TW201436967A - Device for processing outer circumference of workpiece - Google Patents

Device for processing outer circumference of workpiece Download PDF

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Publication number
TW201436967A
TW201436967A TW103111152A TW103111152A TW201436967A TW 201436967 A TW201436967 A TW 201436967A TW 103111152 A TW103111152 A TW 103111152A TW 103111152 A TW103111152 A TW 103111152A TW 201436967 A TW201436967 A TW 201436967A
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workpiece
blank
correction value
outer circumference
deviation
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TW103111152A
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Chinese (zh)
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TWI594860B (en
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Naotugu Nishimura
Tomonori Arai
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Nakamura Tome Precision Ind
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/10Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Automatic Control Of Machine Tools (AREA)
  • Machine Tool Sensing Apparatuses (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The present invention relates to a device for processing an outer circumference of a workpiece, which is applied to a device for grinding and precise processing of an outer circumference of a glass plate, can carry out the most optimal outer circumference processing for a blank containing a notch or corrugation, and can reduce the cutting margin of the workpiece to achieve shortening of processing time and reduction of tool abrasion. The present invention can also perform blank quality examination. The present invention continuously photographs the whole circumference or a plurality of circumferential areas of a blank sent on a workbench in order to detect an inner edge of the outer circumference of the workpiece periphery according to the image and to correct a correction value that the operation unit calculates according to deviation (shift) between the outer circumference of the blank and a product to make the cutting margin consistent in the entirety of the circumference of the workpiece, to make the cutting margin least and, even when a defect of notch or corrugation is detect on the outer circumference of the blank, to cut off the defect so as to produce a product.

Description

工件的外周加工裝置Workpiece peripheral processing device

本發明涉及一種適合對板狀的工件的外周進行精加工的裝置,尤指一種適合於顯示器面板的玻璃基板和蓋玻片等玻璃板的外周加工的裝置。The present invention relates to a device suitable for finishing the outer periphery of a plate-shaped workpiece, and more particularly to a device suitable for peripheral processing of a glass substrate such as a glass substrate and a cover glass for a display panel.

在顯示器面板中使用的玻璃板在通過水流噴射加工和噴砂加工被切割成坯料形狀(在製品形狀上加上規定的精加工餘量的形狀)後,利用外周加工裝置被精加工成製品形狀。如圖5所示,通過水流噴射加工和噴砂加工被切割的玻璃板的外周的切割面t傾斜。該傾斜的切割面的外緣e與內緣f的間隔d爲0.1mm ~ 0.2mm。並且在這樣被切割的坯料的外周,有時會産生缺口(屑)或波紋。若該缺口或波紋比外周加工裝置的精加工餘量(加工時的切削餘量)大,則無法精加工成製品形狀,成爲不合格品。The glass plate used in the display panel is cut into a blank shape (a shape in which a predetermined finishing allowance is added to the shape of the product) by water jet machining and sandblasting, and then finished into a product shape by a peripheral processing device. As shown in FIG. 5, the cut surface t of the outer periphery of the glass plate cut by the water jet processing and the sand blasting is inclined. The interval d between the outer edge e and the inner edge f of the inclined cutting surface is 0.1 mm to 0.2 mm. Further, a notch (chip) or a corrugation may be generated on the outer periphery of the blank thus cut. If the notch or the corrugation is larger than the finishing allowance (cutting allowance during machining) of the outer peripheral processing apparatus, it cannot be finished into a product shape and becomes a defective product.

外周加工裝置具備固定工件的工作台和對被固定於該工作台的工件的外周進行加工的工具(一般是旋轉砂輪),在加工中通過連續地控制工作台與工具之間的相對位置關係來進行加工。當坯料在工作台上被固定在從標準位置偏移的位置時,精加工餘量會變得不均勻,並由於這個原因産生不合格品。因此,在外周加工裝置設有對被固定於工作台的坯料的位置偏移進行檢測並修正該偏移的單元。例如,設置對坯料所帶有的定位標記或外周的角部進行檢測的照相機,根據該圖像檢測出固定在工作台上的坯料的位置偏移,通過使坯料移動至正確的位置,或對加工中的工作台與工具之間的相對位置關係修正所檢測出的偏移量,由此,即使工件置於工作台上的偏移的位置,也能够加工出正確的製品形狀,請參閱日本特開2013-35089號公報(專利文獻1)所示。The peripheral processing apparatus includes a table for fixing the workpiece and a tool for processing the outer circumference of the workpiece fixed to the table (generally a rotating grinding wheel), and continuously controlling the relative positional relationship between the table and the tool during processing. Processing. When the blank is fixed on the table at a position offset from the standard position, the finishing allowance becomes uneven, and for this reason, a defective product is produced. Therefore, the outer peripheral processing apparatus is provided with means for detecting the positional deviation of the blank fixed to the table and correcting the offset. For example, a camera that detects a positioning mark or a peripheral corner portion of the blank is provided, and based on the image, a positional shift of the blank fixed on the table is detected, by moving the blank to the correct position, or The relative positional relationship between the table and the tool in the process corrects the detected offset, thereby enabling the correct product shape to be machined even if the workpiece is placed at an offset position on the table. Japanese Laid-Open Patent Publication No. 2013-35089 (Patent Document 1).

作爲對工件在工作台上的位置偏移進行檢測的照相機,以往使用採用普通的CCTV(Closed Circuit Television:閉路電視監控系統)鏡頭的照相機。對於該現有的照相機,無法清晰地識別出圖5所示的坯料的內緣f,因此以外緣e爲基準檢測工件的位置偏移。但是,在僅對工件的定位標記的檢測或僅對角部的外緣e的檢測中,無法檢測出在坯料的外周局部産生的波紋或缺口,並且由切割面t的傾斜變化所引起的內緣f與外緣e的差d的尺寸也無法檢測出來。As a camera that detects a positional shift of a workpiece on a table, a conventional CCTV (Closed Circuit Television) lens is conventionally used. In the conventional camera, the inner edge f of the blank shown in Fig. 5 cannot be clearly recognized, and therefore the outer edge e is used as a reference to detect the positional deviation of the workpiece. However, in the detection of only the positioning mark of the workpiece or the detection of only the outer edge e of the corner portion, it is impossible to detect the corrugation or the notch locally generated on the outer circumference of the blank, and the inner portion caused by the change in the inclination of the cutting surface t The size of the difference d between the edge f and the outer edge e cannot be detected.

因此,爲了防止由於坯料外周的缺口或波紋和切割面t的局部傾斜的增大等所引起的精加工餘量不足而産生不合格品,在通過水流噴射加工和噴砂加工進行坯料的切割時,切割成賦予了比精加工所需的精加工餘量大的精加工餘量的形狀。Therefore, in order to prevent the occurrence of defective products due to insufficient finishing allowance due to the notch or corrugation of the outer circumference of the blank and the increase in the local inclination of the cut surface t, when cutting the blank by water jet machining and sandblasting, It is cut into a shape that gives a finishing allowance larger than the finishing allowance required for finishing.

