TW201237470A - Reflective mirror and manufacturing method therefor - Google Patents
Reflective mirror and manufacturing method therefor Download PDFInfo
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- TW201237470A TW201237470A TW100145592A TW100145592A TW201237470A TW 201237470 A TW201237470 A TW 201237470A TW 100145592 A TW100145592 A TW 100145592A TW 100145592 A TW100145592 A TW 100145592A TW 201237470 A TW201237470 A TW 201237470A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S23/82—Arrangements for concentrating solar-rays for solar heat collectors with reflectors characterised by the material or the construction of the reflector
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/40—Solar thermal energy, e.g. solar towers
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Abstract
Description
201237470 六、發明說明: 【明戶斤屬·=^ 系好々貝泅 發明領域 本發明係有關於一種使用於太陽能之隼尖 ” %的反射鏡, 尤其係有關於一種具有良好对水性的反射鏡。201237470 VI. Description of the invention: [Ming Huji·=^ 々 々 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅 泅mirror.
C ^Cj. 'J 發明背景 近年,眾所矚目在利用集光太陽能所獲得之熱 置及系統,而太陽能集熱器及太陽能集光系統之開發 能的裝 用化皆有進展 例如 及實 ’曾探討一種將太陽能予以集光,並藉由其熱_ 來產生高溫及高壓的蒸氣,再利用其蒸氣驅動汽輪機等< 太陽能熱發電系統等。 一般而言,反射鏡係於玻璃等透明基板上塗敷鋁戈銀 等金屬薄膜而製作。然而’塗有此種金屬薄膜的反射鏡具 有表面之金屬薄膜因環境氣體中之水分或氧氣等而劣化之 問題。 現在係以於金屬薄膜塗料上塗敷以丙烯酸樹脂或環氧 樹脂等所構成之保護膜的反射鏡為主流,但該等樹脂之耐 水性差,故而難以長期防止金屬薄膜之劣化。 在專利文獻1中,有建議一種沿著層合玻璃鏡之全周圍 線,且以由石夕捃封劑所構成之彈性點著劑加以被覆的反射 鏡。但,即便為矽密封劑,其水障蔽性仍不夠完全且耐水 性差。 201237470 在專利文獻2中’有建議一種以無機膜將整面予以保護 的反射鏡’但由於無機保護膜非常薄,所以會因熱膨脹等 影響而慢慢地出現裂痕,缺乏可靠性。 先前技術文獻 專利文獻 專利文獻1:日本特開昭58-060702號公報 專利文獻2:日本特開2〇1〇_〇55〇58號公報 C發明内容】 發明概要 發明欲解決之課題 本發明可提供一種尤其具有良好耐水性之反射鏡。 用以解決課題之手段 本發明之反射鏡係由下述所構成,即:第一玻璃基板, 其具有反射膜;第二玻璃基板,其與該第一玻璃基板之反 射膜側呈相對向配置;及封接玻璃層,係將前述第一玻璃 基板與前述第二玻璃基板在其周邊部加以密封者。又,亦 可於第二玻璃基板中與前述第一玻璃基板之反射膜面呈相 對向的面形成反射膜。此外,於第一玻璃基板與封接玻璃 層之界面、及第二玻璃基板與封接玻璃層之界面,以形成 有藉由密封而生成之反應層一即藉由前述玻璃基板與封接 用玻璃材料層之低熔點玻璃間之密封處理時之反應而生成 的反應層一為宜。 本發明之反射鏡之製造方法具備下列步驟:準備具有 反射膜之第一玻璃基板之步驟;將封接用玻璃材料層形成C ^Cj. 'J Background of the Invention In recent years, the focus has been on the use of concentrating solar energy to obtain the heat and system, and the development of solar collectors and solar concentrating systems has progressed, for example, A solar thermal power generation system such as a solar thermal power generation system that collects solar energy and generates high-temperature and high-pressure steam by its heat is used. Generally, a mirror is produced by coating a metal film such as aluminum go silver on a transparent substrate such as glass. However, the mirror coated with such a metal film has a problem that the metal film on the surface is deteriorated by moisture or oxygen in the ambient gas. At present, a mirror for applying a protective film made of an acrylic resin or an epoxy resin to a metal thin film coating is mainly used. However, the resin has poor water resistance, so that it is difficult to prevent deterioration of the metal thin film for a long period of time. Patent Document 1 proposes a mirror which is coated with an elastic dot agent composed of a stone sealant along the entire circumference of the laminated glass mirror. However, even if it is a sealant, the water barrier property is not complete enough and the water resistance is poor. 201237470 In Patent Document 2, there is proposed a mirror which protects the entire surface with an inorganic film. However, since the inorganic protective film is very thin, cracks occur slowly due to thermal expansion or the like, and reliability is lacking. CITATION LIST Patent Literature Patent Literature 1: JP-A-58-060702 (Patent Document 2) Japanese Patent Application Laid-Open No. Hei No. Hei. A mirror is provided which is particularly resistant to water. Means for Solving the Problem A mirror of the present invention is configured by a first glass substrate having a reflective film and a second glass substrate disposed opposite to a reflective film side of the first glass substrate. And sealing the glass layer by sealing the first glass substrate and the second glass substrate at a peripheral portion thereof. Further, a reflective film may be formed on a surface of the second glass substrate opposite to the surface of the reflective film of the first glass substrate. Further, at the interface between the first glass substrate and the sealing glass layer and the interface between the second glass substrate and the sealing glass layer, a reaction layer formed by sealing is formed, that is, by the glass substrate and the sealing The reaction layer formed by the reaction between the low-melting glass of the glass material layer in the sealing treatment is preferably one. The method for manufacturing a mirror of the present invention comprises the steps of: preparing a first glass substrate having a reflective film; forming a layer of glass material for sealing
S 4 201237470 纟第二玻璃基板面上之周_之步驟 反射膜面、與第二玻璃基板中形成有封接用玻璃材料層之 面予以相對向配置,作成相疊基板之步驟;及將該相疊基 板之封接用玻璃材料層加熱熔融,以密封第一玻璃基板及 第二破璃基板,而形成封接玻璃層之步驟。又,封接用玻 璃材料層之加熱熔融宜藉由使用電磁波照射的部分加熱、 或將相疊基板放入燒成爐内的整體加熱來進行。 發明效果 依據本發明,其係遍及全周圍以封接玻璃層將第一及 第二坡螭基板之周邊部予以密封,故而可防止水分等侵入 反射鏡内部。所以,可防止反射膜之特性劣化且可長期地 維持反射特性。尤其,若採用使用電磁波將封接用玻璃材 料層予以加熱熔融且密封作為封接玻璃層之方法,可進行 局部加熱,因此,亦可防止因密封時之熱所造成的反射膜 之特性劣化。 圖式簡單說明 第1圖係顯示本發明之反射鏡之實施形態的剖面圖。 第2圖係顯示本發明之反射鏡之其他實施形態的剖面 圖〇 第3圖係顯示本發明之反射鏡之其他實施形態的剖面 圖。 第4圖係擴大顯示反應層之形狀的部分剖面圖。 第5圖係示意顯示生成於玻璃基板之反應層其寬度方 向的剖面圖。 201237470 .第6圖係_示實施例1中所製作之反射鏡之反應層痕之 測定結果之圖。 第7圖係_示實施例2中所製作之反射鏡之反應層痕之 測定結果之圖。 第8圖係_示實施例3中所製作之反射鏡之反應層痕之 測定結果之圖。 C實施冷式j 用以貫施發明之形.離、 以下,將參考圖式説明用以實施本發明之形態。第1圖 〜第3圖係顯不本發明之反射鏡之代表構造的刮面圖。 首先,在第1圖顯示之反射鏡1中,具有反射膜5的第一 玻璃基板2、及與前述反射膜5側呈相對向配置的第二玻璃 基板4 ’係藉由封接玻璃層3遍及全周圍地將前述第一玻璃 基板2及第二玻璃基板4之外圍予以密封。又,於第一玻璃 基板2與封接玻璃層3之界面、及第二玻璃基板與封接玻璃 層3之界面形成有反應層7,該反應層7係於密封時藉由前述 玻璃基板與封接用玻璃材料層之低熔點玻璃之密封處理時 的反應而生成。 例如,第一及第二玻璃基板2、4係以具有各種公知組 成之無鹼玻璃或鈉鈣玻璃等所構成。無鹼玻璃具有 35〜40(xl0_7/ °C )左右的熱膨脹係數。鈉鈣玻璃具有 80〜90(χ10·7/°〇左右的熱膨脹係數。自獲得高反射率之觀點 看來,鈉辦玻璃以透明度高的白板玻璃(高穿透玻璃)為宜。 在此所謂的白板玻璃(高穿透玻璃)係表示可見光穿透率較 201237470 普通的簡_高,^具有幫以上之可見光穿透率的玻 璃如.相對於普通的納财璃具有鐵含量在0.06%以下的 , 玻璃又,從強度之觀點看來,納的玻璃以強化玻 璃為且。強化方法可任擇為化學強化或空冷強化。又,亦 可為鈉鈣玻璃以外的化學強化玻璃。 表不上述數值範圍的符號「〜」在未有特別規定之情況 下,係以包含其前後所記載之數值作為下限值及上限值而 使用,以下,在本說明書中,「〜」係以同樣定義使用。 第一及第二玻璃基板2、4之厚度以〇.03〜5mm為宜。若 考慮到反射率,則第-及第二玻璃基板2、4之厚度以偏薄 者為佳,0_03〜2.8mm較佳,更理想為0 03] lmm。又若 考慮到構造物之質量,則第一及第二玻璃基板2、4之厚度 以偏薄者為佳,0.03〜2.8mm較佳,更理想為on lmm。 若考慮到強度,則第一及第二玻璃基板2、4之厚度以偏厚 者為佳’ 0.7mm〜5mm較佳,l.imm〜5mm更佳。 例如,在使用僅於第一玻璃基板2具有反射膜5之反射 鏡1、且僅將第一玻璃基板2側作為反射面使用的情況下, 以第一玻璃基板2之厚度在〇.〇3〜0.7rnm、且第二玻璃基板4 之厚度在0.7〜5mm為宜。 反射膜5可使用銘、銀、及銀合金(銀-紐合金或銀_把合 金)。反射膜5之形成可藉由蒸鑛法、濺鑛法、CVD法、離 子電鍍法、離子束照射法、與喷塗法中任一種方法進行。 依據本發明,由於反射膜係藉由第一及第二破璃基板、以 及封接玻璃層而受到密封保護’因此,亦可削減在以上述 201237470 各種方法所形成的反射膜5上,形成以丙烯酸樹脂或環氧樹 脂等所構成之保護膜的程序。 封接玻璃層3係使含有作為必要成分之低熔點玻璃、及 含有作為任意成分之陶瓷填料或電磁波吸收材的封接玻璃 材料溶融固化者。含有陶瓷填料的主要目的在於低熔點玻 璃與玻璃基板之熱膨脹係數差之調整,而含有電磁波吸收 材的主要目的在於使封接玻璃材料之電磁波吸收提升、及 提高加熱效率。如此一來,全部以無機材料來進行密封, 可比習知獲得更高的氣密性並可防止成為反射膜5劣化原 因的水分等之侵入,而獲得具有良好耐環境性的反射鏡1。 封接玻璃材料之組合與摻混量係考慮用以形成封接玻 璃層3之加熱方法、與第一及第二玻璃基板2、4之相容性、 或各種特性而選定。加熱方法有使用燒成爐來加熱反射鏡i 全體、或使用為電磁波之一的雷射光’僅就反射鏡1之密封 部分進行加熱等。 封接玻璃材料之構成以低熔點玻璃60〜1〇〇體積%、陶 瓷填料0〜40體積%、且電磁波吸收材〇〜4〇體積%為宜。 封接玻璃材料至少含有低熔點玻璃即可,陶瓷填料及 電磁波吸收材之含量可為零。 低溶點玻璃可使用例如錫_磷酸系玻璃、紐系玻璃、飢 系玻璃、船系玻璃、與矽氧硼酸鹼玻璃等低熔點玻璃。該 等之中’若考慮到對於玻璃基板2、4之封接性(即,接著性) 或其可靠性(例如,接著可靠性或密閉性)、還有對於環境或 人體之影響性等,宜使用由鉍系玻璃所構成之封接玻璃。 201237470 在低炫點玻璃小於60體積%時,有封接時封接玻璃材 料之流動性下降而無法有良好封接之虞。封接玻璃材料中 之低炼點玻璃之比率理想在6〇體積%以上,更理想在65體 積/〇以上。若考慮到與玻璃基板之熱膨脹之調整,則上限 值在97體積%以下,理想在9〇體積%以下。 陶瓷填料宜使用選自於由氧化矽、氧化鋁、氧化锆、 石夕H、蓳青石、磷酸錄系化合物、納約玻璃、及删石夕酸 玻璃所構成之群組中之至少〗種。磷酸鍅系化合物例如有: (ZrO)2P2〇7 . NaZr2(P〇4)3 , KZr2(P〇4)3 ^ Ca〇 5Zr2(P〇4)3 ^S 4 201237470 步骤 a step of arranging the reflective film surface on the surface of the second glass substrate and a surface of the second glass substrate on which the sealing glass material layer is formed, and forming a stacked substrate; and The sealing glass substrate is heated and melted by a sealing layer to seal the first glass substrate and the second glass substrate to form a sealing glass layer. Further, the heating and melting of the glass material layer for sealing is preferably carried out by partial heating by irradiation with electromagnetic waves or by integral heating of the stacked substrates in a firing furnace. Advantageous Effects of Invention According to the present invention, the peripheral portions of the first and second barrier substrates are sealed by sealing the glass layer over the entire circumference, so that moisture or the like can be prevented from entering the inside of the mirror. Therefore, deterioration of the characteristics of the reflective film can be prevented and the reflection characteristics can be maintained for a long period of time. In particular, if the sealing glass material layer is heated and melted by electromagnetic waves and sealed as a sealing glass layer, local heating can be performed, so that deterioration of characteristics of the reflecting film due to heat during sealing can be prevented. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing an embodiment of a mirror of the present invention. Fig. 2 is a cross-sectional view showing another embodiment of the mirror of the present invention. Fig. 3 is a cross-sectional view showing another embodiment of the mirror of the present invention. Fig. 4 is a partial cross-sectional view showing the shape of the reaction layer enlarged. Fig. 5 is a cross-sectional view schematically showing the width direction of a reaction layer formed on a glass substrate. 