201138758 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種由玻尿酸及/或其鹽之含有液製造適 於醫藥品之玻尿酸及/或其鹽(以下亦總稱為破尿酸類)之注 * 射液的技術。 - 【先前技術】 玻尿酸係N-乙醯-D-葡萄糖胺與D_葡糖醛酸鍵合之二糖 單兀重複連鏈而成之分子量亦達到5〇〇萬的高分子量之多 糖類《通常,將該葡糖醛酸進行分離純化為成為鈉鹽之形 態之玻尿酸鈉。已知分子量約2〇〇萬之玻尿酸鈉與分子量 約80萬者相比,更能發揮作為醫藥品之優異的治療變形性 膝關節病、肩周炎、慢性類風濕性關節炎等之效果(藥理 與治療 ’ Vol.22、No.9、289,(1994);藥理與治療,[Technical Field] The present invention relates to a hyaluronic acid and/or a salt thereof (hereinafter also collectively referred to as a uric acid) which is suitable for a pharmaceutical product from a liquid containing hyaluronic acid and/or a salt thereof. Note * The technique of ejaculation. - [Prior Art] Hyaluronic acid N-acetamidine-D-glucosamine and D_glucuronic acid-bonded disaccharide monoterpene are repeatedly linked to form a high molecular weight polysaccharide with a molecular weight of 50,000. Usually, the glucuronic acid is isolated and purified into sodium hyaluronate in the form of a sodium salt. It is known that sodium hyaluronate having a molecular weight of about 20,000 is more effective than the molecular weight of about 800,000 in the treatment of deformable knee joint disease, frozen shoulder, chronic rheumatoid arthritis, etc. Pharmacology and Treatment 'Vol.22, No.9, 289, (1994); Pharmacology and Treatment,
Vol.22、Νο·9、319,(1994))。 進而,已知有作為外科手術後之防止黏連用之效果,又 於皮膚科領域、眼科領域中作為醫藥品之效果,亦有已實 用化者。藉由微生物醋酵法所製造之玻尿酸納,係使用例 如某種之鏈球菌屬進行培養,稀釋所得培養液,經過各種 * 純化步驟,以粉末狀獲得。 * 根據微生物輯法’雖可以高分子量之形態純化獲得玻 尿酸納’但於大量製造玻尿酸鈉注射液時,存在各種難 題。 即,難以於短時間内有效進行高分子量之玻尿酸納之溶 解,因該溶液之黏度非常高故不易操作進而因對熱等不 154809.doc 201138758 穩定而難以過濾或殺菌。因此就大量製造高分子量之玻尿 酸鈉注射液之方法而言,仍不明確。 本發明者對將玻尿酸類之含有液大量製造成注射液時, 自玻尿酸類之含有液中有效分離去除雜質而獲得高純度之 醫藥品等級之玻尿酸類之方法進行了反覆研究,於該研究 過程中判明,使玻尿酸類溶解於注射溶液中時,由於在通 常之條件下利用通常之攪拌槽,故玻尿酸類不會充分溶解 而產生凝聚物,或者於溶解時導致玻尿酸類之分子量降 低’因此攪拌溶解步驟成為瓶頸。 【發明内容】 本發明係鑑於上述情況而完成者,目的在於提供一種於 通常製造玻尿酸類之注射液時可較佳地實施之玻尿酸類之 溶解方法。 又,本發明之目的在於提供一種玻尿酸類之溶解方法, 其能儘可能抑制凝聚並使高分子量之玻尿酸類充分分散於 注射用溶解液中而獲得清澈之溶解液。 、進而,本發明之目的在於提供一種玻尿酸類之溶解方 法其可使尚分子量儘可能不降低地使高分子量之玻尿酸 類溶解於注射用溶解液。 根據本發明之第一態樣,提供以下方法。 即, (υ—種玻尿酸及/或其鹽之溶解方法,其係使用具備選 /咼輪型、分散型、分散渦輪型、錨型、帶槳板鋸齒翼之 半翼之搜拌槽’於選自注射用水、生理鹽水、及緩衝生 154809.doc 201138758 理鹽水之一種注射用溶解液中,使玻尿酸及/或其鹽溶 解; (2) 如(1)之玻尿酸及/或其鹽之溶解方法,其中使用攪拌 翼之軸位於容器中央或偏心之位置之授摔槽; (3) 如(2)之玻尿酸及/或其鹽之溶解方法,其中使用攪拌 翼為1段或多段之攪拌槽; (4) 如(3)之玻尿酸及/或其鹽之溶解方法,其中使用攪拌 翼之轉速為100〜5000 rpm之擾拌槽; (5) 如(4)之玻尿酸及/或其鹽之溶解方法,其中攪拌槽及 管線之内面材質係特氟綸(Teflon)、特氟綸襯裡或特氟論 塗層; (6) 如(1)至(5)中任一項之玻尿酸及/或其鹽之溶解方法, 其中玻尿酸及/或其鹽之平均分子量為15〇萬〜4〇〇萬; (7) 如(1)至(6)_任一項之玻尿酸及/或其鹽之溶解方法, 其中玻尿酸及/或其鹽係使用馬鏈球菌FM-100或馬鏈球菌 FM-3 00 ’藉由醱酵法製造而成。 根據該方法,可獲得於製造注射液時可使用的高品質之 玻尿酸類之溶解液。 根據本發明之其他態樣,提供以下方法。 即, (8) —種玻尿酸及/或其鹽之溶解方法,其係使用具備大 折葉滿輪型翼或分散渦輪型翼之攪拌翼之攪拌槽,於選自 注射用水、生理鹽水及緩衝生理鹽水之一種注射用溶解液 中’使玻尿酸及/或其鹽溶解; 154809.doc 201138758 (9) 如(8)之玻尿酸及/或其鹽之溶解方法,其中攪拌槽係 大致立式圓筒狀,攪拌翼係將軸定位配設於自槽中心向徑 向外側偏心之位置上; (10) 如(9)之玻尿酸及/或其鹽之溶解方法,其中攪拌翼 之軸之偏心位置係將中心線分為1 : 2之位置; (11) 如(8)至(10)中任一項之玻尿酸及/或其鹽之溶解方 法,其中攪拌槽係具備攪拌翼徑/槽内徑之比為〇3〜〇5之 攪拌翼; (12) 如(8)至(11)中任一項之溶解方法,其中使授拌翼以 1500〜1800 rpm之轉速運轉; (13) 如(8)至(12)中任一項之溶解方法,其中將攪拌時間 設為4 5分鐘以上; (14) 如(8)至(13)中任一項之溶解方法,其中攪拌槽及連 接於搜拌槽上之管線之至少内面係不鏽鋼製且進行電解研 磨加工而成; (15) 如(8)至(14)中任一項之溶解方法,其中玻尿酸及/或 其鹽之平均分子量為15〇萬〜400萬; (16) 如(8)至(1 5)中任一項之溶解方法’其中以玻尿酸及/ 或其鹽之濃度成為0.75〜1_25 w/v%之方式進行溶解; (17) 如(8)至(16)中任一項之溶解方法,其中玻尿酸及/或 其鹽係使用馬鏈球菌FM-100或馬鍵球菌FM-300,藉由鏺 酵法製造而成。 根據該方法,可一面儘可能抑制凝聚或分子量之降低, 一面使高分子量之玻尿酸類充分分散於注射用溶解液中, 154809.doc 201138758 而可大規模製造注射液。 【實施方式】 以下Hx實施本發明之形態進行説明。 發月中所用之玻尿酸類包括游離之形態之波尿酸、玻 尿酸之鹽、或游離之玻尿酸與玻尿酸之鹽的混合物。作為 玻尿酸之鹽,例如可列舉:鈉鹽、鉀鹽H链鹽等, 4鈉a通㊉最吊用。進而本發明中所使用之玻尿酸類含有 液既可為自動物組織萃取者,又亦可為藉由賴法而製造 者,較佳為使用藉由醱酵法而製造者。 藉由酸酵法之玻尿酸類,可使用例如鏈球菌屬等具有玻 尿酸生產能力之細菌等微生物以已知之方法而獲得。作為 酿酵法中所使用之菌株,可列舉從自然界分離之具有玻尿 生產此力之微生物、或如日本專利特開昭號 公報所記載之馬鏈球菌FM· 100(微工研菌寄第9027號)、日 本專利特開平2·234689號公報所記載之馬料g (微工研菌寄第2319號)之以高產率穩定生產玻尿酸之變異 株,較佳為使用該變異株。 藉由上述輯法而製造’於本發明中可使用之玻尿酸類 係高分子量之固體(粉末),通常平均分子量為i則〜彻 萬。於平均分子量小於15G萬之情形時,作為醫藥品之效 能降低,另-方面,難以藉由上述方法獲得平均分子量大 於4〇〇萬者。然而,本發明之溶解方法可用於溶解低分子 量之玻尿酸。 之注射用溶鮮.液,可 作為於溶解玻尿酸類之步驟中所用 154809.doc 201138758 使用注射用水、生理鹽水及緩衝生理鹽水,特別是可使用 添加含有如酸、鹼、磷酸鹽等緩衝劑之?11調節劑等在曰本 藥典之製劑總則注射劑之項中所確認者。 作為/谷解步驟中之玻尿酸類之添加量,以玻尿酸類濃度 成為0.75〜1.25 w/v%之方式進行設定。若玻尿酸類濃度為 0.75 w/v%以下,則玻尿酸類溶液之黏度較低,製造較容 易。又若為1_25 w/v。/。以上,則由於玻尿酸類之溶解度而 難以大量製備。因此,成為高黏度之溶液之玻尿酸類濃度 為0.75〜1.25 w/v%符合將本發明之溶解方法作為對象之製 造條件。 較佳為於帶閥門之氣密容器中預先填充溶解之玻尿酸 類,藉由經由閥門之進料流道而投入至攪拌槽中。較佳為 將進料流道之角度設為50。以上之陡坡’將該容器倒置, 投入玻尿酸類時,損失會減少。閥門較佳為使用蝶形閥, 不會藉由其轉換而使玻尿酸類接觸外部空氣,而可無菌地 投入至攪拌槽中。再者,至於該帶閥門之氣密容器之材 質,就清洗性、操作之簡便性等而言,較佳為不鏽鋼或對 其内面進行特氟綸塗佈而成者,或將内面進行電解研磨加 工而成者。 用於溶解之攪拌槽係將縱軸型攪拌裝置附設於通常之大 致立式圓筒狀之槽本體上而成,攪拌裝置係具備:使軸線 呈上下方向而配設於槽本體之内部之軸,大致水平安裝於 該軸之下端(及視情況為中段部位)之攪拌翼,以及安裝於 該軸之上端且設置於槽本體之頂蓋部上之驅動裝置。 154809.doc 201138758 :述攪拌槽中之攪拌溶解步驟中,由於玻尿酸類於注 射用溶解液中之溶解性較差、溶液為高黏度、進而多數情 況下於溶解料致分子量降低,因此存在以上述方式欲解 '、*題因此,本發明者於上述攪拌槽中,於各種條件 下使用各種類型之授拌機,進行銳意比較研究。其結果判 明較佳4於特定條件下制特定類型之攪拌機。 即’作為授拌裝置,可使用具備選自渦輪型、分散型、 分散渦輪型、錯型、帶樂板鑛齒翼之授摔翼之授摔機,若 於該等之間進—步進行比較研究,則可知較佳為具有渦輪 型、分散型、分散渦輪型之料翼者,特佳為大折葉渴輪 型翼及分散渦輪型翼。 又可知,配設攪拌翼之位置(攪拌翼之軸之位置)按照慣 例,雖可配設於槽本體之大致中央位置上,但若使攪拌翼 之軸向槽本體之半徑方向外側偏心而進行設置,則玻尿酸 類之溶解速度會加快,因此較佳。例如可知,偏心位置可 設置為將槽本體之中心線上之槽直徑分為丨:2之位置、分 為1 : 3之位置、分為丨:4之位置、分為丨:5之位置等但 其中較佳為分為1 : 2之位置。 進而可知,關於攪拌翼之轉速,通常為1〇〇〜5〇〇〇 rpm , 例如800〜2000 rpm較為適當,特別是對於攪拌翼中較佳之 大折葉滿輪型翼及分散渦輪型翼而言,較佳為15〇〇〜18〇〇 rpm之轉速。若轉速過小,則玻尿酸類於注射用溶解液中 之分散性不良。反之,即使欲增大轉速,亦因玻尿酸類之 分子量過高而使攪拌翼不旋轉v又,於溶解時,多數情況 154809.doc 201138758 =有效的是在授拌的同時進行加溫,但為玻尿酸類之 二因加溫而引起分子量降低等異常之物性變化。 ㈣不Μ之㈣下般認為要延長授掉時 -延長攪拌時間之情形下亦會產生分子量降低等物性 …、而㊉攪拌翼形狀、位置、其他運轉條件等之調 ^ »可藉&㈣速設定為上述之範圍中而於不進行加 溫之溫和條件下,於短時間内進行溶解。 進而判明’㈣翼之尺寸亦有最佳之範圍。即授掉翼 較佳為授摔翼徑(d)/槽内徑(D)之比(,設為0.3〜〇.5。原 因在於:若該比小於〇_3,則授拌效果不充分,溶解性、 刀散性變差’另-方面’若超過Q 5,則會產生分子量降 低等異常。 又’同樣錢拌時間亦較短,㈣拌效果不充分,溶解 性:分散性變差,5 一方面,若過長,則會產生分子量降 低等異常。例示較佳為45分鐘以上至100分鐘左右,特佳 為至60分鐘左右。 又,攪拌翼如上所述,若適當設計攪拌翼之種類、大 J °又置位置、轉速等,則一段就足夠,但並不排除設成 多段。 於溶解操作中,較佳為適當對攪拌槽内進行減壓。其係 為去除玻尿酸類及液中之氣泡,對加快溶解速度亦有效。 玻尿酸類溶液為高黏度,但為了其消泡,較佳為使用真 空果等通常之減壓機構’減壓至5〜2〇 kpa abs。若提高溫 度,或同時進行溶液之攪拌,則效果更佳。 154809.doc •10· 201138758 '谷用授拌槽内面之材質,就對合 後内面之清洗性黧% '子食鹽水之耐蝕性、溶解 β亦性等而言,可彳與 (註冊商標)等,伸舉不鏽鋼、玻璃、特氟綸 面而一 就破尿酸類溶液於材質表面之附著之方 …’較佳為特氣綸(註冊商標)、特 裡或特氟論(註冊商標)塗[:氣 庐Μ甘原因在於:特氟綸(註冊商 h)與其他材質相比,破 圾屎馱類,合液之附著較少,故適合 ^槽排出溶解液,或清洗攪拌槽。 或者,亦較佳為使用不鏽鋼,特別是§聰说代替特就 綸(註冊商標)’該情形時,若對内面進行電解研磨加工, 則可獲得與特氟綸(註冊商標)同等以上之性能。 攪拌溶解後’實施殺菌、雜質過濾、消泡、填充之各個 步驟。 