201018654 六、發明說明： 【發明所屬之技術領域】 .本發明為提供一種炭陶燒製流程，尤一種能增添外觀視覺 效果，且能產生高效遠紅外線之高溫炭陶燒製流程。 【先前技術】 按，於一般市售的炭陶杯於製作時，於放入窯體中，而在 窯燒的過程中會分別經過許多階段，如下所述： 熱燻階段：先以1 5 0 °C對炭陶進行連續1 0個小時的 窯燒。 升溫炭化階段：完成熱燻階段的炭陶再以4 5 0 ° C的溫 度進行連續1 0 — 2 0個小時的窯燒。 高溫精煉：最後依炭陶產品需求能以9 0 0 ° C連燒3個 小時，或連續以5個小時的時間將窯燒溫度提升至1 0 0 0 ° C或是更高的溫度。 經由上述燒成的時間與溫度控制點會因窯的結構、大小、 炭陶的數量等等因素而有所不同。 然上述窯燒竹材過程所產生的製品，不僅遠紅外效果無法 有效提升，且炭陶杯上只保留釉藥的色彩或質感，並無法在陶 坯體上呈現炭的色彩或質感。 【發明内容】 本發明之主要目的在於：一種高溫炭陶燒製流程，將一預 定比例之炭粉加入黏土中，透過練土機混製成混炭黏土，並同 時進行塑形，完成塑形後必須先素燒，而後於坯體上塗刷所需 - „ - - - 之釉藥再進一步窯燒，將完成初步窯燒的炭陶再陸續於窯體内 進行加熱處理，於加熱處理時須在每一溫度範菌之預定時間内 將溫度提升至一預定值，直到窯體内的該木竹材料，因高溫炭 201018654 化階段使得有機物質燃燒所產生的焦油發揮殆盡方可停止窯 燒，且完成的炭陶能產生高達9 1 . 5 %放射率之遠紅外線， 且完成1燒的陶瓷坯體上則會有高溫炭素，以增添外觀的視覺 . 效果。 ， 本發明之次要目的在於：如上所述，於窯燒時所塗刷的高 溫釉藥能有效附著於坯體上，且完全不會發生龜裂之情事。 【實施方式】 請參閱第一圖及第一A圖所示，係本發明之流程方塊示意 β 圖一及圖二，由圖中可清楚看出本發明係由下列流程以達到高 溫燒製炭陶之目的-· a )以一預定比例之炭粉加入黏土中； b )將混有預定比例炭粉之該黏土，利用練土機混製成混炭 黏土，同時並進行塑形； c) 完成塑形後的該混炭黏土須進行於常溫下擺放一預定時 間之乾燥期； d) 經過乾燥期後的該混炭黏土則放入一窯體内進行素燒； e )該混炭黏土完成素燒後所產生的链體則進行表面加工再 φ 進行高溫室燒，而產生陶製品；' ί )經由上述流程所完成之陶製品，再將其置入一鋼桶内， 同時再放入可燒製炭材之木竹材料，.隨後將該鋼桶封閉 並放入該窯體内進行窯燒； g )於該窯體中對陶製品進行加熱處理時，於每一溫度範圍 之預定時間内，提升一預定溫度，直到窯體内的該木竹 材料，因高溫炭化階段使得有機物質燃燒所產生的焦油 發揮殆盡，並停止窯燒；及 1ί )完成窯燒後所·產生的炭陶·不僅於常溢下產生高放射率之 遠紅外線（Far Infrared Rays)，亦呈現獨特之色彩及 質感。 201018654 δ月同時配合參閱第二圖、窠二 明之製程動作示意圖一、0上圖及弟四圖所示，係本發 由上述可得知，料％、 L “中可清楚看出， 土中，用绫if 10%至2〇%的比例混入該黏 後常溫下之乾燥期係為同時並進行塑形，，而 0。「、/ 可直接塗上轴藥（115CTC至123 I置入該黨體（如：瓦斯f或電窒）進行高 叩加熱處理則會經過乾俨翻、 …進仃回皿k衣， 鲁 鲁 、精煉期及高溫炭段升=:f化初期、主炭化期 時間内達一溫度範圍於:個階段皆必須於預定 之需求如下所述： 升預疋溫度，其各階段所需 1内;:二該:溫期及該炭化_，其溫度係於2 0 0。。 2、户：二另一小時以1『c至15 °c逐漸升溫。 2厌化初期及主炭化期，其溫度係 ===每〜厂。至"逐= 氏』及精煉期，其溫度係於 完 2 = 储8()()°。110^内逐步 ；0至6 0小時不.間斷地燒製該坯體，並持、、W q π 至4 0分鐘後停止窯燒。 &謂服3〇 ，由圖二二！:：中係=發明竹材擺放位置之剖面狀態示意圖 2 3 : 0?二 將已塗刷高溫釉藥（“ 5 0。0至！ 放於LV:，：放 鋼桶2内之底部係設右隨_女起9/_/、'^的入口，而於封閉型 對隔火板2 〇進疒' ^^松 ，再藉由外部的加熱器4針 4達·到如此，操作人員可利用加熱器 素，“觀:;覺效;成声體上則會有高溫戾 遠紅外線之放射率且高達^猎5由^述的髮程，可提升戾陶的 201018654 綜上所述，本發明不僅需以一溫度範圍之預定時間内，提 升一預定溫度，係可針對坯體塗刷高溫釉藥（1 1 5 0 ° C至 1 2 3 0 )，進而使本發明之産生能更進步：更實用、更符 合消費者使用之所須，確已符合發明專利申請之要件，爰依法 提出專利申請。 惟以上所述者，僅為本發明之較佳實施例而已，當不能以 此限定本發明實施之範圍；故，凡依本發明申請專利範圍及發 明說明書内容所作之簡單的等效變化與修飾，皆應仍屬本發明 Φ 專利涵蓋之範圍內。 【圖式簡單說明】 第一圖，係本發明之流程方燒示意圖一。 第一 A圖，係本發明之流程方境示意圖二。 第二圖，係本發明之製程動作示意圖一。 第三圖，係本發明之製程動作示意圖二。 第四圖，係本發明之製程動作示意圖三。201018654 VI. Description of the invention: [Technical field to which the invention pertains] The present invention provides a carbon ceramic firing process, in particular, a high-temperature carbon ceramic firing process which can increase the visual effect of appearance and can produce high-efficiency far infrared rays. [Prior Art] According to the general commercially available charcoal cups, they are placed in the kiln body during the production, and there are many stages in the kiln firing process, as follows: Hot smoked stage: firstly 1 5 The charcoal was fired continuously for 10 hours at 0 °C. Warming and carbonization stage: The charcoal pottery in the hot-smoked stage is further kiln-fired at a temperature of 4500 ° C for 10 to 20 hours. High-temperature refining: Finally, according to the demand of charcoal products, it can be burned for 3 hours at 900 ° C, or continuously for 5 hours to raise the temperature of the kiln to 1000 ° C or higher. The time and temperature control points through the above firing will vary depending on factors such as the structure, size of the kiln, the number of charcoal, and the like. However, the products produced