料;成形步驟:將該基材輸送至該塗佈設備的一個成形機構,該成形機構包括數個對應地分別位於該基材的相反側的刮料轉動件,透過該等刮料轉動件可轉動地刮削披覆在所述設置面上的油墨料以形成所述油墨層;及整平步驟:將該基材輸送至該塗佈設備的一個整平機構,該整平機構包括數個對應地分別位於該基材的相反側的整平轉動件,透過該等整平轉動件可轉動地靠抵所述油墨層以整平所述油墨層的表面。 The coating method of the present invention is for coating an ink material on two opposite setting faces of a substrate to form two ink layers respectively covering the setting surface, the coating method comprising: dip coating Step: feeding the substrate to a coating device Having the ink material in the receiving tank, the two setting surfaces of the substrate are dip coated with the ink material; and the forming step: conveying the substrate to a forming mechanism of the coating device, the forming mechanism comprising several Correspondingly, the scraping rotating members respectively located on opposite sides of the substrate, rotatably scraping the ink material coated on the setting surface through the scraping rotating members to form the ink layer; and the leveling step: Transporting the substrate to a leveling mechanism of the coating apparatus, the leveling mechanism comprising a plurality of leveling rotating members respectively corresponding to opposite sides of the substrate, rotatably passing through the leveling rotating members The ink layer is applied to level the surface of the ink layer.
本發明之功效在於:本發明能同時在該基材的兩個相反的設置面上形成所述油墨層,前述創新結構的設計可簡化產線,不僅降低設備成本,還能節省製造時間而增進製造效率。此外,透過該成形機構可刮削披覆在所述設置面上的油墨料以形成所述油墨層,同時配合該整平機構可使所述油墨層的表面平坦而提升產品品質,因而能提升產品良率而降低生產成本。 The invention has the effect that the invention can simultaneously form the ink layer on two opposite arrangement faces of the substrate, and the design of the foregoing innovative structure can simplify the production line, thereby not only reducing equipment cost, but also saving manufacturing time and improving Manufacturing efficiency. In addition, the ink material coated on the setting surface can be scraped through the forming mechanism to form the ink layer, and the flattening mechanism can be used to flatten the surface of the ink layer to improve product quality, thereby improving the product. Yield reduces production costs.
1‧‧‧基座 1‧‧‧Base
11‧‧‧座本體 11‧‧‧
111‧‧‧入口 111‧‧‧ Entrance
112‧‧‧出口 112‧‧‧Export
113‧‧‧排料口 113‧‧‧ discharge opening
12‧‧‧容裝槽 12‧‧‧容容槽
13‧‧‧安裝板體 13‧‧‧Installation plate
14‧‧‧閥門 14‧‧‧ Valve
15‧‧‧液位計 15‧‧‧Level gauge
2‧‧‧輸送機構 2‧‧‧Transportation agency
21‧‧‧輸送滾輪 21‧‧‧Transport roller
22‧‧‧轉向滾輪 22‧‧‧Steering wheel
23‧‧‧夾持滾輪單元 23‧‧‧Clamping roller unit
231‧‧‧第一夾輪 231‧‧‧First pin wheel
232‧‧‧第二夾輪 232‧‧‧Second pin wheel
3‧‧‧成形機構 3‧‧‧Forming institutions
31‧‧‧刮料轉動件 31‧‧‧Scraper rotating parts
311‧‧‧刮料面 311‧‧‧ scraping surface
312‧‧‧刮料導溝 312‧‧‧Scraper guide groove
32‧‧‧成形調整單元 32‧‧‧ Forming adjustment unit
33‧‧‧成形定位架 33‧‧‧Shaping locator
331‧‧‧成形定位基部 331‧‧‧Shaping positioning base
332‧‧‧成形定位側部 332‧‧‧Shaping positioning side
34‧‧‧成形推送架 34‧‧‧Formed push frame
341‧‧‧成形推送基部 341‧‧‧ Forming push base
342‧‧‧成形推送側部 342‧‧‧Formed push side
35‧‧‧成形推送件 35‧‧‧Formed pusher
4‧‧‧整平機構 4‧‧‧ leveling agency
41‧‧‧整平轉動件 41‧‧‧Flating rotating parts
411‧‧‧靠抵面 411‧‧‧ by face
42‧‧‧整平調整單元 42‧‧‧ Leveling adjustment unit
43‧‧‧整平定位架 43‧‧‧Leveling locating frame
431‧‧‧整平定位基部 431‧‧‧Leveling base
432‧‧‧整平定位側部 432‧‧‧ leveling the side
44‧‧‧整平推送架 44‧‧‧Flating push frame
441‧‧‧整平推送基部 441‧‧‧Flat push base
442‧‧‧整平推送側部 442‧‧‧Flating push side
45‧‧‧整平推送件 45‧‧‧Flating pusher
51‧‧‧產線方向 51‧‧‧Production direction
52‧‧‧調整方向 52‧‧‧Adjustment direction
6‧‧‧烤箱設備 6‧‧‧Oven equipment
7‧‧‧油墨料 7‧‧‧Ink material
7’‧‧‧油墨料 7'‧‧‧Ink