若對該等步料行簡單說明,則玻尿酸類溶液之殺菌係 於雜質去除之前,或填充於小玻璃瓶等容器後而進行。 藉由過濾處理進行雜質過濾。過濾所使用之過濾膜較佳 為孔徑0.2〜50 μιη。於孔徑小於該範圍之情形時,因於前 步驟中所得之殺菌液係黏度非常高之液體,故難以使殺菌 液透過膜,又於孔徑大於該範圍之情形時,雜質過濾會不 完全,而於注射液中混合存在以目視可判別之不溶性雜 質,故欠佳。 過遽膜之材質可自聚四氟乙烯、聚酯、特氟綸(註冊商 標)、聚丙烯、聚偏二氟乙烯及尼龍等中選定,較佳為聚 偏一氟乙稀、聚丙浠或尼龍。作為過滤膜之形狀,可為平 板膜、濾筒、拋棄·式過濾器之任一者,於大量處理之情形 154809.doc 201138758 時,較佳為濾疴或抛棄式過濾、器。作為本發明中可使用之 過濾膜之具體例,有曰本米立波亞(MiUip〇re)公司製造之Vol.22, Νο·9, 319, (1994)). Further, it is known that it is an effect of preventing adhesion after surgery, and it is also effective as a pharmaceutical product in the field of dermatology and ophthalmology. The sodium hyaluronate produced by the microbial vinegar fermentation method is cultured using, for example, a certain species of Streptococcus, and the resulting culture solution is diluted and obtained in a powder form through various purification steps. * According to the microbial method, although sodium hyaluronate can be obtained in a high molecular weight form, there are various difficulties in the manufacture of a large amount of sodium hyaluronate injection. That is, it is difficult to efficiently dissolve the high molecular weight hyaluronic acid sodium in a short time, and since the viscosity of the solution is very high, it is difficult to handle and it is difficult to filter or sterilize due to the stability of heat or the like. Therefore, the method for mass-producing a high molecular weight sodium hyaluronate injection is still unclear. The inventors of the present invention conducted a repetitive study on a method for efficiently separating and removing impurities from a hyaluronic acid-containing solution to obtain a high-purity pharmaceutical grade hyaluronic acid when a large amount of a hyaluronic acid-containing solution is produced into an injection solution. It has been found that when hyaluronic acid is dissolved in an injection solution, hyaluronic acid does not sufficiently dissolve to cause agglomerates due to the use of a usual agitation tank under normal conditions, or causes a decrease in the molecular weight of hyaluronic acid when dissolved. The dissolution step becomes a bottleneck. SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object thereof is to provide a method for dissolving hyaluronic acid which can be preferably carried out in the case of generally producing an injection of hyaluronic acid. Further, an object of the present invention is to provide a method for dissolving hyaluronic acid which is capable of suppressing aggregation as much as possible and allowing a high molecular weight hyaluronic acid to be sufficiently dispersed in a solution for injection to obtain a clear solution. Further, an object of the present invention is to provide a method for dissolving hyaluronic acid which can dissolve a high molecular weight hyaluronic acid in a solution for injection without causing a decrease in the molecular weight as much as possible. According to a first aspect of the invention, the following method is provided. That is, (the method of dissolving hyaluronic acid and/or its salt, which uses a search tank having a selection/turning wheel type, a dispersion type, a dispersion type turbine type, an anchor type, and a half-wing with a paddle blade) It is selected from the group consisting of water for injection, physiological saline, and a solution for injecting 154809.doc 201138758, which dissolves hyaluronic acid and/or its salt; (2) dissolves hyaluronic acid and/or its salt as (1) The method wherein the shaft of the stirring wing is located at the center of the container or at an eccentric position; (3) The method for dissolving hyaluronic acid and/or a salt thereof as in (2), wherein the stirring blade is a one or more stirring tank (4) The method for dissolving hyaluronic acid and/or its salt according to (3), wherein a stirring tank having a stirring speed of 100 to 5000 rpm is used; (5) hyaluronic acid and/or its salt according to (4) a dissolution method, wherein the inner surface of the stirring tank and the pipeline is Teflon, a Teflon lining or a special fluorine coating; (6) the hyaluronic acid and/or any one of (1) to (5) a method for dissolving the salt thereof, wherein the average molecular weight of hyaluronic acid and/or its salt is from 150,000 to 4 million; (7) (1) The method for dissolving hyaluronic acid and/or a salt thereof according to any one of (6), wherein the hyaluronic acid and/or its salt is fermented with Streptococcus equi subsp. FM-100 or Streptococcus equi subsp. FM-3 00 ' According to this method, a high-quality hyaluronic acid solution which can be used in the production of an injection solution can be obtained. According to another aspect of the present invention, the following method is provided. That is, (8) a hyaluronic acid and/or Or a method for dissolving the salt thereof, which comprises using a stirring tank having a large-folded full-wheel type wing or a stirring wing of a dispersing turbine wing, in an injection solution selected from the group consisting of water for injection, physiological saline and buffered saline. Dissolving hyaluronic acid and/or its salt; 154809.doc 201138758 (9) The method for dissolving hyaluronic acid and/or its salt according to (8), wherein the stirring tank is substantially vertical cylindrical, and the stirring wing system is arranged to position the shaft (10) The method for dissolving hyaluronic acid and/or its salt according to (9), wherein the eccentric position of the shaft of the stirring wing divides the center line into a position of 1:2. (11) The hyaluronic acid of any one of (8) to (10) and/or The method for dissolving a salt, wherein the agitation tank is provided with a stirring blade having a ratio of agitating wing diameter/slot inner diameter of 〇3 to 〇5; (12) a dissolution method according to any one of (8) to (11), wherein (13) The method of dissolving any one of (8) to (12), wherein the stirring time is set to 45 minutes or more; (14) as in (8) to (13) The method according to any one of (13) wherein at least the inner surface of the agitation tank and the line connected to the search tank is made of stainless steel and subjected to electrolytic grinding; (15) as in (8) to (14) A method of dissolving, wherein the average molecular weight of hyaluronic acid and/or its salt is from 150,000 to 4 million; (16) The method of dissolving according to any one of (8) to (1), wherein hyaluronic acid and/or The dissolution method of any one of (8) to (16), wherein the hyaluronic acid and/or its salt system uses Streptococcus equi subsp. 