TW201313360A - Pierce nut manufacturing apparatus - Google Patents

Pierce nut manufacturing apparatus Download PDF

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Publication number
TW201313360A
TW201313360A TW101117398A TW101117398A TW201313360A TW 201313360 A TW201313360 A TW 201313360A TW 101117398 A TW101117398 A TW 101117398A TW 101117398 A TW101117398 A TW 101117398A TW 201313360 A TW201313360 A TW 201313360A
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Taiwan
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punch
nut
stamper
blank
side wall
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TW101117398A
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Chinese (zh)
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TWI520798B (en
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Hiroshi Shinjo
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Pias Sales Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/64Making machine elements nuts
    • B21K1/70Making machine elements nuts of special shape, e.g. self-locking nuts, wing nuts
    • B21K1/702Clinch nuts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

A piercing nut manufacturing apparatus uses a nut former for forming a nut blank 11 for a high stress type piercing nut 1. The undercut screw-hole 12 is pierced and the end surface portion of pilot portion 13 radially widened, and the four diagonal corner end surfaces of nut blank 11b finished with the forming process of slanting and enlarging the peripheral side wall surface of pilot portion 13 for defining annular groove 15 are pushed out by four knockout pins 77 and then pushed in between a pair of fingers 58, 58 of a transfer mechanism located in the vicinity of end surface of a die 53.

Description

自穿孔緊箝螺帽的製造裝置 Self-piercing clamp nut manufacturing device

本發明是關於「使螺帽本身打入金屬板,並對所打入的孔的周緣部分施以型鍛(swaging)而固定於金屬板」之自穿孔緊箝螺帽的製造裝置,特別是關於:由本案的發明者以日本特公平8-29392號公報(專利文獻1)所提出,且經實施化之強大緊箝力所獲得之高應力型自穿孔緊箝螺帽製造裝置的改良。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a manufacturing apparatus for a self-piercing clamp nut that "inserts a nut into a metal plate and applies a swaging to the peripheral portion of the hole to be inserted and is fixed to the metal plate", in particular The improvement of the high-stress type self-piercing clamp nut manufacturing apparatus which is proposed by the inventor of the present invention, which is proposed by the Japanese Patent Publication No. Hei 8-29392 (Patent Document 1), and which has been subjected to the powerful tightening force.

上述日本特公平8-29392號公報所記載的自穿孔緊箝螺帽的製造裝置,是利用螺帽成型機實施,且具有以下的顯著優點:令用來劃分環狀溝,且形成相對向的之側壁面的雙方,對軸線形成傾斜,當使前述環狀溝形成朝內側擴大的榫槽(mortise)時,前述環狀溝的內側尺寸與外側尺寸的尺寸精度高,且前導部的衝打(punching)良好,可量產「能獲得穩定之強大緊箝力的高品質之高應力型自穿孔緊箝螺帽」,上述的環狀溝形成於「被設於外形呈四角型的螺帽本體的中央部,且端面可打入金屬板而作為衝頭」的筒狀前導部、及「沿著前述螺帽本體的外周緣形成突出,而圍繞該前導部」的側壁之間。 The apparatus for manufacturing a self-piercing clamp nut described in Japanese Patent Publication No. Hei 8-29392 is implemented by a nut forming machine and has the significant advantage that it is used to divide an annular groove and form a relative direction. Both of the side wall surfaces are inclined with respect to the axis, and when the annular groove is formed into a mortise which is enlarged inward, the dimensional accuracy of the inner dimension and the outer dimension of the annular groove is high, and the front portion is punched. (punching) is good, and it can mass-produce "high-quality, high-stress self-piercing clamp nut that can obtain stable and strong clamping force." The above-mentioned annular groove is formed in "a nut that is set in a square shape." The central portion of the main body has a cylindrical front portion that can be driven into the metal plate as a punch, and "between the outer peripheral edge of the nut body and surround the side wall of the front guide portion".

在採用螺帽成型機製造上述高應力型自穿孔緊箝螺帽的場合中,是形成將已完成了上述專利文獻1(日本特公平8-29392號公報)之第1~3圖所示的各鍛造步驟的螺帽 胚料,押出至各步驟的壓模的前方,並由「沿著該壓模的前面附近往復移動的輸送機構」之相對向的一對觸指所把持,而移動至下一個步驟的壓模,執行後續的鍛造加工,然而,當將「已完成了上述專利文獻1的第2圖所示之衝孔及前導部擴大步驟的鍛造加工」的螺帽胚料,移送至第3圖所示的側壁傾斜鍛造步驟時,卻具有以下的問題。 In the case of the above-described high-stress type self-piercing nipper nut, the above-described Patent Document 1 (Japanese Patent Publication No. Hei 8-29392) is shown in Figs. Nuts for each forging step The billet is pushed out to the front of the stamper of each step, and is held by a pair of opposite fingers of a "transport mechanism reciprocating along the front side of the stamper", and moved to the stamper of the next step. In the subsequent forging process, the nut material of the "forging process of the punching and the leading portion enlargement step shown in the second drawing of the above-mentioned Patent Document 1" is transferred to the third figure. When the side wall is inclined forging, the following problems are caused.

第14圖及第15圖,是顯示將「已完成了上述專利文獻1(日本特公平8-29392號公報)的第2圖所示之衝孔及前導部擴大步驟」的螺帽胚料11從壓模31押出,而由「沿著壓模31的前面形成往復移動之輸送機構」的相對向的一對觸指39、39所把持之作業步驟的說明圖。兩觸指39、39是被圖面中未顯示的彈簧朝彼此接近的方向彈推,其間隔略小於螺帽胚料11的對邊尺寸。 The nut blank 11 of the "punching and leading portion enlargement step shown in Fig. 2 of the above-mentioned Patent Document 1 (Japanese Patent Publication No. Hei 8-29392)" is shown in Fig. 14 and Fig. 15 An explanatory view of a work procedure in which a pair of fingers 39 and 39 that are opposed to each other are pushed out from the stamper 31 and "the transport mechanism that reciprocates along the front surface of the stamper 31" is held. The two fingers 39, 39 are urged in a direction in which they are approached by springs not shown in the drawing, the spacing of which is slightly smaller than the opposite side dimension of the nut blank 11.

在被配設於壓模31之凹部32的衝孔衝頭33的基部,設有外擴的錐形壁34,在外嵌配設於衝孔衝頭33之筒狀嵌入件35的端面,設有突出成圍繞錐形壁34的環狀突起36,筒狀嵌入件35被保持固定於托座37。 The base portion of the punch punch 33 disposed in the recess 32 of the stamper 31 is provided with an outwardly extending tapered wall 34 which is externally fitted to the end surface of the cylindrical insert 35 of the punch punch 33. There is an annular projection 36 projecting around the tapered wall 34, and the cylindrical insert 35 is held fixed to the bracket 37.

一旦由筒狀衝頭38按壓已插入壓模31之凹部32的螺帽胚料11,該筒狀衝頭38與衝孔衝頭33將協同作動,衝孔加工「未貫穿螺帽胚料11的預備預鑽孔」並鍛造成型螺紋預鑽孔12,接著,在筒狀嵌入件35的環狀突起36已插入環狀溝15的狀態下,前導部13的端面部分被錐形壁34朝半徑方向推壓擴張,使其周側壁面16對軸線形成傾斜,而使環狀溝15的剖面形狀形成內側擴張的榫槽, 且前導部13的端面外側緣抵接於環狀突起36的內側面而受到限制(周側壁面16的端緣也同樣抵接於環狀突起36的內側面而受到限制),藉由阻止過量的傾斜變形,可使前導部13的端面外徑,亦即環狀溝15的內側尺寸調整成正確的固定尺寸。 Once the nut blank 11 into which the recess 32 of the stamper 31 has been inserted is pressed by the cylindrical punch 38, the cylindrical punch 38 and the punch punch 33 will act in concert, and the punching process "not through the nut blank 11 The pre-drilled hole is pre-drilled and forged into the threaded pre-drilled hole 12, and then, in a state where the annular projection 36 of the cylindrical insert 35 has been inserted into the annular groove 15, the end face portion of the leading portion 13 is directed toward the tapered wall 34 Pushing and expanding in the radial direction, the peripheral side wall surface 16 is inclined with respect to the axis, and the cross-sectional shape of the annular groove 15 forms an inwardly expanding groove. Further, the outer edge of the end surface of the front guide portion 13 is restricted by abutting against the inner side surface of the annular projection 36 (the end edge of the circumferential side wall surface 16 is also abutted against the inner side surface of the annular projection 36), thereby preventing excessive The oblique deformation allows the outer diameter of the end face of the leading portion 13, that is, the inner dimension of the annular groove 15, to be adjusted to a correct fixed size.