利用磨削進行外周加工的外周加工裝置以往以與一般的加工中心相同的方式進行加工,所述加工中心設有沿垂直於工具的兩個方向(x-y方向)進給的進給台,並根據加工的外周形狀使工具在二維平面上移動。對此,本發明的申請人提出如下方式的外周加工裝置:對工作台繞鉛直軸的旋轉角θ與工具在半徑r方向上接近和遠離工作台中心的移動相關聯地控制,由此進行任意形狀的外周加工(以下稱爲“極坐標方式”),請參閱日本特開2010-188443號公報(專利文獻2)及日本特開2011-116118號公報(專利文獻3)所示。極坐標方式的外周加工裝置與以往的加工中心型的外周加工裝置相比,具有能够大幅减少裝置的設置面積的特徵。A peripheral processing apparatus that performs peripheral processing by grinding is conventionally processed in the same manner as a general machining center provided with a feed table fed in two directions (xy direction) perpendicular to the tool, and according to The machined peripheral shape moves the tool in a two-dimensional plane. In this regard, the applicant of the present invention proposes a peripheral processing apparatus in which the rotation angle θ of the table around the vertical axis is controlled in association with the movement of the tool in the radius r direction and away from the center of the table, thereby performing arbitrary The outer peripheral processing of the shape (hereinafter referred to as "polar coordinate method") is shown in JP-A-2010-188443 (Patent Document 2) and JP-A-2011-116118 (Patent Document 3). The polar-circumferential peripheral processing apparatus has a feature that the installation area of the apparatus can be significantly reduced as compared with the conventional machining center-type peripheral processing apparatus.

若增大精加工餘量,則工件在外周加工裝置中的加工時間當然增加。並且,若精加工餘量大,則工具磨損也變大。因此,精加工餘量越小越能够减少加工時間和加工成本。並且,由於對完成外周加工的工件進行有無不合格品的檢查,所以即使向外周加工裝置中送入了具有精加工中無法去除的缺口或波紋的不良坯料,在精加工前也無法發現它們。因此,不良坯料在進行精加工後作爲不合格品被排除,也白白對不良坯料進行了精加工。If the finishing allowance is increased, the machining time of the workpiece in the peripheral processing device is of course increased. Further, if the finishing allowance is large, the tool wear also becomes large. Therefore, the smaller the finishing allowance, the smaller the processing time and the processing cost. Further, since the defective workpiece is inspected for the workpiece subjected to the outer peripheral processing, even if the defective blank having the notch or the corrugation which cannot be removed during the finishing is fed into the outer peripheral processing apparatus, they cannot be found before the finishing. Therefore, the defective blank is excluded as a defective product after finishing, and the defective blank is also finished in vain.

為解決現有的工件外周加工裝置存在的不足及限制,本發明的主要目的在於提出一種工件的外周加工裝置,其對外周具有缺口或波紋的坯料也能够進行最佳的外周加工,當坯料具有無法去除的缺口或波紋時,能够在精加工前排除該坯料,而且能够减小外周加工中的工件的切削餘量來達成加工時間的縮短和工具磨損的减輕,並且能够進行坯料的質量檢查。In order to solve the deficiencies and limitations of the conventional workpiece peripheral processing apparatus, the main object of the present invention is to provide a peripheral processing apparatus for a workpiece, which can also perform optimal peripheral processing for blanks having notches or corrugations on the outer circumference. When the notch or the corrugation is removed, the blank can be removed before the finishing, and the cutting allowance of the workpiece in the peripheral processing can be reduced to achieve a reduction in the processing time and a reduction in the tool wear, and the quality inspection of the blank can be performed.

本發明解決先前技術問題所提出的工件的外周加工裝置,其包括:   工作台,其將板狀的工件保持成水平並繞鉛直軸線旋轉;   工具,其對所述工件的外周進行加工;   橫向進給馬達,其基於控制器的指令值控制所述工具的位置;   照相機,其拍攝工件的外周部的圖像;   圖像取得單元,其在加工前工件被送入到所述工作台上時,一邊使所述照相機沿著在該工作台上以標準的位置和相位設置的加工完成工件的外周移動,一邊利用該照相機拍攝所述加工前工件的外周;   偏差檢測單元,其針對照相機所取得的各圖像,檢測工件外周的位置與預先設定在控制器中的加工完成工件的外周的位置之間的偏差;   修正值運算單元,其根據所述偏差檢測單元檢測出的偏差,運算從被送入的工件加工出製品所需的主軸旋轉角的修正值和工具進給量的修正值;以及   修正指令單元,其基於運算出的修正值對施加給所述進給馬達的指令值進行修正。The present invention solves the peripheral processing apparatus for a workpiece proposed by the prior art, comprising: a table that holds a plate-shaped workpiece horizontally and rotates about a vertical axis; a tool that processes the outer circumference of the workpiece; a motor that controls the position of the tool based on a command value of the controller; a camera that captures an image of a peripheral portion of the workpiece; and an image acquisition unit that feeds the workpiece onto the table before processing Performing the peripheral movement of the workpiece by the camera while performing the peripheral movement of the workpiece at a standard position and phase setting on the table, the camera is used to capture the outer circumference of the workpiece before machining; the deviation detecting unit is obtained for the camera Each image detects a deviation between a position of the outer circumference of the workpiece and a position of the outer circumference of the workpiece that has been previously set in the controller; a correction value calculation unit that calculates the deviation from the deviation detected by the deviation detecting unit Correction value and tool for the spindle rotation angle required for the workpiece to be machined A correction value for the amount of supply; and a correction command unit that corrects the command value applied to the feed motor based on the calculated correction value.

所述的工件的外周加工裝置,其中所述的偏差檢測單元將照相機所取得的圖像的大致平行的兩條檢測線中的位於工件內側的檢測線作爲工件的外周來檢測所述偏差。In the peripheral processing device for a workpiece, the deviation detecting unit detects the deviation by using a detection line located inside the workpiece among two substantially parallel detection lines of an image acquired by the camera as an outer circumference of the workpiece.

所述的工件的外周加工裝置,其中所述的修正值運算單元根據偏差檢測單元檢測出的坯料外周的偏差,以使外周加工裝置的切削餘量在工件整周變得均勻的方式運算修正值。In the peripheral processing device for a workpiece, the correction value calculation unit calculates the correction value in such a manner that the cutting allowance of the outer peripheral processing device becomes uniform over the entire circumference of the workpiece based on the deviation of the outer circumference of the blank detected by the deviation detecting unit. .

所述的工件的外周加工裝置,其中所述的修正值運算單元以使工件的一部分的外周區域的切削餘量成爲通過所述工具的一次走刀就能够加工出來的切削餘量的方式運算修正值;在對除了該一部分的外周區域以外的外周區域預先進行加工之後,通過一次走刀對整周進行加工。In the peripheral processing device for a workpiece, the correction value calculation unit calculates the correction amount of the outer peripheral region of a part of the workpiece as a cutting allowance that can be processed by one pass of the tool. Value: After the outer peripheral region other than the outer peripheral region of the portion is processed in advance, the entire circumference is processed by one pass.