81‧‧‧基材 81‧‧‧Substrate
811‧‧‧設置面 811‧‧‧Setting surface
82‧‧‧油墨層 82‧‧‧Ink layer
S01‧‧‧浸塗步驟 S01‧‧‧ dip coating step
S02‧‧‧成形步驟 S02‧‧‧forming step
S03‧‧‧整平步驟 S03‧‧‧Leveling steps
d1‧‧‧距離 D1‧‧‧ distance
d2‧‧‧距離 D2‧‧‧ distance
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一裝置示意圖,顯示一般塗佈設備在一個基材上塗佈油墨料的過程;圖2是一裝置示意圖,顯示本發明塗佈設備的一個較佳實施例在一個基材上塗佈油墨料的過程; 圖3是圖2的局部放大圖;圖4是一俯視剖視示意圖,主要顯示該較佳實施例的一個成形機構與該基材的對應關係;圖5是一俯視剖視示意圖,主要顯示該較佳實施例的一個整平機構與該基材的對應關係;及圖6是本發明塗佈方法的一個較佳實施例的一個步驟流程方塊圖。 Other features and effects of the present invention will be apparent from the following description of the drawings, wherein: FIG. 1 is a schematic view of a device showing the process of coating an ink on a substrate by a general coating apparatus; Is a schematic view of a device showing a preferred embodiment of the coating apparatus of the present invention for coating an ink on a substrate; 3 is a partial enlarged view of FIG. 2; FIG. 4 is a schematic cross-sectional view showing the corresponding relationship between a forming mechanism and the substrate of the preferred embodiment; FIG. 5 is a schematic cross-sectional view of the substrate, mainly showing the same Corresponding relationship between a leveling mechanism of the preferred embodiment and the substrate; and Figure 6 is a block flow diagram of a preferred embodiment of the coating method of the present invention.
參閱圖2,本發明塗佈設備之一較佳實施例,為製造軟性印刷電路板(Flexible Printed Circuit Board,簡稱FPCB)的工序中所應用的其中一個機具。當一個基材81沿著一個產線方向51而輸送至該塗佈設備時,該塗佈設備用於在該基材81的兩個相反的設置面811上塗佈油墨料7,使油墨料7形成兩個分別披覆在所述設置面811上的油墨層82。接著該基材81會沿著該產線方向51移動至一個烤箱設備6,透過所述烤箱設備6烘烤所述油墨層82以使其硬化,之後該基材81繼續沿著該產線方向51移動,以依序進行製造軟性印刷電路板所需的工序。 Referring to FIG. 2, a preferred embodiment of the coating apparatus of the present invention is one of the implements used in the process of manufacturing a Flexible Printed Circuit Board (FPCB). When a substrate 81 is transported to the coating apparatus along a line direction 51, the coating apparatus is used to apply an ink material 7 on two opposite setting faces 811 of the substrate 81 to make an ink material. 7 forms two ink layers 82 respectively covering the setting faces 811. The substrate 81 is then moved along the line direction 51 to an oven apparatus 6, through which the ink layer 82 is baked to harden it, after which the substrate 81 continues along the line direction. 51 moves to sequentially perform the processes required to manufacture a flexible printed circuit board.
其中,該基材81的材料可以是聚醯亞胺(Polyimide,簡稱PI)薄膜、玻璃纖維布,或者雙面皆已形成線路的軟性印刷電路板,但不限於前述舉例。而油墨料主要是用於形成絕緣的油墨層82,可以保護銅線,也可以防止電子零件被焊到不正確的地方。此外,油墨料7可以是感光性樹脂或熱硬化型樹脂,具體材料例如聚醯亞胺、 環氧樹脂(Epoxy)、壓克力樹脂(Polymethylmethacrylate,簡稱PMMA)等,但不限於此。由於該基材81的具體結構,以及製造軟性印刷電路板的其他工序非本發明的重點,所以在此不再詳述。 The material of the substrate 81 may be a polyimide (PI) film, a glass fiber cloth, or a flexible printed circuit board on which both sides have been formed, but is not limited to the foregoing examples. The ink material is mainly used to form the insulating ink layer 82, which can protect the copper wire and prevent the electronic component from being soldered to an incorrect place. Further, the ink material 7 may be a photosensitive resin or a thermosetting resin, and a specific material such as polyimide, Epoxy, Polymethylmethacrylate (PMMA), etc., but are not limited thereto. Since the specific structure of the substrate 81 and other processes for manufacturing the flexible printed circuit board are not the focus of the present invention, they will not be described in detail herein.
