TW201413076A - Manufacturing method of stretched filament and manufacturing device of stretched filament - Google Patents

Manufacturing method of stretched filament and manufacturing device of stretched filament Download PDF

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Publication number
TW201413076A
TW201413076A TW102134811A TW102134811A TW201413076A TW 201413076 A TW201413076 A TW 201413076A TW 102134811 A TW102134811 A TW 102134811A TW 102134811 A TW102134811 A TW 102134811A TW 201413076 A TW201413076 A TW 201413076A
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Taiwan
Prior art keywords
treatment liquid
treatment
yarn
heating roller
heating
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TW102134811A
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Chinese (zh)
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TWI648442B (en
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Noriki Ishimaru
shuya Hayakawa
Motoki Maeda
Yuichiro Murakami
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Tmt Machinery Inc
Takemoto Oil & Fat Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/16Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/096Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D10/00Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
    • D01D10/02Heat treatment
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D11/00Other features of manufacture
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The objective of the present invention is to uniformly attach the treatment fluid on the filament and to improve the heating efficiency of the heating roller with respect to the filament. The solving means of the spinning winder (1) comprises: a treatment fluid supplying device (3) capable of supplying the treatment fluid containing a treatment agent to the filament spun by the spinning device (2), plural heating rollers (4) for stretching the filament provided with the treatment fluid, and a winder for (5) for winding the stretched filament. The treatment fluid supplying device for supplying treatment fluid to the filament is to disperse the emulsion of the treatment agent into water. The concentration of the treatment agent within the treatment fluid is 40 to 60 % by mass.

Description

拉伸絲之製造方法及拉伸絲之製造裝置 Method for producing drawn yarn and manufacturing device for drawn yarn

本發明是有關將從紡絲裝置所紡出的絲拉伸並製造拉伸絲的方法及拉伸絲的製造裝置。 The present invention relates to a method for stretching a yarn spun from a spinning device and producing a drawn yarn, and a device for producing a drawn yarn.

專利文獻1、2中,揭示使得從紡絲裝置所紡出的聚酯纖維等的絲拉伸,並將拉伸後的絲捲繞形成卷裝的裝置。 Patent Documents 1 and 2 disclose an apparatus for stretching a yarn such as a polyester fiber spun from a spinning device and winding the drawn yarn into a package.

專利文獻1的裝置具有將紡出後的絲拉伸用的兩個加熱輥。在各加熱輥設置有分絲輥,將絲複數次捲繞於加熱輥與分絲輥之間。絲是藉著上游側的加熱輥加熱至玻璃變態溫度以上之後,在兩個加熱輥之間拉伸。 The apparatus of Patent Document 1 has two heating rolls for drawing the spun yarn. A filament roller is disposed on each of the heating rolls, and the wire is wound between the heating roller and the yarn dividing roller several times. The filament is stretched between the two heating rolls after being heated to above the glass metamorphic temperature by the heating roller on the upstream side.

專利文獻2的裝置也具有使紡出後的絲拉伸用的兩個加熱輥群。一個加熱輥群是由兩個加熱輥所成,在各加熱輥以180度以上(小於360度)的捲繞角度捲繞絲。藉上游側的加熱輥群加熱至玻璃變態溫度以上的絲是在兩個加熱輥群之間拉伸。 The apparatus of Patent Document 2 also has two heating roller groups for stretching the yarn after spinning. One heating roller group is formed by two heating rollers, and the filaments are wound at a winding angle of 180 degrees or more (less than 360 degrees) at each heating roller. The filament heated by the heating roller group on the upstream side to above the glass metamorphic temperature is stretched between the two heating roller groups.

又,專利文獻1、2的裝置,分別具備從紡絲裝置所紡出之對拉伸前的絲賦予油劑(處理液)的油劑賦 予裝置。專利文獻1中,揭示有使用含水量80~85%的油劑。另一方面,專利文獻2中,揭示有使用含水量為最高8%的油劑。 Further, each of the devices of Patent Documents 1 and 2 includes an oil agent which is spun from a spinning device and which is provided with an oil agent (treatment liquid) for the yarn before stretching. To the device. Patent Document 1 discloses that an oil agent having a water content of 80 to 85% is used. On the other hand, Patent Document 2 discloses that an oil agent having a water content of at most 8% is used.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開平6-17312號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 6-17312

〔專利文獻2〕國際公開2011/009498號 [Patent Document 2] International Publication No. 2011/009498

專利文獻1是使用含水量相當高的油劑(處理液)。因此,為了將賦予處理液的絲拉伸,在以加熱輥將絲加熱至所需的溫度為止時,賦予絲的熱量的多數會被包含於處理液中的水份蒸發所消耗致加熱效率差。只要是如專利文獻1所揭示在加熱輥捲繞複數次的絲的構成,則有為了爭取絲與加熱輥的接觸長度而在一個加熱輥增加絲捲繞次數的必要。因此,會使導絲作業變得困難,也有各加熱輥長尺寸化的問題。另外,如專利文獻2所揭示在絲對於加熱輥的捲繞角度小於360度(即,捲繞次數小於一次)的構成的場合,有為了爭取與絲的加熱輥的接觸長度而增加加熱輥的數量,或加大加熱輥外徑的必要。 Patent Document 1 uses an oil agent (treatment liquid) having a relatively high water content. Therefore, in order to stretch the filaments imparted to the treatment liquid, when the filaments are heated to a desired temperature by a heating roller, most of the heat imparted to the filaments is consumed by evaporation of water contained in the treatment liquid, resulting in poor heating efficiency. . As long as it is a structure in which the heating roller is wound a plurality of times as disclosed in Patent Document 1, there is a need to increase the number of wire windings in one heating roller in order to obtain the contact length between the wire and the heating roller. Therefore, it becomes difficult to guide the wire, and there is also a problem that the length of each heating roller is increased. Further, as disclosed in Patent Document 2, in the case where the winding angle of the filament to the heating roller is less than 360 degrees (that is, the number of windings is less than one time), the heating roller is increased in order to obtain the contact length with the heating roller of the filament. The amount, or the need to increase the outer diameter of the heating roller.

另外,含水量高的處理液在絲的加熱拉伸中,會因處理液中之多量水的蒸發,誘發拉伸線的受熱歷 程斑這是導致染色斑的要因。 In addition, in the heating and stretching of the silk, the treatment liquid with high water content induces the heating history of the tensile line due to evaporation of a large amount of water in the treatment liquid. This is the cause of staining.

