TW201036790A - In-mold decorating apparatus, decorative sheet, and in-mold decorating system - Google Patents

In-mold decorating apparatus, decorative sheet, and in-mold decorating system Download PDF

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Publication number
TW201036790A
TW201036790A TW98111655A TW98111655A TW201036790A TW 201036790 A TW201036790 A TW 201036790A TW 98111655 A TW98111655 A TW 98111655A TW 98111655 A TW98111655 A TW 98111655A TW 201036790 A TW201036790 A TW 201036790A
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Taiwan
Prior art keywords
mark
defect
pattern
length direction
decorative
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TW98111655A
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Chinese (zh)
Inventor
Hiroshi Fukushima
Satoshi Noguchi
Kentaro Fujii
Akira Hayata
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Nissha Printing
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Application filed by Nissha Printing filed Critical Nissha Printing
Priority to TW98111655A priority Critical patent/TW201036790A/en
Publication of TW201036790A publication Critical patent/TW201036790A/en

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Abstract

In in-mold decorating apparatus of the present invention, for the purpose of preventing it from performing simultaneous in-mold decoration using a defect pattern included in a decorative sheet, and as a result improving yields of decorative molded products, an inspection device 10 optically inspects whether or not there is a defect in patterns 91 of the decorative sheet 71, and the in-mold decorating apparatus 1 is configured not to perform positioning by skipping the defect pattern based on a defect mark 86a so that simultaneous in-mold decoration using the detect pattern 91N of the decorative sheet 71a, on which the defect mark is provided corresponding to the defect pattern, is not performed.

Description

201036790 六、發明說明: 【發明所屬之技彳标領域】 技術領域 本發明關於利用加飾板對樹脂成形品進行加飾之成形 同時加飾裝置所使用之加飾板的對準及缺陷管理技術。 C先前冬好】 背景技術 習知,作為裝飾樹脂成形品之表面的方法有利用已將 0 複寫材等形成於基體板之表面之加飾板的成形同時加飾 法。(參考例如國際公開第W〇2〇〇5/li8250號公報) 所謂成形同時加飾法,係於基體板上將已形成複寫層 之加飾板夾入成形模具内,而對模具内射出熔融樹脂,並 ' 使其冷卻而獲得樹脂成形品之同時,將加飾板接著於加飾 板之後,剝離基體板,以將複寫層轉移至被複寫面而進行 裝飾的方法。成形同時加飾法具有對於難以藉印刷法直= ❹ 形成圖案之形狀的成形品也能形成圖案的特徵。 &而’使用於成形同時加飾之加飾板,一般係以依據 凹版印刷於聚碳酸酷等基體板的表面印刷有包含剝離層、 圖案層、接著層等之複寫層之長條狀的滾筒來構成。 但是’設於滾筒狀之加飾板的複寫層於凹版印刷時或 捲繞時等情形下,會有發生細痕或針孔等細微缺陷的情 形。-旦使用具有缺陷之複寫層進行成形同時加飾,則: 有造成發生具有缺陷之成形品之虞。因此,進行預先檢^ 使用於成形同時加飾農置之加飾板,而並去除具有缺陷: 3 201036790 複寫層(圖案)。 加飾板之檢查係以結束一般印刷步驟,一面卸下已捲 繞成滾筒狀之加飾板一面以目視確認複寫層的方式來進 行。發現複寫層之一部分有缺陷時,為了去除該缺陷部分, 切斷包含該缺陷部分之加飾板的一部分,之後,進行以膠 帶等將已切斷之兩片板予以重接合的剪下貼上。 【發明内容】 發明概要 發明所欲解決的問題 但是,以目視確認加飾板的話,其確認作業之處理工 夫龐大。又,以膠帶等連接之加飾板難以進行成形時之對 準等。其結果,於成形步驟中,會有發生構成不良品原因 之二次不良之虞。 又,加飾板之製造步驟中,並非確認複寫層之一個一 個的圖案,而係將加飾板之滾筒全體分為數公尺單位的區 塊,並去除具有缺陷部之區塊全體。因此,也會有該區塊 包含不具有缺陷之圖案的情形,而進行了浪費地廢棄加飾 板的情形。 因此,本發明所欲解決之技術性課題,係在於提供防 止使用具有加飾板中所包含之缺陷的圖案進行成形同時加 飾,其結果,可提昇加飾成形品之良品製成率之成形同時 加飾裝置用的加飾板。 解決課題的手段 本發明為解決上述技術性問題,乃提供以下構成之成 201036790 形同時加飾裝置、加飾板及成形同時加飾系統。201036790 VI. Description of the Invention: [Technical Field of the Invention] Technical Field The present invention relates to a technique for aligning a resin molded article by using a decorative plate, and at the same time, a decorative plate alignment and defect management technique used in the decorative device . In the prior art, as a method of decorating the surface of the resin molded article, there is a method of forming and decorating a decorative sheet formed on the surface of the base sheet by using a 0-folding material or the like. (Refer to, for example, International Publication No. W〇2〇〇5/li8250) The so-called simultaneous molding method is to sandwich a decorative plate on which a replica layer has been formed on a substrate plate, and to melt the inside of the mold. Resin, and a method in which the resin sheet is cooled to obtain a resin molded article, and after the decorative sheet is attached to the decorative sheet, the base sheet is peeled off to transfer the copy layer to the surface to be embossed. The simultaneous molding method has a feature that a molded article can be formed in a shape in which it is difficult to form a pattern by printing. & and the decorative sheet used for forming and simultaneously embossing is generally printed with a strip of a layer including a peeling layer, a pattern layer, an adhesive layer, etc., on the surface of a base plate such as a polycarbonate plate. The drum is constructed. However, in the case where the copying layer provided on the roll-shaped decorative sheet is in the case of gravure printing or winding, fine defects such as fine marks or pinholes may occur. Once the molding is performed by using the defective copying layer and the decoration is performed, there is a problem that a molded article having defects is caused. Therefore, pre-inspection is used to form and decorate the decorative sheet of the farm, and the removal has defects: 3 201036790 Copy layer (pattern). The inspection of the decorative panel was carried out by visually confirming the copying layer while removing the decorative sheet which was wound into a roll shape by the end of the general printing step. When it is found that one of the copying layers is defective, in order to remove the defective portion, a part of the decorative sheet including the defective portion is cut, and then the cut and pasted two sheets are re-joined by tape or the like. . DISCLOSURE OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION Problems to be Solved by the Invention However, when the decorative sheet is visually confirmed, the processing for confirming the work is enormous. Further, the decorative sheet joined by a tape or the like is difficult to perform alignment during molding. As a result, in the forming step, there is a possibility that secondary defects that cause the defective product occur. Further, in the manufacturing step of the decorative sheet, not all of the patterns of the copying layer are confirmed, but the entire drum of the decorative sheet is divided into blocks of several meters, and the entire block having the defective portion is removed. Therefore, there is a case where the block contains a pattern having no defects, and a case where the decorative plate is wastefully discarded is performed. Therefore, the technical problem to be solved by the present invention is to provide a pattern for preventing the use of a pattern having a defect included in a decorative sheet, and to improve the yield of the decorative molded article. At the same time, the decorative plate for the decoration device. Means for Solving the Problems In order to solve the above-described technical problems, the present invention provides a 201036790 simultaneous decoration device, a decorative panel, and a simultaneous molding system.

依據本發明之第1樣態,提供成形同時加飾裝置,係使 用加飾板’而該加飾板係於基體板表面受附有包含複數良 品圖案及缺陷圖案之複寫層,並已受賦與和前述缺陷圖案 對應設置之缺陷標記、寬度方向標記及長度方向標記者, 且該成形同時加飾裝置將前述加飾板以對模具已對準的狀 態關閉模具並射出熔融樹脂,使前述複寫層複寫至前述溶 融樹脂已固化之成形品表面,又,前述成形同時加飾裝置 包含有將前述加飾板間斷地供給至前述模具之加飾板供給 部;檢測前述長度方向標記、前述寬度方向標記及前述缺 標s己之標記檢測感測器;及依據前述標記檢測感測器之 檢測結果,驅動控制前述加飾板供給部以使前述加飾板之 圖案對前述模具對準的驅動控制部,而前述驅動控制部於 依如述標§己檢測感測器檢測出前述缺陷標記時,驅動控制 别述加飾板供給部以跳過與前述缺陷標記對應之圖案而不 進行前述對準。 依據本發明之第2樣態,提供第丨樣態之成形同時加飾 裝置,前述缺陷標記設成相對於前述加飾板之長度方向而 與刎述長度方向標記成同列,且前述標記檢測感測器包含 有檢测前述寬度方向標記之寬度方向感測器、與檢測前述 長度方向標記及前述缺陷標記之長度方向感測器。 依據本發明之第3樣態,提供第2樣態之成形同時加飾 裝置’且前述缺陷標記朝與前述缺陷圖案對應之長度方向 標記之加飾板供給方向下游側連續設置,且相對於前述加 5 201036790 飾板之長度方向而與前述長度方向標記成同列,又,前述 驅動控制部依據前述長度方向感測器為非透過狀態的時間 或前述加飾板之運送量是否大於預先決定之門植值,而檢 測有無前述缺陷標記。 依據本發明之第4樣態,提供第2樣態之成形同時加飾 裝置’且刖述缺陷標記設於與前述缺陷圖案對應之長度方 向標記和與則述缺陷圖案之前一個圖案對應之長度方向標 。己之間’以相對於加飾板供給方向而與前述長度方向標記 成同列,又,前述驅動控制部依據前述長度方向感測器為 透過狀態的時間或前述加飾板之運送量是否大於預先決定 之門檻值,而檢測有無前述缺陷標記。 依據本發明之第5樣態,提供加飾板,係使用於成形同 時加飾裝置者,且該成形同時加錦裝置係以對模具已對準 的狀態關閉模具並射出炫融樹脂,並使複寫層複寫至前述 炫融树月曰已固化之成形品表面者且前述加飾板係於基體 板表面X附有包含複數良品圖案及缺陷圖案之複寫層,且 受賦與和前述缺陷圖案對應設置之缺陷標記、寬度方向標 記及長度方向襟記者。 依據本發明之第6樣態,提供第5樣態之加According to a first aspect of the present invention, a simultaneous molding device is provided which uses a decorative plate which is attached to a surface of a substrate plate with a copy layer containing a plurality of good patterns and defective patterns, and has been subjected to And a defect mark, a width direction mark, and a length direction mark corresponding to the defect pattern, and the forming simultaneous decoration device closes the mold in a state in which the mold is aligned, and emits the molten resin, so that the foregoing copying The layer is overwritten onto the surface of the molded product in which the molten resin has been solidified, and the simultaneous molding and decorating apparatus includes a decorative sheet supply unit that intermittently supplies the decorative sheet to the mold; and detects the longitudinal direction mark and the width direction Marking and detecting the sensor of the missing mark; and driving control for controlling the supply of the decorative plate to align the pattern of the decorative plate to the mold according to the detection result of the mark detecting sensor And the driving control unit drives and controls the decorative sheet when detecting the defect mark by the detecting sensor as described above. To skip to the portion corresponding to the pattern of the mark without the aforementioned drawbacks aligned. According to a second aspect of the present invention, there is provided a second simultaneous molding device, wherein the defect mark is disposed in the same row as the longitudinal direction of the decorative sheet, and the mark detecting feeling is The detector includes a width direction sensor that detects the width direction mark, and a length direction sensor that detects the length direction mark and the defect mark. According to a third aspect of the present invention, a second molding and simultaneous decoration device is provided, and the defect mark is continuously provided toward a downstream side of a decorative sheet supply direction of a longitudinal direction mark corresponding to the defect pattern, and is opposite to the foregoing Adding 5 201036790, the longitudinal direction of the plaque is in the same row as the longitudinal direction mark, and the driving control unit is based on whether the length direction sensor is in a non-transmissive state or whether the amount of the decorative plate is larger than a predetermined gate. The value is implanted and the presence or absence of the aforementioned defect mark is detected. According to a fourth aspect of the present invention, a second molding and simultaneous decoration device is provided, and the defect mark is provided in a length direction mark corresponding to the defect pattern and a length direction corresponding to a pattern before the defect pattern. Standard. Between the two, the lengthwise direction is marked in the same direction as the direction in which the decorative sheet is supplied, and the driving control unit is in a state in which the longitudinal direction sensor is in a transparent state or whether the amount of the decorative sheet is larger than a predetermined amount. The threshold of the decision is depreciated, and the presence or absence of the aforementioned defect mark is detected. According to a fifth aspect of the present invention, a decorative panel is provided for use in forming a simultaneous decorative device, and the forming and simultaneously adding device is configured to close the mold and eject the blister resin in a state in which the mold is aligned, and The copying layer is overwritten to the surface of the molded article which has been solidified, and the decorative plate is attached to the surface of the base plate X with a copying layer including a plurality of good patterns and defective patterns, and is assigned to the defect pattern. Set the defect mark, width direction mark and length direction 襟 reporter. According to the sixth aspect of the present invention, the fifth aspect is provided

、,、 月1J V寬度方向標記朝前述加飾板之長度方向延伸成帶狀而設 於則述加飾板之寬度方向之一端附近,前述長度方向標記And the month 1J V width direction mark extends in a strip shape toward the longitudinal direction of the decorative sheet, and is disposed near one end of the width direction of the decorative sheet, and the length direction mark

