TW201420811A - Method of manufacturing array substrate for liquid crystal display - Google Patents

Method of manufacturing array substrate for liquid crystal display Download PDF

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TW201420811A
TW201420811A TW102139895A TW102139895A TW201420811A TW 201420811 A TW201420811 A TW 201420811A TW 102139895 A TW102139895 A TW 102139895A TW 102139895 A TW102139895 A TW 102139895A TW 201420811 A TW201420811 A TW 201420811A
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film
forming
etchant composition
metal oxide
metal
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TWI608125B (en
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Eun-Won Lee
Jin-Sung Kim
Suk Lee
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Dongwoo Fine Chem Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/43Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/45Ohmic electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having at least one potential-jump barrier or surface barrier; including integrated passive circuit elements with at least one potential-jump barrier or surface barrier the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
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    • C09K13/00Etching, surface-brightening or pickling compositions
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136227Through-hole connection of the pixel electrode to the active element through an insulation layer
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/136286Wiring, e.g. gate line, drain line
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/1368Active matrix addressed cells in which the switching element is a three-electrode device
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    • H01ELECTRIC ELEMENTS
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    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
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    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
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    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
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    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/7869Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate

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Abstract

This invention relates to a method of manufacturing an array substrate for a liquid crystal display, including (a) forming a gate electrode on a substrate, (b) forming a gate insulating layer on the substrate having the gate electrode, (c) forming a metal oxide film (an active layer) on the gate insulating layer, and (d) forming a Mo metal film (source/drain electrodes) on the metal oxide film, wherein (d) includes forming the Mo metal film on the metal oxide film and etching the Mo metal film using an etchant composition, and the etchant composition includes, based on the total weight of the composition, (A) hydrogen peroxide (H2O2), (B) a pH controller and (C) the remainder of water.

Description

蝕刻劑組合物、形成LCD布線的方法、陣列基板及其製法 Etchant composition, method for forming LCD wiring, array substrate and preparation method thereof

本發明涉及蝕刻劑組合物、使用其來形成布線的方法和製造用於液晶顯示器(LCD)的陣列基板的方法,其中,在用於形成薄膜晶體管(TFT)的布線的包括Mo金屬膜/金屬氧化物膜的雙層中,該蝕刻劑組合物可以使對下部金屬氧化物膜的侵蝕最小化、對於上部Mo金屬膜可以形成具有優異線性的錐形輪廓並可以選擇性地僅蝕刻上部Mo金屬膜。 The present invention relates to an etchant composition, a method of forming the same using the same, and a method of manufacturing an array substrate for a liquid crystal display (LCD), wherein a wiring for forming a thin film transistor (TFT) includes a Mo metal film In the double layer of the /metal oxide film, the etchant composition can minimize erosion of the lower metal oxide film, can form an excellent linear tapered profile for the upper Mo metal film, and can selectively etch only the upper portion Mo metal film.

根據基板的種類和所需性能,用於諸如TFT-LCD的半導體裝置的金屬布線材料包括多種金屬或它們的合金,這些金屬或合金的例子可以包括Al、Al-Cu、Ti-W、Ti-N等。具體地,具有低電阻的Al或它的合金主要用於TFT-LCD的源極引線/汲極引線。 The metal wiring material for a semiconductor device such as a TFT-LCD includes a plurality of metals or alloys thereof according to the kind of the substrate and required properties, and examples of such metals or alloys may include Al, Al-Cu, Ti-W, Ti. -N, etc. Specifically, Al having low resistance or an alloy thereof is mainly used for a source lead/dip wire of a TFT-LCD.

然而,近來因為根據過程簡化、成本降低和大基板的製造而應該提高電性能,正在進行取代傳統的Cr單層,或Al或Al合金的單層或多層(例如,Mp/Al-Nd雙層或Mp/Al-Nd/Mo三層)而使用由Mo組成的單層的嘗試。 However, recently, a single layer or a plurality of layers of Al or Al alloy (for example, Mp/Al-Nd double layer) are being replaced in place of a conventional Cr single layer, or Al or Al alloy, because electrical properties should be improved in accordance with process simplification, cost reduction, and fabrication of a large substrate. Or a three-layer Mp/Al-Nd/Mo layer) attempt to use a single layer composed of Mo.

