201028482 六、發明說明: 【發明所屬之技術領域】 本發明係關於製造燒結礦的燒結礦之製造方法及燒結機。 【先前技術】 咼爐製鐵法主原料的燒結礦,一般係經由如圖 15所示步 驟進行製造。燒結礦的原料係有如:鐵粉礦、煉鐵所内回收 粉、燒結礦篩下粉(回收礦)、石灰石及白雲石等含Ca〇系副 ⑩原料;或生减等餘助劑;或者焦炭粉絲煙炭等。該等 原料係從複數料斗1分別各自在輸送帶上依既定比例切 取。經切取的原料便利用轉筒混合機2、迴轉t 3等添加適 里水,經混合、造粒,便形成具有平均粒徑3 〇〜6 之 屬於準粒子的燒結原料。另_方面,將_㈣的礦石塊從 鋪底料斗4切取,並在燒結機托板8的說條筛上形成鋪底層。 燒結原料係從燒結機上所配置的接料桶5,經由筒式進料 ©器6與切取斜槽7,裝人環狀移動式燒結機托板8上的鋪底 層上,而形成亦稱燒結床的燒結原料裝入層9。裝入層厚度 (高度)通常係400〜800mm左右。然後,利用裝入層9上方 所設置的點火爐10’將該裝入層9表層中的炭材進行點火, • 且經由在托板8下方所配設的風箱11,將空氣往下方抽吸, 使該裝入層中的炭材依序燃燒,利用此時所生成的燃燒熱, 將上述燒結原料燃燒、溶融,便獲得燒結餅。依此所獲得燒 結餅,之後經破碎、篩粒,而形成由5.0mm以上的結塊物 098141326 3 201028482 所構成之成品燒結礦並回收。 上述製造製程中,首先,利用點火爐10對裝入層表層施 行點火。經點火的裝入層中之炭材,將利用由風箱從裝入層 上層部朝下層部抽吸的空氣以一定幅度持續燃燒,該燃燒帶 將隨托板8的移動而迅速朝下層且前方(下游侧)進行。隨該 燃燒的進行,装入層的燒結原料粒子中所含水分,將利用炭 材燃燒所生成的熱而氣化,並被朝下方抽吸,並在溫度尚未 上升的下層燒結原料中進行濃縮,而形成濕潤帶。若其水分 濃度達某程度以上,屬於抽吸氣體流路的原料粒子間之空隙 便被水分埋藏,導致通氣阻力增大。另外,在燃燒帶中發生 燒結反應所必要的熔融部分亦會成為通氣阻力提高的肇因。 燒結機生產量(t/hr) —般係由燒結生產率(t/hr · m2) X燒結 機面積(m2)決定。即,燒結機生產量係依照諸如:燒結機的 機寬與機長、原料堆積層的厚度(裝入層厚度)、燒結原料的 總體密度、燒結(燃燒)時間、良率等而變化。所以,為增加 燒結礦的生產量,可認為例如:改善裝入層的通氣性(壓損) 俾縮短燒結時間’或者提高破碎前的燒結餅冷軋強度俾提升 良率等均屬有效。 圖16所示係在厚度6〇〇mm的裝入層中移動之燃燒帶前 線,位於該裝入層的托板約4〇〇nmi上(距裝入層表面下方 200mm)位置時,裝入層内的壓損與溫度分佈。此時的壓損 分佈係在濕潤帶將為約60%,在燃燒•熔融帶則約40%。 098141326 4 201028482 圖17所示係燒結礦高生產時與低生產時(批板移動速 度較快速時與較慢時)的製入層内溫度分佈。保持於原料粒 子開始熔融的1細。c以上溫度之時間(以下稱「高溫域保持 時間」)’低生產的情況時依tl表示,重視生產性的高生產 情況則依t2表示。高生產時,因為托板的移動速度較快速, . 因而高溫域保持時間較短於低生產時的tl。若高溫域保持 時間縮短,便容易變燒成不足,導致燒結礦的冷軋強度降 ®低而&成良率降低。所以,為提升高強度燒結礦的生產性, 不僅短時間的燒結,就連可達提升燒結餅強度(即燒結礦冷 軋強度),以及提升並維持良率的任何手段均有討論的必 要。另外,表示燒結礦冷軋強度的指標,一般係使用SI(碎 裂指數)、TI(轉鼓指數)。 圖18(a)所示係燒結機托板上的裝入層中之燒結進行過 程,圖18(b)所示係裝入層内的燒結過程中之溫度分佈(加熱 ❹模式)’圖18(c)所示係燒結餅的良率分佈。從圖18(b)中得 知,裝入層的上部相較下層部,溫度較難上升,且高溫域保 持時間亦較短。所以,該裝入層上部的燃燒熔融反應(燒結 化反應)便嫌不足,導致燒結餅強度降低,因而如圖18(c) 所示,成為導致良率降低、生產性降低的肇因。 有鑑於此種問題點,自習知起便有提案為能將裝入層上層 進行長時間、南溫保持的方法。例如專利文獻1有揭示,· 對襞入層施行點火後,再對裝入層上噴射出氣體燃料的技 098141326 5 201028482 術。但是,上述技術就氣體燃料(可燃性氣體)的種類尚屬不 明確,即便桶裝瓦斯(LPG)或天然瓦斯(LNG)亦均可使用高 濃度氣體。況且,當可燃性氣體吹入時,因為炭材量並未削 減,因而燒結層内將會呈超過138(rc的高溫。所以,該項 技術並無法享受提升充分冷軋強度與良率改善效果。況且, - 當剛點火爐後便噴射出可燃性氣體時’因可燃性氣體的燃燒 , 導致燒結床上部空間引發火災的危險性會提高,屬於缺乏現 實性的技術,尚未達實用化。 一 ◎ 再者,專利文獻2亦有揭示:對裝入層施行點火後,再於 被抽吸入裝入層的空氣中添加可燃性氣體的技術。經點火 後,較佳進行約1〜1〇分鐘左右的供應,但點火爐剛點火後 的表層部尚殘存有赤熱狀態燒結礦,依照供應方式會有因可 燃性氣體的燃燒導致引發火災的危險性提高,且具體描述雖 較少,但經燒結完畢的燒結帶,即便使可燃氣體燃燒仍無具 效果’若在燒結帶進行燃燒,便會因燃燒氣體造成溫度上 〇 升、與因熱膨脹造成通氣性惡化,因而會有導致生產性降低 的傾向,且,當可燃性氣體吹入時,因為炭材量並未削減, 因而燒結層内將呈超過138(rc的高溫。因而,該項技術並 無法享受提升充分冷軋強度與良率改善效果,故截至目前為 止尚未達實用化。 者專利文獻3有揭示:為將燒結原料的裝入層内形成 冋’皿,便在裝入層上配設罩體,並通過該罩體,將與空氣或 098141326 6 201028482 焦炭爐氣體的混合氣體在緊靠點火爐後的位置處吹入。但 是’該項技術亦是因為燒結層内賴胁融帶溫度會成為超 過測。c的高溫,因而將無法享受焦炭爐氣體吹入的效 果’且可燃性混合氣體將在燒結床上部空間起火,而具引發 火災的危險性,並無實用化。 再者,專利文獻4有揭示:同時將低炫點溶劑、與炭材或 可燃性氣體’在緊靠點火爐後的位置處進行吹入之方法。但 ❿疋’該#法亦疋因為在表面殘留火焰的狀態下進行可燃性氣 體吹入,因而在燒結床上部空間引發火災的危險性高,且因 為無法充分增厚燒結帶的寬度(約未滿15mm),導致無法充 为顯現出可燃性氣體吹入的效果。且,因為存在頗多的低熔 點溶劑,因而在上層部便會引發過剩的熔融現象,使將成為 空氣流路的氣孔遭阻塞,造成通氣性惡化,導致生產性降 低,該項技術截至目前亦尚未達實用化。 〇 依如上說明,截至目前所提案的習知技術,均潛在有實用 化的大問題,期盼能實施的可燃性氣體吹入技術之開發。 就解決上述問題的技術,申請人在專利文獻5中有提案: * 從燒結機的托板上所堆積之燒結原料裝入層上’供應經稀釋 ' 至燃燒下限濃度以下的各種氣體燃料,並導入於裝入層中, 經燃燒,而調整裝入層内的最高到達溫度及高溫域保持時間 之一者或二者的方法。 [專利文獻1]曰本專利特開昭48·18102號公報 098141326 7 201028482 [專利文獻2]曰本專利特公昭46-27126號公報 [專利文獻3]曰本專利特開昭55-18585號公報 [專利文獻4]曰本專利特開平5-311257號公報 [專利文獻5]W02007-052776號公報 【發明内容】 (發明所欲解決之問題) 上述專利文獻5的技術係藉由在下吸風帶式燒結機中,將 經稀釋為既定濃度的氣體燃料供應(導入)至裝入層中,並使 其在裝入層内的目標位置處進行燃燒的氣體燃料供應,便可 適當地控制燒結原料進行燃燒時的最高到達溫度與高溫域 保持時間,甚至不僅在因熱量不足而容易導致燒結礦冷軋強 度降低的裝入層上層部,就連裝入層中層部以下的任意部分 均可施行提高燒結礦強度的操作。 但是,當施行上述氣體燃料供應燒結操作時,燒結床或繞 結餅的龜裂部等高溫部將成為火種,而造成氣體燃料出現逆 火,會有氣體燃料進行燃燒(著火)的可能性。若在此種引火 狀態下持續燒結操作(爆炸問題係另一層面的問題),不僅無 法將氣體燃料供應給裝入層内,亦將因氣體燃料的燃燒導致 氧遭消耗而造成氧不足的大氣被供應(導入)裝入層中。結 果’不僅峨時的最高到達溫度與高溫域鱗時間無法進行 控制,亦將引發燃燒*足,導致燒結礦強度降低,而降低良 率與生產性,因而會對燒結操作造成重大的不良影響。 098141326 201028482 緣是,本發明係著眼於上述習知例的課題而完成,目的在 於提供一種在下吸風帶式燒結機中,可依高良率且安全地製 造高強度高品質燒結礦的燒結礦之製造方法及燒結機。 (解決問題之手段) 為達成上述目的,本發明所提供的燒結礦之製造方法,係 包括有.形成裝入層的裝入步驟、點火步驟、對裝入層上進 行供應的液態燃料供應步驟及燒結步驟。 〇 裝入步驟係在循環移動的托板上裝入含有粉礦與炭材的 燒結原料,而形成裝入層。點火步驟係對已形成裝入層的炭 材利用點火爐進行點火。液態燃料供應步驟係在點火後,將 經微粒化至粒徑1 ο ο μιη以下的液態燃料,供應給裝入層上。 燒結步驟係利用在上述托板下方所配設的風箱進行空氣抽 吸’而製造燒結礦。 上述經微粒化之液態燃料較佳係具有粒徑50μιη以下且 ❹2〇μιη以上的粒徑。上述經微粒化之液態燃料較佳係具有燃 燒下限濃度以下的濃度。上述濃度更佳係燃燒下限浪度的 75%以下且1%以上。上述濃度更佳係燃燒下限濃度的25% 以下且4%以上。 上述液態燃料供應步驟較佳係如下: (Α)將經微粒化至粒徑1〇〇μπι以下的液態燃料,供應至裝 入層上’並依常溫被稀釋至燃燒下限濃度以下的狀態供應至 裝入層中。 098141326 201028482 (B) 將經微粒化至粒控ΙΟΟμηι以下的液態燃料,朝裝入層 的上方側喷射。 (C) 將液態燃料混合於壓縮氣體中並微粒化,再對裝入層 上進行喷射。上述壓縮氣體係以具消焰性的氮、二氧化碳、 水蒸氣中至少1者為主成分的氣體。 上述液態燃料較佳係從石油系液態燃料、醇類液態燃料、 醚類液態燃料、以及其他烴系化合物類液態燃料所構成群組 中選擇至少1者。上述石油系液態燃料較佳係從煤油、輕油 及重油所構成群組中選擇至少丨者。上述醇類液態燃料較佳 係從甲醇、乙醇及二乙醇所構成群組中選擇至少丨者。上述 其他烴系化合物類液態燃料係從戊烷、己烷、庚烷、辛烷、 壬烷、癸烷、苯及丙酮所構成群組中選擇至少丨者。 液態燃料較佳係依以下任一位置進行供應: ⑷從在裝人層絲層部生錢結職,至燒結完成的期 間中,供應經微粒化之液態燃料。 (b)在燃燒•縣帶的厚度達15mm以上之區域中,供應 經微粒化之液態燃料。 ⑷在燃燒前線到達表層下的刚顏位置以後,供應經微 粒化之液態燃料。 再者,本發明所提供的燒結機,係具備有:托板、原料供 t裝置'點火爐、液態_嘴射裝置及風箱;而,該托板係 打循環移動;該原料供騎置係在該托板上裝人含有粉礦 098141326 201028482 與炭材的燒結原料,而形成裳入層;該點火爐係對上述托板 上的燒結㈣巾之炭材施行點火;韻_射射裝置係設 置於上述點火爐的下游側,且將液態燃料施行微粒化至粒徑 l_n以下,並減人層上方噴射;該風箱係朝上述托板下 方進行空氣抽吸。 i述液態燃料喷射裝置較佳係具備有:壓縮氣體供應源、 液態燃料供應源、以及喷霧機構;該噴霧機構係將來自上述 ❿壓縮亂體供應源的壓縮氣體及來自上述液態燃料供應源的 液態燃料進倾合,經餘化,再紅述裝人層上依水平方 向進行喷射。上述壓縮,氣體較佳係以具消焰性的氮、二氧化 石厌、水蒸就中至少1者為主成分的氣體。上述喷霧機構較佳 係具備有搬送配管、連通管及切喷嘴;而,該搬送配管係 將上述壓縮氣體與液態燃料的混合流體進行搬送之朝下游 側且呈下坡度;該連通管係連接於該搬送配管的下面側;該 ©喷射喷嘴係面向可將形成於該連通管下方的液態燃料朝水 平方向喷射之吐出π向下傾斜。±述縣燃料喷射裝置較佳 係具有預熱機構,該預熱機構係當上述液態燃料的黏度較高 時’依纖粒化為最錄度的方式,對概_料施行預熱。 上述液態燃料較佳係從在常溫附近呈液體狀態的石油系 液態燃料、醇類液態燃料、_液態燃料、其他烴系化合物 類液態燃料所構成群組中選擇至少丨者。 (發明效果) 098141326 201028482 根據本發明燒結礦之製造方法,因為在點火爐的下游侧, 將液態燃料微粒化至粒徑100μιη以下並供應至裝入層上 方’再從裝入層上朝裝入層中依常溫下被稀釋為燃燒下限濃 度以下的狀態進行供應,因而藉由利用風箱進行空氣的抽 吸,液態燃料便不會在裝入層上被燃燒,在裝入層的上層部 氣化之後,才到達其下層的燃燒·熔融帶,並依氣體燃料進 行燃燒,便如同使用氣體燃料的情況,藉由對微粒化液態燃 料的供應位置、燃燒時的最高到達溫度、及高溫域保持時間 進行控制’ g燃燒不足而導致燒結礦冷軋強度降低,不僅裝 入層上部,就連裝入層中層以下的任意部分,均可施行提高 燒結礦強度的操作。此處,若液態燃料粒徑超過ΙΟΟμιη,在 裝入層的表層部將會發生殘存的部分,並在表層部便開始燃 燒導致浪費頗多,而削弱延長高溫域保持時間的效果。若在 ΙΟΟμιη以下便將抑制在裝人層的上部與表層部處發生燃燒 -經被導人I人層⑽氣化,並被抽吸至其下層部,且到達 燃燒•熔融帶,便可依氣體燃料進行燃燒。 此處,經微粒化之液態燃料的粒徑較佳係選定5_以下 且2_以上’藉由粒徑敎在5一以下便可將經微粒 化之液態燃料確實地導人裝人層的燃燒•炼融帶中。經微粒 化之液態^料的粒徑雖越小越佳,但因為粒經越細,則越會 減乂產生量因而經考慮為延長高溫域保持時間所必要的產 生量’較佳選定粒徑達2〇μηι以上。 098141326 12 201028482 根據本發明的燒結機,因為在點火爐下游側,於裝入層上 方設有將液態燃料施行微粒化並朝水平方向喷射的液態燃 料噴射裝置,因而利用該液態燃料喷射裝置所喷射出經微粒 化的液態燃料,便會在裝入層上呈均句分散,該經均句分散 的微粒化之液態燃料,將通過風箱並被抽吸於裝入層内。所 以,如同液態燃料在裝入層内揮發再依氣體燃料使用的情 況,藉由對微粒化液態燃料的供應位置、燃燒時的最高到達 ❹溫度、以及高溫域保持時間進行控制,因燃燒不足導致燒結 礦冷軋強度降低,不僅裝入層上部,就連裝入層中層以下的 任意部分處均可施行提高燒結礦強度的操作。且,藉由將液 態燃料施行微粒化並朝裝入層上進行喷射,便不會^如直接 使用液態燃料情況時會發生諸如引火等的顧慮,可安全且安 定地施行將經微粒化之液態燃料導入原料裝入層中。 再者,作為使液態燃料進行微粒化的壓縮氣體,可藉由使 ©用具消焰性的氮、二氧化碳、水蒸氣中任一者,來抑制在裝 入層上的燃燒。 【實施方式】 使用本發明燒結機的燒結礦之製造方法,係由下述步驟構 成.裝入步驟、點火步驟、液態燃料供應步驟及燒結步驟。 該製造方法中,上述裝入步驟係在進行循環移動的托板上, 裝入含有粉礦與炭材的燒結原料,而在托板上形成燒結原料 裝入層的步驟;上述點火步驟係使用點火爐,對裝入層上表 098141326 13 201028482 面的炭材施行點火之步驟。此外,上述液態燃料供應步驟係 從液態燃料喷射裝置,將經微粒化至1〇〇μπι以下的液態燃 料,朝裝入層上方施行噴射的步驟;上述燒結步驟係利用在 托板下所配置風箱的抽吸力,將上述經微粒化之液態燃料與 空氣抽吸至裝入層内,而使該經微粒化之液態燃料在裝入層 内進行燃燒,同時利用經抽吸至裝入層内的空氣,使該裝入 層内的炭材進行燃燒,並利用該等燃燒所生成的熱,將燒結 原料進行燒結,而生成燒結餅的步驟。 0 本發明中,藉由在點火爐的下游侧,將如上述在裝入層上 方施行微粒化之液態燃料噴射至大氣中,在抑制引火等的同 時使經微粒化之液態燃料利用風箱的空氣抽吸,而在裝入層 内揮發。 圖1所示係本發明燒結機一實施形態的概略構造圖。該圖 1中,如同前述習知例,將諸如:鐵粉礦、煉鐵所内回收粉、 燒結礦篩下粉、石灰石及白雲石等含Ca0系副原料;生石❹ 灰等造粒助劑;以及焦炭粉或無煙炭等燒結原料,從複數料 斗1在輸送帶上依既定比例進行切取,經切取的原料利用諸 如轉Λ混合機2、迴轉寞3荨添加適量水,並施行混合、造 粒,而形成具有3.0〜6.0mm平均粒徑之準粒子的燒結原料, 並儲存於接料桶5中。另一方面,從鋪底料斗4中切取出經 篩粒為既定粒徑的礦石塊,並在燒結機托板8的篦條篩上形 成鋪底層。 098141326 14 201028482 然後,從接料桶5將燒結原料經由筒式進料器6與切取斜 槽7,裝入環狀移動式燒結機托板8上的鋪底層上而形成 亦稱燒結床的裝入層9。裝入層厚度(高度)通常係 左右。然後,利用在裝入層9上方^設2置=點 火爐10,對該裝入層9表層中的炭材施行點火,同時經由 在托板8下方所配設風箱u將线抽吸至下方藉此便使 該裝入層中的炭材依序進行燃燒。 ❹ 然後,在點火爐10下游側配設液態燃料喷射裝置15,俾 在裝入層9上方側將液態燃料施行微粒化,並朝略水平方向 喷射》 該液態燃㈣射裝置15係在點火爐1G下游侧且燃燒•溶 融帶在裝入層9中進行過程中,在托板進行方向任何位置處 配設-個以上,對裝人層9中的液態燃料霧供應,較佳係在 對裝入層9中的炭材施行點火後的位置實施。該液態燃料喷 ❹射裝置15係在點火爐1〇的下游側,於燃燒前線行進至表層 下以後的任意位置處配設-或複數個,從調整目標的製品^ 結礦冷軋強度之觀點’大小、位置、配置數係依如後述決定。 該液態燃料喷射裝置15係如圖2所示,具有覆蓋燒結機 •托板8上部的罩體16,並在該罩體16上部設有較大面積的 開口 17。 在該罩體16内,如圖2與圖4所示,於裝入層9上方沿 燒結機托板8的搬送方向配設壓縮空氣供應配管21與液態 098141326 201028482 燃料供應配管22。且,該壓縮空氣供應配管21與液態燃料 供應配官22係在正交於燒結機托板8搬送方向的寬度方向 上’保持既定間隔,並平行配設複數組(例如9組)。在各壓 縮空氣供應配管21及液態燃料供應配管22的下面側,於燒 結機托板8搬送方向上保持既定距離地配設著喷霧機構 23。該等喷霧機構23係不使在燒結機托板8寬度方向上相 鄰接之喷霧機構23呈相對向的方式,而是在燒結機托板8 搬送方向上呈交錯狀排列喷霧機構23。另外,壓縮空氣供 應配管21與液態燃料供應配管22的組數,並不僅侷限於9 組,較佳係配設複數支(例如3〜15組)。 各喷霧機構23係如圖3放大圖示,由垂直配管24、混合 部25、連結配管26及分支喷射部27構成。該垂直配管24 係連結於壓縮氣體供應配管21的下面。該混合部25係形成 於該垂直配管24的中間部。該連結配管26係將該混合部 25與液態燃料供應配管22下面之間相連結。該分支喷射部 27係配設於垂直配管24的下端,且朝燒結機托板8的寬度 方向分支為二股狀。 分支喷射部27係具有包夾蚕直配管24呈對稱的2個喷射 喷嘴部28a與28b。從該等喷射喷嘴部28a與28b將經微粒 化至例如ΙΟΟμιη以下微粒子的液態燃料霧29朝略水平方向 喷射。 在此將液態燃料霧29的粒檬設定在ΙΟΟμιη以下的理由, 098141326 16 201028482 係若粒徑超過ΙΟΟμιη,便會發生殘存於裝入層9表層部的部 分’而因在表層部便開始燃燒’導致因裝入層9内的燃燒不 足而不會對上層及中層部的高溫域保持時間延長具有貢 獻,造成浪費。此外,液態燃料霧29的粒徑雖越小越佳, 但因為越縮小粒徑則產生量越減少’因而液態燃料霧29的 粒徑較佳係選定50μιη以下且20μιη以上。若液態燃料霧29 的粒徑係5〇μιη以下,便會抑制裝入層9上方及表層部的燃 ❿ 燒,通過表層所形成燒結餅内的龜裂部分,或者利用燒結餅 先行氣化,再依氣體狀態通過燒結餅,並到達燃燒•熔融帶 而進行燃燒。此外,若粒徑未滿2(^m,則液態燃料霧29 的產生量便會減少,便無法發揮利用液態燃料霧29對裝入 層9的導入,而延長高溫域保持時間的良好效果。 讀噴嘴部28a與28b分別設定隨其中心線從垂直配管 24朝前端前進逐漸下降而稍微向下傾斜,且相對於垂直配 β管24的中心軸呈例如85度左右開角狀態。依此’藉由喷射 噴嘴4 28a與挪設;t為前端稍微向下傾斜,當液態燃料霧 •的喷射結束時’液態燃料霧便不會形成液體殘留於喷射喷嘴 部28a與28b内,而是將全部滴下。上述開角較佳係⑽度 〜90度。更佳為45度〜85度。 依此®為噴霧機構23係在燒結機托板8的搬送方向上 呈交錯狀排列’因此從各喷霧機構23的喷射喷嘴部28a與 挪所嘴射出的液態燃料霧29,將如圖$所示,並不會相互 098141326 17 201028482 =板裝入層9上喷射。然後’利用燒結 生成的燒結餅箱之抽吸力,經由在裝人層9表層所 斯被導入至裝入層深部(下層)。 〇 ❹ 供應崎21壯圖6所詳示,在燒結機托板 、、側,經由流量計FC更經由控制閥vc而連結於麗 縮氣體供應祕f 31,誠體供應駄管31係連結於 壓縮讀供應源32。該壓縮氣體供應源32係具有儲存以具 有消焰性之氮、二氧化碳及水蒸氣等任—者為域分使用的 氣體之儲存槽33,在該儲存槽33中所儲存的氣體將利用壓 縮機34進行壓縮而形成壓縮氣體,再將其除儲存於承接槽 中從該承接槽35經由壓縮氣體供應源配管31供應至 各控制閥VC。在此,於承接槽35與流量計Fc之間,設有 介插著控制閥VC的域路LM、以及將控侧%進行旁 通而供應較小流量壓縮空氣的旁通流路LB。該旁通流路LB 係依未從噴霧機構23喷射出液態燃料霧29的狀態下,使來 自承接槽35的壓縮氣體經由旁通流路lb與流量計FC,而 使少量壓縮氣體供應至喷霧機構23,俾防止噴霧機構23的 喷射喷嘴部28a與28b遭堵塞。 各液態燃料供應配管22亦同樣,在燒結機托板8的上游 侧,經由流量計FF更經由控制閥VF,連結於液態燃料供 應源配管36,該液態燃料供應源配管36係經由燃料供應泵 37而連接於屬於液態燃料供應源的液態燃料儲存槽38。在 098141326 18 201028482 此’液態燃料供應配管22 ,s>iI 夜匕燃科供應源配管36分別較 佳係傾斜配置成相較於上 △ 位於下游側的配置高度較低 處且向下傾斜,俾當液離拗 卞田狀怎燃枓霧29的喷射結束時,構成在 液態燃料供應配管22盘潘能极κμ由 ζ興及態燃枓供應源配管36内不會殘留 液態燃料的狀態。 液態燃料係使用常溫下呈液體之諸如:煤油、輕油、重油 等石油系㈣燃料;或諸如:乙醇、曱醇等醇類液態燃料; ❹ 或趟類液態轉:其他烴系液態燃料中至少1者以上,該等 係儲存於液態燃料儲存槽38中。 在此,關於本發明可使用的液態燃料與其特性,記於下表 1中。 [表1] 物質名 比重 >4 Ik 燃燒極限 起火溫度 (液態燃料) (15¾) ('°C) (VO 下極ΙΪΙ 1%) 上極限 (著火溫度) (°〇 戊烧 ~〇7M! 36. 0 1.5 7. 8 284 己烧 U·從4 68. 7 1.2 7. 4 260 庚烧 0. 688 98.4 1.2 6. 7 247 辛烷 .0.707 125.0 1.0 240 壬烧 0.722 150.0 0.8 2. 9 234 癸炫 0.734 174 0. 8 5.4 231 笨 0.88R 80.1 1.3 7.9 592 丙明 0. 792 56. 6 2. 6 13 561 曱醇 0· 7如 64.4 6.7 36 470 乙醇 0. 789' 78.3 3.3 19 392 二乙趟 _ 0.714 ' 34.4 1.9 48 185 煤油 (kerosene) 0.8-0.85 160-320 1.1 6. 0 255 輕油(柴油) 0.83-0 88 250-350 1.0 6. 0 250 重4 0.86 302- 1.0 7. 0 240 將此種液態燃料施行微粒化並喷射的液態燃料霧29,因 為著火溫度高於諸如:高爐氣體、焦炭爐氣體、高爐•焦炭 爐混合氣體、都市煤氣、天然瓦斯、或曱烷氣體、乙烷氣體、 098141326 19 201028482 丙燒氣體、丁烧氣體、或該等的混合氣體等任一氣體燃料的 著火溫度’因此會在較裝入層9(即燒結床表層)溫度更高且 較裝入層9更靠内部處進行職,對吹人位置處的燃燒•炫 融帶曲線底部平緩區域之溫度擴大具有效作用。液態燃料較 佳係使用著火溫度18〇t:〜500eC。 再者,較佳係構成可對罩體16左右侧壁18附近的低良率 部之位置處,供應較多液態燃料霧29狀態。 另外’諸如廢油等因為含有容易引火成分或著火溫度較低 的成分,因而本發明最好不要使用。理由係當將含有著火溫 度或引火點較低之成分的諸如廢油等液態燃料,預先施行氣 化,再供應至裝入層9(即燒結原料床上)時,因為在到達裝 入層9中的燃燒帶附近之前,便會在裝入層9的表層上部空 間甚至裝人層9的表層附近騎燃燒,因而無法獲得本發明 意圖之使在裝入層9的燃燒帶附近進行燃燒,俾達延長在例 如1200 C以上中保持的高溫域保持時間之效果。 依此,藉由在裝入層9上方將液態燃料霧29施行喷射, 便可延長液體高溫域保持時間的理由,係準備圖9所示的實 驗裝置(即透明石英製具窗的直立式管狀試驗鍋)(直徑: 150ηπηΦ、高度:400mmH),所使用的液態燃料係使用麻油, 同本案申請人在燒結工廠所使用的相同燒結原料,即利用下 表2所示的燒結原料形成裝入層,並將喷射出麻油的吹入嘴 嘴向度设為距裝入層表面32〇mm,且將粉焦炭比設定為相 098141326 20 201028482 當於5.0%(基準為5.25%)等熱量,將點火時間設定為30秒, 將抽吸力設為1200mmH2〇,將吹入量設定為5.0ml/min,將 吹入位置設定為點火30秒後〜上層1/2部分。且,吹入期間 係設定為點火後1〜6min期間。此處,液態燃料的麻油性狀, 係引火點255°C、發熱量40.3kJ/g、密度0.92g/cm3。 [表2] 原料種 比例(mass%) Robe River 9.6 Yandi 23.8 卡拉哈斯礦 42.6 石灰石 16.6 矽石 2.7 粉焦炭 4.7 該液態燃料吹入試驗結果係如圖9所示,在液態燃料無吹 © 入(基準)狀態下,點火後經過5min時的燃燒帶寬度係 65mm,而在距裝入層表面朝下50mm的加熱模式,係在點 火後經lmin之後便急遽上升並超過1200°C,該超過1200Ϊ 的狀態保持33sec,然後溫度便降低。 相對於此,當在點火後便吹入麻油1〜6min時,於點火後 經5min時的燃燒帶寬度將擴大至114mm,且距裝入層表面 朝下50mm的加熱模式,係從點火起經lmin之後便急遽上 升並超過1200°C ’在該超過120(TC狀態下保持82sec後, 098141326 21 201028482 溫度便依較緩和坡度下降。 所以’藉由麻油的吹入,便可擴大燃燒帶的寬度,且可將 加熱模式在超過12G(rc^鱗時間(即高溫域料時間)設 定為82sec,相較於無吹入液態燃料的情況,燃燒帶寬度; 擴大約1.75倍’高溫域保持時間可延長約2 5倍。