〇别述各個圖案對應設置,而前述缺陷標記設成相對於前 述長度方向而與前述長度方向標記同列。 J 依據本發明之第7樣態’提供第6樣態之加飾板,且前 201036790 述缺陷標記朝與前述缺陷圖案對應之長度方向標記之加飾 板供給方向下游側連續設置。 依據本發明之第8樣態,提供第6樣態之加飾板,且前 述缺陷標記設於與前述缺陷圖案對應之長度方向標記 刚述缺陷圖案之前—個圖.案對應之長度方向標記之間。、The respective patterns are provided correspondingly, and the defect marks are arranged in the same row as the longitudinal direction marks with respect to the longitudinal direction. J. According to the seventh aspect of the present invention, the decorative sheet of the sixth aspect is provided, and the defect mark of the preceding paragraph 201036790 is continuously provided toward the downstream side in the supply direction of the decorative sheet corresponding to the longitudinal direction mark corresponding to the defective pattern. According to an eighth aspect of the present invention, a decorative sheet of a sixth aspect is provided, and the defect mark is provided in a length direction mark corresponding to the defect pattern, and a length direction mark corresponding to the front side of the defect pattern between. ,

〇 依據本發明之第9樣態,提供第5樣態之加部板日,且前 述寬度方向標記朝前述長度方向延伸成帶狀而設於前述加 飾板之見度方向之—端附近,前述長度方向標記設成間斷 帶狀而與前述各個圖案對應且無間隙,且前述缺陷標記設 成塗滿與前述缺陷圖案對應之前述間隙。 依據本發明之第1〇樣態,提供成形同時加飾系統,係 Hi裝置及成形同時加飾裝置’且藉前述檢查裝置檢 ==個圖案是否有缺陷,而該加飾板於基體板表 寬二複數圖案之複寫層,並具有長度方向標記與 3方向標記,又,藉前述成形同時加飾裝置將前述已受 ==間斷地供給至模具之間,並依據前述長度方 σ 、⑴述寬度方向標記,將前述加飾板叫前述描真 已對準的狀態關閉模具並射出熔融樹脂,並、 複寫至前述炫融樹脂已固化之成形品表面者,且前2檢 裝置包含有光學性判斷前述加飾板之圖案是否心=查 圖案之感挪器單元、及依據前述感測器單元否已== 缺陷圖案時,對應前述缺陷圓案賦與缺陷桿為别述 賦與部,箭 己之缺陷標記 將前述加^=卵 置包含有供給前述加部板並 錦板對前述模具對準之加飾板供給部、在依據前 7 201036790 述加飾板供給部將前述加飾板對前述模具對準之前,檢測 前述缺陷標記之缺陷標記檢蜊感測器、及前述缺陷標記檢 須j感測器檢測出前述缺陷標記時,驅動控制前述加飾板供 給部以跳過與前述缺陷標記對應之圖案而不進行前述對準 之驅動控制部。 依據本發明之第11樣態’提供第1〇樣態之成形同時加 飾系統,且前述缺陷標記檢硎感測器係檢測前述長度方向 梯記之長度方向感測器’且前述缺陷標記賦與部對與前述 缺陷圖案對應之長度方向標記賦與前述缺陷標記。 依據本發明之第12樣態’提供第10或11樣態之成形同 時加飾系統,且前述缺陷標記賦與部係對前述加飾板印刷 游述缺陷標記之印刷單元。 依據本發明之第13樣態,提供第12樣態之成形同時加 飾系統,且前述印刷單元朝與前述缺陷圖案對應之長度方 向標記之加飾板供給方向下游側,對前述長度方向標記連 續印刷前述缺陷標記。 依據本發明之第14樣態’提供第12樣態之成形同時加 飾系統,且前述印刷單元對與前述缺陷圖案對應之前述長 度方向標記 '和與前述缺陷圖案之前一個圖案對應之長度 方向標記之間’賦與前述缺陷賦與標記。 依據本發明之第15樣態,提供第12樣態之成形同時加 飾系統,且前述印刷單元對與位於前述長度方向標記之間 之前述缺關案對應之間隙,印刷前述缺陷標記以盡滿前 述間隙,而該長度方向標記與前述各個圖案對應且隔著間 201036790 ' 隙間斷地設成帶狀。 依據本發明之第16樣態,提供第10或11樣態之成形同 時加飾系統’且前述缺陷標記賦與部係除去長度方向標記 的除去單元,而該長度方向標記與依據前述感測器單元判 斷為前述缺陷圖案之圖案對應。 依據本發明之第17樣態,提供第12樣態之成形同時加 飾系統,且前述印刷單元將不同於前述缺陷標記之缺陷顯 示印刷於前述缺陷圖案上。 0 發明效果 依據本發明之第1樣態,使用與前述缺陷圖案對應並受 賦與缺陷標記之加飾板,能以成形同時加飾裝置將缺陷標 - 記作為基準並予以跳過而不進行對準,因此,非依據缺陷 • 圖案形成成形品。疫此’可即省用以去除加飼5板之缺陷圖 案之工夫,且可免除習知於缺陷圖案之去除作業時發生之 加飾板之剪下貼上所造成之不良問題。又,可去除缺陷圖 案而形成成形品,因此’能提昇成形品之良品的製造成功 ❹ 率。 依據本發明之第2樣態,檢測缺陷標記與長度方向標記 之感測器1個即可,因此,能達到裝置的簡略化。又,採用 此構造的情形下,於感測器檢測出之信號,必須加上缺陷 標記與長度方向標記之區別’因此,例如,利用缺陷標記 及長度方向標記遮蔽光學性感測器之光的遮蔽時間而能區 別兩者。 依據本發明之第5樣態,能以成形同時加飾裝置將缺陷 9 201036790 標記作為基準並予以跳過而不進行對準, M此’非依據缺 陷圖案形成成形品。爰此,可節省用以去除加飾板之缺陷 圖案的工夫,且可免除習知於缺陷圖案之去除作業時發生 之加飾板之剪下貼上所造成之不良問題。又,可去除缺陷 圖案而形成成形品,因此,能提昇成形品之良品的製造成 功率。 依據本發明之第10樣態,以檢查裝置光學性檢查圖 案,且使用與前述缺陷圖案對應並受賦與缺陷標記之加飾 板,能以成形同時加飾裝置將缺陷標記作為基準並予以跳 過而不進行對準’因此,非依據缺陷圖案形成成形品。爰 此,可節省用以去除加飾板之缺陷圖案的工夫,且可免除 習知於缺陷圖案之去除作業時發生之加飾板之剪下貼上所 造成之不良問題。又,可去除缺陷圖案而形成成形品,因 此,能提昇成形品之良品的製造成功率。 依據本發明之第11樣態,以將檢測缺陷標記之感測器 與檢測長度方向標記之感測器予以共用化,能達到裝置之 簡略化。 圖式簡單說明 本發明之此等及其他目的與特徵,由相關附加之圖面 之與較佳實施樣恶關聯之以下的記述而可臻明白。此等圖 式中: 第1圖顯示相關本發明之實施樣態之成形同時加飾系 統所使用之成形同時加傅裝置的構造; 第2圖係沿著第1圖之π_π的剖面圖; 201036790 第3圖顯示第1圖所示之成形同時加飾裝置所使用之檢 查前狀態之加飾板之一實施例的平面圖; 第4圖顯示相關本發明之實施樣態之成形同時加飾系 統所使用之成形同時加飾裝置的構造; 第5A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第1實施例的平面圖; 第5B圖係以第5A圖之B — B線的剖面圖; 第6A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第2實施例的平面圖; 第6B圖係以第6A圖之B — B線的剖面圖; 第7A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第3實施例的平面圖; 第7B圖係以第7A圖之B — B線的剖面圖; 第8A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第4實施例的平面圖; 第8B圖係以第8A圖之B — B線的剖面圖; 第9圖顯示使用第5A圖所示之加飾板時之跳過動作的 流程圖; 第10圖顯示使用第6A圖所示之加飾板時之跳過動作的 流程圖, 第11圖顯示使用第7A圖所示之加飾板時之跳過動作的 流程圖; 第12圖顯示使用第8A圖所示之加飾板時之跳過動作的 流程圖; 11 201036790 第13圖顯示第5a 圖所示之加飾板之變形例的平 面圖。 之前,於附加圖面中對於相同構件 較佳實施例之詳細說明 繼續本發明之記述 則賦與相同參照符說。 厂 >考圖式一面說明本發明之—實 :目關本實施樣態之成形同時力撕包含有進上 〇飾之成形叫加錦裝置、及檢查成形同時加飾裝置所使 用之加飾板的檢查裝置。 第1圖及第2圖顯示相關本發明之實施樣態之成形同時 加飾裝置的構w。成形同時加飾裝置i係依照控制部⑽的 控制’將'袞筒狀之加飾板71連續地送入模具(固定模、可動 模)之間’以韻具内失著加飾板71的狀態對該模具内射出 U樹月日’以將已附加於加飾板71表面之圖案複寫至樹脂 成形品的表面而加都樹脂成形品的裝置。X,相關本實施 樣態之成形同時加«置1所使用之加飾板7i,如後段所 述,係可使用藉由檢查裂置1〇(參考第*圖)檢查圖案之細痕 或針孔等’並對應缺陷品之圖案而已受賦與缺陷標記狀態 者。 成形同時加飾裝置1包含有固定在框架31上的固定盤 32、及可;f動移動於已安裝於固定盤32之機柱33上的可動 盤34。可動盤34之框架藉著未以圖式顯示之滾筒而被支樓 成可移動。 於固定盤32安裝有固定模36。固定模36於其分模面側 12 201036790 — 具有凸部36a。成形同時加飾襄置丨建構成可從射出喷嘴% 對此固定模36射出熔融樹脂。 於可動盤34安裝有可動模4〇。可動模具有與固定模 36之凸部36a對應的凹部伽。於可動模4〇設有 用以使加飾 板71密接於模具之座管_、81。於固定模顺有凹部(未 以圖式顯示)且設成不干擾此等座管束8〇、81。如此一來, 在已將可動模40與固定模36閉模時,座管束8〇、81可朝凹 部内避開。 〇 又,上游側框架60績下游側框架6〇b相對於可動盤34 安裝成可朝水平方向移動。藉著上游側框架術與下游側框 架_將加飾板71運送任意的運送量而能進行加飾板71之 長又方向的對準又,藉著上游側框架6此與下游側框架_ 朝水平方向移動而能進行加飾板71之寬度方向的對準。 即,上游麻_a與獨__b具有作為加飾板供給 部的機能。上游側框架6〇a與下游側框架_藉著導引構件 ❹ B、㈣而相對於安裝在可動盤%之導引軌仏、_被導 引。可使用直動型萬向軸承作為導5丨構件心、咖。 上游側框_填下___藉著與料分別對應 設置之未以圖式顯示的寬度方向移動裝置而能分別獨域 朝水平方向移動。各個寬度方向移動褒置建構成例如夢著 馬達、滑輪、傳輸帶等而能以財的旋轉速度旋轉球螺絲, 此球螺絲與安裝於上游側框架6〇a及下游側框架娜之螺产 嚙合。因此,藉由使馬達旋轉,球螺絲會旋轉,藉此 游側框架6Ga及下游側框架6%可朝水平方向移動。 13 201036790 於上游側框架60a設有板供給滾筒69。板供給滾筒69建 構成可藉上游側馬達76a的驅動而旋轉並捲繞出加飾板 71。上游側板導引滾筒72、78將從板供給滾筒69所捲繞出 之加飾板71朝垂直方向導引以使加飾板位於可動模40的表 面。又’上游側板導引滾筒72、78並非限定為兩個,乃可 設為任意數。又,為了對所供給之加飾板71賦與適切的張 力,也可建構成於捲取加飾板71之捲輪的軸設置磁粉式離 合器(未以圖式顯示)。 於下游側框架60b設有板捲取滾筒70。板捲取滾筒7〇建 構成可捲繞位於可動模具40表面之加飾板71。為了對所供 給之加飾板71賦與適切的張力,乃於板捲取滾筒7〇設有用 於驅動捲輪而以DC伺服馬達構成的馬達76b。又,為了將 已通過可動模具4G之模穴面上之加飾板71導向板捲取滾筒 70乃於下私側框架60b設置任意數的下游側板導引滾筒 77、78、75。 寬度方向感測器82a、82b分別排列於加飾板71之供給 方向並設於可動模具4〇上下。又,長度方向感測 器83以埋 入的狀態設於可動模具4 藉著將長度方向感測 器83埋入 並配置於可動模具4〇内的狀態,加飾板71之圖案與長度方 向感測器83的位置變得接近,因此可提昇對準的精度。 加飾板71被從板供給滾筒69向垂直方向朝下供給,並 被朝上游側板㈣滾筒72、78導引而通過可純具4〇之模 八面上’且被導彳丨至下游側板導引滾筒77、78、75並被板 捲取滾筒70捲取。 14 201036790 加飾板71的供給上,於定位時係被驅動控制使已形成 於加飾板71之圖案91相對於可動模具4()之凹部撕配置於 預定位置。加飾板71之供給及定位係藉控制部100控制板供 給滚筒的、板捲取滾筒70、上游側框架6〇a之寬度方向移動 裝置X及下游側框架6Gb之寬度方向移動裝置的驅動來進 行。 於成形同時加飾裝置卜依據寬度方向感測器咖、概 〇 肖長度方向感測1183之檢測結果,如將於後述情形那般進 行加飾板71之定位動作,之後,進行射出㈣樹脂的動作。 以加都板之定位已結束的狀態,構成加飾板71之圖 . 案已配置於朝固定模具36、可動模具4G之模穴對應的位 旦加純71之定位結束,射動盤34軸並進行關 閉模具動作,與成形同時進行加飾板71上之圖案的複寫。 成形品冷卻後,模具並取出成形品。藉此結束丨循環的 動作。 ❹ 第3圖顯示本實施樣態所使用之加飾板的構造。第3圖 所示之加飾板71係將於後述之檢查步驟未結束之狀‘離者 力,板71具有透明的基體板2G、以及設置於基體板戰面 上的複寫層23(參考第5B圖)。複寫層23係將剝離層2 案層、接著層22等予以積層而構成。圖案層設有以一 a, 隔形成之複數圖案91、距各圖案91以_定間:相::二1 圖案91形成點狀的長度方向標記85(亦稱為矩形標 圖案91以一定間隔呈帶狀形成於加飾板乃之寬戶方η — * 附近的寬度方向標記84(亦稱為流線)。長度方向二向: 201036790 度方向標記8 4係於印圖案91時被同時附加者。 寬度方向感測器82a、82b及長度方向感測器83係用以 讀取已設置於加飾板71之寬度方向標記84 、長度方向標記 85 '以及在將於後述之檢查步驟附加之缺陷標記86a、86b、 86c(參考第5A圖、第6A圖、第7A圖)的光學感測器。寬度方 向感測器82a、82b及長度方向感測器83檢測長度方向及寬 度方向的位置。又,寬度方向感測器82a、82b及長度方向 感測器83讀取缺陷標記86a、86b、86c並檢測有缺陷的圖案 91N。又,寬度方向感測器82a、82b及長度方向感測器83 建構成可微調整安裝位置。 第4圖顯示進行加飾板71之檢查步驟之檢查裝置的概 略構造。檢查裝置10係檢查藉未以圖式顯示之凹版印刷裝 置印刷了複寫層23之滾筒狀的加飾板71的裝置。於第4圖所 示之檢查裝置,可檢查之加飾板71之有效寬度為600mm, 缺陷檢測尺寸為30//m,加飾板71之傳送速度為10〜40m/ 分鐘。 成為檢查對象之加飾板71安裝於送出滾筒11。送出滾 筒11藉轉矩馬達11a被控制驅動,並控制成藉將於後述之捲 取滾筒12的驅動而將被捲取之加飾板71以預定張力送出。 又,捲取滾筒12被控制其驅動量與驅動轉矩’檢查裝置1〇 建構成可檢測出加飾板71的傳送量。 從送出滚筒11送出之加飾板71藉由旋轉搖動滚筒 13a、板壓制滚筒16a、17a而送至導引滾同19。板壓制滾筒 17a與可上下移動之氣缸(未以圖式顯示)連結。藉此氣缸的 16 201036790 上下移動而能調整板壓制滾筒17 a與板壓制滾筒! 6 a之間的 加飾板71的夾持力。如此一來,能確實進行加飾板71的傳 送。 導引滾筒19以大致排列成水平之三個滾筒來構成,將 加飾板71朝水平方向導引。被搬送於已配置導引滾筒丨今之 區域的加飾板71藉設置於導引滾筒19上方之線感測器單元 檢查線感測器單元15具有用以測定透過光及反射光的 0 兩個感測器。又,設置透過光用光源14a與反射光用光源14b 作為以線感測器單元15進行檢查的光源。以未以圖式顯示 之控制運算部檢查各個線感測器單元15所拍攝之影像,而 能光學地判別複寫層23的缺陷。 又,於線感測器單元15之下游側設有缺陷標記賦與部 18。缺陷標記賦與部職據將於後述之作為_標記而附 加的標記,能採用各種樣態的構造。具體的例子係可使用 用以去除對加飾板㈣面進行印刷之噴墨單元或雷射標記 ❹ 胃、加飾板Μ複寫層23之-部分的去除單巧作為缺陷 標記賦與部18。 藉導引滾筒19所導引之加飾板7 i被板壓制滾筒】6匕、 Μ導引。板壓制滾筒17b與可上下移動之氣缸(未以圖式顯 示)連結。藉此氣缸的上下移動而能調整板壓制滾筒%血 板壓制滾筒16b之間的加飾板71的夹持力。如此一來能確 實進行加飾板71的傳送。板壓制滾筒16b、17b之下游^ 有旋轉搖動滚筒说。通過板壓制滾筒·、17b間的加飾^ 71被旋轉搖動滾則科引轉取於捲取滾筒12。捲取 17 201036790 12設有轉矩馬達12a。藉控制轉矩馬達12&之驅動,捲取滚 筒12以對加飾板7 i賦與了預定張力的狀態能捲取加飾板 7卜 缺陷標記賦與部18將線感測器單元丨5所判斷之與具有 缺陷之複寫層23之圖案91N對應之長度方向標記85N(參考 第5A圖),以與良品之長度方向標記85不同的形態賦與加飾 板71。又,缺陷標記賦與部18配合加飾板71之搬送時序 (timing)對加飾板71之特定處進行追加或刪除長度方向標 記85。_軸標記#與部18謂細構造躲後段記述。 此缺陷標記賦與之時序控㈣以未關式顯示之檢查裝置 1〇的控制部來進行。According to a ninth aspect of the present invention, the fifth plate state of the fifth aspect is provided, and the width direction mark extends in a strip shape in the longitudinal direction and is disposed near the end of the visibility direction of the decorative sheet. The longitudinal direction marks are provided in a discontinuous band shape and correspond to the respective patterns without gaps, and the defect marks are provided to be coated with the gaps corresponding to the defect patterns. According to the first aspect of the present invention, a simultaneous molding system is provided, which is a Hi device and a simultaneous molding device, and the inspection device detects whether a pattern is defective, and the decorative plate is on the substrate plate. a copying layer of a wide two-number pattern having a length direction mark and a three-direction mark, and further, by the forming and simultaneous decorating means, intermittently supplying the above-mentioned subjected to == between the dies, and according to the aforementioned length square σ, (1) The width direction mark is used to close the mold in a state in which the aforementioned decorative sheet is aligned, and to eject the molten resin, and to rewrite the surface of the molded product on which the slick resin has been cured, and the front inspection device includes optical properties. Determining whether the pattern of the decorative plate is a heart=checking the pattern of the sensor unit, and according to whether the sensor unit has a == defect pattern, corresponding to the defect circle and the defective rod is a different part, the arrow The defective mark includes the decorative plate supply portion that supplies the adding plate and the slab is aligned with the mold, and the decorative plate pair is provided in the decorative plate supply portion according to the above 7 201036790 Before the aligning of the mold, the defect mark detecting sensor for detecting the defect mark, and the defect mark detecting j sensor detecting the defect mark, driving and controlling the decorative plate supply portion to skip the defect A drive control unit that marks the corresponding pattern without performing the aforementioned alignment. According to the eleventh aspect of the present invention, a first simultaneous molding and simultaneous decoration system is provided, and the defect mark detection sensor detects the length direction sensor of the length direction ladder and the aforementioned defect mark The portion of the length direction mark corresponding to the defect pattern is assigned to the defect mark. According to a twelfth aspect of the present invention, a forming simultaneous decoration system of the tenth or eleventh aspect is provided, and the defective mark imparting portion prints a printing unit for displaying a defect mark on the decorative plate. According to a thirteenth aspect of the present invention, there is provided a forming simultaneous decoration system of a twelfth aspect, wherein the printing unit is continuous to the downstream direction of the decorative sheet feeding direction in the longitudinal direction mark corresponding to the defect pattern The aforementioned defect mark is printed. According to a fourteenth aspect of the present invention, there is provided a forming simultaneous decoration system of a twelfth aspect, wherein the printing unit has the length direction mark corresponding to the defect pattern and a length direction mark corresponding to a pattern before the defect pattern The assignment of the aforementioned defects to the mark is made. According to a fifteenth aspect of the present invention, there is provided a forming simultaneous decoration system of a twelfth aspect, wherein the printing unit prints the defect mark to the gap corresponding to the defect between the length direction marks In the gap, the length direction mark corresponds to each of the above-described patterns, and is formed in a strip shape intermittently with a gap of 201036790'. According to a sixteenth aspect of the present invention, a forming simultaneous decoration system of the tenth or eleventh aspect is provided, and the defect mark imparting portion removes a removal direction unit of the length direction mark, and the length direction mark is based on the sensor according to the foregoing The unit determines that the pattern of the aforementioned defect pattern corresponds. According to a seventeenth aspect of the present invention, there is provided a forming simultaneous decoration system of the twelfth aspect, wherein the printing unit displays a defect different from the defect mark on the defect pattern. Advantageous Effects of Invention According to the first aspect of the present invention, a decorative sheet corresponding to the defect pattern and assigned a defect mark can be used, and the defect-marking device can be used as a reference and skipped without being performed. Alignment, therefore, forming a molded article without depending on the defect • pattern. This can be used to remove the defect pattern of the 5-plate, and it can eliminate the problem caused by the conventional cutting of the decorative sheet which occurs during the removal of the defective pattern. Further, since the molded article can be formed by removing the defect pattern, the manufacturing efficiency of the molded article can be improved. According to the second aspect of the present invention, it is only necessary to detect one of the sensor for the defect mark and the length direction mark, and therefore, the simplification of the apparatus can be achieved. Moreover, in the case of this configuration, the difference between the defect mark and the length direction mark must be added to the signal detected by the sensor. Therefore, for example, the shadow of the optical sensor is shielded by the defect mark and the length direction mark. Time can distinguish between the two. According to the fifth aspect of the present invention, the defect 9 201036790 mark can be used as a reference and can be skipped without being aligned by the forming simultaneous decoration device, and the molded article can be formed without the defect pattern. As a result, the work of removing the defective pattern of the decorative sheet can be saved, and the problem of the conventional cutting of the decorative sheet which occurs during the removal of the defective pattern can be eliminated. Further, since the defective pattern can be removed to form a molded article, the manufacturing success rate of the molded article can be improved. According to the tenth aspect of the present invention, the inspection device optically inspects the pattern, and the decorative sheet corresponding to the defect pattern and assigned the defect mark can be used to form the simultaneous decoration device to mark the defect mark as a reference and jump. The alignment is not performed. Therefore, the molded article is not formed in accordance with the defect pattern.