一旦螺紋預鑽孔12的衝孔及前導部13的擴大步驟結束,將如第14圖所示,首先筒狀衝頭38將後退而從壓模31脫離,且兩觸指39、39移動至壓模31的前面附近。此時,由衝孔衝頭33所衝裁的衝裁廢料片12c被收容於筒狀衝頭38的筒孔後除去。接著,如第15圖所示,衝孔衝頭33前進而從壓模31突出,一旦將螺帽胚料11頂起而將其壓入兩觸指39、39之間形成把持時,衝孔衝頭33將退回壓模31內,由兩觸指39、39所把持的螺帽胚料11被移送至下一個步驟的壓模前面。 Once the punching of the threaded pre-drilled hole 12 and the step of expanding the leading portion 13 are completed, as shown in Fig. 14, first, the cylindrical punch 38 will be retracted to be detached from the stamper 31, and the two fingers 39, 39 are moved to Near the front of the stamper 31. At this time, the punched scrap piece 12c punched by the punching punch 33 is stored in the cylindrical hole of the cylindrical punch 38 and then removed. Next, as shown in Fig. 15, the punch punch 33 advances to protrude from the stamper 31, and when the nut blank 11 is lifted up and pressed between the two fingers 39, 39 to form a grip, the punching is performed. The punch 33 will be retracted into the stamper 31, and the nut blank 11 held by the two fingers 39, 39 is transferred to the front of the stamper of the next step.

另外,由於衝孔衝頭33之前端部33a的外徑d,與對螺帽胚料11衝孔形成之螺紋預鑽孔12的孔徑大致相同,因此當衝孔衝頭33退回壓模31內時,其前端部分33a與螺帽胚料11形成干涉,而產生將螺帽胚料11拉回壓模31內的應力。然而,在一般的作業運轉中,由於彈推兩觸指39、39的彈簧壓甚強因此不會造成影響,但在長時間的作業運轉中,有時兩觸指39、39之彈簧的彈推力減弱、或者衝孔衝頭33產生不平整或缺口等,上述的情形將成為要因,而在衝孔衝頭33後退時,將螺帽胚料11拉回壓模31內,無法將螺帽胚料11移送至後續步驟,而引發運轉 停止之類的重大事故。 Further, since the outer diameter d of the front end portion 33a of the punching punch 33 is substantially the same as the diameter of the threaded pre-drilled hole 12 formed by punching the nut blank 11, the punching punch 33 is retracted into the stamper 31. At this time, the front end portion 33a interferes with the nut blank 11 to generate a stress that pulls the nut blank 11 back into the stamper 31. However, in the normal operation operation, since the spring pressure of the two fingers 39, 39 is strong, it does not affect, but in the long-time operation, the spring of the two fingers 39, 39 may be elastic. The thrust is weakened, or the punch punch 33 is uneven or notched, and the above-described situation will become a cause. When the punch punch 33 is retracted, the nut blank 11 is pulled back into the stamper 31, and the nut cannot be pulled. The blank 11 is transferred to the subsequent step to initiate operation A major accident such as a stop.

[專利文獻1]日本特公平8-29392 [Patent Document 1] Japan Special Fair 8-29392

本發明,是將解決上述問題點作為目的所研發而成的發明,本發明的課題為提供一種自穿孔緊箝螺帽的製造裝置,該自穿孔緊箝螺帽的製造裝置構成:可利用配設成圍繞衝孔衝頭的4支頂出銷來取代衝孔衝頭,而將已完成衝孔及前導部擴大步驟的螺帽胚料頂出,並確實地壓入兩觸指之間形成把持,不會對前述螺帽胚料的移送造成阻礙。 The present invention has been made in an effort to solve the above problems, and an object of the present invention is to provide a manufacturing apparatus for a self-piercing clamp nut, which is configured to be used. The four ejector pins around the punching punch are arranged to replace the punching punch, and the nut blank which has completed the punching and leading portion enlargement steps is ejected and is surely pressed between the two fingers. The control will not hinder the transfer of the aforementioned nut blank.

為了解決上述的課題,本發明是採用螺帽成型機來鍛造成型高應力型自穿孔緊箝螺帽之螺帽胚料的自穿孔緊箝螺帽的製造裝置,該高應力型自穿孔緊箝螺帽的螺帽胚料,在外形呈四角型的螺帽本體之含有螺紋預鑽孔的中央部分,設有端面可打入金屬板而作為衝頭使用的筒狀前導部,並設有沿著前述螺帽本體的外周緣形成突出而圍繞前述前導部的側壁,且在前述前導部與前述側壁之間形成環狀溝,令用來劃分前述環狀溝之前述前導部的周側壁面與前述側壁對軸線形成傾斜,而使前述環狀溝形成朝內側擴大的榫槽,其特徵為形成下述的構造:利用4支頂出銷,將已完成「前述螺紋預鑽孔的衝孔及前述前導部的端面部 分朝半徑方向按壓擴張,使劃分前述環狀溝之前述前導部的周側壁面形成傾斜而擴大」之鍛造步驟的前述螺帽胚料之對角方向的四個角落的端面頂出,並壓入「位於壓模的端面附近之輸送機構」的一對觸指之間。 In order to solve the above problems, the present invention is a manufacturing apparatus for a self-piercing clamp nut of a nut of a high-stress type self-piercing clamp nut which is forged by a nut forming machine, the high stress type self-piercing clamp The nut blank of the nut is formed in a central portion of the nut body having a threaded pre-drilled hole of a square shape, and has a cylindrical front portion which can be driven into a metal plate and used as a punch, and is provided along the edge. The outer peripheral edge of the nut body is formed to protrude around the side wall of the front guide portion, and an annular groove is formed between the front guide portion and the side wall, so that the peripheral side wall surface of the front guide portion for dividing the annular groove is The side wall is inclined with respect to the axis, and the annular groove is formed with a groove which is enlarged toward the inner side, and is characterized in that the following structure is formed: the punching of the thread pre-drilling has been completed by using four ejector pins End face of the aforementioned leading portion Pressing and expanding in the radial direction, the end faces of the four corners in the diagonal direction of the nut blank of the forging step in which the circumferential side wall surface of the annular groove is divided and enlarged are pushed out, and pressed Enter between a pair of fingers of the "transport mechanism located near the end face of the stamper".