201028482 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for producing a sintered ore sintered sinter and a sintering machine. [Prior Art] The sinter of the main raw material of the kiln iron making process is generally manufactured by the steps shown in Fig. 15. The raw materials of the sinter are as follows: iron powder ore, iron powder in the iron ore, sinter ore (recycled ore), limestone and dolomite and other Ca-based deuterium 10 raw materials; or raw reduction auxiliary; or coke Fans and so on. These raw materials are each cut from the plurality of hoppers 1 on a conveyor belt in a predetermined ratio. The cut raw material is conveniently added with a suitable water by a tumbler mixer 2, a rotary t3, etc., and mixed and granulated to form a sintered raw material having a quasiparticle of an average particle diameter of 3 〇 6 . On the other hand, the ore block of _(4) is cut from the bottoming hopper 4, and a bottom layer is formed on the sieve of the sintering machine pallet 8. The sintering raw material is formed from the receiving tank 5 disposed on the sintering machine, through the cylindrical feeding device 6 and the cutting chute 7, and is mounted on the bottom layer of the annular moving sintering machine pallet 8, and is also formed. The sintered raw material of the sintered bed is charged into the layer 9. The thickness of the loading layer (height) is usually about 400 to 800 mm. Then, the carbon material in the surface layer of the layer 9 is ignited by the ignition furnace 10' provided above the loading layer 9, and the air is pumped downward through the bellows 11 disposed under the pallet 8. The carbon material in the charged layer is sequentially burned, and the sintered raw material is burned and melted by the heat of combustion generated at this time to obtain a sintered cake. The sintered cake obtained therefrom is then crushed and sieved to form a finished sintered ore composed of agglomerates of 098141326 3 201028482 of 5.0 mm or more and recovered. In the above manufacturing process, first, the surface layer of the packed bed is ignited by the ignition furnace 10. The ignited carbon material in the charging layer will continue to burn with a certain amount of air sucked from the upper layer of the loading layer toward the lower layer by the bellows, and the burning belt will rapidly move downward and forward with the movement of the pallet 8. (downstream side). As the combustion proceeds, the moisture contained in the sintered raw material particles charged in the layer is vaporized by the heat generated by the combustion of the carbon material, and is sucked downward, and concentrated in the lower sintering raw material whose temperature has not risen. And form a wet belt. If the water concentration is more than a certain level, the voids between the raw material particles belonging to the suction gas flow path are buried by the water, resulting in an increase in ventilation resistance. Further, the molten portion necessary for the sintering reaction in the combustion zone may also be a cause of an increase in the ventilation resistance. The sintering machine throughput (t/hr) is generally determined by the sintering productivity (t/hr · m2) X sintering machine area (m2). Namely, the sintering machine throughput varies depending on, for example, the machine width and length of the sintering machine, the thickness of the raw material accumulation layer (loading layer thickness), the overall density of the sintered raw material, the sintering (combustion) time, the yield, and the like. Therefore, in order to increase the production amount of the sintered ore, it is considered to be effective, for example, to improve the air permeability (pressure loss) of the packed bed, to shorten the sintering time, or to increase the cold rolling strength of the sintered cake before the crushing, and to improve the yield. Figure 16 is a front view of a burning belt moving in a loading layer having a thickness of 6 mm, placed at a position of about 4 〇〇 nmi (200 mm below the surface of the loading layer) of the loading layer. Pressure loss and temperature distribution within the layer. The pressure loss distribution at this time will be about 60% in the wet zone and about 40% in the combustion and melting zone. 098141326 4 201028482 Figure 17 shows the temperature distribution in the produced layer during high production and low production (when the plate moving speed is slower and slower). It is kept at a fine 1 of the starting particle melting. When the temperature is higher than c (hereinafter referred to as "high temperature range holding time"), the case of low production is expressed by tl, and the high production condition with emphasis on productivity is expressed by t2. In high production, because the movement speed of the pallet is relatively fast, the high temperature domain retention time is shorter than that of the low production. If the holding time in the high temperature range is shortened, it is easy to become insufficiently burnt, resulting in a decrease in the cold rolling strength of the sintered ore and a decrease in the yield. Therefore, in order to improve the productivity of high-strength sinter, not only short-time sintering, but also any means to increase the strength of the sintered cake (ie, the strength of the sinter cold rolling) and to increase and maintain the yield are necessary. In addition, the index indicating the cold rolling strength of the sintered ore is generally SI (sludge index) and TI (drum index). Fig. 18(a) shows the sintering process in the charging layer on the sintering machine pallet, and Fig. 18(b) shows the temperature distribution during the sintering process in the layer (heating enthalpy mode). (c) shows the yield distribution of the sintered cake. As is apparent from Fig. 18(b), the upper portion of the packed layer is harder to rise than the lower portion, and the holding time in the high temperature region is also shorter. Therefore, the combustion-melting reaction (sintering reaction) in the upper portion of the packed bed is insufficient, and the strength of the sintered cake is lowered. Therefore, as shown in Fig. 18 (c), the cause of the decrease in yield and the decrease in productivity are caused. In view of this kind of problem, there is a proposal for the long-term and south-temperature maintenance of the upper layer of the loading layer. For example, Patent Document 1 discloses that, after the ignition of the intrusion layer, the gas fuel is injected onto the charging layer, 098141326 5 201028482. However, the above-mentioned techniques are not clear on the types of gaseous fuels (flammable gases), and even high-concentration gases can be used even in barreled gas (LPG) or natural gas (LNG). Moreover, when the flammable gas is blown in, the amount of carbon material is not reduced, so the sintered layer will have a high temperature of more than 138 (rc). Therefore, this technology cannot enjoy the improvement of sufficient cold rolling strength and yield. Moreover, - when the flammable gas is ejected immediately after the ignition furnace, the risk of fire caused by the combustion of the flammable gas is increased due to the combustion of the flammable gas, which is a technique that lacks reality and has not yet reached practical use. ◎ Further, Patent Document 2 discloses a technique of adding a flammable gas to the air sucked into the charging layer after ignition of the charging layer. After ignition, it is preferably about 1 to 1 Torr. Supply in a minute or so, but there is still a red hot state sinter in the surface layer immediately after ignition of the ignition furnace. According to the supply method, there is a risk of fire caused by the combustion of flammable gas, and the detailed description is small, but the specific description is small. Sintered sintered belt has no effect even if it burns combustible gas. If it is burned in the sintering zone, it will cause temperature rise due to combustion gas and thermal expansion. When the ventilating property is deteriorated, the productivity tends to decrease, and when the flammable gas is blown in, the amount of the carbon material is not reduced, so that the sintered layer will have a high temperature exceeding 138 (rc). However, it has not been able to enjoy the effect of improving the full cold rolling strength and the yield improvement, so it has not been put into practical use until now. Patent Document 3 discloses that in order to form a crucible dish in the layer of the sintered raw material, it is placed on the layer. A cover body is provided, and through the cover body, a mixed gas with air or 098141326 6 201028482 coke oven gas is blown in a position immediately after the ignition furnace. However, the technique is also due to the melting of the sintered layer. If the temperature of the belt exceeds the high temperature of the measurement c, the effect of blowing the coke oven gas will not be obtained, and the combustible gas mixture will ignite in the space of the sintering bed, and there is no danger of causing a fire. Patent Document 4 discloses a method in which a low-spot solvent, a carbonaceous material, or a combustible gas is simultaneously blown in a position immediately after the ignition furnace. However, the method is also because When the flame is blown in the state where the flame remains on the surface, the risk of causing a fire in the space of the sintering bed is high, and the width of the sintered belt cannot be sufficiently thickened (about 15 mm or less), so that it cannot be filled. The effect of blowing a combustible gas, and because there are a lot of low-melting-point solvents, excessive melting occurs in the upper portion, and pores that become air flow paths are blocked, resulting in deterioration of air permeability and productivity. The technology has not been put into practical use so far. According to the above description, the conventional technologies proposed so far have potential problems of practical use, and the development of flammable gas blowing technology that can be implemented is expected. In order to solve the above problems, the applicant has proposed in Patent Document 5: * From the sintering raw material deposited on the pallet of the sintering machine, a variety of gaseous fuels which are supplied "diluted" to a concentration lower than the lower limit of combustion, and A method of introducing into the loading layer and combusting to adjust one or both of the highest reaching temperature and the high temperature holding time in the loading layer. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. [Patent Document 4] Japanese Patent Laid-Open No. Hei 5-311257 (Patent Document 5) WO2007-052776 (Summary of the Invention) (Problems to be Solved by the Invention) The technique of the above Patent Document 5 is based on the lower suction belt. In a sintering machine, a gaseous fuel which is diluted to a predetermined concentration is supplied (introduced) into a charging layer, and a gaseous fuel supply which is burned at a target position in the layer is appropriately controlled, and the sintering raw material can be appropriately controlled. The highest temperature reached during combustion and the holding time in the high temperature range, and even in the upper layer of the loading layer which is likely to cause a decrease in the strength of the cold rolling of the sintered ore due to insufficient heat, even any part below the middle layer of the layer can be improved. The operation of sinter strength. However, when the above-described gas fuel supply sintering operation is performed, a high temperature portion such as a cracked portion of the sintering bed or the cake may become a fire, and the gas fuel may be backfired, and there is a possibility that the gas fuel is burned (ignition). If the sintering operation is continued in such a igniting state (the explosion problem is another level problem), it is not only impossible to supply the gaseous fuel to the charging layer, but also the oxygen-deficient atmosphere due to the consumption of oxygen due to the combustion of the gaseous fuel. Is supplied (imported) into the load layer. The result 'can not only control the maximum temperature of arrival and the time of the high temperature range, but also cause combustion, which leads to a decrease in the strength of the sintered ore, which reduces the yield and productivity, and thus has a significant adverse effect on the sintering operation. 098141326 201028482 The present invention has been made in view of the problems of the above-described conventional examples, and aims to provide a sintered ore which can produce high-strength and high-quality sintered ore in a low-yield and safe manner in a lower suction belt sintering machine. Manufacturing method and sintering machine. (Means for Solving the Problem) In order to achieve the above object, a method for producing a sintered ore provided by the present invention includes a charging step of forming a charging layer, an ignition step, and a liquid fuel supply step of supplying the charging layer. And sintering step.