TW201242759A - Method for manufacturing roll, and roll - Google Patents

Method for manufacturing roll, and roll Download PDF

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Publication number
TW201242759A
TW201242759A TW101104536A TW101104536A TW201242759A TW 201242759 A TW201242759 A TW 201242759A TW 101104536 A TW101104536 A TW 101104536A TW 101104536 A TW101104536 A TW 101104536A TW 201242759 A TW201242759 A TW 201242759A
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TW
Taiwan
Prior art keywords
elongated body
roller
winding
grooves
entire row
Prior art date
Application number
TW101104536A
Other languages
Chinese (zh)
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TWI565584B (en
Inventor
Masatoshi Mamiya
Original Assignee
Nitto Denko Corp
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Publication of TW201242759A publication Critical patent/TW201242759A/en
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Publication of TWI565584B publication Critical patent/TWI565584B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/02Registering, tensioning, smoothing or guiding webs transversely
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • B65H18/106Mechanisms in which power is applied to web-roll spindle for several juxtaposed strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/28Wound package of webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/414Winding
    • B65H2301/4148Winding slitting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/41Winding, unwinding
    • B65H2301/417Handling or changing web rolls
    • B65H2301/4171Handling web roll
    • B65H2301/4173Handling web roll by central portion, e.g. gripping central portion
    • B65H2301/41732Handling web roll by central portion, e.g. gripping central portion by crane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/512Changing form of handled material
    • B65H2301/5121Bending, buckling, curling, bringing a curvature

Landscapes

  • Winding Of Webs (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Abstract

In order to obtain a roll (73) having a sufficiently small amount of misalignment between long elements (72), an alignment groove (62) provided with a pair of groove side surfaces (62a, 62a) that are in contact with both ends in the width direction of the long element (72) is disposed at a position distant from a roll surface (73a), the pair of groove side surfaces (62a, 62a) and a pair of wound end surfaces (73c) formed by both ends in the width direction of a plurality of wound layers (73b) are disposed so as to be present on the same plane, and the long element (72) is hung on the alignment groove (62) and wound therearound.

Description

201242759 六、發明說明: 【發明戶斤屬之技術領城3 技術領域 本發明係有關於一種捲繞有接著帶等之長條體的輥之 製造方法及輥。 L· Ί 背景技術 預定寬度的輥有時會藉由以下製造方法而作成,即: 在將寬幅之片料捲繞於捲取構件後,藉由切刀切割成每個 預定寬度者,然而,於該製造方法中,由於切割方向容易 因切刀之厚度或刀鋒之角度而變化,因此,於刀鋒插入深 的輥中心側中,寬度方向之尺寸誤差容易變大。故,有時 會採用以下製造方法,即:在捲繞於捲取構件前,將寬幅 之片料切割’藉此’形成預定寬度之長條體,並將該長條 體一面於寬度方向限制位置—面捲繞於捲取構件者。 …具體地說明’於專利文獻1中揭示有-種製造方法,且 。玄製w方法係準備限财較輪,舰制邊緣滾輪係具有 對傾斜成間隔自寬度方向之兩端朝外方變大的凸緣且 將該限制姐滾輪置於長條體核上之到達位置而可自 由疑轉,並使長條體中的寬度方向之兩端抵接於限制邊緣 又緣且面於寬度方向限制位置一面捲繞。 法你專利文獻2巾揭示有-種製造方法,且該製造方 鬼該導塊係具有一對在〇度至20度之範圍自寬 X。之兩端朝外方傾斜的凸緣,且將該導塊以固定狀態 201242759 配置於長條體在輥上之到達位置,並使長條體之兩端抵接 於導塊之凸緣,且一面於寬度方向限制位置一面捲繞。 先行技術文獻 專利文獻 〔專利文獻1〕日本專利公開公報特開昭62_31645號公報 〔專利文獻2〕特開平6-48623號公報 t 明内j 發明概要 發明欲解決之課題 然而,在如前述習知般限制邊緣滾輪或導塊之凸緣自 寬度方向之兩端朝外方傾斜的構造中’由於從凸緣之基底 側直到前端側間隔會擴大’因此,為了使長條體之寬度方 向之位置限制精度不會降低’必須使限制邊緣滾輪或導塊 中的凸緣之基底部接近到與輥表面接觸為止。藉此,若長 條體具有接著劑’則在自長條體溢出的接著賴著於凸緣 時’所附著的接著劑係、於凸緣與輥間產生不安定之制動 力,其絲’會對捲㈣巾的長條财K賴予過大或 、之張力又’5玄不女定之張力會使長條體之寬度方向 ^巾田地變化’藉此’成為使輥之長條體間之寬度方向偏離 量增大之主要原因。 特别疋在如專利文獻2之導塊般作成固定狀態時 ,接著 劑係於所附著之處促進新的接著劑之附著,藉此,由於大 $的接著劑於短時間滞留,因此,輥之長條體間之寬度方 °偏離量之增大會變得明顯。再者,在藉由魏徑捲繞狹 4 201242759 幅之長條體時,長條體之位置限制精度容易降低,且輥夺 面之振幅會增大,同時長條體之寬度尺寸容易受到張力之 影響,因此,長條體間之偏離量之增大會變得明顯。 本發明係有鑑於前述問題而作成,目的係提供—種即 使疋在藉由大輥徑捲繞含有接著劑之狹幅之長條體時,亦 可將長條體間之偏離量作成非常小之狀態的輥之製造方法 及輥。 用以欲解決課題之手段 本發明係一種輥之製造方法,其係藉由將具有接著劑 之預疋寬度之長條體捲繞於捲取構件,而從該捲取構件直 到輥表面之半徑方向上存在有複數前述長條體之捲繞層 者,又,將具有一對與前述長條體之寬度方向兩端接觸之 溝側面的整列溝配置於離開前述輥表面之處,並且配置成 使前述一對溝側面與一對在前述複數捲繞層之寬度方向兩 端形成的捲繞端面分別存在於同一平面上,並將前述長條 體掛在前述整列溝而捲繞。 依據前述構造,在將長條體捲繞於捲取構件時,整列 溝係配置成使一對溝側面與一對在複數捲繞層之寬度方向 兩端形成的捲繞端面分別存在於同一平面上,藉此,由於 自整列溝朝輥表面之長條體之行進方向係與輥之捲繞方向 —致,因此,可—面藉由整列溝於寬度方向定位一面進行 捲、’堯此時,即使是在包含於長條體之接著劑附著於整列 溝時,由於整列溝係配置於離開輥表面之處,因此,所附 著的接著劑不會麵列溝與輥表面間構成制動力而作用。 201242759 藉此’於長條體之捲繞開始至結束之全期間,長條體 之捲繞可藉由安定之張力一面於寬度方向定位一面進行, 因此,即使是在藉由大輥徑捲繞含有接著劑之狹幅之長條 體時’亦可將長條體間之偏離量作成非常小之狀態。 本發明中的前述整列溝亦可具有大於前述長條體之厚 度的溝深。 依據前述構造’藉由具有大於長條體之厚度的溝深, 相較於溝深小之情形,可延長背離整列溝之長條體之寬度 方向兩端與整列溝之溝側面的接觸期間,因此,溝側面係 與長條體之寬度方向兩端接觸而可提升於寬度方向限制位 置之精度。藉此,可將長條體間之偏離量進一步地作成非 常小之狀態。 本發明亦可一面使前述整列溝朝前述長條體之行進方 向移動一面捲繞。 依據前述構造,即使接著劑附著於整列溝,所附著的 接著劑亦與整列溝一同地朝長條體之行進方向移動藉 此’相較於接著劑在附著處停留之情形,會構成難以促^ 新的接著劑之附著。故,由於可防止整列溝中的接著劑之 附著里之急増,因此,可減低因滞留於整列溝之接著劑構 成長條體行進之制動力而作用所造成的對長條體之張力之 變γ匕|。甘 、結果’由於在開始捲繞至結束捲繞之期間長條 之寬度安又,因此,即使是在藉由大輥徑捲繞狹幅之長 =體時Φ可將各捲繞層中的長條體間之寬度方向之偏離 量作成非常小之狀態。 201242759 本發明亦可使在周方向全體具有前述整列溝之整列滾 輪以該整列滾輪之軸為中心而旋轉驅動,藉此,使前述整 列溝朝前述長條體之行進方向移動。 依據前述構造,由於可藉由整列滾輪之旋轉速度之增 減’調整整列溝之溝側面與長條體之相對位置關係或速度 差’因此,可將輥中的各捲繞層間之接合力輕易地調整為 所期望之值。 本發明係一種輥,其係藉由前述製造方法所製造者, 又’在所有前述捲繞層中的前述長條體之寬度方向兩端之 最大偏離量係〇mm至l.〇mm,且宜為0mm至0.7mm,更宜為 Omm至0.5mm以下。 依據前述構造’可輕易地確認為藉由本發明之輥之製 造方法所製造的幸昆。 發明效果 若藉由本發明,則可製得長條體間之偏離量非常小的輥。 圖式簡單說明 第1圖係顯示輥之製造方法之過程說明圖。 第2圖係顯示歡製造方法之過程說明圖。 第3圖係顯轉之製造方法之過程說明圖。 第4圖係顯不整列滾輪與魏之仇置關係說明圖。 第5圖係顯示親之積層狀態說明圖。 第6圖係顯示輥之積層狀態說明圖。 【實施方式】 用以實施發明之形態 4 201242759 以下,參照圖式,說明本發明之較佳實施形態。 (輥製造方法) 如第4圖所示’本實施形態之輥製造方法係以下方法, 即:藉由將具有接著劑之預定寬度之長條體72捲繞於捲取 構件8,而製造從捲取構件8直到輥表面Na之半徑方向上存 在有複數長條體72之捲繞層73b的輥73者’又,如第1圖所 示,具有整列滚輪安裝步驟、長條體安裝步驟、捲出步驟、 切割步驟、整列.捲取步驟及搬出步驟。輥73之詳情係如 後述。 (整列滾輪準備步驟) 整列滚輪準備步驟係以下步驟,即:自複數種類之整 列滾輪6中選擇所期望之整列滾輪6,並裝設於整列裝置2 者。具體地說明,如第1圖所示,讀取構成生產對象的第4 圖之輥73之概徑或報寬、捲繞層73b(長條體72)之厚度等之 製品規格。又,自複數種類中,選擇具有與長條體72之寬 度一致之溝寬及捲繞層73b之厚度之複數倍以上之溝深的 整列滾輪6。所選擇的整列滾輪6係自保管處移動,整列滾 輪6之旋轉軸63 · 63係裝設於整列裝置2中未圖示之滚輪支 持機構且可自由旋轉。 (長條體安裝步驟) 長條體安裝步驟係整列滚輪準備步驟之後續步驟,且 為以下步驟,# :將對應於生產對象之報乃的長條體⑽ 成可捲取h具體地說明,對應於油之捲繞層別(長條 體72)之寬度的複數捲取構件8係裝設於捲取滚輪。此 8 201242759 時’捲取構件8係作成可於捲取滾輪51之寬度方向自由移動。 然後,調整捲取構件8之間隔,使捲取構件8與整列滾 輪6之整列溝62構成於垂直方向中_致的位置關係。詳細地 說明位置關係之調整方法,在可擴大及縮小捲取構件8與整 列滾輪6之間隔時,縮小捲取構件8與整列滾輪6之間隔,直 到整列滾輪6接近捲取滾輪51之周面附近為止。又,捲取構 件8與整列滾輪6之間隔係依需要-面藉由人力來擴大,— 面使各捲取構件8分別嵌合於整列滾輪6之各整列溝心,藉 此’整列滚輪6之整列溝62與捲取構件8係作成於垂直方向 中一致的位置關係。 •又’當捲取構件8與整列滾輪6之間隔固定時,板狀或 . ▼狀之位置調整構件係直立設置於垂直方向,並以該位置 ' 調整構件為鮮而難捲取構件8與整列滾輪6之整列溝62 、置關係X’位置調整構件亦可為雷射光。若依此作 成而π成位置關係之調整,則所有捲取構件8係固定在捲取 滾輪51。 其-人’選疋片料輥7,且該片料輥7係藉由與輥73之捲 繞層Μ長條體72)之厚度相同厚度的片料71所形成。片料 親7係自未圖示之親保管庫取出,並藉由輥搬送裝置9之懸 裝置1搬送至捲出裝置3。又,片料報7係至少具有長條 θ ^且相對於長條體72之寬度而具有複數倍以上 寬度又’片料觀7係安裝於捲出裝置3。 然後,位於片料始之外表面的片料71之前端部係藉由 捲出iU㉔業已藉由導引滾輪等形成的搬送路徑 9 4 4201242759 而行進至切割裝置4。片料71係於切割裝置4中切割成輥 寬,藉此,作成複數長條體72。該等長條體72係寬度方向 之第奇數個之長條體72朝向下側方向,另一方面,寬度方 向之第偶數個之長條體72朝向上側方向。如皮帶與皮帶輪 之關係般,朝向下側之長條體72係分別掛在下側之整列滚 輪6之各整列溝62,並作成前端部構成自由端之安裝待機狀 態。另一方面,朝向上側之長條體72係分別掛在上側之整 列滾輪6之各整列溝62,並作成前端部構成自由端之安裝待 機狀態。 然後,長條體72之前端部係固定在業已配置於正下方 或正上方之捲取構件8 . 8。即,整列溝62中的一對溝側面 62a· 62a與一對在複數捲繞層73b之寬度方向兩端形成的捲 繞端面73c係配置成分別存在於同一平面上。此時,由於各 長條體7 2與各捲取構件8係於垂直方向上分別一致之位置 關係,因此,可輕易地進行以下作業,即:將各長條體72 之長向固定成與捲取構件8之捲繞方向一致之狀態者。又, 固定作業亦可藉由將長條體72之接著劑附著於捲取構件8 來進行。 又’在可擴大及縮小捲取構件8與整列滾輪6之間隔 時,縮小捲取構件8與整列滾輪6之間隔,直到整列滾輪6接 近捲取滾輪51之周面㈣為止。藉此,各捲取構件8係作成 分別嵌合於各整列溝62之狀態,同時整列溝62之溝底面62b 係作成朝捲取構件8方向推壓長條體72之狀態。又,會暫時 地解除捲取滾輪51與捲取構件8之固定。