請求項2的發明,是在本發明的製造裝置中,具體性地限定「利用螺帽成型機鍛造成型螺帽胚料之主要步驟的鍛造壓模‧衝頭」的構造,請求項2之自穿孔緊箝螺帽的製造裝置,是利用「具備:螺帽胚料用鍛造壓模‧衝頭;和衝孔及前導部擴大鍛造壓模‧衝頭;及側壁傾斜鍛造壓模‧衝頭的螺帽成型機」之自穿孔緊箝螺帽的製造裝置,該螺帽胚料用鍛造壓模‧衝頭具有「被配設成可在用來插入經預先成型的胚料之壓模的凹部內,朝軸方向前進後退,且可被彈簧彈推至後退位置」的頂出銷,且在「外嵌於該頂出銷,且被固定配置於前述凹部之內側最內面」的第1筒狀嵌入件的端面設有環狀突起,另外,在面向前述壓模之衝頭的前端面,設有「用來形成螺紋預鑽孔之預備孔」的突出部,按壓已插入前述凹部的前述胚料使其被前述衝頭與前述頂出銷所挾持,而使不會貫穿的前述預備孔成型,並將前述環狀突起壓入前述胚料,在外形呈四角型的螺帽本體之含有前述預備孔的中央部分,設有端面可打入金屬板而作為衝頭使用的筒狀前導部,並且設有「突出成沿著前述螺帽本體的外周緣而圍繞前述前導部」的側壁,在前述前導部與前述側壁之間形成環狀溝;該衝孔及前導部擴大鍛造壓模‧衝頭構成:在「被配設於用來插入 前述螺帽胚料的下一個步驟之壓模的凹部內」之衝孔衝頭的基部,設有朝外擴張的錐形壁,並在「外嵌配設於前述衝孔衝頭之第2筒狀嵌入件」的端面,設有可插入前述環狀溝的環狀突起,利用「按壓前述螺帽胚料而插入前述的下一個步驟之壓模的凹部」的筒狀衝頭與前述衝孔衝頭間之協同作動的作用,衝孔加工前述預備孔而使螺紋預鑽孔成型,藉由前述錐形壁將前述前導部的端面部分朝半徑方向按壓擴張,使用來劃分前述環狀溝之前述前導部的周側壁面形成傾斜,而使前述環狀溝形成朝內側擴張的榫槽,並使前述前導部的端面外周緣抵接於前述環狀突起的內側面而形成限制;該側壁傾斜鍛造壓模‧衝頭構成:具有「被配設成可在用來插入衝孔及前導部已擴大的前述螺帽胚料之下下一個步驟的壓模的凹部內,朝軸方向前進後退,且可被彈簧彈推至後退位置」的頂出銷,在前述凹部的內側最內面設有可使前述螺帽胚料的前述側壁朝軸線側傾斜的錐形壁,在「配設於前述下下一個步驟的壓模之凹部的底部之第3筒狀嵌入件」的端面,設有用來插入前述環狀溝的環狀突起,一旦利用面向前述下下一個步驟之壓模的衝頭來按壓前述螺帽胚料而插入前述下下一個步驟之壓模的凹部時,將藉由前述錐形壁使前述側壁朝軸線側傾斜,而使前述環狀溝形成朝內側擴張的榫槽,並使朝軸線側傾斜之前述側壁的端面內側緣,抵接於前述環狀突起的外側面而形成限制,其特徵為:前述衝孔及前導部擴大壓模‧衝頭的前述衝孔衝頭與前述第2筒狀嵌入件被固定保 持於前述下一個步驟之壓模的凹部內,且設有圍繞前述衝孔衝頭的4支頂出銷,藉由「按壓前述螺帽胚料而插入前述下一個步驟之壓模的凹部」的前述筒狀衝頭、與前述衝孔衝頭之間的協同作動的作用,而以前述的4支頂出銷,將「已完成前述螺紋預鑽孔的衝孔與前述前導部的擴大」之前述螺帽胚料的對角方向之四個角落的端面予以頂出,並壓入「位於前述壓模之端面附近的輸送機構」的一對觸指之間。 According to the invention of claim 2, in the manufacturing apparatus of the present invention, the structure of the forging stamper ‧ punch which is the main step of forging the nut material by the nut forming machine is specifically limited, and the claim 2 is The manufacturing device of the perforated clamp nut is made of "having: a forged stamper for a nut blank, a punch; and a punching and leading portion for expanding a forged stamper; a punch; and a sidewall inclined forging stamper; a punch A manufacturing device for a self-piercing jaw nut of a nut forming machine, the forged stamper for a nut blank having a recess that is configured to be inserted into a stamper of a preformed blank First, the ejector pin that is advanced and retracted in the axial direction and can be pushed to the retracted position by the spring, and the first ejector pin that is externally fitted to the ejector pin and fixedly disposed on the innermost surface of the recessed portion An annular projection is provided on an end surface of the cylindrical insert, and a protrusion portion for forming a preliminary hole for thread pre-drilling is provided on a front end surface of the punch facing the stamper, and the pressing has been inserted into the recess. The aforementioned blank is held by the aforementioned punch and the aforementioned ejector pin, The preliminary hole that does not penetrate is formed, and the annular projection is pressed into the blank, and a central portion of the nut body having a rectangular outer shape including the preliminary hole is provided, and an end surface is provided to be driven into a metal plate. a cylindrical front guide portion used for the punch, and a side wall that protrudes around the outer peripheral edge of the nut body and surrounds the front guide portion, and an annular groove is formed between the front guide portion and the side wall; the punching hole And the front part expands the forging die ‧ the punch consists of: "is equipped for insertion The base of the punching punch in the recess of the stamper of the next step of the nut blank is provided with a tapered wall that expands outward and is "exposedly fitted to the second punch punch" The end surface of the cylindrical insert is provided with an annular projection that can be inserted into the annular groove, and a cylindrical punch that "inserts the concave portion of the stamper of the next step by pressing the nut blank" and the aforementioned punch a cooperative action between the punch punches, punching the preliminary holes to pre-drill the threads, and pressing and expanding the end surface portion of the front guide portion in the radial direction by the tapered wall to divide the annular groove The circumferential side wall surface of the leading portion is inclined, and the annular groove is formed with a groove that expands inward, and the outer peripheral edge of the end surface of the leading portion abuts against the inner side surface of the annular projection to form a restriction; The slanting forging stamper ‧ punch comprises: "the recessed portion of the stamp which is disposed in the next step below the aforementioned nut blank for inserting the punched hole and the front guide portion, and advancing backward in the axial direction And can be pushed by the spring to the back The ejector pin of the retracted position has a tapered wall on the innermost surface of the inner side of the recessed portion, and the side wall of the nut blank is inclined toward the axis side, and the stamper is disposed in the next step An end surface of the third cylindrical insert of the bottom of the recess is provided with an annular projection for inserting the annular groove, and the nut is pressed by a punch facing the stamper of the next step. When the concave portion of the stamper of the next step is inserted, the side wall is inclined toward the axis side by the tapered wall, and the annular groove is formed into a groove which expands inward and the front side is inclined toward the axis side. The inner edge of the end surface of the side wall is formed to be in contact with the outer surface of the annular projection, and the punching hole and the front guide portion expand the punch punch of the stamper and the second cylindrical insert. Fixed Holding the recesses of the stamper in the next step, and providing four ejector pins surrounding the punch punches, by inserting the nut of the nut into the recess of the stamper of the next step. The cylindrical punch and the punching punch cooperate with each other, and the above-mentioned four ejector pins "the punching of the thread pre-drilling and the expansion of the leading portion" The end faces of the four corners in the diagonal direction of the nut blank are ejected and pressed between a pair of fingers of the "transport mechanism located near the end face of the stamper".

請求項3的發明,是針對請求項2所記載之自穿孔緊箝螺帽的製造裝置,更具體地限定前述衝孔前導部擴大鍛造壓模‧衝頭的構造,其特徵為:前述衝孔衝頭與前述第2筒狀嵌入件,是透過托座而被固定保持於前述下一個步驟之壓模的凹部內,前述4支頂出銷,是在前述衝孔衝頭的周圍保持90度相位,且可朝軸方向前進後退地安裝於前述托座,並且可被彈簧彈推至後退位置,當位於後退位置時,前端面與前述第2筒狀嵌入件的前端面形成同一平面,且在前進時抵接於前述螺帽胚料之對角方向的四個角落的端面,而將該螺帽胚料予以頂出,並壓入前述一對觸指之間。 The invention of claim 3 is directed to the manufacturing apparatus of the self-piercing clamp nut described in claim 2, and more specifically to the structure of the punching front guide enlarged forging stamper ‧ punch, characterized in that the punching The punch and the second cylindrical insert are fixedly held in the recess of the stamper of the next step by the bracket, and the four ejector pins are held 90 degrees around the punch punch. a phase that is attached to the bracket in a forward and backward direction in the axial direction and that can be pushed by the spring to a retracted position, and when located in the retracted position, the front end surface and the front end surface of the second cylindrical insert form the same plane, and When advancing, it abuts against the end faces of the four corners in the diagonal direction of the aforementioned nut blank, and the nut blank is ejected and pressed between the pair of fingers.