装入 The loading step is to load a sintered raw material containing fine ore and charcoal on a circulating moving pallet to form a packed layer. The ignition step ignites the carbon material from which the packed layer has been formed using an ignition furnace. The liquid fuel supply step is performed after the ignition, and the liquid fuel atomized to a particle size of 1 ο ο μηη or less is supplied to the loading layer. The sintering step produces a sintered ore by performing air suction by a bellows disposed below the pallet. The finely divided liquid fuel preferably has a particle diameter of 50 μm or less and ❹2 〇 μη or more. Preferably, the microparticulated liquid fuel has a concentration below a lower concentration of combustion. The above concentration is preferably 75% or less and 1% or more of the lower limit of the combustion limit. The above concentration is preferably 25% or less and 4% or more of the lower limit of the combustion concentration. The liquid fuel supply step is preferably as follows: (Α) The liquid fuel that has been micronized to a particle size of 1 μm or less is supplied to the packed bed and supplied to the lower limit of the lower limit of combustion at room temperature. Loaded into the layer. 098141326 201028482 (B) A liquid fuel that has been micronized to a particle size of 粒μηι is sprayed toward the upper side of the packed layer. (C) The liquid fuel is mixed in a compressed gas and atomized, and then sprayed onto the packed bed. The compressed gas system is a gas containing at least one of nitrogen, carbon dioxide, and water vapor having a flame-retardant property as a main component. The liquid fuel is preferably at least one selected from the group consisting of petroleum-based liquid fuels, alcohol-based liquid fuels, ether-based liquid fuels, and other hydrocarbon-based compound liquid fuels. The above petroleum-based liquid fuel is preferably selected from the group consisting of kerosene, light oil and heavy oil. The above alcohol liquid fuel is preferably selected from the group consisting of methanol, ethanol and diethanol. The above other hydrocarbon-based compound-based liquid fuels are selected from the group consisting of pentane, hexane, heptane, octane, decane, decane, benzene, and acetone. The liquid fuel is preferably supplied in any of the following positions: (4) The micronized liquid fuel is supplied during the period from the completion of the production of the manned layer of the silk layer to the completion of the sintering. (b) Supply of micronized liquid fuel in a region where the burning and county belts are more than 15 mm thick. (4) After the front line of the combustion reaches the position of the face under the surface layer, the micro-granulated liquid fuel is supplied. Furthermore, the sintering machine provided by the present invention is provided with: a pallet, a raw material for the t device 'ignition furnace, a liquid_mouth device and a bellows; and the pallet is cyclically moved; the raw material is for riding Attaching a sintered raw material containing fine ore 098141326 201028482 and carbon material to the pallet to form an ejecting layer; the ignition furnace is igniting the carbon material of the sintered (four) towel on the pallet; rhyme_injection device The utility model is disposed on the downstream side of the ignition furnace, and atomizes the liquid fuel to a particle diameter l_n or less and reduces the injection above the human layer; the wind box performs air suction toward the lower side of the tray. Preferably, the liquid fuel injection device is provided with: a compressed gas supply source, a liquid fuel supply source, and a spray mechanism; the spray mechanism is a compressed gas from the above-mentioned compressed medium supply source and the liquid fuel supply source The liquid fuel is tilted, and after being replenished, the redant on the loading layer is sprayed in the horizontal direction. In the above compression, the gas is preferably a gas containing at least one of a flame-retardant nitrogen, a sulphur dioxide, and a water vapor. Preferably, the spray mechanism includes a transfer pipe, a communication pipe, and a cutting nozzle; and the transfer pipe transports the mixed fluid of the compressed gas and the liquid fuel to a downstream side and has a downward slope; the communication pipe is connected The lower side of the transfer pipe is formed such that the discharge π which can eject the liquid fuel formed under the communication pipe in the horizontal direction is inclined downward. Preferably, the county fuel injection device has a preheating mechanism that preheats the material when the viscosity of the liquid fuel is high. The liquid fuel is preferably at least selected from the group consisting of petroleum-based liquid fuels, alcohol-based liquid fuels, liquid fuels, and other hydrocarbon-based compound liquid fuels which are in a liquid state near normal temperature. (Effect of the Invention) 098141326 201028482 According to the method for producing a sintered ore according to the present invention, since the liquid fuel is atomized to a particle diameter of 100 μm or less and supplied to the upper side of the charging layer on the downstream side of the ignition furnace, the charging is carried out from the loading layer. The layer is supplied in a state of being diluted to a concentration lower than the lower limit of combustion at normal temperature, so that the liquid fuel is not burned on the packed bed by the air suction by the bellows, and the upper layer of the layer is charged. After the chemical, it reaches the combustion and melting zone of the lower layer and burns according to the gaseous fuel, as in the case of using gaseous fuel, by the supply position of the micronized liquid fuel, the highest temperature reached during combustion, and the high temperature range. Time control 'g is insufficient to burn, resulting in a decrease in the strength of the sinter cold rolling. Not only the upper part of the layer but also any part below the middle layer of the layer can be used to increase the strength of the sinter. Here, if the particle diameter of the liquid fuel exceeds ΙΟΟμιη, a residual portion will occur in the surface layer portion of the layer, and burning in the surface portion will result in a lot of waste, which will impair the effect of prolonging the holding time in the high temperature region. If it is below ΙΟΟμηη, it will suppress the combustion at the upper part and the surface layer of the loading layer - it will be vaporized by the guided person I layer (10), and pumped to the lower layer, and reaches the combustion and melting zone. The gaseous fuel is burned. Here, the particle size of the micronized liquid fuel is preferably selected to be 5 Å or less and 2 Å or more. The particle size 敎 is 5 or less, and the atomized liquid fuel can be surely introduced into the human layer. Burning • in the smelting zone. The smaller the particle size of the microparticulated liquid material, the better, but the finer the granules are, the more the amount of ruthenium is reduced. Therefore, it is considered that the amount of production necessary for prolonging the holding time in the high temperature range is preferably selected. Up to 2〇μηι. 098141326 12 201028482 According to the sintering machine of the present invention, since the liquid fuel injection device that atomizes the liquid fuel and sprays in the horizontal direction is provided above the charging layer on the downstream side of the ignition furnace, the liquid fuel injection device is used to eject the liquid fuel injection device. The micronized liquid fuel is dispersed uniformly on the loading layer, and the uniformly dispersed micronized liquid fuel will pass through the bellows and be drawn into the loading layer. Therefore, as the liquid fuel is volatilized in the charging layer and used according to the gaseous fuel, the supply position of the micronized liquid fuel, the highest temperature at the time of combustion, and the holding time of the high temperature range are controlled, resulting in insufficient combustion. The cold rolling strength of the sintered ore is reduced, and not only the upper portion of the layer is charged, but also the operation for increasing the strength of the sintered ore can be performed at any portion below the middle layer of the layer. Moreover, by atomizing the liquid fuel and spraying it onto the charging layer, there is no concern such as igniting when the liquid fuel is directly used, and the micronized liquid can be safely and stably performed. The fuel is introduced into the raw material into the layer. Further, as the compressed gas for atomizing the liquid fuel, the combustion on the charging layer can be suppressed by using any of the flame-retarding nitrogen, carbon dioxide, and water vapor. [Embodiment] A method for producing a sintered ore using the sintering machine of the present invention is constituted by the following steps: a charging step, an ignition step, a liquid fuel supply step, and a sintering step. In the manufacturing method, the charging step is performed on a pallet which is circulated and moved, and a sintering raw material containing fine ore and carbon material is charged, and a sintering raw material charging layer is formed on the pallet; the ignition step is used. Ignition furnace, the step of igniting the carbon material on the surface of the table 098141326 13 201028482. Further, the liquid fuel supply step is a step of spraying the liquid fuel atomized to 1 μm or less from the liquid fuel injection device toward the loading layer; the sintering step is performed by using the wind disposed under the pallet The suction force of the tank sucks the above-mentioned micronized liquid fuel and air into the charging layer, so that the micronized liquid fuel is burned in the charging layer while being pumped to the loading layer The inside air is a step of burning the carbon material in the charging layer and sintering the sintered raw material by the heat generated by the combustion to form a sintered cake. In the present invention, the liquid fuel which is atomized above the charging layer is sprayed into the atmosphere on the downstream side of the ignition furnace, and the atomized liquid fuel is utilized in the bellows while suppressing the ignition or the like. Air is drawn and volatilized in the loading layer. Fig. 1 is a schematic structural view showing an embodiment of a sintering machine of the present invention. In Fig. 1, as in the conventional example, for example, iron powder ore, iron powder in the ironmaking, sinter sieve, limestone, dolomite and the like, a Ca0-based auxiliary material, and a granulation aid such as a stone ash; And a sintering raw material such as coke powder or anthracite carbon, which is cut out from the plurality of hoppers 1 on the conveyor belt according to a predetermined ratio, and the cut raw materials are mixed with a proper amount of water by using, for example, a rotary mixer 2, a rotary shovel, and mixed and granulated. On the other hand, a sintered raw material having quasiparticles having an average particle diameter of 3.0 to 6.0 mm is formed and stored in the receiving tank 5. On the other hand, an ore block having a predetermined particle size is cut out from the bottoming hopper 4, and a layup layer is formed on the stringer screen of the sintering machine tray 8. 