專利文獻2是使用含水量低(處理劑的濃度高)的處理液。此時,為減少水分蒸發所消耗的熱量,提高加熱輥的加熱效率。但是,應附著於絲的處理劑(處理液中的水以外的含有成份)的量與處理劑濃度無關為一定。即,處理劑濃度高的場合,處理液的必要量變少。因此,處理液的供應量的調整變得困難,一旦調整失常會使得處理液的附著量不均勻。並且,即使可適當地調整,但處理液的量少時處理液的均勻附著不易,容易產生附著斑(附著不勻)。 Patent Document 2 uses a treatment liquid having a low water content (high concentration of a treatment agent). At this time, in order to reduce the amount of heat consumed by evaporation of water, the heating efficiency of the heating roller is increased. However, the amount of the treatment agent (the component other than the water in the treatment liquid) to be attached to the filament is constant irrespective of the concentration of the treatment agent. That is, when the concentration of the treatment agent is high, the amount of the treatment liquid required is small. Therefore, adjustment of the supply amount of the treatment liquid becomes difficult, and if the adjustment is abnormal, the adhesion amount of the treatment liquid is made uneven. Further, even if it can be appropriately adjusted, even when the amount of the treatment liquid is small, uniform adhesion of the treatment liquid is difficult, and adhesion spots (uneven adhesion) are likely to occur.

本發明的目的是提供對於絲均勻附著處理液,並可提升藉加熱輥對絲的加熱效率的拉伸絲之製造裝置及拉伸絲之製造方法。 SUMMARY OF THE INVENTION An object of the present invention is to provide a manufacturing apparatus for a drawn yarn and a method for producing a drawn yarn which are capable of uniformly adhering a treatment liquid to a yarn and which can improve the heating efficiency of the filament by the heating roller.

第1發明的拉伸絲之製造方法是使得從紡絲裝置所紡出的絲拉伸製造拉伸絲的方法,其特徵為,具備:處理液賦予步驟,對從上述紡絲裝置所紡出的絲,賦予含處理劑的處理液,及拉伸步驟,藉著至少包含一個加熱輥的複數個滾子使賦予處理液後的絲拉伸,上述處理液賦予步驟中,賦予絲的上述處理液是將上述處理劑分散到水裏的乳劑,上述處理液中的上述處理劑的濃度為40~60質量%。 The method for producing a drawn yarn according to the first aspect of the invention is a method for producing a drawn yarn by drawing a yarn spun from a spinning device, comprising: a treatment liquid application step, and spinning from the spinning device The silk is supplied to the treatment liquid containing the treatment agent, and the stretching step is performed by stretching a yarn after the treatment liquid is supplied by a plurality of rollers including at least one heating roller, and the treatment is applied to the treatment liquid. The liquid is an emulsion in which the above treatment agent is dispersed in water, and the concentration of the treatment agent in the treatment liquid is 40 to 60% by mass.

本發明中,賦予絲之處理液中的處理劑的濃 度為40質量%以上,所以藉加熱輥進行絲的加熱時水份蒸發所消耗的熱量少,可提升加熱效率。另一方面,由於處理劑的濃度為60質量%以下,所以處理液的所需供應量會有某程度增大,因此處理液可均勻附著在絲上,抑制附著斑的產生。 In the present invention, the concentration of the treatment agent in the treatment liquid imparted to the filament Since the degree is 40% by mass or more, the amount of heat consumed by evaporation of water when the wire is heated by the heating roller is small, and the heating efficiency can be improved. On the other hand, since the concentration of the treatment agent is 60% by mass or less, the required supply amount of the treatment liquid is somewhat increased, so that the treatment liquid can be uniformly adhered to the filament to suppress the occurrence of adhesion spots.

第2發明的拉伸絲之製造方法是在上述第1發明中,其特徵為:於上述處理液賦予步驟賦予上述絲的上述處理液的卡農-芬斯克(Cannon Fenske)法所測定之30℃的動黏度為100~200mm2/s。 In the first aspect of the invention, the method of producing a drawn yarn according to the second aspect of the invention is characterized in that: 30 ° C measured by a Cannon Fenske method for applying the treatment liquid to the silk in the treatment liquid application step The dynamic viscosity is 100~200mm 2 /s.

根據本發明,由於處理液的動黏度在100~200mm2/s的範圍,所以處理液可均勻地附著在絲上。 According to the present invention, since the dynamic viscosity of the treatment liquid is in the range of 100 to 200 mm 2 /s, the treatment liquid can be uniformly attached to the filament.

第3發明的拉伸絲之製造方法是在上述第1或第2發明中,其特徵為:在上述處理液賦予步驟賦予上述絲之前,加熱上述處理液。 According to a third aspect of the invention, in the first or second aspect of the invention, the treatment liquid is heated before the treatment liquid is supplied to the treatment liquid application step.

根據本發明,藉處理液加熱裝置加熱處理液,降低處理液的黏度,可更為均勻附著處理液。 According to the present invention, the treatment liquid is heated by the treatment liquid heating means to lower the viscosity of the treatment liquid, and the treatment liquid can be more uniformly adhered.

第4發明的拉伸絲之製造裝置是在使得從紡絲裝置所紡出的絲延伸以製造延伸絲的裝置中,其特徵為,具備:對於從上述紡絲裝置所紡出的絲,賦予含處理劑之處理液的處理液賦予裝置,及至少包含一個加熱輥,使賦予上述處理液後的絲拉伸用的複數滾子,上述處理液是將上述處理劑分散到水裏的乳劑,上述處理液中的上述處理劑的濃度為40~60質量%。 The apparatus for producing a drawn yarn according to a fourth aspect of the invention is characterized in that, in the apparatus for extending a yarn spun from a spinning device to produce a stretched yarn, the yarn is provided for the yarn spun from the spinning device. a treatment liquid supply device for a treatment liquid containing a treatment agent, and a plurality of rollers for stretching the yarn after the treatment liquid is provided, and the treatment liquid is an emulsion for dispersing the treatment agent in water. The concentration of the treatment agent in the treatment liquid is 40 to 60% by mass.

本發明中,由於賦予絲之處理液中的處理劑的濃度為40質量%以上,所以藉加熱輥進行絲的加熱時,水份蒸發所消耗的熱量少。因此,可提升加熱效率。另一方面,由於處理劑的濃度在60質量%以下,所以處理液的所需供應量會有某程度增大,因此處理液可均勻附著在絲上,抑制附著斑的產生。 In the present invention, since the concentration of the treatment agent in the treatment liquid to which the yarn is applied is 40% by mass or more, when the filament is heated by the heating roller, the amount of heat consumed by evaporation of the water is small. Therefore, the heating efficiency can be improved. On the other hand, since the concentration of the treatment agent is 60% by mass or less, the required supply amount of the treatment liquid is somewhat increased, so that the treatment liquid can be uniformly adhered to the filament to suppress the occurrence of adhesion spots.

第5發明的拉伸絲之製造裝置是在上述第4發明中,其特徵為:絲是以小於360度的捲繞角度捲繞在上述加熱輥上。 According to a fourth aspect of the invention, in the fourth aspect of the invention, the wire is wound around the heating roller at a winding angle of less than 360 degrees.

