TW201442575A - Printed circuit board assembly and method for making the same - Google Patents

Printed circuit board assembly and method for making the same Download PDF

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TW201442575A
TW201442575A TW102114299A TW102114299A TW201442575A TW 201442575 A TW201442575 A TW 201442575A TW 102114299 A TW102114299 A TW 102114299A TW 102114299 A TW102114299 A TW 102114299A TW 201442575 A TW201442575 A TW 201442575A
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Taiwan
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circuit board
unit
contiguous
hole
transplanted
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TW102114299A
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Chinese (zh)
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TWI484877B (en
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Jhih-Yu Tu
Che-Wei Hsu
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Zhen Ding Technology Co Ltd
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Abstract

The present disclosure provides a method for making a printed circuit board assembly. The method includes steps below. A printed circuit board is provided. The printed circuit board includes a first printed circuit board which is accepted and a second printed circuit board which is defected. The second printed circuit board is separated from the first printed circuit board assembly to form a printed circuit board for transplantation. The printed circuit board for transplantation includes a hollow-carved area corresponding to the separated second printed circuit board. A printed circuit board used for transplantation is provided. The printed circuit board used for transplantation includes a third printed circuit board which is accepted. A bearing plate with a accommodating groove matching with the printed circuit board for transplantation. Then the printed circuit board for transplantation is putted into the accommodating groove and the printed circuit board used for transplantation is put into the hollow-carved area, then the printed circuit board assembly is formed. A printed circuit board assembly made by the above method is also provided in the present disclosure.

Description

連片電路板以及連片電路板之製作方法Continuing circuit board and contiguous circuit board manufacturing method

本發明涉及電路板製作技術,尤其涉及一種連片電路板以及連片電路板之製作方法。The present invention relates to a circuit board manufacturing technology, and more particularly to a method for fabricating a contiguous circuit board and a contiguous circuit board.

連片電路板為已經形成線路之電路板,一個連片電路板包括複數電路板單元及廢料區,電路板單元即於電路板完成後逐個分開並單獨具有電路功能之區域,廢料區即於電路板打件後需要去除之部分。一般的,每個所述電路板單元均包括至少一個零件貼裝區,該零件貼裝區用於貼裝零件。如果各所述電路板單元中有電測不良品,則不需要於所述不良品上印刷錫膏以及貼裝零件,以節約錫膏及零件,但因不良品之位置不定,需要根據每個連片電路板上不良品之位置將印刷錫膏之鋼板之不同位置之開口遮蔽,另,貼裝零件時亦需要根據每個連片電路板上不良品之位置調整貼裝程式進行貼裝,故上述操作會大大降低印刷錫膏及貼裝零件之效率,為提高印刷及貼裝效率,實際生產中通常會於所述不良品上亦印刷錫膏以及貼裝零件,顯然,所述不良品於貼裝零件之後亦不能使用,故,造成了錫膏及零件之浪費。The contiguous circuit board is a circuit board that has formed a circuit. A contiguous circuit board includes a plurality of circuit board units and a waste area. The circuit board unit is an area where the circuit board functions are separated after the completion of the circuit board, and the waste area is the circuit. The part that needs to be removed after the board is hit. Typically, each of the circuit board units includes at least one component mounting area for mounting the components. If there is an electrical defective product in each of the circuit board units, it is not necessary to print solder paste and mounted components on the defective product to save solder paste and parts, but depending on the position of the defective product, it is necessary to The position of the defective product on the contiguous circuit board is shielded by the opening of the different positions of the printed steel plate, and the mounting process is also required to be mounted according to the position of the defective product on each contiguous circuit board. Therefore, the above operation greatly reduces the efficiency of printing solder paste and mounted parts. In order to improve printing and mounting efficiency, solder paste and mounted parts are usually printed on the defective product in actual production. Obviously, the defective product It can not be used after the parts are placed, which causes waste of solder paste and parts.

故,於電路板之製作過程,如果連片電路板中有不良之電路板單元,則會將連片電路板中之不良之電路板單元去除,再選取待移植之良品之電路板單元移植到所述連片電路板上,形成電路板單元全部為良品之新之連片電路板,以便於貼裝零件。其中,待移植之良品之電路板單元需要準確之定位於所述連片電路板中,常用之定位方法為:於所述待移植之良品之電路板單元及所述連片電路板均形成定位孔,藉由一具有定位銷之治具將所述連片電路板定位於所述治具上,再將所述待移植之良品之電路板單元亦定位於所述治具上,從而可以使待移植之良品之電路板單元較準確之定位於所述連片電路板中,形成新之連片電路板。但,因定位孔及定位銷之加工精度等因素影響,定位孔與定位銷之尺寸常常有差異,從而影響所述待移植之良品之電路板單元之準確定位。Therefore, in the manufacturing process of the circuit board, if there is a bad circuit board unit in the contiguous circuit board, the defective circuit board unit in the contiguous circuit board is removed, and then the circuit board unit to be transplanted is transplanted to On the contiguous circuit board, a new contiguous circuit board in which the circuit board units are all good is formed to facilitate mounting of the components. The circuit board unit of the good product to be transplanted needs to be accurately positioned in the contiguous circuit board. The commonly used positioning method is: forming a positioning on the circuit board unit and the contiguous circuit board of the good product to be transplanted. Positioning the contiguous circuit board on the jig by means of a jig having a locating pin, and positioning the circuit board unit of the good product to be transplanted on the jig, thereby enabling The circuit board unit of the good product to be transplanted is accurately positioned in the contiguous circuit board to form a new contiguous circuit board. However, due to factors such as the positioning accuracy of the positioning hole and the positioning pin, the size of the positioning hole and the positioning pin often differ, thereby affecting the accurate positioning of the circuit board unit of the good product to be transplanted.

有鑒於此,有必要提供一種藉由移植形成良品數量較多之連片電路板及其製作方法,以減少打件時由不良品引起之錫膏及零件之浪費,並提高移植之電路板單元之定位精度。In view of the above, it is necessary to provide a contiguous circuit board which is formed by transplanting a large number of products and a manufacturing method thereof, so as to reduce the waste of solder paste and parts caused by defective products during the printing, and improve the transplanted circuit board unit. Positioning accuracy.