如以上所說明,本發明之自穿孔緊箝螺帽的製造裝置,由於形成:當利用螺帽成型機來鍛造成型螺帽胚料時,將螺紋預鑽孔的衝孔及前導部的端面部分朝半徑方向 按壓擴張,而使用來劃分環狀溝之前述前導部的周側壁面形成傾斜,並以4支頂出銷將「已完成擴大鍛造步驟之前述螺帽胚料」的對角方向之四個角落的端面予以頂出,並且壓入「位於壓模之端面附近的輸送機構」的一對觸指之間的構造,因此前述螺帽胚料可確實且順利地從前述壓模被頂出,並由前述兩觸指所把持,不會有「對朝下一個步驟的移送造成影響(阻礙)」的疑慮。因此,能更有效率地量產「尺寸精度高,能獲得穩定之緊箝力」之高品質的高應力型四角自穿孔緊箝螺帽。 As described above, the manufacturing apparatus of the self-piercing clamp nut of the present invention is formed by: when the nut forming material is forged by the nut forming machine, the punching of the thread pre-drilled and the end portion of the front guide portion In the radial direction The pressing is expanded, and the peripheral side wall surface of the leading portion for dividing the annular groove is inclined, and the four corners of the diagonal direction of the "the aforementioned nut blank having completed the forging step" are formed by four ejector pins. The end surface is ejected and pressed into a structure between a pair of fingers of the "transport mechanism located near the end surface of the stamper", so that the nut blank can be ejected from the stamper reliably and smoothly, and Under the control of the above two fingers, there will be no doubt that "the impact on the next step will be affected (obstructed)". Therefore, it is possible to mass-produce high-quality, high-stress, four-corner self-piercing clamp nut with high dimensional accuracy and stable tightening force.

以下,根據圖面說明本發明的實施形態。 Hereinafter, embodiments of the present invention will be described based on the drawings.

第1圖,顯示用來實施本發明之4段式螺帽成型機的重要部位,用來鍛造成型螺帽胚料之各鍛造步驟的壓模,亦即預備成型模51、螺帽胚料鍛造壓模52、衝孔及前導部擴大鍛造壓模53、以及側壁傾斜鍛造壓模54是保持相等間隔且並列於橫方向地組裝入模塊50。而針對在預備成型模51的前一步驟中,從捲料(coiled material)切斷一定尺寸的素材,並矯正其端面後供給至預備成型模51的技術手段,是現有螺帽成型機所標準配備之慣用的技術手段,因以省略其說明及圖式。 Fig. 1 is a view showing an important part of a four-stage nut forming machine for carrying out the present invention, and a stamper for forging each of the forging steps of the nut blank, that is, a preliminary forming die 51, a nut blank forging The stamper 52, the punching and leading portion enlarged forging stamper 53, and the side wall inclined forging stamper 54 are assembled into the module 50 at equal intervals and arranged side by side in the lateral direction. For the previous step of preparing the molding die 51, the technical means for cutting a material of a certain size from a coiled material and correcting the end face thereof and supplying it to the preliminary molding die 51 is a standard of the existing nut forming machine. The usual technical means are provided, as the description and drawings are omitted.

此外,配設有「沿著模塊50的前面附近,朝橫方向往復移動」的輸送機構55。由於該輸送機構55也是現有螺帽成型機所標準配備之慣用的技術手段,故省略詳細的 說明,但如第1圖及第3圖所示,在沿著模塊50的前面附近朝橫方向往復移動的連結板56上,朝上下方向延伸的3支心軸57是保持「與各鍛造壓模51~54之間隔相等」的間隔,且被安裝成可在軸線的周圍轉動,在各心軸57將相對向的一對觸指58、58安裝成可朝橫方向移動的狀態,且可藉由板簧59、59的彈推而彼此接近。接著,僅由第1圖中被配設於預備成型模51前方的兩觸指58、58,如第4圖所示,當經預備成型的胚料10移動至鍛造壓模52的前方時形成180度的反轉,而剩餘的2組觸指58、58則形成朝橫方向平行移動。 Further, a transport mechanism 55 that "traverses in the lateral direction along the front side of the module 50" is disposed. Since the conveying mechanism 55 is also a conventional technical means that is conventionally equipped in the conventional nut forming machine, detailed description is omitted. Incidentally, as shown in FIGS. 1 and 3, the three mandrels 57 extending in the vertical direction are held in the connecting plate 56 that reciprocates in the lateral direction in the vicinity of the front surface of the module 50. The gaps of the dies 51 to 54 are equal to each other, and are installed to be rotatable around the axis, and the opposite pairs of the fingers 58 and 58 are mounted in the respective spindles to be movable in the lateral direction, and The springs of the leaf springs 59, 59 are close to each other. Next, only the two fingers 58 and 58 disposed in front of the preliminary molding die 51 in Fig. 1 are formed as shown in Fig. 4 when the preformed blank 10 is moved to the front of the forging die 52. The 180 degree reversal, while the remaining two sets of fingers 58, 58 form a parallel movement in the lateral direction.

第5圖,是顯示由上述的螺帽成型機所鍛造成型之各鍛造步驟的螺帽胚料11a、11b、11c,分別從各鍛造壓模52、53、54頂出並移送至下一個步驟的狀態。 Fig. 5 is a view showing the nut blanks 11a, 11b, and 11c of the forging steps of the above-described nut forming machine, which are respectively ejected from the respective forging stampers 52, 53, 54 and transferred to the next step. status.

螺帽胚料鍛造壓模52,被配設成:可在用來插入已由預備成型模51預先鍛粗(upsetting)加工之胚料10(請參考第2圖)的凹部61內朝軸方向前進後退,且具有被彈簧63彈推至後退位置的頂出銷62,該頂出銷62是藉由配設於其後方的主銷64來對抗彈簧63而頂出。此外,在「外嵌於頂出銷62且被固定配置於凹部61之內側最內面」的第1筒狀嵌入件65的端面設有環狀突起66。另外,在被設成面向鍛造壓模52之衝頭67的前端面,設有用來成型螺紋預鑽孔之預備孔的突出部68。接著,按壓已插入凹部61的胚料10使其被衝頭67與頂出銷62所挾持,而成型「不會貫穿之螺紋預鑽孔的預備孔12a、 12b」,並將環狀突起66壓入胚料10,而將「端面可打入金屬板而作為衝頭使用」的筒狀前導部13,成型於包含預備孔12a之螺帽本體的中央部分,並成型「與軸線平行地形成突出」的側壁14,而沿著螺帽本體的外周緣圍繞前導部13,並且鍛造成型「在前導部13與側壁14之間形成環狀溝15」的螺帽胚料11a(請參考第2圖)。以上述方式所鍛造成型的螺帽胚料11a,如第5圖所示,首先,使衝頭67從鍛造壓模52分離地形成後退之後,再由頂出銷62從鍛造壓模52頂出,並壓入相對向的一對觸指58、58之間形成把持(挾持)。 The nut blank forging die 52 is disposed so as to be axially oriented in the recess 61 for inserting the blank 10 (refer to FIG. 2) which has been subjected to the upsetting process by the preliminary molding die 51. The vehicle is moved forward and backward, and has an ejector pin 62 that is pushed by the spring 63 to the retracted position. The ejector pin 62 is ejected against the spring 63 by the king pin 64 disposed at the rear thereof. Further, an annular projection 66 is provided on an end surface of the first cylindrical insert 65 that is "embedded in the ejector pin 62 and fixedly disposed on the innermost inner surface of the recess 61". Further, on the front end surface of the punch 67 provided to face the forging stamper 52, a projection portion 68 for forming a preliminary hole for threading the pre-drilled hole is provided. Then, the blank 10 inserted into the concave portion 61 is pressed to be held by the punch 67 and the ejector pin 62, and the preliminary hole 12a which is not threaded through the pre-drilled hole is formed. 12b", the annular projection 66 is pressed into the blank 10, and the cylindrical leading portion 13 of "the end surface can be driven into the metal plate and used as a punch" is formed in the central portion of the nut body including the preliminary hole 12a. And molding the side wall 14 "forming the protrusion parallel to the axis", surrounding the front guide portion 13 along the outer circumference of the nut body, and forging the snail of "the annular groove 15 is formed between the front guide portion 13 and the side wall 14" Cap blank 11a (please refer to Figure 2). The nut blank 11a forged in the above manner, as shown in Fig. 5, first, after the punch 67 is separated from the forging die 52 to be retracted, the ejector pin 62 is ejected from the forging die 52. And pressing into a pair of opposing fingers 58 , 58 to form a grip (holding).