如上述,處理劑的濃度高(含水量低)時,由於加熱輥加熱絲時之水份蒸發所消耗的量少即可,可縮短絲與加熱輥的接觸長度。此點,本發明是在加熱輥不捲繞一次以上的絲的構成。此時,在增加絲與加熱輥的接觸長度時會增加加熱輥的數量,或有增大加熱輥外徑的必要,但會導致裝置大型化,及增加成本。但是,如上述一旦縮短接觸長度即可時,可減少加熱輥的個數,或使直徑縮小。 As described above, when the concentration of the treating agent is high (the water content is low), the amount of evaporation of the moisture when the heating roller is heated can be small, and the length of contact between the wire and the heating roller can be shortened. In this regard, the present invention is a configuration in which the heating roller is not wound more than once. At this time, when the contact length of the wire with the heating roller is increased, the number of the heating roller is increased, or the outer diameter of the heating roller is increased, but the size of the device is increased, and the cost is increased. However, as long as the contact length is shortened as described above, the number of heating rolls can be reduced or the diameter can be reduced.

第6發明的拉伸絲之製造裝置是在上述第4發明中,其特徵為:具有鄰接上述加熱輥所配置的分絲輥,在上述加熱輥及與此對應的上述分絲輥之間,捲繞一次以上的絲。 According to a fourth aspect of the present invention, in the fourth aspect of the invention, the present invention provides a separating roller disposed adjacent to the heating roller, and between the heating roller and the yarn dividing roller corresponding thereto. Winding more than one wire.

本發明是在加熱輥與分絲輥之間捲繞一次以上的絲的構成。此時,為增長絲與加熱輥的接觸長度而有增加捲繞次數的必要,如此一來,會使導絲作業變得困 難,也有加熱輥長尺寸化的問題。但是,如上述一旦使接觸長度縮短時,即可減少絲對於加熱輥的捲繞次數。 The present invention is a configuration in which one or more filaments are wound between a heating roller and a dividing roller. At this time, it is necessary to increase the number of windings in order to increase the length of contact between the wire and the heating roller, thus making the operation of the guide wire difficult. Difficult, there is also the problem of the length of the heating roller. However, as described above, once the contact length is shortened, the number of windings of the filament with respect to the heating roller can be reduced.

1‧‧‧紡絲捲繞機 1‧‧‧Spinning winder

2‧‧‧紡絲裝置 2‧‧‧Spinning device

3‧‧‧處理液賦予裝置 3‧‧‧Processing liquid imparting device

4‧‧‧加熱輥 4‧‧‧heating roller

36‧‧‧加熱器 36‧‧‧heater

41‧‧‧紡絲捲繞機 41‧‧‧Spinning winder

43‧‧‧處理液賦予裝置 43‧‧‧Processing liquid imparting device

44‧‧‧加熱輥 44‧‧‧heating roller

46‧‧‧分絲輥 46‧‧‧Sewing roller

第1圖為本實施形態相關的紡絲捲繞機的側視圖。 Fig. 1 is a side view of the spinning winder according to the embodiment.

第2圖為加熱輥與導輥的透視圖。 Figure 2 is a perspective view of the heating roller and the guide roller.

第3圖是表示處理液賦予導件的圖,(a)為前視圖、(b)為(a)的B線剖視圖。 Fig. 3 is a view showing a treatment liquid supply guide, wherein (a) is a front view and (b) is a cross-sectional view taken along line B of (a).

第4圖為本實施形態的處理液與習知處理液之比較動黏度的表。 Fig. 4 is a table showing the comparative kinetic viscosity of the treatment liquid of the present embodiment and a conventional treatment liquid.

第5圖為使用實施例及比較例之處理液的場合的試驗結果。 Fig. 5 is a test result in the case where the treatment liquids of the examples and the comparative examples were used.

第6圖為變更形態相關之紡絲捲繞機的側視圖。 Fig. 6 is a side view of the spinning reel according to a modification.

第7圖為其他變更形態相關之紡絲捲繞機的前視圖。 Fig. 7 is a front view of a spinning reel according to another modification.

接著,針對本發明的實施形態說明。第1圖為本實施形態相關的紡絲捲繞機的側視圖。並且,以下中,將第1圖的左方定義為「前方」、第1圖的右方定義為「後方」進行說明。如第1圖表示,紡絲捲繞機1(相當於本發明的「拉伸絲之製造裝置」),具有:對從紡絲裝置2所紡絲之聚酯纖維的複數條絲10賦予處理液的處理液賦予裝置3;使賦予處理液後的複數條絲10拉伸用 的4個加熱輥4(參閱第2圖);分別捲繞拉伸後的複數條絲10(FDY)形成複數個卷裝P的捲繞裝置5等。 Next, an embodiment of the present invention will be described. Fig. 1 is a side view of the spinning winder according to the embodiment. In the following description, the left side of the first figure is defined as "front", and the right side of the first figure is defined as "rear". As shown in Fig. 1, the spinning winder 1 (corresponding to the "product for manufacturing a drawn yarn" of the present invention) has a treatment for applying a plurality of filaments 10 of a polyester fiber spun from the spinning device 2. The liquid treatment liquid is supplied to the device 3; and the plurality of filaments 10 after the treatment liquid is applied are stretched. The four heating rolls 4 (see Fig. 2); the winding device 5 for winding a plurality of packages P (FDY) to form a plurality of packages P, and the like.

處理液賦予裝置3,具有:配置在紡絲裝置2下方的處理液賦予導件30,及對該處理液賦予導件30供應處理液的供應部31。使得從紡絲裝置2所紡出的複數條絲10一邊接觸處理液賦予導件30並分別向下方移動,將處理液賦予複數條絲10(處理液賦予步驟)。針對處理液賦予裝置3的詳細在以後說明。 The treatment liquid supply device 3 includes a treatment liquid supply guide 30 disposed below the spinning device 2, and a supply unit 31 that supplies the treatment liquid to the treatment liquid supply guide 30. The plurality of filaments 10 spun from the spinning device 2 are brought into contact with the guide member 30 while being moved downward, and the treatment liquid is supplied to the plurality of filaments 10 (the treatment liquid application step). The details of the treatment liquid application device 3 will be described later.

第2圖為加熱輥與導輥的透視圖。如第2圖表示,4個加熱輥4(4a~4d)被收容在以絕熱材料所形成的保溫箱26內。並且,為容易理解保溫箱26的內部,第2圖中以兩點虛線的假設線圖示保溫箱26的外形線。 Figure 2 is a perspective view of the heating roller and the guide roller. As shown in Fig. 2, the four heating rolls 4 (4a to 4d) are housed in an incubator 26 formed of a heat insulating material. Further, in order to easily understand the inside of the incubator 26, the outline of the incubator 26 is shown by a hypothetical line of two dotted lines in Fig. 2 .

如第1圖表示,收容在保溫箱26內的4個加熱輥4a~4d是位在處理液賦予導件30的下方,被配置在後述的捲繞裝置5的筒管架7的前端部上方。4個加熱輥4配置成使該等的軸向與前後方向平行。 As shown in Fig. 1, the four heating rolls 4a to 4d housed in the heat insulating box 26 are positioned below the processing liquid supply guide 30, and are disposed above the front end portion of the bobbin holder 7 of the winding device 5 to be described later. . The four heating rolls 4 are arranged such that the axial directions are parallel to the front-rear direction.