所述的工件的外周加工裝置,其中在檢測出坯料外周的缺陷時,修正值運算單元以能够切削掉該缺陷來加工出製品的方式運算修正值。In the peripheral processing device for the workpiece, when the defect on the outer circumference of the blank is detected, the correction value calculation unit calculates the correction value so that the defect can be cut to machine the product.

本發明的工件的外周加工裝置,爲使所述照相機連續或間歇地拍攝工件的整周或所確定的多個外周區域(例如,對於矩形工件爲角部和四邊的中央部,對於橢圓工件爲長徑兩端和短徑兩端的外周區域),根據取得的圖像檢測出整周或多個外周區域中的坯料外周的偏差(位置偏移)Δr,根據檢測出的整周或多個外周區域的偏差,針對各坯料運算出用於進行爲了從該坯料加工成製品的最佳的加工動作的修正值,基於該運算結果修正工具的進給指令。The peripheral processing device of the workpiece of the present invention is such that the camera continuously or intermittently captures the entire circumference of the workpiece or the determined plurality of outer peripheral regions (for example, for the rectangular workpiece, the corner portion and the central portion of the four sides, for the elliptical workpiece The outer peripheral region of the both ends of the long diameter and the both ends of the short diameter) detects the deviation (positional shift) Δr of the outer periphery of the blank in the entire circumference or the plurality of outer peripheral regions based on the acquired image, based on the detected whole circumference or a plurality of outer circumferences In the deviation of the area, a correction value for performing an optimum machining operation for processing from the blank into a product is calculated for each blank, and a feed command of the tool is corrected based on the calculation result.

本發明的照相機的圖像原點o是被設置於工作台上的標準位置處的正確形狀的製品在該圖像上的製品外周的位置。通過使用具備遠心鏡頭的高析像度的照相機,能够根據照相機的圖像將工件外周的內緣和外緣作爲不同的檢測線檢測出來。The image origin o of the camera of the present invention is the position of the outer periphery of the article on the image of the correct shape of the article set at the standard position on the table. By using a high-resolution camera with a telecentric lens, the inner edge and the outer edge of the outer circumference of the workpiece can be detected as different detection lines from the image of the camera.

本發明的修正值運算單元根據偏差檢測單元所檢測出的坯料外周的偏差,以使外周加工裝置的切削餘量在工件整周變得均勻的方式運算出修正值。當變爲均勻的切削餘量比工具一次走刀的切削餘量(工具通過一次能够切削的切削餘量)大時,也能够以使工件的一部分的外周區域的切削餘量成爲通過一次走刀就能够加工出來的切削餘量的方式運算出修正值。在該情况下,在對以一次走刀無法加工出的外周區域預先進行加工後,最後以一次走刀對整周進行加工。當在坯料外周檢測出缺口或波紋等缺陷時,以能够切削掉該缺陷來加工出製品的方式運算出修正值。當即使修正也無法切削掉缺口或波紋時,廢棄坯料而不進行加工。The correction value calculation means of the present invention calculates the correction value so that the cutting allowance of the outer peripheral machining device becomes uniform over the entire circumference of the workpiece based on the deviation of the outer circumference of the blank detected by the deviation detecting means. When the machining allowance that becomes uniform is larger than the cutting allowance of the tool for one pass (the tool can be cut by one cutting), the cutting allowance of the outer peripheral portion of the workpiece can be made to pass once. The correction value is calculated in such a manner that the machining allowance can be processed. In this case, after the outer peripheral region which cannot be machined by one pass is processed in advance, the entire circumference is processed by one pass. When a defect such as a notch or a corrugation is detected on the outer periphery of the blank, the correction value is calculated so that the product can be cut by cutting the defect. When the notch or corrugation cannot be cut even if the correction is made, the blank is discarded without processing.

本發明的技術手段可獲得的功效增進包括:   1.本發明能够以在被送入到工作台上的坯料的外周整體使切削餘量均勻這樣的最佳的修正和工具路徑進行精加工,並且能够以比前工序加工的切割時小的精加工餘量切割坯料,因此能够縮短外周加工裝置中的加工時間,也能够延長工具壽命。   2.本發明通過檢測出坯料的內緣,能够防止由於坯料的切割面的傾斜所引起的精加工餘量的檢測誤差,即使在坯料的外周存在缺口或波紋、毛刺等,也能够進行用於將它們切削掉而獲得製品的修正,因此能够將現有裝置中成爲不合格品的坯料加工成製品。   3.本發明根據檢測出的坯料的內緣與外緣的間隔或缺口等也能够進行坯料的質量檢查(前工序中的加工質量的檢查),當由於檢測出的內緣與外緣的間隔超過閾值或者無法運算出切削掉缺口等的修正值等原因而無法獲得製品時,能够在加工前排除這樣的不良坯料,能够避免白白加工出不合格品。The enhancements achievable by the technical means of the present invention include: 1. The present invention is capable of finishing an optimum correction and tool path such that the cutting allowance is uniform over the entire circumference of the blank fed to the table, and Since the blank can be cut with a smaller finishing allowance than the cutting in the previous step, the processing time in the outer peripheral processing apparatus can be shortened, and the tool life can be extended. 2. The present invention can prevent the detection error of the finishing allowance due to the inclination of the cut surface of the blank by detecting the inner edge of the blank, and can be used for the presence of a notch, a corrugation, a burr or the like on the outer circumference of the blank. These are cut off to obtain a correction of the product, so that a blank which is a defective product in the conventional apparatus can be processed into a product. 3. According to the present invention, it is also possible to perform quality inspection of the blank (inspection of the processing quality in the preceding process) based on the interval or notch of the inner edge and the outer edge of the detected blank, and the interval between the inner edge and the outer edge due to the detection. When the product cannot be obtained because the threshold value is exceeded or the correction value such as the cut of the notch is not calculated, the defective blank can be removed before the processing, and the defective product can be prevented from being processed in vain.

