TW201018738A - Multilayer composite plating film, manufacturing method and substrate having the same - Google Patents

Multilayer composite plating film, manufacturing method and substrate having the same Download PDF

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TW201018738A
TW201018738A TW97142624A TW97142624A TW201018738A TW 201018738 A TW201018738 A TW 201018738A TW 97142624 A TW97142624 A TW 97142624A TW 97142624 A TW97142624 A TW 97142624A TW 201018738 A TW201018738 A TW 201018738A
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Taiwan
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layer
metal
coating
film
discontinuous phase
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TW97142624A
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Chinese (zh)
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yuan-cheng Zhang
Zhen-Zhong Lin
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Ya Han Electronic Co Ltd
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Abstract

The invention relates to a method for manufacturing multilayer composite plating film comprising a pretreatment step to obtain a substrate having a bottom coating layer, a discontinuous phase-metal plating film layer forming step and a surface layer forming step. The discontinuous phase-metal plating film layer forming step comprises forming a plurality of metal particles spaced at intervals on the bottom coating layer by utilizing NCVM (non-conductive vacuum metallization) film plating technique and stopping the film plating procedure when the foregoing metal particles are still at a discontinuous phase. The surface layer forming step comprises forming the insulated non-metal film, which is capable of isolating the metal particles, on the metal particles subsequently and forming a plurality of metal particles spaced at intervals on the insulated non-metal film after stopping the film plating procedure. The multilayer composite plating film is accordingly obtained. The process is simple, and a desired metal luster is shown since there is no need to carefully control the time for depositing the metal particles.

Description

201018738 九、發明說明: 【發明所屬之技術領域】 本發明係一種多層複合鐘膜’尤其是一種能將金屬顆 粒保持於不連續相以避免產生電波遮蔽效應的多層複合錄 膜的製造方法。 【先前技術】201018738 IX. Description of the Invention: [Technical Field] The present invention is a multilayer composite film film, in particular, a method of manufacturing a multilayer composite film capable of holding metal particles in a discontinuous phase to avoid radio wave shielding effects. [Prior Art]

NCVM又稱為不連續真空金屬鍍膜技術或不導電真空 金屬鍍膜技術,是一種起緣於普通真空鍍膜的高科技的新 技術。真空金屬鐘膜(VM, vacuum· metallization)係指金屬 材料在真空條件下,運用化學、物理等特定的手段進行有 機轉換,使金屬轉換成分子粒子,沈積或吸附在塑膠或金 屬材料的表面,形成金屬薄膜,也就是我們所謂的鍍膜。 而NCVM的加工製程技術高於普it VM,其加工製程也比 普通製程要複雜得多。 請參看第一圖所示,NCVM技術是在真空的腔體中, 把鑛膜轉換成金屬離子,使金屬料麟㈣,⑽附著(滅 鍍)或蒸發附著(蒸鍍)於被鍍物的表面,而形成一非導電性 真空金屬鍍臈(10),因其金屬分子顆粒的不連續性沈積(如 )利用各相不連續之特性,使該鍍膜(10)具有不 電的特性’也因為其為不連續相沈積’金屬粒子⑴)盥 =屬粒子⑴)之間的可讓光穿透過去。,可將^ =應用於各種基材(如手機面板)上作為裝飾,其係於一 =了是塑料)錢上一層非導電性真空金屬鐘膜⑽以 曰加質感’且該鍍膜⑽之導電性能差甚至絕緣,故能產 201018738 生具有金屬光澤、又具透光性且不影響通訊功能的產品。 真空金屬鍍膜技術作為一種功能性的外觀精飾技術, 而一合金鍍膜具有優異的耐磨性、耐蝕性、鍍層厚度均勻 性、緻密性尚等特點,已在電子產品中獲得大量應用。隨 著電子工業的迅速發展,對鍍膜技術的要求越來越高,也 因此新技術、新產品、新製程的發展層出不窮。 目前在國際性的電子通訊企業中,如M〇toro|a、SONY ERICSSON和NOKIA等生產手機的通訊產品已經導入 ❹ NCVM鐘膜製程加工。國内的企業,如宏達電、台灣國際 航電(Garmin )、神基(Mi〇)之自有品牌的系統商,也 相繼將旗下之通訊產品陸續導入NCVM鑛膜製程,致使國 内些代工企業紛紛投入研發N C V Μ技術,在台灣有位 速、正崴、閎輝、亞漢等,在大陸有富士康、谷崧、綠點、 永業等公司,可對藍芽耳機、手機外殼進行不導電真空鐘 膜加工,或提供ΡΜΜΑ、PC、ABS塑膠等材料的各種彩 色鍵膜和不導電鑛膜等。 • NCVM技術以其特殊的不導電、金屬質感和優良的物 性與耐候性,正在表面裝飾塗佈的真空鍍膜技術領域中脫 穎而出,搶佔鰲頭,成為3C企業在電子通訊產品上重點 技術,為塑膠材料表面金屬鍍膜實現新價值。而且NCVM 技術並無使用一般鍍膜過程會使用的六價鉻和鍍膜層中 鎳、鎘元素,所以不會對人體有任何危害,亦解決環境汙 染的問題。雖然NCVM技術的整體製程技術目前仍不完備 與成熟,但其產品價值高,市場潛力大,盈利空間仍大, 5 201018738 目前已逐步取代傳統鍍膜工業, 叫战為主流的塑料類產品 表面處理技術,且可預期為企辈* 巧茶和社會帶來顯著的經濟效 益和社會效益。 請參看第二圖所示,既有的面板加工製程係 : 獲得一基材(通常是塑膠製品),並將其經由超音波清 洗再烘乾; 將一底塗劑塗布於該基材(10)之一表面,並使並以紫NCVM, also known as discontinuous vacuum metallization or non-conductive vacuum metallization, is a new high-tech technology that originates from ordinary vacuum coating. Vacuum metallization (VM) refers to the organic conversion of metal materials under vacuum conditions using specific means such as chemistry and physics to convert metal into constituent particles, deposited or adsorbed on the surface of plastic or metal materials. Forming a metal film, which is what we call a coating. The processing technology of NCVM is higher than that of the general VM, and the processing process is much more complicated than the ordinary process. Referring to the first figure, the NCVM technology converts the mineral film into metal ions in a vacuum chamber to make the metal material (4), (10) adhere (de-plating) or evaporate (evaporate) to the object to be plated. Surface, forming a non-conductive vacuum metal rhodium (10), due to discontinuous deposition of metal molecular particles (for example) using the discontinuous nature of the phases, the coating (10) has non-electrical characteristics ' Because it is a discontinuous phase deposited between 'metal particles (1)) 盥 = genus particles (1)) allows light to pass through. ^ = can be applied to a variety of substrates (such as mobile phone panels) as a decoration, which is tied to a non-conductive vacuum metal film (10) to add a texture 'and the conductivity of the coating (10) Poor performance and even insulation, so it can produce 201018738 products with metallic luster, light transmission and does not affect communication functions. Vacuum metal coating technology is a functional appearance finishing technology, and an alloy coating has excellent wear resistance, corrosion resistance, uniformity of coating thickness, and compactness. It has been widely used in electronic products. With the rapid development of the electronics industry, the requirements for coating technology are getting higher and higher, and the development of new technologies, new products, and new processes is endless. At present, in international electronic communication companies, communication products such as M〇toro|a, SONY ERICSSON and NOKIA have been introduced into ❹NCVM film processing. Domestic companies, such as HTC, Taiwan's international aviation (Garmin), and Shenji (Mi〇)'s own brand system vendors, have also introduced their communication products into the NCVM mineral film process, resulting in some domestic OEM Enterprises have invested in research and development of NCV technology. In Taiwan, there are speed, Zhengyi, Qihui, Yahan, etc. In the mainland, there are Foxconn, Gujing, Green Point, Yongye and other companies, which can not carry out Bluetooth headsets and mobile phone casings. Conductive vacuum film processing, or provide a variety of color key film and non-conductive mineral film of enamel, PC, ABS plastic and other materials. • NCVM technology stands out from the field of surface coating and coating vacuum coating technology with its special non-conductivity, metal texture and excellent physical properties and weather resistance. It has become the key technology of 3C enterprises in electronic communication products, and is a plastic material. Surface metal coatings deliver new value. Moreover, NCVM technology does not use nickel and cadmium in the hexavalent chromium and coating layers used in the general coating process, so it does not pose any harm to the human body and solves the problem of environmental pollution. Although the overall process technology of NCVM technology is still incomplete and mature, its product value is high, the market potential is large, and the profit margin is still large. 5 201018738 has gradually replaced the traditional coating industry, and is called the mainstream plastic product surface treatment technology. And can be expected to bring significant economic and social benefits to the company* Qiao tea and society. Please refer to the second panel, the existing panel processing system: obtain a substrate (usually a plastic product), and then ultrasonically clean and then dry; apply a primer to the substrate (10) One of the surfaces, and make and purple

