TW201042646A - Method for producing substrate of optical disk, and molding material for substrate of optical disk - Google Patents
Method for producing substrate of optical disk, and molding material for substrate of optical disk Download PDFInfo
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- TW201042646A TW201042646A TW099103797A TW99103797A TW201042646A TW 201042646 A TW201042646 A TW 201042646A TW 099103797 A TW099103797 A TW 099103797A TW 99103797 A TW99103797 A TW 99103797A TW 201042646 A TW201042646 A TW 201042646A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/252—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
- G11B7/253—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of substrates
- G11B7/2533—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of substrates comprising resins
- G11B7/2534—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of substrates comprising resins polycarbonates [PC]
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/252—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
- G11B7/256—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of layers improving adhesion between layers
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B7/00—Recording or reproducing by optical means, e.g. recording using a thermal beam of optical radiation by modifying optical properties or the physical structure, reproducing using an optical beam at lower power by sensing optical properties; Record carriers therefor
- G11B7/24—Record carriers characterised by shape, structure or physical properties, or by the selection of the material
- G11B7/241—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material
- G11B7/252—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers
- G11B7/258—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of reflective layers
- G11B7/259—Record carriers characterised by shape, structure or physical properties, or by the selection of the material characterised by the selection of the material of layers other than recording layers of reflective layers based on silver
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- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Optical Record Carriers And Manufacture Thereof (AREA)
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
201042646 六、發明說明: 【明戶斤好冷貝】 發明領域 本發明係關於製造光碟基板之方法及光碟基板用的成 形材料。更詳細地說’本發明係有關適合於以Bd (Blu-ray Disc)為代表之資訊讀寫方式的光碟的成形材料。本發明係 有關使光碟基板的精度和,對應高速讀寫的耐久性提高之 光碟基板的製造方法。 〇 【^tr才支4标】 發明背景 光碟的領域中,伴隨著高畫質影像等之資訊技術中的 發展,資訊記錄媒體的大容量化受到要求,各種方式被提 出來。此外’隨著記錄媒體的大容量化,記錄資訊的高傳 輸率化文到需求,所以光碟在記錄或再生時,光碟的旋轉 速度有高速化的傾向。 〇 纟巾請人已_示’由自特定的二元崎生成的結構 早7G所形成之芳香族聚碳酸酿共聚物為主成分的成形用材 料,雙折射及高速旋轉時的變形小,適用於高速旋轉的光 碟基板(參見專利文獻!)。專利文獻^,利用由雙盼A型的 聚碳酸S旨樹脂形成之通用的光碟基板用材料製成之光碟, 無法充分财受30,000rpm的旋轉試驗。另一方面,顯示 述共聚物製成的光碟可以耐受該旋轉試驗。然而該共聚物 因為必須使用特殊的二元紛,所以有高成本且應用在廣泛 領域時有所不足的缺點。另相為與通料聚碳Μ不同, 201042646 所以在再利用性的點上也有所不足。 另一方面’在如同DVD的貼合塑碟片中,已知是用黏 度平均分子量18,〇〇〇以上之聚碳酸酯樹脂來形成未記錄信 號層的基板(參見專利文獻2)。專利文獻2的發明目的在於, 將無k號的平滑基板用擠出板取代,藉以提高製造效率及 降低製造成本。亦即’專利文獻2中記載的發明只是使用了 適合於擠出成形的高分子量聚碳酸酯樹脂。 (專利文獻1)特開2006_328106號公報 (專利文獻2)特開平ι〇_049917號公報 【明内】 發明概要 本發明之目的在於提供一種對高速旋轉的耐性優異, 且可以高速讀寫資訊之光碟基板的製造方法。另外,本發 明之目的在於提供一種對高速旋轉的耐性優異且可以高 速讀寫資訊之光碟基板的成形材料。 以BD (BlU-ray Disc)為代表之,具有形成有微細的凹凸 圖案之基板、光反射層及覆蓋層,使之旋轉會從覆蓋層側 讀寫記錄資訊的光碟,以下有時簡稱為“BD”。BD宜在光反 射層和覆蓋層之間具有記錄層。 過去的認知是,雙盼A型的聚碳酸輯脂並不適合於高 速旋轉用的碟片。另外的認知是,對於有信號的基板,使 用高黏度的聚碳麟職是有目難的。轉本發明人等發 現令人意想^到的是,即使是雙粉_的聚碳酸自旨樹脂,只 要滿足在特定條件下測定的標稱拉伸斷裂應變及拉伸斷裂 201042646 應力,就可以獲得對高速_的耐性高的基板。基於該認 識進—步推進研究結果,終而完成了本發明。 亦即’本發明係-種使成形材料成形以製造光碟基板 的方法,係光碟為具有形成有微細的凹凸圖案之基板、光 反射層及f蓋層,使之_會從覆蓋層㈣寫記錄資訊的 光碟,而成形材料是使用依據 的拉伸強度測定中,標稱斷裂應變為80〜18〇%,而且斷裂 應力為4〇〜8〇MPa之熱塑性樹脂的方法。 另外,本發明是一種使用依據IS〇 527-1及527_2,在 8〇c下的拉伸強度測定中,標稱斷裂應變為8〇〜18〇%,而 且斷裂應力為40〜80MPa之熱塑性樹脂作為具有形成有微 細的凹凸圖案之基板、光反射層及覆蓋層,使之旋轉會從 覆盍層側讀寫記錄資訊的光碟之基板的成形材料。 本發明可以應用在讀寫記錄資訊之際,其外周部的最 大周速在50〜200m/秒之範圍的光碟。 另外,本發明可以應用在光反射層和覆蓋層之間具有 記錄層的光碟。 另外,本發明可以應用在具有,基板上有微細的凹凸 圖案,微細的凹凸圖案沿軌道方向有群組、凹坑列,且其 軌距為0.1〜0·8μιη,其光學深度為λ/8η〜λ/2η(但是,λ為記 錄再生時所使用之雷射光的波長。η為處於波長λ中之形成 有凹凸圖案的基板的折射率。)的基板之光碟。 成形材料宜實質地由自雙酚Α衍生成的碳酸結構單元 所形成之’黏度平均分子量為丨7xl〇4〜2·4χ1〇4的範圍之聚 201042646 碳酸酯樹脂構成。 成开y材料相對於由自雙盼A衍生成的破酸龜結構單元 所形成之,黏度平均分子量為l_7xl〇4〜2_4χΐ〇4的範圍之聚 碳酸酯樹脂100重量份,宜含有脂肪酸酯0 005〜〇 2重量份。 【實施方式】 用以實施發明之最佳形態 以下,將就本發明做詳細說明。 本發明是一種使成形材料成形以製造光碟基板的方 法,是使用成形材料依據ISO 527-1及527-2所測定的在8〇〇c 下拉伸強度測定中,標稱斷裂應變為80〜180%,而且斷裂 應力為40〜80MPa之熱塑性樹脂的方法。 另外,本發明是使用前述熱塑性樹脂作為光碟基板之 成形材料的方法。 (拉伸強度) 本發明中,成形材料是依據ISO 527-1及527-2在80。(:下 的拉伸強度測定中’標稱斷裂應變為80〜180%,而且斷裂 應力為40〜80MPa之範圍的熱塑性樹脂。 藉由滿足該特定的標稱斷裂應變及斷裂應力,提供一 種耐南速叙轉,且破彳貝難生成的光碟。其理由推測如下。 在雨速旋轉中的碟片,因高速旋轉產生的離心力使碟片變 形,從碟片的中心部到外周方向的拉伸力發揮作用。推測 該拉伸力因高速的連續旋轉反復負荷,藉以產生來自基板 中心部的微裂紋之生成、進展,導致最終的破壞。對高速 旋轉的耐性和拉伸特性之相關性,預想因為由高速旋轉產 201042646 生的破損是由該機構引起的。 另方面’在80 c下的測定係以在高溫促進、加速聚 合物灯為的目的進行的,儘管沒有明確的臨界意義,俱是 考慮到資欲4寫所使㈣轉裝置等之機器内為封閉空 間,#於因高速旋轉的基板和空氣之摩擦熱造成-定程度 的'皿度上升’亦為妥當的條件。推測藉由滿^該特性,微 裂紋的生成及進展受舰遲,對於最終破壞的雜提高。 8〇°C時標稱斷裂應變的下限為8〇%,宜為1〇〇%。上限 為180/。,且為16〇%。另一方面,斷裂應力的下限為4〇Mpa, 宜為50MPa,上限為8〇MPa,宜為7〇Mpa。 (熱塑性樹脂) /、要熱塑性樹脂滿足上述拉伸特性,可以為任一種熱 塑性樹脂。 熱塑性樹脂可以例示聚碳酸酯樹脂、聚芳酯樹脂、聚 石風樹月a、硬樹脂、聚苯(p〇lyphenyiene)樹脂及—部分被 戊二醯亞胺(glutarimide)化的聚甲基丙烯酸甲酯 (polymethyl methacrylate)樹脂,以及以該樹脂為主成分的 各種聚合物組成物等。較合適的熱塑性樹脂在成形性、成 本,以及習知之光碟中的龐大的認識等各點上,為聚碳酸 酯樹脂。 聚碳酸酯樹脂(以下有時簡稱為“聚碳酸酯”)係使二元 酚、脂肪族二官能性醇或脂環式二官能性醇和碳酸酯前驅 物發生反應製得。反應的方法可以例舉界面縮聚法、熔融 酯交換法、碳酸酯預聚合物的固相酯交換法及環狀碳酸酯 201042646 化合物的開環聚合法等。 聚碳酸酯樹脂在通常所使用的雙酚A型聚碳酸酯以外, 亦可為使用其他二元酚縮合成的,低結晶性、高耐熱性、 或者低吸水率之各種聚碳酸g旨樹脂。聚碳酸醋樹脂亦可採 用任一種製造方法加以製造,界面縮聚之情形通常是使用 一元酚類的末端終止劑。聚碳酸酯樹脂除前述二元酚或二 官能性醇外,亦可為3官能以上的多官能成分發生聚合而成 的支鏈聚碳酸酯。另外,亦可為如同3官能酚類的多官能酚 類發生聚合而成的支鏈聚碳酸酯樹脂,此外,亦可為脂肪 鉍一羧酸或芳香族二羧酸、聚有機矽氧烷成分,以及乙烯 系單體發生共聚合而成之共聚合聚碳酸醋。201042646 VI. Description of the Invention: [Minghu Jinhaobei] Field of the Invention The present invention relates to a method of manufacturing an optical disk substrate and a forming material for a disk substrate. More specifically, the present invention relates to a molding material for an optical disk suitable for an information reading and writing method represented by Bd (Blu-ray Disc). The present invention relates to a method of manufacturing an optical disk substrate which improves the accuracy of the optical disk substrate and the durability of high-speed reading and writing. 〇 ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ ^ Further, with the increase in the capacity of recording media, the high transmission rate of recorded information is in demand, so that the speed of rotation of the optical disk tends to increase as the optical disk is recorded or reproduced. 〇纟 请 请 请 请 由 由 由 由 由 由 由 由 由 由 由 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族 芳香族A disc substrate that rotates at high speed (see patent literature!). In the patent document, an optical disk made of a material for a general-purpose optical disk substrate formed of a polycarbonate resin of a double-prevention type A cannot be sufficiently subjected to a rotation test of 30,000 rpm. On the other hand, a disc made of a copolymer is shown to withstand the rotation test. However, since the copolymer must use a special binary type, it has a disadvantage of being high in cost and insufficient in application in a wide range of fields. The other phase is different from the carbon-polythene, 201042646, so there is also a lack of re-use. On the other hand, in a bonded plastic disk such as a DVD, it is known to form a substrate on which an unrecorded signal layer is formed by using a polycarbonate resin having a viscosity average molecular weight of 18 or more (see Patent Document 2). The object of Patent Document 2 is to replace a smooth substrate having no k number with an extrusion plate, thereby improving manufacturing efficiency and reducing manufacturing cost. In other words, the invention described in Patent Document 2 uses only a high molecular weight polycarbonate resin suitable for extrusion molding. SUMMARY OF THE INVENTION It is an object of the present invention to provide an excellent resistance to high-speed rotation and high-speed reading and writing of information. A method of manufacturing a disc substrate. Further, it is an object of the present invention to provide a molding material for an optical disk substrate which is excellent in resistance to high-speed rotation and which can read and write information at a high speed. A BD (BlU-ray Disc), which has a substrate on which a fine uneven pattern is formed, a light-reflecting layer, and a cover layer, and rotates to read and write information from the cover layer side, which is sometimes referred to as " BD". The BD preferably has a recording layer between the light reflecting layer and the cover layer. The past recognition is that the double-looking type A polycarbonate is not suitable for discs for high-speed rotation. Another recognition is that for substrates with signals, the use of high-viscosity polycarbons is difficult. The inventors of the present invention have found that even a double-powder-based polycarbonate resin can be obtained as long as it satisfies the nominal tensile strain at break and the tensile fracture 201042646 measured under specific conditions. A substrate with high resistance to high speed. Based on this knowledge, the research results were further advanced, and the present invention was completed. That is, the present invention relates to a method of forming a molding material to produce a disc substrate, wherein the optical disc is a substrate having a fine concavo-convex pattern, a light reflecting layer, and an f-cover layer, so that the recording layer is written from the cover layer (four). The optical disk of the information, and the molding material is a method of measuring the tensile strength of the thermoplastic resin having a nominal strain at break of 80 to 18% by weight and a breaking stress of 4 Torr to 8 MPa. In addition, the present invention is a thermoplastic resin having a nominal strain at break of 8 〇 to 18 〇% and a breaking stress of 40 to 80 MPa in tensile strength measurement at 8 ° C according to IS 〇 527-1 and 527 _2. A molding material which is a substrate having a substrate on which a fine uneven pattern is formed, a light-reflecting layer, and a cover layer, and which is rotated to read and write information from the side of the cover layer. The present invention can be applied to a disc having a maximum peripheral speed of 50 to 200 m/sec in the outer peripheral portion when reading and writing recorded information. Further, the present invention can be applied to a disc having a recording layer between the light reflecting layer and the cover layer. In addition, the present invention can be applied to a substrate having a fine concavo-convex pattern, the fine concavo-convex pattern having a group and a pit row in the track direction, and having a gauge of 0.1 to 0.8 μm, and an optical depth of λ/8η. λ/2 η (however, λ is the wavelength of the laser light used for recording and reproduction. η is the refractive index of the substrate in which the concave-convex pattern is formed in the wavelength λ). The molding material is preferably composed of a polycarbonate resin having a viscosity average molecular weight of from 丨7xl〇4 to 2·4χ1〇4 formed of a carbonic acid structural unit derived from bisphenolphthalein. The y material is formed by forming a fatty acid ester with respect to 100 parts by weight of the polycarbonate resin having a viscosity average molecular weight of from 1 to 7 x 10 〇 4 to 2 _ 4 χΐ〇 4, which is formed by the acid-destroying turtle structural unit derived from the double-hop A. 0 005~〇2 parts by weight. [Embodiment] Best Mode for Carrying Out the Invention Hereinafter, the present invention will be described in detail. The present invention is a method for forming a forming material to manufacture a disc substrate, which is obtained by using a forming material according to ISO 527-1 and 527-2 for tensile strength measurement at 8 〇〇c, and a nominal strain at break of 80 〜 A method of 180% and a thermoplastic resin having a breaking stress of 40 to 80 MPa. Further, the present invention is a method of using the above thermoplastic resin as a molding material for a disc substrate. (Tensile Strength) In the present invention, the molding material is 80 in accordance with ISO 527-1 and 527-2. (In the measurement of tensile strength below, a thermoplastic resin having a nominal fracture strain of 80 to 180% and a fracture stress of 40 to 80 MPa. Providing a resistance by satisfying the specific nominal strain at break and fracture stress The south speed is reversed, and the disc that is difficult to generate by the mussels is broken. The reason is presumed as follows. The disc in the rain speed rotation deforms the disc due to the centrifugal force generated by the high-speed rotation, and pulls from the center portion to the outer circumference of the disc. The tensile force acts. It is presumed that the tensile force is repeated by high-speed continuous rotation, whereby the generation and progress of microcracks from the center of the substrate are generated, resulting in final destruction. The correlation between the resistance to high-speed rotation and the tensile properties, It is expected that the damage caused by the high-speed rotation of 201042646 is caused by the mechanism. In addition, the measurement at 80 c is carried out for the purpose of promoting and accelerating the polymer lamp at high temperature, although there is no clear critical significance. It is considered that the capital of the 4th writes (4) the device inside the machine is a closed space, # is due to the high-speed rotation of the substrate and the frictional heat of the air - a certain degree of "degree" It is also a proper condition. It is speculated that by the fullness of this characteristic, the generation and progress of microcracks are delayed by the ship, and the impurity for the final damage is improved. The lower limit of the nominal strain at 8 °C is 8〇%, preferably The upper limit is 180 /., and is 16%. On the other hand, the lower limit of the breaking stress is 4 〇 Mpa, preferably 50 MPa, and the upper limit is 8 MPa, preferably 7 〇 Mpa. / /, the thermoplastic resin satisfies the above tensile properties, and may be any thermoplastic resin. The thermoplastic resin may, for example, be a polycarbonate resin, a polyarylate resin, a poly stone, a hard resin, or a polyphenylene (p〇lyphenyiene) resin. And a polymethyl methacrylate resin partially glutarimide, various polymer compositions containing the resin as a main component, etc. Suitable thermoplastic resins are in formability, The polycarbonate resin is used for various points such as the cost and the conventional knowledge in the optical disc. Polycarbonate resin (hereinafter sometimes abbreviated as "polycarbonate") is a dihydric phenol or an aliphatic difunctional alcohol. Or alicyclic The alcohol and the carbonate precursor are reacted, and the reaction may be carried out by an interfacial polycondensation method, a melt transesterification method, a solid phase transesterification method of a carbonate prepolymer, and a ring-opening polymerization method of a cyclic carbonate 201042646 compound. In addition to the bisphenol A type polycarbonate which is usually used, the polycarbonate resin may be a resin which is synthesized by using other dihydric phenols, has low crystallinity, high heat resistance, or low water absorption. The polycarbonate resin may also be produced by any one of the manufacturing methods, and the interface polycondensation is usually carried out by using a monohydric phenolic terminal terminator. The polycarbonate resin may be 3 in addition to the aforementioned dihydric phenol or difunctional alcohol. A branched polycarbonate obtained by polymerizing a polyfunctional component having a functional or higher functional group. Further, it may be a branched polycarbonate resin obtained by polymerizing a polyfunctional phenol such as a trifunctional phenol, or may be a fatty sulfonium monocarboxylic acid or an aromatic dicarboxylic acid or a polyorganosiloxane. And a copolymerized polycarbonate obtained by copolymerizing a vinyl monomer.