為能詳細瞭解本發明的技術特徵及實用功效,並可依照發明內容來達成,玆進一步以如圖式所示的較佳實施例,詳細說明如后:In order to understand the technical features and practical effects of the present invention in detail, and in accordance with the present invention, further details are shown in the preferred embodiments as illustrated in the following:

圖1是以極坐標方式進行加工的外周加工裝置的示意的側視圖,在圖中,主軸1是鉛直方向的中空軸,借助軸承11旋轉自如地軸支承於框架(圖中未繪出)。在主軸1的上端固定有工作台12,坯料(工件)w在被固定於該工作台12的水平的上表面13的狀態下進行測量和加工。通過主軸1的中空孔而向工作台12供給負壓,送入到工作台12的上表面13的坯料w以下表面被真空吸附的方式固定於工作台12。在主軸1的下端連結有主軸馬達(伺服馬達)15。主軸馬達15經由伺服放大器41與控制器4連接,根據控制器4的指令來控制主軸1的旋轉角。Fig. 1 is a schematic side view of a peripheral processing apparatus which is processed in a polar coordinate manner. In the figure, the main shaft 1 is a hollow shaft in the vertical direction, and is rotatably supported by a frame (not shown) via a bearing 11. A table 12 is fixed to the upper end of the main shaft 1, and the blank (workpiece) w is measured and processed in a state of being fixed to the horizontal upper surface 13 of the table 12. The negative pressure is supplied to the table 12 through the hollow hole of the main shaft 1, and the surface of the blank w fed to the upper surface 13 of the table 12 is fixed to the table 12 by vacuum suction. A spindle motor (servo motor) 15 is coupled to the lower end of the main shaft 1. The spindle motor 15 is connected to the controller 4 via the servo amplifier 41, and controls the rotation angle of the spindle 1 in accordance with an instruction from the controller 4.

在主軸1的上方設有橫向進給台21。橫向進給台21由設於所述框架的水平方向的橫向引導件(圖中未繪出)引導成能够自由移動,並與由橫向進給馬達(伺服馬達)23驅動而旋轉的橫向進給螺桿24螺合。橫向進給馬達23經由伺服放大器42與控制器4連接,橫向進給台21的移動位置由控制器4控制。A transverse feed table 21 is provided above the main shaft 1. The lateral feed table 21 is guided by a lateral guide (not shown) provided in the horizontal direction of the frame to be freely movable, and is fed in a lateral direction driven by a lateral feed motor (servo motor) 23 The screw 24 is screwed. The transverse feed motor 23 is connected to the controller 4 via a servo amplifier 42, and the moving position of the lateral feed table 21 is controlled by the controller 4.

在橫向進給台21上設有縱向進給台25。縱向進給台25以能够自由移動的方式安裝於鉛直方向(即與主軸1平行的方向)的縱向引導件(圖中未繪出),該縱向引導件固定於橫向進給台21,並且縱向進給台25與由縱向進給馬達26驅動而旋轉的縱向進給螺桿27螺合。並且在橫向進給台21上安裝有照相機5,該照相機5取得送入到工作台12上的加工前的坯料w的外周部的圖像。A longitudinal feed table 25 is provided on the infeed table 21. The longitudinal feed table 25 is mounted in a vertical direction (ie, a direction parallel to the main shaft 1) in a freely movable manner (not shown), the longitudinal guide is fixed to the lateral feed table 21, and longitudinally The feed table 25 is screwed with a longitudinal feed screw 27 that is rotated by the longitudinal feed motor 26. Further, a camera 5 is attached to the infeed table 21, and the camera 5 obtains an image of the outer peripheral portion of the blank w before processing which is fed onto the table 12.

在縱向進給台25上,利用鉛直方向的軸承32以與主軸1平行的方式軸支承有工具軸31。在該工具軸31的下端安裝有工具(一般爲砂輪)3。工具軸31的上端經由同步帶33與工具驅動馬達34連結。On the longitudinal feed table 25, the tool shaft 31 is axially supported by the bearing 32 in the vertical direction so as to be parallel to the main shaft 1. A tool (generally a grinding wheel) 3 is attached to the lower end of the tool shaft 31. The upper end of the tool shaft 31 is coupled to the tool drive motor 34 via a timing belt 33.

主軸1的軸心P、工具3的軸心Q以及照相機5的光軸中心a位於與橫向進給台21的移動方向平行且包含主軸的軸心P的同一平面S上。圖2是示意地顯示利用極坐標方式進行的坯料w的外周加工的圖,通過利用圖1所示的控制器4對橫向進給台21的移動量r與主軸1的旋轉角θ相關聯地進行控制,進行期望的平面形狀的外周加工。另外,雖然圖中未繪出,但在對工件進行貫通孔或內徑加工的裝置中,在縱向進給台25設上有能够相對於工具3進行相對升降的小徑的砂輪,以進行貫通孔或內徑的加工(請參閱專利文獻3)。The axis P of the main shaft 1, the axis Q of the tool 3, and the optical axis center a of the camera 5 are located on the same plane S parallel to the moving direction of the infeed stage 21 and including the axis P of the main shaft. 2 is a view schematically showing the outer peripheral processing of the blank w by the polar coordinate method, by correlating the movement amount r of the lateral feed table 21 with the rotation angle θ of the main shaft 1 by the controller 4 shown in FIG. Control is performed to perform peripheral processing of a desired planar shape. Further, although not shown in the drawings, in the apparatus for performing the through hole or the inner diameter processing on the workpiece, the vertical feed table 25 is provided with a grinding wheel having a small diameter which can be relatively raised and lowered with respect to the tool 3 to perform the penetration. Processing of a hole or an inner diameter (refer to Patent Document 3).

照相機5具備取得的圖像所要求的析像度的照相機,較佳的是使用具備遠心鏡頭的照相機。照相機5的光軸中心a與主軸1的軸心P平行。因此照相機5取得被加工的坯料(工件)w的從垂直於表面的方向觀察到的外周部的圖像。The camera 5 is provided with a camera having the resolution required for the acquired image, and it is preferable to use a camera having a telecentric lens. The optical axis center a of the camera 5 is parallel to the axis P of the main shaft 1. Therefore, the camera 5 obtains an image of the outer peripheral portion of the processed blank (workpiece) w as viewed from the direction perpendicular to the surface.

利用照相機5取得的圖像的訊息被發送至控制器4。控制器4具備圖像取得單元43、偏差檢測單元44、修正值運算單元45和修正指令單元46。圖像取得單元43一邊使照相機5的圖像原點o沿著在工作台12上以正確姿勢(位置及方向)設置的正確形狀的製品(以下稱爲“標準製品”)的外周c移動,一邊將連續或間斷地拍攝到的圖像發送至偏差檢測單元44。當檢測坯料外周的缺口或波紋時,取得圖像的間隔必須是比檢測的缺口的尺寸或波紋的周期短的間隔。The message of the image taken by the camera 5 is sent to the controller 4. The controller 4 includes an image acquisition unit 43, a deviation detecting unit 44, a correction value arithmetic unit 45, and a correction command unit 46. The image acquisition unit 43 moves the image origin o of the camera 5 along the outer circumference c of the product of the correct shape (hereinafter referred to as "standard product") set on the table 12 in the correct posture (position and direction). The image captured continuously or intermittently is sent to the deviation detecting unit 44. When the notch or corrugation of the outer circumference of the blank is detected, the interval at which the image is taken must be an interval shorter than the size of the detected notch or the period of the corrugation.

