TW201304910A - Austenitic stainless steel pipe, boiler device, and method for processing inner surface of pipe - Google Patents

Austenitic stainless steel pipe, boiler device, and method for processing inner surface of pipe Download PDF

Info

Publication number
TW201304910A
TW201304910A TW101107156A TW101107156A TW201304910A TW 201304910 A TW201304910 A TW 201304910A TW 101107156 A TW101107156 A TW 101107156A TW 101107156 A TW101107156 A TW 101107156A TW 201304910 A TW201304910 A TW 201304910A
Authority
TW
Taiwan
Prior art keywords
steel pipe
stainless steel
pipe
iron
based stainless
Prior art date
Application number
TW101107156A
Other languages
Chinese (zh)
Inventor
Masaru Shimizu
Tsuyoshi SATAKEDA
Original Assignee
Babcock Hitachi Kk
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Babcock Hitachi Kk filed Critical Babcock Hitachi Kk
Publication of TW201304910A publication Critical patent/TW201304910A/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D7/00Modifying the physical properties of iron or steel by deformation
    • C21D7/02Modifying the physical properties of iron or steel by deformation by cold working
    • C21D7/04Modifying the physical properties of iron or steel by deformation by cold working of the surface
    • C21D7/06Modifying the physical properties of iron or steel by deformation by cold working of the surface by shot-peening or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/10Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for compacting surfaces, e.g. shot-peening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/32Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks
    • B24C3/325Abrasive blasting machines or devices; Plants designed for abrasive blasting of particular work, e.g. the internal surfaces of cylinder blocks for internal surfaces, e.g. of tubes
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/08Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/04Component parts or details of steam boilers applicable to more than one kind or type of steam boiler and characterised by material, e.g. use of special steel alloy
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/10Water tubes; Accessories therefor
    • F22B37/107Protection of water tubes

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

With the present invention the inner surface (5) of an austenitic stainless steel pipe (1) is subjected to shot processing by means of shot particles (3), and the quality of the water vapor oxidation resistance of the pipe inner surface (5) is determined on the basis of the degree of hardness at a predetermined depth from the post-processing outermost surface of the steel pipe (1) which has been subjected to shot processing. In the aforementioned determination, when the roughness of the pipe inner surface (5) after the pipe inner surface (5) has been subjected to shot processing has an arithmetic mean roughness (Ra) of 2 μm or less, or when the hardness at the predetermined depth is 300 Hv or greater, it is determined that the pipe inner surface has excellent water vapor oxidation resistance. Thus, an austenitic stainless steel pipe for which the arithmetic mean roughness (Ra) of the pipe inner surface (5) is 2 μm or less or for which the hardness at the predetermined depth is 300 Hv or greater can be used as a heat transfer pipe for a boiler.

Description

沃斯田鐵系不鏽鋼管、鍋爐裝置及管內表面加工方法 Vostian iron-based stainless steel pipe, boiler device and inner surface processing method

本發明係關於一種沃斯田鐵系不鏽鋼管、鍋爐裝置及管內表面加工方法,尤其關於作為傳熱管,其適用於高溫、高壓水蒸氣流經之部位的沃斯田鐵系鋼管、具備該沃斯田鐵系鋼管之鍋爐裝置、以及耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管之管內表面之加工方法。 The present invention relates to a Worthfield iron-based stainless steel pipe, a boiler device, and a method for processing the inner surface of a pipe, and more particularly to a heat transfer pipe, which is suitable for a Worthfield iron-based steel pipe in which a high-temperature, high-pressure steam flows through a portion. The method for processing the inner surface of the tube of the Worthfield iron-based steel pipe and the Worstian iron-based stainless steel pipe excellent in water vapor oxidation resistance.

於鍋爐裝置之高溫氣體流經之高溫部,設置有高溫、高壓之水蒸氣於鋼管內流動之過熱器或再熱器等,由高溫強度及耐蝕性之觀點,係於構成該等之傳熱管使用含有18%以上Cr之沃斯田鐵系不鏽鋼管。在鍋爐運轉過程中,於鋼管內表面,因與流動於鋼管內部之高溫、高壓水蒸氣接觸、以及與接觸之水蒸氣反應,而生成水蒸氣氧化銹皮。該水蒸氣氧化銹皮為由(Cr,Fe)3O4構成之內層與由Fe3O4構成之外層的雙層構造。再者,外層係位於鋼管表面之靠近空氣層側,內層係相較外層位於母材側。 In the high temperature portion of the boiler device through which the high temperature gas flows, a superheater or a reheater in which high temperature and high pressure water vapor flows in the steel pipe is provided, and the heat transfer constituting the heat is used from the viewpoint of high temperature strength and corrosion resistance. The tube uses a Worthfield iron-based stainless steel tube containing 18% or more of Cr. During the operation of the boiler, the inner surface of the steel pipe is corroded with water vapor due to contact with high temperature, high pressure water vapor flowing inside the steel pipe and reacting with the contact water vapor. The steam oxidized scale is a two-layer structure of an inner layer composed of (Cr,Fe) 3 O 4 and an outer layer composed of Fe 3 O 4 . Furthermore, the outer layer is located on the side of the steel pipe near the air layer, and the inner layer is located on the side of the base material than the outer layer.

沃斯田鐵系不鏽鋼一般而言線膨脹係數大,故而鋼管會因鍋爐之負載變化、運轉停止或因運轉啟動導致流動於鋼管內部之流體溫度變化而膨脹或收縮。此時,若鋼管自身之膨脹係數與鋼管內表面生成層之水蒸氣氧化銹皮之膨脹係數產生較大差異,且產生溫度變化,則水蒸氣氧化銹皮變得容易自鋼管內面剝離。若水蒸氣氧化銹皮自鋼管內 面剝離,則剝離後之水蒸氣氧化銹皮會沈積於鋼管之彎曲部而成為管阻塞之原因,而且,會經由蒸氣配管朝蒸氣渦輪部飛散,亦成為產生蒸氣渦輪翼沖蝕(erosion)之原因。因此,對於鍋爐之高溫部中使用之鋼管,不僅要求高溫強度,而且要求優異之耐水蒸氣氧化性。 In the case of the Worthfield iron-based stainless steel, the coefficient of linear expansion is generally large, and the steel pipe may expand or contract due to changes in the load of the boiler, the operation is stopped, or the temperature of the fluid flowing inside the steel pipe changes due to the start of the operation. At this time, if the expansion coefficient of the steel pipe itself is greatly different from the expansion coefficient of the steam oxidized scale of the inner surface layer of the steel pipe, and the temperature change occurs, the steam oxidation scale becomes easily peeled off from the inner surface of the steel pipe. If the water vapor oxidizes the scale from the steel pipe When the surface is peeled off, the water vapor rust after the peeling is deposited on the bent portion of the steel pipe, which causes the pipe to clog, and also scatters toward the steam turbine through the steam pipe, and also causes the steam turbine blade to erosion. the reason. Therefore, for the steel pipe used in the high temperature portion of the boiler, not only high temperature strength but also excellent water vapor oxidation resistance is required.

作為提昇沃斯田鐵系不鏽鋼之耐水蒸氣氧化性之方法,存在有以下方法:使材料中Cr含量增加;使晶粒微細化;及對鋼管內面進行噴射加工而形成硬化層等方法。其中,一般廣泛採用之方法係對鋼管內面實施噴射加工,而使硬化層形成於鋼管內面之方法。例如專利文獻1所示,噴射加工係以規定之壓力以上、且規定之噴附量以上將不鏽鋼構成之粒子噴附於鋼管內面,使鋼管內面上形成規定厚度以上之噴射加工層。專利文獻1記載有將經如此加工之鋼管用於高溫蒸氣產生用之過熱器之情形時,推測於鋼管內表面形成極薄且緻密之銹皮,從而防止水蒸氣氧化銹皮整體之生長。 As a method for improving the steam oxidation resistance of the Worthfield iron-based stainless steel, there are the following methods: increasing the Cr content in the material; making the crystal grains fine; and spraying the inner surface of the steel pipe to form a hardened layer. Among them, the method widely used is a method in which the inner surface of the steel pipe is subjected to jet processing, and the hardened layer is formed on the inner surface of the steel pipe. For example, in the blasting process, the particles of the stainless steel are sprayed on the inner surface of the steel pipe at a predetermined pressure or more and a predetermined amount or more, and the blast processing layer having a predetermined thickness or more is formed on the inner surface of the steel pipe. Patent Document 1 describes a case where a steel pipe thus processed is used for a superheater for generating high-temperature steam, and it is presumed that an extremely thin and dense scale is formed on the inner surface of the steel pipe to prevent the growth of the water vapor-oxidized scale as a whole.