爰 This saves the labor of removing the defective pattern of the decorative sheet, and can eliminate the problem caused by the conventional cutting of the decorative sheet which occurs during the removal of the defective pattern. Further, since the defect pattern can be removed to form a molded article, the manufacturing success rate of the molded product can be improved. According to the eleventh aspect of the invention, the sensor for detecting the defect mark and the sensor for detecting the length direction mark are shared, and the device can be simplified. BRIEF DESCRIPTION OF THE DRAWINGS These and other objects and features of the present invention will become apparent from the following description of the appended claims. In the drawings: Fig. 1 shows a configuration of a simultaneous forming device for forming a simultaneous decoration system according to an embodiment of the present invention; Fig. 2 is a sectional view taken along line π_π of Fig. 1; 201036790 Fig. 3 is a plan view showing an embodiment of a decorative plate in a pre-inspection state used in the forming simultaneous decoration device shown in Fig. 1; and Fig. 4 is a view showing a simultaneous molding system according to an embodiment of the present invention. The configuration of the simultaneous molding device used for forming; FIG. 5A is a plan view showing the first embodiment of the decorative sheet to which the inspection device has been given the defect mark; FIG. 5B is a cross-sectional view taken along line B-B of FIG. 5A. Figure 6A is a plan view showing a second embodiment of a decorative sheet to which a check device has been assigned a defect mark; Figure 6B is a cross-sectional view taken along line B-B of Figure 6A; The plan view of the third embodiment of the decorative sheet with the defect mark is applied; the 7B is a cross-sectional view taken along line B-B of Fig. 7A; and the 8A is a view showing that the check device has been assigned a defect mark. A plan view of a fourth embodiment of a decorative panel; Fig. 8A is a cross-sectional view of line B - line B; Fig. 9 is a flow chart showing the skip action when the decorative sheet shown in Fig. 5A is used; and Fig. 10 is a view showing the use of the decorative sheet shown in Fig. 6A Flowchart of the skip action, Fig. 11 shows a flow chart of the skip action when the decorative plate shown in Fig. 7A is used; Fig. 12 shows the skip action when the decorative plate shown in Fig. 8A is used Flowchart; 11 201036790 Figure 13 shows a plan view of a modification of the decorative panel shown in Fig. 5a. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE PREFERRED EMBODIMENT The description of the preferred embodiment of the present invention is continued with the description of the present invention. The factory is described with reference to the present invention. The present invention is directed to the formation of the present embodiment, while the tearing includes the forming of the upper enamel, and the decoration of the forming and decorating device. Board inspection device. Fig. 1 and Fig. 2 show the construction of the simultaneous decoration device according to the embodiment of the present invention. The forming simultaneous decoration device i is continuously fed between the mold (fixed mold and movable mold) in accordance with the control of the control unit (10), and the decorative sheet 71 is lost in the rhyme. In the state in which the U-tree is printed in the mold, a device in which the pattern attached to the surface of the decorative sheet 71 is overwritten onto the surface of the resin molded article to add a resin molded article. X, related to the formation of the present embodiment, while adding the decorative plate 7i used for the first set, as described in the following paragraph, it is possible to check the fine marks or needles of the pattern by checking the crack 1 〇 (refer to the figure *) A hole, etc., which corresponds to the pattern of the defective product and has been assigned the defect mark state. The forming simultaneous decoration device 1 includes a fixed disk 32 fixed to the frame 31, and a movable disk 34 that is moved to the column 33 of the fixed disk 32. The frame of the movable plate 34 is movably moved by a roller which is not shown in the drawings. A fixed die 36 is attached to the fixed disk 32. The fixed mold 36 is on its parting face side 12 201036790 - having a convex portion 36a. The forming and decorating means can be configured to eject the molten resin from the injection nozzle % to the fixed mold 36. A movable mold 4 is attached to the movable plate 34. The movable mold has a concave portion corresponding to the convex portion 36a of the fixed mold 36. The movable mold 4 is provided with seat tubes _, 81 for attaching the decorative sheet 71 to the mold. The fixed mold is provided with a recess (not shown) and is arranged not to interfere with the seat tube bundles 8A, 81. As a result, when the movable mold 40 and the fixed mold 36 have been closed, the seat tube bundles 8A, 81 can be avoided in the concave portion. Further, the upstream side frame 60 is mounted on the downstream side frame 6〇b so as to be movable in the horizontal direction with respect to the movable platen 34. By the upstream side frame and the downstream side frame _ the decorative plate 71 is transported by any amount of conveyance, the long and opposite direction of the decorative plate 71 can be aligned, and the upstream side frame 6 and the downstream side frame _ The horizontal direction is moved to enable alignment of the decorative sheet 71 in the width direction. That is, the upstream hemp_a and the sole__b have functions as a decorative sheet supply portion. The upstream side frame 6〇a and the downstream side frame_ are guided by the guide members ❹ B and (4) with respect to the guide rails _ mounted on the movable disk. A direct-acting universal bearing can be used as the guide member and the coffee. The upstream side frame _filled ___ can be moved in the horizontal direction by the single direction by moving the device in the width direction which is not shown in the figure. Each of the width direction movements is configured to, for example, a motor, a pulley, a conveyor belt, and the like, and can rotate the ball screw at a rotational speed of the fuel. The ball screw is meshed with the screw attached to the upstream side frame 6a and the downstream side frame. . Therefore, by rotating the motor, the ball screw can be rotated, whereby the side frame 6Ga and the downstream side frame 6% can be moved in the horizontal direction. 13 201036790 A plate supply roller 69 is provided in the upstream side frame 60a. The plate supply roller 69 is constructed to be rotatable by the driving of the upstream side motor 76a and to wind up the decorative plate 71. The upstream side guide rollers 72, 78 guide the decorative sheet 71 wound from the sheet supply roller 69 in the vertical direction so that the decorative sheet is positioned on the surface of the movable mold 40. Further, the upstream side guide rollers 72 and 78 are not limited to two, and may be any number. Further, in order to impart a proper tension to the supplied decorative panel 71, a magnetic powder type clutch (not shown) may be provided on the shaft of the reel of the take-up decorative sheet 71. A sheet winding drum 70 is provided in the downstream side frame 60b. The plate take-up roll 7 is constructed to constitute a decorative sheet 71 which can be wound around the surface of the movable mold 40. In order to impart appropriate tension to the supplied decorative panel 71, the plate winding drum 7 is provided with a motor 76b for driving the reel and a DC servo motor. Further, in order to guide the decorative sheet 71 having passed through the cavity surface of the movable mold 4G to the sheet winding drum 70, an arbitrary number of downstream side guide rollers 77, 78, 75 are provided to the lower private side frame 60b. The width direction sensors 82a and 82b are respectively arranged in the supply direction of the decorative sheet 71 and are provided above and below the movable mold 4〇. Further, the longitudinal direction sensor 83 is provided in the movable mold 4 in a state of being embedded, and the longitudinal direction sensor 83 is embedded and placed in the movable mold 4, and the pattern and the length direction of the decorative sheet 71 are sensed. The position of the detector 83 becomes close, so the accuracy of the alignment can be improved. The decorative plate 71 is supplied downward from the plate supply roller 69 in the vertical direction, and is guided toward the upstream side plate (four) rollers 72, 78 to pass through the mold surface of the mold 4 and is guided to the downstream side plate. The guide rollers 77, 78, 75 are guided and taken up by the plate take-up reel 70. 14 201036790 The supply of the decorative sheet 71 is driven and controlled so that the pattern 91 formed on the decorative sheet 71 is torn at a predetermined position with respect to the concave portion of the movable mold 4 (). The supply and positioning of the decorative sheet 71 is controlled by the control unit 100 to control the width direction moving device X of the plate supply roller, the width direction moving device X of the upstream side frame 6a, and the downstream side frame 6Gb. get on. At the same time, the decorative device is formed according to the detection result of the width direction sensor and the longitudinal direction sensing 1183, and the positioning operation of the decorative plate 71 is performed as will be described later, and then, the resin is injected (4). action. In the state in which the positioning of the slab is completed, the decorative plate 71 is formed. The case has been placed at the end of the position corresponding to the cavity of the fixed mold 36 and the movable mold 4G, and the position of the launching plate 34 is completed. And the mold is turned off, and the pattern on the decorative panel 71 is rewritten at the same time as the forming. After the molded article is cooled, the mold is taken out and the molded article is taken out. This ends the action of the loop. ❹ Fig. 3 shows the construction of the decorative panel used in this embodiment. The decorative plate 71 shown in Fig. 3 is a shape in which the inspection step which will be described later is not completed, and the plate 71 has a transparent base plate 2G and a replication layer 23 provided on the battle surface of the base plate (refer to 5B)). The copying layer 23 is formed by laminating the peeling layer 2, the adhesive layer 22, and the like. The pattern layer is provided with a plurality of patterns 91 formed by a partition, and a longitudinal direction mark 85 (also referred to as a rectangular mark pattern 91) formed at a certain interval from each pattern 91 by a gradation: phase:: two 1 pattern 91. The width direction mark 84 (also referred to as a streamline) is formed in the vicinity of the wide square η — * in the form of a strip. The length direction is two directions: 201036790 The direction mark 8 4 is attached to the printed pattern 91 at the same time. The width direction sensors 82a and 82b and the length direction sensor 83 are for reading the width direction mark 84 provided in the decorative sheet 71, the length direction mark 85', and the inspection step to be described later. Optical sensors of the defect marks 86a, 86b, and 86c (refer to FIG. 5A, FIG. 6A, and FIG. 7A). The width direction sensors 82a and 82b and the length direction sensor 83 detect the positions in the longitudinal direction and the width direction. Further, the width direction sensors 82a, 82b and the length direction sensor 83 read the defective marks 86a, 86b, 86c and detect the defective pattern 91N. Further, the width direction sensors 82a, 82b and the length direction sensing The device 83 is constructed to form a finely adjustable mounting position. Figure 4 shows the progress The schematic structure of the inspection apparatus for the inspection step of the decorative panel 71. The inspection apparatus 10 is a device for inspecting the roller-shaped decorative sheet 71 on which the copy layer 23 is printed by a gravure printing apparatus not shown in the drawings. In the inspection device shown, the effective width of the decorative plate 71 that can be inspected is 600 mm, the defect detection size is 30/m, and the conveying speed of the decorative plate 71 is 10 to 40 m/min. The decorative plate 71 to be inspected is installed. The delivery drum 11 is controlled to be driven by the torque motor 11a, and is controlled to feed the wound decorative sheet 71 with a predetermined tension by driving of the winding drum 12 to be described later. The drum 12 is controlled by the driving amount and the driving torque. The inspection device 1 is constructed to detect the conveyance amount of the decorative sheet 71. The decorative sheet 71 fed from the delivery drum 11 is rotated by the rotating drum 13a and the plate pressing drum 16a. And 17a is sent to the guide roller 19. The plate pressing roller 17a is coupled with a cylinder that can be moved up and down (not shown). Thereby, the cylinder 161636790 can be moved up and down to adjust the plate pressing roller 17a and the plate pressing roller. ! Adding between 6 a In this way, the conveyance of the decorative panel 71 can be surely performed. The guide roller 19 is configured by three rollers arranged substantially horizontally, and the decorative panel 71 is guided in the horizontal direction. The line sensor 71 of the area in which the guide roller is disposed is provided by the line sensor unit disposed above the guide roller 19. The line sensor unit 15 has two sensings for measuring transmitted light and reflected light. Further, the transmitted light source 14a and the reflected light source 14b are provided as light sources for inspection by the line sensor unit 15. The image captured by each line sensor unit 15 is inspected by a control arithmetic unit not shown in the figure, and the defect of the copy layer 23 can be optically discriminated. Further, a defect mark imparting portion 18 is provided on the downstream side of the line sensor unit 15. The mark of the defect mark assignment section will be added as a mark to be described later, and various configurations can be employed. As a specific example, the removal of the portion of the ink jet unit or the laser mark ❹ stomach, the decorative sheet Μ copy layer 23 for printing the decorative sheet (four) surface can be used as the defect mark imparting portion 18. The decorative plate 7 i guided by the guide roller 19 is guided by a plate pressing roller. The plate pressing roller 17b is coupled to a cylinder (not shown) that can be moved up and down. Thereby, the clamping force of the decorative plate 71 between the plate pressing roller and the blood plate pressing roller 16b can be adjusted by the up and down movement of the cylinder. In this way, the transfer of the decorative panel 71 can be confirmed. Downstream of the plate pressing drums 16b, 17b, there is a rotating rocking drum. The embossing roller 71 is rotated by the squeezing roller between the plate pressing rollers 17 and 17b, and is taken to the winding roller 12. Winding 17 201036790 12 is provided with a torque motor 12a. By controlling the driving of the torque motor 12&, the take-up reel 12 can take up the decorative sheet 7 in a state in which the decorative sheet 7i is given a predetermined tension. The defect mark imparting portion 18 connects the line sensor unit 丨5. The length direction mark 85N (refer to FIG. 5A) corresponding to the pattern 91N of the defective copy layer 23 is determined, and the decorative sheet 71 is given in a form different from the longitudinal direction mark 85 of the good product. Further, the defect mark imparting portion 18 adds or removes the longitudinal direction mark 85 to the specific portion of the decorative sheet 71 in accordance with the timing of the conveyance of the decorative sheet 71. The _axis mark # and the portion 18 are described as a fine structure. This defect mark is assigned to the timing control (4) by the control unit of the inspection device 1〇 which is not closed.

