TW201441064A - Transfer film for decoration - Google Patents

Transfer film for decoration Download PDF

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Publication number
TW201441064A
TW201441064A TW103103054A TW103103054A TW201441064A TW 201441064 A TW201441064 A TW 201441064A TW 103103054 A TW103103054 A TW 103103054A TW 103103054 A TW103103054 A TW 103103054A TW 201441064 A TW201441064 A TW 201441064A
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Taiwan
Prior art keywords
layer
hard coat
coat layer
resin
weight
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TW103103054A
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Chinese (zh)
Inventor
Manabu Watanabe
Keisuke Matsuda
Yumi Hizume
Megumi Watanabe
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Toppan Printing Co Ltd
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Publication of TW201441064A publication Critical patent/TW201441064A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B44C1/17Dry transfer
    • B44C1/1712Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
    • B44C1/1729Hot stamping techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/06Interconnection of layers permitting easy separation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02Synthetic macromolecular particles
    • B32B2264/0214Particles made of materials belonging to B32B27/00
    • B32B2264/0228Vinyl resin particles, e.g. polyvinyl acetate, polyvinyl alcohol polymers or ethylene-vinyl acetate copolymers
    • B32B2264/0242Vinyl halide, e.g. PVC, PVDC, PVF or PVDF (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10Inorganic particles
    • B32B2264/102Oxide or hydroxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/748Releasability
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles

Abstract

Provided is a transfer film for decoration, which exhibits satisfactory molding performance during injection molding, while having excellent surface protection performance. A transfer film for decoration according to the present invention is obtained by sequentially laminating, on the surface of a supporting film, a mold release layer (2), a hard coat layer (3), a primer layer (4), a decorative layer (5) and a bonding layer (6). The hard coat layer (3) is formed of a tack-free ultraviolet curable composition which contains at least an acrylic acrylate resin that contains a hydroxyl group and has a weight average molecular weight of from 40,000 to 100,000 (inclusive), an ultraviolet initiator, silica particles having an average particle diameter of from 10 nm to 100 nm (inclusive), and a polytetrafluoroethylene powder having an average particle diameter of from 1 [mu]m to 10 [mu]m (inclusive). The primer layer (4) is formed of a two-package curable resin which contains at least an acrylic polyol resin, a polyisocyanate compound and a vinyl chloride-vinyl acetate copolymer resin containing a hydroxyl group.

Description

加飾用轉印薄膜 Transfer film for decoration

本發明係關於一種加飾用轉印薄膜,特別是關於一種具有成形轉印性及優良之表面保護性能之成形同時加飾轉印薄膜。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a transfer film for decoration, and more particularly to a formed simultaneous transfer transfer film having a mold transfer property and excellent surface protection properties.

作為得到具有優良之耐傷痕性‧耐藥品性等之表面且經加飾之成形品之製造方法,係使用:在射出成形之際,將具有硬塗布層和加飾層之轉印薄膜插入至模具內,利用在射出成形時之熱壓,進行成形同時亦將硬塗布層和加飾層轉印至成形樹脂(被轉印物)之方法。近年來,其轉印薄膜(以下也稱為「成形同時加飾轉印薄膜」)之硬塗布層,其係紫外線硬化形式者比起熱硬化形式者還更加成為主流。再者,在最近,後硬化形式之轉印薄膜成為主流,其轉印前之硬塗布層係可紫外線硬化之半硬化狀態,在成形轉印後,照射紫外線而完全地硬化其硬塗布層。 A method for producing a molded article having a surface having excellent scratch resistance, chemical resistance, and the like, which is obtained by inserting a transfer film having a hard coat layer and a decorative layer into the injection molding. In the mold, a method of transferring the hard coat layer and the decorative layer to the molding resin (transferred material) by the hot pressing at the time of injection molding is also performed. In recent years, a hard coating layer of a transfer film (hereinafter also referred to as "molding and simultaneous transfer transfer film") is more mainstream than a thermosetting type. Further, recently, a transfer film of a post-hardening type has become the mainstream, and the hard coat layer before transfer is in a semi-hardened state in which ultraviolet light is cured, and after the transfer transfer, the hard coat layer is completely cured by irradiation with ultraviolet rays.

該成形同時加飾轉印薄膜係必須對應於各種之成形條件(射出速度、樹脂溫度、保壓、冷卻溫度、冷卻時間)和模具形狀。因此,在成形同時加飾轉印薄膜,也有許多之有發生可能性之課題。作為起因於成形同時加飾之轉印薄膜而造成之主要不良,係有例如所謂之短 路(缺口)、毛邊、沖積溢出(washout)(澆口附近之圖案流動)、白化、流紋、破裂、層間剝離。 The simultaneous molding of the transfer film must correspond to various molding conditions (ejection speed, resin temperature, pressure holding, cooling temperature, cooling time) and mold shape. Therefore, there are many problems in which the transfer film is decorated at the same time as molding. As a main defect caused by the transfer film which is formed by simultaneous molding, there is, for example, a so-called short Road (notch), burrs, alluvial overflow (pattern flow near the gate), whitening, flow pattern, cracking, interlayer peeling.

另一方面,作為要求成為成形同時加飾轉印薄膜之表面保護性能之項目係列舉例如和成形樹脂間之密合性、鉛筆硬度、耐摩耗性(RCA摩耗)、鋼絲棉研磨等。 On the other hand, as a series of items requiring surface protection performance of the transfer-molding transfer film, for example, adhesion to a molding resin, pencil hardness, abrasion resistance (RCA abrasion), steel wool polishing, and the like are mentioned.

在射出成形時之轉印,有時會發生無法轉印之區域。前述之所謂短路(缺口)係指該無法轉印之區域。又,所謂毛邊係指在轉印區域之邊界無法漂亮地切斷轉印薄膜(也就是無法如預期地切斷),而在轉印區域之周圍溢出轉印薄膜之部分。又,所謂沖積溢出(澆口附近之圖案流動)係指在施加高溫高壓之澆口附近,印刷之圖案呈部分地消失。又,所謂白化係指由於射出成形時之熱量,轉印薄膜表面呈白色地模糊之現象。又,所謂流紋係指由於射出成形之樹脂流動之影響而在轉印薄膜之表面或印刷圖案,留下流動之痕跡。又,所謂破裂係指轉印薄膜無法追隨射出成形之模具形狀而發生破裂。又,所謂層間剝離係指由於射出成形時之熱壓和剝離動作時期,而在層間使轉印薄膜剝離之現象。該層間剝離係特別大多發生於和保護層鄰接之層之間。 In the transfer at the time of injection molding, an area where transfer cannot be performed may occur. The aforementioned short circuit (notch) means the area that cannot be transferred. Further, the burr refers to a portion where the transfer film is not cut off beautifully at the boundary of the transfer region (that is, it cannot be cut as desired), and the transfer film is overflowed around the transfer region. Further, the alluvial overflow (pattern flow in the vicinity of the gate) means that the printed pattern partially disappears near the gate where high temperature and high pressure are applied. Moreover, the term "whitening" refers to a phenomenon in which the surface of the transfer film is whitened due to heat during injection molding. Further, the term "flow pattern" means that the surface of the transfer film or the printed pattern is left behind by the influence of the flow of the injection-molded resin, leaving a trace of flow. Further, the term "rupture" means that the transfer film cannot be broken in accordance with the shape of the mold for injection molding. In addition, the term "interlayer peeling" refers to a phenomenon in which the transfer film is peeled off between layers due to the hot pressing and the peeling operation timing at the time of injection molding. This interlaminar stripping system occurs in particular mostly between the layers adjacent to the protective layer.

像這樣,由於要求係涉及到許多方面,因此,可使用於成形同時加飾轉印薄膜之材料,比起所謂某些特性(例如硬度、延伸、耐熱性)特別優良之材料,最適合的還是各特性之平衡優良之材料。例如堅硬材料雖然在鉛筆硬度和鋼絲棉研磨上可得到良好之結果,但是容易產生破裂,摩耗性也變低。另一方面,柔軟材料雖然 無產生破裂,也可追隨深衝(deep drawing)形狀,但是容易產生白化和毛邊。又,高耐熱性之材料雖然可抑制沖積溢出和流紋、白化,但是容易產生破裂,且無法追隨深衝形狀。另一方面,低耐熱性之材料雖然無產生破裂,可追隨深衝形狀,但是容易產生沖積溢出和流紋、白化。 As such, since the requirements are related to many aspects, it is possible to make the material for forming and simultaneously transferring the transfer film more suitable than the material which is particularly excellent in some characteristics (such as hardness, elongation, heat resistance). A material with a good balance of properties. For example, although a hard material can obtain good results in pencil hardness and steel wool polishing, it is liable to be broken and the abrasion resistance is also low. On the other hand, soft materials though There is no rupture, and it can follow the deep drawing shape, but it is easy to produce whitening and burrs. Further, although the material having high heat resistance can suppress alluvial overflow, flow pattern, and whitening, it is liable to cause cracking and cannot follow the deep drawing shape. On the other hand, although the material having low heat resistance does not cause cracking, it can follow the deep drawing shape, but it is likely to cause alluvial overflow, flow pattern, and whitening.

像這樣,使用於成形同時加飾轉印薄膜之材料係大多是必要之各種特性和機能呈相互地折衷(trade-off)關係之情形。如前面之敘述,在有許多課題之成形同時加飾之技術領域,提議下列之數個改善方案。 As such, the material used for molding and simultaneously applying the transfer film is often in a trade-off relationship in which various characteristics and functions are required. As described above, in the technical field in which many topics are formed and decorated at the same time, the following several improvement proposals are proposed.

一般大多使用作為保護層(硬塗布層)之紫外線硬化樹脂之硬化後物性係堅硬而脆弱,因此,有硬度變高而耐摩耗性變弱之傾向。其中,在專利文獻1,係藉由以聚異氰酸酯化合物予以交聯硬塗布層之紫外線硬化樹脂並進行強韌化,而提高耐摩耗性,但是會發生所謂不容易切斷膜而容易出現毛邊之缺點。於是,在專利文獻2,係藉由在硬塗布層加入膠態二氧化矽,而使得轉印之膜變脆,企求毛邊對策和摩耗性之平衡。 In many cases, the ultraviolet curable resin used as the protective layer (hard coating layer) is hard and weak after being cured. Therefore, the hardness tends to be high and the abrasion resistance tends to be weak. In the case of the patent document 1, the ultraviolet curable resin of the hard coating layer is crosslinked with a polyisocyanate compound, and the abrasion resistance is improved, but the abrasion resistance is improved, but the film is not easily cut and the burrs are likely to occur. Disadvantages. Then, in Patent Document 2, by adding colloidal cerium oxide to the hard coating layer, the transferred film becomes brittle, and the balance between the burr countermeasure and the wear resistance is sought.

但是,如專利文獻1及2,可得知:在硬塗布層添加聚異氰酸酯化合物會成為妨礙紫外線硬化樹脂之自由基聚合性之要因,降低鋼絲棉研磨和鉛筆硬度。又,在硬塗布層添加聚異氰酸酯化合物也會加大在離型層和硬塗布層之間剝離之際之剝離力(密合性)之變化,無法穩定經時之剝離性能。 However, as disclosed in Patent Documents 1 and 2, it has been found that the addition of the polyisocyanate compound to the hard coat layer is a factor that hinders the radical polymerizability of the ultraviolet curable resin, and reduces the steel wool polishing and the pencil hardness. Further, when the polyisocyanate compound is added to the hard coat layer, the peeling force (adhesiveness) at the time of peeling between the release layer and the hard coat layer is increased, and the peeling performance over time cannot be stabilized.