又,作為判定是否全面且確實地實施沃斯田鐵系不鏽鋼管之噴射加工之手法,例如於專利文獻2記載有如下方法:使光源自經噴射加工過的管之一側抵住管內面,並將內面觀察用TV攝像機自另一端於管內進行移動,同時測定經噴射加工之面積。於該情形時,經噴射加工之面因微小之凹凸而成為非光澤面,未加工面成為光澤面,故可藉由觀測而判別有無加工。而且,該專利文獻2係選擇經噴射加工之面積達到整體之70%以上之噴射條件。 In addition, as a method of determining whether or not the spray processing of the Worthite iron-based stainless steel pipe is performed comprehensively and reliably, for example, Patent Document 2 discloses a method of causing a light source to be placed against the inner surface of the pipe from one side of the pipe that has been spray-processed. And the inside observation is carried out by the TV camera from the other end in the tube, and the area of the jet processing is measured. In this case, since the surface to be blasted becomes a non-glossy surface due to minute irregularities, and the unfinished surface becomes a glossy surface, it is possible to determine whether or not there is processing by observation. Further, Patent Document 2 selects an injection condition in which the area of the injection processing is 70% or more of the whole.

專利文獻1:日本特開昭52-8930號公報 Patent Document 1: Japanese Patent Laid-Open No. 52-8930

專利文獻2:國際公開號WO2007/099949號公報 Patent Document 2: International Publication No. WO2007/099949

近來之火力發電用大型鍋爐用於加熱器或再熱器之沃斯田鐵系不鏽鋼管之長度於每一缸鍋爐中達到數千米以上,而使噴射加工之良否成為問題。然而,專利文獻1係記載藉由噴射加工來形成噴射加工層,而防止水蒸氣氧化銹皮整體之生長,但關於具有作為傳熱管所需之耐水蒸氣氧化性的管內表面之構造或組織構成,並未特別記載。 Recently, the length of the Wostian iron-based stainless steel pipe used for the heater or reheater of a large-scale boiler for thermal power generation has reached several kilometers in each cylinder, and the quality of the injection processing has become a problem. However, Patent Document 1 describes that the blast processing layer is formed by blast processing to prevent the growth of the water vapor oxidized scale as a whole, but the structure or structure of the inner surface of the tube having the water vapor oxidizing resistance required as the heat transfer tube is described. The composition is not specifically described.

又,專利文獻2記載有為判定是否確實地實施噴射加工,而利用噴射加工面因凹凸而成為非光澤面且未加工面成為光澤面之情況,由TV攝像機進行觀察判定之方法,但此方法僅判定是否確實地施工,而並非判定是否確保作為傳熱管所需之耐水蒸氣氧化性。又,與引用文獻1同樣地,對於具有作為傳熱管所需之耐水蒸氣氧化性的管內表面之構造或組織之構成,並未特別記載。 Further, Patent Document 2 describes a method of observing and judging by a TV camera in order to determine whether or not the blast processing is performed accurately, and the blast surface is a non-glossy surface due to irregularities, and the unprocessed surface is a glossy surface. It is only determined whether or not the construction is carried out reliably, and it is not determined whether or not the water vapor oxidation resistance required as the heat transfer tube is ensured. Further, similarly to the cited document 1, the structure of the inner surface of the tube having the water vapor oxidizing resistance required for the heat transfer tube is not particularly described.

因此,本發明所欲解決之課題在於,提供一種具有作為傳熱管所需之耐水蒸氣氧化性的沃斯田鐵系不鏽鋼管,以及提供一種具備傳熱管的鍋爐裝置,該傳熱管具有必需之耐水蒸氣氧化性。 Accordingly, an object of the present invention is to provide a Worthfield iron-based stainless steel pipe having water vapor oxidation resistance required as a heat transfer tube, and a boiler device having a heat transfer tube having Requires resistance to water vapor oxidation.

為解決上述課題,本發明係一種傳熱管用之沃斯田鐵系不鏽鋼管,其特徵為以下任一者:上述沃斯田鐵系不鏽鋼管之管內表面以算術平均粗糙 度(Ra)計為2 μm以下,或者上述沃斯田鐵系不鏽鋼管之加工後最外表面至預定深度之硬度為300 Hv以上。 In order to solve the above problems, the present invention is a Worstian iron-based stainless steel pipe for a heat transfer tube, which is characterized by any one of the following: the inner surface of the tube of the above-mentioned Worthite iron-based stainless steel pipe is arithmetically rough The degree (Ra) is 2 μm or less, or the hardness of the outermost surface to the predetermined depth after processing of the above-mentioned Worstian iron-based stainless steel pipe is 300 Hv or more.

又,本發明係一種鍋爐裝置,其特徵在於具備由上述沃斯田鐵系不鏽鋼管構成之傳熱管。 Moreover, the present invention is a boiler apparatus characterized by comprising a heat transfer tube composed of the above-mentioned Worthfield iron-based stainless steel pipe.

進而,本發明係一種沃斯田鐵系不鏽鋼管之管內表面加工方法,其特徵在於,於上述沃斯田鐵系不鏽鋼管之管內表面進行噴射加工,且使經噴射加工之上述管內表面的算術平均粗糙度(Ra)達到2 μm以下。 Further, the present invention relates to a method for processing an inner surface of a pipe of a Worthite iron-based stainless steel pipe, characterized in that the inner surface of the pipe of the above-mentioned Worthite iron-based stainless steel pipe is subjected to jet processing, and the inside of the pipe is subjected to jet processing. The arithmetic mean roughness (Ra) of the surface is less than 2 μm.

根據本發明,可確保作為傳熱管所需之耐水蒸氣氧化性。又,可製成具有確保耐水蒸氣氧化性之傳熱管的鍋爐裝置。 According to the present invention, the water vapor oxidation resistance required as a heat transfer tube can be ensured. Further, a boiler device having a heat transfer tube that ensures oxidation resistance to water vapor can be produced.

一面參照圖式,一面對本發明之實施形態進行說明。 Embodiments of the present invention will be described with reference to the drawings.

圖1係表示本發明實施形態之沃斯田鐵系不鏽鋼管之加工方法圖。該圖中,將噴射噴嘴2插至用作傳熱管之沃斯田鐵系不鏽鋼管1之內側,自噴射噴嘴2朝鋼管內表面5噴出噴射粒子3。藉此,於管內表面5形成噴射加工層4。 Fig. 1 is a view showing a processing method of a Worthfield iron-based stainless steel pipe according to an embodiment of the present invention. In the figure, the injection nozzle 2 is inserted into the inside of the Worstian iron-based stainless steel pipe 1 serving as a heat transfer tube, and the spray particles 3 are ejected from the injection nozzle 2 toward the inner surface 5 of the steel pipe. Thereby, the spray processed layer 4 is formed on the inner surface 5 of the tube.

對沃斯田鐵系不鏽鋼管內表面之噴射(珠粒噴擊)加工係藉由壓縮空氣而使沃斯田鐵系不鏽鋼製之較小鋼片或鋼球等噴射粒子3與鋼管內表面5碰撞,使鋼管內表面5附近之晶粒內產生較多滑移變形並使其硬化者。為了對管內表面5均勻地實施噴射加工,必需使該噴射粒子之形狀、 硬度、噴射粒子之噴附壓力、噴附量、噴射噴嘴對於鋼管1之內周方向的旋轉速度、噴射噴嘴2對於軸方向的移動速度之條件最佳化。 The spraying (bead blasting) processing on the inner surface of the Worthite iron-based stainless steel pipe is made by compressing air to make sprayed particles 3 such as smaller steel sheets or steel balls made of Worthite iron-based stainless steel and the inner surface of the steel pipe 5 Collision causes a large amount of slip deformation and hardening in the crystal grains near the inner surface 5 of the steel pipe. In order to uniformly perform the jet processing on the inner surface 5 of the tube, it is necessary to make the shape of the sprayed particles, The hardness, the spray pressure of the sprayed particles, the amount of spray, the conditions of the rotational speed of the injection nozzle in the inner circumferential direction of the steel pipe 1, and the moving speed of the injection nozzle 2 in the axial direction are optimized.

本實施形態係可對經此種方法噴射加工之沃斯田鐵系不鏽鋼管之管內表面5之狀態,設定複數個參數,從而對該各自之每一參數評價耐水蒸氣氧化性,即判定耐水蒸氣氧化性是否優異。而且,可基於該判定結果而提供具有作為傳熱管所需之耐水蒸氣氧化性的沃斯田鐵系不鏽鋼管,而且,可對具有作為傳熱管所需之耐水蒸氣氧化性之沃斯田鐵系不鏽鋼管的管內表面進行加工。 In the present embodiment, a plurality of parameters can be set for the state of the inner surface 5 of the tube of the Wostian iron-based stainless steel pipe which is sprayed by the method, and the water vapor oxidation resistance is evaluated for each of the respective parameters, that is, the water resistance is judged. Whether the vapor oxidation property is excellent. Further, based on the determination result, a Worthfield iron-based stainless steel pipe having steam oxidizing resistance required as a heat transfer tube can be provided, and the Wolsfield having water vapor oxidation resistance as a heat transfer pipe can be provided. The inner surface of the iron-based stainless steel tube is processed.