而該塗佈設備包含:一個基座1、一個與該基座1結合安裝的輸送機構2,以及分別安裝於該基座1內的一個成形機構3與一個整平機構4。 The coating apparatus comprises: a base 1, a transport mechanism 2 mounted in conjunction with the base 1, and a forming mechanism 3 and a leveling mechanism 4 respectively mounted in the base 1.
本實施例的基座1包括一個座本體11、一個由該座本體11界定而成且用於容裝油墨料7的容裝槽12,以及數個彼此間隔地安裝於該容裝槽12內的安裝板體13(見圖4)。該座本體11具有分別連通該容裝槽12的一個入口111、一個出口112與一個排料口113。該入口111與該出口112分別供該基材81進出該容裝槽12,而該排料口113位於下方而供油墨料7流出該容裝槽12外。 The susceptor 1 of the present embodiment includes a seat body 11, a receiving groove 12 defined by the seat body 11 for accommodating the ink material 7, and a plurality of spacers 12 installed in the receiving groove 12 at intervals. The mounting plate body 13 (see Figure 4). The seat body 11 has an inlet 111, an outlet 112 and a discharge opening 113 respectively communicating with the receiving groove 12. The inlet 111 and the outlet 112 respectively supply the substrate 81 into and out of the receiving groove 12, and the discharge opening 113 is located below and the ink material 7 flows out of the receiving groove 12.
在實施上,該基座1當然還可包括一個安裝於該排料口113的閥門14,以及一個安裝於該座本體11內的液位計15。在使用上,透過該閥門14的開關可控制油墨料7是否流出該容裝槽12,同時透過該液位計15可偵測油墨料7的液面高度,以適時地補充油墨料7至該容裝槽12內。由於該基座1的細部結構,以及將油墨料7送入該容裝槽12內的動作與結構皆非本發明的重點,不再詳述。 In practice, the base 1 may of course also include a valve 14 mounted to the discharge opening 113 and a level gauge 15 mounted in the seat body 11. In use, the switch of the valve 14 can control whether the ink material 7 flows out of the receiving tank 12, and the liquid level of the ink material 7 can be detected through the liquid level gauge 15 to timely replenish the ink material 7 to the It is accommodated in the tank 12. Since the detailed structure of the susceptor 1 and the actions and structures for feeding the ink material 7 into the accommodating groove 12 are not the focus of the present invention, they will not be described in detail.
本實施例的輸送機構2用於將該基材81沿著該產線方向51送入該容裝槽12內之後,再將該基材81送出該容裝槽12外。該輸送機構2包括一個可轉動地位於該基 座1的上方的輸送滾輪21,以及可轉動地安裝於該容裝槽12內的一個轉向滾輪22與一個夾持滾輪單元23。 The conveying mechanism 2 of the present embodiment is configured to feed the substrate 81 into the receiving groove 12 along the line direction 51, and then send the substrate 81 out of the receiving groove 12. The transport mechanism 2 includes a rotatably located base A conveying roller 21 above the seat 1 and a steering roller 22 rotatably mounted in the receiving groove 12 and a clamping roller unit 23.
該輸送滾輪21可將該基材81由該入口111送入該容裝槽12內。該轉向滾輪22浸置於油墨料7內,並可帶動該基材81浸入油墨料7內,使該基材81的該兩個設置面811浸塗油墨料7後,再將該基材81朝該容裝槽12外傳送。該夾持滾輪單元23位於油墨料7的上方,並可帶動該基材81移動,該夾持滾輪單元23具有數個位於該入口111與該轉向滾輪22之間的第一夾輪231,以及數個位於該出口112與該轉向滾輪22之間的第二夾輪232。該等第一夾輪231是兩兩一組相互對應,並分別可轉動地夾靠於該基材81的相反側。該等第二夾輪232也是兩兩一組相互對應,並分別可轉動地夾靠於該基材81的相反側。 The conveying roller 21 can feed the substrate 81 from the inlet 111 into the receiving groove 12. The steering roller 22 is immersed in the ink material 7, and the substrate 81 can be immersed in the ink material 7. After the two setting surfaces 811 of the substrate 81 are immersed in the ink material 7, the substrate 81 is further coated. It is transported outside the container slot 12. The clamping roller unit 23 is located above the ink material 7 and can move the substrate 81. The clamping roller unit 23 has a plurality of first clamping wheels 231 located between the inlet 111 and the steering roller 22, and A plurality of second pinch wheels 232 are located between the outlet 112 and the steering roller 22. The first pinch rollers 231 are mutually corresponding to each other and are rotatably clamped to opposite sides of the base material 81, respectively. The second pinch wheels 232 also correspond to each other in pairs, and are respectively rotatably clamped to opposite sides of the base material 81.
