201244909 六、發明說明: 【發明所屬之技術領域】 本發明係有關—種射出成型模具,制指-種杯蓋成型 模具及其使用該模具之杯蓋製造方法。 【先前技術】 隨著許多咖嗓店及飲料店林立,其販售的飲料以現泡式 的冷熱飲為主,而為了裝填與飲㈣便利性,對於外帶的消 費者-般提供拋棄式的塑膠杯與紙杯,而其中冷飲的部份主 要由薄膜封住杯口,防止杯⑽液體滲出。而熱飲因為其封 膜會因熱·而發絲魏祕及外_縣,且使用吸管 也會有意外烫傷的問題,故往往會使用杯蓋來覆蓋。 但現有的杯蓋通常係利用其周緣的外環扣片來嵌扣杯 體杯口’由於其絲時的夾扣力道不足,杯蓋常因外力而變 $氣、脫’而造成液體溢丨的現象,再者杯蓋與杯體間的貼合 性也不佳,經常在杯子的鶴棘巾目㈣晃絲渗漏,造 成使用者攜行的不便。為了克服前述液體溢出或渗漏的問 題,本申請人於針對前述财拋棄式杯子之杯蓋在使用時所 面臨的問題深入探討,已提出中華民國專利案號廳御之 杯蓋,其主要利用一對應杯體杯口外緣之外環扣片,和一對 應杯體杯口崎之内環夾片,令蓋體端緣形成有一開口向下 之夾扣環槽,藉此該夾扣環槽可夾緊於杯體杯口上,可產生 穩固的夾掣力與緊密的貼合力,而频任意鬆脫,且可有效 201244909 防止杯體内的液體渗出。 」然’該杯蓋係彻射出成型之模具來製造生產,而現有 的杯盍模具之排氣孔係位於該模穴之端緣外圍,並與該模穴 和料空間相連通,當塑料注入模穴㈣,模穴中原有空氣 則稭由_氣孔排出,但該模穴中成型為内環夾片之部分並 未與該排氣孔直接連通,使該部分原有錢不易從該排氣孔 排出,造成在射出成型時歸受空氣抵頂而不纽滿該模穴 成型為内環夾片之部分。因此,在射出成型該杯蓋時,現有 賴具的設置往往無法有效地成型出完整具有_夾片之杯 蓋,使該杯蓋生產之良率不甚理想。 、為^針對前述現有拋棄式杯蓋模具在射出成型時所遭 =之問題’藉由多年從事相關產業的製造與研發經驗,積極 尋麵決之道,經不斷努力的研究與試作,提出—種杯蓋成 型极具,藉以克服财拋棄式杯蓋成麵具無法快速有效成 型杯蓋之缺點,並同時使㈣之杯紐有可緊敍扣—杯口 之炎扣環槽。 【發明内容】 ,本發明主要訴求乃提供一種杯蓋成型模具及使用該模具 之製造方法,令該模具可有效率地射出成型一杯蓋,且該杯 蓋有外環夾片和-對應之内環夾片,令該杯蓋下端緣形 成有一開σ向下之夾扣環槽,藉以夾緊-杯口上,防止杯内 液體渗出。 5 201244909 蓋包及魏目㈣触之杯藏麵具,該杯 一第:!.Γ和—母模。該公模包含有--趙、-環體和 該環體之二=nr於該⑽之周緣外’且該凸體於 π、 隙’該第-氣道係連通關隙與外部 其中該公、母模 =2械位__内,域公、賴之_成一預定 H 及—連通該模穴與外部空間之第二氣道,該模 通«隙’且賴穴自_體遠離該凸體之一側延伸 主5亥凹槽。 藉此’本發批财可於合雛概,讓㈣可快速地 =滿該模穴及該間隙,而原先於模穴和間_之空氣可分別 伙该第-、第二氣道快速排出’因此可有效地提昇注塑成型 ,良率;其中填滿該環體與該凹槽之_塑制成型為一外 壞扣片,而填滿該間H制成型為—崎夾片,該外環 扣片及該_成—夾扣環槽,令該射出成型之杯蓋 具有該夾扣環槽而可緊密地夾扣―杯口,贱杯内液體渗出。 【實施方式】 以下將藉由較佳實施舰明本發明之技術舰及其預期 達成之功效,然並非用以限制本發明所欲保護之範疇,合先 敘明。 請參考圖1至圖3。本發明所提供之—種減成型模具, 該模具包含有-凸出之公模i和―凹人之频2。該公模^ 201244909 包含有-凸體η、-環體12和—第—氣道13,該環體i2 係%设於邮體11之職外,雌凸體11與該環體12之間 形成有一間隙14,該第一氣道13係連通該間隙14與外部空 間。該母模2 ’包含有一環狀凹槽21 ;其中該公、母模卜2 接合時’該凸體11和該環體12位於該凹槽21内,且該公、 母模之間形成―預定形狀之模穴3以及-連通該模穴3與外 部空間之第二氣道4,該模穴3係連通該間隙Μ,且該模穴 3自該環體12遠離該凸體11之-側延伸至該凹槽2卜 更具體來說’該凹槽21之形狀與該⑽11和該環體12 之形狀相對應’使該模具合模時’該公、母模之間形成有一 杯蓋形狀之歓,如圖2所示。且該公、賴丨、2接合後’ 兩者之間所形成之模穴3寬度職該間隙14之寬度介於 〇.3mm到0.5mm,藉此使填滿該模穴3和該間隙^塑料 於冷部收縮後,卿餘蓋之厚度介於Q 3纟彳Μ軸,令其 於射出成型之過程中使用適量之塑料,即可成型並具有良好 適度的結構強度,而可蓋合妹砰厚度大小之杯口。再者, 該第-氣道13之寬度較佳者為Q lmm,使㈣$填滿該間 隙Μ後,不容易再流人該第—氣道13中,而防止冷卻成型 之杯蓋有毛邊碎屑的問題產生。 於本實施财該賴2設有—注料孔22,該注料孔22 連通該歡3與外部郎,而該公模丨轉應魅料孔^ 之位置設有-凹穴15。射該注料孔22較佳者係位於該模 7 201244909 八3之中央位置’藉此當從外部郎注人_〗時, 時門r县眺亥杈穴3之塑料離塑料加熱裝置較遠且離開 時,,因此使其溫度較低,而容易冷卻凝結固化‘ 溫餘純統轉,錢做_姆滿該模穴 口…隙14 °而藉由該凹穴15設置於該注料孔22之相對 位置’使紐料孔22於射出塑料5時,位於該注料孔22中 罪近該模穴3之塑料先注人該敎15内,接著於該注料孔 22中較遠離該模穴3之塑料隨後再流人該模穴3中;因此可 將先進入_穴之低溫度闕填人該凹六15叫低其因固化 而阻塞其後溫度較高之液_料流人賴穴3的發生機率。 於其他可能實施财,雜料孔22可設置於該公模1上,而 該凹穴15則相對應設置於該母模2上亦無不可。 請復參考圖1至圖3。藉由前述結構特徵之杯蓋成型模 具,可依下列步驟快速有效率地製成—可夾扣杯口之杯蓋。 該步驟包含有:備置-如前述之模具,其包含有該公模i和 该母模2,再將該公、母模丨、2合模後,透過該注料孔22 注入塑料5於該模穴3中,使塑料5填滿該間隙14及該模穴 3,且該間隙14及該模穴3内原有之空氣分別經由該第一氣 道13和該第二氣道4排出至外部空間;待塑料冷卻後,再開 模將冷卻成型之塑料頂出使其脫離模具,即可得一杯蓋。更 進一步地來說,當合模時,該第二氣道4係如同一般習知;|| 201244909 具之排氣道形成於該模穴3之端緣外圍,使流入該模穴3之 塑料5可將模穴3内原有之空氣擠壓至該第二氣道4後排 出·’而由於該間隙14與該模穴3相連通,所以在注料的同時, "亥塑料也會流入該間隙14内,並將其内之氣體擠壓至該第一 氣道13後排出,藉此塑料可快速射出填滿該模穴3及該間隙 14,而不受其内原有之氣體佔據擠壓之影響。 睛進一步參考圖4和圖 丨尔句田則返棋具所射出成型 之杯蓋6之示賴。該杯蓋6之形狀係相對應該模穴$及該 間隙14之形狀’其主要包含有一蓋體6卜該蓋體^之端緣 形成有-外環扣>1 62和—相對該外環扣片62之内環夾片 63 ’使该盖體61端緣形成有一開口向下之夾扣環槽64,如 圖4和5所示;藉此當該蓋體61蓋合於―杯口時,該杯蓋6 可將該杯口_地夾⑽合於該夾扣環槽64内。1體而古, 該環體U與該凸體U之間的間隙14係為該内環夾片J之 ^型空間,而該外環扣片62則是於該模穴3内自該環體Η ^離該凸體U之-側延伸至該凹槽之空間中由塑料注滿成 ,換吕之’該環體i2之外輪庵,係與該杯蓋6之失扣環槽 内輪廓相對應。於本實施例巾,該環體12更形成有一環 =16 ’該環溝16係位於該環體12遠_凸體n之一側且 =該模穴3。更具體來說,該環溝16係環繞延伸於該 ^ 2之外猶,如圖·。觀姻她該凹槽 和该環㈣之間的外環扣片62更對應成型有一凸祕; 9 201244909 該凸肋65可扣抵位於該夾扣環槽64内之杯口,而有效地防 止該杯口任意脫離該夾扣環槽64。 綜上所陳’本發明所提供杯蓋成型模具可供一塑料注入 其模穴中,並讓模穴内原有之空氣分別從該第一、第二氣道 中排出,使整個注料射出的過程中,該塑料可快速均勻地填 滿該模穴及間隙,進而可有效率的生產具有該夾扣環槽Μ 之杯蓋6。