以下,舉出複數個實施例,對上述參數與耐水蒸氣氧化性之評價基準進行說明。再者,於以下說明中,對於相同或視作相同之構成要素,標註相同之參照符號,且適當省略重複之說明。 Hereinafter, a plurality of examples will be described, and the evaluation criteria of the above parameters and water vapor oxidation resistance will be described. In the following description, the same or similar components are denoted by the same reference numerals, and the description thereof will be omitted as appropriate.

[實施例1] [Example 1]

實施例1係將沃斯田鐵系不鏽鋼管1的管內表面5之粗糙度作為參數之例。 In the first embodiment, the roughness of the inner surface 5 of the vessel of the Vostian iron-based stainless steel pipe 1 is taken as an example.

將沃斯田鐵系不鏽鋼管1之管內表面5以圖1所示之方法進行噴射加工,並對加工處理後管內表面之粗糙度與耐水蒸氣氧化性之關係進行評價,藉此獲得以下見解。該見解係於由16~23%Cr構成之沃斯田鐵系不鏽鋼中,噴射加工後管內表面5之粗糙度與成為耐水蒸氣氧化性之指標的生成於管內表面5的水蒸氣氧化銹皮6(參照圖3)之厚度具有關聯性。圖2係表示該關聯性之實驗數據。 The inner surface 5 of the vessel of the Wostian iron-based stainless steel pipe 1 was spray-processed as shown in Fig. 1, and the relationship between the roughness of the inner surface of the pipe and the steam oxidation resistance after the processing was evaluated, thereby obtaining the following opinion. This insight is based on the roughness of the inner surface 5 of the tube after the blasting process and the steam rust generated on the inner surface 5 of the tube by the roughness of the inner surface 5 of the tube after the blast processing. The thickness of the skin 6 (see Fig. 3) is related. Fig. 2 shows experimental data of the correlation.

圖2係表示噴射加工後之由18%Cr構成之沃斯田鐵系不鏽鋼管(以下,亦僅稱為「鋼管」)1之管內表面5的算術平均粗糙度(Ra)、及流動於鋼管內之水蒸氣溫度為650℃且經過876小時後18Cr8Ni沃斯田鐵系不鏽鋼管(火SUS304J1HTB:高效火力發電傳熱管用高強度不鏽鋼管SUPER304H)中水蒸氣氧化銹皮6之厚度(整層及內層之厚度)之計測結果圖。圖2中亦一併表示相距加工後最外表面(深度為0 μm)深度為50 μm位置處之硬度計測值。算術平均粗糙度係改變且調整噴射加工條件,粗糙度之測定係使用接觸式表面粗糙度計直接測定。再者,關於測定機器,並不限定於接觸式,亦可使用雷射顯微鏡等非接觸式粗糙度計。實際測定較理想是遍及鋼管之全長進行,但若噴射加工條件固定,則亦可藉由樣本測定而進行。又,關於水蒸氣氧化銹皮6之厚度,藉由腐蝕試驗而利用顯微鏡計測樣本抽取者。進而,加工後最外表面(深度為0 μm)B0係對應於下述圖5所示之噴射加工後母材B之表面最外側的位置,以該位置為基準來規定深度。 Fig. 2 is a graph showing the arithmetic mean roughness (Ra) of the inner surface 5 of the Vastfield iron-based stainless steel pipe (hereinafter, simply referred to as "steel pipe") 1 composed of 18% Cr after the injection processing, and the flow of The water vapor temperature in the steel pipe is 650 ° C and after 876 hours, the thickness of the water vapor oxidation scale 6 in the 18Cr8Ni Worth iron-based stainless steel pipe (fire SUS304J1HTB: high-strength heat-generating heat pipe for high-strength stainless steel pipe SUPER304H) And the thickness of the inner layer). Also shown in Fig. 2 is the hardness measurement at the position of the outermost surface (depth of 0 μm) at a depth of 50 μm after machining. The arithmetic mean roughness was changed and the injection processing conditions were adjusted, and the roughness was measured directly using a contact surface roughness meter. Further, the measuring device is not limited to the contact type, and a non-contact type roughness meter such as a laser microscope may be used. The actual measurement is preferably carried out over the entire length of the steel pipe. However, if the injection processing conditions are fixed, it can also be carried out by sample measurement. Further, regarding the thickness of the steam oxidized scale 6, the sample extractor was measured by a microscope by a corrosion test. Further, the outermost surface (depth: 0 μm) B0 after processing corresponds to the outermost position of the surface of the base material B after the blast processing shown in Fig. 5 below, and the depth is defined based on the position.

測定之結果,於管內表面5之算術平均表面粗糙度(Ra)為1.97 μm以下之情形(數據G~J)時,水蒸氣氧化銹皮之厚度為20 μm(內層為10 μm),而可抑制水蒸氣氧化銹皮6於管內表面5之生成。相對於此,於管內表面5之算術平均表面粗糙度(Ra)為2.06 μm以上之情形(比較例C~F)時,水蒸氣氧化銹皮6之厚度變得大於20 μm,進而於管內表面5之算術平均表面粗糙度(Ra)為2.44 μ m以上之情形(比較例C~E)時,水蒸氣氧化銹皮6之厚度變得大於70 μm(內層為40 μm),而會無法抑制水蒸氣氧化銹皮6於管內表面5之生成。再者,於數據方面,當管內表面5之算術平均表面粗糙度(Ra)為1.97 μm以下(數據G)時,評價為「○」,但若將數據F與G進行比較,且內插粗糙度與硬度之關係,則當管內表面5之算術平均表面粗糙度(Ra)為2 μm以下時,可評價為「○」。藉此,於管內表面5之算術平均表面粗糙度(Ra)為2 μm以下時,可判定耐水蒸氣氧化性為優異。再者,管內表面5於此相當於深度0之位置(B0)。 As a result of the measurement, when the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 1.97 μm or less (data G to J), the thickness of the vapor oxidized scale is 20 μm (the inner layer is 10 μm). The formation of the water vapor rust scale 6 on the inner surface 5 of the tube can be suppressed. On the other hand, when the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 2.06 μm or more (Comparative Example C to F), the thickness of the steam oxidized scale 6 becomes larger than 20 μm, and further The arithmetic mean surface roughness (Ra) of the inner surface 5 is 2.44 μ In the case of m or more (Comparative Examples C to E), the thickness of the water vapor rust scale 6 becomes larger than 70 μm (the inner layer is 40 μm), and the water vapor rust scale 6 cannot be suppressed on the inner surface 5 of the tube. generate. Further, in terms of data, when the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 1.97 μm or less (data G), the evaluation is "○", but if the data F is compared with G, and interpolation is performed When the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 2 μm or less, the relationship between the roughness and the hardness can be evaluated as "○". Thereby, when the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 2 μm or less, it is judged that the water vapor oxidation resistance is excellent. Furthermore, the inner surface 5 of the tube corresponds to a position (B0) of depth 0 here.

又,非噴射管(比較例A、B)中水蒸氣氧化銹皮6之厚度為150 μm(內層為75 μm)。再者,非噴射管之管內表面5之算術平均表面粗糙度(Ra)為2.44 μm(比較例B)、2.51 μm(比較例A)。 Further, in the non-ejection tube (Comparative Examples A and B), the thickness of the water vapor oxidized scale 6 was 150 μm (the inner layer was 75 μm). Further, the arithmetic mean surface roughness (Ra) of the inner surface 5 of the non-ejection tube was 2.44 μm (Comparative Example B) and 2.51 μm (Comparative Example A).

又,圖2中亦一併表示相距加工後最外表面B0深度為50 μm位置處之硬度計測值,於管內表面5之算術平均表面粗糙度(Ra)為1.97 μm以下(數據G)時,硬度為300 Hv以上,可知確實形成有噴射層。相對於此,於管內表面5之算術平均表面粗糙度(Ra)為2.06 μm以上(數據F)時,相距加工後最外表面B0深度為50 μm位置處之硬度(使用有棱錐形(pyramid)壓件之材料硬度之維氏硬度試驗)為未滿300 Hv,可知確實未形成可發揮耐水蒸氣氧化性之噴射層。 Further, Fig. 2 also shows the hardness measurement at the position where the outermost surface B0 depth is 50 μm after the processing, and the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 1.97 μm or less (data G). When the hardness was 300 Hv or more, it was found that a sprayed layer was formed. On the other hand, when the arithmetic mean surface roughness (Ra) of the inner surface 5 of the tube is 2.06 μm or more (data F), the hardness at the position of the outermost surface B0 after the processing is 50 μm (using a pyramid (pyramid) The Vickers hardness test of the material hardness of the press member was less than 300 Hv, and it was found that the spray layer capable of exhibiting water vapor oxidation resistance was not formed.