一種連片電路板之製作方法,其包括以下步驟:提供一個第一電路板,所述第一電路板包括良品之第一電路板單元、至少一個不良品之第二電路板單元;將所述第二電路板單元從所述第一電路板移除以得到待移植之電路板,所述待移植之電路板具有移除所述第二電路板單元形成之第一鏤空區;提供與第一鏤空區尺寸及形狀匹配之移植單元,所述移植單元包括良品之第三電路板單元;提供一承載板,所述承載板用於連接並定位所述待移植之電路板及所述移植單元,所述承載板具有與所述待移植之電路板之外形相匹配之收容槽;以及將所述待移植之電路板及所述移植單元容置於所述承載板之收容槽內,並使所述移植單元容置於所述第一鏤空區內,從而形成連片電路板。A manufacturing method of a contiguous circuit board, comprising the steps of: providing a first circuit board, the first circuit board comprising a good first circuit board unit, and at least one defective second circuit board unit; Removing a second circuit board unit from the first circuit board to obtain a circuit board to be transplanted, the circuit board to be transplanted having a first hollow area formed by removing the second circuit board unit; a transplanting unit that matches the size and shape of the hollowed out area, the transplanting unit includes a third circuit board unit of good quality; and provides a carrying board for connecting and positioning the circuit board to be transplanted and the transplanting unit, The carrier board has a receiving slot that matches the shape of the circuit board to be transplanted; and the circuit board to be transplanted and the transplanting unit are received in the receiving slot of the carrying board, and The transplant unit is housed in the first hollow region to form a contiguous circuit board.

一種連片電路板,其包括承載板、待移植之電路板及移植單元;所述承載板具有與所述待移植之電路板之外形相匹配之收容槽;所述待移植之電路板包括良品之第一電路板單元及至少一個第一鏤空區,所述移植單元包括良品之第三電路板單元;所述待移植之電路板容置於所述收容槽內,所述移植單元亦容置於所述凹槽內,並收容於所述第一鏤空區內。A contiguous circuit board comprising a carrier board, a circuit board to be transplanted, and a transplanting unit; the carrier board has a receiving slot that is shaped to match the circuit board to be transplanted; the circuit board to be transplanted includes a good product The first circuit board unit and the at least one first hollow area, the transplant unit includes a good third circuit board unit; the circuit board to be transplanted is accommodated in the receiving slot, and the transplant unit is also accommodated And in the groove and received in the first hollow region.

本技術方案之連片電路板及其製作方法具有如下優點:將包括良品之第三電路板單元之移植單元藉由承載板與待移植之電路板相連接,從而形成了連片電路板,使所述連片電路板中之良品之電路板單元之數量增加,可以減少打件時由不良品引起之錫膏及零件之浪費;另本技術方案之連片電路板之製作不需要使用定位孔及定位銷,從而可以避免定位孔及定位銷尺寸等差異引起之定位偏位。The contiguous circuit board of the technical solution and the manufacturing method thereof have the following advantages: the graft unit including the third circuit board unit of the good product is connected to the circuit board to be transplanted by the carrier board, thereby forming a contiguous circuit board, so that The number of the circuit board units in the contiguous circuit board is increased, which can reduce the waste of the solder paste and the parts caused by the defective products when the parts are printed; the splicing circuit board of the technical solution does not need to use the positioning holes. And the positioning pin, so as to avoid the positioning deviation caused by the difference of the positioning hole and the positioning pin size.

10...第一電路板10. . . First board

101...第一電路板單元101. . . First circuit board unit

102...第二電路板單元102. . . Second circuit board unit

103...第四電路板單元103. . . Fourth circuit board unit

104...第一廢料區104. . . First waste area

105...第二廢料區105. . . Second waste area

1041...第一微連接1041. . . First micro connection

1051...第二微連接1051. . . Second micro connection

106...第二鏤空區106. . . Second hollow area

107...第三鏤空區107. . . Third hollow area

30...移除單元30. . . Removal unit

20...待栘植之電路板20. . . Board to be planted

108...第一鏤空區108. . . First hollow area

40...移植單元40. . . Transplant unit

410...第三電路板單元410. . . Third circuit board unit

4101...第三微連接4101. . . Third micro connection

4102...第四微連接4102. . . Fourth micro connection

50...承載板50. . . Carrier board

510...第一表面510. . . First surface

520...第二表面520. . . Second surface

530...收容槽530. . . Storage slot

531...底面531. . . Bottom

532...第一凸起532. . . First bulge

533...第二凸起533. . . Second bump

534...第一區域534. . . First area

535...第二區域535. . . Second area

536...第三區域536. . . Third area

541...第一通孔541. . . First through hole

542...第二通孔542. . . Second through hole

543...第三通孔543. . . Third through hole

60...連片電路板60. . . Connected circuit board

610...第四鏤空區610. . . Fourth hollow area

620...第五鏤空區620. . . Fifth hollow area

圖1係本技術方案實施例提供之第一電路板之平面示意圖。FIG. 1 is a schematic plan view of a first circuit board provided by an embodiment of the present technical solution.

圖2係本技術方案實施例提供之分離所述第二電路板單元後得到之待移植之電路板之平面示意圖。FIG. 2 is a schematic plan view of a circuit board to be transplanted obtained after separating the second circuit board unit according to an embodiment of the present technical solution.

圖3係本技術方案實施例提供之移植單元之平面示意圖。FIG. 3 is a schematic plan view of a transplant unit provided by an embodiment of the present technical solution.

圖4係本技術方案實施例提供之承載板之平面示意圖。4 is a schematic plan view of a carrier board provided by an embodiment of the present technical solution.

圖5係圖4之承載板之剖面示意圖。Figure 5 is a schematic cross-sectional view of the carrier plate of Figure 4.

圖6係將圖2之待移植之電路板容置於圖4之承載板內之平面示意圖。FIG. 6 is a schematic plan view showing the circuit board to be transplanted in FIG. 2 housed in the carrier board of FIG. 4.

圖7係將圖3之移植單元容置於承載板內形成之連片電路板之平面示意圖。Figure 7 is a plan view showing the contiguous circuit board formed by accommodating the grafting unit of Figure 3 in a carrier board.

