TW201204664A - Vacuum degassing method for molten glass - Google Patents

Vacuum degassing method for molten glass Download PDF

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Publication number
TW201204664A
TW201204664A TW100114050A TW100114050A TW201204664A TW 201204664 A TW201204664 A TW 201204664A TW 100114050 A TW100114050 A TW 100114050A TW 100114050 A TW100114050 A TW 100114050A TW 201204664 A TW201204664 A TW 201204664A
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Taiwan
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molten glass
glass
vacuum degassing
tank
vacuum
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TW100114050A
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Chinese (zh)
Inventor
Shingo Urata
Yuichi Suzuki
Mineko Yamamoto
Hideki Kushitani
Michito Sasaki
Ryosuke Akagi
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Asahi Glass Co Ltd
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Publication of TW201204664A publication Critical patent/TW201204664A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/225Refining
    • C03B5/2252Refining under reduced pressure, e.g. with vacuum refiners
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/089Glass compositions containing silica with 40% to 90% silica, by weight containing boron
    • C03C3/091Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium

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  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Glass Compositions (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)

Abstract

The disclosed vacuum degassing method for alkali-free glass can apply optimal vacuum degassing conditions to a plurality of types of alkali-free glass having different viscosities. In said method, molten glass is vacuum-degassed as follows: molten glass is poured into a vacuum degassing tank, the interior of which is kept in a vacuum state. The disclosed method is characterized in that the molten glass is alkali-free glass and the vacuum degassing is carried out under the condition that the viscosity η (Pas) and SO3 concentration [SO3] (ppm) of the molten glass passing through the vacuum degassing tank fulfill formula (1). (1)18.2 + 1003/η - 1.05[SO3] ≥ 8.

Description

201204664 六、發明說明: t發明所屬技名时領域1 發明領域 本發明係有關於一種熔融玻璃之減壓脫泡方法。 L 冬好】 發明背景 氣泡除去 先前’為了提升已成形之玻璃製品的品質,係利用 澈步驟,此步驟係在已在熔融爐使原料熔解而成的熔融π 璃,使用成形裝置加以成形之前,將熔融玻璃内所產生 並將使 一定時 上而除 已知該清澈步驟係預先在原料内添加清澈劑, 原料熔融而得到的熔融玻璃在預定溫度儲存、維持 間,藉此利用清澈劑使熔融玻璃内的氣泡成長並浮 去之方法。又,已知一種減壓脫泡之方法,係將熔融玻璃 導入至減壓環境内’並在㈣壓魏下使連㈣動之熔融 玻璃流體内的氣泡大幅度地成長並使在熔融玻璃内所含有 的氣泡汙上且破泡而除去,隨後從減壓環境排出。 為了從炼融玻璃效率良好地除去氣泡,以組合上述二 種方法而貫&亦即使用添有清澈劑之熔融玻璃,實施 減壓脫泡方法為佳。 作為玻璃的清澈劑,存在有As2〇3、Sb2〇3、Sn02等的 氧化物系π澈劑、NaC1^驗金屬的氣化物系清澈劑、s〇3 等、玄等之中’ As2〇3及Sb2〇3、特別是^办,因為環境 負荷大,被要求抑制其使用。 201204664 又,Sn〇2係放出氧的溫度在15〇〇t:以上偏高,有難以 有效地利用作為清澈劑之情況。 又,驗金屬的氣化物當添加用以清澈之充分量時,因 為會致使無鹼玻璃含有鹼金屬,故乃是無法利用的清澈劑。 因此,作為無鹼玻璃的清激劑,係使用s〇3。因為s〇3 亦具有使投入原料的初期溶解性提升之效果,作為清激劑 係令人滿意的。 雖然實施減壓脫泡時之減壓脫泡槽内的壓力和溫度條 件’係在專利文獻1、2等有顯示,但是即便相同品種的破 璃、具體上係相同的無鹼玻璃,不同組成且黏度特性不同 的情況’在減壓脫泡之清澈效果係不同,會有無法得所希 望的清澈效果之情形。 在熔解槽’將玻璃原料熔解而得到熔融玻璃時,有按 照玻璃的黏度而調整玻璃熔解溫度之必要,從熔解槽供給 至減壓脫泡槽之熔融玻璃的溫度亦依玻璃的黏度特性而 異。 該結果,即便減壓脫泡槽内的壓力和溫度條件係對於 某黏性的玻璃為能夠發揮優良的清澈效果,但若是不同組 成且溫度與黏性的關係不同之玻璃,有無法得到所希望的 清澈效果之情況。 在專利文獻3記載了當製造的玻璃係含有水分的驗石 灰玻璃的情況,藉由將減壓脫泡槽内的壓力降低至比從^ -OH值、玻璃的SO3含有比率、及熔融玻璃溫度所導出的氣 泡成長開始壓力低,幾乎不必使用清澈劑而能夠以製造後 201204664 的玻璃不殘留氣泡的方式進行生產,但是認為即便將專利 文獻3的方法應用在組成與鹼石灰玻璃完全不同的無鹼玻 璃’係無法發揮所希望的清澈效果。具體上,因為認為相 較於驗石灰玻璃,無鹼玻璃係S03的溶解度非常小,對清澈 效果的影響較小而無法應用專利文獻3的方法。 先前技術文獻 專利文獻201204664 VI. Description of the invention: Field of the invention of the invention 1 FIELD OF THE INVENTION The present invention relates to a vacuum degassing method for molten glass. BACKGROUND OF THE INVENTION In order to improve the quality of a formed glass product, a clear step is used before the molten π glass which has been melted in the melting furnace is formed by a forming device. In the molten glass, it is known that, in addition to the known clearing step, a clearing agent is added to the raw material in advance, and the molten glass obtained by melting the raw material is stored and maintained at a predetermined temperature, thereby melting with a clearing agent. The method in which bubbles in the glass grow and float. Further, a method of degassing under reduced pressure is known, in which a molten glass is introduced into a reduced pressure environment and bubbles in a molten glass fluid which is connected to a (four) moving force are greatly grown in a molten glass. The contained air bubbles are stained and broken by foaming, and then discharged from a reduced pressure environment. In order to efficiently remove the bubbles from the smelting glass, it is preferred to carry out the vacuum degassing method by combining the above two methods, that is, using a molten glass to which a clearing agent is added. As a clearing agent for glass, there are an oxide-based π-etching agent such as As2〇3, Sb2〇3, and Sn02, a vapor-based clearing agent such as NaC1^ metal, s〇3, etc., and As2〇3 And Sb2〇3, especially the operation, because of the heavy environmental load, it is required to suppress its use. In addition, the temperature at which the Sn(R) 2 emits oxygen is high at 15 〇〇t: or higher, and it is difficult to effectively use the liquid as a clearing agent. Further, when a metal oxide is added in an amount sufficient for clarity, the alkali-free glass contains an alkali metal, so that it is an unusable clearing agent. Therefore, as a clearing agent for alkali-free glass, s〇3 is used. Since s〇3 also has an effect of improving the initial solubility of the input raw material, it is satisfactory as a clearing agent. Although the pressure and temperature conditions in the vacuum degassing tank at the time of performing vacuum degassing are shown in Patent Documents 1, 2, etc., even if the same type of glass is broken, specifically, the same alkali-free glass has different compositions. In the case where the viscosity characteristics are different, the clear effect of defoaming under reduced pressure is different, and there is a case where a desired clear effect cannot be obtained. When the molten glass is melted in the melting tank to obtain molten glass, it is necessary to adjust the glass melting temperature in accordance with the viscosity of the glass, and the temperature of the molten glass supplied from the melting tank to the vacuum degassing tank varies depending on the viscosity characteristics of the glass. . As a result, even if the pressure and temperature conditions in the vacuum degassing tank are excellent in clearing effect on a certain viscous glass, it is impossible to obtain a glass having a different composition and a relationship between temperature and viscosity. The situation of the clear effect. Patent Document 3 describes a case where the glass-based lime-lime glass is produced, and the pressure in the vacuum degassing vessel is lowered to a ratio of a ratio of a -OH value, a SO3 content of the glass, and a molten glass temperature. The derived bubble growth start pressure is low, and it is possible to produce the glass without the use of a clearing agent so that the glass of 201204664 does not remain after the production, but it is considered that even if the method of Patent Document 3 is applied to the composition completely different from the soda lime glass. Alkali glass does not exert the desired clear effect. Specifically, it is considered that the solubility of the alkali-free glass system S03 is extremely small as compared with the limestone glass, and the effect on the clearing effect is small, and the method of Patent Document 3 cannot be applied. Prior Technical Literature Patent Literature