兒月藉檢查裝置被進行缺陷檢查並被賦與缺陷標記的 舞板71第5A圖顯不藉檢查裝置而被賦與缺陷標記之加 飾板71之第1實施例的平面圖。第5關係以第5A圖之B — B J面® X’第5B圖將加飾板之長度方向之縮尺予以 縮小並予以圖示。 如第5Α圖所不,於加飾板71a附加有寬度方向標記84、 長度方向標記85、圖案91、91N。此等標記84、85及圖案9卜 ,刀別如第5B圖所示,被附加於設置在基體板20之表面 的後寫層23。複寫層23具有設置在顏板π之表面的剝離 層2卜以及设置在圖案層84、85、91上面的接著層22。又, 於成形同時加飾裝置1中,箭頭F顯示供給加飾板71a的供給 方向。 為了 。從基體板20之複寫層23的剝離性,也可 18 201036790 =複寫層23設於絲板2吐之前,全㈣歧模層(未以 2式顯示)。圖制84、85、91仙叫_㈣與長度方 =記85、寬度方向標記8彻層,係設於_層21表面。 層84、85、91係以使用了喷墨之印刷或騎等所賦與 Π薄膜層來形成在剝離層72上…設置金屬薄膜層 夺’為了提昇其他複寫層與金屬薄膜層之密接性,也可設The fifth embodiment of the dance board 71, which is subjected to defect inspection and assigned a defect mark, is a plan view of the first embodiment of the decorative sheet 71 to which the defect mark is applied without the inspection apparatus. The fifth relationship is reduced by the scale of the length direction of the decorative panel in the B-BJ® X' 5B of Fig. 5A. As shown in Fig. 5, a width direction mark 84, a length direction mark 85, and patterns 91 and 91N are attached to the decorative sheet 71a. These marks 84, 85 and pattern 9 are attached to the back write layer 23 provided on the surface of the base plate 20 as shown in Fig. 5B. The replication layer 23 has a release layer 2 disposed on the surface of the face plate π and an adhesive layer 22 disposed on the pattern layers 84, 85, 91. Further, in the molding simultaneous decoration device 1, an arrow F indicates the supply direction of the supply decorative plate 71a. For the sake of. The peelability from the replica layer 23 of the base plate 20 can also be 18 201036790 = the replication layer 23 is provided before the discharge of the silk plate 2, and the entire (four) dissimilar layer (not shown in Formula 2). The figure system 84, 85, 91 is called _ (four) and the length side = record 85, the width direction mark 8 is layered, and is set on the surface of the _ layer 21. The layers 84, 85, and 91 are formed on the peeling layer 72 by using a film or the like by inkjet printing or riding, etc., in order to improve the adhesion between the other copying layer and the metal thin film layer. Can also be set