在4個加熱輥4a~4d,以小於360度的捲繞角度依序捲繞著複數條絲10。並且,4個加熱輥4被分別藉馬達(省略圖示)所旋轉驅動。並且,4個加熱輥4是以處理液賦予裝置3接受付予處理液後的複數條絲10,並送出至下游側的捲繞裝置5。 In the four heating rolls 4a to 4d, a plurality of filaments 10 are sequentially wound at a winding angle of less than 360 degrees. Further, the four heating rollers 4 are rotationally driven by motors (not shown). In addition, the four heating rolls 4 are the plurality of filaments 10 after the treatment liquid supply device 3 receives the treatment liquid, and are sent to the winding device 5 on the downstream side.

另外,在4個加熱輥4分別內設有加熱器27。4個加熱輥4a~4d之中的絲移動路徑的上游側的兩個加熱輥4a、4b是將拉伸前的複數條絲10加熱至聚酯的玻 璃變態溫度。又,下游側的兩個加熱輥4c、4d的轉速設定比上游側的兩個加熱輥4a、4b的轉速快。藉此轉速差(喂紗速度差),拉伸加熱至玻璃變態溫度為止的複數條絲10(拉伸步驟)。並且,將下游側的兩個加熱輥4c、4d設定成比上游側的兩個加熱輥4a、4b更高溫,藉著拉伸後的複數條絲10的加熱來熱固定其狀態。例如,設定上游側的兩個加熱輥4a、4b為80~100℃,並設定下游側的兩個加熱輥4c、4d為120~170℃。 Further, a heater 27 is provided in each of the four heating rolls 4. The two heating rolls 4a, 4b on the upstream side of the wire moving path among the four heating rolls 4a to 4d are a plurality of wires 10 before stretching. Heated to the glass of polyester Glass metamorphic temperature. Further, the number of rotations of the two heating rolls 4c and 4d on the downstream side is set to be faster than the number of rotations of the two heating rolls 4a and 4b on the upstream side. By this difference in rotational speed (difference in the feeding speed), a plurality of filaments 10 heated up to the glass transition temperature are stretched (stretching step). Further, the two heating rolls 4c and 4d on the downstream side are set to have a higher temperature than the two heating rolls 4a and 4b on the upstream side, and are thermally fixed by the heating of the plurality of drawn strands 10. For example, the two heating rolls 4a and 4b on the upstream side are set to 80 to 100 ° C, and the two heating rolls 4c and 4d on the downstream side are set to be 120 to 170 ° C.

該等4個加熱輥4a、4b被收容在絕熱材料所成的保溫箱26內,藉此抑制散熱。保溫箱26安裝有覆蓋著加熱輥4的前端面可自由開關的門26a。在門26a的開啟狀態使4個加熱輥4a~4d露出於前方。在此狀態下,位在紡絲捲繞機1前方的操作人員,可在4個加熱輥4a~4d進行導絲。此外,在保溫箱26的頂板形成有複數條絲10導入保溫箱26用的開縫28。並在保溫箱26的底板,形成有從保溫箱26送出複數條絲10用的開縫29。 The four heating rolls 4a and 4b are housed in the heat insulating box 26 made of a heat insulating material, thereby suppressing heat radiation. The incubator 26 is mounted with a door 26a that covers the front end surface of the heating roller 4 and is freely switchable. The four heating rolls 4a to 4d are exposed to the front in the open state of the door 26a. In this state, the operator positioned in front of the spinning reel 1 can perform the guide wire on the four heating rolls 4a to 4d. Further, a slit 28 for introducing the plurality of wires 10 into the heat insulating box 26 is formed on the top plate of the heat insulating box 26. Further, a slit 29 for feeding a plurality of filaments 10 from the heat insulating box 26 is formed on the bottom plate of the heat insulating box 26.

在4個加熱輥4的下游側,配置有安裝在捲繞裝置5的主體框15的兩個導輥11、12。一方的導輥11被配置在收容4個加熱輥4的保溫箱26正下方的位置。另一方的導輥12位於保溫箱26後方的位置,配置在後述的捲繞裝置5的筒管架7的中央部上方。兩個導輥11、12的軸向與左右方向平行,並與加熱輥4的軸向正交。又,兩個導輥11、12分別為馬達(省略圖示)所旋轉驅動。並且,從保溫箱26向下方所送出的複數條絲10是藉 著兩個導輥11、12送到捲繞裝置5。再者,如第1圖以兩點虛線表示,導輥12可沿著導板16移動至導輥11附近的導絲位置(第1圖以兩點虛線表示)。因此,將導輥12移動至上述導絲位置為止使操作人員從前方進行導絲作業變得容易。 On the downstream side of the four heating rolls 4, two guide rolls 11, 12 attached to the main body frame 15 of the winding device 5 are disposed. One of the guide rollers 11 is disposed at a position directly below the incubator 26 in which the four heating rollers 4 are housed. The other guide roller 12 is located behind the heat insulating box 26, and is disposed above the center portion of the bobbin holder 7 of the winding device 5 to be described later. The axial directions of the two guide rolls 11, 12 are parallel to the left-right direction and are orthogonal to the axial direction of the heating roller 4. Further, each of the two guide rollers 11 and 12 is rotationally driven by a motor (not shown). Moreover, the plurality of wires 10 sent from the incubator 26 to the lower side are borrowed The two guide rolls 11, 12 are fed to the winding device 5. Further, as shown in Fig. 1 by a two-dot chain line, the guide roller 12 is movable along the guide 16 to the position of the guide wire near the guide roller 11 (the first figure is indicated by a dotted line of two dots). Therefore, moving the guide roller 12 to the position of the guide wire makes it easy for the operator to perform the guide wire work from the front.

以4個加熱輥4拉伸的複數條絲10被分別以捲繞裝置5所捲繞。捲繞裝置5,具備:主體框15;可旋轉設置於主體框15的圓板狀轉塔刀架6;將複數個筒管B沿著其軸向裝設的兩支筒管架7;分別對捲繞在複數個筒管B的複數條絲10進行絡交的複數橫動導絲器8;及與裝設在筒管架7的複數個筒管B(或形成在筒管B的卷裝P)接觸的接觸輥9等。 The plurality of filaments 10 stretched by the four heating rolls 4 are wound by the winding device 5, respectively. The winding device 5 includes a main body frame 15 , a disk-shaped turret tool holder 6 rotatably provided to the main body frame 15 , and two tubular tube holders 7 that are provided with a plurality of bobbins B along the axial direction thereof; a plurality of traverse guides 8 for winding a plurality of filaments 10 wound around a plurality of bobbins B; and a plurality of bobbins B (or rolls formed on the bobbin B) mounted on the bobbin holder 7 P) contact contact roller 9 and the like.

