TW201247411A - Process and apparatus for producing laminated sheet - Google Patents

Process and apparatus for producing laminated sheet Download PDF

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Publication number
TW201247411A
TW201247411A TW101111297A TW101111297A TW201247411A TW 201247411 A TW201247411 A TW 201247411A TW 101111297 A TW101111297 A TW 101111297A TW 101111297 A TW101111297 A TW 101111297A TW 201247411 A TW201247411 A TW 201247411A
Authority
TW
Taiwan
Prior art keywords
sheet
substrate
laminated
pair
resin layer
Prior art date
Application number
TW101111297A
Other languages
Chinese (zh)
Other versions
TWI540052B (en
Inventor
Hisao Shinto
Takeshi Hosomi
Toshihide Kanazawa
Kenta Ue
Maroshi Yuasa
Hiroyuki Hayashi
Original Assignee
Sumitomo Bakelite Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Bakelite Co filed Critical Sumitomo Bakelite Co
Publication of TW201247411A publication Critical patent/TW201247411A/en
Application granted granted Critical
Publication of TWI540052B publication Critical patent/TWI540052B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/30Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/28Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/56Compression moulding under special conditions, e.g. vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7888Means for handling of moving sheets or webs
    • B29C65/7894Means for handling of moving sheets or webs of continuously moving sheets or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/034Thermal after-treatments
    • B29C66/0342Cooling, e.g. transporting through welding and cooling zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/433Casing-in, i.e. enclosing an element between two sheets by an outlined seam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8145General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/81463General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
    • B29C66/81465General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed behind the other in a single row in the feed direction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/826Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined
    • B29C66/8266Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined using fluid pressure directly acting on the parts to be joined
    • B29C66/82661Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps without using a separate pressure application tool, e.g. the own weight of the parts to be joined using fluid pressure directly acting on the parts to be joined by means of vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83413Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83421Roller, cylinder or drum types; Band or belt types; Ball types band or belt types
    • B29C66/83423Roller, cylinder or drum types; Band or belt types; Ball types band or belt types cooperating bands or belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B5/00Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/04Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
    • B30B5/06Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0097Processing two or more printed circuits simultaneously, e.g. made from a common substrate, or temporarily stacked circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7212Fibre-reinforced materials characterised by the composition of the fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7214Fibre-reinforced materials characterised by the length of the fibres
    • B29C66/72141Fibres of continuous length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • B29C66/7214Fibre-reinforced materials characterised by the length of the fibres
    • B29C66/72143Fibres of discontinuous lengths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • B29C66/7232General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer
    • B29C66/72321General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered comprising a non-plastics layer consisting of metals or their alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1253Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/12Pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/60In a particular environment
    • B32B2309/68Vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/14Semiconductor wafers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/003Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid air inclusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1027Pressing using at least one press band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/10Removing layers, or parts of layers, mechanically or chemically
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/15Position of the PCB during processing
    • H05K2203/1545Continuous processing, i.e. involving rolls moving a band-like or solid carrier along a continuous production path

Abstract

The apparatus (30) for producing laminated sheet according to the present invention is used to produce a laminated sheet (40) by bonding a first resin layer (3) and a second resin layer (4) to both sides of a fiber substrate (2). The apparatus (30) for producing laminated sheet comprises: sheet materials (91a), (91b) for holding a laminated body (40') in which the first resin layer (3), the fiber substrate (2) and the second resin layer (4) are laminated in order; and a pressure-reducing means (8) for reducing the pressure inside a space between the sheet materials (91a), (91b) in a condition that the laminated body (40') is held between the sheet materials (91a), (91b); wherein the laminated sheet (40) is obtained by bonding the first resin layer (3) and the second resin layer (4) to the fiber substrate (2) by pressing the laminated body (40') through the sheet materials (91a), (91b) when the pressure inside the space is reduced by the actuation of the pressure-reducing means (8).

Description

201247411 六、發明說明: 【發明所屬之技術領域】 本發明係關於積層片之製造方法及積層片之製造裝置。 【先前技術】 近年來,欲使電子零件/電子機器等小型化/薄膜化,而要 求將其所使用之電路基板等小型化/薄膜化。為了回應此要 求,係使用多層構造之電路基板,並減薄其之各層。 多層構造之電路基板,係使用例如在纖維基材之兩面,配 置樹脂組成物片材(樹脂層)使其層合接黏的片材(例如參照 專利文獻1)。 該片材係藉由於纖維基材之兩面,重疊B階段樹脂組成 物片材,對該積層體進行加壓而製造。 專利文獻1 :日本專利特開2003-340952號公報 【發明内容】 然而,此種製造方法中,有對樹脂層之纖維基材之壓黏不 足的可能性,其結果有樹脂層由纖維基材發生剝離之虞。 尚且’此種課題不僅止於將纖維基材與樹脂層積層的情 況’即使在將樹脂層彼此積層的情況、將含有纖維基材之預 浸體彼此積層的情況下亦會發生。 根據本發明,提供一種積層片之製造方法,係將具有樹脂 層之片材的上述樹脂層,接合於長尺狀之薄板狀之基材的單 面或兩面以製造積層片者;上述基材係形成有於搬送方向上 101111297 4 201247411 連通、並連通表背面之孔的纖維基材;其具有: 於藉減壓手段所減壓之減壓室内,搬送上述片材與上述基 材’於減壓狀態下,使上述片材之樹脂層與基材抵接,構成 積層體的步驟,由上述減壓室送出上述積層體的步驟;藉由 一對之片材材料挾持上述積層體的步驟;位於上述減壓室外 部、挾持上述積層體之上述—對之片材材料之内側的空間, 係連通至上述減壓室,藉上述減壓手段,對上述一對之片材 材料之内側的空間進行減壓的步驟。 於此’可在將積層體由減壓室送出後’藉由一對之片材材 料予以挾持;或可事先於片材上設置片材材料,將具有片材 材料之片材供給至減壓室’由減壓室送出由-對之片材材料 所挾持之積層體。 另外’所明一對之片材材料之内側的空間,係指以一對之 片材材料挾持積層體時,於在積層體與片材材料之間、或相 對向之片材材料内面間具有_的情況,可為該間隙。又, 於-對之片材材料密黏於積層體,在積層體與片材材料之 間、或相對向之片材材料内面間不具有間隙的情況,亦可為 積層體内部之空間,例如形成於基材之孔_空間。由於臭 材中形成有於搬送方向上連通、並輕表背面之孔,故位於 減壓室外之積層體之基材内部㈣間,係經由減壓室内之基 材内部的空間,與減壓室連通。 由對之片材材料挾持積層體時之積層體與片材材料之 101111297 201247411 $向之片材材料内關之間隙、―對之片材材料密黏 Z層體時之基材内部之孔内等㈣中,任―空隙内係藉上 手段進行減壓。藉此,藉由上述空隙内與-對之片材 =料之外部間的差I份擠壓積層體。故於積層體中,使樹脂 層與基材被牢固地固定。 口再者★本發明中,由於在減壓狀態下積層基材與片材,故 之 °工氣殘存於基材與片材之間,提高樹脂層與基材間 密黏性’可將其等牢固地固定。 者根據本發明,亦可提供使用於上述積層片之製造方 法中所使用的製造裝置。 亦,根據本發明,可提供一種積層片之製造裝置,係將 /、有樹知層之片材的上述樹脂層,接合於薄板狀之基材的單 面或兩面而製造積層片者;其特徵為,具備:供給上述片材 與上返基材,藉減料段進行減壓的減M室;將上述減壓室 内之上述片材與上述基㈣黏而構成積層 將由上述減壓室送出之積層體挾持之 為於將上述積層體挾持於上述2片片材 = ::料間之簡連通至上述減壓室,藉由上述二:: _,經由上述室使上述” _,由於上述 堅’而藉上述2片之片材材料壓潰上述積層體,將上述 與上述基材壓黏,而得到上述積層片。 101111297 根據此種製造裝置,藉由於製造積層片時使減壓手段作動 ιιη〇7 201247411 而對2片之片材材料間之空間進行減壓,可使該空間内之積 層體被2片之片材材料所壓潰。藉此,積層體係涵括其全面 (全體)由各片材材料所均勻加壓,使樹脂層與基材被確實地 壓黏、接合’成為積層片。藉此,例如不論樹脂層之厚度或 組成’可製造使該樹脂層確實且牢固地接合至基材的積層 根據本發明,提供使樹脂層與基材牢固地固定之積層片之 製造方法及積層片之製造裝置。 . 【實施方式】 以下’根據圖式說明本發明之實施形態。又,所有圖式中, 對相同之構成要件係註記同一符號,其詳細說明則不重複而 適當省略。 圖1係本發明之積層片之製造裝置之實施形態的概略剖 面側面圖,圖2係圖1中之A_A線刳面圖,圖3係圖i中 之B-B線剖面圖,圖4係圖丨中之由一點鏈線所包園區域[c] 的擴大圖,圖5、圖6係分別為圖1中之D-D線剖面圖,圖 7為顯示本發明之積層片的剖面圖,圖8為顯示使用圖7所 不積層片所製造之基板的剖面圖,圖9為顯示使用圖8所示 基板所製造之半導體裝置的剖面圖。又,以下說明中,以圖 1至圖9中上侧作為「上」或「上方」、以下側作為「下」 或「下方」進行說明。又,圖7至圖9係將厚度方向(圖中 之上下方向)誇張擴大表示。 101111297 201247411 圖1所示之積層片之製造裝置3〇,係製造圖7所示構成 之積層片40的裝置。 <積層片> 首先’針對積層片40,參照圖7進行說明。又,若將積 層片40於其長度方向之途中切斷為既定尺寸,則得到預浸 體1。 圖7所示之積層片40 ’係其全體形狀呈帶狀(長尺狀),具 有:薄板狀(平板狀)之纖維基材(基材)2 ;位於纖維基材2之 一面(上面)側,由固形或半固形之第i樹脂組成物所構成的 第1樹脂層(樹脂層)3 ;位於纖維基材2之另一面(下面)側, 由固形或半固形之第2樹脂組成物所構成的第2樹脂層(樹 脂層)4。該積層片4〇係被切斷為既定尺寸而使用。 尚且’各樹脂層3、4為B階段狀態。 纖維基材2具有提升積層片4〇之機械強度的機能。 作為纖維基材2,可舉例如玻璃織布、玻璃不織布等之玻 璃纖維基材,以包括聚醯麟脂纖維、芳香族聚醯胺樹脂纖 維或全芳香族聚醯胺樹脂纖維等之芳醯胺纖維等之聚醯胺 系樹月曰纖維’聚g旨樹脂纖維、芳香族聚醋樹脂纖維、全芳香 族聚醋樹賴料之聚酯彡樹脂纖維 ,聚醯亞胺樹脂纖維、 聚對伸苯絲并雙啊、氣樹賴維等作為域分之織布或 不、我布所構成的合成纖維基材,以牛皮紙、棉絨紙、棉絨與 牛皮紙混抄紙等作為主成分的紙纖維基材等之有機纖 101111297 201247411 維基材等的纖維基材等。 尚且,纖維基材可使用上述纖維之任—種,亦可使用2 種以上。 、 此等之中,纖維基材2較佳為玻璃纖維基材。藉由使用此 種玻璃纖維基材,可更加提升切斷積層片4〇所得預浸體ι 的機械強度。又,亦有可使預浸體丨之熱膨脹係數減小的效 果。 作為構成此種玻璃纖維基材之玻璃,可舉例如E玻璃、c 玻璃、A玻璃、S玻璃、D玻璃、NE玻璃、τ玻璃、η玻璃、 石英玻璃等。此等之中,玻璃較佳為S玻璃、石英玻璃或τ 玻璃。藉此,可相較地減小玻璃纖維基材之熱膨脹係數,因 此可儘可能地減小積層片40的熱膨脹係數。 纖維基材2之平均厚度Τ並無制限定,較佳為15一 以下、更佳10〇μιη以下、再更佳10〜25卿左右。藉由使用 此種厚度的纖維基材2,則可確保預浸體1(積層片4〇)之機 械強度,達到其薄型化。進而亦可提升預浸體i之加工性。 於該纖維基材2之-面侧,設置第!樹脂屬3,又,於另 ' —面側設置第2樹脂層4。又,第1樹脂層3係由第 '組成物所構成,另—方面’第2樹脂層4係由第2樹脂組成 物所構成。第1樹脂組成物與第2樹脂組成物可為相同組成 物’亦可為相異。本實施形態中設為相同組成物。 如圖7所示,本實施形態中係於纖維基材2之厚度方向之 101111297 201247411 一部分含浸第1樹脂組成物(第1樹脂層3)(以下將此部分稱 為「第1含浸部31」),於纖維基材2之未含浸第1樹脂組 成物的殘餘部分,含浸第2樹脂組成物(第2樹脂層4)(以下 將此部分稱為「第2含浸部41」)。藉此,使第1樹脂層3 之一部分的第1含浸部31與第2樹脂層4之一部分的第2 含浸部41位於纖維基材2内。而且,於纖維基材2内,使 第1含浸部31(第1樹脂層3之下面)與第2含浸部41(第2 樹脂層4之上面)接觸。換言之,第丨樹脂組成物係由纖維 基材2之上面側含浸至纖維基材2中,第2樹脂組成物係由 纖維基材2之下面侧含浸至纖維基材2,藉此等樹脂組成物 填充纖維基材2内的空隙。 本實施形態巾,第1含浸部31之厚度與第2含浸部41 之厚度相等。 再者’第1樹脂層3之第1含浸部31除外的部分(第J非 含浸部32)的厚度、與第2樹脂層4之第2含浸部41除外 的部分(第2非含浸部42)的厚度相等。第1非含浸部32之 厚度、第2非含浸部42之厚度為例如2〜20μιη。又,第1 含改部31之厚度與第2含浸部41的厚度亦可為相異,又, 第1非含改部32之厚度與第2非含浸部42之厚度亦可為相 異。又,符號20係概略地表示含浸部3卜%間之邊界。 如圖1所示,第1樹脂層3係作為薄板狀之第i支樓體(片 材伽,供給至積層片之製造裝置3〇。該片材^具備第1 101111297 201247411 樹脂層3、支撐該樹脂層3之未圖示的支撐基材、與保锼第 1樹脂層3的保蠖片材51。支撐基材係挾持第丨樹脂層3 而設於保護片材51的相反侧。因此,圖1中雖未圖示, 在第2輥72a係經由支撐基材而接觸著第丨樹脂層3。 同樣地,第2樹脂層4係作為薄板狀之第2支撐體(片 材)5b,供給至積層片之製造裝置30。該片材5b具備第2 树月曰層4、支撐該樹脂層4之未圖示的支撐基材、與保護第 2樹脂層4的保鹱片材51。支撐基材係挾持第2樹脂層4 而設於保護片材51的相反側。因此,圖1中雖未圖示,但 在第2親72b係經由支撐基材而接觸著第2樹脂層4。 保護片材51,較佳為例如樹脂薄膜。作為構成樹脂薄骐 之樹脂材料,可舉例如氟系樹脂、聚酿亞胺、聚對苯二甲酸 丁二酯、聚對苯二曱酸乙二酯等之聚酯、聚乙烯等。而且, 作為構成樹脂薄膜之樹脂材料,此等之中,由耐熱性優越、 廉價而言,較佳為聚對苯二曱酸乙二酯、聚乙烯。又,樹脂 薄膜較佳係於樹脂薄膜之樹脂層側之面實施了可剝離之處 理者。藉此,可如後述般使保護片材51與樹脂層容易分離。 作為支撐基材,可使用與保護片材51相同之物。 保護片材51或支撐基材之平均厚度並無特別限定,較佳 為8〜70μιη左右、更佳12〜40μιη左右。 第1樹脂組成物及第2樹脂組成物較佳係設為如下述組 成。 101111297 201247411 各樹脂組成物係例如含有硬化性樹脂,視需要含有硬化助 劑(例如硬化劑、硬化促進劑等)及無機填充材中之至少Μ 而構成。 作為硬化性樹脂,可舉例如脲(尿素)樹脂、三聚氛胺樹 脂、馬來醯亞胺化合物、聚胺基曱酸g旨樹脂、不飽和聚醋樹-脂、具有苯并啊環之樹脂、雙稀丙基納特醯亞胺化合物、· 乙稀基¥基樹脂、⑽基¥基_脂、苯并環謂樹脂、氛 酸醋樹脂、冑氧樹脂等之熱硬化性樹脂、紫外線硬化性樹 脂、厭氣硬化性樹脂等。此等之中,硬化性樹脂較佳係玻璃 轉移度為200 C以上的組合。例如,較佳係使用含有螺 環、雜環式、三羥甲基型、聯苯型、萘基、蒽型、酚醛清漆 型之2或3官能以上的環氧樹脂、氰酸酯樹脂(包括氰酸酯 樹脂之預聚物)、馬來醯亞胺化合物、笨并環丁烯樹脂、具 有苯并°号°井環之樹脂。 上述硬化性樹脂中,藉由使用熱硬化性樹脂,進而在製作 了後述基板10(參照圖8)後,於硬化後之樹脂層3、4中增 加交聯密度’則可達到硬化後之樹脂層3、4(所得基板)的耐 熱性之提升》 - 尤其是藉由併用上述熱硬化性樹脂與填充材,可減小預浸 - 體1之熱膨脹係數(以下亦稱為「低熱膨脹化」)。再者,亦 可達到預浸體1之電氣特性(低介電係數、低介電損耗正切) 等之提升。 101111297 12 201247411 作為上述環氧樹脂,可舉例如酚酚盤清漆型環氧樹脂、雔 酚型%氧樹脂、萘型環氧樹脂、蒽型環氧樹脂、芳基伸烷基 型環氧樹脂等。 ' 此等之中,環氧樹脂較佳為萘型 '芳基伸絲型環氧樹 • 脂。藉由使用萘型、芳基伸烷基型環氧樹脂,於硬化後之樹 • 脂層3、4(所得基板)中,可提升吸濕焊錫耐熱性(吸濕後之 焊錫耐熱性)及難燃性。作為萘型環氧樹脂,可舉例如Dic(股)201247411 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for producing a laminated sheet and a device for manufacturing a laminated sheet. [Prior Art] In recent years, in order to reduce the size and thickness of electronic components/electronic devices, it is required to reduce the size and thickness of the circuit board used. In response to this requirement, a multi-layered circuit substrate is used and the layers thereof are thinned. In the circuit board of the multilayer structure, for example, a sheet in which a resin composition sheet (resin layer) is laminated on both sides of a fiber base material is used (for example, see Patent Document 1). This sheet is produced by superposing a B-stage resin composition sheet on both sides of a fibrous base material and pressurizing the laminated body. However, in such a manufacturing method, there is a possibility that the pressure of the fiber base material of the resin layer is insufficient, and as a result, the resin layer is made of a fiber base material. The problem of peeling off occurs. Further, the above-mentioned problem is not limited to the case where the fiber base material and the resin layer are laminated. This occurs even when the resin layers are laminated to each other and the prepreg containing the fiber base material is laminated to each other. According to the present invention, there is provided a method for producing a laminated sheet, wherein the resin layer of a sheet having a resin layer is bonded to one side or both sides of a long-shaped thin plate-shaped substrate to produce a laminated sheet; Forming a fibrous base material that communicates with the opening in the transport direction 101111297 4 201247411 and communicates with the back surface of the watch; and has: a vacuum decompression chamber decompressed by a decompression means, and transporting the sheet and the substrate a step of causing a resin layer of the sheet to abut against a substrate to form a laminate, a step of feeding the laminate by the decompression chamber, and a step of holding the laminate by a pair of sheet materials; a space located inside the decompression chamber and holding the inner side of the sheet material of the laminated body, and communicating with the decompression chamber, and the space inside the pair of sheet materials by the decompression means The step of decompressing. Here, 'after the laminate can be sent out from the decompression chamber', it can be held by a pair of sheet materials; or the sheet material can be provided on the sheet in advance, and the sheet having the sheet material can be supplied to the reduced pressure. The chamber 'delivers the laminated body held by the sheet material from the decompression chamber. In addition, the space inside the sheet material of the pair is defined as a space between the laminate and the sheet material or between the inner surfaces of the sheet material when the laminate is held by a pair of sheet materials. In the case of _, this gap can be used. Further, when the sheet material is adhered to the laminate, and there is no gap between the laminate and the sheet material or between the inner surfaces of the sheet material, the space inside the laminate may be, for example, A hole_space formed in the substrate. Since the stinky material has a hole that communicates in the transport direction and has a light back surface, the inside of the substrate (4) of the laminated body located outside the decompression chamber passes through the space inside the substrate in the decompression chamber, and the decompression chamber. Connected. The gap between the laminate and the sheet material when the laminate is held by the sheet material is 101111297 201247411 $ The gap between the sheet material and the inner layer of the substrate when the sheet material is adhered to the Z layer In (4), any of the voids is decompressed by means of the means. Thereby, the laminated body is pressed by the difference of 1 part in the gap between the inside of the gap and the outside of the sheet. Therefore, in the laminate, the resin layer and the substrate are firmly fixed. Further, in the present invention, since the substrate and the sheet are laminated under reduced pressure, the work gas remains between the substrate and the sheet, and the adhesion between the resin layer and the substrate is improved. Wait firmly. According to the present invention, it is also possible to provide a manufacturing apparatus used in the production method of the above laminated sheet. According to the present invention, there is provided a manufacturing apparatus for a laminated sheet, wherein the resin layer of the sheet of the known layer is joined to one or both sides of a thin plate-shaped substrate to produce a laminated sheet; The present invention is characterized in that: the apparatus for supplying the sheet and the returning substrate, and reducing the M portion by the reduced section; and bonding the sheet in the decompression chamber to the base (4) to form a laminate, which is sent out by the decompression chamber The layered body is held so that the laminated body is held between the two sheets of material = the material to the decompression chamber, and the above-mentioned "" is passed through the chamber by the above two:: The above laminated body is crushed by the above two sheets of material, and the above-mentioned base material is pressure-bonded to obtain the laminated sheet. 