參閱圖2、3、4,本實施例的成形機構3安裝於該容裝槽12內,且位於該轉向滾輪22的下游處而位於該出口112與該轉向滾輪22之間,亦即,該基材81沿該產線方向51移動時,會先經過該轉向滾輪22後才經過該成形機構3。該成形機構3包括數個對應地分別位於該基材81的相反側的刮料轉動件31,以及一個用於控制該等刮料轉動件31的軸心之間的距離d1的成形調整單元32。 Referring to Figures 2, 3 and 4, the forming mechanism 3 of the present embodiment is mounted in the receiving slot 12 and located downstream of the steering roller 22 between the outlet 112 and the steering roller 22, that is, the When the substrate 81 moves in the line direction 51, it passes through the turning roller 22 before passing through the forming mechanism 3. The forming mechanism 3 includes a plurality of scraper rotating members 31 correspondingly respectively located on opposite sides of the base material 81, and a forming adjustment unit 32 for controlling the distance d1 between the axial centers of the scraping rotating members 31. .
該等刮料轉動件31分別可轉動地安裝於該等安裝板體13之間,並施與披覆在所述設置面811上的油墨料7’一個相反於該產線方向51的作用力,進而可刮削油墨料7’而形成厚度理想的所述油墨層82。每一個刮料轉動件31 皆具有一個可刮削所述設置面811上的油墨料7’的刮料面311,以及一個螺旋延伸地凹設於該刮料面311上且供被刮削的油墨料7’流出所述設置面811的刮料導溝312。 The scraping rotors 31 are rotatably mounted between the mounting plates 13 and applied to the ink material 7' coated on the setting surface 811 opposite to the line direction 51. Further, the ink material 7' can be scraped to form the ink layer 82 having a desired thickness. Each scraper rotating member 31 Each has a scraping surface 311 which can scrape the ink material 7' on the setting surface 811, and a spirally extending recessed surface of the scraping surface 311 for the scraped ink material 7' to flow out of the setting surface The scraper guide groove 312 of the 811.
該成形調整單元32可使其中一個刮料轉動件31移近或移遠另一個刮料轉動件31,以調整該等刮料轉動件31的軸心之間的距離d1,進而調整所述油墨層82的厚度。該成形調整單元32具有一個固定地安裝於該等安裝板體13之間的成形定位架33、一個可移動地安裝於該等安裝板體13之間的成形推送架34,以及數個分別安裝於該等安裝板體13上且可沿一個調整方向52推動該成形推送架34的成形推送件35,該成形定位架33與該成形推送架34分別位於該等刮料轉動件31的相反側。 The forming adjustment unit 32 can move one of the scraping rotating members 31 closer to or away from the other scraping rotating member 31 to adjust the distance d1 between the axial centers of the scraping rotating members 31, thereby adjusting the ink. The thickness of layer 82. The forming adjustment unit 32 has a forming positioning frame 33 fixedly mounted between the mounting plate bodies 13, a forming push frame 34 movably mounted between the mounting plate bodies 13, and a plurality of separately mounted Forming the pushing member 35 of the forming push frame 34 on the mounting plate body 13 and extending in an adjusting direction 52, the forming positioning frame 33 and the forming pushing frame 34 are respectively located on opposite sides of the scraping rotating member 31 .
該成形定位架33具有一個直線延伸地安裝於該等安裝板體13之間的成形定位基部331,以及兩個分別由該成形定位基部331朝外延伸的成形定位側部332,該等成形定位側部332供其中一個刮料轉動件31的相反端可轉動地設置。該成形推送架34具有一個直線延伸地位於該等安裝板體13之間的成形推送基部341,以及兩個分別由該成形推送基部341朝外延伸的成形推送側部342,該等成形推送側部342供另一個刮料轉動件31的相反端可轉動地設置。 The forming locator 33 has a forming positioning base 331 that is linearly extended between the mounting plate bodies 13, and two shaped positioning side portions 332 that extend outwardly from the forming positioning bases 331, respectively. The side portion 332 is rotatably provided at the opposite end of one of the scraper rotating members 31. The forming push frame 34 has a forming push base 341 extending linearly between the mounting plate bodies 13 and two forming push side portions 342 extending outwardly from the forming push bases 341, respectively. The portion 342 is rotatably provided at the opposite end of the other scraping rotor 31.
該等成形推送件35分別可帶動該成形推送基部341沿該調整方向52移動,進而連動安裝於該成形推送側部342上的刮料轉動件31移動,使前述刮料轉動件31可 沿該調整方向52移近或移遠另一個刮料轉動件31,以調整該等刮料轉動件31的軸心之間的距離d1,前述距離d1越小所述油墨層82的厚度越薄,前述距離d1越大所述油墨層82的厚度越厚,藉此調整所述油墨層82的厚度。 The forming and pushing members 35 can respectively move the forming and pushing base portion 341 along the adjusting direction 52, and then move the scraping rotating member 31 attached to the forming and pushing side portion 342 to move, so that the scraping rotating member 31 can be Another scraping rotating member 31 is moved closer to or away from the adjusting direction 52 to adjust the distance d1 between the axial centers of the scraping rotating members 31. The smaller the distance d1 is, the thinner the thickness of the ink layer 82 is. The larger the distance d1 is, the thicker the thickness of the ink layer 82 is, whereby the thickness of the ink layer 82 is adjusted.