衝孔前導部擴大鍛造壓模53,在插入螺帽胚料11a的凹部71內,隔著托座74固定保持著衝孔衝頭72、及外嵌配設於於該衝孔衝頭72的第2筒狀嵌入件73。在衝孔衝頭72的基部設有朝外擴張的錐形壁75,在第2筒狀嵌入件73的端面設有「插入螺帽胚料11a之環狀溝15」的環狀突起76。另外,設有圍繞衝孔衝頭72的4支細長頂出銷77。該頂出銷77,在衝孔衝頭72的周圍配置成保持90度的相位(請參考第11圖),並安裝成可貫穿第2筒狀嵌入件73及托座74而朝軸方向前進後退,並且可由彈簧78彈推至後退位置,當位於後退位置時,前端面形成:與第2筒狀嵌入件73的端面呈相同的平面、或者稍低一些(請參考第7~10圖)。4支頂出銷77,是藉由被配置於後方的主銷79來對抗彈簧78而朝前方頂出。另外,設有面向鍛造壓模53的筒狀衝頭80。接著,一旦由筒狀衝頭 80按壓螺帽胚料11a而插入凹部71時,將如第8、9圖所示,藉由筒狀衝頭80與衝孔衝頭72間之協同作動的作用,打入形成預備孔12a、12b而成型螺紋預鑽孔12,並藉由衝孔衝頭72的錐形壁75將前導部13的端面部分朝半徑方向按壓擴張,使用來劃分環狀溝15之前導部13的周側壁面朝軸線形成傾斜,進而使環狀溝15的剖面形狀形成朝內側擴張的榫槽,並使前導部13的端面外周緣抵接於環狀突起76的內側面而形成限制,藉由防止過量的傾斜變形,將前導部13的端面外徑,也就是指將環狀溝15的內側尺寸調整成正確且固定的尺寸而鍛造成型螺帽胚料11b。此時,由衝孔衝頭72所衝裁而成的衝裁廢料片12c是收容於筒狀衝頭80的筒孔內後排出。以上述方式所鍛造成型的螺帽胚料11b,如第10圖所示,首先,使筒狀衝頭80從鍛造壓模53分離地形成後退,並使輸送機構55的一對觸指58、58移動至鍛造壓模53的前面附近。接著如第5圖所示,4支頂出銷77藉由主銷79來對抗彈簧78而頂出,並抵接於螺帽胚料11b之對角方向的四個角落的端面,而將該螺帽胚料11b從鍛造壓模53的凹部71頂出。一旦如上所述地利用4支頂出銷77將螺帽胚料11b頂出時,由於該螺帽胚料11b朝軸線方向被正確地頂出,因此不會對衝孔衝頭72形成干涉,可順利且確實地從凹部71被頂出,並壓入相對向的一對觸指58、58之間形成把持。 The punching front guide portion enlarges the forging stamper 53, and in the recessed portion 71 inserted into the nut blank 11a, the punching punch 72 is fixedly held by the bracket 74, and is externally fitted to the punching punch 72. The second cylindrical insert 73. A tapered wall 75 that expands outward is provided at the base of the punching punch 72, and an annular projection 76 that "inserts the annular groove 15 of the nut blank 11a" is provided on the end surface of the second cylindrical insert 73. In addition, four elongated ejector pins 77 are provided around the punch punch 72. The ejector pin 77 is disposed so as to maintain a phase of 90 degrees around the punching punch 72 (refer to FIG. 11), and is attached so as to be able to pass through the second cylindrical insert 73 and the bracket 74 to advance in the axial direction. It is retracted and can be pushed to the retracted position by the spring 78. When it is in the retracted position, the front end surface is formed to be the same plane as the end surface of the second cylindrical insert 73 or slightly lower (refer to Figures 7-10). . The four ejector pins 77 are ejected forward against the spring 78 by the king pin 79 disposed at the rear. Further, a cylindrical punch 80 facing the forging die 53 is provided. Next, once by the cylindrical punch When the nut blank 11a is pressed and inserted into the concave portion 71, as shown in Figs. 8 and 9, the preliminary hole 12a is formed by the action of the cooperation between the cylindrical punch 80 and the punching punch 72. 12b, the thread pre-drilled hole 12 is formed, and the end surface portion of the leading portion 13 is pressed and expanded in the radial direction by the tapered wall 75 of the punching punch 72, and the peripheral side wall surface of the leading portion 13 of the annular groove 15 is divided. The inclination is formed toward the axis, and the cross-sectional shape of the annular groove 15 is formed into a groove that expands inward, and the outer peripheral edge of the end surface of the leading portion 13 abuts against the inner side surface of the annular projection 76 to form a restriction, thereby preventing excessive In the oblique deformation, the outer diameter of the end surface of the leading portion 13, that is, the inner dimension of the annular groove 15 is adjusted to a correct and fixed size, and the nut blank 11b is forged. At this time, the punched scrap piece 12c punched out by the punching punch 72 is stored in the cylindrical hole of the cylindrical punch 80 and then discharged. The nut blank 11b forged in the above manner, as shown in Fig. 10, first, the cylindrical punch 80 is separated from the forging die 53 to be retracted, and a pair of fingers 58 of the conveying mechanism 55 are 58 is moved to the vicinity of the front surface of the forging stamper 53. Next, as shown in FIG. 5, the four ejector pins 77 are ejected against the spring 78 by the king pin 79, and abut against the end faces of the four corners in the diagonal direction of the nut blank 11b, and The nut blank 11b is ejected from the concave portion 71 of the forging stamper 53. Once the nut blank 11b is ejected by the four ejector pins 77 as described above, since the nut blank 11b is correctly ejected in the axial direction, interference is not formed to the punch punch 72. It is smoothly and surely ejected from the concave portion 71, and is pressed between the pair of opposing fingers 58 and 58 to form a grip.

側壁傾斜鍛造壓模54,被配設成可在插入「已擴大螺 紋預鑽孔12之衝孔及前導部13的螺帽胚料11b」的凹部81內,朝軸方向前進後退,並具有「可被彈簧83彈推至後退位置」的頂出銷82,該頂出銷82是藉由被配設於其後方的主銷84來對抗彈簧83而頂出。此外,凹部81的內側最內面,設有「可促使螺帽胚料11b的側壁14朝軸線側形成傾斜」的錐形壁85。不僅如此,在「外嵌於頂出銷82,且固定配置於凹部81之內側最內面的第3筒狀嵌入件86」的端面,設有「與錐形壁85相對向且具有一定間隔,並插入螺帽胚料11b之環狀溝15」的環狀突起87。另外,設有面向鍛造壓模54的衝頭88。接著,一旦由衝頭88按壓已插入鍛造壓模54之凹部81的螺帽胚料11b(請參考第8~9圖),將如第9圖所示,在第3筒狀嵌入件86的環狀突起87已插入環狀溝15的狀態下,由錐形壁85促使側壁14朝軸線側形成傾斜,並使用來劃分環狀溝15的內側壁面17對軸線形成傾斜,使環狀溝15的剖面形狀形成朝內側擴張的榫槽,並使已傾斜之側壁14的內側端緣抵接於環狀突起87的外側面而受到限制,藉由防止過量的傾斜變形,將環狀溝15的外側尺寸調整成正確的固定尺寸。由以上所述的側壁傾斜鍛造壓模54所鍛造成型的螺帽胚料11c,如第10圖所示,在使衝頭88從鍛造壓模54分離地形成後退之後,如第5圖所示,由頂出銷82從鍛造壓模54的凹部81頂出後自由落下,而搬送至圖面中未顯示的攻螺紋(tapping)步驟。 The side wall inclined forging die 54 is configured to be inserted into the "expanded snail" The punching hole of the pre-drilled hole 12 and the recessed portion 81 of the nut blank 11b" of the front guide portion 13 are moved forward and backward in the axial direction, and have an ejector pin 82 which is "slidable to the retracted position by the spring 83". The ejector pin 82 is ejected against the spring 83 by the king pin 84 disposed at the rear thereof. Further, the innermost surface of the inner side of the concave portion 81 is provided with a tapered wall 85 that "promotes the side wall 14 of the nut blank 11b to be inclined toward the axial side". In addition, the end surface of the third cylindrical insert 86 that is externally fitted to the ejector pin 82 and fixed to the innermost surface of the inner side of the recessed portion 81 is provided with "a certain interval from the tapered wall 85." And inserting the annular protrusion 87 of the annular groove 15" of the nut blank 11b. Further, a punch 88 facing the forging stamper 54 is provided. Next, once the nut blank 11b inserted into the concave portion 81 of the forging stamper 54 is pressed by the punch 88 (refer to Figs. 8 to 9), as shown in Fig. 9, in the third cylindrical insert 86 In a state where the annular projection 87 has been inserted into the annular groove 15, the tapered wall 85 urges the side wall 14 to be inclined toward the axial side, and the inner side wall surface 17 for dividing the annular groove 15 is inclined with respect to the axis, so that the annular groove 15 is formed. The cross-sectional shape forms a groove that expands toward the inside, and the inner end edge of the inclined side wall 14 abuts against the outer side surface of the annular protrusion 87, and the annular groove 15 is prevented by preventing excessive oblique deformation. The outer dimensions are adjusted to the correct fixed size. The nut blank 11c forged by the side wall inclined forging die 54 described above is formed as shown in Fig. 10 after the punch 88 is separated from the forging die 54 as shown in Fig. 10, as shown in Fig. 5. The ejector pin 82 is ejected from the concave portion 81 of the forging stamper 54 and then freely dropped, and is transported to a tapping step which is not shown in the drawing.