098141326 14 201028482 Then, the sintering raw material is fed from the receiving tank 5 via the drum feeder 6 and the chute 7 into the bottom layer of the ring-shaped movable sintering machine pallet 8 to form a sintering bed. Into layer 9. The loading layer thickness (height) is usually around. Then, the carbon material in the surface layer of the loading layer 9 is ignited by using the setting device 2 above the loading layer 9, and the wire is sucked through the bellows u disposed below the pallet 8 to The carbon material in the charging layer is sequentially burned by this. ❹ Then, a liquid fuel injection device 15 is disposed on the downstream side of the ignition furnace 10, and the liquid fuel is atomized on the upper side of the charging layer 9 and sprayed in a horizontal direction. The liquid fuel (four) radiation device 15 is attached to the ignition furnace. The downstream side of 1G and the combustion/melting zone are carried out in the loading layer 9, and more than one position is arranged at any position in the direction of the pallet, and the liquid fuel mist in the loading layer 9 is supplied, preferably in the opposite direction. The carbon material in the layer 9 is subjected to a position after ignition. The liquid fuel injection squirting device 15 is disposed on the downstream side of the ignition furnace 1 at any position after the combustion front line travels to the surface layer, or a plurality of points, from the point of view of the product of the adjustment target 'The size, position, and number of configurations are determined as described later. As shown in Fig. 2, the liquid fuel injection device 15 has a cover 16 covering the upper portion of the sintering machine pallet 8, and a large opening 17 is provided in the upper portion of the cover 16. In the cover 16, as shown in Figs. 2 and 4, a compressed air supply pipe 21 and a liquid 098141326 201028482 fuel supply pipe 22 are disposed above the loading layer 9 in the conveying direction of the sintering machine pallet 8. Further, the compressed air supply pipe 21 and the liquid fuel supply carrier 22 are held at a predetermined interval in the width direction orthogonal to the direction in which the sintering machine pallet 8 is conveyed, and a plurality of arrays (for example, nine groups) are arranged in parallel. On the lower surface side of each of the compressed air supply piping 21 and the liquid fuel supply piping 22, a spray mechanism 23 is disposed at a predetermined distance in the conveying direction of the sintering machine pallet 8. The spray mechanisms 23 are arranged such that the spray mechanisms 23 adjacent to each other in the width direction of the sintering machine pallet 8 are opposed to each other, and the spray mechanisms are arranged in a staggered manner in the conveying direction of the sintering machine pallet 8. twenty three. Further, the number of sets of the compressed air supply pipe 21 and the liquid fuel supply pipe 22 is not limited to nine groups, and it is preferable to provide a plurality of sets (for example, 3 to 15 sets). Each of the spray mechanisms 23 is composed of a vertical pipe 24, a mixing portion 25, a connecting pipe 26, and a branching spray portion 27, as shown in an enlarged view in Fig. 3 . The vertical pipe 24 is coupled to the lower surface of the compressed gas supply pipe 21. The mixing portion 25 is formed at an intermediate portion of the vertical pipe 24. The connecting pipe 26 connects the mixing portion 25 to the lower surface of the liquid fuel supply pipe 22. The branching injection portion 27 is disposed at the lower end of the vertical pipe 24, and branches into a double-strand shape in the width direction of the sintering machine pallet 8. The branch ejecting unit 27 has two jet nozzle portions 28a and 28b which are symmetrical with respect to the trapezoidal straight tube 24. From the ejection nozzle portions 28a and 28b, the liquid fuel mist 29 atomized to the fine particles of, for example, ΙΟΟμηη or less is ejected in a horizontal direction. Here, the reason why the liquid fuel mist 29 is set to be less than or equal to ΙΟΟμηη, 098141326 16 201028482, if the particle diameter exceeds ΙΟΟμιη, the portion remaining in the surface layer portion of the layer 9 will be generated and will start to burn due to the surface layer portion. This causes a lack of combustion in the loading layer 9 and does not contribute to the prolongation of the high temperature region of the upper and middle layers, resulting in waste. Further, the particle size of the liquid fuel mist 29 is preferably as small as possible, but the amount of the liquid fuel mist 29 is preferably reduced by 50 μm or less and 20 μm or more. When the particle diameter of the liquid fuel mist 29 is 5 μm or less, the burning of the upper portion of the charging layer 9 and the surface layer portion is suppressed, and the cracked portion in the sintered cake formed by the surface layer is formed, or the sintered cake is first vaporized. Further, the cake is sintered in a gas state, and is burned by reaching a combustion/melting zone. Further, when the particle diameter is less than 2 (m), the amount of generation of the liquid fuel mist 29 is reduced, and the introduction of the liquid fuel mist 29 into the charging layer 9 cannot be exhibited, and the effect of maintaining the holding time in the high temperature region is prolonged. Each of the reading nozzle portions 28a and 28b is set to be slightly inclined downward as the center line thereof advances from the vertical pipe 24 toward the front end, and is opened at an angle of, for example, about 85 degrees with respect to the central axis of the vertical matching β pipe 24. By the spray nozzles 4 28a and the shifting; t is a slight downward inclination of the front end, and when the injection of the liquid fuel mist is completed, the liquid fuel mist does not form liquid remaining in the spray nozzle portions 28a and 28b, but will be all The above-mentioned opening angle is preferably from (10) degrees to 90 degrees, more preferably from 45 degrees to 85 degrees. Accordingly, the spray mechanism 23 is arranged in a staggered manner in the conveying direction of the sintering machine tray 8 so that the respective sprays are sprayed. The spray nozzle portion 28a of the mist mechanism 23 and the liquid fuel mist 29 emitted from the nozzle are not shown in Fig. $, and are not sprayed on the board loading layer 9. Then, the sintered cake formed by sintering is used. The suction force of the box, through the loading The surface layer of the layer 9 is introduced into the deep part (lower layer) of the loading layer. 〇❹ The details of the supply of the 21st sheet are shown in detail on the side of the sintering machine, and the side is connected to the lining via the flow meter FC via the control valve vc. The gas supply supply port 31 is connected to the compression reading supply source 32. The compressed gas supply source 32 has a nitrogen, carbon dioxide, water vapor, etc., which is stored in a flame-reducing manner. The gas storage tank 33 used, the gas stored in the storage tank 33 is compressed by the compressor 34 to form a compressed gas, and is stored in the receiving tank from the receiving tank 35 via the compressed gas supply source piping. 31 is supplied to each control valve VC. Here, between the receiving groove 35 and the flow meter Fc, a domain path LM interposed with the control valve VC is provided, and the control side % is bypassed to supply a small flow of compressed air. The bypass flow path LB. The bypass flow path LB causes the compressed gas from the receiving groove 35 to pass through the bypass flow path lb and the flow meter FC in a state where the liquid fuel mist 29 is not ejected from the spray mechanism 23. Supply a small amount of compressed gas to the spray mechanism 23, The injection nozzle portions 28a and 28b of the spray-stop mechanism 23 are clogged. Similarly, the liquid fuel supply pipe 22 is connected to the liquid fuel supply source pipe via the flow meter FF via the control valve VF on the upstream side of the sintering machine tray 8. 36. The liquid fuel supply source pipe 36 is connected to the liquid fuel storage tank 38 belonging to the liquid fuel supply source via the fuel supply pump 37. At 098141326 18 201028482, this 'liquid fuel supply pipe 22, s> iI The source pipes 36 are preferably arranged obliquely so as to be inclined downwardly compared to the arrangement height on the downstream side of the upper Δ, and the liquid is formed in the liquid state at the end of the injection of the smog-like mist 29 The fuel supply pipe 22 has a state in which the Panergy κμ is not left in the supply pipe 36 of the 枓 及 态 。 supply. Liquid fuels are liquids such as kerosene, light oil, heavy oil, etc., or petroleum liquid fuels such as ethanol and sterol; ❹ or hydrazine liquids: at least other hydrocarbon-based liquid fuels. One or more of these are stored in the liquid fuel storage tank 38. Here, the liquid fuel and its characteristics which can be used in the present invention are shown in Table 1 below. [Table 1] Material name specific gravity > 4 Ik Combustion limit ignition temperature (liquid fuel) (153⁄4) ('°C) (VO lower pole ΙΪΙ 1%) Upper limit (ignition temperature) (°〇戊烧~〇7M! 36. 0 1.5 7. 8 284 Burned U·From 4 68. 7 1.2 7. 4 260 Geng 0. 688 98.4 1.2 6. 7 247 Octane.0.707 125.0 1.0 240 Oyster 0.722 150.0 0.8 2. 9 234 癸Hyun 0.734 174 0. 8 5.4 231 Stupid 0.88R 80.1 1.3 7.9 592 Bing Ming 0. 792 56. 6 2. 6 13 561 sterol 0· 7 as 64.4 6.7 36 470 Ethanol 0. 789' 78.3 3.3 19 392 Diacetyl _ 0.714 ' 34.4 1.9 48 185 Kerosene (kerosene) 0.8-0.85 160-320 1.1 6. 0 255 Light oil (diesel) 0.83-0 88 250-350 1.0 6. 0 250 Weight 4 0.86 302- 1.0 7. 0 240 This liquid fuel is subjected to atomization and injection of a liquid fuel mist 29 because the ignition temperature is higher than, for example, blast furnace gas, coke oven gas, blast furnace/coke oven mixed gas, city gas, natural gas, or decane gas, ethane gas. , 098141326 19 201028482 The ignition temperature of any gaseous fuel such as a propane gas, a sulphur gas, or a mixture of these gases will therefore be The loading layer 9 (i.e., the surface layer of the sintered bed) has a higher temperature and is located closer to the inside than the loading layer 9, and has an effect on the temperature expansion of the flat region at the bottom of the burning and smelting zone of the blowing position. Preferably, the ignition temperature is 18 〇t: 〜500 eC. Further, it is preferable to provide a state in which the liquid fuel mist 29 is supplied to the position of the low-yield portion near the left and right side walls 18 of the cover 16. For example, waste oil or the like contains a component which is easy to ignite or has a low ignition temperature, and therefore the present invention is preferably not used. The reason is that a liquid fuel such as waste oil containing a component having a lower ignition temperature or a lower ignition point is preliminarily applied. When it is supplied to the loading layer 9 (i.e., the bed of the sintered raw material), it will be in the upper space of the surface layer of the loading layer 9 or even the surface layer of the loading layer 9 before reaching the vicinity of the burning belt in the loading layer 9. By riding on the combustion, it is not possible to obtain the effect of the present invention for burning in the vicinity of the combustion zone of the charging layer 9, and the effect of maintaining the temperature in the high temperature region maintained in, for example, 1200 C or more is achieved. The reason why the liquid fuel mist 29 is sprayed on the top of the liquid 9 to prolong the holding time of the liquid high temperature region is to prepare the experimental apparatus shown in Fig. 9 (i.e., a vertical tubular test pot with a window made of transparent quartz) (diameter: 150ηπηΦ, height) : 400mmH), the liquid fuel used is sesame oil, which is the same sintered raw material used by the applicant in the sintering plant, that is, the sintered raw material shown in Table 2 below is used to form the packed layer, and the squirting is sprayed. The nozzle mouth is set to be 32 距 mm from the surface of the loading layer, and the powder coke ratio is set to 098141326 20 201028482. When the heat is 5.0% (reference 5.25%), the ignition time is set to 30 seconds, and the suction is set. The force was set to 1200 mmH2 〇, the blowing amount was set to 5.0 ml/min, and the blowing position was set to 30 seconds after ignition to 1/2 portion of the upper layer. Further, the blowing period is set to a period of 1 to 6 minutes after ignition. Here, the sesane oil property of the liquid fuel is 255 ° C, a calorific value of 40.3 kJ / g, and a density of 0.92 g / cm 3 . [Table 2] Proportion of raw material species (mass%) Robe River 9.6 Yandi 23.8 Kalahas Mine 42.6 Limestone 16.6 Vermiculite 2.7 Powder Coke 4.7 The liquid fuel injection test results are shown in Figure 9, without blowing in the liquid fuel. In the (reference) state, the width of the burning zone after passing 5 minutes after ignition is 65 mm, and the heating mode 50 mm downward from the surface of the loading layer rises rapidly after 1 minute after ignition and exceeds 1200 ° C. The state of 1200 保持 is maintained for 33 sec, and then the temperature is lowered. On the other hand, when sesame oil is blown for 1 to 6 minutes after ignition, the width of the combustion zone after 5 minutes after ignition is expanded to 114 mm, and the heating mode 50 mm from the surface of the loading layer is from the ignition. After lmin, it rises sharply and exceeds 1200 °C. 'When it exceeds 120 (82 sec in TC state, 098141326 21 201028482 temperature will gradually decrease the slope. So 'by the blowing of sesame oil, the width of the burning zone can be enlarged. And the heating mode can be set to 82 sec over 1200 hours (the high temperature region time), compared to the case without blowing liquid fuel, the width of the combustion zone; the expansion is about 1.75 times 'the high temperature domain retention time can be Extend about 25 times.