同時,用於驅動平板顯示器的TFT的半導體層主要由非晶矽或多晶矽形成。就膜形成過程而言,非晶矽是簡單的,並且生產成本低,但它的電可靠性沒有確保;而多晶矽由於高加工溫度而非常難以應用到大面積的形成,且不可能確保取决於晶化過程的均勻性。 Meanwhile, the semiconductor layer of the TFT for driving the flat panel display is mainly formed of amorphous germanium or polycrystalline germanium. In terms of the film formation process, amorphous germanium is simple and low in production cost, but its electrical reliability is not ensured; and polycrystalline germanium is very difficult to apply to large-area formation due to high processing temperature, and it is impossible to ensure that it depends on Uniformity of the crystallization process.

然而,在半導體層由氧化物組成的情況下,甚至當它在低溫 下形成時,也可以獲得高遷移率,而且電阻的改變大,與氧含量成比例,從而非常易於得到所需的性質。因此,將它應用於TFT受到極大的關注。 However, in the case where the semiconductor layer is composed of an oxide, even when it is at a low temperature When formed underneath, high mobility can also be obtained, and the change in electrical resistance is large, proportional to the oxygen content, so that the desired properties are very easy to obtain. Therefore, its application to TFT has received great attention.

例如,嘗試使用一種製造下述TFT的方法以形成TFT陣列的布線,該TFT使用包括Mo金屬膜/金屬氧化物膜的雙層。為此,需要能夠選擇性地僅蝕刻Mo金屬膜而不侵蝕下部金屬氧化物的技術。 For example, an attempt has been made to form a wiring of a TFT array using a double layer including a Mo metal film/metal oxide film using a method of manufacturing a TFT described below. For this reason, a technique capable of selectively etching only the Mo metal film without eroding the lower metal oxide is required.

就此而言,韓國專利申請公布10-2010-0082094公開了蝕刻劑組合物,該蝕刻劑組合物用於Cu膜、Cu合金膜、Ti膜、Ti合金膜、Mo金屬膜、Mo合金膜或包括它們的層疊的多層膜。該蝕刻劑組合物包含選自過硫酸鈉、過硫酸鉀及它們的混合物的過氧化物,氧化劑,含氟化合物,添加劑和去離子水。此外,韓國專利申請公布10-2007-0005275公開了濕蝕刻劑組合物,該濕蝕刻劑組合物適用於包括Mo、Al、Mo合金或Al合金的單層或多層,該蝕刻劑組合物包含磷酸、硝酸、無機磷酸鹽類化合物或無機硝酸鹽類化合物以及餘量的水(H2O)。 In this regard, the Korean Patent Application Publication No. 10-2010-0082094 discloses an etchant composition for a Cu film, a Cu alloy film, a Ti film, a Ti alloy film, a Mo metal film, a Mo alloy film or the like. Their laminated multilayer film. The etchant composition comprises a peroxide selected from the group consisting of sodium persulfate, potassium persulfate, and mixtures thereof, an oxidizing agent, a fluorine-containing compound, an additive, and deionized water. In addition, Korean Patent Application Publication No. 10-2007-0005275 discloses a wet etchant composition suitable for a single layer or a plurality of layers including Mo, Al, Mo alloy or Al alloy, the etchant composition comprising phosphoric acid , nitric acid, inorganic phosphate compounds or inorganic nitrate compounds and the balance of water (H 2 O).

然而,因為在製造使用包括Mo金屬膜/金屬氧化物膜的雙層的TFT的方法中,在蝕刻Mo金屬膜時,存在對下部金屬氧化物的侵蝕的擔憂,所以這些蝕刻劑組合物是有問題的。 However, since in the method of manufacturing a TFT using a double layer including a Mo metal film/metal oxide film, there is a fear of erosion of the lower metal oxide when etching the Mo metal film, so these etchant compositions are questionable.