201237470. Fig. 6 is a view showing the measurement results of the reaction layer traces of the mirrors produced in Example 1. Fig. 7 is a view showing the results of measurement of the reaction layer traces of the mirrors produced in Example 2. Fig. 8 is a view showing the results of measurement of the reaction layer traces of the mirrors produced in Example 3. C. The cold type j is used to implement the invention. The following is a description of the form for carrying out the invention with reference to the drawings. Fig. 1 to Fig. 3 are plan views showing a schematic structure of a mirror of the present invention. First, in the mirror 1 shown in Fig. 1, the first glass substrate 2 having the reflection film 5 and the second glass substrate 4' disposed to face the reflection film 5 side are sealed by the glass layer 3 The periphery of the first glass substrate 2 and the second glass substrate 4 is sealed over the entire circumference. Further, a reaction layer 7 is formed on the interface between the first glass substrate 2 and the sealing glass layer 3 and the interface between the second glass substrate and the sealing glass layer 3, and the reaction layer 7 is sealed by the glass substrate and It is produced by the reaction at the time of sealing treatment of the low-melting-point glass of the glass material layer for sealing. For example, the first and second glass substrates 2, 4 are made of an alkali-free glass or soda lime glass having various known compositions. The alkali-free glass has a coefficient of thermal expansion of about 35 to 40 (x10 −7 / ° C ). Soda-lime glass has a thermal expansion coefficient of about 80 to 90 (χ10·7/°〇. From the viewpoint of obtaining high reflectivity, sodium glass is preferably white glass with high transparency (high penetration glass). The whiteboard glass (high-penetration glass) indicates that the visible light transmittance is higher than that of 201237470, and the glass having the visible light transmittance is the same as the ordinary nano-glass with an iron content of less than 0.06%. In addition, from the viewpoint of strength, the glass of the nano is made of tempered glass. The strengthening method may optionally be chemical strengthening or air cooling strengthening. Also, it may be chemically strengthened glass other than soda lime glass. The symbol "~" in the numerical range is used as the lower limit and the upper limit, unless otherwise specified. Hereinafter, in the present specification, "~" is defined by the same definition. The thickness of the first and second glass substrates 2, 4 is preferably 〇.03~5mm. If the reflectance is taken into consideration, the thickness of the first and second glass substrates 2, 4 is preferably thinner, 0_03 ~2.8mm is better, more reasonable It is 0 03] lmm. If the quality of the structure is taken into consideration, the thickness of the first and second glass substrates 2, 4 is preferably as thin as 0.03 to 2.8 mm, more preferably on lmm. The thickness of the first and second glass substrates 2, 4 is preferably from 0.7 mm to 5 mm, more preferably from 1. imm to 5 mm. For example, in the case of using only the first glass substrate 2 In the case where the mirror 1 of the reflective film 5 is used only as the reflecting surface on the side of the first glass substrate 2, the thickness of the first glass substrate 2 is 〇3 to 0.7 nm, and the thickness of the second glass substrate 4 is used. It is preferably 0.7 to 5 mm. The reflective film 5 can be made of inscription, silver, and silver alloy (silver-nuclear alloy or silver alloy). The formation of the reflective film 5 can be formed by a steaming method, a sputtering method, a CVD method, or the like. According to the invention, the reflective film is sealed by the first and second glass substrates and the sealing glass layer. It is also possible to reduce the formation of acrylic resin or epoxy on the reflective film 5 formed by the various methods of 201237470 described above. The sealing glass layer 3 is obtained by melting and curing a low-melting glass containing an essential component as a required component, and a sealing glass material containing a ceramic filler or an electromagnetic wave absorbing material as an optional component. The main purpose is to adjust the difference between the thermal expansion coefficient of the low-melting glass and the glass substrate, and the main purpose of containing the electromagnetic wave absorbing material is to enhance the electromagnetic wave absorption of the sealing glass material and improve the heating efficiency. Thus, all of the inorganic materials are used. By performing sealing, it is possible to obtain higher airtightness than conventionally, and to prevent intrusion of moisture or the like which is a cause of deterioration of the reflective film 5, and to obtain a mirror 1 having good environmental resistance. Combination and blending amount of the sealing glass material The heating method for forming the sealing glass layer 3, the compatibility with the first and second glass substrates 2, 4, or various characteristics are selected. The heating method includes heating the entire mirror i using a firing furnace or using laser light which is one of electromagnetic waves, and heating only the sealed portion of the mirror 1. The sealing glass material is preferably composed of 60 to 1% by volume of the low-melting glass, 0 to 40% by volume of the ceramic filler, and 电磁4% by volume of the electromagnetic wave absorbing material. The sealing glass material may contain at least a low-melting glass, and the content of the ceramic filler and the electromagnetic wave absorbing material may be zero. As the low-melting point glass, for example, a low-melting glass such as tin-phosphate glass, a neon glass, an hunger glass, a ship glass, or an alkali glass of bismuth borate can be used. Among these, 'when considering the sealing properties (ie, adhesion) of the glass substrates 2, 4 or their reliability (for example, reliability or airtightness), and the influence on the environment or the human body, etc., A sealing glass composed of lanthanum glass should be used. 201237470 When the low-focus glass is less than 60% by volume, the fluidity of the sealed glass material is reduced when sealing, and there is no good sealing. The ratio of the low-refining glass in the sealing glass material is desirably 6% by volume or more, more preferably 65 Å or more. In consideration of the adjustment of the thermal expansion with the glass substrate, the upper limit is 97% by volume or less, preferably 9% by volume or less. The ceramic filler is preferably selected from at least one selected from the group consisting of cerium oxide, aluminum oxide, zirconium oxide, lithium H, cordierite, a phosphoric acid-based compound, saponin, and sulphate glass. The yttrium phosphate compound is, for example, (ZrO)2P2〇7. NaZr2(P〇4)3, KZr2(P〇4)3^Ca〇 5Zr2(P〇4)3^
NbZKPOA、Zr2(w〇3)(p〇4)2、及該等複合化合物。陶瓷填 料之理想下限在3體積%以上,更理想在1〇體積%以上。另 一方面,在超過40體積%時,則封接時之封接玻璃材料之 流動性會下降而難以良好封接。理想在4〇體積%以下更 理想在35體積。/〇以下。 電磁波吸收材可使用選自於由Fe、Cr、Mn、c〇、Ni 及Cu所構成之群組中之至少丨種金屬、或含有前述金屬之氧 化物等化合物之至少1種。又,亦可為該等以外之電磁波吸 收材。電磁波吸收材之理想下限在化丨體積。/。以上,更理想 在1體積%以上。另一方面,在超過4〇體積%時,封接時之 封接玻璃材料之流動性會下降而無法有良好的封接。理想 在25體積%以下,更理想在2〇體積%以下。 當具體的低熔點玻璃為適用鉍系玻璃時,宜適用以質 里比率為70〜90%之Bi2〇3、1〜20%之ZnO、2〜12%之b 〇 及10〜lOOOppm之Na20之組成。由於以Bi2〇3、Zn〇、及b 〇 201237470 之3成分所形成的玻璃具有透明且玻璃轉移點低等特性,故 適於封接玻璃材料。惟,在上述3成分之低熔點玻璃中,有 難以在玻璃基板2、4與封接玻璃層3之間生成充分的反應層 7之虞。所以’宜含有微量的Na20。 為了在玻璃基板2、4與封接玻璃層3之接著界面形成反 應層7,則使低熔點玻璃中含有易擴散至玻璃基板中之元素 —具體而言如1價之輕金屬一即有相當效果。尤其,使鉍系 玻璃中含有Nae則有相當效果。藉由使用4成分系一即,使 以上述Bi2〇3、ZnO、及B203之3成分所形成的鉍系玻璃中含 有適量的Na20—之低熔點玻璃,可易於在玻璃基板2、4與 封接玻璃層3之接著界面生成反應層7。 在上述以4成分所形成的鉍系玻璃粉末中,Bi203係形 成玻璃網狀結構之成分,宜使封接玻璃中含有70〜90質量% 之範圍。一旦Bi203之含量低於70質量%,則低熔點玻璃之 軟化溫度會變高。一旦Bi203之含量超過90質量%,將難以 玻化而有玻璃製造之困難,且熱膨脹係數過高之傾向。若 考慮封接溫度等,則將Bi203之含量設在78〜87質量%之範圍 較佳。NbZKPOA, Zr2(w〇3)(p〇4)2, and these composite compounds. The lower limit of the ceramic filler is preferably 3% by volume or more, more preferably 1% by volume or more. On the other hand, when it exceeds 40% by volume, the fluidity of the sealing glass material at the time of sealing may be lowered to make it difficult to seal well. Ideally below 4 vol% is more preferably at 35 vol. /〇The following. The electromagnetic wave absorbing material may be at least one selected from the group consisting of at least a metal selected from the group consisting of Fe, Cr, Mn, c〇, Ni, and Cu, or a compound containing an oxide of the above metal. Further, it may be an electromagnetic wave absorbing material other than these. The ideal lower limit of the electromagnetic wave absorbing material is in the phlegm volume. /. More preferably, it is 1% by volume or more. On the other hand, when it exceeds 4 vol%, the fluidity of the sealing glass material at the time of sealing may be lowered to prevent a good seal. It is preferably 25% by volume or less, more preferably 2% by volume or less. When the specific low-melting glass is suitable for bismuth-based glass, it is suitable to use Bi2〇3, 1~20% ZnO, 2~12% b 〇 and 10~100 ppm Na20 in a mass ratio of 70~90%. composition. Since the glass formed of the components of Bi2〇3, Zn〇, and b 〇 201237470 has transparency and low glass transition point, it is suitable for sealing glass materials. However, in the low-melting glass of the above three components, it is difficult to form a sufficient reaction layer 7 between the glass substrates 2, 4 and the sealing glass layer 3. Therefore, it should contain a trace amount of Na20. In order to form the reaction layer 7 at the interface between the glass substrate 2, 4 and the sealing glass layer 3, the low-melting glass contains an element which is easily diffused into the glass substrate - specifically, a light metal of a price of 1 is effective. . In particular, the presence of Nae in the lanthanide glass has a considerable effect. By using the four-component system, the bismuth-based glass formed of the three components of the above Bi2〇3, ZnO, and B203 contains an appropriate amount of Na20-low-melting glass, which can be easily applied to the glass substrates 2, 4 and The reaction layer 7 is formed by the subsequent interface of the glass layer 3. In the above-mentioned bismuth-based glass powder formed of the four components, Bi203 is formed into a component of a glass network structure, and it is preferable to contain the sealing glass in a range of 70 to 90% by mass. When the content of Bi203 is less than 70% by mass, the softening temperature of the low-melting glass becomes high. When the content of Bi203 exceeds 90% by mass, it is difficult to vitrify, and it is difficult to manufacture glass, and the coefficient of thermal expansion tends to be too high. When the sealing temperature or the like is considered, the content of Bi203 is preferably in the range of 78 to 87% by mass.
ZnO係降低熱膨脹係數或軟化溫度之成分,宜使封接 玻璃中含有1〜20質量%之範圍。一旦ZnO之含量低於1質量 %,將難以玻化。一旦ZnO之含量超過20質量。/〇,則有低熔 點玻璃成形時之穩定性降低、且易於產生反玻化而無法獲 得玻璃之虞。若考慮玻璃製造之穩定性等,則將ZnO之含 量設在7〜12質量%之範圍較佳。 10 201237470 b2o3係形成玻璃骨架且使可玻化範圍擴大之成分,宜 使低炫點玻璃中含有2~12質量%之範圍。一旦b2〇3之含量 低於2質量%,將難以玻化。一旦B2〇3之含量超過12質量%, 則會使軟化點變高。若考慮玻璃之穩定性或封接溫度等, 則將B2〇3之含量設在5〜10質量%之範圍較佳。The ZnO-based component which lowers the coefficient of thermal expansion or the softening temperature is preferably contained in the sealing glass in a range of from 1 to 20% by mass. Once the content of ZnO is less than 1% by mass, it will be difficult to vitrify. Once the content of ZnO exceeds 20 mass. /〇, there is a decrease in the stability of the low-melting point glass, and it is prone to devitrification and the glass cannot be obtained. When the stability of the glass production or the like is considered, the content of ZnO is preferably in the range of 7 to 12% by mass. 10 201237470 b2o3 is a component that forms a glass skeleton and expands the vitrification range. It is preferable to have a range of 2 to 12% by mass in the low-focus glass. Once the content of b2〇3 is less than 2% by mass, it will be difficult to vitrify. When the content of B2〇3 exceeds 12% by mass, the softening point becomes high. When the stability of the glass, the sealing temperature, and the like are considered, it is preferable to set the content of B2〇3 in the range of 5 to 10% by mass.