偏差檢測單元44針對從圖像檢測單元43發送來的各圖像51檢測出與工件的外周的內緣f對應的內側的檢測線n(請參閱圖4所示),並檢測出在r軸上距離圖像原點o的偏差Δr。修正值運算單元45根據在工件整周或多個外周區域取得的偏差Δr或者它們的平均(平滑)值ΔR,運算用於修正在工作台12上放置的坯料w的送入誤差和坯料w的形狀誤差(切削餘量的分布或缺口等所引起的坯料的形狀誤差)的修正值。修正指令單元46利用由修正值運算單元45求出的角度的修正值Δθ修正工作台旋轉的原點相位,基於位置的修正值修正施加給橫向進給馬達23的指令值。The deviation detecting unit 44 detects the inner detection line n corresponding to the inner edge f of the outer circumference of the workpiece for each image 51 transmitted from the image detecting unit 43 (refer to FIG. 4), and detects the r-axis. The deviation Δr from the origin o of the image. The correction value calculation unit 45 calculates the feed error and the blank w for correcting the blank w placed on the table 12 based on the deviation Δr obtained in the entire circumference of the workpiece or the plurality of outer peripheral regions or their average (smooth) value ΔR. The correction value of the shape error (the shape error of the blank caused by the distribution of the cutting allowance or the gap). The correction command unit 46 corrects the origin phase of the table rotation by the correction value Δθ of the angle obtained by the correction value calculation unit 45, and corrects the command value applied to the infeed motor 23 based on the position correction value.

修正值運算單元45以使坯料外周的切削餘量均勻、進而切削餘量的分布成爲適合縮短加工時間的分布的方式,運算出修正值。並且在認定出在坯料w的外周(內緣)具有缺口或波紋等缺陷時,修正值運算單元45運算出用於能够去除這些缺陷來進行製品的加工的修正值。The correction value calculation unit 45 calculates a correction value so that the cutting allowance on the outer circumference of the blank is uniform and the distribution of the cutting allowance becomes a distribution suitable for shortening the processing time. When it is determined that the outer circumference (inner edge) of the blank w has a defect such as a notch or a corrugation, the correction value calculation unit 45 calculates a correction value for performing processing of the product by removing the defects.

控制器4可以具備坯料質量檢查單元。坯料質量檢查單元針對每批被加工的坯料  統計性地運算對坯料所設的精加工量的大小和分布、以及整批中它們的偏差,從而判定每批坯料的質量。在進行該判定時,偏差檢測單元44檢測圖像的內側和外側的檢測線n、m的間隔。The controller 4 can be provided with a blank quality inspection unit. The blank quality inspection unit statistically calculates the size and distribution of the finishing amount set for the blank for each batch of the processed blank, and the deviation of them in the entire batch, thereby determining the quality of each batch of the blank. When this determination is made, the deviation detecting unit 44 detects the interval between the detection lines n and m on the inner side and the outer side of the image.

由外周加工裝置加工的工件的製品形狀(標準製品的形狀)被登記到控制器中,能够用控制器4運算出標準製品距離主軸的原點相位的角度θ與該角度下的從工件中心U至外周的半徑Ro及該外周上的距離法線的r方向的角度φ之間的關係。另一方面,例如在工件是在便携終端的顯示器中使用的玻璃基板的情况下等,坯料(加工前的工件)通常利用水流噴射加工或噴砂加工等前工序加工被切割成對製品形狀加上規定的精加工餘量g的形狀。但是,坯料的形狀具有由在前工序加工中允許的切割尺寸的偏差所引起的形狀誤差。甚至存在在前工序加工時産生的缺口(屑)或波紋(蜿蜒部)。這些成爲外周加工裝置的切削餘量的偏差或誤差。並且坯料的切割面t如圖5所示地傾斜,切割面t與玻璃表面之間的棱線即內緣f比外緣e靠內側,製品的外周必須位於該內緣f的內側。The product shape (shape of the standard product) of the workpiece processed by the peripheral processing device is registered in the controller, and the controller 4 can calculate the angle θ of the origin phase of the standard product from the spindle and the workpiece center U at the angle The relationship between the radius Ro to the outer circumference and the angle φ of the distance normal in the r direction on the outer circumference. On the other hand, for example, when the workpiece is a glass substrate used in a display of a portable terminal, the blank (work before processing) is usually cut into a shape of the product by a pre-process such as water jet machining or sandblasting. The shape of the specified finishing allowance g. However, the shape of the blank has a shape error caused by the deviation of the cutting size allowed in the previous process. There are even gaps (chips) or corrugations (claws) that are generated during the processing of the previous process. These become variations or errors in the cutting allowance of the peripheral processing device. Further, the cut surface t of the blank is inclined as shown in Fig. 5, and the ridge line between the cut surface t and the glass surface, that is, the inner edge f is located inside the outer edge e, and the outer periphery of the product must be located inside the inner edge f.

接下來,對如上所述構成的外周加工裝置中的工件的加工動作進行說明。坯料由送入裝置(圖中未繪出)送入到工作台12上並借助負壓被固定住。在使坯料的原點相位一致的狀態且使坯料的中心U與主軸軸線一致的狀態下,坯料w被送入到相位(繞主軸軸線的角度)處於原點相位的工作台12上,但被送入並固定到工作台12上的坯料存在送入時産生的定位誤差。Next, the machining operation of the workpiece in the outer peripheral machining device configured as described above will be described. The blank is fed to the table 12 by a feeding device (not shown) and held by means of a negative pressure. In a state where the origin phase of the billet is made uniform and the center U of the billet is aligned with the spindle axis, the billet w is fed to the stage 12 (the angle around the spindle axis) on the stage 12 of the origin phase, but The blank fed into and fixed to the table 12 has a positioning error generated at the time of feeding.

控制器4以照相機5的圖像51的原點o位於標準製品W的外周c與r方向(進給台21的通過工作台軸心P的進給方向)之間的交點的位置的方式確定橫向進給台21的位置,並從該狀態起使主軸1旋轉一周(如圖3所示)。控制器4在該旋轉一周過程中以使照相機的圖像原點o追踪標準製品的外周c的方式使橫向進給台21移動。在該旋轉過程中,圖像取得單元43連續或間歇地取得照相機的圖像51,並發送至控制器4的偏差檢測單元44。另外,圖像原點o也可以設定於照相機的光軸中心a,但由於在坯料設有精加工餘量的關係,拍攝的工件的檢測線n在大部分情况下處於比光軸靠外側(工件相反側,以下稱爲“正側”),因此將原點o設定在比光軸靠負側是合理的。The controller 4 determines in such a manner that the origin o of the image 51 of the camera 5 is located at the intersection of the outer circumference c of the standard product W and the r direction (the feed direction of the feed stage 21 through the table axis P). The position of the feed table 21 is transversely moved, and from this state, the spindle 1 is rotated one turn (as shown in Fig. 3). The controller 4 moves the infeed stage 21 in such a manner that the image origin o of the camera tracks the outer circumference c of the standard article during the one rotation. During this rotation, the image acquisition unit 43 acquires the image 51 of the camera continuously or intermittently, and transmits it to the deviation detecting unit 44 of the controller 4. Further, the image origin o may be set to the optical axis center a of the camera, but since the blank has a finishing allowance, the detected line n of the photographed workpiece is mostly outside the optical axis in most cases ( The opposite side of the workpiece, hereinafter referred to as the "positive side", is reasonable in setting the origin o on the negative side of the optical axis.

