TW201338090A - Electrostatic sucking disc - Google Patents

Electrostatic sucking disc Download PDF

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Publication number
TW201338090A
TW201338090A TW101144196A TW101144196A TW201338090A TW 201338090 A TW201338090 A TW 201338090A TW 101144196 A TW101144196 A TW 101144196A TW 101144196 A TW101144196 A TW 101144196A TW 201338090 A TW201338090 A TW 201338090A
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Taiwan
Prior art keywords
electrostatic chuck
electrode
ring electrodes
ring
distance
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TW101144196A
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Chinese (zh)
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TWI497640B (en
Inventor
Hirofumi Matsuo
Zheng Tao
Liang Ouyang
Tu-Qiang Ni
zhi-yao Yin
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Advanced Micro Fab Equip Inc
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Publication of TW201338090A publication Critical patent/TW201338090A/en
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Abstract

The present invention discloses an electrostatic sucking disc comprising an upper surface. An electrode is arranged inside the electrostatic sucking disc. The distances between the electrode and the upper surface of the electrostatic sucking disc are different. The electrode simultaneously connects to a DC power source and a radio frequency power source. The present invention can compensate etching/deposition rates of edge at the electrostatic sucking disc, so as to ensure effectiveness of the electrostatic sucking disc.

Description

一種靜電吸盤 Electrostatic chuck

本發明關於一種靜電吸盤,特別關於一種靜電吸盤內部電極到靜電吸盤上表面距離不同的靜電吸盤。 The present invention relates to an electrostatic chuck, and more particularly to an electrostatic chuck having a different distance from an internal electrode of the electrostatic chuck to an upper surface of the electrostatic chuck.

半導體工藝件的邊緣效應是困擾半導體產業的一個問題。所謂半導體工藝件的邊緣效應是指在等離子體處理過程中,由於等離子體受電場控制,而上下兩極邊緣處的場強會受外界影響,總有一部分電場線彎曲,而導致電場邊緣部分場強不均,進而導致該部分的等離子體濃度不均勻。在該種情況下,生產出的半導體工藝件周圍也存在一圈處理不均勻的區域。 The edge effect of semiconductor process parts is a problem that plagues the semiconductor industry. The edge effect of the semiconductor process component means that during the plasma processing, since the plasma is controlled by the electric field, the field strength at the edges of the upper and lower poles is affected by the outside, and a part of the electric field lines are always bent, resulting in field strength at the edge of the electric field. The unevenness causes the plasma concentration of the portion to be uneven. In this case, there is also a circle of uneven processing around the produced semiconductor process member.

由於半導體工藝件是圓形的,因此愈外圈面積愈大,邊緣部分的各個工藝環節的均一性不佳將導致成品率顯著下降。在普遍採用300mm制程的今天,半導體工藝件邊緣效應帶來的損失更為巨大。 Since the semiconductor process piece is circular, the larger the outer ring area, the poor uniformity of the various process steps at the edge portion will result in a significant drop in yield. Today, the 300mm process is commonly used, and the edge effect of semiconductor process parts is even more enormous.

因此,業內需要能夠簡單有效地改善邊緣效應,提高制程均一性。 Therefore, the industry needs to be able to simply and effectively improve edge effects and improve process uniformity.

本發明的目的是提供一種靜電吸盤,能夠補償靜電吸盤邊緣的蝕刻/沉積率,從而保證靜電吸盤的有效性。 It is an object of the present invention to provide an electrostatic chuck that compensates for the etching/deposition rate of the edge of the electrostatic chuck to ensure the effectiveness of the electrostatic chuck.

為了實現以上目的,本發明是通過以下技術方案實現的:本發明提供一種靜電吸盤,所述靜電吸盤包括一上表面,所述靜電吸盤內部設有一電極,所述電極到所述靜電吸盤上表面的距離不 同,所述電極同時連接直流電源和射頻功率源。 In order to achieve the above object, the present invention is achieved by the following technical solutions: The present invention provides an electrostatic chuck, the electrostatic chuck includes an upper surface, the electrostatic chuck is internally provided with an electrode, and the electrode is applied to the upper surface of the electrostatic chuck The distance is not Similarly, the electrodes are connected to a DC power source and an RF power source at the same time.