未關式顯朴接著層22_以將各層接著於樹脂 成形品表面的層。 缺陷標記86a係藉第4_示之檢查裝置iq之缺陷標記 鹿、相所賦與的標心本第i實施例中,朝與缺陷圖案9in 二應之長度方向標記85N之供給方向F的下游側,對長度方 =標記_續印刷缺陷標記86a。印刷缺陷標記恤的面係 ^寫層23的表面。可適宜使用喷墨單元等作為相關本第!實 施例之檢查裝置1〇之缺陷標記賦與部18。 第6A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 實施例的平面圖。第帽圖係以第6A圖之B — B線的剖 面圖。又’第_將加飾板之長度方向之縮尺予以縮小並 予以圖示。 如第6A圖所示,於加飾板71b附加有寬度方向標記84、 長度方向標記85、圖案9卜91N。此等標記84、85及圖案91、 91N分別如第6B圖所示’被附加於設置在基體板2〇之表面 的複寫層23。又,加飾板71b之層構造與第丨實施例之加飾 板71a同樣’因此省略詳細說明。 缺陷標記細鋪第4®_之檢查裝置1()之缺陷標記 19 201036790 賦與部18所賦與的標記。本第2實施例中,與圖案91F對應 之長度方向標記85F與和缺陷圖案_對應之長度方向85N 之卞間位置印刷缺陷標記86b,而該圖案91F位於與缺陷圖 案91N對應之長度方向標記_之供給方向㈣上游側 (即,缺陷圖案上游側)。印刷缺陷標記鳩的面係 複寫層23的表面。可適宜使用喷墨單元等作為相關本第作 施例之檢查裝置10之缺陷標記賦與部丨8。 第7A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第3實施例的平面圖。第7B圖係以$7A圖之B —b線的剖面 圖。又,第7B圖將加都板之長度方向之縮尺予以縮小並予 以圖示。 如第7A圖所示,於加錦板71e附加有寬度方向標記84、 長度方向標記85e、®案91、_。料標記84、85及圖案 91、㈣分別如第_所示,被附加於設置在基體板20之 表面的複寫層23。又’加飾板7ic之層構造與第丄實施例之 加飾板71a同樣,因此省略詳細說明。 於本第3實施例之加錦板,長度方向標記85c間斷地 形成帶狀。又,帶狀的長度方向標記脱中 稱間斷位置)87、87N對應圖案91、通而設置。心 中’成形同時加飾裝置1利用長度方向感测器83檢測 =向標織之間斷位置87、,,藉此進行加 之長度方向的對準。 缺陷標記86c係藉第4圖所示之檢查裝置ι〇之缺陷 賦與相所賦與的標記。本第3實施财,於與缺陷圖案9in 20 201036790 對應之長度方向標記85c之間斷位置_印刷缺陷標記 86c。其結果從垂直方向觀看㈣板71表面時,間斷位置_ 的間隙被塗滿,藉由間斷位置87相互鄰接之長度方向標記 85c、85c呈連結狀態。印刷缺陷標記86β的面係複寫層以的 表面。可適宜使用喷墨單it等作為相關本第3實施例之檢查 裝置10之缺陷標記賦與部18。 第8A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第4實施例的平面圖。第8B圖係以第8八圖之B — B線的剖面 圖。又,第8B圖將加飾板之長度方向之縮尺予以縮小並予 以圖示。 如第8A圖所示,於加飾板71d附加有寬度方向標記84、 長度方向標記85、圖案91、91N。此等標記84、85及圖案91、 91N分別如第8B圖所示,被附加於設置在基體板2〇之表面 的複寫層23。又,加飾板71d之層構造與第丨實施例之加飾 板71a同樣,因此省略詳細說明。 缺陷標記86d第4圖所示之檢查裝置1〇之缺陷標記賦與 部18所賦與的標記。本第4實施例中,以去除與缺陷圖案91n 對應之長度方向標記85N而賦與缺陷標記86d。即,如第8B 圖所示,以去除包含與缺陷圖案91N對應之長度方向標記 85N之複寫層23的區域,而去除與缺陷圖案91N對應之長度 方向標記85N。藉此如將於後段所述情形,於加飾板7ld之 長度方向的對準時,長度方向感測器83無法檢測出長度方 向標記85N。例如可適宜使用用以去除複寫層23之黏著單元 等作為相關本實施例之檢查裝置10之缺陷標記賦與部18。 21 201036790 黏著單元抵接於要去除頭部複寫層23,以將該 23複寫至頭部18d側的狀態而可從加飾板加去除複寫^ 23。 、3 接著’說明於第!圖所示之成形同時加飾裝置之加飾板 的定位動作。首先,說明在缺陷標記未附加於加触㈣ 狀下,將使用於成形同時加飾之圖案對準長度方向及寬度 方向的動作。之後,說明依據力,板71被^缺陷標記= 狀態’跳過不使用於成形同時加飾之缺陷圖案的動作。 (圖案之對準動作) 百先’ -旦被輸人開始循環的信號,則上游側框架_ 及下游側框架60b回復到機械原點,開始將加飾板”朝垂直 方向運送的運送動作。之後,藉使馬達76a '灿驅動而使 板供給滾筒69與板捲取㈣7〇旋轉,而從板供給滾筒㈣ 繞出加飾板71。又’此時,馬達76a、鳩使板供給滾筒69 與板捲取滾筒70以高速旋轉,因此,加飾板71之運送速度 呈高速。馬達76a、76b之高速旋轉如將於後段所述,保持 至藉長度方向感測器83檢測出加飾板71之長度方向標記 85 ° 加飾板71被運送預定長度,—旦長度方向感測器幻檢 測出加飾板71之長度方向標記85(第7A圖所示之實施例的 情形為間斷位置87),則馬達76a、76b之旋轉速度被切換至 低速。如此一來,加飾板71之運送速度變慢。低速時之加 飾板71的運送速度例如可設為高速時之加飾板71的運送速 度的20分之丨程度。 22 201036790 又,加飾板71從高速運送朝低速運送切換的時序並非 檢測出長度方向感測器83之長度方向標記85的時序,乃可 依照加飾板71之運送量來控制。即,相關本實施樣態之加 飾板71如習知例不進行用以去除缺陷圖案的剪下貼上,因 此’相互相鄰之長度方向標記85、85之間隔與製造加飾板 71時無變化。如此一來,長度方向標記85之間隔全部為一 定’因此’即使依據加飾板71之運送量進行從高速度朝低 0 速度切換之時序的控制,也不會降低精度。 於加飾板71低速驅動中,以長度方向感測器83未檢測 出長度方向標記85之時序(即’長度方向感測器83之切換透 過狀態與非透過狀態的時序),馬達76a、76b停止而加飾板 71之運送動作停止。又,為使旋轉速度穩定,以使用伺服 馬達作為設於上游側框架6〇a之馬達76a,而依據使用轉速 產生器或編碼器之回饋控制來控制旋轉速度為佳。 如上所述,進行加飾板71之長度方向的定位後,進行 〇 纟飾板71之寬度方向的定位。藉著使上游側框架_及下游 側框架60b分別朝水平方向移動,而使配置在可動模具4〇之 核穴面上的加飾板71朝水平方向移動。藉此,一旦寬度方 向標記84之一端被寬度方向感測器82a、82b檢測出,則將 加飾板71之移動速度設得慢。之後,在寬度方向標記料之 而被寬度方向感測器82a、82b檢測出的時序或是預定的 長度使加飾板71朝水平方向移動後,使加飾板之移動 r止又由於加飾板71朝水平方向之移動距離小,因此 也可建構成-旦寬度方向標記84之一端被寬度方向感測器 23 201036790 82a、82b檢測出,則立即使加飾板η之移動停止 加飾板71之水平方向的對準中,使用寬户方。又,於 ㈣個感測器的目的在於調整加飾板剛器咖、 向的傾斜。 相斜於垂直方 (缺陷圖案之跳過動作) 缺陷圖案之跳過動作分別如第5八圖至第 — 據被附加於加飾板之缺陷標記的形態而分 1不’依 作。以下就相關上述各實施例之每-㈣板說3_動 的跳過動作。X,以下說明中,所謂跳過動 士圖案 案之一個循環前之成形動作結束,而至下—日缺陷圖 長度方向對準結束義作。 &好圖案之 第9圖顯示使用第5A圖所示之加飾板時之桃過動 流程圖。用以設定於使肢㈣板71a時之成形同時加飾襄 置的跳過動作如以下所述。 1 〇)。此時之加飾板 首先’開始加飾板71之運送動作(# 71a的運送速度呈高速。 當加飾板71a被朝長度方向運送,則長度方向感測器83 被長度方向標記85遮蔽而從透過狀態(在#11為否)切換至 非透過狀態(在#11為是)。以此時序加飾板71a的運送速度 切換至低速(#12),未以圖式顯示之計時器開始時間計算 (#13)。 开 在加飾板7la的運送速度為低速時,於時間計算經過預 定時間之前(在# 14為否),長度方向感測器83從非透過狀態 切換至透過狀態的情形下(即,長度方向感測器83被遮蔽時 24 201036790 ' 之時間較預定時間短的情形下:在#15為是)使馬達76停止 (# 16)。如此一來,加飾板71a之長度方向對準結束。 另方面,於長度方向感測器83為非透過狀態時,〜 旦從上述時間計算開始經過預定時間(在# 14為是),則判斷 為已於長度方向標記85連續(鄰接)被附加缺陷標記86a者。 此If开y下,將馬達切換成高速驅動,使加飾板71&之運送迷 度設為高速(#17)。又,在此加飾板71a之高速運送的途中, 依據缺陷標記8 6 a通過長度方向感測器8 3的情形而使長度 方向感測器83呈非透過狀態,但是,忽視此檢測信號(# 18)即,忽視長度方向感測器83之最初的非透過狀態。 缺陷標記86a通過長度方向感測器83之後,至長度方向 感測器8 3檢測出非透過狀態(在# 11為是),以高速運送加飾 板 71a〇 以下重複上述動作至上述加飾板71&之長度方向對準 結束。 以上’於使用第5A圖之加飾板時之成形同時加飾裝置 0 的跳過動作中’建構成在加飾板71a之運送速度從高速切換 至低速的時序開始計時,因此可將處理的觸發設得少。藉 此,能以容易的處理進行跳過動作。 又’也可取代進行時間計時而改以依據加飾板71a之運 送量來判斷有無缺陷標記86a,以作為上述跳過的變形例。 即’於#11長度方向感測器83呈非透過狀態之後計算加飾 板71a的運送量,長度方向感測器83於非透過狀態中,依據 加飾板71a是否移動了預定距離而能判斷有無缺陷標記 25 201036790 86a。 第l〇圖顯示使用第6A圖所示之加飾板時之跳過動作的 流程圖。用以設定於使用此加飾板71b時之成形同時加飾裝 置的跳過動作如下所述。 首先’開始加飾板71b之運送動作(#20)。此時加飾板 71b之運送速度如上所述呈向速。當加飾板71b之運送動作 開始之同時,則未以圖式顯示之計時器同時開始計時(# 21)。 當加飾板71b被朝長度方向運送,則長度方向感測器83 檢測長度方向標記85並從透過狀態切換至非透過狀態(在 # 22為是)。此切換時序係判斷是否從上述計時器之開始計 時經過預定時間後,若為經過預定時間後(在#23為是),則 如上所述將加飾板71b之運送速度切換至低速(#24)。 其次,長度方向感測器83從非透過狀態切換至透過狀 態時(在#25為是),停止馬達76(#26),如此一來結束加飾 板71b之長度方向的對準。 另一方面,於加飾板71b高速運送之際,距上述計時開 始經過預料’’長度方向感測細從透過狀態切換至 彡下(在#23為否)’判斷設置於相互鄰接之 長度方向‘ Z85、85之間的缺陷標記係、長度方向感測器83 檢測出者。此情形下,繼續加飾板71b的高速運送。又,在 此加飾板71b的高速運送中途,依據缺陷標記通過長度 方向感/Χί器83而,長度方向感測器83呈非透過狀態,但是, 忽略此檢測仏號(#28)。即,忽略長度方向感測器93之最初 26 201036790 的非透過狀態。 缺陷標記86b通過長度方向感測器83後,至長度方向感 測器83檢測出非透過狀態(在# 22為是),以高速運送加飾板 71b。 以下反覆上述動作至上述加飾板71b之長度方向的對 準結束。 於使用第6A圖之加飾板71b時之成形同時加飾裝置的 跳過動作上,在加飾板71a之運送速度從高速切換至低速的 時序開始上述計時。因此’處理之觸發變多。但是,為了 確保缺陷標記86與長度方向標記85的連續性,不必高精度 地進行對準。爰此,可簡單達到用於檢查裝置10之賦與缺 陷標記86b的控制。 第11圖顯示使用第7A圖所示之加飾板時之跳過動作的 流程圖。設定於使用此加飾板71c時之成形同時加飾裝置的 跳過動作如下所述。 首先,開始加飾板71c的運送動作(#30)。此時之加飾 板71c的運送速度如上所述呈高速。加飾板71c之長度方向 標記85c構成間斷設置的帶狀,因此長度方向感測器83在不 檢測圖案91的時序呈非透過狀態。當加飾板71c被朝向長度 方向運送,則長度方向感測器83檢測出長度方向標記85c之 間斷位置8 7並從非透過狀態切換至透過狀態(在# 31為 是)。又,於與具有缺陷之圖案91N對應的間斷位置87N賦與 了缺陷標記86c。因此,於與缺陷圖案91N對應的位置,長 度方向感測器83無法檢測出間斷位置87。故在長度方向感 27 201036790 測器83檢測出透過狀態時,與該檢測位置對應的圖案91成 1缺關_N。在長度方向感測⑽從非透過狀態切換 至透過狀態_序,如±騎將加飾板7ie之 換 至低速(#32)。 換 以低速運送加飾板71c而長度方向感測器邮透過狀 態切換至非透過狀態時(在#33為是),使馬達%停止⑷^ 如此一來,加飾板71(;之長度方向對準結束。 使用第7A圖所示之加飾板71c時之成形同時加飾裝置 的跳過動作巾’崎長度方向標記85e的形狀下工夫的情妒 下’不進行上述計時而藉容㈣控制動作來判別缺陷圖案 與良好圖案。藉此,能以容易的處理來進行跳過動作。又, 能以噴墨單元等簡易的構造來實現以檢錄置來賦與的缺 陷標記86c。 ' 第12圖顯示㈣第_所示之加飾板時之跳過動作的 流程圖。設定於使岐加飾板71d時之成形同時加飾裝置的 跳過動作如下所述。 首先,開始加飾板71d的運送動作(#4〇)。此時之加飾 板71d的運送速度如上所述呈高速。加飾板7id之長度方向 標記85d僅賦與良好的圖案91,在以檢查裝置1〇進行檢查前 附加於具有缺陷之圖案91N之長度方向標記85被去除。爰 此,於與具有缺陷圖案91N對應的位置未賦加長度方向榡記 85,故長度方向感測器83不檢測出長度方向標記“。如此 一來,長度方向感測器83檢測出非透過狀態時,與該檢蜊 位置對應之圖案91即為非缺陷圖案9iN。 28 201036790 板7Γ朝向長度方向運送時,長度方向感測器 \ X方向標成遮蔽而從透過狀態切換至非透過狀態 (在#為是)。在長度方向❹如3從透過«切換至非透 過狀g的日铸,如上所料加飾板7_觀速度切換至低The unclosed layer is followed by the layer 22_ to a layer in which the layers are attached to the surface of the resin molded article. The defect mark 86a is a defect mark of the inspection device iq shown in the fourth embodiment, and the center of the first embodiment of the present invention is directed to the downstream direction of the longitudinal direction mark 85N of the defect pattern 9in. Side, pair length = mark_ continued printing defect mark 86a. The surface of the printed defect marking shirt is the surface of the writing layer 23. It is suitable to use an inkjet unit or the like as a related item! The defect marking portion 18 of the inspection apparatus 1 of the embodiment. Figure 6A shows a plan view of an embodiment of a decorative panel that has been marked with a defect by means of an inspection device. The first hat diagram is a cross-sectional view taken along line B-B of Fig. 6A. Further, the scale of the length direction of the decorative panel is reduced and shown. As shown in Fig. 6A, a width direction mark 84, a length direction mark 85, and a pattern 9b 91N are attached to the decorative plate 71b. These marks 84, 85 and the patterns 91, 91N are attached to the copy layer 23 provided on the surface of the base plate 2' as shown in Fig. 6B, respectively. Further, the layer structure of the decorative sheet 71b is the same as that of the decorative sheet 71a of the second embodiment, and thus detailed description will be omitted. Defect mark fine mark 4®_The defect mark of the inspection device 1 () 19 201036790 The mark assigned to the portion 18 is assigned. In the second embodiment, the defect mark 86b is printed with the longitudinal direction mark 85F corresponding to the pattern 91F and the inter-turn position of the longitudinal direction 85N corresponding to the defect pattern_, and the pattern 91F is located in the longitudinal direction mark corresponding to the defect pattern 91N. The supply direction (4) upstream side (ie, the upstream side of the defect pattern). The surface of the printing defect mark 复 is the surface of the layer 23. An ink jet unit or the like can be suitably used as the defect mark imparting portion 8 of the inspection apparatus 10 of the present embodiment. Fig. 7A is a plan view showing a third embodiment of a decorative sheet in which the inspection device has been given a defect mark. Figure 7B is a cross-sectional view taken along line B-b of the $7A diagram. Further, in Fig. 7B, the scale of the length of the slab is reduced and shown. As shown in Fig. 7A, a width direction mark 84, a length direction mark 85e, and a case 91, _ are attached to the additional plate 71e. The material marks 84, 85 and the patterns 91, (4) are respectively attached to the carbon layer 23 provided on the surface of the base plate 20 as shown in the _th. Further, the layer structure of the decorative plate 7ic is the same as that of the decorative plate 71a of the second embodiment, and therefore detailed description thereof will be omitted. In the brocade plate of the third embodiment, the longitudinal direction mark 85c is intermittently formed in a strip shape. Further, the strip-shaped longitudinal direction marks are decoupled from the neutral position 87), and 87N is provided corresponding to the pattern 91. In the center of the forming, the simultaneous decoration device 1 detects the direction to the standard interlacing position 87 by the longitudinal direction sensor 83, thereby performing alignment in the longitudinal direction. The defect mark 86c is assigned a mark assigned by the phase by the defect of the inspection device ι shown in Fig. 4. In the third embodiment, the position mark_c print mark 86c is interrupted by the length direction mark 85c corresponding to the defect pattern 9in 20 201036790. As a result, when the surface of the (four) plate 71 is viewed from the vertical direction, the gap of the intermittent position _ is covered, and the longitudinal direction marks 85c and 85c adjacent to each other by the intermittent position 87 are connected. The surface of the defective mark 86? is printed on the surface of the layer. The ink jet single or the like can be suitably used as the defect mark imparting portion 18 of the inspection apparatus 10 of the third embodiment. Fig. 8A is a plan view showing a fourth embodiment of a decorative sheet in which an inspection device has been given a defect mark. Fig. 8B is a cross-sectional view taken along line B-B of Fig. 8th. Further, in Fig. 8B, the scale of the length direction of the decorative panel is reduced and shown. As shown in Fig. 8A, a width direction mark 84, a length direction mark 85, and patterns 91 and 91N are attached to the decorative sheet 71d. These marks 84, 85 and patterns 91, 91N are respectively attached to the overlying layer 23 provided on the surface of the base plate 2A as shown in Fig. 8B. Further, the layer structure of the decorative plate 71d is the same as that of the decorative plate 71a of the second embodiment, and therefore detailed description thereof will be omitted. The defect mark 86d shown in Fig. 4 of the defect mark 86 is assigned to the mark given by the portion 18. In the fourth embodiment, the defect mark 86d is given by removing the longitudinal direction mark 85N corresponding to the defect pattern 91n. That is, as shown in Fig. 8B, the length direction mark 85N corresponding to the defect pattern 91N is removed by removing the area of the copy layer 23 including the length direction mark 85N corresponding to the defect pattern 91N. Thereby, the longitudinal direction sensor 83 cannot detect the length direction mark 85N when the longitudinal direction of the decorative sheet 7ld is aligned as will be described later. For example, an adhesive unit for removing the replica layer 23 or the like can be suitably used as the defect mark imparting portion 18 of the inspection apparatus 10 of the present embodiment. 21 201036790 The adhesive unit abuts the state in which the head copy layer 23 is to be removed to rewrite the 23 to the side of the head 18d to remove the copy 23 from the decorative sheet. , 3 then 'description in the first! The positioning action of the decorative panel of the simultaneous decoration device shown in the figure is shown. First, an operation in which the pattern used for the simultaneous molding of the molding is aligned in the longitudinal direction and the width direction will be described in the case where the defect mark is not attached to the contact (four) shape. Thereafter, it is explained that, depending on the force, the plate 71 is subjected to the action of the defective pattern which is not used for the simultaneous decoration and decoration by the defect mark = state '. (Alignment operation of pattern) When the signal of the start of circulation is input, the upstream side frame _ and the downstream side frame 60b return to the machine origin, and the conveyance operation of conveying the decorative plate "in the vertical direction" is started. Thereafter, the plate supply roller 69 and the plate take-up (four) 7 rotation are rotated by the motor 76a 'can drive, and the decorative plate 71 is wound from the plate supply roller (4). Further, at this time, the motor 76a and the plate supply roller 69 are supplied. The plate winding drum 70 is rotated at a high speed, so that the conveying speed of the decorative plate 71 is high. The high-speed rotation of the motors 76a, 76b is maintained until the length direction sensor 83 detects the decorative plate as will be described later. The longitudinal direction mark of the 71 is attached to the decorative plate 71 by a predetermined length, and the length direction sensor phantomly detects the length direction mark 85 of the decorative plate 71 (the case of the embodiment shown in Fig. 7A is the intermittent position 87). Then, the rotational speeds of the motors 76a, 76b are switched to the low speed. Thus, the transport speed of the decorative panel 71 is slowed down. The transport speed of the decorative panel 71 at a low speed can be set, for example, to the decorative panel 71 at a high speed. The speed of delivery is 20 points or more. 22 20 1036790 Further, the timing at which the decorative sheet 71 is switched from the high speed conveyance to the low speed conveyance is not the timing at which the length direction mark 85 of the longitudinal direction sensor 83 is detected, but can be controlled in accordance with the conveyance amount of the decorative sheet 71. The decorative sheet 71 of the embodiment is not cut and attached for removing the defect pattern as in the conventional example, so that the interval between the adjacent longitudinal direction marks 85 and 85 does not change when the decorative sheet 71 is manufactured. First, the interval between the length direction marks 85 is all constant. Therefore, even if the timing of switching from the high speed to the low zero speed is controlled according to the conveyance amount of the decorative sheet 71, the precision is not lowered. During the driving, the timing of the longitudinal direction mark 85 is not detected by the longitudinal direction sensor 83 (that is, the timing of the switching of the transmission direction and the non-transmission state of the longitudinal direction sensor 83), and the motors 76a and 76b are stopped and the decorative plate 71 is stopped. In order to stabilize the rotation speed, a servo motor is used as the motor 76a provided in the upstream side frame 6A, and is controlled according to the feedback control using the rotation speed generator or the encoder. The rotation speed is preferably as follows. After the positioning of the decorative panel 71 in the longitudinal direction is performed, the positioning of the fascia 71 in the width direction is performed. The upstream side frame _ and the downstream side frame 60b are respectively moved in the horizontal direction. The decorative plate 71 disposed on the surface of the core of the movable mold 4 is moved in the horizontal direction. Thereby, once one end of the width direction mark 84 is detected by the width direction sensors 82a, 82b, the decoration will be decorated. The moving speed of the plate 71 is set to be slow. Thereafter, the timing detected by the width direction sensors 82a, 82b in the width direction or a predetermined length causes the decorative plate 71 to move in the horizontal direction, and then the decoration is made. Since the movement of the plate is small because the moving distance of the decorative plate 71 in the horizontal direction is small, it can also be constructed such that one end of the width direction mark 84 is detected by the width direction sensor 23 201036790 82a, 82b, and immediately In the horizontal alignment of the movement stop decorative plate 71 of the plaque η, a wide household is used. Moreover, the purpose of the (four) sensors is to adjust the tilt of the decorative plate. The skew is perpendicular to the vertical direction (the skip motion of the defect pattern). The skip motion of the defect pattern is divided into the form of the defect mark attached to the decorative sheet, respectively, according to the form of the defect mark attached to the decorative sheet. The following is a description of the skip action of each of the four-plates in the above-described respective embodiments. X. In the following description, the forming operation before one cycle of the skip-moving pattern is completed, and the end-of-day defect pattern is aligned in the end direction. & Good pattern Fig. 9 shows a peach over flow chart when using the decorative sheet shown in Fig. 5A. The skipping action for setting the molding while the limb (four) plate 71a is being formed is as follows. 1 〇). At this time, the decorative sheet first 'starts the conveyance operation of the decorative sheet 71 (the conveyance speed of #71a is high speed. When the decorative sheet 71a is conveyed in the longitudinal direction, the longitudinal direction sensor 83 is shielded by the longitudinal direction mark 85 From the transmission state (NO at #11) to the non-transmission state (YES at #11), the conveyance speed of the timing decoration plate 71a is switched to the low speed (#12), and the timer not shown in the figure starts. Time calculation (#13). When the transport speed of the decorative panel 71a is low, before the predetermined time elapses (when #14 is NO), the length direction sensor 83 is switched from the non-transmissive state to the transmissive state. In the case (that is, in the case where the length direction sensor 83 is blocked when the time of 24 201036790 ' is shorter than the predetermined time: YES at #15), the motor 76 is stopped (#16). Thus, the decorative plate 71a In the other hand, when the longitudinal direction sensor 83 is in a non-transmissive state, it is determined that the longitudinal direction mark 85 has elapsed after a predetermined time elapses from the calculation of the time (YES at #14). Continuous (contiguous) who is attached with a defect mark 86a When the If is turned on, the motor is switched to the high speed drive, and the conveyance width of the decorative panel 71 & is set to high speed (#17). Further, on the way of the high speed conveyance of the decorative panel 71a, according to the defect mark 86 a The longitudinal direction sensor 83 is in a non-transmissive state by the longitudinal direction sensor 83. However, the first non-transmissive state of the longitudinal direction sensor 83 is ignored, ignoring the detection signal (#18). After the defect mark 86a passes through the length direction sensor 83, the length direction sensor 83 detects the non-transmission state (YES at #11), and conveys the decorative plate 71a at a high speed, and repeats the above operation to the above-mentioned decorative plate. The lengthwise alignment of the 71& is completed. The above-mentioned "when the decorative sheet of the 5A drawing is used, the skipping operation of the decorative device 0" is constructed to change the conveying speed of the decorative plate 71a from high speed to low speed. Since the timing is started, the trigger of the processing can be set small. Therefore, the skip operation can be performed with an easy process. Alternatively, instead of performing the time measurement, it is possible to determine whether or not there is a defect based on the amount of conveyance of the decorative sheet 71a. Mark 86a, As a modification of the skipping, that is, the amount of conveyance of the decorative plate 71a is calculated after the #11 lengthwise direction sensor 83 is in a non-transmissive state, and the longitudinal direction sensor 83 is in a non-transmissive state, according to the decorative plate 71a. Whether or not the predetermined distance has been moved to determine whether or not there is a defect mark 25 201036790 86a. Fig. 1 is a flow chart showing the skip action when the decorative sheet shown in Fig. 6A is used, which is set to be used when the decorative plate 71b is used. The skipping operation of the simultaneous molding apparatus is as follows. First, the conveyance operation of the decorative sheet 71b is started (#20). At this time, the conveyance speed of the decorative panel 71b is as described above. When the transporting operation of the decorative panel 71b is started, the timer not shown in the figure starts timing simultaneously (# 21). When the decorative sheet 71b is transported in the longitudinal direction, the longitudinal direction sensor 83 detects the longitudinal direction mark 85 and switches from the transmitted state to the non-transmissive state (YES at #22). The switching sequence determines whether or not the predetermined time has elapsed since the start of the timer, and if the predetermined time has elapsed (YES at #23), the conveyance speed of the decorative panel 71b is switched to the low speed as described above (#24). ). Next, when the length direction sensor 83 is switched from the non-transmissive state to the transmissive state (YES at #25), the motor 76 (#26) is stopped, and the alignment of the trimming plate 71b in the longitudinal direction is ended. On the other hand, when the decorative sheet 71b is transported at a high speed, it is expected that the lengthwise direction sensing is finely switched from the transmitting state to the armpit (No in #23) from the start of the counting period. The defect mark system between Z85 and 85 and the length direction sensor 83 are detected. In this case, the high speed conveyance of the decorative panel 71b is continued. Further, in the middle of the high-speed conveyance of the decorative sheet 71b, the longitudinal direction sensor 83 is in a non-transmissive state by the lengthwise direction sensor 83, but the detection nickname (#28) is ignored. That is, the non-transmissive state of the first 26 201036790 of the length direction sensor 93 is ignored. After the defect mark 86b passes through the length direction sensor 83, the length direction sensor 83 detects the non-transmission state (YES at #22), and conveys the decorative plate 71b at a high speed. In the following, the above-described operation is repeated until the alignment in the longitudinal direction of the above-mentioned decorative sheet 71b is completed. In the skipping operation of the forming and decorating apparatus when the decorative sheet 71b of Fig. 6A is used, the timing is started at the timing when the conveying speed of the decorative sheet 71a is switched from the high speed to the low speed. Therefore, the trigger for processing has increased. However, in order to ensure the continuity of the defect mark 86 and the length direction mark 85, it is not necessary to perform alignment with high precision. Thus, the control for the inspection device 10 and the defect flag 86b can be easily achieved. Fig. 11 is a flow chart showing the skip action when the decorative sheet shown in Fig. 7A is used. The skipping operation of the simultaneous decoration device set when the decorative plate 71c is used is as follows. First, the conveyance operation of the decorative panel 71c is started (#30). At this time, the conveyance speed of the decorative panel 71c is high as described above. Since the longitudinal direction mark 85c of the decorative plate 71c constitutes a strip shape which is intermittently provided, the longitudinal direction sensor 83 is in a non-transmissive state at the timing when the pattern 91 is not detected. When the decorative sheet 71c is transported in the longitudinal direction, the longitudinal direction sensor 83 detects the intermittent position 87 of the longitudinal direction mark 85c and switches from the non-transmissive state to the transmitted state (YES at #31). Further, the defect mark 86c is given to the intermittent position 87N corresponding to the defective pattern 91N. Therefore, the length direction sensor 83 cannot detect the intermittent position 87 at the position corresponding to the defect pattern 91N. Therefore, in the sense of length direction 27 201036790 When the detector 83 detects the transmission state, the pattern 91 corresponding to the detection position becomes 1 _N. In the length direction, the sensing (10) is switched from the non-transmissive state to the transmitted state_order, such as ± riding to change the decorative plate 7ie to the low speed (#32). When the lengthwise direction sensor is transmitted to the non-transmissive state by the low-speed conveyance of the decorative plate 71c (in the case of #33), the motor is stopped (4). Thus, the length of the decorative plate 71 (the length direction) The alignment is completed. When the decorative sheet 71c shown in Fig. 7A is used, the skipping action towel of the simultaneous decoration device is used in the case of the shape of the lengthwise direction mark 85e. By the operation, the defect pattern and the good pattern are discriminated. Thereby, the skip operation can be performed with an easy process. Further, the defect mark 86c to be placed by the recording can be realized by a simple structure such as an ink jet unit. The figure shows a flow chart of the skipping operation when the decorative plate shown in Fig. 4 is set. The skipping operation of the decorative device set at the time of forming the decorative plate 71d is as follows. First, the decorative plate 71d is started. The conveyance operation (#4〇). At this time, the conveyance speed of the decorative panel 71d is high as described above. The length direction mark 85d of the decorative panel 7id is only provided with the good pattern 91, and is inspected by the inspection apparatus 1 Pre-attached to the pattern 91N with defects The length direction mark 85 is removed. Thus, the length direction mark 85 is not added to the position corresponding to the defect pattern 91N, so the length direction sensor 83 does not detect the length direction mark ". Thus, the sense of length direction When the detector 83 detects the non-transmission state, the pattern 91 corresponding to the inspection position is the non-defect pattern 9iN. 28 201036790 When the plate 7 is transported in the longitudinal direction, the longitudinal direction sensor X direction is shielded and transmitted. The state is switched to the non-transmissive state (in the case of # is YES). In the length direction, for example, 3 is switched from the transmission to the non-transmissive g, and the speed of the decorative plate is switched to the low.