另一方面,在後硬化形式(在轉印後,照射紫外線而硬化硬塗布層之形式)之轉印薄膜之情形,藉由硬 塗布層之材料而容易連黏。於是,藉由在硬塗布層之材料加入粒徑為數微米之二氧化矽作為連黏防止劑,可防止連黏,但是若加入數微米之二氧化矽至硬塗布層,則表面光澤降低。因此,在專利文獻3提議:藉由不將該二氧化矽加入硬塗布層而設置新的連黏防止層,來防止連黏。但是,重新地設置連黏防止層關係到成本上升而變得不適當。 On the other hand, in the case of a transfer film in a post-hardened form (after transfer, ultraviolet rays are applied to harden the hard coat layer), by hard The material of the coating layer is easy to adhere. Then, by adding a cerium oxide having a particle diameter of several micrometers as a adhesion preventing agent to the material of the hard coating layer, the adhesion can be prevented, but if a few micrometers of cerium oxide is added to the hard coating layer, the surface gloss is lowered. Therefore, Patent Document 3 proposes to prevent the adhesion by providing a new adhesion preventing layer by not adding the cerium oxide to the hard coating layer. However, it is not appropriate to re-set the adhesion prevention layer to increase the cost.

又,大多在硬塗布層使用紫外線硬化樹脂,但是在該情形,大多無法充分地得到硬塗布層和加飾層之密合。於是,在專利文獻4提議:藉由將底漆層作為包含胺基甲酸酯樹脂、丙烯酸樹脂和聚異氰酸酯化合物之第1底漆層以及形成於其底漆上之包含丙烯酸樹脂之第2底漆層之2層,來保持和加飾層間之密合。像這樣,底漆層係必須就每一種使用於硬塗布層之紫外線硬化樹脂客製化其組成,一般而言,大多是就特定之紫外線硬化樹脂需要特定之底漆層之情形。 Further, although an ultraviolet curable resin is often used for the hard coat layer, in many cases, the adhesion between the hard coat layer and the finish layer may not be sufficiently obtained. Thus, Patent Document 4 proposes to use a primer layer as a first primer layer containing a urethane resin, an acrylic resin, and a polyisocyanate compound, and a second substrate comprising an acrylic resin formed on the primer. Two layers of lacquer layer to maintain the adhesion between the decorative layer. As such, the primer layer must be customized for each of the ultraviolet curable resins used in the hard coat layer. In general, most of the specific UV curable resins require a specific primer layer.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1 日本特開平10-58895號公報 Patent Document 1 Japanese Patent Laid-Open No. Hei 10-58895

專利文獻2 日本特開2009-137219號公報 Patent Document 2 Japanese Patent Laid-Open Publication No. 2009-137219

專利文獻3 日本特開2009-291996號公報 Patent Document 3 Japanese Patent Laid-Open Publication No. 2009-291996

專利文獻4 日本特開平5-278399號公報 Patent Document 4 Japanese Patent Laid-Open No. Hei 5-278399

在本發明,其課題係提供一種加飾用轉印薄膜,該加飾用轉印薄膜係在成形同時加飾時,滿足在射出成形之成形性能,且表面保護性能優良。 In the present invention, an object of the present invention is to provide a transfer film for decoration, which is excellent in surface protection performance when it is molded and decorated at the same time as molding.

本發明係為了解決前述之課題而全心地進行研究而成者,其係藉由以下之手段而達成。 The present invention has been made in an effort to solve the above problems, and is achieved by the following means.

本發明之一形態係一種加飾用轉印薄膜,其係在轉印後藉由紫外線而使硬化之形式之加飾用轉印薄膜,其特徵為:使該加飾用轉印薄膜成為在支持薄膜之一邊之表面上依照該順序地層積離型層、硬塗布層、底漆層、加飾印刷層和接著層而成者;使該硬塗布層之組成成為不黏著(tack free)之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯(acryl acrylate)樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末;使該底漆層之組成成為2液硬化型樹脂,該2液硬化型樹脂係至少包含:丙烯酸多元醇樹脂、聚異氰酸酯化合物、以及含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂。 One aspect of the present invention is a transfer film for decoration, which is a transfer film for decoration which is cured by ultraviolet rays after transfer, and is characterized in that the transfer film for decoration is made The surface of one side of the support film is formed by laminating the release layer, the hard coat layer, the primer layer, the decorative printed layer and the adhesive layer in this order; the composition of the hard coat layer is made to be tack free An ultraviolet curable composition containing at least a acryl acrylate resin having a weight average molecular weight of from 40,000 to 100,000 and containing a hydroxyl group, an ultraviolet initiator, and an average particle. The cerium oxide particles having a diameter of 10 nm or more and 100 nm or less and the polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less; and the composition of the primer layer is a two-liquid curing resin. The liquid-hardening resin contains at least an acrylic polyol resin, a polyisocyanate compound, and a vinyl chloride-vinyl acetate copolymer resin containing a hydroxyl group.

又,在前述加飾用轉印薄膜中,可使包含於該硬塗布層之該聚四氟乙烯粉末之含量,相對於該丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內。 Further, in the transfer film for decoration, the content of the polytetrafluoroethylene powder contained in the hard coat layer may be 0.1% by weight or more and 2% by weight or less based on the acryl acrylate resin. Within the scope.

又,在前述該加飾用轉印薄膜中,可使包含於該硬塗布層之該二氧化矽粒子之含量,相對於該丙烯基丙烯酸酯樹脂而言成為10重量%以上40重量%以下之範圍內。 Further, in the transfer film for decoration, the content of the cerium oxide particles contained in the hard coat layer may be 10% by weight or more and 40% by weight or less based on the acryl acrylate resin. Within the scope.

又,在前述該加飾用轉印薄膜中,可使該硬塗布層進一步包含聚異氰酸酯化合物。 Moreover, in the transfer film for decoration described above, the hard coat layer may further contain a polyisocyanate compound.

又,本發明之另一形態係一種加飾用轉印薄膜,其係在轉印後藉由紫外線而使硬化之形式之加飾用轉印薄膜,其特徵為:使該加飾用轉印薄膜成為在支持薄膜之一邊之表面上依照該順序地層積離型層、第1硬塗布層、第2硬塗布層、底漆層、加飾印刷層和接著層而成者;使該第1硬塗布層之組成成為不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末,並且無含有聚異氰酸酯化合物;使該第2硬塗布層之組成成為不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及聚異氰酸酯化合物,並且無含有聚四氟乙烯粉末;使該底漆層之組成成為2液硬化型樹脂,該2液硬化型樹脂係至少包含:丙烯酸多元醇樹 脂、聚異氰酸酯化合物、以及含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂。 Further, another aspect of the present invention is a transfer film for decoration, which is a transfer film for decoration which is cured by ultraviolet rays after transfer, and is characterized in that the transfer is performed by the transfer. The film is formed by laminating the release layer, the first hard coat layer, the second hard coat layer, the primer layer, the decorative printed layer, and the adhesive layer on the surface of one side of the support film in this order; The composition of the hard coat layer is a non-adhesive ultraviolet curable composition, and the ultraviolet curable composition contains at least a propylene acrylate resin having a weight average molecular weight of from 40,000 to 100,000 and containing a hydroxyl group, and ultraviolet light. a cerium oxide particle having a total particle diameter of 10 nm or more and 100 nm or less, and a polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less, and no polyisocyanate compound; The composition of the hard coat layer is a non-adhesive ultraviolet curable composition, and the ultraviolet curable composition contains at least a weight average molecular weight of 40,000 to 100,000 or less and a hydroxyl group. The acryl acrylate resin, the ultraviolet ray initiator, the cerium oxide particles having an average particle diameter of 10 nm or more and 100 nm or less, and the polyisocyanate compound, and no polytetrafluoroethylene powder; the composition of the primer layer It is a two-liquid hardening type resin, and the two-liquid hardening type resin contains at least: an acrylic polyol tree A lipid, a polyisocyanate compound, and a vinyl chloride vinyl acetate copolymer resin containing a hydroxyl group.

又,在前述該加飾用轉印薄膜中,可使該第1硬塗布層之層厚成為0.5μm以上2.5μm以下之範圍內,使該第2硬塗布層之層厚成為3.0μm以上8.0μm以下之範圍內。 Further, in the transfer film for decorative use, the layer thickness of the first hard coat layer may be in the range of 0.5 μm or more and 2.5 μm or less, and the layer thickness of the second hard coat layer may be 3.0 μm or more and 8.0. Within the range of μm or less.

又,在前述該加飾用轉印薄膜中,可使包含於該第1硬塗布層之該聚四氟乙烯粉末之含量,相對於包含在該第1硬塗布層之該丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內。 Further, in the transfer film for decoration, the content of the polytetrafluoroethylene powder contained in the first hard coat layer may be based on the acryl acrylate resin contained in the first hard coat layer. It is in the range of 0.1% by weight or more and 2% by weight or less.

又,在前述該加飾用轉印薄膜中,可使包含於該第1硬塗布層和該第2硬塗布層之該二氧化矽粒子之含量,相對於包含在該第1硬塗布層和該第2硬塗布層之該丙烯基丙烯酸酯樹脂而言分別成為10重量%以上40重量%以下之範圍內。 Further, in the transfer film for decoration, the content of the cerium oxide particles contained in the first hard coat layer and the second hard coat layer may be included in the first hard coat layer and The acryl acrylate resin of the second hard coat layer is in a range of 10% by weight or more and 40% by weight or less.

如果是本發明之一形態,則可便宜地提供一種轉印薄膜,該轉印薄膜係比起先前技術還可以更加地減低在同時使用加飾用轉印薄膜之射出成形時容易發生且不良之短路(缺口)、毛邊、沖積溢出(澆口附近之圖案流動)、白化、流紋、破裂、層間剝離,且可滿足作為表面保護性能必要之和成形樹脂間之密合性、鉛筆硬度、耐摩耗性(RCA摩耗)、鋼絲棉研磨。 According to one aspect of the present invention, it is possible to inexpensively provide a transfer film which can be more reduced in the case of simultaneous injection molding of the transfer film for decorative use and which is less preferable than the prior art. Short circuit (notch), burrs, alluvial overflow (pattern flow near the gate), whitening, flow pattern, cracking, interlayer peeling, and can satisfy the adhesion between the forming resin and the pencil hardness and resistance as necessary for surface protection properties. Wear (RCA wear), steel wire grinding.

1‧‧‧支持薄膜 1‧‧‧Support film

2‧‧‧離型層 2‧‧‧ release layer

3‧‧‧硬塗布層 3‧‧‧hard coating layer

4‧‧‧底漆層 4‧‧‧primer layer

5‧‧‧加飾層 5‧‧‧Adding layer

6‧‧‧接著層 6‧‧‧Next layer

7‧‧‧成形樹脂 7‧‧‧Forming resin

8‧‧‧第1硬塗布層 8‧‧‧1st hard coating layer

9‧‧‧第2硬塗布層 9‧‧‧2nd hard coating layer

第1圖係顯示本發明之實施形態之加飾用轉印薄膜之層構造之一例之剖面圖。 Fig. 1 is a cross-sectional view showing an example of a layer structure of a transfer film for decoration according to an embodiment of the present invention.

第2圖係顯示轉印第1圖之加飾用轉印薄膜之成形物之層構造之剖面圖。 Fig. 2 is a cross-sectional view showing the layer structure of the molded article of the transfer film for transfer of Fig. 1 .

第3圖係顯示本發明之實施形態之加飾用轉印薄膜之層構造之另一例之剖面圖。 Fig. 3 is a cross-sectional view showing another example of the layer structure of the transfer film for decoration of the embodiment of the present invention.

第4圖係顯示轉印第3圖之加飾用轉印薄膜之成形物之層構造之剖面圖。 Fig. 4 is a cross-sectional view showing a layer structure of a molded article of the transfer film for transfer of Fig. 3;

[發明之實施形態] [Embodiment of the Invention]

以下,就本發明之實施形態,一邊參考圖式,一邊詳細地進行說明。又,在各圖中,就發揮相同或類似之機能之構成要素附加相同之參考符號,並省略重複之說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In the drawings, the same or similar functions are denoted by the same reference numerals, and the description thereof will not be repeated.

