JPH11277374A - Finishing method for work molding face of mold - Google Patents

Finishing method for work molding face of mold

Info

Publication number
JPH11277374A
JPH11277374A JP8698198A JP8698198A JPH11277374A JP H11277374 A JPH11277374 A JP H11277374A JP 8698198 A JP8698198 A JP 8698198A JP 8698198 A JP8698198 A JP 8698198A JP H11277374 A JPH11277374 A JP H11277374A
Authority
JP
Japan
Prior art keywords
forming surface
processing
work
primary processing
displacement sensor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP8698198A
Other languages
Japanese (ja)
Inventor
Hisashi Saito
寿 斉藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissin Kogyo Co Ltd
Original Assignee
Nissin Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissin Kogyo Co Ltd filed Critical Nissin Kogyo Co Ltd
Priority to JP8698198A priority Critical patent/JPH11277374A/en
Publication of JPH11277374A publication Critical patent/JPH11277374A/en
Withdrawn legal-status Critical Current

Links

Landscapes

  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

PROBLEM TO BE SOLVED: To make up the work molding face of a mold mechanically in a short time with a high accuracy without relying on experienced workers as before. SOLUTION: A primary processing face C is molded in a mold, and the primary molding face C is measured by a displacement sensor 8. A reference circle coming in contact with a given point P1 is described by the displacement sensor 8. A reference radius R is led out of the reference circle, and the amount of displacement Δ between the reference radius R and the primary processing face C is computed every specified angle. The distance CL of the primary processing face C is computed every specified angle based on the sum of the amount of displacement and the difference between the displacement and the radius. The farmost point P4 of the primary processing face C is computed based on every difference in specified angle between the distance CL of the work forming face. The farmost point P4 is made to be a starting point, and a processing fixture 7 is moved in a form of a figure similar to the work forming face C from the farmost point P4, so that the primary processing face C is processed so as to be finished up to the work molding face A.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、鋳造成形やプレス
成形等で、金属や非鉄金属,合成樹脂等の材料をワーク
として成形する成形型を製作する際に、ワーク形状を形
成するための成形型のワーク形成面を仕上げ加工する方
法と、この仕上げ加工方法によって仕上げられた加工済
みワーク形成面の仕上げ寸法を検査する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding for forming a work shape when manufacturing a molding die for forming a material such as a metal, a non-ferrous metal, a synthetic resin or the like as a work by casting or press molding. The present invention relates to a method of finishing a work forming surface of a mold and a method of inspecting a finished dimension of a processed work forming surface finished by the finishing method.

【0002】[0002]

【従来の技術】金型等の成形型を用いて鋳造成形やプレ
ス成形する場合に、成形型の外周面や内周面が、成形製
品であるワークの形状を形成するためのワーク形成面と
なる。例えば、ワークがバームクーヘンの如きリング体
の場合に、ワークの外周面が成形型の内周面によって、
同じくワークの内周面が成形型の外周面によってそれぞ
れ成形される。
2. Description of the Related Art In casting or press molding using a mold such as a mold, an outer peripheral surface and an inner peripheral surface of a mold are formed with a work forming surface for forming a shape of a work as a molded product. Become. For example, when the work is a ring body such as Baumkuchen, the outer peripheral surface of the work is formed by the inner peripheral surface of the mold.
Similarly, the inner peripheral surface of the work is formed by the outer peripheral surface of the mold.

【0003】更に、成形後のワークに切削や研磨等の後
加工をせずに、成形されたワークがそのまま製品形状と
なる場合には、ワーク形成面である成形型の外周面や内
周面を精度よく仕上げしておく必要があり、特に、成形
したままのワークが他の部品と嵌め合い関係を持つ場合
には、より高い寸法精度が要求される。
[0003] Further, in the case where the formed work is directly formed into a product shape without performing post-processing such as cutting or polishing on the formed work, the outer circumferential surface or inner circumferential surface of a forming die which is a work forming surface. Needs to be finished with high precision, especially when the work as formed has a fitting relationship with other parts, higher dimensional accuracy is required.

【0004】また、ワークに補強リブや凹凸部,開口等
の形状や肉厚に変化がある場合には、注湯時の溶湯の流
速が変化したり、成形後の冷却による収縮率が部位毎に
異なるため、このような成形中や成形後の変化を予め見
込んでワーク形成面を製作することにより、ワークを設
計通りの寸法精度に成形できるようにしている。従っ
て、ワーク形成面が肉眼では殆ど真円に見える場合であ
っても、実際には部位毎に、1/1000mm単位の微
量な形状変化を持つ菊座形や楕円形等の非円形となって
いることが多い。
[0004] Further, when the shape or thickness of the reinforcing ribs, uneven portions, openings, etc., of the work is changed, the flow rate of the molten metal at the time of pouring is changed, and the shrinkage rate due to cooling after forming is reduced for each part. Therefore, the work can be formed with the dimensional accuracy as designed by manufacturing the work forming surface in consideration of such a change during and after the forming in advance. Therefore, even when the workpiece forming surface looks almost perfectly circular to the naked eye, it actually becomes a non-circular shape such as a chrysanthemum shape or an elliptical shape having a minute shape change of 1/1000 mm unit for each part. Often.

【0005】[0005]

【発明が解決しようとする課題】このような成形型の製
作は、ワーク形成面の微量な寸法管理がむずかしく、ま
た個数をさほど必要としないために、開発費や製造費用
を大量生産の製品に振り分けて製品コストを抑えるとい
う工業生産には向いていない。このため、現在は熟練し
た職人の手感に頼っているが、成形型1つ当たりの製作
費が高く、また製作期間も長くかかっており、ワーク形
成面の寸法が微妙で形状が複雑であるほど、一層の製作
期間と膨大な費用がかかるものとなっていた。更に、職
人の手感によって複数個の成形型を製作した場合に、成
形型の個々でワーク形成面の寸法や形状が微妙に異なる
ことがある。
In the production of such a molding die, it is difficult to control a minute amount of the work forming surface, and the number of pieces is not so much required, so that development costs and manufacturing costs are reduced to mass-produced products. It is not suitable for industrial production, which sorts out product costs. For this reason, at present it relies on the hand of a skilled craftsman, but the production cost per mold is high, and the production period is long, and the more delicate and complex the shape of the work formation surface becomes, However, it took much more time and cost to manufacture. Further, when a plurality of molds are manufactured by the hand of a craftsman, the size and shape of the work forming surface may be slightly different in each of the molds.

【0006】本発明は、このような実情を背景にしてな
されたもので、その目的とするところは、成形型に、精
度の高いワーク形成面を、熟練した職人の手感に頼るこ
となく短期間で機械的に製作することのできるようにし
た成形型のワーク形成面の仕上げ加工方法を安価に提供
することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object of the present invention is to provide a mold with a highly accurate work forming surface in a short time without relying on the hand of a skilled craftsman. An object of the present invention is to provide an inexpensive method for finishing a work forming surface of a molding die which can be mechanically manufactured by using the method described above.

