CN201573992U - Online slitting and winding machine - Google Patents

Online slitting and winding machine Download PDF

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Publication number
CN201573992U
CN201573992U CN200920237647.0U CN200920237647U CN201573992U CN 201573992 U CN201573992 U CN 201573992U CN 200920237647 U CN200920237647 U CN 200920237647U CN 201573992 U CN201573992 U CN 201573992U
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roller
cutting
slitting
winding
base
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CN200920237647.0U
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袁毅
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DONGGUAN K LASER TECHNOLOGY CO LTD
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DONGGUAN K LASER TECHNOLOGY CO LTD
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model relates to a cutting technology for realizing on-line cutting coating or composite film on a coating machine or a compound machine, in particular to an on-line cutting winding machine, which comprises a base, a servo motor arranged on the base and a control box electrically connected with the servo motor, wherein the base is provided with a driving roller, two driven rollers and a winding roller which are arranged according to the working sequence, and a cutting device is arranged between the two driven rollers; the utility model discloses an install online cutting device additional on current winding mechanism, thereby make the utility model discloses cut the existing rolling function of rolling machine on line, can realize cutting on line when the rolling again, reduced the production processes of coating or complex film, reduced manufacturing cost, improved the production efficiency of coating or complex film.

Description

一种在线分切收卷机 An online slitting and winding machine

技术领域:Technical field:

本实用新型涉及在涂布机或复合机上实现在线分切涂布或复合膜的分切设备技术领域,尤其是指一种在线分切收卷机。The utility model relates to the technical field of slitting equipment for on-line slitting coating or composite film on a coating machine or a compound machine, in particular to an on-line slitting and winding machine.

背景技术:Background technique:

涂布或复合后的产品一般收卷成卷,进入下一道工序前,往往需要先使用分切复卷机进行分切、修边、再复卷,如此生产过程涉及的工序较多、生产周期长、生产成本大、效率低,这些严重制约了生产企业的发展;在上分切复卷机进行分切时,容易擦伤涂布或复合膜,影响产品质量,造成损耗,增加生产成本。Coated or compounded products are generally rolled into rolls. Before entering the next process, it is often necessary to use a slitting and rewinding machine for slitting, trimming, and rewinding. The production process involves many processes and the production cycle Long, high production cost, low efficiency, these seriously restrict the development of production enterprises; when the upper slitting and rewinding machine is slitting, it is easy to scratch the coating or composite film, affect product quality, cause loss, and increase production costs.

分切机上的分切装置,主要是用于纵向分切涂布或复合膜,其分切方式有剃切、剪切、压切三种,因压切方式的切刀磨损严重,不适宜连续高速分切,已逐渐淘汰。The slitting device on the slitting machine is mainly used for longitudinally slitting coating or composite film. The slitting methods include shaving, shearing and pressing. Because the cutting knife of the pressing method is seriously worn, it is not suitable for continuous High-speed slitting has been gradually eliminated.

中国专利授权公告号CN201201265Y公开了一种带料分切机的刀架机构,包括机座、动力传动装置、转料轴、前后刀片轴承座及设于刀片轴承座上的刀片轴,刀片轴上设有刀片,所述动力转动装置带动两个卷料轴转动,卷料轴拉动铝带,然后卷料轴将分切后的铝带收卷起来;但是上述刀片轴上的刀片是固定不变的,若需要改变铝带的宽度,则只能更换刀片轴或更换分切机,而无法根据需要来调整分切的宽度,其实用性有一定的限制,另外,所述刀架机构还有结构复杂、制造成本高、维护费用高等缺陷。Chinese Patent Authorization Announcement No. CN201201265Y discloses a tool holder mechanism for a belt slitting machine, including a machine base, a power transmission device, a material transfer shaft, front and rear blade bearing seats, and a blade shaft arranged on the blade bearing seats. There is a blade, and the power rotating device drives two coiling shafts to rotate, and the coiling shaft pulls the aluminum strip, and then the coiling shaft winds up the slit aluminum strip; but the blade on the blade shaft is fixed Yes, if you need to change the width of the aluminum strip, you can only change the blade shaft or the slitting machine, but you cannot adjust the slitting width according to the needs, and its practicability is limited. In addition, the knife holder mechanism also has The structure is complex, the manufacturing cost is high, and the maintenance cost is high.