再者,使用同樣的試驗裝置,依照如同上述的吹入條件, 針對無吹人液態燃料的狀態、有吹人麻油的狀態、及有吹入 重油的狀態等3種狀態’進行燃燒帶的比較,結果如圖⑺ 所7F ’相較於無吹人液態燃料的狀態下,有吹人麻油的狀態 時將可擴大燃燒帶寬度,甚至在重油吹人狀態下,將可更二 地擴大燃燒帶寬度。各液態燃料的性狀係如表3所記載,假 設菜粹油與麻油的發熱量(kJ/g)係與大豆油同等值,且假設 菜籽油密度(g/cm3)亦與大豆油同等值。該等菜籽油 、大豆油Further, using the same test apparatus, in comparison with the above-described blowing conditions, the combustion belts were compared in three states: a state in which no liquid fuel was blown, a state in which a human linseed oil was blown, and a state in which heavy oil was blown. As shown in Fig. 7 (7), in the state of 7F', compared with the case of non-blowing liquid fuel, the width of the combustion zone can be expanded when the state of blowing human sesame oil is blown, and even in the state of heavy oil blowing, the combustion zone can be expanded even more. width. The properties of each liquid fuel are as described in Table 3. It is assumed that the calorific value (kJ/g) of vegetable oil and sesame oil is equivalent to soybean oil, and the rapeseed oil density (g/cm3) is also equivalent to soybean oil. . Such rapeseed oil, soybean oil
雖未圖不’但確認到如同麻油般的將可獲得燃燒帶寬度擴大 及尚溫域保持時間延長’即使煤油亦確認相當於重油的燃燒 帶寬度擴大及高溫域保持時間延長。 [表3] 引火點(°c^~~ 菜軒油 313-320 —大豆油 282 麻油 255 黏度(Pa · S) 發熱量(kJ/g) ~~~4〇1 ~ __0.051 40.3 40.3 密度(g/cm3) 0.92 0.92 0.92 45.3 0.86 79 煤油 44 0.030 46.4 0.79 再者’上述實施形態中,雖針對利用將液態燃料霧29施 行喷射的喷霧機構23,將液態燃料利用混合部25混合入壓 098141326 22 201028482 縮氣體中,經微粒化,再朝裝入層9上朝水平方向喷射的情 況進行說明,惟並不僅侷限於此,亦可將從壓縮氣體供應源 32與燃料供應泵37所供應的壓縮氣體與液態燃料,利用混 合機進行混合並形成液態燃料霧,再將其經由霧供應配管供 應至各喷霧機構23的分支喷射部27。此情況下,為使液態 燃料霧不會再液化,較佳係保持於該液態燃料的沸點以上且 未滿著火溫度的溫度。 © 然後,本發明中,如前述,設置用以覆蓋燒結機托板8 上部的罩體16。藉由該罩體16便可抑制因橫風而對液態燃 料霧29的濃度分佈所造成的影響。即,本發明者等經進行 各種檢討,結果得知罩體16的設置係就橫風對策而言,具 有達屏風以上的效果。但,該罩體16係如前述,必須設為 上方中央部具有開口 17、或具有適當穿透率(空隙率),且可 從該部分取入大氣的構造。 ® 藉此,在罩體16内部,從喷霧機構U所喷出的液態燃料 霧29便與大氣相混合。上述開口 Π係當燒結機托板8的寬 度為5m的燒結機之情況,若設為約lm左右,則罩體16 的壓力損失便幾乎可忽略。且,得知當在開口 17中設置空 隙的情況’若穿透率設為80%左右’便可抑制至數mmAq 程度的壓損。更且’藉由在上述罩體16内設置整流板4〇, 便具有抑制罩體16内之渦流的效果,而在罩體16上部(周 圍)所設置屏風的空隙率係在30〜40%範園内時最有效,此係 098141326 23 201028482Although it has not been shown, it has been confirmed that as with sesame oil, the width of the burning zone can be increased and the temperature holding time of the temperature zone can be extended. Even if the kerosene is confirmed, the width of the burning zone corresponding to the heavy oil is enlarged and the holding time of the high temperature region is prolonged. [Table 3] Fire point (°c^~~ Cai Xuan oil 313-320 - Soybean oil 282 sesame oil 255 Viscosity (Pa · S) Calorific value (kJ/g) ~~~4〇1 ~ __0.051 40.3 40.3 Density (g/cm3) 0.92 0.92 0.92 45.3 0.86 79 Kerosene 44 0.030 46.4 0.79 In the above embodiment, the liquid fuel is mixed by the mixing unit 25 by the spray mechanism 23 that sprays the liquid fuel mist 29. 098141326 22 201028482 The case where the gas is micronized and then sprayed toward the loading layer 9 in the horizontal direction will be described, but it is not limited thereto, and may be supplied from the compressed gas supply source 32 and the fuel supply pump 37. The compressed gas and the liquid fuel are mixed by a mixer to form a liquid fuel mist, which is supplied to the branch injection portion 27 of each spray mechanism 23 via a mist supply pipe. In this case, the liquid fuel mist is no longer required. The liquefaction is preferably maintained at a temperature above the boiling point of the liquid fuel and not above the ignition temperature. © Then, in the present invention, as described above, a cover 16 for covering the upper portion of the sintering machine tray 8 is provided. Body 16 can suppress cross wind The inventors of the present invention have conducted various reviews, and as a result, it has been found that the arrangement of the cover 16 has an effect of achieving a screen or more in terms of cross wind countermeasures. As described above, the cover 16 must have a configuration in which the upper center portion has the opening 17, or has an appropriate transmittance (void ratio), and the atmosphere can be taken in from the portion. Thus, inside the cover 16, The liquid fuel mist 29 sprayed by the spray mechanism U is mixed with the atmosphere. The opening Π is a sintering machine having a width of 5 m of the sinter machine pallet 8, and if it is about lm, the cover 16 is The pressure loss is almost negligible, and it is known that when a gap is provided in the opening 17, 'if the penetration rate is set to about 80%', the pressure loss to the extent of several mmAq can be suppressed. The provision of the rectifying plate 4 in the body 16 has the effect of suppressing the eddy current in the cover 16, and is most effective when the air gap of the upper portion (around) of the cover 16 is in the range of 30 to 40%. 098141326 23 201028482
衣減拇棚16c。 由解析結果得4 “ " 向的左右側壁 左右的衝孔金屬専所構成之橫厨^ 再者,雖在罩體16Clothing reduced thumb shed 16c. From the result of the analysis, 4 " " the left and right side walls of the right and left sides of the punching metal 専 横 ^ ^ ^ ^ ^ ^ ^ ^
空氣從罩體16下端侵入。 再者’雖在罩體16下顺燒結床表面(裝人絲面)之間, 所以’在罩體16沿燒結機托板8搬送方向的左右側壁w 下端與托板侧壁8a之間,以及噴霧機構23的分支噴射部 27下面與裝人層9上面之間,如圖7所示,設置有在朝燒 結機托板8搬送方向延長的鋼絲刷間,介插著密封片的封邊 條41,並在其外側設置從外側覆蓋封邊條41的蓋體。另 外,密封材並不僅侷限於封邊條41,尚可使用例如:鏈簾、 (chain curtain)、密封刷(seal brush)、密接密封等密封材。此 外,上述密封材較佳係具有耐熱性,且可撓性與變形自由产 較大’不會對裝入層9表面造成損傷者。 另一方面,在燒結機托板8搬送方向的上游側與下游側, 於罩體16的前後板部下端與裝入層9表面之間,如圖 8所示’沿罩體16的前後壁19配設空氣通路43,從該空氣 通路43下方喷出空氣,而形成氣簾44。 再者,液態燃料噴射裝置15的設置位置、大小、配置數 098141326 24 201028482 量係依如下進行設定。 即’在對裝入層9中的炭材施行點火後,便將液態燃料霧 29供應(導入)至裝入層9上。理由係即便在剛點火後的位置 處進行液態燃料霧29的供應,僅在裝入層9的表層上進行 燃燒而已,液態燃料霧並不會對燃燒層構成任何影響。所 以,必須在裝入層9上部的燒結原料被燒成,而形成屬於燒 結餅層的燒結完成帶之後,將液態燃料霧供應至裝入層9。 ❹ 針對本發明液態燃料霧使用時的原理,使用圖u進行說 明。圖11(a)所示係將乙醇形成粒徑約5〇μπι,且使用鍋試驗 時的照片。得知隨乙醇的吹入,燃燒熔融帶將大幅擴大。此 現象的示意說明圖係圖11(b)所示,圖中左側係指吹入液態 燃料時的燒結反應。對屬於凝結材的粉焦炭利用點火爐施行 著火,而由粉焦炭所形成的燃燒帶一邊使燒結原料的裝入層 下降’-邊使燒結反應朝下方進行。燒結帶所形成的係燒結 ❿完成帶’當對燒結完成帶與粉焦炭燃燒帶之間吹人液態燃料 柑’便會生成液態燃料氣體的氣體燃燒帶,在此可於未使最 尚溫度上升的情況下達高溫域保持時間延長。右側所示係本 發明液燃料霧使用時的燒結反應。因為湘燒結完成帶產 生液態燃料霧的氣化’所以本發明中,如上述,將液態燃料 霧的粒徑没定在ΙΟΟμηι以下、較佳5〇μιη以下。若粒徑超 過ΙΟΟμηι,便會利用燒結完成帶的熱,導致液滴殘存,而有 在表層部燃燒的可能性。若液態燃料霧粒徑設定在i卿m 098141326 25 201028482 以下時,液態燃料霧(液態燃料粒子)亦會含有其凝聚粒子, 進行氣化而形成液態燃料的蒸氣,當將液態燃料形成液態燃 料霧並吹入燒結完成帶與粉焦炭燃燒帶之間時,將會產生液 態燃料氣體的氣體燃燒帶,而在此處便會於不致使最高溫度 上升的情況下’擴大延長高溫域保持時間,發揮與使用氣體 燃料時的相同現象。 吹入液態燃料之際,如圖11(b)所示,液態燃料粒子的氣 化(液態燃料蒸氣)區域係屬重要。 即’圖11(b)的液態燃料氣化區域中,首先,較佳依液態 燃料的蒸氣濃度成為表1的燃燒下限濃度以下之方式,從喷 霧嘴將液態燃料施行喷霧。為使吹入時不致在燒結完成帶的 表層部燃燒,必須設定為燃燒下限濃度的75%以下,而下限 則係為能活用燃料熱,便至少設為燃燒下限濃度的1%以 上。較佳係燃燒下限濃度的25%以下且4%以上。上限係就 從火炎等安全上的考4而決定’下限則由有效熱量而決定。 此外,必須在著火溫度以下。 如圖u(c)所^燃燒的時點係在粉焦炭側A控制燒结反 應中的最高溫度,而高溫域保持時間係在最高溫度以下維持 燃燒帶溫度的液悲燃料侧B之燃燒。圖1 (α)係圖示此例。 C所表示的溫度祕健將難.彡錢結㈣,燒結反應 中進行燒結製造時的層内溫度經歷。利用 〜 j/ti物展厌量進行最高 溫度的控制,藉由該溫度型態而決定高溫域保持時間E。當 098141326 26 201028482 依該c溫度型態施行高溫域保持時間延長時,將增加粉焦 炭添加量,而擴大高溫域的12〇〇°c以上區域之曲線底部平 緩區域,但同時亦必須提高最高溫度。液態燃料使用時的溫 度型態係依D表示。如圖11(c)所示,液態燃料的燃燒係依 ‘ 最高溫度以下維持燃燒帶溫度的圖11(c)中液態燃料侧B的 燃燒。藉由該二者的組合,便可在不致使最高溫度變化的情 況下,獲得使曲線底部平緩區域溫度上升的圖11(d)之溫度 φ 型態D。利用該溫度型態D,擴大12〇〇。(:以上區域的曲線 底部平緩區域,便確保高溫域保持時間F。 圖12所示係習知燒結法與液態燃料霧使用燒結法的鍋試 驗照片’習知燒結時’因為利用粉焦炭燃燒熱因此粉焦炭比 較高。且,即使較高,看似呈白色燃燒·熔融帶,在本實驗 中止於約65mm。 在液態燃料的氣化區域(燒結完成帶)中,該區域的溫度係 ❹設為液態燃料的沸點以上、且為著火溫度以下(利用使濃度 更低於燃燒下限濃度便可控制),且液態燃料係重油、乙醇 例,為將最高溫度抑制於1380°c,便減少粉焦炭使用量實 • 施。任一者能看似呈白色的燃燒•熔融帶均擴大而獲得之燒 結礦強度’可獲得較僅使用粉焦炭的習知燒結法更高。 再者’圖11(b)中的液態燃料氣化區域(燒結完成帶)中, 該區域的溫度必須係液態燃料的沸點以上 、且為著火溫度以 下。藉此,便可成為所圖12所示現象。 098141326 27 201028482 另外’若氣化_(燒結完絲)的溫度錢著火溫度以上 (接近燃燒下限濃度的高濃度),便如圖13所示,在進入粉 焦炭燃燒帶前的燒結完成帶表面,液態燃料蒸氣便會燃燒, 導致效果消失,反將因導致氧不足等燒結操作而造成不良影 響。 另外,液態燃料霧的供應只要在裝入層9表面上形成燒結 餅之層’即可在截錢結完成的任意位置處實施。液態燃料 霧的供應係在形成燒結餅之層後才實施的理由,除上述之外 尚有如下述。 (a)右在裝入層9上部未生成燒結餅的剛點火後狀態下, 施行液態燃料霧的供應,便會有在該裝人層9上引發燃燒的 可能性。 ⑻液態燃料霧的供應係對必須提升燒結礦良率的部分實 施’即,較錄欲使燒結礦強度上升的部分發找燒之方式 進行供應。 為能對裝人層最高筒體溫度或高溫域保持時間中任一者 或二者進行調整,較佳係在燃燒·熔融帶的厚度至少達 15mm以上(較佳2〇mm以上、更佳3〇mm以上)的狀態下, 施行液態燃料霧的供應。理㈣若燃燒•糾㈣厚度未滿 15mm將因通過燒結層(燒結餅)被抽吸的空氣與液態燃料 霧所產生的冷卻效果’導致即便使㈣燃料霧進行燃燒,效 果仍嫌不足’無法期待燃燒•熔融帶的厚度擴大。另一方面, 098141326 28 201028482 在上述燃燒•熔融帶的厚度達15mm以上(較佳2〇mm以上、 更佳30mm以上)的階段,進行液態燃料霧的供應,燃燒· 熔融帶的厚度便會大幅擴大,可延長高溫域保持時間,更可 獲得冷軋強度較高的燒結礦。 ‘ 再者,液態燃料霧對裝入層9的導入,較佳係在燃燒前線 下降至表層下,燃燒•熔融帶下降至距表層達1〇〇mm以 上、較佳200mm以上的位置處,即,依不致使裝入層9的 ❹中•下層所生成燒結餅區域(燒結層)產生燃燒地通過,在燃 燒前線移動至距表層l〇〇mm以上的階段才進行燃燒之方式 供應。理由係若燃燒前線下降至距表層100mm以上的位置, 便可減輕因通過燒結層被抽吸空氣所造成冷卻的不良影響, 俾可達燃燒•溶融帶的厚度擴大0此外,若燃燒•熔融帶下 降至距表層2GGmm以上的位置處,將可略解除因空氣所造 成的冷卻影響,可將燃燒•熔融帶的厚度擴大達3Qmm以上。 ©此外,液態燃料霧的供應,更佳係在良率降低較大的托板寬 度方向兩端部之側壁附近實施。 另外’液態燃㈣射裝置15係依照燒結機規模而有所差 異例如生產量約1.5萬t/曰、機長9〇m規模的燒結機,較 佳係配置在點火爐10下游侧約5〇1以後的位置處。 本發明的燒結機中’液態燃料霧的供應位置(對裝入層的 導入位置)’較佳係從托板進行方向的點火爐出側,且燒結 餅生成後的所謂燃燒前線進行至表層下的位置(例如距表層 098141326 29 201028482 下100mm以上、較佳2〇〇mm左右以下,引發液態燃料霧燃 燒的位置)起,至燒結完成之間的1處以上之任意位置實 施。此現象係如上述,意味著在燃燒前線移動至裝入層表層 下的階段,才開始液態燃料霧的導入,結果因為液態燃料霧 的燃燒將在裝入層内部發生,然後迅速地移往更下層,因此 意味著不會有爆炸的威脅,可進行安全的燒結操作。 本發明的燒結礦之製造方法,亦意味著對裝入層中的液態 燃料霧導人’係促進所生成燒結餅的再加熱。即,該液態燃 料霧的供應原本係高溫域保持時間較短,容易造成熱不足, 導致對燒結礦的冷軋強度較低部分,相較於固體燃料,藉由 供應反應性較高的液態燃料霧,便將彌補容易造成不足的此 部分之燃燒熱’具有負責達燃燒•熔融帶的再生-擴大之意 義。 再者,本發明的燒結礦之製造方法,從點火後的裝入層上 部之液態燃料霧供應,較佳係被導人裝人層内的液態燃料霧 至J其中一部分’依保持未燃燒狀態下到達燃燒•熔融帶, 俾在欲達燃燒熱彌補的目標位置處進行燃燒。理由係液態燃 料霧的供應’即對裝入層中的導入效果不單僅裝入層上部, 右亦波及至厚度方向中央部的燃燒 •熔融帶,判斷將更具效 果。即’液態燃料霧的供應,若在容易造成熱不足(高溫域 保持時間不足)的裝人層上層部實施,便將提供充分的燃燒 熱’便可改善此部分的燒結餅品f ’甚至若使液態燃料霧的 098141326 201028482 供應作用亦及至中層部以下的帶域,便與原本在利用炭材構 成的燃燒•熔融帶上,利用液態燃料霧形成再燃燒.熔融帶 的情況具有同等結果,因為關聯於燃燒•熔融帶的上下方向 拓寬,因此可在不會提高最高到達溫度的情況下,達延長高 溫域保持時間的效果,所以可在不會降低托板移動速度的情 況下,實現充分的燒結。結果,將獲得裝入層整體的燒結餅 品質改善(冷軋強度提升),甚至亦可獲得成品燒結礦的品質 ❹(冷軋強度)與生產性提升。 再者,本發明中,將液態燃料霧導入(供應)裝入層中時, 較佳係構成不僅調整供應位置,而是亦對燃燒•溶融帶本身 的形態進行控制,更亦對燃燒•熔融帶的最高到達溫度及/ 或同 >皿域保持時間進行控制。 一般,經點火後的裝入層中,隨托板的移動,在燃燒(火 焰)前線迅速地朝下方且前方(下游侧)擴大中,燃燒•溶融帶 ⑩的位置亦會如前述圖18(a)所示進行變化。而,如圖18作) 所示,在燒結層内的燒結過程中所承受的熱經歷,係上層 中層、下層各不同’在上層〜下層間’高溫域保持時間(成為 約1200〇C以上的時間)有大幅差異。結果,托板内依位置別 的燒結礦良率,便如圖18(c)所示分佈。即,形成表層部(上 層部)的良率較低’中層、下層部則呈高良率分佈。在此 若依照本發明方法’進行上述液態燃料霧的供應,燃燒•炫 融帶便會在上下方向的厚度與托板進行方向的寬度等擴大、 098141326 31 201028482 此現象將反映於成品燒結礦的品質提升。然後,成為高^率 分佈的中層部與下層部,更因為可控制高溫域保持時間,因 而可更加提升良率。 藉由對上述液態燃料霧的供應(導入)位置進行調整,便可 對燃燒•熔融帶的形態(即燃燒•熔融帶的高度方向厚产及/ 或托板進行方向的寬度)進行控制,且可對最高到達溫度與 咼溫域保持時間進行控制。該等的控制係可更加凸顯本發明 效果,透過對燃燒•熔融帶的上下方向厚度與托板進行方向 寬度的擴大、或者最高到達溫度、高溫域保持時間的控制, 便可經常達充分的燒成,對成品燒結礦的冷軋強度提升具有 效貢獻。 再者,本發明中,液態燃料霧對裝入層中的供應(導入), 亦可謂係為對成品燒結礦整體的冷軋強度進行控制所為。即, 供應液態燃料霧的初始目的係為提升燒結餅(甚至係燒結 礦)的冷軋強度,特別係透過對液態燃料霧的供應位置控制、 燒結原料在賊•熔融帶情留時_高溫域㈣時間控制、 最高到達溫度的控制,便將燒結礦的冷軋強度(碎裂指數訂) 設在75〜85%左右、較佳80%以上、更佳達9〇%以上。 該強度水準在本發明中,特別係藉由就上述液態燃料霧的 濃度、供應量、供應位置及供應_,經考隸佳燒結原料 中的炭材量(將投入熱量設為一定的條件下)而進行調整便 可廉價地達成。另外,燒結礦的冷軋強度提升,另一方面將 098141326 32 201028482 會有導致通修力增續认叫低㈣, 此問題制料以_溫度與高溫域—=行= 制而解除,便可提升燒結礦冷軋呀門亦進仃控 機進行製造的燒結礦冷礼強度二度 .獲紐值更加提高1〇〜15%。 ^倾依鋼試驗所 霧中’在托板進行方向上,上述液態燃料 霧對裝入層中的導入位置,係將從在裝入層 起至濕潤帶間的任”域中,燒結礦冷⑽度到底 設為基準。為進行此項控制,本發明中,藉由 射裝置的規模(大小)、數量、位置 〜“、、枓噴 置(距點火爐的距離)、氣體 ❹ 濃度,配合燒結原财的炭㈣(__)進行調整, 係不僅就燃燒•熔融帶的大小(上下方向厚度與耗板進行方 =寬度),就連高溫到達溫度、高溫域保持時間亦進行控制, 藉此便可控制在裝入層中所生成的燒結餅強度。 