【0007】[0007]

【課題を解決するための手段】上述の目的に従って、請
求項1の発明は、成形型の外周面または内周面をワーク
形成面とし、NC加工機等の加工手段を用いてワーク形
成面に任意の厚さの削り代を残して加工された一次加工
面を、予め制御手段に設定された所定のワーク形成面に
仕上げ加工する成形型のワーク形成面の仕上げ加工方法
であって、前記加工手段に取付けしたロータリエンコー
ダに、加工具と変位センサとを、中心軸回りに選択的に
旋回する把持手段を接続し、前記制御手段には、把持手
段の中心軸から前記ワーク形成面までの距離を、把持手
段の中心軸回りに所定角度毎に入力しておき、前記成形
型を前記加工手段のテーブル上に固定し、前記加工具を
前記把持手段の中心軸回りに旋回して、前記成形型に一
次加工面を形成すると共に、前記変位センサを把持手段
の中心軸回りに旋回させて、該変位センサで一次加工面
をなぞることにより、該変位センサと前記ロータリエン
コーダとで前記一次加工面を前記所定角度毎に測定し
て、該一次加工面の測定寸法を前記制御手段に出力し、
前記加工手段のテーブルに測定手段を配設し、前記変位
センサを前記把持手段の中心軸回りに、少なくとも前記
一次加工面の任意の一点と接する大きさで旋回して、変
位センサが描く軌跡から基準円を導くデータを前記測定
手段で測定し、該データを前記制御手段へ出力して、該
制御手段にて、前記データより基準円を導くと共に、該
基準円より前記把持手段の中心軸を中心とする基準円の
1/2の基準半径を導き、該基準半径と前記一次加工面
の形状寸法との変位量を前記所定角度毎に算出して、該
変位量と基準半径との和または差より、前記把持手段の
中心軸から一次加工面までの距離を前記所定角度毎に算
出し、一次加工面の距離と前記ワーク形成面の距離との
所定角度毎の差より、ワーク形成面までの距離が最も長
い一次加工面の最遠点を割り出し、該最遠点を加工開始
点として、前記把持手段に把持される前記加工具を最遠
点に位置させ、該最遠点から加工具をワーク形成面と相
似形に移動して、前記一次加工面を前記ワーク形成面に
仕上げ加工する。
According to the above object, according to the first aspect of the present invention, an outer peripheral surface or an inner peripheral surface of a molding die is used as a work forming surface, and the work forming surface is formed by using a processing means such as an NC processing machine. A method for finishing a work forming surface of a molding die, wherein a primary working surface machined while leaving a cutting allowance of an arbitrary thickness is finished to a predetermined work forming surface set in advance by a control means, A gripping means for selectively turning a processing tool and a displacement sensor around a central axis is connected to a rotary encoder attached to the means, and the control means has a distance from the central axis of the gripping means to the workpiece forming surface. Is input at predetermined angles around the central axis of the gripping means, the molding die is fixed on the table of the processing means, and the processing tool is turned around the central axis of the gripping means to form the mold. Form the primary working surface on the mold At the same time, by rotating the displacement sensor around the central axis of the gripping means and tracing the primary processing surface with the displacement sensor, the displacement sensor and the rotary encoder measure the primary processing surface at every predetermined angle. Output the measured dimensions of the primary processing surface to the control means,
A measuring means is arranged on a table of the processing means, and the displacement sensor is turned around a central axis of the gripping means at least in a size in contact with any one point of the primary processing surface, and from a locus drawn by the displacement sensor The data for deriving the reference circle is measured by the measuring means, and the data is output to the control means. The control means derives a reference circle from the data and sets the center axis of the gripping means from the reference circle. A reference radius of 基準 of a reference circle as a center is derived, and a displacement amount between the reference radius and the shape and dimension of the primary processing surface is calculated for each of the predetermined angles, and the sum of the displacement amount and the reference radius or From the difference, the distance from the central axis of the gripping means to the primary processing surface is calculated for each predetermined angle, and the difference between the distance of the primary processing surface and the distance of the work forming surface for each predetermined angle is calculated from the difference to the work forming surface. Of the primary processing surface with the longest A point is determined, and the processing tool gripped by the gripping means is positioned at the farthest point with the farthest point as a processing start point, and the processing tool is moved from the farthest point to a shape similar to the workpiece forming surface. And finishing the primary processing surface to the work forming surface.

【0008】また、請求項2の発明では、前記請求項1
の成形型のワーク形成面の仕上げ加工方法によって、ワ
ーク形成面を仕上げ加工したのち、前記変位センサを把
持手段の中心軸回りに旋回させて、該変位センサでワー
ク形成面をなぞることにより、ワーク形成面の仕上げ寸
法を前記制御手段へ出力して、ワーク形成面の仕上げ加
工寸法と設定寸法とを比較し、ワーク形成面の仕上げ寸
法が設定寸法の許容範囲内にあれば加工を終了し、また
仕上げ寸法が設定寸法の許容範囲にない場合には、前記
加工具によってワーク形成面の再加工を行なう。
[0008] In the second aspect of the present invention, the first aspect is provided.
After the work forming surface is finished by the work forming surface finishing method of the forming die, the displacement sensor is turned around the central axis of the gripping means, and the work forming surface is traced by the displacement sensor. The finishing dimension of the forming surface is output to the control means, and the finishing dimension of the workpiece forming surface is compared with the set dimension.If the finishing dimension of the workpiece forming surface is within the allowable range of the set dimension, the processing is terminated. If the finished size is not within the allowable range of the set size, the work forming surface is reworked by the working tool.

【0009】請求項1または2の発明は、ワーク形成面
の仕上げ加工が、成形型を加工手段のテーブルに固定し
た状態のまま行なわれ、ワーク形成面の仕上げ加工を終
了したのちに、成形型がテーブルより取り外される。成
形型のワーク形成面は、周面形状であれば、円形以外の
楕円形や多角形であっても仕上げ加工することが可能
で、いずれの場合にもワーク形成面内に把持手段の中心
軸が設定され、該中心軸に基づいて、基準半径や変位
量、ワーク形成面や一次加工面の距離、所定角度,一次
加工面の最遠点が決定される。
According to the first or second aspect of the present invention, the finishing of the work forming surface is performed while the forming die is fixed to the table of the processing means, and after the finishing of the work forming surface is completed, the forming die is finished. Is removed from the table. The work forming surface of the mold can be finished even if it is an elliptical shape other than a circle or a polygon as long as it is a peripheral surface shape. In any case, the center axis of the gripping means is located within the work forming surface. Are set, and the reference radius, the displacement, the distance between the workpiece forming surface and the primary processing surface, the predetermined angle, and the farthest point of the primary processing surface are determined based on the central axis.

【0010】[0010]

【発明の実施の形態】以下、本発明の一形態例を図1乃
至図8に基づいて説明する。図中、図1は第1形態例の
加工手順を示すフローチャート、図2〜図6は本加工に
用いる加工装置の作動説明図、図7は測定手段による測
定状態を説明する平面図、図8は加工時の寸法設定を説
明する平面図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below with reference to FIGS. FIG. 1 is a flowchart showing a processing procedure of the first embodiment, FIGS. 2 to 6 are operation explanatory diagrams of a processing apparatus used for the main processing, FIG. 7 is a plan view for explaining a measuring state by a measuring means, and FIG. FIG. 4 is a plan view for explaining dimension setting during processing.