圖3係表示噴射加工後管內表面5之粗糙度與生成之 水蒸氣氧化銹皮6之關係說明圖。圖3(a)係概念性表示加工前鋼管1之管內表面5之狀態圖。自該狀態實行噴射加工。此時,若噴射加工不均勻,則如圖3(b)所示,由於在管內表面5局部地形成有噴射加工所形成之硬化層,故而,表面粗糙度會變粗。另一方面,對管內表面5均勻地實施噴射加工時,如圖3(c)所示,整體地形成有噴射加工層4,故而表面粗糙度變光滑。 Figure 3 shows the roughness and formation of the inner surface 5 of the tube after blast processing. Description of the relationship between water vapor oxidation scales 6. Fig. 3(a) is a conceptual view showing the state of the inner surface 5 of the pipe 1 before processing. Injection processing is performed from this state. At this time, if the jet processing is uneven, as shown in FIG. 3(b), since the hardened layer formed by the jet processing is partially formed on the inner surface 5 of the tube, the surface roughness becomes thick. On the other hand, when the inner surface 5 of the tube is uniformly sprayed, as shown in FIG. 3(c), the sprayed layer 4 is integrally formed, so that the surface roughness is smooth.

若於噴射加工後使鋼管1暴露於高溫水蒸氣中,則如上述形成由(Cr,Fe)3O4構成之內層及由Fe3O4構成之外層的雙層構造之水蒸氣氧化銹皮6。此時,於經噴射加工之噴射加工層4的表面,水蒸氣氧化銹皮6,僅較薄地生成內層6a,且於其外側生成之外層6b亦僅較薄地生成。因此,水蒸氣氧化銹皮6之整層厚度變薄。另一方面,於噴射加工不充分之部位,如圖3(d)所示會厚地生成內層6a,且亦會較厚地生成其外側之外層6b。因此,於該部位,整體生成較厚水蒸氣氧化銹皮6。由此可知,算術平均粗糙度粗及水蒸氣氧化銹皮厚度大。 If the steel pipe 1 is exposed to high-temperature steam after the blasting process, the water vapor rust is formed by forming a two-layer structure of an inner layer composed of (Cr,Fe) 3 O 4 and an outer layer composed of Fe 3 O 4 as described above. Leather 6. At this time, on the surface of the jet-processed layer 4 which is spray-processed, the water vapor oxidizes the scale 6, and the inner layer 6a is formed only thinly, and the outer layer 6b is formed only on the outer side. Therefore, the thickness of the entire layer of the water vapor oxidized scale 6 becomes thin. On the other hand, in the portion where the blast processing is insufficient, the inner layer 6a is thickly formed as shown in Fig. 3(d), and the outer outer layer 6b is also formed thickly. Therefore, at this portion, a thicker water vapor rust scale 6 is formed as a whole. From this, it is understood that the arithmetic mean roughness is coarse and the thickness of the water vapor oxidized scale is large.

另一方面,於對管內表面5均勻地實施噴射加工之情形時,如圖3(e)所示會整體形成有噴射加工層4,故而水蒸氣氧化銹皮6均僅較薄地生成內層6a、外層6b。因此,水蒸氣氧化銹皮6之整層厚度變薄。由此可知,算術平均粗糙度細及水蒸氣氧化銹皮厚度小。 On the other hand, in the case where the inner surface 5 of the tube is uniformly subjected to the blast processing, as shown in Fig. 3(e), the blast processing layer 4 is integrally formed, so that the steam oxidized scale 6 is formed only by the thin layer. 6a, outer layer 6b. Therefore, the thickness of the entire layer of the water vapor oxidized scale 6 becomes thin. From this, it is understood that the arithmetic mean roughness is small and the thickness of the steam oxidation scale is small.

又,無論有無噴射,上述水蒸氣氧化銹皮6係外層6b為Fe3O4、內層6a為(Cr,Fe)3O4之雙層構造。此處,含有較多 Fe之氧化物(Fe3O4,(Cr,Fe)3O4:(Fe>Cr))之生成速度一般均快於含有較多Cr之氧化物(Cr2O3,(Cr,Fe)3O4:(Cr>Fe))。其原因在於,氧化物中離子(Fe、Cr、O離子)之擴散速度(移動速度)係Fe氧化物快於Cr氧化物。 Further, the water vapor oxidized scale 6 outer layer 6b is Fe 3 O 4 and the inner layer 6a is (Cr, Fe) 3 O 4 double layer structure regardless of the presence or absence of spraying. Here, the oxide containing a large amount of Fe (Fe 3 O 4 , (Cr, Fe) 3 O 4 : (Fe>Cr)) is generally formed faster than an oxide containing more Cr (Cr 2 O 3 ) , (Cr, Fe) 3 O 4 : (Cr>Fe)). The reason for this is that the diffusion rate (moving speed) of ions (Fe, Cr, O ions) in the oxide is faster than that of the Cr oxide.

另一方面,噴射加工具有加快金屬中金屬(Fe,Cr)之擴散速度的效果,且18(16)Cr以上之SUS鋼中,Cr之擴散速度相對快於Fe。因此,若進行噴射加工,則初期生成銹皮中Cr量多於未經噴射加工情形之銹皮,且銹皮成長速度會顯著降低,銹皮之成長亦受到顯著抑制。因此,若對管內表面5整面均勻地實施噴射加工,則於管內表面5整面會均勻地生成Cr量多且厚度薄之銹皮。然而,於噴射加工不均勻或者為局部時,會局部地生成含較多Fe之厚銹皮,因此,無法完全抑制銹皮成長。再者,Cr氧化物與Fe氧化物皆為金屬與蒸氣氧化而生成之水蒸氣氧化銹皮。 On the other hand, the blasting process has an effect of accelerating the diffusion speed of the metal (Fe, Cr) in the metal, and in the SUS steel of 18 (16) Cr or more, the diffusion rate of Cr is relatively faster than that of Fe. Therefore, when the blasting process is performed, the amount of Cr in the initial generation scale is larger than that in the case of the non-jet processing, and the growth rate of the scale is remarkably lowered, and the growth of the scale is also remarkably suppressed. Therefore, when the entire surface of the inner surface 5 of the tube is uniformly sprayed, a scale having a large amount of Cr and a small thickness is uniformly formed on the entire surface of the inner surface 5 of the tube. However, when the jet processing is uneven or local, a thick scale containing a large amount of Fe is locally generated, and therefore, the growth of the scale cannot be completely suppressed. Further, both the Cr oxide and the Fe oxide are water vapor oxidized scales formed by oxidation of a metal and a vapor.

因此,可藉由測定對鋼管1噴射加工後之管內表面5的算術平均粗糙度而判定是否確實地實施用以抑制水蒸氣氧化銹皮6生成之噴射加工。再者,本實施例係對管內表面5之粗糙度使用算術平均粗糙度(Ra),但並不限定於此,例如亦可使用最大高度(Rz)或平均平方根高度(Rq)等其他粗糙度參數。使用該些粗糙度參數之合理性係藉由測定深度為50 μm位置處之硬度而確認。此時,預先求出各參數之基準值,並判定該基準值為臨限值。 Therefore, it is possible to determine whether or not the injection processing for suppressing the generation of the steam oxidation scale 6 is surely performed by measuring the arithmetic mean roughness of the inner surface 5 of the tube after the injection of the steel pipe 1. Further, in the present embodiment, the arithmetic mean roughness (Ra) is used for the roughness of the inner surface 5 of the tube, but it is not limited thereto. For example, other roughness such as the maximum height (Rz) or the average square root height (Rq) may be used. Degree parameter. The rationality of using these roughness parameters was confirmed by measuring the hardness at a depth of 50 μm. At this time, the reference value of each parameter is obtained in advance, and it is determined that the reference value is a threshold value.

如此般,若噴射加工後管內表面5之算術平均粗糙度為2 μm以下,則可使由(Cr,Fe)3O4構成之內層6a之厚度 為10 μm以下。此情況係表示若噴射加工後管內表面5之算術平均粗糙度為2 μm以下,則為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管1。由此可知,若噴射加工後管內表面5之算術平均粗糙度為2 μm以下,則該沃斯田鐵系不鏽鋼管1可用作鍋爐裝置100(參照圖8)之傳熱管。 As described above, when the arithmetic mean roughness of the inner surface 5 of the tube after the blasting is 2 μm or less, the thickness of the inner layer 6a made of (Cr,Fe) 3 O 4 can be 10 μm or less. In this case, the Wristol iron-based stainless steel pipe 1 excellent in steam oxidation resistance is obtained when the arithmetic mean roughness of the inner surface 5 of the pipe after the injection processing is 2 μm or less. From this, it is understood that the Worstian iron-based stainless steel pipe 1 can be used as the heat transfer pipe of the boiler device 100 (see Fig. 8) if the arithmetic mean roughness of the inner surface 5 of the pipe after the injection processing is 2 μm or less.