101111297 According to such a manufacturing apparatus, the decompression means is actuated by the manufacture of the laminated sheet. Ιιη〇7 201247411 The decompression of the space between two sheets of material allows the laminate in the space to be crushed by two sheets of material. Thereby, the laminated system encompasses its comprehensive (all) Uniformly pressurized by each sheet material, The resin layer and the substrate are reliably pressure-bonded and joined to form a laminated sheet. Thereby, for example, regardless of the thickness or composition of the resin layer, a laminate in which the resin layer is reliably and firmly bonded to the substrate can be manufactured according to the present invention. A manufacturing method of a laminated sheet in which a resin layer and a substrate are firmly fixed, and a manufacturing apparatus of a laminated sheet. [Embodiment] Hereinafter, an embodiment of the present invention will be described based on the drawings, and all the drawings have the same constitution. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic cross-sectional side view showing an embodiment of a manufacturing apparatus for a laminated sheet according to the present invention, and FIG. 2 is a side view of the A_A line in FIG. 3 is a sectional view of the BB line in the figure i, and FIG. 4 is an enlarged view of the area [c] enclosed by a little chain line in the figure ,, and FIG. 5 and FIG. 6 are respectively a sectional view of the DD line in FIG. 7 is a cross-sectional view showing a laminated sheet of the present invention, FIG. 8 is a cross-sectional view showing a substrate manufactured using the laminated sheet of FIG. 7, and FIG. 9 is a cross-sectional view showing a semiconductor device manufactured using the substrate shown in FIG. Again, in the following description In the upper side of FIGS. 1 to 9 as "upper" or "upper", the lower side as "lower" or "downward" will be described. 7 to 9 are exaggerated and enlarged in the thickness direction (upper and lower directions in the drawing). 101111297 201247411 The apparatus for manufacturing a laminated sheet shown in Fig. 1 is a device for manufacturing a laminated sheet 40 having the configuration shown in Fig. 7. <Laminated sheet> First, the laminated sheet 40 will be described with reference to Fig. 7 . Further, when the laminated sheet 40 is cut to a predetermined size in the longitudinal direction thereof, the prepreg 1 is obtained. The laminated sheet 40' shown in Fig. 7 has a strip shape (long scale shape) as a whole, and has a thin plate-like (flat-plate) fibrous base material (base material) 2; one surface (upper surface) of the fibrous base material 2 a first resin layer (resin layer) 3 composed of a solid or semi-solid i-th resin composition; a second resin composition which is solid or semi-solid on the other side (lower side) side of the fiber substrate 2 The second resin layer (resin layer) 4 is formed. The laminated sheet 4 is cut into a predetermined size and used. Further, each of the resin layers 3 and 4 is in a B-stage state. The fibrous base material 2 has a function of enhancing the mechanical strength of the laminated sheet 4〇. The fiber base material 2 may, for example, be a glass fiber base material such as a glass woven fabric or a glass non-woven fabric, and may include a scorpion scorpion fiber, an aromatic polyamide resin fiber, or a wholly aromatic polyamide resin fiber. A polyamine-based eucalyptus fiber such as an amine fiber, a polyg resin fiber, an aromatic polyester resin fiber, a polyester resin fiber of a wholly aromatic polyphenol tree, a polyimine resin fiber, a poly pair Stretching benzene and double ah, gas tree Laiwei, etc. as a woven fabric of the domain or a synthetic fiber substrate composed of my cloth, paper with kraft paper, cotton velvet paper, cotton velvet and kraft paper mixed paper as the main component Fiber substrate such as fiber substrate or the like, such as organic fiber 101111297 201247411. In addition, as for the fiber base material, any of the above-mentioned fibers may be used, or two or more types may be used. Among these, the fibrous base material 2 is preferably a glass fiber base material. By using such a glass fiber substrate, the mechanical strength of the prepreg ι obtained by cutting the laminated sheet 4 can be further enhanced. Further, there is also an effect of reducing the coefficient of thermal expansion of the prepreg. Examples of the glass constituting the glass fiber substrate include E glass, c glass, A glass, S glass, D glass, NE glass, τ glass, η glass, and quartz glass. Among these, the glass is preferably S glass, quartz glass or τ glass. Thereby, the coefficient of thermal expansion of the glass fiber substrate can be relatively reduced, so that the coefficient of thermal expansion of the laminated sheet 40 can be reduced as much as possible. The average thickness Τ of the fibrous base material 2 is not limited, but is preferably 15 or less, more preferably 10 〇 μηη or less, still more preferably 10 to 25 qing. By using the fiber base material 2 having such a thickness, the mechanical strength of the prepreg 1 (the laminated sheet 4) can be ensured and the thickness thereof can be reduced. Further, the workability of the prepreg i can be improved. On the side of the fiber substrate 2, the first is set! The resin is 3, and the second resin layer 4 is provided on the other side. Further, the first resin layer 3 is composed of the first composition, and the second resin layer 4 is composed of the second resin composition. The first resin composition and the second resin composition may be the same composition' or may be different. In the present embodiment, the same composition is used. As shown in Fig. 7, in the present embodiment, part of 101111297 201247411 in the thickness direction of the fiber base material 2 is partially impregnated with the first resin composition (first resin layer 3) (hereinafter, this portion is referred to as "first impregnation portion 31". The second resin composition (second resin layer 4) is impregnated into the remaining portion of the fibrous base material 2 which is not impregnated with the first resin composition (hereinafter referred to as "second impregnation portion 41"). Thereby, the first impregnation portion 31 of a part of the first resin layer 3 and the second impregnation portion 41 of a part of the second resin layer 4 are placed in the fiber base material 2. In the fiber base material 2, the first impregnation portion 31 (the lower surface of the first resin layer 3) is brought into contact with the second impregnation portion 41 (the upper surface of the second resin layer 4). In other words, the second resin composition is impregnated into the fibrous base material 2 from the upper surface side of the fibrous base material 2, and the second resin composition is impregnated into the fibrous base material 2 from the lower surface side of the fibrous base material 2, thereby forming a resin composition. The material fills the voids in the fibrous substrate 2. In the towel of the present embodiment, the thickness of the first impregnation portion 31 is equal to the thickness of the second impregnation portion 41. In addition, the thickness of the portion (the Jth non-impregnated portion 32) excluding the first impregnation portion 31 of the first resin layer 3 and the portion excluding the second impregnation portion 41 of the second resin layer 4 (the second non-impregnation portion 42) ) the thickness is equal. The thickness of the first non-impregnated portion 32 and the thickness of the second non-impregnated portion 42 are, for example, 2 to 20 μm. Further, the thickness of the first inclusion portion 31 and the thickness of the second impregnation portion 41 may be different, and the thickness of the first non-modified portion 32 and the thickness of the second non-impregnation portion 42 may be different. Further, reference numeral 20 schematically shows the boundary between the impregnation portions 3%. As shown in Fig. 1, the first resin layer 3 is a thin plate-shaped i-th branch body (sheet material is supplied to the manufacturing apparatus 3 of the laminated sheet. The sheet material 1 has the first 101111297 201247411 resin layer 3, and supports A support substrate (not shown) of the resin layer 3 and a protective sheet 51 for protecting the first resin layer 3. The support substrate is provided on the opposite side of the protective sheet 51 while sandwiching the second resin layer 3. In the second roller 72a, the second resin layer 3 is in contact with the second resin layer 3 via the support substrate. Similarly, the second resin layer 4 serves as a second support (sheet) 5b in the form of a thin plate. The sheet 5b is provided with a second tree layer 4, a supporting base material (not shown) that supports the resin layer 4, and a protective sheet 51 that protects the second resin layer 4. The support substrate is placed on the opposite side of the protective sheet 51 while holding the second resin layer 4. Therefore, although not shown in Fig. 1, the second parent 72b is in contact with the second resin layer via the support substrate. 4. The protective sheet 51 is preferably a resin film, for example, and examples of the resin material constituting the resin sheet include a fluorine resin, a polyimide, and a poly pair. A polyester such as butadiene dicarboxylate or polyethylene terephthalate, a polyethylene, etc. Further, among the resin materials constituting the resin film, among them, heat resistance is excellent and inexpensive. Further, it is polyethylene terephthalate or polyethylene, and the resin film is preferably subjected to a peelable treatment on the side of the resin layer side of the resin film. Thereby, the protective sheet 51 can be made as will be described later. The resin layer can be easily separated. As the support substrate, the same material as the protective sheet 51 can be used. The average thickness of the protective sheet 51 or the support substrate is not particularly limited, but is preferably about 8 to 70 μmη, more preferably 12~ The first resin composition and the second resin composition are preferably composed of the following composition: 101111297 201247411 Each resin composition contains, for example, a curable resin, and if necessary, a hardening aid (for example, a hardener or a hardening accelerator). The curable resin may be, for example, a urea (urea) resin, a trimeric amine resin, a maleimide compound, a polyamine phthalic acid, or a resin. Saturated poly vinegar -fat, resin with benzo ring, bis-propyl succinimide compound, · ethylene base resin, (10) ke group _ lipid, benzo ring resin, vinegar resin, oxime A thermosetting resin such as a resin, an ultraviolet curable resin, an anaerobic resin, etc. Among these, the curable resin preferably has a glass transition degree of 200 C or more. For example, it is preferable to use a spiro ring. , heterocyclic, trimethylol, biphenyl, naphthyl, anthracene, novolac type 2 or more functional epoxy resins, cyanate resins (including prepolymers of cyanate resins) , a maleic acid imide compound, a stupid cyclobutene resin, and a resin having a benzo ring. In the above curable resin, a substrate 10 to be described later is produced by using a thermosetting resin (see FIG. After 8), the crosslinking density is increased in the resin layers 3 and 4 after hardening to improve the heat resistance of the cured resin layers 3 and 4 (the obtained substrate) - in particular, by using the above-described thermosetting property Resin and filler to reduce the thermal expansion coefficient of prepreg-1 (hereinafter also referred to as Low thermal expansion "). Furthermore, the electrical characteristics (low dielectric constant, low dielectric loss tangent) of the prepreg 1 can also be improved. 101111297 12 201247411 Examples of the epoxy resin include a phenol phenol varnish type epoxy resin, a phenol type % oxy resin, a naphthalene type epoxy resin, a fluorene type epoxy resin, and an aryl alkylene type epoxy resin. Among these, the epoxy resin is preferably a naphthalene type 'aryl-stretch type epoxy resin'. By using a naphthalene type or arylalkylene type epoxy resin, the heat resistance of the moisture absorption solder (heat resistance of solder after moisture absorption) can be improved and hardened in the hardened tree/fat layer 3, 4 (the obtained substrate). Flammability. As a naphthalene type epoxy resin, Dic (share) is mentioned, for example.

製之 HP-4700、HP-4770、HP-4032D、HP-5000、HP_6〇〇〇T 曰本化藥(股)製之NC_73〇〇L、新曰鐵化學(股)製之esn_375 等,作為芳基伸烷基型環氧樹脂,可舉例如日本化藥(股)製 之 NC-3_、NC_3_l、NC_3000_FH、曰本化藥(股)製 NC-7300L、新日鐵化學(股)製之ESN_375等。所謂芳基伸 烧基型環氧树脂,係指於重複單體_含有一個以上之芳香族 基與亞甲基等之伸絲之組合的環氧樹脂,其賴性、難燃 性及機械強度優越。又,在對應於無較之佈線板方面,較 佳係使用實質上不含齒素的環氧樹脂。 上述氰酸酯樹脂例如可藉由使齒化氰化合物與酚類或萘 -酚類反應,視需要依加熱等方法進行預聚物化而獲得。又, 亦可使用如此調製之市售物。 上述氰酸酯樹脂可舉例如酚醛清漆型氰酸酯樹脂、雙酚A 型氰酸醋樹脂、雙紛E型氰酸醋樹脂、四甲基雙紛F型氛 等之雙酚型氰酸酯樹脂及萘酚芳烷基型氰酸酯樹 101111297 201247411 脂等。 另外’上述氰酸酯樹脂較佳係於分子内具有2個以上氮酸 酯基(-0-CN)。可舉例如2,2,_雙(4_氰氧基苯基)亞異丙基、 U’-雙(4-氰氧基苯基)乙烷、雙(4_氰氧基_3,5二甲基苯基) 甲院、1,3_雙(4-氰氧基苯基小⑴甲基亞乙基))苯雙⑷氮 氧基苯基)硫醚、雙(4-氰氧基苯基)醚、^,卜參(4_氰氧基苯 基)乙烧、參(4-氰氧基苯基)亞魏、雙(4_氛氧基苯基^、 2,2·雙(4-氰氧基苯基)丙烷、n、丨,4_、丨芥、丨,8…2,卜或 2,7·二氰氧基萘、1,3,6-三氰氧基萘、4,4_二氰氧基聯苯,及 酚酚醛清漆型、曱酚酚醛清漆型、二環戊二烯型等之多元酚 類與齒化氰間之反應所得的氰酸酯樹脂,萘酚芳烷基型之多 元萘酚類與齒化氰間之反應所得的氰酸酯樹脂等。此等之 中,酚酚醛清漆型氰酸酯樹脂係難燃性及低熱膨脹性優越, 2,2-雙(4_氰氧基笨基)亞異丙基及二環戊二稀型氰酸醋樹脂 係交聯密度之控制及耐濕可靠性優越。尤其是紛祕清漆型 氰酸酯樹脂係由低熱膨脹性的觀點而言為較佳。又,亦可進 一步併用1種或2種以上之其他氰酸酯樹脂,並無特別限定。 上述氰酸酯樹脂可單獨使用,亦可併用重量平均分子量不 同之氰酸酯樹脂,或可併用上述氰酸酯樹脂與其預聚物。 藉由使用此等氰酸酯樹脂’可有效表現耐熱性及難燃性。 另外’上述硬化性樹脂亦可合併使用2種以上。例如,於 使用上述環氧樹脂作為硬化性樹脂時,在更加提升難燃性方 101111297 201247411 面,可併用上述氰酸酯樹脂,又,在更加提升耐熱性方面, 可併用上述馬來醯亞胺化合物。再者,於使用上述氰酸酯樹 脂作為硬化性樹脂時,在更加提升耐熱性或難燃性等方面, 可併用上述環氧樹脂。 硬化性樹脂之含量並無特職定,·係樹餘成物整體 之5〜70質量%、更佳10~5〇質量%。若硬化性樹脂之含量 未滿上述下限值,則視硬化性樹脂之種類等,有樹脂組成物 之清漆黏度過低、難以形成預浸體】的情形。另一方面,若 硬化性樹脂之含量超過上述上限值,_其他成分之量過 少,視硬化性樹脂之_等而有預親丨之機械強度降低的 情形。 =外’樹脂組成物較佳係含有無機填充材。藉由,即使使 預π體1 ;|型化(例如厚度bp以下),仍可得到機械強度 優越的基板1〇。再者,亦可提升基板iq之低熱膨服化。 _作為無機填充材’可舉例如滑石、氧化鋁、玻璃、熔融二 氧化石夕等之二氧切、雲母、氫氧化紹、氫氧化鎮等。又, 配合無機填妹之朗目的,適當聊破碎狀、球狀者。此 : 由低熱祕性優越的觀點而言,無機填充材較佳為 -氧化碎,更佳祕I氧化⑦(尤其是球狀熔融二氧化 矽)。 另外,樹脂組成物係 本發明效果的範圍内, 除了上述說明之成分以外,在不阻礙 視需要可調配其他成分。作為其他成 101111297 15 201247411 分,可舉例如〇RBEN、BENTONE等之增黏劑,聚矽氧系、 氟系、高分子系之消泡劑或均平劑,偶合劑等之密黏性賦予 劑,難燃劑,酞菁/藍、S太菁/綠、蛾/綠、二偶氛黃(Disazo Yellow)、碳黑、蒽醌類等之著色劑等。 <第一實施形態> <積層片之製造裝置(積層片之製造方法)> 接著,針對積層片40之製造中所使用之積層片之製造裝 置30,參照圖1至圖6進行說明。 首先,說明本實施形態之積層片之製造裝置30之概要。 積層片之製造裝置30係具備:供給屬於片材之支撐體 5a、5b與纖維基材2,藉減壓手段8進行減壓的減壓室(空 間)70 ;將減壓室70内之支撐體5a、5b與纖維基材2壓黏 而構成積層體40’的壓黏手段(輥72a、72b);與挾持由減壓 室70送出之積層體40’的2片之片材材料91a、91b。 在於2片之片材材料91a、91b間挾持著積層體40’之狀 態下,該片材材料91a、91b間之空間913(參照圖5)係連通 於上述減壓室70。藉由上述減壓手段8之作動,經由減壓 室70對上述空間913進行減壓,藉由使上述空間913減壓, 而由上述2片之片材材料91a、91b壓潰上述積層體40’, 使支撐體5a、5b與纖維基材2壓黏,得到積層片40。 於此,纖維墓材2、支撐體5a、5b為長尺狀,沿著其長 度方向連續地被搬送。 101111297 16 201247411 接著詳細說_層片之製造裝置30。 如圖1所示,積屬y "片之製造裝置30係具備:殼體6 ;收 納於殼體6内之第1+ 孝昆(送出輥)71a、71b、第2輥72a、72b 及第3輕73a、73b;料势。+ 對第2輥72a、72b進行從動之從動輥 77a、77b;圈掛於第2鉍π t 2親72a與從動輥77a之片材材料91a; 圈掛於第2報72b斑你命^ 動輥77b之月材材料91b;多數組之 輔助輥78a、78b ;對μ私_4 奵片材材料91a、91b進行加熱之加熱手 k 92 ’對片材材料9la、9lb進行冷卻的冷卻手段幻;與對 殼體6進行減料減壓手段8。以下朗各部的構成/ 如圖2所不,设體6係具有隔著間隔而彼此相對向配置的 對J46卜形成為例如箱狀。作為壁部μ之構成材料並 無特舰疋’可舉例如鐵、不錄鋼、料之各種金屬,或含 有此等的&金X’除了此種金屬材料以外,例如聚乙烤、 聚四氣乙婦等之樹脂材料亦可使用作為壁部61之構成材 料。 於此,壁部61較佳為平板狀者,但並不限定於此。藉由 第1親71a及71b、第2輥72a及72b與第3輥73a及73b, 構成沿著片材搬送方向之兩端面呈開口的筒狀體。壁部Μ 只要為將該筒狀體之上述開σ封閉者即可。又,—對之壁部 61 特佳係跨越各輥 7la、71b、72a、72b、73a、73b 者。 殼體6之2個壁部61間,分別架設第1親71a及71b與 第2親72a及72b與第3親73a及73b與從動輥77a及77b。 101111297 17 201247411 此等親係旋轉轴彼此平行。而且,此等輥係例如經由配置了 多數齒輪之齒輪機構(未圖示)而與馬達(未圖示)連結。