參閱圖2、3、5,本實施例的整平機構4安裝於該容裝槽12內,且位於該成形機構3的下游處而位於該出口112與該轉向滾輪22之間,亦即,該基材81沿該產線方向51移動時,會先經過該成形機構3後才經過該整平機構4。該整平機構4包括數個對應地分別位於該基材81的相反側的整平轉動件41,以及一個用於控制該等整平轉動件41的軸心之間的距離d2的整平調整單元42。 Referring to Figures 2, 3 and 5, the leveling mechanism 4 of the present embodiment is mounted in the receiving slot 12 and located downstream of the forming mechanism 3 between the outlet 112 and the steering roller 22, that is, When the substrate 81 moves in the line direction 51, it passes through the forming mechanism 3 before passing through the leveling mechanism 4. The leveling mechanism 4 includes a plurality of flattening rotating members 41 correspondingly located on opposite sides of the substrate 81, and a leveling adjustment for controlling the distance d2 between the axes of the leveling rotating members 41. Unit 42.
該等整平轉動件41分別可轉動地安裝於該等安裝板體13之間,並施與所述油墨層82一個相反於該產線方向51的作用力,以整平所述油墨層82的表面,使所述油墨層82的表面平坦以提升產品品質。每一個整平轉動件41皆具有一個可靠抵以整平與其對應的油墨層82的表面的靠抵面411。 The flattening rotating members 41 are rotatably mounted between the mounting plate bodies 13 respectively, and apply a force corresponding to the ink layer 82 opposite to the line direction 51 to level the ink layer 82. The surface of the ink layer 82 is flat to enhance product quality. Each of the flattening rotating members 41 has an abutment surface 411 that is securely opposed to the surface of the ink layer 82 corresponding thereto.
該整平調整單元42可使其中一個整平轉動件41移近或移遠另一個整平轉動件41,進而調整該等整平轉動件41的軸心之間的距離d2,以整平所述油墨層82的表面。該整平調整單元42具有一個固定地安裝於該等安裝板體13之間的整平定位架43、一個可移動地安裝於該等安裝板體13之間的整平推送架44,以及數個分別安裝於該等安裝板體13上且可沿該調整方向52推動該整平推送架44的 整平推送件45。 The leveling adjusting unit 42 can move one of the flat rotating members 41 closer to or away from the other flat rotating member 41, thereby adjusting the distance d2 between the axes of the flat rotating members 41 to level the The surface of the ink layer 82 is described. The leveling adjustment unit 42 has a leveling positioning frame 43 fixedly mounted between the mounting plate bodies 13, a leveling pushing frame 44 movably mounted between the mounting plate bodies 13, and a plurality Installed on the mounting plate bodies 13 and can push the leveling push frame 44 along the adjustment direction 52 Leveling the pusher 45.
該整平定位架43與該整平推送架44分別位於該等整平轉動件41的相反側,該整平定位架43具有一個直線延伸地安裝於該等安裝板體13之間的整平定位基部431,以及兩個分別由該整平定位基部431朝外延伸且供其中一個整平轉動件41的相反端可轉動地設置的整平定位側部432。該整平推送架44具有一個直線延伸地位於該等安裝板體13之間的整平推送基部441,以及兩個分別由該整平推送基部441朝外延伸且供另一個整平轉動件41的相反端可轉動地設置的整平推送側部442。 The leveling locating frame 43 and the leveling cradle 44 are respectively located on opposite sides of the leveling rotating member 41, and the leveling locating frame 43 has a flatteningly mounted flattening between the mounting plates 13 The positioning base 431 and the two flat positioning side portions 432 respectively extending outward from the flat positioning base portion 431 and rotatably provided at opposite ends of one of the flattening rotating members 41 are provided. The leveling push frame 44 has a flattening push base 441 extending linearly between the mounting plate bodies 13, and two of the flattening push bases 441 extending outwardly for the other flattening rotating member 41. The opposite end is rotatably disposed to flatten the push side 442.
該等整平推送件45分別可帶動該整平推送基部441沿該調整方向52移動,進而連動安裝於該整平推送側部442上的整平轉動件41移動,使前述整平轉動件41移近或移遠另一個整平轉動件41,進而調整該等整平轉動件41的軸心之間的距離d2,以配合不同厚度的基材81或油墨層82使用,確保該等整平轉動件41的靠抵面411皆可靠抵以整平所述油墨層82的表面。 The leveling pushing members 45 respectively drive the leveling pushing base portion 441 to move along the adjusting direction 52, and further move the flattening rotating member 41 mounted on the leveling pushing side portion 442 to move the flattening rotating member 41. Moving or moving away from the other leveling rotating member 41, thereby adjusting the distance d2 between the axes of the flat rotating members 41 to match the substrate 81 or the ink layer 82 of different thicknesses to ensure the leveling The abutting faces 411 of the rotating member 41 are all reliably resisted to level the surface of the ink layer 82.