[引文列表] [citation list]

[專利文件] [Patent Document]

韓國專利申請公布10-2010-0082094 Korean Patent Application Publication 10-2010-0082094

韓國專利申請公布10-2007-0005275 Korean Patent Application Publication 10-2007-0005275

因此,本發明牢記在相關技術中所遇到的上述問題,而且本發明的目的是提供蝕刻劑組合物、使用所述蝕刻劑組合物形成布線的方法以及製造用於液晶顯示器的陣列基板的方法,其中,在用於形成TFT陣列的布線的包括Mo金屬膜/金屬氧化物膜的雙層 中,所述蝕刻劑組合物可以使對下部金屬氧化物膜的侵蝕最小化、對於上部Mo金屬膜可以形成具有優異線性的錐形輪廓並可以選擇性地僅蝕刻上部Mo金屬膜。 Accordingly, the present invention bears in mind the above problems encountered in the related art, and an object of the present invention is to provide an etchant composition, a method of forming a wiring using the etchant composition, and an array substrate for manufacturing a liquid crystal display. a method in which a double layer including a Mo metal film/metal oxide film for forming a wiring of a TFT array The etchant composition may minimize erosion of the lower metal oxide film, may form an excellent linear tapered profile for the upper Mo metal film, and may selectively etch only the upper Mo metal film.

為了實現上述目的,本發明提供了蝕刻劑組合物,包含:(A)5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑;以及(C)餘量的水,其中,在包括Mo金屬膜/金屬氧化物膜的雙層中,上部Mo金屬膜被所述蝕刻劑組合物蝕刻。 In order to achieve the above object, the present invention provides an etchant composition comprising: (A) 5.0 to 25.0% by weight of hydrogen peroxide (H2O2); (B) 1.0 to 5.0% by weight of a pH adjuster; and (C) An amount of water in which an upper Mo metal film is etched by the etchant composition in a double layer including a Mo metal film/metal oxide film.

此外,本發明提供形成液晶顯示器的布線的方法,所述方法包括:(I)在基板上形成金屬氧化物膜;(II)在所述金屬氧化物膜上形成Mo金屬膜;(III)選擇性地將光敏材料留在所述Mo金屬膜上;以及(IV)使用蝕刻劑組合物蝕刻所述Mo金屬膜,其中,基於所述組合物的總重量,所述蝕刻劑組合物包含:(A)5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 Further, the present invention provides a method of forming a wiring of a liquid crystal display, the method comprising: (I) forming a metal oxide film on a substrate; (II) forming a Mo metal film on the metal oxide film; (III) Selectively leaving a photosensitive material on the Mo metal film; and (IV) etching the Mo metal film using an etchant composition, wherein the etchant composition comprises: based on the total weight of the composition: (A) 5.0 to 25.0 wt% of hydrogen peroxide (H 2 O 2 ); (B) 1.0 to 5.0 wt% of a pH adjuster and (C) a balance of water.

此外,本發明提供製造用於液晶顯示器的陣列基板的方法,所述方法包括:(a)在基板上形成閘極;(b)在具有所述閘極的基板上形成閘絕緣層;(c)在所述閘絕緣層上形成作為金屬氧化物膜的金屬氧化物半導體層(有源層);以及(d)在所述金屬氧化物半導體層上形成Mo金屬膜(源極/汲極),其中,(d)包括在所述金屬氧化物半導體層上形成所述Mo金屬膜和使用蝕刻劑組合物來蝕刻所述Mo金屬膜,基於所述組合物的總重量,所述蝕刻劑組合物包含:(A)5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 Further, the present invention provides a method of manufacturing an array substrate for a liquid crystal display, the method comprising: (a) forming a gate on a substrate; (b) forming a gate insulating layer on the substrate having the gate; Forming a metal oxide semiconductor layer (active layer) as a metal oxide film on the gate insulating layer; and (d) forming a Mo metal film (source/drain) on the metal oxide semiconductor layer Wherein (d) includes forming the Mo metal film on the metal oxide semiconductor layer and etching the Mo metal film using an etchant composition, the etchant combination based on the total weight of the composition The material comprises: (A) 5.0 to 25.0 wt% of hydrogen peroxide (H 2 O 2 ); (B) 1.0 to 5.0 wt% of a pH adjuster and (C) a balance of water.