第13圖顯示:對採用上述的方式所鍛造成型之螺帽 胚料11c的螺紋預鑽孔12,加工母螺紋2後完成的高應力型四角自穿孔緊箝螺帽1。 Figure 13 shows the nut that is forged in the above manner. The thread pre-drilled hole 12 of the blank 11c is a high-stress type four-corner self-piercing clamp nut 1 which is completed after the female thread 2 is machined.

1‧‧‧四角自穿孔緊箝螺帽 1‧‧‧ four-corner self-piercing clamp nut

2‧‧‧螺紋孔 2‧‧‧Threaded holes

10‧‧‧胚料 10‧‧‧Bullet

11‧‧‧螺帽胚料 11‧‧‧ nut blank

11a、11b、11c‧‧‧螺帽胚料 11a, 11b, 11c‧‧‧ nut blanks

12‧‧‧螺紋預鑽孔 12‧‧‧Threaded pre-drilling

13‧‧‧前導部 13‧‧‧Preceding Department

14‧‧‧側壁 14‧‧‧ side wall

15‧‧‧環狀溝 15‧‧‧ annular groove

50‧‧‧模塊 50‧‧‧ module

51‧‧‧預備成型模 51‧‧‧Preparation molding

52‧‧‧螺帽胚料鍛造壓模 52‧‧‧ Nut blank forging stamper

53‧‧‧衝孔及前導部擴大壓模 53‧‧‧Pushing and leading part expansion stamper

54‧‧‧側壁傾斜鍛造壓模 54‧‧‧ Sidewall inclined forging stamper

55‧‧‧輸送機構 55‧‧‧Transportation agencies

58、58‧‧‧一對觸指 58, 58‧‧‧ a pair of fingers

59、59‧‧‧板簧 59, 59‧‧‧ leaf spring

61‧‧‧凹部(鍛造壓模52) 61‧‧‧ recess (forging die 52)

62‧‧‧頂出銷 62‧‧‧Top sales

65‧‧‧第1筒狀嵌入件 65‧‧‧1st cylindrical insert

66‧‧‧環狀突起 66‧‧‧ annular protrusion

67‧‧‧衝頭 67‧‧‧ Punch

71‧‧‧凹部(鍛造壓模53) 71‧‧‧ recess (forging die 53)

72‧‧‧衝孔衝頭 72‧‧‧punch punch

73‧‧‧第2筒狀嵌入件 73‧‧‧2nd cylindrical insert

74‧‧‧托座 74‧‧‧ bracket

75‧‧‧錐形壁 75‧‧‧Conical wall

76‧‧‧環狀突起 76‧‧‧ annular protrusion

77‧‧‧頂出銷 77‧‧‧Top sales

80‧‧‧筒狀衝頭 80‧‧‧Cylindrical punch

81‧‧‧凹部(鍛造壓模54) 81‧‧‧ recess (forging die 54)

82‧‧‧頂出銷 82‧‧‧Top sales

85‧‧‧錐形壁(凹部81) 85‧‧‧Conical wall (recess 81)

86‧‧‧第3筒狀嵌入件 86‧‧‧3rd cylindrical insert

87‧‧‧環狀突起 87‧‧‧ annular protrusion

88‧‧‧衝頭 88‧‧‧punces

第1圖:是顯示用來實施本發明之螺帽成型機重要部位的前視圖。 Fig. 1 is a front view showing an important part of a nut forming machine for carrying out the present invention.

第2圖:是顯示由上述螺帽成型機所鍛造成型之螺帽胚料的加工步驟流程的說明圖。 Fig. 2 is an explanatory view showing a flow of a processing procedure of a nut blank which is forged by the above-described nut forming machine.

第3圖:是顯示將經上述螺帽成型機的各鍛造步驟所加工的螺帽胚料,依序移送至下一個步驟之輸送機構概略的俯視圖。 Fig. 3 is a plan view showing the outline of a conveying mechanism for sequentially transferring the nut blank processed by each of the forging steps of the above-described nut forming machine to the next step.

第4圖:是顯示上述的輸送機構從第1圖所示的位置移動之作動狀態的前視圖。 Fig. 4 is a front elevational view showing the state in which the above-described conveying mechanism is moved from the position shown in Fig. 1.

第5圖:是顯示由上述螺帽成型機所鍛造成型之螺帽胚料的各鍛造步驟完成後,從鍛造壓模頂出之狀態的鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Fig. 5 is a transverse sectional view showing an important portion of the forged stamper ‧ punch in a state in which the forging die is ejected from the forging die after completion of each forging step of the nut blank forging by the above-described nut forming machine.

第6圖:是顯示已完成上述螺帽成型機之主要鍛造步驟的螺帽胚料,分別被移送至下一個步驟的狀態時,鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Fig. 6 is a transverse sectional view showing an important portion of the forged stamper ‧ punch when the nut stock which has completed the main forging step of the above-mentioned nut forming machine is transferred to the next step.

第7圖:是顯示已完成上述螺帽成型機之主要鍛造步驟的螺帽胚料,分別被移送至下一個步驟之鍛造壓模前方的狀態時,鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Fig. 7 is a view showing a nut blank which has completed the main forging step of the above-mentioned nut forming machine, and is transferred to the state in front of the forging stamper of the next step, and the important portion of the forged stamper ‧ punch is laterally cut Top view.

第8圖:是顯示在「已完成上述螺帽成型機之主要鍛造步驟的螺帽胚料,分別被移送至下一個步驟之鍛造壓 模,並由衝頭所按壓而進行鍛造成型」的途中,鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Figure 8: shows the forging pressure of the nut blank that has been completed in the main forging step of the above-mentioned nut forming machine, which is transferred to the next step. In the middle of the die and the forging by the punch, the forged stamper ‧ the important part of the punch is cut transversely from the top view.

第9圖:是顯示已完成上述螺帽成型機之主要鍛造步驟的螺帽胚料,在分別已完成由下一個步驟的鍛造壓模與衝頭所進行之鍛造成型的狀態下,鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Fig. 9 is a view showing a nut blank which has completed the main forging step of the above-mentioned nut forming machine, and a forging die in a state in which the forging die and the punch which have been subjected to the next step have been completed, respectively. ‧The important part of the punch is cut transversely from the top view.

第10圖:是顯示已完成第9圖所示之下一個步驟的鍛造壓模與衝頭所進行的鍛造成型後,使各鍛造步驟的衝頭從鍛造壓模分離地形成後退移動的狀態時,鍛造壓模‧衝頭的重要部位橫向截斷俯視圖。 Fig. 10 is a view showing a state in which the forging die and the punch subjected to the next step shown in Fig. 9 have been forged, and the punches of the forging steps are separated from the forging die to form a backward movement state. The forged stamper ‧ the important part of the punch is cut transversely from the top view.

第11圖:是上述螺帽成型機之衝孔及前導部擴大鍛造壓模的重要部位放大前視圖。 Fig. 11 is an enlarged front elevational view showing an important part of the punching of the nut forming machine and the enlarged forging stamper of the front guide portion.

第12圖:是顯示利用4支頂出銷將「已利用上述螺帽成型機的衝孔及前導部擴大鍛造壓模‧衝頭,完成螺紋預鑽孔的衝孔與前導部擴大的螺帽胚料」頂出之狀態的說明圖。 Fig. 12 is a view showing the use of four ejector pins to enlarge the punching and boring of the punching and leading portions of the above-mentioned nut forming machine, and to complete the punching of the thread pre-drilling and the expansion of the front guide portion. An explanatory diagram of the state in which the billet is ejected.