兩個筒管架7是在該等軸向成為前後方向的狀態,分別可旋轉地被支撐在後方的轉塔刀架6。兩支筒管架7分別被馬達(省略圖示)旋轉驅動。各筒管架7一旦旋轉時,裝設在該筒管架7的複數個筒管B也和筒管架7一體旋轉。又,藉著支撐兩支筒管架7的轉塔刀架6的旋轉,在捲繞位置(第1圖的上方位置)與退避位置(第1圖的下方位置)之間切換兩支筒管架7的位置。亦即,轉塔刀架6是作為切換捲繞絲10的筒管架7之用。 The two bobbin holders 7 are turrets 6 that are rotatably supported at the rear in a state in which the axial directions are in the front-rear direction. The two bobbin holders 7 are respectively rotationally driven by a motor (not shown). When each bobbin holder 7 is rotated, the plurality of bobbins B installed in the bobbin holder 7 also rotate integrally with the bobbin holder 7. Further, by rotating the turret tool post 6 supporting the two bobbin holders 7, the two bobbins are switched between the winding position (the upper position in the first drawing) and the retracted position (the lower position in the first drawing). The position of the rack 7. That is, the turret tool post 6 is used as the bobbin holder 7 for switching the winding wire 10.

在筒管架7的上方,分別對應複數個筒管B設有安裝在主體框15的複數支點導件13與複數橫動導絲器8。將導輥12所送來的複數條絲10分別掛在複數支點導件13上。另外,複數條絲10並藉著複數橫動導絲器8, 以對應的支點導件13為中心朝著筒管B的軸向一邊進行絡交,並分別捲繞在裝設於捲繞位置的筒管架7的複數個筒管B上。藉此,在上述複數個筒管B分別形成複數個卷裝P。並在上述絲捲繞中,接觸輥9接觸卷裝P的外圍面一邊賦予預定的接觸壓一邊旋轉,可整齊卷裝P的形狀。 Above the bobbin holder 7, a plurality of fulcrum guides 13 and a plurality of traverse guides 8 attached to the main body frame 15 are provided corresponding to the plurality of bobbins B, respectively. The plurality of wires 10 fed from the guide roller 12 are respectively hung on the plurality of fulcrum guides 13. In addition, a plurality of filaments 10 are passed through a plurality of traverse guides 8, The corresponding fulcrum guide 13 is branched toward the axial direction of the bobbin B, and is wound around a plurality of bobbins B of the bobbin holder 7 installed at the winding position. Thereby, a plurality of packages P are formed in the plurality of bobbins B described above. In the above-described wire winding, the contact roller 9 is rotated while being in contact with the peripheral surface of the package P by a predetermined contact pressure, and the shape of the package P can be aligned.

接著,針對處理液賦予裝置3說明。第3圖是表示處理液賦予導件的圖,(a)為前視圖,(b)為(a)的B線剖視圖。如第3圖表示,處理液賦予導件30,在其前側部份(第3(a)圖的紙面跟前側部份)具有引導向上下方向拉伸而從紡絲裝置2所紡出的複數條絲10的導槽33。又,在處理液賦予導件30的後側部份形成有和供應部31(參閱第1圖)連接的供應孔34,供應孔34的前端是在導槽33開口。從供應部31所供應的處理液是從供應孔34供應至導槽33的內部。供應部31具有吐出處理液的齒輪泵,該齒輪泵是藉著變換器可控制轉數的馬達所驅動。藉此,供應部31可對於各處理液賦予導件30,計量並吐出預定量的處理液。 Next, the processing liquid supply device 3 will be described. Fig. 3 is a view showing a treatment liquid supply guide, wherein (a) is a front view, and (b) is a cross-sectional view taken along line B of (a). As shown in Fig. 3, the treatment liquid is supplied to the guide member 30, and the front side portion (the front side portion of the paper surface of Fig. 3(a)) has a plurality of yarns spun from the spinning device 2 which are guided in the upward and downward directions. The guide groove 33 of the wire 10. Further, a supply hole 34 connected to the supply portion 31 (see FIG. 1) is formed in the rear side portion of the treatment liquid supply guide 30, and the front end of the supply hole 34 is opened in the guide groove 33. The processing liquid supplied from the supply portion 31 is supplied from the supply hole 34 to the inside of the guide groove 33. The supply unit 31 has a gear pump that discharges the processing liquid, and the gear pump is driven by a motor that can control the number of revolutions of the inverter. Thereby, the supply unit 31 can supply the guide 30 to each of the treatment liquids, and meter and discharge a predetermined amount of the treatment liquid.

在導槽33內,上下排列形成有複數的儲液槽35。各儲液槽35具有橫長的形狀,其兩端部拉伸至導槽33的側面。從供應孔34供應於導槽33內的處理液雖擴展至導槽33的內面整體,但尤其是其一部份被保持在複數的儲液槽35內。為確實保持處理液,儲液槽35以設置5個以上為佳。 In the guide groove 33, a plurality of liquid storage tanks 35 are formed in the upper and lower rows. Each of the liquid storage tanks 35 has a horizontally long shape, and both end portions thereof are stretched to the side faces of the guide grooves 33. The treatment liquid supplied from the supply hole 34 in the guide groove 33 extends to the entire inner surface of the guide groove 33, but in particular, a part thereof is held in the plurality of liquid storage tanks 35. In order to surely hold the treatment liquid, it is preferable to set the liquid storage tank 35 to five or more.

複數條絲10一邊藉導槽33所引導一邊向下方移動時,將導槽33內的處理液附著在該等複數條絲10上。又,由於將處理液保持在複數橫長形狀的儲液槽35內,可使得處理液容易遍及附著在導槽33內移動的複數條絲10。 When the plurality of filaments 10 are moved downward while being guided by the guide grooves 33, the treatment liquid in the guide grooves 33 is adhered to the plurality of filaments 10. Further, since the treatment liquid is held in the plurality of horizontally long reservoirs 35, the treatment liquid can be easily spread over the plurality of filaments 10 which are moved in the guide grooves 33.

接著,針對以處理液賦予裝置3賦予絲處理液進行詳細說明。本實施形態使用的處理液是將液狀的處理劑(具體為油劑)分散到水裏的水系乳劑。 Next, the wire treatment liquid to be applied to the treatment liquid supply device 3 will be described in detail. The treatment liquid used in the present embodiment is an aqueous emulsion in which a liquid treatment agent (specifically, an oil agent) is dispersed in water.

並且,處理液中的處理劑的濃度為40~60%(含水量60~40%)。再者,以下,濃度單位僅簡略記載為「%」,但是表示「質量%」。另外,為了使處理液均勻地附著在絲10上,處理液的黏度是以卡農-芬斯克法所測定動黏度在使用時的周圍溫度(30℃)為100~200mm2/s為佳。 Further, the concentration of the treating agent in the treatment liquid is 40 to 60% (water content: 60 to 40%). In addition, hereinafter, the concentration unit is simply described as "%", but it means "% by mass". Further, in order to uniformly apply the treatment liquid to the wire 10, the viscosity of the treatment liquid is preferably 100 to 200 mm 2 /s at the ambient temperature (30 ° C) at the time of use of the dynamic viscosity measured by the Canon-Fenske method.

賦予絲10的處理液中的處理劑的濃度為40%以上,藉加熱輥4對絲10進行加熱時,由於水分蒸發所消耗的熱量少,可對絲10賦予其相對量多的熱量,提升加熱效率。因此,藉4個加熱輥4,可確實地將複數條絲10加熱至拉伸所需的溫度,提升絲品質。 When the concentration of the treatment agent in the treatment liquid to which the yarn 10 is applied is 40% or more, when the filament 10 is heated by the heating roller 4, the amount of heat consumed by evaporation of water is small, and the relative amount of heat of the filament 10 can be increased. Heating efficiency. Therefore, by the four heating rolls 4, the plurality of filaments 10 can be surely heated to the temperature required for stretching to improve the quality of the yarn.