100 or E. coli FM-300, manufactured by fermentation. According to this method, the high molecular weight hyaluronic acid can be sufficiently dispersed in the injectable solution while suppressing the aggregation or the decrease in the molecular weight as much as possible, and the injection can be produced on a large scale by 154809.doc 201138758. [Embodiment] Hereinafter, an aspect in which the present invention is carried out by Hx will be described. The hyaluronic acid used in the sputum includes a mixture of free form of uric acid, a salt of hyaluronic acid, or a salt of free hyaluronic acid and hyaluronic acid. Examples of the hyaluronic acid salt include a sodium salt, a potassium salt H chain salt, and the like. Further, the hyaluronic acid-containing liquid to be used in the present invention may be either an animal extractor or a manufacturer by a method, and it is preferred to use a yeast fermentation method. The hyaluronic acid by the acid fermentation method can be obtained by a known method using microorganisms such as bacteria having a hyaluronic acid-producing ability such as Streptococcus. Examples of the strains used in the brewing method include microorganisms which have been isolated from nature and which have the ability to produce this force, or Streptococcus equi subsp. FM 100 as described in Japanese Patent Laid-Open Publication No. The mutant of hyaluronic acid is stably produced in a high yield in a high yield, and it is preferred to use the mutant strain, which is described in Japanese Patent Application Laid-Open No. Hei No. No. No. 2,234,689. The hyaluronic acid-based high molecular weight solid (powder) which can be used in the present invention is produced by the above-mentioned method, and usually has an average molecular weight of i to 10,000. When the average molecular weight is less than 15 G, the effect as a pharmaceutical product is lowered, and on the other hand, it is difficult to obtain an average molecular weight of more than 40,000 by the above method. However, the dissolution method of the present invention can be used to dissolve low molecular weight hyaluronic acid. The solution for injection can be used as a step for dissolving hyaluronic acid. 154809.doc 201138758 Water for injection, physiological saline and buffered saline are used, and in particular, a buffer containing an acid, a base or a phosphate may be added. ? 11 Regulators, etc. are identified in the Pharmacopoeia of the Pharmacopoeia. The amount of the hyaluronic acid added in the step of the gluten is set so that the hyaluronic acid concentration is 0.75 to 1.25 w/v%. If the hyaluronic acid concentration is 0.75 w/v% or less, the hyaluronic acid solution has a low viscosity and is easy to manufacture. Also if it is 1_25 w/v. /. Above, it is difficult to prepare in large quantities due to the solubility of hyaluronic acid. Therefore, the hyaluronic acid concentration of the solution having a high viscosity is 0.75 to 1.25 w/v%, which is in accordance with the production conditions for the dissolution method of the present invention. Preferably, the valved airtight container is prefilled with dissolved hyaluronic acid and is supplied to the agitation tank through a feed passage through the valve. Preferably, the angle of the feed flow path is set to 50. The steep slope above is turned upside down, and when hyaluronic acid is introduced, the loss is reduced. The valve preferably uses a butterfly valve which does not cause the hyaluronic acid to contact the outside air by its conversion, and can be aseptically placed in the agitation tank. Further, as for the material of the valve-tight airtight container, it is preferable that the stainless steel or the inner surface thereof is coated with Teflon, or the inner surface is electrolytically ground, in terms of cleaning property, ease of handling, and the like. Processed by. The stirring tank for dissolving is formed by attaching a vertical axis type stirring device to a generally vertical cylindrical tank body, and the stirring device is provided with an axis that is disposed in the vertical direction of the groove body. The agitating wing is mounted substantially horizontally on the lower end of the shaft (and optionally in the middle portion), and a driving device mounted on the upper end of the shaft and disposed on the top cover portion of the trough body. 154809.doc 201138758: In the stirring and dissolving step in the stirring tank, since the solubility of hyaluronic acid in the solution for injection is poor, the solution is high in viscosity, and in most cases, the molecular weight is lowered in the dissolved material, there is In order to solve the ', * problem, the present inventors conducted a comparatively comparative study using various types of mixers in the above-mentioned agitation tank under various conditions. As a result, it was found that a specific type of mixer was preferably produced under specific conditions. That is, as the infusion device, a shattering machine having a wing type selected from the group consisting of a turbine type, a dispersion type, a dispersion type turbine type, a wrong type, and a slab toothed wing can be used. Comparative studies show