本發明中,以雙盼A衍生的碳酸醋結構單元所形成的, 雙,八里聚城輯脂較佳。因為利用通用的熱塑性樹脂, 使门速疑轉耐性提高是本發明的目的之—。在該雙齡A ::腸中,亦可共聚少量比例的其他侧結構單元 、。其他碳酸酯結構單元形成的聚碳酸酯樹脂。 44,^^生該其他碳酸Sl結構單^的二祕,可舉例如 雙(4二其似七咖㈣、A雙(2,6·二甲基)二紛、< 基苯、丙基苯、α,α,·雙(4猶基)-二異丙 ,-雙(4-經苯基)-ρ-二異丙基苯、9,9_雙 苟、9’9_雙(4-經基_3_甲基苯細、u雙(4經笨基傅己二 二雙(4,笨基)_3,3,5_三甲基環己院、u_雙㈣基二 雙(4·經苯基M•異丙基環雙 衣土'4-羥笨基)環己烷、4,4,_二羥基二苯醚、斗,4,_二_ 201042646 基-3,3’-二曱基二苯醚、4,4,_二羥基二苯颯、2,4,n 笨颯、4,4,·二減二笨基亞颯、M,.二歸二苯基硫:二 二曱基-4’4’·二經基二笨基硫、雙(3,5_二甲基销苯基)礙、 u-雙㈣笨基)曱烧、2,4,_二·二苯基甲烧、雙(2_經苯 基)曱烷、雙(4-經苯基)甲烷、雙(4遴基確基苯基)甲烷、 又(4 &基2,6-一甲基-3-甲氧基苯基)曱炫、雙&經苯基)環 己基甲燒、雙(4-經苯基)二苯基甲烧、U-雙(4-經苯基)乙烧、 U雙(4 H2-笨基)-U笨基乙烧、my.經基-2_氣苯基) 乙烧、2,2-雙(3_苯基_4_經笨基)丙院、2,2_雙(4_輕基各甲基 苯基)丙烧、2,2-雙(4-經基_3_乙基苯基)丙烧、2 2雙(4_經基 -3-異丙基苯基)丙烷、2,2•雙(3_叔丁基_4_經苯基)丙烷、2,2_ 雙(3备4__基)城、2,2•雙(3,5_:溴领苯基)丙燒、 2.2- 雙(4·Μ笨基)·1·苯基丙燒、22雙(4_經苯基 六氟丙烧、2,2-雙(4-經苯基)丁烧、2,2_雙(4_經苯基)戍烧、 2.2- 雙(4_輕苯基)丁烧、仏雙⑷經笨基)庚烧、α雙(4經 笨基)辛烷、1,1-雙(4-羥苯基)癸烷、丨,丨雙(3甲基_4_羥苯基) 癸烷、1,1-雙(2,3-二曱基-4-羥笨基)癸烷、2,6_二羥基萘、 對本一紛(hydroquinone)、間笨二紛(res〇rcin〇丨)、以碳數1〜 3的烷基取代的間苯二酚、3-(4-羥笨基)_ι,ι,3-三甲基二氫茚 -5-醇(S-G-hydroxyphenyD-Hs-trimethyl indane-5-ol)、 1-(4-羥苯基)-l,3,3-三曱基二氫茚-5_醇、6,6,-二羥基 -3,3,3’,3,-四甲基螺二氫茚(6,6,-dihydroxy-3,3,3,,3,- tetramethyl spiroindane)、1-甲基_13_雙(4_羥苯基)_3_異丙基 環己烷、卜甲基-2-(4-羥笨基)-3-[1-(4-經苯基)異丙基]環己 201042646 烷、1,6-雙(4-羥苯基)-1,6-己二酮及甘醇雙(4-羥笨基)醚等。 前述二元酚之中’還可以合適地例舉α,α,_雙(4_羥苯 基)-m-二異丙基苯、9,9-雙(4-羥基-3-甲基苯基)苟、151_雙(4_ 羥苯基)環己烷、1,1-雙(4-羥基-3-甲基苯基)環己烷、丨,丨_雙 (4-經苯基)-3,3,5-三甲基環己烧、3,3’-二甲基-4,4,-二經基二 本基硫、2,2-雙(4-經基-3 -曱基苯基)丙院及ι,ΐ-雙(4_經苯基) 癸烧。 將聚碳酸酯的結構單元衍生的二官能性醇以脂環式二 醇較合適,可舉例如環己烧二曱醇、環己烧二醇、三環 (5_2丄02,6)癸烷二甲醇、降冰片烯二甲醇、十氫萘_2,6_二甲 醇(decalin-2,6-dimethanol)、螺甘油(spiroglycol)、1,4;3,6-一無水-D-葡萄糖醇(1,4;3,6- dianhydro-D- glucitol)、1,4;3,6-二無水-D-甘露醇(l,4;3,6-dianhydro-D-mannitol)及 1,4;3,6-一無水-L-艾杜醇(l,4;3,6-dianhydro-L-iditol)等。 由雙酚A衍生的碳酸酯結構單元以外的單元,以每全體 結構單元1〇0莫耳%在2〇莫耳%以下為佳,5莫异%以下較 佳’ 2莫耳%以下更好。另外,本發明中使用的聚碳酸酯之 玻璃轉移溫度(Tg)以調整到13〇。(:以上為佳,140T:以上較 佳。上限以18〇t以下為佳,175。(:以下較佳。透過滿足該In the present invention, it is preferably formed by the double-presence A-derived carbonated hydroxy structural unit. Since the use of a general-purpose thermoplastic resin, it is an object of the present invention to increase the door speed. In the two-year-old A: intestine, a small proportion of other side structural units may also be copolymerized. A polycarbonate resin formed from other carbonate structural units. 44, ^^ the second secret of the other carbonic acid Sl structure, such as double (4 two like seven coffee (four), A double (2,6 · dimethyl) two, < base benzene, propyl Benzene, α,α,·bis(4-yl)-diisopropyl,-bis(4-phenyl)-ρ-diisopropylbenzene, 9,9-biguanide, 9'9-bis (4) - via _3_methyl benzene fine, u bis (4 笨 基 傅 傅 己 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 ( ( ( ( 4 4 4 4 4 4 4 4 4 4 4 4 4·Phenyl M•isopropyl ring double soil '4-hydroxyphenyl)cyclohexane, 4,4,-dihydroxydiphenyl ether, bucket, 4,_2_ 201042646 base-3,3' - Dimercaptodiphenyl ether, 4,4,-dihydroxydiphenyl hydrazine, 2,4,n alum, 4,4,·di-di-diphenyl, hydrazine, M,. diphenyl disulfide: Dimercapto-4'4'·di-based diphenylthio, bis(3,5-dimethylphenyl), u-bis(tetra)phenyl, sputum, 2,4, _ Diphenylmethane, bis(2-phenyl)decane, bis(4-phenyl)methane, bis(4-mercaptophenyl)methane, (4 & 2,6-one Methyl-3-methoxyphenyl)anthracene, bis & phenyl)cyclohexylmethyl, bis(4-phenyl)diphenylcarb, U-bis(4-phenyl) E-burn, U-double (4 H2-stupid)-U stupid base, my. thiol-2_gas phenyl) Ethylene, 2,2-bis (3_phenyl_4_ stupid) propyl, 2,2_ Bis(4_lightylmethylphenyl)propane, 2,2-bis(4-trans)-3-ylphenyl)propane, 2 2 bis(4-cysyl-3-isopropyl Phenyl)propane, 2,2•bis(3_tert-butyl_4_phenyl)propane, 2,2_bis(3,4__yl), 2,2•bis (3,5_: bromine collar) Phenyl)propane, 2.2-bis(4·Μ基基)·1·phenylpropanone, 22 pairs (4_phenylphenylhexafluoropropanone, 2,2-bis(4-phenylene) Burning, 2,2_bis (4_phenyl) oxime, 2.2-bis(4_light phenyl) butadiene, bismuth (4) by stupid), alpha bis (4 phenyl) octane 1,1-bis(4-hydroxyphenyl)decane, anthracene, anthracene bis(3methyl-4-hydroxyphenyl)decane, 1,1-bis(2,3-dimercapto-4- Hydroxyphenyl) decane, 2,6-dihydroxynaphthalene, resorcinol substituted with hydroquinone, res〇rcin〇丨, alkyl substituted with 1 to 3 carbon atoms, 3-(4-hydroxyphenyl)_ι,ι,3-trimethylindan-5-ol (1-hydroxyphenyl)- 1-(4-hydroxyphenyl)- l,3,3-tridecylindan-5-ol, 6,6,-dihydroxy-3,3,3',3,-tetra 1,6,-dihydroxy-3,3,3,,3,-tetramethyl spiroindane, 1-methyl-13-bis(4-hydroxyphenyl)_3-isopropylcyclohexane , methyl-2-(4-hydroxyphenyl)-3-[1-(4-phenyl)isopropyl]cyclohexane 201042646, 1,6-bis(4-hydroxyphenyl)-1,6 - Hexanedione and glycerol bis(4-hydroxyphenyl)ether and the like. Among the foregoing dihydric phenols, α, α, bis(4-hydroxyphenyl)-m-diisopropylbenzene, 9,9-bis(4-hydroxy-3-methylbenzene) may be suitably exemplified.苟, 151_bis(4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxy-3-methylphenyl)cyclohexane, hydrazine, hydrazine _bis(4-phenylene) -3,3,5-trimethylcyclohexene, 3,3'-dimethyl-4,4,-di-based di-based sulphur, 2,2-bis(4-pyridin-3-yl) Base phenyl) propyl and ι, ΐ-bis (4_ phenyl) 癸. The difunctional alcohol derived from the structural unit of the polycarbonate is preferably an alicyclic diol, and examples thereof include cyclohexane terpineol, cyclohexane diol, and tricyclo(5_2丄02,6)decane. Methanol, norbornene dimethanol, decalin-2, 6-dimethanol, spiroglycol, 1,4; 3,6-monoanhydro-D-glucitol ( 1,4;3,6-dianhydro-D-glucitol), 1,4; 3,6-dihydro-D-mannitol (1,4; 3,6-dianhydro-D-mannitol) and 1,4; 3,6-mono-L-idenol (1,4; 3,6-dianhydro-L-iditol) and the like. The unit other than the carbonate structural unit derived from bisphenol A is preferably 1% by mole or less per mole of the structural unit, preferably 2% by mole or less, preferably 2% by mole or less. . Further, the glass transition temperature (Tg) of the polycarbonate used in the present invention was adjusted to 13 Å. (: The above is better, 140T: the above is better. The upper limit is preferably below 18〇t, 175. (: The following is better. By satisfying the
Tg的fc圍’本發明的拉伸強度特性可以達到適當的成形加 工陡之下。Tg係依據JIS K-7121,以20。(:/分鐘的升溫速度 之條件測定。 聚碳酸醋的黏度平均分子量(^)以17xl〇4〜2 4xl〇4的 範圍為佳。該下限以i.8xl〇4較佳,1·85χ1〇4更好。上限以 10 201042646 不同分子 其分子量 2.2χ10較佳’ 2.15χ104更好。該分子量亦可利用 量的聚碳酸酯樹脂之混合達成,惟在該混合中, 之差宜採Ι.ΟχΙΟ4以内。The tensile strength characteristics of the present invention can be as high as the appropriate forming process. Tg is based on JIS K-7121, at 20. The condition of the temperature rise rate of (: / minute) is determined. The viscosity average molecular weight (^) of the polycarbonate is preferably in the range of 17 x l 〇 4 to 2 4 x l 〇 4. The lower limit is preferably i.8 x l 〇 4, 1.85 χ 1 〇. 4 is better. The upper limit is 10 201042646 different molecules have a molecular weight of 2.2 χ 10 preferably ' 2.15 χ 104. The molecular weight can also be achieved by mixing the amount of polycarbonate resin, but in the mixing, the difference is suitable. ΟχΙΟ 4 Within.