再者,該間隙14與該模穴3内注塑成型之夾扣環 槽64具有適當的厚度,使該夾扣環槽64可隨不同厚度大小 之杯口外擴撐夾,同時亦具有一定的結構強度不易受外力擠 壓而變形脫離杯口。 因此本發明不僅可有效率提升杯蓋射出成型之良率外, 其製成之杯蓋同時具有夾扣環槽可夾抵一杯口,防止杯内液 體滲出,實具有其新穎、進步之處,並符合專利法相關規定, 爰依法提起專利申請’鑑請鈞局早曰核予專利,實感德便。 【圖式簡單說明】 圖1為本發明之立體分解圖。 圖2為本發明之側面剖視圖。 圖3為圖2之局部放大圖。 圖4為利用本發明所射出成型之杯蓋之立體圖。 圖5為利用本發明所射出成型之杯蓋之侧面剖視圖。 【主要元件符號說明】 3 :模穴 1 :公模 201244909 11 :凸體 4 : 第二氣道 12 :環體 5 : 塑料 13 :第一氣道 6 · 杯蓋 14 :間隙 61 :蓋體 15 :凹穴 62 =外環扣片 16 :環溝 63 •内壞爽片 2 : 母模 64 :夾扣環槽 21 :凹槽 65 :凸肋 22 .注料孔201244909 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to an injection molding die, a finger-type cap molding die, and a method of manufacturing the same using the same. [Prior Art] With many curry shops and beverage shops, the beverages they sell are mainly hot and cold drinks, and for the convenience of filling and drinking (4), they are disposable for the take-away consumers. The plastic cup and the paper cup, and the part of the cold drink is mainly sealed by the film to prevent the cup (10) liquid from seeping out. Hot drinks are often covered with a cup lid because their seals are hot and filthy and have a problem with accidental burns. However, the existing cup cover usually uses the outer ring buckle of its periphery to insert the cup cup mouth. 'Because of the lack of the clamping force of the wire, the cup lid often becomes gas and dissipates due to external force, resulting in liquid overflow. The phenomenon, in addition, the fit between the cup lid and the cup body is not good, often in the cup of the crane spine (4) swaying, causing inconvenience to the user. In order to overcome the aforementioned problem of liquid spillage or leakage, the applicant has in-depth discussion on the problems faced by the above-mentioned cup of the disposable cup, and has proposed the cover of the Republic of China Patent Office No. a ring piece corresponding to the outer edge of the cup body mouth and a corresponding inner ring clip of the cup body mouth, so that the end edge of the cover body forms an opening downwardly clamping ring groove, thereby the clip ring groove It can be clamped on the cup cup mouth to produce a firm clamping force and a close fitting force, and the frequency can be loosened at will, and it can effectively prevent liquid leakage in the cup body in 201244909. However, the lid is manufactured by the injection molding die, and the venting hole of the existing cup dies is located at the periphery of the end of the cavity and communicates with the cavity and the material space when the plastic is injected. The cavity (4), the original air in the cavity is discharged by the vent, but the part of the cavity formed into the inner ring clip is not directly connected with the vent, so that the original money is not easily exhausted from the vent. The holes are discharged, causing the air to abut against the top during injection molding without filling the cavity into a portion of the inner ring clip. Therefore, when the cup is injection molded, the arrangement of the existing rig is often unable to effectively form a cup cap having a _ clip, which makes the cup production yield less than ideal. In view of the problem of the above-mentioned existing disposable cup lid molds during injection molding, 'by years of experience in manufacturing and R&D of related industries, we are actively seeking ways to make decisions, and through continuous efforts in research and trials, The cup cover is extremely shaped, so as to