TW201436773A - Manufacturing device for absorber of absorbent article, and manufacturing method - Google Patents
Manufacturing device for absorber of absorbent article, and manufacturing method Download PDFInfo
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- TW201436773A TW201436773A TW102142693A TW102142693A TW201436773A TW 201436773 A TW201436773 A TW 201436773A TW 102142693 A TW102142693 A TW 102142693A TW 102142693 A TW102142693 A TW 102142693A TW 201436773 A TW201436773 A TW 201436773A
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- absorbent body
- absorbent
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
- A61F13/531—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
- A61F13/532—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad
- A61F13/5323—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad having absorbent material located in discrete regions, e.g. pockets
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
- A61F13/15626—Making fibrous pads without outer layers
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15617—Making absorbent pads from fibres or pulverulent material with or without treatment of the fibres
- A61F13/15658—Forming continuous, e.g. composite, fibrous webs, e.g. involving the application of pulverulent material on parts thereof
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
Description
本發明係有關於拋棄式紙尿褲等之吸收性物品的吸收體之製造裝置、及製造方法。 The present invention relates to a manufacturing apparatus and a manufacturing method of an absorbent body for an absorbent article such as a disposable diaper.
使用拋棄式紙尿褲或衛生棉等,作為吸收尿或經血等之排泄液的吸收性物品之一例。而且,此些吸收性物品係具有吸收體1作為吸收排泄液的構件,該吸收體1係將紙漿纖維或粒狀之高吸收性聚合物(以下亦稱為SAP)等的液體吸收性材料2成形為單片狀。 An disposable diaper, a sanitary napkin, or the like is used as an absorbent article that absorbs excretion of urine or menstrual blood. Further, these absorbent articles have the absorbent body 1 as a member for absorbing the excretion liquid, and the absorbent body 1 is a liquid absorbent material such as a pulp fiber or a particulate superabsorbent polymer (hereinafter also referred to as SAP). Formed into a single piece.
該單片狀的吸收體1係如第1A圖的概略縱剖面圖所示般,藉由生產線的積纖裝置110產生。積纖裝置110係具有旋轉鼓筒120,於旋轉鼓筒120的外周面120a在周方向Dc離散地複數排列設置與吸收體1之平面形狀對應之平面形狀的凹部121、121...,於各凹部121的底面121a分別設置有多數的吸氣口121h、121h...。另外,於周方向Dc的既定位置,與旋轉鼓筒120的外周面120a相對向地設置有散佈導管131,從此散佈導管131朝向外周面120a以飛散狀態供給紙漿纖維及SAP等的液體吸收性 材料2。 The monolithic absorber 1 is produced by the fiberizing device 110 of the production line as shown in the schematic longitudinal cross-sectional view of Fig. 1A. The fiber assembly device 110 includes a rotary drum 120, and the outer peripheral surface 120a of the rotary drum 120 is discretely arranged in a plurality of concave portions 121, 121, ... in a planar shape corresponding to the planar shape of the absorbent body 1 in the circumferential direction Dc. A plurality of intake ports 121h, 121h, ... are provided on the bottom surface 121a of each recess 121. In addition, a dispersion duct 131 is provided to face the outer peripheral surface 120a of the rotary drum 120 at a predetermined position in the circumferential direction Dc, and the liquid discharge property of the pulp fibers, SAP, and the like is supplied from the dispersion duct 131 toward the outer peripheral surface 120a in a scattering state. Material 2.
所以,於各凹部121、121...通過此散佈導管131的位置時,藉由該凹部121的吸氣口121h、121h...的吸氣在該凹部121的底面121a吸引液體吸收性材料2且堆積成形為單片狀,於是,於其周方向Dc之下游側的既定位置,從凹部121取出成形為單片狀的液體吸收性材料2而產生單片狀的吸收體1。 Therefore, when the recesses 121, 121, ... pass through the position of the duct 131, the suction of the air inlets 121h, 121h, ... of the recess 121 attracts the liquid absorbing material on the bottom surface 121a of the recess 121. In addition, the liquid-absorbent material 2 formed into a single sheet shape is taken out from the concave portion 121 at a predetermined position on the downstream side in the circumferential direction Dc to produce a single-piece absorbent body 1.
於專利文獻1,揭示作為有關於此積纖裝置110的改良技術,於凹部121的底面121a設置彼此深度不同的複數個區域,藉此使吸收體1之基重(g/m2)局部不同。於是,依據此技術,能夠依照吸收體1之各部分讓可吸液量不同而達到提昇商品設計的自由度。 Patent Document 1 discloses that as a modification technique of the fiber-splitting device 110, a plurality of regions having different depths from each other are provided on the bottom surface 121a of the concave portion 121, whereby the basis weight (g/m 2 ) of the absorber 1 is partially different. . Therefore, according to this technique, the degree of freedom in designing the product can be improved in accordance with the difference in the amount of liquid absorbable in accordance with each portion of the absorbent body 1.
專利文獻1 日本特開2000-234255號 Patent Document 1 Japanese Patent Laid-Open No. 2000-234255
然而,在此情形中,由於凹部121的深度依照各區域而不同,基重以外吸收體1之厚度亦變得局部不同。而且,當吸收體1之厚度變得局部不同,從旋轉鼓筒120的凹部121將液體吸收性材料2作為吸收體1取出時,會有該吸收體1變形等在取出穩定性方面的問題。 However, in this case, since the depth of the concave portion 121 varies depending on each region, the thickness of the absorbent body 1 other than the basis weight also becomes locally different. Further, when the thickness of the absorbent body 1 is partially different, when the liquid absorbing material 2 is taken out from the concave portion 121 of the rotary drum 120 as the absorbent body 1, there is a problem in the stability of the extraction of the absorbent body 1 or the like.
例如,一般就從旋轉鼓筒120的外周面120a 的凹部121取出吸收體1往後續步驟搬運的情形,將沿搬運方向移動之帶式輸送機41的無端帶42的平坦表面42a或不織布等之薄片狀構件的平坦表面作為搬運面42a使吸收體1轉移至該面42a,但於上述之構造中轉移時,搬運面42a和吸收體1之表面1s之間的距離係依照吸收體1的各部分而不同。亦即,於如上述般凹部121部分深度不同時,受其影響用來與搬運面42a抵接之吸收體1之表面1s也有凹凸,結果因該凹凸造成搬運面42a和吸收體1之表面1s之間的距離,依吸收體1之各部分而不同。於是,於距離較大部分,有吸收體1被搬運面42a拉扯等而變形之虞,另一方面,相反地在距離較小部分,則有被搬運面42a壓縮而產生皺褶之虞。 For example, generally from the outer peripheral surface 120a of the rotary drum 120 When the concave portion 121 takes out the absorbent body 1 and transports it to a subsequent step, the flat surface 42a of the endless belt 42 of the belt conveyor 41 that moves in the conveying direction or the flat surface of the sheet-like member such as a non-woven fabric is used as the conveying surface 42a to absorb the absorbent body. 1 is transferred to the surface 42a, but the distance between the conveying surface 42a and the surface 1s of the absorbent body 1 differs depending on the respective portions of the absorbent body 1 when transferring in the above-described configuration. In other words, when the depth of the concave portion 121 is different as described above, the surface 1s of the absorbent body 1 that is affected by the contact with the conveying surface 42a is also uneven. As a result, the conveying surface 42a and the surface of the absorbent body 1 are caused by the unevenness. The distance between them varies depending on the respective portions of the absorbent body 1. Then, in the larger portion, the absorbent body 1 is deformed by being pulled by the conveying surface 42a, and conversely, when the distance is small, the conveying surface 42a is compressed to cause wrinkles.
或者在凹部121部分深度不同時,會發生與上述不同現象。亦即,即使在吸收體1之表面1s不產生凹凸,也會依照吸收體1之各部分發生厚度差異的情形,在該情形中因依照吸收體1之各部分之厚度的差異而發生剛性差。於是,因該剛性差而有將吸收體1從作為旋轉鼓筒120的外周面120a的曲面交接作為無端帶42的表面42a的平面時,在吸收體1產生皺褶之虞。或因厚度差發生之吸收體1的帶式輸送機41側的面和吸收體1之旋轉鼓筒120側的面之間的速度差,會引發轉移不穩定,而有降低生產性之虞。 Alternatively, when the depth of the concave portion 121 is different, a phenomenon different from the above may occur. That is, even if unevenness is generated on the surface 1s of the absorbent body 1, a difference in thickness occurs in accordance with each portion of the absorbent body 1, in which case a difference in rigidity occurs in accordance with the difference in thickness of each portion of the absorbent body 1. . Then, when the absorbent body 1 is transferred from the curved surface which is the outer peripheral surface 120a of the rotary drum 120 to the plane of the surface 42a of the endless belt 42 due to the difference in rigidity, the absorbent body 1 is wrinkled. The speed difference between the surface of the belt conveyor 41 on the side of the belt conveyor 41 and the surface of the absorber 1 on the side of the rotating drum 120 due to the difference in thickness causes the transfer to be unstable and the productivity is lowered.
另一方面,在上述之專利文獻1的問題以前,於將吸收體1成形於毎個凹部121的方法,如第1B 圖的旋轉鼓筒120的上部擴大圖所示般,吸收體1中於周方向Dc之上游側的端部1eu容易發生SAP分佈不均,由於此分佈不均因素,而有轉移時吸收體1變形之虞。亦即,因為SAP與紙漿纖維相比比重較大,容易受慣性力的影響,結果,根據此慣性力,SAP在凹部121內往旋轉鼓筒120的旋轉方向相反方向之上游側滾動,且碰到凹部121之上游側的壁面121w而停止。因此,SAP會偏置在吸收體1中之上游側的端部1eu,從凹部121取出時吸收體1容易在該端部1eu變形。 On the other hand, before the problem of the above-mentioned patent document 1, the method of shaping the absorber 1 in the one recessed part 121 is 1B. As shown in the enlarged view of the upper portion of the rotary drum 120 in the drawing, the end portion 1eu on the upstream side in the circumferential direction Dc of the absorbent body 1 is prone to uneven distribution of SAP, and the absorbent body 1 is transferred due to uneven distribution. Deformation. That is, since the SAP has a larger specific gravity than the pulp fiber, it is easily affected by the inertial force, and as a result, according to the inertial force, the SAP rolls in the concave portion 121 toward the upstream side in the opposite direction to the rotation direction of the rotary drum 120, and touches The wall surface 121w on the upstream side of the concave portion 121 is stopped. Therefore, the SAP is biased at the end portion 1eu on the upstream side of the absorbent body 1, and the absorbent body 1 is easily deformed at the end portion 1e when taken out from the concave portion 121.
在此,作為此SAP分佈不均的問題的解決方法,可想到以下方法。首先,準備旋轉鼓筒20(例如參照第3圖),其係遍及外周面20a的全周設置有無端狀的槽部21,而代替離散地設置上述之複數個凹部121、121...的旋轉鼓筒120。如此,於此槽部21將液體吸收性材料2吸引且堆積,將此連續之堆積物2從槽部21取出,藉此產生吸收體之連續體1r,然後,藉由切斷該吸收體之連續體1r,製得單片狀的吸收體1的方法。而且,依據此方法,於槽部21完全沒有前述凹部121的情形所存在之上游側的壁面121w,所以上述之SAP偏置的問題被確實解決,其結果轉移至搬運面42a時的變形亦被有效地抑制。 Here, as a solution to the problem of uneven distribution of the SAP, the following method is conceivable. First, the rotating drum 20 (see, for example, FIG. 3) is prepared, and an endless groove portion 21 is provided over the entire circumference of the outer peripheral surface 20a instead of discretely providing the plurality of recesses 121, 121, ... The drum 120 is rotated. In this way, the liquid absorbing material 2 is sucked and accumulated in the groove portion 21, and the continuous deposit 2 is taken out from the groove portion 21, whereby the continuum 1r of the absorbent body is produced, and then the absorbent body is cut by The continuous body 1r is a method of producing the monolithic absorber 1. Further, according to this method, since the groove portion 21 has no wall surface 121w on the upstream side in the case where the recess portion 121 is completely absent, the problem of the SAP offset described above is surely solved, and as a result, the deformation when transferred to the conveying surface 42a is also Effectively suppressed.