that it is preferred to have a turbine type, a dispersion type, and a dispersion type turbine wing, and particularly preferably a large-depressed thirteen-wheel type wing and a dispersion turbine type wing. Moreover, it is understood that the position at which the agitating blade is disposed (the position of the shaft of the agitating blade) can be disposed substantially at the center of the groove body, but if the axial direction of the axial groove body of the agitating blade is eccentric outward In the case of setting, the dissolution rate of hyaluronic acid is accelerated, so it is preferable. For example, it can be seen that the eccentric position can be set to divide the groove diameter on the center line of the groove body into a position of 丨: 2, a position of 1:3, a position of 丨: 4, and a position of 丨: 5, etc. Among them, it is preferably divided into 1: 2 positions. Further, it is understood that the rotation speed of the stirring blade is usually 1 〇〇 5 5 rpm, for example, 800 to 2000 rpm, particularly for the larger large-wound full-wheel wing and the dispersed turbine wing in the stirring blade. In other words, it is preferably 15 rpm to 18 rpm. If the rotation speed is too small, the hyaluronic acid is poor in dispersibility in the solution for injection. On the other hand, even if you want to increase the rotation speed, the molecular weight of hyaluronic acid is too high, so that the stirring wing does not rotate v. In the case of dissolution, most cases 154809.doc 201138758 = effective is to warm while mixing, but The hyaluronic acid type 2 causes an abnormal physical property change such as a decrease in molecular weight due to heating. (4) It is not necessary to (4) It is considered that if the extension is granted - if the stirring time is prolonged, physical properties such as molecular weight decrease, etc., and the shape of the stirring blade, position, other operating conditions, etc. can be obtained. The speed is set to the above range, and the solution is dissolved in a short time under mild conditions without heating. Further, it was found that the size of the 'fourth wing' also has the best range. That is, the ratio of the throwing wing diameter (d)/slot inner diameter (D) is preferably set to 0.3 to 〇.5. The reason is that if the ratio is smaller than 〇_3, the mixing effect is insufficient. When the solubility and the squeegee are deteriorated, the other side is more than Q 5, and an abnormality such as a decrease in molecular weight is generated. Also, the same mixing time is short, (4) the mixing effect is insufficient, and the solubility: the dispersion is deteriorated. On the other hand, if it is too long, an abnormality such as a decrease in molecular weight may occur. The example is preferably from 45 minutes or more to about 100 minutes, and particularly preferably to about 60 minutes. Further, as described above, the stirring blade is appropriately designed. The type, the large J ° position, the rotation speed, etc., one section is sufficient, but it is not excluded to be set into a plurality of sections. In the dissolution operation, it is preferable to appropriately decompress the inside of the stirring tank, which is to remove hyaluronic acid and The bubble in the liquid is also effective for accelerating the dissolution rate. The hyaluronic acid solution is highly viscous, but for defoaming, it is preferred to use a vacuum decompression mechanism such as a vacuum fruit to reduce the pressure to 5 to 2 〇kpa abs. The temperature, or the simultaneous stirring of the solution, is more effective. 09.doc •10· 201138758 'The material of the inner surface of the mixing tank is the cleaning property of the inner surface after the combination. 'The corrosion resistance of the salt water, the solubility of β, etc. ), etc., the stainless steel, glass, and Teflon surface are stretched out and the uric acid solution is adhered to the surface of the material... 'It is preferably a special gas (registered trademark), Terry or Teflon (registered trademark) Coating [: 庐Μ 庐Μ 原因 : 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特 特Alternatively, it is also preferable to use stainless steel, in particular, § Cong said to replace the special (registered trademark). In this case, if the inner surface is subjected to electrolytic polishing, the performance equivalent to that of Teflon (registered trademark) can be obtained. After stirring and dissolving, 'the steps of sterilization, impurity filtration, defoaming, and filling are performed. If the steps are simply described, the sterilization of the hyaluronic acid solution is before the impurities are removed, or after filling in a small glass bottle or the like. And proceed. By filtering The filtration membrane used for filtration preferably has a pore diameter of 0.2 to 50 μm. When the pore diameter is smaller than the range, the sterilizing liquid obtained in the previous step is a liquid having a very high viscosity, so that it is difficult to pass the sterilizing liquid through the membrane. When the pore diameter is larger than the range, the impurity filtration may be incomplete, and the insoluble impurities which are visually discernible are mixed in the injection liquid, which is not preferable. The material of the ruthenium film can be self-assembled from polytetrafluoroethylene or polyester. , selected from Teflon (registered trademark), polypropylene, polyvinylidene fluoride and nylon, preferably polyvinylidene fluoride, polypropylene or nylon. As the shape of the filter membrane, it can be a flat membrane or a filter. Any one of the cartridge and the disposable filter is preferably a filter or a disposable filter in the case of a large amount of processing 154809.doc 201138758. As a specific example of the filter film which can be used in the present invention, it is manufactured by MiUip〇re.