外光,)和熱固化(thermal curin_ ^固化而成為一底 塗層(12)(請附加參看第三a圖); 再於該底塗層(12)上經過濺鍍或蒸鍍而形成一 ncvm 鑛膜(14)(請附加參看帛三b Η),即係使底塗層(12)上設 置有複數間隔排列之金屬粒子;以及 於該NCVM鍍膜(14)上再依序塗布有中塗劑和面塗 劑,以覆蓋上述金屬粒子,並填充金屬粒子之間的空隙, 再以紫外光(UV)和熱固化(therma| _叩)作用將中塗劑和 面塗劑固化成一中塗層(16)和面塗層(18)(請附加參看第三 C圖)’即可獲得具有鍍膜的面板,且所得到之面板的最終 外觀有金屬質感且不影響到無線通訊的射頻(R F )傳輸之 效果。 關於上述鍍膜,首要的特徵為不導電性,以滿足無線 通訊產品的正常使用;其次要保證「金屬質感」,以達到 重要的外觀要求;最後藉由中塗/面塗層與鍍膜結合,故可 保證產品的物性和耐候性,滿足客戶的需求❶NCVM除了 可應用於金屬材料外,更適合應用於各種塑膠材料的外觀 201018738 裝飾鍍膜塗裝,如 PC、PC+ABS、ABS、P_A、NYL^N、 工程塑料等,其更符合製程技術的綠色環保要求,係一無 鉻(Non-Chrome)鍍膜製品的替代技術,適用於所有= 要表面處裡的塑料類產品,特別適用於有訊號收發的3c 產品’尤其是在天線蓋附近區域’如手機(m〇bj|e卟〇的)、 個人數位助理(PDA)、智慧電#(smart ph〇ne)、Gps衛星 導航、藍芽耳機等。 NCVM 1的主要特徵是结人p &External light,) and thermal curing (thermal curin_ ^ curing to become a primer (12) (please refer to the third a picture); then the undercoat (12) is sputtered or evaporated to form a Ncvm mineral film (14) (please refer to 帛3 b Η), that is, the base coating (12) is provided with a plurality of spaced metal particles; and the NCVM coating (14) is sequentially coated with the intermediate coating a coating agent and a top coating agent to cover the above metal particles and fill the gap between the metal particles, and then cure the intermediate coating agent and the top coating agent into a medium coating layer by ultraviolet light (UV) and heat curing (therma| _叩). (16) and topcoat (18) (please refer to Figure 3C for details) to obtain a coated panel, and the resulting panel has a metallic appearance and does not affect the radio frequency (RF) of wireless communication. The effect of transmission. Regarding the above coating, the primary feature is non-conductivity to meet the normal use of wireless communication products; secondly, to ensure "metal texture" to achieve important appearance requirements; finally by intermediate coating / top coating and coating Combined, it can guarantee the physical properties and weather resistance of the product. In order to meet the needs of customers, NCVM can be applied to various plastic materials in addition to metal materials. 201018738 Decorative coatings, such as PC, PC+ABS, ABS, P_A, NYL^N, engineering plastics, etc. Compliant with the green environmental requirements of process technology, it is an alternative technology for non-chrome (Non-Chrome) coated products, suitable for all plastic products in the surface, especially for 3c products with signal transmission and reception 'especially in the antenna Near the area of the cover, such as mobile phones (m〇bj|e卟〇), personal digital assistant (PDA), smart electricity # (smart ph〇ne), GPS satellite navigation, Bluetooth headset, etc. The main feature of NCVM 1 is the knot. Person p &

行僳疋、,Ή D 了傳統真空鍍膜技術的特 性,採用新的鍍膜技術、新的材料,做出一般真空鍍膜之 不同顏色的金屬外觀效果’達到美化物件表面的功用。採 用NCVM技術製成的成品可以通過高壓電錶幾萬伏特的高 壓測試’不導通或不被擊穿。正是因為它的不導電性,當 手機或藍芽耳機收訊或是發射訊號時,產生的電磁場不被 導電的鍍膜所囤積,因而不會影響手機的射頻(rf)性能 以及靜電放電(ESDH生能’也就是說可以使得無線產品 達到更好的通訊效果,也正因為NCVM不會影響rf的傳 $ ’其發射功率可以調整得比過去具導電性的鏟膜製程所 需之功率更低’如此更可以使通訊產品的電池之通訊時間 更長’電池的壽命更久’通訊時更無雜音,更不會對人體 影響。從電性能㈣度出發,該鍍膜能通過導電 子干擾測試。就真空鍍膜本身而豸,其能同時保 也/物理和耐候測試,如附著力、耐磨性、耐醇類、 ^液、耐高溫高濕測試等。當通訊產品的機殼採用 製程時,產品的天線模組不需再設計迴路接地至機 7 201018738 板上,由此可節省在天線模組上的測試,並節省成本·同 $產品的外觀金屬質感較強烈,進而提高產品的技術含 量’增加產品的附加價值。僳疋,,Ή D The characteristics of the traditional vacuum coating technology, using new coating technology, new materials, to make the metal appearance of different colors of the general vacuum coating 'to achieve the function of the surface of the cosmetic. Finished products made with NCVM technology can be tested by high voltage tens of thousands of volts of high voltage test 'not conducting or not being broken down. Because of its non-conductivity, when the mobile phone or Bluetooth headset receives or transmits a signal, the generated electromagnetic field is not accumulated by the conductive coating, and thus does not affect the radio frequency (rf) performance of the mobile phone and the electrostatic discharge (ESDH). "Energy" means that wireless products can achieve better communication results, and because NCVM does not affect the transmission of rf, the transmission power can be adjusted to be lower than the power required in the past for the shovel process. 'This makes it possible to make the communication time of the battery of the communication product longer. 'The battery life is longer.' The communication is more no noise, and it will not affect the human body. From the electrical performance (four) degree, the coating can pass the conduction interference test. As for the vacuum coating itself, it can simultaneously protect/physical and weathering tests, such as adhesion, abrasion resistance, alcohol resistance, liquid, high temperature and high humidity testing, etc. When the casing of the communication product is processed, The antenna module of the product does not need to be designed to be grounded to the machine 7 201018738 board, which saves the test on the antenna module and saves cost. The appearance of the product is stronger than the metal texture of the product. , thereby increasing the technical content of the product' to increase the added value of the product.

再者,NCVM讓基材(塑料)具有金屬光澤的質感,更 同時可實現半透光性控制,㈣體現金屬f感同時也具備 光線可穿透性,這是金屬材料所無法展現之特,卜若產品 機殼採S NCVM t料,利用透光或半透光之特性,可使 產品的設計更富變化性,外觀更顯亮麗多彩。 在上述製程中,NCVM製程是將欲進行鏟膜的基材以 ’口具置放在真空腔體中’ ^後抽真空,再將欲進行鐘膜的 輕材以氣體電製轟擊(濺鍍)或加溫蒸發(蒸鍍),絲材上的 金屬粒子附著在基材上。 賤鍍或蒸鍍至基材上的金屬材料 之分子顆粒間’必須留有間如此才不會形成—個會導 電的整片金屬膜’以呈現具金屬光澤的外觀,又不會有金 屬之電波遮蔽效應。 Μ製程中,錄膜的時間與厚度控制是其電性调 試成敗的關鍵所在’然而,請參看第四圖所示,當金屬粗 子(:原本應為不連續相的沈積,卻因沉積的時間不易控 制右/儿積時間太長,則會導致鑛膜呈現連續相的排列, 因此該NCVM鍍膜 、()雖然仍屬薄膜’外觀有金屬光澤, 也具有透光性,但蚤盆费 _ ,、電性被導通’亦即具有導電性,電 性測試無法符合JVJ C Μ > β , _ 之電性規範要求,這是目前相關業 界之製私·瓶頸;甚^57接卩士 ηη 積時間太短’則金屬鍍膜厚度不夠, 而無法展現金屬夯潘0 m I丨 | ^ 口此沉積的時間無法控制係造成鎖 201018738 膜成功率下降的原因。 再 =,既有的NCVM製程,大多都是用錫(Sn)M (),亦或是錫鋼合絲做為NCVM製程的 ==用!:銅本身的低導電性質,以避免有前述電 、仁疋,雖然錫、銦具有低導電性的優勢,但 疋其所呈現的金屬光澤偏暖色 — 澤的可選擇性不多,甚至在二二所以較為暗沉,金屬光 吾至在鍍膜時,鍍膜厚度達到一定厚In addition, NCVM gives the substrate (plastic) a metallic luster texture, and at the same time, it can achieve semi-transparency control. (4) It also reflects the metal f sense and also has light penetrability, which is the characteristic that metal materials cannot display. Bu Ruo's product casing adopts S NCVM material, which can make the design of the product more versatile and brighter and more colorful by using the characteristics of light transmission or semi-light transmission. In the above process, the NCVM process is to vacuum the substrate to be smashed into the vacuum chamber, and then evacuate the light material to be filmed by gas (sputtering) Or heating evaporation (evaporation), the metal particles on the wire adhere to the substrate. The molecular particles between the metal materials that are plated or vapor-deposited onto the substrate must be left so that they do not form a single metal film that conducts electricity to give a metallic luster without metal. Radio wave shadowing effect. In the Μ process, the time and thickness control of the film is the key to the success of its electrical debugging. However, please refer to the fourth figure, when the metal is rough (the original should be the deposition of the discontinuous phase, but due to deposition The time is not easy to control the right / child accumulation time is too long, it will lead to the distribution of the continuous phase of the mineral film, so the NCVM coating, (), although still the film's appearance has metallic luster, also has light transmission, but the pot fee _ , , electrical is turned on 'that is electrically conductive , electrical test can not meet the electrical requirements of JVJ C Μ > β , _ , this is the current industry 's private bottleneck ; The ηη product time is too short 'the metal coating thickness is not enough, and can not show the metal 夯 Pan 0 m I丨|^ The time of this deposition can not control the cause of the film 201018738 film success rate decline. Again =, the existing NCVM process Most of them use tin (Sn) M (), or tin-steel wire as the NCVM process == use!: The low conductivity of copper itself to avoid the above-mentioned electricity, benevolence, although tin, indium Has the advantage of low conductivity, but it is presented Metallic luster color warm - Ze selectively small, even in the relatively dull twenty-two Therefore, when a metal plating film to light I, coating thickness reaches a certain thickness