第1圖係顯示本發明之實施形態之加飾用轉印薄膜之層構造之一例之剖面圖。如第1圖所示,本實施形態之轉印薄膜係依照該順序地具備支持薄膜1、離型層2、硬塗布層3、底漆層4、加飾印刷層(以下也僅稱為「加飾層」)5和接著層6之層積體。在此,通常加飾層5係大多為複數層之情形,也可以加入壓紋加工和珍珠顏料等之具有光學效果之加飾材料。又,第2圖係顯示轉印第1圖之加飾用轉印薄膜之成形物之層構造之剖面圖,其係在射出成形同時轉印本實施形態之加飾用轉 印薄膜後之成形物之剖面圖。如第2圖所示,其成形物係在成形樹脂7上依照該順序地具備接著層6、加飾層5、底漆層4和硬塗布層3所構成。 Fig. 1 is a cross-sectional view showing an example of a layer structure of a transfer film for decoration according to an embodiment of the present invention. As shown in Fig. 1, the transfer film of the present embodiment includes the support film 1, the release layer 2, the hard coat layer 3, the primer layer 4, and the decorative printed layer in this order (hereinafter also referred to as " A layer of the decorative layer ") 5 and the subsequent layer 6. Here, in general, the decorative layer 5 is usually a plurality of layers, and an optically decorative material such as embossing or pearl pigment may be added. In addition, Fig. 2 is a cross-sectional view showing the layer structure of the molded article of the transfer film for decorative printing of Fig. 1, which is transferred to the decorative transfer of the embodiment at the same time of injection molding. A cross-sectional view of the formed article after printing the film. As shown in Fig. 2, the molded product is composed of the adhesive layer 7, the decorative layer 5, the primer layer 4, and the hard coat layer 3 in this order on the molding resin 7.

另外,雖然在圖式並無明記,但是可在支持薄膜1之離型層形成面之相反側之面,具備帶電防止層。可以藉由具備該帶電防止層,而減少在轉印薄膜附著異物,改善產率(換句話說,即降低不良品之發生率)。該帶電防止層係只要是包含既有之帶電防止劑之樹脂層即可,例如為包含ITO和銻摻雜錫等之導電性填充物及四級銨鹽、界面活性劑、聚噻吩和PEDOT等之導電性聚合物、溶膠凝膠反應物之塗布劑之層。 Further, although not shown in the drawings, a charge preventing layer may be provided on the surface opposite to the release layer forming surface of the support film 1. By providing the charging preventing layer, it is possible to reduce the adhesion of foreign matter to the transfer film and to improve the yield (in other words, to reduce the incidence of defective products). The charge prevention layer may be a resin layer containing an existing charge inhibitor, and may be, for example, a conductive filler such as ITO or ruthenium-doped tin, a quaternary ammonium salt, a surfactant, polythiophene, PEDOT, or the like. A layer of a conductive polymer or a coating agent for a sol-gel reactant.

以下,就本實施形態之加飾用轉印薄膜之各層進行說明。 Hereinafter, each layer of the transfer film for decoration of the present embodiment will be described.

(基材薄膜1) (Substrate film 1)

作為基材薄膜1係可使用例如聚對苯二甲酸乙二酯薄膜、聚萘二甲酸乙二酯薄膜、聚丙烯薄膜、聚乙烯薄膜、三乙醯基纖維素薄膜、聚碳酸酯薄膜、耐綸薄膜、賽洛凡薄膜、丙烯酸薄膜、氯乙烯薄膜、PET-G薄膜之基材。可使用之薄膜之厚度係25μm以上150μm以下之範圍內,較佳為38μm以上50μm以下之範圍內。 As the base film 1, for example, a polyethylene terephthalate film, a polyethylene naphthalate film, a polypropylene film, a polyethylene film, a triacetyl cellulose film, a polycarbonate film, and a resistant film can be used. A substrate of a ray film, a celecyan film, an acrylic film, a vinyl chloride film, or a PET-G film. The thickness of the film which can be used is in the range of 25 μm or more and 150 μm or less, preferably in the range of 38 μm or more and 50 μm or less.

(離型層2) (release layer 2)

離型層2最為重要的係由硬塗布層3來剝離之剝離性,但是也需要耐熱性、耐溶劑性、上塗布性、延伸性,因此較佳為藉由硬化系樹脂而形成。所以,作為離型層2係可使用例如三聚氰胺樹脂、聚烯烴樹脂、 胺基甲酸酯樹脂、乙酸纖維素等之硬化物。雖然在前述之材料中,通常大多係將使用三聚氰胺樹脂之離型層2予以採用,但是在離型層2使用三聚氰胺樹脂之情形,需要在高溫之燒結步驟(140~200℃),並且會產生/包含有害之甲醛。於是,全心地進行研究,結果發明人發現:含長鏈烷基之丙烯酸樹脂或/及聚矽氧改性丙烯酸樹脂、與丙烯酸多元醇樹脂、與聚異氰酸酯化合物之硬化物,最適合作為離型層2。 The release layer 2 is most important because it is exfoliated by the hard coat layer 3, but heat resistance, solvent resistance, overcoat property, and elongation are also required. Therefore, it is preferably formed by curing the resin. Therefore, as the release layer 2, for example, a melamine resin, a polyolefin resin, or the like can be used. A cured product of a urethane resin, cellulose acetate or the like. Although in the foregoing materials, most of the materials will be used with the release layer 2 of the melamine resin, in the case of using the melamine resin in the release layer 2, a sintering step (140 to 200 ° C) at a high temperature is required, and / Contains harmful formaldehyde. Therefore, the research was conducted with all my heart, and as a result, the inventors found that an acrylic resin containing a long-chain alkyl group and/or a polyoxymethylene-modified acrylic resin, a cured resin with an acrylic polyol resin, and a polyisocyanate compound are most suitable as a release type. Layer 2.

離型層2之厚度係並無特別受到限制,但是最適合為0.1μm以上5μm以下之範圍內。又,藉由使該離型層2含有樹脂填充物或無機填充物,可使防眩光或者是使表面粗糙化。 The thickness of the release layer 2 is not particularly limited, but is preferably in the range of 0.1 μm or more and 5 μm or less. Further, by including the resin filler or the inorganic filler in the release layer 2, it is possible to prevent glare or roughen the surface.

(硬塗布層3) (hard coating layer 3)

硬塗布層3係不黏著狀態,較佳為藉由在轉印至被轉印物之後照射紫外線或電子束,而由可交聯之樹脂形成者。作為在轉印後進行交聯之理由,係因為本實施形態之轉印薄膜雖然大多係使用在射出成形或加熱轉印法,但是若預先進行交聯,則在轉印之延伸時,容易產生破裂,成為外觀不良之緣故。 The hard coat layer 3 is not adhered, and is preferably formed of a crosslinkable resin by irradiating ultraviolet rays or electron beams after being transferred to the object to be transferred. The reason why the transfer film is crosslinked after the transfer is that the transfer film of the present embodiment is often used in an injection molding or a heat transfer method. However, if the crosslinking is performed in advance, it is likely to occur during the extension of the transfer. It is broken and becomes a bad appearance.

作為在轉印前實現不黏著性之方法,係主要有以下之3種方法。第1種方法係使用高分子型之丙烯酸酯或甲基丙烯酸酯之方法。第2種方法係使用異氰酸酯/多元醇樹脂或環氧樹脂/胺類等之交聯系樹脂而稍微硬化液體狀或半液體狀之紫外線硬化樹脂來成為不黏著之方法。第3種方法係對硬塗布層3稍微照射紫外線或電子束而成為半硬化狀態之方法。 As a method of achieving non-adhesiveness before transfer, there are mainly the following three methods. The first method is a method using a polymer type acrylate or methacrylate. The second method is a method in which a liquid-like or semi-liquid ultraviolet-curable resin is slightly hardened by using a cross-linking resin such as an isocyanate/polyol resin or an epoxy resin/amine to form a non-adhesive method. The third method is a method in which the hard coat layer 3 is slightly irradiated with ultraviolet rays or electron beams to be in a semi-hardened state.

在本實施形態,使用第1種方法。理由係:第2種方法會過度地提高和離型層2間之密合性,使作為轉印薄膜之剝離性成為不充分。又,第3種方法係紫外線照射機或電子束照射機之強度偏差(具體地說,照射之紫外線或電子束之強度偏差)或再現性將成為課題,且製程成本也變高。 In the present embodiment, the first method is used. The reason is that the second method excessively improves the adhesion between the release layer 2 and the peeling property as a transfer film. Further, in the third method, the intensity deviation (specifically, the intensity deviation of the ultraviolet ray or the electron beam) or the reproducibility of the ultraviolet ray irradiation machine or the electron beam irradiation machine is a problem, and the process cost is also high.

在使用第1種方法之情形,為了成為不黏著且在射出成形時不讓樹脂流動,較佳為使用重量平均分子量為4萬以上10萬以下之範圍內,並且玻璃轉移溫度為60℃以上之含有丙烯醯基或甲基丙烯醯基之丙烯酸樹脂(丙烯基丙烯酸酯樹脂)。換句話說,包含於硬塗布層3之丙烯基丙烯酸酯樹脂係重量平均分子量為4萬以上10萬以下之範圍內,其較佳含有羥基。在重量平均分子量小於4萬之情形,除了不黏著性呈不充分,在上塗布性有問題發生以外,在成形時,還容易發生沖積溢出。又,在重量平均分子量大於10萬之情形,會降低自由基反應性,無法提高在交聯時之硬度。另外,丙烯基丙烯酸酯樹脂之最適當之重量平均分子量之範圍係6萬以上8萬以下。 In the case where the first method is used, in order to prevent sticking and to prevent the resin from flowing during the injection molding, it is preferred to use a weight average molecular weight of 40,000 to 100,000 or less, and a glass transition temperature of 60 ° C or higher. An acrylic resin (acrylic acrylate resin) containing an acrylonitrile group or a methacrylonitrile group. In other words, the acryl-based acrylate resin contained in the hard coat layer 3 has a weight average molecular weight of 40,000 or more and 100,000 or less, and preferably contains a hydroxyl group. In the case where the weight average molecular weight is less than 40,000, the non-adhesiveness is insufficient, and in addition to the problem of the upper coating property, the overflow is likely to occur at the time of molding. Further, in the case where the weight average molecular weight is more than 100,000, the radical reactivity is lowered, and the hardness at the time of crosslinking cannot be improved. Further, the most suitable weight average molecular weight of the acryl acrylate resin is in the range of 60,000 to 80,000.

此種丙烯基丙烯酸酯樹脂係比起一般使用作為紫外線硬化樹脂之低聚合物或單體,有不黏著性(無僅由於蒸發溶劑部分而黏結)或硬化收縮少等之優點,但另一方面,因為是高分子樹脂,所以有紫外線硬化性惡化之傾向。於是,也為了補償硬塗布層3之表面硬度之惡化,必須在丙烯基丙烯酸酯樹脂中添加奈米二氧化矽粒 子。其添加量在相對於丙烯基丙烯酸酯樹脂而言係小於10重量%時,看不見對於硬度之效果。另一方面,在大於40重量%時,會變得過度脆弱而耐摩耗性變差。因此,奈米二氧化矽粒子之最適當之添加量係相對於丙烯基丙烯酸酯樹脂而言成為10重量%以上40重量%以下之範圍內。又,奈米二氧化矽粒子量之最適當添加量之範圍係15重量%以上且小於35重量%。 Such an acryl-based acrylate resin has advantages such as non-adhesiveness (no adhesion only due to evaporation of a solvent portion) or less hardening shrinkage than a low-polymer or monomer which is generally used as an ultraviolet curing resin, but on the other hand, Since it is a polymer resin, it has a tendency to deteriorate ultraviolet curability. Therefore, in order to compensate for the deterioration of the surface hardness of the hard coat layer 3, it is necessary to add nano cerium oxide particles to the acryl acrylate resin. child. When the amount added is less than 10% by weight based on the acryl acrylate resin, the effect on hardness is not observed. On the other hand, when it is more than 40% by weight, it becomes excessively weak and the abrasion resistance is deteriorated. Therefore, the most suitable addition amount of the nano cerium oxide particles is in the range of 10% by weight or more and 40% by weight or less based on the acryl acrylate resin. Further, the optimum amount of the nano cerium oxide particles is in an amount of 15% by weight or more and less than 35% by weight.

另外,前述之重量平均分子量係藉由GPC(凝膠滲透層析法)測定,以苯乙烯換算而算出之值。 The weight average molecular weight described above is measured by GPC (gel permeation chromatography) and is calculated in terms of styrene.