控制器的偏差檢測單元44針對發送來的各圖像,檢測出示出工件外周的大致平行的兩條檢測線m、n中的內側的檢測線n,檢測出該檢測線n與r軸之間的交點距圖像原點o的距離Δr,並和拍攝圖像時的主軸的旋轉角θ一起存儲。當坯料在工作台12上的角度或位置的偏移大時,Δr局部爲負。The deviation detecting unit 44 of the controller detects the detection line n inside the two detection lines m and n which are substantially parallel to the outer circumference of the workpiece for each of the transmitted images, and detects the detection line n and the r axis. The intersection of the intersection point Δr from the origin o of the image is stored together with the rotation angle θ of the main axis at the time of capturing the image. When the offset of the angle or position of the blank on the table 12 is large, Δr is locally negative.

檢測出的Δr的值存在由於坯料周圍的缺口或波紋所引起的細小的偏差,因此爲了獲得將它們平均的旋轉角θ和距離Δr之間的關係,將以各角度θ爲中心的預先確定的周長或角度範圍內的Δr的平均值作爲ΔR,並求出其與旋轉角θ的關係。The value of Δr detected has a small deviation due to a notch or a corrugation around the billet, and therefore, in order to obtain a relationship between the rotation angle θ and the distance Δr which average them, a predetermined one centered on each angle θ is used. The average value of Δr in the circumferential length or the angular range is taken as ΔR, and the relationship with the rotation angle θ is obtained.

被加工的製品的形狀不限於矩形,通常是圓角矩形、桶形、橢圓、卵形等左右對稱的形狀。修正值運算單元45根據各旋轉角θ的ΔR運算出坯料在工作台上的送入誤差(角度誤差和位置誤差)。例如,對旋轉角θ的ΔR加上該角度的標準製品的半徑Ro(該角度的從工作台軸心P至圖像原點o的距離)來運算出θ與R(R=Ro+ΔR)的關係。若製品形狀是矩形等具有直線部的形狀,則根據θ-R圖表中的與該直線部對應的線的傾斜(若是矩形則是四條線的傾斜的平均值),能够求出坯料相對於工作台原點相位的傾斜(角度的修正值)Δθ。在卵形等情况下,能够根據θ-R圖表中的特殊點(例如示出R爲最大值或最小值的點)的角度與標準製品的對應於該特殊點的點的角度之間的角度差求出Δθ。The shape of the article to be processed is not limited to a rectangle, and is generally a shape of a rounded rectangle, a barrel, an ellipse, an oval, or the like. The correction value calculation unit 45 calculates a feed error (angle error and position error) of the blank on the table based on ΔR of each rotation angle θ. For example, θ and R (R=Ro+ΔR) are calculated by adding ΔR of the rotation angle θ to the radius Ro of the standard article of the angle (the distance of the angle from the table axis P to the image origin o). Relationship. When the shape of the product is a shape having a straight portion such as a rectangle, the inclination of the line corresponding to the straight portion in the θ-R graph (the average value of the inclination of the four lines in the case of a rectangle) can be used to determine the billet relative to the work. The inclination of the origin phase (correction of the angle) Δθ. In the case of an oval or the like, the angle between the angle of a special point in the θ-R chart (for example, a point showing that R is the maximum value or the minimum value) and the angle of the point of the standard article corresponding to the special point can be The difference is found as Δθ.

當求出Δθ時,根據用該Δθ修正後的主軸角度θ=0度和180度時的ΔR的差以及θ=90度和270度時的ΔR的差,能够運算出對坯料中心U距離工作台軸心P的θ進行修正後的X方向及Y方向的偏差ΔX、ΔY。另外,X、Y方向是工件上的方向,工件位於原點相位時的X方向是r方向。When Δθ is obtained, the difference between the ΔR of the spindle angle θ = 0 degrees corrected by the Δθ and the ΔR of 180 degrees, and the difference of ΔR between θ=90 degrees and 270 degrees can calculate the distance to the center U of the blank. The deviation θX and ΔY in the X direction and the Y direction after the correction of the θ of the table axis P is performed. In addition, the X and Y directions are the directions on the workpiece, and the X direction when the workpiece is at the origin phase is the r direction.

用修正值ΔX、ΔY修正各角度θ的測量值Δr,通過在該修正值上乘以cosφ,能够求出θ與切削餘量g的關係,如果坯料形狀正常,則例如圖7所示,切削餘量g在θ的整個區域分布於大致均勻的值。The measured value Δr of each angle θ is corrected by the correction values ΔX and ΔY, and the relationship between θ and the cutting allowance g can be obtained by multiplying the correction value by cosφ. If the shape of the blank is normal, for example, as shown in FIG. The amount g is distributed over a substantially uniform value over the entire area of θ.

關於該切削餘量g,如圖8所示,若在某個角度ψ具有切削餘量g爲負的部分,則判斷它是由局部的缺口或波紋引起的。因此,利用該角度ψ的值運算出切削餘量g爲正的值所需的X及Y方向的移動量,再次運算坯料中心U的修正值ΔX、ΔY(例如,若是矩形工件則向與ψ所屬的邊垂直的方向移動負量。若是橢圓工件則向角度ψ的φ方向移動負量。)然後,若用新的修正值修正後的切削餘量g在工件整周出現在正側,則以該修正後的工件中心爲基準進行加工就能够加工出沒有缺陷的製品。另一方面,如果在再次修正後還具有切削餘量g爲負的部分,則無法由該坯料加工出製品,因此廢棄該坯料而不進行加工,送入下一個坯料。As for the cutting allowance g, as shown in Fig. 8, if the cutting allowance g is a negative portion at a certain angle 则, it is judged that it is caused by a partial notch or a corrugation. Therefore, the amount of movement in the X and Y directions required for the cutting allowance g to be a positive value is calculated from the value of the angle ψ, and the correction values ΔX and ΔY of the blank center U are calculated again (for example, if it is a rectangular workpiece, The associated side moves in a vertical direction with a negative amount. If it is an elliptical workpiece, it moves a negative amount in the direction of the angle ψ.) Then, if the corrected cutting allowance g with the new correction value appears on the positive side of the workpiece, By processing based on the corrected workpiece center, it is possible to process a product without defects. On the other hand, if the cutting allowance g is negative after the correction again, the product cannot be processed from the blank, and therefore the blank is discarded without processing and fed to the next blank.