Na2〇係提高對於玻璃基板2、4之封接用玻璃材料層之 低溶點玻璃之反應性的成分,宜使低炼點玻璃中含有以質 量比率計為10〜lOOOppm之範圍。一旦Na20之含量低於 1 Oppm ’將無法充分提高反應層7之生成效率。另一方面, 一旦NazO之含量超過i〇〇〇ppm,則會損害玻璃之穩定性且 易於產生反玻化。若考慮到玻璃基板2、4與封接玻璃層3之 接著強度之提升效果 '對配線等之影響、及玻璃之穩定性 專’則將NaA之含量設在以質量比率計為i〇〇~i〇〇〇ppm2 範圍較佳。 如同上述的Na2〇,Li2〇或K20亦是作用為在玻璃基板 2、4與封接玻璃層3之接著界面形成反應層7之成分。惟, 該等驗金屬氧化物中’尤以與玻璃基板2、3之反應性優異 的Na2〇最具效果’因此,作為低熔點玻璃使用的鉍系玻璃 宜含有Na2〇。而’ Na2〇之一部分亦可以選自於由Li20或K20 所構成之群組中之至少增來取代。若考慮接著界面中之反 應層7的形成性等,LhO或^〇之Na20的取代量宜在Na20量 之50質量%以下。 以上述4成分所形成的鉍系玻璃,其玻璃轉移點低且為 適合封接材料者’亦可含有任意成分之A1203、Ce02、Si02、 11 201237470The Na2 lanthanide-based component which improves the reactivity with respect to the low-melting-point glass of the glass material layer for sealing of the glass substrates 2 and 4 is preferably contained in the low-point glass in a range of 10 to 1000 ppm by mass ratio. Once the content of Na20 is less than 1 Oppm', the production efficiency of the reaction layer 7 cannot be sufficiently improved. On the other hand, once the content of NazO exceeds i〇〇〇ppm, the stability of the glass is impaired and devitrification is liable to occur. Considering the effect of improving the adhesion strength of the glass substrates 2, 4 and the sealing glass layer 3, the influence on the wiring, and the stability of the glass, the content of NaA is set to be i质量~ in mass ratio. The range of i〇〇〇ppm2 is preferred. Like the above Na2, Li2 or K20 is also a component which acts to form the reaction layer 7 at the interface between the glass substrate 2, 4 and the sealing glass layer 3. However, in the above-mentioned metal oxides, Na2〇 having excellent reactivity with the glass substrates 2 and 3 is most effective. Therefore, the lanthanum glass used as the low-melting glass preferably contains Na2〇. And a part of 'Na2〇' may also be selected from at least one of the groups consisting of Li20 or K20. In consideration of the formability of the reaction layer 7 in the subsequent interface, the substitution amount of Na20 of LhO or 〇 is preferably 50% by mass or less based on the amount of Na20. The bismuth-based glass formed of the above four components has a low glass transition point and is suitable for sealing materials. A1203, Ce02, SiO 2 and 11 201237470 may also contain optional components.
Ag20、W03、Mo03、Nb203、Ta2〇5、Ga203、Sb203、Cs20、 CaO、SrO、BaO、P205、或SnOx(x為 1 或2)等。惟,任意成 分之含量若過多,則有玻璃呈不穩定而發生反玻化、玻璃 轉移點或軟化點上昇之虞’因此,任意成分之合計含量在 10質量%以下為宜。任意成分之合計含量之下限值並未有 特別限定。鉍系玻璃中可依據添加目的來摻混有效量的任 意成分。 上述的任意成分中,Al2〇3、Si〇2、CaO、SrO、及BaO 等為對玻璃之穩定化有所貢獻之成分,其含量宜設在〇〜5 質量%之範圍。Cs2〇具有使玻璃之軟化溫度降低的效果, 而Ce〇2具有使玻璃之流動性穩定化的效果。作為調整玻璃 之黏性或熱膨脹係數等之成分可含有Ag2〇、w〇3、Mo03、Ag20, W03, Mo03, Nb203, Ta2〇5, Ga203, Sb203, Cs20, CaO, SrO, BaO, P205, or SnOx (x is 1 or 2). However, if the content of the optional component is too large, the glass is unstable and devitrified, and the glass transition point or the softening point is increased. Therefore, the total content of the optional components is preferably 10% by mass or less. The lower limit of the total content of the optional components is not particularly limited. An effective amount of any component can be blended in the lanthanide glass depending on the purpose of the addition. Among the above-mentioned optional components, Al2〇3, Si〇2, CaO, SrO, and BaO are components which contribute to the stabilization of the glass, and the content thereof is preferably in the range of 〇5 to 5% by mass. Cs2〇 has an effect of lowering the softening temperature of the glass, and Ce〇2 has an effect of stabilizing the fluidity of the glass. As a component for adjusting the viscosity or thermal expansion coefficient of the glass, etc., it may contain Ag2〇, w〇3, Mo03,
Nb203、Ta205、Ga203、Sb203、P2〇5、SnOx等。該等各成 分之含量可在任意成分之合計含量不超過1〇質量%的範圍 (含〇質量%)内予以適當設定。 反應層7係第一及第二玻璃基板2、4之構成元素與封接 玻璃層3之構成元素之混合層。藉由使此種反應層7生成於 玻璃基板2、4之表面層並將其最大深度設在3〇nm以上,可 使玻璃基板2、4與封接玻璃層3之接著狀態牢固。又,亦可 使藉由封接玻璃層3所密封之玻璃基板2、4間之空間6成為 良好的氣密結構。一旦反應層7之最大深度低於3〇nm,將難 以充分獲得使接著強度提高或作為氣密結構之效果。反應 層7之最大深度在3〇nm以上較佳,更理想在15〇nm以上。反 應層7之最大深度之上限值並未有特別限制以3〇〇〇nm以下 12 201237470 為佳’ 200〇nm以下較佳,又以5〇〇nm以下更佳。 此外,反應層7宜具有下述形狀,即:在其寬度方向之 剖面中,封接玻璃層3之兩端部附近較中心部附近係朝第j 及第2玻璃基板2、4内部突出呈凸狀之形狀。換言之,反應 層7其宜朝第一及第二玻璃基板2、4内部的深度係封接玻璃 層3之兩端部側較中心部附近具有更深的凹狀之形狀。依據 此種反應層7,可使生成於第一及第二玻璃基板2、4與反應 層7之界面的應力分散至反應層7整體,而可進一步提升第 一及第二玻璃基板2、4與封接玻璃層3之接著強度。若反應 層之深度一樣,則有殘留應力集中在反應層之側面或底面 等之虞。反應層7之形狀不限於如第4圖顯示之剖面略呈圓 弧狀之形狀,亦可為如存有多數突出部分之形狀。 . 作為上述反應層7之具體形狀,如第5圖顯示,以反應 層7之最大深度D1其相對於封接玻璃層3端部附近之深度 D2係在1.1倍以上(即,D1/D221.1)之突狀為宜。在此,反 應層7端部附近之深度D2設定如下:將自反應層7之端部起 到最大深度D1之位置為止的距離設為L1時,深度D2表示自 端部起到距離L1之1/1〇之距離L2(L2=l/l〇xLl)之位置的深 度。又’當存有多數的突出部分(例如2個)時’依據最大深 度D1、及為距離L1之1/10的距離L2位置之深度D2來求算 D1/D2,而該距離L1係自突出部分位置之最近端部起到最 大深度D1之位置為止。前述L1係表示反應層7之寬度方向 —即第4圖中之A方向一之長度。而’當D1/D2之值超過500 時,將如同反應層之深度一樣之情況易於引起應力之集 13 201237470 中,因此,D1/D2之值在500以下為宜β 依據最大深度D1相對於封接層3端部附近之深度D2之 比(D1/D2)在1.1以上的反應層7,可更進—步提高第一及第 二玻璃基板2、4與封接玻璃層3之接著強度,並可以良好的 重現I1 生獲彳t第-及第_玻璃基板2、4與反應層7之界面中之 應力的分散效果。即,藉由wm/D2之比設在丨丨以上可 使反應層7之形成量增加,並可將反應層7之形狀設為往玻 璃基板2、4内突出之形狀。所以,可進一步提升第一及第 二玻璃基板2、4與封接玻璃層3之接著強度的提升效果、及 第-及第二玻璃基板2、4與反應層7之界面中之應力的分散 效果。D1/D2之比在2.0以上較佳。 又,有關反應層7之形成量,以其寬度方向之剖面積在 50μηι2以上為宜。藉由將反應層7之剖面積設在5〇^m2以上, 可較牢固地接著玻璃基板2、4與封接層8。反應層7之剖面 積在10 0 μ m2以上較佳。反應層7之剖面積例如可藉由反應層 7之形狀(例如,加深深度等)而增加。而,反應層7之剖面積 亦可藉由加寬封接玻璃層3之寬度(線寬)而增加,此亦可列 舉為提高第一及第二玻璃基板2、4與封接玻璃層3之接著強 度之機構。 反應層7之生成可藉由第一及第二玻璃基板2、4與封接 玻璃層3之接著界面近側之FE-EPMA線組成分析而確認,實 用的方法則如以下顯示之方法。在此,顯示以下述所示之 方法來測定反應層7之形狀(深度、剖面積、及D1/D2比等) 之值。Nb203, Ta205, Ga203, Sb203, P2〇5, SnOx, and the like. The content of each of the components may be appropriately set within a range of not more than 1% by mass based on the total content of the optional components. The reaction layer 7 is a mixed layer of constituent elements of the first and second glass substrates 2, 4 and constituent elements of the sealing glass layer 3. By forming such a reaction layer 7 on the surface layers of the glass substrates 2, 4 and setting the maximum depth to 3 Å or more, the glass substrates 2, 4 and the sealing glass layer 3 can be firmly bonded. Further, the space 6 between the glass substrates 2 and 4 sealed by the sealing glass layer 3 can be made into a good airtight structure. Once the maximum depth of the reaction layer 7 is less than 3 〇 nm, it is difficult to sufficiently obtain an effect of improving the adhesion strength or as a hermetic structure. The maximum depth of the reaction layer 7 is preferably 3 Å or more, more preferably 15 Å or more. The upper limit of the maximum depth of the reaction layer 7 is not particularly limited to 3 〇〇〇 nm or less. 12 201237470 is preferable, preferably 200 Å or less, and more preferably 5 Å or less. Further, the reaction layer 7 preferably has a shape in which the vicinity of both end portions of the sealing glass layer 3 is protruded toward the inside of the j-th and second glass substrates 2, 4 in the vicinity of the center portion in the cross section in the width direction thereof. Convex shape. In other words, the reaction layer 7 preferably has a deeper concave shape toward the both end portions of the depth-sealing glass layer 3 inside the first and second glass substrates 2, 4 than in the vicinity of the center portion. According to the reaction layer 7, the stress generated at the interface between the first and second glass substrates 2, 4 and the reaction layer 7 can be dispersed to the entire reaction layer 7, and the first and second glass substrates 2, 4 can be further improved. The strength of the bond with the sealing glass layer 3. If the depth of the reaction layer is the same, residual stress is concentrated on the side or the bottom surface of the reaction layer. The shape of the reaction layer 7 is not limited to a shape having a substantially circular arc shape as shown in Fig. 4, and may be a shape in which a plurality of protruding portions are present. As a specific shape of the above-mentioned reaction layer 7, as shown in Fig. 5, the depth D1 of the reaction layer 7 is 1.1 times or more with respect to the depth D2 near the end of the sealing glass layer 3 (i.e., D1/D221. 1) The protrusion is suitable. Here, the depth D2 in the vicinity of the end portion of the reaction layer 7 is set such that the distance from the end portion of the reaction layer 7 to the position of the maximum depth D1 is L1, and the depth D2 indicates the distance from the end portion to the distance L1. /1〇 The distance from the position of L2 (L2=l/l〇xLl). In addition, when there are a large number of protruding portions (for example, two), D1/D2 is calculated based on the maximum depth D1 and the depth D2 of the distance L2 which is 1/10 of the distance L1, and the distance L1 is self-protruding. The nearest end of the partial position is at the position of the maximum depth D1. The above L1 indicates the length direction of the reaction layer 7, that is, the length in the A direction in Fig. 4. And when the value of D1/D2 exceeds 500, it will be the same as the depth of the reaction layer. It is easy to cause the stress set 13 201237470. Therefore, the value of D1/D2 is below 500, which is better than β according to the maximum depth D1. The reaction layer 7 having a depth D2 ratio (D1/D2) near the end of the layer 3 of 1.1 or more can further improve the adhesion strength between the first and second glass substrates 2, 4 and the sealing glass layer 3, It is also possible to reproduce the dispersion effect of the stress in the interface between the first and third glass substrates 2, 4 and the reaction layer 7 by the I1. Namely, the amount of formation of the reaction layer 7 can be increased by setting the ratio of wm/D2 to 丨丨 or more, and the shape of the reaction layer 7 can be set to protrude into the glass substrates 2 and 4. Therefore, the effect of improving the adhesion strength of the first and second glass substrates 2, 4 and the sealing glass layer 3 and the dispersion of the stress in the interface between the first and second glass substrates 2, 4 and the reaction layer 7 can be further improved. effect. The ratio of D1/D2 is preferably 2.0 or more. Further, the amount of formation of the reaction layer 7 is preferably 50 μm or more in the cross-sectional area in the width direction. By setting the cross-sectional area of the reaction layer 7 to 5 〇m 2 or more, the glass substrates 2, 4 and the sealing layer 8 can be firmly adhered. The cross section of the reaction layer 7 is preferably 10 10 μm or more. The cross-sectional area of the reaction layer 7 can be increased, for example, by the shape of the reaction layer 7 (e.g., deepening depth, etc.). The cross-sectional area of the reaction layer 7 can also be increased by widening the width (line width) of the sealing glass layer 3, which can also be mentioned as improving the first and second glass substrates 2, 4 and the sealing glass layer 3. The mechanism of the strength. The formation of the reaction layer 7 can be confirmed by the composition analysis of the FE-EPMA line on the near side of the interface between the first and second glass substrates 2, 4 and the sealing glass layer 3, and the practical method is as shown below. Here, the value of the shape (depth, sectional area, and D1/D2 ratio, etc.) of the reaction layer 7 was measured by the method shown below.