然而,將紙漿纖維及SAP等的液體吸收性材料2吸引堆積而成形之類的吸收體之連續體1r,因為體積大且低剛性,所以切斷時不易施加壓力,切斷性不佳。而 且,該切斷性的降低有吸收體之連續體1r的基重越小,越顯著化的傾向。 However, since the continuous body 1r of the absorbent body which is formed by sucking and depositing the liquid absorbent material 2 such as pulp fibers and SAP is large in volume and low in rigidity, it is difficult to apply pressure at the time of cutting, and the cutting property is not good. and In addition, the decrease in the cutting property tends to be more pronounced as the basis weight of the continuous body 1r of the absorbent body is smaller.
本發明係有鑑於如上述般之以往的問題而開發完成,其目的在於提高從吸收體之連續體切斷來產生吸收體時的切斷性。 The present invention has been developed in view of the above conventional problems, and an object thereof is to improve the cutting property when the absorbent body is cut from the continuous body of the absorbent body.
用於達成上述目的之主要發明,係一種吸收性物品的吸收體之製造裝置,所製造之吸收體具有:液體吸收性材料以第1基重堆積之第1基重部分、以及液體吸收性材料以比前述第1基重高之基重堆積之第2基重部分,其特徵在於,具有:吸引堆積裝置,藉由從吸引面之複數個吸氣口吸氣將前述液體吸收性材料吸引且堆積在前述吸引面,產生於既定方向連續之吸收體的連續體;以及切斷裝置,在前述既定方向隔著間隔設定在前述吸收體的連續體上之前述吸收體的邊界位置將前述吸收體的連續體切斷,藉此產生前述吸收體,前述吸引面係具有:以第1開口率形成前述吸氣口之第1吸引區域、以及以比前述第1開口率高之第2開口率形成前述吸氣口之第2吸引區域,且於前述第2吸引區域包含前述邊界位置。 The main invention for achieving the above object is an apparatus for producing an absorbent body for an absorbent article, which comprises an absorbent body having a first basis weight portion in which a liquid absorbent material is deposited at a first basis weight, and a liquid absorbent material. a second basis weight portion which is stacked at a basis weight higher than the first basis weight, and has a suction stacking device that sucks the liquid absorbing material by sucking air from a plurality of suction ports of the suction surface a continuous body of the absorbent body that is formed on the suction surface and that is continuous in a predetermined direction; and a cutting device that sets the absorbent body at a boundary position of the absorbent body that is set on the continuous body of the absorbent body at intervals in the predetermined direction The continuum is cut to generate the absorber, and the suction surface has a first suction region that forms the intake port at a first aperture ratio and a second aperture ratio that is higher than the first aperture ratio. The second suction region of the intake port includes the boundary position in the second suction region.
另外,一種吸收性物品的吸收體之製造方法,所製造之吸收 體具有:液體吸收性材料以第1基重堆積之第1基重部分、以及液體吸收性材料以比前述第1基重高之基重堆積之第2基重部分,其特徵在於,具有:藉由從吸引面之複數個吸氣口吸氣將前述液體吸收性材料吸引且堆積在前述吸引面,產生於既定方向連續之吸收體的連續體的步驟;以及在於前述既定方向隔著間隔設定在前述吸收體的連續體上之前述吸收體的邊界位置將前述吸收體的連續體切斷,藉此產生前述吸收體的步驟,前述吸引面係具有:以第1開口率形成前述吸氣口之第1吸引區域、以及以比前述第1開口率高之第2開口率形成前述吸氣口之第2吸引區域,且於前述第2吸引區域包含前述邊界位置。 In addition, a method for producing an absorbent body of an absorbent article, which is manufactured by absorption The body has a first basis weight portion in which the liquid absorbing material is deposited at the first basis weight, and a second basis weight portion in which the liquid absorbing material is deposited at a basis weight higher than the first basis weight, and has a feature of: a step of sucking and depositing the liquid-absorbent material on the suction surface by inhaling a plurality of suction ports from the suction surface to generate a continuous body of the absorber in a predetermined direction; and setting the interval in the predetermined direction a step of forming the absorbent body by cutting a continuous body of the absorbent body at a boundary position of the absorbent body on the continuous body of the absorbent body, wherein the suction surface has a first opening ratio to form the suction port The first suction region and the second suction region forming the intake port at a second aperture ratio higher than the first aperture ratio, and the second suction region includes the boundary position.
關於本發明之其他特徵,可藉由本說明書及附加圖示的記載而得知。 Other features of the present invention will be apparent from the description of the specification and the accompanying drawings.
依據本發明,可以提高從吸收體之連續體切斷來產生吸收體時的切斷性。 According to the present invention, it is possible to improve the cutting property when the absorbent body is cut from the continuous body of the absorbent body.
1‧‧‧吸收體 1‧‧‧ absorber
1B‧‧‧基重移轉部分 1B‧‧‧Basic weight transfer section
1BL‧‧‧邊界位置 1BL‧‧‧ boundary position
1L‧‧‧低基重部分(第1基重部分) 1L‧‧‧Low basis weight (1st basis weight part)
1M‧‧‧中基重部分 1M‧‧‧zhong heavy part
1H‧‧‧高基重部分(第2基重部分) 1H‧‧‧High basis weight part (2nd basis weight part)
1a‧‧‧腹側部分 1a‧‧‧ Ventral part
1ae‧‧‧端部 1ae‧‧‧End
1b‧‧‧背側部分 1b‧‧‧ Back side part
1be‧‧‧端部 1be‧‧‧ end
1c‧‧‧胯下部分 1c‧‧‧胯下下
1r‧‧‧吸收體之連續體 1r‧‧‧Continuous body of absorbent body
2‧‧‧液體吸收性材料 2‧‧‧Liquid Absorbent Materials
2r‧‧‧堆積物 2r‧‧‧ Deposits
10‧‧‧製造裝置 10‧‧‧ Manufacturing equipment
10a‧‧‧製造裝置 10a‧‧‧Manufacture of equipment
11‧‧‧吸引堆積裝置 11‧‧‧Attraction stacking device
20‧‧‧旋轉鼓筒 20‧‧‧Rotating drum
20a‧‧‧外周面 20a‧‧‧ outer perimeter
20f‧‧‧圓環狀構件 20f‧‧‧Ring members
20p‧‧‧圓筒構件 20p‧‧‧Cylinder components
20pd‧‧‧圓弧狀構件(分割構件) 20pd‧‧‧ arc-shaped members (divided members)
20pd1‧‧‧透氣板 20pd1‧‧‧ Breathable board
20pd2‧‧‧圖案板 20pd2‧‧‧ pattern board
20pd3‧‧‧襯裏 20pd3‧‧‧ lining
21‧‧‧槽部 21‧‧‧Slots
21a‧‧‧底面(吸引面) 21a‧‧‧Bottom (attraction surface)
21BL‧‧‧邊界位置 21BL‧‧‧Boundary position
21u‧‧‧單位槽部 21u‧‧‧Unit slot
21ua‧‧‧單位底面 21ua‧‧‧ unit floor
21h‧‧‧吸氣口 21h‧‧‧ suction port
22a‧‧‧圓筒狀間隔壁 22a‧‧‧Cylindrical partition
22b‧‧‧間隔壁 22b‧‧‧ partition wall
31‧‧‧散佈導管 31‧‧‧Distribution catheter
31a‧‧‧口部 31a‧‧‧ mouth
41‧‧‧吸入帶式輸送機(取出搬運裝置) 41‧‧‧Inhalation belt conveyor (withdrawal and removal device)
42‧‧‧無端帶 42‧‧‧Endless belt
42a‧‧‧外周面(搬運面) 42a‧‧‧Outer surface (transport surface)
44‧‧‧輥子 44‧‧‧ Roller
45‧‧‧吸引力產生機構 45‧‧‧Attraction generating agency
45b‧‧‧抽吸盒 45b‧‧‧Sucker box
45bh‧‧‧吸氣用開口部 45bh‧‧ ‧ opening for inhalation
51‧‧‧挾壓裝置 51‧‧‧挟压装置
52u‧‧‧輥 52u‧‧‧roll
61‧‧‧切斷裝置 61‧‧‧cutting device
62c‧‧‧切割輥 62c‧‧‧Cutting rolls
62a‧‧‧砧輥 62a‧‧‧Anvil Roll
63‧‧‧切割刀 63‧‧‧Cutting knife
AL‧‧‧低吸引區域(第1吸引區域) AL‧‧‧Low attraction area (1st attraction area)
AM‧‧‧中吸引區域 AM‧‧‧Attraction area
AH‧‧‧高吸引區域(第2吸引區域) AH‧‧ high attraction area (second attraction area)
B1‧‧‧棒部 B1‧‧‧ Sticks
B2‧‧‧棒部 B2‧‧‧ Sticks
S‧‧‧內周側空間 S‧‧‧ inner side space
Sd‧‧‧略閉空間 Sd‧‧‧Slightly closed space
Z1‧‧‧第1區 Zone 1 of Z1‧‧
Z2‧‧‧第2區 Zone Z2‧‧‧
C20‧‧‧筒軸(筒軸方向) C20‧‧‧Cylinder shaft (tube axis direction)
Dc‧‧‧周方向 Dc‧‧ weeks direction
第1A圖係以往的積纖裝置110的概略縱剖面圖,第1B圖係積纖裝置110之旋轉鼓筒120的上部擴大圖。 1A is a schematic longitudinal cross-sectional view of a conventional fiber-splitting device 110, and FIG. 1B is an enlarged view of an upper portion of a rotating drum 120 of the fiber-splitting device 110.
第2A圖係以第1實施方式之製造裝置10製造之吸收體1的概略俯視圖,第2B圖係在吸收體1之寬度方向的中心位置之基重分佈圖形。 2A is a schematic plan view of the absorbent body 1 manufactured by the manufacturing apparatus 10 of the first embodiment, and FIG. 2B is a basic weight distribution pattern of the center position of the absorbent body 1 in the width direction.
第3圖係第1實施方式之製造裝置10的概略縱剖面圖。 Fig. 3 is a schematic longitudinal cross-sectional view showing a manufacturing apparatus 10 of the first embodiment.
第4圖係旋轉鼓筒20之外周面20a的展開圖。 Fig. 4 is a developed view of the outer peripheral surface 20a of the rotary drum 20.
第5圖表示在單位槽部21u之單位底面21ua設定的吸氣口分佈圖案,係旋轉鼓筒20之外周面20a的部分擴大圖。 Fig. 5 is a partial enlarged view showing the intake port distribution pattern set on the unit bottom surface 21ua of the unit groove portion 21u, and the outer peripheral surface 20a of the rotary drum 20.
第6圖係將部分的分割構件20pd、20pd拆下表示之圓筒構件20p的概略立體圖。 Fig. 6 is a schematic perspective view showing a part of the divided members 20pd and 20pd with the cylindrical member 20p shown.
第7圖係表示進一步將分割構件20pd分解成3種類之構件20pd1、20pd2、20pd3的概略立體圖。 Fig. 7 is a schematic perspective view showing the split member 20pd further divided into three types of members 20pd1, 20pd2, and 20pd3.
第8圖係第2實施方式之製造裝置10a的概略縱剖面圖。 Fig. 8 is a schematic longitudinal cross-sectional view showing a manufacturing apparatus 10a of the second embodiment.
由本說明書及附加圖示的記載,可知至少以下之事項。 From the description of the specification and the attached drawings, at least the following items are known.
一種吸收性物品的吸收體之製造裝置,所製造之吸收體具有:液體吸收性材料以第1基重堆積之第1基重部分、以及液體吸收性材料以比前述第1基重高之基重堆積之第2基重部分,其特徵在於,具有:吸引堆積裝置,藉由從吸引面之複數個吸氣口吸氣將 前述液體吸收性材料吸引且堆積在前述吸引面,產生於既定方向連續之吸收體的連續體;以及切斷裝置,在於前述既定方向隔著間隔設定在前述吸收體的連續體上之前述吸收體的邊界位置將前述吸收體的連續體切斷,藉此產生前述吸收體,前述吸引面係具有:以第1開口率形成前述吸氣口之第1吸引區域、以及以比前述第1開口率高之第2開口率形成前述吸氣口之第2吸引區域,且於前述第2吸引區域包含前述邊界位置。 An apparatus for producing an absorbent body for an absorbent article, wherein the absorbent body produced includes: a first basis weight portion in which the liquid absorbent material is deposited at a first basis weight; and a liquid absorbent material having a base higher than the first basis weight a second basis weight portion of the heavy stack, characterized by having: a suction stacking device, which is inhaled by a plurality of suction ports from the suction surface a liquid absorbing material that is sucked and accumulated on the suction surface, and which is formed as a continuous body of the absorbent body that is continuous in a predetermined direction; and a cutting device that is disposed on the continuous body of the absorbent body at intervals in the predetermined direction The boundary portion is formed by cutting the continuous body of the absorber, thereby generating the absorber, wherein the suction surface has a first suction region that forms the intake port at a first aperture ratio, and a first aperture ratio The second higher opening ratio forms a second suction region of the intake port, and the second suction region includes the boundary position.