[實施例2] [Embodiment 2]

實施例2係將沃斯田鐵系不鏽鋼管1之管內表面5硬度作為參數之例。 In the second embodiment, the hardness of the inner surface 5 of the tube of the Worthite iron-based stainless steel pipe 1 is taken as an example.

實施例1係將鋼管1之管內表面5的表面粗糙度作為參數判定耐水蒸氣氧化性,但亦可將表面硬度作為參數,評價、判定耐水蒸氣氧化性。 In the first embodiment, the surface roughness of the inner surface 5 of the steel pipe 1 is used as a parameter to determine the water vapor oxidation resistance. However, the surface hardness may be used as a parameter to evaluate and determine the steam oxidation resistance.

圖4係表示將噴射加工後由18%Cr構成之沃斯田鐵系不鏽鋼管1之管內表面硬度、與未經噴射加工之硬度進行比較所得之結果圖。圖4係橫軸表示相距管內表面5之位置(深度:微米)且縱軸表示硬度(Hv:維氏硬度)。由該圖可知,經噴射加工後硬度增加在管內表面(0 μm)達最大(約380 Hv),且朝向管內部方向之位置(深度)逐漸降低。因此,管內表面硬度不會如管內部般受到測定位置之影響,故而可獲得穩定之測定結果。 Fig. 4 is a graph showing the results of comparing the inner surface hardness of the Worstian iron-based stainless steel pipe 1 composed of 18% Cr after the injection processing with the hardness of the non-jet processing. 4 is a horizontal axis showing the position (depth: micrometer) from the inner surface 5 of the tube and the vertical axis indicating hardness (Hv: Vickers hardness). As can be seen from the figure, the hardness increase after the jet processing reaches a maximum (about 380 Hv) on the inner surface (0 μm) of the tube, and the position (depth) toward the inner direction of the tube gradually decreases. Therefore, the hardness of the inner surface of the tube is not affected by the measurement position as inside the tube, so that a stable measurement result can be obtained.

本實施例係若噴射加工後管內表面5之維氏硬度為350 Hv以上,則可判斷為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管。如此般,本實施例由於直接測定管內表面5之硬度,故而與測定管剖面相距之管內部相比,測定變得容易且精度亦高。 In the present embodiment, if the Vickers hardness of the inner surface 5 of the tube after the blasting is 350 Hv or more, the Worth iron-based stainless steel tube excellent in water vapor oxidation resistance can be determined. As described above, in the present embodiment, since the hardness of the inner surface 5 of the tube is directly measured, the measurement becomes easier and the precision is higher than the inside of the tube which is spaced apart from the cross section of the measurement tube.

於評價噴射加工後之鋼管1之表面硬度時,如上述,亦可對管內表面計測且評價硬度,但若觀察圖4之測定結果,則噴射加工後由18%Cr構成之沃斯田鐵系不鏽鋼管1之硬度在加工後最外表面B0達最大,可觀測到與加工後最外表面B0相距約200 μm之深度位置為止。因此,若在與加工後最外表面B0即0 μm位置相距深度約200 μm位置之範圍內測定硬度,則可評價噴射加工之影響。然而,重要的是管內表面5附近之硬度。 When the surface hardness of the steel pipe 1 after the blast processing is evaluated, as described above, the inner surface of the pipe can be measured and evaluated for hardness. However, if the measurement result of FIG. 4 is observed, the Worthite iron composed of 18% Cr after the blast processing is used. The hardness of the stainless steel tube 1 is maximized at the outermost surface B0 after processing, and a depth of about 200 μm from the outermost surface B0 after processing can be observed. Therefore, if the hardness is measured within a range of about 200 μm from the position of the outermost surface B0 after processing, that is, the position of 0 μm, the influence of the jet processing can be evaluated. However, what is important is the hardness near the inner surface 5 of the tube.

於測定管內表面5附近之硬度時,若與加工後最外表面B0相距之距離變大,則硬度值之不均亦會變大,從而亦有無法保證與加工後最外表面B0極接近表面之硬度的情形,因此,較佳為儘可能以管內表面附近之硬度進行評價。 When the hardness in the vicinity of the inner surface 5 of the tube is measured, if the distance from the outermost surface B0 after processing becomes larger, the unevenness of the hardness value becomes larger, and there is no guarantee that it is extremely close to the outermost surface B0 after processing. In the case of the hardness of the surface, it is preferred to evaluate the hardness in the vicinity of the inner surface of the tube as much as possible.

於使用維氏試驗法測定鋼管1之內表面硬度時,將鋼管1沿軸方向之垂直面切斷,製成圓片形狀,且自管內表面5朝向管外表面測定該圓片形狀之鋼管1之管內表面5之硬度時,在與管內表面5極接近之表面附近,鑽石形壓件(例如,壓件形狀為四角錐體,且角度為136度,對角線長度為0至數μm)會自測定部位偏移而難以形成正確之壓痕,故而,相距加工後最外表面B0深度最低限度為50 μm之位置為硬度測定之適當位置。參照圖4,本實施例中,若相距加工後最外表面B0深度為50 μm之深度位置處之硬度為300 Hv以上,則可判定為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管。 When the inner surface hardness of the steel pipe 1 is measured by the Vickers test method, the steel pipe 1 is cut along the vertical plane in the axial direction to form a pellet shape, and the steel pipe shape of the wafer shape is measured from the inner surface 5 of the pipe toward the outer surface of the pipe. When the hardness of the inner surface 5 of the tube is 1, near the surface close to the inner surface 5 of the tube, the diamond-shaped pressing member (for example, the pressing member has a quadrangular pyramid shape and the angle is 136 degrees, and the diagonal length is 0 to A few μm) is offset from the measurement site and it is difficult to form a correct indentation. Therefore, the position at which the outermost surface B0 depth is 50 μm after the distance machining is an appropriate position for hardness measurement. With reference to Fig. 4, in the present embodiment, the hardness at the depth position of the outermost surface B0 after the processing is 50 μm is 300 Hv or more, and the Worth iron-based stainless steel pipe excellent in water vapor oxidation resistance can be determined.

因此,若於加工後最外表面B0或者與加工後最外表面 B0相距50 μm之間測定硬度,並且預先設定對應於自加工後最外表面B0起之距離(深度)的硬度,則可根據測定之鋼管1之與加工後最外表面B0相距之深度位置、及於該位置所測定之硬度,判定耐水蒸氣氧化性是否優異。由此可知,當判定耐水蒸氣氧化性優異時,該沃斯田鐵系不鏽鋼管1為可用於鍋爐裝置100之傳熱管。 Therefore, if the outermost surface B0 after processing or the outermost surface after processing The hardness is measured between B0 and 50 μm, and the hardness corresponding to the distance (depth) from the outermost surface B0 after the processing is set in advance, and the depth position of the steel pipe 1 measured from the outermost surface B0 after the processing is determined. The hardness measured at this position was judged whether or not the water vapor oxidation resistance was excellent. From this, it is understood that the Worthfield iron-based stainless steel pipe 1 is a heat transfer pipe which can be used for the boiler device 100 when it is judged that the water vapor oxidation resistance is excellent.

[實施例3] [Example 3]

實施例3係將沃斯田鐵系不鏽鋼管1之管內表面5的噴射加工層之深度作為參數之例。 The third embodiment is an example in which the depth of the sprayed processed layer of the inner surface 5 of the tube of the Vostian iron-based stainless steel pipe 1 is taken as a parameter.

沃斯田鐵系不鏽鋼管1之管內表面5的噴射加工層深度可由鋼管1之微組織進行測定。圖5係表示噴射加工後由18%Cr構成之沃斯田鐵系不鏽鋼管1的剖面微組織之顯微鏡照片。該照片係為使噴射加工層4明確而經如下處理後拍攝,即,將噴射加工後鋼管1於650℃進行1小時熱處理後,作為母材B嵌入至樹脂J並進行鏡面研磨,之後於鉻酸溶液中進行電解蝕刻處理。為明示倍率,而亦顯示50 μm之比例尺。由該照片可知,鋼管1之母材B經噴射加工後最外側之位置為加工後最B0。 The depth of the sprayed layer of the inner surface 5 of the tube of the Worthite iron-based stainless steel pipe 1 can be measured by the microstructure of the steel pipe 1. Fig. 5 is a photomicrograph showing the cross-sectional microstructure of the Worthfield iron-based stainless steel pipe 1 composed of 18% Cr after the blast processing. This photograph is taken after the blast processing layer 4 is clearly processed, and after the blast processing, the steel pipe 1 is heat-treated at 650 ° C for 1 hour, and then embedded as a base material B in the resin J and mirror-polished, followed by chrome. The electrolytic etching treatment is performed in the acid solution. In order to express the magnification, a scale of 50 μm is also displayed. As can be seen from the photograph, the outermost position of the base material B of the steel pipe 1 after the injection processing is the most B0 after the processing.