第13圖:是顯示對本發明裝置所製造的螺帽胚料進行攻螺紋加工後所完成之四角自穿孔緊箝螺帽的立體圖。 Fig. 13 is a perspective view showing a four-corner self-piercing clincher nut which is completed after tapping the nut blank manufactured by the apparatus of the present invention.

第14圖:是顯示準備將「已完成日本特公平8-29392號公報的第2圖所示之衝孔及前導部擴大步驟」之螺帽胚料頂出的說明圖。 Fig. 14 is an explanatory view showing the preparation of the nut blank of the punching and leading portion enlargement step shown in Fig. 2 of the Japanese Patent Publication No. Hei 8-29392.

第15圖:是顯示將第14圖所示的螺帽胚料從鍛造壓模頂出,並由輸送機構之相對向的一對觸指所把持之狀態的說明圖。 Fig. 15 is an explanatory view showing a state in which the nut blank shown in Fig. 14 is ejected from the forging die and held by a pair of fingers facing each other by the conveying mechanism.

11a、11b、11c‧‧‧螺帽胚料 11a, 11b, 11c‧‧‧ nut blanks

12‧‧‧螺紋預鑽孔 12‧‧‧Threaded pre-drilling

12a、12b‧‧‧預備孔 12a, 12b‧‧‧ preparation holes

12c‧‧‧衝裁廢料片 12c‧‧‧Crushed scrap

13‧‧‧前導部 13‧‧‧Preceding Department

14‧‧‧側壁 14‧‧‧ side wall

15‧‧‧環狀溝 15‧‧‧ annular groove

50‧‧‧模塊 50‧‧‧ module

52‧‧‧螺帽胚料鍛造壓模 52‧‧‧ Nut blank forging stamper

53‧‧‧衝孔及前導部擴大壓模 53‧‧‧Pushing and leading part expansion stamper

54‧‧‧側壁傾斜鍛造壓模 54‧‧‧ Sidewall inclined forging stamper

58‧‧‧一對觸指 58‧‧‧One pair of fingers

61‧‧‧凹部 61‧‧‧ recess

62‧‧‧頂出銷 62‧‧‧Top sales

63‧‧‧彈簧 63‧‧‧ Spring

64‧‧‧主銷 64‧‧‧Senior sales

65‧‧‧第1筒狀嵌入件 65‧‧‧1st cylindrical insert

66‧‧‧環狀突起 66‧‧‧ annular protrusion

67‧‧‧衝頭 67‧‧‧ Punch

68‧‧‧突出部 68‧‧‧Protruding

71‧‧‧凹部 71‧‧‧ recess

72‧‧‧衝孔衝頭 72‧‧‧punch punch

73‧‧‧第2筒狀嵌入件 73‧‧‧2nd cylindrical insert

74‧‧‧托座 74‧‧‧ bracket

75‧‧‧錐形壁 75‧‧‧Conical wall

76‧‧‧環狀突起 76‧‧‧ annular protrusion

77‧‧‧頂出銷 77‧‧‧Top sales

78‧‧‧彈簧 78‧‧‧ Spring

79‧‧‧主銷 79‧‧‧Sales

80‧‧‧筒狀衝頭 80‧‧‧Cylindrical punch

81‧‧‧凹部 81‧‧‧ recess

82‧‧‧頂出銷 82‧‧‧Top sales

83‧‧‧彈簧 83‧‧‧ Spring

84‧‧‧主銷 84‧‧‧Senior sales

85‧‧‧錐形壁 85‧‧‧Conical wall

86‧‧‧第3筒狀嵌入件 86‧‧‧3rd cylindrical insert

87‧‧‧環狀突起 87‧‧‧ annular protrusion

88‧‧‧一對觸指 88‧‧‧A pair of fingers

Claims (3)