Millipak 或 Durapore筒式濾器(Millidisk)等。 於玻尿酸類含有液之pH值為2〜1〇,溫度為5〜i〇〇°c之中 選擇任意之條件。關於液體透過時之流量及壓力,根據過 濾器之種類考慮耐壓性而進行設定,若施加壓力則會自過 濾器流出雜質,因此必須注意。於筒式濾器4〇中,較佳為 流量為50〜300 L/hr、處理壓為0·01〜0 5〇 Mpa。亦可藉由 注射用溶解液稀釋過濾液而調整濃度。 於填充步驟中使用填充機,該填充機係包含將玻尿酸類 溶液填充於容器之部分、及於填充後之容器中塞上橡膠塞 或將谷器進行熔封之密封部分。作為所填充之注射液用容 器’可使用通常之安瓿、小玻璃瓶、歹2 7 7 一 ^ 3夕卜 型或預裝注射器(prefilled syringes)。 繼而,藉由實施例對本發明進行詳細說明,但本發明並 不限定於該實施例之記載内容。 [實施例] <實施例1> 將使用馬鏈球菌FM-100(微工研菌寄第9027號)藉由醱酵 法所得之分子量237萬之玻尿酸鈉1580 g填充於20 L之帶有 蝶形閥的氣密容器中。於對内面進行特氟綸塗佈之不鏽鋼 製之容量200 L的攪拌槽中安裝分散渦輪型攪拌翼,將含 有pH值7.3之2 mM磷酸鈉緩衝液之生理鹽水(注射用溶解 液)149 L投入至攪拌槽。 154809.doc •12· 201138758 將填充了上述玻尿酸鈉之氣密容器倒置安裝於授拌槽之 原料粉末投入口,打開蝶形閥,將玻尿酸鈉投入至攪拌槽 中。圖1〜2係表示分散渦輪型攪拌翼(分散攪拌翼徑275 mm’包含12片葉片與折葉槳翼6片葉片)之平面圖。 以1800 rpm進行50分鐘攪拌,使玻尿酸鈉完全溶解。為 去除液中之氣泡,使攪拌槽内壓力維持為真空度15 kpa abs 20分鐘,去除氣泡之後,恢復至常壓。藉由咔唑硫酸 法而測定該溶液之玻尿酸鈉濃度,其結果為丨〇〇。/(^若根 據第十五次修正日本藥典測定該液之極限黏度,則為33 8 dL/g,換算成分子量為237萬。 將該溶解液藉由KIKKOMAN公司製造之kids c〇〇ker連續 殺菌機進行連續殺菌。該裝置包含雙管,内管為内徑23 mm’内置有固定之攪拌機’加熱部之容積為34 l,保持 谷積為0 · 6 L、冷卻部容積為2.6 L。以使保持部之溫度 成為13 5 C之方式,調郎加熱部外管之熱水,以使於保持 部之停滯時間成為34秒之方式,控制加熱部入口之定量 栗。 以使冷卻部之出口溫度成為40t以下之方式,調節冷卻 部外管之水。以使冷卻部出口壓力成為0.33 MPa之方式, 利用壓力調節閥進行控制,使用包含孔徑5 μπι之聚偏二氣 乙烯製之過濾膜之曰本米立波亞公司製造的筒式濾器4〇, 以流量60 L/hr將經冷卻之玻尿酸鈉溶解液進行過濾。 將過濾液以144 rpm攪拌混合30分鐘。繼而,藉由包含 具有隔膜型填充泵之填充部 '橡膠塞之塞、軋製機構之小 154809.doc -13- 201138758 玻璃瓶填充密封機’將該液以每航填充2 85 l之方式填充 於小玻璃n橡縣係塞上丁基橡夥(大協精工公司製 造)。 根據第十五次修正曰本藥典、製劑總則.注射劑之項 目’進行製品之品質試驗而檢測不溶性雜質,結果合格率 為99.9%以上。 又,使用如圖3〜4所示之分散渦輪型攪拌翼(翼徑243 _、包含12片葉片與翼徑17〇晒、包含4片葉片)取代圖 1〜2所示之分散渴輪型授拌翼,於相同之條件下進行操 作,結果確認同樣有效。 〈實施例2> 為對授拌槽中之㈣機之構成進行㈣變更來謀求最佳 之搜拌翼、攪拌條#,而$行溶解試驗。溶解試驗中,於 投入生理鹽水149 L之槽内徑550 mm之攪拌槽中,投入玻 尿酸鈉(極限黏度35.0 dL/g)1580 g,使攪拌機運轉而使其 溶解。溶解試驗之結果係根據以下之各基準對玻尿酸納之 分散性、能否溶解、分子量降低進行評價。 [分散性] 以目視確認玻尿酸類之行為,根據以下判定基準進行評 價。 0 :玻尿酸類分散於整個槽内之狀態 △:玻尿酸類分散於槽底附近而未分散於整個槽之狀態 X :大半之玻尿酸類存在於槽底,幾乎未發現分散之狀 態 154809.doc -14- 201138758 [能否溶解] 絲合判定以下之判定基準a〜e,若滿足全部基準則設為 〇’若-個不滿足則設為Δ,全部不滿足之情形設為χ。 a:於玻尿酸類溶解中,以目視標準而未發現凝聚物(麵 疙瘩) b :玻尿酸類溶解液為無色透明 c :於攪拌槽之壁面上以目視標準未發現未溶解之玻尿 酸類 [分子量降低度(Δ分子量)] 根據以下判定基準,對△分子量(=(溶解前極限黏度_溶 解後極限黏度)/溶解前極限黏度)進行判定。 〇 : △分子量$ 〇.〇3 △ : 〇.〇3<Δ分子量 $0.15 χ : 〇.15<Δ分子量 [關於攪拌翼之形狀之試驗] 準備大折葉渦輪型翼、二段折葉渦輪型翼、折葉渦輪型 翼與槳之併用、分散渦輪型翼、大型攪拌翼、分散攪拌翼 作為攪拌翼,安裝於攪拌槽中,以攪拌轉速l8〇〇 rpm進行 溶解試驗。將結果示於以下之表1中。 又此處,將本實施例所使用之上述各搜拌翼之形狀與該 攪拌槽中之安裝位置示於圖5~10中。 圖5係表示於擾拌槽4中配設大折葉渦輪型翼之狀態之 圖’(a)係概略側剖面圖、(b)係(a)中之b-b箭視圖,圖中, H=754 mm 、h=522 mm 、D=550 mm 、d=180Millipak or Durapore cartridge filters (Millidisk) and so on. The pH of the hyaluronic acid-containing solution is 2 to 1 Torr, and the temperature is 5 to i 〇〇 °c. The flow rate and pressure at the time of liquid permeation are set in consideration of the pressure resistance depending on the type of the filter. If pressure is applied, impurities will flow out from the filter, so care must be taken. In the cartridge filter 4, the flow rate is preferably 50 to 300 L/hr, and the treatment pressure is 0·01 to 0 5 Mpa. The concentration can also be adjusted by diluting the filtrate with a solution for injection. A filling machine is used in the filling step, and the filling machine includes a portion in which the hyaluronic acid solution is filled in the container, and a sealed portion is inserted into the filled container or the cereal is melted. As the container for the injectable solution to be filled, a usual ampule, a small glass bottle, a 歹2 7 7 1-3 type or prefilled syringes can be used. Hereinafter, the present invention will be described in detail by way of examples, but the invention is not limited to the description of the examples. [Examples] <Example 1> A sodium hyaluronate 1580 g having a molecular weight of 2.37 million obtained by a fermentation method was filled with 20 L with Streptococcus equi subsp. FM-100 (Microtechnology Research No. 9027). The butterfly valve is in an airtight container. A dispersing turbine type agitating blade was installed in a Teflon-coated stainless steel tank with a capacity of 200 L. The physiological saline (injection solution) containing 7.3 mM sodium phosphate buffer (pH 7.3) was 149 L. Put in the agitation tank. 154809.doc •12· 201138758 The airtight container filled with the above sodium hyaluronate is placed upside down on the raw material powder inlet of the feeding tank, the butterfly valve is opened, and the sodium hyaluronate is put into the stirring tank. 1 to 2 are plan views showing a dispersion turbine type agitating blade (dispersing agitating blade diameter 275 mm' including 12 blades and 6 blades of a folding blade blade). Stir at 1800 rpm for 50 minutes to completely dissolve the sodium hyaluronic acid. In order to remove the bubbles in the liquid, the pressure in the stirring tank was maintained at a vacuum of 15 kpa abs for 20 minutes, and after the bubbles were removed, the pressure was returned to normal pressure. The sodium hyaluronate concentration of the solution was measured by the carbazole sulfuric acid method, and the result was hydrazine. /(^ If the ultimate viscosity of the liquid is determined according to the fifteenth revision of the Japanese Pharmacopoeia, it is 33 8 dL/g, which is converted into a molecular weight of 2.37 million. The solution is continuously made by the KIDKOMAN company's kids c〇〇ker The sterilizer is continuously sterilized. The device consists of a double tube with an inner diameter of 23 mm 'with a built-in fixed mixer'. The volume of the heating section is 34 l, the volume of the valley is 0 · 6 L, and the volume of the cooling section is 2.6 L. The hot water of the outer tube of the heating unit was adjusted so that the temperature of the holding portion became 13 5 C, so that the stagnation time of the holding portion was 34 seconds, and the amount of pressure at the inlet of the heating unit was controlled. The outlet temperature is 40t or less, and the water in the outer tube of the cooling