這樣求出主軸角度的修正值Δθ和位置的修正值ΔX、ΔY,因此在修正指令單元46中設定這些修正值來開始工件的加工。修正指令單元46首先利用主軸角度的修正值Δθ對主軸原點進行修正,運算出與修正後的主軸的旋轉角對應地變化的工具進給量的修正值來修正橫向進給台21的進給指令,由此以伴隨著工作台12的旋轉而描繪出的微小的圓軌迹的工件中心(根據外周求出的工件中心)爲基準來磨削工件的外周。Since the correction value Δθ of the spindle angle and the correction values ΔX and ΔY of the position are obtained in this way, the correction command unit 46 sets these correction values to start the machining of the workpiece. The correction command unit 46 first corrects the spindle origin by using the correction value Δθ of the spindle angle, and calculates a correction value of the tool feed amount that changes in accordance with the rotation angle of the corrected spindle to correct the feed of the feed table 21 . The command thereby grinds the outer circumference of the workpiece with respect to the center of the workpiece (the center of the workpiece obtained from the outer circumference) with a small circular trajectory drawn along the rotation of the table 12 .

如上述所理解的,本發明的外周加工裝置的加工動作的修正值,能够使用示出了根據工件的加工形狀所估計的特殊點或極值的角度下的工件外周的檢測值計進行運算。因此,如果是已知沒有缺口等缺陷的坯料或只在特定的部位出現缺陷的坯料,則未必需要用照相機取得坯料整周的圖像,可以只在所需的多個外周區域取得圖像來進行加工動作的修正。As understood from the above, the correction value of the machining operation of the outer peripheral machining apparatus of the present invention can be calculated using a detection value meter showing the outer circumference of the workpiece at an angle of a special point or an extreme value estimated from the machining shape of the workpiece. Therefore, if it is a blank which is known to have no defects such as a notch or a blank which only has a defect at a specific portion, it is not necessary to obtain an image of the entire circumference of the blank by the camera, and it is possible to obtain an image only in a plurality of peripheral regions required. Correction of the machining operation.

在坯料的外周的一部分具有缺口或波紋等缺陷的情况下,在能够避開該缺陷來加工製品時,以該缺陷所在的部分爲中心增大工件的切削餘量。當通過一次走刀(工具通過)無法切削掉該增大了的切削餘量時,需要多次走刀,但在工件的相反側切削餘量小,因此不需要多次走刀。因此,僅預先切屑掉必須進行多次走刀的區域,並通過一次整周走刀進行最後的精加工,由此能够縮短加工時間。When a part of the outer circumference of the blank has a defect such as a notch or a corrugation, when the product can be processed while avoiding the defect, the cutting allowance of the workpiece is increased centering on the portion where the defect is located. When the increased cutting allowance cannot be cut by one pass (tool pass), multiple passes are required, but the cutting allowance is small on the opposite side of the workpiece, so multiple passes are not required. Therefore, it is possible to shorten the machining time by cutting only the area where the cutter has to be performed multiple times in advance and performing the final finishing by the entire circumference of the pass.

即使在沒有缺口等缺陷的情况下,在遍及工件整周的切削餘量大時,進行適當地錯開工件中心的修正從而特意使切削餘量不均勻,利用多次走刀對切削餘量增大的部分進行加工,最後利用一次走刀對整周進行加工,由此也能够减少整體的加工時間。並且,在沒有缺陷的情况下,能够進行使工件外周的切削餘量大致均勻的加工,因此通過以適當的精加工餘量對坯料進行切割,能够以一次走刀對工件進行整周加工。Even when there is no defect such as a notch, when the cutting allowance is large over the entire circumference of the workpiece, the correction of the center of the workpiece is appropriately shifted to deliberately make the cutting allowance uneven, and the cutting allowance is increased by using multiple passes. The part is machined and finally processed in one pass with a single pass, which also reduces the overall machining time. Further, when there is no defect, it is possible to perform a process in which the cutting allowance on the outer circumference of the workpiece is substantially uniform. Therefore, by cutting the blank with an appropriate finishing allowance, the workpiece can be processed in a single pass with a single pass.

修正值運算單元45的運算結果示出了坯料的精加工餘量的大小及其偏差。另外,如果在一部分具有g爲負的部分,則這是指存在影響精加工的缺口或波紋。因此,通過瞭解了各個坯料的質量並匯總其數據,能够檢查每批坯料的質量,因此能够發現前工序加工中的問題或達成加工質量的改善。The calculation result of the correction value arithmetic unit 45 shows the magnitude of the finishing allowance of the blank and the deviation thereof. In addition, if a portion having g is negative in a part, this means that there is a notch or corrugation which affects the finishing. Therefore, by knowing the quality of each of the blanks and summarizing the data, it is possible to inspect the quality of each batch of the blanks, and thus it is possible to find problems in the processing of the preceding steps or to achieve an improvement in the quality of the processing.

以上所述,僅是本發明的較佳實施例,並非對本發明作任何形式上的限制,任何所屬技術領域中具有通常知識者,若在不脫離本發明所提技術方案的範圍內,利用本發明所揭示技術內容所作出局部更動或修飾的等效實施例,均仍屬於本發明技術方案的範圍內。The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can use the present invention without departing from the scope of the present invention. Equivalent embodiments of the local modifications or modifications made by the disclosed technology are still within the scope of the technical solutions of the present invention.

1...主軸1. . . Spindle

11...軸承11. . . Bearing

12...工作台12. . . Workbench

13...上表面13. . . Upper surface

15...主軸馬達15. . . Spindle motor

21...橫向進給台twenty one. . . Transverse feed table

23...橫向進給馬達twenty three. . . Lateral feed motor

24...橫向進給螺桿twenty four. . . Transverse feed screw

25...縱向進給台25. . . Longitudinal feed table

26...縱向進給馬達26. . . Longitudinal feed motor

27...縱向進給螺桿27. . . Longitudinal feed screw

3...工具3. . . tool

31...工具軸31. . . Tool shaft

32...軸承32. . . Bearing

33...同步帶33. . . Timing belt

34...工具驅動馬達34. . . Tool drive motor

4...控制器4. . . Controller

41...伺服放大器41. . . Servo amplifier

42...伺服放大器42. . . Servo amplifier

43...圖像取得單元43. . . Image acquisition unit

44...偏差檢測單元44. . . Deviation detection unit

45...修正值運算單元45. . . Correction value unit

46...修正指令單元46. . . Correction command unit

5...照相機5. . . camera

51...圖像51. . . image

a...光軸中心a. . . Optical axis center

c...外周c. . . Peripheral

d...間隔d. . . interval

e...外緣e. . . Outer edge

f...內緣f. . . Inner edge

g...切削餘量g. . . Cutting allowance

m...檢測線m. . . Test line

n...檢測線n. . . Test line

o...圖像原點o. . . Image origin

P...軸心P. . . Axis

Q...軸心Q. . . Axis

Ro...半徑Ro. . . radius

r...移動量r. . . Movement amount

S...平面S. . . flat

U...工件中心U. . . Workpiece center

W...製品W. . . product

w...坯料(加工前的工件)w. . . Blank (workpiece before machining)