实用新型内容:Utility model content:

本实用新型要解决的技术问题是提供一种结构简单,能同时实现分切和收卷的在线分切收卷机。The technical problem to be solved by the utility model is to provide an online slitting and winding machine which has a simple structure and can simultaneously realize slitting and winding.

为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:

一种在线分切收卷机,包括基座、设置于基座的伺服电机及与伺服电机电连接的控制箱,基座设有依工作顺序布置的主动辊、两个从动辊及收卷辊,所述两从动辊之间设有分切装置。An online slitting and winding machine, including a base, a servo motor arranged on the base and a control box electrically connected to the servo motor, the base is provided with a driving roller arranged in working order, two driven rollers and a winding roller, and a cutting device is arranged between the two driven rollers.

其中,所述分切装置包括固定于基座的刀架及可拆卸固定于刀架的切刀,刀架上设有固定切刀的固定孔,切刀嵌入该固定孔中。Wherein, the cutting device includes a knife holder fixed on the base and a cutting knife detachably fixed on the knife holder, the knife holder is provided with a fixing hole for fixing the cutting knife, and the cutting knife is inserted into the fixing hole.

其中,所述切刀穿过带料,切刀的刃口朝向与带料的传送方向反向。Wherein, the cutting knife passes through the strip material, and the cutting edge of the cutting knife is directed opposite to the conveying direction of the strip material.

其中,依工作顺序,所述主动辊之前设有浮动辊。Wherein, according to the working sequence, a floating roller is arranged before the driving roller.

其中,所述从动辊与收卷辊之间设有牵引辊。Wherein, a traction roller is provided between the driven roller and the winding roller.

其中,所述牵引辊设有传感器,传感器与控制箱电连接,所述主动辊设有变频调速马达。Wherein, the traction roller is provided with a sensor, and the sensor is electrically connected with the control box, and the driving roller is provided with a frequency conversion speed regulating motor.

其中,所述牵引辊和收卷辊之间设有过渡辊。Wherein, a transition roller is provided between the traction roller and the take-up roller.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

一种在线分切收卷机,包括基座、设置于基座的伺服电机及与伺服电机电连接的控制箱,基座设有依工作顺序布置的主动辊、两个从动辊和收卷辊,所述两从动辊之间设有分切装置;本实用新型通过在现有的收卷机构上加装在线分切装置,从而使得本实用新型在线分切收卷机既有收卷功能,又能在收卷的同时实现在线分切,减少了涂布或复合膜的生产工序,降低了生产成本,提高了涂布或复合膜的生产效率。An online slitting and winding machine, including a base, a servo motor installed on the base and a control box electrically connected to the servo motor, the base is provided with a driving roller arranged in working order, two driven rollers and a winding roller, and a slitting device is arranged between the two driven rollers; the utility model installs an online slitting device on the existing winding mechanism, so that the online slitting and winding machine of the utility model has the existing winding Function, and can realize online slitting while winding, which reduces the production process of coating or composite film, reduces the production cost, and improves the production efficiency of coating or composite film.

进一步,所述分切装置包括固定于基座的刀架及可拆卸固定于刀架的切刀,刀架设有多个固定切刀的固定孔,切刀嵌入该固定孔中;刀架上可以设置多把可以拆卸移动的切刀,切刀的数目根据带料所要分切的切数而定,且两切刀之间的距离可以根据所要分切的宽度来调节,故本实用新型在线分切收卷机的实用性更强。Further, the cutting device includes a knife rest fixed on the base and a cutting knife detachably fixed on the knife rest, the knife rest is provided with a plurality of fixing holes for fixing the cutting knives, and the cutting knives are embedded in the fixing holes; the knife rest can There are multiple cutters that can be disassembled and moved. The number of cutters depends on the number of cuts to be cut, and the distance between the two cutters can be adjusted according to the width to be cut. The practicability of the cutting and winding machine is stronger.

附图说明:Description of drawings:

附图1为本实用新型结构示意图。Accompanying drawing 1 is the structural representation of the utility model.

具体实施方式:Detailed ways:

为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.