從下面結合附圖的詳細描述中,本發明上述及其它的目的、特徵和優勢將被更清楚地理解,其中:圖1示出使用實施例1的蝕刻劑組合物所蝕刻的Mo金屬膜和金屬氧化物膜的掃描電子顯微鏡(SEM)圖像; 圖2示出使用實施例3的蝕刻劑組合物所蝕刻的Mo金屬膜和金屬氧化物膜的SEM圖像;圖3示出使用實施例4的蝕刻劑組合物所蝕刻的Mo金屬膜和金屬氧化物膜的SEM圖像;以及圖4示出使用比較例2的蝕刻劑組合物所蝕刻的Mo金屬膜和金屬氧化物膜的SEM圖像。 The above and other objects, features, and advantages of the present invention will be more clearly understood from Scanning electron microscope (SEM) image of a metal oxide film; 2 shows an SEM image of a Mo metal film and a metal oxide film etched using the etchant composition of Example 3; FIG. 3 shows a Mo metal film and metal etched using the etchant composition of Example 4. SEM image of the oxide film; and FIG. 4 shows an SEM image of the Mo metal film and the metal oxide film etched using the etchant composition of Comparative Example 2.

在下文中,本發明將被詳細描述。 Hereinafter, the present invention will be described in detail.

本發明提出蝕刻劑組合物,所述蝕刻劑組合物包含:A)5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑;以及(C)餘量的水,其中,在包括Mo金屬膜/金屬氧化物膜的雙層中,上部Mo金屬膜被所述蝕刻劑組合物蝕刻。 The present invention provides an etchant composition comprising: A) 5.0 to 25.0% by weight of hydrogen peroxide (H 2 O 2 ); (B) 1.0 to 5.0% by weight of a pH adjuster; and (C) The balance of water, wherein, in the double layer including the Mo metal film/metal oxide film, the upper Mo metal film is etched by the etchant composition.

如本文中所使用的,術語“金屬氧化物膜”是指含有AxByCzO(A、B、C=Zn、Cd、Ga、In、Sn、Hf、Zr、Ta;x、y、z0,其中x、y和z中的兩個或更多個不是零)的三元氧化物或四元氧化物的膜,且可以指氧化物半導體層或用於氧化物半導體層的膜。 As used herein, the term "metal oxide film" means containing AxByCzO (A, B, C = Zn, Cd, Ga, In, Sn, Hf, Zr, Ta; x, y, z) A film of a ternary oxide or a quaternary oxide of 0, wherein two or more of x, y, and z are not zero, and may refer to an oxide semiconductor layer or a film for an oxide semiconductor layer.

在根據本發明的蝕刻劑組合物中,(A)過氧化氫(H2O2)用作蝕刻上部Mo金屬膜的主氧化劑。另外,基於組合物的總重量,以5.0~25.0wt%的量,且優選以8.0~16.0wt%的量使用(A)過氧化氫(H2O2)。如果它的量小於上述下限,所得的組合物的蝕刻性能變差,從而不能進行充分蝕刻。與此相反,如果它的量超過25.0wt%,總蝕刻速率可能增加,使得難以控制該過程。 In the etchant composition according to the present invention, (A) hydrogen peroxide (H 2 O 2 ) is used as a primary oxidant for etching the upper Mo metal film. Further, (A) hydrogen peroxide (H 2 O 2 ) is used in an amount of 5.0 to 25.0% by weight, and preferably 8.0 to 16.0% by weight, based on the total weight of the composition. If the amount thereof is less than the above lower limit, the etching property of the resulting composition is deteriorated, so that sufficient etching cannot be performed. In contrast, if its amount exceeds 25.0% by weight, the total etching rate may increase, making it difficult to control the process.

在根據本發明的蝕刻劑組合物中,(B)pH調節劑是指在過氧化氫和水中解離以提高蝕刻劑的pH的化合物。(B)pH調節劑起增加上部Mo金屬膜的蝕刻速率、除去主要由蝕刻劑溶液產生的殘渣並使對下部金屬氧化物膜的侵蝕最小化的作用。 In the etchant composition according to the present invention, (B) a pH adjuster refers to a compound which dissociates in hydrogen peroxide and water to increase the pH of the etchant. (B) The pH adjuster functions to increase the etching rate of the upper Mo metal film, remove the residue mainly caused by the etchant solution, and minimize the erosion of the lower metal oxide film.