圖8係將圖7之連片電路板之剖面示意圖。Figure 8 is a schematic cross-sectional view of the contiguous circuit board of Figure 7.

下面將結合附圖及實施例對本技術方案提供之連片電路板及連片電路板之製作方法作進一步之詳細說明。The method for manufacturing the contiguous circuit board and the contiguous circuit board provided by the technical solution will be further described in detail below with reference to the accompanying drawings and embodiments.

所述連片電路板之製作方法包括以下步驟:The manufacturing method of the contiguous circuit board comprises the following steps:

第一步,提供一個第一電路板10。In the first step, a first circuit board 10 is provided.

請參閱圖1,提供一個第一電路板10,所述第一電路板10包括複數電路板單元及電路板單元以外之廢料部,所述廢料部包圍並連接所述複數電路板單元。其中,相鄰之兩個電路板單元之間形成有鏤空區,以將兩個電路板單元相間隔。所述複數電路板單元中至少一個為不良品之電路板單元及至少一個為良品之電路板單元。Referring to FIG. 1, a first circuit board 10 is provided. The first circuit board 10 includes a plurality of circuit board units and a waste portion other than the circuit board unit. The waste portion surrounds and connects the plurality of circuit board units. Wherein, a hollowed out area is formed between two adjacent circuit board units to space the two circuit board units. At least one of the plurality of circuit board units is a defective circuit board unit and at least one good circuit board unit.

本實施例中,所述電路板單元之數量為三個,分別為第一電路板單元101、第二電路板單元102及第四電路板單元103。所述第二電路板單元102為不良品之電路板單元,所述第一電路板單元101及第四電路板單元103為良品之電路板單元。所述第一電路板單元101、第二電路板單元102及第四電路板單元103之形狀尺寸均相同,且均大致為長形。所述廢料部包括條狀之第一廢料區104、條狀之第二廢料區105、複數第一微連接1041及複數第二微連接1051,所述第一廢料區104與所述第二廢料區105相對設置。所述第一電路板單元101、第二電路板單元102及第四電路板單元103均位於所述第一廢料區104與所述第二廢料區105之間,且所述第一電路板單元101、第二電路板單元102及第四電路板單元103並行排列。所述第一廢料區104藉由複數第一微連接1041分別與所述第一電路板單元101、第二電路板單元102及第四電路板單元103之一端相連接,所述第二廢料區105藉由複數第二微連接1051分別與所述第一電路板單元101、第二電路板單元102及第四電路板單元103之另一端相連接。所述第一電路板單元101與所述第二電路板單元102之間之縫隙形成第二鏤空區106,所述第二電路板單元102與所述第四電路板單元103之間之縫隙形成第三鏤空區107。In this embodiment, the number of the circuit board units is three, which are the first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103, respectively. The second circuit board unit 102 is a circuit board unit of a defective product, and the first circuit board unit 101 and the fourth circuit board unit 103 are good circuit board units. The first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103 are all the same in shape and are substantially elongated. The waste portion includes a strip-shaped first scrap region 104, a strip-shaped second scrap region 105, a plurality of first micro-joins 1041, and a plurality of second micro-joins 1051, the first scrap region 104 and the second scrap The area 105 is relatively set. The first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103 are both located between the first waste area 104 and the second waste area 105, and the first circuit board unit 101. The second circuit board unit 102 and the fourth circuit board unit 103 are arranged in parallel. The first waste area 104 is connected to one end of the first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103 by a plurality of first micro connections 1041, respectively. 105 is connected to the other ends of the first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103 by a plurality of second micro connections 1051, respectively. a gap between the first circuit board unit 101 and the second circuit board unit 102 forms a second hollow region 106, and a gap between the second circuit board unit 102 and the fourth circuit board unit 103 is formed. The third hollow area 107.

其中,所述第一電路板10可以為單層或多層可撓性電路板,亦可以為單層、雙層或多層剛性電路板,還可以為剛撓結合板。另,不良品之電路板單元通常指電測不良之電路板單元,當然亦可以為其他不良如外觀不良等之電路板單元。The first circuit board 10 may be a single-layer or multi-layer flexible circuit board, or may be a single-layer, double-layer or multi-layer rigid circuit board, or a rigid-flex board. In addition, the circuit board unit of the defective product generally refers to a circuit board unit with poor electrical measurement, and of course, other circuit board units that are defective, such as poor appearance.

第二步,請參閱圖2,將所述第二電路板單元102從所述第一電路板10上移除,以得到待移植之電路板20。In the second step, referring to FIG. 2, the second circuit board unit 102 is removed from the first circuit board 10 to obtain the circuit board 20 to be transplanted.

具體之,切斷與所述第二電路板單元102相連接之所述第一及第二微連接1041、1051,從而將所述第二電路板單元102與所述第一及第二廢料區104、105分離。其中,可以於所述第一及第二微連接1041、1051之與所述第二電路板單元102相連接之端部切斷,從而分離所述第二電路板單元102,定義從所述第一電路板10上分離之部分為移除單元30,此種情況下,移除單元30為所述第二電路板單元102;亦可以於所述第一及第二微連接1041、1051之與所述第一及第二廢料區104、105相連接之端部切斷,從而分離所述第二電路板單元102,此種情況下,移除單元30包括所述第二電路板單元102及與所述第二電路板單元102相連之第一及第二微連接1041、1051;還可以於所述第一及第二微連接1041、1051之兩端之間之任意位置切斷,從而分離所述第二電路板單元102,此種情況下,移除單元30包括所述第二電路板單元102及與所述第二電路板單元102相連之部分第一及第二微連接1041、1051。Specifically, the first and second micro-connections 1041, 1051 connected to the second circuit board unit 102 are cut off, thereby the second circuit board unit 102 and the first and second waste areas 104, 105 separated. The second circuit board unit 102 may be disconnected from the end of the first and second micro-connections 1041, 1051 connected to the second circuit board unit 102, and the second circuit board unit 102 may be separated from the first A portion of the circuit board 10 that is separated is a removal unit 30. In this case, the removal unit 30 is the second circuit board unit 102; and may also be associated with the first and second micro connections 1041, 1051. The ends of the first and second scrap regions 104, 105 are disconnected to separate the second circuit board unit 102. In this case, the removing unit 30 includes the second circuit board unit 102 and The first and second micro-connects 1041, 1051 connected to the second circuit board unit 102; and may be cut at any position between the two ends of the first and second micro-connections 1041, 1051, thereby separating The second circuit board unit 102, in this case, the removing unit 30 includes the second circuit board unit 102 and a portion of the first and second micro-connections 1041, 1051 connected to the second circuit board unit 102 .

