TW201226179A - Method of making compound fiber plate of simulated wood floor and structure thereof - Google Patents

Method of making compound fiber plate of simulated wood floor and structure thereof Download PDF

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Publication number
TW201226179A
TW201226179A TW99144159A TW99144159A TW201226179A TW 201226179 A TW201226179 A TW 201226179A TW 99144159 A TW99144159 A TW 99144159A TW 99144159 A TW99144159 A TW 99144159A TW 201226179 A TW201226179 A TW 201226179A
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Taiwan
Prior art keywords
fiber
wood
sheet
fiber composite
composite board
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TW99144159A
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Chinese (zh)
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Wen-Chieh Lee
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Yong Fa Engineering Co Ltd
Wen-Chieh Lee
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Priority to TW99144159A priority Critical patent/TW201226179A/en
Publication of TW201226179A publication Critical patent/TW201226179A/en

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Abstract

A method of making a compound fiber plate of simulated wood floor and structure thereof are disclosed. The method includes steps of: providing various plastic materials such as PC, PET, Acrylic, PVC, and bakelite etc. for making a thin support sheet having a honeycomb shaped supporting structure therein; making a thin carbon fiber plate from carbon fiber materials and addhering onto a front side and a back side of the thin support sheet; pressing the wood material on a surface of the thin carbon fiber as a wooden layer; and scanning the surface of the wooden layer by laser controlled by computer for making wood grains, decorations, and patterns for forming a simulated wood floor with colors.