所述電極分為若干個環形電極,所述的若干個環形電極呈階梯狀分佈在靜電吸盤中,所述若干個環形電極依次電氣相連。 The electrode is divided into a plurality of ring electrodes, and the plurality of ring electrodes are arranged in a stepwise manner in the electrostatic chuck, and the plurality of ring electrodes are electrically connected in sequence.

所述的若干個環形電極同心設置。 The plurality of ring electrodes are arranged concentrically.

所述的若干個環形電極的直徑互不相同。 The plurality of ring electrodes have different diameters from each other.

所述的若干個環形電極距靜電吸盤上表面的距離隨著環形電極的直徑的增大而減小。 The distance of the plurality of ring electrodes from the upper surface of the electrostatic chuck decreases as the diameter of the ring electrode increases.

所述的若干個環形電極距靜電吸盤上表面的距離隨著環形電極的直徑的增大而增大。 The distance of the plurality of ring electrodes from the upper surface of the electrostatic chuck increases as the diameter of the ring electrode increases.

所述的靜電吸盤內部電極呈錐形,所述錐形電極距靜電吸盤上表面的距離隨著錐形電極的直徑的增大而減小。 The internal electrode of the electrostatic chuck has a tapered shape, and the distance of the tapered electrode from the upper surface of the electrostatic chuck decreases as the diameter of the tapered electrode increases.

所述的靜電吸盤內部電極呈錐形,所述錐形電極距靜電吸盤上表面的距離隨著錐形電極的直徑的增大而增大。 The internal electrode of the electrostatic chuck has a tapered shape, and the distance of the tapered electrode from the upper surface of the electrostatic chuck increases as the diameter of the tapered electrode increases.

所述的靜電吸盤包含若干層介電層,所述的每個環形電極分別設在各不同的介電層中,所述的各層介電層的介質材料互不相同。 The electrostatic chuck comprises a plurality of dielectric layers, each of the ring electrodes is disposed in each of the different dielectric layers, and the dielectric materials of the respective dielectric layers are different from each other.

所述的每層介電層的高度不大於0.5mm。 The height of each of the dielectric layers is not more than 0.5 mm.

本發明與現有技術相比,通過設置靜電吸盤內部電極到所述靜電吸盤上表面距離不同來調節所述靜電吸盤上方的等離子體濃度均勻,從而能夠補償靜電吸盤邊緣的蝕刻/沉積率,實現代加工基片的均勻處理。 Compared with the prior art, the present invention adjusts the plasma concentration above the electrostatic chuck by setting the distance between the internal electrodes of the electrostatic chuck and the upper surface of the electrostatic chuck, thereby compensating for the etching/deposition rate of the edge of the electrostatic chuck, and realizing the generation. Uniform processing of the processed substrate.

100‧‧‧等離子體處理室 100‧‧‧ Plasma processing room

1‧‧‧環形電極 1‧‧‧ ring electrode

2‧‧‧介電層 2‧‧‧Dielectric layer

3‧‧‧下電極 3‧‧‧ lower electrode

4‧‧‧高壓直流電源 4‧‧‧High voltage DC power supply

5‧‧‧射頻功率源 5‧‧‧RF power source

10‧‧‧靜電吸盤 10‧‧‧Electrostatic suction cup

11‧‧‧基片 11‧‧‧Substrate

圖1為本發明所述靜電吸盤所在的等離子體處理室的結構示意圖;圖2為本發明一種設有階梯電極的靜電吸盤的實施例之一的結構示意圖;圖3為本發明一種設有階梯電極的靜電吸盤的實施例之二的結構示意 圖;圖4為本發明一種設有階梯電極的靜電吸盤的實施例之三的結構示意圖;圖5為本發明一種設有錐形電極的靜電吸盤的實施例之四的結構示意圖;圖6為本發明一種設有錐形電極的靜電吸盤的實施例之四的結構示意圖。 1 is a schematic structural view of a plasma processing chamber in which an electrostatic chuck of the present invention is located; FIG. 2 is a schematic structural view showing an embodiment of an electrostatic chuck provided with a step electrode according to the present invention; The structure of the second embodiment of the electrostatic chuck of the electrode is schematically illustrated 4 is a schematic structural view of a third embodiment of an electrostatic chuck provided with a step electrode according to the present invention; FIG. 5 is a schematic structural view of a fourth embodiment of an electrostatic chuck provided with a tapered electrode according to the present invention; A schematic structural view of a fourth embodiment of an electrostatic chuck provided with a tapered electrode according to the present invention.