by the kiln burning bamboo process can not effectively improve the far-infrared effect, and only the color or texture of the glaze is retained on the charcoal cup, and the color or texture of the char can not be exhibited on the ceramic body. SUMMARY OF THE INVENTION The main object of the present invention is to provide a high-temperature carbon ceramic firing process in which a predetermined proportion of carbon powder is added to a clay, mixed into a clay by a clay machine, and simultaneously shaped to form a shape. It must be burned first, then the glaze required for the - „ - - - is applied to the blank and further kiln is fired. The charcoal that has completed the preliminary kiln firing is then heat treated in the kiln, and must be heated during the heat treatment. The temperature is raised to a predetermined value within a predetermined time period of each temperature bacteria until the wood material in the kiln body stops the kiln burning because the tar produced by the combustion of the organic substance is exhausted due to the high temperature carbon 201018654 stage. And the finished charcoal can produce far infrared rays with an emissivity of up to 9.15%, and the high temperature carbon is formed on the ceramic body which completes the 1st burn to increase the visual appearance of the appearance. The secondary purpose of the present invention Therefore, as described above, the high-temperature glaze applied during the kiln firing can be effectively adhered to the green body without cracking at all. [Embodiment] Please refer to the first figure and the first A picture. Show The flow block of the present invention is shown in Fig. 1 and Fig. 2. It can be clearly seen from the figure that the present invention is carried out by the following procedure for the purpose of high temperature firing of carbon ceramics - a) adding a predetermined proportion of carbon powder to the clay; b) The clay mixed with a predetermined proportion of carbon powder is mixed into a carbon-mixed clay by a soil-cultivating machine and shaped at the same time; c) the carbon-mixed clay after being shaped is subjected to a drying period at a normal temperature for a predetermined period of time. d) After the drying period, the charcoal clay is placed in a kiln for enzymatic burning; e) the charcoal clay is finished after the burnt, and the surface is processed and then φ is fired in a high greenhouse to produce pottery. Product; ' ί ) The ceramic product completed through the above process, placed in a steel drum, and then placed in a charcoal wood material that can be fired, and then the steel drum is closed and placed in the kiln Kiln burning in the body; g) heating the ceramic product in the kiln body, raising a predetermined temperature within a predetermined time of each temperature range until the wood material in the kiln body is due to the high temperature carbonization stage The coke produced by the burning of organic matter It is exhausted and stops the kiln firing; and 1ί) The charcoal produced after the kiln is burned. Not only does the Far Infrared Rays produce high emissivity, but also presents a unique color and texture. 