為了維持透明性,添加於硬塗布層3之奈米二氧化矽粒子係其粒徑較佳為10nm以上100nm以下之範圍內。又,其奈米二氧化矽粒子最好係藉由含有丙烯醯基/甲基丙烯醯基之矽烷偶合劑等而進行表面處理者,但是也可以僅是未處理之奈米二氧化矽粒子。 In order to maintain transparency, the nano cerium oxide particles added to the hard coat layer 3 preferably have a particle diameter of 10 nm or more and 100 nm or less. Further, the nano cerium oxide particles are preferably surface-treated by a decane coupling agent containing an acrylonitrile group/methacryl oxime group, but may be only untreated nano cerium oxide particles.

在硬塗布層3之主要組成為丙烯基丙烯酸酯樹脂及奈米二氧化矽粒子之情形,由於最表面之硬度,故鋼絲棉試驗之耐性係成為優秀,但是在耐摩耗性(特別是RCA摩耗)上,容易由於其脆性而成為不良結果。但是,可藉由在相對於丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內添加平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末,來提高前述之耐摩耗性。在添加之聚四氟乙烯粉末之平均粒徑小於1μm時,分散性變差,不容易處理。又,在添加之聚四氟乙烯粉末之平均粒徑大於10μm之情形,不容易保持在硬塗布層3,聚四氟乙烯粉末容易脫離,或是硬塗 布層3之散亂性變高,因而不佳。更佳之聚四氟乙烯粉末之平均粒徑之範圍係2μm以上7μm以下。 In the case where the main composition of the hard coat layer 3 is an acryl acrylate resin and a nano cerium oxide particle, the resistance of the steel wool test is excellent due to the hardness of the outermost surface, but the wear resistance (especially RCA wear) is excellent. ), it is easy to be a bad result due to its brittleness. However, by adding a polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less in a range of 0.1% by weight to 2% by weight or less based on the acryl acrylate resin, the above-mentioned one can be improved. Wear resistance. When the average particle diameter of the added polytetrafluoroethylene powder is less than 1 μm, the dispersibility is deteriorated and it is not easy to handle. Further, in the case where the average particle diameter of the added polytetrafluoroethylene powder is more than 10 μm, it is not easy to remain in the hard coat layer 3, and the polytetrafluoroethylene powder is easily detached or hard-coated. The disorder of the layer 3 becomes high and thus is not good. More preferably, the average particle diameter of the polytetrafluoroethylene powder is in the range of 2 μm or more and 7 μm or less.

又,在聚四氟乙烯粉末之添加量相對於丙烯基丙烯酸酯樹脂而言小於0.1重量%之情形,耐摩耗性之效果係不充分,在大於2重量%之情形,出現散亂性而降低透明性,因而不佳。所以,聚四氟乙烯粉末之添加量之較佳範圍係0.1重量%以上2重量%以下。更佳是0.2重量%以上1重量%以下之範圍內。 In addition, when the amount of the polytetrafluoroethylene powder added is less than 0.1% by weight based on the acryl acrylate resin, the effect of abrasion resistance is insufficient, and when it is more than 2% by weight, the scattering property is lowered and lowered. Transparency is therefore not good. Therefore, the preferred range of the amount of the polytetrafluoroethylene powder to be added is 0.1% by weight or more and 2% by weight or less. More preferably, it is in the range of 0.2% by weight or more and 1% by weight or less.

在製造本實施形態之加飾用轉印薄膜之際,較佳是將除了離型層2以外之硬塗布層3至接著層6為止之全層(也就是硬塗布層3、底漆層4、加飾層5、接著層6)在生產線上塗布及印刷,但由於添加聚四氟乙烯粉末之硬塗布層3係連黏防止之效果亦高,因此也可在塗布硬塗布層3之後,進行捲繞而暫時保管。 In the production of the transfer film for decoration of the present embodiment, it is preferable to apply the entire layer of the hard coat layer 3 to the adhesive layer 3 other than the release layer 2 (that is, the hard coat layer 3 and the primer layer 4). The decorative layer 5 and the subsequent layer 6) are coated and printed on the production line. However, since the effect of preventing the adhesion of the hard coating layer 3 of the polytetrafluoroethylene powder is high, the hard coating layer 3 may be applied after the hard coating layer 3 is applied. Winding is carried out for temporary storage.

另外,將聚乙烯蠟和硬脂酸鋅等之金屬肥皂添加於硬塗布層3,也可提高硬塗布層3之耐摩耗性。但是,由於前述金屬肥皂之添加若比起聚四氟乙烯粉末之添加量而言未添加10倍以上,則無法看到顯著之效果,或者大多是粒徑比較大者,因此容易導致硬塗布層3之硬度降低及透明性降低,變得不適當。 Further, by adding a metal soap such as polyethylene wax or zinc stearate to the hard coat layer 3, the abrasion resistance of the hard coat layer 3 can be improved. However, since the addition of the metal soap is not more than 10 times as much as the addition amount of the polytetrafluoroethylene powder, a remarkable effect cannot be seen, or a large particle diameter is often large, so that a hard coating layer is likely to be formed. The hardness of 3 is lowered and the transparency is lowered, which becomes inappropriate.

可以藉由在硬塗布層3添加少量之聚異氰酸酯化合物,使進行交聯,而提高膜之韌性,減少箔之落粉(在製造步驟中箔剝離)。但是,依據聚異氰酸酯化合物之添加量,會引起剝離之不良,或者是成為毛邊或缺口(短路)之原因,而成為鉛筆硬度、鋼絲棉研磨也惡化 之結果。於是,較佳之聚異氰酸酯化合物之添加量係相對於丙烯基丙烯酸酯樹脂而言成為5重量%以下之範圍內。 By adding a small amount of a polyisocyanate compound to the hard coat layer 3, crosslinking can be carried out to increase the toughness of the film and reduce the powder falling of the foil (foil peeling in the production step). However, depending on the amount of addition of the polyisocyanate compound, the peeling is poor, or it is a cause of burrs or nicks (short circuits), and the pencil hardness and the steel wool are also deteriorated. The result. Therefore, the amount of the polyisocyanate compound to be added is preferably in the range of 5% by weight or less based on the acryl acrylate resin.

接著,就第3圖及第4圖進行說明。第3圖係顯示本發明之實施形態之加飾用轉印薄膜之層構造之另一例之剖面圖。如第3圖所示,本實施形態之轉印薄膜係依照該順序而具備支持薄膜1、離型層2、第1硬塗布層8、第2硬塗布層9、底漆層4、加飾層5和接著層6之層積體。又,第4圖係顯示轉印第3圖之加飾用轉印薄膜之成形物之層構造之剖面圖,其係轉印本實施形態之加飾用轉印薄膜之成形物之剖面圖。如第4圖所示,其成形物係在成形樹脂7上依照該順序而具備接著層6、加飾層5、底漆層4、第2硬塗布層9和第1硬塗布層8所構成。 Next, the third and fourth figures will be described. Fig. 3 is a cross-sectional view showing another example of the layer structure of the transfer film for decoration of the embodiment of the present invention. As shown in Fig. 3, the transfer film of the present embodiment includes the support film 1, the release layer 2, the first hard coat layer 8, the second hard coat layer 9, the primer layer 4, and the decoration in this order. A laminate of layer 5 and subsequent layer 6. In addition, Fig. 4 is a cross-sectional view showing a layer structure of a molded article for transfer printing of the decorative sheet of Fig. 3, which is a cross-sectional view of a molded article of the transfer film for decoration of the embodiment. As shown in Fig. 4, the molded article is formed on the molding resin 7 in this order, including the adhesive layer 6, the decorative layer 5, the primer layer 4, the second hard coat layer 9, and the first hard coat layer 8. .

第3圖所示之加飾用轉印薄膜係比起第1圖所示之加飾用轉印薄膜,在具備第1硬塗布層8和第2硬塗布層9之方面不同。於是,就第1硬塗布層8和第2硬塗布層9接著進行說明。 The transfer film for decoration shown in Fig. 3 differs from the transfer film for decoration shown in Fig. 1 in that the first hard coat layer 8 and the second hard coat layer 9 are provided. Then, the first hard coat layer 8 and the second hard coat layer 9 will be described next.

第1硬塗布層8係不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末,並且無含有聚異氰酸酯化合物。 The first hard coat layer 8 is an ultraviolet curable composition that does not adhere to the ultraviolet curable composition, and the ultraviolet curable composition contains at least a acryl acrylate resin having a weight average molecular weight of 40,000 to 100,000 and containing a hydroxyl group, and ultraviolet rays. The initiator, the cerium oxide particles having an average particle diameter of 10 nm or more and 100 nm or less, and the polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less, and no polyisocyanate compound.

又,第2硬塗布層9係不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及聚異氰酸酯化合物,並且無含有聚四氟乙烯粉末。 Further, the second hard coat layer 9 is an ultraviolet curable composition which does not adhere, and the ultraviolet curable composition contains at least a propylene acrylate resin having a weight average molecular weight of 40,000 or more and containing a hydroxyl group. An ultraviolet ray initiator, a cerium oxide particle having an average particle diameter of 10 nm or more and 100 nm or less, and a polyisocyanate compound, and no polytetrafluoroethylene powder.

像這樣,可使本實施形態之硬塗布層包含2層以上。在該情形,如前之敘述,鄰接於離型層2之第1硬塗布層8較佳係含有聚四氟乙烯粉末,並且無含有聚異氰酸酯化合物。又,鄰接於第1硬塗布層8之第2硬塗布層9較佳係無含有聚四氟乙烯粉末,並且含有聚異氰酸酯化合物。這個係由於下列之3點理由。 As described above, the hard coat layer of the present embodiment can be composed of two or more layers. In this case, as described above, the first hard coat layer 8 adjacent to the release layer 2 preferably contains a polytetrafluoroethylene powder and does not contain a polyisocyanate compound. Further, the second hard coat layer 9 adjacent to the first hard coat layer 8 preferably contains no polytetrafluoroethylene powder and contains a polyisocyanate compound. This is due to the following three reasons.

第1點之理由係如下。 The reason for the first point is as follows.

在離型層2上塗布並乾燥硬塗布層用塗布液之際,包含於硬塗布層之奈米二氧化矽粒子有容易偏存(eccentrically-located)於離型層2之相反面(也就是大氣面)之傾向。因此,在轉印後成為最表面之側,奈米二氧化矽粒子成分少,結果無法提高耐鋼絲棉性或鉛筆硬度。於是,藉由將硬塗布層分割成為2層以上,並儘可能地使成為最表層之第1硬塗布層8變薄,可減少奈米二氧化矽粒子之偏存化之影響。 When the coating liquid for a hard coating layer is applied and dried on the release layer 2, the nano cerium oxide particles contained in the hard coating layer are eccentrically-located on the opposite side of the release layer 2 (that is, The tendency of the atmosphere). Therefore, the side of the outermost surface after the transfer is small, and the nano cerium oxide particle component is small, and as a result, the steel wool resistance or the pencil hardness cannot be improved. Then, by dividing the hard coat layer into two or more layers and thinning the first hard coat layer 8 which becomes the outermost layer as much as possible, the influence of the segregation of the nano cerium oxide particles can be reduced.

第2點之理由係如下。 The reason for the second point is as follows.

為了提高硬塗布層和底漆層4之間之密合,較佳為在硬塗布層添加聚異氰酸酯化合物,但是,若在相接於離型層2之硬塗布層添加聚異氰酸酯化合物,則剝離性 (和離型層之間之密合性)會經時變化,或者是在轉印時會引起剝離之不良。又,若在轉印後成為最表面之第1硬塗布層8添加聚異氰酸酯化合物,則容易導致妨礙紫外線硬化樹脂之自由基反應性而降低表面硬度(特別是耐鋼絲棉性)之結果。因此,藉由在接合於離型層2之第1硬塗布層(最表層)8不添加聚異氰酸酯化合物,而在底漆層4側之第2硬塗布層9添加聚異氰酸酯化合物,可成為硬度和密合性呈平衡之轉印薄膜。 In order to improve the adhesion between the hard coat layer and the primer layer 4, it is preferred to add a polyisocyanate compound to the hard coat layer, but if a polyisocyanate compound is added to the hard coat layer of the release layer 2, the stripping is performed. Sex (Adhesion to the release layer) may change over time, or may cause peeling defects during transfer. In addition, when a polyisocyanate compound is added to the first hard coat layer 8 which becomes the outermost surface after the transfer, the radical reactivity of the ultraviolet curable resin is impaired, and the surface hardness (especially the steel wool resistance) is lowered. Therefore, by adding a polyisocyanate compound to the first hard coat layer 9 on the side of the primer layer 4 without adding a polyisocyanate compound to the first hard coat layer (the outermost layer) 8 bonded to the release layer 2, the hardness can be obtained. A transfer film that is balanced with adhesion.