本實施例中,於所述第一及第二微連接1041、1051之與所述第一及第二廢料區104、105與相連接之端部切斷,切斷後所述第一電路板10分離成了兩部分,一部分為待移植之電路板20,另一部分為移除單元30。待移植之電路板20即為所述第一電路板10上分離了所述移除單元30後形成之電路板,所述待移植之電路板20上與所述移除單元30對應之位置形成一個第一鏤空區108,即,移除所述移除單元30形成所述第一鏤空區108,所述第一鏤空區108與所述第二鏤空區106及所述第三鏤空區107相連通。所述移除單元30即為包括所述第二電路板單元102及與所述第二電路板單元102相連之所述第一及第二微連接1041、1051。In this embodiment, the first and second micro-connects 1041, 1051 are disconnected from the connected ends of the first and second scrap regions 104, 105, and the first circuit board 10 is cut off. It is separated into two parts, one part is the circuit board 20 to be transplanted, and the other part is the removal unit 30. The circuit board 20 to be transplanted is a circuit board formed on the first circuit board 10 after the removal unit 30 is separated, and the position of the circuit board 20 to be transplanted corresponding to the removal unit 30 is formed. a first hollow region 108, that is, the removal unit 30 is formed to form the first hollow region 108, and the first hollow region 108 is connected to the second hollow region 106 and the third hollow region 107 through. The removing unit 30 is the first and second micro-connects 1041, 1051 including the second circuit board unit 102 and the second circuit board unit 102.

將所述第二電路板單元102從所述第一電路板10上分離之方式可以為鐳射切割、銑刀切割及沖型切割等。The manner in which the second circuit board unit 102 is separated from the first circuit board 10 may be laser cutting, milling cutting, punch cutting or the like.

當然,如果所述第一電路板10包括複數不良品之第二電路板單元102,則需要分離出複數對應之移除單元30。Of course, if the first circuit board 10 includes the second circuit board unit 102 of a plurality of defective products, it is necessary to separate the plurality of corresponding removal units 30.

第三步,請參閱圖3,提供與所述第一鏤空區108相匹配之移植單元40。In a third step, referring to FIG. 3, a graft unit 40 is provided that matches the first hollow region 108.

所述移植單元40與所述移除單元30之數量、形狀、尺寸均相同。本實施例中,所述移除單元30之數量為一個,故,所述移植單元40之數量亦為一個。所述移植單元40包括一個良品之第三電路板單元410、複數第三微連接4101及複數第四微連接4102。所述第三電路板單元410與所述移除單元30之第二電路板單元102除電測測得之電連接狀況不同外,其他如形狀、尺寸及佈線等均基本相同。所述第三微連接4101之數量、位置、形狀及尺寸與和所述第二電路板單元102相連接之所述第一微連接1041之數量、位置、形狀及尺寸等均相同,所述第四微連接4102之數量、位置、形狀及尺寸與和所述第二電路板單元102相連接之所述第二微連接1051之數量、位置、形狀及尺寸等均相同。The number, shape, and size of the transplant unit 40 and the removal unit 30 are the same. In this embodiment, the number of the removing units 30 is one, and therefore, the number of the transplanting units 40 is also one. The transplant unit 40 includes a good third circuit board unit 410, a plurality of third micro connections 4101, and a plurality of fourth micro connections 4102. The third circuit board unit 410 and the second circuit board unit 102 of the removal unit 30 are substantially identical in shape, size, and wiring, except for the electrical connection measured by the electrical measurement. The number, position, shape and size of the third micro connection 4101 are the same as the number, position, shape and size of the first micro connection 1041 connected to the second circuit board unit 102, and the The number, position, shape and size of the four micro connections 4102 are the same as the number, position, shape and size of the second micro connections 1051 connected to the second circuit board unit 102.

其中,所述移植單元40之形成方式與所述移除單元30之形成方式類似,即從其他之電路板分離得到;另,與所述第一電路板10類似,所述移植單元40可以為可撓性電路板、剛性電路板及剛撓結合板等。The forming unit 40 is formed in a manner similar to the manner in which the removing unit 30 is formed, that is, separated from other circuit boards; and, similarly to the first circuit board 10, the transplanting unit 40 may be Flexible circuit boards, rigid circuit boards, and rigid-flex boards.

第四步,請一併參閱圖4-5,提供一承載板50,所述承載板50用於連接並定位所述待移植之電路板20及所述移植單元40。In the fourth step, referring to FIG. 4-5, a carrier board 50 is provided for connecting and positioning the circuit board 20 to be transplanted and the transplant unit 40.