而 且,若該馬達作動’則該動力經由齒輪機構而傳達,使各幸昆 分別進行旋轉。尚且’此等輥除了大小相異以外,其餘為相 同構成。以下’針對第1輥71a之構成進行代表性說明,其 他輕•亦為相同構造。 如圖2所示,第1輥71a係外形形狀呈圓柱狀,由位於其 長度方向之中間部的本體部74與分別位於本體部74之兩端 側的軸75所構成。各軸75之外徑分別較本體部74之外徑 呈縮徑。 第1親71a係使各軸.75分別插入至設於壁部61之抽承 (bearing)76中,藉由該軸承76而可旋轉地由壁部61所支樓。 尚且,第1輥71a係於圖1、圖2所示構成後為實心體, 但並不限定於此,亦可為例如中空體。 另外,作為第 〜冊q m…、付别限定,可信 例如於壁部61之構成材料中所列舉的材料。於第1輥 之本體部74的外周面74卜亦可實施防止外周面川昆磨 的處理。作為此處理,可舉例如於外周面741形 DLC(Diamond Like Carbon ’類鑽碳)之被膜的方法。又' 為第1輥7U之構成材料,除了於壁部61之構成材= 列舉之材料以外,亦可使用例如腈橡膠、了基橡膠 酸酯橡膠、聚梦氧橡膠、氟橡膠般之各種橡膠材料。土 101111297 201247411 第1輥71a與第1輥71b係配置成於水平方向上彼此平 行’本體部74之外周面741彼此經由纖維基材2而互相抵 接(壓接)合(參照圖2)。而且,若第1輥71a與第1輥71b 旋轉’則可於此等之間將纖維基材2由圖1中之左側搬送至 右侧,亦即可朝片材材料91a、91b間送出。藉此,片材狀 之纖維基材2被搬送至後述空間%内部。 第2輥72a及第2輥72b係配置於與第1輥71a、71b不 同之位置,亦即相對於第1輥71a、71b配置於纖維基材2 之搬送方向前方(下游側)。又,第2輥72a與第2輥72b係 配置成於水平方向上彼此平行,本體部74之外周面741彼 此經由纖維基材2、第1樹脂層3、第2樹脂層4,而互相 抵接(壓接)合。而且’若第2輥72a與第2輥72b旋轉,則 可於此等之間使第1樹脂層3與第2樹脂層4重疊合於纖維 基材2。藉由第2輥72a與第2輥72b,對纖維基材2、樹 脂層3、4之積層體於厚度方向上進行加壓,此時,樹脂層 3、4含浸至纖維基材2中。其中,纖維基材2内部並未完 全被樹脂層3、4所埋覆。由第2輥72a與第2輥72b,送 出纖維基材2、第1樹脂層3、第2樹脂層4的積層體(未接 合體)40’。 另外,藉由將第2輥72a、72b設為加熱輥,可使第1樹 脂層3與第2樹脂層4容易含浸於纖維基材2。 藉由第2輥72a、72b,積層體40’被送出至後述空間70 101111297 19 201247411 外部。 第,a,挟持纖維基材2 被配置於麵絲材2之― 旧置13輥73a &的纖維基材2之搬送方向下游側,配置之第1李昆 2之一面侧(表面側)所配置之第2輥72a的錄於在纖維基材 方向上游側。 積層體知’之搬送 第3親73b被配置於在纖維基材2之另一 配置之第1親71b的纖維基材2之搬送面側(背面側)所 於在纖維树2之另—_(背關,並配置 積層體40’之搬送方向上游侧。 帛2觀瓜的 第3幸昆73a與第3報別互相於上 間,並平彳向(鉛直方向)離 立千仃㈣向配置於水付向上。以, 旋轉,則可由第i支撐體5a之第 =幸昆… 護片材叫參照叫與此同樣地,若轉=離(捲取)保 可由第2 々疋轉第Μ昆73b,則 圖1)e # b之第2樹脂層4 _保護片材51(參照 再者,第3輥73a係使其本體部74之外周面74ι,分別 抵接於第1親71a之本體部74之外周面741與第2親72a 之本之外周面74卜另一方面第3輥別係使其 本體部74之外周面%,分別抵接於第i㈣b之本體部 %之外周面741與第2輥72b之本體部74之外周面741。 藉由此種配置,在積層片之製造裝置%中,形成由殼體6 101111297 20 201247411 之各61、第1輥7l 及 71b、第 2 輥 72a 及 72b、第 3 輥73a及73b所包園的* 於—a r < 足間(小空間、減壓室)70。空間70 係耩減壓手段8之作動 戸勒而破減壓(參照圖3)。 如圖2所示,在第1耝 。±日,。 視7la及71b(第2輥72a及72b、第 3皁昆73a及73b亦相间、令办 J之各別的本體部74之兩端與各壁部 61之間,介存密封材幻。 各社、封材62係分別由環狀之彈性 體所構成’依壓縮狀態插人至形成於壁部Η的環狀凹部 612。藉此,確實維持空間7〇之氣密性,而在藉減壓手段8 對空間7G進行減壓時,可迅速並確實地進行該減壓。 作為密封材62之構成材料並無特別限定,可舉例如天然 橡膠、異戊二烯橡膠、丁二婦橡膠、苯乙烯·丁二稀橡膠、 腈橡膠、氯平橡膠、丁基橡膠、㊉烯酸系橡膠、乙稀_丙稀 橡膠、表氯醇橡膠、胺基甲酸酯橡膠、聚矽氧橡膠、氟橡膠 般之各種橡膠材料(尤其是經加硫處理者),或苯乙烯系、聚 烯烴系、聚氯乙烯系、聚胺基甲酸酯系、聚酯系、聚醢胺系、 聚丁二烯系、反式聚異戊二烯系、氟橡膠系、氣化聚乙烯系 等之各種熱玎塑性彈性體,此等之中可使用1種或混合2 種以上使用。 如圖1所示’第1輥71a及71b、第2輥72a及72b、第 3輥73a及73b係本體部74之外徑(尺寸)彼此不同。本實施 形態中,其大小關係為(第3輥)<(第1輥)<(第2輥)。又, 第1輥71a及71b、第2輥72a及72b、第3輥73a及73b 101111297 21 201247411 之各輥的尺寸為任意’但較佳係儘可能地小至例如在使具有 可撓性之片材材料沿貼於輥時於該片材材料不發生敵紋的 程度。具體而言’直徑較佳為75〜3〇〇mm、更佳為 100〜200mm。 又,在假設將第1輥71a與第2輥72a與第3親73a之中 心彼此連結而形成的三角形時,以該三角形之第3槪73a 之中心為頂點的角度較佳係超過60°、未滿ι8〇。。關於將第 1輥71b與第2輥72b與第3輥73b之中心彼此連結而形成 的三角形亦相同。 如圖1所示,於第2輞j 72a之圖中右側(積層體之搬送 方向下游側),使從動輥77a對第2輥72a呈離間配置。又, 於第2輥72b之圖中右侧(積層體40’之搬送方向下游側), 使從動輥77b對第2輥72b呈離間配置。從動觀77a、77b 亦跨設於殼體6之2個壁部61間。而且,此等從動觀77a、 77b之旋轉軸係相對於第2輥72a、72b之旋轉軸,配置成 平行。從動輥77a、77b之本體部74之外徑分別與第2輥 72a、72b 相同。 而且,於第2輥72a與從動輥77a ’使具有可撓性之片材 材料91a依無端狀態、亦即環狀地圈掛。藉此,第2觀72a 旋轉時,其旋轉力經由片材材料91a而傳達至從動輥77a, 而該從動輥77a亦旋轉。又,此時,片材材料91a沿著報旋 轉方向、亦即圖1中之逆時針方向被搬送。 101111297 22 201247411HP-4700, HP-4770, HP-4032D, HP-5000, HP_6〇〇〇T NCNakamoto Chemical Co., Ltd., NC_73〇〇L, Xinyi Iron Chemical Co., Ltd., esn_375, etc. Examples of the arylalkylene-based epoxy resin include NC-3_, NC_3_l, NC_3000_FH, Nippon Chemical Co., Ltd., NC-7300L, and Nippon Chemical Co., Ltd., ESN_375, manufactured by Nippon Chemical Co., Ltd. Wait. The term "aryl-based extended-type epoxy resin" refers to an epoxy resin having a combination of a repeating monomer and a stretch of one or more aromatic groups and a methylene group, and has excellent properties, flame retardancy and mechanical strength. . Further, in terms of the wiring board corresponding to the unmatched wiring board, it is preferable to use an epoxy resin which does not substantially contain dentate. The cyanate resin can be obtained, for example, by reacting a toothed cyanide compound with a phenol or a naphthalene-phenol, and if necessary, prepolymerizing by heating or the like. Further, a commercially available product thus prepared can also be used. The cyanate resin may, for example, be a bisphenol type cyanate ester such as a novolak type cyanate resin, a bisphenol A type cyanate resin, a double-type E-type cyanate resin, or a tetramethyl double F-type atmosphere. Resin and naphthol aralkyl type cyanate tree 101111297 201247411 grease and the like. Further, the above cyanate resin preferably has two or more nitroester groups (-0-CN) in the molecule. For example, 2,2,_bis(4-cyanophenyl)isopropylidene, U'-bis(4-cyanooxyphenyl)ethane, bis(4-cyanooxy-3,5) Dimethylphenyl) A, 1,3-bis(4-cyanooxyphenyl small (1) methylethylidene) benzene bis(4) azoxyphenyl) sulfide, bis(4-cyanooxy) Phenyl)ether, ^, Bushen (4-cyanooxyphenyl) Ethylene, ginseng (4-cyanooxyphenyl), bis (4-aminooxyphenyl), 2,2·double (4-cyanooxyphenyl)propane, n, anthracene, 4_, mustard, samarium, 8...2, or 2,7-dicyanatophthalene, 1,3,6-tricyanooxynaphthalene, Cyanate resin obtained by reacting 4,4_dicyanoxybiphenyl, and phenol novolac type, nonylphenol novolak type, dicyclopentadiene type polyphenols and tanning cyanide, naphthol A cyanate resin obtained by a reaction between an aralkyl type polyheptanol and a toothed cyanide, etc. Among these, the phenol novolak type cyanate resin is excellent in flame retardancy and low thermal expansion property, 2, 2 - Bis(4-cyanooxyphenyl) isopropylidene and dicyclopentadienyl cyanate resin are excellent in crosslinking density control and moisture resistance reliability, especially varnish type cyanate resin Low Further, it is preferable that one or two or more kinds of other cyanate resins may be used in combination, and the cyanate resin may be used singly or in combination with a weight average molecular weight. The cyanate resin may be used in combination with the above cyanate resin and its prepolymer. The use of such cyanate resins can effectively exhibit heat resistance and flame retardancy. In addition, the above curable resins may be used in combination. For example, when the above-mentioned epoxy resin is used as the curable resin, the above-mentioned cyanate resin can be used in combination for further improving the flame retardancy, 101111297 201247411, and the above-mentioned Malay can be used in combination for further improving the heat resistance. Further, when the cyanate resin is used as the curable resin, the above epoxy resin can be used in combination for further improving heat resistance, flame retardancy, etc. The content of the curable resin is not specified. The amount of the curable resin is 5 to 70% by mass, and more preferably 10 to 5% by mass. When the content of the curable resin is less than the above lower limit, depending on the type of the curable resin, When the varnish viscosity of the resin composition is too low and it is difficult to form a prepreg. On the other hand, if the content of the curable resin exceeds the above upper limit, the amount of other components is too small, depending on the curable resin. The case where the mechanical strength of the pre-relatives is lowered. The outer resin composition preferably contains an inorganic filler. The mechanical strength can be obtained even if the pre-π body 1 is formed (for example, the thickness is bp or less). In addition, it is also possible to improve the low thermal expansion of the substrate iq. _ As an inorganic filler, for example, talc, alumina, glass, molten sulphur dioxide, etc., dioxotomy, mica, hydrogen Oxidizing Shao, oxidizing town, etc. In addition, with the purpose of inorganic filling sisters, it is appropriate to talk about broken and spherical. Therefore, from the viewpoint of superior low heat sensitivity, the inorganic filler is preferably - oxidized granules, more preferably oxidized 7 (especially spheroidal molten cerium oxide). Further, in the range of the effects of the present invention, in addition to the components described above, the resin composition can be adjusted to other components as needed. Other examples of 101111297 15 201247411 include tackifiers such as 〇RBEN and BENTONE, and polyviscosity imparting agents such as polyfluorene-based, fluorine-based, polymer-based antifoaming agents or leveling agents, and coupling agents. , flame retardant, phthalocyanine / blue, S too green / green, moth / green, Disazo Yellow, carbon black, enamel and other coloring agents. <First Embodiment><Manufacturing Apparatus of Laminated Sheet (Manufacturing Method of Laminate Sheet)> Next, the apparatus 30 for manufacturing a laminated sheet used for the production of the laminated sheet 40 is described with reference to Figs. 1 to 6 Description. First, an outline of a manufacturing apparatus 30 for a laminated sheet according to the present embodiment will be described. The manufacturing apparatus 30 of the laminated sheet is provided with a decompression chamber (space) 70 for supplying the support bodies 5a and 5b belonging to the sheet and the fibrous base material 2, and decompressing by the decompression means 8; and supporting the inside of the decompression chamber 70 The pressure-adhesive means (rollers 72a, 72b) for forming the laminated body 40' by the body 5a, 5b and the fibrous base material 2; and the two sheets of material 91a of the laminated body 40' which is fed by the decompression chamber 70, 91b. The space 913 (see Fig. 5) between the sheet materials 91a and 91b is connected to the decompression chamber 70 in a state in which the laminated body 40' is sandwiched between the two sheet materials 91a and 91b. By the operation of the decompressing means 8, the space 913 is decompressed via the decompression chamber 70, and the space 913 is depressurized, and the laminated body 40 is crushed by the two sheet materials 91a and 91b. ', the support bodies 5a, 5b are pressure-bonded to the fiber base material 2, and the laminated sheet 40 is obtained. Here, the fiber tomb material 2 and the support bodies 5a and 5b have a long shape and are continuously conveyed along the longitudinal direction thereof. 101111297 16 201247411 Next, the manufacturing apparatus 30 of the layer sheet will be described in detail. As shown in FIG. 1, the manufacturing apparatus 30 of the y" sheet is provided with a casing 6, and the first + xiaokun (feeding rolls) 71a and 71b and the second rolls 72a and 72b housed in the casing 6 and The third light 73a, 73b; + the driven rollers 77a and 77b are driven by the second rollers 72a and 72b; the sheet material 91a is wound around the second 铋π t 2 pro 72a and the driven roller 77a; The lunar material 91b of the pressing roller 77b; the auxiliary rollers 78a and 78b of the multi-array; and the heating hand k 92' for heating the mu _4 奵 sheet materials 91a and 91b to cool the sheet materials 9la and 9lb The cooling means is illusory; and the casing 6 is subjected to a material reduction and decompression means 8. In the following, the configuration of each of the parts is as shown in Fig. 2. The body 6 is formed such that a pair of J46 is disposed in a box shape so as to face each other with a space therebetween. As a constituent material of the wall portion μ, there is no special ship, for example, various metals such as iron, non-recording steel, and materials, or a gold X' containing such a metal material, for example, polyethylene baking, poly A resin material such as a four-air woman or the like can also be used as a constituent material of the wall portion 61. Here, the wall portion 61 is preferably a flat plate, but is not limited thereto. The first pros 71a and 71b, the second rollers 72a and 72b, and the third rollers 73a and 73b constitute a cylindrical body that is open along both end faces of the sheet conveying direction. The wall portion 即可 is only required to close the above-mentioned opening σ of the cylindrical body. Further, the wall portion 61 is particularly preferably spanned over the respective rollers 7la, 71b, 72a, 72b, 73a, 73b. The first parent 71a and 71b and the second parent 72a and 72b and the third parent 73a and 73b and the driven rollers 77a and 77b are respectively disposed between the two wall portions 61 of the casing 6. 101111297 17 201247411 These parental axes of rotation are parallel to each other. Further, these rollers are coupled to a motor (not shown) via, for example, a gear mechanism (not shown) in which a large number of gears are disposed. Further, if the motor is actuated, the power is transmitted via the gear mechanism, and each of the kun Kun is rotated. Moreover, these rolls have the same composition except for the difference in size. Hereinafter, the configuration of the first roller 71a will be representatively described, and the other structures are the same. As shown in Fig. 2, the first roller 71a has a cylindrical outer shape, and is composed of a main body portion 74 located at an intermediate portion in the longitudinal direction thereof and a shaft 75 located at both end sides of the main body portion 74. The outer diameter of each of the shafts 75 is reduced in diameter from the outer diameter of the body portion 74, respectively. In the first parent 71a, each of the shafts .75 is inserted into a bearing 76 provided in the wall portion 61, and the bearing 76 is rotatably supported by the wall portion 61. Further, the first roller 71a is a solid body after the configuration shown in Figs. 1 and 2, but is not limited thereto, and may be, for example, a hollow body. Further, it is exemplified as the material listed in the constituent material of the wall portion 61 as the first item of the book. The outer peripheral surface 74 of the main body portion 74 of the first roller can also be subjected to a treatment for preventing the outer peripheral surface. As such a treatment, for example, a method of forming a film of DLC (Diamond Like Carbon) on the outer peripheral surface 741 is exemplified. In addition, as a constituent material of the first roller 7U, in addition to the material of the wall portion 61 = the materials listed, various rubbers such as nitrile rubber, base rubber ester rubber, polyoxymethylene rubber, and fluororubber may be used. material. Soil 101111297 201247411 The first roller 71a and the first roller 71b are arranged to be horizontally parallel to each other. The outer peripheral surface 741 of the main body portion 74 is abutted against each other via the fiber base material 2 (pressure-bonding) (see Fig. 2). Further, when the first roller 71a and the first roller 71b are rotated, the fiber base material 2 can be conveyed to the right side between the left side of Fig. 1 or the like, and can be fed between the sheet materials 91a and 91b. Thereby, the sheet-like fibrous base material 2 is conveyed to the inside of the space % to be described later. The second roller 72a and the second roller 72b are disposed at positions different from the first rollers 71a and 71b, that is, in the transport direction (downstream side) of the fiber base material 2 with respect to the first rollers 71a and 71b. Further, the second roller 72a and the second roller 72b are disposed to be parallel to each other in the horizontal direction, and the outer peripheral surface 741 of the main body portion 74 is mutually opposed via the fiber base material 2, the first resin layer 3, and the second resin layer 4 Connect (crimp). Further, when the second roller 72a and the second roller 72b are rotated, the first resin layer 3 and the second resin layer 4 can be superposed on the fiber base material 2 therebetween. The laminated body of the fiber base material 2 and the resin layers 3 and 4 is pressed in the thickness direction by the second roll 72a and the second roll 72b. At this time, the resin layers 3 and 4 are impregnated into the fiber base material 2. Among them, the inside of the fiber base material 2 is not completely covered by the resin layers 3 and 4. The second substrate 72a and the second roller 72b feed the laminated body (unbound body) 40' of the fiber base material 2, the first resin layer 3, and the second resin layer 4. In addition, the first resin layer 3 and the second resin layer 4 can be easily impregnated into the fibrous base material 2 by using the second rolls 72a and 72b as heating rolls. The laminated body 40' is sent out to the outside of the space 70 101111297 19 201247411 by the second rolls 72a and 72b. First, a, the holding fiber base material 2 is disposed on the downstream side in the transport direction of the fiber base material 2 of the "old 13 rolls 73a &" of the top wire 2, and is placed on the one side (surface side) of the first Li Kun 2 The second roller 72a disposed is recorded on the upstream side in the fiber base material direction. The transporting third parent 73b is disposed on the transport surface side (back side) of the fibrous substrate 2 of the first parent 71b disposed on the other side of the fibrous base material 2, and is disposed in the fiber tree 2 (Backing off, and arranging the upstream side of the transport direction of the laminated body 40'. 