以低速運送加飾板7ld而長度方向感測器幻從非透過 狀態切換至透過狀態時(在#43為是),使馬逹%停止(#44) 如此一來,加飾板71d之長度方向對準結束。 使用第8 A圖所示之加飾板7! d時之成形同時加韩裝置 的跳過動作中,去除與缺陷圖案91N對應之長度方向標記 85。如此-來’於成形同時加飾裝置i不特別需要用於跳過 動作的控制,能原原本本地使用相對於上述對準動作的声 理。 如以上說明,依據本實施樣態之包含成形同時加飾裝 置1與檢查裝置10之成形同時加飾系統,建構成對與在加飾 板71的檢查階段檢測出之缺陷圖案91N對應之長产方向梗 記賦與缺陷標記,因此,於成形同時加飾時能跳過缺陷= 案91N而將成形品予以成形。爰此,在加飾板71的檢查階段 不須進行加飾板71的剪下貼上,也不會浪費良好的圖案 因此,可防止浪費地廢棄加飾板或形成不良的成形品,处 提昇良好成形品的製造成功率。 又,本發明並非僅限於上述實施樣態者,而能以其他 種種的樣態來實施。When the decorative plate 7ld is transported at a low speed and the longitudinal direction sensor is switched from the non-transmissive state to the transmissive state (YES at #43), the stirrup is stopped (#44). Thus, the length of the decorative plate 71d is increased. The alignment is over. The longitudinal direction mark 85 corresponding to the defect pattern 91N is removed during the skipping operation of the Korean device in the case where the decorative plate 7 is shown in Fig. 8A. Thus, in the case of the simultaneous molding device i, the control for skipping the movement is not particularly required, and the sound with respect to the above-described alignment operation can be originally used locally. As described above, the simultaneous molding system including the simultaneous molding device 1 and the inspection device 10 according to the present embodiment constitutes a long-term production corresponding to the defect pattern 91N detected at the inspection stage of the decorative panel 71. Since the direction mark is assigned to the defect mark, the molded article can be formed by skipping the defect = the case 91N at the time of molding. Therefore, in the inspection stage of the decorative panel 71, it is not necessary to cut and paste the decorative panel 71, and a good pattern is not wasted, thereby preventing wasteful disposal of the decorative panel or formation of a defective molded article. The manufacturing success rate of a good molded product. Further, the present invention is not limited to the above embodiment, and can be implemented in other various forms.