所述承載板50為一板狀體,其包括相對之第一表面510及第二表面520。所述承載板50形成有一個自所述第一表面510向所述第二表面520延伸之收容槽530,所述收容槽530與所述待移植之電路板20之外形相匹配,從而可以使所述待移植之電路板20恰好容置於所述收容槽530內。所述收容槽530具有一個與所述第一表面510平行之底面531,所述底面531用於承載所述待移植之電路板20及所述移植單元40。所述底面531垂直延伸出至少一個凸起,所述凸起之數量與所述第一電路板10之各個電路板單元之間之鏤空區之數量相同,且所述凸起與和所述第一電路板10各個電路板單元之間之鏤空區對應匹配。所述凸起用於將複數電路板單元限位元。本實施例中,所述凸起之數量為兩個,分別為第一凸起532及第二凸起533。所述第一凸起532及第二凸起533均為長條狀,所述第一凸起532與所述第二鏤空區106相匹配,所述第二凸起533與所述第三鏤空區107相匹配。所述第一凸起532及所述第二凸起533用於將所述第一、第三及第四電路板單元101、410、103限位。所述第一凸起532及第二凸起533將所述底面531大致分為三個區域,分別為與所述待移植之電路板20之第一電路板單元101相對應之第一區域534,與所述待移植之電路板20之第一鏤空區108相對應之第二區域535及與所述待移植之電路板20之第一鏤空區108相對應之第三區域536。於所述承載板50自所述底面531向所述第二表面520形成有貫通所述承載板50之第一通孔541、第二通孔542及第三通孔543。所述第一通孔541位於所述第一區域534內,所述第二通孔542位於所述第二區域535內,所述第三通孔543位於所述第三區域536內。所述第一通孔541、第二通孔542及第三通孔543用於協助取出承載於所述收容槽530之所述待移植之電路板20及所述移植單元40,具體為,於需要將承載於所述收容槽530之所述待移植之電路板20及所述移植單元40移除所述收容槽530時,將手指或其他條狀工具自所述第二表面520方向同時或分別置於所述第一通孔541及第三通孔543內,並向所述待移植之電路板20及所述移植單元40方向移動,直至將所述待移植之電路板20及所述移植單元40推出所述收容槽530,從而可以方便之將所述待移植之電路板20及所述移植單元40從所述收容槽530中取出。The carrier plate 50 is a plate-shaped body including an opposite first surface 510 and a second surface 520. The receiving plate 50 is formed with a receiving slot 530 extending from the first surface 510 to the second surface 520. The receiving slot 530 is matched with the circuit board 20 to be transplanted, so that The circuit board 20 to be transplanted is just received in the receiving slot 530. The receiving slot 530 has a bottom surface 531 parallel to the first surface 510. The bottom surface 531 is configured to carry the circuit board 20 to be transplanted and the transplanting unit 40. The bottom surface 531 vertically extends at least one protrusion, the number of the protrusions being the same as the number of hollow areas between the respective circuit board units of the first circuit board 10, and the protrusions and the The cutouts between the individual circuit board units of a circuit board 10 are matched. The bumps are used to limit the plurality of circuit board units. In this embodiment, the number of the protrusions is two, which are a first protrusion 532 and a second protrusion 533, respectively. The first protrusion 532 and the second protrusion 533 are both elongated, the first protrusion 532 is matched with the second hollow area 106, and the second protrusion 533 and the third hollow Area 107 matches. The first protrusion 532 and the second protrusion 533 are used to limit the first, third and fourth circuit board units 101, 410, 103. The first protrusion 532 and the second protrusion 533 divide the bottom surface 531 into three regions, which are respectively a first area 534 corresponding to the first circuit board unit 101 of the circuit board 20 to be transplanted. a second area 535 corresponding to the first hollow area 108 of the circuit board 20 to be transplanted and a third area 536 corresponding to the first hollow area 108 of the circuit board 20 to be transplanted. The first through hole 541 , the second through hole 542 , and the third through hole 543 penetrating the carrier plate 50 are formed on the second surface 520 from the bottom surface 531 of the carrier plate 50 . The first through hole 541 is located in the first region 534 , the second through hole 542 is located in the second region 535 , and the third through hole 543 is located in the third region 536 . The first through hole 541, the second through hole 542, and the third through hole 543 are used to assist in taking out the circuit board 20 to be transplanted and the transplanting unit 40 that are carried in the receiving slot 530. Specifically, When the circuit board 20 to be transplanted and the transplanting unit 40 that are carried in the receiving slot 530 are removed from the receiving slot 530, a finger or other strip tool is simultaneously or simultaneously from the second surface 520. The first through hole 541 and the third through hole 543 are respectively disposed in the first through hole 541 and the third through hole 543, and are moved toward the circuit board 20 to be transplanted and the transplanting unit 40 until the circuit board 20 to be transplanted and the The loading unit 40 is pushed out of the receiving slot 530, so that the circuit board 20 to be transplanted and the transplanting unit 40 can be easily taken out from the receiving slot 530.

其中,所述第一通孔541、第二通孔542及第三通孔543之形狀及尺寸可為任意如可以為方孔、圓孔等,尺寸優選為直徑為1釐米至2釐米之圓孔,以使直接用手指即可取出所述待移植之電路板20及所述移植單元40;所述第一通孔541、第二通孔542及第三通孔543之數量均可以為複數;因所述第一電路板單元101與所述第四電路板單元103連接於所述廢料區從而為一整體,故亦可以只形成所述第一通孔541及所述第二通孔542,藉由所述第一通孔541取出所述待移植之電路板20,藉由所述第二通孔542取出所述移植單元40;The shape and size of the first through hole 541, the second through hole 542, and the third through hole 543 may be any square hole, round hole, etc., and the size is preferably 1 cm to 2 cm in diameter. a hole so that the circuit board 20 to be transplanted and the transplanting unit 40 can be taken out by a finger; the number of the first through hole 541, the second through hole 542, and the third through hole 543 can be plural Because the first circuit board unit 101 and the fourth circuit board unit 103 are connected to the waste area as a whole, only the first through hole 541 and the second through hole 542 may be formed. The first through hole 541 is taken out of the circuit board 20 to be transplanted, and the transplanting unit 40 is taken out by the second through hole 542;

另,所述第一凸起532可以與所述第二鏤空區106等長,亦可以小於與所述第二鏤空區106之長度,還可以由多段組成,所述第二凸起533可以與所述第三鏤空區107等長,亦可以小於與所述第三鏤空區107之長度,還可以由多段組成。In addition, the first protrusion 532 may be equal to the second hollow area 106, or may be smaller than the length of the second hollow area 106, and may also be composed of multiple segments, and the second protrusion 533 may be The third hollow region 107 may be equal in length, and may be smaller than the length of the third hollow region 107, and may also be composed of multiple segments.

第五步,請參閱圖6,將所述待移植之電路板20容置於所述承載板50之收容槽530內。In the fifth step, referring to FIG. 6 , the circuit board 20 to be transplanted is received in the receiving slot 530 of the carrying board 50 .