其結果,如第5圖 10 201242759 所示,捲取構件8係藉由溝側面62a . 62a,維持業已固定在 捲取滾輪51之寬度方向之狀態,另一方面,構成可相對於 捲取滾輪51自由旋轉。即,捲取構件8係一面維持與整列溝 62之位置關係,一面作成可自由旋轉。然後,如第2圖所干, 各捲取構件8係藉由人力而旋轉,並解除長條體72之鬆動。 在解除所有長條體72之鬆動後,當捲取滾輪51與捲取構件8 再度地作成固定狀態後,擴大捲取構件8與整列滾輪6之間隔。 (捲出步驟 '切割步驟、整列.捲取步驟) 捲出步驟、切割步驟與整列.捲取步驟係於長條體安 裝步驟後同時地進行之步驟。捲出步驟係以下步驟,即: 以預定之行進速度,將業已安裝於捲出裝置3的片料親7之 片料71捲出者。切割步驟係以下步驟,即:將業已自捲出 裝置3捲出的片料71切割成預定寬度,藉此,形成複數長條 體72者。整列.捲取步驟係以下步驟,即:將各長條體72 分別同時地捲繞於各捲取構件8者。 具體地說明,捲取裝置5中的捲取構件8之旋轉動作與 捲出裝置3中的片料輥7之旋轉動作係同時地開始,並藉由 調整捲取裝置5及捲出裝置3之旋轉速度,使片料71及長條 體72之張力一面維持一定一面搬送。藉此,藉由使切割裝 置4中的切割寬度安定化,當預定寬度之長條體72係形成為 高精度後,可藉由安定之動作,實行捲取裝置5中的整列. 捲取步驟。 於整列.捲取步驟中,如第3及4圖所示,藉由以下捲 繞方法,製造輥73,即:在將具有一對與長條體72之寬度 201242759 方向兩端接觸之溝側面62a . 62a的整列溝62配置於離開觀 表面73a之處,同時配置成使一對溝側面62a . 62a與一對在 複數捲繞層73b之寬度方向兩端形成的捲繞端面73c分別存 在於同一平面上之狀態下,將長條體72掛在具有比複數捲 繞層73b之層厚深的溝深之整列溝62,並藉由使長條體72朝 屬於捲取滾輪51之旋轉方向的捲繞方向(行進方向)移動而 捲繞者。 在此,作成『將整列溝62配置於離開輥表面73a之處』 時之間隔宜為相對於整列溝62之溝深,長條體72之長度係 設定為(1)防止整列滾輪6與輥表面73a因機械振動等而接觸 之可能性,且(2)可忽視長條體72之寬度方向之振動誤差者。 依據前述捲繞方法,在將長條體72捲繞於捲取構件8 時’整列溝62係配置成使一對溝側面62a · 62a與一對在複 數捲繞層73b之寬度方向兩端形成的捲繞端面73c分別存在 於同一平面上’藉此,由於自整列溝62朝輥表面73a之長條 體72之行進方向係與輥73之捲繞方向一致,因此,可一面 藉由整列溝62於寬度方向定位一面進行捲繞。此時,即使 是在包含於長條體72之接著劑附著於整列溝62時’由於整 列溝62係配置於離開輥表面73a之處,因此,所附著的接著 劑不會在整列溝62與輥表面73a間構成制動力而作用。藉 此’於長條體72之捲繞開始至結束之全期間,長條體72之 捲繞可藉由安定之張力一面於寬度方向定位一面進行,因 此’即使是在藉由大輥徑捲繞含有接著劑之狹幅之長條體 72時’亦可將長條體72間之寬度方向之偏離量作成非常小 12 201242759 之狀態。 再者’整列溝62係具有大於長條體72之厚度的溝深, 藉此,相較於溝深小之情形,可延長背離整列溝62之長條 體72之寬度方向兩端與整列溝62之溝側面62a . 62a的接觸 期間,因此,溝側面62a · 62a係與長條體72之寬度方向兩 端接觸而可提升於寬度方向限制位置之精度。藉此,可將 長條體72間之偏離量進一步地作成非常小之狀態。 再者’藉由進行一面使整列溝62朝長條體72之行進方 向移動之捲繞,亦可取得下述優點。 具體而言,若長條體72 —面藉由整列溝62於寬度方向 限制位置一面捲繞’則會有自長條體72之兩端溢出的接著 劑附著於整列溝62之情形。此時,當整列溝62固定時,一 旦接著劑附著於整列溝62,則整列溝62係於所附著之處促 進新的接著劑之附著,藉此,大量的接著劑會在短時間滯 留於整列溝6 2。滯留於整列溝6 2之接著劑與各捲繞層7 3 b之 長條體72之接著劑相結合之結果,於捲繞時的整列溝62與 長條體72間會構成制動力而作用。故,接著劑之滯留量之 急增會對捲繞途中的長條體72賦予過大之張力。又,該急 增之張力會使長條體72之寬度大幅地變化,並成為使各捲 繞層73b間的長條體之寬度方向之偏離量增大之主要原因。 相對於此,在進行一面使整列溝62朝長條體72之行進 方向移動之捲繞時’即使接著劑附著於整列溝62,所附著 的接著劑亦與整列溝62—同地朝長條體72之行進方向移 動’藉此,相較於接著劑在附著處停留之情形,會構成難 13 201242759 、促進新的接著劑之附著。故,由於可防止整列溝62中的 著知丨之附著畺之急增,因此,可減低因滯留於整列溝62 之接著劑構成長條體72行進之制動力而作㈣造成的對長 條體72之張力之變化量。其結果,由於在開始捲繞至結束 捲、’堯之期間長條體72之寬度安定,因此,即使是在藉由大 概仏捲繞狹巾S之長條體72時,亦可將各捲繞層73b中的長條 體72間之寬度方向之偏離量作成㈣小之狀態。 又,本實施形態中的整列滾輪6可於整列裝置2中作成 可自由旋轉之支持形態,亦可於整列裝置2中作成可藉由旋 轉驅動力調整旋轉速度之支持形態。若具體地說明可調整 %轉速度之支持形態,則為町支持形態,即:整列滚輪6 係以軸為中心而旋轉驅動,藉此,使整列溝62朝長條體Μ 之行進方向移動者。在可調整旋轉速度之支持形態時,由 於可藉由整列滾輪6之旋轉速度之增減,調整整列溝62之溝 側面62a· 62a與長條體72之相對位置關係或速度差,因此, 可將輥73中的各捲繞層73b間之接合力輕易地調整為所期 望之值。 (搬出步驟) 當觀73業已構成預定捲徑時,停止捲取裝置5及捲出裝 置3。然後,所有長條體72係於輥73與整列滾輪6間切割, 藉此,作成第1圖之安裝待機狀態。輥73係藉由未圖示之台 車或觀搬送裝置9等之搬出裝置搬出至後續步驟。又,在搬 出前,捲取滾輪51係自輥73抽出,並安裝於捲取裝置5,藉 此’進行第2圖之長條體安裝步驟中的安裝作業。 201242759 (輥 73) 藉由具有前述各步驟之製造方法所製造的親73係如第 5圖所示,與輥73之捲徑(長條體72之寬度L4)無關’在所有 捲繞層73b中的長條體72之寬度方向兩端之最大偏離量係 0mm至 1.0mm ’ 且宜為〇mn^〇 7mm ’更宜為〇mm至〇 5nirn 以下。又’捲繞層73b(長條體72)之厚度L1係設定為〇 〇5mm 至5.3mm。 具體地說明,片料71係至少具有脫模層711及接著劑層 712。片料71係依下述作成,即:於構成脫模層711之脫模 薄膜上塗抹接著劑組成物溶液,藉此,形成塗佈層,並使 該塗佈層乾燥而作成接著劑層712者。又,接著劑組成物溶 液亦可依需要含有無機填充劑。接著劑組成物溶液之塗抹 方法並無特殊之限制,舉例言之,可列舉如:使用刮刀式 塗法、喷泉法' 凹版印刷法等來塗抹之方法。塗抹厚度可 適當地設定成將塗佈層乾燥而最後所製得的接著劑層712 之厚度L3構成〇.〇25mm至5.0mm之範圍内。再者,接著劑組 成物溶液之黏度並無特殊之限制,宜為4〇0mpa . s至 2500mPa · s,且更宜為 800mPa . s至 2000mPa . s。 脫模薄膜(脫模層711)並無特殊之限制,可使用以往公 知者。具體而言,舉例言之,可列舉如:於脫模薄膜之基 材中與接著劑層之黏合面形成聚矽氧層等之脫模塗層者。 又,舉例言之,脫模薄膜之基材可列舉如:像是玻璃紙之 紙材,或由聚乙烯、聚丙烯、聚酯等所構成的樹脂薄膜。 脫模薄膜之厚度L2係設定為0.025mm至〇.3mm。 15 201242759 又’於本實施形態中,說明如黏著帶等般長條體72(片 料71)具有接著劑層712之情形,然而,並不限於此,可適 用在未含有接著劑層712的所有長條體72之捲繞。舉例言 之,長條體72亦可為使用在以下用途的彈性帶,即:筆記 型電腦或文字處理機等之顯示器之框體的緩衝墊固定等, 且亦可為磁帶或墨帶、相片用底片、長條紙等之非黏著帶。 (輥製造裝置) 其次,如第1圖所示,說明可實行屬於本實施形態之製 造方法的各步驟之輥製造裝置b又,本實施形態之製造方 法當然亦可藉由其他構造之輥製造裝置來實行。 棍製造裝置1係具有:棍搬送裳置9,係搬送片料輥7 者;捲出裝置3,係自片料親7捲出片料71者;切割裝置4, 係將片料71切割成預定寬度單位而作成複數長條體72者; 整列裝置2,係將複數長條體7 2 —面於寬度方向同時地限制 位置一面整列者;捲取裝置5,係捲取長條體72而作成輥乃 者;及搬出裝置,係將業已藉由捲取裝置5捲繞的輥73搬出 至後續步驟者。 輥搬送裝置9係具有實行整列滾輪安裝步驟之機能,並 形成為可自未圖示之進行 難7之保管或作成的前段之 製造步驟,將>1料報7搬送至任;H具體而言,輥搬送裝 置9係具有:軌條92,係配設成可通過實行各步驟之裝置: 上方者;-個以上之懸吊裝置91,係侧九條92中行進者; 及未圖示之搬送控職置。懸吊裝置⑽懸^ 之捲 芯7&’並_彻作成可升降。搬送控缝践根據生產 16 201242759201242759 VI. Description of the Invention: [Technical Field] The present invention relates to a method of manufacturing a roll in which a long strip of a belt or the like is wound, and a roll. L· Ί BACKGROUND OF THE INVENTION Rollers of a predetermined width are sometimes produced by the following manufacturing method, that is, after winding a wide sheet of material onto a take-up member, it is cut into individual predetermined widths by a cutter, however In this manufacturing method, since the cutting direction is easily changed by the thickness of the cutter or the angle of the blade edge, the dimensional error in the width direction tends to be large in the center side of the roller where the blade is inserted deep. Therefore, the following manufacturing method is sometimes employed, that is, before the winding member is wound, the wide sheet is cut 'by this' to form a strip having a predetermined width, and the strip is oriented in the width direction. Restricted position—The surface is wound around the take-up member. Specifically, the manufacturing method disclosed in Patent Document 1 is disclosed. The mysterious w method is prepared to limit the money, and the ship's edge roller has a flange that is inclined to be widened from the ends of the width direction toward the outer side and the restriction roller is placed on the long body core. The position is free to be suspicious, and both ends of the strip in the width direction abut against the restricting edge and are wound around the width restricting position. There is a manufacturing method disclosed in the patent document 2, and the manufacturing method has a pair of self-width X in the range of twist to 20 degrees. a flange that is inclined toward the outside at both ends, and the guide block is disposed in a fixed state 201242759 on the arrival position of the elongated body on the roller, and the two ends of the elongated body abut against the flange of the guide block, and Winding on one side in the width direction. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. In the configuration in which the flange of the edge roller or the guide block is inclined from the both ends in the width direction toward the outside, the space is widened from the base side to the front end side of the flange. Therefore, in order to position the width direction of the elongated body The accuracy of the restriction does not decrease 'the edge of the flange in the edge roller or guide block must be brought close to the surface of the roller. Therefore, if the elongated body has the adhesive agent', the adhesive agent adheres to the flange when it overflows from the elongated body, and the frictional force between the flange and the roller is generated. The length of the roll (four) towel will be too large or too tight, and the tension of the '5 Xuan not women will change the width direction of the strip body to change the field of the towel 'by this' to make the strip between the strips The main reason for the increase in the amount of deviation in the width direction. In particular, when a fixed state is obtained as in the case of the guide block of Patent Document 2, the adhesive promotes the adhesion of a new adhesive at the place where it is