【0011】本形態例は、予め設計されたワーク形成面
Aのデータを制御手段1に設定しておき、成形型2の外
周面に、加工手段3を用いてワーク形成面Aに任意の厚
さの削り代Bを残した一次加工面Cを形成したのち、こ
の一次加工面Cを制御手段1に設定されたワーク形成面
Aの通りに精度よく仕上げ加工するもので、この仕上げ
加工には、CAD・CAM等の制御手段1と、NC加工
機やフライス盤等の工作機による加工手段3と、該加工
手段3の上部位置にテーブル4と対向して取付けされる
ロータリエンコーダ5と、該ロータリエンコーダ5に中
心軸Oを一致させて垂設されるチャック等の把持手段6
と、該把持手段6に把持されるフライス刃等の加工具7
及びプローブ等の変位センサ8と、前記テーブル4上に
配設される測定手段9とを備えた仕上げ加工装置10が
用いられる。
In this embodiment, the data of the work forming surface A designed in advance is set in the control means 1, and an arbitrary thickness is formed on the work forming surface A by using the processing means 3 on the outer peripheral surface of the molding die 2. After forming the primary processing surface C leaving the cutting allowance B, the primary processing surface C is precisely finished according to the work forming surface A set in the control means 1. Control means 1 such as a CAD / CAM, a processing means 3 using a machine tool such as an NC processing machine or a milling machine, a rotary encoder 5 mounted on an upper position of the processing means 3 so as to face a table 4, and a rotary encoder. Gripping means 6 such as a chuck which is vertically installed with the center axis O coincident with the encoder 5
And a processing tool 7 such as a milling blade held by the holding means 6
A finishing apparatus 10 having a displacement sensor 8 such as a probe and a measuring means 9 disposed on the table 4 is used.

【0012】制御手段1には、ロータリエンコーダ5と
把持手段6,変位センサ8及び測定手段9が機械的また
は電気的に接続されていて、制御手段1へ測定データを
出力したり制御手段1からの指令を受けて単独に作動す
るようになっている。また、制御手段1に設定されるワ
ーク形成面Aのデータは、把持手段6の中心軸O回りの
全周を、例えば1/1000度程度の細かな所定角度Θ
(図示しない)毎に分割し、把持手段6の中心軸Oから
ワーク形成面Aまでの距離ALを、この所定角度Θ毎に
入力したものである。因みに、ワーク形成面Aが菊座形
や楕円形等の真円以外の形状の場合には、距離ALが所
定角度毎に異なり、またワーク形成面Aが真円の場合に
は、所定角度毎の距離ALが全て同一長となる。
The control means 1 is mechanically or electrically connected to a rotary encoder 5, a gripping means 6, a displacement sensor 8, and a measurement means 9, and outputs measurement data to the control means 1 or outputs from the control means 1. It is designed to operate independently in response to the command. Further, the data of the work forming surface A set in the control means 1 is obtained by setting the entire circumference around the central axis O of the gripping means 6 to a small predetermined angle of, for example, about 1/1000 degrees.
(Not shown), and the distance AL from the center axis O of the gripping means 6 to the workpiece forming surface A is input for each predetermined angle Θ. Incidentally, when the work forming surface A has a shape other than a perfect circle such as a chrysanthemum shape or an elliptical shape, the distance AL differs for each predetermined angle, and when the work forming surface A is a perfect circle, the distance AL differs for each predetermined angle. Are all the same length.

【0013】成形型2は、加工手段3のテーブル4に図
示しない治具を用いて固定され、この固定状態は、成形
型2の外周面にワーク形成面Aを所定形状に仕上げ加工
するまで保持される。成形型2の外周面には、ワーク形
成面Aを仕上げ加工するに当たって、ワーク形成面Aに
任意の厚さの削り代Bを残した上述の一次加工面Cが加
工されるが、この一次加工面Cは、テーブル4に固定す
る前に予め加工してあってもよく、或いは外周面が荒仕
上げのままの成形型2をテーブル4に固定したのち、加
工具7を用いて加工することができる。尚、各図中の一
次加工面Cは、説明の理解を助けるために凹凸形状を誇
張して示している。
The molding die 2 is fixed to the table 4 of the processing means 3 by using a jig (not shown). This fixed state is maintained until the work forming surface A is finished to a predetermined shape on the outer peripheral surface of the molding die 2. Is done. In finishing the work forming surface A on the outer peripheral surface of the molding die 2, the above-described primary working surface C is left with a shaving allowance B having an arbitrary thickness on the work forming surface A. The surface C may be processed in advance before being fixed to the table 4, or may be processed using the processing tool 7 after fixing the molding die 2 whose outer peripheral surface is rough finished to the table 4. it can. It should be noted that the primary processing surface C in each drawing is exaggerated to show the unevenness in order to facilitate understanding of the description.

【0014】ロータリエンコーダ5は、把持手段6にア
タッチメント11を把持される変位センサ8と組合わせ
され、変位センサ8を把持手段6の中心軸O回りに旋回
して、ワーク形成面Aや一次加工面Cを変位センサ8で
なぞりながら、ワーク形成面Aや一次加工面Cをロータ
リエンコーダ5で上述の所定角度Θ毎に測定するもの
で、成形型2の外周面に加工された一次加工面Cの形状
寸法は、ロータリエンコーダ5と変位センサ8とで所定
角度Θ毎に測定して、前述の制御手段1へ出力する。
The rotary encoder 5 is combined with a displacement sensor 8 which holds the attachment 11 on the holding means 6, and turns the displacement sensor 8 around the center axis O of the holding means 6, so that the workpiece forming surface A and the primary processing are performed. While the surface C is traced by the displacement sensor 8, the workpiece forming surface A and the primary processing surface C are measured at the above-described predetermined angle で by the rotary encoder 5, and the primary processing surface C processed on the outer peripheral surface of the molding die 2 is measured. Is measured at every predetermined angle で by the rotary encoder 5 and the displacement sensor 8 and output to the control means 1 described above.

【0015】把持手段6には、チャックやロータリ式の
自動刃具交換装置が用いられ、把持手段6がチャックの
場合には、加工具7と変位センサ8のアタッチメント1
1を把持手段6の中心軸Oに選択的に取付けして、加工
具7と変位センサ8のいずれか一方のみを把持手段6の
中心軸O回りに旋回させ、また把持手段6がロータリ式
の自動刃具交換装置の場合には、加工具7と変位センサ
8の双方のアタッチメント11を把持手段6に取付け
し、把持手段6を回転することにより、いずれか一方の
アタッチメント11を把持手段6の中心軸O上に位置さ
せて、加工具7または変位センサ8を中心軸O回りに旋
回させる。
A chuck or a rotary type automatic blade changing device is used as the gripping means 6. When the gripping means 6 is a chuck, the attachment 1 between the processing tool 7 and the displacement sensor 8 is used.
1 is selectively attached to the central axis O of the gripping means 6, and only one of the processing tool 7 and the displacement sensor 8 is turned around the central axis O of the gripping means 6, and the gripping means 6 is a rotary type. In the case of the automatic blade changing device, the attachments 11 of both the processing tool 7 and the displacement sensor 8 are attached to the gripping means 6, and by rotating the gripping means 6, one of the attachments 11 is positioned at the center of the gripping means 6. The processing tool 7 or the displacement sensor 8 is turned around the central axis O while being positioned on the axis O.