S 14 201237470 首先,以易於研磨的方式來切割已封接之反射鏡丨之一 部分作為試料。從該試料研磨並除去其中一方的玻璃基 板。而,當封接玻璃層3之強度較低而在封接玻璃層3内剝 離時’可省略玻璃基板之研磨步驟。再來,將已除去其中 一方的玻璃基板之試料浸泡到蝕刻液中,並除去封接玻璃 層3。餘刻液係使用不會使玻璃基板之玻璃溶解,但可溶解 封接玻璃層之構成元素的酸液。例如,當於封接玻璃層使 用鉍系玻璃作為低熔點玻璃時,例如使用30%硝酸水溶 液。由於反應層7係第一及第二玻璃基板2、4之構成元素與 封接玻璃層之構成元素的混合層,因此,在除去封接玻璃 層3的同時,反應層7亦會被除去。 以上述方式來製作反應層7之形成痕係以凹狀部殘留 的玻璃基板。以表面粗度計測定具有該凹狀部的玻璃基板 之表面形狀,可藉以測定並評估反應層7之形成痕為凹狀部 形狀一即反應層7之形狀。第6圖係顯示測定於後述實施例1 所製作的反射鏡1中之玻璃基板之反應層7的表面形狀之結 果的圖。如該圖顯示,藉由從第一及第二玻璃基板2、4溶 解除去反應層7之後,以表面粗度計測定第一及第二玻璃基 板2、4之表面形狀,可評估反應層7之形狀。 為了形成深度較深的反應層7,亦可僅將形成有封接玻 璃層之密封區域之反射膜5、或反射膜5之一部分予以修整 後,直接使封接用玻璃材料層與第一玻璃基板2密接來進行 封接處理。就修整方法而言,包含下述兩種方法,即:使 反射膜5形成後,將密封區域浸泡到确酸等钱刻液中之方 15 201237470 法、或喷淋之方法;或者,在形成反射膜5之前,以膠帶等 掩罩將成為密封區域之反射臈,形成反射膜,並形成已修 整過之反射膜之區域的方法。 被第一玻璃基板2、第二玻璃基板4及封接玻璃層3所包 圍密封的空間6内之氣體環境可為空氣環境,但若考慮到空 氣中之氧氣與反射膜5之反應,宜將氣體環境設為真空、或 者設為氮氣或氬氣等惰性氣體。又,若考慮到強度,亦宜 於空間6中填充樹脂或放入分隔件。 又,由於第一玻璃基板2與第二玻璃基板4間之距離 (即’空間6之厚度)會使空間6之填充物之氧氣等與反射膜5 之反應或熱膨脹等之影響減低,故以短距為宜。第一玻璃 基板2與第二玻璃基板4之間的距離在500μηι以下為宜, ΙΟΟμιη以下較佳,更理想在ΙΟμηι以下。 接下來,說明使用燒成爐之反射鏡1之製造方法。 該反射鏡1之製造方法基本上具有以下步驟:準備具有 反射膜之第一玻璃基板之步驟;將封接用玻璃材料層形成 於第二玻璃基板上之步驟(以下記為封接用玻璃材料層之 形成步驟);使第一玻璃基板之反射膜面、與第二玻璃基板 中形成有封接用玻璃材料層之面予以相對向配置,作為相 疊基板之步驟(以下記為第一及第二玻璃基板之相疊步 驟);及,將該相疊基板之封接用玻璃材料層加熱熔融,使 第一玻璃基板及第二玻璃基板密封,而形成封接玻璃層之 步驟(以下記為第一及第二玻璃基板之密封步驟)。上述之準 備具有反射膜之第一玻璃基板之步驟、以及將封接用玻璃 16 201237470 材料層形成於第二玻璃基板上之步驟可為該順序,亦可為 相反順序,又亦可同時進行。 例如,將封接用玻璃材料層形成於第二破璃基板上 時,可事先以下述方法來製作封接用玻璃糊。 [封接用玻璃糊之製作] 封接用玻璃糊可混合封接用玻璃材料之各構成成分與 载劑而調製。載劑係將黏合劑成分之樹脂溶解於溶劑者。 載劑用之樹脂可使用例如:甲基纖維素、乙基纖維素、羧 曱基纖維素、氧乙基纖維素、苯曱基纖維素、丙基纖維素、 硝化纖維素等纖維素系樹脂、及將甲基丙烯酸曱酯、曱基 丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸2_羥乙酯、丙 烯酸丁酯、丙烯酸2-羥乙酯等丙烯酸系單體之丨種以上加以 聚合而製得之丙烯酸系樹脂等有機樹脂。就溶劑而言,在 纖維素系樹脂之情況下可使用松香醇、丁基卡必醇乙酸 酯、及乙基卡必醇乙酸酯等溶劑;在丙烯酸系樹脂之情況 下可使用甲基乙基酮、松香醇、丁基卡必醇乙酸酯、及乙 基卡必醇乙酸酯等溶劑。 封接用玻璃糊之黏度只要配合與塗佈到玻璃基板4之 裝置對應之黏度即可,可藉由樹脂(黏合劑成分)與溶劑之比 率、或封接用玻璃材料之成分與載劑之比率來調整。封接 用玻璃糊中亦可添加如消泡劑或分散劑等為玻璃糊且公知 之添加物。該等添加物同樣是會在一般燒成時消失之成分。 封接材料糊之調製可適用具備攪拌翼之旋轉式混合機、或 使用觀軋機與球磨機等之公知方法。 17 201237470 [封接用玻璃材料層之形成] 於第二玻璃基板4外圍之密封區域,可藉由網版印刷或 分配器將封接用玻璃糊塗敷於其上。為了保持反射鏡之強 度’該塗敷膜之寬度以0.5mm〜20mm為宜。又,塗敷膜之 厚度應以成為目標之封接後的封接玻璃層3之厚度(例如, ΙΟμηι〜2000μηι),考慮到在乾燥與預備燒成等下一個步驟中 之收縮而加以調整。 將已塗敷了封接用玻璃糊之第二玻璃基板4投入 60〜150°C之乾燥機中30秒至1〇分鐘加以乾燥,使有機溶劑 成分飛散。接下來’以燒成爐在較封接玻璃材料之玻璃轉 移點低30C之溫度條件下使樹脂黏合劑成分飛散,再以預 備燒成封接用玻璃材料之溫度(即,較封接玻璃材料之玻璃 軟化點高10〜100°c之溫度條件)燒成後,將封接玻璃材料燒 黏到第二玻璃基板4,而形成封接用玻璃材料層。以下,於 玻璃基板塗佈封接用玻璃糊並將已塗佈之糊層加以乾燥且 預備燒成者、或進一步燒成所製得者’亦稱為封接用玻璃 材料層。封接用玻璃材料層係在獲得封接玻璃層時將已塗 佈於玻璃基板之糊層加以乾燥且預備燒成之層、或係進一 步燒成之層,乃與封接玻璃層作區別使用,前述封接玻璃 層係使第一及第二玻璃基板隔著遍及該等玻璃基板之其中 一方或雙方之周邊部所形成的封接玻璃材料層加以相疊, 且將該封接玻璃材料層加熱熔融而形成於第一及第二玻璃 基板之周邊部者。 本說明書中’玻璃轉移點係以微差熱分析(DTA)之第iS 14 201237470 First, a part of the sealed mirror 丨 is cut as a sample in an easy-to-grind manner. One of the glass substrates was ground and removed from the sample. On the other hand, when the strength of the sealing glass layer 3 is low and peeled off in the sealing glass layer 3, the polishing step of the glass substrate can be omitted. Then, the sample from which one of the glass substrates has been removed is immersed in the etching liquid, and the sealing glass layer 3 is removed. The residual liquid is an acid solution which does not dissolve the glass of the glass substrate but dissolves the constituent elements of the sealing glass layer. For example, when a linden glass is used as the low-melting glass in the sealing glass layer, for example, a 30% aqueous solution of nitric acid is used. Since the reaction layer 7 is a mixed layer of the constituent elements of the first and second glass substrates 2, 4 and the constituent elements of the sealing glass layer, the reaction layer 7 is also removed while the sealing glass layer 3 is removed. The glass substrate in which the formation of the reaction layer 7 was left in the concave portion was produced in the above manner. The surface shape of the glass substrate having the concave portion was measured by surface roughness, and the shape of the reaction layer 7 which is the shape of the concave portion, i.e., the shape of the reaction layer 7, was measured and evaluated. Fig. 6 is a view showing the results of measuring the surface shape of the reaction layer 7 of the glass substrate in the mirror 1 produced in the first embodiment to be described later. As shown in the figure, after the reaction layer 7 is dissolved and removed from the first and second glass substrates 2, 4, the surface shape of the first and second glass substrates 2, 4 is measured by surface roughness, and the reaction layer 7 can be evaluated. The shape. In order to form the reaction layer 7 having a deep depth, only one portion of the reflective film 5 or the reflective film 5 in which the sealing region of the sealing glass layer is formed may be trimmed, and then the sealing glass material layer and the first glass may be directly used. The substrate 2 is closely attached to perform a sealing process. In the case of the dressing method, the following two methods are included, that is, after the reflective film 5 is formed, the sealing region is immersed in the acid solution such as the acid solution; or the method of spraying; or, in the formation Before the reflection film 5, a method of masking the reflection region of the sealing region with a tape or the like to form a reflection film and forming a region of the modified reflection film is formed. The gas environment in the space 6 sealed by the first glass substrate 2, the second glass substrate 4, and the sealing glass layer 3 may be an air environment, but considering the reaction of oxygen in the air with the reflective film 5, it is preferable to The gas atmosphere is set to a vacuum or an inert gas such as nitrogen or argon. Further, in consideration of the strength, it is also preferable to fill the space 6 with a resin or to place a separator. Moreover, since the distance between the first glass substrate 2 and the second glass substrate 4 (that is, the thickness of the space 6) reduces the influence of the oxygen or the like of the filler of the space 6 on the reaction film 5 or thermal expansion, etc., Short distance is appropriate. The distance between the first glass substrate 2 and the second glass substrate 4 is preferably 500 μm or less, more preferably ΙΟΟμηη or less, more preferably ΙΟμηι or less. Next, a method of manufacturing the mirror 1 using a firing furnace will be described. The manufacturing method of the mirror 1 basically has the steps of: preparing a first glass substrate having a reflective film; and forming a sealing glass material layer on the second glass substrate (hereinafter referred to as a sealing glass material) a step of forming a layer; a step of disposing a reflective film surface of the first glass substrate and a surface of the second glass substrate on which the sealing glass material layer is formed as a stacked substrate (hereinafter referred to as a first a step of stacking the second glass substrate; and heating and melting the sealing glass material layer of the stacked substrate to seal the first glass substrate and the second glass substrate to form a sealing glass layer (hereinafter referred to as It is a sealing step of the first and second glass substrates). The step of preparing the first glass substrate having the reflective film and the step of forming the sealing glass 16 201237470 material layer on the second glass substrate may be in this order, or may be reversed or simultaneously. For example, when the sealing glass material layer is formed on the second glass substrate, the sealing glass paste can be produced in advance by the following method. [Production of Glass Paste for Sealing] The glass paste for sealing can be prepared by mixing the constituent components of the glass material for sealing and the carrier. The carrier is one in which the resin of the binder component is dissolved in a solvent. As the resin for the carrier, for example, a cellulose resin such as methyl cellulose, ethyl cellulose, carboxymethyl cellulose, oxyethyl cellulose, phenyl sulfonyl cellulose, propyl cellulose or nitrocellulose can be used. And adding an acrylic monomer such as methacrylate, ethyl methacrylate, butyl methacrylate, 2-hydroxyethyl methacrylate, butyl acrylate or 2-hydroxyethyl acrylate. An organic resin such as an acrylic resin obtained by polymerization. In the case of a solvent, a solvent such as rosin alcohol, butyl carbitol acetate, or ethyl carbitol acetate can be used in the case of a cellulose resin; in the case of an acrylic resin, a methyl group can be used. Solvents such as ethyl ketone, rosin alcohol, butyl carbitol acetate, and ethyl carbitol acetate. The viscosity of the glass paste for sealing may be a viscosity corresponding to the device applied to the glass substrate 4, and may be a ratio of a resin (adhesive component) to a solvent or a component of a glass material for sealing or a carrier. The ratio is adjusted. For sealing, a glass paste such as an antifoaming agent or a dispersing agent may be added to the glass paste, and a known additive may be added. These additives are also components that will disappear during normal firing. The preparation of the sealing material paste can be applied to a rotary mixer equipped with a stirring blade or a known method using a rolling mill and a ball mill. 17 201237470 [Formation of a glass material layer for sealing] A sealing glass frit may be applied to a sealing region on the periphery of the second glass substrate 4 by screen printing or a dispenser. In order to maintain the strength of the mirror, the width of the coating film is preferably 0.5 mm to 20 mm. Further, the thickness of the coating film should be adjusted in accordance with the thickness of the sealing glass layer 3 after sealing (e.g., ΙΟμηι to 2000μηι), in consideration of shrinkage in the next step such as drying and preliminary baking. The second glass substrate 4 to which the glass paste for sealing has been applied is placed in a dryer at 60 to 150 ° C for 30 seconds to 1 minute, and dried to disperse the organic solvent component. Next, the resin binder component is scattered in a firing furnace at a temperature lower than the glass transition point of the sealing glass material by 30 C, and then the temperature of the sealing glass material is prepared (ie, the sealing glass material is sealed). After the glass is softened, the temperature is 10 to 100 ° C. After the firing, the sealing glass material is fired on the second glass substrate 4 to form a sealing glass material layer. Hereinafter, a glass paste for sealing is applied to a glass substrate, and the applied paste layer is dried, prepared for firing, or prepared by further firing, which is also referred to as a sealing glass material layer. The glass material layer for sealing is a layer obtained by drying a paste layer which has been applied to a glass substrate, and is prepared to be fired, or a layer which is further fired, in the case of obtaining a sealing glass layer, which is used in combination with a sealing glass layer. The sealing glass layer is formed by laminating the first and second glass substrates with a sealing glass material layer formed over the peripheral portion of one or both of the glass substrates, and sealing the glass material layer It is formed by heating and melting to form a peripheral portion of the first and second glass substrates. In this specification, the glass transition point is the i-th of differential thermal analysis (DTA).