其-人,針對上述實施形態的動作進行說明。 首先’如圖1所示,從鋪底料斗4切取出經篩粒過的礦石 塊,並在燒結機托板8㈣條篩上形朗底層,再於該鋪底 層上裝入從接料桶5個筒式進料器6施歧量切取的燒結 原料’而形成亦稱「燒結床」的裝入層9約·〜卿随左 然後,隨燒結機托板8的搬送,對經移動至點火爐1〇下 的裝入層9表層中之炭材施行點火。 098141326 33 201028482 經點火後的裴入層9,隨燒結機托板8的移動,於燃燒(火 焰)前線迅速朝下方且前方(下游侧)擴大中,燃燒•溶融帶的 位置將如前述圖18(a)所示般的變化。然後,當燃燒•熔融 帶的位置從上層移往中層並到達距表層2〇〇mm左右時,燒 結機托板8便到達液態燃料噴射装置15的位置。 · 該液態燃料嘴射裝置^ +,在S蓋燒結機托板 8上方的 罩體16内,利用嘴霧機構23將液態燃料霧均勻地朝裝 入層9表面喷射。 〇 即,液態燃料喷射裝置15中,在與液體燒結機托板8的 裝入層9表面距一既定距離位置處,朝燒結機托板8搬送方 向呈平行延長’且與搬送方向正交的寬度方向配設既定數組 壓縮氣體供應配管21及液態燃料供應配管22之組合,在各 組壓縮氣體供應配管2丨與液態燃料供應配管2 2中配設有喷 霧機構23 ’ §亥嘴霧機構23係將麼縮氣體與液態燃料進行混 合,且微粒化為粒徑1〇〇μηι以下、較佳粒徑5〇μιη以下,❹ 且粒徑20μιη以上的液態燃料,經形成液態燃料霧後,再朝 略水平方向噴射。 然後,該喷霧機構23如圖5所示,依鄰接組的噴霧機構 23間不會呈相對向的方式’在鄰接關朝燒結機托板8搬 送方向錯開半間距配置,因而從鄰接組的噴霧機構Μ之喷 射喷嘴部28a與28b所嘴射出的液態燃料霧29,便形成不 會相互干涉的均勻喷射區域。 098141326 34 201028482 所喷射的液態燃料霧2 9將與經整流板4 0整流過的空氣進 行混合,而被稀釋至常溫下的燃燒下限濃度以下,便可抑制 裝入層9上方的燃燒。此時,為將液態燃料施行微粒化的微 粒化用氣體,係使用以具消焰性的氮、二氧化碳、水蒸氣中 至少1者為主成分,因為在液態燃料霧29中含有該等具消 • 焰性壓縮氣體,因而可確實抑制液態燃料霧29在裝入層9 上方侧發生燃燒情形。 〇 然後,從各噴霧機構23的喷射喷嘴部28a與28b所喷射 出的液態燃料霧29 ’經由配設於燒結機托板8下侧的風箱 11 ’將空氣抽吸至下方,藉此便與經整流板4〇施行整流過 的空氣相混合,並導入裝入層9内。 被導入裝入層9内的液態燃料霧29,將通過在表層部所 生成的燒結餅’並到達距表面下侧l〇〇nmi以上的燃燒•熔 融帶’並在該燃燒•熔融層進行燃燒。所以,原本高溫域保 ©持時間較短H造成熱不足,且可將燒純冷軋強度較低 的上·中層域維持在1200°C以上高溫域中保持的高溫域保 持時間拉長’俾可提升燒結礦的冷軋強度。所以,可提升當 未鉍行液態燃料霧29吹入時,圖18(c)所示良率較低的上· 中層部之良率。 依此’若液態燃料霧29的供應作用影響及至中層部以下 的區域’便形成與在原本由炭材構成的燃燒•熔融帶上,形 成由液4燃料霧29構成再燃燒•溶融帶的情況之同等結果, 098141326 35 201028482 因為將導致燃燒·熔融帶上下方向的寬度擴大,因而可在不 會提高最高到達溫度的情況下,達高溫域保持時間延長的效 果,所以可在不會降低燒結機托板8移動速度的情況下,實 現充分的燒結。結果,可達裝入層9整體的燒結餅品質改盖 (冷軋強度提升)’更可提升燒結礦的品質(冷軋強度)與生產 性。 另外’較佳g對燃料供應配管21開始供應液態燃料時、 以及停止液態燃料供應時,將加熱氣體當作迫淨用氣體供應 至液態燃料供應配管21,使管内所殘留的液態燃料進行燃 燒而除去。 依此,在上述實施形態中,利用點火爐1〇對裝入層9表 層施行點火後,便利用液態燃料喷射裝置15在燒結機托板 8的裝入層9上側,使液態燃料霧29均勻地分散並喷射, 藉此相較於使用將諸如桶裝瓦斯、LNG、混合瓦斯(mixed gas) 等氣體燃料,利用空氣進行稀釋的稀釋氣體燃料之情況,因 為使用著火溫度較高的液態燃料,且並非直接使用該液態燃 料,而是利用壓縮氣體施行微粒化,經形成液態燃料霧之後 再進行噴射,因而可確實抑制在裝入層9上側發生起火的可 能性。且,藉由壓縮氣體使用以具有消焰性的氮、二氧化碳、 水蒸氣中至少1者為主成分之氣體,便可更進一步抑制在裝 入層9上側發生起火的可能性。 另外,上述實施形態中,針對在點火爐1〇下游侧配置液 098141326 36 201028482 態燃料喷射裝置15的情況進行說明,惟不僅侷限於此,當 在點火爐1G的下游側配絲溫爐的情況,只要在該保溫爐 下游側配設液態燃料喷射裝置15即可。 再者,上述實施形態巾,針對液誠料噴射裝置Μ的罩 體I6構成上方設有開σ 1?的構造情況進行說明,惟不僅揭 限於此,其構造亦可如圖14所示,將罩體16做成上端呈開 放的構造’並在罩體17與前後壁19之間,朝上下方向配置Air intrudes from the lower end of the cover 16. Further, 'between the cover 16 and the surface of the sintered bed (with the surface of the human body), 'between the lower end of the left and right side walls w in the direction in which the cover 16 is conveyed in the direction of the sintering plate 8 and the side wall 8a of the pallet, Further, between the lower surface of the branching injection portion 27 of the spray mechanism 23 and the upper surface of the accommodating layer 9, as shown in Fig. 7, a wire brush extending in the direction in which the sintering plate 8 is conveyed is provided, and an edge seal of the sealing sheet is inserted. The strip 41 is provided on its outer side with a cover covering the edge strip 41 from the outside. Further, the sealing material is not limited to the edge strip 41, and a sealing material such as a chain curtain, a seal brush, or a sealing seal may be used. Further, the above-mentioned sealing material is preferably heat-resistant, and the flexibility and deformation are free to produce a large amount, which does not cause damage to the surface of the loading layer 9. On the other hand, on the upstream side and the downstream side in the conveying direction of the sintering machine pallet 8, between the lower end of the front and rear plate portions of the cover 16 and the surface of the loading layer 9, as shown in Fig. 8, 'be along the front and rear walls of the casing 16. The air passage 43 is disposed, and air is blown from below the air passage 43 to form the air curtain 44. Further, the installation position, size, and arrangement number of the liquid fuel injection device 15 are set as follows. Namely, after the carbon material in the charging layer 9 is ignited, the liquid fuel mist 29 is supplied (imported) onto the charging layer 9. The reason is that the liquid fuel mist 29 does not have any influence on the combustion layer even if the liquid fuel mist 29 is supplied at the position immediately after the ignition, and only on the surface layer of the layer 9 is filled. Therefore, it is necessary to supply the molten material to the charging layer 9 after the sintered raw material charged in the upper portion of the layer 9 is fired to form a sintered finish tape which is a sintered cake layer. ❹ The principle of use of the liquid fuel mist of the present invention will be described using FIG. Fig. 11 (a) shows a photograph in which ethanol was formed to have a particle diameter of about 5 μm and used in a pot test. It is known that as the ethanol is blown in, the combustion melting zone will be greatly expanded. A schematic illustration of this phenomenon is shown in Fig. 11(b), in which the left side refers to the sintering reaction when a liquid fuel is blown. The powdered coke belonging to the condensed material is ignited by the ignition furnace, and the combustion zone formed of the powdered coke is lowered while the charging layer of the sintering raw material is lowered. The sintered crucible formed by the sintering belt completes a gas burning belt which generates a liquid fuel gas when a liquid fuel gas is blown between the sintering completion belt and the powder coke combustion belt, and the temperature is not raised at the most In case of high temperature domain retention time is prolonged. The sintering reaction at the time of use of the liquid fuel mist of the present invention is shown on the right side. In the present invention, as described above, the particle size of the liquid fuel mist is not more than ΙΟΟμηι or less, preferably 5 〇μηη or less. If the particle size exceeds ΙΟΟμηι, the heat of the belt is completed by sintering, resulting in the remaining droplets and the possibility of burning in the surface layer. If the liquid fuel mist particle size is set below iqing m 098141326 25 201028482, the liquid fuel mist (liquid fuel particles) will also contain its agglomerated particles, which will be vaporized to form a vapor of liquid fuel, when the liquid fuel forms a liquid fuel mist. When it is blown between the sintered finish zone and the powdered coke combustion zone, a gas burning zone of liquid fuel gas will be generated, and here, the maximum temperature rise will not be extended to extend the high temperature range retention time. The same phenomenon as when using gaseous fuel. When the liquid fuel is blown, as shown in Fig. 11 (b), the gasification (liquid fuel vapor) region of the liquid fuel particles is important. That is, in the liquid fuel vaporization region of Fig. 11(b), first, it is preferable to spray the liquid fuel from the nozzle so that the vapor concentration of the liquid fuel becomes equal to or lower than the lower limit of combustion in Table 1. In order to prevent the surface layer portion of the sintered belt from being burned during the blowing, it is necessary to set it to 75% or less of the lower limit of the combustion concentration, and the lower limit is to use the fuel heat, and at least 1% of the lower limit of the combustion concentration. It is preferably 25% or less and 4% or more of the lower limit of the combustion concentration. The upper limit is determined from the safety test 4 such as fire. The lower limit is determined by the effective heat. In addition, it must be below the ignition temperature. The point of combustion as shown in Figure u(c) is the highest temperature in the powder coke side A control sintering reaction, while the high temperature domain holding time is below the maximum temperature to maintain the burning of the combustion zone temperature. Figure 1 (α) shows this example. The temperature secret represented by C will be difficult. The money junction (4), the in-layer temperature experience during sintering production in the sintering reaction. The maximum temperature control is performed using the ~j/ti material anomaly, and the high temperature range holding time E is determined by the temperature pattern. When 098141326 26 201028482 is extended according to the temperature profile of the c-temperature mode, the amount of powder coke added will be increased, and the flat bottom region of the curve above 12°°C in the high temperature region will be expanded, but the maximum temperature must also be increased. . The temperature profile when liquid fuel is used is expressed by D. As shown in Fig. 11 (c), the combustion of the liquid fuel is based on the combustion of the liquid fuel side B in Fig. 11 (c) which maintains the temperature of the combustion zone below the maximum temperature. By the combination of the two, the temperature φ type D of Fig. 11(d) which raises the temperature of the flat region at the bottom of the curve can be obtained without causing the maximum temperature change. With this temperature profile D, 12 turns are expanded. (: The flat area at the bottom of the curve in the above area ensures that the high temperature range is maintained for time F. Figure 12 shows the pot test photo of the conventional sintering method and the liquid fuel mist using the sintering method [when the sintering is performed] because of the heat of combustion using the powdered coke Therefore, the powder coke is relatively high, and even if it is high, it appears to be a white burning/melting zone, which is about 65 mm in this experiment. In the gasification zone (sintering completion zone) of the liquid fuel, the temperature system of the zone is set. It is above the boiling point of the liquid fuel and below the ignition temperature (can be controlled by making the concentration lower than the lower limit of the combustion limit), and the liquid fuel is heavy oil or ethanol. In order to suppress the maximum temperature to 1380 ° C, the powder coke is reduced. The amount of use can be as follows: either one can look like a white burning • the sinter strength obtained by expanding the melting zone can be higher than the conventional sintering method using only powdered coke. In the liquid fuel vaporization zone (sintering completion zone), the temperature of this zone must be equal to or higher than the boiling point of the liquid fuel and below the ignition temperature. Thereby, the phenomenon shown in Fig. 12 can be obtained. 098141326 27 201028482 In addition, if the temperature of the gasification _ (sintered wire) is above the ignition temperature (high concentration near the lower limit of the combustion limit), as shown in Fig. 13, the surface of the sintered band before entering the powdered coke combustion zone is The liquid fuel vapor will burn, causing the effect to disappear, which will adversely affect the sintering operation caused by insufficient oxygen. In addition, the supply of the liquid fuel mist can be formed by forming a layer of sintered cake on the surface of the loading layer 9. The calculation is carried out at any position where the money knot is completed. The reason why the supply of the liquid fuel mist is carried out after forming the layer of the sintered cake is as follows. (a) The sintered cake is not formed on the upper portion of the loading layer 9 In the state after the ignition, the supply of the liquid fuel mist may cause the possibility of combustion on the loading layer 9. (8) The supply of the liquid fuel mist is performed on the part that must increase the yield of the sintered ore. It is more desirable to supply the portion where the strength of the sinter is increased by looking for a burn. In order to adjust either or both of the highest cylinder temperature or the high temperature holding time of the loading layer, Preferably, the liquid fuel mist is supplied in a state where the thickness of the combustion/melting zone is at least 15 mm or more (preferably 2 mm or more, more preferably 3 mm or more). (4) If the burning and correction (4) thickness is less than 15 mm The cooling effect by the air sucked by the sintered layer (sintered cake) and the liquid fuel mist 'causes that even if the (four) fuel mist is burned, the effect is still insufficient. The burning cannot be expected and the thickness of the molten belt is enlarged. 