[專利文獻1]國際公開W02008/029649號公報 [專利文獻2]國際公開W02008/093580號公報 [專利文獻3]國際公開W02007/111079號公報 【明内J 發明概要 發明欲解決之課題 為了解決上述先前技術的問題點,本發明係將提供一 種對於不同黏性特性之複數無鹼玻璃,能夠賦予最適合的 減壓脫泡條件之無鹼玻璃的減壓脫泡方法設作目的。 用以欲解決課題之手段 為了達成上述目的,本發明係提供一種熔融玻璃之減 壓脫泡方法,係藉由使熔融玻璃流動於内部已被保持在減 壓狀態的減壓脫泡槽中,來進行熔融玻璃之減壓脫泡之方 法,其特徵為.熔融玻璃係無鹼玻璃,且該方法係以通過 減壓脫泡槽時之熔融玻璃的黏度π (Pa · S)及該熔融玻璃的 S〇3濃度[S03](ppm)滿足下述式⑴的條件來實施減壓脫泡: 18.2 + 1〇〇3/η-l.〇5x[S〇3] ^ 8 -(1) -(1)201204664 在上述熔融玻璃之減壓脫泡方法中,前述S03濃度 [S03](ppm)以滿足下述式(2)為佳: [S03] = -0.0775xTmax + 135.02 ...(2) (上述式中,Tmax係在熔融槽内之熔融玻璃的最高溫度 fc))。 又,在上述熔融玻璃之減壓脫泡方法中,將前述熔融 玻璃之黏度成為l〇2d Pa · s的溫度設為T2(°c)時,前述Tmax 係以滿足T2-120°C〜T2-10°C為佳。 而且,在上述熔融玻璃之減壓脫泡方法中,前述熔融 玻璃的S〇3濃度[S03](ppm)係以3〜40ppm為佳。 又,在上述熔融玻璃之減壓脫泡方法中,前述在熔融 槽内之熔融玻璃的最高溫度(°C )亦即Tmax係以1400〜1700 t為佳。 而且,在上述熔融玻璃之減壓脫泡方法之無鹼玻璃 中,係含有以下成分為佳(以質量%表示):[Patent Document 1] International Publication No. WO2008/029649 [Patent Document 2] International Publication No. WO2008/093580 (Patent Document 3) International Publication No. WO2007/111079 (Kentin J Summary of Invention) In view of the problems of the prior art, the present invention provides a vacuum degassing method for an alkali-free glass capable of imparting optimum decompression defoaming conditions to a plurality of alkali-free glasses having different viscous properties. Means for Solving the Problems In order to achieve the above object, the present invention provides a vacuum degassing method for molten glass by flowing a molten glass into a vacuum degassing vessel which has been maintained in a reduced pressure state. A method for vacuum defoaming of molten glass, characterized in that the molten glass is an alkali-free glass, and the method is a viscosity π (Pa · S) of the molten glass when the degassing tank is passed through a vacuum, and the molten glass The S〇3 concentration [S03] (ppm) satisfies the condition of the following formula (1) to carry out vacuum degassing: 18.2 + 1〇〇3/η-l.〇5x[S〇3] ^ 8 -(1) - (1) 201204664 In the above-described vacuum degassing method for molten glass, it is preferable that the S03 concentration [S03] (ppm) satisfies the following formula (2): [S03] = -0.0775xTmax + 135.02 (2) (In the above formula, Tmax is the highest temperature fc of the molten glass in the melting tank)). Further, in the vacuum degassing method for the molten glass, when the viscosity of the molten glass is 1 〇 2d Pa · s, the temperature is T2 (°c), and the Tmax is satisfied to satisfy T2-120 ° C to T 2 . -10 ° C is preferred. Further, in the vacuum degassing method for the molten glass, the S〇3 concentration [S03] (ppm) of the molten glass is preferably 3 to 40 ppm. Further, in the vacuum degassing method for the molten glass, the maximum temperature (°C) of the molten glass in the melting tank, that is, Tmax is preferably 1400 to 1700 t. Further, in the alkali-free glass of the above-described vacuum defoaming method of molten glass, it is preferable to contain the following components (in terms of % by mass):

Si02 : 50〜66% ;Si02 : 50~66% ;

Al2〇3 : 10.5-22% ; B2〇3 : 0〜12% ;Al2〇3 : 10.5-22% ; B2〇3 : 0~12% ;

MgO : 0〜8% ;MgO : 0~8% ;

CaO : 0〜14.5% ;CaO : 0~14.5% ;

SrO : 0〜24% ;SrO : 0~24% ;