例如,上述實施樣態中,於成形同時加询裝置丨使用I 29 201036790 f方:測器83作為檢•陷標記-,的感測器,但 二構成更具有檢測缺陷標記—〜編之獨立的减 測器。此情形下,I声士 " ★又方向感測器83與缺陷標記檢測感測 “設成是如第13圖所示在加飾板〜之寬度方 標記85直到停止加飾板 /、#的時序’依據檢查缺陷標記86e 之感·疋否呈透過狀態而判岐否進行跳過圖案 即可。 ~ 入丄処貫施樣態中 〜研戏丹伙像檢查裝置丄〇 為缺陷圖案91N之圖案對應並賦與缺陷標記86a〜86e,妙 而,也可例如對缺陷圖案91N附加視覺上可判斷的缺陷顯 不可舉出例如「NG的文字」或打又標記等作為缺陷顯示。 又,缺陷顯示係附加於力,板71之任—表面,♦,在附加 於設有複寫層23側時,該缺關示則於成形同時加飾時原 原本本地複寫於成形品。因此,在成形後之成形品的缺陷 檢查上,具有依據找到上述缺陷顯示而能容易進行缺 查的效果。 又,上述實施樣態中,構成將成形同時加飾裝置(與檢 查裝置1G予以獨立之裝置,作為構成成形同時加飾系統的 裝置,但是,也可將此等裝置構成―體1,也可建構成 在用以成形同時加飾而供給加飾板丨的時序,進行檢查與職 與!!標記。此情形下’建構成於上游側框架•設置線感 測器單兀15與噴墨單元等缺陷標記賦與部丨8即可。 30 201036790 本發明—而冬 茚參考所附圖式一面充分記載了相關較 施樣態,然而, 貫 與修正。 對热練此技術的人們明白各種的變換形萍 可理解如此的變換形態與修正只要是不脫離 申請專利範圍所谁所附 圍所構成之本發明的範圍,就應包含在本發明 的範圍中。 Χ 【圖式簡軍說明】For example, in the above embodiment, the sensing device is used for forming, the I 29 201036790 f side is used, the detector 83 is used as the detection mark, and the second component is more sensitive to detecting defects - Reducer. In this case, the I sound " ★ direction sensor 83 and the defect mark detection sense "set to be as shown in Fig. 13 in the width of the decorative plate ~ 85 mark until the stop plate /, # The timing "is based on the inspection of the defect mark 86e, whether or not the transmission state is determined, and whether or not the skip pattern can be determined. ~ In the case of the 丄 丄 〜 〜 研 研 研 研 研 丹 伙 伙 伙 伙 91 91 91 91 91 91 91 The pattern corresponds to and is provided with the defect marks 86a to 86e. For example, it is also possible to add a visually judgeable defect to the defect pattern 91N, for example, "NG characters" or "marks" are displayed as defects. Further, the defect display is attached to the force, and the surface of the plate 71 is ♦, and when it is attached to the side on which the copying layer 23 is provided, the defect indication is originally overwritten on the molded article at the time of molding and decoration. Therefore, in the defect inspection of the molded article after molding, there is an effect that the defect can be easily found by finding the above defect display. Further, in the above-described embodiment, the simultaneous molding device (the device independent of the inspection device 1G) is configured as a device for constituting the simultaneous molding system. However, the device may be configured as the body 1. The construction is used to form the decorative sheet and the timing of the supply of the decorative sheet, and the inspection and the job are marked with the !! mark. In this case, the structure is constructed on the upstream side frame, and the line sensor unit 15 and the ink jet unit are arranged. The defect mark can be assigned to the part 8. 30 201036790 The present invention - while the winter reference frame fully describes the relevant state of the application, however, the correction and the correction. It is to be understood that such changes and modifications may be included in the scope of the present invention as long as they do not depart from the scope of the invention, and are included in the scope of the present invention.

第1圖顯示相關本發明之實施樣態之成形同時加都系 統所使用之成形同時加飾裝置的構造; 第2圖係沿著第1圖之Η-Η的剖面圖; 第3圖顯示第1圖所示之成形同時加舞裝置所使用之檢 查前狀態之加飾板之一實施例的平面圖; 第4圖顯示相關本發明之實施樣態之成形同時加飾系 統所使用之成形同時加飾裝置的構造; 第5Α圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第1實施例的平面圖; 第5Β圖係以第5 Α圖之β — Β線的剖面圖; 第6A圖顯示藉檢查裝置已受賦與缺陷標記之加飾板之 第2實施例的平面圖; 第6B圖係以第6A圖之b — b線的剖面圖; 第7A圖顯示藉檢查骏置已受賦與缺陷標記之加飾板之 第3實施例的平面圖; 第7B圖係以第7A圖之b — b線的剖面圖; 第8A圖顯示藉檢查裴置已受賦與缺陷標記之加飾板之 第4實施例的平面圖; 31 201036790 第8B圖係以第8A圖之b —b線的剖面圖; 第9圖顯示使用第5A圖所示之加飾板時之跳過動作的 流程圖; 第10圖顯示使用第6A圖所示之加飾板時之跳過動作的 流程圖; 第11圖顯示使用第7A圖所示之加飾板時之跳過動作的 流程圖; 第12圖顯示使用第8A圖所示之加飾板時之跳過動作的 流程圖; 第13圖顯示第5A圖所示之加飾板之變形例的平面圖。 【主要元件符號説明】 1···成形同時加飾裝置 18cl···頭部 10…檢查裝置 19…導引滾筒 11…送出滾筒 20…基體板 lla···轉矩馬達 21…剝離層 12…捲取滚筒 22…接著層 12a···轉矩馬達 23…複寫層 13a、13b···旋轉搖動滾筒 31…框架 14a…透過光用光源 32…固定盤 14b…反射光用光源 33…機柱 15…線感測器單元 34…可動盤 16a、17a…板壓制滾筒 36…固定模 16b、17b…板壓制滾筒 36a···凸部 18…缺陷標記賦與部 39…射出喷嘴 32 201036790 40···可動模 40a···凹部 60a···上游側框架 60b…下游側框架 61a、61b…導引軌 62a、62b…導引構件 69…板供給滾筒 70…板捲取滚筒 71、 71a〜71e…加飾板 72、 78…上游側板導引滾筒 76a…上游側馬達 76b…馬達 75、77、78…下游側板導引滾 筒 80、81…座管束 82a、82b…寬度方向感測器 83…長度方向感測器 84…寬度方向標記 85、85c、85N…長度方向標記 86a1 ^"86e···缺陷標記 87、87N…間斷位置 91、91N…圖案 100···控制部Fig. 1 is a view showing the construction of a simultaneous molding apparatus for forming a simultaneous addition system according to an embodiment of the present invention; Fig. 2 is a sectional view taken along line 第-Η of Fig. 1; 1 is a plan view showing an embodiment of a decorative panel in a pre-inspection state used for forming a simultaneous dancing device; FIG. 4 is a view showing the formation of a simultaneous decoration system according to an embodiment of the present invention. The structure of the decorative device; the fifth drawing shows a plan view of the first embodiment of the decorative plate to which the inspection device has been assigned the defect mark; the fifth drawing is a sectional view of the β-Β line of the fifth drawing; The figure shows a plan view of a second embodiment of a decorative panel to which a check device has been assigned a defect mark; FIG. 6B is a cross-sectional view taken along line b-b of FIG. 6A; and FIG. 7A shows that the check has been subjected to inspection A plan view of a third embodiment of a decorative sheet with a defect mark; a 7B view is a cross-sectional view taken along line b-b of Fig. 7A; and Fig. 8A is a view showing a decoration with a defect mark by means of a check mark Plan view of the fourth embodiment of the board; 31 201036790 Figure 8B is based on Figure 8A a cross-sectional view of the b-b line; Fig. 9 is a flow chart showing the skip action when the decorative plate shown in Fig. 5A is used; and Fig. 10 shows the skip action when the decorative plate shown in Fig. 6A is used. Flowchart; Fig. 11 is a flow chart showing the skip action when the decorative plate shown in Fig. 7A is used; Fig. 12 is a flow chart showing the skip action when the decorative plate shown in Fig. 8A is used; Fig. 13 is a plan view showing a modification of the decorative panel shown in Fig. 5A. [Description of main component symbols] 1···Making simultaneous decoration device 18cl···Head 10...Inspection device 19...Guiding roller 11...Sending roller 20...Base plate 11a···Torque motor 21...Separation layer 12 ...winding roller 22...subsequent layer 12a···torque motor 23...copying layer 13a, 13b···rotating rocking drum 31...frame 14a...transmitting light source 32...fixing disk 14b...reflecting light source 33... Column 15...line sensor unit 34...movable disk 16a, 17a...plate pressing roller 36...fixed die 16b, 17b...plate pressing roller 36a·... convex portion 18... defect marking imparting portion 39...injecting nozzle 32 201036790 40 ··· movable mold 40a···recessed part 60a···upstream side frame 60b...downstream side frame 61a,61b...guide rail 62a,62b...guide member 69...plate supply roller 70...board take-up drum 71, 71a ~71e...plus slats 72, 78...upstream side guide rollers 76a...upstream side motor 76b...motors 75,77,78...downstream side guide rollers 80,81...seat tube bundles 82a,82b...width direction sensor 83 ...length direction sensor 84...width direction mark 85, 85c 85N ... longitudinal direction marks 86a1 ^ " 86e ··· discontinuity defect position marking 87,87N ... 91,91N ... 100 ··· pattern control unit