attached, whereby the adhesive of the large $ is retained in a short time, and therefore, the roller The increase in the width of the width between the long strips becomes apparent. Furthermore, when the long strip of the 201242759 web is wound by the weft diameter, the positional accuracy of the strip body is easily lowered, and the amplitude of the roll winch is increased, and the width of the strip body is easily subjected to the tension. The influence, therefore, the increase in the amount of deviation between the strips becomes apparent. The present invention has been made in view of the above problems, and an object thereof is to provide a very small amount of deviation between elongated bodies even when a narrow strip having an adhesive is wound by a large roll diameter. The method of manufacturing the roll and the roll in the state. Means for Solving the Problem The present invention relates to a method for producing a roll by winding a long strip having a pre-turn width of an adhesive onto a take-up member, and a radius from the take-up member to the surface of the roll A plurality of winding layers of the plurality of strips are present in the direction, and a pair of grooves having a pair of groove side surfaces that are in contact with both ends of the elongated body in the width direction are disposed apart from the surface of the roller, and are disposed The pair of groove side faces and the pair of winding end faces formed at both ends in the width direction of the plurality of wound layers are respectively formed on the same plane, and the elongated body is hung in the entire row of grooves and wound. According to the above configuration, when the elongated body is wound around the take-up member, the entire row of grooves is disposed such that the pair of groove side faces and the pair of winding end faces formed at both ends in the width direction of the plurality of wound layers respectively exist in the same plane Therefore, since the traveling direction of the elongated body from the entire groove to the surface of the roller is in the direction of winding of the roller, the surface can be rolled by positioning the entire groove in the width direction, Even when the adhesive contained in the long strip adheres to the entire row of grooves, since the entire row of grooves is disposed away from the surface of the roll, the adhered adhesive does not constitute a braking force between the groove and the surface of the roll. effect. 201242759 By this, during the whole period from the start to the end of the winding of the long strip, the winding of the strip can be carried out by positioning the tension side in the width direction, so that even if it is wound by a large roll diameter When the narrow strip body containing the adhesive is used, the deviation amount between the long strips can also be made into a very small state. The entire row of grooves in the present invention may have a groove depth greater than the thickness of the elongated body. According to the foregoing configuration, by having a groove depth larger than the thickness of the elongated body, the contact between the both ends in the width direction of the elongated body facing away from the entire row groove and the groove side surface of the entire row groove can be extended as compared with the case where the groove depth is small. Therefore, the groove side surface is in contact with both ends in the width direction of the elongated body, and the accuracy of the position in the width direction can be improved. Thereby, the amount of deviation between the elongated bodies can be further made into a very small state. According to the present invention, the entire row of grooves can be wound while moving in the traveling direction of the elongated body. According to the above configuration, even if the adhesive is attached to the entire row of grooves, the adhered adhesive moves along the entire row of grooves toward the traveling direction of the elongated body, thereby making it difficult to promote the retention of the adhesive at the attachment portion. ^ Adhesion of new adhesives. Therefore, since the adhesion of the adhesive in the entire row of grooves can be prevented, the tension of the elongated body caused by the action of the adhesive which stays in the groove of the entire row to form the elongated body can be reduced.匕匕|. Gan, the result 'Because the width of the strip during the winding to the end of winding is good, therefore, even in the length of the narrow roll by the large roll diameter Φ can be in each winding layer The amount of deviation in the width direction between the long strips is made very small. In the present invention, the entire row of the rollers having the entire row of grooves in the circumferential direction may be rotationally driven around the axis of the row of rollers, whereby the entire row of grooves is moved in the traveling direction of the elongated body. According to the foregoing configuration, since the relative positional relationship or the speed difference of the groove side surface of the entire row groove can be adjusted by the increase or decrease of the rotation speed of the entire row of rollers, the bonding force between the winding layers in the roller can be easily performed. Adjust the ground to the desired value. The present invention is a roller which is manufactured by the above-described manufacturing method, and the maximum deviation amount of the both ends in the width direction of the elongated body in all the aforementioned wound layers is 〇mm to 1.0 mm, and It is preferably 0 mm to 0.7 mm, more preferably Omm to 0.5 mm or less. According to the foregoing configuration, it can be easily confirmed that it is manufactured by the method for producing a roll of the present invention. Advantageous Effects of Invention According to the present invention, a roller having a very small amount of deviation between elongated bodies can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process explanatory view showing a method of manufacturing a roll. Fig. 2 is a process explanatory diagram showing a manufacturing method. Fig. 3 is a process explanatory diagram of the manufacturing method of the display. Figure 4 shows an illustration of the relationship between the roller and the Wei. Fig. 5 is a diagram showing the state of the laminated layer. Fig. 6 is a view showing the state of lamination of the rolls. [Embodiment] Embodiments for carrying out the invention 4 201242759 Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. (Roll Manufacturing Method) As shown in Fig. 4, the roll manufacturing method of the present embodiment is a method in which an elongated body 72 having a predetermined width of an adhesive is wound around a winding member 8 to manufacture The winding member 8 is up to the roller 73 of the winding layer 73b of the plurality of elongated bodies 72 in the radial direction of the roller surface Na. As shown in Fig. 1, the roller assembly step, the elongated body mounting step, The winding-out step, the cutting