以下結合附圖,通過詳細說明一個較佳的具體實施例,對本發明做進一步闡述。 The present invention will be further described below in detail with reference to the accompanying drawings.

如圖1~4所示,一種設有階梯電極的靜電吸盤10,其上支撐帶處理基片11包含:若干個環形電極1,所述的若干個環形電極1呈階梯狀分佈在靜電吸盤10中,該若干個環形電極1依次電氣相連,可以通過電路將相鄰的環形電極1連接在一起,也可以通過金屬片等其他方式,使得環形電極1依次電氣相連。在本發明的各個實施例中,該若干個環形電極1同心設置且直徑互不相同,因而該若干個環形電極1就構成了從靜電吸盤10的中心向邊緣延伸的階梯狀佈局。 As shown in FIG. 1 to FIG. 4, an electrostatic chuck 10 provided with a step electrode, the upper support tape processing substrate 11 includes: a plurality of ring electrodes 1, and the plurality of ring electrodes 1 are arranged in a stepped manner on the electrostatic chuck 10 The plurality of ring electrodes 1 are electrically connected in sequence, and the adjacent ring electrodes 1 may be connected together by a circuit, or the ring electrodes 1 may be electrically connected in sequence by other means such as a metal piece. In various embodiments of the present invention, the plurality of ring electrodes 1 are concentrically arranged and different in diameter from each other, and thus the plurality of ring electrodes 1 constitute a stepped layout extending from the center to the edge of the electrostatic chuck 10.

實施例之一: One of the examples:

如圖1、圖2所示,所述的若干個環形電極1距靜電吸盤10上表面的距離隨著環形電極1的直徑的增大而減小,因而,若干個環形電極1就形成了中心低、邊緣高的階梯狀佈局,該若干個環形電極1依次電氣相連,並通過電路往靜電吸盤10中引入高壓直流電源(如700V)和射頻電流。 As shown in FIG. 1 and FIG. 2, the distance between the plurality of ring electrodes 1 from the upper surface of the electrostatic chuck 10 decreases as the diameter of the ring electrode 1 increases, and thus, a plurality of ring electrodes 1 form a center. The stepped layout with low and high edges, the plurality of ring electrodes 1 are electrically connected in sequence, and a high voltage direct current power source (such as 700V) and a radio frequency current are introduced into the electrostatic chuck 10 through the circuit.

由於距離靜電吸盤10上表面的距離越大,則每個環形電極1與靜電吸盤10上表面的那段柱狀部分的介電材料的厚度越大,環形電極1與靜電吸盤10上表面之間的等效電容也就越小,高壓直流電源4和射頻 功率源5通過的損失就越少,產生的等離子濃度較低,相應的刻蝕率就越低。 The greater the distance from the upper surface of the electrostatic chuck 10, the greater the thickness of the dielectric material of the cylindrical portion of each of the ring electrode 1 and the upper surface of the electrostatic chuck 10, between the ring electrode 1 and the upper surface of the electrostatic chuck 10. The smaller the equivalent capacitance, the high voltage DC power supply 4 and the RF The less the power source 5 passes through, the lower the plasma concentration produced, and the lower the corresponding etch rate.