S 18 201237470 反曲點之溫度而定義者,而玻璃軟化點係以微差熱分析 (DTA)之第4反曲點之溫度而定義者。 [第一及第二玻璃基板之相疊及密封之步驟] 以封接用玻璃材料層位於内側且反射膜5位於内側的 方式,將具有封接用玻璃材料層之第二玻璃基板4、及具有 反射膜5之第一玻璃基板2呈相對向配置且相疊,再以燒成 爐將該相疊基板施行加熱熔融處理,形成業已燒成之封接 玻璃層。藉由該加熱熔融處理,使封接用玻璃材料層中之 低熔點玻璃中之組成成分貫穿反射膜5,並於第一玻璃基板 2形成反應層7。 若考慮到反射鏡1的強度而於空間6置入分隔件的情況 時,可在相疊時置入分隔件》分隔件以具有耐熱性之粒狀 • 氧化鋁、氧化矽等陶瓷分隔件為宜。為了防止反射膜5之劣 . 化,燒成爐之氣體環境以氮氣或氬氣等惰性環境、或真空 狀態為宜。於該燒成時,藉由封接用玻璃材料層之低熔點 玻璃之組成成分貫穿反射膜5、並於第一玻璃基板2形成反 應層7,可獲得牢固的接著。 若前述反應層7太薄,則接著力會減弱且易於在熱循環 試驗或剝離試驗等剝落,而難以作成壽命長的反射鏡1。 反應層7形成的難易性取決於封接用玻璃材料層中之 低熔點玻璃之組成、燒成溫度、及封接用玻璃材料層與第 一玻璃基板上之反射膜5之密接性。為了使反應層7形成為 較深之層,封接用玻璃材料層中之低熔點玻璃之組成適合 使用鉍系、鉛系、及矽氧硼酸鹼系,從環境面與耐水性之 19 201237470 層面看來,則以鉍系玻璃為佳。 燒成溫度愈高溫,反應層7愈易於進展,若考慮到玻璃 基板之變形,宜在玻璃基板之轉移點以下。 封接用玻璃材料層與第一玻璃基板上之反射膜之密接 性在燒成業已相疊之第一及第二玻璃基板時,可藉由以耐 熱夾夾持第一及第二玻璃基板、或藉由砝碼等在燒成中對 業已相疊之第一及第二玻璃基板附加荷重而提升。 依據以上步驟來製作第1圖之反射鏡1。 接下來’以第1圖之反射鏡1舉例説明使用雷射等電磁 波之役封步驟。該反射鏡1之製造方法亦如前述,基本上具 有下列步驟:準備具有反射膜之第一玻璃基板之步驟;將 封接用玻璃材料層形成於第二玻璃基板上之步驟(以下記 為封接用玻璃材料層之形成步驟);使第一玻璃基板之反射 膜面、與第二玻璃基板中形成有封接用玻璃材料層之面予 以相對向配置,作為相疊基板之步驟(以下記為第一及第二 玻璃基板之相疊步驟);及,將該相疊基板之封接用玻璃材 料層加熱熔融,以密封第一玻璃基板及第二玻璃基板,而 形成封接玻璃層之步驟(以下記為第一及第二玻璃基板之 密封步驟)。上述之準備具有反射膜之第一玻璃基板之步 驟、以及將封接用玻璃材料層形成於第二玻璃基板上之步 驟可為该順序,亦可為相反順序,又亦可同時進行。 將封接用玻璃材料層形成於第二玻璃基板上時,如前 述’可事先以下述方法製作封接用破璃糊。 [封接用玻璃糊之製作]S 18 201237470 is defined by the temperature of the inflection point, and the glass softening point is defined by the temperature of the fourth inflection point of the differential thermal analysis (DTA). [Step of laminating and sealing the first and second glass substrates] The second glass substrate 4 having the glass material layer for sealing, and the glass material layer for sealing are located inside and the reflection film 5 is located inside, and The first glass substrate 2 having the reflective film 5 is disposed to face each other and stacked, and the laminated substrate is subjected to heat-melting treatment in a firing furnace to form a sealed glass layer which has been fired. By this heat-melting treatment, the constituent components of the low-melting glass in the sealing glass material layer are passed through the reflective film 5, and the reaction layer 7 is formed on the first glass substrate 2. When the partition member is placed in the space 6 in consideration of the strength of the mirror 1, the partition member may be placed at the time of stacking to have a heat-resistant granular shape. The ceramic separator such as alumina or yttrium oxide is should. In order to prevent the deterioration of the reflective film 5, the gas atmosphere of the firing furnace is preferably an inert environment such as nitrogen or argon or a vacuum state. At the time of the firing, the composition of the low-melting glass of the glass material layer for sealing is passed through the reflective film 5, and the reaction layer 7 is formed on the first glass substrate 2, whereby a strong adhesion can be obtained. When the reaction layer 7 is too thin, the adhesion force is weakened and it is easy to peel off in a heat cycle test or a peeling test, and it is difficult to form the mirror 1 having a long life. The ease of formation of the reaction layer 7 depends on the composition of the low-melting glass in the sealing glass material layer, the firing temperature, and the adhesion between the sealing glass material layer and the reflective film 5 on the first glass substrate. In order to form the reaction layer 7 into a deeper layer, the composition of the low-melting glass in the sealing glass material layer is suitable for the use of the lanthanide, lead, and bismuth borate bases, from the environmental surface and the water resistance 19 201237470 level It seems that the bismuth glass is preferred. The higher the firing temperature, the easier the progress of the reaction layer 7. If the deformation of the glass substrate is taken into consideration, it is preferably below the transfer point of the glass substrate. The adhesion between the sealing glass material layer and the reflective film on the first glass substrate can be performed by sandwiching the first and second glass substrates with a heat-resistant clip when the first and second glass substrates are stacked Or, by means of a weight or the like, the load is increased by adding a load to the first and second glass substrates which have been stacked in the firing. The mirror 1 of Fig. 1 is produced in accordance with the above steps. Next, the mirroring step using electromagnetic waves such as lasers will be exemplified by the mirror 1 of Fig. 1. The manufacturing method of the mirror 1 also has the following steps: the step of preparing a first glass substrate having a reflective film; and the step of forming a sealing glass material layer on the second glass substrate (hereinafter referred to as a seal) a step of forming a glass material layer; and a step of arranging the reflective film surface of the first glass substrate and the surface of the second glass substrate on which the sealing glass material layer is formed as a stacked substrate (hereinafter referred to as a step of stacking the first and second glass substrates); and heating and melting the sealing glass material layer of the stacked substrate to seal the first glass substrate and the second glass substrate to form a sealing glass layer Step (hereinafter referred to as a sealing step of the first and second glass substrates). The above steps of preparing the first glass substrate having the reflective film and the step of forming the sealing glass material layer on the second glass substrate may be in this order, or may be reversed or simultaneously. When the sealing glass material layer is formed on the second glass substrate, the sealing glass paste can be produced in the following manner by the following method. [Production of glass paste for sealing]
S 20 201237470 封接用玻璃糊之製作方法除了使包含電磁波吸收材以 外’與使用燒成爐之反射鏡1之製造方法相同。 [封接用玻璃材料層之形成] 首先,藉由網版印刷或分配器,將封接用玻璃糊塗敷 於第二玻璃基板4之外圍全周圍的周邊部之密封區域。為了 保持強度’該塗敷膜之寬度以〇.5mm〜20mm為宜。又,塗 敷膜之厚度應以成為目標之封接後之封接玻璃層3之厚 度’考慮到在乾燥與預備燒成等下一個步驟中之收縮而加 以調整。 將已塗敷了封接用玻璃糊之第二玻璃基板4以60〜15〇 °(:且30秒至1〇分鐘加以乾燥,使有機溶劑成分飛散,接下 來’以燒成爐在較封接玻璃材料之玻璃轉移點低3〇〜50。(:之 溫度條件下,使樹脂黏合劑成分飛散。再以預備燒成封接 用玻璃之溫度(較具體而言係較封接玻璃材料之玻璃軟化 點尚10〜50 C之溫度條件)燒成後’將封接用玻璃材料燒黏 到第二玻璃基板4,而形成封接用玻璃材料層。 亦可藉由雷射等電磁波來進行使樹脂黏合劑成分飛散 之步驟、以及將封接用玻璃材料燒黏到第二玻璃基板4之步 驟。藉由雷射等電磁波之局部加熱,便不會將密封區域以 外加熱,所以,當第二玻璃基板4具有反射膜5時,可在不 使密封區域以外之反射膜5劣化的情況下將封接用玻璃材 料燒黏到第二玻璃基板4。 [第一及第二玻璃基板之相疊及密封之步驟] 接下來’以封接用玻璃材料層位於内側且反射膜5位於 21 201237470 内側的方式,將具有封接用玻璃材料層之第二玻璃基板4、 及具有反射膜5之第一玻璃基板2呈相對向配置並相疊,藉 以組裝相疊基板。藉由從該相疊基板之第二玻璃基板4側照 射雷射等電磁波使封接用玻璃材料層加熱熔融,來形成已 燒成之封接玻璃層。藉由該加熱熔融處理,可使封接用玻 璃材料層中之低熔點玻璃中之組成成分貫穿反射膜5,並於 第一玻璃基板2形成反應層7。 由於封接用玻璃材料層係藉由雷射等電磁波而局部加 熱’因此,玻璃基板之溫度不會加熱得比封接用玻璃材料 層高。亦即,封接用玻璃材料層可以高於加熱燒成爐整體 時的溫度來進行加熱。藉由以較高的溫度進行加熱,可使 反應層7形成為較深之層。 又,使用雷射作為電磁波時,藉由以雷射點之中心強 度最強且隨著朝向外側而漸弱的方式,使所照射之封接用 玻璃材料層賦有溫度分布,藉以將反應層7之形狀製作成如 第4圖中朝向第一玻璃基板2而向下凸起之形狀,可緩和應 力而獲得較牢固的接著。 由於封接用玻璃材料層係藉由雷射等電磁波而局部加 熱,故而難以將密封區域以外予以加熱,因此,不會產生 因反射膜5之熱所造成的劣化並獲得具兩反射率之反射鏡 1 ° 第一玻璃基板2與第二玻璃基板4間之空間6中雖亦可 填充空氣’但若考慮到空氣中之氧氣與反射膜之反應,以 填充有氮氣或氬氣等惰性氣體、或真空狀態為宜。屆時,S 20 201237470 The method for producing a glass paste for sealing is the same as the method for producing the mirror 1 using a firing furnace except that the electromagnetic wave absorbing material is included. [Formation of Sealing Glass Material Layer] First, a sealing glass paste is applied to a sealing portion of a peripheral portion around the periphery of the second glass substrate 4 by screen printing or a dispenser. In order to maintain the strength, the width of the coating film is preferably from 55 mm to 20 mm. Further, the thickness of the coating film should be adjusted in consideration of the shrinkage in the next step such as drying and preliminary baking, in view of the thickness of the sealing glass layer 3 after the target sealing. The second glass substrate 4 to which the glass paste for sealing has been applied is dried at 60 to 15 Torr (for 30 seconds to 1 minute, and the organic solvent component is scattered, and then the furnace is sealed in a baking furnace) The glass transition point of the glass material is lowered by 3 〇 to 50. (The temperature of the resin adhesive component is scattered, and the temperature of the sealing glass is prepared by firing (more specifically, the sealing glass material) The glass softening point is still 10 to 50 C. After the firing, the glass material for sealing is fired on the second glass substrate 4 to form a sealing glass material layer. It can also be performed by electromagnetic waves such as laser. a step of scattering the resin binder component and a step of burning the sealing glass material to the second glass substrate 4. By local heating of electromagnetic waves such as lasers, the sealing region is not heated, so When the two glass substrates 4 have the reflection film 5, the sealing glass material can be burned to the second glass substrate 4 without deteriorating the reflection film 5 other than the sealing region. [The first and second glass substrates are phased. Stacking and sealing steps] The second glass substrate 4 having the sealing glass material layer and the first glass substrate 2 having the reflective film 5 are disposed to face each other so that the sealing glass material layer is located inside and the reflective film 5 is located inside the 21 201237470. By stacking the stacked substrates, the sealing glass material layer is formed by irradiating electromagnetic waves such as laser light from the side of the second glass substrate 4 of the stacked substrate to form a fired sealing glass layer. By this heat-melting treatment, the constituent components of the low-melting glass in the sealing glass material layer can pass through the reflective film 5, and the reaction layer 7 can be formed on the first glass substrate 2. The sealing glass material layer is used for Laser and other electromagnetic waves are locally heated. Therefore, the temperature of the glass substrate is not heated higher than the sealing glass material layer. That is, the sealing glass material layer can be heated higher than the temperature at which the entire firing furnace is heated. By heating at a relatively high temperature, the reaction layer 7 can be formed into a deeper layer. Further, when a laser is used as the electromagnetic wave, the center of the laser beam is the strongest and the outer side is toward the outer side. In a weaker manner, the layer of the sealing glass material to be irradiated is given a temperature distribution, whereby the shape of the reaction layer 7 is formed into a shape convex downward toward the first glass substrate 2 in FIG. 4, and the stress can be alleviated. Further, since the glass material layer for sealing is locally heated by electromagnetic waves such as lasers, it is difficult to heat the outside of the sealing region, and therefore, deterioration due to heat of the reflecting film 5 does not occur. Obtaining a mirror with two reflectances 1 ° The space 6 between the first glass substrate 2 and the second glass substrate 4 may be filled with air 'but if the reaction between the oxygen in the air and the reflective film is taken into consideration, it is filled with nitrogen. Or an inert gas such as argon or a vacuum is preferred.