step, the entire column, the winding step, and the unloading step. The details of the roller 73 will be described later. (Integral Roller Preparation Step) The entire column preparation step is the step of selecting the desired row of rollers 6 from the plurality of rows of rollers 6 and mounting them in the entire column device 2. Specifically, as shown in Fig. 1, the outline of the roller 73 of the fourth drawing which constitutes the production target or the width of the report, the thickness of the wound layer 73b (the length of the elongated body 72), and the like are read. Further, from the plural type, the entire row of rollers 6 having a groove width which is equal to the width of the elongated body 72 and a plurality of times the thickness of the wound layer 73b is selected. The selected row of rollers 6 is moved from the storage position, and the rotating shafts 63 · 63 of the row of rollers 6 are mounted on the roller supporting mechanism (not shown) of the alignment device 2 and are rotatable. (Long strip installation step) The strip body mounting step is a subsequent step of the entire column preparation step, and is the following step, #: The strip body (10) corresponding to the report object of the production object is made reelable h, A plurality of take-up members 8 corresponding to the width of the winding layer (elastic body 72) of the oil are attached to the take-up reel. At this time, the winding member 8 is formed to be freely movable in the width direction of the winding roller 51. Then, the interval between the take-up members 8 is adjusted so that the winding member 8 and the entire row of grooves 62 of the entire row of rollers 6 are formed in a positional relationship in the vertical direction. The method of adjusting the positional relationship will be described in detail. When the interval between the take-up member 8 and the row of rollers 6 can be enlarged and reduced, the interval between the take-up member 8 and the row of rollers 6 is reduced until the entire row of rollers 6 approaches the circumference of the take-up roller 51. Nearby. Moreover, the interval between the take-up member 8 and the row of rollers 6 is expanded by the man-surface according to the need, and the respective take-up members 8 are respectively fitted to the respective rows of the grooves of the row of rollers 6, whereby the row of rollers 6 is arranged. The entire row of grooves 62 and the take-up member 8 are formed in a positional relationship in the vertical direction. • In addition, when the distance between the take-up member 8 and the row of rollers 6 is fixed, the position-adjusting member of the plate shape or the shape of the ▼ is erected in the vertical direction, and the position of the adjustment member is fresh and difficult to take up the member 8 and The entire row of grooves 62 of the row of rollers 6 and the positional relationship X' position adjustment member may also be laser light. When the π positional relationship is adjusted as described above, all of the take-up members 8 are fixed to the take-up reel 51. The "man" is selected from the sheet roll 7, and the sheet roll 7 is formed by the sheet 71 having the same thickness as the thickness of the roll 73 wound from the layer 73). The sheet material is taken out from the storage container (not shown) and transported to the unwinding device 3 by the suspension device 1 of the roll transport device 9. Further, the sheet material 7 has at least a strip θ ^ and has a plurality of times or more with respect to the width of the strip body 72, and the sheet material 7 is attached to the unwinding device 3. Then, the front end of the sheet 71 located on the outer surface of the sheet is advanced to the cutting device 4 by the transport path 9 4 4201242759 which has been formed by the guide roller or the like. The sheet 71 is cut into a roll width in the cutting device 4, whereby a plurality of elongated bodies 72 are formed. The elongated body 72 is oriented in the lower direction in the odd-numbered elongated body 72 in the width direction, and the even-numbered elongated body 72 in the width direction is oriented in the upper direction. As in the relationship between the belt and the pulley, the elongated body 72 facing the lower side is hung on each of the entire rows of the grooves of the lower row of the respective rows of the pulleys 6, and the front end portion constitutes a free end of the installation standby state. On the other hand, the elongated bodies 72 facing the upper side are respectively hung on the respective rows of grooves 62 of the upper row of the rollers 6 and are formed in a standby state in which the front end portion constitutes a free end. Then, the front end of the elongated body 72 is fixed to the take-up member 8 . 8 which has been disposed directly below or directly above. In other words, the pair of groove side faces 62a and 62a of the entire row of grooves 62 and the pair of wound end faces 73c formed at both ends in the width direction of the plurality of winding layers 73b are disposed on the same plane. At this time, since each of the elongated bodies 7 2 and the respective winding members 8 are in a positional relationship in which they are aligned in the vertical direction, the following operations can be easily performed, that is, the longitudinal direction of each elongated body 72 is fixed to The winding direction of the take-up member 8 is the same. Further, the fixing work can be performed by attaching the adhesive of the elongated body 72 to the take-up member 8. Further, when the interval between the take-up member 8 and the row of rollers 6 can be enlarged and reduced, the interval between the take-up member 8 and the row of rollers 6 is reduced until the entire row of rollers 6 approaches the circumferential surface (four) of the take-up roller 51. Thereby, each of the winding members 8 is formed in a state of being fitted to each of the aligned grooves 62, and the groove bottom surface 62b of the entire row of grooves 62 is in a state in which the elongated body 72 is pressed in the direction of the winding member 8. Further, the fixing of the take-up roller 51 and the take-up member 8 is temporarily released. As a result, as shown in FIG. 5, FIG. 10 201242759, the take-up member 8 is maintained in the width direction of the take-up reel 51 by the groove side surface 62a. 62a, and on the other hand, is configured to be rotatable relative to the take-up reel 51 free rotation. That is, the winding member 8 is rotatably formed while maintaining the positional relationship with the entire row of grooves 62. Then, as shown in Fig. 2, each of the take-up members 8 is rotated by the manpower, and the slack of the elongated body 72 is released. After the loosening of all the elongated bodies 72 is released, when the take-up roller 51 and the take-up member 8 are again fixed, the interval between the take-up member 8 and the row of rollers 6 is enlarged. (Reeling step 'Cutting step, whole column. Winding step') The winding-out step, the cutting step, and the entire