依據如此般吸收性物品的吸收體之製造裝置,吸收體係藉由將吸收體之連續體在上述之邊界位置切斷而產生,但該邊界位置,係包含於吸引面中以高開口率形成有吸氣口的第2吸引區域,而且於該第2吸引區域以高基重吸引液體吸收性材料進行堆積。所以,可以讓邊界位置包含於吸收體之連續體的高基重部分,其結果可將該連續體高切斷性切斷。 According to the apparatus for manufacturing an absorbent body of the absorbent article, the absorbent system is produced by cutting the continuous body of the absorbent body at the boundary position described above, but the boundary position is formed in the suction surface at a high opening ratio. The second suction region of the intake port is formed by sucking the liquid absorbing material at a high basis weight in the second suction region. Therefore, the boundary position can be included in the high basis weight portion of the continuous body of the absorbent body, and as a result, the continuous body can be cut off with high cutting property.
該吸收體之製造裝置,其中,前述吸引堆積裝置,係具有:旋轉鼓筒,沿著周方向往單一方向連續旋轉;無端狀的槽部,遍及全周地形成於前述旋轉鼓筒的外周面,以其底面作為前述吸引面來吸引前述液體吸收性材料進行堆積;散佈導管,配置在前述周方向的第1既定位置,將前述液體吸收性材料朝向前述旋轉鼓筒的前述外周面散佈進 行供給;以及取出搬運裝置,配置在前述周方向的第2既定位置,將被前述槽部吸引而堆積的前述液體吸收性材料作為前述吸收體的連續體,從前述槽部取出同時以搬運面承接進行搬運,前述槽部的深度,係較佳為遍及前述槽部之寬度方向的全長及前述周方向的全長為恆定。 In the apparatus for manufacturing an absorbent body, the suction stacking device includes a rotary drum that continuously rotates in a single direction along a circumferential direction, and an endless groove portion that is formed on an outer peripheral surface of the rotary drum over the entire circumference. The liquid absorbing material is sucked and accumulated by the bottom surface as the suction surface; the scattering duct is disposed at the first predetermined position in the circumferential direction, and the liquid absorbing material is spread toward the outer circumferential surface of the rotating drum. And the liquid transporting material which is placed in the second predetermined position in the circumferential direction, and the liquid absorbing material which is sucked and accumulated by the groove portion is used as a continuous body of the absorbent body, and is taken out from the groove portion while being transported. It is preferable that the depth of the groove portion is constant over the entire length in the width direction of the groove portion and the entire length in the circumferential direction.
依據如此般吸收性物品的吸收體之製造裝置,槽部的深度係遍及該槽部之底面的全面為恆定。所以,可以將吸收體之連續體的厚度,遍及該連續體之長度方向的全長及寬度方向的全寬邊大致恆定,結果,從旋轉鼓筒的槽部取出吸收體之連續體,於取出搬運裝置的搬運面承接時,可以遍及吸收體之連續體的全長且全寬邊將與搬運面的距離保持大略恆定。所以,可一邊抑制吸收體之連續體的變形,一邊穩定轉移至搬運面。 According to the apparatus for manufacturing an absorbent body of such an absorbent article, the depth of the groove portion is constant over the entire surface of the bottom surface of the groove portion. Therefore, the thickness of the continuous body of the absorbent body can be made substantially constant over the entire length in the longitudinal direction of the continuous body and the full width in the width direction, and as a result, the continuous body of the absorbent body can be taken out from the groove portion of the rotary drum, and can be taken out and transported. When the conveying surface of the apparatus is received, the distance from the conveying surface can be kept substantially constant throughout the entire length of the continuous body of the absorbent body and the full width. Therefore, it is possible to stably transfer to the conveying surface while suppressing the deformation of the continuous body of the absorbent body.
該吸收體之製造裝置,在前述第2吸引區域之每單位面積的前述吸氣口的形成數量,設定為比在前述第1吸引區域之每單位面積的前述吸氣口的形成數量多,關於前述吸氣口的開口面積及開口形狀,較佳為在前述第1低吸引區域和前述第2吸引區域之間彼此規格相同。 In the apparatus for manufacturing an absorbent body, the number of the intake ports per unit area of the second suction region is set to be larger than the number of the intake ports per unit area of the first suction region. It is preferable that the opening area and the opening shape of the intake port have the same specifications between the first low suction region and the second suction region.
依據如此般吸收性物品的吸收體之製造裝置,作為吸氣口的開口面積及開口形狀之開口規格係單一 種類。所以,容易找出一邊抑制液體吸收性材料所造成之阻塞,一邊有效地限制液體吸收性材料之通過的開口規格,結果容易進行吸氣口的設計。 According to the apparatus for manufacturing an absorbent body of such an absorbent article, the opening specification of the opening area and the opening shape of the intake port is single. kind. Therefore, it is easy to find an opening specification that effectively restricts the passage of the liquid absorbing material while suppressing the clogging caused by the liquid absorbing material, and as a result, it is easy to design the suction port.
該吸收體之製造裝置,較佳為前述旋轉鼓筒,係具有構成前述旋轉鼓筒之前述外周面的圓筒構件,前述圓筒構件,係具有以與前述吸收體對應之單位在前述周方向劃分而成的複數個分割構件,前述分割構件係分別具有相當於前述槽部的單位槽部,且藉由將複數個前述分割構件彼此於前述周方向相鄰接排列,使在前述周方向相鄰的前述單位槽部彼此連續。 In the apparatus for manufacturing an absorbent body, preferably, the rotary drum has a cylindrical member that constitutes the outer peripheral surface of the rotary drum, and the cylindrical member has a unit corresponding to the absorber in the circumferential direction. a plurality of divided members each having a unit groove portion corresponding to the groove portion, and a plurality of the divided members are adjacently arranged in the circumferential direction so as to be adjacent to each other in the circumferential direction The aforementioned unit groove portions adjacent to each other are continuous with each other.
依據如此般吸收性物品的吸收體之製造裝置,將分割構件於周方向相鄰接排列的話,可形成具有無端狀的槽部的外周面作為旋轉鼓筒的外周面。所以,可廉價地作製具有該外周面的旋轉鼓筒。 According to the apparatus for manufacturing an absorbent body of the absorbent article, when the divided members are arranged adjacent to each other in the circumferential direction, the outer peripheral surface having the endless groove portion can be formed as the outer peripheral surface of the rotary drum. Therefore, the rotary drum having the outer peripheral surface can be produced at low cost.
該吸收體之製造裝置,較佳為前述第2吸引區域係以跨越於前述周方向相鄰之前述單位槽部彼此之邊界位置的方式形成連續。 In the apparatus for manufacturing an absorbent body, it is preferable that the second suction region is continuous so as to straddle a boundary position between the unit groove portions adjacent to each other in the circumferential direction.
依據如此般吸收性物品的吸收體之製造裝置,第2吸引區域以跨越單位槽部彼此的邊界位置的方式形成連續。所以,可確實地在吸收體之連續體的吸收體的邊界位置製作高基重的部分。 According to the apparatus for manufacturing an absorbent body of the absorbent article, the second suction region is formed to be continuous so as to straddle the boundary position between the unit groove portions. Therefore, it is possible to reliably form a portion having a high basis weight at the boundary position of the absorber of the continuum of the absorber.
該吸收體之製造裝置,較佳為前述取出搬運裝置係具有:使作為前述搬運面的外周 面與前述旋轉鼓筒的前述外周面對置而進行迴旋驅動的無端帶,以及於前述無端帶的前述外周面產生吸引力的吸引力產生機構。 In the apparatus for manufacturing an absorbent body, it is preferable that the take-out conveyance device has a periphery that is the conveyance surface. An endless belt that faces the outer circumference of the rotating drum and that is rotated to drive, and an attraction generating mechanism that generates an attractive force on the outer peripheral surface of the endless belt.
依據如此般吸收性物品的吸收體之製造裝置,於無端帶的外周面產生吸引力。所以,可以將旋轉鼓筒的槽部之吸收體的連續體,圓滑地轉移至無端帶的外周面。 According to the apparatus for manufacturing an absorbent body of such an absorbent article, an attractive force is generated on the outer peripheral surface of the endless belt. Therefore, the continuous body of the absorber of the groove portion of the rotary drum can be smoothly transferred to the outer peripheral surface of the endless belt.
該吸收體之製造裝置,較佳為具有將該吸收體之連續體朝前述吸收體之連續體的厚度方向挾壓的挾壓裝置,且藉由前述挾壓裝置挾壓之前述吸收體的連續體係往前述切斷裝置搬運。 Preferably, the apparatus for producing an absorbent body has a rolling device that presses the continuous body of the absorbent body in a thickness direction of the continuous body of the absorbent body, and the continuous absorbent body is pressed by the rolling device. The system is transported to the cutting device.
依據如此般吸收性物品的吸收體之製造裝置,在切斷吸收體之連續體前,該連續體係藉由挾壓裝置往厚度方向挾壓,藉此吸收體之連續體係全體成為密度高的緊密狀態。所以,可以有效防止切斷時吸收體之連續體的變形或破碎。另外,由於該連續體的表面變緊密,因此可以有效防止該表面的液體吸收性材料於切斷時剝離等而附著及堆積在切斷裝置,且可以有效防止伴隨該附著堆積之切斷裝置的切斷性劣化。 According to the manufacturing apparatus of the absorbent body of the absorbent article, the continuous system is pressed in the thickness direction by the rolling device before the continuous body of the absorbent body is cut, whereby the entire continuous system of the absorbent body becomes dense and dense. status. Therefore, it is possible to effectively prevent deformation or breakage of the continuous body of the absorbent body at the time of cutting. Further, since the surface of the continuous body is tight, it is possible to effectively prevent the liquid-absorbent material on the surface from being peeled off during the cutting, and to adhere to and accumulate in the cutting device, and it is possible to effectively prevent the cutting device accompanying the adhesion. The cutting property is deteriorated.
另外,一種吸收性物品的吸收體之製造方法,所製造之吸收體具有:液體吸收性材料以第1基重堆積之第1基重部分、以及液體吸收性材料以比前述第1基重高之基重堆積 之第2基重部分,其特徵在於,具有:藉由從吸引面之複數個吸氣口吸氣將前述液體吸收性材料吸引且堆積在前述吸引面,產生於既定方向連續之吸收體的連續體的步驟;以及在於前述既定方向隔著間隔設定在前述吸收體的連續體上之前述吸收體的邊界位置將前述吸收體的連續體切斷,藉此產生前述吸收體的步驟,前述吸引面係具有:以第1開口率形成前述吸氣口之第1吸引區域、以及以比前述第1開口率高之第2開口率形成前述吸氣口之第2吸引區域,且於前述第2吸引區域包含前述邊界位置。 Further, in the method for producing an absorbent body of an absorbent article, the absorbent body produced has a first basis weight portion in which the liquid absorbent material is deposited at the first basis weight, and the liquid absorbent material is higher than the first basis weight. Basis accumulation The second basis weight portion is characterized in that the liquid absorbing material is sucked and accumulated on the suction surface by suction from a plurality of suction ports of the suction surface, and the absorbing body is continuous in a predetermined direction. And a step of forming the absorbent body by cutting a continuous body of the absorbent body at a boundary position of the absorbent body disposed on the continuous body of the absorbent body at intervals in the predetermined direction, thereby generating the absorbent body The first suction region in which the intake port is formed at a first aperture ratio, and the second suction region in which the intake port is formed at a second aperture ratio higher than the first aperture ratio, and the second suction region is formed in the second suction region. The area contains the aforementioned boundary position.
依據如此般吸收性物品的吸收體之製造方法,吸收體係藉由將吸收體之連續體在上述之邊界位置切斷而產生,但該邊界位置,係包含於吸引面中以高開口率形成有吸氣口的第2吸引區域,而且於該第2吸引區域以高基重吸引液體吸收性材料進行堆積。所以,可以讓邊界位置包含吸收體之連續體的高基重部分,其結果可將該連續體高切斷性切斷。 According to the method for producing an absorbent body of the absorbent article, the absorbent system is produced by cutting the continuous body of the absorbent body at the boundary position described above, but the boundary position is formed in the suction surface at a high opening ratio. The second suction region of the intake port is formed by sucking the liquid absorbing material at a high basis weight in the second suction region. Therefore, the boundary position can include the high basis weight portion of the continuous body of the absorbent body, and as a result, the continuous body can be cut off with high cutting property.