S 22 201237470 係在惰性氣體中或真空中進行雷射等電磁波之封接。 又,若考慮反射鏡之強度,亦可於空間6填充樹脂、或 放入如上述之分隔件。分隔件可為具有耐熱性之粒狀氧化 銘或氧化石夕等陶兗分隔件,但由於為局部加熱之封接,因 此分隔件亦可為不具有耐熱性之樹脂或塑膠。 為使封接後之封接玻璃層3之膜厚齊一,亦可將粒狀的 分隔件放入封接材料中。 為了更提高反射鏡1之強度,而以樹脂填充第一玻璃基 板2與第二玻璃基板4間之空間6時,在相疊之前可在比第二 玻璃基板4中形成有封接用玻璃材料層之區域的更内側之 處塗敷樹脂,並以封接用玻璃材料層與反射膜5位在空間6 側的方式,將該第二玻璃基板4及具有反射膜5之第一玻璃 • 基板2相疊並以雷射密封。該樹脂例如有:環氧樹脂、丙烯 ' 酸樹脂、聚酯樹脂、胺甲酸乙酯樹脂、三聚氰胺樹脂、苯 酚樹脂、聚酯、聚乙烯、聚丙烯、聚氯乙烯、聚苯乙烯、 聚氧乙烯、ABS樹脂、及氟樹脂等。 藉由以上步驟製作第1圖之反射鏡1。 反射鏡1以如第2圖中在第二玻璃基板4亦具有反射膜5 為宜,即,亦可於第一與第二玻璃基板兩者的空間6側之面 形成反射膜。於第一與第二玻璃基板兩者皆有形成反射膜 的情況時,若將第一玻璃基板2作為反射面使用,在外表面 損傷而因漫射或吸收使反射率下降時,則將反射鏡丨反轉並 將第二玻璃基板4側作為反射面使用。藉由該操作可使作為 反射鏡1的壽命進一步地延伸。 23 201237470 例如,在使用第一玻璃基板2與第二玻璃基板4兩者皆 具有反射膜5之反射鏡1、並將第一玻璃基板2與第二玻璃基 板4之兩側作為反射面使用時,若考慮到反射鏡1之強度與 反射率之平衡,第一玻璃基板2與第二玻璃基板4之厚度以 0-55〜2.8mm為宜。 又’就反射鏡1之形狀而言,亦可如第3圖使用彎曲之 玻璃基板作為彎曲結構。且可與要求彎曲狀反射鏡的槽型 太陽能熱發電裝置等對應。 實施例 接下來,闡述本發明之具體實施例及其評估結果。而, 以下説明並非限定本發明者,可在依照本發明之趣旨的形 態下加以變更。 (實施例1) 就低熔點玻璃準備以下列氧化物換算計具有:83 2質 量%之則2〇3、5.6質量%之B2〇3、10.7質量%2ZnO、0.5質 量%之八丨2〇3、及l〇〇ppm之Na02之組成,且平均粒徑(d50) 為Ι.Ομιη的鉍系玻璃粉末(軟化點:410。〇 ;並就陶瓷填料 準備蓳青石粉末。堇青石粉末之平均粒徑(D5G)為2.0μηι。 粒度分布係使用採用雷射繞射散射法之粒度分析計 (曰機裝社製、Microtrac HRA)所測定。測定條件為:測定 模式.HRA-FRA模式、粒子透明性(particie Transparency): 是(yes)、球形粒子(Spherical Particles):不是(no)、粒子折 射率(Particle Refractive index) : 1.75、且流體折射率(Fluid Refractive index) : 1·33。 s 24 201237470 將上述之絲系玻璃粉末75體積%、與堇青石粉末㈣ 積%混合作為封制玻璃材料後,將靖接用玻璃材料8〇 質量%與載劑20質量%混合來調製封接用玻璃糊。載劑係將 作為黏合劑成分之乙基纖維素(2.5質量%)溶解到由松香醇 所構成之溶劑(97.5質量%)中者。 接下來,準備由鈉鈣玻璃所構成之第二玻璃基板4(尺 寸:lOOmmxlOOmmxl.lmm),並以網版印刷法將封接用玻 璃糊塗佈到該玻璃基板之4邊全周圍之周邊部的密封區域 之後,在120°Cxl0分鐘之條件下進行乾燥。塗佈層之印刷 圖案為線寬1.0mm之額彷狀圖案,塗佈層内側之玻璃基板 之區域(沒有形成塗佈層之區域)的尺寸為8〇mmxg〇mm,且 隅角部之曲率半徑R為2mm。接下來,在3〇〇°Cx3〇分鐘之條 件下將塗佈層予以加熱,使樹脂黏合劑成分飛散》再來, 在480°Cxl0分鐘之條件下燒成塗佈層,藉以形成膜厚15μm 之封接用玻璃材料層。 接下來,藉由喷塗法將銀薄膜成膜於第一玻璃基板 2(由與第二玻璃基板4同組成且同形狀之鈉鈣玻璃所構成 之基板)作為反射膜5。 以封接用玻璃材料層與反射膜5成為内側的方式,來積 層上述具有封接用玻璃材料層之第二玻璃基板4、及具有銀 薄膜作為反射膜5之第一玻璃基板2,並以耐熱夾夾好第一 玻璃基板2與第二玻璃基板4使2片玻璃板密接後,投入燒成 爐中’再於氮氣體環境中且480°Cxl0分鐘之條件下進行燒 成,藉以將第一玻璃基板2與第二玻璃基板4封接,而製得 25 201237470 封接玻璃層3。以上述方法製造後,將已密封之反射鏡“共 於後述之特性評估。 以顯微鏡確認所製作之反射鏡丨之封接玻璃層3與玻璃 基板2、4之接著狀態後發現:封接區域看起來不像反射膜 5但可看到封接玻璃層3的顏色,且封接玻璃層3中之低熔 點玻璃成分有貫穿銀薄膜與第一玻璃基板2確實反應。又, 未發現未接著之處或裂痕等之接著不良,而確認有獲得充 分的接著。 將所製作之反射鏡投入高溫高濕試驗(溫度6〇。匚且相 對濕度90°/。)1000小時來確認反射率之變化,但幾乎毫無變 化。 又,使用前述之表面粗度計測定反應層7後,係確認有 在如第6圖中於大約5〇〜60nm之下方形成有凸型之反應層。 (實施例2) 就低熔點玻璃準備以下述氧化物換算計具有:83.2質 量。/〇之Βι203、5.6質量%之b2〇3、1〇 7質量%之Zn〇、〇 5質 罝0/〇之Α1ζ〇3、及i5〇ppn^Na〇2之組成,且平均粒徑 為Ι.Ομιη的鉍系玻璃粉末(軟化點:41〇°c);並就陶瓷填料 準備堇青石粉末與具有Fe2〇3_Cu〇_Mn〇_ ΑΙΑ組成之電礙 波吸收材。蓳青石粉末之平均粒徑(〇5〇)為2 〇|jm。又,電磉 波吸收材之平均粒徑(D5G)為〇.9|im。 將上述鉍系玻璃粉末72.7體積%、莖青石粉末22.0體積 %及電磁波吸收材5.3體積%(堇青石粉末與電磁波吸收材之 合計含量為27.3體積%)混合作為封接用玻璃材料後,將該 26 201237470 封接用玻璃材料80質量%與載劑20質量%混合來調製封接 用玻璃糊。載劑係將作為黏合劑成分之乙基纖維素(2·5質量 %)溶解於由松香醇所構成之溶劑(9 7 · 5質量%)中者。 接下來’準備由無驗玻璃所構成之第一玻璃基板4(尺 寸:90mmx90mmx0.7mm),並以網版印刷法將封接用玻璃 糊塗佈到該玻璃基板之4邊全周圍之周邊部的密封區域之 後’在120°Cxl0分鐘之條件下加以乾燥。塗佈層之印刷圖 案為線寬0.75mm之額枋狀圖案,塗佈層内側之玻璃基板之 區域(沒有形成塗佈層之區域)的尺寸為80mmx80mm,且隅 角部之曲率半徑R為2mm。接下來,在300°Cx30分鐘之條件 下將塗佈層予以加熱,使樹脂黏合劑成分飛散。再來,在 480°Cxl〇分鐘之條件下燒成塗佈層,藉以形成膜厚7(jm之 封接用玻璃材料層。 - 接下來’藉由蒸鍍法將鋁薄膜成膜於第一玻璃基板 2(由與第二玻璃基板4同組成且同形狀之無鹼玻璃所構成 之基板)作為反射膜5。 以封接用玻璃材料層與反射膜5成為内側的方式,來積 層上述具有封接用玻璃材料層之第二玻璃基板4、及具有鋁 薄膜作為反射膜5之第一玻璃基板2。再來,在從第二玻璃 基板4上施加O.IMPa之壓力的狀態下,以1〇mm/s之掃描速 度’通過第二玻璃基板4對著封接用玻璃材料層照射波長 940nm、輸出30W、且點徑1.6mm之雷射光(半導體雷射)使 封接用玻璃材料層熔融,接下來藉由急冷固化將第一玻璃 基板2與第二玻璃基板4予以封接,而獲得封接玻璃層3。雷 27 201237470 射照射時之加工溫度(以放射溫度計測定)為72(rc。以上述 方法製造後,將已密封之反射鏡1供於後述之特性評估。 以顯微鏡確認所製作之反射鏡1之封接玻璃層3與玻璃 基板2、4之接著狀態發現:封接區域看起來不像反射膜$, 但可看到封接玻璃層3的黑色,且封接玻璃層中之低熔點玻 璃成分有貫穿鋁薄膜與第一玻璃基板2確實反應。又,未發 現未接著之處或裂痕等之接著不良,而確認有獲得充分的 接著。 將所製作之反射鏡1投入高溫高濕試驗(溫度60eC且相 對濕度90%)1000小時來確認反射率之變化,但幾乎毫無變 化。 又,使用前述之表面粗度計測定反應層7時,係確認有 在如第7圖中於大約1〇〇〜i5〇nm之下方形成有凸型之反應 層7。 (實施例3) 就低熔點玻璃準備以下述氧化物換算計具有:8;3.2質 量 %之Bi203、5.6質量%之B2〇3、1〇.7質量%之ZnO、0.5 質 量%之Al2〇3、及150ppm之Na02之組成,且平均粒牲 (Ρ5〇)1.〇μπι的鉍系玻璃粉末(軟化點:41(rc);並就陶瓷填 料準備莖青石粉末及具有Fe203-CuO-MnO-Al2〇3組成之電 磁波吸收材。菫青石粉末之平均粒徑(D5G)為4.3μιη。又,電 磁波吸收材之平均粒徑(D5G)為1.2μιη。 將上述之鉍系玻璃粉末66.8體積%、堇青石粉末32.2體 積%及電磁波吸收材1.0體積。/。(蓳青石粉末與電磁波吸收材 28 201237470 之合計含量為33.2體積%)混合作為封接用玻璃材料後,將 該封接用玻璃材料80質量%與载劑2〇質量%混合來調製封 接用玻璃糊。載劑係將作為黏合劑成分之乙基纖維素(2 5 質$ %)溶解於由2,2,4-三曱基-1,3戊二醇單異丁酸酯所構成 之溶劑(97.5質量。/〇)中者。 接下來,準備由鈉鈣玻璃所構成之第二玻璃基板4(尺 寸:100mmxl00mmx0.7mm),並以網版印刷法將封接用玻 璃糊塗佈到該玻璃基板4之4邊全周圍之周邊部的密封區域 之後,在120。〇<10分鐘之條件下加以乾燥。塗佈層之印刷 圖案為線寬1.0mm之額枋狀圖案,塗佈層内側之玻璃基板 之區域(沒有形成塗佈層之區域)的尺寸為8〇mmx8〇mm,且 隅角部之曲率半徑R為2mm。接下來,在300〇Cx30分鐘之條 ' 件下將塗佈層予以加熱’使樹脂黏合劑成分飛散。再來, • 在480°Cxl〇分鐘之條件下燒成塗佈層,藉以形成膜厚丨外爪 之封接用玻璃材料層。 接下來,藉由噴塗法將銀薄膜成膜於第一玻璃基板 2(由與第二玻璃基板4同組成且同形狀之納辦玻璃所構成 之玻璃基板)作為反射膜5。 以掩罩用的薄膜覆蓋第一玻璃基板2之密封區域以外 的區域,並將第一玻璃基板2之密封區域浸泡於30%墙酸水 溶液中30秒至1分鐘後’使密封區域上之銀薄膜剝離並進行 修整。用蒸餾水沖洗硝酸水溶液之後,以氣刀使水分飛散, 然後拿掉薄膜覆蓋並投入6〇。(:之乾燥器中使乾燥1〇分鐘。 以封接用玻璃材料層與反射膜5成為内側的方式,來積 29 201237470 層上述具有封接用玻璃材料層之第二玻璃基板4、及具有銀 薄膜作為反射膜5之第一玻璃基板2。再來,在從第二玻璃 基板4上施加0.25MPa之壓力的狀態下,以2mm/s之掃描速 度’通過第二玻璃基板4對著封接用玻璃材料層照射波長 808nm、輸出70W、且點徑3.〇11^1之雷射光(半導體雷射)使 封接用玻璃材料層熔融,接下來藉由急冷固化將第一玻璃 基板2與第二玻璃基板4予以封接,而獲得封接玻璃層3。雷 射照射時之加工溫度(以放射溫度計測定)為620°C。以上述 方法製造後,將已密封之反射鏡1供於後述之特性評估。 以顯微鏡確認所製作之反射鏡1之封接玻璃層3與玻璃 基板2之接著狀態時,並沒有發現未接著之處或裂痕等之接 著不良,而確認有獲得充分的接著。 將所製作之反射鏡投入尚溫南濕試驗(溫度6〇°c且相 對濕度90%)240小時來確認反射率之變化,但幾乎毫無變 化。 此外,將同上的反射鏡投入更嚴苛條件的高溫高濕試 驗(溫度85°C且相對濕度85%)2000小時來確認反射率之變 化,仍幾乎毫無變化。 又,使用前述之表面粗度計測定反應層7時,係確認有 在如第8圖中於大約70〜I50nm之下方形成有凸型之反應層 Ί。 在上述實施例中雖以雷射光作為加熱源,但除此以外 亦可使用紅外線等電磁波。 (比較例1)S 22 201237470 Sealing of electromagnetic waves such as lasers in an inert gas or in a vacuum. Further, in consideration of the strength of the mirror, the space 6 may be filled with a resin or a separator as described above may be placed. The separator may be a heat-resistant granular oxide or a ceramic oxide separator such as a oxidized stone, but since it is a partial heat sealing, the separator may be a resin or plastic having no heat resistance. In order to make the film thickness of the sealing glass layer 3 after sealing, the granular separator may be placed in the sealing material. In order to further increase the strength of the mirror 1 and fill the space 6 between the first glass substrate 2 and the second glass substrate 4 with a resin, a sealing glass material may be formed in the second glass substrate 4 before being stacked. The resin is applied to the inner side of the layer region, and the second glass substrate 4 and the first glass substrate having the reflective film 5 are applied so that the sealing glass material layer and the reflective film 5 are on the space 6 side. 2 stacked and sealed with a laser. Examples of the resin include epoxy resin, acrylic acid resin, polyester resin, urethane resin, melamine resin, phenol resin, polyester, polyethylene, polypropylene, polyvinyl chloride, polystyrene, and polyoxyethylene. , ABS resin, and fluororesin. The mirror 1 of Fig. 1 is produced by the above steps. The mirror 1 preferably has a reflection film 5 on the second glass substrate 4 as shown in Fig. 2, that is, a reflection film may be formed on the surface of the space between the first and second glass substrates. When both the first and second glass substrates are formed with a reflective film, when the first glass substrate 2 is used as a reflecting surface, the mirror is damaged when the outer surface is damaged and the reflectance is lowered by diffusion or absorption. The crucible is reversed and the second glass substrate 4 side is used as a reflecting surface. By this operation, the life as the mirror 1 can be further extended. 23 201237470 For example, when the mirror 1 having the reflective film 5 is used for both the first glass substrate 2 and the second glass substrate 4, and both sides of the first glass substrate 2 and the second glass substrate 4 are used as the reflecting surface Considering the balance between the intensity and the reflectance of the mirror 1, the thickness of the first glass substrate 2 and the second glass substrate 4 is preferably 0-55 to 2.8 mm. Further, as for the shape of the mirror 1, a curved glass substrate can be used as the curved structure as in Fig. 3. Further, it can correspond to a slot type solar thermal power generation device or the like that requires a curved mirror. EXAMPLES Next, specific examples of the invention and evaluation results thereof will be explained. However, the following description is not intended to limit the invention, and may be modified in accordance with the scope of the invention. (Example 1) The low-melting-point glass was prepared in the following oxide ratio: 83 2 mass%, 2〇3, 5.6% by mass of B2〇3, 10.7 mass% 2ZnO, and 0.5 mass% of barium 2〇3 And the composition of Na02 of l〇〇ppm, and the average particle diameter (d50) is 铋.Ομιη of the bismuth-based glass powder (softening point: 410. 