進一步說明的是,本實施例的成形推送件35與整平推送件45皆為氣壓缸的形式,當然在實施上,該等成形推送件35與該等整平推送件45也可為油壓缸或空油壓缸的形式。除此之外,本實施例是透過數個的圖未示的驅動件驅動該輸送滾輪21、該轉向滾輪22、該夾持滾輪單元23、該等刮料轉動件31與該等整平轉動件41轉動,前述驅動件例如伺服馬達,至於驅動前述構件轉動的技術非本 發明的重點,不再說明。 It is to be noted that the forming pusher 35 and the leveling pusher 45 of the present embodiment are both in the form of a pneumatic cylinder. Of course, in practice, the forming pusher 35 and the leveling pusher 45 may also be oil pressure. The form of a cylinder or an empty hydraulic cylinder. In addition, in this embodiment, the conveying roller 21, the steering roller 22, the clamping roller unit 23, the scraping rotating members 31, and the flattening rotation are driven by a plurality of driving members (not shown). The member 41 is rotated, and the aforementioned driving member such as a servo motor is not a technique for driving the rotation of the member. The focus of the invention is not explained.
參閱圖2、3、6,本發明塗佈方法之一較佳實施例為製造軟性印刷電路板的工序之一,並包含以下步驟:浸塗步驟S01:將該基材81送入該塗佈設備的容裝有油墨料7的容裝槽12內,使該基材81的該兩個設置面811浸塗油墨料7。 Referring to Figures 2, 3 and 6, a preferred embodiment of the coating method of the present invention is one of the steps of manufacturing a flexible printed circuit board, and comprises the following steps: dip coating step S01: feeding the substrate 81 to the coating The two mounting faces 811 of the substrate 81 are dip coated with the ink material 7 in the receiving tank 12 of the apparatus.
具體來說,當該基材81沿著該產線方向51而輸送至該塗佈設備時,透過該輸送機構2將該基材81由該入口111送入該容裝槽12內,接著透過該等第一夾輪231分別可轉動地夾靠於該基材81的相反側,並配合該轉向滾輪22而帶動該基材81浸置於油墨料7中,使該基材81的該兩個設置面811浸塗油墨料7。 Specifically, when the substrate 81 is transported to the coating device along the line direction 51, the substrate 81 is fed into the receiving groove 12 through the inlet 111 through the conveying mechanism 2, and then transmitted through The first clamping wheels 231 are respectively rotatably clamped on opposite sides of the substrate 81, and cooperate with the steering roller 22 to drive the substrate 81 into the ink material 7, so that the two of the substrate 81 The setting surface 811 is dip coated with the ink material 7.
成形步驟S02:將該基材81輸送至該塗佈設備的成形機構3,透過該等刮料轉動件31可轉動地刮削披覆在所述設置面811上的油墨料7’,以形成厚度理想的所述油墨層82。 Forming step S02: conveying the substrate 81 to the forming mechanism 3 of the coating apparatus, and rotatably scraping the ink material 7' coated on the setting surface 811 through the scraping rotating members 31 to form a thickness The ink layer 82 is ideal.
具體來說,透過該輸送機構2的第二夾輪232分別可轉動地夾靠於該基材81的相反側,因而可將該基材81該產線方向51朝該容裝槽12外傳送,使該基材81由油墨料7輸送至該成形機構3,此時透過該等刮料轉動件31的刮料面311刮削披覆在所述設置面811上的油墨料7’以形成所述油墨層82,同時被刮削的油墨料7’可經由該等刮料導溝312而流出所述設置面811,並向下滴入容裝於該容裝槽12內的油墨料7中,以再次使用。 Specifically, the second pinch wheel 232 of the transport mechanism 2 is rotatably clamped to the opposite side of the substrate 81, so that the line direction 51 of the substrate 81 can be transmitted outside the container slot 12. The substrate 81 is transported from the ink material 7 to the forming mechanism 3, and at this time, the ink material 7' coated on the setting surface 811 is scraped through the scraping surface 311 of the scraping rotating member 31 to form a The ink layer 82, the scraped ink material 7' can flow out through the setting surface 811 through the scraping guide grooves 312, and drop down into the ink material 7 accommodated in the receiving groove 12, To use again.