【0016】測定手段9には、レーザ光12を発する一
対の発光部9A,9Aと、該レーザ光12を受ける一対
の受光部9B,9Bとを略四角形に配したレーザ寸法測
定器が用いられ、加工手段3のテーブル4に固定された
成形型2の外周面に一次加工面Cを加工したのち、レー
ザ光12を成形型2で妨げることのないよう測定手段9
を成形型2よりも上方に配置し、発光部9A,9Aと受
光部9B,9Bの中心部を凡そ把持手段6の中心軸Oに
合わせながら、適宜な治具を用いてテーブル4に取付け
される。
As the measuring means 9, there is used a laser size measuring device in which a pair of light emitting portions 9A and 9A for emitting the laser beam 12 and a pair of light receiving portions 9B and 9B for receiving the laser beam 12 are arranged in a substantially rectangular shape. After processing the primary processing surface C on the outer peripheral surface of the molding die 2 fixed to the table 4 of the processing means 3, the measuring means 9 so that the laser beam 12 is not obstructed by the molding die 2.
Is disposed above the molding die 2, and is mounted on the table 4 using an appropriate jig while aligning the central portions of the light emitting portions 9 A, 9 A and the light receiving portions 9 B, 9 B with the center axis O of the gripping means 6. You.

【0017】この測定手段9では、把持手段6に取付け
された変位センサ8を併用して、成形型2の一次加工面
Cに近い径の基準円Dを導くためのデータを測定する。
基準円Dのデータ測定に当たり、測定手段9の受光部9
B,9Bの内端間距離aと、受光部9Bの内端からレー
ザ光12の内側縁までの距離bとを、予め前述の制御手
段1に入力しておく。そして、変位センサ8を一次加工
面Cの任意の一点P1に当てたのち、変位センサ8をそ
のまま上方へ平行移動して、変位センサ8を測定手段9
のレーザ光12,12と同一平面上に位置させ、変位セ
ンサ8をレーザ光12,12内で把持手段6の中心軸O
回りに旋回して、各レーザ光12の内側縁から変位セン
サ8及びレーザ光12,12とが直交する外接点P2,
P3までの距離c,dを測定し、制御手段1へ出力す
る。
The measuring means 9 measures data for guiding a reference circle D having a diameter close to the primary processing surface C of the molding die 2 by using the displacement sensor 8 attached to the gripping means 6.
In measuring the data of the reference circle D, the light receiving section 9 of the measuring means 9
The distance a between the inner ends of B and 9B and the distance b from the inner end of the light receiving section 9B to the inner edge of the laser beam 12 are input to the control means 1 in advance. Then, after the displacement sensor 8 is applied to an arbitrary point P1 on the primary processing surface C, the displacement sensor 8 is translated upward as it is, and the displacement sensor 8 is
The displacement sensor 8 is positioned on the same plane as the laser beams 12, 12, and the center axis O of the gripping means 6 in the laser beams 12, 12.
And the displacement sensor 8 and the laser beams 12, 12 are perpendicular to the outer contact points P 2,
The distances c and d to P3 are measured and output to the control means 1.

【0018】次に、このように構成された仕上げ加工装
置10を用いて成形型2にワーク形成面Aを仕上げ加工
する方法を、図2〜図7を適宜参酌しながら、図1のフ
ロチャートを用いて説明する。尚、本事例では、成形型
2の外周面に真円のワーク形成面Aを仕上げ加工するも
のする。
Next, a method of finishing the work forming surface A on the molding die 2 using the finishing apparatus 10 having the above-described structure will be described with reference to the flowchart of FIG. This will be described with reference to FIG. In this case, a perfect circle work forming surface A is finished on the outer peripheral surface of the mold 2.

【0019】まず、ステップS1では、制御手段1に、
把持手段6の中心軸Oからワーク形成面Aまでの設計上
の距離ALを、所定角度Θ毎に予め入力しておく。ステ
ップS2の一次加工面の加工では、成形型2に一次加工
面Cを加工する(図2)。この加工は、成形型2を加工
手段3のテーブル4に固定する前または固定した後のい
ずれかに行なう。次に、ステップS3の一次加工面の測
定に入り、変位センサ8を把持手段6の中心軸O回りに
旋回させて、該変位センサ8で一次加工面Cをなぞるこ
とにより、変位センサ8とロータリエンコーダ5とで一
次加工面Cを所定角度Θ毎に測定して、この測定寸法を
制御手段1に出力する(図3)。
First, in step S1, the control means 1
A design distance AL from the center axis O of the gripping means 6 to the workpiece forming surface A is input in advance for each predetermined angle Θ. In the processing of the primary processing surface of step S2, the primary processing surface C is processed on the mold 2 (FIG. 2). This processing is performed either before or after the mold 2 is fixed to the table 4 of the processing means 3. Next, the measurement of the primary processing surface is started in step S3, and the displacement sensor 8 is turned around the central axis O of the gripping means 6 and traces the primary processing surface C with the displacement sensor 8, whereby the displacement sensor 8 and the rotary sensor are rotated. The primary processing surface C is measured by the encoder 5 at every predetermined angle Θ, and the measured dimension is output to the control means 1 (FIG. 3).

【0020】ステップS4では、加工手段3のテーブル
4に測定手段9を配設し、変位センサ8を一次加工面C
の任意の一点P1に当てたのち、変位センサ8をそのま
ま上方へ平行移動して、変位センサ8を測定手段9のレ
ーザ光12,12と同一平面上に位置させ、変位センサ
8をレーザ光12,12内で把持手段6の中心軸O回り
に旋回して、該変位センサ8で一次加工面Cをなぞるこ
とにより、変位センサ8とロータリエンコーダ5とで一
次加工面Cを所定角度Θ毎に測定して、この測定寸法を
制御手段1に出力する(図4,図6)。また、測定手段
9の固定データである受光部9B,9Bの内端間距離a
と、受光部9Bの内端からレーザ光12の内側縁までの
距離bは、測定手段9を加工手段3のテーブル4に設置
したのち、別途に制御手段1へ入力しておく。
In step S4, the measuring means 9 is arranged on the table 4 of the processing means 3, and the displacement sensor 8 is moved to the primary processing surface C.
After that, the displacement sensor 8 is moved in parallel upward as it is, and the displacement sensor 8 is positioned on the same plane as the laser beams 12 and 12 of the measuring means 9. , 12 around the central axis O of the gripping means 6 and tracing the primary processing surface C with the displacement sensor 8, the displacement sensor 8 and the rotary encoder 5 move the primary processing surface C at a predetermined angle Θ. It measures and outputs this measured dimension to the control means 1 (FIGS. 4 and 6). The distance a between the inner ends of the light receiving sections 9B, 9B, which is fixed data of the measuring means 9,
The distance b from the inner end of the light receiving section 9B to the inner edge of the laser beam 12 is input to the control means 1 separately after the measuring means 9 is installed on the table 4 of the processing means 3.

【0021】次に、ステップS5に入り、制御手段1に
よって、測定手段9から送られた距離c,dと、予め入
力されている内端間距離a及び距離bを用いて、a+2
b+c+d=から変位センサ8が測定手段9で描いた基
準円Dを導き、更に基準円D/2から、把持手段6の中
心軸Oを中心とし、且つ一次加工面Cの任意の一点P1
を通る基準半径Rを算出する(図8)。
Next, in step S5, the control means 1 uses the distances c and d sent from the measuring means 9 and the previously input distances a and b between the inner ends to obtain a + 2.
The displacement sensor 8 derives a reference circle D drawn by the measuring means 9 from b + c + d =, and further from the reference circle D / 2, an arbitrary point P1 about the center axis O of the gripping means 6 and the primary processing surface C.
Is calculated (FIG. 8).