column. The winding step is performed simultaneously after the long-body mounting step. The unwinding step is a step of unwinding the sheet 71 of the sheet material 7 already mounted on the unwinding device 3 at a predetermined traveling speed. The cutting step is a step of cutting the sheet 71 which has been unwound from the unwinding device 3 into a predetermined width, whereby a plurality of elongated strips 72 are formed. The entire winding step is a step of winding each of the elongated bodies 72 at the same time in each of the winding members 8. Specifically, the rotation operation of the take-up member 8 in the take-up device 5 is started simultaneously with the rotation operation of the sheet roll 7 in the unwinding device 3, and by adjusting the take-up device 5 and the take-up device 3 The rotation speed is such that the tension of the sheet 71 and the elongated body 72 is maintained while maintaining the tension. Thereby, by making the cutting width in the cutting device 4 stable, when the elongated body 72 of the predetermined width is formed with high precision, the entire column in the winding device 5 can be carried out by the action of stabilization. . In the entire column winding step, as shown in Figs. 3 and 4, the roller 73 is manufactured by the following winding method, that is, a groove side having a pair of contact with both ends of the strip body 72 in the width 201242759 direction. 62a. The entire row of grooves 62 of 62a is disposed away from the viewing surface 73a, and is disposed such that a pair of groove side faces 62a. 62a and a pair of winding end faces 73c formed at both ends in the width direction of the plurality of winding layers 73b exist respectively. In the state on the same plane, the elongated body 72 is hung on the entire row of grooves 62 having a groove depth deeper than the layer of the plurality of winding layers 73b, and the elongated body 72 is oriented in the direction of rotation belonging to the take-up roller 51. The winding direction (traveling direction) moves to wind up. Here, the interval when the "column groove 62 is disposed away from the roller surface 73a" is preferably the groove depth with respect to the entire row groove 62, and the length of the elongated body 72 is set to (1) the entire row of rollers 6 and the roller are prevented. The surface 73a is likely to come into contact due to mechanical vibration or the like, and (2) the vibration error in the width direction of the elongated body 72 can be ignored. According to the winding method described above, when the elongated body 72 is wound around the winding member 8, the entire groove 62 is disposed such that a pair of groove side faces 62a and 62a and a pair are formed at both ends in the width direction of the plurality of wound layers 73b. The winding end faces 73c are respectively formed on the same plane. Thereby, since the traveling direction of the elongated body 72 from the entire row of grooves 62 toward the roller surface 73a coincides with the winding direction of the roller 73, the groove can be formed by the entire row. 62 is wound while positioning in the width direction. At this time, even when the adhesive contained in the elongated body 72 adheres to the entire row of grooves 62, "the entire groove 62 is disposed away from the roll surface 73a, so that the adhered adhesive does not pass through the entire row of grooves 62 and The roller surface 73a functions as a braking force. Therefore, the winding of the elongated body 72 can be performed by positioning the tension side in the width direction while the winding of the elongated body 72 is completed, so that 'even if it is rolled by a large roll diameter When the narrow strip 72 containing the adhesive is wound, the amount of deviation between the strips 72 in the width direction can also be made very small 12 201242759. Furthermore, the 'integrated groove 62 series has a groove depth larger than the thickness of the elongated body 72, whereby the widthwise ends and the entire row of the elongated body 72 facing away from the entire row of grooves 62 can be extended as compared with the case where the groove depth is small. In the contact period of the groove side 62a. 62a of the 62, the groove side faces 62a and 62a are in contact with both ends in the width direction of the elongated body 72, and the accuracy of the position in the width direction can be improved. Thereby, the amount of deviation between the elongated bodies 72 can be further made into a very small state. Furthermore, the following advantages can be obtained by winding the entire row of grooves 62 toward the traveling direction of the elongated body 72. Specifically, when the entire length of the elongated body 72 is wound by the entire row of grooves 62 at the position in the width direction, the adhesive which overflows from both ends of the elongated body 72 adheres to the entire row of grooves 62. At this time, when the entire row of grooves 62 is fixed, once the adhesive adheres to the entire row of grooves 62, the entire row of grooves 62 promotes the adhesion of a new adhesive at the place where it is adhered, whereby a large amount of the adhesive remains in a short time. The entire row of grooves 6 2 . As a result of the combination of the adhesive retained in the entire row of grooves 6 2 and the adhesive of the elongated body 72 of each of the wound layers 7 3 b, a braking force is formed between the entire row of grooves 62 and the elongated body 72 at the time of winding. . Therefore, the sudden increase in the amount of retention of the adhesive imparts excessive tension to the elongated body 72 during winding. Further, the sudden increase in tension causes the width of the elongated body 72 to be largely changed, and the amount of deviation in the width direction of the elongated body between the wound layers 73b is increased. On the other hand, when winding the entire row of grooves 62 in the traveling direction of the elongated body 72, even if the adhesive adheres to the entire row of grooves 62, the attached adhesive adheres to the entire row of grooves 62. The direction of travel of the body 72 is moved 'by this, as compared to the case where the adhesive stays at the attachment, it will constitute difficulty 13 201242759, promoting the adhesion of a new adhesive. Therefore, since the adhesion of the known flaws in the entire row of grooves 62 can be prevented from increasing, the strips caused by the adhesive agent retained in the entire row of grooves 62 forming the elongated body 72 can be reduced (4). The amount of change in the tension of the body 72. As a result, since the width of the elongated body 72 is stabilized during the start of winding to the end of the winding, the length of the elongated body 72 can be wound even when the elongated body 72 of the narrowed scarf S is wound by approximately 仏The amount of deviation in the width direction between the elongated bodies 72 in the layer 73b is made into a state of (4) small. Further, the entire row of rollers 6 in the present embodiment