另一方面,從供應部31所供應的處理液的量少的場合,供應部31的處理液供應量的調整誤差的容許範圍變窄,調整困難。亦即,相對於設定量僅增減處理液的供應量,即可使處理劑(處理液中的含有成份)的量有大的變動。並且,即使調整適當,處理液的量少時對於複 數條絲10仍會有處理液均勻附著困難,而容易產生附著斑(附著不勻)。 On the other hand, when the amount of the processing liquid supplied from the supply unit 31 is small, the allowable range of the adjustment error of the supply amount of the processing liquid in the supply unit 31 is narrowed, and adjustment is difficult. In other words, the amount of the treatment agent (the component contained in the treatment liquid) can be greatly changed by increasing or decreasing the supply amount of the treatment liquid with respect to the set amount. And even if the adjustment is appropriate, the amount of the treatment liquid is small The plurality of wires 10 still have difficulty in uniformly attaching the treatment liquid, and are liable to cause adhesion spots (uneven adhesion).

該點,由於處理劑的濃度在60%以下,處理液的供應量會有某程度變多。例如,與處理劑100%(含水量0%)的場合比較,處理劑的濃度為60%的場合,所需處理液的量成為1.67倍,而處理劑的濃度為40%的場合,則成為2.5倍。如上述,處理液的供應量多時,處理劑可均勻地附著在複數條絲上,可抑制附著斑(附著不勻)的產生。 At this point, since the concentration of the treatment agent is 60% or less, the supply amount of the treatment liquid is somewhat increased. For example, when the concentration of the treatment agent is 60% as compared with the case where the treatment agent is 100% (water content: 0%), the amount of the treatment liquid required is 1.67 times, and when the concentration of the treatment agent is 40%, 2.5 times. As described above, when the supply amount of the treatment liquid is large, the treatment agent can be uniformly adhered to the plurality of filaments, and the occurrence of adhesion spots (uneven adhesion) can be suppressed.

一般的習知處理液中,處理劑的濃度在40~60%的範圍動黏度變得非常的高。而黏度(動黏度)大時,處理液不能均勻地附著在絲10上,附著斑的產生變得容易,以往在此黏度範圍內不能使用。 In the conventional conventional treatment liquid, the dynamic viscosity of the treatment agent is extremely high in the range of 40 to 60%. When the viscosity (dynamic viscosity) is large, the treatment liquid does not uniformly adhere to the filament 10, and the generation of the adhesion spots becomes easy, and conventionally, it cannot be used in this viscosity range.

另外,自以往,作為製程通過性良好的處理液提出以預定比例含有特定的潤滑劑與非離子界面活性劑與陰離子界面活性劑的合成纖維用處理劑,但製程中隨著乳劑的處理劑濃度的變化,尤其在濃度40~70%的範圍中會導致急速的黏度上升。此時,會有在處理劑賦予導件30或交叉噴嘴、移動噴嘴堆積凝膠狀渣滓,或誘發毛茸、斷絲等的製程通過性不良的問題。 In addition, conventionally, a treatment agent for synthetic fibers containing a specific lubricant and a nonionic surfactant and an anionic surfactant in a predetermined ratio has been proposed as a treatment liquid having a good process passability, but the concentration of the treatment agent along with the emulsion in the process The change, especially in the range of 40-70% concentration, leads to a rapid increase in viscosity. At this time, there is a problem in that the treatment agent is applied to the guide member 30 or the cross nozzle, the moving nozzle is filled with gelatinous dross, or the processability of hair growth, broken yarn, or the like is inferior.

另一方面,本實施形態的處理液(例如,竹本油脂股份公司製TMT-200)中,處理劑的濃度在40%以上,動黏度的上升輕微,可抑制在與濃度100%的原液大致相同的動黏度。因此,如上述,即使處 理劑的濃度在40~60%的範圍,黏度不致於如習知的處理液有特別的上升,不會因此而容易有附著斑的產生。 On the other hand, the treatment liquid of the present embodiment (for example, manufactured by Takemoto Oil Co., Ltd.) In TMT-200), the concentration of the treating agent is 40% or more, and the increase in the dynamic viscosity is slight, and the dynamic viscosity substantially the same as that of the stock solution having a concentration of 100% can be suppressed. Therefore, as described above, even if the concentration of the treatment agent is in the range of 40 to 60%, the viscosity does not rise particularly as in the conventional treatment liquid, and the occurrence of adhesion spots is unlikely to occur.

針對處理劑濃度與處理液的黏度舉出具體例。第4圖為本實施形態的處理液(竹本油脂股份公司製TMT-200)與習知處理液之比較動黏度的表。此外,第4圖的動黏度為溫度30℃時的值。如第4圖表示,習知的處理液為處理劑濃度70%→動黏度1810mm2/s、濃度60%→動黏度9160mm2/s、濃度50%→動黏度306mm2/s、濃度40%→動黏度243mm2/s。亦即,在濃度60%附近顯示動黏度為高峰值。相對於此,本實施形態使用的處理液(TMT200)是跨濃度範圍40%~70%的大致全區域,達成100mm2/s前後的動黏度。 Specific examples are given regarding the concentration of the treatment agent and the viscosity of the treatment liquid. The fourth embodiment is the treatment liquid of the present embodiment (made by Takemoto Oil Co., Ltd.) TMT-200) A table showing the dynamic viscosity of a conventional treatment solution. Further, the dynamic viscosity of Fig. 4 is a value at a temperature of 30 °C. As shown in Fig. 4, the conventional treatment liquid has a treatment concentration of 70% → dynamic viscosity of 1810 mm 2 /s, concentration of 60% → dynamic viscosity of 9160 mm 2 /s, concentration of 50% → dynamic viscosity of 306 mm 2 /s, concentration of 40%. → Dynamic viscosity 243mm 2 / s. That is, the dynamic viscosity is shown to be a high peak near the concentration of 60%. On the other hand, the treatment liquid used in the present embodiment ( TMT200) is a full-area region with a concentration range of 40% to 70%, achieving a dynamic viscosity of 100 mm 2 /s.

〔實施例〕 [Examples]

接著,和比較例比較說明使用上述的處理液製造拉伸絲的具體實施例。處理劑是使用竹本油脂股份公司製TMT-200。 Next, a specific example of producing a drawn yarn using the above-described treatment liquid will be described in comparison with a comparative example. The treatment agent is made of Takemoto Oil Co., Ltd. TMT-200.

第5圖表示使用實施例及比較例之處理液的場合的試驗結果。如第5圖表示,在此是使用處理劑濃度為40%、50%、60%的處理液(實施例)與處理劑濃度為30%、70%、90%的處理液(比較例),拉伸聚酯纖維的紡絲來製造拉伸絲(FDY)。 Fig. 5 shows the test results in the case where the treatment liquids of the examples and the comparative examples were used. As shown in Fig. 5, here, a treatment liquid (comparative example) using a treatment liquid having a treatment concentration of 40%, 50%, or 60% and a treatment agent concentration of 30%, 70%, and 90% (comparative example) is used. The spinning of the polyester fiber is stretched to produce a drawn yarn (FDY).