第2 The third lucky Kun 73a and the third report are on top of each other, and are horizontally oriented (vertical direction) away from the Millennium (four) It is arranged in the water to pay upwards. In order to rotate, the first support body 5a can be replaced by the first support body 5a. The protective sheet is called the reference. Similarly, if the transfer = away (winding) can be guaranteed by the second turn In the case of the Μ 73 73b, the second resin layer 4 of the e) #b_protective sheet 51 (see also the third roller 73a, the outer peripheral surface 74 of the main body portion 74 is abutted against the first pro 71a) The outer peripheral surface 74 of the main body portion 74 and the outer peripheral surface 74 of the second parent 72a, on the other hand, the third outer peripheral surface of the main body portion 74 is in contact with the outer peripheral portion % of the i-th (four)b The surface 741 and the outer peripheral surface 741 of the main portion 74 of the second roller 72b. With this arrangement, 61, the first rollers 71 and 7 of the casing 6 101111297 20 201247411 are formed in the manufacturing apparatus % of the laminated sheet. 1b, the second rollers 72a and 72b, and the third rollers 73a and 73b are surrounded by *ar <foot (small space, decompression chamber) 70. The space 70 is operated by the decompression means 8 Decompression and decompression (refer to Fig. 3). As shown in Fig. 2, in the first 耝.±日, 视7la and 71b (the second rollers 72a and 72b, the third soaps 73a and 73b are also in phase, let J A sealing material is interposed between the two ends of the main body portion 74 and each of the wall portions 61. Each of the members and the sealing member 62 is formed of an annular elastic body, and is inserted into the wall portion in a compressed state. By the annular recessed portion 612, the airtightness of the space 7〇 is surely maintained, and when the space 7G is decompressed by the decompression means 8, the decompression can be quickly and surely performed. The material is not particularly limited, and examples thereof include natural rubber, isoprene rubber, dibutyl rubber, styrene-butadiene rubber, nitrile rubber, chloroprene rubber, butyl rubber, decenoic rubber, and ethylene. _Acrylic rubber, epichlorohydrin rubber, urethane rubber, polyoxynized rubber, fluororubber-like rubber materials (especially sulfurized) Or styrene-based, polyolefin-based, polyvinyl chloride-based, polyurethane-based, polyester-based, polyamidiamine-based, polybutadiene-based, trans-polyisoprene-based, fluororubber For the various types of hot-melt plastic elastomers, such as a vaporized polyethylene, one or a mixture of two or more of them may be used. As shown in Fig. 1, the first rolls 71a and 71b and the second rolls 72a and 72b are used. The outer diameters (sizes) of the third rolls 73a and 73b of the main body portion 74 are different from each other. In the present embodiment, the size relationship is (third roll) < (first roll) < (second roll). Further, the sizes of the rolls of the first rolls 71a and 71b, the second rolls 72a and 72b, and the third rolls 73a and 73b 101111297 21 201247411 are arbitrary 'but preferably as small as possible, for example, to be flexible. The sheet material is adhered to the roller to such an extent that no entrapment occurs in the sheet material. Specifically, the diameter is preferably 75 to 3 mm, more preferably 100 to 200 mm. Further, when a triangle formed by connecting the centers of the first roller 71a and the second roller 72a and the third parent 73a to each other is assumed, the angle of the apex of the center of the third ridge 73a of the triangle is preferably more than 60°. Not full ι8〇. . The triangle formed by connecting the center of the first roller 71b and the second roller 72b and the third roller 73b is also the same. As shown in Fig. 1, on the right side in the drawing of the second 辋j 72a (the downstream side in the conveying direction of the laminated body), the driven roller 77a is disposed to be spaced apart from the second roller 72a. Further, in the right side of the second roller 72b (the downstream side in the conveying direction of the laminated body 40'), the driven roller 77b is disposed to be spaced apart from the second roller 72b. The follower views 77a, 77b are also spanned between the two wall portions 61 of the casing 6. Further, the rotation axes of the follower views 77a and 77b are arranged in parallel with respect to the rotation axes of the second rolls 72a and 72b. The outer diameters of the main body portions 74 of the driven rollers 77a and 77b are the same as those of the second rollers 72a and 72b, respectively. Further, the flexible sheet material 91a is looped in an endless state, that is, in a ring shape, in the second roller 72a and the driven roller 77a'. Thereby, when the second view 72a is rotated, the rotational force is transmitted to the driven roller 77a via the sheet material 91a, and the driven roller 77a also rotates. Further, at this time, the sheet material 91a is conveyed in the direction of rotation of the turn, that is, in the counterclockwise direction in Fig. 1 . 101111297 22 201247411

與此同樣地,於宽1A 之 片材材料9lb价 與從動輕7几,使具有可撓性 其旋轉力瘦由無端狀態圈掛。藉此,第2輥72b旋轉時, 親爪亦旋轉。Γ材料仙而傳達至從動親別,而該從動 _^PDSt 1 ’此時’片材材料91b沿菩|日綠鑪方&、 亦即圖1中之順時針方向被搬送。,。耆❻轉方向、 片材材料9la與片材材料灿係 (本實施形態令為大氣壓下)。 :大氣壓以上之環境 藉_部‘:=:^ 間#穿屮少拉s 由第2親72a、72b 間被送出之積層體4〇,係插 91b之間。 材材枓91a與片材材料 作為片材材料9la、91b之構 舉例如金屬$ ^ ^ ’、,並無特別限定,可 “m向分子薄膜、彈性體 例如鋼、鋼系合金、銘、紹系合金…乍為金屬…可舉 系合金、鋅、鋅系合金、鎳、鎳系合 金 鐵系合金等之金屬落。作為高 錫系合金、鐵、 寻臈、彈性體, =::T、乙㈣酸乙_共聚物等之聚二 酿胺’:尼龍6、尼龍46、尼龍 610尼龍612、尼龍U、尼龍12 埶可朔阽取雜 匕龍6~12、尼龍6-66)、 …了』ϋ聚醯亞胺、芳㈣聚自旨#之液 聚苯硫鱗、聚碳酸酯、聚甲基⑽ ^聚本醚、 歹曰、聚_醚g同、 101111297 23 201247411 聚醚醯亞胺、聚縮酮、苯乙烯系、聚烯烴系、聚氣乙烯系、 聚胺基甲酸酯系、聚酯系、聚醯胺系、聚丁二烯系、反式聚 異戊二烯系、氟橡膠系、聚矽氧橡膠系、氯化聚乙烯系等之 各種熱可塑性彈性體等,或以此等為主之共聚物、摻合體、 聚合物合金等;此等之中可使用1種或混合2種以上而使 用。此等之中,尤其是藉由將聚對苯二甲酸乙二酯、聚萘二 曱酸乙二酯、熱可塑性聚醯亞胺、芳香族聚酯、聚醯胺、聚 醚醚酮、聚醚醯亞胺、聚苯硫醚等之高分子薄膜使用於片材 材料,則有層合性、平坦性、剝離性及片材材料彼此之接黏 性優越的優點。 再者,如圖1所示,於殼體6之2個壁部61間,架設複 數組之辅助輥78a、78b。輔助挺78a、78b分別經由軸承(未 圖示)而可旋轉地被支撐於壁部61。輔助輥78a、78b在藉由 片材材料91a、91b、第2輥72a、72b與從動報77a、77b 的旋轉而進行搬送時,具有輔助該搬送的機能。 複數之輔助輥78a係分別於第2輥72a與從動輥77a之間 沿著積層體40’之搬送方向配置為一列。複數之辅助輥7此 亦分別於第2輥72b與從動輥77b之間沿著積層體4〇,之搬 送方向配置為一列。 輔助輥78a、78b之外形形狀分別呈圓杈狀,於其長度方 向之兩端部分別具有外徑呈擴徑的擴徑部781。各辅助報 78a之擴徑部781分別由片材材料91 a内側抵接至與节重爲 101111297 24 201247411 β 911之搬送方向呈平㈣ 部州分別由片材材料9lb ^ ^助幸_之擴徑 送方向呈平行的緣部-接〜该重疊部91i之搬 。藉由此種擴徑部781,# >ί 料91a、9lb之緣部9 78卜使片材材 更詳細說明之,挾持片㈣_^祕_(參照圖5、圖6)。 材請之一方 輔助軒1 辅助親*之擴徑部781、與 Π:擴徑部781相對向,而使緣部912彼嶋^ ’挾持片材材料91a之一方緣部912、與片材材料之 一方緣部912,使辅職78a之擴徑部78卜與輔助棍爲 之擴徑部781相對向,而使緣部912彼此密黏。藉此,片材 材料91a與片材材料91b構成袋狀體,於其内部、亦即片材 材料91a與片材材料91b之間形成空間913(參照圖5)。於 此空間913内暫時性地收納積層體4〇、又,空間913係連 通至空間70。 尚且’輔助輥78a、78b係於圖1、圖5、圖6所示構成中 為實心體,但並不限定於此,亦可為例如中空體。 另外,作為辅助輥78a、78b之構成材料並無特別限定’ 可使用例如於第1輥71a之構成材料中所列舉的材料。 如圖3所示,減壓手段8係具有泵81、與將泵81與於各 壁部61上分別形成之開口部611連接的連接管82。 泵81係設置於殼體6外側,可應用例如真空系。 藉由驅動對由輥71a、71b、輥72a、72b、輥73a、73b所 101111297 25 201247411 包圍之空間70内部進行減壓之減壓手段8,使空間70内之 氣壓變得較第1輥71a、71b之纖維基材2搬送方向上游側 之區域更低,成為負壓。再者,空間70之氣壓亦變得較第 2輥72a、72b之積層體40’搬送方向下游侧之區域、由片材 材料91a、91b所包夾之空間之外侧區域更低。 各連接管82分別為例如由不銹鋼等之金屬材料所構成的 硬質管。 各開口部611分別朝空間70開口,連通至空間70。又, 圖3所示構成中係於雙面之壁部61分別形成有開口部 611,但並不限定於此,例如亦可僅在一方壁部61上形成開 口部 611。 然後,藉由使泵81作動,可由各開口部611吸引空間70 内的氣體(空氣G),藉此可使空間70減壓。又,藉此,產 生使相鄰接之輥彼此接近的力而進一步予以壓接合,藉此可 更確實地維持空間70之氣密性。 再者,藉減壓手段8之作動對空間70進行減壓時,與該 空間70連通之空間913之内部氣體(空氣)亦被吸引而減 壓。此時,若為積層體40’被收納於空間913内、亦即積層 體40’被挾持於片材材料91a、91b間的狀態,則可由該片材 材料91a、91b壓潰積層體40’(參照圖6)。藉此,積層體40’ 係涵括其全面(全體)被片材材料91a、91b所造成之均一力 F3所加壓,使第1樹脂層3與第2樹脂層4確實壓黏、接 101111297 26 201247411 戴雜材2(參照圖5、目6)。藉此,使第1樹脂層3 與第2樹脂居4 s , 9更加含浸至纖維基材2内部。然後,積層體 4〇’成為積層片4〇。 圖1所不,加熱手段92係由例如鎳鉻線等之電熱線所 構成,設置於辅助報78a、爲之附近。藉由加熱手段%, 其熱傳達至各輔助輕78a而對片材材料9U之緣部912進行 加熱’傳達至各辅助輥78b而對片材材料91b之緣部912 進行加熱。藉此’使片材材料91a之緣部912與片材材料 91b之緣912分別軟化,而確實進行兩者之緣部912彼此 的密黏。如此,緣部912彼此確實密黏之片材材料91a、91b, 可防止空氣由非本意處、亦即緣部912的漏出,因此藉由減 壓手段8之作動而進行更確實的減壓。 再者,加熱手段92可經由輔助輥78a、78b,對積層體40, 沿著其寬度方向進行加熱。藉由使積層體4〇,被加熱,則使 第1樹脂層3與第2樹脂層4更容易含浸於纖維基材2中。 亦即’由加熱手段92與辅助輥78a、78b構成含浸手段。 另外’冷卻手段93係由例如帕耳帖元素所構成,設置於 與片材材料91a之重疊部911相反側的部分附近、及與片材 材料91b之重疊部911相反側之部分附近。藉加熱手段92 所軟化之緣部912 ’係被搬送而於面臨冷卻手段93之下通 過冷卻手段93。藉此,可使密黏後之上述經軟化之緣部912 暫時冷卻,因此可確實防止該緣部912被加熱手段92過度 101111297 27 201247411 地加熱。 接著,針對由積層片之製造裝置30製造積層片4〇之狀態 (過程),參照圖1、圖4、圖5進行說明。 於積層片之製造裝置30中,在使第1輥71a、71b與第2 輥72a、72b與第3輥73a、73b旋轉前’使減壓手段8作動, 吸引空間70内的氣體,使空間70内先減壓。 空間70内之氣壓成為負壓,例如為80〇pa以下、1〇〇Pa 以上。 如圖1所示般,若第1輥71a與第1輥71b旋轉,則由此 等輥之間將纖維基材2送出至空間70内(連續性地供給)。 纖維基材2係例如捲附於未圖示之供給輥上,由供給親經 由第1輥71a及第1輥71b,供給至空間S内。 另外’第2輥72a與第3輥73a旋轉時,由此等輥之間將 第1支撐體5a送出至空間70内(連續性地供給該第!支 樓體5a係使保護片材51沿著第3報73a外周面被捲取(拉 出)’藉此由具有支樓基材的第1樹脂層3剝離保護片材$ 1。 剝離了保護片材51之具有支撐基材的第1樹脂層3,係沿 著第2輥72a慢慢地接近纖維基材2。又,被剝離之保護片 材51係藉由第1輥71a與第3輥73a,被送出至與第2輕 72a、72b不同的方向。具體而言’由第1親71a與第3親 73a之間朝外側(空間70外)送出。另外,第1樹脂層3為b 階段狀態,呈固形、半固形或液體的狀態。 101111297 28 201247411 另外’第2親72b與第3親73b旋轉時,由此等親之間將 第2支撲體5b送出至空間7〇内(連續性地供給)。該第2支 撐體5b係使保護片材51被捲取於第3輥73b,藉此由具有 支撐基材的第2樹脂層4剝離保護片材51。剝離了保護片 材51之具有支撐基材的第2樹脂層4,係沿著第2輥72b 慢慢地接近纖維基材2。又,被剝離之保護片材51係藉由 第1輥71b與第3輥73b,被送出至與第2輥72a、72b不 同的方向。具體而言,由第1輥71b與第3輥73b之間朝外 側送出。 另外,第2樹脂層4為B階段狀態,呈固形、半固形或 液體的狀態。 如此,藉由在使第1樹脂層3及第2樹脂層4分別即將與 纖維基材2壓黏前’於空間70内剝離保護片材51,則可防 止該保護片材51妨礙各樹脂層之壓黏的情形,並可在壓黏 前藉保護片材51保護各樹脂層。 而且,纖維基材2與具有支撐基材之第1樹脂層3與具有 支撐基材之第2樹脂層4,係一次地通過第2輥72a與第2 輥72b之間。 此時,設於第1樹脂層3之支撐基材接觸至第2輥72a, 設於第1樹脂層3之支撐基材接觸至第2輥72b。第1樹脂 層3及第2樹脂層4係直接接觸至纖維基材2。如圖4所示, 藉由第2親72a與第2親72b之間的壓接力(抵接力)ρ 1,使 101111297 29 201247411 第1樹脂層3由上側被按壓(壓附)至纖維基材2,並使第2 樹脂層4由下側被按壓纖維基材2。藉此得到積層體4〇,。 積層體40’係由第2輥72a與第2輥72b之間被連續排出, 並供給至一對之片材材料91a、91b之間。 尚且,於此,所謂纖維基材2等連續地供給或排出,係指 除了如片式般使纖維基材等間歇性地供給或排出者以外的 意義。例如,係指除了使於空間70内存在纖維基材2等之 狀態與不存在之狀態依短期間交替切換以外的意義。其中, 視需要亦可停止纖維基材2等之搬送。 另外,如上述般,空間70係藉由減壓手段8之作動而被 減壓。藉此,如圖4所示,於空間70内所產生之減壓力F2 可輔助第1樹脂層3對纖維基材2的按壓、第2樹脂層4 對纖維基材2的按壓。 此種壓接力F1所造成之按壓與減壓力F2所造成之按壓 合作,而可將樹脂層3、4較強地壓黏至纖維基材2。藉此, 可使樹脂層3、4含浸於纖維基材2内部。此外,藉由將第 2親72a與第2 |昆72b設為加熱軺i,則可使樹脂層3、4容 易含浸於纖維基材2内部。 再者’藉由對空間70内進行減壓,吸引纖維基材2内部 的氣體,則不易在含浸於纖維基材2内部之樹脂層中發生空 隙。 尚且,藉由第2輥72a與第2輥72b,雖使樹脂層3、4 101111297 30 201247411 之一部分含浸至纖維基材2内部’但並非完全含浸。於此步 驟中,樹脂層3、4雖含浸至纖維基材2中,但在由第2輥 72a、72b送出之積層體40’之纖維基材2内部,係與位於空 間70内之纖維基材2内部連通。 . 然後,在通過第2輥72a與第2輥72b之間時,積層體 • 40’係由一對之片材材料91a、91b所挾持。其後,積層體4〇, 係依被一對之片材材料91a、91b所挾持的狀態,進行搬送 一定區間。 於此,一對之片材材料91a、91b間之空間913 ,由於連 通至空間70,故在空間70内部藉減壓手段8被減壓時,經 由空間70使空間913内部之氣體被減壓手段8所吸弓丨而空 間913内亦被減壓。藉此,產生負壓,產生欲使片材材= 91a、91b彼此接近的力,藉由一對之片材材料、9^, 對積層體40’由其厚度方向進行按壓。因此,進一步進行樹 脂層3、4對纖維基材2内部的含浸,使樹脂層3、4與纖維 基材2被牢固地固定。 另外纖維基材2為形成有於搬送方向上連通、並連通至 •表背面側之孔的多孔質材。位於一對之片材材料91a、91b •間_絲材2之内部的孔L其他裝連通至位於空 間70内之纖維基材2内部的孔。因此,藉由對空間70内進 打減壓’則經由位於空間7G内之纖維基材2,使位於一對 之片材材料9la、91b間之纖維基材2内部被減壓。藉此, 101111297 31 201247411 在由-對之片材材料91a、9ib所挾持之積層體40,中,樹脂 層3、4含&至纖絲材2内料,可抑制氣體殘存於纖維 基材2内部,並可抑制於纖維基材2内發生空隙。 此外’纖維基材2之搬送方向侧之端面係未被樹脂層3、 4所破覆’而呈露出。纖維基材2内的孔由於亦連通至搬送 方向側之端面,故由搬送方向側之端面,經由空間7〇進一 步地對空間913吸引氣體,使纖維基材2内部亦被減壓。藉 此,在一對之片材材料91a、9ib間使樹脂層3、4含浸至纖 維基材2内部時,可抑制氣體殘存於纖維基材2内部。 再者,一對之片材材料91a、91b間之積層體40,,由於經 由輔助輥78a、78b被加熱,故使樹脂層3、4容易含浸至纖 維基材2内部。 再者,由於位於一對之片材材料9la、91b間之纖維基材 2内部被減壓’故樹脂層3、4被拉入至纖維基材2内部側, 而使樹脂層3、4對纖維基材2内部的含浸更加地進行。 位於一對之片材材料9la、91b間的纖維基材2内部被減 壓之狀態,係持續至樹脂層3、4幾乎完全含浸至纖維基材 2内部為止。因此,於搬送積層體4〇,之狀態下,進行樹脂 層3、4對纖維基材2内部的含浸。在藉一對之片材材料 、91b搬送積層體40’的期間,可進行樹脂層3、4對纖 維基材2内部的含浸,又,亦可於搬送途中,結束樹脂層3、 4對纖維基材2内部的含浸。 101111297 32 201247411 挾持積層體40’之一對之片材材料9la ^ lb的端部,係藉 由輔助輥78a、78b進行加熱及加壓而密毒占 另外,相對向之片材材料91a、91b之为, 1側區域雖被減壓, 但一對之片材材料91a、91b外侧區域兔丄 馬大氣壓以上(本實施 形態中為大氣壓下)之環境。藉此,斜〜姐 _之片材材料91a、 91b及一對之片材材料91a、91b内部的蚀 的積層體40,,由外部 ^ 3、4對纖維基 施加大氣壓以上的力。藉此亦可促進樹腊展 材2内部的含浸。 由以上所述,例如不論第1樹脂層3式 4第2樹脂層4之厚 度或組成’可製造使該各樹脂層確實且宝 牛固地接合至纖維基 材2的積層片40。 如以上’所得積層片40被擠出至圖i + 丫之左側。此時, 片材材料91a被從動輥77a所捲取而由藉 谓增片40剝離,片 材材料91b被從動輥77b所捲取而由穑M w 谓嘈片40剝離。 另外,積層片之製造裝置30中,將藉思μ 财積層體40,於片材材 料91a、91b間進行壓潰的日夺間,可確保為較例如僅於一對 之輥間進行壓潰的時間長。藉此’可使第1樹脂層3或第2 樹脂層4更確實且牢固地接合、亦即含浸至纖維基材2。 另外’積層片之製造裝置30中,欲減壓之空間係由第1 輥71a及71b、第2親72a及72b、第3輥…及]所包 圍的空間70,可儘可能地減小欲減壓的空間。藉此,可使 積層片之製造裝置3 0小型化。又’使減壓手段8作動時, 101111297 33 201247411 可迅速地進行其減壓。 另外’在纖維基材2與第^真空化。 之間殘留空氣,仍可~雁層3接合時,即使在此等 確實防止在空氣殘留:下:接力Fl將该空氣擠出,因此可 第2樹脂層4接合時亦相^接合的情形(在纖維基材2與 <基板> 接著,針對使用了預浸 明。_所示之基板1()敎=基板1G’參照圖8進行說 11之兩面的金屬層12。、有積層體U、設於該積層體 積層體11係具備以第2 個預浸體1、與由第2樹腊層4 2彼此為内側而配置的2 鐵維基材13中可使綠上=間所扶持的纖维基材!3。 本貫施Γ中’第2樹脂層4於具有上述特4二’ 故纖維基材13之至少_部分被確實 ^性), 層4中。 y、第2樹脂 j層U為被加工為佈線部的部分,藉由例如 鋁、〉I 4之金屬箔接合至積層— 鋼、 谓層體u、將銅、鋁鍍覆至籍思 η表面等而形成。又,本實施形態中,由於第二:層趙 具有上述特性,故可依高密黏性保持金屬層12,2層3 加工精度將金屬層12形成為佈線部。 ^依高 金屬層12與第i樹脂層3間之剝離強度較佳為 以上、更佳〇她以上。藉此,將使金屬層12力% 101111297 A2加工為佈 34 201247411 線部而得到之半導體裝置1〇〇(參照圖9)中之連接可靠性更 加提升。 此種基板10係準備於第1樹脂層3上形成了金屬声 的2個預浸體1 ’於藉此等預浸體1挾持纖維基材13之狀 態,使用例如真空層合法等則可製造。 尚且,基板10亦可省略纖維基材13,為含有使2個預浸 體1之第2樹脂層4彼此直接接合而成的積層體,或亦可省 略金屬層12。 <半導體裝置> 接著,針對使用了基板之半導體裝置1〇〇,參照圖9 進行說明。又,圖9中’省略表示纖維基材2、13,並一體 表示第1樹脂層3及第2樹脂層4。 圖9所示之半導體裝置100,係具有:多層基板(多層印 刷佈線板(電路基板))200 ;設於多層基板200上面之整部 300 ;設於多層基板200下面的佈線部400 ;與藉由將凸塊 501連接至墊部300,而搭載於多層基板200上之半導體元 件 500。 多層基板200係具備:作為核基板而設置之基板10 ;設 於該基板10上側的3個預浸體la、lb、lc ;與設於基板1〇 下側之3個預浸體Id、le、If。分別構成預浸體la〜lc之纖 維基材2、第1樹脂層3、第2樹脂層4由基板1〇起的配置 順序’與分別構成預浸體Id〜If之纖維基材2、第1樹脂層 101111297 35 201247411 3、第2樹脂層4由基板10起的配置順序係相同。亦即’預 浸體la〜lc與預浸體Id〜If係彼此上下反轉者。 另外,多層基板200係具有:設於預浸體1&與預浸體lb 之間的電路部201a ;設於預浸體1b與預浸體1c之間的電 路部201b;設於預浸體Id與預浸體1e之間的電路部201d; 與設於預浸體le與預浸體If之間的電路部201e。 再者,多層基板200係具備分別貫通各預浸體1 a〜1 f而設 置,將相鄰接之電路部彼此、或電路部與墊部進行電氣連接 的導體部202。 基板10之各金屬層12係分別被加工為既定圖案,該被加 工之金屬層12彼此係藉由貫通基板10而設置之導體部2〇3 所電氣連接。 尚且,半導體裝置100(多層基板200)亦可於基板10之單 面側設置4個以上的預浸體1。再者,半導體裝置ι〇〇亦可 含有預浸體1以外的預浸體。 <第二實施形態〉 接著,參照圖10及圖11,說明本發明之第二實施形態。 針對本實施形態之製造裝置30A進行詳細說明。 製造裝置30A係由製造裝置30,削除了一對之片材材料 91a、91b,並將製造裝置30之輔助輥78a、78b置換為辅助 輥78c、78d。又’將製造裝置3〇之從動輕、wb置換 為從動輥77c、77d。進而,製造裝置3〇A不具有冷卻手段 101111297 36 201247411 93。其他點則於製造襞置3〇相同。 輔助輥78c、78d為圓柱形妝少t 狀之輥,與上述實施形態之辅 助輥78a、爲不同,並不具有擴徑部781。如圖n所示, •輔德78e、78d之外周面係涵括積層體键之與搬送方向 呈正交的寬度方向全體而抵接。 該辅助親78c、78d為加熱輥,藉加熱手段%被加熱。亦 即’由加熱手段92、輔助輥78〇、78(1構成含浸手段。 報77c、77d係搬送積層片40A之搬送|昆,跨設於一對之 壁部61間。親77c、77d之旋轉軸係與報72a、72b平行。 輥77c、77d之旋轉軸連接於馬達,馬達作動時,其動力 經由齒輪機構而傳達,進行旋轉。 針對使用了此種製造裝置30A的積層片4〇A之製造方法 進行說明。 首先,與上述實施形態同樣地,事先對空間7〇内部進行 減壓。 接著,與上述實施形態同樣地,於空間7〇内連續地供給 纖維基材2。 . 再者,第2輥72a與第3輥73a旋轉時,由此等輥間將片 • 材5c送出至空間70内(連續地供給)。 於此,針對片材5c進行說明。該片材5e具備保護片材 51、樹脂層3與片材材料52。保護片材51與片材材料52 係挾持樹脂層3而相對向配置。 101111297 37 201247411 作為片材材料52並無特別限定,可舉例如高分子薄膜、 PET 等。 片材5c係與上述實施形態同樣地’使保護片材51沿著第 3輥73a外周面被捲取(拉出),藉此由第1樹脂層3剝離保 護片材51。 另一方面,第2輥72b與第3輥73b旋轉時,由此等觀之 間將片材5d送出至空間70内(連續性地供給)。 於此,說明片材5d。該片材5d具備保護片材51、樹月旨層 4、片材材料52。保護片材51與片材材料52係挾持樹脂層 4而相對向配置。 該片材5d係使保護片材51被捲取於第3輥73b ’藉此由 第2樹脂層4剝離保護片材51。 纖維基材2與具有片材材料52之第1樹脂層3與具有片 材材料52之第2樹脂層4’係一次地通過第2輥72a與第2 輥72b之間。 此時,與上述實施形態同樣地,樹脂層3、4含浸至纖維 基材2内部,得到積層體40A,。然後,與上述實施形態同 樣地,藉由第2輥72a與第2輥72b,雖使樹脂層3、4之 一部分含浸至纖維基材2内部,但並非完全含浸。於此步驟 中,樹脂層3、4雖含浸至纖維基材2中,但在由第2粮 72b送出之積層體40A,之纖維基材2内部,係與位於空間 70内之纖維基材2内部連通。 10ΠΙ1297 38 201247411 於此,圖11表示圖10之E-E方向之纖維基材2、樹脂層 3、4的剖面圖。與纖維基材2之搬送方向呈正交之方向的 寬度尺寸,係較與第1樹脂層3及第2樹脂層4之搬送方向 呈正交之方向的寬度尺寸小。 藉由一對之第2輥72a、72b ’使纖維基材2、第1樹脂層 3及第2樹脂層4壓黏。此時,使第1樹脂層3之寬度方向 之一端部(搬送方向側之一端部)、與第2樹脂層4之寬度方 向之一端部(搬送方向側之一端部)被壓黏(熱壓黏),並使第 1樹脂層3之寬度方向之另一端部、與第2樹脂層4之寬度 方向之另一端部被壓黏(熱壓黏)。使樹脂層3、4之寬度方 向之端部彼此被熔融接合,形成接合部,成為使纖維基材2 被内包於第1樹脂層3及第2樹脂層4内的形狀。亦即,積 層體40A’之寬度方向之兩端部為被密封的狀態。又,片材 材料52之寬度方向之尺寸可與第丨樹脂層3及第2樹脂層 4相等’亦可較第1樹脂層3及第2樹脂層4之寬度尺寸長β 積層體40Α,係藉第2輥72a、72b由空間70被連續送出, 藉由辅助輥78c、78d及輥77c、77d進行搬送。 於此,纖維基材2為形成有複數孔的多孔質材。形成於纖 維基材2的孔係經由其他孔,於積層體搬送方向上連通,進 而連通至纖維基材2表背面。因此,即使是位於空間7〇外 部之纖維基材2,其内部亦連通至空間70。換言之,可謂一 對之片材材料52之内部空間連通於空間70。 101111297 39 201247411 位於空Μ 70外部之纖維基材2内部的氣體,係經由纖維 基材2内部之孔及空間7〇,而由減壓手段8所吸引,纖維 基材2内部成為負塵。尤其因積層體4〇Α,之寬度方向之兩 端部為被密封的狀態,故可確實吸引纖維基材2内部的氣 體。