因此,靜電吸盤10中引入高壓直流電源4和射頻功率源5後,由於本實施例中階梯狀分佈的環形電極1,使得等離子體處理室100中靜電吸盤10底座中下電極3產生的等離子濃度不均,典型的如電容耦合式等離子體處理室內中間濃度高於邊緣部分的問題得到改進,邊緣部分的等離子濃度得到補償,通過改變環形電極1與靜電吸盤10上表面的距離,最終調節獲得一個最佳的補償等離子濃度,使得等離子體處理室100的下電極3與靜電吸盤10中的環形電極1產生的電場疊加產生一個均一的等離子濃度分佈,可保證靜電吸盤10的邊緣的蝕刻/沉積率上升,補償靜電吸盤10邊緣的蝕刻/沉積率。 Therefore, after the high-voltage DC power source 4 and the RF power source 5 are introduced into the electrostatic chuck 10, the plasma concentration of the lower electrode 3 in the base of the electrostatic chuck 10 in the plasma processing chamber 100 is caused by the stepped annular electrode 1 in the present embodiment. Inhomogeneity, the problem that the intermediate concentration in the capacitively coupled plasma processing chamber is higher than the edge portion is improved, and the plasma concentration of the edge portion is compensated. By changing the distance between the ring electrode 1 and the upper surface of the electrostatic chuck 10, the final adjustment is obtained. The optimum compensation plasma concentration causes the lower electrode 3 of the plasma processing chamber 100 to be superimposed with the electric field generated by the ring electrode 1 in the electrostatic chuck 10 to produce a uniform plasma concentration distribution, which ensures the etching/deposition rate of the edge of the electrostatic chuck 10. Rising, compensating for the etching/deposition rate of the edge of the electrostatic chuck 10.

實施例之二: Embodiment 2:

如圖1、圖3所示,若干個環形電極1距靜電吸盤10上表面的距離隨著環形電極1的直徑的增大而增大,因而,若干個環形電極1就形成了中心高、邊緣低的階梯狀佈局,該若干個環形電極1依次電氣相連,並通過電路往靜電吸盤10中引入高壓直流電源4和射頻功率源5。 As shown in FIG. 1 and FIG. 3, the distance between the plurality of ring electrodes 1 from the upper surface of the electrostatic chuck 10 increases as the diameter of the ring electrode 1 increases, and thus, the plurality of ring electrodes 1 form a center height and an edge. In a low stepped layout, the plurality of ring electrodes 1 are electrically connected in sequence, and a high voltage DC power source 4 and an RF power source 5 are introduced into the electrostatic chuck 10 through a circuit.

由於距離靜電吸盤10上表面的距離越大,則每個環形電極1與靜電吸盤10上表面的那段柱狀部分的介電材料的厚度越大,環形電極1與靜電吸盤10上表面之間的等效電容也就越小,高壓直流電源4通過時被隔絕的就越少,相應的邊緣區域的刻蝕率就越低。 The greater the distance from the upper surface of the electrostatic chuck 10, the greater the thickness of the dielectric material of the cylindrical portion of each of the ring electrode 1 and the upper surface of the electrostatic chuck 10, between the ring electrode 1 and the upper surface of the electrostatic chuck 10. The smaller the equivalent capacitance, the less the high voltage DC power supply 4 is isolated, and the lower the etch rate of the corresponding edge region.

在電感耦合式等離子體處理室中,由於產生的等離子體濃度中間低,邊緣高,採用本實施例所述的中心高,邊緣低的階梯狀環形電極,很好的解決了這一等離子體分佈不均的問題。 In the inductively coupled plasma processing chamber, since the plasma concentration generated is low in the middle and the edge is high, the stepped ring electrode with a high center and a low edge as described in the embodiment is used to solve the plasma distribution well. The problem of unevenness.

實施例之三: Third embodiment:

如圖1、圖4所示,在本實施例中,若干個環形電極1分別 設在不同的介電層2中,每層介電層2的介質材料互不相同,並且,每層介電層2的高度不大於0.5mm。不同的介質材料具有不同的介電常數,因此,獲得了與實施例之一和實施例之二相同的效果,即改變了環形電極1與靜電吸盤10上表面之間的等效電容,從而,使得原來靜電吸盤10底座中下電極產生的等離子濃度不均,典型的如中間濃度高於邊緣部分的問題得到改進,邊緣部分的等離子濃度得到補償,通過改變介質材料,最終調節獲得一個最佳的補償等離子濃度,使得底座中的下電極3與靜電吸盤10中的環形電極1產生的電場疊加產生一個均一的等離子濃度分佈,可保證靜電吸盤10的邊緣的蝕刻/沉積率上升,補償靜電吸盤10邊緣的蝕刻/沉積率。 As shown in FIG. 1 and FIG. 4, in the embodiment, a plurality of ring electrodes 1 respectively The dielectric materials of each of the dielectric layers 2 are different from each other in the different dielectric layers 2, and the height of each of the dielectric layers 2 is not more than 0.5 mm. Different dielectric materials have different dielectric constants, and therefore, the same effects as those of the embodiment and the second embodiment are obtained, that is, the equivalent capacitance between the ring electrode 1 and the upper surface of the electrostatic chuck 10 is changed, thereby The plasma concentration of the lower electrode in the base of the original electrostatic chuck 10 is uneven, and the problem that the intermediate concentration is higher than the edge portion is improved, the plasma concentration of the edge portion is compensated, and the medium material is finally adjusted to obtain an optimum. The plasma concentration is compensated such that the electric field generated by the lower electrode 3 in the base and the ring electrode 1 in the electrostatic chuck 10 is superimposed to produce a uniform plasma concentration distribution, which ensures an increase in the etching/deposition rate of the edge of the electrostatic chuck 10, compensating for the electrostatic chuck 10 The etching/deposition rate of the edge.