Description

201226179 六、發明說明: 【發明所屬之技術領域】 [0001] 本發明係有關一種合成板’尤指呈右γ 知/、有拉擬木質地板紋路 與色彩豐富之雷射掃描的纖維合成板結構。 【先前技術·】 [_現在的室内裝潰為了使居住環境更加高級舒適,通常都 會將大理石或磁石類的地板更換為木質地板。木質地板 在施工時都是將一片片的木板貼於地面上,質料佳的木 材,經人長期踩踏或摩擦後,表面會看起來更光亮。通 常木質地板在清潔時,先用吸塵器吸淨灰塵,再用沾濕 抹布擦,或使用靜電拖把拖,再使用清潔木地板的地板 水即可,但每隔一段時間應用地板油精,重新補充地板 表層所損失的油脂,地板油精是由樹木中提煉的天然油 脂,易滲入木質中保護木材。 [〇〇〇3] 然而,木質的地板在使用多年後,若木質地板表面有磨 傷現象,可重新上漆、打磨。上漆前先以吸塵器吸淨灰 ::丨 .:: 、::.....:;; ... .丨. -.i .... ii::. 塵,並略用砂紙磨光後再鋪底寧,這層底漆要鋪得得細 膩,再上一層面漆,讓面漆來調和木板色彩,並達到光 亮。 [0004] 雖然,木質地板經過適度的保養及清潔可以延續木質地 板的使用壽命,但是保養及清潔上都是需要一些專業人 士來進行保養或清潔,也讓使用者必須花上一筆不小的 金額。另外,純木質的地板在搬運時,由於木質地板的 材料重,在搬運時較費體力,而昱在施工鋪設時,若鋪 設的地面平整度不平均或受水氣影響,易產生異聲或受 099144159 表單編號A0101 第4頁/共14頁 0992076373-0 201226179 潮變色,此時又 成修復上的困擾 必須通知施工者來補体 饰修更換,因此也造 及美觀上的色差,报難士 ^ 低難有—致相同色系 [0005] Ο [0006] 【發明内容】 =:的,在於解決傳統缺失,本發_資 以降二:纖維合成板結構來模擬木質地板’ r本身重量’易於施工者搬運。而且在鋪設時 ’-把工者易於施工鋪設’也讓使用者易於保養及清潔 ’不易受勒、變色、腐化及走動所產生的異聲等。 [0007] 為達上述之目的’本發贿供—輯擬木質地板的纖維 合成板製作方法,包括: a)備有PC、PET、壓克力、pvc或電木等各種塑材,並製 成具有-定厚度的支撲薄片,且該支撐薄片中間具有一 蜂巢狀的支撐體; [0008] ❹ 酬] [0010] b) 備有回收的纖維材料,製成一纖維薄板; c) 將纖維薄板貼覆於該支撐薄片的表面及背面上; d) 備有木屑材料,經過壓合技術壓合於任一層纖維薄板 的表面上,以形成木質層。 [0011] 為達上述之目的’本發明提出一種模擬木質地板的纖維 合成板結構,包括: 一支撐薄片,為PC、PET、壓克力、PVC或電木等的塑材 ,其上具有一蜂巢狀或柱狀的支撐體,於該支撐體上具 有一表面及一背面; 099144159 表單編號A0101 第5頁/共14頁 0992076373-0 [0012] 201226179 [0013] [0014] [0015] [0016] [0017] [0018] [0019] [0020] [0021] [0022] 一纖維薄板,以貼覆於該支撐薄片的表面及背面上; 一木質層,係以貼複於該任一層的纖維薄板的表面上。 【實施方式】 茲有關本發明之技術内容及詳細說明,現配合圖式說明 如下: 請參閱第一圖,係本發明之纖維合成板製作流程示意圖 。如圖所示:本發明之模擬木質地板的纖維合成板製作 方法,在製作時,首先如步驟100,備有回收的PC、PET 、壓克力、PVC或電木等塑材。 步驟102,將回收的PC、PET、壓克力、PVC或電木等的 塑材製作成具有一定厚度的支撐薄片,且該支撐薄片中 間具有一蜂巢狀的支撐體。 步驟104,備有回收的多種纖維材料。在本圖式中,該纖 維材料為碳纖維材料或玻璃纖維材料。 步驟106,將回收的多種纖維材料製成纖維薄板。在本圖 式中,該纖維薄板為碳纖維薄板或玻璃纖維薄板。 步驟108,將纖維薄板貼覆於該支撐薄片的表面及背面上 〇 步驟11 0,備有回收的木材。 步驟112,將回收的木材製成木屑。 步驟114,將木屑經過壓合技術壓合於任一層纖維薄板的 表面上,以形成木質地板紋路的木質層。 099144159 表單編號A0101 第6頁/共14頁 0992076373-0 [0023] 201226179 [0024] [0025] 〇 [0026] [0027] [0028] Ο [0029] 步驟11 6,再經·電腦控制之雷射加溫於木質層表面上掃描 製作出各種深淺不同的木紋 '花紋、圖案等,以形成一 種仿原木之木地板及各種豐富色彩之木質合成板。在本 圖式中,該雷射為雷射裝置。 請參閱第二、三圖,係本發明之纖維合成板結構外觀立 體及分解示意圖。如圖所示:本發明之模擬木質地板的 纖維合成板結構,包括:一支撐薄片1、一纖維薄板2及 —木質層3。 該支撐薄片1,為回收的PC、PET、壓克力、pvc或電木 等的塑材。其上具有一蜂巢狀或柱狀的支撐體11,於該 支撐體11上具有一表面12及一背面13, 該纖維薄板2,為回收多種的纖維材料製成,以貼覆於該 支撐薄片1的表面12及背面13。在本圖式中,該該纖維薄 板為碳纖維薄板或玻璃纖維薄板。 該木質層3,為回收的木材製成木屑後進行壓合成木質層 ' ! V. . I ' - ! - 3,係以貼複於該任一層的纖維薄板2的表面上。 請參閱第四圖’係本發明之纖維合成板結構侧視示意圖 。如圖所示:由於本發明之支撐薄片1具有蜂巢狀或柱狀 的支撐體11設計’無使用螺釘或熔接構造所產生之應力 集中問題,而能保持優越的耐疲勞性,將材料強度發揮 至極限。在剪斷、壓縮、伸張等具用理想的應力分佈, 在隔音效果上’可以將聲音分割隔絕,降低聲音的傳輸 率,也方便拆除、改裝、或增設。再加上支撐薄片1的表 面12及背面13皆貼覆有一層纖維薄板2,使整個合成板結 099144159 表單編號A0101 第7頁/共14頁 0992076373-0 201226179 構的強度更強、更輕、承載與負荷更大。另,利用木屑 壓合的木質層3,以可以模擬出木質地板紋路,因只有表 面薄薄一層木質層3,更不怕水氣變色及白蟻與虫主蟲。 [0030] [0031] [0032] [0033] [0034] [0035] [0036] [0037] [0038] [0039] [0040] [0041] 上述僅為本發明之較佳實施例而已,並非用來限定本發 明實施之範圍。即凡依本發明申請專利範圍所做的均等 變化與修飾,皆為本發明專利範圍所涵蓋。 【圖式簡單說明】 第一圖,係本發明之纖維合成板製作流程示意圖。 第二圖,係本發明之纖維合成板結構外觀立體示意圖。 第三圖,係本發明之纖維合成板結構分解示意圖。 第四圖,係本發明之纖維合成板結構側視示意圖。 【主要元件符號說明】 步驟100〜116 支撐薄片1 支撐體11 表面12 背面13 纖維薄板2 木質層3 099144159 表單編號A0101 第8頁/共14頁 0992076373-0201226179 VI. Description of the invention: [Technical field to which the invention pertains] [0001] The present invention relates to a composite panel, in particular, a fiber composite panel structure having a right gamma-inspired/zinc-like wood grain pattern and a rich color laser scanning. . [Previous Technology] [_Current indoor installations In order to make the living environment more advanced and comfortable, marble or magnet-like floors are usually replaced with wooden floors. Wood flooring During the construction, a piece of wood is applied to the ground. The wood with good material quality will look brighter after being trampled or rubbed for a long time. Usually when the wooden floor is cleaned, first use a vacuum cleaner to clean the dust, then wipe it with a damp cloth, or use an electrostatic mop, and then use the floor water to clean the wooden floor, but apply the floor oil every time to replenish it. The oil lost on the surface of the floor, the floor oil is a natural oil extracted from the trees, easy to penetrate into the wood to protect the wood. [〇〇〇3] However, if the wooden floor is worn for many years, if the surface of the wooden floor is worn, it can be repainted and polished. Before painting, vacuum the ash::丨.::,::.....:;; ... .