:時,即使具有低導性的優點,亦常有被擊穿、被導通之 隋况發生’造成製程的不穩定及良率的折損。 【發明内容】 本發明人有蓉於既有金屬鍍膜會因沉積時間無法掌控 而會導致金屬呈現連續相的排列,而產生電波遮蔽效應, 影響電子產品的使用,或者導致金錢膜厚度不夠,而無 法呈現金屬的光澤,所以經過多年苦心研究以及不斷的試 驗之後,終於發明出此多層複合鍍膜的製造方法。 本發明之目的係在於建立一套無須過於調整鍍膜時間 即可使整體鑛膜呈現金屬光澤,且不必擔心產生電波遮蔽 效應之多層複合鍍膜的製造方法。 為達上述目的,本發明之多層複合鍍膜的製造方法, 係包括: 一前處理步驟.其係包括提供一基材,並於該基材上 形成一底塗層; 一不連續相金屬鍍膜層形成步驟:其係包括於該底塗 層上以NCVM鍵膜技術形成複數間隔設置之金屬顆粒,以 9 201018738 形成一不連續相金屬鍍膜層,且於上述金屬顆粒仍處於不 連續相時,停止鍍膜程序; 一表層形成步驟:其係間隔實施有至少一絕緣性非金 屬膜形成步驟以及至少一附加不連續相金屬鍍膜層形成步 驟,該絕緣性非金屬膜形成步驟係包括於上述停止鍍膜程 序後,隨即形成隔絕金屬顆粒的絕緣性非金屬膜,該附加 不連續相金屬鍍膜層形成步驟包括以NCVM鍍膜技術於該 絕緣性非金屬膜上形成複數間隔設置之金屬顆粒,以形成 • 一附加不連續相金屬鍍膜層,而獲得該多層複合鍍膜。 較佳的是,該絕緣性非金屬膜形成步驟與附加不連續 相金屬鍍膜層形成步驟係間隔實施,且該絕緣性非金屬膜 形成步驟以及該附加不連續相金屬鍍膜層形成步驟可各重 複一次至數次,以令該多層複合鍍膜之表面調整為絕緣性 非金屬膜或附加不連續相金屬鍍膜層。藉此能控制鍍膜整 體的厚度以及金屬光澤和透光率。 較佳的是,形成複數間隔設置之金屬顆粒所用的靶材 係可包括但不限制於金、銀、銘、錫、鈦、鉻、錘、銦、 銘、銅、辞、鎳、翻、鈦、飢或其合金’如銀合金、銅合 金、鋁合金(如鈦鋁合金、鋁鉻合金、銅鋁合金)、鎳底合 金(如鎳鉻合金、鎳銅合金、鎳鈦合金、鎳飢合金)、不銹 鋼、矽化鋁、矽化銅鋁、硫化鋅_二氧化矽(ZnS_Si〇2)等, 其他於所屬領域中具有通常知識者所能知悉的任何含金屬 之靶材皆可使用。: When it has the advantage of low conductivity, it is often broken down and turned on. This causes process instability and yield loss. SUMMARY OF THE INVENTION The present inventors have found that the existing metal plating film may cause the metal to exhibit a continuous phase arrangement due to the uncontrollable deposition time, thereby generating a radio wave shielding effect, affecting the use of the electronic product, or causing insufficient thickness of the money film. The metallic luster cannot be exhibited, so after years of painstaking research and continuous testing, the manufacturing method of the multilayer composite coating has finally been invented. SUMMARY OF THE INVENTION The object of the present invention is to provide a method for manufacturing a multilayer composite coating which does not require excessive adjustment of the coating time to give the overall mineral film a metallic luster and which does not require the occurrence of radio wave shielding effects. To achieve the above object, a method for manufacturing a multilayer composite coating of the present invention comprises: a pretreatment step comprising: providing a substrate and forming an undercoat layer on the substrate; a discontinuous phase metal coating layer a forming step comprising: forming a plurality of spaced-apart metal particles by the NCVM key film technique on the undercoat layer, forming a discontinuous phase metal plating layer on the layer 9 201018738, and stopping when the metal particles are still in a discontinuous phase a coating process; a surface layer forming step of performing at least one insulating non-metal film forming step and at least one additional discontinuous phase metal plating layer forming step, the insulating non-metal film forming step being included in the above-described stop coating process Thereafter, an insulating non-metal film for isolating the metal particles is formed, and the additional discontinuous phase metal plating layer forming step includes forming a plurality of spaced-apart metal particles on the insulating non-metal film by an NCVM coating technique to form an additional The multilayer composite coating is obtained by discontinuous phase metal plating. Preferably, the insulating non-metal film forming step is performed at intervals from the additional discontinuous phase metal plating layer forming step, and the insulating non-metal film forming step and the additional discontinuous phase metal plating layer forming step may be repeated One to several times, the surface of the multilayer composite coating is adjusted to an insulating non-metal film or an additional discontinuous phase metal plating layer. Thereby, the thickness of the entire coating film as well as the metallic luster and light transmittance can be controlled. Preferably, the target system for forming a plurality of spaced-apart metal particles may include, but is not limited to, gold, silver, imprint, tin, titanium, chromium, hammer, indium, indium, copper, rhodium, nickel, turn, titanium. , hunger or its alloys such as silver alloys, copper alloys, aluminum alloys (such as titanium-aluminum alloys, aluminum-chromium alloys, copper-aluminum alloys), nickel-base alloys (such as nickel-chromium alloys, nickel-copper alloys, nickel-titanium alloys, nickel-star alloys ), stainless steel, aluminum telluride, copper aluminide, zinc sulfide _ cerium oxide (ZnS_Si 〇 2), etc., any other metal-containing target known to those of ordinary skill in the art can be used.