聚碳酸酯的黏度平均分子量係,首先使用奥士華點声 計(Ostwald viscometer)從將聚碳酸酯0 7g溶解到2〇它的— 氯甲烷100ml而成之溶液求取利用下式算出的比黏户0 ) 比黏度(nsp)=(t-t〇)/tQThe viscosity average molecular weight of the polycarbonate is first calculated by using an Oswald viscometer from a solution obtained by dissolving 0 7 g of polycarbonate to 100 ml of methane - 2 m of methyl chloride. Viscosity 0) Specific viscosity (nsp)=(tt〇)/tQ
[to是二氣甲烷的落下秒數,t是試料溶液的落下种 利用以下數式從所求得比黏度(¥)算出黏度平均二]旦 Μ Λ/Γ 〇 刀子董 WC=h]+0.45xh]2c(但是,[η]為極限黏旬 [η]= 1.23xlO'4M° 83 c 二 0.7 酯結構單 的範圍之 以全體結 %莫耳% 成形材料宜實質地由自雙盼A衍生成的碳酸 元所形成之,黏度平均分子量為1.7xl〇4〜2 4m〇4 聚碳酸酯樹脂構成。本發明中「實質地」係指 構單兀的轉耳%以±為佳,%莫耳%以上較佳, 以上更好。 麟W由自雙齡衍生成的碳 所形成之,黏度平均分子量為17><1〇4〜2如1〇4二構卓元 碳酸S旨樹脂1G0重量份’宜含有脂肪酸削糊〜之聚 因含有脂肪酸醋’可以獲得良好的離型性,在t 2重量份。 形條件下,可以獲得形成良好的凹坑或槽溝形壯寬泛的成 曲和變形少的光碟。另―方面,該脂職㈣存在 11 201042646 其對高速旋轉的耐性降低。 成形材料可以將雙酚A所衍生的碳酸酯結構單元形成 之,黏度平均分子量為1.7xl04〜2.4χ104的範圍之聚碳酸酯 樹脂混合2種以上來使用。 (樹脂以外的成分) 本發明中,較合適的是在成形材料混合以下的離型劑 及熱安定劑等。 (i)離型劑 本發明所使用的熱塑性樹脂,特別是聚碳酸酯樹脂中, 宜混合離型劑。 離型劑可以使用公知產品。可舉例如,脂肪酸酯、聚 烯烴系蠟(聚乙烯蠟、1-烯聚合物等。亦可使用用含有加酸 變性等之官能基化合物變性的化合物)、石夕酮化合物、氟化 合物(以聚氟烧基醚為代表的氟化油(fluoro oil)等)、石堪、 蜜蠟等。該等之中從獲得的難易性、離型性及透明性的點 來看以脂肪酸酯為佳。該離型劑相對於熱塑性樹脂100重量 份,以0.005〜0_2重量份為佳,0.007〜0.1重量份較佳, 0.01〜0.06重量份更好。添加量低於前述範圍之下限時,離 型性的改善就不充分,超過上限時容易在壓模的污染等方 面帶來不好的影響。 上述之中合適的離型劑可以例舉脂肪酸酯。該脂肪酸 酯是脂肪族醇和脂肪族羧酸的酯。該脂肪族醇可以為一元 醇亦可為二元以上的多元醇。另外該醇的碳數以3〜32的範 圍為合適,較合適的是5〜30的範圍。該一元醇可舉例如十 12 201042646 二烧醇(dodecanol)、十四烷醇、十六烷醇、十八烷醇、二 十烧醇、二十四燒醇、蜜躐醇(ceryl alc〇h〇i)及三十烧醇 (triacontanol)等。該多元醇可以例舉季戍四醇 (pentaerythritol)、二季戊四醇、三季戊四醇、聚甘油(三聚 甘油〜六聚甘油)、雙三經甲基丙统(ditrimethylolpropane)、 木糖醇、山梨糖醇及甘露醇等。本發明的脂肪酸酯中以多 元醇較佳。 另一方面,脂肪族羧酸以碳數3〜32為佳,特別以碳數 10〜22的脂肪族羧酸為佳。該脂肪族羧酸可舉例如,癸酸、 十一酸、十二酸、十三酸、十四酸、十五酸、十六酸(棕櫚 酸)、十七酸、十八酸(硬脂酸)、十九酸(nonadecan〇ic acid)、 二十烷酸(icosanoic acid)及二十二烷酸(山酸)等的飽和脂肪 族緩酸,以及棕櫚油酸(palmitoleic acid)、油酸(oleic acid)、 亞麻油酸(linoleic acid)、次亞麻油酸(lin〇lenic acid)、二十 烯酸(eicosenoic acid)、二十碳五烯酸(eicosapentaen〇ic acid) 及二十二烯酸(cetoleic acid)等的不飽和脂肪族羧酸。上述 之中,脂肪族羧酸以碳原子數14〜20為佳。其中以飽和脂 肪族叛酸為佳。該脂肪族叛酸一般係從動物性油脂(牛脂及 豬脂等)或植物性油脂(棕櫚油等)等的天然油脂類加以製造 的,所以這些脂肪族羧酸一般是含有碳原子數不同的其他 羧酸成分的混合物。從而,脂肪族羧酸係含有由天然油脂 類所製造的其他敌酸成分的混合物之形態構成。脂肪酸酯 中的酸值以20以下(可以貫質地取〇)為佳。但是在全醋類 (full ester)的情形,為使離型性提高,宜含有相當程度的游 13 201042646 離脂肪酸,在這點上,全酯中的酸值以3〜15之範圍為佳。 另外’脂肪酸酯的碘值宜為10以下(可以實質地取〇)。這些 特性可以利用JIS K 0070中所規定的方法來求得。 脂肪酸酯是部分酯及全酯的任一種情形均可。本發明 中,在良好的離型性及耐久性之觀點來看,較佳的是部分 酯。其中以甘油單酯為佳。甘油單酯以甘油和脂肪酸的單 酯為主成分。合適的脂肪酸可以例舉硬脂酸、棕櫚酸、山 酸、花生酸(arachic acid)、褐煤酸(montanic acid)及月桂酸 (lauric acid)等的飽和脂肪酸或油酸、亞麻油酸及山梨酸等 的不飽和脂肪酸,特別以硬脂酸、山酸及棕櫚酸的甘油單 酉曰為主成分為佳。再者,該脂肪酸係由天然的脂肪酸所合 成而得,成為如上所述的混合物。甘油單酯可以和其他的 離型劑,特別是脂肪酸全g旨㈣,但在㈣時也以甘油單 醋為主成分為佳。亦即,離型劑⑽重量%中,宜採6〇重量 %以上。 再者,部分醋在熱安定性的點上相對於全g旨大多要差。 為提高該部分㈣熱安定性,部分s旨宜採,料足卿㈣ 為佳,不足5PP讀佳,不足lppm更好的納金屬含量。納金 屬含量不足1PP__酸部㈣可以料㈣方法製造脂 肪酸部分酯後,以分子蒸餾等精製來製造。 具體㈣,可以有利用霧化噴嘴式伽ayNozzle)除氣 裝置除去氣體成分及低沸點物暂 質後,利用降膜式蒸餾裝置 在祭餾溫度120〜150°C、真办麻 、二哎0.01〜0.03kPa的條件 甘油等的多元醇成分,再利用雜 '、 用離心式分子蒸财置在蒸館 14 201042646 /皿度16〇〜230C、真空度0.01〜0_2Torr的條件得到高純度 的脂肪酸部分酯作為蒸餾物之方法等,鈉金屬作為蒸餘殘 渣除去。對於所得之蒸餾物,藉由反復進行分子蒸餾,進 一步k尚純度’亦可獲得鈉金屬含量進一步少的脂肪酸部 分醋。另外,預先用適當的方法將分子蒸餾裝置内充分洗 淨’且藉由提高氣密性等防止從外部環境的鈉金屬成分之 混入也很重要。該脂肪酸酯可以從專業廠商(例如理研維他 命(株))獲得。 (H)磷系安定劑 在本發明中,熱塑性樹脂,尤其是聚碳酸酯樹脂中, 宜以提高其成形加工時的熱安定性為主要目的,進一步混 合各種的磷系安定劑。該磷系安定劑可舉例如亞磷酸、鱗 酸、亞膦酸、膦酸(phosphonic acid)及該等之酿等。此外, 該碟系安定劑含有三級膦(tertiary phosphine)。 具體而言,亞磷酸酯化合物可以例舉三苯基亞磷酸酯、 三(壬基苯基)亞磷酸酯(tris(nonylphenyl) phosphite)、十三烷 基亞鱗酸酯(tridecyl phosphite)、三辛基亞填酸酯(trioctyl phosphite)、三(十八烷基)亞磷酸酯(出沉以心巧1 PhosPhite)、 二癸基苯基亞磷酸酯(didecylmonophenyl phosphite)、二辛 基苯基亞填酸酯、二異丙基苯基亞填酸酯、丁基二苯基亞 磷酸酯(monobutyldiphenyl phosphite)、癸基二苯基亞填酸 酯、辛基二苯基亞鱗酸酯、2,2-亞甲基雙(4,6_二叔丁基苯基) 辛基亞磷酸酯、三(二乙基苯基)亞磷酸酯、三(二異丙基苯 基)亞填酸酯、三(二正丁基苯基)亞填酸酯、二(2,4_一叔丁 15 201042646 基苯基)亞磷酸酯、三(2,6_二叔丁基苯基)亞磷酸酯、二硬 月曰基季戊四醇二亞填酸醋(djstearyl pentaerythrit〇l diphosphite)、雙(2,4-二叔丁基苯基)季戍四醇二亞磷酸酯、 雙(2,6-二叔丁基甲基苯基)季戊四醇二亞磷酸酯、雙(2,6_ 二叔丁基-4-乙基笨基)季戊四醇二亞磷酸酯、苯基雙酚a季 戊四醇二亞磷酸酯、雙(壬基苯基)季戊四醇二亞磷酸酯、二 環己基季戊四醇二亞嶙酸酯等。 此外’其他的亞磷酸酯化合物亦可使用與二元酚類發 生反應且具有環狀結構者。可舉例如,2,2,_亞曱基雙(4,6_ 二叔丁基苯基)(2,4-二叔丁基苯基)亞磷酸酯、2,2,-亞甲基雙 (4,6-二叔丁基笨基)(2_叔丁基曱基苯基)亞磷酸酯、2,2,-亞曱基雙(4-甲基-4-叔丁基苯基)(2-叔丁基-4-甲基苯基)亞 磷酸酯、2,2’-亞乙基雙(4-甲基-6-叔丁基苯基)(2-叔丁基-4-甲基苯基)亞磷酸酯等。 磷酸酯化合物可以例舉磷酸三丁酯、磷酸三甲酯、磷 酸三甲苯酯、磷酸三苯酯、磷酸三氯苯酯、磷酸三乙酯、 構酸一本甲苯醋(diphenyl cresyl phosphate)、麟酸二苯基單 鄰-聯笨S旨(diphenyl mono-orthoxenyl phosphate)、填酸三丁 氧基乙酯、磷酸二丁酯、磷酸二辛酯、磷酸二異丙酯等, 以磷酸三苯酯、磷酸三甲酯為佳。 亞膦酸酯化合物可以例舉四(2,4-二叔丁基苯基)-4,4’-聯苯基二亞膦酸醋(tetrakis(2,4-ditert-butylphenyl)-4,4’~ biphenylene diphosphonite)、四(2,4-二叔丁基苯基)_4,3’-聯 苯基二亞膦酸酯、四(2,4-二叔丁基苯基)-3,3’-聯苯基二亞膦 16 201042646 酸酯、四(2,6-二叔丁基苯基)_4,4’-聯苯基二亞膦酸酯、四 (2,6-二叔丁基苯基)-4,3’-聯苯基二亞膦酸酯、四(2,6-二叔丁 基苯基)-3,3’-聯苯基二亞膦酸酯、雙(2,4-二叔丁基苯基)-4-苯基-苯基亞膦酸醋(bisOdi-tert-butylphenylH-phenyl-phenyl phosphonite) 、 雙 (2,4-二叔丁 基苯基 )-3-苯基-苯基亞 膦酸酯、雙(2,4-二叔丁基苯基)_3_苯基-苯基亞膦酸酯、雙 (2,6-二正丁基苯基)-3-苯基-苯基亞膦酸酯、雙(2,6-二叔丁 基苯基)-4-苯基苯基亞膦酸酯、雙(2,6-二叔丁基苯基)-3-苯 基-苯基亞膦酸酯等。其中以四(二叔丁基苯基)_聯苯基二亞 膦酸酯、雙(二叔丁基苯基)-笨基-苯基-亞膦酸酯為佳。特別 以四(2,4-二叔丁基苯基)-聯苯基二亞膦酸酯、雙(2,4-二叔丁 基苯基)-苯基-苯基-亞膦酸酯為佳。該亞膦酸酯化合物可以 合適地與前述具有2個以上烷基發生取代的芳基之亞磷酸 酯化合物倂用。 膦酸酯化合物可以例舉苯基膦酸二曱酯 (benzenephosphonic acid dimethyl ester)、苯基膦酸二乙酯及 苯基膦酸二丙酯等。 三級膦可以例舉三乙基膦、三丙基膦、三丁基膦、三 辛基膦、三戊基膦(triamylphosphine)、二曱苯基膦、二丁 苯基膦、二苯甲基膦、二苯辛基膦、三苯基膦、三-P-甲苯 基膦、三萘基膦及二苯基苄基膦(diphenylbenzylphosphine) 等。特別合適的三級膦是三苯基膦。 前述磷系安定劑可以不止1種地混合2種以上使用。前 述磷系安定劑之中,以亞磷酸酯化合物或亞膦酸酯化合物 17 201042646 為佳。尤其以三(2,4-二叔丁基苯基)亞磷酸酯、四(2,4-二叔 丁基苯基)-4,4’-聯苯基二亞膦酸酯及雙(2,4-二叔丁基苯 基)-苯基-笨基-亞膦酸酯為佳。另外該等與磷酸酯化合物的 倂用亦為合適的態樣。 (iii)受阻酚系安定劑 本發明中的熱塑性樹脂,尤其是聚碳酸酯樹脂中,以 提高其成形加工時的熱安定性及而ί熱老化性為主要目的, 可以混合受阻酴系安定劑。該受阻酴系安定劑可舉例如,(X-生育酴(α-tocopherol)、丁基經基曱苯、界子醇(sinapyl alcohol)、維生素E、β-ββ-二叔丁基-4匕羥苯基)丙酸正十 八烧醇 S旨(n-octadecyl-P-(4’-hydroxy-3’,5’-di-tert- butylphenyl)propionate)、2-叔丁基-6-(3'-叔丁基-5’-甲基-2’-經基节基)-4-甲基苯基丙烯酸醋(2-tert-butyl-6-(3'-tert-butyl-5'-methyl-2'-hydroxybenzyl)-4-methylphenyl acrylate) ' 2,6-二叔丁基-4-(队沁二曱基胺甲基)笨酚、3,5-二叔丁基-4-羥基苄基膦酸二乙酯、2,2’-亞甲基雙(4-甲基-6-叔丁基苯 酚)、2,2’-亞甲基雙(4-乙基-6-叔丁基苯酚)、4,4’-亞曱基雙 (2,6-二叔丁基笨酚)、2,2’-亞甲基雙(4-甲基-6環己基苯酚)、 2,2 -—亞甲基-雙(6-α-甲基-节基-對甲酌·)、2,2’-亞乙基-雙 (4,6-二叔丁基苯酚)、2,2’_亞丁基-雙(4-曱基-6-叔丁基苯 酚)、4,4’-亞丁基雙(3-甲基-6-叔丁基苯酚)、三甘醇-Ν-雙 -3-(3-叔丁基-4-經基-5-曱基笨基)丙酸g旨(triethylene glycol-N-bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propi onate)、1,6-己二醇雙[3-(3,5-二叔丁基-4-羥笨基)丙酸酯]、 18 201042646 雙[2-叔丁基-4-曱基6-(3-叔丁基-5-甲基-2-羥基苄基)苯基] 對苯二酸酯、3,9-雙{2-[3-(3-叔丁基-4-羥基-5-甲基苯基)丙 醯氧基]-U-二甲基乙基}-2,4,8,10-四氧雜螺環[5,5]十一 烷、4,4’-硫代雙(6-叔丁基間甲酚)(4,4'-thiobis (6-tert-butyl-m-cresol))、4,4’-硫代雙(3_ 甲基-6-叔丁基苯 酚)、2,2’-硫代雙(4-曱基-6-叔丁基苯酚)、雙(3,5-二叔丁基 -4-羥基苄基)硫化物、4,4’-二-硫代雙(2,6-二叔丁基苯 盼)(4,4'-出-11^〇1^8(2,6-(11七]:1;-1)1^1卩11611〇1))、4,4,-三-硫代雙 (2,6-二叔丁基苯酚)、2,2-硫代二乙基雙[3-(3,5-二叔丁基-4-經苯基)丙酸 S旨](2,2-thiodiethylenebis[3-(3,5-di-tert-butyl -4-11丫(!1'〇父丫卩11611丫1)卩1'〇卩1〇11316)]、4-[(4,6-二辛硫基-1,3,5-三0秦 -2-基)氨基]-2,6-二叔丁基苯紛(2,4-1^(11-〇(^丨1;11丨〇)-6-(4-hydroxy-3’,5’-di-tert-butylanilino)-l,3,5-triazine)、N,N’-環 己烷雙-(3,5-二叔丁基-4-羥基氫桂皮醯胺)(1^,:^’-hexamethylene-bis(3,5-di-tert-butyl-4-hydroxy-hydrocinnami de))、Ν,Ν’-雙[3-(3,5-二叔丁基-4-羥苯基)-丙醯]聯胺 (N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl]hy drazine)、1,1,3-三(2-甲基_4_羥基-5-叔丁基苯基)丁烧、l,3,5-三甲基-2,4,6-三(3,5-二叔丁基-4-羥基苄基)苯、三(3,5-二叔 丁基-4-羥苯基)異氰脲酸酯、三(3,5-二叔丁基-4-羥基苄基) 異氰脲酸酯、1,3,5-三(4-叔丁基-3-羥基-2,6-二曱基苄基)異 氰脲酸酯、1,3,5-三2[3(3,5-二叔丁基-4-羥苯基)丙醯氧基] 乙基異氰脲酸酯及四[亞甲基_3-(3’,5’-二叔丁基-4-羥苯基) 丙酸酯]甲烷等。該等均可容易獲得。前述受阻酚系抗氧化 19 201042646 劑可以單獨或組合2種以上來使用。 前述(ii)磷系安定劑及(出)受阻酚系防氧化劑的量,相 對於熱塑性樹脂100重量份,以0.0001〜1重量份為佳, 0.001〜0.1重量份較佳,0.005〜0.1重量份更好。安定劑與 前述範圍相比過少時就難以獲得良好的安定化效果,超過 前述範圍過多時,有時反而會引起材料的物性降低或壓模 污染。 本發明的熱塑性樹脂中,可以適宜使用前述受阻酚系 防氧化劑以外的其他防氧化劑。該其他防氧化劑可舉例如, 季戊四醇四(3-疏基丙酸)S旨(pentaerythritol tetra(3-mercaptopropionate))、季戊四醇四(3-十二烧硫基丙酸)醋 (pentaerythritol tetra(3-laurylthiopropionate))及甘油-3-硬月旨 硫基丙酸醋(glycerol-3-stearylthiopropionate)等。該等其他 防氧化劑的使用量相對於熱塑性樹脂100重量份,以 0.001〜0.05重量份為佳。 本發明中的熱塑性樹脂,可以另外含有紫外線吸收劑、 光安定劑、上藍劑、螢光染料、帶電防止劑、紅外線吸收 劑、染顏料、阻燃劑、加水分解改良劑、無機填充材、抗 菌劑、光觸媒系防污劑、光擴散劑及光高反射用白色顏料 等。可以適當選擇並含有這些對光碟的製造沒有妨礙的試 劑及混合量。 上藍劑在樹脂材料中宜含0.05〜3.〇ppm(重量比例)。作 為上籃劑的代表例,可以例舉拜耳公司的MACROLEX Violet B及MACROLEX Blue RR,以及科萊恩(Clariant)公司 20 201042646 的 Polysynthren藍RLS(Polysynthren Blue RLS)等。 螢光染料(含螢光增白劑)可舉例如,香豆素系螢光染 料、苯并哌喃系螢光染料、茈系螢光染料、蒽醌系螢光染 料、硫散系螢光染料、二苯并旅喃(xanthene)系螢光染料、 氧雜蒽酮(xanthone)系螢光染料、硫代二苯并哌喃 (thioxanthene)系螢光染料、硫雜蒽酮(thi〇xanth〇ne)系螢光 染料、噻嗪(thiazine)系螢光染料及二胺二苯乙烯 (diaminostilbene)系螢光染料等。螢光染料(含螢光增白劑) 的混合量相對於熱塑性樹脂丨〇〇重量份以〇 〇〇〇丨〜〇丨重量 份為佳。 本發明中,因為成形材料與習知的光碟基板用材料相 比,容易偏黃色,所以可以加入染顏料調整成適當的色相。 此外,著色成明確的色相,根據目的容易分類,以及也可 以合適地明確表示出高速旋轉碟片。除此以外,在本發明 的基板用成形材料中,加人—部分從市場回收的樹脂成形 品作為樹脂材料時’可以用於調整該材料的色相。這種從 市場回收的樹脂顧彡品可以適#_示車輛㈣燈組件、 CD及DVD等。染顏料的、;昆合量相對於熱塑性樹脂1〇〇重量 份以〇·〇〇〇ι〜1重量份為佳。 加水分解改良劑可以例示環氧化合物、環氧丙炫 (oxetane)化合物、矽烷化合物及膦酸化合物等。 (成形材料的製造) 成形材料的製造可以採用由公知的聚碳酸醋樹脂形成 之光碟用材料的製造方法。亦即,可以將聚碳酸酷樹脂及 21 201042646 添加劑預錢,投人擠出機騎㈣混煉,並使擠出的細 絲冷卻,用造粒機切斷,製造粒狀的成形材料。 擠出機雖然可以用單軸擠出機及雙軸擠出機的任意一 種,但是從生產性和混煉性的觀點來看以雙軸擠出機為佳。 該雙軸擠出機可舉ZSK(Wemer&pfleid㈣社製,商品名) 作為代表例。同樣類型的具體例可以例舉ΤΕχ((株)曰本製 鋼所製’商品名)、ΤΕΜ(東芝機械(株)製,商品名)、κτχ((株) 神戶製鋼所製’商品名)等。擠出機以使用具有可以將原料 中的水分、從熔融混煉樹脂產生的揮發氣體進行除氣的擠 氣口者為佳。較佳的是設置用以從擠氣口將產生的水分或 揮發氣體政率良好地排到擠出機外部的真空泵。另外,也 可以在擠出機模頭部前的區域設置用以將混入擠出原料中 的異物等除去之篩網,將異物從樹脂組成物除去。此篩網 可以例舉金屬篩網、篩網更換器、燒結金屬片(濾片等)等。 添加劑亦可獨立地供給到擠出機,惟以如前所述地和 樹脂原料預混為佳。該預混的手段可以例示諾塔混合器 (Nauta Mixer)、V型混合機'亨舍爾攪拌器(Henschel Mixer)、 機械化學攪拌裝置及擠出混合機等。較合適的方法是例如 用如同予舍爾攪拌器的高速攪拌機將原料的一部分和添加 劑混合以作成主劑(master agent)後,用如同諾塔混合器的 非尚速攪拌機將該主劑物質和剩餘全部量的樹脂原料進行 混合的方法。 從擠出機被擠出的樹脂或者直接切斷使之顆粒化,或 者形成絲束後再用造粒機切斷該絲束使之顆粒化。在必須 22 201042646 降低外部的塵埃等的影響時,宜將擠出機周圍的氛圍潔淨 化。此外在該顆粒的製造中是採用光學蝶片用聚;ε炭酸g旨樹 脂中已經被提出的各種方法,且宜施行顆粒形狀分布的狹 小化、漏切物的進一步降低、運送或輸送時產生的微小粉 粒的進一步降低,以及絲束和顆粒内部產生的氣泡(真空氣 泡)的降低。關於漏切的降低可以例舉,以造粒機切斷時對 細絲的溫度管理、切斷時吹入離子風,造粒機之傾角的校 準,及離型劑的適當混合等的手段,以及過濾被切斷的顆 粒和水之混合物以分離顆粒和水及漏切物的方法等。其測 定方法之一例已揭示於例如特開2003-200421號公報。利用 這些處理方式可以進行成形的高周期化,以及像刀物 八―)一樣的不良情況發生比例之降低。 本發明中,成形材料的漏切量以l〇ppm以下為佳,5ppm 以下較佳。此處,漏切係指,比通過篩孔1〇ιηιη的JIS標準 筛的指定大小之顆粒微細的粉粒體。顆粒的形狀可以取圓 柱角柱及球狀等一般形狀,較合適的是圓柱(包含橢圓柱), '亥圓柱的直徑以1.5〜4mm為佳,2〜3.5mm較佳。橢圓柱中 短植相對於長徑的比例以60%以上為佳 ’65%以上較佳。另 外圓柱的長度以2〜4mm為佳,2_5〜3.5mm較佳。 (成形) 由成形材料,更具體的說,由具有顆粒形狀的成形材 料製造BD的基板時係使用射出成形機(包含射出壓縮成形 機)。該射出成形機為通常所使用的成形機即可,從抑制碳 化物的產生並提高基板的信賴性之觀點,料筒和螺桿宜使 23 201042646 用與樹知的附著性低,而且表現出耐姓性、㈤磨損性的材 料做成者。 射出成形的條件以料筒溫度300〜45(TC為佳,320〜 4〇〇C較佳’模具溫度以50〜18〇t為佳,80〜140°C較佳, 以追些條件可以獲得具備優異機械特性及形狀的BD基板。 在成形製程下的環境,從本發明之目的考慮,宜盡可 系〆另外’顧慮到將供用於成形的材料充分乾燥地除 去水刀,或不發生招致熔融樹脂之分解的滯留也是重要的。 本發明的光碟基板,不僅只包含射出壓縮成形的射出 成形,亦可利用熱壓成形、真空壓縮成形及熔融熱轉印成 开y等但疋,從其生產性的觀點上來看以射出成形,尤其 疋射出壓縮成形為佳。亦即,藉由採用射出壓縮成形,可 乂製&生產性優異,而且對高速旋轉之财性優異的基板。 (基板) 光碟基板的厚度以l.lmm為佳。光碟基板具有微細的 凹凸圖案,微細的凹凸圖案沿軌道方向有群組、凹坑列, 且其軌距為0.1〜〇·8μιη,其光學深度為麻〜·(但是,λ 為屺錄再生時所使用之雷射光的波長。η為處於波長λ中之 开7成有凹凸圖案的基板的折射率。)。本發明可以應用在這 種有微細凹凸圖案的光碟基板。 (光碟) 一本發明中,光碟係具有,形成有微細凹凸圖案的基板、 光反射層及覆蓋層’使之旋轉會從覆蓋層側讀寫記錄資訊 的光碟。 24 201042646 若利用本發明,可以提供一種對於高速的旋轉耐性優 異之光碟。