〇; and the cordierite powder is prepared for the ceramic filler. The average grain of the cordierite powder) The diameter (D5G) was 2.0 μm. The particle size distribution was measured using a particle size analyzer (manufactured by Seiko Co., Ltd., Microtrac HRA) using a laser diffraction scattering method. The measurement conditions were: measurement mode, HRA-FRA mode, and particle transparency. Particie Transparency: Yes, Spherical Particles: Not (no), Particle Refractive Index: 1.75, and Fluid Refractive Index: 1·33. s 24 201237470 The 75% by weight of the above-mentioned silk-based glass powder is mixed with the cordierite powder (4%) as a sealing glass material, and then the glass material for garnishing is mixed with 8 % by mass of the glass material and 20% by mass of the carrier to prepare a sealing glass. Paste. The carrier will be used as a binder. The ethyl cellulose (2.5% by mass) was dissolved in a solvent (97.5% by mass) composed of rosin alcohol. Next, a second glass substrate 4 composed of soda lime glass (size: 100 mm x 100 mm x 1.1 mm) was prepared. And applying the glass paste for sealing to the sealing area of the peripheral part of the periphery of the four sides of the glass substrate by screen printing, and drying by 120 degreeC*10 minutes. The printing pattern of a coating layer is a line. A pattern of 1.0 mm in width is applied, and the area of the glass substrate on the inner side of the coating layer (the area where the coating layer is not formed) has a size of 8 mm×mm〇mm, and the radius of curvature R of the corner portion is 2 mm. Next, The coating layer was heated under conditions of 3 ° C C 3 min, and the resin binder component was scattered. Then, the coating layer was fired at 480 ° C for 10 minutes to form a seal having a film thickness of 15 μm. Next, a silver thin film is formed on the first glass substrate 2 (a substrate composed of soda lime glass having the same shape and the same shape as the second glass substrate 4) as a reflective film 5 by a spray coating method. The glass material layer for sealing and the reflective film 5 become internal In a side manner, the second glass substrate 4 having the sealing glass material layer and the first glass substrate 2 having the silver film as the reflective film 5 are laminated, and the first glass substrate 2 and the second glass are sandwiched by the heat resistant clip. After the glass substrate 4 is in close contact with the two glass plates, it is placed in a firing furnace and then fired in a nitrogen atmosphere at 480 ° C for 10 minutes to seal the first glass substrate 2 and the second glass substrate 4 . And made 25 201237470 sealing glass layer 3. After the method was manufactured by the above method, the sealed mirror was evaluated for the characteristics described later. After confirming the state of the sealing glass layer 3 and the glass substrates 2 and 4 of the mirror 制作 which was produced by the microscope, it was found that the sealing region was It does not look like the reflective film 5 but the color of the sealing glass layer 3 can be seen, and the low-melting glass component in the sealing glass layer 3 has a solid reaction with the first glass substrate 2 through the silver film. In the case of a defect or a crack, etc., it was confirmed that a sufficient adhesion was obtained. The mirror was prepared and subjected to a high-temperature and high-humidity test (temperature: 6 Torr, and relative humidity: 90°/.) for 1000 hours to confirm the change in reflectance. Further, after the reaction layer 7 was measured by the above-described surface roughness meter, it was confirmed that a reaction layer having a convex shape was formed under about 5 Å to 60 nm as shown in Fig. 6. 2) The low-melting glass is prepared in the following oxide conversion: 83.2 mass. / 〇 Β 203 203, 5.6 mass% of b2 〇 3, 1 〇 7 mass% of Zn 〇, 〇 5 mass 罝 0 / 〇 〇 ζ〇 3, and the composition of i5〇ppn^Na〇2, and A bismuth-based glass powder having a mean particle diameter of Ι.Ομιη (softening point: 41 〇 °c); and a cordierite powder and an electromagnetic wave absorbing material having a composition of Fe2〇3_Cu〇_Mn〇_ΑΙΑ are prepared for the ceramic filler. The average particle size (〇5〇) of the bluestone powder is 2 〇|jm. Further, the average particle diameter (D5G) of the electric absorbing wave absorbing material is 〇.9|im. The above lanthanide glass powder is 72.7 vol%, and the sapite is used. 22.0% by volume of the powder and 5.3 vol% of the electromagnetic wave absorbing material (the total content of the cordierite powder and the electromagnetic wave absorbing material is 27.3% by volume) are mixed as the sealing glass material, and then the glass material for the sealing of the 2012 20123770 is 80% by mass. 20% by mass of the agent was mixed to prepare a glass paste for sealing. The carrier was prepared by dissolving ethyl cellulose (2.5% by mass) as a binder component in a solvent composed of rosin alcohol (97.5% by mass). Next, 'prepare the first glass substrate 4 (size: 90 mm x 90 mm x 0.7 mm) composed of the glass without inspection, and apply the glass paste for sealing to the four sides of the glass substrate by screen printing. After the sealing area of the peripheral portion, it is dried at 120 ° C for 10 minutes. The printing pattern of the coating layer is a 枋-shaped pattern having a line width of 0.75 mm, the area of the glass substrate inside the coating layer (the area where the coating layer is not formed) is 80 mm×80 mm, and the radius of curvature R of the corner portion is 2 mm. Next, the coating layer was heated at 300 ° C for 30 minutes to scatter the resin binder component, and then the coating layer was fired at 480 ° C for 10 minutes to form a film thickness of 7 ( a glass material layer for sealing of jm. - Next, an aluminum thin film is formed on the first glass substrate 2 by vapor deposition (a substrate composed of the same shape and alkali-free glass as the second glass substrate 4) ) as the reflective film 5. The second glass substrate 4 having the sealing glass material layer and the first glass substrate 2 having the aluminum film as the reflection film 5 are laminated so that the sealing glass material layer and the reflection film 5 are inside. In a state where a pressure of 0.1 MPa is applied from the second glass substrate 4, the sealing glass material layer is irradiated with a wavelength of 940 nm through the second glass substrate 4 at a scanning speed of 1 〇mm/s. Laser light (semiconductor laser) having a diameter of 1.6 mm and a spot diameter of 1.6 mm is melted by sealing the glass material layer for sealing, and then the first glass substrate 2 and the second glass substrate 4 are sealed by quenching and curing to obtain a seal. Glass layer 3. Ray 27 201237470 The processing temperature (measured by a radiation thermometer) at the time of irradiation is 72 (rc. After manufacturing by the above method, the sealed mirror 1 is subjected to characteristic evaluation described later. The mirror 1 produced by the microscope is confirmed by a microscope. The state of the sealing glass layer 3 and the glass substrates 2, 4 is found to be: the sealing area does not look like the reflecting film $, but the black color of the sealing glass layer 3 can be seen, and the low melting glass component in the sealing glass layer is sealed. The through-aluminum film was surely reacted with the first glass substrate 2. Further, no defects such as defects or cracks were observed, and it was confirmed that sufficient adhesion was obtained. The produced mirror 1 was put into a high-temperature and high-humidity test (temperature 60 ° C and a relative humidity of 90%) for 1000 hours to confirm the change in the reflectance, but there was almost no change. When the reaction layer 7 was measured using the surface roughness meter described above, it was confirmed that it was about 1 如 as shown in Fig. 7. A reaction layer 7 having a convex shape is formed under the 〇~i5 〇 nm. (Example 3) The low-melting glass is prepared in an amount of 8: 3.2% by mass of Bi203 and 5.6 % by mass of B2〇3 in terms of the following oxides. 1〇.7 mass% ZnO, 0.5% by mass of Al2〇3, and 150ppm of Na02, and an average particle (Ρ5〇) 1. 〇μπι of bismuth-based glass powder (softening point: 41 (rc); and prepared for the ceramic filler talite A powder and an electromagnetic wave absorbing material having a composition of Fe203-CuO-MnO-Al2〇3. The average particle diameter (D5G) of the cordierite powder is 4.3 μm, and the average particle diameter (D5G) of the electromagnetic wave absorbing material is 1.2 μm. The bismuth-based glass powder was 66.8 vol%, the cordierite powder was 32.2 vol%, and the electromagnetic wave absorbing material was 1.0 volume. (The total content of the cordierite powder and the electromagnetic wave absorbing material 28 201237470 was 33.2 vol%) was mixed as a sealing glass material. The glass paste for sealing is prepared by mixing 80% by mass of the sealing glass material with 2% by mass of the carrier. The carrier dissolves ethyl cellulose (25% by mass) as a binder component. A solvent (97.5 mass% / 〇) composed of 2,2,4-tridecyl-1,3 pentanediol monoisobutyrate. Next, a second glass substrate composed of soda lime glass is prepared. 