第3點之理由係如下。 The reason for point 3 is as follows.

在包含聚四氟乙烯粉末之硬塗布層上進行上塗布底漆層4之際,有底漆層用塗布液彈開或者是成為層間密合力不足之情形。因此,藉由在第1硬塗布層8添加聚氟乙烯粉末,並將無包含聚氟乙烯粉末之第2硬塗布層9設定為塗布量大於第1硬塗布層8而進行塗布,企求底漆層用塗布液之彈開防止及密合力改善。 When the primer layer 4 is topcoated on the hard coat layer containing the polytetrafluoroethylene powder, the primer layer is bounced off with the coating liquid or the interlayer adhesion is insufficient. Therefore, by adding a polyvinyl fluoride powder to the first hard coat layer 8 and setting the second hard coat layer 9 containing no polyvinyl fluoride powder to a coating amount larger than that of the first hard coat layer 8, the primer is applied. The layer coating liquid is prevented from being bounced off and the adhesion is improved.

在此,較佳為使包含於第1硬塗布層8之聚四氟乙烯粉末之含有量,係相對於包含在第1硬塗布層8之丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內。 Here, the content of the polytetrafluoroethylene powder contained in the first hard coat layer 8 is preferably 0.1% by weight or more based on the acryl acrylate resin contained in the first hard coat layer 8 Within the range of % by weight or less.

又,較佳為使包含於第1硬塗布層8及第2硬塗布層9之二氧化矽粒子之含有量,係相對於包含在第1硬塗布層8及第2硬塗布層9之丙烯基丙烯酸酯樹脂而言分別成為10重量%以上40重量%以下之範圍內。 Moreover, it is preferable that the content of the cerium oxide particles contained in the first hard coat layer 8 and the second hard coat layer 9 is based on the propylene contained in the first hard coat layer 8 and the second hard coat layer 9 The acrylate resin is in a range of 10% by weight or more and 40% by weight or less, respectively.

第1硬塗布層8之厚度係較佳是0.5μm以上2.5μm以下之範圍內,第2硬塗布層9之厚度係較佳是3.0μm以上8.0μm以下之範圍內。 The thickness of the first hard coat layer 8 is preferably in the range of 0.5 μm or more and 2.5 μm or less, and the thickness of the second hard coat layer 9 is preferably in the range of 3.0 μm or more and 8.0 μm or less.

在第1硬塗布層8之厚度小於0.5μm之情形,不容易保持聚四氟乙烯粉末,有汙染塗布裝置之導引輥或夾持壓輥之危險性。又,在第1硬塗布層8之厚度大於2.5μm之情形,奈米二氧化矽粒子之偏存對策之效果降低。 In the case where the thickness of the first hard coat layer 8 is less than 0.5 μm, it is not easy to hold the polytetrafluoroethylene powder, and there is a risk of contaminating the guide roll of the coating device or holding the press roll. Further, when the thickness of the first hard coat layer 8 is more than 2.5 μm, the effect of the countermeasure against the unevenness of the nano cerium oxide particles is lowered.

在第2硬塗布層9之厚度小於3.0μm之情形,會使作為包含第1硬塗布層8之硬塗布層之全層厚度變薄,且由於氧妨礙等之理由而無法充分地發揮作為硬塗布層之硬度。又,底漆層用塗布液之彈開防止效果也減小。在第2硬塗布層9大於8.0μm之情形,不僅是增加成本,亦由於韌性過度強烈而容易發生毛邊而不佳。 When the thickness of the second hard coat layer 9 is less than 3.0 μm, the thickness of the entire layer of the hard coat layer including the first hard coat layer 8 is reduced, and it is not possible to sufficiently exhibit the hardness due to oxygen interference or the like. The hardness of the coating layer. Further, the effect of preventing the bounce of the coating liquid for the primer layer is also reduced. In the case where the second hard coat layer 9 is larger than 8.0 μm, not only the cost is increased, but also the squeezing is liable to occur because the toughness is excessively strong.

第1硬塗布層8係層厚度薄,因此比起由1層而形成硬塗布層之情形,可增多奈米二氧化矽粒子之摻合量,又,雖會稍微降低透明性,但也可添加在耐鋼絲棉性具有高效果之奈米氧化鋁粒子。 Since the thickness of the first hard coat layer 8 is thin, it is possible to increase the blending amount of the nano cerium oxide particles compared to the case where the hard coat layer is formed by one layer, and the transparency can be slightly lowered, but it is also possible. A nano-alumina particle having a high effect on steel wool resistance is added.

另外,丙烯基丙烯酸酯樹脂係一種藉由在包含各種(甲基)丙烯醯基單體之共聚合物之(甲基)丙烯酸共聚合物中,進一步懸吊(甲基)丙烯醯基而得到之具有自由基反應性之聚合物,其可藉由變更共聚合之(甲基)丙烯醯基單體之種類和比率而發現各種塗膜物性。一般而言,相對於使用於紫外線硬化樹脂之胺基甲酸酯丙烯酸酯、環氧丙烯酸酯、聚酯丙烯酸酯等之低聚合物係重量平均分子量為數百~數千,丙烯基丙烯酸酯樹脂係數千~數十萬,具有低收縮性或未硬化時之不黏著性等之不同特性。 Further, the acryl acrylate resin is obtained by further suspending a (meth) acryl oxime group in a (meth)acrylic copolymer of a copolymer containing various (meth) acryl fluorenyl monomers. The radical-reactive polymer can be found to have various coating film properties by changing the kind and ratio of the copolymerized (meth) acrylonitrile-based monomer. In general, the low molecular weight molecular weight of the urethane acrylate, epoxy acrylate, polyester acrylate or the like used in the ultraviolet curable resin is from several hundred to several thousands, and the acryl acrylate resin The coefficient is from a few thousand to several hundred thousand, and has different characteristics such as low shrinkage or non-adhesiveness when not hardened.

作為構成丙烯基丙烯酸酯樹脂之單體成分係有(甲基)丙烯酸乙酯、(甲基)丙烯酸乙基己酯、苯乙烯、甲基苯乙烯、N-乙烯基吡咯啶酮等之單/多官能單體、三羥甲基丙烷(甲基)丙烯酸酯、己烷二醇(甲基)丙烯酸酯、二乙二醇(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,6-己烷二醇二(甲基)丙烯酸酯、季戊二醇(甲基)丙烯酸酯等。 The monomer component constituting the acryl acrylate resin is a monomer such as ethyl (meth)acrylate, ethylhexyl (meth)acrylate, styrene, methylstyrene or N-vinylpyrrolidone. Polyfunctional monomer, trimethylolpropane (meth) acrylate, hexane diol (meth) acrylate, diethylene glycol (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol Hexa(meth)acrylate, 1,6-hexanediol di(meth)acrylate, pentaerythritol (meth)acrylate, and the like.

在此,所謂聚異氰酸酯化合物係指甲苯二異氰酸酯(TDI)、二苯甲烷二異氰酸酯(MDI)、苯二甲基二異氰酸酯(XDI)、六亞甲基二異氰酸酯(HDI)、異佛爾酮二異氰酸酯(IPDI)、以及這些之預聚合物。 Here, the polyisocyanate compound means toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), benzodimethyl diisocyanate (XDI), hexamethylene diisocyanate (HDI), isophorone II. Isocyanate (IPDI), and prepolymers of these.

又,所謂紫外線起始劑係藉由紫外線而產生自由基之起始劑,作為在本實施形態而可摻合者係有例如二苯基酮、二乙基-9-氧二苯并硫哌喃、苄基二甲基縮酮、2-羥基-2-甲基-1-苯基丙烷-1-酮、1-羥基環己基苯基酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉丙烷-1、氧化醯基膦等。該紫外線起始劑係並無特別限定使用,可在使硬塗布層3硬化之際,配合使用之紫外線照射裝置之照射光之波長而進行選定。紫外線起始劑之添加量係依據紫外線起始劑之種類而不同,但較佳為相對於丙烯基丙烯酸酯樹脂而言成為1重量%以上10重量%以下之範圍內。 Further, the ultraviolet ray initiator is an initiator which generates a radical by ultraviolet rays, and as a blender in the present embodiment, for example, diphenyl ketone, diethyl-9-oxydibenzothiophene Butyl, benzyl dimethyl ketal, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-[4-(A Thio)phenyl]-2-morpholinepropane-1, decylphosphine oxide, and the like. The ultraviolet initiator is not particularly limited, and may be selected in accordance with the wavelength of the irradiation light of the ultraviolet irradiation device used when the hard coating layer 3 is cured. The amount of the ultraviolet initiator to be added varies depending on the type of the ultraviolet initiator, but is preferably in the range of 1% by weight to 10% by weight based on the acryl acrylate resin.

(底漆層4) (primer layer 4)

底漆層4係用以保持硬塗布層3(或者是第2硬塗布層9)和加飾層5之間之密合之層,全心地進行研究,結果發明人發現:較佳為包含丙烯酸多元醇樹脂、 含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂、和聚異氰酸酯化合物之樹脂。更加詳細地說,底漆層4係2液硬化型樹脂,該2液硬化型樹脂係至少包含:丙烯酸多元醇樹脂、聚異氰酸酯化合物、和含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂構成之樹脂。又,藉由在底漆層4添加二氧化矽或硫酸鋇、碳酸鈣等之體質顏料,可改善加飾層用塗布液之著壁性。又,由於可減少毛邊,因此最適合在相對於丙烯酸多元醇樹脂而言成為5重量%以上20重量%以下之範圍內,添加前述之體質顏料。 The primer layer 4 is used to maintain a close contact between the hard coat layer 3 (or the second hard coat layer 9) and the finish layer 5, and the inventors have found that it is preferable to contain acrylic acid. Polyol resin, A resin containing a hydroxyl group of vinyl chloride vinyl acetate copolymerized resin and a polyisocyanate compound. More specifically, the primer layer 4 is a two-liquid curable resin containing at least an acrylic polyol resin, a polyisocyanate compound, and a resin composed of a vinyl chloride vinyl acetate copolymer resin containing a hydroxyl group. . Further, by adding a body pigment such as cerium oxide, barium sulfate or calcium carbonate to the primer layer 4, the wall property of the coating liquid for a decorative layer can be improved. Moreover, since the burrs can be reduced, it is most preferable to add the above-mentioned extender pigment in the range of 5% by weight or more and 20% by weight or less based on the acrylic polyol resin.

丙烯酸多元醇樹脂係在玻璃轉移溫度小於50℃之情形,容易發生毛邊,在玻璃轉移溫度大於90℃之情形,容易使與硬塗布層3間之密合變得困難。因此,使用於本實施形態之丙烯酸多元醇樹脂最好係玻璃轉移溫度為50℃以上90℃以下之範圍內者。 When the glass transition temperature is less than 50 ° C, the acrylic polyol resin is liable to be burred, and when the glass transition temperature is more than 90 ° C, it is difficult to make adhesion to the hard coat layer 3 difficult. Therefore, it is preferable that the acrylic polyol resin used in the present embodiment has a glass transition temperature of 50 ° C or more and 90 ° C or less.

氯乙烯乙酸乙烯酯共聚合樹脂係藉由使用以乙烯醇或丙烯酸羥烷酯改性之含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂,而可反應於聚異氰酸酯化合物,提高密合性。較理想為在底漆層4中,以相對於丙烯酸多元醇樹脂而言成為10重量%以上60重量%以下之範圍內,摻合該含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂。又,底漆層4之厚度係並無特別受到限制,最適合為0.5μm以上4μm以下之範圍內。 The vinyl chloride vinyl acetate copolymerized resin can be reacted with a polyisocyanate compound by using a hydroxyl group-containing vinyl chloride vinyl acetate copolymer resin modified with vinyl alcohol or hydroxyalkyl acrylate to improve adhesion. It is preferable to blend the hydroxyl group-containing vinyl chloride vinyl acetate copolymer resin in the primer layer 4 in a range of 10% by weight or more and 60% by weight or less based on the acrylic polyol resin. Further, the thickness of the primer layer 4 is not particularly limited, and is most preferably in the range of 0.5 μm or more and 4 μm or less.