3333

Claims (1)

201036790 七、申請專利範圍: 1.一種成形同時加飾裝置,係使用加飾板,而該加飾板係 於基體板表面受附有包含複數良品圖案及缺陷圖案之複 寫層’並已受賦與和前述缺陷圖案對應設置之缺陷標 記、寬度方向標記及長度方向標記者,且該成形同時加 飾裝置將前述加飾板以對模具已對準的狀態關閉模具並 射出熔融樹脂,使前述複寫層複寫至前述熔融樹脂已固 化之成形品表面,且該成形同時加飾裝置包含有: 加飾板供給部,係將前述加飾板間斷地供給至前述 模具者; 寬度方向標記及前述缺陷標記者; 標記檢測感測器,係檢測前述長度方向標記、前述 驅動控制部’係域前述標記檢職測器之檢測結 ’驅動控制前述加飾板供給部以使 對前述模具對準者, 前述加飾板之圖案 且則述驅動控制部於依前 月'J述標記檢測感測器檢測出 前述缺陷標記時, ’驅動控制前述加飾板供給部L7s、… ’驅動控制前201036790 VII. Patent application scope: 1. A forming and simultaneous decoration device, which uses a decorative plate, and the decorative plate is attached to the surface of the base plate with a copy layer containing a plurality of good patterns and defect patterns. a defect mark, a width direction mark, and a length direction mark disposed corresponding to the defect pattern, and the forming simultaneous decoration device closes the mold in a state in which the mold is aligned, and ejects the molten resin to cause the foregoing copy The layer is overwritten onto the surface of the molded product in which the molten resin has been solidified, and the molding simultaneous decoration device includes: a decorative sheet supply portion that intermittently supplies the decorative sheet to the mold; a width direction mark and the aforementioned defect mark a mark detecting sensor that detects the length direction mark, and the detection control unit of the aforementioned drive control unit 'the above-mentioned mark inspection device' drives the control of the decorative plate supply unit to align the mold, the aforementioned The pattern of the decorative panel is described when the drive control unit detects the aforementioned defect mark according to the previous month's mark detection sensor. Before 'the decorative sheet feed drive control unit L7s, ...' driving control 其中前述缺 34 201036790 ::朝與前述缺陷圖案對應之長度方向標記之加飾板 =方向下_連續設置,以相對於前述加飾板之長度 前述長度方向標記成_,又,前述驅動控制 加飾長度方向感寵為非透過狀態的時間或前述 力:,運送量是否大於預先決定之門楼值而檢測有 無刖述缺陷標記。Wherein the aforementioned lack 34 201036790: the decorative plate corresponding to the longitudinal direction mark corresponding to the defect pattern = direction downward_continuously disposed, with the length direction of the aforementioned decorative plate being marked as _, and the aforementioned drive control plus The time in which the length direction is favored to be in a non-transmissive state or the aforementioned force: whether the amount of conveyance is greater than a predetermined threshold value and whether or not the defect mark is detected. 瞻㈣物加糖,其中前述缺 述===案對應之長度方向標_前 相對於加=給:::=::標_,以 又,ι、+. 叩’、別述長度方向標記成同列, 離的時;依據前述長度方向感測器為透過狀 ίΓ 飾板之運送量^大於預先決定之門 檻值,而檢測有無前述缺陷標記。 5. - ^㈣板,_於成形同時㈣裝置者,而 Ο =裝置係以對模具已對準的狀態關閉模具並射出 炼仙脂’並使複寫層複寫至前述炫融樹脂已固化之成 形口σ表面者, 則述加飾板錄基體板表㈣附有包含複數良品圖 案及缺陷圖案之複寫層,且受賦與和前述缺陷圖牵對岸 設置之缺陷標記'寬度方向標記及長度方向柄者。〜 6.如申請專利範圍第5項之力,板,其中前述寬度方向伊記 朝前述加飾板之長度方向延伸成帶狀而設於前述加飾板 之寬度方向之-賴近,前述長度方向標記與前述各個 圖案對應設置,而纽缺陷標記設成相對於前述長度方 35 201036790 向而與前述長度方向標記同列。 7. 如申請專利範圍第6項之加飾板,其中前述缺陷標記朝與 前述缺陷圖案對應之長度方向標記之加飾板供給方向下 游側連續設置。 8. 如申請專利範圍第6項之加飾板,其中前述缺陷標記設於 與前述缺陷圖案對應之長度方向標記和與前述缺陷圖案 之前一個圖案對應之長度方向標記之間。 9. 如申請專利範圍第5項之加飾板,其中前述寬度方向標記 朝前述長度方向延伸成帶狀而設於前述加飾板之寬度方 向之一端附近,前述長度方向標記設成間斷帶狀而與前 述各個圖案對應且無間隙,且前述缺陷標記設成塗滿與 前述缺陷圖案對應之前述間隙。 10. —種成形同時加飾系統,係具有檢查裝置與成形同時加 飾裝置,且藉前述檢查裝置檢查加飾板之各個圖案是否 有缺陷,而該加飾板於基體板表面受附有包含複數圖案 之複寫層,並具有長度方向標記與寬度方向標記,又, 藉前述成形同時加飾裝置將前述已受檢查之加飾板間斷 地供給至模具之間,並依據前述長度方向標記與前述寬 度方向標記,將前述加飾板以對前述模具已對準的狀態 關閉模具並射出熔融樹脂,並使前述複寫層複寫至前述 熔融樹脂已固化之成形品表面者, 前述檢查裝置包含有: 感測器單元,係光學性判斷前述加飾板之圖案是否 為前述缺陷圖案者, 36 201036790 與部’係依據前述顏器單 ,圖案時,對應前述缺陷圖案賦與缺陷桿J為 且前述成形同時加飾裝置包含有:‘。己者, 對前力,供給前述加飾板並將前述加飾板 將前記㈣感㈣,係在依據前述加飾板供給部 Ο 述模具對準之前,制前述缺陷標記 述缺=部,係前述缺陷標記檢物器檢測出前 轉㈣前·飾板供給如跳過與前 標記對紅圖案而不進行前述解者。、 申明專利軌圍第1G項之成形同時加飾系統,其 缺陷標記檢測感測H係檢測前述長度方向標記之長产: Ο 2= ’且前述缺陷標記賦與部對與前述缺陷圖Ϊ對 應您長度方向標記賦與前述缺陷標記。 I:請專利範圍第1〇或11項之成形同時, I::記賦與部係對前述加飾板印刷前述缺陷標記 13·如申請專利範圍第12項之成形同時加㈣統, =朝與前述缺陷圖案對應之長度方向標:之加飾 板供給方向下游側,對前述長度方向標 缺陷標記。 疋續印刷别述 14.如申凊專利範圍第12項之成形同時加飾系統其中前述 印刷單元對與前述缺關案對應之長度方向標記^與 37 v v201036790 前述缺陷圖案之前一個圖案對應之長度方向標記之間, 賦與前述缺陷賦與標記。 15. 如申請專利範圍第12項之成形同時加飾系統,其中前述 印刷單元對與位於前述長度方向標記之間之前述缺陷圖 案對應之間隙,印刷前述缺陷標記以塗滿前述間隙,而 該長度方向標記與前述各個圖案對應且隔著間隙間斷地 設成帶狀。 16. 如申請專利範圍第10或11項之成形同時加飾系統,其中 前述缺陷標記賦與部係除去長度方向標記的除去單元, 而該長度方向標記與依據前述感測器單元判斷為前述缺 陷圖案之圖案對應。 17. 如申請專利範圍第12項之成形同時加飾系統,其中前述 印刷單元將不同於前述缺陷標記之缺陷顯示印刷於前述 缺陷圖案上。 38(4) Adding sugar, wherein the above-mentioned missing === case corresponds to the length direction mark _ before the relative plus = give:::=:: mark _, and again, ι, +. 叩 ', the length direction is marked as In the same column, the time of leaving; according to the length direction sensor, the transport amount of the transparent plaque is greater than a predetermined threshold value, and the presence or absence of the aforementioned defect mark is detected. 5. - ^ (4) plate, _ at the same time as forming (4) device, and Ο = device is to close the mold in the state where the mold is aligned and shoot out the resin and make the replication layer re-wrapped to the formation of the aforementioned fused resin The surface of the sigma σ, the surface of the plaque recording base plate (4) is accompanied by a copy layer containing a plurality of good patterns and defect patterns, and is assigned a defect mark 'width direction mark and length direction handle' disposed opposite to the aforementioned defect map. By. - 6. The force of the fifth aspect of the patent application, wherein the width direction of the width direction of the decorative sheet extends in a strip shape and is disposed in the width direction of the decorative sheet, the length The direction marks are provided corresponding to the respective patterns described above, and the new defect marks are arranged in the same direction as the aforementioned length direction marks with respect to the length direction 35 201036790. 7. The decorative panel of claim 6, wherein the defect mark is continuously disposed toward a downstream side of the decorative sheet supply direction of the longitudinal direction mark corresponding to the defect pattern. 8. The decorative panel of claim 6, wherein the defect mark is provided between a length direction mark corresponding to the defect pattern and a length direction mark corresponding to a pattern before the defect pattern. 9. The decorative panel of claim 5, wherein the width direction mark extends in a strip shape toward the longitudinal direction and is disposed near one end of the width direction of the decorative sheet, and the length direction mark is set to a discontinuous strip shape. And corresponding to each of the above patterns and without gaps, and the defect mark is set to be coated with the gap corresponding to the defect pattern. 10. A forming simultaneous decoration system having an inspection device and a molding simultaneous decoration device, wherein the inspection device checks whether each pattern of the decorative panel is defective, and the decorative panel is attached to the surface of the base plate. a copying layer of a plurality of patterns, having a length direction mark and a width direction mark, and further, intermittently feeding the inspected decorative plate between the molds by the forming simultaneous decoration device, and marking according to the length direction and the foregoing In the width direction mark, the decorative sheet is closed in a state in which the mold is aligned, and the molten resin is ejected, and the copying layer is overwritten onto the surface of the molded product in which the molten resin has been solidified. The inspection apparatus includes: The detector unit is optically judged whether the pattern of the decorative plate is the defect pattern, and the portion of the pattern is corresponding to the defect pattern, and the defective rod J is The decoration device contains: '. In the case of the front force, the supply of the decorative sheet and the pre-recording (four) feeling of the decorative sheet are performed, and the defect mark is described before the mold is aligned according to the decorative sheet supply portion. The aforementioned defect mark detector detects that the front turn (four) front and the fascia supply are skipped and the front mark is applied to the red pattern without performing the aforementioned solution. A molding simultaneous decoration system of claim 1G of the patent track, wherein the defect mark detection sensing H detects the long-term production of the length direction mark: Ο 2 = ' and the aforementioned defect mark assignment portion corresponds to the aforementioned defect map Your length direction mark is assigned the aforementioned defect mark. I: Please refer to paragraph 1 or 11 of the patent scope at the same time, I:: note and the department print the aforementioned defect mark on the above-mentioned decorative plate 13 · as in the case of the application of the 12th article of the patent scope plus (four) system, = toward The length direction direction corresponding to the defect pattern is on the downstream side in the supply direction of the decorative sheet, and the length direction mark is marked with a defect. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Between the direction marks, the aforementioned defect assignment mark is assigned. 15. The forming simultaneous decoration system of claim 12, wherein the printing unit prints the defect mark to fill the gap, and the length, in a gap corresponding to the defect pattern located between the length direction marks The direction marks correspond to the respective patterns described above and are intermittently provided in a strip shape with a gap interposed therebetween. 16. The forming simultaneous decoration system of claim 10, wherein the defect mark imparting portion removes a removal unit of the length direction mark, and the length direction mark is determined to be the aforementioned defect according to the sensor unit The pattern of the pattern corresponds. 17. The forming simultaneous decoration system of claim 12, wherein the printing unit displays a defect different from the defect mark on the defect pattern. 38
TW98111655A 2009-04-08 2009-04-08 In-mold decorating apparatus, decorative sheet, and in-mold decorating system TW201036790A (en)

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