第2A圖係以第1實施方式之製造裝置10製造之吸收體1的概略俯視圖。另外,第2B圖係在吸收體1之寬度方向的中心位置之基重分佈圖形。 Fig. 2A is a schematic plan view of the absorbent body 1 manufactured by the manufacturing apparatus 10 of the first embodiment. Further, Fig. 2B is a basis weight distribution pattern at the center position in the width direction of the absorbent body 1.
此吸收體1,係例如拋棄式紙尿褲或衛生棉等 的吸收性物品的一個構件,具有吸收尿或經血等之排泄液的功能。因此,該吸收體1係具有紙漿纖維及SAP作為液體吸收性材料2。另外,該吸收體1係具有長度方向和寬度方向和厚度方向,作為彼此正交的三方向。於是,第2A圖的例子中,以長度方向和寬度方向之兩者所規定之平面的外形形狀,係成為在與胯下部分1c對應之部位於寬度方向呈中間變細的約略砂漏形。但是,此外形形狀並未限定於此,亦可例如略矩形形狀。 The absorbent body 1 is, for example, a disposable diaper or a sanitary napkin. A member of the absorbent article has a function of absorbing excretion of urine or menstrual blood. Therefore, the absorbent body 1 has pulp fibers and SAP as the liquid absorbing material 2. Further, the absorbent body 1 has a longitudinal direction, a width direction, and a thickness direction as three directions orthogonal to each other. Then, in the example of FIG. 2A, the outer shape of the plane defined by both the longitudinal direction and the width direction is an approximate hourglass shape in which the portion corresponding to the crotch portion 1c is tapered in the width direction. However, the outer shape is not limited thereto, and may be, for example, a substantially rectangular shape.
該吸收體1係根據適當之基重分佈圖案在厚度方向堆積液體吸收性材料2而形成,於此例中基重分佈圖案係具有三個值作為基重目標值(g/m2)。亦即,吸收體1,係具有:以低基重目標值堆積的低基重部分1L(相當於第1基重部分)、以比低基重目標值高之基重目標值堆積的高基重部分1H(相當於第2基重部分)、以及以位於低基重目標值和高基重目標值之間的中等的基重目標值堆積的中基重部分1M。於是,低基重部分1L被設定於除了吸收體1之長度方向的端部1be以外的背側部分1b,另外,高基重部分1H基本上被設定在除了胯下部分1c之一部以外的胯下部分1c和腹側部分1a。 The absorbent body 1 is formed by depositing the liquid absorbing material 2 in the thickness direction in accordance with an appropriate basis weight distribution pattern. In this example, the basis weight distribution pattern has three values as the basis weight target value (g/m 2 ). That is, the absorber 1 has a low basis weight portion 1L (corresponding to the first basis weight portion) stacked at a low basis weight target value, and a high base piled up at a basis weight target value higher than a low basis weight target value. The heavy portion 1H (corresponding to the second basis weight portion), and the medium basis weight portion 1M stacked with a medium basis weight target value between the low basis weight target value and the high basis weight target value. Then, the low basis weight portion 1L is set to the back side portion 1b other than the end portion 1be of the longitudinal direction of the absorbent body 1, and the high basis weight portion 1H is basically set to be other than one portion of the underarm portion 1c. The lower portion 1c and the ventral portion 1a.
但是,關於後者之高基重部分1H,背側部分1b之長度方向的端部1be,亦設定成沿著寬度方向的細帶狀。所以,此基重分佈圖案,於吸收體1之長度方向的兩端部1ae、1be分別設定高基重部分1H。此事,雖與提高從吸收體之連續體1r切斷產生單片狀的吸收體1時的切 斷性極為相關,但其相關說明將在後述。 However, with respect to the latter high basis weight portion 1H, the end portion 1be of the back side portion 1b in the longitudinal direction is also set in a thin strip shape along the width direction. Therefore, in the basis weight distribution pattern, the high basis weight portion 1H is set at both end portions 1ae and 1be in the longitudinal direction of the absorber 1. In this case, the cutting is performed when the single-piece absorbent body 1 is cut by the continuous body 1r of the absorbent body. The break is extremely relevant, but the relevant description will be described later.
此外,關於中基重部分1M,係在胯下部分1c之靠背側的部分,且設定於其寬度方向的兩側的部分。於是,藉此有效地避免紙尿褲的穿著時藉著該部分擠壓使該基重實質上比基重目標值高的事態。 Further, the middle basis weight portion 1M is a portion on the back side of the crotch portion 1c, and is set at both sides in the width direction. Thus, the situation in which the basis weight is substantially higher than the basis weight target value by the partial pressing of the diaper is effectively avoided.
另外,如第2B圖所示般,於上述之高基重部分1H和低基重部分1L和中基重部分1M的三者之中互相相鄰之部分彼此的邊界近傍部分,存在有分別從一方的部分之基重至另一方的部分之基重漸漸地變化基重的基重移轉部分1B。亦即,由於此吸收體1係如後述般吸引液體吸收性材料2進行堆積所產生,便會如該第2B圖所示般,從低基重部分1L往高基重部分1H的基重變化係逐漸增加。因此,基重目標值於彼此不同的部分1L、1M、1H彼此的相鄰接邊界基重並非呈階段狀變化。 Further, as shown in Fig. 2B, the boundary between the mutually adjacent portions of the high basis weight portion 1H and the low basis weight portion 1L and the medium basis weight portion 1M is adjacent to each other. The basis weight of the portion of one portion to the base portion of the other portion gradually changes the basis weight shift portion 1B of the basis weight. In other words, since the absorbent body 1 is caused to attract the liquid absorbing material 2 as described later, the basis weight of the low basis weight portion 1L to the high basis weight portion 1H is changed as shown in Fig. 2B. The system is gradually increasing. Therefore, the basis weights of the adjacent boundary portions of the portions 1L, 1M, and 1H whose basis weight target values are different from each other do not change in a stepwise manner.
第3圖係此吸收體1之製造裝置10的概略縱剖面圖。此製造裝置10係具有吸引堆積裝置11和切斷裝置61。吸引堆積裝置11係有吸引面21a。於吸引面21a形成有複數個吸氣口21h、21h...。因而,藉由各吸氣口21h吸氣將液體吸收性材料2吸引且堆積在吸引面21a,產生於既定方向連續之吸收體的連續體1r的步驟。而且,將所產生之吸收體之連續體1r從吸引面21a取出往切斷裝置61搬運。於切斷裝置61將搬運之上述吸收體之連續體1r,以設定在該連續體1r上之吸收體1的邊界位置1BL切斷,藉此產生單片狀的吸收體1。以下,針對吸 引堆積裝置11及切斷裝置61進行說明。 Fig. 3 is a schematic longitudinal cross-sectional view showing the manufacturing apparatus 10 of the absorbent body 1. This manufacturing apparatus 10 has a suction stacking device 11 and a cutting device 61. The suction stacking device 11 has a suction surface 21a. A plurality of intake ports 21h, 21h, ... are formed on the suction surface 21a. Therefore, the liquid absorbing material 2 is sucked by the respective intake ports 21h and deposited on the suction surface 21a, and is produced by the continuous body 1r of the absorber which is continuous in a predetermined direction. Then, the produced continuous body 1r of the absorbent body is taken out from the suction surface 21a and transported to the cutting device 61. The continuous body 1r of the absorbent body to be conveyed by the cutting device 61 is cut at the boundary position 1BL of the absorbent body 1 set on the continuous body 1r, whereby the single-piece absorbent body 1 is produced. Following, for sucking The stacking device 11 and the cutting device 61 will be described.
吸引堆積裝置11係以圓筒形狀的旋轉鼓筒20作為本體。旋轉鼓筒20係以其筒軸C20作為旋轉中心朝周方向Dc之單一方向(第3圖中係順時鐘)連續旋轉。另外,於旋轉鼓筒20的外周面20a,係遍及其全周形成有無端狀的槽部21。此槽部21之底面21a係發揮作為上述之吸引面21a的功能。亦即,於槽部21的底面21a形成有複數個吸氣口21h、21h...。此些吸氣口21h、21h...係在槽部21堆積液體吸收性材料2時進行吸氣動作。但是,將堆積於槽部21的液體吸收性材料2作為吸收體之連續體1r從槽部21取出時,相反地進行從吸氣口21h噴射空氣之噴氣動作。此外,該吸氣動作及噴氣動作係以下述方式實現。 The suction stacking device 11 has a cylindrical rotating drum 20 as a main body. The rotary drum 20 is continuously rotated in a single direction (clockwise in FIG. 3) in the circumferential direction Dc with the cylinder axis C20 as a center of rotation. Further, on the outer peripheral surface 20a of the rotary drum 20, an endless groove portion 21 is formed over the entire circumference thereof. The bottom surface 21a of the groove portion 21 functions as the above-described suction surface 21a. That is, a plurality of intake ports 21h, 21h, ... are formed in the bottom surface 21a of the groove portion 21. The intake ports 21h, 21h, ... perform an intake operation when the liquid absorbing material 2 is deposited in the groove portion 21. However, when the liquid absorbing material 2 deposited in the groove portion 21 is taken out as the continuum 1r of the absorber from the groove portion 21, the air jet operation of ejecting air from the air inlet 21h is reversed. Further, the intake operation and the jet operation are realized in the following manner.
首先,槽部21內之空間係透過此些吸氣口21h與旋轉鼓筒20之內周側空間S可透氣連通。另外,於旋轉鼓筒20之內周側空間S與旋轉鼓筒20同芯地設置有圓筒狀間隔壁22a,藉此於旋轉鼓筒20的內周側區劃有環型之略閉空間Sd。而且,此略閉空間Sd係藉由複數個間隔壁22b於周方向Dc區域分割,例如,第3圖所示之第1區Z1,係維持在比外氣壓低之負壓狀態,相反的其下游側的第2區Z2,係維持較外氣壓稍微高的氣壓。所以,於吸氣口通過第1區Z1時,吸氣口係進行吸氣動 作,但於通過第2區Z2時進行噴氣動作。 First, the space in the groove portion 21 is permeable to the inner peripheral side space S of the rotary drum 20 through the intake ports 21h. Further, a cylindrical partition wall 22a is provided in the inner peripheral side space S of the rotary drum 20 in the same manner as the rotary drum 20, whereby a ring-shaped slightly closed space Sd is formed on the inner peripheral side of the rotary drum 20. . Further, the slightly closed space Sd is divided by the plurality of partition walls 22b in the circumferential direction Dc region. For example, the first region Z1 shown in Fig. 3 is maintained at a lower pressure than the outer air pressure, and the opposite is true. The second zone Z2 on the downstream side maintains a slightly higher air pressure than the outside air pressure. Therefore, when the suction port passes through the first zone Z1, the suction port performs suction aspiration. However, the jet action is performed when passing through the second zone Z2.
此外,如第3圖所示般,於周方向Dc與第1區Z1對應之位置(相當於第1既定位置),與旋轉鼓筒20的外周面20a相對向設置有散佈導管31,且從此散佈導管31的口部31a朝向外周面20a,在飛散狀態下供給紙漿纖維及SAP作為液體吸收性材料2。另外,於周方向Dc與第2區Z2對應之位置(相當於第2既定位置),配置有吸入帶式輸送機41(相當於拆下搬運機構)。 Further, as shown in FIG. 3, in the circumferential direction Dc and the position corresponding to the first zone Z1 (corresponding to the first predetermined position), the distribution duct 31 is provided to face the outer circumferential surface 20a of the rotary drum 20, and The mouth portion 31a of the distribution duct 31 faces the outer peripheral surface 20a, and the pulp fibers and SAP are supplied as the liquid absorbing material 2 in a scattering state. Further, the suction belt conveyor 41 (corresponding to the removal conveyance mechanism) is disposed at a position corresponding to the second zone Z2 in the circumferential direction Dc (corresponding to the second predetermined position).
所以,於旋轉鼓筒20之槽部21的吸氣口21h通過散佈導管31的位置時,因為此些吸氣口21h進行吸氣動作,在槽部21的底面21a吸引液體吸收性材料2進行堆積,藉此沿著周方向Dc成形有連續之液體吸收性材料2的堆積物2r。 Therefore, when the intake port 21h of the groove portion 21 of the rotary drum 20 passes through the position where the duct 31 is dispersed, the suction port 21h performs the intake operation, and the liquid absorbing material 2 is sucked on the bottom surface 21a of the groove portion 21. By stacking, the deposit 2r of the continuous liquid absorbing material 2 is formed along the circumferential direction Dc.