(加飾層5) (Adding layer 5)

加飾層5係比起前述之各層,並無特別不同之材料。作為在加飾層5之形成而可以採用之加飾技 術,係當然有利用經著色之塗布液之一般印刷,此外,還可列舉珍珠或螢光、鏡子、再回歸反射、磁性印刷等之特殊印刷、藉由熱能或紫外線而形成凹凸構造(各種透鏡效果或全像圖)之壓紋加工、藉由真空蒸鍍或濺鍍而形成鋁或銀、鉻、氧化鈦、硫化鋅等之薄膜形成技術等。 The decorative layer 5 is not particularly different from the above-mentioned layers. As a decoration technique that can be used in the formation of the decorative layer 5 Of course, there is a general printing using a colored coating liquid, and special printing such as pearl or fluorescent, mirror, re-retroreflection, magnetic printing, etc., and unevenness by thermal energy or ultraviolet light (various lenses) The embossing process of the effect or hologram), the formation of a film of aluminum, silver, chromium, titanium oxide, zinc sulfide, etc. by vacuum vapor deposition or sputtering.

加飾層5係通常為2層以上,例如在如墨色圖案印刷層/白色抑制層、珍珠層/墨色印刷層、紅色圖案印刷層/鏡油墨層、藍色圖案/壓紋層/錫蒸鍍層等而考慮創意性之情形、及如墨色完全印刷層(加入硬化劑)/墨色完全印刷層/墨色完全印刷層等而用以提升印刷脫離之品質和分離機能性(在此情形係指兼具密合性和毛邊)等,可配合各種之要求而進行選定。 The decorative layer 5 is usually two or more layers, for example, in an ink pattern printing layer/white suppression layer, a nacre/ink printing layer, a red pattern printing layer/mirror ink layer, a blue pattern/embossing layer/tin evaporation layer. And consider the creative situation, and such as the ink completely printed layer (adding hardener) / ink full print layer / ink full print layer, etc. to improve the quality of the print off and the separation function (in this case means both Adhesiveness and burrs, etc., can be selected in accordance with various requirements.

(接著層6) (Next layer 6)

作為接著層6,可以使用習知之熱密封性接著劑或黏著劑。作為接著層6,可列舉例如乙酸乙烯酯樹脂、乙烯乙酸乙烯酯共聚合樹脂、氯乙酸乙烯酯樹脂、丙烯酸樹脂、丁縮醛樹脂、環氧樹脂、聚酯樹脂、聚胺基甲酸酯樹脂、丙烯系黏著劑、橡膠系黏著劑、聚矽氧系黏著劑、胺基甲酸酯系黏著劑等。又,接著層6之厚度係最適合為0.5μm以上10μm以下之範圍內。 As the adhesive layer 6, a conventional heat-sealing adhesive or an adhesive can be used. Examples of the adhesive layer 6 include a vinyl acetate resin, an ethylene vinyl acetate copolymer resin, a vinyl chloroacetate resin, an acrylic resin, a butyral resin, an epoxy resin, a polyester resin, and a polyurethane resin. A propylene-based adhesive, a rubber-based adhesive, a polyoxygen-based adhesive, or a urethane-based adhesive. Further, the thickness of the subsequent layer 6 is most preferably in the range of 0.5 μm or more and 10 μm or less.

本實施形態之各層之形成方法係可以採用既有之塗布‧印刷方法。作為本實施形態之各層之形成方法,可列舉例如直接照相凹版印刷、逆向照相凹版印刷、微照相凹版印刷、壓輥塗布、簾幕塗布、模塗布、噴射塗布、線塗布、逗點塗布、篩網印刷、彈性凸板印刷等。 塗布液之乾燥條件,雖也根據使用之溶劑,但藉由在80℃~150℃之環境下乾燥2~60秒鐘之通常乾燥即足夠。但是,藉由依據塗布液之厚度和塗布液之種類,會減少殘留溶劑和促進2液硬化反應,因此,有必須藉由120℃~180℃之熱而進行數十秒鐘之追加乾燥之情形。 In the method of forming each layer of the present embodiment, an existing coating/printing method can be employed. As a method of forming each layer of the present embodiment, for example, direct gravure printing, reverse gravure printing, micro gravure printing, roll coating, curtain coating, die coating, spray coating, wire coating, comma coating, sieve Screen printing, elastic panel printing, etc. Although the drying conditions of the coating liquid are also based on the solvent to be used, it is usually dried by drying in an environment of 80 ° C to 150 ° C for 2 to 60 seconds. However, depending on the thickness of the coating liquid and the type of the coating liquid, the residual solvent is reduced and the two-liquid hardening reaction is promoted. Therefore, it is necessary to perform additional drying for several tens of seconds by heat of 120 ° C to 180 ° C. .

本實施形態之轉印薄膜,係藉由以前述之塗布‧印刷方法依序地重疊塗布前述之組成物構成之離型層2、硬塗布層3、底漆層4、加飾層5和接著層6之各層而製造。 The transfer film of the present embodiment is a release layer 2, a hard coat layer 3, a primer layer 4, a decorative layer 5, and the like which are formed by sequentially coating the above-described composition by the above-described coating and printing method. Manufactured from each layer of layer 6.

像這樣製造而成之本實施形態之轉印薄膜,係可藉由在射出成形時插入至模具內,而以射出成形之熱壓來轉印至成形物之表面。另外,剝離界面係離型層2和硬塗布層3(或者是第2硬塗布層9)之間之界面。在轉印至成形物之表面後,藉由高壓水銀燈或金屬鹵素燈而照射曝光量500~1500mJ/cm2左右,而使硬塗布層3(或者是第2硬塗布層9)硬化。藉此可得到滿足各種物性(鋼絲棉試驗、鉛筆硬度等)之成形物。 The transfer film of the present embodiment manufactured in this manner can be transferred to the surface of the molded article by hot pressing of injection molding by being inserted into the mold at the time of injection molding. Further, the peeling interface is an interface between the release layer 2 and the hard coat layer 3 (or the second hard coat layer 9). After being transferred onto the surface of the molded article, the hard coating layer 3 (or the second hard coat layer 9) is cured by irradiating an exposure amount of about 500 to 1,500 mJ/cm 2 with a high pressure mercury lamp or a metal halide lamp. Thereby, a molded article satisfying various physical properties (steel wool test, pencil hardness, etc.) can be obtained.

接著,列舉實施例而進一步具體地說明本發明。 Next, the present invention will be specifically described by way of examples.

<實施例1> <Example 1>

在厚度50μm之二軸延伸聚酯薄膜(三菱樹脂公司製之G440E50)上,藉由微照相凹版印刷法而塗布‧乾燥下列處方之離型層用塗布液,而使乾燥後之膜厚成為0.4μm。然後,在50℃之環境下進行5日之經時老化而形成離型層2。 The biaxially stretched polyester film (G440E50, manufactured by Mitsubishi Plastics Co., Ltd.) having a thickness of 50 μm was applied by micro gravure printing to dry the coating liquid for the release layer of the following formulation, and the film thickness after drying was 0.4. Mm. Then, the release layer 2 was formed by aging over a period of 5 days in an environment of 50 °C.

‧離型層用塗布液 ‧ release layer coating solution

東榮化成公司製之丙烯酸多元醇LC# 6560…100重量份 Acrylic Polyol LC# 6560...100 parts by weight of Dongrong Chemical Company

日油公司製之聚矽氧改性丙烯酸樹脂FS730…20重量份 Polyurethane modified acrylic resin FS730...20 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,藉由微照相凹版印刷法而塗布‧乾燥下列之硬塗布層用塗布液,而使乾燥後之膜厚成為5.0μm,來作為硬塗布層3。然後,捲繞該薄膜。在40℃之環境下保管該薄膜30日,但無發生連黏。 Then, the coating liquid for hard coating layer of the following was applied by the microgravure printing method, and the film thickness after drying was 5.0 μm to obtain the hard coating layer 3. Then, the film is wound up. The film was stored in an environment of 40 ° C for 30 days, but no adhesion occurred.

‧硬塗布層用塗布液 ‧ Coating solution for hard coating layer

DIC公司製之不黏著之紫外線硬化樹脂(加入紫外線聚合起始劑)、固態成分30%、RC29-117…100重量份 DIC company's non-adhesive UV curing resin (added UV polymerization initiator), solid content 30%, RC29-117...100 parts by weight

日產化學公司製之二氧化矽(粒徑10~20nm)MEK分散液(固態成分30%)…20重量份 Niobium dioxide (particle size 10~20nm) MEK dispersion (30% solid content) made by Nissan Chemical Co., Ltd. 20 parts by weight

旭硝子公司製之聚氟乙烯粉末L173J(粒徑7μm、固態成分10%)…0.3重量份 Polyfluoroethylene powder L173J (particle size 7 μm, solid content 10%) made of Asahi Glass Co., Ltd. 0.3 parts by weight

接著,在該薄膜,藉由直接照相凹版印刷法而塗布下列處方之底漆層用塗布液來作為底漆層用塗布液,而使乾燥後之膜厚成為1.0μm。 Then, in the film, the coating liquid for a primer layer of the following formulation was applied as a coating liquid for a primer layer by a direct gravure printing method, and the film thickness after drying was 1.0 μm.

.底漆層用塗布液 . Coating liquid for primer layer

東榮化成公司製之丙烯酸多元醇YB # 7004…100重量份 Acrylic Polyol YB #7004...100 parts by weight of Dongrong Chemical Company

日信化學公司製之丙烯酸羥烷酯改性氯乙烯乙酸乙烯酯共聚合樹脂Solbin TA2…10重量份 Hydroxyl acrylate modified vinyl chloride vinyl acetate copolymer resin manufactured by Rixin Chemical Co., Ltd. Solbin TA2...10 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,以規定之加飾層用塗布液而進行印刷,且作為接著層6係藉由照相凹版印刷法而塗布接著層用塗布液(東洋油墨公司製之K539HP黏著清漆),而使乾燥後之膜厚成為1μm,來形成接著層6。 Then, printing is carried out with a coating liquid for a predetermined decorative layer, and a coating liquid for a bonding layer (K539HP adhesive varnish manufactured by Toyo Ink Co., Ltd.) is applied as a bonding layer 6 by a gravure printing method, and dried. The film thickness was 1 μm to form the adhesive layer 6.

接著,在射出成形機之模具內部安裝該加飾之轉印薄膜,並藉由聚碳酸酯‧ABS混合物樹脂而進行射出成形。像這樣,得到轉印本實施例之轉印薄膜之成形品。 Next, the decorated transfer film was attached to the inside of the mold of the injection molding machine, and injection molding was carried out by using a polycarbonate ‧ ABS mixture resin. Thus, a molded article to which the transfer film of the present embodiment was transferred was obtained.

<實施例2> <Example 2>

在厚度50μm之二軸延伸聚酯薄膜(三菱樹脂公司製之G440E50)上,藉由微照相凹版印刷法而塗布‧乾燥下列處方之離型層用塗布液,而使乾燥後之膜厚成為0.4μm。然後,在50℃之環境下進行5日之經時老化而形成離型層2。 The biaxially stretched polyester film (G440E50, manufactured by Mitsubishi Plastics Co., Ltd.) having a thickness of 50 μm was applied by micro gravure printing to dry the coating liquid for the release layer of the following formulation, and the film thickness after drying was 0.4. Mm. Then, the release layer 2 was formed by aging over a period of 5 days in an environment of 50 °C.