其中一態樣’該絕緣性非金屬膜形成步驟可利用NCVM 10 201018738 鑛膜技術形成該絕緣性非金屬膜,其中所使用的輕材材料 係包括,但不限制在二氧化矽(Si〇2)、氧化鋁(八丨2〇」、氮 化硼(BN)、氮化鋁(AIN)、氮化矽(s丨N)、氮化鉻氮 化鈦(TiN)、碳化矽(T|CN)、碳化鈕(TaC)、碳化鈦 碳化硼(BA)、碳氮化鈦(TiCN)、氮化鋁鈦(TjA丨n)、類鑽 ,薄膜(diamond-like carbon,DLC)、二氧化鈦(丁丨〇2)、五 氧化一鈕(Ta205)、二氧化二鉻(c「2〇3)、三氧化鎢(Μ。」。 較佳的疋,以NCVM鍍膜技術形成該絕緣性非金屬膜 • 之步驟中所使用的靶材材料係使用二氧化矽或氧化鋁。 其中另一態樣,該絕緣性非金屬膜形成步驟係可包括 通入氧氣或氮氣,以令該等金屬顆粒表面形成氧化層或氮 化層,該氧化層或氮化層即為該絕緣性非金屬膜。 較佳的是’在表層形成步驟之後於該表層上形成一中 塗層。 較佳的是’在表層形成步驟之後於該表層上形成一面 塗層。 最佳的是,在表層形成步驟之後於該表層上形成一中 塗層,又於中塗層上形成一面塗層。 本發明又關於一種以上述製造方法所製成的多層複合 鍍膜。 本發明尚關於一種具有多層複合链膜之基材,其係包 括: 一基材本體; 一底塗層’其係設置於該基材本體之一表面; 11 201018738 一不連續相金屬鍍膜層,其係設置於該底塗層,且包 括複數間隔設置的金屬顆粒; 一表層’其係包括至少一設置於金屬顆粒周圍的絕緣 性非金屬膜以及至少一設置於該絕緣性非金屬膜上的附加 不連續相金屬鍍膜層,該絕緣性非金屬膜係阻絕該等金屬 顆粒,令其彼此間隔而絕緣。 其中’該絕緣性非金屬膜以及該附加不連續相金屬錢 膜層係彼此間隔設置,且皆有至少一層,故該具有多層^ ❹ s鍍膜之基材之表面可為絕緣性非金屬臈或者附加不連續 相金屬鍍膜層。 其中’該基材本體可為手機(mobile phone)、個人數 位助理(PDA)、智慧電話(srnart phone)、GPS衛星導航、 藍芽耳機等。 較佳的是,該基材尚包括設置於該表層上的一中塗 層。 藝較佳的是,該基材尚包括設置於該表層上的一面塗 層。 最佳的是,該基材尚包括設置於該表層上的中塗層以 及設置於該中塗層上的一面塗層。 本發明之原理是在NCVM鍍膜製程中,所沈積的金屬 顆粒仍處在不連續相時,無論其時間的多寡,即可停止金 屬靶材的NCVM鍍膜動作,隨即形成絕緣性非金屬膜,亦 即是在不連續相之金屬顆粒上,再形成非金屬之絕緣材 料,且該非金屬之絕緣材料係在金屬顆粒上或該等金屬顆 12 201018738 粒之間’以做為彼覆’確保其電性的非導電性,讓各金屬 顆粒即使經過_段時間之後,仍不會有相互接觸而導通的 可能性’之後再於該絕緣性非金屬以N CVM鍍膜製程沉積 金屬顆粒’藉由多層不連續相金屬鍍膜層的形成,能夠調 控金屬光澤’但無須小心翼翼地控制沉積金屬顆粒的時 間’因此製程簡便,且產品的良率極高,故極具有產業利 用性。 所以’藉由本發明之製造方法可具有以下優點: 1 保持金屬顆粒處於不連續相,以改善既有的NCVM 製程會有電訊被擊穿、被導通的可能; 2·本發明所使用的靶材可為高導電性之金屬,如金、 銀、銅、#g等’而非如既有僅能使用低導電性的銦或錫, 如此,就能製作出各種豐富的金屬光澤的基材,再者,又 因銅、鋁的地球蘊藏量遠大於錫、銦的蘊藏量,且金屬光 澤的色溫偏冷色系,所以光澤偏亮,在基材的表面裝飾鍍 膜的效果上,金屬感更較錫、銦強烈,也更受消費者歡迎 與接受; 3.而且過去既有的NCVM製程,因受限於製程設備的 不足與限制,及製程能力的薄弱,也僅能依靠鈀材的低導 電性,製造出僅勉強符合基本規格的電子通訊產品外觀鍍 膜,但本發明提升通訊產品對NCVM鍍膜的製程能力與業 界的平均生產良率,滿足消費者更高品質與多樣性的選 擇,更能發展出具國際競爭力的NCVM鍍膜技術, 高的產品價值》 13 201018738 【實施方式】 、:看帛五圖所不,本發明提供多層複合鍍膜的製造 ''較么實施例,但並非用於限制本發明之範疇,該製 =方法係包括一前處理步驟、一不連續相金屬鑛膜層形成 步驟、―表層形成步驟以及後處理步驟。 該前處理步驟包括: ,利用射出技術提供—基材,—般塑膠射出的材料大多 都採熱硬化型或稱熱交聯型(therma丨㈧之高分子聚 合物,其係-種以熱為觸媒的塑膠硬化方式,即當溫度到 達某特疋/皿度時,射出材料裡的架橋劑便開始反應,使 ,”:子鍵、’Ό架橋,當溫度冷卻下來時,交聯便完成成 型。但是塑膠射出為了成型的方便性,通常會加入或多或 V的助齊丨或離型劑,這些助劑或離型劑都不參盥交聯反 應’而硬化後乃充填在聚合分子間,況且大多㈣交聯反 應(即硬化)都無法達至,"00%的交聯,所以會有部份的 塑膠原料並沒有交聯聚合硬化; 说因為射出成型完成後’基材表面或多或少都有殘餘 的助劑、離型劑和未交聯硬化的塑膠原料,為了避免基材 表面殘留雜質’而影響後製程的進行’或致使之後的底塗 劑無法附著,而產生鍍膜剝離現象,故將該基材以超音波 清洗裝置清洗; 一請參看第五Α圖所示,之後該基材(2〇)之一表面形成 一底塗層(21)(叫瞻),該底塗層(21)設置的主要目的是要 讓之後要進行NCVM鍍膜的金屬鍍膜顆粒確實與塑勝射出 14 201018738 之基材強力接著,並且修補基材(20)的表面瑕疵(坑洞、不 平整),使NCVM鍍膜後能得到平整的光澤面; 請參看第五B圖所示,將基材(2〇)運送至真空腔體内, 在進行NCVM鍍膜之前,為了確保金屬顆粒與底塗層(21) 月b確只接著,則可進行一真空電漿清洗步驟,其係包括將 環境抽真空,以去除殘留溶劑的溼氣,且利用電漿的氣體 刀子(30)轟擊底塗層(21)表面,以清洗底塗層(21)表面的污 柒油/貝且達到增加底塗層(21)表面積的粗化效果,以有 ® 助於金屬顆粒與底塗層(21)的接著。 該不連續相金屬鍍膜層形成步驟,請參看第五C圖所 示,係於該底塗層(21)上以NCVM鍍膜技術形成複數間隔 η又置之金屬顆粒(221 ),以獲得一不連續相金屬鍍膜層 (22),且於上述金屬顆粒(221)仍處於不連續相時停止鍍 膜程序。 該表層形成步驟係包括: 請參看第五D圖所示,之後進行一絕緣性非金屬膜形 成步驟,其係以NCVM鍍膜技術於該等金屬顆粒(221)上 形成有絕緣性非金屬膜(23); 請參看第五E圖所示,再進行一附加不連續相金屬錢 膜層形成步驟’其係於該絕緣性非金屬膜(23)上以ncvm 鍍膜技術形成複數間隔設置之金屬顆粒(241),以獲得又一 附加不連續相金屬鍍膜層(24),即可獲得該多層複合鍍膜; 其中,上述絕緣性非金屬膜形成步驟以及附加不連續 相金屬鍍膜層形成步驟各可重複—次或數次,重複的次數 15 201018738 :依照所需達到的厚度、金屬 定,並且能夠決定該多斤需的先透過率而 膜或附加不連續相金屬* 膜的表面為絕緣性非金屬 層複〜膜的:If膜層’於本實施例中係示範該多 層複:::表面為附加不連續相金屬錢膜層: 3月參看第五F圖你t ^ m ή χ ^ ^ 不,之後,再以n〇vm鍍膜技術於 該附加不連續相金屬鍍 屬膜(23a); 、層(24)上絲成有-絕緣性非金In one aspect, the insulating non-metal film forming step can form the insulating non-metal film using the NCVM 10 201018738 mineral film technology, wherein the light material used includes, but not limited to, cerium oxide (Si〇2). ), alumina (Bagua 2〇), boron nitride (BN), aluminum nitride (AIN), tantalum nitride (s丨N), chromium nitride titanium nitride (TiN), tantalum carbide (T|CN) ), carbonized button (TaC), titanium carbide boron carbide (BA), titanium carbonitride (TiCN), aluminum nitride titanium (TjA丨n), diamond-like carbon (DLC), titanium dioxide (butyl)丨〇2), pentoxide one button (Ta205), chrome oxide (c “2〇3), tungsten trioxide (Μ.”. The preferred 疋, the insulating non-metallic film is formed by NCVM coating technology. The target material used in the step is cerium oxide or aluminum oxide. In another aspect, the insulating non-metal film forming step may include introducing oxygen or nitrogen to cause oxidation of the surface of the metal particles. a layer or a nitride layer, the oxide layer or the nitride layer being the insulating non-metal film. Preferably, the step of forming the surface layer is Forming an intermediate coating on the surface layer. Preferably, a coating layer is formed on the surface layer after the surface layer forming step. Preferably, a surface coating layer is formed on the surface layer after the surface layer forming step, The invention further relates to a multilayer composite coating film produced by the above manufacturing method. The invention further relates to a substrate having a multilayer composite chain film, comprising: a substrate body; An undercoat layer is disposed on a surface of the substrate body; 11 201018738 a discontinuous phase metallization layer disposed on the undercoat layer and comprising a plurality of spaced apart metal particles; Including at least one insulating non-metal film disposed around the metal particles and at least one additional discontinuous phase metal plating layer disposed on the insulating non-metal film, the insulating non-metal film blocking the metal particles Insulating from each other, wherein the insulating non-metallic film and the additional discontinuous phase metal film layer are spaced apart from each other, and each has at least one layer, so ^ The surface of the ❹ s coated substrate may be an insulating non-metallic enamel or an additional discontinuous phase metal coating layer. The substrate may be a mobile phone, a personal digital assistant (PDA), a smart phone (srnart) Phone), GPS satellite navigation, Bluetooth headset, etc. Preferably, the substrate further comprises a middle coating disposed on the surface layer. Preferably, the substrate further comprises a surface layer disposed on the surface layer. Preferably, the substrate further comprises an intermediate coating disposed on the surface layer and a coating disposed on the intermediate coating. The principle of the present invention is deposited in the NCVM coating process. When the metal particles are still in the discontinuous phase, regardless of the amount of time, the NCVM coating action of the metal target can be stopped, and then an insulating non-metal film is formed, that is, on the metal particles of the discontinuous phase, and then non-formed. a metal insulating material, and the non-metallic insulating material is on the metal particles or between the metal particles 12 201018738 particles to ensure their electrical non-conductivity, so that the metal particles even after the _ segment Time After that, there is still no possibility of mutual contact and conduction. After that, the insulating non-metal is deposited by the N CVM coating process. By the formation of a plurality of discontinuous phase metallization layers, the metallic luster can be adjusted, but it is not necessary. Careful control of the time of depositing metal particles 'is therefore a simple process, and the product yield is extremely high, so it is extremely industrially useful. Therefore, the manufacturing method of the present invention can have the following advantages: 1 Keeping the metal particles in a discontinuous phase to improve the possibility that the existing NCVM process will be broken and turned on; 2. The target used in the present invention It can be a highly conductive metal such as gold, silver, copper, #g, etc., instead of using only low conductivity indium or tin, so that a variety of rich metallic luster substrates can be produced. Moreover, because the earth's reserves of copper and aluminum are much larger than the reserves of tin and indium, and the color temperature of the metallic luster is cold, the gloss is bright, and the metal coating is more effective in the surface coating effect of the substrate. Tin and indium are strong and popular with consumers. 3. Moreover, the existing NCVM process is limited by the shortage and limitation of process equipment, and the weak process capability, and can only rely on the low conductivity of palladium. Sexuality, manufacturing an electronic communication product appearance coating that barely meets the basic specifications, but the invention improves the processing capability of the communication product for the NCVM coating and the average production yield of the industry, and satisfies the higher quality and diversity of the consumer. Select, can develop an internationally competitive NCVM coating technology, high product value" 13 201018738 [Embodiment],: see the five maps, the present invention provides a multilayer composite coating manufacturing '', but It is not intended to limit the scope of the invention, and the method includes a pretreatment step, a discontinuous phase metal ore layer formation step, a "surface layer formation step" and a post-treatment step. The pre-processing steps include: using an injection technique to provide a substrate, and most of the plastic-injected materials are hot-hardened or thermally cross-linked (therma丨(eight) polymer, the system is based on heat The plastic hardening method of the catalyst, that is, when the temperature reaches a certain degree/dish degree, the bridging agent in the injection material starts to react, so that: ": sub-key, 'truss bridge, when the temperature is cooled down, the cross-linking is completed. Molding, but plastic injection for the convenience of molding, usually added or more or V helper or release agent, these additives or release agents do not participate in the cross-linking reaction 'and hardened after filling in the polymerization molecule In the meantime, most of the (four) cross-linking reactions (ie hardening) can not be achieved, "00% cross-linking, so there will be some plastic raw materials without cross-linking polymerization hardening; said that because the injection molding is completed after the 'substrate surface More or less residual auxiliaries, release agents and uncrosslinked hardened plastic materials, in order to avoid residual impurities on the surface of the substrate, which may affect the progress of the post-process or cause the primer to not adhere to it. Coating peeling Therefore, the substrate is cleaned by an ultrasonic cleaning device; as shown in the fifth drawing, after the surface of one of the substrates (2〇) forms an undercoat layer (21), which is coated. The main purpose of the layer (21) setting is to make the metallized particles of the NCVM coating to be followed by the strength of the substrate of the plastic injection 14 201018738, and to repair the surface of the substrate (20) (potholes, unevenness). The NCVM can be coated to give a smooth shiny surface; please refer to Figure 5B to transport the substrate (2〇) into the vacuum chamber to ensure metal particles and undercoat before NCVM coating ( 21) If the month b is only followed, a vacuum plasma cleaning step may be performed, which includes vacuuming the environment to remove moisture from the residual solvent, and bombarding the undercoat with a gas knife (30) of the plasma (21) The surface is used to clean the contaminated oil/shell on the surface of the undercoat layer (21) and to increase the surface roughening effect of the undercoat layer (21) to facilitate the adhesion of the metal particles to the undercoat layer (21). The step of forming the discontinuous phase metallization layer, please refer to the fifth C diagram Forming a plurality of spaced apart metal particles (221) by the NCVM coating technique on the undercoat layer (21) to obtain a discontinuous phase metallization layer (22), and the metal particles (221) are still The coating process is stopped when the discontinuous phase is in. The surface layer forming step includes: Referring to FIG. 5D, an insulating non-metal film forming step is performed on the metal particles (221) by NCVM coating technology. An insulating non-metal film (23) is formed thereon; as shown in FIG. E, an additional discontinuous phase metal film formation step is performed, which is attached to the insulating non-metal film (23) to ncvm The coating technique forms a plurality of spaced apart metal particles (241) to obtain another additional discontinuous phase metal plating layer (24), wherein the multilayer composite coating film is obtained; wherein the insulating non-metal film forming step and the additional discontinuity The phase forming step of the metal plating layer can be repeated once or several times, and the number of repetitions is 15 201018738 : according to the thickness and metal required to be achieved, and can determine the first transmittance required for the kilogram and the film is not attached. The surface of the phase metal* film is an insulating non-metal layer complex~ film: If film layer 'is demonstrated in this embodiment of the multilayer layer::: the surface is an additional discontinuous phase metal money layer: March see fifth FFig. t ^ m ή χ ^ ^ No, after that, the n〇vm coating technique is applied to the additional discontinuous phase metal plating film (23a); and the layer (24) is wire-insulated with insulating non-gold.