本發明可以應用在記錄資訊的讀寫時,其外周 部的最大周速為50〜200m/秒之範圍的光碟。最大周速的下 限以70m/秒為佳,100m/秒較佳。 BD(Blu-rayDisc)係在基板上,至少形成光反射層及覆 蓋層。宜在光反射層和覆蓋層之間形成由單層或複數的記 錄膜及記錄膜保護膜構成的記錄層。這些層亦可以複數形 成’尤其是2層的方式廣為人知。在具有追記型的Bd-R及 可擦寫型的BD-RE等之記錄層的光碟中,高速旋轉的要求 高,本發明可以較合適地有效應用。 再者,為防止使用時的基底之彎曲,通常進一步在設 置覆蓋層的層之反側表面形成防濕膜。另外’根據需要, 在最外層的覆蓋層設置硬質塗層。 (記錄膜) 記錄膜為追記型光碟之情形,是利用雷射光的照射使 光學特性發生不可逆的變化,或者形成凹凸形狀的膜。可 以使用例如因雷射光照射產生的加熱而分解,其光學常數 發生變化的同時,因體積變化使記錄膜發生變形的花青 (cyanine)系、酞花青(phthalocyanine)系、偶氮(azo)系及靛 苯胺(indoaniline)系的有機色素等。尤其是偶氮系金屬錯合 物及靛苯胺系金屬錯合物化合物的有機色素可以合適地使 用。為提高雷射光的敏感性,該錯合物可以和其他的有機 色素搭配。偶氮系金屬錯合物及靛笨胺系金屬錯合物化合 物的金屬錯合物化合物,以及和其他有機色素之組合的詳 25 201042646 情,記載於例如特開2005·271587號公報及特開2〇〇8 26266i 號公報等。 可擦寫型光碟之情形,是記錄膜為利用雷射光的照射 產生在非晶狀態和結晶狀態之間的可逆相結構變化之材料 形成的膜(相變化記錄型),或者在膜面垂直方向具有易磁化 方向,且作成任意的反轉磁區’藉此具有可以進行資訊的 6己錄、再生、消去之磁光學效果的磁性薄膜(磁光記錄型)。 相變化記錄型的記錄膜可以使用例如,硫屬材料的[to is the number of seconds of the methane methane, t is the drop type of the sample solution. The viscosity is averaged from the obtained specific viscosity (¥) using the following formula: ] Μ Γ / Γ 〇 Knife Dong WC = h] + 0.45 Xh]2c (however, [η] is the ultimate viscosity [η] = 1.23xlO'4M° 83 c II 0.7 The range of the ester structure is in the total knot % Mo % % The shaped material should be substantially derived from the double-looking A The carbonic acid formed by the formed carbonic acid has a viscosity average molecular weight of 1.7xl 〇 4~2 4m 〇 4 polycarbonate resin. In the present invention, "substantially" means that the % of the fluorene of the monolayer is preferably ±, % More preferably, the ear is more than the above, and the above is better. Lin W is formed from carbon derived from the two ages, and the viscosity average molecular weight is 17><1〇4~2, such as 1〇4, two-dimensional elemental carbonic acid, S resin, 1G0 The parts by weight 'should contain fatty acid paste ~ the polyglycerol containing fatty acid vinegar' can obtain good release property, and can form well-formed pits or grooves in a shape of t 2 parts by weight. And the disc with less distortion. On the other hand, the grease (4) exists 11 201042646, its resistance to high-speed rotation is reduced. In the present invention, a polycarbonate resin structural unit derived from bisphenol A is formed by mixing two or more kinds of polycarbonate resins having a viscosity average molecular weight of 1.7×10 4 to 2.4 χ 104. (Components other than resin) In the present invention, it is suitable. The release agent and the thermal stabilizer are mixed with the molding material. (i) Release agent The release resin is preferably mixed with the thermoplastic resin used in the present invention, particularly the polycarbonate resin. The product may, for example, be a fatty acid ester or a polyolefin-based wax (polyethylene wax, 1-ene polymer, etc., a compound which is denatured with a functional group containing acid-denatured or the like), a linaloic compound, or a fluorine. a compound (such as a fluoro oil represented by polyfluoroalkyl ether), a stone, a beeswax, etc. Among these, fat is obtained from the point of view of ease of handling, release property, and transparency. The acid ester is preferably used in an amount of 0.005 to 0-2 parts by weight, preferably 0.007 to 0.1 part by weight, more preferably 0.01 to 0.06 part by weight, based on 100 parts by weight of the thermoplastic resin. The amount added is lower than the lower limit of the aforementioned range. Release Good is not sufficient, and when it exceeds the upper limit, it is easy to have a bad influence on the contamination of the stamper. Among the above suitable release agents, fatty acid esters can be exemplified. The fatty acid esters are aliphatic alcohols and aliphatic carboxylic acids. The aliphatic alcohol may be a monohydric alcohol or a dihydric or higher polyhydric alcohol. The carbon number of the alcohol is preferably in the range of 3 to 32, and more preferably in the range of 5 to 30. The monohydric alcohol may be used. For example, ten 12 201042646 diconcanol, tetradecanol, cetyl alcohol, stearyl alcohol, eicosanol, twenty-four alcohol, ceryl alc〇h〇i and Triacontanol, etc. The polyol may, for example, be a pentaerythritol, dipentaerythritol, tripentaerythritol, polyglycerol (trimeric glycerol to hexaglycerol), ditrimethylolpropane, xylitol or sorbitol. And mannitol and the like. The fatty acid ester of the present invention is preferably a polyhydric alcohol. On the other hand, the aliphatic carboxylic acid is preferably a carbon number of from 3 to 32, particularly preferably an aliphatic carboxylic acid having a carbon number of from 10 to 22. The aliphatic carboxylic acid may, for example, be citric acid, undecanoic acid, dodecanoic acid, tridecanoic acid, tetradecanoic acid, pentadecanoic acid, palmitic acid (palmitic acid), heptadecanoic acid or octadecanoic acid (stearin). Saturated aliphatic acid such as acid, nonadecan icic acid, icosanoic acid and behenic acid (sandic acid), and palmitolic acid, oleic acid (oleic acid), linoleic acid, lin〇lenic acid, eicoxonic acid, eicosapentaen〇ic acid, and eicosadiene An unsaturated aliphatic carboxylic acid such as ceteleic acid. Among the above, the aliphatic carboxylic acid preferably has 14 to 20 carbon atoms. Among them, saturated aliphatic aliphatic acid is preferred. The aliphatic retinoic acid is generally produced from natural oils and fats such as animal fats and oils (such as tallow and lard) or vegetable oils (such as palm oil). Therefore, these aliphatic carboxylic acids generally have different carbon atoms. A mixture of other carboxylic acid components. Therefore, the aliphatic carboxylic acid contains a form of a mixture of other dicarboxylic acid components produced from natural fats and oils. The acid value in the fatty acid ester is preferably 20 or less (the texture can be taken continuously). However, in the case of full esters, in order to improve the release property, it is preferred to contain a considerable amount of fatty acid. In this regard, the acid value in the full ester is preferably in the range of 3 to 15. Further, the fatty acid ester preferably has an iodine value of 10 or less (substantially enthalpy). These characteristics can be obtained by the method specified in JIS K 0070. The fatty acid ester may be either a partial ester or a full ester. In the present invention, a partial ester is preferred from the viewpoint of good release property and durability. Among them, monoglyceride is preferred. The monoglyceride is mainly composed of a monoester of glycerin and a fatty acid. Suitable fatty acids may, for example, be saturated or fatty acids such as stearic acid, palmitic acid, sorbic acid, arachic acid, montanic acid and lauric acid, linoleic acid and sorbic acid. The unsaturated fatty acids such as stearic acid, citric acid and palmitic acid are preferred as the main component. Further, the fatty acid is obtained by combining a natural fatty acid and is a mixture as described above. The monoglyceride may be combined with other release agents, particularly the fatty acid, (4), but in the case of (iv), the monoglyceride is preferred. That is, in the case of the release agent (10)% by weight, it is preferred to use 6 〇 or more by weight. Furthermore, some vinegars are mostly inferior to the full g at the point of thermal stability. In order to improve the thermal stability of this part (4), some of the s are suitable for mining, and it is better to feed the foot (4), better than 5PP, and better than the nano-content of lppm. The content of the genus of the genus is less than 1 ppm. The acid portion (4) can be produced by the method of (4) production of a fatty acid partial ester, followed by purification by molecular distillation or the like. Specifically, (4), after using the atomizing nozzle type gamma Nozzle) degassing device to remove gas components and low-boiling substances, use a falling film distillation device at a temperature of 120~150 °C, true hemp, two 哎0.01 ~0.03 kPa of a glycerin component such as glycerin, and a high-purity fatty acid fraction is obtained by using a centrifugal molecule to be placed in a steaming chamber 14 201042646 / a dish of 16 〇 to 230 ° C and a vacuum of 0.01 to 0 Torr. The ester is used as a method of distillate, and the sodium metal is removed as a residue. With respect to the obtained distillate, by repeating the molecular distillation, a further fatty acid portion vinegar having a further lower sodium metal content can be obtained. Further, it is also important to prevent the incorporation of the sodium metal component from the external environment by increasing the airtightness or the like in advance by appropriately washing the inside of the molecular distillation apparatus by an appropriate method. The fatty acid ester can be obtained from a professional manufacturer (e.g., Riken Vitamin Co., Ltd.). (H) Phosphorus-based stabilizer In the present invention, it is preferred that the thermoplastic resin, particularly the polycarbonate resin, be mixed with various phosphorus-based stabilizers for the purpose of improving the thermal stability during molding. Examples of the phosphorus-based stabilizer include phosphorous acid, scalylic acid, phosphinic acid, phosphonic acid, and the like. In addition, the dish stabilizer contains tertiary phosphine. Specifically, the phosphite compound may, for example, be triphenyl phosphite, tris(nonylphenyl) phosphite, tridecyl phosphite, or the like. Trioctyl phosphite, tris(octadecyl)phosphite (sinking to PhosPhite), didecylmonophenyl phosphite, dioctylphenyl Filler, diisopropylphenyl sulphonate, monobutyldiphenyl phosphite, decyl diphenyl sulphate, octyl diphenyl sulphate, 2, 2-methylenebis(4,6-di-tert-butylphenyl)octylphosphite, tris(diethylphenyl)phosphite, tris(diisopropylphenyl)malelate, Tris(di-n-butylphenyl) sub-allate, bis(2,4-tert-butyl 15 201042646 phenyl) phosphite, tris(2,6-di-tert-butylphenyl) phosphite, Djstearyl pentaerythrit〇l diphosphite, bis(2,4-di-tert-butylphenyl) quaternary tetraol diphosphite, bis(2,6-di-tert-butyl) Methylphenyl) pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-ethylphenyl)pentaerythritol diphosphite, phenylbisphenol a