△R...平均值△R. . . average value

△r...偏差(偏移)距離△r. . . Deviation (offset) distance

△X...偏差△X. . . deviation

△Y...偏差△Y. . . deviation

θ...旋轉角θ. . . Rotation angle

△θ...修正值△θ. . . Correction value

φ...角度Φ. . . angle

圖1是本發明較佳實施例的側視示意圖。 圖2是顯示極坐標方式的加工說明圖。 圖3是顯示圖1的較佳實施例的主要設備的位置關係的俯視圖。 圖4是顯示照相機所取得的圖像與工作台中心及工件中心的位置關係圖。 圖5是誇張地顯示坯料的切割面的傾斜的剖視圖。 圖6是顯示照相機檢測出的工件外周的偏差Δr的分布例的圖表。 圖7是顯示使切削餘量均勻的修正後的切削餘量g的分布例的圖表。 圖8是在外周存在缺陷的工件的修正後的切削餘量g的分布例的圖表。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a side elevational view of a preferred embodiment of the present invention. Fig. 2 is an explanatory view showing the processing of the polar coordinate method. 3 is a top plan view showing the positional relationship of the main apparatus of the preferred embodiment of FIG. 1. 4 is a view showing a positional relationship between an image taken by a camera and a center of a table and a center of a workpiece. Fig. 5 is a cross-sectional view showing the inclination of the cut surface of the blank exaggeratedly. FIG. 6 is a graph showing an example of the distribution of the deviation Δr of the outer circumference of the workpiece detected by the camera. FIG. 7 is a graph showing an example of the distribution of the corrected cutting allowance g which makes the cutting allowance uniform. FIG. 8 is a graph showing an example of the distribution of the cutting allowance g after the correction of the workpiece having a defect on the outer circumference.

1...主軸1. . . Spindle

11...軸承11. . . Bearing

12...工作台12. . . Workbench

13...上表面13. . . Upper surface

15...主軸馬達15. . . Spindle motor

21...橫向進給台twenty one. . . Transverse feed table

23...橫向進給馬達twenty three. . . Lateral feed motor

24...橫向進給螺桿twenty four. . . Transverse feed screw

25...縱向進給台25. . . Longitudinal feed table

26...縱向進給馬達26. . . Longitudinal feed motor

27...縱向進給螺桿27. . . Longitudinal feed screw

3...工具3. . . tool

31...工具軸31. . . Tool shaft

32...軸承32. . . Bearing

33...同步帶33. . . Timing belt

34...工具驅動馬達34. . . Tool drive motor

4...控制器4. . . Controller

41...伺服放大器41. . . Servo amplifier

42...伺服放大器42. . . Servo amplifier

43...圖像取得單元43. . . Image acquisition unit

44...偏差檢測單元44. . . Deviation detection unit

45...修正值運算單元45. . . Correction value unit

46...修正指令單元46. . . Correction command unit

5...照相機5. . . camera

a...光軸中心a. . . Optical axis center

P...軸心P. . . Axis

Q...軸心Q. . . Axis

w...坯料(加工前的工件)w. . . Blank (workpiece before machining)

Claims (5)

一種工件的外周加工裝置,其包括:   工作台,其將板狀的工件保持成水平並繞鉛直軸線旋轉;   工具,其對所述工件的外周進行加工;   橫向進給馬達,其基於控制器的指令值控制所述工具的位置;   照相機,其拍攝工件的外周部的圖像;   圖像取得單元,其在加工前工件被送入到所述工作台上時,一邊使所述照相機沿著在該工作台上以標準的位置和相位設置的加工完成工件的外周移動,一邊利用該照相機拍攝所述加工前工件的外周;   偏差檢測單元,其針對照相機所取得的各圖像,檢測工件外周的位置與預先設定在控制器中的加工完成工件的外周的位置之間的偏差;   修正值運算單元,其根據所述偏差檢測單元檢測出的偏差,運算從被送入的工件加工出製品所需的主軸旋轉角的修正值和工具進給量的修正值;以及   修正指令單元,其基於運算出的修正值對施加給所述進給馬達的指令值進行修正。A peripheral processing apparatus for a workpiece, comprising: a table that holds a plate-like workpiece horizontally and rotates about a vertical axis; a tool that processes an outer circumference of the workpiece; a transverse feed motor that is controller-based a command value controls a position of the tool; a camera that captures an image of a peripheral portion of the workpiece; and an image acquisition unit that causes the camera to follow while the workpiece is fed onto the table before machining The workbench is finished with the standard position and phase setting to complete the peripheral movement of the workpiece, and the outer circumference of the workpiece before the machining is taken by the camera; the deviation detecting unit detects the outer circumference of the workpiece for each image acquired by the camera. a deviation between the position and a position of the outer circumference of the workpiece that is previously set in the controller; a correction value calculation unit that calculates a required product to be processed from the workpiece to be fed based on the deviation detected by the deviation detecting unit The correction value of the spindle rotation angle and the correction value of the tool feed amount; Instruction unit, based on the calculated correction command value applied to the feed motor, the correction value. 如請求項1所述的工件的外周加工裝置,其中所述的偏差檢測單元將照相機所取得的圖像的大致平行的兩條檢測線中的位於工件內側的檢測線作爲工件的外周來檢測所述偏差。The peripheral processing device for a workpiece according to claim 1, wherein the deviation detecting unit detects a detection line located inside the workpiece from the substantially parallel two detection lines of the image acquired by the camera as the outer circumference of the workpiece. Deviation. 如請求項1或2所述的工件的外周加工裝置,其中所述的修正值運算單元根據偏差檢測單元檢測出的坯料外周的偏差,以使外周加工裝置的切削餘量在工件整周變得均勻的方式運算修正值。The peripheral processing device for a workpiece according to claim 1 or 2, wherein the correction value computing unit changes the outer circumference of the blank detected by the deviation detecting unit so that the cutting allowance of the outer peripheral processing device becomes the entire circumference of the workpiece. The correction value is calculated in a uniform manner. 如請求項1或2所述的工件的外周加工裝置,其中所述的修正值運算單元以使工件的一部分的外周區域的切削餘量成爲通過所述工具的一次走刀就能够加工出來的切削餘量的方式運算修正值;在對除了該一部分的外周區域以外的外周區域預先進行加工之後,通過一次走刀對整周進行加工。The peripheral processing device for a workpiece according to claim 1 or 2, wherein the correction value computing unit is capable of cutting a cutting allowance of a peripheral portion of a part of the workpiece by a single pass of the tool The correction value is calculated by the remaining amount; after the outer peripheral region other than the outer peripheral region of the portion is processed in advance, the entire circumference is processed by one pass. 如請求項1或2所述的工件的外周加工裝置,其中在檢測出坯料外周的缺陷時,修正值運算單元以能够切削掉該缺陷來加工出製品的方式運算修正值。The outer peripheral processing device for a workpiece according to claim 1 or 2, wherein when the defect of the outer periphery of the blank is detected, the correction value calculation unit calculates the correction value so that the product can be cut by cutting the defect.
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