7 G圖所不’再於該絕緣性非金屬膜(23a) 二…,膜技術形成複數間隔設置之金屬顆粒 a主以獲传又一附加不連續相金屬鍛膜層(24句; 口月參看第五Η及|圖所示,本實施例係示範重複上述 步驟以形成四層絕緣性非金屬膜(23,咖,咖,23〇以及 附加不連續相金屬鍍膜層(24, 24a, 24b,24c)。 正因在此製程中,始終讓該金屬鍍膜層(24, 24a,24b, 24c)保持在不連續相’故無法導電,確保目前產業對其不 導電性的要求。 X NCVM鍛膜技術形成該絕緣性非金屬膜(Μ,23a ,23c)所呈現出的鍍膜應為複數絕緣性非金屬顆粒所 組成的不連續相,但經一段鍍膜時間後,絕緣性非金屬顆 粒的數量越來越多,且密度越來越高,此時則會形成連續 相。因此該絕緣性非金屬膜層(23,23a,23b,23c)可呈連 續相’以確保其下或甚至其上之金屬顆粒保持不連續相。 但最佳的是呈不連續相,其既能遮蔽金屬顆粒,又能讓 NCVM鍍膜的製程時間縮到最短,以在單位時間内獲得最 16 201018738 大的產率,又能節省材料成本。 後處理步驟係包括: 請參看第六圖所示’於上述設置在最外層之附加不連 續相金屬鍍膜層(24c)尚可塗布一層中塗劑,並使其以紫外 光(UV)和熱固化(therma丨curing)作用而固化而成為—中塗 層(25);或 請參看第七圖所示,於上述設置在最外層之附加不連 續相金屬鍍膜層(24c)尚可塗布一層面塗劑,並使其以紫外 光(UV)和熱固化(thermal curing)作用而固化而成為—面塗 層(26);或 請參看第八圖所示,於上述設置在最外層之附加不連 續相金屬鍍膜層(24c)尚可先塗布一層中塗劑,並使其以紫 外光(UV)和熱固化(thermal curing)作用而固化而成為一中 塗層(25·) ’再於該中塗層上塗布一層面塗劑,並使其以紫 外光(UV)和熱固化(therma丨curing)作用而固化而成為一面 塗層(26·)。7 G is not in the insulating non-metallic film (23a) two, the film technology forms a plurality of spaced apart metal particles a to obtain another additional discontinuous phase metal forging layer (24 sentences; Referring to the fifth and the figure, this embodiment demonstrates repeating the above steps to form a four-layer insulating non-metal film (23, coffee, coffee, 23 〇 and additional discontinuous phase metallization layer (24, 24a, 24b). , 24c). Because in this process, the metal coating layer (24, 24a, 24b, 24c) is always kept in the discontinuous phase, so it is impossible to conduct electricity, ensuring the current industry's requirements for its non-conductivity. X NCVM forging The film technology forms the insulating non-metal film (Μ, 23a, 23c). The coating film should be a discontinuous phase composed of a plurality of insulating non-metallic particles, but the amount of insulating non-metallic particles after a period of coating time. More and more, and the density is getting higher and higher, and a continuous phase is formed at this time. Therefore, the insulating non-metal film layer (23, 23a, 23b, 23c) can be in a continuous phase to ensure that it is below or even above it. The metal particles maintain a discontinuous phase. But the best is discontinuous It can not only shield the metal particles, but also minimize the processing time of the NCVM coating to obtain a maximum yield of 16 201018738 per unit time, and save material costs. The post-processing steps include: As shown in the figure, the additional discontinuous phase metal coating layer (24c) disposed on the outermost layer can be coated with a layer of intermediate coating agent and cured by ultraviolet light (UV) and thermoma curing. - the intermediate coating (25); or as shown in the seventh figure, the additional discontinuous phase metal coating layer (24c) disposed on the outermost layer can be coated with a layer of coating agent and made ultraviolet (UV) And curing with a thermal curing effect to become a topcoat (26); or as shown in the eighth figure, the additional discontinuous phase metallization layer (24c) disposed above the outermost layer can be first Coating a layer of intermediate coating agent and curing it by ultraviolet light (UV) and thermal curing to form a medium coating layer (25·), and then applying a layer coating agent on the medium coating layer, and It is cured by ultraviolet light (UV) and heat (therm a丨curing) solidifies to form a coating (26·).