‧離型層用塗布液 ‧ release layer coating solution

東榮化成公司製之丙烯酸多元醇LC # 6560…100重量份 Acrylic Polyol LC # 6560...100 parts by weight of Dongrong Chemical Company

日油公司製之聚矽氧改性丙烯酸樹脂FS730…20重量份 Polyurethane modified acrylic resin FS730...20 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,藉由微照相凹版印刷法而塗布‧乾燥下列之第1硬塗布層用塗布液,而使乾燥後之膜厚成為 1.0μm,來作為第1硬塗布層8。然後,藉由照相凹版印刷法而塗布‧乾燥下列之第2硬塗布層用塗布液,而使乾燥後之膜厚成為2.0μm。然後,捲繞該薄膜。在40℃之環境下保管該薄膜30日,但無發生連黏。 Then, the coating liquid for the first hard coat layer of the following is dried by the microgravure printing method, and the film thickness after drying is made 1.0 μm is used as the first hard coat layer 8. Then, the coating liquid for the second hard coat layer described below was dried by a gravure printing method, and the film thickness after drying was 2.0 μm. Then, the film is wound up. The film was stored in an environment of 40 ° C for 30 days, but no adhesion occurred.

‧第1硬塗布層用塗布液 ‧First coating solution for hard coating layer

DIC公司製之不黏著之紫外線硬化樹脂(含有紫外線聚合起始劑)、固態成分30%、RC29-117…100重量份 DIC company's non-adhesive UV curing resin (containing UV polymerization initiator), solid content 30%, RC29-117...100 parts by weight

日產化學公司製之二氧化矽(粒徑10~20nm)MEK分散液(固態成分30%)…20重量份 Niobium dioxide (particle size 10~20nm) MEK dispersion (30% solid content) made by Nissan Chemical Co., Ltd. 20 parts by weight

旭硝子公司製之聚氟乙烯粉末L173J(粒徑7μm、固態成分10%)…0.3重量份 Polyfluoroethylene powder L173J (particle size 7 μm, solid content 10%) made of Asahi Glass Co., Ltd. 0.3 parts by weight

.第2硬塗布層用塗布液 . Coating solution for the second hard coat layer

DIC公司製之不黏著之紫外線硬化樹脂(含有紫外線聚合起始劑)、固態成分30%、RC29-117…100重量份 DIC company's non-adhesive UV curing resin (containing UV polymerization initiator), solid content 30%, RC29-117...100 parts by weight

日產化學公司製之二氧化矽(粒徑10~20nm)MEK分散液(固態成分30%)…20重量份 Niobium dioxide (particle size 10~20nm) MEK dispersion (30% solid content) made by Nissan Chemical Co., Ltd. 20 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate HL…5重量份 Cocoate HL...5 parts by weight of Nippon Polyurethane Industry

接著,在該薄膜,藉由直接照相凹版印刷法而塗布下列處方之底漆層用塗布液來作為底漆層用塗布液,而使乾燥後之膜厚成為1.0μm。 Then, in the film, the coating liquid for a primer layer of the following formulation was applied as a coating liquid for a primer layer by a direct gravure printing method, and the film thickness after drying was 1.0 μm.

.底漆層用塗布液 . Coating liquid for primer layer

東榮化成公司製之丙烯酸多元醇YB # 7004…100重量份 Acrylic Polyol YB #7004...100 parts by weight of Dongrong Chemical Company

日信化學公司製之丙烯酸羥烷酯改性氯乙烯乙酸乙烯酯共聚合樹脂Solbin TA2…10重量份 Hydroxyl acrylate modified vinyl chloride vinyl acetate copolymer resin manufactured by Rixin Chemical Co., Ltd. Solbin TA2...10 parts by weight

富士Silicea公司製之二氧化矽Sylophobic200…2重量份 Sylophobic 200...2 parts by weight of zirconia manufactured by Fuji Silicea Co., Ltd.

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,以規定之加飾層用塗布液而進行印刷,且作為接著層6係藉由照相凹版印刷法而塗布接著層用塗布液(東洋油墨公司製之K539HP黏著清漆),而使乾燥後之膜厚成為1μm,來形成接著層6。 Then, printing is carried out with a coating liquid for a predetermined decorative layer, and a coating liquid for a bonding layer (K539HP adhesive varnish manufactured by Toyo Ink Co., Ltd.) is applied as a bonding layer 6 by a gravure printing method, and dried. The film thickness was 1 μm to form the adhesive layer 6.

接著,在射出成形機之模具內部安裝該加飾之轉印薄膜,並藉由聚碳酸酯‧ABS混合物樹脂而進行射出成形。像這樣,得到轉印本實施例之轉印薄膜之成形品。 Next, the decorated transfer film was attached to the inside of the mold of the injection molding machine, and injection molding was carried out by using a polycarbonate ‧ ABS mixture resin. Thus, a molded article to which the transfer film of the present embodiment was transferred was obtained.

<比較例1> <Comparative Example 1>

在厚度50μm之二軸延伸聚酯薄膜(三菱樹脂公司製之G440E50)上,藉由微照相凹版印刷法而塗布‧乾燥下列處方之離型層用塗布液,而使乾燥後之膜厚成為0.2μm。然後,在50℃之環境下進行5日之經時老化而形成離型層2。 On a biaxially stretched polyester film (G440E50 manufactured by Mitsubishi Plastics Co., Ltd.) having a thickness of 50 μm, the coating liquid for the release layer of the following formulation was dried by microgravure printing, and the film thickness after drying was 0.2. Mm. Then, the release layer 2 was formed by aging over a period of 5 days in an environment of 50 °C.

‧離型層用塗布液 ‧ release layer coating solution

東榮化成公司製之丙烯酸多元醇LC # 6560…100重量份 Acrylic Polyol LC # 6560...100 parts by weight of Dongrong Chemical Company

日油公司製之聚矽氧改性丙烯酸樹脂FS730…20重量份 Polyurethane modified acrylic resin FS730...20 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,藉由微照相凹版印刷法而塗布‧乾燥下列之硬塗布層用塗布液,而使乾燥後之膜厚成為6.0μm,來作為硬塗布層3。然後,捲繞該薄膜。在40℃之環境下而保管該薄膜30日之時,發生連黏而無法使用。 Then, the following coating liquid for hard coating layer was applied by a microgravure printing method, and the film thickness after drying was 6.0 μm to obtain the hard coat layer 3. Then, the film is wound up. When the film was stored for 30 days in an environment of 40 ° C, it was sticky and could not be used.

‧硬塗布層用塗布液 ‧ Coating solution for hard coating layer

DIC公司製之不黏著之紫外線硬化樹脂(含有紫外線聚合起始劑)、固態成分30%、RC29-117…100重量份 DIC company's non-adhesive UV curing resin (containing UV polymerization initiator), solid content 30%, RC29-117...100 parts by weight

日產化學公司製之二氧化矽(粒徑10~20nm)MEK分散液(固態成分30%)…30重量份 Niobium dioxide (particle size 10~20nm) MEK dispersion (30% solid content) made by Nissan Chemical Co., Ltd. 30 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate HL…10重量份 10% by weight of isocyanate compound manufactured by Nippon Polyurethane Industry

接著,在該薄膜,藉由直接照相凹版印刷法而塗布下列處方之底漆層用塗布液來作為底漆層用塗布液,而使乾燥後之膜厚成為1.0μm。 Then, in the film, the coating liquid for a primer layer of the following formulation was applied as a coating liquid for a primer layer by a direct gravure printing method, and the film thickness after drying was 1.0 μm.

‧底漆層用塗布液 ‧coating solution for primer layer

東榮化成公司製之丙烯酸多元醇YB # 7004…100重量份 Acrylic Polyol YB #7004...100 parts by weight of Dongrong Chemical Company

日信化學公司製之丙烯酸羥烷酯改性氯乙烯乙酸乙烯酯共聚合樹脂Solbin TA2…10重量份 Hydroxyl acrylate modified vinyl chloride vinyl acetate copolymer resin manufactured by Rixin Chemical Co., Ltd. Solbin TA2...10 parts by weight

富士Silicea公司製之二氧化矽Sylophobic200…2重量份 Sylophobic 200...2 parts by weight of zirconia manufactured by Fuji Silicea Co., Ltd.

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,以規定之加飾層用塗布液而進行印刷,且作為接著層6係藉由照相凹版印刷法而塗布接著層用塗布液(東洋油墨公司製之K539HP黏著清漆),而使乾燥後之膜厚成為1μm,來形成接著層6。 Then, printing is carried out with a coating liquid for a predetermined decorative layer, and a coating liquid for a bonding layer (K539HP adhesive varnish manufactured by Toyo Ink Co., Ltd.) is applied as a bonding layer 6 by a gravure printing method, and dried. The film thickness was 1 μm to form the adhesive layer 6.

接著,在射出成形機之模具內部安裝該加飾之轉印薄膜,並藉由聚碳酸酯‧ABS混合物樹脂而進行射出成形。像這樣,得到轉印本比較例之轉印薄膜之成形品。 Next, the decorated transfer film was attached to the inside of the mold of the injection molding machine, and injection molding was carried out by using a polycarbonate ‧ ABS mixture resin. In this manner, a molded article of the transfer film of the comparative example of the present invention was obtained.

<比較例2> <Comparative Example 2>

在厚度50μm之二軸延伸聚酯薄膜(三菱樹脂公司製之G440E50)上,藉由微照相凹版印刷法而塗布‧乾燥下列處方之離型層用塗布液,而使乾燥後之膜厚成為0.6μm。然後,在50℃之環境下進行5日之經時老化而形成離型層2。 On a biaxially stretched polyester film (G440E50, manufactured by Mitsubishi Plastics Co., Ltd.) having a thickness of 50 μm, the coating liquid for the release layer of the following formulation was dried by microgravure printing to make the film thickness after drying to 0.6. Mm. Then, the release layer 2 was formed by aging over a period of 5 days in an environment of 50 °C.

‧離型層用塗布液 ‧ release layer coating solution

東榮化成公司製之丙烯酸多元醇LC # 6560…100重量份 Acrylic Polyol LC # 6560...100 parts by weight of Dongrong Chemical Company

日油公司製之聚矽氧改性丙烯酸樹脂FS730…20重量份 Polyurethane modified acrylic resin FS730...20 parts by weight

Nippon Polyurethane Industry製之異氰酸酯化合物Coronate L…20重量份 20 parts by weight of isocyanate compound Coronate L made by Nippon Polyurethane Industry

接著,藉由微照相凹版印刷法而塗布‧乾燥下列之硬塗布層用塗布液,而使乾燥後之膜厚成為6.0μm,來作為硬塗布層3。然後,捲繞該薄膜。 Then, the following coating liquid for hard coating layer was applied by a microgravure printing method, and the film thickness after drying was 6.0 μm to obtain the hard coat layer 3. Then, the film is wound up.

‧硬塗布層用塗布液 ‧ Coating solution for hard coating layer

DIC公司製之不黏著之紫外線硬化樹脂(含有紫外線聚合起始劑)、固態成分30%、RC29-117…100重量份 DIC company's non-adhesive UV curing resin (containing UV polymerization initiator), solid content 30%, RC29-117...100 parts by weight

日產化學公司製之二氧化矽(粒徑10~20nm)MEK分散液(固態成分30%)…20重量份 Niobium dioxide (particle size 10~20nm) MEK dispersion (30% solid content) made by Nissan Chemical Co., Ltd. 20 parts by weight

接著,在該薄膜,藉由照相凹版印刷法而塗布丙烯酸多元醇/異氰酸酯系塗布液(東洋油墨公司製之V425固定增黏(anchor)),而使乾燥後之膜厚成為2μm,來作為底漆層4。然後,以規定之加飾層用塗布液而進行印刷,且作為接著層6係藉由照相凹版印刷法而塗布接著層用塗布液(東洋油墨公司製之K539HP黏著清漆),而使乾燥後之膜厚成為1μm,來形成接著層6。 Then, an acrylic polyol/isocyanate-based coating liquid (V425 fixed anchor made by Toyo Ink Co., Ltd.) was applied to the film by a gravure printing method, and the film thickness after drying was 2 μm. Paint layer 4. Then, printing is carried out with a coating liquid for a predetermined decorative layer, and a coating liquid for a bonding layer (K539HP adhesive varnish manufactured by Toyo Ink Co., Ltd.) is applied as a bonding layer 6 by a gravure printing method, and dried. The film thickness was 1 μm to form the adhesive layer 6.