overcome the shortcomings of the disposable cup cover being masked and unable to form the lid quickly and effectively, and at the same time, the cup of the (4) can be tightly buckled. SUMMARY OF THE INVENTION The main object of the present invention is to provide a cup forming mold and a manufacturing method using the same, so that the mold can efficiently project a cup cover, and the cup cover has an outer ring clip and a corresponding one. The ring clip is such that the lower end edge of the lid is formed with a σ downward nip ring groove for clamping the cup opening to prevent liquid leakage in the cup. 5 201244909 Cover and Weimu (4) Touch the cup mask, the cup: No.: Γ and - female model. The male mold includes - Zhao, - ring body and the ring body = nr outside the periphery of the (10) 'and the convex body in the π, gap 'the first airway system communication gap and the outside of the public The master mold = 2 mechanical position __, the domain public, the _ _ into a predetermined H and - the second air passage connecting the cavity and the external space, the mold passes the "gap" and the lag is away from the convex body One side extends the main 5H groove. In this way, the money can be used in the merging, so that (4) can quickly = full of the cavity and the gap, and the air in the original cavity and the room can be quickly discharged from the first and second airways respectively. Therefore, the injection molding and the yield can be effectively improved; wherein the ring body and the groove are filled into a thin outer piece, and the H is filled into a kneading clip. The outer ring clasp and the _--clip ring groove enable the injection molded cup cover to have the clip ring groove to tightly clamp the cup mouth, and the liquid in the cup oozes out. [Embodiment] The following is a description of the technical ship of the present invention and its intended effect, and is not intended to limit the scope of the invention to be protected. Please refer to Figure 1 to Figure 3. The invention provides a subtractive molding die comprising a convex male mode i and a concave human frequency 2. The male mold ^ 201244909 includes a - convex body η, a ring body 12 and a - air passage 13, which is disposed outside the post of the mail body 11, and forms between the female convex body 11 and the ring body 12. There is a gap 14 that connects the gap 14 to the external space. The master mold 2' includes an annular groove 21; wherein the male and female molds 2 are engaged, the convex body 11 and the ring body 12 are located in the groove 21, and a shape is formed between the male and female molds. a cavity 3 of a predetermined shape and a second air passage 4 communicating with the cavity 3 and the external space, the cavity 3 being connected to the gap Μ, and the cavity 3 is away from the side of the ring 12 away from the protrusion 11 Extending to the groove 2, more specifically, the shape of the groove 21 corresponds to the shape of the (10) 11 and the ring body 12 'when the mold is closed', a cup shape is formed between the male and female molds Then, as shown in Figure 2. And the width of the cavity 3 formed between the two sides after the joining of the male, the Lai, and the 2 is between 〇.3 mm and 0.5 mm, thereby filling the cavity 3 and the gap ^ After shrinking the plastic in the cold part, the thickness of the qingyu cover is between the