pentaerythritol diphosphite, bis(nonylbenzene) Base) pentaerythritol diphosphite, dicyclohexyl pentaerythritol diquinone ester, and the like. Further, other phosphite compounds may be used in the case of reacting with a dihydric phenol and having a cyclic structure. For example, 2,2,-indenylbis(4,6-di-tert-butylphenyl)(2,4-di-tert-butylphenyl)phosphite, 2,2,-methylenebis ( 4,6-di-tert-butylphenyl)(2-tert-butylmercaptophenyl)phosphite, 2,2,-decylenebis(4-methyl-4-tert-butylphenyl) ( 2-tert-butyl-4-methylphenyl)phosphite, 2,2'-ethylenebis(4-methyl-6-tert-butylphenyl)(2-tert-butyl-4-methyl) Phenyl phenyl phosphite and the like. The phosphate compound may, for example, be tributyl phosphate, trimethyl phosphate, tricresyl phosphate, triphenyl phosphate, trichlorophenyl phosphate, triethyl phosphate, diphenyl cresyl phosphate, and lin. Diphenyl mono-orthoxyl phosphate, tributoxyethyl acetate, dibutyl phosphate, dioctyl phosphate, diisopropyl phosphate, etc., with triphenyl phosphate Trimethyl phosphate is preferred. The phosphonite compound can be exemplified by tetrakis(2,4-ditert-butylphenyl)-4,4 (4,4-di-tert-butylphenyl)-4,4. '~ biphenylene diphosphonite), tetrakis(2,4-di-tert-butylphenyl)_4,3'-biphenyldiphosphinate, tetrakis(2,4-di-tert-butylphenyl)-3,3 '-biphenyldiphosphine 16 201042646 acid ester, tetrakis(2,6-di-tert-butylphenyl)-4,4'-biphenyldiphosphinate, tetrakis(2,6-di-tert-butyl Phenyl)-4,3'-biphenyldiphosphinate, tetrakis(2,6-di-tert-butylphenyl)-3,3'-biphenyldiphosphinate, bis (2, Bis(di-tert-butylphenyl)-4-phenyl-phenylphosphonate (bisOdi-tert-butylphenylH-phenyl-phenyl phosphonite), bis(2,4-di-tert-butylphenyl)-3- Phenyl-phenylphosphinate, bis(2,4-di-tert-butylphenyl)-3-phenyl-phenylphosphinate, bis(2,6-di-n-butylphenyl)-3 -phenyl-phenylphosphinate, bis(2,6-di-tert-butylphenyl)-4-phenylphenylphosphinate, bis(2,6-di-tert-butylphenyl)- 3-phenyl-phenylphosphinate or the like. Among them, tetrakis(di-tert-butylphenyl)-biphenyldiphosphinate and bis(di-tert-butylphenyl)-phenyl-phenyl-phosphinate are preferred. Particularly, tetrakis(2,4-di-tert-butylphenyl)-biphenyldiphosphinate, bis(2,4-di-tert-butylphenyl)-phenyl-phenyl-phosphinate good. The phosphonite compound can be suitably used in combination with the above phosphite compound having two or more alkyl-substituted aryl groups. The phosphonate compound may, for example, be benzenephosphonic acid dimethyl ester, diethyl phenylphosphonate or dipropyl phenylphosphonate. The tertiary phosphine may, for example, be triethylphosphine, tripropylphosphine, tributylphosphine, trioctylphosphine, triamylphosphine, diphenylphosphine, dibutylphenylphosphine or diphenylmethyl. Phosphine, diphenyloctylphosphine, triphenylphosphine, tri-P-tolylphosphine, trinaphthylphosphine, diphenylbenzylphosphine, and the like. A particularly suitable tertiary phosphine is triphenylphosphine. The phosphorus-based stabilizer may be used in combination of two or more kinds in combination of one or more kinds. Among the above-mentioned phosphorus-based stabilizers, a phosphite compound or a phosphonite compound 17 201042646 is preferred. Especially tris(2,4-di-tert-butylphenyl)phosphite, tetrakis(2,4-di-tert-butylphenyl)-4,4'-biphenyldiphosphinate and bis (2) Preferably, 4-di-tert-butylphenyl)-phenyl-phenyl-phosphinate is preferred. In addition, the use of these phosphate compounds is also a suitable aspect. (iii) hindered phenol-based stabilizer The thermoplastic resin in the present invention, particularly a polycarbonate resin, can be mixed with a hindered lanthanide stabilizer for the purpose of improving heat stability and heat aging during molding. . The hindered lanthanide stabilizer may, for example, be (X-tocopherol, butyl benzoquinone, sinapyl alcohol, vitamin E, β-ββ-di-tert-butyl-4匕Hydroxyphenyl) propionate n-octadecyl-P-(4'-hydroxy-3',5'-di-tert-butylphenyl)propionate, 2-tert-butyl-6-( 3'-tert-butyl-5'-methyl-2'-pyloryl)-4-methylphenyl acrylate (2-tert-butyl-6-(3'-tert-butyl-5'-- Methyl-2'-hydroxybenzyl)-4-methylphenyl acrylate) ' 2,6-di-tert-butyl-4-(coindole dimethylamino)methyl phenol, 3,5-di-tert-butyl-4-hydroxyl Diethyl benzylphosphonate, 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6-tert-butyl) Phenol), 4,4'-fluorenylene bis(2,6-di-tert-butylphenol), 2,2'-methylenebis(4-methyl-6cyclohexylphenol), 2,2 - methylene-bis(6-α-methyl-knot-p-type), 2,2'-ethylidene-bis(4,6-di-tert-butylphenol), 2,2' _Butyl-bis(4-mercapto-6-tert-butylphenol), 4,4'-butylene bis(3-methyl-6-tert-butylphenol), triethylene glycol-Ν-double-3 - (3-tert-butyl-4-transyl-5-fluorenyl)propionic acid g (triethylene glycol-N-bis-3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propi onate , 1,6-hexanediol bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], 18 201042646 bis[2-tert-butyl-4-fluorenyl 6- (3-tert-butyl-5-methyl-2-hydroxybenzyl)phenyl]terephthalate, 3,9-bis{2-[3-(3-tert-butyl-4-hydroxy-5) -methylphenyl)propenyloxy]-U-dimethylethyl}-2,4,8,10-tetraoxaspiro[5,5]undecane, 4,4'-thio Bis(6-tert-butyl-m-cresol), 4,4'-thiobis(3-methyl-6-tert-butylphenol) , 2,2'-thiobis(4-mercapto-6-tert-butylphenol), bis(3,5-di-tert-butyl-4-hydroxybenzyl) sulfide, 4,4'-di - thiobis(2,6-di-tert-butylbenzene) (4,4'-out-11^〇1^8(2,6-(11-7):1;-1)1^1卩11611 〇1)), 4,4,-tris-thiobis(2,6-di-tert-butylphenol), 2,2-thiodiethyl bis[3-(3,5-di-tert-butyl- 4-Phenyl)propionic acid S] (2,2-thiodiethylenebis[3-(3,5-di-tert-butyl -4-11丫(!1'〇父丫卩11611丫1)卩1' 〇卩1〇11316)], 4-[(4, 6-dioctylthio-1,3,5-trimethyl-2-yl)amino]-2,6-di-tert-butylbenzene (2,4-1^(11-〇(^丨1; 11丨〇)-6-(4-hydroxy-3',5'-di-tert-butylanilino)-l,3,5-triazine), N,N'-cyclohexanebis-(3,5-di Tert-butyl-4-hydroxyhydrocinnamate (1^,:^'-hexamethylene-bis(3,5-di-tert-butyl-4-hydroxy-hydrocinnami de)), Ν,Ν'-double [ 3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propanoid] hydrazine (N,N'-bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl ]hy drazine), 1,1,3-tris(2-methyl-4-hydroxy-5-t-butylphenyl)butane, 1,3,5-trimethyl-2,4,6-tri (3,5-di-tert-butyl-4-hydroxybenzyl)benzene, tris(3,5-di-tert-butyl-4-hydroxyphenyl)isocyanurate, tris(3,5-di-tert-butyl) 1, 4-hydroxybenzyl) isocyanurate, 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimercaptobenzyl)isocyanurate, 1, 3,5-tris[[3(5,5-di-tert-butyl-4-hydroxyphenyl)propenyloxy]ethylisocyanurate and tetrakis[methylene_3-(3',5 '-Di-tert-butyl-4-hydroxyphenyl)propionate]methane, and the like. These are readily available. The hindered phenol-based antioxidant 19 201042646 may be used alone or in combination of two or more. The amount of the phosphorus-based stabilizer and the hindered phenol-based antioxidant is preferably 0.0001 to 1 part by weight, more preferably 0.001 to 0.1 part by weight, and 0.005 to 0.1 part by weight per 100 parts by weight of the thermoplastic resin. better. When the stabilizer is too small compared with the above range, it is difficult to obtain a good stabilization effect. When the amount exceeds the above range, the physical properties of the material may be lowered or the mold may be contaminated. In the thermoplastic resin of the present invention, other antioxidants than the above-mentioned hindered phenol-based antioxidant can be suitably used. The other antioxidant may, for example, bepentaerythritol tetra(3-mercaptopropionate) or pentaerythritol tetra(3-dodecylthiopropionic acid) vinegar (pentaerythritol tetra(3-) Laurylthiopropionate)) and glycerol-3-stearylthiopropionate. The amount of the other antioxidant to be used is preferably 0.001 to 0.05 parts by weight based on 100 parts by weight of the thermoplastic resin. The thermoplastic resin in the present invention may further contain an ultraviolet absorber, a light stabilizer, a bluing agent, a fluorescent dye, a charge preventing agent, an infrared absorbing agent, a dye, a flame retardant, a hydrolysis improving agent, an inorganic filler, An antibacterial agent, a photocatalyst antifouling agent, a light diffusing agent, and a white pigment for high light reflection. These reagents and mixing amounts which do not hinder the manufacture of the optical disc can be appropriately selected and contained. The bluing agent preferably contains 0.05 to 3. 〇 ppm (weight ratio) in the resin material. As a representative example of the layup, Bayer's MACROLEX Violet B and MACROLEX Blue RR, and Clariant's 20 201042646 Polysynthren Blue RLS (Polysynthren Blue RLS) and the like can be exemplified. The fluorescent dye (including a fluorescent whitening agent) may, for example, be a coumarin-based fluorescent dye, a benzopyran-based fluorescent dye, an anthraquinone fluorescent dye, an anthraquinone fluorescent dye, or a sulfur-based fluorescent dye. Dye, xanthene fluorochrome, xanthone fluorochrome, thioxanthene fluorochrome, thioxanthone (thi〇xanth) 〇ne) is a fluorescent dye, a thiazine-based fluorescent dye, and a diaminostilbene-based fluorescent dye. The blending amount of the fluorescent dye (containing the fluorescent whitening agent) is preferably 〇 〇丨 〇丨 by weight based on the weight of the thermoplastic resin. In the present invention, since the molding material is liable to be yellowish in comparison with a conventional material for a disc substrate, it is possible to add a dye to adjust an appropriate hue. Further, the color is colored to a clear hue, and it is easy to classify according to the purpose, and it is also possible to appropriately express the high-speed rotating disc. In addition, in the molding material for a substrate of the present invention, when a resin molded article which is partially recovered from the market is used as a resin material, it can be used to adjust the hue of the material. This kind of resin recycled from the market can be used to display the vehicle (four) lamp components, CDs and DVDs. The amount of the pigment is preferably 〇·〇〇〇ι~1 by weight based on 1 part by weight of the thermoplastic resin. The hydrolysis-improving agent may, for example, be an epoxy compound, an oxetane compound, a decane compound or a phosphonic acid compound. (Manufacturing of a molding material) For the production of a molding material, a method