於管內表面5,觀測到由噴射加工所致之塑性變形而產生多條黑色滑移線7(參照下述圖6)。將可觀察到該滑移線7之層稱為噴射加工層4。當確實有實施噴射加工時,該噴射加工層4均勻且變深。圖7係表示深度50 μm之滑移線條數(條/10 μm)、相距加工後最外表面B0深度為50 μm位置處之硬度(Hv)、評價(深度50 μm位置處之硬度 Hv300以上)之關係的實驗數據。由該圖可知,若自加工後最外表面B0相距起噴射加工層深度為50 μm以上,則維氏硬度為300以上。因此,本實施例中,若自加工後最外表面B0起噴射加工層深度為50 μm以上,則可判定為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管。由此可知,若自加工後最外表面B0起噴射加工層深度為50 μm以上,則該沃斯田鐵系不鏽鋼管1適宜用於鍋爐裝置100之傳熱管。 On the inner surface 5 of the tube, a plurality of black slip lines 7 are generated by plastic deformation due to the blast processing (see Fig. 6 below). The layer in which the slip line 7 can be observed is referred to as the spray processed layer 4. When the blast processing is actually performed, the blast processing layer 4 is uniform and deep. Figure 7 shows the number of slip lines (bar/10 μm) with a depth of 50 μm, the hardness (Hv) at the 50 μm depth of the outermost surface B0 after machining, and the evaluation (hardness at a depth of 50 μm). Experimental data on the relationship between Hv300 and above). As can be seen from the figure, the Vickers hardness is 300 or more when the outermost surface B0 after processing is at a depth of 50 μm or more from the blast layer. Therefore, in the present embodiment, when the depth of the sprayed layer from the outermost surface B0 after the processing is 50 μm or more, the Worth iron-based stainless steel pipe excellent in water vapor oxidation resistance can be determined. From this, it is understood that the Worstian iron-based stainless steel pipe 1 is suitably used for the heat transfer pipe of the boiler device 100 if the depth of the injection processed layer from the outermost surface B0 after the processing is 50 μm or more.

[實施例4] [Example 4]

實施例4係將沃斯田鐵系不鏽鋼管1之管內表面5的噴射加工層內滑移線之密度作為參數之例。 In the fourth embodiment, the density of the slip line in the spray-processed layer of the inner surface 5 of the tube of the Vostian iron-based stainless steel pipe 1 is taken as an example.

與實施例3同樣地,沃斯田鐵系不鏽鋼管1之管內表面5的滑移線可自鋼管1之微組織進行測定。 In the same manner as in the third embodiment, the slip line of the inner surface 5 of the tube of the Worstian iron-based stainless steel pipe 1 can be measured from the microstructure of the steel pipe 1.

圖6係表示相距加工後最外表面B0深度為50 μm位置處噴射加工後由18%Cr構成之沃斯田鐵系不鏽鋼管的剖面微組織之顯微鏡照片。該照片係以與圖5相同之處理方法進行處理後拍攝。為了明示倍率,亦顯示25 μm之比例尺。自該照片觀測到於晶粒中由噴射加工所致之塑性變形而產生滑移線。照片中難以看出對比度,故而在圖6,從照片將晶界61與滑移線71之狀態取出,以線圖進行圖示。此處,測定1個晶界61中可觀察到滑移線71之密度(條數)。圖6中達到4條/10 μm。 Fig. 6 is a micrograph showing the cross-sectional microstructure of a Wostian iron-based stainless steel tube composed of 18% Cr after the injection processing at a position where the outermost surface B0 has a depth of 50 μm after the machining. The photograph was taken after processing in the same manner as in Fig. 5 and photographed. In order to express the magnification, a scale of 25 μm is also displayed. A slip line was generated from the photograph to observe plastic deformation in the crystal grains caused by the jet processing. It is difficult to see the contrast in the photograph, and therefore, in Fig. 6, the state of the grain boundary 61 and the slip line 71 is taken out from the photograph, and is illustrated by a line graph. Here, the density (number of strips) of the slip line 71 observed in one grain boundary 61 was measured. In Figure 6, it reaches 4/10 μm.

因此,於圖7中,參照滑移線71之條數(每10 μm長度)與硬度之關係,則深度50 μm位置處之滑移線71 之條數為3條以下時,硬度未滿300 Hv,於4條以上時,硬底為300 Hv以上。因此,本實施例中,若相距加工後最外表面B0深度為50 μm位置處滑移線71之條數在每10 μm長度為4條以上,則可判定該沃斯田鐵系不鏽鋼管1為耐水蒸氣氧化性優異者。即,可知若相距加工後最外表面B0深度為50 μm位置處滑移線71之條數在每10 μm長度為4條以上,則該沃斯田鐵系不鏽鋼管1適用於鍋爐裝置100之傳熱管。 Therefore, in Fig. 7, referring to the relationship between the number of the slip lines 71 (the length per 10 μm) and the hardness, the slip line 71 at the position of the depth of 50 μm When the number of the strips is three or less, the hardness is less than 300 Hv, and when four or more, the hard bottom is 300 Hv or more. Therefore, in the present embodiment, if the number of the slip lines 71 at the position of the outermost surface B0 after the processing is 50 μm is 4 or more per 10 μm, the Wostian iron-based stainless steel tube 1 can be determined. It is excellent in water vapor resistance. That is, it is understood that the number of the slip lines 71 at the position where the outermost surface B0 is 50 μm after the processing is four or more per 10 μm length, the Worthfield iron-based stainless steel pipe 1 is suitable for the boiler device 100. Heat transfer tube.

[實施例5] [Example 5]

圖8係表示火力發電用鍋爐裝置圖,且係將實施例1至4說明之沃斯田鐵系不鏽鋼管1用作鍋爐裝置之傳熱管之例。於圖8中,火力發電用鍋爐裝置100基本上由鍋爐本體101、燃燒器102、煙道103、加熱器104及再熱器105構成。燃燒器102大量設置於鍋爐本體101之下部側,且藉由燃燒器102之燃燒而生成之燃燒氣體流經之煙道3內設置有加熱器104及再熱器105等各種熱交換器。該些加熱器4及再熱器5等熱交換器係由以規定間距於垂直方向配置有多根傳熱管之傳熱板的組合而構成。而且,實施例1至4中,將判定為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管用作上述傳熱管。 Fig. 8 is a view showing a boiler apparatus for thermal power generation, and is an example in which the Vostian iron-based stainless steel pipe 1 described in the first to fourth embodiments is used as a heat transfer pipe of a boiler unit. In FIG. 8, the thermal power generation boiler apparatus 100 basically consists of a boiler main body 101, a burner 102, a flue 103, a heater 104, and a reheater 105. The burner 102 is provided in a large number on the lower side of the boiler body 101, and various heat exchangers such as the heater 104 and the reheater 105 are disposed in the flue 3 through which the combustion gas generated by the combustion of the burner 102 flows. The heat exchangers such as the heater 4 and the reheater 5 are configured by a combination of heat transfer plates in which a plurality of heat transfer tubes are arranged in a vertical direction at a predetermined pitch. Further, in Examples 1 to 4, a Worthfield iron-based stainless steel pipe which was judged to have excellent water vapor oxidation resistance was used as the heat transfer pipe.

若以此將判定為耐水蒸氣氧化性優異之沃斯田鐵系不鏽鋼管用作加熱器104及再熱器105之傳熱管,則傳熱管不會在彎曲部阻塞,而且,亦不會產生蒸氣渦輪翼沖蝕。藉此,可實現鍋爐運轉之可靠性與長壽命化。 When the Worstian iron-based stainless steel pipe which is judged to be excellent in water vapor oxidation resistance is used as the heat transfer pipe of the heater 104 and the reheater 105, the heat transfer pipe is not blocked in the bent portion, and it does not occur. The steam turbine wing is washed away. Thereby, the reliability and long life of the boiler operation can be achieved.