實施例之四: Embodiment 4:

如圖1、圖5、圖6所示,靜電吸盤10內部電極1為圓錐形,圖5示出錐形電極1到靜電吸盤10上表面的距離隨著環形電極1的直徑的增大而減小,從而形成了圖5所示中心低、邊緣高的圓錐形結構,該錐形電極同時連接高壓直流電源4和射頻功率源5。 As shown in FIG. 1, FIG. 5 and FIG. 6, the internal electrode 1 of the electrostatic chuck 10 has a conical shape, and FIG. 5 shows that the distance from the tapered electrode 1 to the upper surface of the electrostatic chuck 10 decreases as the diameter of the ring electrode 1 increases. Small, thereby forming a conical structure with a low center and a high edge as shown in FIG. 5, which is connected to the high voltage direct current power source 4 and the radio frequency power source 5 at the same time.

由於距離靜電吸盤10上表面的距離越大,電極與靜電吸盤上表面之間的介電材料的厚度越大,環形電極1與靜電吸盤上表面之間的等效電容也就越小,高壓直流電源4通過時被隔絕的就越少,相應的刻蝕率就越低。 The greater the distance from the upper surface of the electrostatic chuck 10, the greater the thickness of the dielectric material between the electrode and the upper surface of the electrostatic chuck, and the smaller the equivalent capacitance between the ring electrode 1 and the upper surface of the electrostatic chuck, the high voltage DC The less the power source 4 is isolated, the lower the corresponding etch rate.

採用本實施例所述的技術方案,典型的如電容耦合式等離子體處理室內中間濃度高於邊緣部分的問題得到改進,邊緣部分的等離子濃度得到補償,通過改變環形電極1與靜電吸盤10上表面的距離,最終調節獲得一個最佳的補償等離子濃度,使得等離子體處理室100的下電極3與靜電吸盤10中的環形電極1產生的電場疊加產生一個均一的等離子濃度分佈,可保證靜電吸盤10的邊緣的蝕刻/沉積率上升,補償靜電吸盤10邊緣 的蝕刻/沉積率。 With the technical solution described in this embodiment, the problem that the intermediate concentration in the capacitively coupled plasma processing chamber is higher than the edge portion is improved, and the plasma concentration of the edge portion is compensated by changing the upper surface of the ring electrode 1 and the electrostatic chuck 10 The distance is finally adjusted to obtain an optimum compensated plasma concentration such that the lower electrode 3 of the plasma processing chamber 100 is superimposed with the electric field generated by the ring electrode 1 in the electrostatic chuck 10 to produce a uniform plasma concentration distribution, which ensures the electrostatic chuck 10 The edge of the etch/deposition rate rises to compensate for the edge of the electrostatic chuck 10 Etching/deposition rate.

同理,圖6所示類似,用於在電感耦合式等離子體處理室中,由於產生的等離子體濃度中間低,邊緣高,採用圖6所述的中心高,邊緣低的錐形電極,很好的解決了這一等離子體分佈不均的問題。 Similarly, similar to that shown in FIG. 6 , in the inductively coupled plasma processing chamber, since the plasma concentration generated is low in the middle and the edge is high, the cone electrode having a center height and a low edge as described in FIG. 6 is used. A good solution to this problem of uneven plasma distribution is solved.