【0022】そして、制御手段1が基準半径Rと一次加
工面Cの形状寸法との変位量Δを所定角度Θ毎に算出
し、変位量Δと基準半径Rとの和または差より、把持手
段6の中心軸Oから一次加工面Cまでの距離CLを所定
角度Θ毎に算出する。尚、一次加工面Cの任意の一点P
1上では、距離CL=基準半径Rとなる(図8)。
Then, the control means 1 calculates a displacement amount Δ between the reference radius R and the shape and dimension of the primary processing surface C for each predetermined angle Θ, and calculates the gripping means from the sum or difference between the displacement amount Δ and the reference radius R. The distance CL from the central axis O of 6 to the primary processing surface C is calculated for each predetermined angle Θ. In addition, any one point P of the primary processing surface C
On 1, distance CL = reference radius R (FIG. 8).

【0023】次に、一次加工面Cの距離CLとワーク形
成面Aの距離ALとの所定角度Θ毎の差より、一次加工
面Cからワーク形成面Aまでの削り代Bを所定角度Θ毎
に算出し、更に把持手段6の中心軸Oからワーク形成面
Aまでの距離が最も長い一次加工面Cの最遠点P4を割
り出す。この最遠点P4は、所定角度Θ毎の一次加工面
Cの中で、ワーク形成面Aまでの削り代Bが最も大きい
箇所であり、この最遠点P4を加工具7が一次加工面C
の加工を開始する際の加工開始点とする(図8)。
Next, based on the difference between the distance CL of the primary processing surface C and the distance AL of the work forming surface A for each predetermined angle を, the cutting allowance B from the primary processing surface C to the work forming surface A is determined for each predetermined angle Θ. Further, the farthest point P4 of the primary processing surface C having the longest distance from the central axis O of the gripping means 6 to the workpiece forming surface A is determined. The farthest point P4 is a point where the cutting allowance B up to the workpiece forming surface A is the largest in the primary processing surface C at every predetermined angle Θ, and the processing tool 7 sets the farthest point P4 to the primary processing surface C.
Is a processing start point at the time of starting the processing (FIG. 8).

【0024】ステップS6では、これらの測定または演
算データから、一次加工面Cをワーク形成面Aに仕上げ
加工するのに好適な加工プログラムが、制御手段1に設
定される。この加工プログラムは、最遠点P4や加工具
7の送り速さ,半径方向内側への送り量等を含んでい
る。
In step S6, a processing program suitable for finishing the primary processing surface C to the workpiece forming surface A is set in the control means 1 from the measured or calculated data. This processing program includes the farthest point P4, the feed speed of the processing tool 7, the feed amount inward in the radial direction, and the like.

【0025】ステップS7では、制御手段1が加工プロ
グラムに基づく指令を加工手段3へ出力し、加工具7を
加工開始点である最遠点P4に位置させて、一次加工面
Cの加工を開始する。加工具7は、最遠点P4から一次
加工面Cの外側をワーク形成面Aと相似形の真円形の軌
跡Eを描き、加工具7が最遠点P4を通る最初の1周で
は、加工具7が一次加工面Cと殆ど接触しないまま最遠
点P4に復帰する(図5,図8)。
In step S7, the control means 1 outputs a command based on the processing program to the processing means 3, and positions the processing tool 7 at the farthest point P4, which is a processing start point, to start processing the primary processing surface C. I do. The processing tool 7 draws a true circular locus E similar to the workpiece forming surface A from the farthest point P4 to the outside of the primary processing surface C. In the first round of the processing tool 7 passing through the farthest point P4, The tool 7 returns to the farthest point P4 with little contact with the primary processing surface C (FIGS. 5 and 8).

【0026】次に、最遠点P4に復帰した加工具7を、
加工プログラムに基づいて、例えば5/1000mmづ
つといった加工具7に過負荷を与えない僅かな量を半径
方向内側へ送り、加工具7を1周目よりも小さな軌跡で
一次加工面Cの外側を旋回し、ワーク形成面Aと相似形
の旋回と半径方向内側への送りとを繰り返して、一次加
工面Cを徐々に内側へ加工して行く(図5,図8)。
Next, the processing tool 7 that has returned to the farthest point P4 is
Based on the machining program, a small amount that does not overload the machining tool 7, for example, every 5/1000 mm, is sent inward in the radial direction, and the machining tool 7 is moved outside the primary machining surface C with a locus smaller than the first round. By turning, the turning similar to the workpiece forming surface A and the feeding inward in the radial direction are repeated, and the primary processing surface C is gradually processed inward (FIGS. 5 and 8).

【0027】この繰り返しにより、加工具7と一次加工
面Cとの接触部分が次第に増加して行き、この接触部分
を加工具7で順次研削することにより、一次加工面Cが
ワーク形成面Aに徐々に形作られて行く。そして、制御
手段1の加工プログラムの終了によって加工具7が停止
する研削終了工程のステップS8では、成形型2の外周
面に所定のワーク形成面Aが仕上げ加工される(図5,
図8)。
By this repetition, the contact portion between the processing tool 7 and the primary processing surface C gradually increases, and the contact portion is sequentially ground by the processing tool 7 so that the primary processing surface C becomes the work forming surface A. It is gradually formed. Then, in step S8 of the grinding end step in which the processing tool 7 is stopped by the end of the processing program of the control means 1, a predetermined work forming surface A is finished on the outer peripheral surface of the molding die 2 (FIG. 5, FIG. 5).
(FIG. 8).

【0028】ステップS9では、ステップS7〜S8で
仕上げ加工したワーク形成面Aの検査が行なわれ、ワー
ク形成面Aに変位センサ8を当て、該変位センサ8を把
持手段6の中心軸O回りに旋回してワーク形成面Aをな
ぞることにより、ワーク形成面Aの仕上げ寸法を制御手
段1へ出力する(図6)。
In step S9, the work forming surface A finished in steps S7 to S8 is inspected, the displacement sensor 8 is applied to the work forming surface A, and the displacement sensor 8 is moved around the center axis O of the gripping means 6. By turning and tracing the work forming surface A, the finishing dimension of the work forming surface A is output to the control means 1 (FIG. 6).

【0029】制御手段1では、仕上げ加工したワーク形
成面Aと設定上のワーク形成面Aとを比較し、ワーク形
成面Aの仕上げ寸法が設定寸法の許容範囲内にあれば、
ステップS10に入って仕上げ加工を終了し、また仕上
げ寸法が設定寸法の許容範囲にない場合にはステップS
11に入ってステップS7の研削工程へ戻り、ステップ
S7以降の工程によって、仕上げ寸法が許容範囲になる
までワーク形成面Aの再加工を行なう。
The control means 1 compares the finished work forming surface A with the set work forming surface A, and if the finished size of the work forming surface A is within the allowable range of the set size,
In step S10, finishing is completed, and if the finished dimension is not within the allowable range of the set dimension, step S10 is executed.
In step 11, the process returns to the grinding step of step S7, and in the steps after step S7, the work forming surface A is reworked until the finished dimension is within the allowable range.

【0030】このように、本形態例の仕上げ加工方法に
よれば、成形型2に複雑な形状や微妙な寸法のワーク形
成面Aを、熟練した職人の手感に頼ることなく、容易に
且つ精度よく製作することができ、しかも職人の手作り
に較べると大幅なコストダウンを図ることができる。更
に、短期間での大量生産も可能であり、このような量産
の場合に、特にワーク形成面Aの形状や寸法が微妙に異
なるといった従来の不具合を解消することができる。
As described above, according to the finishing method of the present embodiment, the work forming surface A having a complicated shape and delicate dimensions can be easily and accurately formed on the mold 2 without relying on the hand of a skilled craftsman. It can be manufactured well, and the cost can be greatly reduced compared to handmade by craftsmen. Furthermore, mass production in a short period is also possible, and in such mass production, the conventional disadvantage that the shape and dimensions of the work formation surface A are slightly different can be solved.