unit is adjusted. The pressure at the outlet of the cooling unit is 0.33 MPa, and the pressure regulating valve is used for control, and a filter film made of polyethylene dioxide having a pore diameter of 5 μm is used. After that, the cartridge filter manufactured by the company Miebopia was filtered, and the cooled sodium hyaluronate solution was filtered at a flow rate of 60 L/hr. The filtrate was stirred and mixed at 144 rpm for 30 minutes. Then, by including the separator type Filling pump filling part 'rubber stopper plug, rolling mechanism small 154809.doc -13- 201138758 glass bottle filling and sealing machine' fill this liquid in a small glass n oak county plug On the butyl rubber (made by Daxie Seiko Co., Ltd.). According to the fifteenth revision of the Pharmacopoeia, the general provisions of the preparation, the project of the injection, the quality test of the product was carried out to detect insoluble impurities, and the qualified rate was 99.9% or more. Use the dispersing turbine type agitating blades (wing diameter 243 _, including 12 blades and wing diameter 17 、, containing 4 blades) as shown in Figures 3 to 4 instead of the dispersing thirsty wheel type mixing shown in Figure 1-2. The operation was carried out under the same conditions, and the results were confirmed to be equally effective. <Example 2> In order to carry out (four) changes to the configuration of the (four) machine in the mixing tank, the best search wings and stirring bars #, and Dissolution test. In the dissolution test, 1280 g of sodium hyaluronic acid (limit viscosity 35.0 dL/g) was placed in a stirred tank of 149 L of the inner diameter of the physiological saline solution, and the mixer was operated to dissolve it. Based on the following benchmark pairs Evaluation of the dispersibility of uric acid sodium, solubility, and molecular weight reduction [Dispersibility] The behavior of hyaluronic acid was visually confirmed and evaluated according to the following criteria: 0: Hyaluronic acid dispersed in the entire tank △: Hyaluronic acid dispersion In the vicinity of the bottom of the tank and not dispersed in the entire tank X: Most of the hyaluronic acid is present at the bottom of the tank, and almost no dispersion is found. 154809.doc -14- 201138758 [Can be dissolved] The determination criterion of the following is a e, if all the criteria are satisfied, it is set to 〇 'If - one is not satisfied, it is set to Δ, and the case where all are not satisfied is set to χ. a: In the dissolution of hyaluronic acid, no condensate was found by visual standard (face 疙瘩) b: hyaluronic acid lysate was colorless and transparent c: no undissolved hyaluronic acid was found on the wall surface of the stirring tank by visual standard [molecular weight reduction Degree (Δ molecular weight)] The Δ molecular weight (= (pre-dissolution limit viscosity - post-dissolution limit viscosity) / pre-dissolution limit viscosity) was determined according to the following criteria. 〇: △ molecular weight $ 〇.〇3 △ : 〇.〇3<Δ molecular weight $0.15 χ : 〇.15<Δ molecular weight [test on the shape of the stirring blade] Preparation of large-blade turbine wing, two-stage folding blade turbine type The wing and the folded blade turbine wing and the paddle are used together, the dispersing turbine wing, the large agitating wing, and the dispersing agitating blade are used as the agitating blades, and are installed in the agitation tank, and the dissolution test is performed at a stirring speed of 18 rpm. The results are shown in Table 1 below. Here, the shape of each of the above-mentioned search wings used in the present embodiment and the mounting position in the stirring tank are shown in Figs. 5 to 10. Fig. 5 is a view showing a state in which a large-blade turbine-shaped wing is disposed in the scramble tank 4, (a) is a schematic side cross-sectional view, and (b) is a view of a bb arrow in the system (a), in which H = 754 mm, h=522 mm, D=550 mm, d=180
154809.doc S 201138758 mm(d/D=G·33)。再者,於關於㈣翼之形狀之該試驗中, 將大折葉渴輪型翼5安裝於攪拌槽4之偏心位置㈣ mm)。該偏心位置相當於後述之偏心(1 : 2)。 , 圖6係表不將一段折葉渦輪型翼6配設於攪拌槽4之狀態 之圖’⑷係概略側剖面圖、(b)係⑷中之b_b箭視圖、⑷係 ⑷中之c-c箭視圖,圖中,H=754 _、hl=29〇随、 32 mm D—550 mm、di(上)=155 mm、旬(下) mm(dl/D=〇.28(上);d2/D=〇33(下))。於該試驗中,亦將二 段折葉渦輪型翼6安裝於偏心位置(e=9〇mm)。 圖7係表示將折葉渦輪型翼與槳之併用翼7配設於授拌槽 4之狀態之圖’(a)係概略側剖面圖、中之b_b箭視 圖、(c)係⑷中之c_c箭視圖,圖中,h=754爪爪、= mm、h2 = 85 mm(槳高)、h3 = 154 mm、D=550 mm、d,(槳 位)155 mm、d2(渦輪翼徑)=18〇 mm(d丨/D=〇 28(槳); cb/D-0.33(渦輪翼))。於該試驗中,亦將併用翼7安裝於偏 心位置(e=90 mm)。 圖8係表示將分散渦輪型翼8配設於攪拌槽*之狀態之 圖’(a)係概略側剖面圖、(13)係(勾中之b_b箭視圖,圖中, H=754 mm、h=522 mm、D=550 mm、d=180 mm (d/D=0.33)。於該試驗中,亦將分散渦輪型翼8安裝於偏心 位置(e=90 mm)。 圖9係表示將大型攪拌翼9配設於攪拌槽*之狀態之圖, ⑷係概略側剖面圖、(b)係⑷中之b-b箭視圖,圖中, Η 677 mm ' h(翼南)=450 mm、D=550 mm、d=290 mm 154809.doc • 16 - 201138758 (d/D=0.53)。 圖10係表示將分散攪拌翼10配設於攪拌槽4之狀態之 圖,(a)係概略側剖面圖、(b)係分散攪拌翼10之平面圖, 圖中,H=677 mm、e=137.5 mm、D=550 mm、d=250 mm(d/D=0.53) o 154809.doc •17- 201138758154809.doc S 201138758 mm (d/D=G·33). Further, in the test regarding the shape of the (four) wing, the large-depressed thirteen-wheel type wing 5 was attached to the eccentric position (four) mm of the stirring tank 4. This eccentric position corresponds to the eccentricity (1: 2) described later. Fig. 6 is a diagram showing a state in which a section of the turbine blade 6 is disposed in the agitation vessel 4 ((4) is a schematic side sectional view, (b) is a b_b arrow view in the system (4), and (4) is a cc arrow in the system (4) View, in the figure, H = 754 _, hl = 29 〇, 32 mm D - 550 mm, di (top) = 155 mm, ten (lower) mm (dl / D = 〇. 28 (top); d2 / D=〇33 (bottom)). In this test, the two-stage vane turbine wing 6 was also mounted at an eccentric position (e = 9 〇 mm). Fig. 7 is a view showing a state in