can be formed in a supportable manner in the arranging device 2, and a support form in which the rotational speed can be adjusted by the rotational driving force can be formed in the aligning device 2. Specifically, in the support form in which the % rotation speed can be adjusted, the hoisting roller 6 is rotationally driven about the axis, thereby moving the entire row of grooves 62 in the traveling direction of the elongated body 者. . In the support form in which the rotational speed can be adjusted, since the relative positional relationship or the speed difference between the groove side faces 62a and 62a of the entire row of grooves 62 and the elongated body 72 can be adjusted by the increase and decrease of the rotational speed of the entire row of rollers 6, The joining force between the respective wound layers 73b in the roller 73 is easily adjusted to a desired value. (Removal step) When the view 73 has constituted the predetermined winding diameter, the winding device 5 and the winding device 3 are stopped. Then, all the elongated bodies 72 are cut between the rollers 73 and the entire row of rollers 6, whereby the mounting standby state of Fig. 1 is created. The roller 73 is carried out to a subsequent step by a carrying device such as a carriage or a conveying device 9 (not shown). Further, before the unloading, the take-up roller 51 is taken out from the roller 73 and attached to the winding device 5, thereby performing the mounting work in the elongate mounting step of Fig. 2 . 201242759 (roller 73) The pro-73 system manufactured by the manufacturing method having the above-described respective steps is as shown in Fig. 5, regardless of the winding diameter of the roll 73 (the width L4 of the elongated body 72), in all the wound layers 73b. The maximum deviation between the two ends of the strip body 72 in the width direction is 0 mm to 1.0 mm 'and preferably 〇 mn ^ 〇 7 mm ' is preferably 〇 mm to 〇 5 nirn or less. Further, the thickness L1 of the wound layer 73b (the elongated body 72) is set to 〇 5 mm to 5.3 mm. Specifically, the sheet 71 has at least a release layer 711 and an adhesive layer 712. The sheet 71 is formed by applying a solution of the adhesive composition to the release film constituting the release layer 711, thereby forming a coating layer, and drying the coating layer to form an adhesive layer 712. By. Further, the solution of the adhesive composition may contain an inorganic filler as needed. The method of applying the composition of the subsequent composition is not particularly limited, and examples thereof include a method of applying a doctor blade method, a fountain method, a gravure printing method, or the like. The application thickness can be appropriately set so that the coating layer is dried and the thickness L3 of the adhesive layer 712 finally obtained is in the range of 〇25 mm to 5.0 mm. Further, the viscosity of the adhesive composition solution is not particularly limited and is preferably from 4 〇 0 mPa s to 2500 mPa · s, and more preferably from 800 mPa·s to 2000 mPa·s. The release film (release layer 711) is not particularly limited, and a conventionally known one can be used. Specifically, for example, a release coating layer such as a polyoxynitride layer formed on the adhesive surface of the release film and the adhesive layer of the adhesive layer may be mentioned. Further, as an example of the substrate of the release film, for example, a paper material such as cellophane or a resin film composed of polyethylene, polypropylene, polyester or the like may be mentioned. The thickness L2 of the release film is set to 0.025 mm to 〇.3 mm. 15 201242759 In the present embodiment, the case where the elongated body 72 (sheet 71) has the adhesive layer 712 as the adhesive tape or the like is described. However, the present invention is not limited thereto and can be applied to the case where the adhesive layer 712 is not contained. Winding of all elongated bodies 72. For example, the elongated body 72 can also be an elastic band used for the following purposes, that is, a cushion of a frame of a display such as a notebook computer or a word processor, and the like, and can also be a magnetic tape or an ink ribbon or a photo. Non-adhesive tapes such as negatives, long strips, etc. (Roll Manufacturing Apparatus) Next, as shown in Fig. 1, a roller manufacturing apparatus b which can perform the respective steps of the manufacturing method of the present embodiment will be described. The manufacturing method of the present embodiment can of course be manufactured by rollers of other configurations. The device is implemented. The stick manufacturing apparatus 1 has a stick transporting skirt 9 and a sheet feeding roller 7; a winding device 3 is a sheet 71 from the sheet member 7; and a cutting device 4 for cutting the sheet 71 into The plurality of elongated bodies 72 are formed by a predetermined width unit; the aligning device 2 is a plurality of elongated strips 7 2 that face the same position in the width direction at the same time; the winding device 5 winds up the elongated body 72 The loading device is the one that carries out the unloading device, and the roller 73 that has been wound by the winding device 5 is carried out to the subsequent step. The roller conveying device 9 has a function of performing the step of attaching the entire roller, and is formed as a manufacturing step of the preceding stage in which the difficulty 7 can be stored or created from the unillustrated, and the material report 7 is transferred to the H; In other words, the roller conveyor 9 has a rail 92 that is arranged to be able to pass through the steps: upper; one or more suspensions 91, one of the nine sides 92; and not shown The transfer control position. The suspension device (10) is suspended from the core 7&' and is made to be lifted and lowered. Transport control seams according to production 16 201242759

Hr皆理及控制各懸吊裂置Μ之動作,以將預定之 製品規格之片料輥7搬送至預定處。 於輥搬送裝置9之片料71之行進方向 之下游側配置有 捲出裝置3。捲出裝置3係具有實行長條體安裝步驟及捲出 步驟之機▲’祕有:捲芯保持機構,係將片料觀7之捲怎 保持為可㈣者;旋轉驅動裝置,係可藉由任意之旋轉 速度及轉矩’旋轉驅動捲&保持機構者;及旋轉控制裝置, 係控制旋轉軸裝置之旋轉速度者。於捲出裝置3之下游側 配置有切割裝置4。切割裝置4係具有實行長條體安裝步驟 及刀。彳v驟之機能,並具有:複數切割刃41 ;切割刃保持 機構’係將切割刃41保持為可定位在寬度方向之任意位置 者,切割刀驅動機構,係藉由任意之旋轉速度旋轉驅動切 J刃41者,及切割用滾輪42,係抵接切割刃々I之刀鋒,同 時載置片料71者。 於切割裝置4之下游側配置有2台整列裝置2 . 2。該等 整列裝置2 . 2係配置成上下對稱。各整列裝置2係具有實行 長條體安裝步職整列.捲取步狀魏。㈣等各整列 裝置2之下游側配置有捲取裝置5。捲取農置5係具有實行長 條體安裝步驟及整列·捲取步驟之機能。 捲取裝置5係具有捲取滾輪51且可裝卸,同時具有可藉 由任意之旋轉速度旋轉驅動捲取滾輪51之未圖示之旋轉驅 動裝置。捲取滾輪51係没疋為可插通捲取構件8之直徑。 又’捲取滾輪51係具有複數可相較於滾輪表面朝外部突出 之推壓構件’推壓構件係將捲取構件8作成可相對於捲取滾 17 201242759 輪51而切換成插通狀態及固定狀態。於捲取裝置5之下游側 a又置有搬出裝置。搬出裝置係作成可實行搬出步驟。舉例 e之,搬出裝置可為能載置親73之台車,亦可為親搬送裝 置9。 (整列滾輪6) 使用在依前述所構成的輥製造裝置丨之整列滾輪6亦如 第4圖所示,具有:輥本體60,係呈圓柱形狀者;一條以上 之整列溝62,係形成於輥本體60之周面者;及一對旋轉軸 63 . 63(第1圖)’係自輥本體6〇之兩端面突出者。整列溝仏 係形成於輥本體60之周方向。又,輥本體6〇之軸與旋轉軸 63 · 63之軸一致。藉此,當整列滾輪6一面固定在寬度方向 (軸方向)一面以轴為旋轉中心而旋轉時,可使整列溝Μ於寬 度方向之同一處移動。 如第5圖所示,整列溝62係藉由親本體6〇之周面及形成 於輥本體60之周面的溝側面壁61 . 61所形成。輥本體6〇之 周面係形成整列溝62之平坦的溝底面62b,溝側面壁61 . 61 係形成整列溝62之平坦的溝側面62a . 62a。藉此,整列溝 62係藉由具有與整列滾輪6之軸方向平行的溝底面62b ;及 與t列/衰輪6之徑向一致的溝側面62a · 62a,而形成為整列 滾輪6之徑向外側開放之截面矩形狀。 整列滾輪6係藉由組合整列溝62之各種溝深A1及各種 溝寬A2而預先準備複數種類。