【0031】また、一次加工面Cの最遠点P4を見つけ
てこれを加工開始点とし、この最遠点P4から加工具7
をワーク形成面Aと相似形に移動して研削を行なうの
で、加工具7に過負荷をかけずに研削作業が行なえるよ
うになり、加工具7を折損したり損傷を与えて寿命を早
めるといった不具合がなく、またワーク形成面Aを美麗
に仕上げることができる。更に本形態例は、ステップS
8での研削終了工程後に、ステップS9以降の検査と再
加工とを、ワーク形成面Aの仕上げ加工に用いた仕上げ
加工装置10をそのまま用いることができるので、作業
性と経済性に優れ、より精度を高めた信頼性のあるワー
ク形成面Aを短期間で容易に得ることができる。
Further, the most distant point P4 of the primary machining surface C is found, and this is set as the machining start point.
Is moved in a shape similar to the workpiece forming surface A and grinding is performed, so that the grinding operation can be performed without overloading the processing tool 7, and the life of the processing tool 7 is shortened by breaking or damaging the processing tool 7. The work forming surface A can be beautifully finished. Further, in the present embodiment, step S
After the grinding end step in step 8, the inspection and rework after step S9 can be used as it is with the finishing apparatus 10 used for finishing the work forming surface A, so that workability and economy are excellent, and A highly reliable and reliable work forming surface A can be easily obtained in a short period of time.

【0032】図9は、本発明の第2形態例を示すもの
で、本形態例では、ワーク形成面Aを成形型2の内周面
に設定し、またこのワーク形成面Aを楕円形に形成する
点で上述の第1形態例と異なっており、ワーク形成面A
の仕上げ加工方法は、仕上げ加工装置10を用いて第1
形態例と同様に行なわれる。
FIG. 9 shows a second embodiment of the present invention. In this embodiment, the work forming surface A is set on the inner peripheral surface of the molding die 2, and the work forming surface A is formed into an elliptical shape. It is different from the above-described first embodiment in that it is formed.
The finishing method of the first method using the finishing device 10
Performed in the same manner as in the embodiment.

【0033】また本形態例では、一次加工面Cがワーク
形成面Aの内側に位置するため、把持手段6の中心軸O
から一次加工面Cまでの距離CLが、第1形態例とは逆
転していて、把持手段6の中心軸Oからワーク形成面A
までの距離ALよりも短くなり、削り代Bを最大に残す
最遠点P4は、把持手段6の中心軸O寄りに最も接近し
ている。加工具7による一次加工面Cの加工は最遠点P
4より開始し、加工具7をワーク形成面Aと相似形の楕
円形の軌跡Eで一次加工面Cの内側を旋回させ、ワーク
形成面Aと相似形の旋回と半径方向外側への送りとを繰
り返して、一次加工面Cをワーク形成面Aに加工して行
く。
In this embodiment, since the primary processing surface C is located inside the workpiece forming surface A, the center axis O
From the center axis O of the gripping means 6 to the workpiece forming surface A
The farthest point P4, which is shorter than the distance AL to the cutting edge B and leaves the maximum cutting allowance B, is closest to the center axis O of the gripping means 6. The processing of the primary processing surface C by the processing tool 7 is the farthest point P
Starting from 4, the processing tool 7 is turned inside the primary processing surface C along an elliptical locus E similar to the workpiece forming surface A, and is turned similar to the workpiece forming surface A and fed radially outward. Is repeated to process the primary processing surface C into the work forming surface A.

【0034】尚、本発明の方法によるワーク形成面の仕
上げ加工は、成形型の外周面または内周面に周状に形成
できる形状であればよく、形態例で示した円形や楕円形
以外の菊座形や星型等の曲線形状、若しくは多角形の直
線的な形状であってもよく、或いは曲線と直線の混合形
状であっても仕上げ加工が可能である。
The finishing of the work forming surface by the method of the present invention may be any shape as long as it can be formed circumferentially on the outer peripheral surface or the inner peripheral surface of the molding die. Finishing is possible even if it is a curved shape such as a chrysanthemum shape or a star shape, a linear shape of a polygon, or a mixed shape of a curve and a straight line.

【0035】[0035]

【発明の効果】以上説明したように、本願の請求項1ま
たは請求項2の発明によれば、成形型に複雑な形状や微
妙な寸法のワーク形成面を、熟練した職人の手感に頼る
ことなく、容易に且つ精度よく製作することができ、し
かもしかも職人の手作りに較べて大幅なコストダウンを
図ることができる。
As described above, according to the first or second aspect of the present invention, the work forming surface having a complicated shape or a delicate size depends on the hand of a skilled craftsman. Therefore, it can be manufactured easily and accurately, and the cost can be greatly reduced as compared with handmade by a craftsman.

【0036】更に、短期間での大量生産も可能であり、
このような量産の場合に、特にワーク形成面の形状や寸
法が微妙に異なるといった従来の不具合を解消すること
ができる。また、一次加工面の最遠点を見つけてこれを
加工開始点とし、この最遠点から加工具をワーク形成面
と相似形に移動して仕上げ加工を行なうので、加工具に
過負荷をかけずに研削作業が行なえるようになり、加工
具を折損したり損傷を与えて寿命を早めるといった不具
合がなく、またワーク形成面を美麗に仕上げることがで
きる。更に、ワーク形成面に仕上げ加工後に、ワーク形
成面の仕上げ検査と再加工を行なう請求項2の発明によ
れば、仕上げ加工に用いた仕上げ加工装置をそのまま用
いることができるので、作業性と経済性に優れ、より精
度を高めた信頼性のあるワーク形成面を短期間で容易に
得ることができる。
Further, mass production in a short period of time is possible,
In the case of such mass production, it is possible to solve the conventional problem that the shape and dimensions of the work forming surface are slightly different. In addition, find the furthest point on the primary processing surface and use this as the processing start point.From this farthest point, move the processing tool to a shape similar to the workpiece forming surface and perform finishing processing. The grinding work can be performed without any trouble, and there is no trouble such as breaking or damaging the processing tool to shorten the life, and the work forming surface can be beautifully finished. Further, according to the second aspect of the present invention, after finishing work on the workpiece forming surface, the finishing inspection and reworking of the workpiece forming surface are performed, the finishing apparatus used for the finishing processing can be used as it is, thereby improving workability and economy. It is possible to easily obtain a highly reliable and highly accurate work forming surface with high accuracy in a short period of time.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1形態例を示す加工手順のフローチ
ャート
FIG. 1 is a flowchart of a processing procedure showing a first embodiment of the present invention.

【図2】本発明の第1形態例を示す加工装置の正面図FIG. 2 is a front view of a processing apparatus showing a first embodiment of the present invention.

【図3】本発明の第1形態例を示す加工装置の正面図FIG. 3 is a front view of a processing apparatus showing a first embodiment of the present invention.

【図4】本発明の第1形態例を示す加工装置の正面図FIG. 4 is a front view of a processing apparatus showing a first embodiment of the present invention.