由於有些面塗劑與附加不㈣相金屬㉟膜層的接著性 不佳,便需要中塗層(25·)來強化,亦或有些態樣是在中塗 劑中添加色料,豐富消費者的可選擇性。 而面塗劑因有須具備耐刮 防污、抗指紋等特殊規格,因 外觀至為重要之一環。 、耐磨損、高硬度、甚至於 此*面塗層的設置係通訊產品 =,於朗隸非金屬膜形❹财,可將仍處於 不連續相的金屬顆粒(221)置 笥 、)置於氣虱或氡氣環境中,使得 17 201018738 金屬顆粒(221)表面形成氮化層或氧化層,而產生絕緣的效 果。 請參看第九圖所示’其係本發明之一實施例,一種具 有多層複合鍍膜之基材,其係包括: 一基材本體(40),其係一種射出成型的高分子基材本 體; 一底塗層(41 ),其係設置於該基材本體(4〇)之一表面; 一不連續相金屬鍍膜層(42),其係設置於該底塗層(41) 上,且包括複數間隔設置的金屬顆粒(421); 一表層,其係包括至少一設置於該不連續相金屬鍍膜 層(42)上的絕緣性非金屬膜(43),以及至少一設置於該絕 緣性非金屬膜(43)上具有複數間隔設置之金屬顆粒(441)的 附加不連續相金屬鍍膜層(44),該絕緣性非金屬膜(43)係 呈連續性的層狀結構覆蓋在該不連續相金屬鍍膜層(42)之 金屬顆粒(421,441)上; 中塗層(45),其係設置於最頂部之表層的附加不連 續相金屬鍍膜層(44)上; 一面塗層(46),其係設置於該中塗層(45)上。 請參看第十圖所示,其係本發明之另一實施例,本實 轭例與上述實施例大致相同,不同之處在於該絕緣性非金 屬膜(43a)係呈顆粒狀,不連續性地設置於該等金屬顆粒 (421, 441)之外側,以將該等金屬顆粒(421, 441)無法彼此 接觸。 請參看第十一圖所示’其係本發明之又一實施例,亦 18 201018738 為本發明之最佳實施例’其係與上述 同之處在於該絕緣性非金屬膜(43b)僅被 致相同,不 (42】,441)暴露料的表面,而呈不連續性於各金屬顆粒 少NCVM製程處理的時間以及材料成本。分布,故可減 利用本發明之方法’在使用不同的材 的時間,可製作出不同的多層複合鍍膜,並;周控不同 與中,面塗層之間的結構皆係以 技術所製作出的層狀結構。 、 本發明係利用型號為丫卜叫216«的NCVM真空 鍍膜機’其壓力係控制在2〜5 χ E_3,進行以下各實驗。 表一Because some topcoats and the additional (four) phase metal 35 film layer have poor adhesion, the middle coating (25·) is needed to strengthen, or some aspects are added to the middle coating agent to enrich the consumer. Optional. Because the topcoat is required to have special specifications such as scratch resistance, anti-fouling and anti-fingerprint, it is one of the most important aspects of appearance. , wear resistance, high hardness, even the setting of this * surface coating is a communication product =, in the Lang Li non-metal film shape, can be placed in the discontinuous phase of the metal particles (221) In a gas or helium environment, 17 201018738 metal particles (221) surface formed a nitride layer or oxide layer, resulting in insulation effect. Referring to FIG. 9 , an embodiment of the present invention, a substrate having a multi-layer composite coating, comprising: a substrate body (40), which is an injection molded polymer substrate body; An undercoat layer (41) disposed on a surface of the substrate body (4〇); a discontinuous phase metal plating layer (42) disposed on the undercoat layer (41) and including a plurality of spaced apart metal particles (421); a surface layer comprising at least one insulating non-metal film (43) disposed on the discontinuous phase metallization layer (42), and at least one disposed on the insulating The metal film (43) has an additional discontinuous phase metal plating layer (44) of a plurality of spaced apart metal particles (441), the insulating non-metal film (43) being in a continuous layered structure covering the discontinuity The metal coating layer (42) is coated with metal particles (421, 441); the intermediate coating layer (45) is disposed on the additional discontinuous phase metal coating layer (44) of the topmost surface layer; ), which is disposed on the intermediate coating (45). Referring to the tenth embodiment, which is another embodiment of the present invention, the present yoke example is substantially the same as the above embodiment, except that the insulating non-metal film (43a) is in the form of particles, discontinuity. It is disposed on the outer side of the metal particles (421, 441) so that the metal particles (421, 441) cannot be in contact with each other. Please refer to FIG. 11 for another embodiment of the present invention. Also, 18 201018738 is a preferred embodiment of the present invention, which is the same as the above in that the insulating non-metal film (43b) is only To the same, no (42), 441) exposed the surface of the material, and the discontinuity is less than the time required for each metal particle to be processed by the NCVM process and the material cost. The distribution method can reduce the use of the method of the invention. In the time of using different materials, different multilayer composite coatings can be produced, and the structure between the top and bottom coatings is made by technology. Layered structure. In the present invention, the following experiments were carried out using an NCVM vacuum coater of the type 216 «, whose pressure system was controlled at 2 to 5 χ E_3. Table I

❿ 19 201018738 表二 相別 屬性 材質 功率 (W) 時間 (秒) 膜厚 (埃) 第一層 不連續相 金屬 鋁 4500 20 100 第二層 不連續相 非金屬 氧化鋁 4000 12 10 第三層 不連續相 金屬 鋁 4500 20 100 第四層 不連續相 非金屬 氧化鋁 4000 12 10 第五層 不連續相 金屬 鋁 4500 20 100 第六層 不連續相 非金屬 氧化鋁 4000 12 10 第七層 不連續相 金屬 is 4500 20 100 第八層 不連續相 非金屬 氧化鋁 4000 12 10 第九層 不連續相 金屬 鋁 4500 20 100 表三 相別 屬性 材質 功率 (W) 時間 (秒) 膜厚 (埃) 第一層 不連續相 金屬 銅 4500 18 100 第二層 連續相 非金屬 二氧化矽 5600 8 20 第三層 不連續相 金屬 銅 4500 18 100 第四層 連續相 非金屬 二氧化矽 5600 8 20 第五層 不連續相 金屬 銅 4500 18 100 第六層 連續相 非金屬 二氧化矽 5600 8 20 第七層 不連續相 金屬 銅 4500 18 100 第八層 連續相 非金屬 二氧化矽 5600 8 20 第九層 不連續相 金屬 銅 4500 18 100 20 201018738 表四❿ 19 201018738 Table 2 Different Attributes Material Power (W) Time (seconds) Film Thickness (Angstrom) First Layer of Discontinuous Phase Metal Aluminum 45002 100 Second Layer Discontinuous Phase Non-Metallic Alumina 4000 12 10 Third Layer No Continuous phase metal aluminum 45002 100 Fourth layer discontinuous phase non-metallic alumina 4000 12 10 Fifth layer discontinuous phase metal aluminum 4500 500 100 Sixth layer discontinuous phase non-metallic alumina 4000 12 10 Seventh layer discontinuous phase Metal is 4500 20 100 Eighth discontinuous phase non-metallic alumina 4000 12 10 Nine-layer discontinuous phase aluminum 4500 20 100 Table three-phase properties Material power (W) Time (seconds) Film thickness (A) First Layer discontinuous phase metal copper 4500 18 100 second layer continuous phase non-metallic ceria 5600 8 20 third layer discontinuous phase metal copper 4500 18 100 fourth layer continuous phase non-metallic ceria 5600 8 20 fifth layer no Continuous phase metal copper 4500 18 100 sixth layer continuous phase non-metallic ceria 5600 8 20 seventh layer discontinuous phase metal copper 4500 18 100 eighth layer continuous phase non-metal two 5,600,820 of Silicon discontinuous phase layer ninth metallic copper 4500 1,810,020,201,018,738 Table IV