for producing a material for a photovoltaic disc formed of a known polycarbonate resin can be used. That is, the polycarbonate resin and the 21 201042646 additive can be pre-moneyed, put into the extruder to ride (four), and the extruded filaments are cooled and cut by a granulator to produce a granular shaped material. Although the extruder can be any one of a single-shaft extruder and a twin-screw extruder, it is preferable to use a twin-screw extruder from the viewpoint of productivity and kneadability. The twin-screw extruder is a representative example of ZSK (manufactured by Wemer & pfleid (trade name), trade name). Specific examples of the same type include ΤΕχ (product name manufactured by Sakamoto Steel Co., Ltd.), ΤΕΜ (made by Toshiba Machine Co., Ltd., trade name), κτχ (product name manufactured by Kobe Steel Co., Ltd.), and the like. . The extruder is preferably an extruder having a degassing gas which can decompose the moisture generated in the raw material and the volatile gas generated from the melt-kneaded resin. It is preferable to provide a vacuum pump for discharging the generated moisture or volatile gas from the sump to the outside of the extruder. Further, a screen for removing foreign matter or the like mixed in the extruded raw material may be provided in a region in front of the head of the extruder die to remove the foreign matter from the resin composition. The screen may be exemplified by a metal mesh, a screen changer, a sintered metal sheet (filter, etc.). The additive may also be supplied to the extruder independently, but it is preferred to premix with the resin raw material as described above. The premixing means can be exemplified by a Nauta Mixer, a V-type mixer, a Henschel Mixer, a mechanical chemical stirring device, an extrusion mixer, and the like. A more suitable method is, for example, after mixing a part of the raw material and an additive as a master agent with a high-speed mixer like a pre-Schiller, and then using the non-speed mixer like a Notta mixer, the main substance and A method of mixing the entire amount of the resin raw material remaining. The resin extruded from the extruder is either directly cut to pelletize it, or a tow is formed, and the tow is cut by a granulator to be pelletized. When it is necessary to reduce the influence of external dust, etc., it is advisable to clean the atmosphere around the extruder. In addition, in the production of the granules, various methods have been proposed for the use of optical blisters for the formation of phthalocyanines, and it is preferred to carry out narrowing of the particle shape distribution, further reduction of the missing materials, and transportation or transportation. The further reduction of the fine particles and the reduction of the bubbles (vacuum bubbles) generated inside the tow and the particles. The reduction of the leakage cut can be exemplified by the temperature management of the filament when the granulator is cut, the ion wind blown during the cutting, the calibration of the inclination of the granulator, and the proper mixing of the release agent. And a method of filtering the mixture of the cut particles and water to separate the particles and water and the missing material, and the like. An example of the measurement method is disclosed in, for example, Japanese Laid-Open Patent Publication No. 2003-200421. These treatments can be used to achieve high cycle formation and a reduction in the proportion of undesirable conditions like the knife. In the present invention, the amount of leakage of the molding material is preferably 1 〇 ppm or less, and preferably 5 ppm or less. Here, the missed cut refers to a fine particle having a fine particle size of a JIS standard sieve passing through a sieve hole of 1 〇ιηιη. The shape of the particles may be a general shape such as a cylindrical column and a spherical shape, and a cylindrical shape (including an elliptical column) is preferable, and a diameter of the 'Hai cylinder is preferably 1.5 to 4 mm, preferably 2 to 3.5 mm. The ratio of the short plant to the long diameter in the elliptical cylinder is preferably 60% or more, and more preferably 65% or more. Further, the length of the outer cylinder is preferably 2 to 4 mm, and 2 to 5 to 3.5 mm is preferable. (Molding) An injection molding machine (including an injection compression molding machine) is used for the production of a BD substrate from a molding material, more specifically, a molding material having a pellet shape. The injection molding machine may be a molding machine that is generally used. From the viewpoint of suppressing the generation of carbides and improving the reliability of the substrate, the cylinder and the screw should have a low adhesion to the tree, and exhibit resistance. The surname, (5) the wearer of the material. The conditions for injection molding are 300~45 (300 is preferred, 320~4〇〇C is preferred), the mold temperature is preferably 50~18〇t, and 80~140°C is better. BD substrate with excellent mechanical properties and shape. In the environment under the forming process, for the purpose of the present invention, it is desirable to additionally consider that the material to be used for forming is sufficiently dry to remove the water jet, or does not cause any inconvenience. The retention of the decomposition of the molten resin is also important. The optical disk substrate of the present invention includes not only injection molding by injection compression molding, but also hot extrusion molding, vacuum compression molding, and thermal fusion transfer to open y, etc. From the viewpoint of productivity, it is preferable to use injection molding, in particular, injection molding, that is, by injection compression molding, it is possible to produce a substrate excellent in productivity and excellent in high-speed rotation. The thickness of the optical disk substrate is preferably 1.1 mm. The optical disk substrate has a fine concave and convex pattern, and the fine concave and convex patterns have groups and pit rows along the track direction, and the track pitch is 0.1 to 〇8 μιη, and the light thereof is light. The depth is 麻~· (However, λ is the wavelength of the laser light used in the reproduction of the recording. η is the refractive index of the substrate having the concave-convex pattern in the wavelength λ.) The present invention can be applied to this. A disc substrate having a fine concavo-convex pattern. (Compact Disc) In the present invention, the optical disc has a substrate on which a fine concavo-convex pattern is formed, a light-reflecting layer, and a cover layer that rotates to read and write information from the cover layer side. 24 201042646 According to the present invention, it is possible to provide a compact disc which is excellent in high-speed rotation resistance. The present invention can be applied to a disc having a maximum peripheral speed of 50 to 200 m/sec in the outer peripheral portion when reading and writing recorded information. The lower limit of the peripheral speed is preferably 70 m/sec, preferably 100 m/sec. BD (Blu-ray Disc) is formed on the substrate, and at least a light reflecting layer and a covering layer are formed. Preferably, a single sheet is formed between the light reflecting layer and the covering layer. A recording layer composed of a layer or a plurality of recording films and a recording film protective film. These layers may also be formed in a plurality of forms, in particular, two layers. In the case of a Bd-R with a write-on type and a BD-RE with a rewritable type, etc. Remember In the optical disk of the layer, the high-speed rotation is required to be high, and the present invention can be effectively applied as appropriate. Further, in order to prevent bending of the substrate during use, a moisture-proof film is usually further formed on the reverse side surface of the layer on which the cover layer is provided. 'As needed, a hard coat layer is provided on the outermost cover layer. (Recording film) When the recording film is a write-once optical disc, it is an optical discharge which is irreversibly changed by irradiation of laser light or a film having irregularities. For example, a cyanine system, a phthalocyanine system, or an azo system in which a recording film is deformed by a change in volume due to a change in optical constant due to heating by laser irradiation. And organic pigments such as indoaniline. In particular, an organic dye of an azo metal complex and an indoleamine metal complex compound can be suitably used. To improve the sensitivity of laser light, the complex can be combined with other organic pigments. A metal complex compound of an azo-based metal complex compound and a hydrazine-based metal complex compound, and a combination with another organic coloring matter are described in, for example, JP-A-2005-271587 and JP-A-2005-271587 2〇〇8 26266i, etc. In the case of a rewritable optical disk, the recording film is a film (phase change recording type) formed by a material which generates a reversible phase structure change between an amorphous state and a crystalline state by irradiation of laser light, or in a vertical direction of the film surface. A magnetic thin film (magneto-optical recording type) having a magneto-optical effect capable of recording, reproducing, and erasing information can be performed with an easy magnetization direction and an arbitrary inverted magnetic domain. The phase change recording type recording film can be, for example, a chalcogen material
GeSbTe 系、InSbTe 系、InSe 系、InTe 系、AsTeGe 系、TeOx-GeSn 系、TeSeSn系、FeTe 系、SbSeBi 系及BiSeGe系等’由 GeSbTe 系製成的膜因在反復記錄.消去時的安定動作良好而合適。 磁光記錄型的記錄膜可以使用例如,TbFe、TbFeCo、GeSbTe, InSbTe, InSe, InTe, AsTeGe, TeOx-GeSn, TeSeSn, FeTe, SbSeBi, and BiSeGe systems, etc. Good and suitable. The magneto-optical recording type recording film can use, for example, TbFe, TbFeCo,