如附图1所示,一种在线分切收卷机,包括基座1、设置于基座1的伺服电机及与伺服电机电连接的控制箱,基座1设有依工作顺序布置的主动辊2、两个从动辊3及收卷辊5,所述两从动辊3之间设有分切装置6;本实施例通过在现有的收卷机构上加装在线分切装置,从而使得本实施例既有收卷功能,又能在收卷的同时实现在线分切,减少了带料的生产工序,降低了生产成本,提高了带料7的生产效率。As shown in Figure 1, an online slitting and winding machine includes a base 1, a servo motor installed on the base 1, and a control box electrically connected to the servo motor. Roller 2, two driven rollers 3 and winding roller 5, are provided with cutting device 6 between described two driven rollers 3; Present embodiment is by adding on-line cutting device on existing winding mechanism, Therefore, this embodiment not only has a winding function, but also can realize online cutting while winding, which reduces the production process of the strip material, reduces the production cost, and improves the production efficiency of the strip material 7 .

本实施例的所述分切装置包括固定于基座1的刀架及可拆卸固定于刀架的切刀,刀架设有固定切刀的固定孔,切刀嵌入该固定孔中;刀架上可以设置多把可以拆卸移动的切刀,切刀的数目根据带料所要分切的切数而定,且两切刀之间的距离可以根据所要分切的宽度来调节,加强了本实用新型实施例的实用性;在本实施例中,刀架上只设置有一把切刀,从而将带料7分切成两部分。The cutting device of the present embodiment comprises a knife rest fixed on the base 1 and a cutting knife detachably fixed on the knife rest, the knife rest is provided with a fixing hole for fixing the cutting knife, and the cutting knife is embedded in the fixing hole; Multiple cutters that can be disassembled and moved can be set, the number of cutters depends on the number of cuts to be cut, and the distance between the two cutters can be adjusted according to the width to be cut, which strengthens the utility model Practicality of the embodiment: In this embodiment, only one cutting knife is provided on the knife holder, so that the strip 7 is cut into two parts.

本实施例的所述切刀穿过带料7,切刀的刃口朝向与带料7的传送方向反向,以便于提高分切的质量。The cutting knife in this embodiment passes through the strip 7, and the cutting edge of the cutting knife faces opposite to the conveying direction of the strip 7, so as to improve the quality of slitting.

本实施例中,依工作顺序,所述主动辊2之前设有浮动辊8,以保证带料7在分切和收卷时保持恒定的张紧力,以提高带料7的分切和收卷质量。In this embodiment, according to the working sequence, a floating roller 8 is provided before the driving roller 2 to ensure that the strip material 7 maintains a constant tension during cutting and winding, so as to improve the cutting and winding of the strip material 7 volume quality.

本实施例的从动辊3与收卷辊5之间设有牵引辊4,其作用是带动带料7运动,从而带动其它机构运转起来。In this embodiment, a traction roller 4 is arranged between the driven roller 3 and the winding roller 5, and its function is to drive the belt material 7 to move, thereby driving other mechanisms to operate.

本实施例的所述牵引辊4设有传感器,传感器与控制箱电连接,所述主动辊2设有变频调速马达,该传感器用于检测带料7的张力,并将张力信号传输给控制箱,控制箱经处理后调节变频调速马达的转速,从而控制主动辊2的转速,以保证切刀的匀速切割和良好的收卷效果。The traction roller 4 of this embodiment is provided with a sensor, the sensor is electrically connected to the control box, and the driving roller 2 is provided with a frequency conversion speed regulating motor, and the sensor is used to detect the tension of the strip material 7, and transmit the tension signal to the control box. The control box and the control box are processed to adjust the speed of the frequency conversion speed regulating motor, so as to control the speed of the driving roller 2, so as to ensure the uniform cutting of the cutter and good winding effect.

本实施例的所述牵引辊4和收卷辊5之间设有过渡辊9,以保持带料7有一定张紧力,同时改变带料7的传送方向,便于收卷。In this embodiment, a transition roller 9 is provided between the traction roller 4 and the winding roller 5 to maintain a certain tension of the strip material 7 and change the conveying direction of the strip material 7 to facilitate winding.