如第5圖表示,以毛茸、絲品質及導絲性的三大項目評估上述的實施例及比較例。(1)毛茸:處理 液未均勻賦予絲時長絲容易斷裂,在長絲斷裂的狀態將絲捲繞成卷裝時,卷裝的端面會露出毛茸。在此,檢查捲繞後的卷裝端面有無毛茸的出現(數量)。無毛茸的場合為“O”。 As shown in Fig. 5, the above examples and comparative examples were evaluated in three major items of hairiness, silk quality, and silk guiding properties. (1) furry: treatment When the liquid is not uniformly imparted to the filament, the filament is easily broken, and when the filament is wound into a package in a state where the filament is broken, the end surface of the package is exposed to the hair. Here, it is checked whether or not the wound end face after winding has the appearance (quantity) of hairiness. The furry occasion is "O".

(2)絲品質:絲品質進一步以下述的(a)~(c)的三個小項目評估。(a)為油滴(第4圖、第5圖中簡略記載為“OD”)。 (2) Silk quality: The silk quality was further evaluated by the following three small items (a) to (c). (a) is an oil droplet (abbreviated as "OD" in Figs. 4 and 5).

以目視觀察有無從處理液賦予導件之處理液(油劑)的滴下現象。油滴產生時,使導件內的處理液的量變動,會使得絲產生附著斑的可能性變高。(b)染斑將所製造的拉伸絲實際浸染,以點數表示以目視評估的結果,4點以上為合格。(c)U%以USTER公司製絲斑測定器測定的U%(Normal)的值,1%以下為合格。 The presence or absence of the dropping of the treatment liquid (oil agent) from the treatment liquid to the guide was visually observed. When the oil droplets are generated, the amount of the treatment liquid in the guide is changed, and the possibility of the adhesion spots on the filament is increased. (b) Spotting The drawn yarn was actually impregnated, and the result of visual evaluation was expressed by the number of points, and 4 or more points were acceptable. (c) U% is a value of U% (Normal) measured by a USTER company's silk spot measuring device, and 1% or less is acceptable.

(3)導絲性:處理劑中雖包含有防止靜電的成份,但絲有附著斑(附著不勻)時,導絲時絲會被滾子所吸引而有不能導絲的場合,可導絲的場合為“○”,絲被滾子所吸引不能導絲的場合為“×”。 (3) Guide wire property: Although the treatment agent contains a component for preventing static electricity, when the wire has an adhesion spot (uneven adhesion), the wire may be attracted by the roller and the wire may not be guided when the guide wire is used. In the case of the wire, it is "○", and when the wire is attracted by the roller and the wire is not guided, it is "x".

(檢驗) (test)

處理劑的濃度為30%中,染斑少於4點,且U%也超過1%,導致絲品質的不良。這是由於加熱輥的加熱不足,起因於拉伸不良所產生的狀況。另一方面,處理劑的濃度為70%時產生毛茸。並且,處理劑的濃度為70%、90%會產生油滴。從該等即可推測處理劑濃度70%或90% 為處理劑均勻附著在絲上困難的狀態。並且,尤其是處理劑濃度為90%,且,長絲數量多的場合(比較例5)絲會被滾子所吸引。完全不能進行導絲。這尤其是一條長絲為細的場合,在處理劑未能充份附著的部份長絲容易緊貼於滾子的原因。相對於此,處理劑濃度為40~60%的實施例中,對於任何的絲種類,毛茸、絲品質及導絲性的三項目所有皆可獲得良好的結果。 In the concentration of the treating agent of 30%, the staining spot is less than 4 points, and the U% is also more than 1%, resulting in poor quality of the silk. This is because the heating of the heating roller is insufficient, resulting from a situation in which the stretching is poor. On the other hand, when the concentration of the treating agent is 70%, fur is generated. Further, when the concentration of the treating agent is 70% or 90%, oil droplets are generated. From these, it can be inferred that the concentration of the treatment agent is 70% or 90%. It is a state in which the treating agent is uniformly attached to the wire in a difficult state. Further, in particular, when the concentration of the treating agent is 90% and the number of filaments is large (Comparative Example 5), the yarn is attracted by the roller. The guide wire cannot be performed at all. This is especially the case where a filament is thin, and a part of the filament which is not sufficiently adhered to the treatment agent tends to adhere to the roller. On the other hand, in the examples in which the treatment agent concentration was 40 to 60%, good results were obtained for all of the three types of hairiness, silk quality, and yarn guide properties for any silk type.

接著,針對上述實施形態施加種種的變更的變更形態說明如下。但是,針對具有與上述實施形態相同的構成,賦予相同符號並適當省略其說明。 Next, a modified form in which various modifications are applied to the above embodiment will be described below. Incidentally, the same configurations as those of the above-described embodiment are denoted by the same reference numerals, and the description thereof will be appropriately omitted.

〔1〕為了將處理液均勻附著在絲10,處理液的黏度以某程度低的為佳。為此,如第6圖表示,也可具備加熱器36(處理液加熱裝置),事先將處理液賦予裝置3供應至處理液賦予導件30的處理液加熱。如上述,賦予絲10之前,藉加熱器36將處理液加熱,預先降低供應之處理液的黏度,可使處理液更為均勻地附著在絲10上。 [1] In order to uniformly attach the treatment liquid to the filament 10, the viscosity of the treatment liquid is preferably low. For this reason, as shown in Fig. 6, a heater 36 (treatment liquid heating device) may be provided, and the treatment liquid supplied to the treatment liquid supply guide 30 by the treatment liquid supply device 3 may be heated in advance. As described above, before the filament 10 is applied, the treatment liquid is heated by the heater 36 to lower the viscosity of the supplied treatment liquid in advance, so that the treatment liquid can be more uniformly adhered to the filament 10.

〔2〕上述實施形態中,雖是在4個加熱輥4捲繞絲10的構成,但加熱輥4不限於4個,可適當加以變更。 [2] In the above embodiment, the filaments 10 are wound around the four heating rolls 4, but the number of the heating rolls 4 is not limited to four, and can be appropriately changed.

〔3〕上述實施形態中,雖是在1個加熱輥上,以小於360度的捲繞角度捲繞的構成,但是如以下的說明,將絲在1個加熱輥上捲繞一次以上的構成也可運用本發明。 [3] In the above embodiment, the fabric is wound at a winding angle of less than 360 degrees on one heating roller. However, as described below, the filament is wound one or more times on one heating roller. The invention can also be applied.