進一步說明的是,當該基材81通過該成形機構3時,可透過該成形調整單元32控制該等刮料轉動件31的軸心之間的距離d1,來調整所述油墨層82的厚度。此外,本實施例還可透過圖未示的驅動件分別控制該等刮料轉動件31刮削油墨料7’的轉速,來調整所述油墨層82的厚度。也就是說,當該等刮料轉動件31的轉速越快,其刮削油墨料7’的量便越大,所製得之油墨層82的厚度便越薄。因此,該成形機構3調整所述油墨層82的厚度之手段不限於本實施例所揭露的形式。 It is further explained that when the substrate 81 passes through the forming mechanism 3, the thickness of the ink layer 82 can be adjusted by controlling the distance d1 between the axes of the scraping rotating members 31 through the forming adjusting unit 32. . Further, in this embodiment, the thickness of the ink layer 82 can be adjusted by controlling the rotational speed of the scraping rotating member 31 to scrape the ink material 7' through driving members not shown. That is, the faster the rotational speed of the scraping member 31 is, the larger the amount of the ink material 7' is scraped, and the thinner the thickness of the ink layer 82 thus produced. Therefore, the means for the shaping mechanism 3 to adjust the thickness of the ink layer 82 is not limited to the form disclosed in the embodiment.
整平步驟S03:將該基材81輸送至該塗佈設備的整平機構4,透過該等整平轉動件41可轉動地靠抵所述油墨層82以整平所述油墨層82的表面,使所述油墨層82的表面平坦以提升產品品質。 Leveling step S03: conveying the substrate 81 to the leveling mechanism 4 of the coating apparatus, rotatably abutting against the ink layer 82 through the flattening rotating members 41 to level the surface of the ink layer 82 The surface of the ink layer 82 is flattened to enhance product quality.
具體來說,透過該輸送機構2沿著該產線方向51將該基材81由所述成形機構3輸送至該整平機構4,此時透過該等整平轉動件41的靠抵面411分別可轉動地靠抵所述油墨層82,藉以整平所述油墨層82的表面,以增進所述油墨層82的表面品質。之後透過該等第二夾輪232將該基材81朝該容裝槽12外傳送,即可使該基材81會沿著該產線方向51而移動,以依序進行後續製造軟性印刷電路板所需的工序。 Specifically, the substrate 81 is transported by the transport mechanism 2 along the line direction 51 to the leveling mechanism 4 by the forming mechanism 3, and at this time, the abutting surface 411 of the flattening rotating member 41 is transmitted. The ink layer 82 is rotatably supported to planarize the surface of the ink layer 82 to enhance the surface quality of the ink layer 82. Then, the substrate 81 is transported to the outside of the receiving slot 12 through the second pinch pulleys 232, so that the substrate 81 can be moved along the line direction 51 to sequentially manufacture the flexible printed circuit. The process required for the board.
由以上的說明可知,相較於一般塗佈設備需要兩次工序才能在該基材的兩個設置面上塗佈油墨料,不僅耗時而降低製造效率,一般塗佈設備的構件也較複雜而增 加設備成本。反觀,本發明透過該轉向滾輪22帶動該基材81浸入油墨料7內,使該基材81的該兩個設置面811同時浸塗油墨料7,所以本發明只要一次的工序便能完成雙面塗佈之動作。因此,本發明確實可簡化產線設計,不僅降低設備成本,還能節省製造時間而增進製造效率。 It can be seen from the above description that it takes two steps to coat the ink on the two setting faces of the substrate compared with the general coating equipment, which not only takes time and reduces the manufacturing efficiency, but also the components of the coating equipment are complicated. Increase Add equipment costs. In contrast, the present invention drives the substrate 81 to be immersed in the ink material 7 through the steering roller 22, so that the two setting surfaces 811 of the substrate 81 are simultaneously dip coated with the ink material 7. Therefore, the present invention can complete the double process in one operation. Surface coating action. Therefore, the present invention can simplify the line design, which not only reduces equipment costs, but also saves manufacturing time and improves manufacturing efficiency.