其中,使所述第一電路板單元101限位於所述第一區域534內,且使所述第一電路板單元101之長方向之一個側邊與所述收容槽530之槽壁相貼,長方向之另一個側邊與第一凸起532相貼,使所述第四電路板單元103限位於所述第三區域536內,且使所述第四電路板單元103之長方向之一個側邊與所述收容槽530之槽壁相貼,長方向之另一個側邊與第二凸起533相貼。The first circuit board unit 101 is limited to the first area 534, and one side of the first circuit board unit 101 in the long direction is attached to the slot wall of the receiving slot 530. The other side of the long direction is attached to the first protrusion 532, so that the fourth circuit board unit 103 is confined within the third area 536, and one of the long sides of the fourth circuit board unit 103 is made. The side edge is attached to the groove wall of the receiving groove 530, and the other side of the long direction is attached to the second protrusion 533.

第六步,請參閱圖7-8,將所述移植單元40容置於所述承載板50之收容槽530內,從而形成移植後之全良品之連片電路板60。In the sixth step, referring to FIG. 7-8, the transplanting unit 40 is received in the receiving slot 530 of the carrying board 50, thereby forming a contiguous circuit board 60 after the transplantation.

其中,使所述移植單元40限位於所述第二區域535內,且使所述第三電路板單元410之長方向之一個側邊與所述第一凸起532相貼,使所述第三電路板單元410之長方向之另一個側邊與第二凸起533相貼,使所述第三電路板單元410之寬方向之一個側邊與第一廢料區104相貼,使所述第三電路板單元410之寬方向之另一個側邊與第二廢料區105相貼,亦即,使所述移植單元40容置於所述待移植之電路板20之第一鏤空區108內,使良品之第三電路板單元410替代了不良品之第二電路板單元102位置,並且良品之第三電路板單元410藉由承載板50與待移植之電路板20連接,從而,形成了移植後之全良品之連片電路板60。The graft unit 40 is confined in the second region 535, and one side of the long direction of the third circuit board unit 410 is attached to the first protrusion 532, so that the first The other side of the third circuit board unit 410 in the long direction is attached to the second protrusion 533 such that one side of the width direction of the third circuit board unit 410 is attached to the first waste area 104, so that the The other side of the width direction of the third circuit board unit 410 is attached to the second waste area 105, that is, the transplant unit 40 is placed in the first hollow area 108 of the circuit board 20 to be transplanted. The third circuit board unit 410 of the good product replaces the position of the second circuit board unit 102 of the defective product, and the third circuit board unit 410 of the good product is connected to the circuit board 20 to be transplanted by the carrier board 50, thereby forming a A contiguous circuit board 60 of the entire good after transplantation.

所述連片電路板60包括承載板50、待移植之電路板20及移植單元40。所述承載板50為一板狀體,其包括相對之第一表面510及第二表面520。所述承載板50形成有一個自所述第一表面510向所述第二表面520延伸之收容槽530,所述收容槽530具有一個與所述第一表面510平行之底面531,所述底面531自背向所述第二表面520之方向垂直延伸出一個第一凸起532及一個第二凸起533。所述待移植之電路板20包括第一電路板單元101、第四電路板單元103、第一廢料區104、第二廢料區105、複數第一微連接1041及複數第二微連接1051。所述移植單元40包括第三電路板單元410、第三微連接4101及第四微連接4102。所述第一電路板單元101、第四電路板單元103及第三電路板單元410均為良品之電路板單元。所述待移植之電路板20與所述收容槽530之外形相匹配,所述待移植之電路板20恰好容置於所述收容槽內。所述移植單元40亦容置於所述收容槽530內。所述第一廢料區104與所述第二廢料區105相對設置。所述第一電路板單元101、第三電路板單元410及第四電路板單元103之形狀尺寸均相同,且均大致為長形,所述第一電路板單元101、第三電路板單元410及第四電路板單元103均位於所述第一廢料區104與所述第二廢料區105之間,且所述第一電路板單元101、第二電路板單元102及第四電路板單元103依次並行排列。所述第一廢料區104藉由複數第一微連接1041分別與所述第一電路板單元101及第四電路板單元103之一端相連接,所述第二廢料區105藉由複數第二微連接1051分別與所述第一電路板單元101及第四電路板單元103之另一端相連接。所述第三電路板單元410分別藉由所述第三微連接4101及第四微連接4102與所述第一廢料區104及所述第二廢料區105相貼。所述第一電路板單元101與所述第三電路板單元410之間之縫隙形成第四鏤空區610,所述第三電路板單元410與所述第四電路板單元103之間之縫隙形成第五鏤空區620。所述第一凸起532穿設於所述第四鏤空區610內並與所述第四鏤空區610相匹配,所述第二凸起533穿設於所述第五鏤空區620內並與所述第五鏤空區620相匹配。於所述承載板50自所述底面531向所述第二表面520形成有貫通之第一通孔541、第二通孔542及第三通孔543。所述第一通孔541位於所述承載板50之與所述第一電路板單元101相對應之區域內,所述第二通孔542位於所述承載板50之與所述第三電路板單元410相對應之區域內,所述第三通孔543位於所述承載板50之與所述第四電路板單元103相對應之區域內。The contiguous circuit board 60 includes a carrier board 50, a circuit board 20 to be transplanted, and a graft unit 40. The carrier plate 50 is a plate-shaped body including an opposite first surface 510 and a second surface 520. The receiving plate 50 is formed with a receiving groove 530 extending from the first surface 510 to the second surface 520. The receiving groove 530 has a bottom surface 531 parallel to the first surface 510, the bottom surface A first protrusion 532 and a second protrusion 533 extend perpendicularly from the back to the second surface 520. The circuit board 20 to be transplanted includes a first circuit board unit 101, a fourth circuit board unit 103, a first waste area 104, a second waste area 105, a plurality of first micro connections 1041, and a plurality of second micro connections 1051. The transplant unit 40 includes a third circuit board unit 410, a third micro connection 4101, and a fourth micro connection 4102. The first circuit board unit 101, the fourth circuit board unit 103, and the third circuit board unit 410 are all good circuit board units. The circuit board 20 to be transplanted is matched with the outer shape of the receiving slot 530, and the circuit board 20 to be transplanted is just accommodated in the receiving slot. The transplanting unit 40 is also received in the receiving slot 530. The first scrap zone 104 is disposed opposite the second scrap zone 105. The first circuit board unit 101, the third circuit board unit 410, and the fourth circuit board unit 103 are all the same in shape and are substantially elongated. The first circuit board unit 101 and the third circuit board unit 410 are And the fourth circuit board unit 103 is located between the first waste area 104 and the second waste area 105, and the first circuit board unit 101, the second circuit board unit 102, and the fourth circuit board unit 103 Arrange in parallel. The first waste area 104 is connected to one end of the first circuit board unit 101 and the fourth circuit board unit 103 by a plurality of first micro connections 1041, and the second waste area 105 is multiplied by a second The connection 1051 is connected to the other ends of the first circuit board unit 101 and the fourth circuit board unit 103, respectively. The third circuit board unit 410 is attached to the first waste area 104 and the second waste area 105 by the third micro connection 4101 and the fourth micro connection 4102, respectively. a gap between the first circuit board unit 101 and the third circuit board unit 410 forms a fourth hollow region 610, and a gap between the third circuit board unit 410 and the fourth circuit board unit 103 is formed. The fifth hollow area 620. The first protrusion 532 is disposed in the fourth hollow area 610 and matches the fourth hollow area 610. The second protrusion 533 is disposed in the fifth hollow area 620 and is The fifth hollow areas 620 are matched. The carrier plate 50 is formed with a first through hole 541, a second through hole 542, and a third through hole 543 penetrating from the bottom surface 531 toward the second surface 520. The first through hole 541 is located in a region of the carrier board 50 corresponding to the first circuit board unit 101, and the second through hole 542 is located in the carrier board 50 and the third circuit board. In a region corresponding to the unit 410, the third through hole 543 is located in a region of the carrier board 50 corresponding to the fourth circuit board unit 103.