基於組合物的總重量,以1.0~5.0wt%的量使用(B)pH調節 劑。如果它的量小於上述下限,上部Mo金屬膜的蝕刻速率可能下降,從而部分不刻蝕或可能產生殘渣,且對下部金屬氧化物膜的侵蝕可能變嚴重。與此相反,如果它的量超過5.0wt%,上部Mo金屬膜可能被過度蝕刻,從而該金屬膜可能從基板上剝離(lift-off)。 Use (B) pH adjustment in an amount of 1.0 to 5.0 wt% based on the total weight of the composition Agent. If its amount is less than the above lower limit, the etching rate of the upper Mo metal film may be lowered, so that part of it may not be etched or residue may be generated, and the erosion of the lower metal oxide film may become severe. In contrast, if its amount exceeds 5.0% by weight, the upper Mo metal film may be excessively etched, so that the metal film may be lift-off from the substrate.

(B)pH調節劑用於激活過氧化氫的蝕刻行為,它的例子可包括檸檬酸二氫鈉/檸檬酸氫二鈉、磷酸氫二鈉/檸檬酸三鈉,或醋酸銨。此外,這種調節劑是通常在蝕刻劑溶液中使用的添加劑,並可包括另一種添加劑而沒有特別限制,另一種添加劑的例子可以包括表面活性劑、螯合劑等。添加表面活性劑以降低蝕刻溶液的粘度從而改善蝕刻均勻性,且可以使用任何陰離子表面活性劑、陽離子表面活性劑、兩性表面活性劑或非離子表面活性劑,優選氟化表面活性劑,只要它耐蝕刻溶液並與其相容。 (B) Etching behavior of the pH adjuster for activating hydrogen peroxide, and examples thereof may include sodium dihydrogen citrate / disodium hydrogen citrate, disodium hydrogen phosphate / trisodium citrate, or ammonium acetate. Further, such a regulator is an additive which is usually used in an etchant solution, and may include another additive without particular limitation, and examples of the other additive may include a surfactant, a chelating agent and the like. A surfactant is added to lower the viscosity of the etching solution to improve etching uniformity, and any anionic surfactant, cationic surfactant, amphoteric surfactant or nonionic surfactant, preferably a fluorinated surfactant, may be used as long as it is Resistant to and compatible with the etching solution.

在根據本發明的蝕刻劑組合物中,(C)水不受特別限制,但優選包括去離子水(DIW)。特別有用的是電阻率(即,從水中去除離子的程度)至少為18MΩ cm的去離子水。另外,以餘量來使用(C)水從而使根據本發明的蝕刻劑組合物的總重量是100wt%。 In the etchant composition according to the present invention, (C) water is not particularly limited, but preferably includes deionized water (DIW). Particularly useful is deionized water having a resistivity (i.e., the extent of ion removal from water) of at least 18 M[Omega] cm. Further, (C) water is used in the balance so that the total weight of the etchant composition according to the present invention is 100% by weight.

除上述組分外,還可以使用通常的添加劑,而且可以包括例如螯合劑、抗腐蝕劑等。 In addition to the above components, usual additives may be used, and may include, for example, a chelating agent, an anticorrosive agent, and the like.

在本發明中,由通常已知的方法來製備(A)過氧化氫(H2O2)、(B)pH調節劑和(C)水,而且根據本發明的蝕刻劑組合物優選具有適用於半導體過程的純度。 In the present invention, (A) hydrogen peroxide (H 2 O 2 ), (B) pH adjuster and (C) water are prepared by a generally known method, and the etchant composition according to the present invention preferably has an application. The purity of the semiconductor process.

此外,本發明提出形成液晶顯示器的布線的方法,所述方法包括:(I)在基板上形成金屬氧化物膜;(II)在所述金屬氧化物膜上形成Mo金屬膜;(III)選擇性地將光敏材料留在所述Mo金屬膜上;以及(IV)使用蝕刻劑組合物蝕刻所述Mo金屬膜,其中,基於組合物的總重量,所述蝕刻劑組合物包含:(A) 5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 Further, the present invention proposes a method of forming a wiring of a liquid crystal display, the method comprising: (I) forming a metal oxide film on a substrate; (II) forming a Mo metal film on the metal oxide film; (III) Selectively leaving a photosensitive material on the Mo metal film; and (IV) etching the Mo metal film using an etchant composition, wherein the etchant composition comprises: (A) based on the total weight of the composition 5.0 to 25.0 wt% of hydrogen peroxide (H 2 O 2 ); (B) 1.0 to 5.0 wt% of a pH adjuster and (C) a balance of water.