which the hinged blade-shaped blade and the paddle blade 7 are disposed in the mixing tank 4, (a) is a schematic side sectional view, a b_b arrow view, and (c) is a system (4). C_c arrow view, in the figure, h=754 claws, = mm, h2 = 85 mm (paddle height), h3 = 154 mm, D=550 mm, d, (paddle position) 155 mm, d2 (turbine wing diameter) = 18 〇 mm (d丨 / D = 〇 28 (paddle); cb / D-0.33 (turbine wing)). In this test, the combined wings 7 were also mounted in an eccentric position (e = 90 mm). Fig. 8 is a view showing a state in which the dispersing turbine-shaped blade 8 is disposed in the agitation tank * (a) is a schematic side cross-sectional view, and (13) is a b-b arrow view in the hook, in the figure, H = 754 mm, h = 522 mm, D = 550 mm, d = 180 mm (d/D = 0.33). In this test, the dispersing turbine wing 8 was also mounted at an eccentric position (e = 90 mm). Figure 9 shows that The large agitating blade 9 is arranged in the state of the agitation tank*, (4) is a schematic side sectional view, and (b) is a view of the bb arrow in the system (4). In the figure, Η 677 mm 'h (wing south) = 450 mm, D = 550 mm, d = 290 mm 154809.doc • 16 - 201138758 (d/D = 0.53) Fig. 10 is a view showing a state in which the dispersion agitation blade 10 is disposed in the agitation vessel 4, and (a) is a schematic side section. Figure, (b) is a plan view of the dispersing agitating blade 10, in the figure, H = 677 mm, e = 137.5 mm, D = 550 mm, d = 250 mm (d / D = 0.53) o 154809.doc • 17- 201138758
【II[II
均質器 偏心 1800 0.45 <1 X -9- 大型攪拌翼 1800 0.33 〇 X i分散渦輪型翼 1_.____________ 偏心(1 : 2) 1800 0.33 〇 〇 七 槳(上)+折葉渦輪型翼(下) 偏心(1 · 2) 1800 0.33(上)、0.28(下) X X 夺 二段折葉渦輪型翼 偏心(1 : 2) 1800 0.33 < 〇 夺 大折葉渦輪型翼 1 偏心(1 : 2) 1800 0.33 〇 〇 七 攪拌翼形狀 攪拌翼之位置 授拌轉速 [rpm] Η 攪拌時間 [min] HA分散性 能否溶解 分子量降低 綦韹唼镅:VH 154809.doc -18- s 201138758 根據表1之結果可知,大折葦、两仏 柝莱渦輪型翼與分散渦輪型翼 就玻尿酸鈉之分散性、能否溶解、八 ^ 刀子量降低之全部項目 而言較優異。與此相對,二段折埜、 又祈葉渦輪型翼於玻尿酸鈉之 分散性方面較差’而且亦可見分子量降低,其餘之折葉、尚 輪型翼錢之併用等亦於分散性或能否溶解之任—者中^ 良’亦可見分子量降低’特別是於大型搜拌翼中分子量降 低度較大。 [攪拌翼之位置] 分別於就攪拌翼之形狀而言溶解試驗之結果優異之大折 葉渦輪型翼與分散渦輪型翼上,將攪拌翼安裝於偏心工: 2、偏心1 : 3、偏心丨:5之位置,並調查溶解時攪拌翼之 位置之影響。將結果示於以下之表2中。 154809.doc 19- 201138758 【(N<】 分散渦輪型翼 偏心(1 : 5) 1800 0.33 § X X 分散渦輪型翼 偏心(1 : 3) 1800 0.33 < 〇 夺 分散渦輪型翼 偏心(1 : 2) 1800 0.33 〇 〇 大折葉渦輪型翼 偏心(1 : 5) 1800 0.33 § 1-H X X 七 大折葉渦輪型翼 偏心(1 : 3) 1800 0.33 宕 Η < X 大折葉渦輪型翼 偏心(1 : 2) 1800 0.33 〇 〇 •δ- 攪拌翼形狀 攪拌翼之位置 授拌轉速 [rpm] 攪拌翼徑/槽内徑 攪拌時間 [min] HA分散性 能否溶解 分子量降低Homogenizer eccentricity 1800 0.45 <1 X -9- Large mixing wing 1800 0.33 〇X i Dispersing turbine wing 1_.____________ Eccentricity (1 : 2) 1800 0.33 〇〇7 paddle (top) + folding blade turbine wing (lower Eccentricity (1 · 2) 1800 0.33 (upper), 0.28 (bottom) XX wins two-stage folding blade turbine wing eccentricity (1 : 2) 1800 0.33 < plucking large hinged turbine wing 1 eccentric (1 : 2 ) 1800 0.33 〇〇7 Stirring wing shape Stirring wing position mixing speed [rpm] 搅拌 Stirring time [min] HA dispersibility dissolves molecular weight reduction 綦韹唼镅: VH 154809.doc -18- s 201138758 According to the results of Table 1 The large 苇 苇 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , On the other hand, the second-stage folding field and the blade-winged wing are poor in the dispersibility of sodium hyaluronate, and the molecular weight is also reduced. The remaining folding leaves and the still-wing type of money are also used for dispersion or In the case of dissolution, the decrease in molecular weight is also seen in the case of 'good', especially in the large-scale search wings. [Position of the agitating wing] The agitating blade is attached to the eccentric work on the large-blade turbine wing and the dispersing turbine wing which are excellent in the results of the dissolution test in terms of the shape of the agitating blade: 2. Eccentricity 1: 3, eccentricity丨: Position 5 and investigate the effect of the position of the agitating wing during dissolution. The results are shown in Table 2 below. 154809.doc 19- 201138758 [(N<] Dispersing turbine wing eccentricity (1: 5) 1800 0.33 § XX Dispersing turbine wing eccentricity (1: 3) 1800 0.33 < 〇 分散 dispersion turbine wing eccentricity (1: 2 1800 0.33 折 large hinged turbine wing eccentric (1: 5) 1800 0.33 § 1-HXX Seven large hinged turbine wing eccentric (1: 3) 1800 0.33 宕Η < X large hinged turbine wing eccentric (1 : 2) 1800 0.33 〇〇•δ- Stirring wing shape Stirring wing position mixing speed [rpm] Stirring wing diameter/slot inner diameter stirring time [min] HA dispersibility dissolves molecular weight decrease
綦盔碜铝:VH .20· 154809.doc s 201138758 根據表2之結果可知,就大折_輪型翼及分散洞輪型 翼之任一者而言,偏心1 : 2之位置均為攪拌翼之最佳安裝 位置。 [攪拌轉速] 將目前為止之試驗中較優異之分散渦輪型翼安裝於性能 上較優異之偏心丨:2之位置,使攪拌轉速於1〇〇〇 卬m〜2500 irm之範圍中進行各種變動而進行溶解試驗。將 結果示於以下之表3中。 [表3]綦 碜 碜 :: VH .20· 154809.doc s 201138758 According to the results of Table 2, in the case of either the large folding _ wheel wing and the dispersed wheel wheel type, the position of the eccentric 1: 2 The best installation location for the wing. [Stirring speed] The dispersing turbine wing that has been excellent in the test so far is installed in the eccentric 丨: 2 position with excellent performance, and the stirring speed is varied in the range of 1 〇〇〇卬 m to 2500 rm. The dissolution test was carried out. The results are shown in Table 3 below. [table 3]