BaO : 0〜13.5% ; 201204664BaO : 0~13.5% ; 201204664

MgO+CaO+SrO+BaO : 9〜29.5%。 上述表示數值範圍之「〜」係包含將在其前後所記載 之數值設作下限值及上限值之意思而使用,在以下本說明 書之「〜」係具有同樣的意思而使用。 發明效果 依照本發明的減壓脫泡方法,能夠對不同黏性特性的 複數無鹼玻璃賦予最適合的減壓脫泡條件。該結果,減壓 脫泡處理後的熔融玻璃中的氣泡數為極少,能夠製造氣泡 少之高功能、高品質的玻璃。 圖式簡單說明 第1圖係顯示使用本發明的減壓脫泡方法之減壓脫泡 裝置的一個構成例之剖面圖。 第2圖係將Tmax與[S03]的關係繪圖而成之圖表。 第3圖係將式(a)的計算值與玻璃板中的氣泡數(氣泡密 度)的關係繪圖而成之圖表。 【實施方式3 用以實施發明之形態 以下,使用圖式來更詳細地說明本發明的減壓脫泡方 法。第1圖係本發明減壓脫泡方法所使用的減壓脫泡裝置一 個構成例之剖面圖。在第1圖所表示的減壓脫泡裝置1中, 呈圓筒形狀的減壓脫泡槽12,係以長軸以水平方向配向之 方式被收容配置在減壓箱11内。在減壓脫泡槽12 —端的下 面,係安裝有以垂直方向配向之上升管13,在另一端的下 面係安裝有下降管14。上升管13及下降管14的一部分係位 201204664 於減壓箱11内。 上升管13係與減壓脫泡槽】2連通,來將溶融玻璃〇從炼 解槽20導人至減壓脫泡槽12。下降係連通至減壓脫泡 槽12,來將減壓脫泡後的熔融玻璃G導出至下一個處理槽 (未圖示)。於減壓箱丨丨内,在減壓脫泡槽12、上升管〗3及下 降管14的’係配設有將該等絕熱被覆之絕熱用碑等的 絕熱材15。減壓脫泡槽12係藉由減壓吸引裝置(未圖示),透 過5又置在減壓箱11的吸引孔(未圖示)而能夠被減壓。 在第1圖所表示的減壓脫泡裝置丨,因為減壓脫泡槽 12、上升管13及下降管14係熔融玻璃的導管,而使用耐熱 性及對熔融玻璃的耐蝕性優良之材料來製造。舉一個例子 時,係鉑製、鉑合金製、或使金屬氧化物分散在鉑或鉑合 金而成之強化鉑製。又,亦可以是陶瓷系的非金屬無機材 料製、亦即緻密質耐火物製。又,亦可以是將鉑或鉑合金 内鑲在緻密質耐火物而成者。 本發明的減壓脫泡方法,係使從熔解槽2〇所供給的熔 融玻璃G通過已減壓至預定減壓度之減壓脫泡槽12來進行 減壓脫泡。熔融玻璃G係以連續地被供給至減壓脫泡槽12 且被排出為佳。又,就生產性而言,熔融玻璃的流量係以2 〜lOOton/天為佳。 使用本發明減壓脫泡方法之熔融玻璃G係無鹼坡璃且 添加了 SO3作為清澈劑者。SO3的添加量係相對於玻璃母組 成原料100質量份計,以0.1〜0.45質量份(以下記載為「質 量份」時’係意味著相對於玻璃母組成原料100質量份計之 201204664 Μ . $加量)為佳。超狐付量份時,在熔解槽的泡層有過剩 之虞又小於0·1質量份時,有清澈效果不充分之可能性。 S〇3的添加量係以〇_2〜〇4質量份為更佳。 士此的 S〇3係例如以 CaS〇4、MgS〇4、SrS〇4、BaS〇4 等的化合物之型式,添加至玻璃母組成原料。 作為清澈劑而添加之S 03,在⑯融玻璃中係如下述式所 表示,分解成為so2及〇2。 S〇3 -> S〇2 + l/2〇2 為了將熔融玻璃均質化,熔解槽内的熔融玻璃溫度係 破保持在高溫。因此,在轉槽内,轉射的叫的一部 分係揮發。 本發明者等以實驗發現,在熔融玻璃的生產量為2〜 l〇(W天的規模之炼解槽,前述s〇3的添加量為〇〜〇45 貝里伤時,從熔解槽流出的熔融玻璃中的s〇3濃度 [S〇3](ppm)與在熔解槽内之熔融玻璃的最高溫度T_^c)之 間,具有第2圖巾的直線、亦即下述式(2)所表示之相互關係。 [S03] = -〇.〇775xTmax + 135.02 (2) 又,相較於熔解槽内,因為從熔解槽流出後之熔融玻 璃係溫度低,所以S〇2係幾乎不會揮發,能夠維持與從熔解 槽凌出時點之熔融破璃中的s〇3濃度大致同程度。因此,通 過減壓脫泡槽時之熔融玻璃的8〇3濃度亦能夠維持與從熔 解槽流出時點之熔融玻璃中的s 〇 3濃度大致同程度。 熔融玻璃的最高溫度Tmaxfc)係在玻璃熔解槽内 之熔 ^破璃的最南溫度,雖然、亦因無驗玻璃的組成和所使用的 201204664 熔解槽的構造和尺寸而異,不過基於熔融玻璃的均質化之 觀點,將熔融玻璃的黏度為102dPa*s的溫度設作T2fC)時, 以滿足丁2-120。(:〜T2-l〇t:為佳,較佳是丁2_1〇〇它〜t2-30 °C,更佳是T2-90°C〜T2-50°C的方式設定。 又,炼融玻璃的最南溫度Tmax太高時,爐材的侵触迅速 致使溶解槽的使用期限變短。另一方面,熔融玻璃的最高 溫度Tmax太低時,會產生氣泡的除去受到抑制之問題。從該 等理由,熔融玻璃的最高溫度Tmax係以μοο'ποο^為佳。 從熔解槽流出的熔融玻璃中之S〇3濃度[S〇3](亦即在熔 解槽中,溶融玻璃從上游往下游流動而已被均質化之溶解 槽下游區域之熔融玻璃中的SO3濃度,代表性係位於第1圖 之上升管13下部之熔解槽2〇内的炫融玻璃中的§〇3濃度 [S〇3])係以質量%表示為3〜4〇ppm,因為清澈作用優良,乃 疋車乂佳。熔融玻璃中的SO;濃度小於3ppm時,在減壓槽的 清澈作用有不充分之虞。熔融玻璃中的s〇3濃度超過4〇卯爪 時,在製造時熔融玻璃產生再沸等,致使在所製造的玻璃 中有氣泡殘留之可能性。 炼融玻璃中的SO3濃度係以3〜30ppm為佳,以3〜 20ppm為更佳。 本發明者等係使用黏性和作為清澈劑之S03的添加量 不同之無驗玻璃而實施熔融玻璃的減壓脫泡處理,並測定 將減壓脫泡處理後的熔融玻璃成形而成之玻璃板中的氣泡 缺點數(以下亦有簡稱r玻璃板中的氣泡數」之情形)之結 果,發現在通過減壓脫泡槽時之熔融玻璃的黏度77 (Pa · S) 10 201204664 及該熔融玻璃的S03濃度[S〇3](ppm)與玻璃板中的氣泡數 之間係具有相互關係。 在此,之所以測定玻璃板中的氣泡數,係因為測定減 壓脫泡處理後的熔融玻璃中殘留氣泡數是有困難的。因為 在減壓脫泡處理後的熔融玻璃之氣泡數係可以看做幾乎沒 有變動,所以玻璃板中的氣泡數的測定結果係與在減壓脫 >包處理後的炼融玻璃所殘留的氣泡數大致相同程度。 由此,很清楚地,通過減壓脫泡槽時之炼融玻璃的黏 度β (Pa . s)及該熔融玻璃的SO3濃度[S〇3](ppm)與在減壓脫 泡處理後的熔融玻璃所殘留的氣泡數之間亦具有相互關 係。 本發明者專係基於δ玄知識並專心研討的結果,發現通 過減壓脫泡槽時以熔融玻璃的黏度^ (Pa · s)及該炫融玻璃 的SO;濃度[S〇3](ppm)為滿足下述式(丨)的條件來實施減壓 脫泡時’能夠將在減壓脫泡處理後的熔融玻璃所殘留的氣 泡數大幅度地降低’而能夠得到氣泡少之高功能、高品質 的玻璃。 18.2 + 1003/η-1.05x[SO3] ^ 8 第3圖係將黏度β及SO3濃度的條件進行各種變化時之 上述式(1)的左邊(以下在本說明書,係稱為「式(a)」)與玻 璃板(試樣)中的氣泡數(氣泡密度)的關係繪圖而成之圖 表。又’在第3圖的各數據之減壓度係設為試樣中氣泡數成 為最小之壓力。在第3圖中顯示’滿足上述式⑴時能夠將玻 201204664 璃板中的氣泡數大幅度地降低。 又,圖中的曲線係將在橫軸丨刻度間隔的平均值以3次 多項式求取近似值而成者。 對玻璃板中的氣泡數之要求,亦因製造的玻璃板之用 途而異,以液晶顯示器基板的情況而言,以〇_25個/kg以下 為佳,以0.2個/kg以下為較佳,以〇15個/kg以下為更佳。 在此’通過減壓脫泡槽時之熔融玻璃中的S〇3濃度係如 上述,被維持在與從熔解槽流出的熔融玻璃中的S〇3濃度大 致相同程度β而且,因為從熔解槽流出的炫融玻璃中的s〇3 濃度[s〇3](Ppm)與在熔解槽内之熔融玻璃的最高溫度Tmax fc)之間係具有如上述式所表示之相互關係,所以通過 減壓脫泡槽時之熔融玻璃中的s〇3濃度,係能夠藉由在熔解 槽内之熔融玻璃的最高溫度丁咖忒艺丨來決定。 另一方面’通過減壓脫泡槽時之熔融玻璃的黏度D (Pa · s)係藉由通過玻璃的黏度特性及減壓脫泡槽時之熔融 玻璃的溫度來決定。 因而’以通過減壓脫泡槽時之熔融玻璃的黏度^及該 熔融玻璃的SO3濃度滿足上述式(1)的條件來實施減壓脫 泡,係實施以下任一者的程序即可。 (a) 藉由按照玻璃的黏度特性調節通過減壓脫泡槽時之 熔融玻璃的溫度,來調節通過減壓脫泡槽時之熔融玻璃的 黏度7?。 (b) 藉由調節在熔解槽内之熔融玻璃的最高溫度Tmax (C) ’依照式(2)調節通過減壓脫泡槽時炫融玻璃中的s〇3 12 201204664 濃度。 (C)實施上述(a)及⑼雙方。 本發明的減壓脫財法係藉由㈣玻璃的黏度特性來 調節通過減壓脫泡槽時之熔融玻璃的溫度,因為能夠以滿 足上述式(1)的條件來實施減壓脫泡,能夠容易地對不同黏 性之玻璃設定最佳減壓脫泡條件。 但是’從維持形成減壓脫泡槽的結構材之埘久性及抑 制起因於結構體的缺點等之理由,通過減壓脫泡槽時之熔 融玻璃的溫度係以保持在13〇〇〜1600。(:的範圍為佳,以保 持在1350〜1550°C的範圍為較佳,以保持在1370〜1500。(: 的範圍為更佳。 本發明的減壓脫泡方法中,式(1)的左邊(式(a))係以9 以上為佳,以10以上為更佳。 本發明的減壓脫泡方法中,減壓脫泡槽的減壓度以保 持在 100mmHg(13_3kPa)〜400mmHg(53.3kPa)為佳,以保持 在 150mmHg(20kPa)〜300mmHg(40kPa)為更佳。在本說明 書中’稱減壓脫泡槽内的減壓度時,係意味著大氣壓基準 的減壓度、亦即減壓脫泡槽内的絕對壓力與大氣壓的壓力 差。減壓脫泡槽内的減壓度係能夠藉由調節真空泵等真空 減壓手段的計量器壓力來控制。 在本發明的減壓脫泡方法所使用之無鹼玻璃,係換算 下述氧化物的質量%表示,以含有以下成分的玻璃為佳。 Si02 : 50〜66% ;MgO+CaO+SrO+BaO : 9 to 29.5%. The above-mentioned "~" of the numerical range is used to mean that the numerical values described before and after are set to the lower limit and the upper limit, and the "~" in the following description has the same meaning and is used. EFFECT OF THE INVENTION According to the vacuum degassing method of the present invention, it is possible to impart optimum decompression defoaming conditions to a plurality of alkali-free glasses having different viscous properties. As a result, the number of bubbles in the molten glass after the vacuum degassing treatment is extremely small, and it is possible to produce a glass having a high function and high quality with few bubbles. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing a configuration example of a vacuum degassing apparatus using the vacuum degassing method of the present invention. Fig. 2 is a graph in which the relationship between Tmax and [S03] is plotted. Fig. 3 is a graph in which the relationship between the calculated value of the formula (a) and the number of bubbles (bubble density) in the glass plate is plotted. [Embodiment 3] Mode for carrying out the invention Hereinafter, the vacuum degassing method of the present invention will be described in more detail using a drawing. Fig. 1 is a cross-sectional view showing a configuration example of a vacuum degassing apparatus used in the vacuum degassing method of the present invention. In the vacuum degassing apparatus 1 shown in Fig. 1, the cylindrical decompression degassing tank 12 is housed and disposed in the decompression chamber 11 so that the long axis is aligned in the horizontal direction. Below the end of the vacuum degassing tank 12, a riser 13 that is aligned in the vertical direction is attached, and a downcomer 14 is attached to the lower end of the other end. A part of the riser 13 and the downcomer 14 is 201204664 in the decompression chamber 11. The riser 13 is connected to the vacuum degassing tank 2 to guide the molten glass crucible from the refining tank 20 to the vacuum degassing tank 12. The descending system is connected to the vacuum degassing tank 12, and the molten glass G which has been defoamed under reduced pressure is led to the next processing tank (not shown). In the decompression chamber, the heat insulating material 15 such as the heat insulating sheet for the heat insulating coating is placed in the vacuum degassing tank 12, the riser 3, and the lowering pipe 14. The vacuum degassing tank 12 is decompressed by a suction suction hole (not shown) which is placed in the decompression chamber 11 through a vacuum suction device (not shown). In the vacuum degassing apparatus 第 shown in Fig. 1, the vacuum degassing tank 12, the riser pipe 13, and the down pipe 14 are pipes for melting glass, and a material excellent in heat resistance and corrosion resistance to molten glass is used. Manufacturing. As an example, it is made of platinum, a platinum alloy, or a reinforced platinum obtained by dispersing a metal oxide in platinum or a platinum alloy. Further, it may be made of a ceramic non-metallic inorganic material, that is, a dense refractory. Further, it may be a case where platinum or a platinum alloy is embedded in a dense refractory. In the vacuum degassing method of the present invention, the molten glass G supplied from the melting tank 2 is passed through a vacuum degassing tank 12 which has been depressurized to a predetermined degree of pressure reduction to perform vacuum degassing. The molten glass G is preferably supplied to the vacuum degassing tank 12 continuously and discharged. Further, in terms of productivity, the flow rate of the molten glass is preferably 2 to 100 tons/day. The molten glass G based on the vacuum degassing method of the present invention is an alkali-free glass and SO3 is added as a clearing agent. The amount of addition of SO3 is 0.1 to 0.45 parts by mass based on 100 parts by mass of the raw material of the glass mother material (hereinafter referred to as "parts by mass", which means 201204664 Μ with respect to 100 parts by mass of the raw material of the glass mother composition. Add amount) is better. When the amount of the super fox is used, if the amount of the foam layer in the melting tank is excessive and less than 0.1 part by mass, there is a possibility that the clear effect is insufficient. The amount of S〇3 added is preferably 〇_2 to 〇4 parts by mass. The S〇3 is added to the glass mother composition raw material, for example, in the form of a compound such as CaS〇4, MgS〇4, SrS〇4, or BaS〇4. S 03 added as a clearing agent is represented by the following formula in 16 molten glass, and is decomposed into so2 and 〇2. S〇3 -> S〇2 + l/2〇2 In order to homogenize the molten glass, the temperature of the molten glass in the melting tank is kept at a high temperature. Therefore, in the rotary groove, a part of the transfer is volatilized. The inventors of the present invention found that the production amount of the molten glass is 2 to 1 〇 (the W-day scale refining tank, when the amount of the s〇3 added is 〇~〇45 Berry, the flow from the melting tank Between the s〇3 concentration [S〇3] (ppm) in the molten glass and the highest temperature T_^c) of the molten glass in the melting tank, the straight line having the second towel, that is, the following formula (2) ) the relationship shown. [S03] = -〇.