整列溝62之溝寬八2係與長條 體72之寬度L4略呈一致。在此,所謂『整列溝62之溝寬A2 與長條體72之寬度L4略呈一致』係指在可將輥73之寬度方 201242759 向之偏離量納入容許範圍内之程度下一致者。換言之,只 要可將輥73之寬度方向之偏離量納入容許範圍内,則整列 溝62之溝寬A2可與長條體72之寬度L4一致,亦可相對於長 條體72之寬度L4而擴大或縮小。 又,整列溝62之溝深A1係設定為長條體72之厚度L1之 2倍以上之深度。藉此,藉由使整列溝62具有比複數捲繞層 73b之層厚深的溝深A1,可使一對溝側面62a. 62a與一對在 複數捲繞層73b之寬度方向兩端形成的捲繞端面73c分別存 在於同一平面上。 又,溝側面壁61之寬度A3可為與整列溝62之溝寬A2相 同之尺寸,亦可作成不同之尺寸。舉例言之,於第1圖中, 若將具有相同尺寸之寬度A3與溝寬A2的整列滾輪6分別配 置於上下之整列裝置2· 2,則可藉由下側之捲取裝置5,捲 繞業已於切割裝置4中切割成預定寬度的第奇數個或第偶 數個之長條體72,並藉由上側之捲取裝置5,捲繞第偶數個 或第奇數個之長條體72。 又,裝設於上側及下側之整列裝置2的整列滾輪6係溝 側面壁61之溝寬A2亦可分別不同。此時,藉由將切割裝置* 中的切割寬度設定為2種,而可針對2種長條體72 ,藉由各 自之捲取裝置5 . 5來捲繞。 9 又,本實施形態中的整列滾輪6係溝側面壁6丨之頂部呈 平坦狀’ W ’具有與軸方向-致之端面,然而,並不^於 :。舉例言之,如第6圖料,整賴輪6亦可作成溝側面 1之頂部613朝外周方向突出之彎曲形狀。此時即使對 19 201242759 長條體之位置限制精度因振動等而降低,溝側面壁61之頂 部613亦會將長條體72朝整列溝62方向導引,藉此,可防止 所捲繞的輥73之各捲繞層73b之整列精度之降低,或寬度方 向端部之損傷·彎折·髒污等問題之產生。 以上,說明本發明之實施例,然而,只不過是例示具 體例,並非特別限制本發明,具體構造等可適當地設計變 更。又,發明之實施形態所揭示的作用及效果只不過是列 舉自本發明產生的最佳作用及效果,依據本發明之作用及 效果並不限於本發明之實施形態所揭示者。 t圖式簡單說明3 第1圖係顯示輥之製造方法之過程說明圖。 第2圖係顯示輥之製造方法之過程說明圖。 第3圖係顯示輥之製造方法之過程說明圖。 第4圖係顯示整列滾輪與輥之位置關係說明圖。 第5圖係顯示輥之積層狀態說明圖。 第6圖係顯示輥之積層狀態說明圖。 【主要元件符號說明】 1...輥製造裝置 7a...捲芯 2...整列裝置 8...捲取構件 3...捲出裝置 9...輥搬送裝置 4...切割裝置 10...搬出裝置 5...捲取裝置 41...切割刃 6...整列滚輪 42...切割用滚輪 7...片料幸昆 51...捲取滾輪 20 201242759 60.. .親本體 61.. .溝側面壁 62.. .整列溝 62a...溝側面 62b.·.溝底面 63.. .旋轉軸 71.. .片料 72.. .長條體 73.. •輥 73a...報表面 73b...捲繞層 73c...捲繞端面 91.. .懸吊裝置 92.. .軌條 613.. .頂部 711.. .脫模層 712.. .接著劑層 A1...溝深 A2...溝寬 A3,L4...寬度 LI,L2,L3...厚度 21Hr handles and controls the action of each of the suspended splits to transport the predetermined product size of the sheet roll 7 to a predetermined place. The winding device 3 is disposed on the downstream side in the traveling direction of the sheet 71 of the roller conveying device 9. The winding-out device 3 has a machine for performing a long-body mounting step and a winding-out step. ▲ 'The secret: the core holding mechanism is to keep the roll of the sheet material 7 as (4); the rotary driving device can be borrowed The rotation speed and the torque 'rotate the volume & holding mechanism; and the rotation control device control the rotation speed of the rotating shaft device. A cutting device 4 is disposed on the downstream side of the unwinding device 3. The cutting device 4 has a step of performing a strip body mounting and a knife. The function of the step ,v has: a plurality of cutting edges 41; the cutting edge holding mechanism ' holds the cutting edge 41 at any position that can be positioned in the width direction, and the cutter driving mechanism is rotationally driven by any rotation speed The J-blade 41 and the cutting roller 42 are in contact with the cutting edge of the cutting edge 々I, and the sheet 71 is placed at the same time. 2 rows of devices 2 . 2 are disposed on the downstream side of the cutting device 4 . The arranging devices 2.2 are arranged to be vertically symmetrical. Each row of the device 2 has the implementation of a long strip installation step. (4) The winding device 5 is disposed on the downstream side of each of the array devices 2. The Rolling Farm 5 Series has the function of performing the long strip installation step and the whole column and winding step. The winding device 5 has a winding roller 51 and is detachable, and has a rotation driving device (not shown) that can rotate the winding roller 51 by an arbitrary rotation speed. The take-up roller 51 is not reduced in diameter as the insertable take-up member 8. Further, the winding roller 51 has a plurality of pressing members that protrude outwardly from the surface of the roller. The pressing member is configured to switch the winding member 8 into a plug-in state with respect to the winding roller 17 201242759. Fixed state. On the downstream side a of the winding device 5, a carry-out device is further provided. The unloading device is configured to perform a carry-out step. For example, the unloading device can be a trolley capable of carrying a pro-73 or a pro-delivery device 9. (Integral Roller 6) As shown in Fig. 4, the entire row of rollers 6 used in the above-described roll manufacturing apparatus has a roller body 60 which has a cylindrical shape; one or more rows of grooves 62 are formed in The circumferential surface of the roller body 60; and a pair of rotating shafts 63. 63 (Fig. 1) are protruded from both end faces of the roller body 6〇. The entire row of grooves is formed in the circumferential direction of the roller body 60. Further, the axis of the roller body 6〇 coincides with the axis of the rotating shaft 63·63. As a result, when the entire row of rollers 6 is fixed in the width direction (axial direction) and rotated about the axis of rotation, the entire row of grooves can be moved at the same position in the width direction. As shown in Fig. 5, the entire row of grooves 62 is formed by the circumferential surface of the body 6 and the groove side wall 61. 61 formed on the circumferential surface of the roller body 60. The circumferential surface of the roller body 6A forms a flat groove bottom surface 62b of the entire row of grooves 62, and the groove side wall 61. 61 forms a flat groove side surface 62a. 62a of the entire row of grooves 62. Thereby, the entire row of grooves 62 is formed as a groove bottom surface 62b parallel to the axial direction of the row of rollers 6 and a groove side surface 62a · 62a which coincides with the radial direction of the t row/reduction wheel 6 to form the diameter of the row of rollers 6 The cross section opened to the outside is rectangular. The entire row of rollers 6 is prepared in advance by combining various groove depths A1 of the entire row of grooves 62 and various groove widths A2. The groove width of the entire row of grooves 62 is slightly the same as the width L4 of the elongated body 72. Here, the term "the groove width A2 of the entire row groove 62 and the width L4 of the elongated body 72 are slightly coincident" means that the deviation amount of the width of the roll 73 is limited to the allowable range. In other words, as long as the amount of deviation of the width direction of the roller 73 can be included in the allowable range, the groove width A2 of the entire row groove 62 can coincide with the width L4 of the elongated body 72, or can be enlarged with respect to the width L4 of the elongated body 72. Or shrink. Further, the groove depth A1 of the entire row groove 62 is set to be twice or more the thickness L1 of the elongated body 72. Thereby, by forming the entire row groove 62 with a groove depth A1 deeper than the layer thickness of the plurality of winding layers 73b, a pair of groove side faces 62a. 62a and a pair of grooves formed at both ends in the width direction of the plurality of winding layers 73b can be formed. The winding end faces 73c are respectively present on the same plane. Further, the width A3 of the groove side wall 61 may be the same as the groove width A2 of the entire row of grooves 62, or may be made to have different sizes. For example, in the first drawing, if the row of rollers 6 having the same size width A3 and the groove width A2 are