上述实施例为本实用新型较佳的实现方案之一,除此之外,本实用新型还可以其他方式实现,在不脱离本实用新型发明构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is one of the preferred implementation schemes of the utility model. In addition, the utility model can also be realized in other ways. Any obvious replacement is within the scope of the utility model without departing from the inventive concept of the utility model. within the scope of protection.

Claims (7)

1.一种在线分切收卷机,包括基座(1)、设置于基座(1)的伺服电机及与伺服电机电连接的控制箱,基座(1)设有依工作顺序布置的主动辊(2)、两个从动辊(3)及收卷辊(5),其特征在于:所述两个从动辊(3)之间设有分切装置(6)。1. An online slitting and winding machine, comprising a base (1), a servo motor arranged on the base (1) and a control box electrically connected to the servo motor, the base (1) is provided with A driving roller (2), two driven rollers (3) and a winding roller (5), characterized in that a cutting device (6) is arranged between the two driven rollers (3). 2.根据权利要求1所述的在线分切收卷机,其特征在于:所述分切装置(6)包括固定于基座(1)的刀架及可拆卸固定于刀架的切刀,刀架设有固定切刀的固定孔,切刀嵌入该固定孔中。2. The online slitting and winding machine according to claim 1, characterized in that: the slitting device (6) includes a knife rest fixed on the base (1) and a cutter detachably fixed on the knife rest, The knife holder is provided with a fixing hole for fixing the cutting knife, and the cutting knife is embedded in the fixing hole. 3.根据权利要求2所述的在线分切收卷机,其特征在于:所述切刀穿过带料(7),切刀的刃口朝向与带料(7)的传送方向反向。3. The online slitting and winding machine according to claim 2, characterized in that: the cutting knife passes through the strip material (7), and the cutting edge of the cutting knife faces opposite to the conveying direction of the strip material (7). 4.根据权利要求1所述的在线分切收卷机,其特征在于:依工作顺序,所述主动辊(2)之前设有浮动辊(8)。4. The online slitting and winding machine according to claim 1, characterized in that: according to the working sequence, a floating roller (8) is arranged before the driving roller (2). 5.根据权利要求1所述的在线分切收卷机,其特征在于:所述从动辊(3)与收卷辊(5)之间设有牵引辊(4)。5. The online slitting and winding machine according to claim 1, characterized in that: a traction roller (4) is provided between the driven roller (3) and the winding roller (5). 6.根据权利要求5所述的在线分切收卷机,其特征在于:所述牵引辊(4)设有传感器,传感器与控制箱电连接,所述主动辊(2)设有变频调速马达。6. The online slitting and winding machine according to claim 5, characterized in that: the traction roller (4) is provided with a sensor, the sensor is electrically connected to the control box, and the driving roller (2) is provided with frequency conversion speed regulation motor. 7.根据权利要求5所述的在线分切收卷机,其特征在于:所述牵引辊(4)和收卷辊(5)之间设有过渡辊(9)。7. The online slitting and winding machine according to claim 5, characterized in that: a transition roller (9) is provided between the traction roller (4) and the winding roller (5).
CN200920237647.0U 2009-10-22 2009-10-22 Online slitting and winding machine Expired - Fee Related CN201573992U (en)

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Cited By (15)