〇775xTmax + 135.02 (2) In addition, since the temperature of the molten glass after flowing out of the melting tank is low in the melting tank, the S〇2 system hardly volatilizes and can be maintained and maintained. The concentration of s〇3 in the molten glass at the point of melting of the melting tank is approximately the same. Therefore, the concentration of 8 〇 3 of the molten glass when the degassing vessel is depressurized can be maintained at substantially the same level as the concentration of s 〇 3 in the molten glass at the point of exiting from the melting tank. The maximum temperature Tmaxfc) of the molten glass is the southernmost temperature of the molten glass in the glass melting tank. Although it is different from the composition and size of the 201204664 melting tank used, it is based on molten glass. In the viewpoint of homogenization, when the temperature of the molten glass is set to be 102 dPa*s, the temperature is set to T2fC) to satisfy the distillation of 2-120. (:~T2-l〇t: preferably, preferably din 2_1 〇〇 it ~ t2-30 ° C, more preferably T2-90 ° C ~ T2-50 ° C way to set. Also, smelting glass When the maximum south temperature Tmax is too high, the intrusion of the furnace material rapidly causes the life of the dissolution tank to be shortened. On the other hand, when the maximum temperature Tmax of the molten glass is too low, the removal of bubbles is suppressed. The reason is that the maximum temperature Tmax of the molten glass is preferably μοο'ποο^. The concentration of S〇3 in the molten glass flowing out of the melting tank [S〇3] (that is, in the melting tank, the molten glass flows from upstream to downstream) The concentration of SO3 in the molten glass in the downstream region of the dissolution tank which has been homogenized is representatively the concentration of §3 in the glazing glass in the melting tank 2〇 in the lower portion of the riser 13 of Fig. 1 [S〇3] It is expressed by mass% in the range of 3 to 4 〇 ppm, because it is excellent in clearing effect, and it is good in car smashing. SO in molten glass; when the concentration is less than 3 ppm, the clearing action in the pressure reducing tank is insufficient. When the concentration of s〇3 in the middle exceeds 4 paws, the molten glass is reboiled at the time of manufacture, so that it is manufactured. In the glass, the SO3 concentration in the smelting glass is preferably from 3 to 30 ppm, more preferably from 3 to 20 ppm. The inventors of the present invention use the viscosity and the amount of S03 added as a clearing agent. The vacuum defoaming treatment of the molten glass was carried out without using the glass, and the number of defects in the glass plate formed by molding the molten glass after the vacuum degassing treatment was measured (hereinafter, the bubbles in the r glass plate are also referred to as abbreviations). As a result of the number, it was found that the viscosity of the molten glass at the time of passing through the degassing vessel was 77 (Pa · S) 10 201204664 and the S03 concentration [S〇 3] (ppm) of the molten glass and the glass plate The number of bubbles has a relationship with each other. Here, the number of bubbles in the glass plate is measured because it is difficult to measure the number of remaining bubbles in the molten glass after the vacuum degassing treatment. The number of bubbles of the molten glass after that can be seen as almost no change. Therefore, the measurement result of the number of bubbles in the glass plate is substantially the same as the number of bubbles remaining in the molten glass after the decompression treatment. So, very clearly The viscosity β (Pa. s) of the molten glass when the degassing vessel is depressurized by pressure and the SO3 concentration [S〇3] (ppm) of the molten glass and the bubbles remaining in the molten glass after the vacuum degassing treatment The inventors also have a relationship based on the knowledge of δ Xuan and concentrate on the research, and found that the viscosity of the molten glass ^ (Pa · s) and the SO of the glazed glass when degassing the tank by vacuum; When the concentration [S〇3] (ppm) is the condition of the following formula (丨), when the vacuum degassing is performed, the number of bubbles remaining in the molten glass after the vacuum degassing treatment can be greatly reduced. High-quality, high-quality glass with few bubbles can be obtained. 18.2 + 1003/η-1.05x[SO3] ^ 8 Fig. 3 is the left side of the above formula (1) when the conditions of the viscosity β and the SO3 concentration are variously changed (hereinafter, in the present specification, it is called "form (a) ))) A graph drawn from the relationship between the number of bubbles (bubble density) in a glass plate (sample). Further, the degree of decompression of each data in Fig. 3 is a pressure at which the number of bubbles in the sample is the smallest. In Fig. 3, it is shown that the number of bubbles in the glass plate 201204664 can be greatly reduced when the above formula (1) is satisfied. Further, the curve in the figure is obtained by approximating the average value of the horizontal interval of the horizontal axis by the third-order polynomial. The number of bubbles in the glass plate is also different depending on the application of the glass plate to be produced. In the case of the liquid crystal display substrate, it is preferably 〇25/kg or less, and preferably 0.2/kg or less. It is better to use 〇15/kg or less. Here, the concentration of S〇3 in the molten glass when passing through the vacuum degassing tank is maintained to be substantially the same as the concentration of S〇3 in the molten glass flowing out from the melting tank as described above, and because of the melting tank Between the s〇3 concentration [s〇3] (Ppm) in the molten glass and the highest temperature Tmax fc of the molten glass in the melting tank, there is a correlation as expressed by the above formula, so The concentration of s〇3 in the molten glass at the time of the defoaming tank can be determined by the maximum temperature of the molten glass in the melting tank. On the other hand, the viscosity D (Pa · s) of the molten glass when the degassing vessel is depressurized is determined by the viscosity characteristics of the glass and the temperature of the molten glass at the time of decompression degassing. Therefore, the vacuum defoaming can be carried out by the viscosity of the molten glass when the degassing vessel is reduced in pressure and the SO3 concentration of the molten glass satisfies the condition of the above formula (1), and any of the following procedures can be carried out. (a) The viscosity of the molten glass when passing through the vacuum degassing tank is adjusted by adjusting the temperature of the molten glass when the degassing vessel is depressurized according to the viscosity characteristics of the glass. (b) Adjusting the concentration of s〇3 12 201204664 in the glazing glass by the degassing defoaming tank by adjusting the maximum temperature Tmax (C) ' of the molten glass in the melting tank according to the formula (2). (C) Implement both (a) and (9) above. In the vacuum degassing method of the present invention, the temperature of the molten glass when passing through the vacuum degassing vessel is adjusted by the viscosity characteristic of the glass, and the vacuum degassing can be performed by satisfying the conditions of the above formula (1). It is easy to set optimal decompression defoaming conditions for different viscous glasses. However, the temperature of the molten glass when the degassing vessel is depressurized by pressure is maintained at 13 〇〇 to 1600, for the reason of maintaining the durability of the structural material forming the vacuum degassing vessel and suppressing the disadvantages of the structure. . The range of (: is preferably in the range of 1350 to 1550 ° C, preferably in the range of 1370 to 1500. The range of (:: is more preferable.) In the vacuum degassing method of the present invention, the formula (1) The left side (formula (a)) is preferably 9 or more, more preferably 10 or more. In the vacuum degassing method of the present invention, the pressure reduction degree of the vacuum degassing tank is maintained at 100 mmHg (13_3 kPa) to 400 mmHg. (53.3 kPa) is preferable, and it is more preferable to maintain 150 mmHg (20 kPa) to 300 mmHg (40 kPa). In the present specification, the term "decompression degree in the degassing defoaming tank means the pressure degree of the atmospheric pressure reference. That is, the pressure difference between the absolute pressure in the vacuum degassing tank and the atmospheric pressure. The degree of pressure reduction in the vacuum degassing tank can be controlled by adjusting the gauge pressure of a vacuum decompression means such as a vacuum pump. The alkali-free glass used in the vacuum degassing method is preferably expressed by mass% of the following oxides, and is preferably glass containing the following components: Si02: 50 to 66%;