一種自穿孔緊箝螺帽的製造裝置,是採用螺帽成型機來鍛造成型高應力型自穿孔緊箝螺帽(1)之螺帽胚料(11)的自穿孔緊箝螺帽的製造裝置,該高應力型自穿孔緊箝螺帽(1)的螺帽胚料(11),在外形呈四角型的螺帽本體之含有螺紋預鑽孔(12)的中央部分,設有端面可打入金屬板而作為衝頭使用的筒狀前導部(13),並設有沿著前述螺帽本體的外周緣形成突出而圍繞前述前導部的側壁(14),且在前述前導部(13)與前述側壁(14)之間形成環狀溝(15),令用來劃分前述環狀溝(15)之前述前導部(13)的周側壁面與前述側壁(14)對軸線形成傾斜,而使前述環狀溝(15)形成朝內側擴大的榫槽,其特徵為:形成下述的構造:已完成了將前述螺紋預鑽孔(12)的衝孔及前述前導部(13)的端面部分朝半徑方向按壓擴張,使劃分前述環狀溝(15)之前述前導部(13)的周側壁面形成傾斜而擴大之鍛造步驟的前述螺帽胚料(11b)之對角方向的四個角落的端面,利用4支頂出銷(77)予以頂出,並壓入位於壓模(53)的端面附近之輸送機構的一對觸指(58、58)之間。 Self-piercing clamp nut manufacturing device, self-piercing clamp nut manufacturing device for forging high-stress self-piercing clamp nut (1) nut blank (11) by using a nut forming machine The nut blank (11) of the high-stress self-piercing clamp nut (1) is provided with a front end portion of the nut body of the four-corner nut body having a threaded pre-drilled hole (12). a cylindrical front guide portion (13) for use as a punch in a metal plate, and a side wall (14) that protrudes along the outer peripheral edge of the nut body to surround the front guide portion, and at the front guide portion (13) Forming an annular groove (15) between the side wall (14), and the circumferential side wall surface of the front guide portion (13) for dividing the annular groove (15) and the side wall (14) are inclined with respect to the axis, and The annular groove (15) is formed with a groove extending inwardly, and is characterized in that a structure is formed in which the punching of the thread pre-drilled hole (12) and the end face of the front guide portion (13) are completed. Partially pressing and expanding in a radial direction to divide the peripheral side wall surface of the leading portion (13) of the annular groove (15) into a forging step which is inclined and enlarged The end faces of the four corners in the diagonal direction of the nut blank (11b) are ejected by four ejector pins (77) and pressed into a pair of conveying mechanisms located near the end faces of the stampers (53). Between the fingers (58, 58). 一種自穿孔緊箝螺帽的製造裝置,是利用具備下述構件的螺帽成型機之自穿孔緊箝螺帽的製造裝置:螺帽胚料(11a)用鍛造壓模‧衝頭(52、67),其具有頂出銷(62)並在第1筒狀嵌入件(65)的端面設有 環狀突起(66),該頂出銷(62)被配設成可在用來插入經預先成型的胚料(11a)之壓模(52)的凹部(61)內,朝軸方向前進後退,且可被彈簧(63)彈推至後退位置,該第1筒狀嵌入件(65)外嵌於該頂出銷(62),並被固定配置於前述凹部(61)之內側最內面,另外,在面向前述壓模(52)之衝頭(67)的前端面,設有用來成型螺紋預鑽孔(12)之預備孔(12a)的突出部(38),按壓已插入前述凹部(61)的前述胚料(11a)使其被前述衝頭(67)與前述頂出銷(62)所挾持,而使不會貫穿的前述預備孔(12a、12b)成型,並將前述環狀突起(66)壓入前述胚料(10),在外形呈四角型的螺帽本體之含有前述預備孔(12a)的中央部分,設有端面可打入金屬板而作為衝頭使用的筒狀前導部(13),並且設有沿著前述螺帽本體的外周緣突出而圍繞前述前導部(13)的側壁(14),在前述前導部(13)與前述側壁(14)之間形成環狀溝(15);和衝孔及前導部擴大鍛造壓模‧衝頭(53,80),其構成:在下一個步驟中用來插入前述螺帽胚料(11a)之壓模(53)的凹部內(71)所配設之衝孔衝頭(72)的基部,設有朝外擴張的錐形壁(75),並在外嵌配設於前述衝孔衝頭(72)之第2筒狀嵌入件(73)的端面,設有可插入前述環狀溝(15)的環狀突起(76),利用按壓前述螺帽胚料(11a)而插入前述的下一個步驟之壓模(53)的凹部(71)的筒狀衝頭(80)與前述衝孔衝頭(72)間 之協同作動的作用,衝孔加工前述預備孔(11a、11b)而使螺紋預鑽孔(12)成型,藉由前述錐形壁(75)將前述前導部(13)的端面部分朝半徑方向按壓擴張,使用來劃分前述環狀溝(15)之前述前導部(13)的周側壁面形成傾斜,而使前述環狀溝(15)形成朝內側擴張的榫槽,並使前述前導部(13)的端面外周緣抵接於前述環狀突起(76)的內側面而形成限制;及側壁(14)傾斜鍛造壓模‧衝頭(54、88),其構成:具有被配設成可在下下一個步驟中,用來插入已擴大衝孔及前導部(13)的前述螺帽胚料(11b)之壓模(54)的凹部(81)內朝軸方向前進後退,且可被彈簧(83)彈推至後退位置的頂出銷(82),在前述凹部(81)的內側最內面設有可使前述螺帽胚料(11b)的前述側壁(14)朝軸線側傾斜的錐形壁(85),在配設於前述下下一個步驟的壓模(54)之凹部(81)的底部之第3筒狀嵌入件(86)的端面,設有用來插入前述環狀溝(15)的環狀突起(87),一旦利用面向前述下下一個步驟之壓模(54)的衝頭(88)來按壓前述螺帽胚料(11b)而插入前述下下一個步驟之壓模(54)的凹部(81)時,將藉由前述錐形壁(85)使前述側壁(14)朝軸線側傾斜,而使前述環狀溝(15)形成朝內側擴張的榫槽,並使朝軸線側傾斜之前述側壁(14)的端面內側緣,抵接於前述環狀突起(87)的外側面而形成限制,其特徵為: 前述衝孔及前導部擴大壓模‧衝頭(53、80)的前述衝孔衝頭(72)與前述第2筒狀嵌入件(73)被固定保持於前述下一個步驟之壓模(53)的凹部(71)內,且設有圍繞前述衝孔衝頭(72)的4支頂出銷(77),藉由按壓前述螺帽胚料(11a)而插入前述下一個步驟之壓模(53)的凹部(71)的前述筒狀衝頭(80)、與前述衝孔衝頭(72)之間的協同作動的作用,而以前述的4支頂出銷(77),將已完成前述螺紋預鑽孔(12)的衝孔與前述前導部(13)的擴大之前述螺帽胚料(11b)的對角方向之四個角落的端面予以頂出,並壓入位於前述壓模(53)之端面附近的輸送機構的一對觸指(58、58)之間。 A manufacturing device for a self-piercing nipper nut is a manufacturing device for a self-piercing nipper nut using a nut forming machine having the following members: a forging die ‧ punch for a nut blank (11a) 67), having an ejector pin (62) and provided at an end surface of the first cylindrical insert (65) An annular projection (66), the ejector pin (62) being disposed to advance in the axial direction of the recess (61) for inserting the preform (52) of the preformed blank (11a) And being pushed by the spring (63) to the retracted position, the first cylindrical insert (65) is externally fitted to the ejector pin (62), and is fixedly disposed on the innermost inner side of the recess (61). Further, on the front end surface of the punch (67) facing the stamper (52), a projection (38) for molding the preliminary hole (12a) of the thread pre-drilled hole (12) is provided, and the pressing has been inserted into the recessed portion The blank (11a) of (61) is held by the punch (67) and the ejector pin (62), and the preliminary holes (12a, 12b) which do not penetrate are formed, and the ring is formed. The projection (66) is press-fitted into the blank (10), and a central portion of the nut body having a quadrangular outer shape including the preliminary hole (12a) is provided, and a cylinder having an end surface that can be driven into a metal plate and used as a punch is provided. a front guiding portion (13), and a side wall (14) protruding along the outer peripheral edge of the nut body to surround the front guiding portion (13), formed between the front guiding portion (13) and the front side wall (14) Annular groove (15); and punching and The leading portion enlarges the forging stamper ‧ punch (53, 80), which is configured to be embossed in the recess (71) of the stamper (53) for inserting the nut blank (11a) in the next step The base of the hole punch (72) is provided with a tapered wall (75) which is outwardly expanded, and is provided with an end surface of the second cylindrical insert (73) which is externally disposed on the punching punch (72). An annular projection (76) into which the annular groove (15) can be inserted is inserted into the cylindrical portion of the concave portion (71) of the stamper (53) of the next step by pressing the nut blank (11a). Between the head (80) and the aforementioned punch punch (72) Cooperating with the action, punching the preliminary holes (11a, 11b) to form the thread pre-drilled hole (12), and the end face portion of the front guide portion (13) is radially oriented by the tapered wall (75) Pressing and expanding, the peripheral side wall surface of the front guide portion (13) for dividing the annular groove (15) is inclined, and the annular groove (15) is formed into a groove that expands inward, and the front guide portion is 13) the outer peripheral edge of the end surface abuts against the inner side surface of the annular protrusion (76) to form a restriction; and the side wall (14) is inclined forged stamper ‧ punch (54, 88), which is configured to have a configuration In the next step, the recess (81) of the stamper (54) for inserting the aforementioned nut blank (11b) of the enlarged punching and leading portion (13) advances backward and backward in the axial direction, and can be spring-loaded. (83) an ejector pin (82) that is pushed to the retracted position, and the innermost surface of the inner side of the recessed portion (81) is provided such that the side wall (14) of the nut blank (11b) is inclined toward the axis side a tapered wall (85) is provided at an end surface of the third cylindrical insert (86) disposed at the bottom of the recess (81) of the stamper (54) in the next lower step, for inserting the ring The annular projection (87) of the groove (15) is inserted into the next step by pressing the nut blank (11b) by a punch (88) facing the stamper (54) of the next step. When the concave portion (81) of the stamper (54) is pressed, the side wall (14) is inclined toward the axis side by the tapered wall (85), and the annular groove (15) is formed into a groove that expands inward. The inner edge of the end surface of the side wall (14) inclined toward the axis side is abutted against the outer side surface of the annular projection (87) to form a restriction, and is characterized by: The punching punch (72) of the punching and leading portion enlarged stamper/punch (53, 80) and the second cylindrical insert (73) are fixed and held by the stamper of the next step (53). Inside the recess (71), and four ejector pins (77) surrounding the punch punch (72) are provided, and the stamper of the next step is inserted by pressing the nut blank (11a). The cylindrical punch (80) of the recess (71) of the (53) and the punching punch (72) cooperate with each other, and the above four ejector pins (77) Finishing the punching holes of the thread pre-drilling hole (12) and the end faces of the four corners in the diagonal direction of the enlarged nut blank (11b) of the aforementioned front guide portion (13) are ejected, and pressed into the aforementioned pressure Between the pair of fingers (58, 58) of the transport mechanism near the end face of the die (53). 如申請專利範圍第2項所記載之自穿孔緊箝螺帽的製造裝置,其中前述衝孔衝頭(72)與前述第2筒狀嵌入件(73),是隔著托座(74)而被固定保持於前述下一個步驟之壓模(53)的凹部(71)內,前述4支頂出銷(77),是在前述衝孔衝頭(72)的周圍保持90度相位,且可朝軸方向前進後退地安裝於前述托座(74),並且可被彈簧(78)彈推至後退位置,當位於後退位置時,前端面與前述第2筒狀嵌入件(73)的前端面形成同一平面,且在前進時抵接於前述螺帽胚料(11b)之對角方向的四個角落的端面,而將該螺帽胚料(11b)予以頂出,並壓入前述一對觸指(58、58)之間。 The manufacturing apparatus of the self-piercing clamp nut according to the second aspect of the invention, wherein the punching punch (72) and the second cylindrical insert (73) are interposed between the brackets (74). The four ejector pins (77) are fixedly held in the recess (71) of the stamper (53) of the next step, and are maintained at a phase of 90 degrees around the punch punch (72). The bracket (74) is attached to the bracket (74) so as to be retracted in the axial direction, and can be pushed to the retracted position by the spring (78). When the vehicle is in the retracted position, the front end surface and the front end surface of the second cylindrical insert (73) are Forming the same plane, and advancing against the end faces of the four corners of the aforementioned nut blank (11b) in the diagonal direction, and ejecting the nut blank (11b), and pressing the pair Between the fingers (58, 58).
TW101117398A 2011-06-07 2012-05-16 Pierce nut manufacturing apparatus TWI520798B (en)

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