Ο :例係不範不連續相金屬鍍臈層以及附加不連續 相Λ、層係以NCVM鍍膜技術製作 屬 膜係通入氧氣所製作出的層狀結構。 緣轉金屬 蚌卩卩3 、四/、、八層係通入氧氣,功率為1000 W, 通入時間3分鐘,氧氣 > U㈣Λ SCCm,而第二、四、 六、 八層的厚度各約為8〜1〇埃(八)。 、表5係以NCVM鍍獏技術所製作的筮一 七、 六層之好斗、丨 衣1卞的第一、二、五、 七九層之材枓以及製作條件。 21 201018738 表五Ο : An example of a non-continuous phase metal rhodium layer and an additional discontinuous phase Λ, layer system made by NCVM coating technology is a layered structure made by the membrane system with oxygen. The edge-turning metal 蚌卩卩3, four/, and eight-layer systems are supplied with oxygen at a power of 1000 W, a pass time of 3 minutes, oxygen > U (four) Λ SCCm, and thicknesses of the second, fourth, sixth, and eighth layers are approximately For 8~1 〇 (eight). Table 5 shows the materials of the first, second, fifth and seventh floors of the 筮 、 六 六 丨 丨 NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC 21 201018738 Table 5

由上述各表可知,不同的材質在不同的鍍膜時 生不同的膜厚,且不同的非金屬絕緣材料亦在不同的處= 時間由不㈣相形成連續相’而上述各表僅係用於示範本 發明,並非用於限制本發明之範圍。 Ο 藉由本發明所提供的方法以及基材結構,可廣泛地應 用於如通訊電子產品等基材的表面裝飾鍍膜,實可豐富其 外觀之變化性,且不影響電子產品的使用,因此對於^訊 電性之功能性產品的外觀精飾更有實質上的助益。 【圖式簡單說明】 第一圖係理想NCVM鍍膜金屬顆粒呈不連續相沉積的 示意圖。 第二圖係既有NCVM鍍膜製程的流程圖。 第三Α至三D圖係以側面剖視圖呈現既有NCVM鍍 膜製程的流程。 第四圖係既有NCVM鍍瞑製程所製造出的NCVM鍍膜 22 201018738 金屬顆粒呈現連續相沉積的示意圖。 第五A至五丨圖係本發明一實施例之流程圖。 第六圖係本發明另一實施例步驟之側視示意圖。 第七圖係本發明又一實施例步驟之側視示意圖。 第八圖係本發明再一實施例步驟之側視示意圖。 第九圖係本發明之一實施例結構的側視示意圖。 第十圖係本發明之另一實施例結構的側視示意圖。 第十一圖係本發明之又一實施例結構的側視示意圖。 ® 【主要元件符號說明】 (1 〇)非導電性真空金屬鍍膜 (11) 金屬粒子 (12) 底塗層 (14) NCVM 鐘膜 (16)中塗層 (1 8)面塗層 (20)基材 ® (21)底塗層 (22) 不連續相金屬鍍膜層 (221)金屬顆粒 (23) (23a) (23b) (23c)絕緣性非金屬膜 (24) (24a) (24b) (24c)附加不連續相金屬鍍膜層 (241) (241a)金屬顆粒 (25) (25_)中塗層 (26) (26·)面塗層 23 201018738 (30)氣體分子 (40) 基材本體 (41) 底塗層 (42) 不連續相金屬鍍膜層 (421)金屬顆粒 (43) (43a) (43b)絕緣性非金屬膜 (44) 附加不連續相金屬鍍膜層 (441)金屬顆粒 ❹ (45)中塗層 (4 6)面塗層As can be seen from the above tables, different materials have different film thicknesses at different coatings, and different non-metal insulating materials are also in different places = time forms a continuous phase from the (four) phase, and the above tables are only used for The invention is not intended to limit the scope of the invention.藉 By the method and the substrate structure provided by the present invention, it can be widely applied to surface decorative coatings of substrates such as communication electronic products, which can enrich the variability of the appearance and does not affect the use of electronic products, and therefore The appearance of electronic functional products is more substantial. [Simple description of the diagram] The first figure is a schematic diagram of the ideal NCVM coated metal particles deposited as discontinuous phase. The second figure is a flow chart of the NCVM coating process. The third to third D drawings show the flow of the existing NCVM coating process in a side cross-sectional view. The fourth figure is an NCVM coating produced by the NCVM rhodium-plating process. 22 201018738 Metal particles exhibit a schematic of continuous phase deposition. Fifth to fifth figures are flowcharts of an embodiment of the present invention. Figure 6 is a side elevational view of the steps of another embodiment of the present invention. Figure 7 is a side elevational view of the steps of yet another embodiment of the present invention. Figure 8 is a side elevational view showing the steps of still another embodiment of the present invention. Figure 9 is a side elevational view showing the structure of an embodiment of the present invention. Figure 11 is a side elevational view showing the structure of another embodiment of the present invention. Figure 11 is a side elevational view showing the structure of still another embodiment of the present invention. ® [Key Symbol Description] (1 〇) Non-conductive Vacuum Metal Coating (11) Metal Particles (12) Undercoat (14) NCVM Film (16) Medium Coating (18) Top Coating (20) Substrate® (21) Undercoat (22) Discontinuous Phase Metal Coating (221) Metal Particles (23) (23a) (23b) (23c) Insulating Non-Metal Film (24) (24a) (24b) ( 24c) Additional discontinuous phase metallization layer (241) (241a) Metal particles (25) (25_) Medium coating (26) (26·) Topcoat 23 201018738 (30) Gas molecules (40) Substrate body ( 41) Undercoat layer (42) Discontinuous phase metallization layer (421) Metal particles (43) (43a) (43b) Insulating non-metal film (44) Additional discontinuous phase metal coating layer (441) Metal particles ❹ ( 45) Medium coating (4 6) top coat

24twenty four

Claims (1)