【図5】本発明の第1形態例を示す加工装置の正面図FIG. 5 is a front view of a processing apparatus showing a first embodiment of the present invention.

【図6】本発明の第1形態例を示す加工装置の正面図FIG. 6 is a front view of a processing apparatus showing a first embodiment of the present invention.

【図7】本発明の第1形態例を示す測定手段による測定
状態を説明する平面図
FIG. 7 is a plan view illustrating a measurement state by a measuring unit according to the first embodiment of the present invention.

【図8】本発明の第1形態例を示す加工時の寸法設定を
説明する平面図
FIG. 8 is a plan view illustrating dimension setting at the time of processing showing the first embodiment of the present invention.

【図9】本発明の第2形態例を示す加工時の寸法設定を
説明する平面図
FIG. 9 is a plan view illustrating dimension setting at the time of machining, showing a second embodiment of the present invention.

【符号の説明】[Explanation of symbols]

1…CAD・CAM等の制御手段 2…成形型 3…NC加工機やフライス盤等の工作機による加工手段 4…加工手段2のテーブル 5…ロータリエンコーダ 6…チャックやロータリ式自動刃具交換装置等の把持手
段 7…フライス刃等の加工具 8…プローブ等の変位センサ 9…測定手段(レーザ寸法測定器) 9A…発光部 9B…受光部 10…仕上げ加工装置 11…アタッチメント 12…レーザ光 A…ワーク形成面 B…削り代 C…ワーク形成面Aと任意の厚さの削り代Bとからなる
一次加工面 D…基準円 E…加工具7が描く軌跡 O…ロータリエンコーダ5及び把持手段6の中心軸 AL…把持手段6の中心軸Oからワーク形成面Aまでの
距離 CL…把持手段6の中心軸Oから一次加工面Cまでの距
離 P1…一次加工面C上の任意の一点 P2,P3…外接点 P4…一次加工面Cの最遠点 R…基準半径 a…測定手段9の受光部9B,9Bの内端間距離 b…受光部9Bの内端からレーザ光12の内側縁までの
距離 c,d…レーザ光12の内側縁から変位センサ8及びレ
ーザ光12とが直交 Δ…基準半径Rと一次加工面Cの形状寸法との変位量
DESCRIPTION OF SYMBOLS 1 ... Control means, such as CAD / CAM etc. 2 ... Molding die 3 ... Processing means by a machine tool such as an NC processing machine or milling machine 4 ... Table of the processing means 2 ... Rotary encoder 6 ... Chuck and rotary type automatic blade tool changing device Gripping means 7 Processing tools such as milling blades 8 Displacement sensors such as probes 9 Measurement means (laser dimension measuring device) 9A Light emitting section 9B Light receiving section 10 Finishing device 11 Attachment 12 Laser light A Work Forming surface B: Cutting allowance C: Primary working surface composed of a work forming surface A and a cutting allowance B of an arbitrary thickness D: Reference circle E: Path drawn by the working tool 7 O: Center of the rotary encoder 5 and the gripping means 6 Axis AL: distance from central axis O of gripping means 6 to workpiece forming surface A CL: distance from central axis O of gripping means 6 to primary processing surface C P1: any point on primary processing surface C 2, P3: outer contact point P4: farthest point on the primary processing surface C R: reference radius a: distance between the inner ends of the light receiving sections 9B, 9B of the measuring means 9 b: inside the laser beam 12 from the inner end of the light receiving section 9B Distances to the edges c, d: The displacement sensor 8 and the laser beam 12 are perpendicular to the inner edge of the laser beam 12 .DELTA .: The displacement between the reference radius R and the shape and dimensions of the primary processing surface C

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 成形型(2)の外周面または内周面をワ
ーク形成面(A)とし、NC加工機等の加工手段(3)
を用いてワーク形成面(A)に任意の厚さの削り代
(B)を残して加工された一次加工面(C)を、予め制
御手段(1)に設定された所定のワーク形成面(A)に
仕上げ加工する成形型のワーク形成面の仕上げ加工方法
であって、 前記加工手段(3)に取付けしたロータリエンコーダ
(5)に、加工具(7)と変位センサ(8)とを、中心
軸(O)回りに選択的に旋回する把持手段(6)を接続
し、前記制御手段(1)には、把持手段(6)の中心軸
(O)から前記ワーク形成面(A)までの距離(AL)
を、把持手段(6)の中心軸(O)回りに所定角度
(Θ)毎に入力しておき、 前記成形型(2)を前記加工手段(3)のテーブル
(4)上に固定し、前記加工具(7)を前記把持手段
(6)の中心軸(O)回りに旋回して、前記成形型
(2)に一次加工面(C)を形成すると共に、前記変位
センサ(8)を把持手段(6)の中心軸(O)回りに旋
回させて、該変位センサ(8)で一次加工面(C)をな
ぞることにより、該変位センサ(8)と前記ロータリエ
ンコーダ(5)とで前記一次加工面(C)を前記所定角
度(Θ)毎に測定して、該一次加工面(C)の測定寸法
を前記制御手段(1)に出力し、 前記加工手段(3)のテーブル(4)に測定手段(9)
を配設し、前記変位センサ(8)を前記把持手段(6)
の中心軸(O)回りに、少なくとも前記一次加工面
(C)の任意の一点(P1)と接する大きさで旋回し
て、変位センサ(8)が描く軌跡から基準円(D)を導
くデータを前記測定手段(9)で測定し、該データを前
記制御手段(1)へ出力して、 該制御手段(1)にて、前記データより基準円(D)を
導くと共に、該基準円(D)より前記把持手段(6)の
中心軸(O)を中心とする基準円(D)の1/2の基準
半径(R)を導き、該基準半径(R)と前記一次加工面
(C)の形状寸法との変位量(Δ)を前記所定角度
(Θ)毎に算出して、該変位量(Δ)と基準半径(R)
との和または差より、前記把持手段(6)の中心軸
(O)から一次加工面(C)までの距離(CL)を前記
所定角度(Θ)毎に算出し、一次加工面(C)の距離
(CL)と前記ワーク形成面(A)の距離(AL)との
所定角度(Θ)毎の差より、ワーク形成面(A)までの
距離が最も長い一次加工面(C)の最遠点(P4)を割
り出し、 該最遠点(P4)を加工開始点として、前記把持手段
(6)に把持される前記加工具(7)を最遠点(P4)
に位置させ、該最遠点(P4)から加工具(7)をワー
ク形成面(A)と相似形に移動して、前記一次加工面
(C)を前記ワーク形成面(A)に仕上げ加工する成形
型のワーク形成面の仕上げ加工方法。
An outer peripheral surface or an inner peripheral surface of a mold (2) is used as a work forming surface (A), and a processing means (3) such as an NC processing machine.
A primary processing surface (C) machined by leaving a cutting allowance (B) of an arbitrary thickness on the work forming surface (A) using a predetermined work forming surface (A) set in advance by the control means (1). A method for finishing a workpiece forming surface of a molding die to be finished in A), wherein a rotary tool (5) attached to the processing means (3) is provided with a processing tool (7) and a displacement sensor (8). A gripping means (6) that selectively turns around a central axis (O) is connected, and the control means (1) is connected from the central axis (O) of the gripping means (6) to the work forming surface (A). Distance (AL)
Is input at predetermined angles (Θ) around the central axis (O) of the gripping means (6), and the molding die (2) is fixed on the table (4) of the processing means (3); The processing tool (7) is turned around the central axis (O) of the gripping means (6) to form a primary processing surface (C) on the molding die (2), and to displace the displacement sensor (8). By turning around the central axis (O) of the gripping means (6) and tracing the primary processing surface (C) with the displacement sensor (8), the displacement sensor (8) and the rotary encoder (5) The primary processing surface (C) is measured at each of the predetermined angles (Θ), and the measured dimensions of the primary processing surface (C) are output to the control means (1). 4) Measurement means (9)
And displace the displacement sensor (8) with the gripping means (6).
Is turned around the central axis (O) of at least an arbitrary point (P1) of the primary processing surface (C) to derive a reference circle (D) from a locus drawn by the displacement sensor (8). Is measured by the measuring means (9), and the data is output to the control means (1). The control means (1) derives a reference circle (D) from the data and, D), a reference radius (R) of a reference circle (D) about the center axis (O) of the gripping means (6) is derived, and the reference radius (R) and the primary processing surface (C) are derived. ) Is calculated for each of the predetermined angles (、), and the displacement (Δ) and the reference radius (R) are calculated.
The distance (CL) from the central axis (O) of the gripping means (6) to the primary processing surface (C) is calculated for each of the predetermined angles (Θ) from the sum or difference from the primary processing surface (C). From the difference between the distance (CL) of the workpiece forming surface (A) and the distance (AL) of the workpiece forming surface (A) for each predetermined angle (Θ), the primary processing surface (C) having the longest distance to the workpiece forming surface (A) is obtained. The far point (P4) is calculated, and the processing tool (7) gripped by the gripping means (6) is set to the farthest point (P4) with the farthest point (P4) as the processing start point.
And the working tool (7) is moved from the farthest point (P4) to a shape similar to the work forming surface (A), and the primary working surface (C) is finished to the work forming surface (A). Finishing method of the work forming surface of the forming die.
【請求項2】 前記請求項1の成形型のワーク形成面の
仕上げ加工方法によって、ワーク形成面(A)を仕上げ
加工したのち、前記変位センサ(8)を把持手段(6)
の中心軸(O)回りに旋回させて、該変位センサ(8)
でワーク形成面(A)をなぞることにより、ワーク形成
面(A)の仕上げ寸法を前記制御手段(1)へ出力し
て、ワーク形成面(A)の仕上げ加工寸法と設定寸法と
を比較し、ワーク形成面(A)の仕上げ寸法が設定寸法
の許容範囲内にあれば加工を終了し、また仕上げ寸法が
設定寸法の許容範囲にない場合には、前記加工具(7)
によってワーク形成面(A)の再加工を行なう成形型の
ワーク形成面の仕上げ加工方法。
2. After the work forming surface (A) is finished by the work forming surface finishing method of the mold according to claim 1, the displacement sensor (8) is gripped by the gripping means (6).
Of the displacement sensor (8)
By tracing the workpiece forming surface (A), the finishing dimension of the workpiece forming surface (A) is output to the control means (1), and the finishing dimension of the workpiece forming surface (A) is compared with the set dimension. If the finishing dimension of the workpiece forming surface (A) is within the allowable range of the set dimension, the processing is terminated. If the finishing dimension is not within the allowable range of the set dimension, the processing tool (7) is used.
A finishing method for a work forming surface of a mold in which the work forming surface (A) is reworked according to the following.
JP8698198A 1998-03-31 1998-03-31 Finishing method for work molding face of mold Withdrawn JPH11277374A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8698198A JPH11277374A (en) 1998-03-31 1998-03-31 Finishing method for work molding face of mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8698198A JPH11277374A (en) 1998-03-31 1998-03-31 Finishing method for work molding face of mold