所述連片電路板60可以為可撓性電路板、剛性電路板及剛撓結合板等;另,所述第一凸起532可以與所述第四鏤空區610等長,亦可以小於與所述第四鏤空區610之長度,還可以由多段組成,所述第二凸起533可以與所述第五鏤空區620等長,亦可以小於與所述第五鏤空區620之長度,還可以由多段組成。The splicing circuit board 60 may be a flexible circuit board, a rigid circuit board, a rigid flexible board, etc.; the first protrusion 532 may be equal to the fourth hollow area 610, or may be smaller than The length of the fourth hollow region 610 may also be composed of multiple segments. The second protrusion 533 may be equal to the fifth hollow region 620 or may be smaller than the length of the fifth hollow region 620. Can consist of multiple segments.

本技術方案之連片電路板及其製作方法具有如下優點:將包括良品之第三電路板單元410之移植單元40藉由承載板50與待移植之電路板20相連接,從而形成了連片電路板60,使所述連片電路板60中之良品之電路板單元之數量增加,可以減少打件時由不良品引起之錫膏及零件之浪費;另本技術方案之連片電路板60之製作不需要使用定位孔及定位銷,從而可以避免定位孔及定位銷尺寸等差異引起之定位偏位。The contiguous circuit board of the present invention and the manufacturing method thereof have the following advantages: the graft unit 40 including the third circuit board unit 410 of the good product is connected to the circuit board 20 to be transplanted by the carrier board 50, thereby forming a contiguous piece. The circuit board 60 increases the number of circuit board units in the contiguous circuit board 60, which can reduce the waste of solder paste and parts caused by defective products during the writing process; the splicing circuit board 60 of the present technical solution The positioning does not need to use the positioning hole and the positioning pin, so that the positioning deviation caused by the difference of the positioning hole and the positioning pin size can be avoided.

惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士爰依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

101...第一電路板單元101. . . First circuit board unit

103...第四電路板單元103. . . Fourth circuit board unit

104...第一廢料區104. . . First waste area

105...第二廢料區105. . . Second waste area

1041...第一微連接1041. . . First micro connection

1051...第二微連接1051. . . Second micro connection

410...第三電路板單元410. . . Third circuit board unit

4101...第三微連接4101. . . Third micro connection

4102...第四微連接4102. . . Fourth micro connection

50...承載板50. . . Carrier board

532...第一凸起532. . . First bulge

533...第二凸起533. . . Second bump

60...連片電路板60. . . Connected circuit board

Claims (14)