丨. -.i .... ii::. Dust, and slightly sandpaper After the light, the bottom primer is laid. The primer should be laid fine, and then a layer of paint is applied to make the topcoat to adjust the color of the wood and achieve the brightness. [0004] Although the wooden floor has been properly maintained and cleaned to extend the service life of the wooden floor, maintenance and cleaning require some professionals to carry out maintenance or cleaning, and the user must spend a small amount of money. . In addition, when the pure wood floor is transported, because the material of the wooden floor is heavy, it is more labor-intensive when transporting, and when the paving is laid, if the ground flatness of the paving is uneven or affected by moisture, it is easy to produce abnormal sound or Subject to 099144159 Form No. A0101 Page 4 / Total 14 Page 0992076373-0 201226179 Tide discoloration, at this time, it must be notified to the constructor to repair the replacement, so it also creates a beautiful color difference. ^ Low difficulty - the same color system [0005] 0006 [0006] [Invention content] =: is to solve the traditional lack, this hair _ capital drop 2: fiber composite board structure to simulate the wooden floor 'r itself weight' easy The constructor carries it. Moreover, it is easy to maintain and clean the user during the laying process, and it is easy for the user to maintain and clean the sounds that are not easily affected by the discoloration, discoloration, decay and movement. [0007] For the above purposes, the present invention provides a method for producing a fiber composite board of wood flooring, comprising: a) preparing various plastic materials such as PC, PET, acrylic, pvc or bakelite, and making a flake sheet having a constant thickness, and having a honeycomb-shaped support body in the middle of the support sheet; [0010] b) having a recycled fiber material to form a fiber sheet; c) The thin plate is attached to the surface and the back surface of the supporting sheet; d) is provided with a wood chip material, and is pressed onto the surface of any one of the fiber sheets by a pressing technique to form a wood layer. [0011] In order to achieve the above purpose, the present invention provides a fiber composite panel structure for simulating a wooden floor, comprising: a supporting sheet, which is a plastic material such as PC, PET, acrylic, PVC or bakelite, having a plastic material thereon. a honeycomb or columnar support having a surface and a back surface on the support; 099144159 Form No. A0101 Page 5 of 14 0992076373-0 [0012] 201226179 [0013] [0015] [0016] [0020] [0022] [0022] [0022] a fiber sheet to adhere to the surface and the back surface of the support sheet; a wood layer, to adhere to the fiber of any layer On the surface of the sheet. [Embodiment] The technical content and detailed description of the present invention will now be described with reference to the following drawings: Please refer to the first drawing, which is a schematic diagram of the production process of the fiber composite board of the present invention. As shown in the figure, in the method for producing a fiber composite board for simulating a wooden floor of the present invention, first, as in step 100, a recycled plastic material such as PC, PET, acrylic, PVC or bakelite is provided. In step 102, the recovered plastic material such as PC, PET, acryl, PVC or bakelite is formed into a support sheet having a certain thickness, and the support sheet has a honeycomb-shaped support in the middle. In step 104, a plurality of recycled fibrous materials are provided. In the present figure, the fibrous material is a carbon fiber material or a glass fiber material. In step 106, the recovered plurality of fiber materials are made into a fiber sheet. In the present drawing, the fiber sheet is a carbon fiber sheet or a glass fiber sheet. In step 108, the fiber sheet is attached to the surface and the back surface of the support sheet. Step 110, and the recovered wood is prepared. In step 112, the recovered wood is made into wood chips. In step 114, the wood chips are pressed onto the surface of any of the fiber sheets by a press-bonding technique to form a wood layer of the wood floor texture. 