201018738 十、申請專利範圍: 1 · -種多層複合鍍膜的製造方法,係包括: 一前處理步驟:其係包括提供_基材,並於該 形成一底塗層; 7不連續相金屬鑛膜層形成步驟:其係包括於該底塗 層上以NCVM鍍膜技術形成複數間隔設置之金屬顆粒,以 形成-不連續相金屬鑛膜層,且於上述金屬顆粒仍處於不 連續相時,停止鍍膜程序; ® —表層形成步驟:其係間隔實施有至少-絕緣性非金 屬膜形成步驟以及至少一附加不連續相金屬鍍膜層形成步 雜,該絕緣性非金屬膜形成步驟係包括於上述停止鏡膜程 序後,隨即形成隔絕金屬顆粒的絕緣性非金屬膜,該附加 不連續相金屬鍍膜層形成步驟包括以NCVM鍍膜技術於該 絕緣性非金屬膜上形成複數間隔設置之金屬顆粒,以形成 一附加不連續相金屬鍍膜層,而獲得該多層複合鍍膜。 2 .如申請專利範圍第丄項所述之多層複合鍍膜的製 ❹ 造方法,其中s亥絕緣性非金屬膜形成步驟係利用NCVM鍍 膜技術形成該絕緣性非金屬膜。 3.如申請專利範圍第2項所述之多層複合鍍膜的製 造方法’其中所使用的靶材材料係選自於由二氧化矽 (SiO」、氧化鋁(八丨2〇3)、氮化硼(BN)、氮化鋁(A丨N)、氮化 矽(SiN)、氮化鉻(CrN)、氮化鈦(TiN)、碳化矽(TiCN)、碳 化组(TaC)、碳化鈦(TiC)、碳化硼(b4C)、碳氮化鈦(TiCN)、 乳化銘鈦(TiAIN)、類鑽碳薄膜(djamond-like carbon, 25 201018738 DLC)、二氧化鈦(Τί〇2)、五氧化二钽(Ta205)、三氧化二鉻 (c「2〇3)以及三氧化鎢(w〇3)所組成之群組。 、4.如申請專利範圍第2項所述之多層複合鍍膜的製 造方法’其中所使用的靶材材料係二氧化矽或氧化鋁。 5 ·如中請專利範圍第丄項所述之多層複合鑛膜的製 造方法’ Λ中該絕緣性非金屬膜形成步驟係包括通入氧氣 或氮氣,以令該等金屬顆粒表面形成氧化層或氮化層,該 氧化層或氮化層即為該絕緣性非金屬膜。 #201018738 X. Patent application scope: 1 · A method for manufacturing a multilayer composite coating, comprising: a pre-processing step: comprising providing a substrate, and forming a primer layer thereon; 7 discontinuous phase metal ore film a layer forming step comprising: forming a plurality of spaced apart metal particles by the NCVM coating technique on the undercoat layer to form a discontinuous phase metal ore layer, and stopping the coating when the metal particles are still in a discontinuous phase a process of forming a surface layer comprising: at least an insulating non-metal film forming step and at least one additional discontinuous phase metal plating layer forming step, the insulating non-metal film forming step being included in the stop mirror After the film process, an insulating non-metal film for isolating the metal particles is formed, and the additional discontinuous phase metal plating layer forming step comprises forming a plurality of spaced metal particles on the insulating non-metal film by an NCVM coating technique to form a film. The multilayer composite coating is obtained by adding a discontinuous phase metal plating layer. 2. The method of fabricating a multilayer composite coating according to the invention of claim 2, wherein the insulating non-metallic film forming step is formed by an NCVM coating technique to form the insulating non-metallic film. 3. The method for producing a multilayer composite coating according to claim 2, wherein the target material used is selected from the group consisting of cerium oxide (SiO), aluminum oxide (barium oxide), and nitriding. Boron (BN), aluminum nitride (A丨N), tantalum nitride (SiN), chromium nitride (CrN), titanium nitride (TiN), tantalum carbide (TiCN), carbonization group (TaC), titanium carbide ( TiC), boron carbide (b4C), titanium carbonitride (TiCN), emulsified titanium (TiAIN), diamond-like carbon film (djamond-like carbon, 25 201018738 DLC), titanium dioxide (Τί〇2), antimony pentoxide (Ta205), a group consisting of chromium trioxide (c "2" 3) and tungsten trioxide (w〇3). 4. A method for producing a multilayer composite coating according to claim 2 of the patent application' The target material used therein is cerium oxide or aluminum oxide. 5. The method for producing a multilayer composite mineral film according to the above-mentioned patent scope of the invention, wherein the insulating non-metallic film forming step includes access Oxygen or nitrogen gas to form an oxide layer or a nitride layer on the surface of the metal particles, and the oxide layer or the nitride layer is the insulating non-metal film # 6 _如中請專_圍第1至5項中任-項所述之多層 複合鍍膜的製造方法’纟中尚包括在表層形成步驟之後於 該表層上形成一中塗層。 7 專利範圍第i至5項中任_項所述之多層 複合链膜的製造方法’其尚包括在表層形成步驟之後於該 表層上形成一面塗層。 8 .如中請專利範圍第丄至5項中任—項所述之多層 複合鍍膜的製造方法’其尚包括在表層形成步驟之後於該 表層上形成一中塗層,又於該中塗層上形成—面塗層。X 9 . 一種具有多層複合鍍膜之基材,其係包括: 一基材本體; 底塗層’其係設置於該基材本體之一表面. —不連續相金屬鍍膜層,其係設置於該底塗層,且包 括複數間隔設置的金屬顆粒; 匕 圍的絕緣 上的附加 —表層,其係包括至少一設置於金屬顆粒周 性非金屬膜以及至少一設置於該絕緣性非金屬膜 26 201018738 不連續相金屬鍍膜,層,該絕緣性非金屬膜係阻絕該等金屬 顆粒,令其彼此間隔而絕緣。 1 〇 ·如中請專利範圍第9項所述之多層複合鍍膜, 其中忒基材尚包括設置於該表層上的一中塗層。 11.如巾請專利範圍第9項所述之多層複合鍍膜, 其中該基材尚包括設置於該表層上的一面塗層。 12·如申請專利範圍第9項所述之多層複合鍍膜, 其中該基材尚包括設置於該表層上的中塗層以及設置於該 〇 中塗層上的一面塗層。 1 3 .如申請專利範圍第9至i 2項中任一項所述之 多層複合鍍膜,其中該絕緣性非金屬膜係呈連續性的層狀 結構覆蓋在該不連續相金屬鍛膜層之金屬顆粒上。 14. 如申請專利範圍第9至12項中任一項所述之 多層複合鍍膜,其中該絕緣性非金屬膜係呈顆粒狀,不連 續性地設置於該等金屬顆粒的外側。 15. 如申請專利範圍第9至12項中任一項所述之 ® 多層複合鍍膜,其中該絕緣性非金屬膜係氧化層或氮化 層。 十一、圖式: 如次頁 27The method for producing a multilayer composite coating according to any one of the items 1 to 5, which further comprises forming a medium coating layer on the surface layer after the surface layer forming step. The method for producing a multilayer composite chain film according to any one of the items of the present invention, wherein the surface layer forming step is followed by forming a coating layer on the surface layer. 8. The method of manufacturing a multilayer composite coating according to any one of the preceding claims, wherein the method further comprises forming a middle coating on the surface layer after the surface layer forming step, and further coating the medium layer A topcoat is formed on the top. X 9 . A substrate having a multi-layer composite coating, comprising: a substrate body; an undercoat layer disposed on a surface of the substrate body; a discontinuous phase metal coating layer disposed on the substrate An undercoat layer comprising: a plurality of spaced-apart metal particles; an additional insulating-surface layer comprising: at least one disposed on the metal particle peripheral non-metal film and at least one disposed on the insulating non-metal film 26 201018738 discontinuous The phase metal coating, the layer, the insulating non-metal film blocks the metal particles from being spaced apart from each other and insulated. The multilayer composite coating of claim 9, wherein the tantalum substrate further comprises a middle coating disposed on the surface layer. 11. The multi-layer composite coating of claim 9, wherein the substrate further comprises a coating disposed on the surface layer. 12. The multilayer composite coating of claim 9, wherein the substrate further comprises an intermediate coating disposed on the surface layer and a coating disposed on the coating of the crucible. The multi-layer composite coating according to any one of claims 9 to 2, wherein the insulative non-metal film is in a continuous layered structure covering the discontinuous phase metal forging layer On the metal particles. The multilayer composite coating according to any one of claims 9 to 12, wherein the insulating non-metallic film is in the form of particles and is disposed discontinuously on the outer side of the metal particles. The multi-layer composite coating according to any one of claims 9 to 12, wherein the insulating non-metal film is an oxide layer or a nitride layer. XI. Schema: as the next page 27
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103707571A (en) * 2013-12-18 2014-04-09 东莞劲胜精密组件股份有限公司 Method for manufacturing metallic glass panel
TWI493061B (en) * 2010-08-19 2015-07-21 Hon Hai Prec Ind Co Ltd Coating, articles coated with the coating, and method for manufacturing the articles
TWI496906B (en) * 2010-12-20 2015-08-21 Hon Hai Prec Ind Co Ltd Method for making a housing and housing made by same
CN107146553A (en) * 2017-05-31 2017-09-08 广东欧珀移动通信有限公司 Lamp house cloth and lamp box
CN109136854A (en) * 2018-08-31 2019-01-04 Oppo(重庆)智能科技有限公司 Method for producing shell, shell and electronic equipment
TWI778944B (en) * 2015-10-09 2022-10-01 英商Spts科技公司 Method of deposition

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI493061B (en) * 2010-08-19 2015-07-21 Hon Hai Prec Ind Co Ltd Coating, articles coated with the coating, and method for manufacturing the articles
TWI496906B (en) * 2010-12-20 2015-08-21 Hon Hai Prec Ind Co Ltd Method for making a housing and housing made by same
CN103707571A (en) * 2013-12-18 2014-04-09 东莞劲胜精密组件股份有限公司 Method for manufacturing metallic glass panel
CN103707571B (en) * 2013-12-18 2016-01-27 东莞劲胜精密组件股份有限公司 A kind of manufacture method of metal-like face glass
TWI778944B (en) * 2015-10-09 2022-10-01 英商Spts科技公司 Method of deposition
CN107146553A (en) * 2017-05-31 2017-09-08 广东欧珀移动通信有限公司 Lamp house cloth and lamp box
CN109136854A (en) * 2018-08-31 2019-01-04 Oppo(重庆)智能科技有限公司 Method for producing shell, shell and electronic equipment

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