Al2〇3 : 10.5〜22% ; 13 201204664 B2〇3 : 0〜12% ;Al2〇3 : 10.5~22% ; 13 201204664 B2〇3 : 0~12% ;

Mg〇 : 〇〜8% ;Mg〇 : 〇~8% ;

CaO : 〇〜14.5% ;CaO : 〇 ~ 14.5% ;

SrO : 〇〜24% ;SrO : 〇~24% ;

BaO : 〇〜13.5% ;BaO : 〇 ~ 13.5% ;

MgO+CaO+SrO+BaO : 9〜29.5%。 又,具有上述成分的無鹼玻璃係針對使用上述減壓脫 泡方法所製造之玻璃板的組成。前述上升管下部之炫解槽 内的溶融玻璃的組成、與通過減壓脫泡槽而施行脫泡處理 所製造的玻璃板的組成,關於上述的各成分係被視為實際 上沒有變動。關於熔融玻璃中的S03濃度與玻璃板中的S〇3 濃度亦相同。MgO+CaO+SrO+BaO : 9 to 29.5%. Further, the alkali-free glass having the above components is a composition of a glass plate produced by the above-described vacuum degassing method. The composition of the molten glass in the scattering tank in the lower portion of the riser pipe and the composition of the glass plate produced by the defoaming treatment by the vacuum degassing vessel are considered to be practically not changed. The concentration of S03 in the molten glass is also the same as the concentration of S〇3 in the glass plate.

Si〇2超過66%時玻璃的熔解性會低落,又,容易失透。 以64°/。以下為佳,以62%以下為更佳。小於50%時會產生比 重增加、應變點降低、熱膨脹係數增加、耐藥品性降低。 以56%以上為佳,以58%以上為更佳。When Si〇2 exceeds 66%, the meltability of the glass is lowered, and it is easy to devitrify. At 64°/. The following is better, preferably less than 62%. When it is less than 50%, the specific gravity increases, the strain point decreases, the thermal expansion coefficient increases, and the chemical resistance decreases. More preferably, 56% or more, and more preferably 58% or more.

Al2〇3係抑制玻璃的分相且提高應變點之成分,乃是必 要的。超過22%時容易產生失透且耐藥品性低落。以21%以 下為佳,以18%以下為更佳。小於1〇5%時玻璃容易分相, 又,應變點低^。以12%以上為佳,以15%以上為更佳。 &〇3不是必要的,其係可降低比重且提高玻璃的熔解 性,使之不易失透之成分。超過22%時應變點低落、耐藥 品性低落、或是玻璃熔融時揮發變為顯著致使玻璃的不均 質性增加。ΐ·χΐ2%以下為佳,以9%以下為更佳。小於1%時,It is necessary that the Al2〇3 system suppresses the phase separation of the glass and increases the composition of the strain point. When it exceeds 22%, devitrification is likely to occur and chemical resistance is low. It is preferably 21% or less, and more preferably 18% or less. When it is less than 1〇5%, the glass is easily separated, and the strain point is low. It is preferably 12% or more, and more preferably 15% or more. & 〇 3 is not necessary, it is a component which lowers the specific gravity and improves the meltability of the glass, making it less susceptible to devitrification. When the pressure exceeds 22%, the strain point is low, the resistance is low, or the volatilization becomes remarkable when the glass is melted, resulting in an increase in the inhomogeneity of the glass. ΐ·χΐ 2% or less is better, and 9% or less is more preferable. When less than 1%,

14 201204664 比重增加且玻璃的熔解性低落,又容易失透之緣故,以2% 以上為佳,以4%以上為較佳,以6%以上為更佳。 又,MgO不是必要的,其係可降低比重且提高玻璃的 嫁解性之成分。超過8%時玻璃變為容易分相、或容易失 透,或是耐藥品性低落。以6%以下為佳,以5%以下為更佳。 含有MgO時,以含有1%以上為佳。特別是為了可維持炼解 性且同時使比重降低,以含有3%以上為佳。14 201204664 When the specific gravity increases and the melting property of the glass is low, it is easy to devitrify, preferably 2% or more, more preferably 4% or more, and even more preferably 6% or more. Further, MgO is not essential, and it is a component which lowers the specific gravity and improves the martenability of the glass. When it exceeds 8%, the glass becomes easily phase-separated, or easily devitrified, or has low chemical resistance. It is preferably 6% or less, and more preferably 5% or less. When MgO is contained, it is preferably 1% or more. In particular, in order to maintain the refining property and at the same time reduce the specific gravity, it is preferable to contain 3% or more.