另外,因為於吸氣口21h通過其周方向Dc之下游側的第2區Z2位置時,吸氣口21h係進行噴氣動作,所以堆積物2r係作為吸收體之連續體1r從槽部21取出,被與第2區Z2相對向配置的吸入帶式輸送機41吸引而傳遞。於是,藉由吸入帶式輸送機41往切斷裝置61搬運。 In addition, when the intake port 21h passes through the second zone Z2 on the downstream side in the circumferential direction Dc, the intake port 21h performs the jet operation, so that the deposit 2r is taken out from the groove portion 21 as the continuous body 1r of the absorber. The suction belt conveyor 41 disposed opposite to the second zone Z2 is sucked and transmitted. Then, it is conveyed to the cutting device 61 by the suction belt conveyor 41.
此外,吸入帶式輸送機41係可在搬運面42a產生吸引力之眾所周知的輸送機41。亦即,該輸送機41係具有:使作為搬運面42a的外周面42a與旋轉鼓筒20的外周面20a對置進行驅動迴旋的無端帶42,以及於該無端帶42的外周面42a產生吸引力的吸引力產生機構 45。 Further, the suction belt conveyor 41 is a well-known conveyor 41 that can generate an attractive force on the conveying surface 42a. In other words, the conveyor 41 has an endless belt 42 that drives the outer peripheral surface 42a of the conveying surface 42a to face the outer peripheral surface 20a of the rotating drum 20, and causes the outer peripheral surface 42a of the endless belt 42 to attract. Force attraction agency 45.
在此,無端帶42的驅動迴旋係以例如下述方式實現。首先,將無端帶42架設於適當之複數個輥子44、44,而且將此些輥子44、44之中的至少一個,作為藉由驅動源的伺服馬達(未圖示)驅動旋轉的驅動輥子44,藉此從此驅動輥子44獲得驅動力讓無端帶42驅動迴旋。 Here, the drive gyration of the endless belt 42 is achieved, for example, in the following manner. First, the endless belt 42 is placed on a suitable plurality of rollers 44, 44, and at least one of the rollers 44, 44 is driven as a driving roller 44 that is rotated by a servo motor (not shown) of a driving source. Thereby, the driving force is obtained from the driving roller 44, and the endless belt 42 is driven to rotate.
另外,吸引力產生機構45係以例如下述方式實現。首先,作為上述之無端帶42,使用具有沿著厚度方向的複數個貫通孔(未圖示)的無端帶42,而且配置抽吸盒45b,該抽吸盒45b係隔著該無端帶42與第2區Z2相對向且具備吸氣用開口部45bh。而且,藉由從該吸氣用開口部45bh吸氣使無端帶42的貫通孔吸氣,藉此於搬運面42a之無端帶42的外周面42a產生吸引力。 Further, the attraction generating mechanism 45 is realized, for example, in the following manner. First, as the above-described endless belt 42, an endless belt 42 having a plurality of through holes (not shown) along the thickness direction is used, and a suction box 45b is disposed, and the suction box 45b is interposed between the endless belt 42 and The second zone Z2 is opposed to the air intake opening 45bh. By sucking the through hole of the endless belt 42 by the intake of the intake opening 45bh, the suction force is generated on the outer peripheral surface 42a of the endless belt 42 of the conveyance surface 42a.
不過,雖在第4圖表示旋轉鼓筒20之外周面20a的展開圖,但旋轉鼓筒20的槽部21之底面21a的周方向Dc的全長尺寸,被設定成大致吸收體1之長度方向的全長尺寸的整數倍(例如第4圖中係6倍)。亦即,將於旋轉鼓筒20的外周面20a以吸收體1之平面形狀凹陷部分定義為單位槽部21u的情形中,該單位槽部21u係在周方向Dc與相鄰之單位槽部21u彼此連通而且上述之槽部21係以相當於上述整數倍的個數(例如第4圖中係6個)在周方向排列。所以,在各單位槽部21u之底面21ua亦即單位底面21ua,以前述第2A圖的基重分佈圖案 將吸收體1堆積形成的方式,於各單位底面21ua複數個吸氣口21h、21h...係分別以既定之吸氣口分佈圖案形成。 However, although the development view of the outer circumferential surface 20a of the rotary drum 20 is shown in Fig. 4, the overall length of the circumferential direction Dc of the bottom surface 21a of the groove portion 21 of the rotary drum 20 is set to substantially the longitudinal direction of the absorbent body 1. An integral multiple of the full-length dimension (for example, 6 times in Figure 4). In other words, in the case where the outer peripheral surface 20a of the rotary drum 20 is defined as a unit groove portion 21u in a planar shape recessed portion of the absorber 1, the unit groove portion 21u is in the circumferential direction Dc and the adjacent unit groove portion 21u. The groove portions 21 are connected to each other in the circumferential direction in a number corresponding to the integral multiple (for example, six in the fourth drawing). Therefore, the base surface 21ua of the unit groove portion 21u, that is, the unit bottom surface 21ua, has the basis weight distribution pattern of the second FIG. In a manner in which the absorber 1 is deposited, a plurality of intake ports 21h, 21h are formed in a predetermined intake port distribution pattern on each unit bottom surface 21ua.
第5圖係表示在此單位底面21ua設定的吸氣口分佈圖案的旋轉鼓筒20之外周面20a的部分擴大圖。如第5圖所示般,單位底面21ua係具有:以低開口率(相當於第1開口率)形成有吸氣口21h、21h...的低吸引區域AL(相當於第1吸引區域);比低開口率高之開口率(相當於第2開口率)形成有吸氣口21h、21h...的高吸引區域AH(相當於第2吸引區域);以及以低開口率和高開口率之間的中等開口率形成有吸氣口21h、21h...的中吸引區域AM。 Fig. 5 is a partially enlarged view showing the outer circumferential surface 20a of the rotary drum 20 of the intake port distribution pattern set on the unit bottom surface 21ua. As shown in Fig. 5, the unit bottom surface 21ua has a low suction region AL (corresponding to the first suction region) in which the intake ports 21h and 21h are formed at a low aperture ratio (corresponding to the first aperture ratio). The aperture ratio (corresponding to the second aperture ratio) which is higher than the low aperture ratio forms a high attraction region AH (corresponding to the second attraction region) of the intake ports 21h, 21h, ...; and a low aperture ratio and a high opening The medium aperture ratio between the rates forms a medium suction region AM of the intake ports 21h, 21h....
而且,根據此些開口率的差異,如前述般基重目標值彼此不同的各基重部分1L、1M、1H,係堆積於各區域AL、AM、AH而形成。例如,於高吸引區域AH,根據其高開口率而液體吸收性材料2以高基重堆積,藉此形成有主要高基重部分1H。另外,於低吸引區域AL,根據其低開口率而液體吸收性材料2以低基重堆積,藉此形成有主要低基重部分1L。而且,於中吸引區域AM,根據中等的開口率而液體吸收性材料2以中等的基重堆積,藉此形成主要中基重部分1M。附帶一提,此處所提及之「開口率」係指開口率之計算對象的區域(亦包含於區域中形成之吸氣口21h、21h...的開口面積)所占之全吸氣口21h、21h...的面積之比例。 Further, according to the difference in the aperture ratios, the respective basis weight portions 1L, 1M, and 1H having different basis weight target values are stacked in the respective regions AL, AM, and AH. For example, in the high attraction region AH, the liquid absorbing material 2 is deposited at a high basis weight according to its high aperture ratio, whereby the main high basis weight portion 1H is formed. Further, in the low attraction region AL, the liquid absorbing material 2 is deposited at a low basis weight according to its low aperture ratio, whereby the main low basis weight portion 1L is formed. Moreover, in the medium attraction region AM, the liquid absorbing material 2 is deposited at a medium basis weight according to a medium aperture ratio, thereby forming the main medium basis weight portion 1M. Incidentally, the "opening ratio" referred to herein means the total inhalation occupied by the area of the calculation of the aperture ratio (including the opening area of the intake ports 21h, 21h, ... formed in the area). The ratio of the area of the mouth 21h, 21h....
在此,此第1實施方式之製造裝置10,為了 如第2A圖般於吸收體1之長度方向的兩端部1ae、1be分別形成高基重部分1H、1H,如第5圖般於單位底面21ua之周方向Dc的兩端部,分別設定有高吸引區域AH、AH。詳細而言,於單位底面21ua之周方向Dc之下游側的端部,從略中央部連續而延長設定有高吸引區域AH,但於周方向Dc之上游側的端部,亦設定有沿著槽部21之寬度方向的細帶狀高吸引區域AH。所以,於周方向Dc相鄰之單位底面21ua、21ua彼此,係於周方向Dc分別以高吸引區域AH、AH彼此相連接。於是,因為單位底面21ua、21ua彼此的邊界位置21BL,換言之單位槽部21u、21u彼此的邊界位置21BL,係與吸收體1、1彼此的邊界位置1BL同義,故依據上述之圖案配置,於吸收體之連續體1r上虛擬設定之吸收體1、1彼此的邊界位置1BL係包含在高吸引區域AH。所以,於後述之切斷裝置61在此邊界位置1BL將吸收體之連續體1r切斷而產生吸收體1時,將高基重部分1H切斷,其結果能保證良好的切斷性。 Here, in the manufacturing apparatus 10 of the first embodiment, As shown in FIG. 2A, the high-weight portions 1H and 1H are respectively formed at both end portions 1ae and 1be in the longitudinal direction of the absorber 1, and the both end portions of the circumferential direction Dc of the unit bottom surface 21ua are respectively set as shown in FIG. High attraction area AH, AH. Specifically, the end portion on the downstream side in the circumferential direction Dc of the unit bottom surface 21ua is continuously extended from the center portion to the high suction region AH, but the end portion on the upstream side in the circumferential direction Dc is also set along the end portion. The strip-shaped high suction region AH in the width direction of the groove portion 21. Therefore, the unit bottom surfaces 21ua and 21ua adjacent to each other in the circumferential direction Dc are connected to each other by the high suction regions AH and AH in the circumferential direction Dc. Then, the boundary position 21BL between the unit bottom surfaces 21ua and 21ua, in other words, the boundary position 21BL between the unit groove portions 21u and 21u, is the same as the boundary position 1BL between the absorbers 1 and 1, so that it is absorbed according to the above-described pattern arrangement. The boundary position 1BL between the absorbers 1 and 1 that are virtually set on the continuous body 1r is included in the high suction region AH. Therefore, when the continuous body 1r of the absorbent body is cut at the boundary position 1BL and the absorbent body 1 is produced at the boundary position 1BL, the high basis weight portion 1H is cut, and as a result, good cutting property can be ensured.
此外,在此較佳為槽部21的深度遍及槽部21之寬度方向的全長及周方向Dc的全長成為恆定。於是,這樣一來,可以將吸收體之連續體1r的厚度,遍及該連續體1r之長度方向的全長及寬度方向的全寬邊成形為大致恆定,結果,從旋轉鼓筒20的槽部21取出吸收體之連續體1r,於吸入帶式輸送機41的搬運面42a亦即無端帶42的外周面42a承接時,可以遍及吸收體之連續體1r的 全長且全寬邊將與搬運面42a的距離保持大致恆定。所以,可以一邊有效地抑制吸收體之連續體1r的變形,一邊穩定轉移至無端帶42的外周面42a。 In addition, it is preferable that the depth of the groove portion 21 is constant over the entire length of the groove portion 21 in the width direction and the total length of the circumferential direction Dc. Then, in this manner, the thickness of the continuous body 1r of the absorbent body can be formed to be substantially constant over the entire length in the longitudinal direction of the continuous body 1r and the full width in the width direction, and as a result, the groove portion 21 of the rotary drum 20 can be obtained. When the continuous body 1r of the absorbent body is taken out and received on the conveying surface 42a of the suction belt conveyor 41, that is, the outer peripheral surface 42a of the endless belt 42, the continuum 1r of the absorbent body can be spread. The full length and the full width of the full width are kept substantially constant from the conveying surface 42a. Therefore, it is possible to stably shift to the outer peripheral surface 42a of the endless belt 42 while effectively suppressing the deformation of the continuous body 1r of the absorbent body.