再者,於本實施形態中,管內表面5係如圖3(c)所示相當於容許噴射加工後之凹凸的鋼管1內表面,加工後最外表面B0係相當於評價母材B硬度時作為深度位置基準之噴射加工後凹凸的最外表面(之位置)。即,加工後最外表面B0係規定深度時之基準位置。又,於圖2及圖7中所謂「相距管內表面之深度」係指「相距加工後最外表面之深度」。 Further, in the present embodiment, the inner surface 5 of the tube corresponds to the inner surface of the steel pipe 1 which allows the unevenness after the blast processing as shown in Fig. 3(c), and the outermost surface B0 after the processing corresponds to the hardness of the base material B. The outermost surface (position) of the unevenness after the jet machining as the depth position reference. That is, the outermost surface B0 after processing is the reference position at a predetermined depth. Further, in FIGS. 2 and 7, the "depth of the inner surface of the tube" means "the depth of the outermost surface after the distance machining".

如上說明,根據本實施形態,具有以下等效果: As described above, according to the present embodiment, the following effects are obtained:

1)可藉由將沃斯田鐵系不鏽鋼管1之管內表面5的粗糙度、硬度、噴射加工層4之深度及噴射加工層4內滑移線之密度作為參數,間接或直接地評價沃斯田鐵系不鏽鋼管1之自加工後最外表面B0起規定深度的硬度,從而容易地判定是否確保作為傳熱管所需之耐水蒸氣氧化性。 1) Indirect or direct evaluation can be made by using the roughness, hardness, depth of the sprayed layer 4, and the density of the slip line in the sprayed layer 4 of the inner surface 5 of the Wolster iron-based stainless steel pipe 1 as parameters. The outer surface B0 of the Wostian iron-based stainless steel pipe 1 has a hardness of a predetermined depth from the outermost surface B0, so that it is easy to determine whether or not the water vapor oxidation resistance required as the heat transfer pipe is ensured.

2)又,由於可容易地判定耐水蒸氣氧化性之優劣,故而,若進行滿足該判定之加工,則可提供確保作為傳熱管所需之耐水蒸氣氧化性的沃斯田鐵系不鏽鋼管1。 2) Since the water vapor oxidizing resistance can be easily judged, the Worstian iron-based stainless steel pipe 1 which ensures the steam oxidation resistance required as the heat transfer tube can be provided if the processing satisfying the determination is performed. .

3)或者,若具有滿足上述判定之特性,則可使用確保作為傳熱管所需之耐水蒸氣氧化性的沃斯田鐵系不鏽鋼管1。 3) Alternatively, if it has the characteristics satisfying the above determination, the Worthfield iron-based stainless steel pipe 1 which is required to ensure the steam oxidation resistance required for the heat transfer tube can be used.

4)可藉由將具有滿足上述判定之特性的沃斯田鐵系不鏽鋼管1用作鍋爐裝置100之加熱器104及再熱器105之傳熱管,而確保鍋爐裝置100之傳熱管的耐水蒸氣氧化性,從而實現鍋爐運轉之可靠性與長壽命化。 4) The heat transfer tube of the boiler device 100 can be ensured by using the Worthfield iron-based stainless steel pipe 1 having the characteristics satisfying the above-described determination as the heat transfer pipe of the heater 104 and the reheater 105 of the boiler device 100. It is resistant to water vapor oxidation and achieves reliability and long life of boiler operation.

5)尤其若沃斯田鐵系不鏽鋼管1之管內表面5之算術 平均粗糙度(Ra)為2 μm以下,則可製成具備作為傳熱管所需之耐水蒸氣氧化性的鋼管。 5) In particular, the arithmetic of the inner surface 5 of the tube of the Vostian iron-based stainless steel tube 1 When the average roughness (Ra) is 2 μm or less, a steel pipe having steam oxidizing resistance required as a heat transfer tube can be obtained.

6)若沃斯田鐵系不鏽鋼管1之管內表面5之算術平均粗糙度(Ra)為2 μm以下,則亦會滿足硬度及滑移線之密度,故而,可僅藉由表面粗糙度之測定而精度良好地評價沃斯田鐵系不鏽鋼管1可否用作傳熱管。 6) If the arithmetic mean roughness (Ra) of the inner surface 5 of the steel tube of the Vostian stainless steel tube 1 is 2 μm or less, the hardness and the density of the slip line are also satisfied, so that only the surface roughness can be used. The measurement was carried out to accurately evaluate whether or not the Worthfield iron-based stainless steel pipe 1 can be used as a heat transfer pipe.

再者,本發明並不限定於上述實施形態,於不脫離本發明之精神範圍內可進行各種變形,且本發明之對象包含申請專利範圍記載的技術思想之全部技術性事項。上述實施例係表示較佳例者,但本領域技術人員可根據本說明書揭示之內容,實現各種代替例、修正例、變形例或改良例,且該些包含於隨附之申請專利範圍所記載之技術範圍。 In addition, the present invention is not limited to the above-described embodiments, and various modifications can be made without departing from the spirit and scope of the invention, and the present invention includes all technical matters of the technical idea described in the claims. The above-described embodiments are described in the preferred embodiments, but those skilled in the art can implement various alternatives, modifications, modifications, and improvements in the form of the disclosure. The technical scope.

1‧‧‧沃斯田鐵系不鏽鋼管 1‧‧‧Worthian iron stainless steel pipe

2‧‧‧噴射噴嘴 2‧‧‧jet nozzle

3‧‧‧噴射粒子 3‧‧‧Spray particles

4‧‧‧噴射加工層 4‧‧‧Spray processing layer

5‧‧‧管內表面 5‧‧‧ inside surface

6‧‧‧水蒸氣氧化銹皮層 6‧‧‧Water vapor oxidation cortex

6a‧‧‧內層 6a‧‧‧ inner layer

6b‧‧‧外層 6b‧‧‧ outer layer

61‧‧‧晶界 61‧‧‧ Grain boundary

7、71‧‧‧滑移線 7, 71‧‧‧ slip line

100‧‧‧鍋爐裝置 100‧‧‧Boiler installation

101‧‧‧鍋爐本體 101‧‧‧Boiler body

102‧‧‧燃燒器 102‧‧‧ burner

103‧‧‧煙道 103‧‧‧ flue

104‧‧‧加熱器 104‧‧‧heater

105‧‧‧再熱器 105‧‧‧Reheater

B0‧‧‧加工後最外表面 B0‧‧‧ outermost surface after processing

圖1係表示本發明之實施形態之沃斯田鐵系不鏽鋼管之加工方法圖。 Fig. 1 is a view showing a processing method of a Worthite iron-based stainless steel pipe according to an embodiment of the present invention.

圖2係表示實施例1之噴射加工後沃斯田鐵系不鏽鋼管之管內表面的算術平均粗糙度(Ra)與水蒸氣氧化銹皮之厚度之計測結果圖。 Fig. 2 is a graph showing the results of measurement of the arithmetic mean roughness (Ra) and the thickness of the steam oxidized scale on the inner surface of the tube of the Worstian iron-based stainless steel pipe after the blast processing in the first embodiment.

圖3係表示實施例1之噴射加工後管內表面之粗糙度與生成之水蒸氣氧化銹皮之關係說明圖。 Fig. 3 is a view showing the relationship between the roughness of the inner surface of the pipe after the blast processing of Example 1 and the generated steam oxidized scale.

圖4係表示將實施例2之噴射加工後沃斯田鐵系不鏽鋼管之管內表面硬度與未經噴射加工之硬度進行比較所得之結果圖。 Fig. 4 is a graph showing the results of comparing the inner surface hardness of the tube of the Worthfield iron-based stainless steel tube after the blast processing of Example 2 with the hardness of the non-jet processing.

圖5係表示實施例3之噴射加工後沃斯田鐵系不鏽鋼管之剖面微組織的顯微鏡照片。 Fig. 5 is a photomicrograph showing a cross-sectional microstructure of a Worthfield iron-based stainless steel pipe after the blasting process of the third embodiment.

圖6係表示實施例4之與加工後最外表面相距深度50 μm位置處之噴射加工後沃斯田鐵系不鏽鋼管之剖面微組織的顯微鏡照片。 Fig. 6 is a micrograph showing the cross-sectional microstructure of the Worthfield iron-based stainless steel pipe after the injection processing at a position at a depth of 50 μm from the outermost surface after the processing in Example 4.

圖7係表示實施例3及4中深度為50 μm之滑移線之條數、與加工後最外表面相距深度50 μm位置處之硬度、及評價之關係圖。 Fig. 7 is a graph showing the relationship between the number of the slip lines having a depth of 50 μm in the examples 3 and 4, the hardness at a position at a depth of 50 μm from the outermost surface after processing, and the evaluation.

圖8係表示將實施例1至4之沃斯田鐵系不鏽鋼管用作鍋爐裝置之傳熱管之火力發電用鍋爐裝置之概要圖。 Fig. 8 is a schematic view showing a boiler apparatus for thermal power generation using the Vostian iron-based stainless steel pipes of the first to fourth embodiments as heat transfer tubes for a boiler unit.