藉由使纖維基材2内部被減壓,而使樹脂層3、4牢固 地密黏於纖維基材2。 由於藉言輔助輥78c、78d,使積層體40Α,被搬送同時被 加熱’故在由空間70被送出之積層體4〇A,中,亦進行樹脂 層3、4對纖維基材2的含浸。樹脂層3、4對纖維基材2 的含汉係於搬送積層體40A,之下而進行。 位於空間70外部之纖維基材2内部的氣體,係經由纖維 基材2内部之孔及空間7〇,被減壓手段8所吸引,該吸引 係持續至使樹脂層3、4 -定程度地含浸至纖維基材2内部 為止。亦即,在纖維基材2内部氣體被減壓手段8所吸引的 期間,進行樹脂層3、4對纖維基材2的含浸。藉此,樹脂 層3、4料含浸至纖維基材2巾,並可防止於纖維基材2 内部發生空隙。 另外,由於在積層體40Α,之寬度方向之兩端部,形成有 使樹脂層3、4之端部彼⑽融接合的接合部,故在藉辅助 輥78c、78d進行搬送的期間,可防止氣體由纖維基材& 端面側流人至纖維基材2内部的情形,此,可確實地吸^ 位於空間70外部之積層片4〇之纖維基材2 101111297 40 201247411 尚且,製造裝置3〇A中,A山士 τ I由空間70所送出之積層體40A, 被搬送的狀態下’仍進杆莫娃 仃者祕脂層3、4朝纖維基材2的含 浸,但在積層體40Α,被搬送& a 反搬适的途中,亦可結束樹脂層3、4 對纖維基材2的含浸, 於積層體4〇A,被搬送的期間, 進行樹脂層3、4對纖維基材2的含浸。 本實施幵八、中帛2輕72a與第2輥72b之積層體4〇A, 搬送方向下游側為大氣壓以上的環境(本實施形態為大氣 I)藉由第2輥72a與第2幸昆72b,使積層體4〇A,於大氣 [以上之料下被送出。藉此,積層體·被大氣壓以上 之力由外侧所加壓’而可促進樹脂層3、4對麟基材2内 部的含浸。 如以上’所得之積屏 償禮片40A藉輥77c、77d被擠出至圖1〇 中左側。 根據此種本實施形態,除了上述效果之外 ,可發揮與第一 實施形態相同的效果。 ,以上雖針對圖示之實施形態說明了本發明的積層片之製 以裝置及積層片,但本發明並不限定於此,積層片之製造褒 置及構成積層片之各部可與能發揮相同機能的任意構成者 置換。又’亦可附加任意之構成物。 另外,積層片之製造裂置係於圖1所示構成中設置1組一 對之第3輥’但並不限定於此,亦可^置例如3組以上的奇 數組。 101111297 201247411 另外’各第1輥與各第2親與各第3親雖於圖Μ示構成 中其本體部之外徑彼此相異,但並不限定於此,例如本體部 之外徑亦可彼此相同。 另外,積層片之製造裝置亦可構成為對由2片片材材料間 所送出之積層片進行乾燥。 另外,積層片雖於圖7所示之構成中,在纖維基材之兩面 分別接合了韻層者’但並不限定於此,亦可僅於纖維基材 之單面上接合樹脂層。此種構成之積層片亦可藉由積層片之 製造裝置進行製造。 另外’積層片雖於圖7所示之構成中,於纖維基材分別 浸了第1樹脂組成物及第2樹脂組成物,但並不限定於此 亦可例如為下述者。第Η_子係涵括纖維基材之厚度方 整體含浸第1樹餘成物,並未含浸第2_組成物的積 片。第2個例子係涵括纖維基材之厚度方向整體含浸第 樹脂組成物,未含浸第i樹脂組成物的積層片。第3個例 係於纖維基材之厚度方_ —部分含浸第丨樹脂組成物, 含浸第2樹脂組成物的積層片。第4個例子係於纖維基材 厚度方向I部分含浸第2樹脂組成物,未含浸第i樹脂 成物的積層片。以上4個例子之積層片I。樹脂組成 與第2樹脂减物餘成可彼此相異,或組射彼此相同 而且,此種構成之積層片亦可藉由積層片之製造裝置進行 造。 101111297 42 201247411 另外’積層片雖於圖7所示之構成中,含浸部31、41之 厚度相等’非含浸部32、42之厚度亦相等,但含漫部31、 41之厚度亦可相異,非含浸部32、42之厚度亦可相異。此 種構成之積層片亦可藉由積層片之製造裝置進行製造。 另外,積層片係於圖7所示之構成中具有纖維基材者,但 並不限定於此,例如可取代纖維基材,具有印刷佈線板等之 基材。 再者,第一實施形態中,雖於纖維基材2之表背面配置了 樹脂層,亦可僅於纖維基材2之一面上設置樹脂層。 再者,上述各實施形態中,雖藉由輥72a、72b,使樹脂 層3、4含浸至纖維基材2内部,但並不限定於此,亦可不 藉由輥72a、72b使樹脂層3、4含浸至纖維基材2内部。此 種情況下,例如於第-實施形態+,由於—對之片材材料 a 91b之長度方向之距離非常長,故可一邊籍一對之片 材材料91a、91b搬送積層體40,,一邊使樹脂層3、4完全 含浸至纖維基材2内部。 以上之發明,係根據以下構成者。 一種積層片之製造裝置,係將具有由固形或半固形之樹 脂組成物所構成之樹脂層的支賴的上職脂層,接合至薄 板狀之基材之單面或兩面而製造積層片者;其特徵為具備: 2上述樹脂層與上述基材重疊,挾持仍為未接合狀態之未接 °體的2片之片材材料,·與依上述未接合體被挾持於上述2 101111297 43 201247411 片材材料間的狀態,對該片材材料間之空間進行減壓的 減壓手段;構成為藉上述減壓手段之作動對上述空間進行減 壓時’由上述片材材料㈣上述未接合體,將上述樹脂層與 上述基材壓黏,可得到上述積層片。 ⑺如⑴之積層片之製造裝置,其中,於上述樹脂層與上述 基材之Μ黏後,由上述積層片,分別剝離上述2片之片材材 料。 (3) 如⑴或(2)之積層片之製造裝置’其中,上述^之片材 材料係分別依無端狀態所圈掛,具備搬送該片材材料的一對 輥。 (4) 如⑴至⑺中任-項之積層片之製造裝置,其中,一邊將 上述2片之片材材料於同方向上進行搬送,-邊對上述空間 進行減壓。 ⑺如(3)或(4)之積層片之製造裂置,其中,於上述一對之棍 間,具備有-邊搬送上述2片之片材材料,—邊使該2片之 片材材料之與搬送方向平行之緣部彼此氣密性密黏的複數 輔助輥。 ⑹如⑺之積層片之製造裝置,其中,具備在使上述2片之 片材材料之上述緣部彼此舞時’對該緣部進行加熱使其軟 化的加熱手段。 ⑺如⑹之積層片之製造裝置’其中,具備有於上述緣部彼 此的密黏後,對上述經軟化之緣部進行冷卻的冷卻手段。 101111297 44 201247411 (8) 如(3)至(7)中任一項之積層片之製造裝置,其中,具倚. 具有彼此相對向配置之一對壁部,並於該一對壁部中之至,丨 一方上形成有開口部的殼體;與架設於上述一對輥中之〜 之輥側且上述一對壁部間,朝上述2片之片材材料間送出 述基材的一對之送出輥;上述空間係由上述各一方之輪與 述一對壁部與上述一對之送出輥所包圍,與上述開口部所門 口之小空間連通,藉由上述減壓手段之作動,由上述開口邱 經由上述小空間吸引上述空間内之空氣而使該空間減壓。 (9) 如(8)之積層片之製造裝置,其中,上述減壓手段係具有 泵、及連接該泵與上述開口部的連接管。 (10)如(1)至(9)中任一項之積層片之製造裝置,其中,上述2 片之片材材料係分別由尚分子薄膜所構成。 本申請案係主張以2011年3月30曰所申請之日本專利申 請案2011-〇76664及2012年3月22日所申請之日本專利申 請案2〇12-〇65〇21為基礎的優先權,將其揭示内容全部取用 於此。 【圖式簡單說明】 圖1為顯示本發明之積層片之製造裝置之實施形態的概 略剖面側面圖。 圖2為圖1中之A-A線剖面圖。 圖3為圖1中之B-B線剖面圖。 圖4為圖1中之由一點鏈線所包圍區域的擴大圖。 101111297 45 201247411 圖5為圖1中之D-D線剖面圖。 圖6為圖1中之D_D線剖面圖。 圖7為顯示本發明之積層片的剖面圖。 圖8為顯示使㈣7所示積層片所製造之基板的剖面圖。 圖9為顯示使用圖8所示基板所製造之半導體裝置的剖面 圖。 圖10為顯示本發明之第二實施形態之製造裝 圖。 圖11為顯示樹脂層與 纖維基材之積層體中與長度方向 正父之方向的剖面圖。 【主要元件符號說明】 卜 la、lb、lc、id、le ' if 預浸體 2 纖維基材(基材) 3 第1樹脂層 4 第2樹脂層 5a、5b、5c、5d 支撐體 6 殼體 8 減壓手段 10 11 基板 積層體 12 金屬層 13 纖維基材 101111297 46 201247411 20 邊界 30、30A 積層片之製造裝置 31 第1含浸部 32 第1非含浸部 40、40A 積層片 40’、40A’ 積層體 41 第2含浸部 42 第2非含浸部 51 保護片材 52 片材材料 61 壁部 62 密封材 70 減壓室(空間) 71a、71b 第1輥 72a、72b 第2輥 73a ' 73b 第3輥 74 本體部 75 軸 76 轴承 77a、77b、77c、77d 從動輥 78a、78b、78c、78d 輔助輥 81 泵 101111297 47 201247411 82 連接管 91a、91b 片材材料 92 加熱手段 93 冷卻手段 100 半導體裝置 200 多層基板 201a、201b、201d、201e 電路部 202 、 203 導體部 300 墊部 400 佈線部 500 半導體元件 501 凸塊 611 開口部 612 凹部 741 外周面 781 擴徑部 911 重疊部 912 緣部 913 空間 FI 壓接力 F2 減壓力 F3 均一力 101111297 48 201247411Similarly, the sheet material 9 lb having a width of 1 A is priced at a speed of 7 and a driven light, so that the flexibility is small and the rotatory force is thinned by the endless state. Thereby, when the second roller 72b rotates, the claws also rotate. The material is sent to the follower, and the slave _^PDSt 1 ' at this time' the sheet material 91b is transported in the clockwise direction in the green furnace side & ,. The twisting direction, the sheet material 9la, and the sheet material are in the form of a pressure (in the present embodiment, at atmospheric pressure). : Environment above atmospheric pressure Borrowing _ part ‘:=:^间#穿屮少拉 s The layered body 4〇 sent by the second parent 72a, 72b is inserted between 91b. The material 枓91a and the sheet material are not limited to the structure of the sheet materials 9la and 91b, for example, metal ^^', and may be "m-molecular film, elastomer such as steel, steel alloy, Ming, Shao The alloy is a metal such as an alloy, a zinc, a zinc alloy, a nickel or a nickel alloy, and a metal alloy such as a high tin alloy, iron, or the like, and an elastomer: =::T, B (tetra) acid B - copolymer and other poly-branched amine ': nylon 6, nylon 46, nylon 610 nylon 612, nylon U, nylon 12 埶 can be mixed with 匕 匕 6 6~12, nylon 6-66), ... ϋ聚聚醯iimide, 芳(四)聚自旨# of liquid polyphenylene sulfide scale, polycarbonate, polymethyl (10) ^ polyether ether, hydrazine, poly-ether g, 101111297 23 201247411 polyether 醯Amine, polyketal, styrene, polyolefin, polystyrene, polyurethane, polyester, polyamine, polybutadiene, trans-polyisoprene And various thermoplastic elastomers such as fluororubber, polyoxyxene rubber, and chlorinated polyethylene, or copolymers, blends, and polymers based thereon. In this case, one type or a mixture of two or more types may be used. Among them, in particular, polyethylene terephthalate, polyethylene naphthalate, and thermoplastic polycondensation are used. A polymer film such as an imine, an aromatic polyester, a polyamidamine, a polyetheretherketone, a polyether quinone, or a polyphenylene sulfide is used for a sheet material, and has lamination property, flatness, peelability, and The sheet materials are superior in adhesion to each other. Further, as shown in Fig. 1, a plurality of auxiliary rolls 78a and 78b are placed between the two wall portions 61 of the casing 6. The auxiliary taps 78a and 78b are respectively passed via The bearing (not shown) is rotatably supported by the wall portion 61. The auxiliary rollers 78a and 78b are conveyed by the rotation of the sheet materials 91a and 91b, the second rollers 72a and 72b, and the followers 77a and 77b. The auxiliary roller 78a is disposed in a row along the conveying direction of the laminated body 40' between the second roller 72a and the driven roller 77a. The plurality of auxiliary rollers 7 are also respectively The second roller 72b and the driven roller 77b are arranged in a row along the layered body 4, and the conveyance direction is arranged in a row. The auxiliary rollers 78a and 78b are arranged. The shape has a circular shape, and each of the both ends in the longitudinal direction has an enlarged diameter portion 781 whose outer diameter is expanded. The enlarged diameter portion 781 of each auxiliary sheet 78a is abutted to the inner side of the sheet material 91a. The weight is 101111297 24 201247411 The transportation direction of β 911 is flat (4) The state is separated by 9 lb ^ ^ of the sheet material, and the parallel direction of the expansion direction is connected to the overlapping portion 91i. The enlarged diameter portions 781, # > the edges 91a of the material 91a and 9b are described in more detail, and the sheet is held in more detail (see Fig. 5 and Fig. 6). The material-assisted Xuanxuan 1 auxiliary diameter-enhanced portion 781 and the Π------------------------------------------------------------------------ One of the flange portions 912 causes the enlarged diameter portion 78 of the auxiliary member 78a to face the enlarged diameter portion 781 of the auxiliary stick, and the edge portions 912 are closely adhered to each other. Thereby, the sheet material 91a and the sheet material 91b constitute a bag-like body, and a space 913 is formed inside the sheet material 91a and the sheet material 91b (see Fig. 5). The laminated body 4 is temporarily accommodated in the space 913, and the space 913 is connected to the space 70. Further, the auxiliary rollers 78a and 78b are solid bodies in the configuration shown in Figs. 1, 5, and 6, but are not limited thereto, and may be, for example, hollow bodies. In addition, the constituent materials of the auxiliary rolls 78a and 78b are not particularly limited. For example, the materials listed in the constituent materials of the first roll 71a can be used. As shown in Fig. 3, the decompression means 8 includes a pump 81 and a connecting pipe 82 that connects the pump 81 to the opening 611 formed in each of the wall portions 61. The pump 81 is disposed outside the casing 6, and may be applied, for example, to a vacuum system. The pressure in the space 70 is made smaller than that of the first roller 71a by driving the pressure reducing means 8 for decompressing the inside of the space 70 surrounded by the rollers 71a, 71b, the rollers 72a, 72b, and the rollers 73a, 73b 101111297 25 201247411. In the fiber substrate 2 of 71b, the region on the upstream side in the transport direction is lower and becomes a negative pressure. Further, the air pressure in the space 70 is also lower than the area on the downstream side in the transport direction of the laminated body 40' of the second rolls 72a and 72b, and the outer side area of the space surrounded by the sheet materials 91a and 91b. Each of the connecting pipes 82 is a rigid pipe made of, for example, a metal material such as stainless steel. Each of the openings 611 opens into the space 70 and communicates with the space 70. Further, in the configuration shown in Fig. 3, the opening portion 611 is formed in each of the double-walled portions 61. However, the opening portion 611 is not limited thereto. For example, the opening portion 611 may be formed only on one of the wall portions 61. Then, by operating the pump 81, the gas (air G) in the space 70 can be sucked by the openings 611, whereby the space 70 can be depressurized. Further, by this, a force for bringing the adjacent rollers to each other is further pressed and joined, whereby the airtightness of the space 70 can be more surely maintained. Further, when the space 70 is depressurized by the operation of the decompression means 8, the internal gas (air) in the space 913 communicating with the space 70 is also sucked and depressurized. At this time, if the laminated body 40' is housed in the space 913, that is, the laminated body 40' is held between the sheet materials 91a and 91b, the laminated body 40' can be crushed by the sheet materials 91a and 91b. (Refer to Figure 6). Thereby, the laminated body 40' is pressurized by the uniform force F3 caused by the entire (all) sheet materials 91a and 91b, and the first resin layer 3 and the second resin layer 4 are reliably pressed and bonded to 101111297. 26 201247411 Wear miscellaneous material 2 (see Figure 5, item 6). Thereby, the first resin layer 3 and the second resin are further impregnated into the inside of the fiber base material 2 at 4 s and 9 . Then, the laminated body 4〇' becomes a laminated sheet 4〇. In the case of Fig. 1, the heating means 92 is constituted by a heating wire such as a nickel-chromium wire, and is provided in the vicinity of the auxiliary report 78a. The heat is transmitted to the auxiliary light 78a by the heating means %, and the edge portion 912 of the sheet material 9U is heated and transmitted to the auxiliary rollers 78b to heat the edge portion 912 of the sheet material 91b. Thereby, the edge portion 912 of the sheet material 91a and the edge 912 of the sheet material 91b are softened, respectively, and the edge portions 912 of the both are surely adhered to each other. Thus, the sheet materials 91a and 91b which are surely adhered to each other at the edge portions 912 can prevent the air from leaking out of the unintentional portion, i.e., the edge portion 912. Therefore, the decompression means 8 is operated to perform more reliable decompression. Further, the heating means 92 can heat the laminated body 40 along the width direction thereof via the auxiliary rolls 78a, 78b. When the laminated body 4 is heated and heated, the first resin layer 3 and the second resin layer 4 are more easily impregnated into the fibrous base material 2. That is, the impregnation means is constituted by the heating means 92 and the auxiliary rolls 78a, 78b. Further, the cooling means 93 is composed of, for example, a Peltier element, and is provided in the vicinity of a portion on the opposite side to the overlapping portion 911 of the sheet material 91a and a portion on the opposite side to the overlapping portion 911 of the sheet material 91b. The edge portion 912' softened by the heating means 92 is conveyed and passes through the cooling means 93 under the cooling means 93. Thereby, the softened edge portion 912 after the adhesion can be temporarily cooled, so that the edge portion 912 can be surely prevented from being heated by the heating means 92 excessively 101111297 27 201247411. Next, a state (process) in which the laminated sheet 4 is manufactured by the manufacturing apparatus 30 of the laminated sheet will be described with reference to Figs. 1, 4, and 5. In the manufacturing apparatus 30 of the laminated sheet, before the first rolls 71a and 71b and the second rolls 72a and 72b and the third rolls 73a and 73b are rotated, the pressure reducing means 8 is actuated to suck the gas in the space 70 to make a space. Decompression first within 70. The air pressure in the space 70 becomes a negative pressure, for example, 80 〇pa or less and 1 〇〇Pa or more. As shown in Fig. 1, when the first roller 71a and the first roller 71b are rotated, the fiber base material 2 is fed into the space 70 between the rolls (continuously supplied). The fiber base material 2 is wound, for example, on a supply roller (not shown), and is supplied to the space S by the first roller 71a and the first roller 71b. When the second roller 72a and the third roller 73a are rotated, the first support 5a is sent out into the space 70 between the rollers (continuously supplying the first support body 5a so that the protective sheet 51 is along The outer peripheral surface of the third newspaper 73a is taken up (pushed out). Thereby, the protective sheet material 1 is peeled off from the first resin layer 3 having the branch base material. The first protective substrate 51 is peeled off. The resin layer 3 gradually approaches the fiber base material 2 along the second roll 72a. Further, the peeled protective sheet 51 is sent to the second light 72a by the first roll 71a and the third roll 73a. 72b is different direction. Specifically, 'the first parent 71a and the third parent 73a are sent outward (outside the space 70). The first resin layer 3 is in the b-stage state and is solid, semi-solid or liquid. 