在根據本發明的形成布線的方法中,光敏材料優選是通常的光阻材料,並且可以使用通常的曝光和顯影而選擇性地留下。 In the method of forming a wiring according to the present invention, the photosensitive material is preferably a usual photoresist material, and can be selectively left using usual exposure and development.

此外,本發明提出製造用於液晶顯示器的陣列基板的方法,所述方法包括:(a)在基板上形成閘極;(b)在具有所述閘極的基板上形成閘絕緣層;(c)在所述閘絕緣層上形成作為金屬氧化物膜的金屬氧化物半導體層(有源層);以及(d)在所述金屬氧化物半導體層上形成Mo金屬膜(源極/汲極),其中,(d)包括在所述金屬氧化物半導體層上形成所述Mo金屬膜和使用蝕刻劑組合物來蝕刻所述Mo金屬膜,基於組合物的總重量,所述蝕刻劑組合物包含:(A)5.0~25.0wt%的過氧化氫(H2O2);(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 Further, the present invention proposes a method of manufacturing an array substrate for a liquid crystal display, the method comprising: (a) forming a gate on a substrate; (b) forming a gate insulating layer on a substrate having the gate; Forming a metal oxide semiconductor layer (active layer) as a metal oxide film on the gate insulating layer; and (d) forming a Mo metal film (source/drain) on the metal oxide semiconductor layer Wherein (d) includes forming the Mo metal film on the metal oxide semiconductor layer and etching the Mo metal film using an etchant composition, the etchant composition comprising, based on the total weight of the composition (A) 5.0 to 25.0 wt% of hydrogen peroxide (H 2 O 2 ); (B) 1.0 to 5.0 wt% of a pH adjuster and (C) a balance of water.

根據本發明的製造用於液晶顯示器的陣列基板的方法使能夠形成包括Mo金屬膜/金屬氧化物膜的雙層。 The method of manufacturing an array substrate for a liquid crystal display according to the present invention enables formation of a double layer including a Mo metal film/metal oxide film.

上述用於液晶顯示器的陣列基板可以是TFT陣列基板。該用於液晶顯示器的陣列基板包括使用根據本發明的蝕刻劑組合物來蝕刻的Mo金屬膜。 The above array substrate for a liquid crystal display may be a TFT array substrate. The array substrate for a liquid crystal display includes a Mo metal film etched using the etchant composition according to the present invention.

可以使用包括例如浸沒、濺灑(spill)等的本領域通常已知的工藝來進行使用蝕刻劑組合物蝕刻Mo金屬膜。可以在20~50℃的溫度下,優選在30~45℃的溫度下進行蝕刻過程;而且如果需要,可以根據其它加工條件和加工因素來確定合適的加工溫度。 The etching of the Mo metal film using the etchant composition can be performed using a process generally known in the art including, for example, immersion, sputtering, and the like. The etching process can be carried out at a temperature of 20 to 50 ° C, preferably at a temperature of 30 to 45 ° C; and if necessary, a suitable processing temperature can be determined according to other processing conditions and processing factors.

根據溫度和薄膜的厚度,使用蝕刻劑組合物來蝕刻Mo金屬膜所需的時間可能變化,但是通常被設置為幾秒鐘至幾十分鐘之間的範圍。 The time required to etch the Mo metal film using the etchant composition may vary depending on the temperature and the thickness of the film, but is usually set to a range between several seconds to several tens of minutes.

此外,本發明提出用於液晶顯示器的陣列基板,該陣列基板包括使用根據本發明的蝕刻劑組合物所蝕刻的源極和汲極。 Furthermore, the present invention proposes an array substrate for a liquid crystal display comprising a source and a drain etched using the etchant composition according to the present invention.

下面是通過下面的實施例和比較例的本發明的更詳細的描 The following is a more detailed description of the invention by the following examples and comparative examples.

述。 Said.

<實施例> <Example>

蝕刻劑組合物的製備 Preparation of etchant composition

使用下面表1中所示的組成來製備實施例1~4及比較例1和2的蝕刻劑組合物。 The etchant compositions of Examples 1 to 4 and Comparative Examples 1 and 2 were prepared using the compositions shown in Table 1 below.