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2006174764A Division JP4486944B2 (en) 2006-06-26 2006-06-26 Finishing method of workpiece forming surface of mold

Publications (1)

Publication Number Publication Date
JPH11277374A true JPH11277374A (en) 1999-10-12

Family

ID=13902055

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8698198A Withdrawn JPH11277374A (en) 1998-03-31 1998-03-31 Finishing method for work molding face of mold

Country Status (1)

Country Link
JP (1) JPH11277374A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004302074A (en) * 2003-03-31 2004-10-28 Toray Ind Inc Manufacturing method for contact lens
JP2014188663A (en) * 2013-03-28 2014-10-06 Nakamura Tome Precision Ind Co Ltd Outer periphery processing device for workpiece
CN113814668A (en) * 2021-10-22 2021-12-21 中国航发贵州黎阳航空动力有限公司 Thin-wall case lace machining method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004302074A (en) * 2003-03-31 2004-10-28 Toray Ind Inc Manufacturing method for contact lens
JP2014188663A (en) * 2013-03-28 2014-10-06 Nakamura Tome Precision Ind Co Ltd Outer periphery processing device for workpiece
TWI594860B (en) * 2013-03-28 2017-08-11 Nakamura-Tome Precision Industry Co Ltd Workpiece peripheral processing equipment
CN113814668A (en) * 2021-10-22 2021-12-21 中国航发贵州黎阳航空动力有限公司 Thin-wall case lace machining method

Similar Documents

Publication Publication Date Title
CN109465502B (en) Method and apparatus for shaving teeth
KR100995165B1 (en) Method for machining slide core hole and measurement/correction system for use in machining of slide core hole
CN107717364B (en) The cold and hot composite manufacturing method of hollow turbine vane inner cavity hot investment casting shape machining
CN109551450B (en) Complex-structure precision casting marking inspection device and method
KR102502138B1 (en) Method and grinding machine for manufacturing a workpiece containing a spiral groove
CN104985332A (en) Laser cutting machine and closed detection method thereof
JP2006517151A (en) Method and apparatus for manufacturing service blades
JP2007257606A (en) Method for correcting tool alignment error
EP3437799A1 (en) Machine tool and method for machining high precision cutting tools
US20050008989A1 (en) Blank-holding means and method of surveying same
KR101043437B1 (en) Core processing method for surface forming
CN112276571B (en) Inclined hole machining method
JPH11277374A (en) Finishing method for work molding face of mold
CN107914182B (en) CNC highlight tool setting method
US4928437A (en) Means and method for resetting a cylindrical grinding machine
JP4486944B2 (en) Finishing method of workpiece forming surface of mold
US5297060A (en) Method and tool for the digitizing of drilling jigs
Baba et al. Multi-axis control ultraprecision machining based on tool setting errors compensation
JP2007090489A (en) Die cutting method and device therefor
CN112045443A (en) Machining method for eccentric clamping workpiece of four-axis machine tool
CN210125778U (en) Numerical control machine tool
CN113211182A (en) Method for trying to find four-axis rotation center
CN108655514B (en) Thread pair with angular position requirement and machining tool and machining method thereof
JP2001269843A (en) Measuring method for center position of rotating tool
JP3662087B2 (en) Curved surface cutting method

Legal Events

Date Code Title Description
A977 Report on retrieval

Effective date: 20050627

Free format text: JAPANESE INTERMEDIATE CODE: A971007

A131 Notification of reasons for refusal

Effective date: 20050809

Free format text: JAPANESE INTERMEDIATE CODE: A131

A521 Written amendment

Effective date: 20051005

Free format text: JAPANESE INTERMEDIATE CODE: A523

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20060425

A761 Written withdrawal of application

Effective date: 20060626

Free format text: JAPANESE INTERMEDIATE CODE: A761