綜上所述,本發明一種靜電吸盤,能夠補償靜電吸盤邊緣的蝕刻/沉積率,從而保證靜電吸盤的有效性。 In summary, the present invention relates to an electrostatic chuck capable of compensating for the etching/deposition rate of the edge of the electrostatic chuck, thereby ensuring the effectiveness of the electrostatic chuck.

儘管本發明的內容已經通過上述優選實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本領域技術人員閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的權利要求來限定。 Although the present invention has been described in detail by the preferred embodiments thereof, it should be understood that the foregoing description should not be construed as limiting. Various modifications and alterations of the present invention will be apparent to those skilled in the art. Therefore, the scope of the invention should be defined by the appended claims.

1‧‧‧環形電極 1‧‧‧ ring electrode

Claims (10)

一種靜電吸盤,所述靜電吸盤包括一上表面,其中所述靜電吸盤內部設有一電極,所述電極到所述靜電吸盤上表面的距離不同,所述電極同時連接直流電源和射頻功率源。 An electrostatic chuck includes an upper surface, wherein an electrostatic chuck is internally provided with an electrode, and the electrode has a different distance from an upper surface of the electrostatic chuck, and the electrode is simultaneously connected to a DC power source and a RF power source. 如請求項1所述之靜電吸盤,其中所述電極分為若干個環形電極,所述的若干個環形電極呈階梯狀分佈在所述靜電吸盤中,所述若干個環形電極依次電氣相連。 The electrostatic chuck according to claim 1, wherein the electrode is divided into a plurality of ring electrodes, and the plurality of ring electrodes are arranged in a stepwise manner in the electrostatic chuck, and the plurality of ring electrodes are electrically connected in sequence. 如請求項2所述之靜電吸盤,其中所述的若干個環形電極同心設置。 The electrostatic chuck of claim 2, wherein the plurality of ring electrodes are arranged concentrically. 如請求項2或3所述之靜電吸盤,其中所述的若干個環形電極的直徑互不相同。 The electrostatic chuck according to claim 2 or 3, wherein the plurality of ring electrodes have different diameters from each other. 如請求項4所述之靜電吸盤,其中所述的若干個環形電極距所述靜電吸盤上表面的距離隨著環形電極(1)的直徑的增大而減小。 The electrostatic chuck according to claim 4, wherein the distance of the plurality of ring electrodes from the upper surface of the electrostatic chuck decreases as the diameter of the ring electrode (1) increases. 如請求項4所述之靜電吸盤,其中所述的若干個環形電極(1)距所述靜電吸盤上表面的距離隨著環形電極(1)的直徑的增大而增大。 The electrostatic chuck according to claim 4, wherein the distance of the plurality of ring electrodes (1) from the upper surface of the electrostatic chuck increases as the diameter of the ring electrode (1) increases. 如請求項1所述之靜電吸盤,其中所述的靜電吸盤內部電極呈錐形,所述錐形電極距所述靜電吸盤上表面的距離隨著錐形電極的直徑的增大而減小。 The electrostatic chuck according to claim 1, wherein the internal electrode of the electrostatic chuck has a tapered shape, and a distance of the tapered electrode from an upper surface of the electrostatic chuck decreases as a diameter of the tapered electrode increases. 如請求項1所述之靜電吸盤,其中所述的靜電吸盤內部電極呈錐形,所 述錐形電極距所述靜電吸盤上表面的距離隨著所述錐形電極的直徑的增大而增大。 The electrostatic chuck according to claim 1, wherein the internal electrode of the electrostatic chuck is tapered. The distance of the tapered electrode from the upper surface of the electrostatic chuck increases as the diameter of the tapered electrode increases. 如請求項2所述之靜電吸盤,其中所述的靜電吸盤包含若干層介電層(2),所述的每個環形電極(1)分別設在各不同的介電層(2)中,所述的各層介電層(2)的介質材料互不相同。 The electrostatic chuck of claim 2, wherein the electrostatic chuck comprises a plurality of dielectric layers (2), each of the ring electrodes (1) being disposed in each of the different dielectric layers (2), The dielectric materials of the respective dielectric layers (2) are different from each other. 如請求項9所述之靜電吸盤,其中所述的每層介電層(2)的高度不大於0.5mm。 The electrostatic chuck of claim 9, wherein the height of each of the dielectric layers (2) is no more than 0.5 mm.
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