附帶一提,上述之移轉動作的穩定性係吸收體之連續體1r的厚度越薄,越容易減弱。其理由在於,一般而言,搬運面42a亦即無端帶42的外周面42a和旋轉鼓筒20的外周面20a之間的距離,無論吸收體之連續體1r的厚度維持在1~2mm範圍之恆定值,厚度越薄則轉移所需的距離越大。另一方面,最近薄型吸收性物品逐漸成為主流,且隨之吸收體1也有薄型化之傾向。因此,今後上述之移轉動作的穩定性的提昇會成為更重要課題,有關這點,如上述般將槽部21的深度恆定的話,與槽部21的深度非恆定的情況比較,可以提高移轉動作的穩定性。亦即,將槽部21的深度恆定的話,可以符合最近的薄型化需求。 Incidentally, the stability of the above-described transfer operation is such that the thinner the thickness of the continuous body 1r of the absorber, the easier it is to weaken. The reason for this is that the distance between the outer peripheral surface 42a of the endless belt 42 and the outer peripheral surface 20a of the rotary drum 20 is generally maintained in the range of 1 to 2 mm regardless of the thickness of the continuous body 1r of the absorbent body. A constant value, the thinner the thickness, the greater the distance required for transfer. On the other hand, recently, thin absorbent articles have gradually become mainstream, and accordingly, the absorbent body 1 tends to be thinner. Therefore, in the future, the improvement of the stability of the above-described shifting operation becomes a more important problem. In this regard, when the depth of the groove portion 21 is constant as described above, the shift can be improved as compared with the case where the depth of the groove portion 21 is not constant. The stability of the turn. That is, if the depth of the groove portion 21 is constant, it is possible to meet the recent demand for thinning.
另外,較佳為於分別與上述之低吸引區域AL、中吸引區域AM、及高吸引區域AH對應而設定吸氣口21h、21h...的開口率時,以於各區域AL、AM、AH形成之每單位面積的吸氣口21h、21h...的形成數量(個/m2)調整開口率即可。例如,如第5圖所示將中吸引區域AM比低吸引區域AL的形成數量(個/m2)多,而且將高吸引區域AH比中吸引區域AM的形成數量(個/m2)多,來藉此分別調整成對應各區域AL、AM、AH的開口率即可。如此一來,關於吸氣口21h的開口面積及 開口形狀上,可以讓低吸引區域AL和中吸引區域AM和高吸引區域AH之三者彼此成為同規格,結果容易進行吸氣口21h的設計。也就是,能夠將開口面積及開口形狀的開口規格統一成單一種類,因此容易找出一邊抑制液體吸收性材料2所造成之阻塞,一邊有效地限制液體吸收性材料2之通過的開口規格,結果容易進行吸氣口21h的設計。因此,於此例中,如該方式進行(參照第5圖)。 Further, it is preferable to set the aperture ratios of the intake ports 21h and 21h, respectively, in accordance with the low suction region AL, the middle suction region AM, and the high suction region AH described above, for each region AL, AM, The number of formation of the intake ports 21h, 21h, ... per unit area formed by AH may be adjusted by the number of openings (number / m 2 ). For example, as shown in Fig. 5, the number of formations of the medium attraction region AM is larger than that of the low attraction region AL (number/m 2 ), and the number of formation of the high attraction region AH is larger than that of the medium attraction region AM (number / m 2 ). Therefore, it is sufficient to adjust the aperture ratios corresponding to the respective areas AL, AM, and AH. In this way, in the opening area and the opening shape of the intake port 21h, the low suction area AL and the middle suction area AM and the high suction area AH can be made the same size, and as a result, the design of the intake port 21h can be easily performed. . In other words, the opening specifications of the opening area and the opening shape can be unified into a single type. Therefore, it is easy to find an opening specification that effectively restricts the passage of the liquid absorbing material 2 while suppressing the clogging caused by the liquid absorbing material 2. It is easy to design the suction port 21h. Therefore, in this example, it is performed in this manner (refer to Fig. 5).
另一方面,以吸氣口21h的開口形狀而言,可採用正圓形或楕圓形、矩形等多邊形等的適當形狀,但於此例中,如第5圖所示採用正圓形。於是,於開口形狀是正圓形的情形中,亦可以孔徑代替開口面積來規定開口尺寸,於此例中,孔徑係從0.1~1.0mm的範圍選擇之既定值。此外,以開口面積而言,從0.007~0.8mm2的範圍選擇。 On the other hand, the shape of the opening of the intake port 21h may be an appropriate shape such as a perfect circle, a circular shape, or a rectangular shape such as a rectangle. However, in this example, a perfect circle is used as shown in Fig. 5. Therefore, in the case where the shape of the opening is a perfect circle, the aperture size may be defined instead of the aperture area. In this example, the aperture is selected from a range of 0.1 to 1.0 mm. Further, in terms of open area, selected from the range of 0.007 ~ 0.8mm 2.
另外,於此例中,上述之低吸引區域AL、中吸引區域AM、及高吸引區域AH的任一區域,亦採用60°交錯配置圖案作為吸氣口21h的配置圖案。在此,此60°交錯配置圖案,係如第5圖所示般,在共有邊並且相鄰接排列之複數個正三角形的各頂點分別配置有吸氣口21h、21h...而成的圖案,換句話說,亦可以稱為係將相鄰之吸氣口21h、21h彼此的距離全部相同一致的交錯配置。並且,於此60°交錯配置的情形中,將相鄰之吸氣口21h、21h彼此的距離藉由在低吸引區域AL、中吸引區域AM、及高吸引區域AH之間彼此不同,來讓吸氣口21h 的形成數量在各區域AL、AM、AH彼此相互不同。附帶一提,採用60°交錯配置圖案的話,可以將吸收體1之厚度大致均等。但是,並非限於60°交錯配置圖案,亦可採用例如在格子樣式之各交點配置吸氣口21h、21h...而成的格子配置圖案。 Further, in this example, the 60° staggered arrangement pattern is used as the arrangement pattern of the intake port 21h in any of the above-described low suction region AL, medium suction region AM, and high suction region AH. Here, the 60° staggered arrangement pattern is formed by arranging the intake ports 21h and 21h at the respective vertices of the plurality of equilateral triangles that are adjacent to each other and are adjacent to each other as shown in FIG. The pattern, in other words, may be referred to as a staggered arrangement in which the distances between adjacent suction ports 21h and 21h are all the same. Further, in the case of the 60° staggered arrangement, the distance between the adjacent intake ports 21h and 21h is different between the low suction region AL, the middle suction region AM, and the high suction region AH. Suction port 21h The number of formations is different from each other in the respective regions AL, AM, and AH. Incidentally, the thickness of the absorber 1 can be made substantially equal by using a 60° staggered arrangement pattern. However, it is not limited to the 60° staggered arrangement pattern, and for example, a lattice arrangement pattern in which the intake ports 21h and 21h are disposed at the intersections of the lattice patterns may be employed.
不過,具備上述之槽部21的旋轉鼓筒20的外周面20a,係如第3圖所示藉由適當之圓筒構件20p形成。於是,該圓筒構件20p亦可遍及周方向Dc的全周成一體不可分之單一構件,但有些情況下,亦可以相當於前述單位槽部21u的單位將圓筒構件20p分割成複數個分割構件20pd、20pd...,於此例中則採用後者之態樣。 However, the outer peripheral surface 20a of the rotary drum 20 including the above-described groove portion 21 is formed by a suitable cylindrical member 20p as shown in Fig. 3. Therefore, the cylindrical member 20p may be formed as a single member that is integral and integral with the entire circumference of the circumferential direction Dc. However, in some cases, the cylindrical member 20p may be divided into a plurality of divided members in units of the unit groove portion 21u. 20pd, 20pd... In this case, the latter is used.
第6圖及第7圖係分割構件20pd、20pd...的說明圖。第6圖係將部分的分割構件20pd、20pd拆下表示之圓筒構件20p的概略立體圖;第7圖係將分割構件20pd進一步分解成3種構件20pd1、20pd2、20pd3來表示的概略立體圖。 Fig. 6 and Fig. 7 are explanatory views of the divided members 20pd, 20pd, . Fig. 6 is a schematic perspective view showing a part of the divided members 20pd and 20pd with the cylindrical member 20p shown in the figure. Fig. 7 is a schematic perspective view showing the divided members 20pd further divided into three kinds of members 20pd1, 20pd2, and 20pd3.
如第6圖所示各分割構件20pd,係以與分別圓筒構件20p的外周面20a之曲率對應的曲率加以彎曲的圓弧狀構件20pd。而且,如第7圖所示般,各分割構件20pd係具有:形成有前述吸氣口21h、21h...而具有透氣性的圓弧狀透氣板20pd1;將透氣板20pd1的外周面加以部分覆蓋來抵接固定,於該外周面上區劃形成略砂漏形之單位槽部21u之圓弧狀一對的圖案板20pd2、20pd2;以及為了將透氣板20pd1從內周面背襯補強而抵接固定於該 內周面之框狀的襯裏20pd3。 Each of the divided members 20pd shown in Fig. 6 is an arc-shaped member 20pd which is curved by a curvature corresponding to the curvature of the outer peripheral surface 20a of each of the cylindrical members 20p. Further, as shown in Fig. 7, each of the divided members 20pd has an arc-shaped gas permeable plate 20pd1 having air permeability formed by the intake ports 21h, 21h, and the outer peripheral surface of the gas permeable plate 20pd1. Covering and fixing, a pair of arc-shaped pattern plates 20pd2 and 20pd2 of the unit groove portion 21u having a slight sand leakage shape are formed on the outer circumferential surface; and the gas permeable plate 20pd1 is reinforced by the inner circumferential surface backing Fixed to the The frame-like lining of the inner peripheral surface is 20pd3.
於是,該分割構件20pd、20pd...係如第6圖所示般,一邊於旋轉鼓筒20的筒軸方向C20隔著間隔架設對置的一對圓環狀構件20f、20f,一邊沿著周方向Dc無間隙相鄰接依序排列配置,藉此複數個分割構件20pd、20pd...,成為上述之圓筒構件20p的狀態。此外,於該圓筒構件20p的筒軸方向C20的兩側中,分別適當之未圖示圓盤狀的密封構件可相對於上述圓筒構件20p滑動設置,藉此圓筒構件20p之筒軸方向的兩端開口被分別密封。其結果,於旋轉鼓筒20的內周側,既述之內周側空間S係區劃形成略閉空間。 Then, as shown in Fig. 6, the divided members 20pd, 20pd, ... are arranged to face the pair of annular members 20f and 20f which are opposed to each other at intervals in the cylinder axis direction C20 of the rotary drum 20. The circumferential direction Dc is arranged adjacent to each other without a gap, whereby the plurality of divided members 20pd, 20pd, ... are in the state of the above-described cylindrical member 20p. Further, in the both sides of the cylindrical member 20p in the cylinder axial direction C20, a disk-shaped sealing member (not shown) may be slidably provided with respect to the cylindrical member 20p, whereby the cylindrical shaft of the cylindrical member 20p Both ends of the direction are sealed separately. As a result, on the inner peripheral side of the rotary drum 20, the inner peripheral side space S is defined as a slightly closed space.
不過,圖案板20pd2、20pd2係分別設於旋轉鼓筒20之筒軸方向C20的兩端的位置。而且,藉此在透氣板20pd1中不覆蓋旋轉鼓筒20之筒軸方向C20的中央部分而僅將兩端部分以圖案板20pd2、20pd2覆蓋,其結果,單位槽部21u係與在周方向Dc相鄰接之單位槽部21u、21u無隔介物地連接。 However, the pattern plates 20pd2 and 20pd2 are respectively provided at positions of both ends of the rotary drum 20 in the cylinder axis direction C20. Further, by this, the central portion of the cylinder axis direction C20 of the rotary drum 20 is not covered in the gas permeable plate 20pd1, and only the both end portions are covered with the pattern plates 20pd2, 20pd2, and as a result, the unit groove portion 21u is in the circumferential direction Dc. The adjacent unit groove portions 21u and 21u are connected without a dielectric.
另外,如第7圖所示框狀的襯裏20pd3,係周方向Dc及筒軸方向C20之分別隔著間隔並且將複數個棒部B1、B1...,B2、B2...組成格子狀而成的構件。於是,於此例中,沿著筒軸方向C20的棒部B1、B1...係在周方向Dc作為複數之一例配置6根,另外,沿著周方向Dc的棒部B2、B2...係在筒軸方向C20作為複數之一例配置3根。 Further, as shown in Fig. 7, the frame-like lining 20pd3 is formed in a lattice shape with a plurality of bars B1, B1, ..., B2, B2, ... in the circumferential direction Dc and the cylinder axis direction C20. Made of components. Therefore, in this example, the rod portions B1, B1, ... in the cylinder axis direction C20 are arranged in the circumferential direction Dc as a plurality of examples, and the rod portions B2, B2 in the circumferential direction Dc. Three are arranged in the cylinder axis direction C20 as a plural.