4 (size: 100mmxl00mmx0.7mm), and the sealing glass paste is applied by screen printing to After sealing the peripheral portion of the periphery of the four sides of the glass substrate 4, it was dried at 120 ° C for 10 minutes. The printed pattern of the coating layer was a 枋 pattern of a line width of 1.0 mm, and was coated. The area of the glass substrate on the inner side of the layer (the area where the coating layer is not formed) has a size of 8 mm × 8 mm, and the radius of curvature R of the corner portion is 2 mm. Next, under the condition of 300 〇 C x 30 minutes The coating layer is heated to cause the resin binder component to scatter. Then, the coating layer was fired at 480 ° C for 10 minutes to form a sealing glass material layer having a film thickness and an outer claw. Next, a silver thin film is formed as a reflective film 5 by a spray coating method on the first glass substrate 2 (a glass substrate composed of a glass of the same shape and the same shape as the second glass substrate 4). Covering the area outside the sealing area of the first glass substrate 2 with the film for masking, and immersing the sealing area of the first glass substrate 2 in a 30% aqueous solution of wall acid for 30 seconds to 1 minute to 'make the silver on the sealing area The film is peeled off and trimmed. After rinsing the aqueous solution of nitric acid with distilled water, the water was scattered by an air knife, and then the film was removed and placed 6 inches. (: drying in a desiccator for 1 minute. The second glass substrate 4 having the sealing glass material layer of the 201237470 layer is provided in a manner that the sealing glass material layer and the reflective film 5 are inside. The silver thin film was used as the first glass substrate 2 of the reflective film 5. Further, in a state where a pressure of 0.25 MPa was applied from the second glass substrate 4, the second glass substrate 4 was placed at a scanning speed of 2 mm/s. The glass material layer is irradiated with a laser light having a wavelength of 808 nm, an output of 70 W, and a spot diameter of 〇11^1 (semiconductor laser) to melt the sealing glass material layer, and then the first glass substrate 2 is cured by quenching. Sealed with the second glass substrate 4 to obtain the sealing glass layer 3. The processing temperature (measured by a radiation thermometer) at the time of laser irradiation is 620 ° C. After the above method is manufactured, the sealed mirror 1 is supplied. When the characteristics of the sealing glass layer 3 and the glass substrate 2 of the mirror 1 produced were confirmed by a microscope, no defects such as defects or cracks were observed, and it was confirmed that sufficient defects were obtained. Then. The mirror produced was put into a warm and humid test (temperature 6 ° ° C and relative humidity 90%) for 240 hours to confirm the change of reflectance, but almost no change. In addition, the same mirror was put into more severe conditions. The high-temperature and high-humidity test (temperature: 85 ° C and relative humidity: 85%) was observed for 2000 hours to confirm the change in the reflectance, and there was almost no change. When the reaction layer 7 was measured using the surface roughness meter described above, it was confirmed that In the eighth embodiment, a convex reaction layer 形成 is formed under about 70 to 150 nm. In the above embodiment, laser light is used as a heating source, but electromagnetic waves such as infrared rays may be used in addition to the above (Comparative Example 1).
S 30 201237470 藉由喷塗法將銀薄膜成膜於由鈉鈣玻璃所構成之玻璃 基板(尺寸:100mmxl00mmx4mm)作為反射膜。接下來於銀 薄膜上喷塗大約〇·〇3μπι銅薄膜,再塗上環氧系樹脂保護膜 45μηι來製作反射鏡。 將所製作之反射鏡投入高溫高濕試驗(溫度60°C且相 對濕度90%)240小時來確認反射率之變化時,在 350nm~1000nm之波長帶係確認有大約10〜15%之反射率降 低。 (比較例2) 藉由喷塗法將把銀薄膜成膜於由鈉鈣玻璃所構成之玻 璃基板(尺寸:100mmxl00mmx4mm)作為反射膜。以成膜有 前述銀薄膜之玻璃基板及由鈉鈣玻璃所構成之玻璃基板 (尺寸:100mmxl00mmx4mm)來包夾0.38mm厚度的聚乙稀 縮丁醛膜,並在120°C且40分鐘之條件下加熱作成層合玻璃 形態的反射鏡。 將所製作之反射鏡投入高溫高濕試驗(溫度6 0 °C且相 對濕度90%)240小時來確認反射率之變化時,在 350nm〜lOOOnm之波長帶確認有大約10〜20%之反射率降 低。 在本說明書中,雖係使用第一玻璃基板及第二玻璃基 板之表現來說明本發明之反射鏡之構成,但在該等説明 中,可將第一玻璃基板置換成第二玻璃基板,又亦可將第 二玻璃基板置換成第一玻璃基板,本發明皆同。 產業上之可利用性 31 201237470 依據本發明之反射鏡,由於第—及第二玻璃基板係藉 由封接玻璃層在其周邊部遍及全周圍而密封,因此可防止 水分等侵入形成有反射膜之反射鏡内部空間,其結果可防 止反射膜之特性劣化,並可提供可長期地維持反射特性的 反射鏡。又,依據使用電磁波來岔封封接用玻璃材料層作 為封接玻璃層之方法,可進行局部加熱,所以可防止密封 時因熱所造成的反射膜之特性劣化。尤其,本發明之反射 鏡具有長期的耐久性,作為要求沒有特性劣化的太陽能集 光系統用、及太陽能熱發電系統用之反射鏡相當有用。 而,於此引用於2010年12月9日提出申請之日本專利申 請案2〇10-274997號之說明書、專利申請範圍、圖式及摘要 的全部内容,並將之納入作為本發明之揭示。 I:圖式簡單說明3 第1圖係顯示本發明之反射鏡之實施形態的剖面圖。 第2圖係顯示本發明之反射鏡之其他實施形態的剖面 圖。 第3圖係顯示本發明之反射鏡之其他實施形態的剖面 圖〇 第4圖係擴大顯示反應層之形狀的部分剖面圖。 第5圖係示意顯示生成於破璃基板之反應層其寬度方 向的剖面圖。 第6圖係顯示實施例1中所製作之反射鏡之反應層痕之 測定結果之圖。 第7圖係顯示實施例2中所製作之反射鏡之反應層痕之S 30 201237470 A silver thin film was formed as a reflective film by a spray coating method on a glass substrate (size: 100 mm x 100 mm x 4 mm) composed of soda lime glass. Next, a copper film of about 〇·〇3 μπι was sprayed on the silver film, and then an epoxy resin protective film 45 μηι was applied to prepare a mirror. When the produced mirror was subjected to a high-temperature and high-humidity test (temperature: 60 ° C and relative humidity: 90%) for 240 hours to confirm the change in reflectance, a reflectance of about 10 to 15% was confirmed in the wavelength band of 350 nm to 1000 nm. reduce. (Comparative Example 2) A silver film was formed into a film on a glass substrate (size: 100 mm x 100 mm x 4 mm) composed of soda lime glass by a spray method as a reflection film. A glass substrate having the silver film formed thereon and a glass substrate (size: 100 mm x 100 mm x 4 mm) composed of soda lime glass were used to sandwich a polyethylene terephthalate film having a thickness of 0.38 mm at 120 ° C for 40 minutes. The lower mirror is heated to form a mirror in the form of a laminated glass. When the mirror produced was subjected to a high-temperature and high-humidity test (temperature of 60 ° C and relative humidity of 90%) for 240 hours to confirm the change in reflectance, a reflectance of about 10 to 20% was confirmed in the wavelength band of 350 nm to 100 nm. reduce. In the present specification, although the configuration of the mirror of the present invention is described using the expressions of the first glass substrate and the second glass substrate, in the above description, the first glass substrate may be replaced with the second glass substrate, and The second glass substrate can also be replaced with a first glass substrate, which is the same in the present invention. INDUSTRIAL APPLICABILITY 31 201237470 According to the mirror of the present invention, since the first and second glass substrates are sealed by the sealing glass layer over the entire periphery thereof, it is possible to prevent intrusion of moisture or the like to form a reflective film. The internal space of the mirror prevents deterioration of the characteristics of the reflective film, and provides a mirror that can maintain the reflection characteristics for a long period of time. Further, according to the method of sealing the sealing glass material layer by using electromagnetic waves as a sealing glass layer, local heating can be performed, so that deterioration of characteristics of the reflecting film due to heat during sealing can be prevented. In particular, the mirror of the present invention has long-term durability and is useful as a solar concentrating system requiring no deterioration in characteristics and a mirror for a solar thermal power generation system. The entire contents of the specification, the patent application, the drawings and the abstract of the Japanese Patent Application No. JP-A No. No.------- I: BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing an embodiment of a mirror of the present invention. Fig. 2 is a cross-sectional view showing another embodiment of the mirror of the present invention. Fig. 3 is a cross-sectional view showing another embodiment of the mirror of the present invention. Fig. 4 is a partial cross-sectional view showing the shape of the reaction layer in an enlarged manner. Fig. 5 is a cross-sectional view schematically showing the width direction of a reaction layer formed on a glass substrate. Fig. 6 is a view showing the results of measurement of the reaction layer trace of the mirror produced in Example 1. Figure 7 is a view showing the reaction layer trace of the mirror produced in Example 2.
S 32 201237470 測定結果之圖。 第8圖係顯示實施例3中所製作之反射鏡之反應層痕之 測定結果之圖。 【主要元件符號說明】 1…反射鏡 A…寬度方向 2···第一玻璃基板 D1···反應層的最大深度 3…封接玻璃層 D2···反應層端部附近之深度 4···第二玻璃基板 L1…反應層的寬度方向的長度 5·"反射膜 L2…自反應層端部起到L1之 6…空間 7…反應層 1/10之距離 33S 32 201237470 Diagram of the results of the determination. Fig. 8 is a view showing the results of measurement of the reaction layer traces of the mirrors produced in Example 3. [Description of main component symbols] 1...Mirror A...width direction 2···first glass substrate D1···maximum depth of reaction layer 3...sealing glass layer D2···depth near the end of reaction layer 4· ·Second glass substrate L1...the length of the reaction layer in the width direction 5·"reflection film L2...from the end of the reaction layer to the L1 of 6...space 7...the distance of the reaction layer 1/10 33
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WO2014134114A1 (en) * | 2013-02-28 | 2014-09-04 | Corning Incorporated | Glass mirror apparatus and methods of manufacturing a glass mirror apparatus |
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JP5229075B2 (en) * | 2008-07-28 | 2013-07-03 | 日本電気硝子株式会社 | Broadband reflector |
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