測試例:蝕刻劑組合物的性能評估 Test example: Performance evaluation of etchant composition

使用實施例1~4及比較例1和2中的每個組合物來蝕刻上部Mo金屬膜和下部金屬氧化物膜。為此,使用了噴霧式蝕刻機(從SEMES獲得的蝕刻機(ETCHER)(TFT)),並在蝕刻時將蝕刻劑組合物的溫度設置為約40℃。然而,如果需要,根據其它加工條件和加工因素,合適的溫度可以變化。根據蝕刻溫度,蝕刻時間可以變化,但通常設置為約100秒。使用SEM(從HITACHI獲得的S-4700)來觀察蝕刻過程中所蝕刻的Mo金屬膜和金屬氧化物 膜的圖像。 Each of the compositions of Examples 1 to 4 and Comparative Examples 1 and 2 was used to etch the upper Mo metal film and the lower metal oxide film. For this purpose, a spray etch machine (etching machine (TFT) obtained from SEMES) was used, and the temperature of the etchant composition was set to about 40 ° C at the time of etching. However, if desired, the appropriate temperature can vary depending on other processing conditions and processing factors. The etching time may vary depending on the etching temperature, but is usually set to about 100 seconds. SEM (S-4700 available from HITACHI) was used to observe the Mo metal film and metal oxide etched during the etching process. The image of the film.

從表1和圖1~3中明顯可見,實施例1~4中的所有蝕刻劑表現出與過氧化氫的量的增長成比例的良好的蝕刻性能且不產生殘渣。具體地,含有大量過氧化氫的實施例4的蝕刻劑顯示出對Mo金屬膜的高蝕刻速率。 As is apparent from Table 1 and Figs. 1 to 3, all of the etchants in Examples 1 to 4 exhibited good etching performance in proportion to the increase in the amount of hydrogen peroxide and did not generate residue. Specifically, the etchant of Example 4 containing a large amount of hydrogen peroxide exhibited a high etching rate to the Mo metal film.

而且,如圖2中所見,當pH調節劑的量增加時,實施例3的蝕刻劑就Mo金屬膜的蝕刻速率而言增加。 Moreover, as seen in FIG. 2, when the amount of the pH adjuster is increased, the etchant of Example 3 is increased in terms of the etching rate of the Mo metal film.

比較例1的蝕刻劑含有過氧化氫的量遠低於上述範圍,因此Mo金屬膜部分未被蝕刻且產生殘渣。如圖4中所見,比較例2的蝕刻劑表現出對上部Mo金屬膜的優異蝕刻性能,但因沒有使用pH調節劑而顯示出對下部金屬氧化物膜的侵蝕。 The amount of hydrogen peroxide contained in the etchant of Comparative Example 1 was much lower than the above range, and thus the Mo metal film portion was not etched and residue was generated. As seen in Fig. 4, the etchant of Comparative Example 2 exhibited excellent etching performance for the upper Mo metal film, but showed erosion of the lower metal oxide film because no pH adjusting agent was used.

如以上所描述的,本發明提供製造用於液晶顯示器的陣列基板的方法。根據本發明,在用於形成TFT陣列的布線的包括Mo金屬膜/金屬氧化物膜的雙層中,蝕刻劑組合物能夠使對下部金屬氧化物膜的侵蝕最小化、對於上部Mo金屬膜能夠形成具有優異線性的錐形輪廓並且能夠選擇性地僅蝕刻上部Mo金屬膜。 As described above, the present invention provides a method of fabricating an array substrate for a liquid crystal display. According to the present invention, in the double layer including the Mo metal film/metal oxide film for forming the wiring of the TFT array, the etchant composition can minimize the erosion of the lower metal oxide film, for the upper Mo metal film It is possible to form a tapered profile having excellent linearity and to selectively etch only the upper Mo metal film.

雖然本發明的優選實施方式為了說明目的已被公開,但是本領域技術人員將理解可進行各種修改、增添和替換而不背離如在所附的申請專利範圍中所公開的本發明的範圍和精神。 While the preferred embodiment of the present invention has been disclosed for the purposes of illustration, it will be understood by those skilled in the art .