201018654 At the same time, please refer to the second diagram, the second diagram of the process diagram of the second diagram, the second diagram of the process and the fourth diagram of the brother. The above is known from the above, and the material %, L can be clearly seen in the soil. The drying period at room temperature after mixing with the 绫if 10% to 2〇% is simultaneous and shaping, and 0. ", / can be directly applied to the axis drug (115CTC to 123 I placed in the party body (such as: gas f or electric sputum) for sorghum heat treatment will be dried up, ... into the k 皿 k ,, Lulu , refining period and high temperature carbon section rise =: initial stage of f, the main carbonization period reaches a temperature range: the stage must be at the predetermined demand as follows: liter preheating temperature, each stage requires 1; : Two: the temperature period and the carbonization _, the temperature is based on 2000. 2. Household: two other hours gradually increase from 1 『c to 15 °c. 2 The initial stage of the anatomy and the main carbonization period, the temperature Department === every ~factory. To "by =" and refining period, the temperature is at the end of 2 = storage 8 () () °. 110 ^ step by step; 0 to 60 hours no. intermittent firing The green body, holding, and W q π to 40 minutes, then stop the kiln burning. & said to serve 3 〇, from Figure 2 2!:: 中系=Invented the position of the bamboo material in the profile state 2 3 : 0 ? 2 will have been painted high temperature glaze (" 5 0. 0 to! placed in LV:,: the bottom of the steel barrel 2 is set to the right with _ female from 9 / _ /, ' ^ entrance, and closed Type on the fire board 2 into the '^^ loose, then by The heater 4 needles up to 4, the operator can use the heater, "view:; effect; on the sound body there will be high temperature 戾 far infrared radiation rate and up to ^ hunting 5 by According to the above, the present invention not only needs to raise a predetermined temperature within a predetermined time range of a temperature range, but also can apply a high temperature glaze to the blank (1 150 ° C to 1 2 3 0), in turn, the invention can be made more progressive: more practical, more in line with the needs of the consumer, indeed meet the requirements of the invention patent application, and file a patent application according to law. The present invention is not intended to limit the scope of the present invention; therefore, the equivalent equivalent changes and modifications made in accordance with the scope of the invention and the description of the invention should still be the invention. Φ The scope of the patent is covered. [First description of the drawings] The first figure is a schematic diagram of the process of the present invention. The first A diagram is a schematic diagram of the flow of the present invention. The second diagram is the invention. Schematic diagram of the process action. The third figure is a schematic diagram 2 of the process operation of the present invention. The fourth figure is a schematic diagram 3 of the process operation of the present invention.
第五圖，係本發明竹材擺放位置之剖面狀態示意圖。 【主要元件符號說明】 链鐘 、… 1 封閉型鋼桶 … 2 隔火板 … 20 窯體 … 3 蓋子‘ 、_· 3 0。 加熱器 … 4 6The fifth figure is a schematic view of the profile state of the bamboo material placement position of the present invention. [Description of main component symbols] Chain clock,... 1 Closed steel drum ... 2 Fire barrier ... 20 Kiln ... 3 Cover ‘ , _· 3 0. Heater ... 4 6