GdTbFe、NdDyFeCo、NdDyTbFeCo、NdFe、PrFe及 CeFe 等之稀土類元素和過渡金屬元素的非晶質合金薄膜、利用 交換連接而成的該等之二層膜、Co/Pt、Co/Pd等的人工晶 格多層膜、CoPt系合金等。 另外,本發明中’夾住記錄膜的記錄膜保護膜宜使用 電介質材料。藉此’可以提高作為媒體的結晶相和非晶質 相之反射率差’及磁光學效果,此外,可以進行記錄層的 保存性提升、記錄層和覆蓋層的附著性提升及熱導率調整 等。 電介質材料以折射率η高的材料,亦即ngl.6的材料, 更加合適的是ng 1.8的材料為佳。具體而言,以Zn、Si、 Ti、Te、Sn、Mo、Ge、Nb、Ta等的氮化物、氧化物、碳化 26 201042646 物、硫化物形成的材料為佳。例如,以使用Si〇系、Si〇N 系、Ta203、T1O2、Al2〇3 ' γ2〇3、Ce〇、La2〇3、In处、Ge〇、 Ge02、M〇02、Nb205、Pb〇、Sn〇、Sn〇2、m2〇3、Ta2〇5、An amorphous alloy thin film of a rare earth element such as GdTbFe, NdDyFeCo, NdDyTbFeCo, NdFe, PrFe, and CeFe, and a transition metal element, a two-layer film formed by exchange connection, and a labor of Co/Pt, Co/Pd, or the like A lattice multilayer film, a CoPt-based alloy, or the like. Further, in the present invention, it is preferable to use a dielectric material as the recording film protective film sandwiching the recording film. Thereby, the difference in reflectance between the crystal phase and the amorphous phase as the medium can be improved, and the magneto-optical effect can be improved, and the storage property of the recording layer can be improved, the adhesion of the recording layer and the cover layer can be improved, and the thermal conductivity can be adjusted. Wait. The dielectric material is preferably a material having a refractive index η, that is, a material of ngl.6, more preferably a material of ng 1.8. Specifically, a material formed of a nitride, an oxide, a carbonized material, or a sulfide of Zn, Si, Ti, Te, Sn, Mo, Ge, Nb, or Ta is preferable. For example, using Si〇, Si〇N, Ta203, T1O2, Al2〇3' γ2〇3, Ce〇, La2〇3, In, Ge〇, Ge02, M〇02, Nb205, Pb〇, Sn 〇, Sn〇2, m2〇3, Ta2〇5,
TeO、Te02W02、Ti02、w〇3、Sc2〇3、ZnO、Zr02等的氧化 物’ TaN、AIN、SiN系、AlSiN系等的氮化物,ZnS、Oxides such as TeO, Te02W02, Ti02, w〇3, Sc2〇3, ZnO, Zr02, etc., nitrides such as TaN, AIN, SiN, and AlSiN, ZnS,
Zn0-Ga203、Sb2S3、CdS、In2S3、Ga2S3、GeS、SnS2、PbS、Zn0-Ga203, Sb2S3, CdS, In2S3, Ga2S3, GeS, SnS2, PbS,
Bi2S3等的硫化物’或者該等之混合材料或該等之積層體等 ^ 作為保護膜。 (光反射層) 光反射層係為提高特性,而以對於用於評估的磁頭之 雷射光,比記錄層反射率還高的材料為佳。具體而言,宜 選擇使用雷射光波長中光學常數的折射率n和消光係數域 到,η^3.5且k^3.5的材料。更加合適的是1^25且 4.5$kS8.5,以該條件製作成的媒體,可以實現再生信號 特性的進一步提升。 〇 另外,記錄因雷射光產生的加熱下之信號時,光反射 層的熱傳導率如果過冑,熱擴散就大,必須要強雷射功率。 因此,為可以用現在多採用的功率為15mWa下的半導體雷 射記錄信號’光反射層使用的材料之熱傳導率以 1〇〇[W/(m .K)]以下為佳,進一步以8〇[w/(m ·κ)]以下更好。 滿足這種條件的材料可以例舉A1或者Ag中添加了 Au、A sulfide or the like of Bi2S3 or the like, or a mixed material thereof or the like, or the like, is used as a protective film. (Light-reflecting layer) The light-reflecting layer is preferably a material having a higher reflectance than the recording layer for the laser light for the magnetic head to be evaluated. Specifically, it is preferable to use a material having a refractive index n and an extinction coefficient domain of optical constants in the wavelength of the laser light, η^3.5 and k^3.5. More suitable is 1^25 and 4.5$kS8.5, and the media produced under this condition can further improve the characteristics of the reproduced signal. 〇 In addition, when the signal under heating due to laser light is recorded, if the thermal conductivity of the light-reflecting layer is excessive, the thermal diffusion is large, and strong laser power is required. Therefore, it is preferable that the thermal conductivity of the material used for the light-reflecting layer of the semiconductor laser recording signal at a power of 15 mWa which is currently used is 1 〇〇 [W / (m . K)] or less, further 8 〇. [w/(m · κ)] is better. A material satisfying such a condition can be exemplified by adding Au to A1 or Ag,
Tl、Zr、Hf、V、Nb、Ta、Cr、Mo、W、Tc、Re、RU、〇s、Tl, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Tc, Re, RU, 〇s,
Ir、Pd、Pt、Cu及Nd等之丨種以上元素的合金。具體而言, J 如 AgPdCu合金、AgCuAu合金、AgCuAuNd合金、AgCuNd 27 201042646 =等。再者,這些合金中添加元素的含量宜納入到〇ι〜 ;:子:=。作為金屬以外的材料,亦可將低折射率 == 交互層叠以形成多層膜,並將其作為 2射層使用。該等之反射層的膜厚範圍在H)〜·,惟 為抑制因反射率的降低造成的再生信號特性之降低,同時 可以在雷射功率為15mW記錄,以3〇〜·⑽為佳,4〇〜 100nm特別合適。光反射層 m J以才木用真空蒸鍍、濺鍍或離子 鑛在基板上形成。再者,再4直 丹生寻用光碟媒體之情形,是在 基板上僅形成上述歧射層,作為材射錢肋同材料。 (覆蓋層) 覆蓋層的域巾φ可彻,將如时外線硬化樹脂(以 下簡稱為“UV硬化樹脂”)的硬化性樹脂以旋轉塗布為代表 的方法塗布及硬化而形成的方法(即旋轉塗布法),以及貼合 以聚石炭酸自旨樹脂㈣代表的光學_形成的方法(即薄膜 貼合法)的任-種。該覆蓋層用的光學膜可關用由帝人化 成(株)PURE-ACE(註冊商標)在市售的光學冑。薄膜貼合法 中’亦可利用將如同UV硬化樹脂的硬化性化合物塗布到基 板側以後’貼合薄膜的方法,以及預先在薄義貼合塗布 了枯著劑和枯接劑的薄膜,再依需要進行硬化的方法之任 一種。該粘著劑有例如,丙烯系粘著劑及矽酮系粘著劑等, 特別是可以合適地利用丙烯系粘著劑。在使用偶氮系金屬 錯合物及鼓苯胺系金屬錯合物化合物的有機色素之追記型 方式中,為容易地形成空隙,以採用薄膜貼合法,在該貼 合中使用粘著劑為佳。粘著劑的Tg以0。(:以下為佳,_15°c 28 201042646 以下較佳,-25°C以下更好。 實施例 以下,將利用實施例詳述本發明,但是,本發明並不 乂專貫細*例所限疋。再者,實施例中的各種特性的測定 係採用以下的方法。 (I)評估項目 (I-1)黏度平均分子量 顆粒的黏度平均分子量係在20°c使用奥士華黏度計從 將聚碳酸_粒〇.78溶解於二氣甲烧議如形成的溶液求 得利用下式所算出的比黏度(η^),由比黏度(η$ρ)利用 以下數 式异出黏度平均分子量(Μ)。 比黏度(Tlsp) = (t-t0)/t0 [t〇是二氯甲烷的落下秒數,t是試料溶液的落下秒數] η5Λ=[η]+〇·45χ[η]2(:(但是’ [η]是極限黏度) [η]=1.23χ1〇·4Μ083 c=0.7 (1-2)拉伸斷裂應力及公稱拉伸破壞應變的測定 將顆粒射出成形作成長度175mmx寬度1〇mmx厚度 4mm的試驗片,依據ISO 527-1及527-2測定23°C及80。(:時的 拉伸斷裂應力(單位:MPa)和公稱拉伸破壞應變(單位:%)。 再者’试驗速度係以5mm/min實行。 (1-3)光碟的彎曲量之評估 以後述(2)的方法成形直、厚度l.lmm的光 碟基板’並在該光碟基板的信號面側濺鍍沉積(sputter 29 201042646 deposition)反射膜,在其上貼合由聚碳酸酯樹脂形成的覆蓋 層用膜(帝人化成(株)製PURE-ACE(註冊商標)D92),作成光 碟。該光碟的彎曲變化量係使用JapanEM(株)製的三次元 形狀測定器DLD-3000U,測定從光碟之中心55〇1〇1的徑向傾 斜。 (1-4)光碟的旋轉強度試驗 與上述(1-3)中的§平估同樣地,使用貼合了覆蓋層的光 碟,使該光碟以每分鐘3萬的旋轉速度高度旋轉5分鐘,進 行旋轉強度試驗。在本評估中使用10張的光碟。任何丨張在 高度旋轉時發生破壞的判定為><,沒有破壞不過任何丨張在 信號面(半徑25mm〜55mm)產生從内周部之龜裂的判定為 △,:I張都沒有破壞而且1張都沒有在信號面產生龜裂的判 定為◦。 實施例1〜4及比較例1 (1)基板用成形材料的製造 根據以下的要點作成由表丨記載的混合比例形成之基 板用成形材料。亦即,根據表丨記載的製備組成,將各原料 稱量加入聚乙烯袋中,使該袋在上下方向及左右方向上充 刀疑轉,藉以將製備原料均勻地乾摻混。用螺桿徑3〇咖的 擠氣式雙軸擠出機((株)日本製鋼所製TEX3〇a_3 5bV)將 摻混好的混合物供給到最後部分的第丨投入口。料筒溫度及 模頭溫度在實施例i〜4中分別為255°c、26〇。匚、2幻。◦及 275 C。在螺桿旋轉數為25〇rpm、每丨小時的吐出量為154/ 小時,以及擠氣的真空度為10吐3下進行。再者,螺桿段= 30 201042646 結構在擠氣位置的上流及下流側有由捏合盤構成的混煉 區。使所擠出的絲束在切中冷卻後,用製粒機切斷使之 顆粒化。製得的顆粒為數量平均直$2 8mm、數量平均長 度3.0mm ’漏切為3ppm。利用熱風乾燥機將該顆粒在12〇t: 乾燥6小時。 (2)評估用光碟的製作 用於評估的光碟係如下所述地作成。首先,用(1)所製 知之各顆粒,以表1記載的料筒溫度及模具溫度將直徑 120ηπηφ、厚度Umm的光碟基板射出成形。在使用的射 出成形機[住友重機械工業(株)製SD_4〇E]中,安裝冊_尺用 的壓模(具有執距〇.32μηι及深度〇·〇3μιη的槽溝)。 在所製得之光碟基板的信號面側以利用高周波磁控濺 鍍裝置(ANELVA製ILC3102型)的DC濺鍍堆積l〇〇nm的薄 膜。該濺鍍係使用含有Nd為5.0原子%、Bi為1.〇原子%的Ag 合金濺鍍靶,以放電電力500W來實施。其他的成膜條件為 基板溫度:22°C、氬氣壓力:2mTorr、成膜速度:5nm/sec、 背壓:<5xlO-6Torr。 將形成該光反射層之基板從满1鑛裝置取出,固定到旋 轉塗布機。使碟片旋轉的同時塗布紫外線硬化性的盼酿環 氣丙稀酸3旨樹脂後’在真空中令切出内控15mm φ、外徑 120mm φ的覆蓋層用薄膜(帝人化成(株)製paniite Fum(註 冊商標)D92)貼合。之後,通過紫外線照射裝置使紫外線硬 化性樹脂硬化,以作成光碟。 再者,因為本發明的評估中’記錄層的有無對光碟的 31 201042646 彎曲量和旋轉強度並不帶來重大影響,故省略其評估。進 行所製得光碟的彎曲量之評估及旋轉強度試驗,將結果示 於表1。 由表1的結果明確得知,藉由使用8 01時的拉伸特性滿 足特定值的樹脂材料’可以獲得通用光碟用的聚碳酸酯樹 脂材料所無法獲得的良好旋轉強度。 再者,表中的記號表示如下所述含義。 (作為主成分的熱塑性聚合物) PC-1 :黏度平均分子量15,9〇〇的直鏈狀芳香族聚碳酸酯樹 脂粉末(帝人化成(株)製panlite(l主冊商標)Cm_i〇〇〇) PC-2 :黏度平均分子量19,700的直鏈狀芳香族聚碳酸酯樹 脂粉末(帝人化成(株)製panlite(註冊商標)L_1225WX) PC-3 :黏度平均分子量20,800的直鏈狀芳香族聚碳酸酯樹 脂粉末(帝人化成(株)製panlite(註冊商標)L_1225WS) PC-4 :黏度平均分子量22,400的直鍵狀芳香族聚碳酸醋樹 脂粉末(帝人化成(株)製Panlite(註冊商標)L_1225wp) (比較用材料) AD :黏度平均分子量IS,·的光碟用聚碳酸醋樹脂顆粒(帝 人化成(株)製Panlite(註冊商標)AD-5503) (其他的添加劑) RA:由分子#343的甘油和㈣族_生成的單目旨(理研維 他命(株)製:Rikemal S-100A) ST :亞石舞酸醋系熱安定劑(汽巴精化公司製:咖如⑽; 三(2,4-二-tert-丁基苯基)亞填酸酉旨) 32 201042646 〇 比較例1 1 1 1 1 100 1 1 100 360 (N 〇〇 〇 m cn ο ο ιη (Ν in 卜 卜 (N cn m 〇 X 實施例4 〇 (N 1 1 1 0.04 0.01 100 1 395 1 112 105 140 m od 21,100 Ο 00 130 (N Ό 158 寸 〇 〇 實施例3 1 1 100 1 1 0.04 ! o.oi 100 380 105 120 wo Ο ο 卜 θ' (Ν 寸 卜 125 <〇 in 151 寸 d 〇 實施例2 〇 m 〇 1 1 1 1 0.04 1 I o.oi I 1 100 1 360 CN 00 L. 1〇5一 | m Ο Ο r\ 0\ ι—Η 〇 卜 110 寸 寸 132 m d 〇 實施例1 〇 寸 § 1 1 1 1 0.04 0.01 100 360 (N 〇\ in 00 100 m Ο ο ο。 οο" ΓΟ 〇\ 1 < 寸 114 m ο 〇 單位 重量份 MPa | 1 MPa % MPa 1 1 0Π PC-1 PC-2 PC-3 PC-4 AD-5503 RA Η ζΛ -4— 料筒溫度 模具溫度固定側 模具溫度可動側 填充峰值壓力 成形週期 顆粒的平均分子量 斷裂應力 標稱斷裂應變 斷裂應力 標稱斷裂應變 本 S 光碟的旋轉強度 PC樹脂 離型劑 安定劑 23°C拉伸特性 80°C拉伸特性 电 原料 成形條件 評估項目 33 201042646 發明效果 若利用本發明之光碟基板的製造方法,可以提供一種 對高速旋轉有優良的耐性,可以高速讀寫資訊的光碟。若 以使用本發明之特定的熱塑性樹脂之方法,可以提供一種 對於高速旋轉的耐性優異,且可以高速讀寫資訊的光碟。 本發明發現,即使為通用的雙酚A型的聚碳酸酯樹脂, 若將具有特定物性之材料作為光碟的基板材料使用,就可 以獲得對於高速旋轉的耐性優異之光碟基板,且是低成本、 再利用性亦為優良的方法。 產業之可利用性 本發明的方法可以應用於BD (Blu-ray Disc)的製造。 C圖式簡單說明3 (無) 【主要元件符號說明】 (無) 34An alloy of the above elements of Ir, Pd, Pt, Cu, and Nd. Specifically, J is, for example, AgPdCu alloy, AgCuAu alloy, AgCuAuNd alloy, AgCuNd 27 201042646 = and the like. Furthermore, the content of the added elements in these alloys is preferably incorporated into 〇ι~ ;:子:=. As a material other than metal, a low refractive index == may be alternately laminated to form a multilayer film, which is used as a two-shot layer. The thickness of the reflective layer ranges from H) to ··, except that the degradation of the regenerative signal characteristics due to the decrease in reflectance is suppressed, and the laser power can be recorded at a laser power of 15 mW, preferably 3 〇 to (10). 4〇~100nm is especially suitable. The light-reflecting layer m J is formed on the substrate by vacuum evaporation, sputtering or ion ore. Furthermore, in the case where the optical media is found in the fourth straight line, only the above-mentioned disparity layer is formed on the substrate, and the material is the same as the material. (Cover Layer) The method of coating and hardening the curable resin of the outer layer hardening resin (hereinafter abbreviated as "UV hardening resin") by a method known as spin coating (ie, rotation) The coating method) and the method of bonding the optical_forming method (that is, the film sticking method) represented by the polycarbonic acid to the resin (4). The optical film for the cover layer can be used as an optical iridium commercially available from PURE-ACE (registered trademark). In the film sticking method, a method of bonding a film by applying a curable compound such as a UV curable resin to a substrate side, and a film in which a drying agent and a binder are applied in advance in a thin manner may be used. Any of the methods that require hardening. Examples of the pressure-sensitive adhesive include a propylene-based pressure-sensitive adhesive and an oxime-based pressure-sensitive adhesive. In particular, a propylene-based pressure-sensitive adhesive can be suitably used. In a write-once type of an organic dye using an azo metal complex and a anilide metal complex compound, it is preferable to use a film sticking method in order to form a void easily, and it is preferable to use an adhesive in the bonding. . The Tg of the adhesive is 0. (: The following is preferable, _15°c 28 201042646 is preferable, and -25 ° C or less is better. EXAMPLES Hereinafter, the present invention will be described in detail by way of examples, but the present invention is not limited to the specific examples. Further, the measurement of various characteristics in the examples was carried out by the