一種連片電路板之製作方法,其包括以下步驟:
提供一個第一電路板,所述第一電路板包括良品之第一電路板單元、至少一個不良品之第二電路板單元;
將所述第二電路板單元從所述第一電路板移除以得到待移植之電路板,所述待移植之電路板具有移除所述第二電路板單元形成之第一鏤空區;
提供與第一鏤空區尺寸及形狀匹配之移植單元,所述移植單元包括良品之第三電路板單元;
提供一承載板,所述承載板用於連接並定位所述待移植之電路板及所述移植單元,所述承載板具有與所述待移植之電路板之外形相匹配之收容槽;以及
將所述待移植之電路板及所述移植單元容置於所述承載板之收容槽內,並使所述移植單元容置於所述第一鏤空區內,從而形成連片電路板。
A method for manufacturing a contiguous circuit board, comprising the steps of:
Providing a first circuit board, the first circuit board comprising a good first circuit board unit, and at least one defective second circuit board unit;
Removing the second circuit board unit from the first circuit board to obtain a circuit board to be transplanted, the circuit board to be transplanted having a first hollow area formed by removing the second circuit board unit;
Providing a transplant unit matching the size and shape of the first hollow area, the transplant unit comprising a third circuit board unit of good quality;
Providing a carrier board for connecting and positioning the circuit board to be transplanted and the transplanting unit, the carrying board having a receiving slot that matches a shape of the circuit board to be transplanted; The circuit board to be transplanted and the transplanting unit are received in the receiving slots of the carrying board, and the transplanting unit is received in the first hollowing area to form a continuous circuit board.
如請求項第1項所述之連片電路板之製作方法,其中,所述第一電路板中,各個電路板單元之間形成有第二鏤空區,所述第二鏤空區用於將各個所述電路板單元相間隔。The method for fabricating a contiguous circuit board according to claim 1, wherein in the first circuit board, a second hollow area is formed between each circuit board unit, and the second hollow area is used for each The circuit board units are spaced apart. 如請求項第2項所述之連片電路板之製作方法,其中,所述凹槽之底面垂直延伸出凸起,所述凸起與所述第二鏤空區對應匹配。The manufacturing method of the contiguous circuit board of claim 2, wherein the bottom surface of the groove extends perpendicularly to the protrusion, and the protrusion corresponds to the second hollow area. 如請求項第3項所述之連片電路板之製作方法,其中,將所述待移植之電路板及所述移植單元容置於所述連接板之凹槽內,並使所述移植單元容置於所述第一鏤空區內後,使所述第一電路板單元之一個側邊與所述凸起之一側相貼,使所述第三電路板單元之一個側邊與所述凸起之另一側相貼。The method of manufacturing the contiguous circuit board of claim 3, wherein the circuit board to be transplanted and the transplanting unit are received in a recess of the connecting board, and the transplanting unit is After being disposed in the first hollow region, one side of the first circuit board unit is attached to one side of the protrusion, and one side of the third circuit board unit is The other side of the bump is attached. 如請求項第1項所述之連片電路板之製作方法,其中,所述承載板包括相對之第一表面及第二表面,所述凹槽自所述第一表面向所述第二表面延伸,所述承載板自所述底面向所述第二表面形成有貫通所述承載板之第一通孔及第二通孔,所述第一通孔位於所述承載板之與所述第一電路板單元相對應之區域內,所述第二通孔位於所述承載板之與所述第三電路板單元相對應之區域內。The manufacturing method of the contiguous circuit board of claim 1, wherein the carrier board includes an opposite first surface and a second surface, the groove from the first surface to the second surface Extendingly, the carrier plate is formed with a first through hole and a second through hole penetrating the carrier plate from the bottom surface toward the second surface, wherein the first through hole is located on the carrier plate and the first through hole In a region corresponding to a circuit board unit, the second through hole is located in a region of the carrier board corresponding to the third circuit board unit. 如請求項第5項所述之連片電路板之製作方法,其中,所述第一通孔及所述第二通孔均為直徑為1釐米至2釐米之圓孔。The method for fabricating a contiguous circuit board according to claim 5, wherein the first through hole and the second through hole are both circular holes having a diameter of 1 cm to 2 cm. 如請求項第1項所述之連片電路板之製作方法,其中,所述第一電路板還包括廢料區及微連接,所述第一電路板單元及第二電路板單元藉由微連接與所述廢料區相連接,藉由切斷與所述第二電路板單元相連接之所述微連接將所述第二電路板單元從第一電路板移除。The method of fabricating a contiguous circuit board according to claim 1, wherein the first circuit board further comprises a waste area and a micro connection, and the first circuit board unit and the second circuit board unit are connected by micro connection Connecting to the waste area, the second circuit board unit is removed from the first circuit board by cutting the micro connection connected to the second circuit board unit. 如請求項第1項所述之連片電路板之製作方法,其中,將所述第二電路板單元從第一電路板移除之方式為鐳射切割、銑刀切割或沖型切割。The method for fabricating a contiguous circuit board according to claim 1, wherein the second circuit board unit is removed from the first circuit board by laser cutting, milling cutting or punch cutting. 如請求項第1項所述之連片電路板之製作方法,其中,所述第一電路板為可撓性電路板、剛性電路板或剛撓結合板。The method of fabricating a contiguous circuit board according to claim 1, wherein the first circuit board is a flexible circuit board, a rigid circuit board or a rigid flexible board. 一種連片電路板,其包括承載板、待移植之電路板及移植單元;所述承載板具有與所述待移植之電路板之外形相匹配之收容槽;所述待移植之電路板包括良品之第一電路板單元及至少一個第一鏤空區,所述移植單元包括良品之第三電路板單元;所述待移植之電路板容置於所述收容槽內,所述移植單元亦容置於所述凹槽內,並收容於所述第一鏤空區內。A contiguous circuit board comprising a carrier board, a circuit board to be transplanted, and a transplanting unit; the carrier board has a receiving slot that is shaped to match the circuit board to be transplanted; the circuit board to be transplanted includes a good product The first circuit board unit and the at least one first hollow area, the transplant unit includes a good third circuit board unit; the circuit board to be transplanted is accommodated in the receiving slot, and the transplant unit is also accommodated And in the groove and received in the first hollow region. 如請求項第10項所述之連片電路板,其中,所述凹槽之底面垂直延伸出凸起;各個所述電路板單元之間形成有第四鏤空區,所述第四鏤空區用於將各個所述電路板單元相間隔;所述凸起穿設於所述第四鏤空區內並與所述第四鏤空區對應匹配。The contiguous circuit board of claim 10, wherein a bottom surface of the groove extends vertically with a protrusion; a fourth hollow area is formed between each of the circuit board units, and the fourth hollow area is used. Separating each of the circuit board units; the protrusions are disposed in the fourth hollow region and are matched with the fourth hollow regions. 如請求項第10項所述之連片電路板,其中,所述承載板包括相對之第一表面及第二表面,所述凹槽自所述第一表面向所述第二表面延伸,所述承載板自所述底面向所述第二表面形成有貫通之第一通孔及第二通孔,所述第一通孔位於所述承載板之與所述第一電路板單元相對應之區域內,所述第二通孔位於所述承載板之與所述第三電路板單元相對應之區域內。The contiguous circuit board of claim 10, wherein the carrier board includes opposing first and second surfaces, the recess extending from the first surface toward the second surface, The carrier board is formed with a first through hole and a second through hole penetrating from the bottom surface toward the second surface, and the first through hole is located on the carrier board corresponding to the first circuit board unit In the area, the second through hole is located in a region of the carrier board corresponding to the third circuit board unit. 如請求項第12項所述之連片電路板,其中,所述第一通孔及所述第二通孔均為直徑為1釐米至2釐米之圓孔。The contiguous circuit board of claim 12, wherein the first through hole and the second through hole are both circular holes having a diameter of 1 cm to 2 cm. 如請求項第10項所述之連片電路板,其中,所述連片電路板為可撓性電路板、剛性電路板或剛撓結合板。
The contiguous circuit board of claim 10, wherein the contiguous circuit board is a flexible circuit board, a rigid circuit board or a rigid flexible board.
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CN104113993A (en) 2014-10-22
CN104113993B (en) 2017-06-30

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