101111297 28 201247411 In addition, when the second parent 72b and the third parent 73b rotate, the second baffle 5b is sent out to the space 7〇 (continuously supplied). In the body 5b, the protective sheet 51 is wound up on the third roller 73b, whereby the protective sheet 51 is peeled off from the second resin layer 4 having the supporting substrate. The protective sheet 51 is peeled off. The second resin layer 4 supporting the substrate is gradually brought closer to the fiber base material 2 along the second roll 72b. Further, the peeled protective sheet 51 is fed out by the first roll 71b and the third roll 73b. In the direction different from the second rolls 72a and 72b, specifically, the first roll 71b and the third roll 73b are fed outward. Further, the second resin layer 4 is in a B-stage state and is solid, semi-solid or In the state of the liquid, the protective sheet 51 can be prevented from being peeled off in the space 70 immediately before the first resin layer 3 and the second resin layer 4 are pressed against the fibrous base material 2, respectively. The resin layer is prevented from being pressed, and the resin layer can be protected by the protective sheet 51 before the pressure bonding. Further, the fiber substrate 2 and the first resin layer 3 having the support substrate and the support substrate are provided. The resin layer 4 is passed between the second roller 72a and the second roller 72b at a time. At this time, the support substrate provided in the first resin layer 3 is in contact with the second roller 72a, and is provided in the first resin layer 3. The support substrate is in contact with the second roller 72b. The first resin layer 3 and the second resin layer 4 are in direct contact with the fiber substrate 2. As shown in Fig. 4, the second parent 72a and the second parent 72 are provided. The crimping force (abutting force) ρ between b is 101111297 29 201247411 The first resin layer 3 is pressed (embossed) from the upper side to the fiber base material 2, and the second resin layer 4 is pressed by the lower side of the fiber base The material 2 is obtained. The laminated body 40' is continuously discharged between the second roller 72a and the second roller 72b, and is supplied between the pair of sheet materials 91a and 91b. Here, the continuous supply or discharge of the fiber base material 2 or the like means a meaning other than intermittently supplying or discharging the fiber base material or the like as in the form of a sheet. For example, it means that the state in which the fibrous base material 2 or the like exists in the space 70 and the state in which it does not exist are alternately switched in a short period of time. Among them, the conveyance of the fiber base material 2 or the like can be stopped as needed. Further, as described above, the space 70 is decompressed by the operation of the decompression means 8. As a result, as shown in FIG. 4, the depressurization F2 generated in the space 70 can assist the pressing of the first resin layer 3 on the fiber base material 2 and the pressing of the second resin layer 4 on the fiber base material 2. The pressing by the crimping force F1 cooperates with the pressing by the depressurizing force F2, and the resin layers 3, 4 can be strongly pressed to the fibrous base material 2. Thereby, the resin layers 3 and 4 can be impregnated into the inside of the fiber base material 2. Further, by heating the second apex 72a and the second keel 72b as heating 轺i, the resin layers 3 and 4 can be easily impregnated into the inside of the fibrous base material 2. Further, by decompressing the inside of the space 70 and sucking the gas inside the fiber base material 2, it is difficult to cause voids in the resin layer impregnated inside the fiber base material 2. Further, the second roller 72a and the second roller 72b are partially impregnated into the inside of the fibrous base material 2 by the resin layer 3, 4 101111297 30 201247411, but are not completely impregnated. In this step, the resin layers 3 and 4 are impregnated into the fibrous base material 2, but inside the fibrous base material 2 of the laminated body 40' fed from the second rolls 72a and 72b, the fiber base located in the space 70 The material 2 is internally connected. Then, when passing between the second roller 72a and the second roller 72b, the laminated body 40' is held by a pair of sheet materials 91a and 91b. Then, the laminated body 4 is transported in a predetermined section in a state of being held by the pair of sheet materials 91a and 91b. Here, since the space 913 between the pair of sheet materials 91a and 91b communicates with the space 70, when the inside of the space 70 is depressurized by the decompression means 8, the gas inside the space 913 is decompressed via the space 70. The means 8 is sucked and the space 913 is also decompressed. Thereby, a negative pressure is generated, and a force for bringing the sheet materials 91 to 91a close to each other is generated, and the laminated body 40' is pressed in the thickness direction by a pair of sheet materials. Therefore, the impregnation of the inside of the fibrous base material 2 with the resin layers 3 and 4 is further performed, and the resin layers 3 and 4 and the fibrous base material 2 are firmly fixed. Further, the fibrous base material 2 is a porous material formed with a hole that communicates in the conveyance direction and communicates with the front and back sides. The holes L located inside the pair of sheet materials 91a, 91b, and the inside of the wire 2 are otherwise connected to the holes in the inside of the fibrous base material 2 in the space 70. Therefore, by decompressing the inside of the space 70, the inside of the fiber base material 2 between the pair of sheet materials 91a and 91b is decompressed via the fiber base material 2 located in the space 7G. Thereby, 101111297 31 201247411 In the laminated body 40 held by the pair of sheet materials 91a, 9ib, the resin layers 3, 4 contain & to the filament material 2, which can suppress the gas remaining on the fiber substrate 2 is internal and can suppress the occurrence of voids in the fibrous base material 2. Further, the end faces of the fiber base material 2 on the conveying direction side are exposed without being broken by the resin layers 3 and 4. Since the hole in the fiber base material 2 is also communicated to the end surface on the transport direction side, the end surface on the transport direction side is further sucked into the space 913 via the space 7, and the inside of the fiber base material 2 is also decompressed. Therefore, when the resin layers 3 and 4 are impregnated into the inside of the fiber base material 2 between the pair of sheet materials 91a and 9ib, the gas can be prevented from remaining inside the fiber base material 2. Further, since the laminated body 40 between the pair of sheet materials 91a and 91b is heated by the auxiliary rolls 78a and 78b, the resin layers 3 and 4 are easily impregnated into the inside of the fiber base material 2. Further, since the inside of the fiber base material 2 between the pair of sheet materials 9a, 91b is decompressed, the resin layers 3, 4 are drawn to the inner side of the fiber base material 2, and the resin layers 3, 4 are paired. The impregnation inside the fibrous base material 2 proceeds more. The inside of the fiber base material 2 located between the pair of sheet materials 9a and 91b is depressurized until the resin layers 3 and 4 are almost completely impregnated into the inside of the fiber base material 2. Therefore, the resin layers 3 and 4 are impregnated into the inside of the fiber base material 2 in a state where the laminated body 4 is conveyed. While the laminated material 40' is transported by the pair of sheet materials and 91b, the resin layers 3 and 4 may be impregnated into the interior of the fibrous base material 2, and the resin layers 3 and 4 may be terminated during the transport. Impregnation inside the substrate 2. 101111297 32 201247411 The end portion of the sheet material 9la ^ lb of one of the laminated body 40' is heated and pressurized by the auxiliary rollers 78a, 78b to be densely occluded, and the sheet materials 91a, 91b are opposed to each other. In the case where the one side region is depressurized, the outer region of the pair of sheet materials 91a and 91b is in an environment of a pressure greater than or equal to the atmospheric pressure of the rabbit (in the present embodiment, at atmospheric pressure). Thereby, the laminated body 40 of the slanting sheet material 91a, 91b and the pair of sheet materials 91a, 91b is subjected to a force of at least atmospheric pressure from the outer portions 3, 4 to the fiber base. This also promotes the impregnation of the interior of the tree wax exhibit 2. As described above, for example, regardless of the thickness or composition of the first resin layer 3, the second resin layer 4, the laminated sheet 40 in which the respective resin layers are firmly bonded to the fiber substrate 2 can be produced. The laminated sheet 40 as obtained above was extruded to the left side of the figure i + 丫. At this time, the sheet material 91a is taken up by the driven roller 77a and peeled off by the borrowing film 40, and the sheet material 91b is taken up by the driven roller 77b and peeled off by the 穑Mw. Further, in the manufacturing apparatus 30 of the laminated sheet, the entanglement between the sheet materials 91a and 91b is suppressed, and it is ensured that the sheet is crushed between, for example, only one pair of rolls. Long time. Thereby, the first resin layer 3 or the second resin layer 4 can be more reliably and firmly joined, that is, impregnated into the fibrous base material 2. Further, in the manufacturing apparatus 30 of the laminated sheet, the space to be decompressed is reduced by the space 70 surrounded by the first rolls 71a and 71b, the second parents 72a and 72b, the third rolls... and the like. Decompression space. Thereby, the manufacturing apparatus 30 of the laminated sheet can be miniaturized. Further, when the decompression means 8 is actuated, 101111297 33 201247411 can be quickly decompressed. In addition, the fiber substrate 2 is vacuumed. Residual air between the two, even if the geese layer 3 is joined, even if it is prevented from remaining in the air: the relay F1 squeezes the air, so that the second resin layer 4 can be joined when it is joined ( In the fiber substrate 2 and <Substrate> Next, prepreg was used. The substrate 1 () 敎 = substrate 1G' shown in Fig. 8 is referred to as the metal layer 12 on both sides of Fig. 8. The laminated body U is provided in the laminated body layer 11 and is provided with the second prepreg 1 and the 2 iron-dimensional base material 13 disposed inside the second wax layer 4 2 so as to be green. = Fiber substrate supported by the room! 3. In the present embodiment, the second resin layer 4 has at least a portion of the fibrous base material 13 having the above-mentioned specific thickness, and is in the layer 4. y, the second resin j layer U is a portion processed into a wiring portion, and is bonded to the laminate by a metal foil such as aluminum or >4, steel, a layer body u, and copper or aluminum is plated to the surface of the SiC And formed. Further, in the present embodiment, since the second layer Zhao has the above characteristics, the metal layer 12 can be held with high adhesion, and the metal layer 12 can be formed into a wiring portion with the processing accuracy of the two layers. The adhesion strength between the metal layer 12 and the i-th resin layer 3 is preferably at least the above, more preferably above her. Thereby, the connection reliability in the semiconductor device 1 (see Fig. 9) obtained by processing the metal layer 12 force % 101111297 A2 into the line portion of the cloth 34 201247411 is further improved. In the substrate 10, the two prepregs 1' in which the metal sound is formed on the first resin layer 3 are prepared in a state in which the prepreg 1 holds the fiber base material 13, and can be manufactured by, for example, vacuum lamination. . Further, the substrate 10 may be omitted from the fibrous base material 13 and may include a laminate in which the second resin layers 4 of the two prepregs 1 are directly joined to each other, or the metal layer 12 may be omitted. <Semiconductor device> Next, a semiconductor device 1 using a substrate will be described with reference to Fig. 9 . In Fig. 9, the fiber base materials 2 and 13 are omitted, and the first resin layer 3 and the second resin layer 4 are integrally shown. The semiconductor device 100 shown in FIG. 9 has a multilayer substrate (multilayer printed wiring board (circuit substrate)) 200, an entire portion 300 provided on the upper surface of the multilayer substrate 200, and a wiring portion 400 provided under the multilayer substrate 200. The semiconductor element 500 mounted on the multilayer substrate 200 is connected to the pad portion 300 by the bumps 501. The multilayer substrate 200 includes a substrate 10 provided as a core substrate, three prepregs 1a, 1b, and 1c provided on the upper side of the substrate 10, and three prepregs Id and le provided on the lower side of the substrate 1 If. The fiber base material 2, the first resin layer 3, and the second resin layer 4 which constitute the prepreg la1 to lc are arranged in the order of the substrate 1 and the fiber base material 2 which constitutes the prepreg Id to If, respectively. 1 Resin layer 101111297 35 201247411 3. The arrangement order of the second resin layer 4 from the substrate 10 is the same. That is, the prepreg la to lc and the prepreg Id to If are inverted from each other. Further, the multilayer substrate 200 includes a circuit portion 201a provided between the prepreg 1& and the prepreg 1b, a circuit portion 201b provided between the prepreg 1b and the prepreg 1c, and a prepreg. a circuit portion 201d between Id and the prepreg 1e; and a circuit portion 201e provided between the prepreg le and the prepreg If. Further, the multilayer substrate 200 is provided with a conductor portion 202 that is provided to penetrate the respective prepregs 1a to 1f, and electrically connect the adjacent circuit portions or the circuit portion and the pad portion. Each of the metal layers 12 of the substrate 10 is processed into a predetermined pattern, and the processed metal layers 12 are electrically connected to each other by the conductor portions 2〇3 provided through the substrate 10. Further, in the semiconductor device 100 (multilayer substrate 200), four or more prepregs 1 may be provided on one side of the substrate 10. Further, the semiconductor device ι can also contain a prepreg other than the prepreg 1. <Second Embodiment> Next, a second embodiment of the present invention will be described with reference to Figs. 10 and 11 . The manufacturing apparatus 30A of this embodiment will be described in detail. The manufacturing apparatus 30A removes a pair of sheet materials 91a and 91b by the manufacturing apparatus 30, and replaces the auxiliary rolls 78a and 78b of the manufacturing apparatus 30 with the auxiliary rolls 78c and 78d. Further, the driven device 3 is driven to be light, and wb is replaced by driven rollers 77c and 77d. Further, the manufacturing apparatus 3A does not have a cooling means 101111297 36 201247411 93. The other points are the same in the manufacturing device. The auxiliary rollers 78c and 78d are rollers having a cylindrical shape and a small t shape. Unlike the auxiliary roller 78a of the above-described embodiment, the auxiliary rollers 78c and 78d do not have the enlarged diameter portion 781. As shown in Fig. n, the outer surface of the auxiliary Germans 78e and 78d is covered by the entire width direction orthogonal to the conveyance direction. The auxiliary pros 78c and 78d are heated rolls and are heated by the heating means %. That is, the heating means 92 and the auxiliary rolls 78A and 78 (1 constitute an impregnation means. The transfer of the 77a and 77d conveyance laminated sheets 40A is performed between the pair of wall portions 61. Pro 77c, 77d The rotating shaft system is parallel to the reports 72a and 72b. The rotating shafts of the rollers 77c and 77d are connected to the motor, and when the motor is actuated, the power is transmitted and rotated via the gear mechanism. The laminated sheet 4A using the manufacturing apparatus 30A is used. First, in the same manner as the above-described embodiment, the inside of the space 7 is depressurized in advance. Then, similarly to the above-described embodiment, the fiber base material 2 is continuously supplied into the space 7〇. When the second roller 72a and the third roller 73a are rotated, the sheet material 5c is sent out into the space 70 (continuously supplied) between the rollers. Here, the sheet 5c will be described. The sheet 5e is protected. The sheet member 51, the resin layer 3, and the sheet material 52. The protective sheet 51 and the sheet material 52 are disposed to face each other while sandwiching the resin layer 3. 