CaO不是必要的’但是因為能夠提高玻璃的炫解性, 使其不容易失透,能夠含有至14.5%。超過14_5〇/〇時比重增 加且熱膨脹係數變大,又反而容易失透。以9%以下為佳, 以7%以下為更佳。含有CaO時,以使其含有2%以上為佳, 以3_5%以上為更佳。CaO is not necessary', but it can contain up to 14.5% because it can improve the devitrification of the glass and make it less susceptible to devitrification. When the ratio exceeds 14_5 〇 / 〇, the specific gravity increases and the coefficient of thermal expansion becomes large, but it is easily devitrified. It is preferably 9% or less, and more preferably 7% or less. When CaO is contained, it is preferably 2% or more, more preferably 3 % or more.

SrO係抑制玻璃的分相且不容易失透,乃是必要的。超 過24°/。時比重增加且熱膨脹係數變大,又,反而容易失透。 以12.5%以下為佳,以8.5%以下為更佳。 因為BaO係抑制玻璃的分相且使其不容易失透,能夠 含有至13.5%。超過13.5¼時比重增加且熱膨脹係數變大。 以2%以下為佳’以1%以下為較佳,以〇1%以下為更佳。特 別是重視玻璃基板的輕量化時,以實質上不含有為佳。 上述MgO、CaO、SrO、及BaO之合計量亦即 ]^0»<^0+81>0+3&0係以9〜29.9%的範圍為佳。該合計量 超過29_9%時比重增大,乃是不佳。又,合計量小於9%時 溶解性差’乃是不佳。本發明的較佳態樣之無鹼玻璃的組 成之各成分係如上述,亦可含有5%以下之上述以外的成 15 201204664 分,例如Zr〇2等。SrO is necessary to inhibit the phase separation of the glass and is not easily devitrified. More than 24°/. When the specific gravity increases and the coefficient of thermal expansion becomes large, it is easily devitrified. It is preferably 12.5% or less, and more preferably 8.5% or less. Since BaO suppresses the phase separation of the glass and makes it less susceptible to devitrification, it can be contained up to 13.5%. When the ratio exceeds 13.51⁄4, the specific gravity increases and the coefficient of thermal expansion becomes large. It is preferably 2% or less, preferably 1% or less, and more preferably 1% or less. In particular, when it is important to reduce the weight of the glass substrate, it is preferably not contained. The total amount of the above MgO, CaO, SrO, and BaO is preferably in the range of 9 to 29.9%, that is, ^^^<^0+81>0+3&0. When the total amount exceeds 29_9%, the specific gravity increases, which is not preferable. Further, when the total amount is less than 9%, the solubility is poor, which is not preferable. The components of the composition of the alkali-free glass of the preferred embodiment of the present invention may be as described above, and may contain 5% or less of the above-mentioned 15 201204664 minutes, for example, Zr〇2 or the like.

As2 03及Sb2 03係除了不可避免地以不純物等的方式 混入以外不可含有,亦即以實質上不含有為佳。 在本發明的減壓脫泡方法中,亦可併用S03以外的清澈 劑。此時,作為能夠併用的其他清澈劑,具體上,可舉出 例如氟化合物、氣化合物、Sn02等。該等其他清澈劑係在 無鹼玻璃中能夠使其含有2質量%以下,以1質量%以下為 佳,以0.5質量%以下為更佳。該等S03以外的其他清澈劑對 式(1)的影響,依照本發明者等另外的實驗,確認實質上沒 有影響。 在本發明的減壓脫泡方法中所使用之減壓脫泡裝置的 各構成要素之尺寸,係能夠按照必要而適當地選擇。減壓 脫泡槽的尺寸係不管減壓脫泡槽是否為鉑製或鉑合金製、 或緻密質耐火物製,能夠按照所使用的減壓脫泡裝置而適 當地選擇。以第1圖所表示的減壓脫泡槽12而言,其尺寸的 具體例係如以下。 •水平方向之長度:1〜20m •内徑:0.2〜3m(剖面圓形) 減壓脫泡槽12係鉑製或鉑合金製的情況,厚度係以0.5 〜4mm為佳。 減壓箱11係金屬製,例如不鏽鋼,且具有能夠收容減 壓脫泡槽12之形狀及尺寸。 上升管13及下降管14係不管是否為鉑製或鉑合金製、 或緻密質耐火物製,能夠按照所使用的減壓脫泡裝置而適 16 201204664 當地選擇。例如上升管13及下降管14的尺寸係能夠如以下 構成。 •内徑:0.05〜0.8m •長度:0.2〜6m 上升管13及下降管14係鉑製或鉑合金製的情況時,厚 度以0.4〜5mm為佳。 實施例 以下,基於實施例而更具體地說明本發明。但是,本 發明係不被此限定。 (實施例1) 本實施例係使用下述組成之無鹼玻璃A而實施熔融玻 璃的減壓脫泡。無鹼玻璃A的組成為Si02 : 59.8%、Al2〇3 : 17.20/〇、B2〇3 : 7.8%、Mg〇: 3.3%、CaO: 4.1%、SrO: 7.7%、The As2 03 and Sb2 03 are not indispensable except that they are inevitably mixed as impurities, that is, they are not substantially contained. In the vacuum degassing method of the present invention, a clearing agent other than S03 may be used in combination. In this case, specific examples of the other clearing agent that can be used in combination include a fluorine compound, a gas compound, and Sn02. These other clearing agents can be contained in an alkali-free glass in an amount of 2% by mass or less, preferably 1% by mass or less, more preferably 0.5% by mass or less. The influence of the other clearing agent other than S03 on the formula (1) was confirmed to have substantially no effect according to another experiment by the inventors of the present invention. The dimensions of each component of the vacuum degassing apparatus used in the vacuum degassing method of the present invention can be appropriately selected as necessary. The size of the degassing defoaming tank is not limited to whether the vacuum degassing tank is made of platinum or a platinum alloy or a dense refractory material, and can be appropriately selected according to the vacuum degassing apparatus to be used. The specific example of the size of the vacuum degassing tank 12 shown in Fig. 1 is as follows. • Length in the horizontal direction: 1 to 20 m • Inner diameter: 0.2 to 3 m (circular cross section) The vacuum degassing tank 12 is made of platinum or platinum alloy, and the thickness is preferably 0.5 to 4 mm. The decompression chamber 11 is made of metal, for example, stainless steel, and has a shape and size capable of accommodating the decompression defoaming groove 12. The riser pipe 13 and the downcomer pipe 14 are made of platinum or a platinum alloy or a compact refractory material, and can be selected according to the vacuum degassing apparatus to be used. For example, the sizes of the riser 13 and the downcomer 14 can be configured as follows. • Inner diameter: 0.05 to 0.8 m • Length: 0.2 to 6 m When the riser 13 and the downcomer 14 are made of platinum or a platinum alloy, the thickness is preferably 0.4 to 5 mm. EXAMPLES Hereinafter, the present invention will be more specifically described based on examples. However, the present invention is not limited by this. (Example 1) In this example, vacuum defoaming of molten glass was carried out using an alkali-free glass A having the following composition. The composition of the alkali-free glass A is SiO 2 : 59.8%, Al 2 〇 3 : 17.20 / 〇, B 2 〇 3 : 7.8%, Mg 〇: 3.3%, CaO: 4.1%, SrO: 7.7%,