099144159 Form No. A0101 Page 6 / Total 14 Page 0992076373-0 [0023] 201226179 [0024] [0025] [0028] [0028] Ο [0029] Step 11 6 and then computer controlled laser Warming on the surface of the wood layer to scan a variety of different shades of wood grain patterns, patterns, etc., to form a wood-like wood floor and a variety of rich wood composite panels. In this figure, the laser is a laser device. Please refer to the second and third figures, which are schematic views of the structural appearance and decomposition of the fiber composite panel of the present invention. As shown in the figure, the fiber composite board structure of the simulated wooden floor of the present invention comprises: a supporting sheet 1, a fiber sheet 2 and a wood layer 3. The support sheet 1 is a plastic material such as recycled PC, PET, acrylic, pvc or bakelite. There is a honeycomb or columnar support body 11 having a surface 12 and a back surface 13 on the support body 11. The fiber sheet 2 is made of a plurality of recycled fiber materials for attaching to the support sheet. Surface 12 and back surface 13 of 1. In the present drawing, the fiber sheet is a carbon fiber sheet or a glass fiber sheet. The wood layer 3 is pressed into wood chips for the recovered wood and then pressed to form a wood layer '! V. . I ' - ! - 3, which is attached to the surface of the fiber sheet 2 of any one of the layers. Please refer to the fourth figure' for a side view of the structure of the fiber composite panel of the present invention. As shown in the figure, since the support sheet 1 of the present invention has a honeycomb or columnar support body 11 designed to have stress concentration problems caused by the use of no screws or welded structures, it can maintain superior fatigue resistance and exert material strength. To the limit. In the shearing, compression, stretching and other ideal stress distribution, in the sound insulation effect, you can separate the sound, reduce the sound transmission rate, and also easy to dismantle, modify, or add. In addition, the surface 12 and the back surface 13 of the supporting sheet 1 are covered with a layer of fiber sheet 2, so that the entire composite sheet is 099144159. Form No. A0101 Page 7 / 14 pages 0992076373-0 201226179 The structure is stronger and lighter. Load and load are greater. In addition, the wood layer 3 pressed by wood chips can simulate the wood floor texture, because only the surface is thin and a layer of wood 3, and it is not afraid of water and gas discoloration and termites and insects. [0035] [0040] [0040] [0040] [0041] The above is only a preferred embodiment of the present invention, and is not intended to be used. The scope of the practice of the invention is defined. That is, the equivalent changes and modifications made by the scope of the patent application of the present invention are covered by the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a schematic diagram of the production process of the fiber composite board of the present invention. The second figure is a perspective view showing the structure of the fiber composite board of the present invention. The third figure is a schematic exploded view of the fiber composite board of the present invention. The fourth figure is a side view showing the structure of the fiber composite board of the present invention. [Main component symbol description] Steps 100 to 116 Supporting sheet 1 Supporting body 11 Surface 12 Back surface 13 Fiber sheet 2 Wood layer 3 099144159 Form No. A0101 Page 8 of 14 0992076373-0