在此,前者之6根棒部B1、B1...中的周方向Dc之兩端的棒部B1、B1,係分別位於單位槽部21u之中的周方向Dc的兩端。因此,需以切斷裝置61切斷之吸收體1的邊界位置1BL上之液體吸收性材料2的堆積性多少會有受影響之虞。但是,即使在該情形下,由於在與該兩端位置的棒部B1、B1對應之單位槽部21u的部分,分別與在同單位槽部21u中最高開口率的高吸引區域AH、AH建立對應,因此可以將其影響減輕。 Here, the rod portions B1 and B1 at both ends of the circumferential direction Dc among the six rod portions B1, B1, ... of the former are located at both ends of the circumferential direction Dc among the unit groove portions 21u. Therefore, the accumulation property of the liquid absorbing material 2 at the boundary position 1BL of the absorber 1 which is cut by the cutting device 61 is somewhat affected. However, even in this case, the portion of the unit groove portion 21u corresponding to the rod portions B1, B1 at the both end positions is established with the high suction regions AH, AH of the highest opening ratio in the same unit groove portion 21u. Correspondence, so its impact can be mitigated.
如第3圖所示般,切斷裝置61係與吸入帶式輸送機41的搬運方向的下游端部相鄰接配置。於是,將藉由吸入帶式輸送機41搬運之吸收體的連續體1r在吸收體1之邊界位置1BL切斷,藉此產生單片狀的吸收體1。此外,雖然重覆,此邊界位置1BL係如第5圖所示般在槽部21的底面21a被包含於高吸引區域AH,所以在吸收體之連續體1r上含有以高基重堆積的高基重部分1H。所以,可以將吸收體之連續體1r高切斷性地切斷。 As shown in Fig. 3, the cutting device 61 is disposed adjacent to the downstream end portion of the suction belt conveyor 41 in the conveyance direction. Then, the continuous body 1r of the absorbent body conveyed by the suction belt conveyor 41 is cut at the boundary position 1BL of the absorbent body 1, whereby the single-piece absorbent body 1 is produced. Further, although the boundary position 1BL is repeated in the bottom surface 21a of the groove portion 21 as shown in Fig. 5, it is included in the high suction region AH, so that the continuous body 1r of the absorber contains high accumulation at a high basis weight. The basis weight portion 1H. Therefore, the continuous body 1r of the absorbent body can be cut with high cutting force.
如第3圖所示般,於此例中,切斷裝置61,係具有:使彼此的外周面相對向同時在吸收體之連續體1r的厚度方向排列配置之一對的輥62c、62a,且各輥62c、62a皆使自身的搬運方向沿吸入帶式輸送機41的搬運方向同時將吸收體之連續體1r往該搬運方向的下游送出的方式連續驅動旋轉。此些一對的輥62c、62a的其中一方 係外周面具有切割刀63、63(第3圖的例子中,係2片的切割刀63、63)的切割輥62c,另一方的輥62a係將切割輥62c的切割刀63、63利用外周面或在外周面所設置之適當承接部承接的砧輥62a。所以,在從吸入帶式輸送機41運送過來之吸收體的連續體1r,通過此些輥62c、62a彼此之間的過程中,連續旋轉之切割輥62c的切割刀63係抵接於邊界位置1BL使吸收體之連續體1r在該位置1BL被局部挾壓而切斷,藉此產生吸收體1。 As shown in Fig. 3, in this example, the cutting device 61 has a pair of rollers 62c and 62a which are arranged in a pair in the thickness direction of the continuous body 1r of the absorbent body while facing the outer peripheral surfaces thereof. Each of the rollers 62c and 62a continuously drives and rotates the continuous body 1r of the absorbent body in the conveyance direction of the suction belt conveyor 41 while feeding the continuous body 1r of the absorbent body downstream of the conveyance direction. One of the pair of rollers 62c, 62a The outer peripheral surface has a cutting blade 62c of cutting blades 63 and 63 (two cutting blades 63 and 63 in the example of Fig. 3), and the other roller 62a uses the outer circumference of the cutting blades 63 and 63 of the cutting roller 62c. An anvil roll 62a received by a suitable receiving portion provided on the outer peripheral surface. Therefore, in the continuous body 1r of the absorbent body conveyed from the suction belt conveyor 41, the cutting blade 63 of the continuously rotating cutting roller 62c abuts at the boundary position during the process between the rollers 62c, 62a. 1BL causes the continuous body 1r of the absorber to be partially pressed at the position 1BL to be cut, whereby the absorber 1 is produced.
在此,為了在如上述般邊界位置1BL正確地將吸收體之連續體1r加以切斷,於該連續體1r之吸收體1的邊界位置1BL通過切斷裝置61的配置位置時,必需控制切割輥62c的旋轉動作讓切割刀63抵接該邊界位置1BL,且該控制係以例如下述方式實現。 Here, in order to accurately cut the continuous body 1r of the absorbent body at the boundary position 1BL as described above, it is necessary to control the cutting when the boundary position 1BL of the absorbent body 1 of the continuous body 1r passes through the arrangement position of the cutting device 61. The rotation of the roller 62c causes the cutter blade 63 to abut against the boundary position 1BL, and the control is realized, for example, in the following manner.
首先,吸引堆積裝置11和切斷裝置61,係受控制來彼此依據同步信號連動而進行本身所負責之動作。在此,同步信號係指既定之單位信號重覆連續輸出之單位信號的集合體,且每當輸出單位信號時,各裝置11、61係以執行對於一個吸收體應進行之動作的方式,分別藉由電腦或可程式控制器(以下,稱為PLC)等適當之控制部進行控制。 First, the suction stacking device 11 and the cutting device 61 are controlled to perform actions corresponding to each other in accordance with the synchronization signals. Here, the synchronization signal refers to an aggregate of unit signals in which a predetermined unit signal repeats continuous output, and each time a unit signal is output, each device 11 and 61 performs a action to be performed on one absorber, respectively. The control is performed by an appropriate control unit such as a computer or a programmable controller (hereinafter referred to as a PLC).
例如,單位信號於作為1次旋轉的旋轉角度值具有0°以上且小於360°(以下,表記為0°~360°)的各旋轉角度值的情形中,若為吸引堆積裝置11的話,每當輸出單位信號0°~360°時,以旋轉鼓筒20係旋轉相當 於一個吸收體1之旋轉角度(例如第3圖或第4圖的例子中,旋轉鼓筒20具有6個單位槽部21u、21u...,因此係60°(=360°/6))的方式,作為旋轉鼓筒20之驅動源的伺服馬達(未圖示)藉由適當之控制部(未圖示)進行控制(例如位置控制),同樣針對吸入帶式輸送機41,亦於每當輸出單位信號0°~360°時,以相當於一個吸收體1之搬運量將吸收體之連續體1r連續搬運的方式,作為該輸送機41之驅動源的伺服馬達(未圖示)藉由適當之控制部(未圖示)進行控制(例如位置控制)。 For example, in the case where the unit angle signal has a rotation angle value of 0° or more and less than 360° (hereinafter, expressed as 0° to 360°) as the rotation angle value of the one rotation, if the suction accumulation device 11 is used, When the output unit signal is 0°~360°, the rotation of the drum 20 is equivalent. In the rotation angle of one absorbent body 1 (for example, in the example of Fig. 3 or Fig. 4, the rotary drum 20 has six unit groove portions 21u, 21u, ..., and therefore 60° (= 360 ° / 6)) The servo motor (not shown) as the driving source of the rotary drum 20 is controlled by an appropriate control unit (not shown) (for example, position control), and is also applied to the suction belt conveyor 41. When the output unit signal is 0° to 360°, the continuum 1r of the absorber is continuously conveyed so as to correspond to the conveyance amount of one absorber 1, and the servo motor (not shown) serving as the drive source of the conveyor 41 is borrowed. Control is performed by an appropriate control unit (not shown) (for example, position control).
另外,針對切斷裝置61亦於每當輸出單位信號0°~360°時,以切割輥62c旋轉相當於一個吸收體1之旋轉角度(例如第3圖的例子中,切割輥62c具有兩個切割刀63、63,因此係180°(=360°/2))的方式,作為該輥62c之驅動源的伺服馬達(未圖示)藉由電腦或PLC等適當之控制部(未圖示)進行控制(例如位置控制)。而且,在此,此切斷裝置61,於上述之邊界位置1BL通過切割輥62c和砧輥62a之間的輥間隙時,關於單位信號以怎樣的值輸出,是預先透過試運轉等得知。例如,單位信號如上述般具有0°~360°的旋轉角度值時,透過試運轉等預先得知邊界位置1BL通過輥間隙時應輸出之單位信號的旋轉角度值例如為90°。所以,例如輸出90°的旋轉角度值時,以切割刀63最接近砧輥62a的外周面的方式,預先將切割輥62c的旋轉角度位置進行例如機械性調整的話,以後,每當吸收體之連續體1r的各邊界位置 1BL通過切斷裝置61的位置時,切割輥62c會旋轉而使切割刀63抵接在該邊界位置1BL。附帶一提,上述之各伺服馬達的位置控制,係藉由反饋控制等眾所周知的控制手法加以實現。例如,各伺服馬達,係內建有旋轉編碼器等的旋轉角度計測感測器,且對應之各控制部,係以使藉由該感測器所計測之馬達輸出軸的旋轉角度的實際值和指令值的差分變小的方式,控制該輸出軸的旋轉。 Further, the cutting device 61 also rotates the cutting roller 62c by the rotation angle of one absorbent body 1 every time the unit signal is outputted by 0° to 360° (for example, in the example of Fig. 3, the cutting roller 62c has two. Since the cutting blades 63 and 63 are 180° (=360°/2), the servo motor (not shown) serving as the driving source of the roller 62c is controlled by a suitable control unit such as a computer or a PLC (not shown). ) Control (such as position control). In addition, when the above-described boundary position 1BL passes the roll gap between the cutter roller 62c and the anvil roller 62a, the cutting device 61 outputs the value of the unit signal in advance, and is known in advance by a test operation or the like. For example, when the unit signal has a rotation angle value of 0° to 360° as described above, the rotation angle value of the unit signal to be output when the boundary position 1BL passes through the roller gap is known in advance by a test operation or the like, for example, is 90°. Therefore, for example, when the rotation angle value of 90° is output, the rotational angle position of the cutter roller 62c is previously mechanically adjusted, for example, so that the cutter blade 63 is closest to the outer circumferential surface of the anvil roller 62a, and thereafter, whenever the absorbent body is Boundary position of continuum 1r When 1BL passes the position of the cutting device 61, the cutter roller 62c rotates to bring the cutter blade 63 into contact with the boundary position 1BL. Incidentally, the position control of each of the servo motors described above is realized by a well-known control method such as feedback control. For example, each servo motor is internally provided with a rotation angle measuring sensor such as a rotary encoder, and the corresponding control units are such that the actual value of the rotation angle of the motor output shaft measured by the sensor is used. The rotation of the output shaft is controlled in such a manner that the difference between the command values becomes smaller.
第8圖係第2實施方式之製造裝置10a的概略縱剖面圖。與前述之第1實施方式的差異點,係在於吸引堆積裝置11和切斷裝置61之間額外設置挾壓裝置51。亦即,主要差異在於藉由該挾壓裝置51將吸收體之連續體1r往厚度方向挾壓後,以切斷裝置61進行切斷。所以,因為除此之外的方面大致與第1實施方式相同,故相同構造給予相同符號,有關其說明則省略。 Fig. 8 is a schematic longitudinal cross-sectional view showing a manufacturing apparatus 10a of the second embodiment. The difference from the first embodiment described above is that an additional rolling device 51 is provided between the suction stacking device 11 and the cutting device 61. In other words, the main difference is that the continuous body 1r of the absorbent body is pressed in the thickness direction by the rolling device 51, and then cut by the cutting device 61. Therefore, the other aspects are substantially the same as those of the first embodiment, and the same configurations are denoted by the same reference numerals, and the description thereof will be omitted.