接著,在射出成形機之模具內部安裝該加飾之轉印薄膜,並藉由聚碳酸酯‧ABS混合物樹脂而進行射出成形。像這樣,得到轉印本比較例之轉印薄膜之成形品。 Next, the decorated transfer film was attached to the inside of the mold of the injection molding machine, and injection molding was carried out by using a polycarbonate ‧ ABS mixture resin. In this manner, a molded article of the transfer film of the comparative example of the present invention was obtained.

對由這些實施例1、實施例2、比較例1和比較例2得到之成形品,藉由120W/cm之高壓水銀燈照射曝光量1000mJ/cm2之紫外線,使硬塗布層3(或者是第2硬塗布層9)完全地硬化。接著,將這些成形品之評價項目和評價基準,顯示於下述。 The molded article obtained in the first embodiment, the second embodiment, the comparative example 1 and the comparative example 2 was irradiated with an ultraviolet light having an exposure amount of 1000 mJ/cm 2 by a high-pressure mercury lamp of 120 W/cm to form a hard coat layer 3 (or the first 2 Hard coating layer 9) completely hardened. Next, the evaluation items and evaluation criteria of these molded articles are shown below.

(毛邊) (flash)

○:完全無毛邊。 ○: There is no burr at all.

△:有小於5mm之毛邊。 △: There is a burr of less than 5 mm.

×:有5mm以上之毛邊。 ×: There are burrs of 5 mm or more.

(短路) (short circuit)

○:完全無短路。 ○: There is no short circuit at all.

△:有小於5mm之短路。 △: There is a short circuit of less than 5 mm.

×:有5mm以上之短路。 ×: There is a short circuit of 5 mm or more.

(破裂) (rupture)

○:無破裂。 ○: No cracking.

×:有破裂。 ×: There is a crack.

(沖積溢出) (alluvial overflow)

○:完全無沖積溢出。 ○: There is no alluvial overflow at all.

△:有小於1mm之沖積溢出。 △: There is an alluvial overflow of less than 1 mm.

×:有1mm以上之沖積溢出。 ×: There is an overflow of 1 mm or more.

(流紋) (flow pattern)

○:無法確認流動之痕跡。 ○: The trace of the flow cannot be confirmed.

×:可以確認流動之痕跡。 ×: The trace of the flow can be confirmed.

(白化) (whitening)

○:在表面有光滑。 ○: Smooth on the surface.

×:在表面無光滑。 ×: No smoothness on the surface.

(層間剝離) (interlayer peeling)

○:無剝離。 ○: No peeling.

×:有剝離。 ×: There is peeling.

(密合性試驗) (adhesion test)

本試驗係按照JIS K5600-5-6之附著性交叉橫切法。 This test is an adhesion cross-cutting method according to JIS K5600-5-6.

○:完全無剝離。 ○: No peeling at all.

△:剝離之狀態為2以下。 △: The state of peeling was 2 or less.

×:剝離之狀態為3以上。 ×: The state of peeling is 3 or more.

(鉛筆硬度試驗) (pencil hardness test)

本試驗係按照JIS K5600-5-4。 This test is in accordance with JIS K5600-5-4.

(鋼絲棉研磨) (steel wool grinding)

藉由目視而觀察在# 0000之鋼絲棉以500g/cm2荷重、速度30mm/sec來往復地摩擦5次後之表面,藉由以下之○~×而進行評價。 The surface of the steel wool of #0000 was rubbed five times with a load of 500 g/cm 2 and a speed of 30 mm/sec by visual observation, and the evaluation was carried out by the following ○-×.

○:幾乎看不見傷痕。 ○: There is almost no visible scar.

△:傷痕為20條以下。 △: The scar is 20 or less.

×:看見成為白色散亂之表面。 ×: I saw a white scattered surface.

(RCA摩耗試驗) (RCA wear test)

本試驗係按照ASTM F2357-04之試驗。 This test is in accordance with ASTM F2357-04.

在藉由175g荷重之連續試驗而計數200次之後,藉由目視而進行觀察,藉由以下之○~×而進行評價。 After counting 200 times by a continuous test of 175 g load, observation was carried out by visual observation, and evaluation was performed by the following ○~×.

○:幾乎看不見傷痕。 ○: There is almost no visible scar.

△:進行切削,但是,無露出至底層為止。 △: Cutting was performed, but it was not exposed to the bottom layer.

×:露出底層。 ×: The bottom layer is exposed.

將各實施例及各比較例之評價結果,顯示於表1。 The evaluation results of the respective examples and comparative examples are shown in Table 1.

由表1之結果可得知:成為本發明之實施形態之一例之實施例1及實施例2,係在各評價項目展現平衡優良之性能。 As can be seen from the results of Table 1, Example 1 and Example 2, which are examples of the embodiment of the present invention, exhibit excellent balance performance in each evaluation item.

[產業上之可利用性] [Industrial availability]

藉由本發明而得到之轉印薄膜,可使用在家電製品、住宅機器、事務機器、汽車零件等所利用之框體‧面板構件等之表面保護兼加飾。 The transfer film obtained by the present invention can be used for surface protection and decoration of a casing, a panel member, and the like which are used in home electric appliances, home appliances, business equipment, automobile parts, and the like.

1‧‧‧支持薄膜 1‧‧‧Support film

2‧‧‧離型層 2‧‧‧ release layer

3‧‧‧硬塗布層 3‧‧‧hard coating layer

4‧‧‧底漆層 4‧‧‧primer layer

5‧‧‧加飾層 5‧‧‧Adding layer

6‧‧‧接著層 6‧‧‧Next layer

Claims (8)

一種加飾用轉印薄膜,其係在轉印後藉由紫外線而使硬化之形式之加飾用轉印薄膜,其特徵為:使該加飾用轉印薄膜成為在支持薄膜之一邊之表面上依照該順序地層積離型層、硬塗布層、底漆層、加飾印刷層和接著層而成者;使該硬塗布層之組成成為不黏著(tack free)之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯(acryl acrylate)樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末;使該底漆層之組成成為2液硬化型樹脂,該2液硬化型樹脂係至少包含:丙烯酸多元醇樹脂、聚異氰酸酯化合物、以及含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂。 A transfer film for decoration, which is a transfer film for decoration in a form which is hardened by ultraviolet rays after transfer, and is characterized in that the transfer film for decoration is made to be on the side of one side of the support film Forming the release layer, the hard coat layer, the primer layer, the decorative printed layer and the adhesive layer in this order; making the composition of the hard coat layer a tack free ultraviolet curing type composition, The ultraviolet curable composition contains at least a acryl acrylate resin having a weight average molecular weight of 40,000 or more and 100,000 or less and a hydroxyl group-containing acryl acrylate resin, and an average particle diameter of 10 nm or more and 100 nm or less. The cerium oxide particles in the range and the polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less; the composition of the primer layer is a two-liquid curing resin, and the two-liquid curing resin is at least The invention comprises an acrylic polyol resin, a polyisocyanate compound, and a vinyl chloride vinyl acetate copolymer resin containing a hydroxyl group. 如請求項1之加飾用轉印薄膜,其中使包含於該硬塗布層之該聚四氟乙烯粉末之含量,相對於該丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內。 The transfer film for decorative decoration according to claim 1, wherein the content of the polytetrafluoroethylene powder contained in the hard coat layer is 0.1% by weight or more and 2% by weight or less based on the acryl acrylate resin. Within the scope. 如請求項2之加飾用轉印薄膜,其中使包含於該硬塗布層之該二氧化矽粒子之含量,相對於該丙烯基丙烯酸酯樹脂而言成為10重量%以上40重量%以下之範圍內。 The transfer film for decoration of claim 2, wherein the content of the cerium oxide particles contained in the hard coat layer is in a range of 10% by weight or more and 40% by weight or less based on the acryl acrylate resin. Inside. 如請求項1至3中任一項之加飾用轉印薄膜,其中使該硬塗布層進一步包含聚異氰酸酯化合物。 The transfer film for decoration according to any one of claims 1 to 3, wherein the hard coat layer further comprises a polyisocyanate compound. 一種加飾用轉印薄膜,其係在轉印後藉由紫外線而使硬化之形式之加飾用轉印薄膜,其特徵為:使該加飾用轉印薄膜成為在支持薄膜之一邊之表面上依照該順序地層積離型層、第1硬塗布層、第2硬塗布層、底漆層、加飾印刷層和接著層而成者;使該第1硬塗布層之組成成為不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及平均粒徑為1μm以上10μm以下之範圍內之聚四氟乙烯粉末,並且無含有聚異氰酸酯化合物;使該第2硬塗布層之組成成為不黏著之紫外線硬化型組成物,該紫外線硬化型組成物係至少包含:重量平均分子量為4萬以上10萬以下之範圍內且含有羥基之丙烯基丙烯酸酯樹脂、紫外線起始劑、平均粒徑為10nm以上100nm以下之範圍內之二氧化矽粒子、以及聚異氰酸酯化合物,並且無含有聚四氟乙烯粉末;使該底漆層之組成成為2液硬化型樹脂,該2液硬化型樹脂係至少包含:丙烯酸多元醇樹脂、聚異氰酸酯化合物、以及含有羥基之氯乙烯乙酸乙烯酯共聚合樹脂。 A transfer film for decoration, which is a transfer film for decoration in a form which is hardened by ultraviolet rays after transfer, and is characterized in that the transfer film for decoration is made to be on the side of one side of the support film The layered release layer, the first hard coat layer, the second hard coat layer, the primer layer, the decorative printed layer, and the adhesive layer are laminated in this order; the composition of the first hard coat layer is made non-adhered The ultraviolet curable composition contains at least a propylene acrylate resin having a weight average molecular weight of from 40,000 to 100,000 and containing a hydroxyl group, an ultraviolet initiator, and an average particle diameter of 10 nm or more. The cerium oxide particles in the range of 100 nm or less and the polytetrafluoroethylene powder having an average particle diameter of 1 μm or more and 10 μm or less, and no polyisocyanate compound; the composition of the second hard coat layer is not adhered An ultraviolet curable composition containing at least a propylene acrylate resin having a weight average molecular weight of from 40,000 to 100,000 and containing a hydroxyl group; a UV initiator, a cerium oxide particle having an average particle diameter of 10 nm or more and 100 nm or less, and a polyisocyanate compound, and no polytetrafluoroethylene powder; and the composition of the primer layer is a two-liquid curing resin. The two-liquid curing resin contains at least an acrylic polyol resin, a polyisocyanate compound, and a vinyl chloride vinyl acetate copolymer resin containing a hydroxyl group. 如請求項5之加飾用轉印薄膜,其中使該第1硬塗布層之層厚成為0.5μm以上2.5μm以下之範圍內,使該第2硬塗布層之層厚成為3.0μm以上8.0μm以下之範圍內。 The transfer film for decorative decoration according to claim 5, wherein the layer thickness of the first hard coat layer is in a range of 0.5 μm or more and 2.5 μm or less, and the layer thickness of the second hard coat layer is 3.0 μm or more and 8.0 μm. Within the scope below. 如請求項5或6之加飾用轉印薄膜,其中使包含於該第1硬塗布層之該聚四氟乙烯粉末之含量,相對於包含在該第1硬塗布層之該丙烯基丙烯酸酯樹脂而言成為0.1重量%以上2重量%以下之範圍內。 The transfer film for decoration of claim 5 or 6, wherein the content of the polytetrafluoroethylene powder contained in the first hard coat layer is relative to the acryl acrylate contained in the first hard coat layer The resin is in the range of 0.1% by weight or more and 2% by weight or less. 如請求項5至7中任一項之加飾用轉印薄膜,其中使包含於該第1硬塗布層和該第2硬塗布層之該二氧化矽粒子之含量,相對於包含在該第1硬塗布層和該第2硬塗布層之該丙烯基丙烯酸酯樹脂而言分別成為10重量%以上40重量%以下之範圍內。 The transfer film for decoration according to any one of claims 5 to 7, wherein the content of the cerium oxide particles contained in the first hard coat layer and the second hard coat layer is included in the first The hard coat layer and the acryl acrylate resin of the second hard coat layer are each in a range of 10% by weight to 40% by weight.
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