BaO : 0·1°/〇 ’熔融玻璃的黏度成為1〇2dPa· s之溫度丁2係1657 C。該無驗玻璃A的組成係表示所製造的玻璃板之組成。 在已調配成上述組成之玻璃母組成原料中添加作為清 澈劑之SO3,並將藉此而成者投入熔解槽進行熔解,得到熔 融玻璃。又’ SO3係以相對於玻璃母組成原料1〇〇質量份計 為0.3質量份的量添加。熔解槽係熔融玻璃的生產量為 20ton/天的規模之熔解槽’在熔解槽内之熔融玻璃的最高溫 度Tmax (°C)係1574°C。從該值及上述式(2),能夠推算從熔 解槽流出之熔融玻璃中的S〇3濃度[S〇3]係ΐ3·〇ρριη。 使依照上述程序所得到的熔融玻璃,通過内部減壓度 已保持在21.3kPa之減壓脫泡槽而減壓脫泡。減壓脫泡槽通 17 201204664 過時的熔融玻璃之溫度為142(rc,減壓脫泡槽通過時的熔 融玻璃之黏度7?為117Pa . s。 從該等結果,上述式(1)的左邊之式的計算值為Π.1。 針對將減壓脫泡處理後的熔融玻璃成形而成之玻璃 板,測定玻璃板中的氣泡數時,為o.n個/kge (比較例1-1) 除了將減壓脫泡槽通過時的炫融玻璃之溫度設為1330 C且將減壓脫泡槽通過時的熔融玻璃之黏度^設為 400Pa· s以外’實施與實施例丨同樣的程序。上述式(1)的左 邊之式(a)的計算值為7.1。 對將減壓脫泡處理後的熔融玻璃成形而成之玻璃板, 測定玻璃板中的氣泡數時,為0 2qg/kg。 (比較例1-2) 除了將熔解槽内之熔融玻璃的最高溫度Tmax(〇c)設為 wstc以外,實施與實施例丨同樣的程序。從該值及上述式 (2) ’推定從熔解槽流出之熔融玻璃中的s〇3濃度[s〇3]為 2〇.〇ppm。 上述式(a)的計算值為5.8。 針對將減壓脫泡處理後的炫融玻璃成形而成之玻璃 板,測定玻璃板中的氣泡數時,為0.39個/kg。 (實施例2) 本實施例係使用下述組成之無鹼玻璃B而實施熔融玻 蹲的減壓脫泡。無鹼玻璃B的組成為si〇2 : 59.5%、八丨2〇3 : ΐ7·3%>Β2〇3 : 8.1%'MgO: 4.7%>CaO: 5.9%' SrO : 4.5% 'BaO: 0·1°/〇 ‘The viscosity of the molten glass is 1〇2dPa·s. The temperature is 2, 1657 C. The composition of the glass A is the composition of the glass plate to be produced. SO3 as a clearing agent is added to the raw material of the glass master which has been prepared to have the above composition, and the resultant is put into a melting tank to be melted to obtain a molten glass. Further, SO3 was added in an amount of 0.3 part by mass based on 1 part by mass of the raw material of the glass mother composition. The melting tank was produced in a molten glass having a capacity of 20 ton/day. The maximum temperature Tmax (°C) of the molten glass in the melting tank was 1574 °C. From this value and the above formula (2), the S〇3 concentration [S〇3] system ΐ3·〇ρριη in the molten glass flowing out from the melting tank can be estimated. The molten glass obtained in accordance with the above procedure was degassed under reduced pressure by a vacuum degassing vessel having a degree of internal pressure reduction of 21.3 kPa. The vacuum degassing tank pass 17 201204664 The temperature of the molten glass which is obsolete is 142 (rc, and the viscosity of the molten glass when the degassing degassing tank passes 7? is 117 Pa. s. From the results, the left side of the above formula (1) The calculated value of the formula is Π.1. For the glass plate obtained by molding the molten glass after the vacuum degassing treatment, when the number of bubbles in the glass plate is measured, it is on/kge (Comparative Example 1-1). The temperature of the molten glass when the vacuum degassing tank was passed was 1330 C, and the viscosity of the molten glass when the vacuum degassing tank passed was set to 400 Pa·s. The same procedure as in Example 实施 was carried out. The calculated value of the formula (a) on the left side of the formula (1) is 7.1. The glass plate obtained by molding the molten glass after the vacuum degassing treatment is 0 2 qg/kg when the number of bubbles in the glass plate is measured. (Comparative Example 1-2) The same procedure as in Example 实施 was carried out except that the maximum temperature Tmax (〇c) of the molten glass in the melting tank was set to wstc. From this value and the above formula (2) 'predicted from melting The concentration of s〇3 [s〇3] in the molten glass from which the trough flows out is 2 〇.〇ppm. The calculated value of the above formula (a) is 5.8. When the number of the bubbles in the glass plate was measured, the number of the bubbles in the glass plate was 0.39 pieces/kg. (Example 2) This example uses an alkali-free glass B of the following composition. The defoaming of the molten glass was carried out under reduced pressure. The composition of the alkali-free glass B was si〇2: 59.5%, 丨2〇3: ΐ7·3%> Β2〇3: 8.1% 'MgO: 4.7%> CaO: 5.9% ' SrO : 4.5% '