更重要的是,本發明透過該成形機構3刮削披覆在所述設置面811上的油墨料7’以形成所述油墨層82,且該等刮料轉動件31的刮料面311上凹設有螺旋延伸該等刮料導溝312(見圖4),前述創新的結構可以有效地刮削所述設置面811上的油墨料7’,同時被刮削的油墨料7’也可經由該等刮料導溝312而流出,進而使該成形機構3可精確地調整欲製得的油墨層82的厚度。前述設計配合該整平機構4可整平所述油墨層82的表面,藉此提升所述油墨層82的表面品質。因此本發明塗佈設備可製得厚度與表面狀況皆理想的油墨層82,進而增加使用上的靈活性與方便性。除此之外,本發明可透過該成形調整單元32控制該等刮料轉動件31的軸心之間的距離d1,透過前述嶄新的設計,使得本發明塗佈設備能夠精準控制欲製得的油墨層82的厚度,因而更進一步地提升製造精密度。 More importantly, the present invention scrapes the ink material 7' coated on the setting surface 811 through the forming mechanism 3 to form the ink layer 82, and the scraping surface 311 of the scraping rotating member 31 is concave. Provided by spirally extending the scraper guide grooves 312 (see Fig. 4), the aforementioned innovative structure can effectively scrape the ink material 7' on the setting surface 811, and the scraped ink material 7' can also pass through the same The scraper guide groove 312 flows out, thereby allowing the forming mechanism 3 to precisely adjust the thickness of the ink layer 82 to be produced. The foregoing design cooperates with the leveling mechanism 4 to level the surface of the ink layer 82, thereby enhancing the surface quality of the ink layer 82. Therefore, the coating apparatus of the present invention can produce the ink layer 82 which is ideal in both thickness and surface condition, thereby increasing flexibility and convenience in use. In addition, the present invention can control the distance d1 between the axes of the scraping rotating members 31 through the forming adjustment unit 32, and the coating device of the present invention can accurately control the desired preparation through the aforementioned novel design. The thickness of the ink layer 82 thus further enhances manufacturing precision.
綜上所述,本發明能同時在該基材81的該兩個設置面811上形成所述油墨層82,透過前述創新結構的設計,不僅可簡化產線而降低設備成本,還能節省製造時間而增進製造效率。此外,透過該成形機構3可調整所述油墨層82的厚度,同時配合該整平機構4可使所述油墨層82 的表面平坦而提升品質,因而能提升產品良率而降低生產成本,故確實能達成本發明之目的。 In summary, the present invention can simultaneously form the ink layer 82 on the two mounting faces 811 of the substrate 81. Through the design of the innovative structure, the production line can be simplified, the equipment cost can be reduced, and manufacturing can be saved. Time to increase manufacturing efficiency. In addition, the thickness of the ink layer 82 can be adjusted through the forming mechanism 3, and the ink layer 82 can be made by the flattening mechanism 4. The surface is flat and the quality is improved, so that the product yield can be improved and the production cost can be reduced, so that the object of the present invention can be achieved.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the patent application scope and patent specification content of the present invention, All remain within the scope of the invention patent.
1‧‧‧基座 1‧‧‧Base
11‧‧‧座本體 11‧‧‧
111‧‧‧入口 111‧‧‧ Entrance
112‧‧‧出口 112‧‧‧Export
113‧‧‧排料口 113‧‧‧ discharge opening
12‧‧‧容裝槽 12‧‧‧容容槽
13‧‧‧安裝板體 13‧‧‧Installation plate
14‧‧‧閥門 14‧‧‧ Valve
15‧‧‧液位計 15‧‧‧Level gauge
2‧‧‧輸送機構 2‧‧‧Transportation agency
21‧‧‧輸送滾輪 21‧‧‧Transport roller
22‧‧‧轉向滾輪 22‧‧‧Steering wheel
23‧‧‧夾持滾輪單元 23‧‧‧Clamping roller unit
231‧‧‧第一夾輪 231‧‧‧First pin wheel
232‧‧‧第二夾輪 232‧‧‧Second pin wheel
3‧‧‧成形機構 3‧‧‧Forming institutions
31‧‧‧刮料轉動件 31‧‧‧Scraper rotating parts
32‧‧‧成形調整單元 32‧‧‧ Forming adjustment unit
4‧‧‧整平機構 4‧‧‧ leveling agency
41‧‧‧整平轉動件 41‧‧‧Flating rotating parts
42‧‧‧整平調整單元 42‧‧‧ Leveling adjustment unit
51‧‧‧產線方向 51‧‧‧Production direction
6‧‧‧烤箱設備 6‧‧‧Oven equipment
7‧‧‧油墨料 7‧‧‧Ink material
81‧‧‧基材 81‧‧‧Substrate
811‧‧‧設置面 811‧‧‧Setting surface
82‧‧‧油墨層 82‧‧‧Ink layer
Claims (10)
Priority Applications (4)
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TW102121940A TW201442789A (en) | 2013-05-06 | 2013-06-20 | Coating device and coating method |
CN201310454597.2A CN104226539A (en) | 2013-06-20 | 2013-09-29 | Coating apparatus and coating method |
KR1020140069544A KR20140147692A (en) | 2013-06-20 | 2014-06-09 | Coating apparatus and coating method |
JP2014120330A JP2015003320A (en) | 2013-06-20 | 2014-06-11 | Coating equipment and coating method |
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TW102116058 | 2013-05-06 | ||
TW102121940A TW201442789A (en) | 2013-05-06 | 2013-06-20 | Coating device and coating method |
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CN111263532A (en) * | 2020-01-21 | 2020-06-09 | 李荣根 | Vertical dip-coating method for PCB (printed circuit board) |
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CN111263532A (en) * | 2020-01-21 | 2020-06-09 | 李荣根 | Vertical dip-coating method for PCB (printed circuit board) |
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