Q 3 axis, so that it can be molded and has a good moderate structural strength by using a proper amount of plastic during the injection molding process. The thickness of the cup. Furthermore, the width of the first air passage 13 is preferably Q lmm, so that after filling the gap (, it is not easy to flow into the first air passage 13 and prevent the cooled molded cup cover from having burr debris. The problem arises. In the present embodiment, the slab 2 is provided with a injection hole 22, and the injection hole 22 communicates with the hua 3 and the outer lang, and the male gong is provided with a recess 15 at the position of the plucking hole ^. Preferably, the injection hole 22 is located at the central position of the mold 7 201244909 八 3, thereby taking the plastic from the outside of the 眺 杈 杈 3 3 And when leaving, so that the temperature is lower, and it is easy to cool the condensation and solidify 'the warmth is purely transferred, the money is made to fill the cavity mouth ... the gap is 14 ° and the pocket 15 is disposed in the injection hole 22 The relative position of the contact hole 22 is such that when the plastic hole 5 is ejected from the plastic 5, the plastic in the injection hole 22 is close to the cavity of the cavity 3, and then is further away from the mold in the injection hole 22. The plastic of the hole 3 then flows into the cavity 3; therefore, the low temperature of the first hole can be filled into the concave six 15 and the lower temperature is blocked due to solidification. The probability of occurrence of hole 3. For other possible implementations, the impurity hole 22 may be disposed on the male mold 1, and the recess 15 may be disposed on the female mold 2 correspondingly. Please refer to Figure 1 to Figure 3. The cup forming mold of the foregoing structural features can be quickly and efficiently produced in accordance with the following steps - a cup lid that can be clipped to the cup. The step includes: preparing a mold, such as the foregoing mold, comprising the male mold i and the female mold 2, and then molding the male and female molds 2 and 2, and then injecting the plastic 5 through the injection hole 22; In the cavity 3, the plastic 5 is filled with the gap 14 and the cavity 3, and the gap 14 and the original air in the cavity 3 are respectively discharged to the external space via the first air passage 13 and the second air passage 4; After the plastic is cooled, the mold is opened by opening the mold to eject the cooled plastic from the mold. Further, when the mold is closed, the second air passage 4 is as conventionally known; || 201244909 has an exhaust passage formed at the periphery of the end edge of the cavity 3 to allow the plastic 5 flowing into the cavity 3 The original air in the cavity 3 can be squeezed to the second air passage 4 and then discharged. 'Because the gap 14 is in communication with the cavity 3, the "Hai plastic will also flow into the gap while the material is being injected. 14 and squeezing the gas therein to the first air passage 13 and discharging, whereby the plastic can quickly eject and fill the cavity 3 and the gap 14 without being affected by the original gas occupied by the extrusion. . Further reference to Fig. 4 and Fig. 