18 20120466418 201204664

BaO : 0°/。’、熔融玻璃的黏度成為1〇2dpa · s之溫度丁2係1611 °C。該無鹼玻璃B的組成亦同樣地,係表示所製造的玻璃板 之組成。 在已調配成上述組成之玻璃母組成原料中添加作為清 澈劑之S〇3,並將藉此而成者投入熔解槽進行熔解,來得到 熔融玻璃。又,S〇3係以相對於玻璃母組成原料100質量份 計為0.3質量份的量添加。 使用與實施例1同一熔解槽,並將熔解槽内之熔融玻璃 的最尚溫度Tmax (。〇設為1523°C。從該值及上述式(2),能 夠推算從熔解槽流出之熔融玻璃中的s〇3濃度[s〇3]係 17ppm ° 使依照上述程序所得到的熔融玻璃,通過内部減壓度 已保持在21.3kPa之減壓脫泡槽而減壓脫泡。減壓脫泡槽通 過時的熔融玻璃之溫度為14〇〇。(:,減壓脫泡槽通過時的熔 融玻璃之黏度7/為91Pa · s。 從該等結果,上述式(1)的左邊之式(a)的計算值為n 4。 針對將減壓脫泡處理後的熔融玻璃成形而成之玻璃 板,測定玻璃板中的氣泡數時,為〇 12個/kg〇 (比較例2-1) 除了將減壓脫泡槽通過時的熔融玻璃之溫度設為135〇 。(:且將減壓脫泡槽通過時的熔融玻璃之黏度^設為 176Pa· s以外,實施與實施例丨同樣的程序。上述式(1)的左 邊之式(a)的計算值為6。 對將減壓脫泡處理後的熔融玻璃成形而成之玻璃板, 19 201204664 測定玻璃板中的氣泡數時,為0.36個/kg。 (比較例2-2) 除了將熔解槽内之熔融玻璃的最高溫度Tmax(°C)設為 1457°C以外,實施與實施例1同樣的程序。從該值及上述式 (2),推定從熔解槽流出之熔融玻璃中的S03濃度[S03]為 22.1ppm ° 上述式(a)的計算值為6.0。 針對將減壓脫泡處理後的熔融玻璃成形而成之玻璃 板,測定玻璃板中的氣泡數時,為0.36個/kg。 產業上之可利用性 依照本發明之減壓脫泡方法,能夠對不同黏性特性的 複數無鹼玻璃賦予最適合的減壓脫泡條件。其結果,能夠 將在減壓脫泡處理後的熔融玻璃中的氣泡數大幅度地降 低,而能夠得到氣泡少之高功能、高品質玻璃。特別是在 製造被威格要求無氣泡缺點之液晶顯不元件、液晶電視、 電漿顯示器電視、有機EL元件、有機EL電視、以及各種平 面面板顯示器用的玻璃基板時,本發明的方法係非常有用 的。 又,將2010年4月23日申請之日本特許出願 2010-099611號說明書、申請專利範圍、圖式及摘要的全部 内容引用於此,且併入作為本發明之揭示。 【圖式簡單說明3 第1圖係顯示使用本發明的減壓脫泡方法之減壓脫泡 裝置的一個構成例之剖面圖。 20 201204664 第2圖係將與[S03]的關係繪圖而成之圖表。 第3圖係將式(a)的計算值與玻璃板中的氣泡數(氣泡密 度)的關係繪圖而成之圖表。 【主要元件符號說明】 1...減壓脫泡裝置 14...下降管 11...減壓箱 15...絕熱材 12...減壓脫泡槽 20...熔解槽 13...上升管 G...炫融玻璃 21BaO : 0°/. ' The viscosity of the molten glass is 1 〇 2dpa · s. The temperature is 2, 1611 °C. The composition of the alkali-free glass B is similarly the composition of the glass plate to be produced. S〇3, which is a clearing agent, is added to the raw material of the glass master which has been prepared to have the above composition, and the resultant is put into a melting tank to be melted to obtain molten glass. In addition, S〇3 is added in an amount of 0.3 parts by mass based on 100 parts by mass of the raw material of the glass mother composition. The same melting tank as in Example 1 was used, and the temperature Tmax of the molten glass in the melting tank was set to 1523 ° C. From this value and the above formula (2), the molten glass flowing out from the melting tank can be estimated. The concentration of s〇3 in the middle [s〇3] is 17 ppm. The molten glass obtained according to the above procedure is defoamed under reduced pressure by a vacuum degassing vessel having an internal pressure reduction of 21.3 kPa. The temperature of the molten glass at the time of the passage of the groove was 14 〇〇. (: The viscosity of the molten glass when the vacuum degassing tank passed was 7/91 Pa·s. From the results, the left side of the above formula (1) ( The calculated value of a) is n 4. When the number of the bubbles in the glass plate is measured for the glass plate obtained by molding the molten glass after the vacuum degassing treatment, it is 12 pieces/kg 〇 (Comparative Example 2-1) The temperature of the molten glass when the vacuum degassing tank was passed was set to 135 Torr. (The viscosity of the molten glass when the vacuum degassing tank passed was set to 176 Pa·s, and the same procedure as in Example 丨 was carried out. Procedure: The calculated value of the formula (a) on the left side of the above formula (1) is 6. Forming the molten glass after defoaming under reduced pressure Glass plate, 19 201204664 When the number of bubbles in the glass plate was measured, it was 0.36 / kg. (Comparative Example 2-2) The maximum temperature Tmax (°C) of the molten glass in the melting tank was set to 1457°. In addition to C, the same procedure as in Example 1 was carried out. From this value and the above formula (2), it was estimated that the concentration of S03 in the molten glass flowing out from the melting tank [S03] was 22.1 ppm. The calculated value of the above formula (a) was When the number of the bubbles in the glass plate is measured for the glass plate obtained by molding the molten glass after the vacuum degassing treatment, it is 0.36 pieces/kg. INDUSTRIAL APPLICABILITY The vacuum degassing method according to the present invention It is possible to provide the most suitable vacuum defoaming conditions for a plurality of alkali-free glasses having different viscous properties. As a result, the number of bubbles in the molten glass after the vacuum degassing treatment can be greatly reduced, and bubbles can be obtained. Low-quality, high-quality glass, especially in the manufacture of liquid crystal display components that are required by Wigger to have no bubble defects, LCD TVs, plasma display TVs, organic EL components, organic EL TVs, and various flat panel display glasses. When the substrate is The method of the invention is very useful. The entire contents of the specification, the scope of the application, the drawings and the abstract of the Japanese Patent Application No. 2010-099611, filed on Apr. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1 is a cross-sectional view showing a configuration example of a vacuum degassing apparatus using the vacuum degassing method of the present invention. 20 201204664 Fig. 2 is a drawing of the relationship with [S03] The graph is a graph in which the relationship between the calculated value of the formula (a) and the number of bubbles (bubble density) in the glass plate is plotted. [Description of main component symbols] 1...Decompression defoaming device 14...Down pipe 11...Reducing tank 15...Insulation material 12...Decompression degassing tank 20...Solution tank 13 ...rise tube G...Hyun glass 21

Claims (1)

201204664 七、申請專利範圍: 1. 一種熔融玻璃之減壓脫泡方法,係藉由使熔融玻璃流動 於内部已被保持在減壓狀態的減壓脫泡槽中,來進行熔 融玻璃之減壓脫泡之方法,其特徵為: 熔融玻璃係無鹼玻璃,且 該方法係以通過減壓脫泡槽時之熔融玻璃的黏度 77 (Pa · s)及該熔融玻璃的s〇3濃度[S03](ppm)滿足下述 式(1)的條件來實施減壓脫泡: 18.2 + 1003/η-l.〇5x[S03] ^ 8 …(1)。 2. 如申請專利範圍第丨項之熔融玻璃之減壓脫泡方法,其 中前述s〇3濃度[S03](ppm)滿足下述式(2): [S03] = -0.0775xTmax + 135.02 ...(2) (上述式中’ TmxS在熔融槽内之熔融玻璃的最高溫度 α))。 3. 如申請專利範圍第1或2項之熔融玻璃之減壓脫泡方 法’其中將熔融玻璃之黏度成為l〇2d Pa · s的溫度設為 12(°〇時’前述丁_係滿足丁2-120。(:〜丁2-10。(:。 4·如申請專利範圍第1至3項中任一項之熔融玻璃之減壓 脫泡方法,其中前述S03濃度[S03]為3〜40ppm。 5. 如申請專利範圍第1至4項中任一項之熔融玻璃之減壓 脫泡方法,其中前述Τ„^χ為1400〜1700t。 6. 如申請專利範圍第1至5項中任一項之熔融玻璃之減壓 22 201204664 脫泡方法,其中前述無鹼玻璃係含有以下成分(以質量°/〇 表示): Si02 : 50〜66% ; A1203:10.5〜220/〇; B2〇3 : 0〜12% ; MgO : 0〜8% ; CaO : 0〜14.5% ; SrO : 0〜24% ; BaO : 0〜13.5% ; MgO+CaO+SrO+BaO : 9〜29_5%。 23201204664 VII. Patent application scope: 1. A vacuum degassing method for molten glass, which is to decompress molten glass by flowing molten glass inside a vacuum degassing tank which has been maintained under reduced pressure. The method for defoaming is characterized in that: the molten glass is an alkali-free glass, and the method is a viscosity 77 (Pa · s) of the molten glass when the degassing tank is passed through a vacuum, and a concentration of the s〇 3 of the molten glass [S03 (ppm) The vacuum degassing was carried out under the condition of the following formula (1): 18.2 + 1003 / η - l. 〇 5x [S03] ^ 8 (1). 2. The vacuum degassing method for molten glass according to the scope of the patent application, wherein the s〇3 concentration [S03] (ppm) satisfies the following formula (2): [S03] = -0.0775xTmax + 135.02 .. (2) (In the above formula, 'the maximum temperature α of the molten glass of TmxS in the melting tank)). 3. The vacuum degassing method for molten glass according to claim 1 or 2, wherein the viscosity of the molten glass is set to 12 Pa 2d Pa · s and the temperature is set to 12 (° ' 前述 前述 前述 前述 满足 满足 满足2-120. (:~~2-10. (4. The vacuum degassing method of the molten glass according to any one of the above claims 1 to 3, wherein the aforementioned S03 concentration [S03] is 3~ The method of vacuum degassing of molten glass according to any one of claims 1 to 4, wherein the aforementioned Τ χ χ is 1400 to 1700 t. 6. In the scope of claims 1 to 5 Any of the reduced pressure of molten glass 22 201204664 Defoaming method, wherein the alkali-free glass contains the following components (expressed in mass ° / 〇): Si02: 50~66%; A1203: 10.5~220/〇; B2〇 3: 0 to 12%; MgO: 0 to 8%; CaO: 0 to 14.5%; SrO: 0 to 24%; BaO: 0 to 13.5%; MgO + CaO + SrO + BaO: 9 to 29_5%.
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