respectively disposed on the upper and lower rows of the device 2·2, the winding device 5 can be wound by the lower side. The winding has been cut into the odd-numbered or even-numbered elongated bodies 72 of the predetermined width in the cutting device 4, and the even-numbered or odd-numbered elongated bodies 72 are wound by the upper winding device 5. Further, the groove width A2 of the entire row of rollers 6 of the alignment device 2 installed on the upper side and the lower side may be different. At this time, by setting the cutting width in the cutting device * to two types, it is possible to wind up the two elongated bodies 72 by the respective winding devices 5.5. Further, in the embodiment, the row of the rollers 6 is formed in a flat shape at the top of the side wall 6 of the groove, and the end surface of the row of the rollers 6 has an end face with the axial direction. However, it is not. For example, as shown in Fig. 6, the wheel 6 can also be formed into a curved shape in which the top portion 613 of the groove side 1 protrudes toward the outer circumferential direction. At this time, even if the positional restriction accuracy of the 19 201242759 elongate body is lowered by vibration or the like, the top portion 613 of the groove side wall 61 guides the elongated body 72 toward the entire row of grooves 62, thereby preventing the winding. The accuracy of the alignment of each of the wound layers 73b of the rolls 73 is reduced, or problems such as damage, bending, and dirt at the ends in the width direction occur. The embodiments of the present invention have been described above, but the present invention is merely illustrative, and the present invention is not particularly limited, and specific configurations and the like can be appropriately designed and changed. Further, the actions and effects disclosed in the embodiments of the present invention are merely the best effects and effects produced by the present invention, and the actions and effects according to the present invention are not limited to those disclosed in the embodiments of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process explanatory view showing a method of manufacturing a roll. Fig. 2 is a process explanatory view showing a method of manufacturing a roll. Fig. 3 is a process explanatory view showing a method of manufacturing a roll. Fig. 4 is an explanatory view showing the positional relationship between the entire row of rollers and the rollers. Fig. 5 is a view showing a state of lamination of the rolls. Fig. 6 is a view showing the state of lamination of the rolls. [Description of main component symbols] 1...roll manufacturing apparatus 7a...core 2...integral device 8...winding member 3...winding device 9...roll conveying device 4... Cutting device 10... Carrying device 5... Winding device 41... Cutting blade 6... Row roller 42... Cutting roller 7... Sheet material Lucky Kun 51... Winding roller 20 201242759 60.. .Pro-body 61.. Ditch side wall 62.. Alignment groove 62a... Ditch side 62b.·. Ditch bottom surface 63.. Rotating shaft 71... Sheet material 72.. Body 73.. • Roller 73a... Report surface 73b... Winding layer 73c... Winding end face 91.. Suspension device 92.. . Rail 613.. . Top 711.. Release Layer 712.. adhesive layer A1... groove depth A2... groove width A3, L4... width LI, L2, L3... thickness 21

Claims (1)

201242759 七、申請專利範圍: 1. 一種輥之製造方法,係藉由將具有接著劑之預定寬度之 長條體捲繞於捲取構件,而從該捲取構件直到輥表面之 半徑方向上存在有複數前述長條體之捲繞層者, 又,將具有一對與前述長條體之寬度方向兩端接觸 之溝側面的整列溝,配置於離開前述輥表面之處, 並且配置成使前述一對溝側面、與一對在前述複數 捲繞層之寬度方向兩端形成的捲繞端面分別存在於同 一平面上, 並將前述長條體掛在前述整列溝而捲繞者。 2. 如申請專利範圍第1項之輥之製造方法,其中前述整列 溝係具有大於前述長條體之厚度的溝深。 3. 如申請專利範圍第2項之輥之製造方法,其係一面使前 述整列溝朝前述長條體之行進方向移動一面捲繞。 4. 如申請專利範圍第3項之輥之製造方法,其係使在周方 向全體具有前述整列溝之整列滾輪,以該整列滾輪之軸 為中心而旋轉驅動,藉此,使前述整列溝朝前述長條體 之行進方向移動。 5. —種輥,係藉由如申請專利範圍第1項之輥之製造方法 所製造者,又,在所有前述捲繞層中的前述長條體之寬 度方向兩端之最大偏離量係0mm至1.0mm以下。 6. —種輥,係藉由如申請專利範圍第2項之輥之製造方法 所製造者,又,在所有前述捲繞層中的前述長條體之寬 度方向兩端之最大偏離量係0mm至1.0mm以下。 22 201242759 7. —種輥,係藉由如申請專利範圍第3項之輥之製造方法 所製造者,又,在所有前述捲繞層中的前述長條體之寬 度方向兩端之最大偏離量係0mm至1.0mm以下。 8. —種輥,係藉由如申請專利範圍第4項之輥之製造方法 所製造者,又,在所有前述捲繞層中的前述長條體之寬 度方向兩端之最大偏離量係0mm至1.0mm以下。 5 23201242759 VII. Patent Application Range: 1. A method for manufacturing a roll by winding a long strip having a predetermined width of an adhesive onto a take-up member from the take-up member until the radial direction of the roll surface In the case of a plurality of winding layers of the above-mentioned elongated body, a pair of grooves having a pair of groove side surfaces which are in contact with both ends in the width direction of the elongated body are disposed apart from the surface of the roller, and are arranged such that A pair of groove side surfaces and a pair of winding end faces formed at both ends in the width direction of the plurality of winding layers are respectively formed on the same plane, and the elongated body is hung on the entire row of grooves and wound. 2. The method of manufacturing a roll according to claim 1, wherein the entire row of grooves has a groove depth greater than a thickness of the elongated body. 3. The method for producing a roll according to the second aspect of the patent application, wherein the entire row of grooves is wound while moving in the traveling direction of the elongated body. 4. The method for producing a roller according to the third aspect of the invention, wherein the entire row of the rollers having the entire row of grooves in the circumferential direction is rotationally driven around the axis of the row of rollers, thereby making the entire row of grooves The traveling direction of the aforementioned elongated body moves. 5. The roller is manufactured by the method for manufacturing a roller according to the first application of the patent application, and the maximum deviation amount of both ends in the width direction of the elongated body in all the wound layers is 0 mm. Up to 1.0mm or less. 6. A type of roller manufactured by the method of manufacturing a roll according to claim 2, wherein the maximum deviation amount of both ends in the width direction of the elongated body in all of the wound layers is 0 mm. Up to 1.0mm or less. 22 201242759 7. The type of roller, which is manufactured by the method for manufacturing a roller according to claim 3, and the maximum deviation amount of both ends in the width direction of the elongated body in all the wound layers It is 0mm to 1.0mm or less. 8. A type of roller manufactured by the method of manufacturing a roll according to item 4 of the patent application, and the maximum deviation amount of both ends in the width direction of the elongated body in all of the wound layers is 0 mm. Up to 1.0mm or less. 5 23
TW101104536A 2011-02-14 2012-02-13 Roller manufacturing method and roll TWI565584B (en)

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TWI565584B (en) 2017-01-11
CN103380073B (en) 2015-11-25
JP5835905B2 (en) 2015-12-24
EP2676907A1 (en) 2013-12-25
CN103380073A (en) 2013-10-30
WO2012111523A1 (en) 2012-08-23
KR20140009351A (en) 2014-01-22
JP2012166885A (en) 2012-09-06

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