Claims (1)

201226179 七、申請專利範圍·· 1 . 一種模擬木質地㈣纖維合成板製作枝 a) 備有塑材,並成形具有— ^ 片具有-表面及背面;《厂予度的支揮薄片,該支揸薄 b) 備有纖維材料,製成纖維薄板; C)將纖維薄板貼覆於該切薄心表面及背面上;及 d )備有木屑材料,並以墨 面上,以形成木質層。成形於該任一層纖維薄板的表 〇 …=利範圍第1項所述之纖維合成板製作方法,盆中 支樓薄片上具有-蜂巢狀或柱狀的支撐體 片的塑材為PC、PET、壓克力、pvc或電木I Μ支㈣ 3 . Μ請專利範圍第2項所述之纖維合成板製作方法,其 ,該纖維材料為玻璃纖維材料或碳纖維材料。 、 4.如中料圍第1項所述之纖維合成㈣作方法,其中 ’ d步驟後更利用-電腦控制一雷射裝置加溫掃描出各種 ❹ 深淺不同的木紋、花紋'圖案等,以形成一種仿原木之木 地板或木質合成板。\ 5 . —種模擬木質地板的纖維合成板結構,包括: 一支撑薄片,其上具有一表面及一背面; 一纖維薄板’以貼覆於該支推薄片的表面及背面;及 一木質層’以貼複於該任一層的纖維薄板的表面上。 6 .如申請專利範圍第5項所述之纖維合成板結構,其中,該 支撐薄片上具有一蜂巢狀或柱狀的支撐體。 7 .如申請專利範圍第6項所述之纖維合成板結構,其中,該 支撐薄片為塑材,該塑材為PC、PET、壓克力、PVC或電 099144159 表單編號A0101 第9頁/共14頁 0992076373-0 201226179 木等。 8 .如申請專利範圍第7項所述之纖維合成板結構,其中,該 木質層為木屑材料。 9 .如申請專利範圍第8項所述之纖維合成板結構,其中,該 纖維薄板為玻璃纖維材料或碳纖維材料。 10 .如申請專利範圍第5項所述之纖維合成板結構,其中,更 包括利用電腦控制雷射加溫於木質層表面形成多種深淺不 同的木紋、花紋、圖案等之仿原木的木地板或木質合成板 099144159 表單編號A0101 第10頁/共14頁 0992076373-0201226179 VII. Scope of application for patents··1. A model for simulating woody land (4) fiber composite board a) is provided with plastic material and is formed with - ^ sheet with - surface and back surface; "factory degree of support sheet, the branch The b) b) is provided with a fibrous material to form a fiber sheet; C) a fiber sheet is attached to the cut surface and the back surface; and d) a wood chip material is provided and the ink surface is formed to form a wood layer. Forming the fiber sheet of any one of the layers of the fiber sheet. The method for producing the fiber composite board according to the item 1 is characterized in that the plastic material having a honeycomb-like or columnar support sheet on the sheet metal in the pot is PC, PET. , acryl, pvc or bakelite I (4) 3. The method for producing a fiber composite board according to claim 2, wherein the fiber material is a glass fiber material or a carbon fiber material. 4. The method of fiber synthesis (4) as described in Item 1 of the middle material, in which the 'd step is further utilized-computer controlled one laser device to warm up and scan various wood grain, pattern 'patterns, etc. To form a wood-like floor or wood composite board. a fiber composite panel structure for simulating a wooden floor, comprising: a support sheet having a surface and a back surface; a fiber sheet affixed to the surface and the back surface of the support sheet; and a wood layer 'on the surface of the fiber sheet attached to either layer. 6. The fiber composite panel structure of claim 5, wherein the support sheet has a honeycomb or columnar support. 7. The fiber composite panel structure according to claim 6, wherein the support sheet is a plastic material, which is PC, PET, acrylic, PVC or electric 099144159 Form No. A0101 Page 9 / Total 14 pages 0992076373-0 201226179 Wood and so on. 8. The fiber composite panel structure of claim 7, wherein the wood layer is a wood chip material. 9. The fiber composite panel structure of claim 8, wherein the fiber sheet is a glass fiber material or a carbon fiber material. 10. The fiber composite board structure according to claim 5, which further comprises a wooden floor which is controlled by a computer to control the surface of the wood layer to form a plurality of wood logs, patterns, patterns, and the like. Or wood composite board 099144159 Form No. A0101 Page 10 / Total 14 Page 0992076373-0
TW99144159A 2010-12-16 2010-12-16 Method of making compound fiber plate of simulated wood floor and structure thereof TW201226179A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI611079B (en) * 2015-12-17 2018-01-11 Eterna International Enterprise Co Ltd Method for making plastic floor of imitation wood and imitation stone

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI611079B (en) * 2015-12-17 2018-01-11 Eterna International Enterprise Co Ltd Method for making plastic floor of imitation wood and imitation stone

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