101111297 37 201247411 The sheet material 52 is not particularly limited, and examples thereof include a polymer. Film, PET, etc. Sheet 5c In the same manner as in the above-described embodiment, the protective sheet 51 is taken up (pulled) along the outer peripheral surface of the third roller 73a, whereby the protective sheet 51 is peeled off from the first resin layer 3. On the other hand, the second roller 72b and When the third roller 73b rotates, the sheet 5d is sent out into the space 70 (continuously supplied). Here, the sheet 5d is described. The sheet 5d is provided with a protective sheet 51 and a tree The layer 4 and the sheet material 52. The protective sheet 51 and the sheet material 52 are disposed to face each other while sandwiching the resin layer 4. The sheet 5d is such that the protective sheet 51 is taken up by the third roller 73b. The resin layer 4 peels off the protective sheet 51. The fiber base material 2 and the first resin layer 3 having the sheet material 52 and the second resin layer 4' having the sheet material 52 pass through the second roller 72a and the second time once. In the same manner as in the above-described embodiment, the resin layers 3 and 4 are impregnated into the fiber base material 2 to obtain a laminated body 40A. Then, similarly to the above-described embodiment, the second roller 72a is used. The second roller 72b is partially impregnated into one portion of the resin substrate 3, 4, but is not completely impregnated. In this step, the resin layer 3, 4 is impregnated into the fibrous base material 2, but the inside of the fibrous base material 2 in the laminated body 40A fed from the second grain 72b communicates with the inside of the fibrous base material 2 located in the space 70. 10ΠΙ1297 38 201247411 Here, Fig. 11 is a cross-sectional view showing the fiber base material 2 and the resin layers 3 and 4 in the EE direction of Fig. 10. The width dimension in the direction orthogonal to the direction in which the fiber base material 2 is conveyed is compared with the first resin layer 3 and the first 2 The transport direction of the resin layer 4 is small in the width direction of the orthogonal direction. The fiber base material 2, the first resin layer 3, and the second resin layer 4 are pressure-bonded by the pair of second rolls 72a and 72b'. In this case, one end portion (one end portion on the transport direction side) in the width direction of the first resin layer 3 and one end portion (one end portion on the transport direction side) in the width direction of the second resin layer 4 are pressed (hot pressed) The other end portion in the width direction of the first resin layer 3 and the other end portion in the width direction of the second resin layer 4 are pressure-bonded (thermally bonded). The end portions in the width direction of the resin layers 3 and 4 are fused to each other to form a joint portion, and the fiber base material 2 is wrapped in the first resin layer 3 and the second resin layer 4. That is, both end portions in the width direction of the laminated body 40A' are sealed. Further, the dimension of the sheet material 52 in the width direction may be equal to that of the second resin layer 3 and the second resin layer 4, or may be longer than the width dimension of the first resin layer 3 and the second resin layer 4 by the layered body 40. The second rolls 72a and 72b are continuously fed out from the space 70, and are conveyed by the auxiliary rolls 78c and 78d and the rolls 77c and 77d. Here, the fibrous base material 2 is a porous material in which a plurality of pores are formed. The pores formed in the fibrous base material 2 communicate with each other through the other holes in the direction in which the laminated body is conveyed, and are then communicated to the front and back surfaces of the fibrous base material 2. Therefore, even the fibrous base material 2 located outside the space 7 is connected to the space 70. In other words, it can be said that the inner space of a pair of sheet materials 52 communicates with the space 70. 101111297 39 201247411 The gas inside the fiber base material 2 outside the space 70 is sucked by the decompression means 8 through the holes and spaces 7 inside the fiber base material 2, and the inside of the fiber base material 2 becomes negative dust. In particular, since the both end portions in the width direction of the laminated body 4 are sealed, the gas inside the fiber base material 2 can be surely attracted. The resin layers 3 and 4 are firmly adhered to the fiber base material 2 by decompressing the inside of the fiber base material 2. By the auxiliary rollers 78c and 78d, the laminated body 40 is smashed and heated while being conveyed, so that the resin layers 3 and 4 are impregnated into the fibrous base material 2 in the laminated body 4A obtained from the space 70. . The resin layers 3 and 4 are subjected to the underlying structure of the fibrous base material 2 under the transport layered body 40A. The gas inside the fiber base material 2 outside the space 70 is sucked by the decompression means 8 through the holes and spaces 7 inside the fiber base material 2, and the suction system continues until the resin layers 3, 4 are to a certain extent Soaked into the interior of the fibrous substrate 2. That is, during the period in which the gas inside the fiber base material 2 is sucked by the pressure reducing means 8, the impregnation of the resin layers 3, 4 with the fiber base material 2 is performed. Thereby, the resin layers 3 and 4 are impregnated into the fibrous base material 2, and voids can be prevented from occurring inside the fibrous base material 2. In addition, since the joint portions for joining the end portions (10) of the resin layers 3 and 4 are formed at both end portions in the width direction of the laminated body 40, it is prevented during the conveyance by the auxiliary rollers 78c and 78d. When the gas flows from the fiber substrate & side to the inside of the fiber substrate 2, the fiber substrate 2 of the laminated sheet 4 which is located outside the space 70 can be surely sucked. 101111297 40 201247411 Further, the manufacturing apparatus 3〇 In the case of A, the mountain layer τ I is sent from the space 70, and the layer 40A which is sent out by the space 70 is still impregnated into the fiber substrate 2, but in the layered body 40Α In the middle of being transported and/or reversing, the resin layers 3 and 4 may be impregnated into the fibrous base material 2, and the laminated body 4〇A may be transported, and the resin layer 3 and the pair of the fibrous base material may be subjected to 2 impregnation. In the eighth embodiment, the laminated body 4〇A of the middle 2 light 72a and the second roll 72b, and the environment downstream of the transport direction are atmospheric pressure or more (in the present embodiment, the atmosphere I), the second roll 72a and the second lucky bed. 72b, the layered body 4〇A is sent out at the atmosphere [the above materials. Thereby, the laminated body is pressurized by the outside by a force of at least atmospheric pressure, and the impregnation of the resin layers 3 and 4 with the inner portion of the lining base material 2 can be promoted. The above-mentioned obtained screen compensation sheet 40A is extruded to the left side in Fig. 1 by the rollers 77c and 77d. According to this embodiment, the same effects as those of the first embodiment can be exerted in addition to the above effects. Although the apparatus for manufacturing a laminated sheet of the present invention and the laminated sheet of the present invention have been described above with reference to the embodiments shown in the drawings, the present invention is not limited thereto, and the manufacturing apparatus of the laminated sheet and the components constituting the laminated sheet can be used in the same manner. Any component of the function is replaced. Also, any constituents may be attached. Further, the manufacturing of the laminated sheets is performed by arranging one set of the third rolls ‘ in the configuration shown in Fig. 1. However, the present invention is not limited thereto, and for example, three or more sets of odd arrays may be provided. 101111297 201247411 In addition, each of the first roller and each of the second and third members has a different outer diameter of the main body portion, but the outer diameter of the main body is different from each other. For example, the outer diameter of the main body portion may be Same to each other. Further, the manufacturing apparatus of the laminated sheet may be configured to dry the laminated sheet fed between the two sheet materials. Further, in the configuration shown in Fig. 7, in the configuration shown in Fig. 7, the rhyme layer is bonded to both surfaces of the fiber base material. However, the present invention is not limited thereto, and the resin layer may be joined only to one side of the fiber base material. The laminated sheet of such a configuration can also be manufactured by a manufacturing apparatus of a laminated sheet. Further, in the configuration shown in Fig. 7, the first resin composition and the second resin composition are immersed in the fiber base material, but the present invention is not limited thereto, and may be, for example, the following. The third layer of the sub-system consists of the thickness of the fibrous substrate. The whole of the first tree is impregnated and the second composition is not impregnated. The second example is a laminate in which the entire resin composition is impregnated in the thickness direction of the fiber substrate, and the i-th resin composition is not impregnated. The third example is a layered sheet in which the thickness of the fibrous base material is partially impregnated with the second resin composition and impregnated with the second resin composition. The fourth example is a layered sheet in which the second resin composition is impregnated in the thickness direction I of the fibrous base material, and the i-th resin is not impregnated. The laminated sheet I of the above four examples. The resin composition and the second resin subtractive material may be different from each other or may be identical to each other. Further, the laminated sheet of such a configuration may be produced by a manufacturing apparatus of the laminated sheet. 101111297 42 201247411 In addition, in the configuration shown in Fig. 7, the thickness of the impregnation portions 31, 41 is equal. The thickness of the non-impregnated portions 32, 42 is also equal, but the thickness of the diffusing portions 31, 41 may be different. The thickness of the non-impregnated portions 32, 42 may also vary. The laminated sheet of such a configuration can also be manufactured by a manufacturing apparatus of a laminated sheet. In addition, the laminated sheet has a fibrous base material in the configuration shown in Fig. 7, but the present invention is not limited thereto. For example, it may be a base material such as a printed wiring board instead of the fibrous base material. Further, in the first embodiment, the resin layer is disposed on the front and back surfaces of the fiber base material 2, and the resin layer may be provided only on one surface of the fiber base material 2. Further, in each of the above embodiments, the resin layers 3 and 4 are impregnated into the inside of the fiber base material 2 by the rolls 72a and 72b. However, the present invention is not limited thereto, and the resin layer 3 may not be formed by the rolls 72a and 72b. 4 is impregnated into the interior of the fibrous substrate 2. In this case, for example, in the first embodiment, since the distance in the longitudinal direction of the sheet material a 91b is extremely long, the laminated body 40 can be conveyed by the pair of sheet materials 91a and 91b. The resin layers 3, 4 are completely impregnated into the inside of the fibrous base material 2. The above invention is based on the following constituents. A manufacturing apparatus for a laminated sheet, which is obtained by bonding a resin layer having a resin layer composed of a solid or semi-solid resin composition to one side or both sides of a thin plate-shaped substrate to produce a laminated sheet. And characterized in that: 2 the resin layer is overlapped with the base material, and two sheet materials of the unbonded state are still held, and the unbonded body is held by the above-mentioned 2 101111297 43 201247411 a state in which the sheet material is decompressed by decompressing a space between the sheet materials; and when the space is depressurized by the operation of the decompression means, the sheet material (four) is unbonded The pressure-sensitive adhesive layer is bonded to the substrate to obtain the laminated sheet. (7) The apparatus for producing a laminated sheet according to (1), wherein the two sheets of the sheet material are peeled off from the laminated sheet after the resin layer and the substrate are bonded to each other. (3) The apparatus for manufacturing a laminated sheet according to (1) or (2), wherein the sheet material of the above-mentioned sheet material is hung in an endless state, and includes a pair of rolls for conveying the sheet material. (4) The apparatus for manufacturing a laminated sheet according to any one of (1) to (7), wherein the two sheets of the sheet material are conveyed in the same direction, and the space is depressurized. (7) The manufacturing of the laminated sheet of (3) or (4), wherein the pair of sticks are provided with the sheet material of the two sheets, and the sheet materials of the two sheets are made The plurality of auxiliary rollers that are airtight and tightly bonded to each other in parallel with the conveying direction. (6) The apparatus for manufacturing a laminated sheet according to (7), wherein the edge portion is heated and softened when the edge portions of the two sheet materials are danced with each other. (7) The apparatus for manufacturing a laminated sheet according to (6), wherein a cooling means for cooling the softened edge portion after the edge portions are adhered to each other is provided. The manufacturing apparatus of the laminated sheet according to any one of (3) to (7), wherein the one side wall portion is disposed opposite to each other, and is in the pair of wall portions a case in which an opening is formed on one side, and a pair of the substrate is fed between the two sheets of material between the pair of rolls and the pair of wall portions a feeding roller; the space is surrounded by the one of the wheels and the pair of wall portions and the pair of feeding rollers, and communicates with a small space of the door opening of the opening, and is operated by the decompression means The opening Qiu sucks the air in the space through the small space to decompress the space. (9) The apparatus for manufacturing a laminated sheet according to (8), wherein the pressure reducing means has a pump and a connecting pipe connecting the pump and the opening. (10) The apparatus for producing a laminated sheet according to any one of (1) to (9) wherein the two sheet materials are each composed of a molecular film. The present application claims priority based on Japanese Patent Application No. 2011-〇76664, filed on March 30, 2011, and Japanese Patent Application No. 2〇12-〇65〇21, filed on March 22, 2012 , all of its disclosures are used for this. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional side view showing an embodiment of a manufacturing apparatus for a laminated sheet of the present invention. Figure 2 is a cross-sectional view taken along line A-A of Figure 1. Figure 3 is a cross-sectional view taken along line B-B of Figure 1. Fig. 4 is an enlarged view of a region surrounded by a point chain line in Fig. 1. 101111297 45 201247411 FIG. 5 is a cross-sectional view taken along line D-D of FIG. 1. Figure 6 is a cross-sectional view taken along line D_D of Figure 1. Figure 7 is a cross-sectional view showing a laminated sheet of the present invention. Fig. 8 is a cross-sectional view showing a substrate produced by laminating sheets of (4) 7. Fig. 9 is a cross-sectional view showing a semiconductor device manufactured using the substrate shown in Fig. 8. Fig. 10 is a view showing the manufacturing apparatus of the second embodiment of the present invention. Fig. 11 is a cross-sectional view showing the direction of the longitudinal direction of the laminated body of the resin layer and the fibrous base material. [Description of main component symbols] br, lb, lc, id, le ' if prepreg 2 fiber substrate (substrate) 3 first resin layer 4 second resin layer 5a, 5b, 5c, 5d support 6 shell Body 8 Decompression means 10 11 Substrate laminate 12 Metal layer 13 Fibrous substrate 101111297 46 201247411 20 Boundary 30, 30A Multilayer sheet manufacturing apparatus 31 First impregnation part 32 First non-impregnation part 40, 40A Laminated sheet 40', 40A 'Laminate body 41 Second impregnation part 42 Second non-impregnation part 51 Protective sheet 52 Sheet material 61 Wall part 62 Sealing material 70 Decompression chamber (space) 71a, 71b First roll 72a, 72b Second roll 73a '73b Third roller 74 Main body portion 75 Shaft 76 Bearings 77a, 77b, 77c, 77d Drive rollers 78a, 78b, 78c, 78d Auxiliary roller 81 Pump 101111297 47 201247411 82 Connecting tubes 91a, 91b Sheet material 92 Heating means 93 Cooling means 100 Semiconductor device 200 Multi-layer substrate 201a, 201b, 201d, 201e Circuit portion 202, 203 Conductor portion 300 Pad portion 400 Wiring portion 500 Semiconductor element 501 Bump 611 Opening portion 612 Concavity portion 741 Outer peripheral surface 781 Expanding portion 911 Overlap 912 Edge 913 Space FI Crimping force F2 Decompression F3 Uniform force 101111297 48 201247411

G 空氣 101111297 49G air 101111297 49

Claims (1)

201247411 七、申s青專利範圍: 1.一種積層片之製造方法,係將具有雜層之片材的上述 樹脂層,接合於長尺狀之薄板狀之基㈣單面或兩面以製造 積層片者, 上述基材伽成有純送方向上連通、麵通表背面之孔 的纖維基材; 其具有: 於藉減壓手段所減壓之減麗室内,搬送上述片材與上述基 材,於減壓狀態下’使上述片材之樹脂層與上述基材抵接, 構成積層體的步驟; 由上述減壓室送出上述積層體的步驟; 藉由一對之片材材料挾持上述積層體的步驟; 位於上述減壓室外部、挾持上述積層體之上述一對之片材 材料之内側的空間,係連通至上述減壓室,藉上述減壓手 段,對上述一對之片材材料之内側的空間進行減壓的步驟。 2. 如申請專利範圍第丨項之積層片之製造方法,其中,於 對上述一對之片材材料之内側的空間進行減壓的上述步驟 中,係對上述積層體進行加熱。 3. 如申請專利範圍第丨項之積層片之製造方法,其中,於 上述減壓室内,連續地供給上述基材,並由上述減壓室將上 述基材連續地送出; 在藉由上述減壓手段’對上述一對之片材材料之内側的空 101111297 201247411 間進行減壓的上述步驟中’係藉由上述減壓手段吸引位於上 述減壓室内之上述基材内部的氣體,而使上述一對之片材材 料之内側的上述基材内部的空間的氣體被吸引。 4’如申睛專利範圍第3項之積層片之製造方法,其中,在 藉由上述減壓手段,對上述一對之片材材料之内側的空間進 订減壓的上述步驟中,使上述樹脂層含浸於上述基材内部。 5. 如申請專利範圍第4項之積層片之製造方法,其中,在 構成積層體的上述步驟中,將上述基材與上述片材壓黏,使 上述片材之上述樹脂層含浸於上述基材。 6. 如申請專利範圍第3項之積層片之製造方法,其中,在 構成積層體的上述步驟中,係於上述基材之表背面重疊合上 述片材之上述樹脂層,並將上述各樹脂層之沿搬送方向的端 邻彼此壓黏,使上述基材被内包於上述樹脂層間。 7. 如申請專利範園第6項之積層片之製造方法,其中,上 述片材材料係設於上述片材之樹脂層之與上述基材抵接之 面相反側之面上,支撐上述樹脂層的支撐體;並實施: 將上述具有片材材料之上述片材供給至上述減壓室,使上 述具有片材材料之上述片材之上述樹脂層抵接於上述基 材’藉此構成積層體的步驟;與 藉上述一對之片材材料挾持上述積層體的上述步驟。 8. 如申凊專利範圍第1項之積層片之製造方法,其中,在 對上述一對之片材材料之内侧的空間進行減壓的上述步驟 101111297 201247411 中’於上述一對之片材材料之相對向 上述空隙内進行減麼,藉此藉由上述一對^成空隙,對 片材與上述基材壓黏。 ^材材料將上述 9.如_利_8項之積層片之製造方 對上述-對之騎材料之内側的空㈣ ,、中’在 後,上述一對之片材材料係由上述積層體被_上述步驟 Π).如申請專利範圍第!項之積層片之 在對上述一對之片材材料之内側的空間 其卜 驟中,依使麟了上述積層體之上述 =的上述步 一環境的狀態,藉由上述減壓手段 片材材料之内側之空間進行減壓。 “ ’ 11. 如申請專利範圍第i項之積層片之製造方法, 在對上述-對之片材材料之内側的空間進行減壓白h述步 驟中’係,邊搬送上述積層體,—邊對上述—對之片材材料 之内側的空間進行減壓。 12. -種積層片之製造裝置,係將具有樹脂層之片材的上 述樹脂層,接合至薄板狀之基材之單面或兩面,而製造積層 片者;其特徵為,具備: a 供給上述片材與上述基材,藉減壓手段進行減壓的減壓 室; 將上述減壓室内之上述片材與上述基材壓黏而構成積層 體的壓黏手段;與 101111297 52 201247411 挟持由上述減壓室所送出之積層體的2 片之片材材料,其 構成為: 於將上述積層體挾持於上述2片之片材材料間的狀態,該 片二材料間之空間連通至上述減壓室; β藉由上述減麗手段之作動,經由上述減聲室使上述空間減 I藉由使上述空間減壓,而由上述2片之片材材料壓潰上 述積層體’將上述片材與上述基材壓黏,得到上述積層片。 13.如申請專利範圍第12項之積層片之製造裝置,其中, 上述各片材材料係依無端狀態圈掛於—對之報間。 14.如申明專利範圍第13項之積層片之製造裝置,其中, -備有配置於上述一對之輥間,一邊搬送上述片材材料,一 邊使該W之片材材料之與搬送方向平行之緣部彼此密黏 的複數之辅助輥。 15.如申請專利範圍第14項之積層片之製造 具備在使上述2片之片材材料之上述緣部 ’、, 緣部進行加熱使其軟化的加熱手段。 站時對該 其中, 化之緣部進行 冷卻的冷卻手段 16·如申請專利第15項之積層片之製造 具備有於上述緣部彼此的密黏後,對上述緩梦χ 置’其中, π·如申請專利範㈣12項之積層片之製造農置, 具備: * ’ 送出上述基材的一對之第1輕; 101111297 53 201247411 供給由上述第 配置於上述第i輥…述基材的-對之第2輥;與 第2輥之基材搬送方向^搬送方向下游侧,並配置於上述 第1輥所送出之上迷二的:且分別配置於由上述一對之 上述-對之第2輥;J表面側及背面側的第3輥; 方,係被上述片材材料依無端狀 態所圈掛之上述1”之一方的輥; 上述一對之第4中之另—方,係被上述片材材料依無端 狀態所圈掛之上述一對輥中之另一方的親; 上述減堡手段係對由上述一對之第1輕、上述-對之第2 親、上述第3報所包圍之第二空間内進行減壓; 上述對之第1輥係將上述基材送出至上述第二空間内 的輥; 於上述基材之表面侧或背面側,由一方之上述第3輥與一 方之上述第2輥之間,朝上述第二空間内送出上述片材; 上述第2輥係將上述基材與上述片材之上述樹脂層壓 黏,並將含有上述基材及上述片材之積層體送出至上述2 片之片材材料間的輥; 上述片材材料間之上述空間係與上述第二空間連通。 18. 如申請專利範圍第12項之積層片之製造裝置,其中, 上述2片之片材材料係分別由高分子薄膜所構成。 19. 一種積層片之製造裝置’其具備: 連續地供給形成有於搬送方向上連通並連通至表背面之 101111297 54 201247411 孔的多孔質基材、與樹脂層的減壓室; 對上述減壓室内進行減壓的減壓手段; 將供給至上述減壓室内之上❹孔質基材與上述樹脂層 壓黏’構成積層體的壓黏手段;與 • 對由上述減壓室所連續送出之上述積層體進行加熱,使上 . 述樹脂層含浸至上述多孔質基材中的含浸手段。 20. 如申請專利範圍第19項之積層片之製造裝置,其中, 上述壓黏手段係構成為依壓黏上述樹脂層後之上述多孔質 基材内部的孔,與位於上述減壓室内、上述樹脂層被壓黏前 之上述多孔質基材之孔連通的程度,對上述樹脂層與上述多 孔質基材進行壓黏; 該製造裝置係構成為-邊藉由上述減壓手段使上述減壓 室内成為減壓狀態,-邊對藉上述壓黏手段所得之上述積層 體’以上述含浸手段進行加熱。 21. 如申請專利範圍第2〇項之積層片之製造裝置,其中, 於上述減壓室内,供給上述多孔質基材與一對之樹脂層’· 上述漫黏手段係將上述多孔質基材、與挾持該多孔質基材 而配置之上述一對之樹脂層進行壓黏; • i述夕孔夤基材之與搬送方向呈正交之方向的寬度尺 : 寸’係小於上述各樹脂層之與搬送方向呈正交之方向的寬度 尺寸; X 上述壓黏手段係將上述一對之上述樹脂層之寬度方向之 端部彼此壓黏’使上述基材被内包於上述樹脂層間的手段。 101111297 55201247411 VII. Shen Sing's patent scope: 1. A method for manufacturing a laminated sheet by bonding the above-mentioned resin layer of a sheet having a hetero-layer to a long-shaped thin plate-shaped base (four) on one or both sides to manufacture a laminated sheet. The base material is reinforced by a fiber base material that communicates in a pure direction and communicates with a hole in the back surface of the front and back surfaces, and has: a sheet that is decompressed by a decompression means, and conveys the sheet and the substrate, a step of forming a laminated body by bringing a resin layer of the sheet into contact with the substrate in a reduced pressure state; a step of feeding the laminated body by the decompression chamber; and holding the laminated body by a pair of sheet materials a step of arranging the inside of the pair of sheet materials of the laminated body outside the decompression chamber, and communicating with the decompression chamber, and by the decompression means, the pair of sheet materials are The step of decompressing the inner space. 2. The method for producing a laminated sheet according to the above aspect of the invention, wherein the laminated body is heated in the step of decompressing a space inside the pair of sheet materials. 3. The method for producing a laminated sheet according to the above aspect of the invention, wherein the substrate is continuously supplied to the decompression chamber, and the substrate is continuously fed out by the decompression chamber; The pressure means 'in the above-described step of decompressing the space between 101111297 201247411 on the inner side of the pair of sheet materials" is to suck the gas inside the substrate in the decompression chamber by the decompression means The gas in the space inside the substrate inside the pair of sheet materials is attracted. (4) The method for producing a laminated sheet according to the third aspect of the invention, wherein the step of compressing the space inside the pair of sheet materials by the pressure reducing means is performed in the above step The resin layer is impregnated inside the above substrate. 5. The method for producing a laminated sheet according to claim 4, wherein in the step of constituting the laminated body, the base material and the sheet are pressure-bonded, and the resin layer of the sheet is impregnated into the base. material. 6. The method for producing a laminated sheet according to the third aspect of the invention, wherein in the step of constituting the laminated body, the resin layer of the sheet is superposed on the front and back surfaces of the substrate, and the respective resins are The ends of the layers in the transport direction are pressed against each other such that the substrate is encased between the resin layers. 7. The method for producing a laminated sheet according to the sixth aspect of the invention, wherein the sheet material is provided on a surface of the resin layer of the sheet opposite to a surface on which the substrate abuts, supporting the resin a support of the layer; and the sheet material having the sheet material is supplied to the decompression chamber, and the resin layer of the sheet material having the sheet material is brought into contact with the base material to thereby form a laminate And the step of holding the laminated body by the sheet material of the pair of sheets. 8. The method for producing a laminated sheet according to the first aspect of the invention, wherein in the step 101111297 201247411 for decompressing a space inside the pair of sheet materials, the sheet material of the pair is The reduction is performed in the gap, whereby the sheet is pressed against the substrate by the pair of gaps. The material of the above-mentioned 9. The laminated sheet of the above-mentioned pair of the riding material is the empty (four), the middle of the above-mentioned pair of materials, and the above-mentioned pair of sheet materials are composed of the above laminated body. By _ above steps Π). If you apply for patent scope! In the space of the inner side of the pair of sheet materials, the layered sheet of the item is in the state of the step-one environment of the above-mentioned laminated body, and the sheet material by the decompression means The space inside is depressurized. " ' 11. In the manufacturing method of the laminated sheet of the item i of the patent application, in the step of decompressing the space inside the above-mentioned sheet material, the above-mentioned laminated body is conveyed while The space inside the sheet material is decompressed as described above. 12. The apparatus for producing a laminated sheet is obtained by bonding the resin layer of the sheet having the resin layer to one side of the sheet-like substrate or a laminated sheet for producing a laminated sheet; the method comprising: a: a decompression chamber for supplying the sheet and the substrate, and decompressing by a decompression means; and pressing the sheet in the decompression chamber with the substrate a pressure-adhesive means for adhering to a laminated body; and 101111297 52 201247411 holding a sheet material of two sheets of a laminated body which is sent out from the decompression chamber, and is configured to: hold the laminated body on the two sheets a state between the materials, a space between the two materials is connected to the decompression chamber; β is actuated by the fading means, and the space is decremented by the anechoic chamber by decompressing the space 2 tablets The sheet material is crushed by the above-mentioned laminated body, and the above-mentioned sheet material is bonded to the above-mentioned substrate to obtain the above-mentioned laminated sheet. The apparatus for manufacturing a laminated sheet according to claim 12, wherein each of the above-mentioned sheet materials is 14. The manufacturing apparatus of the laminated sheet according to the thirteenth aspect of the invention, wherein the sheet material is disposed between the pair of rolls, and the sheet material is conveyed A plurality of auxiliary rolls of the sheet material of the W material which are in close contact with the conveying direction. 15. The laminated sheet of claim 14 is provided with the above-mentioned edge of the sheet material of the two sheets. a heating means for heating and softening the edge portion. The cooling means for cooling the edge portion of the portion is provided in the manufacture of the laminated sheet of the fifteenth aspect of the application. After the close adhesion, the above-mentioned slow-moving dreams are set, in which, π·, for example, the manufacturing of the laminated sheet of 12 patents (4), has: * ' The first light of the pair of substrates to be sent out; 101111297 53 201247411 The second roller that is disposed on the substrate of the ith roller is placed on the downstream side of the substrate transport direction and the second roller, and is disposed on the first roller. And a third roller which is disposed on the second surface of the pair of the above-mentioned pair, and the third roller on the J surface side and the back surface side, respectively, is one of the above-mentioned 1" which is surrounded by the sheet material in an endless state. The other one of the pair of the fourth pair of the pair of rollers is the other one of the pair of rollers that is hung by the sheet material in an endless state; Decompressing in a first space surrounded by the first light, the second pair, and the third newspaper; and the first roller is a roller that feeds the substrate into the second space; On the front side or the back side of the substrate, the sheet is fed into the second space by one of the third rolls and one of the second rolls; and the second roll is used to form the substrate and the sheet. The resin is laminated and adhered, and the laminate containing the substrate and the sheet is sent to the above 2 a roll between the sheet materials of the sheet; the space between the sheet materials being in communication with the second space. 18. The apparatus for manufacturing a laminated sheet according to claim 12, wherein the two sheet materials are each composed of a polymer film. 19. A manufacturing apparatus for a laminated sheet, comprising: continuously supplying a porous substrate having a pore formed in a transport direction and communicating to a back surface of 101111297 54 201247411; and a decompression chamber having a resin layer; a decompression means for decompressing in a room; a pressure-adhesive means for laminating a porous substrate which is supplied to the decompression chamber and laminating the resin; and a continuous feeding by the decompression chamber The layered body is heated to impregnate the resin layer with the impregnation means in the porous substrate. 20. The apparatus for manufacturing a laminated sheet according to claim 19, wherein the pressure-adhesive means is configured to be a hole inside the porous substrate after the resin layer is pressure-bonded, and is located in the decompression chamber, The resin layer and the porous substrate are pressure-bonded to such an extent that the pores of the porous substrate before the pressure-bonding layer are bonded to each other; and the manufacturing apparatus is configured to reduce the pressure by the pressure reducing means. The room is in a decompressed state, and the above-mentioned laminated body 'obtained by the above-mentioned pressure-adhesive means is heated by the above-described impregnation means. [21] The apparatus for manufacturing a laminated sheet according to the second aspect of the invention, wherein the porous substrate and the pair of resin layers are supplied in the decompression chamber, and the diffusing means is the porous substrate. And the pair of resin layers disposed to hold the porous substrate are pressure-bonded; • the width of the base material in the direction orthogonal to the transport direction: the inch is smaller than the above resin layers The transport direction is a width dimension in a direction orthogonal to each other; X The pressure-adhesive means is a means for adhering the end portions of the pair of the resin layers in the width direction to each other to cause the base material to be enclosed between the resin layers. 101111297 55
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