098141326 28 201028482 When the thickness of the above-mentioned combustion/melting zone is 15 mm or more (preferably 2 mm or more, more preferably 30 mm or more), the supply of the liquid fuel mist is increased, and the thickness of the burning and melting zone is greatly expanded. It can prolong the holding time in the high temperature range and obtain the sinter with high cold rolling strength. Further, the introduction of the liquid fuel mist into the charging layer 9 is preferably performed below the surface layer after the combustion front, and the burning/melting belt is lowered to a position of more than 1 mm from the surface layer, preferably 200 mm or more, that is, The sintered cake region (sintered layer) formed in the middle layer and the lower layer of the layer 9 is burned and passed, and is supplied in a state in which the combustion front line moves to a temperature of more than 10 mm from the surface layer. The reason is that if the combustion front line is lowered to a position 100 mm or more from the surface layer, the adverse effect of cooling caused by the suction of air through the sintered layer can be alleviated, and the thickness of the melting zone can be increased. When it is lowered to a position of 2 GGmm or more from the surface layer, the cooling effect due to air can be slightly removed, and the thickness of the combustion/melting zone can be increased to 3Qmm or more. © In addition, the supply of the liquid fuel mist is preferably carried out near the side walls of the both ends of the width of the pallet where the yield is lowered. In addition, the liquid-fired (four)-emitting device 15 differs depending on the scale of the sintering machine. For example, a sintering machine having a production capacity of about 15,000 t/inch and a machine length of 9 〇m is preferably disposed about 5 〇1 on the downstream side of the ignition furnace 10. Later position. In the sintering machine of the present invention, the 'supply position of the liquid fuel mist (introduction position to the loading layer)' is preferably from the exit side of the ignition direction of the pallet, and the so-called combustion front line after the generation of the sintered cake is carried out to the surface layer. The position (for example, a position of 100 mm or more from the surface layer 098141326 29 201028482, preferably about 2 mm or less, which causes the liquid fuel mist to be burned) is performed at any position between one or more positions until the completion of sintering. This phenomenon is as described above, meaning that the introduction of the liquid fuel mist is started at the stage where the combustion front line moves under the surface of the loading layer, and as a result, the combustion of the liquid fuel mist will occur inside the loading layer, and then quickly move to the more. The lower layer, therefore means that there is no threat of explosion and a safe sintering operation. The method of producing a sintered ore according to the present invention also means that the liquid fuel mist contained in the layer is introduced to promote reheating of the resulting sintered cake. That is, the supply of the liquid fuel mist is originally maintained in a high temperature region for a short period of time, which is liable to cause heat deficiency, resulting in a lower cold rolling strength of the sintered ore, and a higher reactivity of the liquid fuel than the solid fuel. The fog will make up for the burning heat of this part which is easy to cause deficiency. It has the meaning of being responsible for the combustion and the regeneration of the melting zone. Furthermore, the method for producing a sintered ore according to the present invention is preferably supplied from a liquid fuel mist in an upper portion of the charged layer after ignition to a portion of the liquid fuel mist in the layer to be maintained in an unburned state. It reaches the combustion and melting zone, and the enthalpy is burned at the target position where the heat of combustion is to be compensated. The reason is that the supply of the liquid fuel mist, that is, the introduction effect into the charging layer is not only applied to the upper portion of the layer, but also to the combustion/melting zone in the center portion in the thickness direction on the right side, and the judgment is more effective. That is, the supply of liquid fuel mist, if implemented in the upper layer of the manned layer that is prone to heat shortage (insufficient holding time in the high temperature range), will provide sufficient combustion heat to improve the sintered cake of this part. The supply of 098141326 201028482 of the liquid fuel mist is also applied to the zone below the middle layer, and it is re-combusted with the liquid fuel mist on the combustion/melting zone originally composed of carbon material. The melting zone has the same result because It is associated with the expansion of the upper and lower directions of the combustion and melting zone, so that the effect of extending the holding time in the high temperature range can be achieved without increasing the maximum temperature of arrival, so that sufficient movement can be achieved without lowering the moving speed of the pallet. sintering. As a result, the quality of the sintered cake which is integrated into the entire layer is improved (the cold rolling strength is improved), and even the quality of the finished sintered ore (cold rolling strength) and productivity can be obtained. Further, in the present invention, when the liquid fuel mist is introduced (supplied) into the layer, it is preferable to adjust not only the supply position but also the form of the combustion/melting belt itself, and also to the combustion and melting. The maximum arrival temperature of the belt and/or the holding time of the > Generally, in the loaded layer after ignition, as the movement of the pallet moves rapidly toward the lower side and the front side (downstream side) of the combustion (flame) front, the position of the combustion/melting belt 10 is also as shown in the aforementioned FIG. 18 (a). ) Change as shown. However, as shown in Fig. 18, the thermal history experienced in the sintering process in the sintered layer is different from the upper layer to the lower layer in the upper layer to the lower layer in the high temperature region (becoming about 1200 〇C or more). Time) has a big difference. As a result, the sinter yield in the pallet is distributed as shown in Fig. 18(c). That is, the formation of the surface layer portion (upper layer portion) has a low yield. The middle layer and the lower layer portion have a high yield distribution. According to the method of the present invention, the supply of the liquid fuel mist is carried out, and the thickness of the combustion and the smelting zone in the vertical direction and the width of the pallet are expanded. 098141326 31 201028482 This phenomenon will be reflected in the finished sintered ore. Quality improvement. Then, it becomes the middle layer and the lower layer of the high-rate distribution, and it is possible to control the high-temperature range holding time, thereby further improving the yield. By adjusting the supply (introduction) position of the liquid fuel mist, it is possible to control the form of the combustion/melting zone (ie, the height of the combustion/melting zone in the height direction and/or the width of the pallet), and The maximum arrival temperature and the temperature range hold time can be controlled. These control systems can further highlight the effects of the present invention, and can be sufficiently burned by controlling the thickness of the combustion/melting zone in the vertical direction and the direction width of the pallet, or the control of the maximum temperature and the holding time in the high temperature range. Cheng, has an effective contribution to the improvement of cold rolling strength of finished sinter. Further, in the present invention, the supply (introduction) of the liquid fuel mist to the packed bed may be controlled by controlling the cold rolling strength of the entire finished sintered ore. That is, the initial purpose of supplying liquid fuel mist is to improve the cold rolling strength of the sintered cake (or even the sintered ore), in particular, by controlling the supply position of the liquid fuel mist, and sintering the raw material in the thief/melting zone. (4) Time control and maximum temperature control, the cold rolling strength (fragment index) of the sintered ore is set at about 75 to 85%, preferably 80% or more, and more preferably at most 9%. The strength level is in the present invention, in particular, by the concentration, the supply amount, the supply position and the supply of the liquid fuel mist, and the amount of carbon in the raw material of the smelting raw material (the input heat is set to a certain condition) And adjustments can be made cheaply. In addition, the cold rolling strength of the sinter is increased. On the other hand, 098141326 32 201028482 will cause the repairing power to increase and continue to be low (4). The problem is solved by _temperature and high temperature range-= line = system. The sinter mine cold rolling is also improved. The strength of the sintered ore is 2 degrees. The value of the new one is increased by 1〇~15%. ^In the fog of the steel test station, in the direction of the pallet, the introduction position of the liquid fuel mist into the loading layer will be from the loading layer to the wet zone, and the sintered ore will be cooled (10). In order to perform this control, in the present invention, by the scale (size), the number, the position of the injection device, the ", the 枓 spray (the distance from the ignition furnace), the gas 浓度 concentration, the sintering is performed. The carbon (4) (__) of the original money is adjusted, not only the size of the burning and melting zone (the thickness of the upper and lower direction and the square of the consumption plate = width), but also the temperature at which the high temperature reaches the temperature and the holding time in the high temperature range is controlled. The strength of the sintered cake produced in the loading layer can be controlled. The operation of the above embodiment will be described. First, as shown in Fig. 1, the sieved ore block is cut out from the bottoming hopper 4, and the bottom layer is formed on the 8 (four) sieve of the sintering machine tray, and then 5 submerged barrels are loaded on the bottom layer. The barrel feeder 6 applies a sinter amount of the sintered raw material to form a layer of the so-called "sintered bed". The layer 9 is attached to the left side, and then moved to the ignition furnace with the transfer of the sintering machine tray 8. The carbon material in the surface layer of the lower layer 9 is ignited. 