第7圖是從前方顯示此變更形態的紡絲捲繞機的圖(前視圖)。第7圖的紡絲捲繞機41具有處理液賦予裝置43、兩個加熱輥44及捲繞裝置45等。在各加熱輥44鄰接配置有對應於此的分絲輥46,將各加熱輥44及與此對應的分絲輥46收容在保溫箱47內。將複數條絲10一次以上捲繞於各加熱輥44及與此鄰接的分絲輥46之間。 Fig. 7 is a view (front view) showing the spinning reel of this modification from the front. The spinning winder 41 of Fig. 7 has a processing liquid supply device 43, two heating rollers 44, a winding device 45, and the like. The respective separation rollers 46 are disposed adjacent to each of the heating rollers 44, and the respective heating rollers 44 and the corresponding separation rollers 46 are housed in the thermal insulation box 47. The plurality of filaments 10 are wound one or more times between each of the heating rollers 44 and the yarn dividing roller 46 adjacent thereto.

上述構成中,為確實將絲10加熱至預定溫度為止,欲加長絲10與加熱輥44的接觸長度時,有增加捲繞次數的必要。但是,此時導絲作業變得困難,且也會有加熱輥44長尺寸化的問題。但是,運用本發明,使用處理劑濃度40~60%的處理液,可提升各加熱輥44的加熱效率。藉此,縮短絲10與加熱輥44的接觸長度即可,可減少絲10對於加熱輥44的捲繞次數。 In the above configuration, in order to surely increase the contact length between the filament 10 and the heating roller 44 when the filament 10 is heated to a predetermined temperature, it is necessary to increase the number of windings. However, at this time, the guide wire work becomes difficult, and there is also a problem that the heat roller 44 is elongated. However, according to the present invention, the heating efficiency of each of the heating rolls 44 can be improved by using the treatment liquid having a treatment agent concentration of 40 to 60%. Thereby, the length of contact between the wire 10 and the heating roller 44 can be shortened, and the number of windings of the wire 10 with respect to the heating roller 44 can be reduced.

〔4〕上述實施形態中,捲繞著複數條絲的4個滾子4a~4d雖所有是具備加熱器27的加熱輥,但是在尼龍等的玻璃變態溫度低的絲拉伸的場合,拉伸前的滾子尤其可不需為加熱輥。 [4] In the above embodiment, the four rollers 4a to 4d in which a plurality of filaments are wound are all heated rollers having the heater 27, but in the case where the filaments having a low glass transition temperature such as nylon are stretched, In particular, the roller before the extension does not need to be a heating roller.

1‧‧‧紡絲捲繞機 1‧‧‧Spinning winder

2‧‧‧紡絲裝置 2‧‧‧Spinning device

3‧‧‧處理液賦予裝置 3‧‧‧Processing liquid imparting device

5‧‧‧捲繞裝置 5‧‧‧Winding device

6‧‧‧轉塔刀架 6‧‧‧ turret

7‧‧‧筒管架 7‧‧‧Tube rack

8‧‧‧橫動導絲器 8‧‧‧ traverse guide

9‧‧‧接觸輥 9‧‧‧Contact roller

10‧‧‧絲 10‧‧‧ silk

11、12‧‧‧導輥 11, 12‧‧ ‧ guide roller

13‧‧‧支點導件 13‧‧‧ fulcrum guide

15‧‧‧主體框 15‧‧‧ body frame

16‧‧‧導板 16‧‧‧ Guide

26‧‧‧保溫箱 26‧‧‧ incubator

26a‧‧‧門 26a‧‧‧

30‧‧‧處理液賦予導件 30‧‧‧Processing fluid imparting guides

31‧‧‧供應部 31‧‧‧Supply Department

B‧‧‧筒管 B‧‧‧Bob

P‧‧‧卷裝 P‧‧‧Pack

Claims (6)

一種拉伸絲之製造方法,係使得從紡絲裝置所紡出的絲拉伸,製造拉伸絲的方法,其特徵為,具備:處理液賦予步驟,對從上述紡絲裝置所紡出的絲,賦予含處理劑的處理液,及拉伸步驟,藉著至少包含一個加熱輥的複數個滾子使賦予處理液後的絲拉伸,上述處理液賦予步驟中,賦予絲的上述處理液是將上述處理劑分散到水裏的乳劑,上述處理液中的上述處理劑的濃度為40~60質量%。 A method for producing a drawn yarn, which is a method for producing a drawn yarn by stretching a yarn spun from a spinning device, characterized by comprising: a treatment liquid imparting step for spinning from the spinning device a silk, a treatment liquid containing a treatment agent, and a stretching step of stretching the filaments after the treatment liquid is supplied by a plurality of rollers including at least one heating roller, and the treatment liquid imparting the filaments in the treatment liquid application step An emulsion obtained by dispersing the above treatment agent in water, wherein the concentration of the treatment agent in the treatment liquid is 40 to 60% by mass. 如申請專利範圍第1項記載的拉伸絲之製造方法,其中,於上述處理液賦予步驟賦予上述絲的上述處理液的卡農-芬斯克法所測定之30℃的動黏度為100~200mm2/s。 The method for producing a drawn yarn according to the first aspect of the invention, wherein the dynamic viscosity at 30 ° C measured by the Cannon-Fenske method for applying the treatment liquid to the silk in the treatment liquid application step is 100 to 200 mm 2 /s. 如申請專利範圍第1項或第2項記載的拉伸絲之製造方法,其中,在上述處理液賦予步驟賦予上述絲之前,加熱上述處理液。 The method for producing a drawn yarn according to the first or second aspect of the invention, wherein the treatment liquid is heated before the yarn is supplied to the treatment liquid application step. 一種拉伸絲之製造裝置,係使得從紡絲裝置所紡出的絲拉伸,製造拉伸絲的裝置,其特徵為,具備:處理液賦予裝置,對於從上述紡絲裝置所紡出的絲,賦予含處理劑之處理液,及複數個滾子,至少包含一個加熱輥,使賦予上述處理液後的絲拉伸之用,上述處理液是將上述處理劑分散到水裏的乳劑,上述 處理液中的上述處理劑的濃度為40~60質量%。 An apparatus for producing a drawn yarn, which is a device for stretching a yarn spun from a spinning device to produce a drawn yarn, comprising: a treatment liquid supply device for spinning from the spinning device a wire, a treatment liquid containing a treatment agent, and a plurality of rollers, comprising at least one heating roller for stretching the yarn after the treatment liquid, wherein the treatment liquid is an emulsion in which the treatment agent is dispersed in water. Above The concentration of the above treatment agent in the treatment liquid is 40 to 60% by mass. 如申請專利範圍第4項記載的拉伸絲之製造裝置,其中,絲是以小於360度的捲繞角度捲繞在上述加熱輥上。 The apparatus for producing a drawn yarn according to the fourth aspect of the invention, wherein the yarn is wound around the heating roller at a winding angle of less than 360 degrees. 如申請專利範圍第4項記載的拉伸絲之製造裝置,其中,具有鄰接上述加熱輥所配置的分絲輥,在上述加熱輥及與此對應的上述分絲輥之間,捲繞一次以上的絲。 The apparatus for producing a drawn yarn according to the fourth aspect of the invention, wherein the yarn is disposed adjacent to the heating roller, and is wound once or more between the heating roller and the yarn dividing roller corresponding thereto. Silk.
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