如第8圖所示般,挾壓裝置51係與吸入帶式輸送機41的搬運方向的下游端部相鄰接配置。於是,將藉由吸入帶式輸送機41搬運之吸收體的連續體1r往厚度方向挾壓,且將吸收體之連續體1r一邊挾壓一邊送出至切斷裝置61。在此,通過此挾壓裝置51後的吸收體之連續體1r,係藉由挾壓將全體成為高密度的緊密狀態。所以,可以有效防止之後的切斷時會發生之吸收體之連續體1r的變形或破碎。另外,藉由該挾壓亦讓該連續體1r的 表面變緊密,因此有效地防止該面的液體吸收性材料2於切斷時剝離等而附著及堆積於切斷裝置61的切割刀63的刀尖,可以有效地防止起因於該附著及堆積造成之切割刀63的切斷性降低。 As shown in Fig. 8, the rolling device 51 is disposed adjacent to the downstream end portion of the suction belt conveyor 41 in the conveying direction. Then, the continuous body 1r of the absorbent body conveyed by the suction belt conveyor 41 is pressed in the thickness direction, and the continuous body 1r of the absorbent body is sent to the cutting device 61 while being pressed. Here, the continuous body 1r of the absorber after passing through the rolling device 51 is made into a high-density compact state by rolling. Therefore, deformation or breakage of the continuous body 1r of the absorbent body which occurs at the time of subsequent cutting can be effectively prevented. In addition, the squeezing also allows the continuum 1r Since the surface of the liquid absorbing material 2 on the surface is effectively peeled off during the cutting, and adhered to and deposited on the cutting edge of the cutting blade 63 of the cutting device 61, the adhesion and accumulation can be effectively prevented. The cutting property of the cutter blade 63 is lowered.
於此例中,挾壓裝置51係具有將彼此平滑的外周面相對向並且在吸收體之連續體1r的厚度方向排列配置之一對的輥52u、52d。於是,各輥52u、52d,皆以使自身的搬運方向沿吸入帶式輸送機41的搬運方向同時將吸收體之連續體1r往該搬運方向的下游送出的方式連續驅動旋轉。各輥52u、52d的旋轉速度值係以與吸收體之連續體1r的搬運速度值大致同值的方式,藉由電腦或PLC等適當之控制部進行轉數控制,藉此可在輥52u、52d的外周面之相對滑動幾乎不存在的狀態下將吸收體之連續體1r挾壓。 In this example, the rolling device 51 has rollers 52u and 52d that face each other in a direction in which the outer peripheral surfaces that are smooth with each other are opposed to each other and are arranged in the thickness direction of the continuous body 1r of the absorbent body. Then, each of the rollers 52u and 52d is continuously driven to rotate in such a manner that the continuous conveyance body 1r of the absorbent body is simultaneously sent downstream in the conveyance direction in the conveyance direction of the suction belt conveyor 41. The rotation speed values of the respective rollers 52u and 52d are controlled by the appropriate control unit such as a computer or a PLC so as to be substantially the same value as the conveyance speed value of the continuous body 1r of the absorber, whereby the roller 52u can be used. The continuous body 1r of the absorbent body is pressed in a state where the relative sliding of the outer peripheral surface of 52d is almost absent.
但是,挾壓裝置51不限於上述之一對輥52u、52d的構造。例如,雖未圖示但也可是具有將作為搬運面的外周面彼此相對向配置之一對無端帶的裝置。亦即,於此裝置的情形,一對的無端帶係一邊將吸收體之連續體1r從厚度方向進行挾壓,一邊各無端帶係以將吸收體之連續體1r往其連續方向送出的方式驅動迴旋,藉此將挾壓之吸收體之連續體1r往切斷裝置61搬運。 However, the rolling device 51 is not limited to the configuration of the pair of rollers 52u and 52d described above. For example, although not shown, it is also possible to have a device in which one of the outer peripheral surfaces as the conveying surface is disposed opposite to each other. In other words, in the case of the device, the pair of endless belts are pressed from the thickness direction of the continuous body 1r of the absorbent body, and the endless belts are fed to the continuous body 1r of the absorbent body in the continuous direction. The swirling is driven, whereby the continuous body 1r of the pressed absorbent body is conveyed to the cutting device 61.
以上,針對本發明之實施方式進行說明,但上述之實 施方式係用來容易理解本發明,而並非用於將本發明做限定解釋。另外,本發明可不偏離其主旨地變更或改良,並且本發明當然包含其等效物。例如,可如以下所示般變形。 The embodiments of the present invention have been described above, but the above is true. The present invention is not to be construed as limiting the invention. In addition, the invention may be modified or modified without departing from the spirit and scope of the invention, and the invention may of course include equivalents thereof. For example, it can be deformed as shown below.
於上述之實施方式中,作為切斷裝置61舉例具有切割輥62c和砧輥62a的裝置61,且該裝置61係藉著將切割刀63推壓於砧輥62a的外周面或該承接部,將吸收體之連續體1r局部地挾壓且切斷,但切斷方式不限於此。例如,可以圓盤的外周緣成為刀尖而繞該圓盤的圓心驅動旋轉之所謂旋轉刀進行切斷,或亦可以於吸收體之連續體1r的厚度方向彼此錯開移動地設置之一對的刀刃構件,如剪刀般進行剪斷。 In the above-described embodiment, as the cutting device 61, a device 61 having a cutting roller 62c and an anvil roller 62a is exemplified, and the device 61 is pressed against the outer circumferential surface of the anvil roller 62a or the receiving portion by the cutting blade 63. The continuous body 1r of the absorbent body is partially pressed and cut, but the cutting method is not limited thereto. For example, the outer peripheral edge of the disk may be cut by a so-called rotary blade that is driven to rotate around the center of the disk, or may be provided in a pair in the thickness direction of the continuous body 1r of the absorber. The blade member is cut like a scissors.
但是,將如同上述之吸收體之連續體1r般體積大且低剛性物體進行切斷時的切斷性有愈小基重愈降低之現象,於局部挾壓且切斷時,會更顯著地呈現。因此,在前述第1及第2實施方式所示之具有切割輥62c和砧輥62a的裝置的情形中,本發明更能發揮效果。 However, when the continuum of the above-mentioned absorbent body 1r is large and the low-rigidity object is cut, the cuttability is reduced, and the basis weight is lowered. When the pressure is locally pressed and cut, it is more remarkable. Presented. Therefore, in the case of the apparatus having the cutter roller 62c and the anvil roller 62a shown in the first and second embodiments, the present invention is more effective.
雖然於上述之實施方式中,舉出以旋轉鼓筒20為本體的裝置11作為吸引堆積裝置11的例子,但不限於此。例如,亦可使用下述裝置,其係具有:在既定之迴旋軌道驅動迴旋的無端帶、於無端帶的外周面沿著無端帶的連續方向而無端狀形成的無端槽部、於無端槽部之底面形成的複數個吸氣口、以及配置於無端帶的迴旋軌道的既定位置而朝向無端帶的外周面供給液體吸收性材料2的 散佈導管。 In the above-described embodiment, the device 11 having the rotating drum 20 as the main body is exemplified as the suction stacking device 11, but the invention is not limited thereto. For example, an apparatus may be used which has an endless belt that drives a convolution in a predetermined orbiting belt, an endless groove portion that is formed endlessly in a continuous direction of the endless belt on the outer peripheral surface of the endless belt, and an endless groove portion. a plurality of intake ports formed on the bottom surface and a predetermined position of the orbiting track disposed on the endless belt, and the liquid absorbing material 2 is supplied toward the outer peripheral surface of the endless belt Spread the catheter.
於上述之實施方式中,雖舉例具有0°~360°之旋轉角度值的信號作為同步信號的單位信號之一例,但不受限於此。例如,單位信號可為具有從0到8191為止之8192個的數位值的數位信號,也可為除此之外之形態的信號。 In the above-described embodiment, a signal having a rotation angle value of 0° to 360° is exemplified as a unit signal of the synchronization signal, but is not limited thereto. For example, the unit signal may be a digital signal having a digital value of 8192 from 0 to 8191, or may be a signal of a different form.
於上述之實施方式中,如第5圖所示般,對於單位底面21ua之中比周方向Dc的大致中央部若干上游側的部分且寬度方向之兩端部分,設定中吸引區域AM、AM,但於此亦有以下意義。亦即,如該第5圖所示般,於單位底面21ua的上述大致中央部更寬度方向之外側部分,雖未形成有吸氣口21h、21h...,但液體吸收性材料2亦灑下在該部分。於是,灑下在該部分的液體吸收性材料2未被吸附在該部分,全在其周方向Dc之上游側的部分,換言之在第5圖設定有中吸引區域AM的部分滾動而被吸附在該部分進行堆積。然後,在該狀況當中,假如將現狀成為中吸引區域AM的上述部分,設定為高吸引區域AH時,該部分的基重比高吸引區域AH變得格外地高,其結果,紙尿褲的穿著時會給人顯著不適感。因此,此第5圖的例子中,為了避免該不適感的問題,於該部分設定中吸引區域AM、AM。 In the above-described embodiment, as shown in FIG. 5, the medium suction regions AM and AM are set in a portion of the unit bottom surface 21ua that is located on the upstream side of the substantially central portion of the circumferential direction Dc and at both end portions in the width direction. But this also has the following meaning. In other words, as shown in FIG. 5, the liquid absorbing material 2 is also sprinkled without forming the intake ports 21h, 21h, etc. in the outer portion of the unit bottom surface 21ua in the width direction. Down in this section. Then, the liquid absorbing material 2 sprinkled in this portion is not adsorbed on the portion, and the portion on the upstream side in the circumferential direction Dc thereof, in other words, the portion in which the medium suction region AM is set in FIG. This part is stacked. Then, in this case, if the current state is the above-described portion of the middle attraction region AM, and the high suction region AH is set, the basis weight of the portion becomes extraordinarily higher than the high suction region AH, and as a result, the diaper is worn. Will give people a significant sense of discomfort. Therefore, in the example of FIG. 5, in order to avoid the problem of the uncomfortable feeling, the regions AM and AM are attracted in this portion setting.
1BL‧‧‧邊界位置 1BL‧‧‧ boundary position
20a‧‧‧外周面 20a‧‧‧ outer perimeter
21‧‧‧槽部 21‧‧‧Slots
21a‧‧‧底面(吸引面) 21a‧‧‧Bottom (attraction surface)
21BL‧‧‧邊界位置 21BL‧‧‧Boundary position
21u‧‧‧單位槽部 21u‧‧‧Unit slot
21ua‧‧‧單位底面 21ua‧‧‧ unit floor
21h‧‧‧吸氣口 21h‧‧‧ suction port
AL‧‧‧低吸引區域(第1吸引區域) AL‧‧‧Low attraction area (1st attraction area)
AM‧‧‧中吸引區域 AM‧‧‧Attraction area
AH‧‧‧高吸引區域(第2吸引區域) AH‧‧ high attraction area (second attraction area)
Dc‧‧‧周方向 Dc‧‧ weeks direction
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JP2012256419A JP5723859B2 (en) | 2012-11-22 | 2012-11-22 | Absorbent body manufacturing apparatus and manufacturing method for absorbent article |
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TW201436773A true TW201436773A (en) | 2014-10-01 |
TWI590812B TWI590812B (en) | 2017-07-11 |
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JP (1) | JP5723859B2 (en) |
CN (1) | CN104812347B (en) |
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TWI710365B (en) * | 2014-12-18 | 2020-11-21 | 日商花王股份有限公司 | Absorber manufacturing method and absorber manufacturing device |
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JP6855803B2 (en) * | 2017-01-17 | 2021-04-07 | 三菱マテリアル株式会社 | Die-cut roll of rotary die cutter |
JP6683795B1 (en) * | 2018-11-14 | 2020-04-22 | 花王株式会社 | Absorber manufacturing method and manufacturing apparatus |
CN110123530B (en) * | 2019-06-05 | 2024-07-26 | 无锡优佳无纺科技有限公司 | Water-absorbing core production line |
JP7519310B2 (en) | 2021-02-03 | 2024-07-19 | ニチダイフィルタ株式会社 | Pattern Plate |
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US5562650A (en) * | 1994-03-04 | 1996-10-08 | Kimberly-Clark Corporation | Absorbent article having an improved surge management |
EP0846455B1 (en) * | 1996-12-04 | 2002-03-20 | The Procter & Gamble Company | Process for manufacturing individual layered structures comprising particulate material, and layered structures therefrom |
US6330735B1 (en) * | 2001-02-16 | 2001-12-18 | Kimberly-Clark Worldwide, Inc. | Apparatus and process for forming a laid fibrous web with enhanced basis weight capability |
JP4070661B2 (en) * | 2002-06-10 | 2008-04-02 | 花王株式会社 | Absorber manufacturing method |
EP1371348B2 (en) * | 2002-06-10 | 2013-03-20 | Kao Corporation | An absorbent member and a method of producing an absorbent member |
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CN104812347A (en) | 2015-07-29 |
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WO2014080813A1 (en) | 2014-05-30 |
JP5723859B2 (en) | 2015-05-27 |
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