Claims (8)

一種製造用於液晶顯示器的陣列基板的方法,包括:(a)在基板上形成閘極;(b)在具有所述閘極的所述基板上形成閘絕緣層;(c)在所述閘絕緣層上形成作為有源層的金屬氧化物膜;以及(d)在所述金屬氧化物膜上形成作為源極/汲極的Mo金屬膜,其中,(d)包括在所述金屬氧化物膜上形成所述Mo金屬膜和使用蝕刻劑組合物來蝕刻所述Mo金屬膜,基於所述組合物的總重量,所述蝕刻劑組合物包含:(A)5.0~25.0wt%的過氧化氫;(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 A method of manufacturing an array substrate for a liquid crystal display, comprising: (a) forming a gate on a substrate; (b) forming a gate insulating layer on the substrate having the gate; (c) at the gate Forming a metal oxide film as an active layer on the insulating layer; and (d) forming a Mo metal film as a source/drain on the metal oxide film, wherein (d) is included in the metal oxide Forming the Mo metal film on the film and etching the Mo metal film using an etchant composition, the etchant composition comprising: (A) 5.0 to 25.0 wt% of peroxidation based on the total weight of the composition Hydrogen; (B) 1.0 to 5.0 wt% of a pH adjuster and (C) a balance of water. 根據請求項1所述的方法,其中,所述用於液晶顯示器的陣列基板是薄膜晶體管陣列基板。 The method of claim 1, wherein the array substrate for the liquid crystal display is a thin film transistor array substrate. 根據請求項1所述的方法,其中,所述金屬氧化物膜是含有AxByCzO的三元氧化物或四元氧化物的膜,A、B、C=Zn、Cd、Ga、In、Sn、Hf、Zr、Ta;x、y、z0,其中x、y和z中的兩個或更多個不是零。 The method according to claim 1, wherein the metal oxide film is a film containing a ternary oxide or a quaternary oxide of AxByCzO, A, B, C = Zn, Cd, Ga, In, Sn, Hf , Zr, Ta; x, y, z 0, where two or more of x, y, and z are not zero. 一種蝕刻劑組合物,包含:(A)5.0~25.0wt%的過氧化氫;(B)1.0~5.0wt%的pH調節劑;以及(C)餘量的水,其中,在包括Mo金屬膜/金屬氧化物膜的雙層中,上部Mo金屬膜被所述蝕刻劑組合物蝕刻。 An etchant composition comprising: (A) 5.0 to 25.0 wt% of hydrogen peroxide; (B) 1.0 to 5.0 wt% of a pH adjuster; and (C) a balance of water, wherein a Mo metal film is included In the double layer of the /metal oxide film, the upper Mo metal film is etched by the etchant composition. 根據請求項4所述的蝕刻劑組合物,其中,(B)pH調節劑是檸檬酸二氫鈉/檸檬酸氫二鈉、磷酸氫二鈉/檸檬酸三鈉,或醋酸銨。 The etchant composition according to claim 4, wherein the (B) pH adjuster is sodium dihydrogen citrate / disodium hydrogen citrate, disodium hydrogen phosphate / trisodium citrate, or ammonium acetate. 根據請求項4所述的蝕刻劑組合物,還包含螯合劑或防腐 蝕劑。 The etchant composition according to claim 4, further comprising a chelating agent or antiseptic Corrosion agent. 一種形成液晶顯示器的布線的方法,所述方法包括:(I)在基板上形成金屬氧化物膜;(II)在所述金屬氧化物膜上形成Mo金屬膜;(III)選擇性地將光敏材料留在所述Mo金屬膜上;以及(IV)使用蝕刻劑組合物蝕刻所述Mo金屬膜,其中,基於所述組合物的總重量,所述蝕刻劑組合物包含:(A)5.0~25.0wt%的過氧化氫;(B)1.0~5.0wt%的pH調節劑和(C)餘量的水。 A method of forming a wiring of a liquid crystal display, the method comprising: (I) forming a metal oxide film on a substrate; (II) forming a Mo metal film on the metal oxide film; (III) selectively a photosensitive material remaining on the Mo metal film; and (IV) etching the Mo metal film using an etchant composition, wherein the etchant composition comprises: (A) 5.0 based on the total weight of the composition ~25.0wt% hydrogen peroxide; (B) 1.0~5.0wt% pH adjuster and (C) balance water. 一種用於液晶顯示器的陣列基板,所述陣列基板包括使用根據請求項4所述的蝕刻劑組合物所蝕刻的源極和汲極。 An array substrate for a liquid crystal display, the array substrate comprising a source and a drain etched using the etchant composition according to claim 4.
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