1‧‧‧沃斯田鐵系不鏽鋼管 1‧‧‧Worthian iron stainless steel pipe

3‧‧‧噴射粒子 3‧‧‧Spray particles

4‧‧‧噴射加工層 4‧‧‧Spray processing layer

5‧‧‧管內表面 5‧‧‧ inside surface

6‧‧‧水蒸氣氧化銹皮層 6‧‧‧Water vapor oxidation cortex

6a‧‧‧內層 6a‧‧‧ inner layer

6b‧‧‧外層 6b‧‧‧ outer layer

Claims (8)

一種沃斯田鐵系不鏽鋼管,係傳熱管用之沃斯田鐵系不鏽鋼管,其特徵在於:該沃斯田鐵系不鏽鋼管之噴射加工後管內表面以算術平均粗糙度(Ra)計為2 μm以下,或者該沃斯田鐵系不鏽鋼管噴射加工後之加工後最外表面至預定深度之硬度為300 Hv以上。 A Worthfield iron-based stainless steel pipe, which is a Worstian iron-based stainless steel pipe for a heat transfer pipe, characterized in that the inner surface of the Worthite iron-based stainless steel pipe is processed by arithmetic mean roughness (Ra) It is 2 μm or less, or the hardness of the outermost surface to the predetermined depth after the processing of the Wostian iron-based stainless steel tube is 300 Hv or more. 如申請專利範圍第1項之沃斯田鐵系不鏽鋼管,其中上述預定之深度係與加工後最外表面相距0 μm至50 μm之間。 For example, the Vostian iron-based stainless steel pipe of the first application of the patent scope, wherein the predetermined depth is between 0 μm and 50 μm from the outermost surface after processing. 如申請專利範圍第1項之沃斯田鐵系不鏽鋼管,其中該預定之深度為管內表面,且該管內表面之硬度為350 Hv以上。 For example, the Vostian iron-based stainless steel pipe of the first application of the patent scope, wherein the predetermined depth is the inner surface of the pipe, and the inner surface of the pipe has a hardness of 350 Hv or more. 如申請專利範圍第1項之沃斯田鐵系不鏽鋼管,其中該預定之深度係噴射加工層相距加工後最外表面之深度,且該噴射加工層之深度為50 μm以上。 The Vostian iron-based stainless steel pipe according to the first aspect of the patent application, wherein the predetermined depth is a depth of the outermost surface of the spray-worked layer after processing, and the depth of the spray-worked layer is 50 μm or more. 如申請專利範圍第1項之沃斯田鐵系不鏽鋼管,其中該預定之深度係相距加工後最外表面50 μm,且該深度位置處滑移線之條數於每10 μm長度為4條以上。 For example, the Vostian iron-based stainless steel pipe of the first application patent scope, wherein the predetermined depth is 50 μm from the outermost surface after machining, and the number of slip lines at the depth position is 4 pieces per 10 μm length. the above. 如申請專利範圍第1至5項中任一項之沃斯田鐵系不鏽鋼管,其中於用作該傳熱管時,生成於該沃斯田鐵系不鏽鋼管之鋼管內表面的水蒸氣氧化銹皮層中之由(Cr,Fe)3O4構成之內層6a之厚度為10 μm以下。 The Vostian iron-based stainless steel pipe according to any one of claims 1 to 5, wherein when used as the heat transfer pipe, steam oxidation of the inner surface of the steel pipe of the Worthfield iron-based stainless steel pipe is used. The thickness of the inner layer 6a composed of (Cr,Fe) 3 O 4 in the scale layer is 10 μm or less. 一種鍋爐裝置,其包含申請專利範圍第1至6項中任一項之沃斯田鐵系不鏽鋼管作為傳熱管。 A boiler apparatus comprising the Worthfield iron-based stainless steel pipe of any one of claims 1 to 6 as a heat transfer pipe. 一種沃斯田鐵系不鏽鋼管之管內表面加工方法,係於該沃斯田鐵系不鏽鋼管,對管內表面進行噴射加工,且使經噴射加工過之該管內表面之算術平均粗糙度(Ra)達到2 μm以下。 The invention relates to a method for processing the inner surface of a pipe of a Worstian iron-based stainless steel pipe, which is applied to the Worthfield iron-based stainless steel pipe, which sprays the inner surface of the pipe and makes the arithmetic mean roughness of the inner surface of the pipe which has been jet-processed (Ra) is less than 2 μm.
TW101107156A 2011-03-28 2012-03-03 Austenitic stainless steel pipe, boiler device, and method for processing inner surface of pipe TW201304910A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2011070602A JP2012201975A (en) 2011-03-28 2011-03-28 Austenitic stainless steel pipe having water vapor oxidation resistance, and method for producing the same

Publications (1)

Publication Number Publication Date
TW201304910A true TW201304910A (en) 2013-02-01

Family

ID=46930672

Family Applications (1)

Application Number Title Priority Date Filing Date
TW101107156A TW201304910A (en) 2011-03-28 2012-03-03 Austenitic stainless steel pipe, boiler device, and method for processing inner surface of pipe

Country Status (5)

Country Link
JP (1) JP2012201975A (en)
KR (1) KR20130135353A (en)
CN (1) CN103547688A (en)
TW (1) TW201304910A (en)
WO (1) WO2012132938A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6862215B2 (en) * 2017-02-22 2021-04-21 三菱パワー株式会社 Manufacturing method of heat transfer tube and heat transfer tube and boiler equipped with this
FI127909B (en) * 2017-11-06 2019-05-15 Wasenco Oy Container for recovery of waste water heat energy

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5839733A (en) * 1981-09-04 1983-03-08 Nippon Kokan Kk <Nkk> Enhancing method for resistance of austenite stainless steel pipe to oxidation due to steam at high temperature
JPS6354598A (en) * 1986-08-22 1988-03-08 Babcock Hitachi Kk Treatment of body of stainless steel pipes for boiler already installed
JP4492805B2 (en) * 2004-09-15 2010-06-30 住友金属工業株式会社 Steel pipe with excellent scale peeling resistance on the inner surface of the pipe
WO2008023410A1 (en) * 2006-08-23 2008-02-28 Nkk Tubes Austenite-base stainless steel pipe, for boiler, having excellent high-temperature steam oxidation resistance
JP2009068079A (en) * 2007-09-14 2009-04-02 Sumitomo Metal Ind Ltd Steel tube with excellent steam oxidation resistance

Also Published As

Publication number Publication date
KR20130135353A (en) 2013-12-10
WO2012132938A1 (en) 2012-10-04
CN103547688A (en) 2014-01-29
JP2012201975A (en) 2012-10-22

Similar Documents

Publication Publication Date Title
CN102510909B (en) Austenitic stainless steel
Tsisar et al. Corrosion behavior of austenitic steels 1.4970, 316L and 1.4571 in flowing LBE at 450 and 550° C with 10− 7 mass% dissolved oxygen
US4086104A (en) Method of preventing oxidation of austenitic stainless steel material in high temperature steam
Mann et al. HVOF coating and surface treatment for enhancing droplet erosion resistance of steam turbine blades
KR101121325B1 (en) Steel pipe excellent in steam resistance oxidation characteristics and method for manufacturing the same
EP2060641B1 (en) Austenite-base stainless steel pipe, for boiler, having excellent high-temperature steam oxidation resistance
Yoo et al. Effect of laser surface cleaning of corroded 304L stainless steel on microstructure and mechanical properties
CN100560768C (en) Martensitic stainless steel pipe and manufacture method thereof
TW201304910A (en) Austenitic stainless steel pipe, boiler device, and method for processing inner surface of pipe
JP5269435B2 (en) Roll in bath for hot metal plating
JP5868133B2 (en) Manufacturing method of hearth roll for continuous annealing furnace
Li et al. Failure analysis of reheater tubes in a 350 MW supercritical circulating fluidized bed boiler
JP6375238B2 (en) Steam turbine and surface treatment method thereof
JP4968734B2 (en) Operating temperature estimation method for austenitic steel
Sharma et al. Mill scale corrosion and prevention in carbon steel heat exchanger
US9341367B2 (en) Tube sheet of steam generator having anticorrosive layer and manufacturing method thereof
JP6310495B2 (en) Tool manufacturing method
JP2004174600A (en) High alloy build-up welding roll grooved for continuous casting
JP4287798B2 (en) Al-alloy heat transfer tube for open rack type vaporizer and method for manufacturing the Al-alloy heat transfer tube
US9309773B2 (en) Steam turbine and steam turbine blade
JP5891859B2 (en) Steam piping and manufacturing method thereof
CN101265548A (en) Austenite stainless heat-resistance seamless shot blasting steel pipe
JP5756414B2 (en) Heat transfer tube or header tube of open rack type vaporizer
Oka et al. Dynamic mechanical properties of oxide films formed on metallic surfaces as measured using a tribological approach at high temperature
JP2015058496A (en) Method of manufacturing corrosion-resistant member, and boiler