丨尔句田 returns to the chess set to produce the lid of the cup cover 6 . The cup cover 6 is shaped to correspond to the shape of the cavity $ and the gap 14. It mainly comprises a cover body 6 and the end edge of the cover body is formed with an outer ring buckle > 1 62 and - the outer ring The inner ring clip 63' of the cleat 62 has an end edge of the cover body 61 formed with a downwardly downward clip ring groove 64, as shown in Figs. 4 and 5; thereby, when the cover body 61 is closed to the "cup" The lid 6 can fit the cup-to-ground clip (10) into the clip ring groove 64. 1 body and ancient, the gap 14 between the ring body U and the convex body U is the space of the inner ring clip J, and the outer ring buckle piece 62 is in the cavity 3 from the ring The body Η extends from the side of the convex body U to the space of the groove and is filled with plastic, and the rim of the ring body i2 is replaced with the inner contour of the missing ring groove of the cup cover 6. Corresponding. In the embodiment of the invention, the ring body 12 is further formed with a ring = 16 ′. The ring groove 16 is located on one side of the ring body 12 far from the convex body n and = the cavity 3. More specifically, the ring groove 16 extends around the ^ 2, as shown in the figure. The outer ring clasp 62 between the groove and the ring (four) is more closely formed with a convexity; 9 201244909 The rib 65 can be buckled against the cup opening in the clip ring groove 64, thereby effectively preventing The cup opening is arbitrarily disengaged from the clip ring groove 64. In summary, the cup cap forming mold provided by the present invention can inject a plastic into its cavity, and discharge the original air in the cavity from the first and second air passages respectively, so that the entire injection process is ejected. The plastic can quickly and evenly fill the cavity and the gap, thereby efficiently producing the cup cover 6 having the clip ring groove. Moreover, the gap 14 and the clip ring groove 64 injection molded in the cavity 3 have a proper thickness, so that the clip ring groove 64 can be expanded and expanded with the cup mouth of different thicknesses, and also has a certain structure. The strength is not easily squeezed by external force and deformed away from the cup mouth. Therefore, the invention not only can effectively improve the yield of the cup cover injection molding, but also has a clip ring groove which can be clamped against a cup mouth to prevent the liquid in the cup from oozing out, which has novel and advanced points. And in line with the relevant provisions of the Patent Law, 提起 file a patent application in accordance with the law's request for the Office to approve the patent as early as possible. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a perspective exploded view of the present invention. Figure 2 is a side cross-sectional view of the present invention. Figure 3 is a partial enlarged view of Figure 2. Figure 4 is a perspective view of a cup lid that has been injection molded using the present invention. Figure 5 is a side cross-sectional view of the lid of the injection molded article of the present invention. [Main component symbol description] 3: cavity 1: male die 201244909 11: convex body 4: second air passage 12: ring body 5: plastic 13: first air passage 6 · cup cover 14: gap 61: cover body 15: concave Hole 62 = outer ring clasp 16 : ring groove 63 • inner broken piece 2 : female die 64 : clip ring groove 21 : groove 65 : rib 22 .