098141326 33 201028482 After the ignition, the intrusion layer 9 is rapidly expanded downward and forward (downstream side) in the front of the combustion (flame) with the movement of the sintering machine plate 8, and the position of the combustion/melting zone will be as shown in Fig. 18 above. (a) The changes shown. Then, when the position of the combustion/melting zone is moved from the upper layer to the middle layer and reaches about 2 mm from the surface layer, the sintering machine pallet 8 reaches the position of the liquid fuel injection device 15. The liquid fuel nozzle device is used to uniformly spray the liquid fuel mist toward the surface of the loading layer 9 by the nozzle mist mechanism 23 in the cover 16 above the S-cover sintering machine tray 8. That is, in the liquid fuel injection device 15, at a predetermined distance from the surface of the loading layer 9 of the liquid sintering machine pallet 8, the conveying direction of the sintering plate 8 is parallelly extended 'and orthogonal to the conveying direction A combination of a predetermined array of compressed gas supply piping 21 and a liquid fuel supply piping 22 is disposed in the width direction, and a spray mechanism 23 is disposed in each of the compressed gas supply piping 2 and the liquid fuel supply piping 2 2 The 23 system mixes the condensed gas with the liquid fuel, and atomizes it into a liquid fuel having a particle diameter of 1 μm or less, a particle diameter of 5 μm or less, and a particle diameter of 20 μm or more, after forming a liquid fuel mist. Spray in a slightly horizontal direction. Then, as shown in FIG. 5, the spray mechanism 23 is disposed at a half-pitch arrangement in the direction in which the adjacent spray mechanisms 23 are not opposed to each other in the direction in which the adjacent spray nozzles 8 are conveyed, and thus from the adjacent group. The liquid fuel mist 29 emitted from the nozzles of the spray nozzle portions 28a and 28b of the spray mechanism forms a uniform spray region which does not interfere with each other. 098141326 34 201028482 The injected liquid fuel mist 29 is mixed with the air rectified by the rectifying plate 40, and is diluted to a lower limit of the combustion lower limit concentration at normal temperature to suppress the combustion above the charging layer 9. In this case, at least one of nitrogen, carbon dioxide, and water vapor having a flame-retardant property is used as a component for atomizing the liquid fuel, and the liquid fuel mist 29 contains such a consumer. • The flame compresses the gas, so that it is possible to surely suppress the combustion of the liquid fuel mist 29 on the upper side of the charging layer 9. Then, the liquid fuel mist 29' ejected from the injection nozzle portions 28a and 28b of the respective spray mechanisms 23 is sucked to the lower side via the bellows 11' disposed on the lower side of the sintering machine tray 8, thereby It is mixed with the air that has been rectified by the rectifying plate 4 and introduced into the loading layer 9. The liquid fuel mist 29 introduced into the charging layer 9 passes through the sintered cake ' formed in the surface layer portion and reaches the combustion/melting zone which is above the surface l〇〇nmi and burns in the combustion/melting layer. . Therefore, the original high temperature domain protection period is short, H causes heat deficiency, and the upper and middle domains with low intensity of pure cold rolling can be maintained at a temperature in the high temperature range maintained above 1200 ° C. The holding time is extended. It can improve the cold rolling strength of the sintered ore. Therefore, the yield of the upper and middle portions having a lower yield as shown in Fig. 18(c) can be improved when the liquid fuel mist 29 is not blown. According to this, if the supply action of the liquid fuel mist 29 affects the area below the middle portion, the formation of the re-combustion/melting zone by the liquid 4 fuel mist 29 is formed on the combustion/melting zone originally composed of the carbon material. The same result, 098141326 35 201028482 Because the width of the burning and melting zone in the vertical direction is increased, the effect of prolonging the holding time in the high temperature range can be achieved without increasing the maximum reaching temperature, so the sintering machine can be prevented from being lowered. In the case where the pallet 8 moves at a speed, sufficient sintering is achieved. As a result, the quality of the sintered cake which is up to the entire loading layer 9 can be improved (cold rolling strength improvement), and the quality (cold rolling strength) and productivity of the sintered ore can be improved. In addition, when the fuel supply pipe 21 starts to supply the liquid fuel and the liquid fuel supply is stopped, the heated gas is supplied as a forced gas to the liquid fuel supply pipe 21 to burn the liquid fuel remaining in the pipe. Remove. Accordingly, in the above embodiment, after the surface layer of the charging layer 9 is ignited by the ignition furnace 1 , the liquid fuel injection device 15 is conveniently placed on the upper side of the charging layer 9 of the sintering machine tray 8 to make the liquid fuel mist 29 uniform. Disperse and spray, in contrast to the use of a gaseous fuel such as a drum gas, LNG, mixed gas, or a dilute gas fuel diluted with air, because a liquid fuel having a higher fire temperature is used. Rather than directly using the liquid fuel, the liquid gas is atomized by the compressed gas, and after the liquid fuel mist is formed, the injection is performed, so that the possibility of ignition on the upper side of the charging layer 9 can be surely suppressed. Further, by using a gas containing at least one of nitrogen, carbon dioxide, and water vapor having a flame-retardant property as a main component of the compressed gas, it is possible to further suppress the possibility of ignition on the upper side of the charging layer 9. Further, in the above-described embodiment, the case where the liquid 098141326 36 201028482 state fuel injection device 15 is disposed on the downstream side of the ignition furnace 1 is described. However, the present invention is not limited thereto, and the case of the wire temperature furnace on the downstream side of the ignition furnace 1G is not limited thereto. It suffices that the liquid fuel injection device 15 is disposed on the downstream side of the holding furnace. Further, in the above-described embodiment, the cover body I6 of the liquid material ejection device is configured to have a structure in which the opening σ 1 is provided, but the structure is not limited thereto, and the structure may be as shown in FIG. The cover 16 is formed in an open configuration at the upper end and is disposed between the cover 17 and the front and rear walls 19 in the vertical direction.
3列阻障板列52 ’該阻障板列52係具有沿燒結機托板8搬 送方向I長’且以頂點為上方其截面呈〈字狀的阻障板 5卜而該阻障板51係在正交於燒結機托板8搬送方向的寬 度方向上’保持既定間距ρ呈平行配設既定支數之構造。在 上下方向相鄰接的阻障板列52間,配設成另—阻障板列52 的阻障板51位於其巾—轉板列%雜障板51間,並在 最下層阻障㈣52的下侧之轉板51間,配置著喷霧機構 23。 再者’上述實施形態中,針對從液態燃料儲存槽38將液 態燃料依常溫供應至液態燃料供應源配管 36及液態燃料供 應配管22的情況進行朗’惟不僅侷限於此,相關諸如c 重油等常溫下_度較高且姉微粒化的液_料,利用諸 如蒸氣等預熱至例如130。(:〜i5〇°c,經使黏度降低之後,才 供應給液態燃料供應配管22,便可利用喷霧機構23輕易地 微粒化,經形成液態燃料霧29之後便可施行喷射。 098141326 37 201028482 (產業上之可利用性) 本發明的技術係可有效使用為諸如製鐵用,特別係高爐用 原料使用的燒結礦之製造技術,亦可利用為其他礦石塊成化 技術。 【圖式簡單說明】 圖1為本發明燒結機一實施形態的概略構造圖。 圖2為圖1中的A-A線示意剖視圖。 圖3為喷霧機構的正視圖。 圖4為液態燃料噴射裝置的喷霧機構配置之示意立體示 意圖。 圖5為液態燃料喷射裝置的液態燃料霧喷射狀態之說明 圖。 圖6為液態燃料喷射裝置中,液態燃料與壓縮氣體的供應 系統之系統圖。 圖7為液態燃料噴射裝置的具體構造,圖1中的A-A線 剖視圖。 圖8為液態燃料喷射裝置的前後方向密封機構說明圖。 圖9為利用液態燃料吹入施行的試驗鍋内之燃燒·熔融帶 變化及加熱示意圖。 圖10為利用液態燃料吹入施行的試驗鍋内之燃燒•熔融 帶變化圖(照片)。 圖11為本發明液態燃料吹入時的原理示意圖,(a)係鍋試 098141326 38 201028482 (c)係燃燒的 驗的狀況圖,(b)係鍋試驗現象的示意說明圖 時點圖’(d)係層内溫度圖。 圖12為本發明液態燃料吹入時的燃燒狀況圖。 圖13為本發明液態燃料吹入時的起火狀況圖。 圖14為本發明另一實施形態的圖1中之A-A線剖視圖。 圖15為習知燒結製程的說明圖。 圖16為燒結層内的壓損與溫度分佈的說明圖。3 rows of barrier plate columns 52' The barrier plate array 52 has a barrier plate 5 having a shape of a long shape along the direction in which the sintering plate 8 is conveyed and having a vertex as a top portion, and the barrier plate 51 is formed. In a width direction orthogonal to the conveying direction of the sintering machine pallet 8, a structure in which a predetermined pitch ρ is maintained in a predetermined number of parallels is maintained. Between the barrier plate rows 52 adjacent to each other in the up-and-down direction, the barrier plate 51 disposed as the other barrier plate row 52 is located between the towel-transfer row of the barrier plates 51 and at the lowermost barrier (four) 52 A spray mechanism 23 is disposed between the lower transfer plates 51. In the above-described embodiment, the case where the liquid fuel is supplied from the liquid fuel storage tank 38 to the liquid fuel supply source piping 36 and the liquid fuel supply piping 22 at normal temperature is not limited thereto, and is related to, for example, c heavy oil. A liquid material having a high degree of _ and a fine particle size at a normal temperature is preheated to, for example, 130 by using, for example, steam. (:~i5〇°c, after the viscosity is lowered, it is supplied to the liquid fuel supply pipe 22, and can be easily atomized by the spray mechanism 23, and the spray can be performed after the liquid fuel mist 29 is formed. 098141326 37 201028482 (Industrial Applicability) The technology of the present invention can be effectively used as a manufacturing technique of a sintered ore for use in iron making, particularly for a raw material for a blast furnace, and can also be utilized as a technique for forming other ore blocks. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic structural view of an embodiment of a sintering machine according to the present invention. Fig. 2 is a schematic cross-sectional view taken along line AA of Fig. 1. Fig. 3 is a front view of a spray mechanism. Fig. 4 is a spray mechanism of a liquid fuel injection device. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 5 is an explanatory view of a liquid fuel mist injection state of a liquid fuel injection device. Fig. 6 is a system diagram of a liquid fuel and compressed gas supply system in a liquid fuel injection device. The specific configuration of the apparatus is taken along the line AA in Fig. 1. Fig. 8 is an explanatory view of the front-back direction sealing mechanism of the liquid fuel injection device. Fig. 10 is a diagram showing the change of combustion and melting zone in a test pot which is blown into a test pot by a liquid fuel. Fig. 11 is a diagram showing the change of the combustion/melting zone in a test pot which is blown by a liquid fuel. Schematic diagram of the time, (a) is the pot test 098141326 38 201028482 (c) the condition map of the burning test, (b) the schematic diagram of the pot test phenomenon point diagram '(d) the temperature map inside the layer. Figure 12 Fig. 13 is a view showing a state of a fire when the liquid fuel is blown in. Fig. 13 is a cross-sectional view taken along line AA of Fig. 1 according to another embodiment of the present invention. An explanatory view of the sintering process is shown in Fig. 16. Fig. 16 is an explanatory view of pressure loss and temperature distribution in the sintered layer.
圖17為雨生產時與低生產時的溫度分佈比較說明圖。 圖18為燒結機内的溫度分佈與良率分佈圖,(a)係燒結的 、仃過程(b)係溫度分佈,⑷係良率分佈。 【主要元件符號說明】 原料料斗 2 轉筒混合機 3 迴轉窯 4 接料桶 舖底料斗 筒式進料器 7 切取斜槽 繞結機托板 9 裴入層 10 11 點火: 風箱 098141326 39 201028482 15 液態燃料喷射裝置 16 罩體 16b 前後板部 16c 橫風衰減柵欄 17 開口 18 侧壁 21 壓縮空氣供應配管 22 液態燃料供應配管 23 喷霧機構 24 垂直配管 25 混合部 26 連結配管 27 分支噴射部 28a、28b 喷射喷嘴部 29 液態燃料霧 31 壓縮氣體供應源配管 32 壓縮氣體供應源 33 氣體儲存槽 34 壓縮機 35 承接槽 36 液態燃料供應源配管 37 燃料供應泵 098141326 40 201028482 38 液態燃料儲存槽 40 整流板 41 封邊條 42 蓋體 43 空氣通路 44 氣簾 51 阻障板 Ο 52 阻障板列 FC 流量計 LB 旁通流路 LM 主流路 VC 控制閥 ❿ 098141326 41Fig. 17 is an explanatory diagram for comparison of temperature distribution at the time of rain production and low production. Fig. 18 is a graph showing temperature distribution and yield distribution in a sintering machine, (a) a sintered, a bismuth process (b) temperature distribution, and (4) a yield distribution. [Main component symbol description] Raw material hopper 2 Rotary mixer 3 Rotary kiln 4 Feeding bucket bottoming bucket feeder 7 Cutting chute winding machine pallet 9 Intrusion layer 10 11 Ignition: Bellows 098141326 39 201028482 15 Liquid fuel injection device 16 Cover 16b Front and rear plate portion 16c Cross wind attenuation fence 17 Opening 18 Side wall 21 Compressed air supply pipe 22 Liquid fuel supply pipe 23 Spray mechanism 24 Vertical pipe 25 Mixing portion 26 Connecting pipe 27 Branching injection portion 28a 28b injection nozzle portion 29 liquid fuel mist 31 compressed gas supply source pipe 32 compressed gas supply source 33 gas storage tank 34 compressor 35 receiving groove 36 liquid fuel supply source pipe 37 fuel supply pump 098141326 40 201028482 38 liquid fuel storage tank 40 rectification Plate 41 Edge banding 42 Cover body 43 Air passage 44 Air curtain 51 Barrier plate Ο 52 Barrier plate column FC flow meter LB Bypass flow path LM Main line VC control valve 098 098141326 41