following method: (I) Evaluation item (I-1) Viscosity average molecular weight The viscosity average particle size of the particles was 20 ° C using an Oswald viscometer from Polycarbonate _ 〇 〇 78 is dissolved in a gas tempering solution such as the solution formed to obtain the specific viscosity calculated by the following formula (η ^), from the specific viscosity (η $ ρ) using the following formula to obtain the viscosity average molecular weight ( Μ). Specific viscosity (Tlsp) = (t-t0)/t0 [t〇 is the number of seconds of methylene chloride drop, t is the number of seconds of the sample solution] η5Λ=[η]+〇·45χ[η]2 (: (but '[η] is the ultimate viscosity) [η]=1.23χ1〇·4Μ083 c=0.7 (1-2) Determination of tensile fracture stress and nominal tensile failure strain The pellet is injection molded to a length of 175 mm x width 1试验mmx thickness 4mm test piece, according to ISO 527-1 and 527-2, 23 ° C and 80. (: tensile fracture stress (unit: MPa) and nominal tensile failure strain Unit: %). Further, the test speed is performed at 5 mm/min. (1-3) Evaluation of the amount of bending of the optical disk The method of (2) described later is to form a disc substrate having a straight thickness of 1.1 mm and A reflective film (sputter 29 201042646 deposition) is deposited on the signal surface side of the optical disk substrate, and a film for a cover layer made of a polycarbonate resin is bonded thereto (PURE-ACE (registered trademark) D92 manufactured by Teijin Chemicals Co., Ltd.) In the case of the disc, the amount of change in the disc is measured by the three-dimensional shape measuring device DLD-3000U manufactured by Japan EM Co., Ltd., and the radial tilt from the center of the disc is 55〇1〇1. (1-4) Rotation of the disc In the same manner as in the above-mentioned (1-3), the strength test was carried out by using a disc to which the cover layer was attached, and the disc was rotated at a rotation speed of 30,000 per minute for 5 minutes to perform a rotation strength test. Ten sheets of discs are used. The judgment that any tamper is broken when the height is rotated is ><, and there is no damage. However, the determination of the crack from the inner peripheral portion on the signal surface (radius 25 mm to 55 mm) is △,: I have not broken and none of them are on the signal surface. (1) Production of a molding material for a substrate The molding material for a substrate formed by the mixing ratio described in Table 作 is formed according to the following points. According to the preparation composition described in 丨, each raw material is weighed into a polyethylene bag, so that the bag is filled in the up-and-down direction and the left-right direction, so that the prepared raw materials are uniformly dry-blended. The blended mixture was supplied to the third inlet of the last portion by a squeeze-type twin-screw extruder (TEX3〇a_3 5bV, manufactured by Nippon Steel Co., Ltd.). The cylinder temperature and the die temperature were 255 ° C and 26 Torr in Examples i to 4, respectively.匚, 2 illusion. ◦ and 275 C. The screw rotation number was 25 rpm, the discharge amount per hour was 154 / hour, and the vacuum degree of the squish was 10 vo. Further, the screw section = 30 201042646 The structure has a kneading zone composed of a kneading disc on the upstream and downstream sides of the squish position. After the extruded tow was cooled in the cut, it was cut by a granulator to be pelletized. The granules produced were an average number of straight $2 8 mm, an average number of lengths of 3.0 mm, and a missed cut of 3 ppm. The granules were dried at 12 Torr for 6 hours using a hot air dryer. (2) Production of evaluation optical disc The optical disc for evaluation was prepared as follows. First, the optical disk substrate having a diameter of 120 η π η φ and a thickness U mm was injection molded using the respective pellets (1), and the cylinder temperature and the mold temperature shown in Table 1. In the injection molding machine [SD_4〇E manufactured by Sumitomo Heavy Industries, Ltd.], a stamper (a groove having a pitch of 3232 μm and a depth of 〇·〇3 μm) was attached. On the signal surface side of the obtained optical disk substrate, a film of 10 nm was deposited by DC sputtering using a high-frequency magnetron sputtering apparatus (ILC 3102 type manufactured by ANELVA). This sputtering was carried out using an Ag alloy sputtering target containing 5.0 atom% of Nd and 1. atom% of Bi, and the discharge power was 500 W. Other film formation conditions were substrate temperature: 22 ° C, argon pressure: 2 mTorr, film formation rate: 5 nm/sec, back pressure: < 5 x 10 -6 Torr. The substrate on which the light-reflecting layer was formed was taken out from the full-mine unit and fixed to a spin coater. The film for the coating layer (the paniite made by Teijin Kasei Co., Ltd.) was obtained by applying a film of a coating layer having an internal control of 15 mm φ and an outer diameter of 120 mm φ in a vacuum after the application of the ultraviolet ray-curable benzoic acid. Fum (registered trademark) D92) fits. Thereafter, the ultraviolet curable resin is cured by an ultraviolet irradiation device to form a disc. Furthermore, since the presence or absence of the recording layer in the evaluation of the present invention does not have a significant influence on the bending amount and the rotational strength of the optical disk 31 201042646, the evaluation thereof is omitted. The evaluation of the amount of bending of the manufactured disc and the test of the rotational strength were carried out, and the results are shown in Table 1. As is clear from the results of Table 1, it is possible to obtain a good rotational strength which cannot be obtained by a polycarbonate resin material for a general-purpose optical disk by using a resin material which satisfies a specific value with a tensile property at 08. Furthermore, the symbols in the table indicate the meanings as described below. (The thermoplastic polymer as a main component) PC-1: a linear aromatic polycarbonate resin powder having a viscosity average molecular weight of 15,9 ( (panlite (1 main volume trademark) Cm_i〇〇〇 manufactured by Teijin Chemicals Co., Ltd. PC-2: Linear aromatic polycarbonate resin powder having a viscosity average molecular weight of 19,700 (panlite (registered trademark) L_1225WX manufactured by Teijin Chemicals Co., Ltd.) PC-3: Linear aromatic polycarbonate with a viscosity average molecular weight of 20,800 Ester resin powder (panlite (registered trademark) L_1225w manufactured by Teijin Kasei Co., Ltd.) PC-4: Direct-bonded aromatic polycarbonate resin powder having a viscosity average molecular weight of 22,400 (Panlite (registered trademark) L_1225wp manufactured by Teijin Chemicals Co., Ltd.) (Comparative material) AD: Polycarbonate resin pellets for discs (Panlite (registered trademark) AD-5503 manufactured by Teijin Chemicals Co., Ltd.) (other additives) RA: glycerin of molecule #343 And (4) _ generated monocular purpose (manufactured by Riken Vitamin Co., Ltd.: Rikemal S-100A) ST: yoshi yoghurt sulphuric acid heat stabilizer (made by Ciba Specialty Chemicals Co., Ltd.: Karu (10); Three (2, 4) -di-tert-butylphenyl) sub-acidate) 32 201042646 Comparative Example 1 1 1 1 1 100 1 1 100 360 (N 〇〇〇m cn ο ο ιη (Ν b (N cn m 〇X Example 4 〇 (N 1 1 1 0.04 0.01 100 1 395 1 112 105 140 m od 21,100 Ο 00 130 (N Ό 158 inch 〇〇 Example 3 1 1 100 1 1 0.04 ! o.oi 100 380 105 120 wo Ο ο 卜' (Ν 125 125 125 < 〇 in 151 inch d 〇 Example 2 〇m 〇1 1 1 1 0.04 1 I o.oi I 1 100 1 360 CN 00 L. 1〇5一| m Ο Ο r\ 0\ ι—Η 〇 110 110 inch inch 132 md 〇Example 1 § § 1 1 1 1 0.04 0.01 100 360 (N 〇\ in 00 100 m Ο ο ο. οο" ΓΟ 〇 \ 1 < inch 114 m ο 〇 unit weight MPa | 1 MPa % MPa 1 1 0 Π PC- 1 PC-2 PC-3 PC-4 AD-5503 RA Η ζΛ -4—Barrel Temperature Mold Temperature Fixed Side Mold Temperature Movable Side Filling Peak Pressure Forming Period Average Molecular Weight of Fracture Stress Nominal Fracture Strain Fracture Stress Nominal Fracture Strain S-disk rotation strength PC resin release agent stabilizer 23 ° C tensile characteristics 80 ° C tensile properties electric material forming conditions evaluation item 33 201042646 If the method of manufacturing a disc substrate of the present invention use, can provide an excellent resistance to high-speed rotation, high-speed read disc information. According to the method of using the specific thermoplastic resin of the present invention, it is possible to provide a disc which is excellent in resistance to high-speed rotation and which can read and write information at high speed. The present inventors have found that even a general-purpose bisphenol A type polycarbonate resin can be used as a substrate material for a disc, and a disc substrate excellent in resistance to high-speed rotation can be obtained, and is low-cost. Reuse is also an excellent method. Industrial Applicability The method of the present invention can be applied to the manufacture of BD (Blu-ray Disc). Simple description of C pattern 3 (none) [Explanation of main component symbols] (none) 34
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TWI621118B (en) * | 2012-11-15 | 2018-04-11 | Sony Corp | Manufacturing method of substrate for optical recording medium |
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JP2004143210A (en) * | 2002-10-22 | 2004-05-20 | Mitsubishi Engineering Plastics Corp | Polybutylene terephthalate resin composition and molded product |
KR20090005089A (en) * | 2006-03-29 | 2009-01-12 | 미쓰이 가가쿠 가부시키가이샤 | Resin composition containing olefin block polymer and use of the same |
JP2008127466A (en) * | 2006-11-21 | 2008-06-05 | Teijin Chem Ltd | Foam |
JP2009073904A (en) * | 2007-09-20 | 2009-04-09 | Asahi Kasei Chemicals Corp | Red phosphorus master pellet and method for producing the same |
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2010
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TWI621118B (en) * | 2012-11-15 | 2018-04-11 | Sony Corp | Manufacturing method of substrate for optical recording medium |
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