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CN102152409A (en) * 2010-10-29 2011-08-17 常州亿晶光电科技有限公司 Carbon felt cutting device
CN103380073A (en) * 2011-02-14 2013-10-30 日东电工株式会社 Roll manufacturing method and roll
CN104016177A (en) * 2014-02-18 2014-09-03 宁波南车新能源科技有限公司 Slitting coiler and slitting method
CN105035826A (en) * 2015-06-25 2015-11-11 天津市天塑滨海氟塑料制品有限公司 Strip cutter for polytetrafluoroethylene sealing tape for thread sealing
CN105173865A (en) * 2015-08-28 2015-12-23 加宝复合材料(武汉)有限公司 Drawing mechanism used for drawing non-woven fabric and cutting and rolling device
CN105576174A (en) * 2015-12-18 2016-05-11 江苏安瑞达新材料有限公司 Method for effectively improving edge snags of multiple layers of lithium battery diaphragms during layering
CN106006155A (en) * 2016-07-01 2016-10-12 江苏太平橡胶股份有限公司 Equally-dividing and winding device for cord fabric frictioning
CN107020662A (en) * 2016-12-17 2017-08-08 广东顺德博丰塑料机械有限公司 Hot porcupine roller puncher
CN107500002A (en) * 2017-09-20 2017-12-22 张家港爱铝铝箔科技有限公司 A kind of automatically tensioning type aluminium foil preservative film rewinding machine
CN108858421A (en) * 2018-08-31 2018-11-23 山东路德新材料股份有限公司 A kind of sheet cutting machine and its application method
CN110329833A (en) * 2019-07-02 2019-10-15 义乌海源塑料制品有限公司 Plastic film film cuts equipment
CN110550489A (en) * 2019-09-05 2019-12-10 湖北烟草民意纸业有限公司 Automatic handle cutting machine of defect material
CN110668241A (en) * 2019-11-01 2020-01-10 台州弗德机械设备有限公司 A slitting and winding machine for edging cloth
CN111320010A (en) * 2020-04-13 2020-06-23 泉州新日成热熔胶设备有限公司 Material breaking device and material breaking method of cloth winding equipment
CN112278950A (en) * 2020-11-20 2021-01-29 盐城保荣机械有限公司 A cast film slitting and rewinding equipment

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102152409A (en) * 2010-10-29 2011-08-17 常州亿晶光电科技有限公司 Carbon felt cutting device
CN103380073A (en) * 2011-02-14 2013-10-30 日东电工株式会社 Roll manufacturing method and roll
CN103380073B (en) * 2011-02-14 2015-11-25 日东电工株式会社 Roll manufacturing method and roll
CN104016177A (en) * 2014-02-18 2014-09-03 宁波南车新能源科技有限公司 Slitting coiler and slitting method
CN105035826A (en) * 2015-06-25 2015-11-11 天津市天塑滨海氟塑料制品有限公司 Strip cutter for polytetrafluoroethylene sealing tape for thread sealing
CN105173865A (en) * 2015-08-28 2015-12-23 加宝复合材料(武汉)有限公司 Drawing mechanism used for drawing non-woven fabric and cutting and rolling device
CN105173865B (en) * 2015-08-28 2017-06-16 加宝复合材料(武汉)有限公司 A kind of haulage gear and cutting wrap-up for drawing non-woven fabrics
CN105576174A (en) * 2015-12-18 2016-05-11 江苏安瑞达新材料有限公司 Method for effectively improving edge snags of multiple layers of lithium battery diaphragms during layering
CN106006155A (en) * 2016-07-01 2016-10-12 江苏太平橡胶股份有限公司 Equally-dividing and winding device for cord fabric frictioning
CN107020662B (en) * 2016-12-17 2019-02-22 广东顺德博丰塑料机械有限公司 Hot needle roller punching machine
CN107020662A (en) * 2016-12-17 2017-08-08 广东顺德博丰塑料机械有限公司 Hot porcupine roller puncher
CN107500002A (en) * 2017-09-20 2017-12-22 张家港爱铝铝箔科技有限公司 A kind of automatically tensioning type aluminium foil preservative film rewinding machine
CN108858421A (en) * 2018-08-31 2018-11-23 山东路德新材料股份有限公司 A kind of sheet cutting machine and its application method
CN108858421B (en) * 2018-08-31 2023-08-22 山东路德新材料股份有限公司 Sheet splitting machine and application method thereof
CN110329833A (en) * 2019-07-02 2019-10-15 义乌海源塑料制品有限公司 Plastic film film cuts equipment
CN110550489A (en) * 2019-09-05 2019-12-10 湖北烟草民意纸业有限公司 Automatic handle cutting machine of defect material
CN110550489B (en) * 2019-09-05 2020-10-30 湖北烟草民意纸业有限公司 Automatic handle cutting machine of defect material
CN110668241A (en) * 2019-11-01 2020-01-10 台州弗德机械设备有限公司 A slitting and winding machine for edging cloth
CN111320010A (en) * 2020-04-13 2020-06-23 泉州新日成热熔胶设备有限公司 Material breaking device and material breaking method of cloth winding equipment
CN112278950A (en) * 2020-11-20 2021-01-29 盐城保荣机械有限公司 A cast film slitting and rewinding equipment

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