根據表3之結果可知,作為攪拌轉速,15〇〇卬⑺與a⑻ rpm表現出同等之性能,但若考慮溶解時間較短之方面, 則1800 rpm最優異。 [攪拌翼徑/槽内徑] 將目前為止之試驗中較優異之分散渦輪型翼的尺寸於攪 拌翼徑/槽内徑之比為0.H之範圍内進行變更,以性能優 異之偏心1 : 2之位置、攪拌轉速1800 rpm,實施溶解試 I54809.doc 201138758 驗。將結果示於以下之表4中。 [表4] 攪拌翼形狀 分散渦輪型翼 分散渦輪型翼 分散渦輪型翼 分散渦輪型翼 攪拌翼之位置 偏心(1 : 2) 偏心(1 : 2) 偏心(1 * 2) 偏心(1 : 2) 攪拌轉速 [rpm] 1800 1800 1800 1800 攪拌翼徑/槽内徑 0.1 0.3 0.5 1 攪拌時間 [min] 120 60 60 60 HA分散性 〇 〇 〇 〇 能否溶解 Δ 〇 〇 〇 分子量降低 小 小 小 大 根據表4可知,攪拌翼徑/槽内徑之比為0.3者與0.5者表 現出相同之優異性能,但該比為〇. 1者溶解性較差,該比 為1者分子量降低較大。 [攪拌時間] 將攪拌翼徑/槽内徑之比係0.33之分散渦輪型翼安裝於偏 心1 : 2之位置,於3 0分鐘〜12 0分鐘之範圍内變動授拌時 間,而進行溶解試驗。將結果示於以下表5中。 [表5] 攪拌翼形狀 分散渦輪型翼 分散渦輪型翼 分散渦輪型翼 分散渦輪型翼 攪拌翼之位置 偏心(1 : 2) 偏心(1 : 2) 偏心(1 : 2) 偏心(1 : 2) 攪拌轉速 [rpm] 1800 1800 1800 1800 攪拌翼徑/槽内徑 0.33 0.33 0.33 0.33 攪拌時間 [min] 30 45 60 120 HA分散性 〇 〇 〇 〇 能否溶解 X 〇 〇 〇 分子量降低 小 小 小 大 154809.doc •22· 201138758 準 根據表5可知,若攪拌時間為30分鐘則溶解性不充分, 反之若攪拌時間變為12G分鐘,則分子量之降低顯著。相 對於此^•授拌時間為45分鐘或6〇分鐘,則滿足全部之基 【圖式簡單說明】 圖1係於為實施本發明之__實施,態樣之溶解方法的撥摔 槽中所設置之分散崎㈣拌翼之概略平面圖。 圖2係圖1之分散渦輪型攪拌翼之側視圖。 圖3係表示其他分散渦輪型攪拌翼之例之與圖1相同之 圖。 圖4係圖3之分散渦輪型攪拌翼之側視圖。 圖5係表不於攪拌槽中配設大折葉渦輪型翼之狀態之 圖(a)係概略側剖面圖,(b)係(a)中之b-b箭視圖。 圖6係表示於攪拌槽中配設二段折葉渦輪型翼之狀態之 圖(a)係概略側剖面圖,(b)係(a)中之b-b箭視圖,(c)係 (a)中之c-e箭視圖。 圖7係表不於授拌槽中配設折葉渦輪型翼與槳板之併用 翼狀匕、之圖,(a)係概略侧剖面圖,(b)係(a)中之b-b箭視 圖’(c)係(a)中之c-c箭視圖。 圖8係表示將分散渦輪型翼配設於攪拌槽之狀態之圖, (a)係概略側剖面圖,(b)係(a)中之b-b箭視圖。 圖9係表示將大型攪拌翼配設於攪拌槽之狀態之圖,(昀 係概略側剖面圖,(b)係(a)中之b-b箭視圖。 圖10係表示將分散攪拌翼配設於攪拌槽之狀態之圖,(a) 154809.doc -23- 201138758 面圖。 係概略側剖面圖,(b)係分散授拌翼之平 【主要元件符號說明】 1、10 分散攪拌翼 2 軸孔 3 折葉槳翼 4 攪拌槽 5 大折葉渦輪型翼 6 二段折葉渦輪型翼 7 折葉渦輪型翼與槳 8 分散渦輪型翼 9 大型攪拌翼 b、c 箭頭方向 D 槽内徑 d 攪拌翼徑 di 槳徑 渴輪翼徑 e 偏心位置 h 翼高 h, ' h3 ' H 尚度 h2 槳高 之併用翼 154809.doc •24·According to the results of Table 3, 15 〇〇卬 (7) and a (8) rpm exhibited the same performance as the stirring rotation speed. However, considering the shorter dissolution time, 1800 rpm was the most excellent. [Agitating wing diameter/slot inner diameter] The size of the dispersion turbine wing which is excellent in the test so far is changed within a range of 0.H in the ratio of the agitating blade diameter/slot inner diameter, and the eccentricity 1 is excellent in performance. : 2 position, stirring speed 1800 rpm, the dissolution test I54809.doc 201138758 test. The results are shown in Table 4 below. [Table 4] Agitated wing shape dispersing turbine wing dispersing turbine wing dispersing turbine wing dispersing turbine wing agitating wing position eccentricity (1 : 2) Eccentricity (1 : 2) Eccentricity (1 * 2) Eccentricity (1 : 2 Stirring speed [rpm] 1800 1800 1800 1800 Stirring wing diameter/slot inner diameter 0.1 0.3 0.5 1 Stirring time [min] 120 60 60 60 HA dispersibility 〇〇〇〇 Dissolving Δ 〇〇〇 Molecular weight reduction small and small As can be seen from Table 4, the ratio of the stirring wing diameter/slot inner diameter was 0.3 and the same performance was exhibited by 0.5, but the ratio was 〇. The solubility was poor, and the ratio was one, and the molecular weight decreased greatly. [Stirring time] The dispersing turbine wing with a ratio of the agitating wing diameter/slot inner diameter of 0.33 is attached to the position of the eccentricity 1: 2, and the mixing time is changed within the range of 30 minutes to 120 minutes, and the dissolution test is performed. . The results are shown in Table 5 below. [Table 5] Agitated wing shape dispersing turbine wing dispersing turbine wing dispersing turbine wing dispersing turbine wing agitating wing position eccentricity (1 : 2) Eccentricity (1 : 2) Eccentricity (1 : 2) Eccentricity (1 : 2 Stirring speed [rpm] 1800 1800 1800 1800 Stirring wing diameter / groove inner diameter 0.33 0.33 0.33 0.33 Stirring time [min] 30 45 60 120 HA dispersibility 〇〇〇〇 Dissolving X 〇〇〇 Molecular weight reduction small and small 154809.doc •22· 201138758 According to Table 5, if the stirring time is 30 minutes, the solubility is insufficient. On the other hand, if the stirring time is 12 G minutes, the molecular weight is significantly lowered. In contrast to this, the application time is 45 minutes or 6 minutes, and all the bases are satisfied. [Simple Description of the Drawings] FIG. 1 is a plucking tank for performing the dissolution method of the present invention. A schematic plan view of the dispersed saddle (four) mixing wings. Figure 2 is a side elevational view of the dispersing turbine type agitating wing of Figure 1. Fig. 3 is a view similar to Fig. 1 showing an example of another dispersion type turbine agitating blade. Figure 4 is a side elevational view of the dispersing turbine type agitating wing of Figure 3. Fig. 5 is a schematic side sectional view showing a state in which a large-blade turbine-shaped wing is disposed in a stirring tank, and (b) is a view of a b-b arrow in (a). Fig. 6 is a cross-sectional view showing a state in which a two-stage folding blade type turbine blade is disposed in a stirring tank, (b) is a schematic side sectional view in (a), and (c) is a (b) system (a) The view of the ce arrow. Fig. 7 is a diagram showing the arrangement of the wing-shaped turbine wing and the paddle plate in the mixing tank, (a) is a schematic side sectional view, and (b) is a view of the bb arrow in the system (a). '(c) is the view of the cc arrow in (a). Fig. 8 is a view showing a state in which a dispersing turbine wing is disposed in a stirring tank, (a) is a schematic side sectional view, and (b) is a b-b arrow view in (a). Fig. 9 is a view showing a state in which a large agitating blade is disposed in a stirring tank, (a schematic side cross-sectional view of the 昀 system, and (b) a bb arrow view in (a). Fig. 10 shows a dispersing agitating blade. Diagram of the state of the agitation tank, (a) 154809.doc -23- 201138758 Surface diagram. It is a schematic side sectional view, (b) is a distributed mixing wing flat [Main component symbol description] 1, 10 Dispersing agitating wing 2 axis Hole 3 Folding blade 4 Stirring tank 5 Large vane turbine wing 6 Two-stage vane turbine wing 7 Folding turbine wing and paddle 8 Dispersing turbine wing 9 Large agitating wing b, c Arrow direction D Groove inner diameter d agitating wing diameter di paddle wheel thirteen wheel diameter e eccentric position h wing height h, ' h3 ' H 尚度 h2 paddle height with wings 154809.doc •24·