201014716 六、發明說明： 【發明所屬之技術領域】 本發明隸屬一種套筒製備標記之技術領 域，具體而言係指一種識別度高、且能二次利用 之標記製備方法，藉以便於使用者辨視套筒規 格，且能減少不良品的產出。 【先前技術】 按，套筒係一種供搭配驅動扳手、且用於鎖緊與釋 放螺栓（帽）的嵌套工具，在考量螺栓（帽）的不同尺 ® 寸與規格下，同一驅動扳手通常可搭配不同尺寸的套 筒，而為了讓使用者能在工具盒中準確的選取所需之套 筒，一般套筒表面均會標示有尺寸標記，傳統的標記係 以印字設備於套筒的表面輥印尺寸標記，但這種作法不 僅印字設備昂貴，同時其輥印的尺寸標記效果不佳，造 成使用者識別上的困擾。再者，亦有業者於套筒外徑套 設不同的色環，供做為識別之用，但色環一般係以橡膠 材料所製成，在油污的場合中容易污損，不僅會影響到 〇 其識別度，且使用壽命不長，當色環剝落後即無法提供 識別套筒的功能。 而為了解決前述傳統套筒之標記識別度不佳的問 題，有人開發了多種不同的套筒識別結構，如我國專利 公告第555626號、第566272號、第M243306號及美國 專利6, 393, 950號等不同的專利前案，惟其部份係以模 具或輥壓等方式於套筒外緣形成凸出或凹陷之尺寸標 記，受到模具與鍛造時的限制，其僅能形成簡單的尺寸 標記，故無法形成諸如商標等較複雜圖案的標記，又其 色澤與套筒相同，其識別度提升有限。 201014716 Ο201014716 VI. Description of the Invention: [Technical Field] The present invention belongs to the technical field of a sleeve preparation mark, and specifically refers to a mark preparation method with high recognition and secondary utilization, so as to be discerned by the user Depending on the size of the sleeve, it can reduce the output of defective products. [Prior Art] Press, the sleeve is a nesting tool for matching the driving wrench and for locking and releasing the bolt (cap). When considering the different sizes and specifications of the bolts (caps), the same driving wrench is usually It can be used with different sizes of sleeves. In order to allow the user to accurately select the required sleeve in the tool box, the surface of the sleeve is usually marked with a size mark. The traditional mark is printed on the surface of the sleeve. The roll size mark is used, but this method is not only expensive for the printing device, but also the size mark effect of the roll printing is not good, causing troubles in user identification. In addition, some manufacturers also set different color rings on the outer diameter of the sleeve for identification purposes, but the color ring is generally made of rubber material, which is easy to be stained in the case of oil stains, which will not only affect 〇 Its recognition, and the service life is not long, the function of the identification sleeve cannot be provided when the color ring is peeled off. In order to solve the problem of poor mark recognition of the conventional sleeve, a plurality of different sleeve identification structures have been developed, such as Chinese Patent Publication No. 555626, No. 566272, No. M243306, and U.S. Patent No. 6,393,950. No. of different patents, except for the part of the outer edge of the sleeve by means of mold or rolling, forming a convex or concave dimension mark, which is limited by the mold and forging, and can only form a simple size mark. Therefore, it is impossible to form a mark of a more complicated pattern such as a trademark, and the color is the same as that of the sleeve, and the degree of recognition is limited. 201014716 Ο
因此，在增加其色差的要求下，有部份業者利用上 色技術’使標記圖形與套筒表面產生較大的色差，而現 有具上色技術的套筒識別標記之成型方法則係如第一圖 =’其係於套筒成型後’以「輥印標記步驟」於套 =开面預Γ置形成有—由文字、數字或商標組成的標 表=上？；’以「表面電錢步驟」於套筒内、外周緣 上色j一：ί層，以提供防銹作用；之後，以「標記 二，i於“記圖形的我内塗覆預定的色層；進一 色層與電===筒:標=圍_ 的標記圖形與黑色狀的二狀’使具彩色色層 外表面的標記成型色差，產生色差；而於套筒 筒標記因需先㈣標^生。但習式者的套 成錯誤時，即無法回收進^^於製_程中因標記形 不必要的浪費。 丁乜正，而形成不良品，造成Therefore, under the requirement of increasing the color difference, some manufacturers use the coloring technique to make the marking pattern and the surface of the sleeve produce a large chromatic aberration, and the existing method for forming the sleeve identification mark with the coloring technique is as follows. A picture = 'It is after the sleeve is formed' with the "roller marking step" in the sleeve = open surface pre-position formed - a mark consisting of words, numbers or trademarks = up? ; 'Use the surface electricity money step to color the j: ί layer in the inner and outer circumference of the sleeve to provide anti-rust effect; afterwards, mark the second, i in the "characterized pattern of the inside of the film Layer; enter a color layer and electricity === barrel: mark = square _ mark pattern and black shape two shape 'make the color of the outer surface of the color layer to form a color difference, resulting in color difference; (4) Standards. However, when the formulater's package is wrong, it is impossible to recycle the unnecessary waste due to the mark shape. Ding Haozheng, and the formation of defective products, resulting in
有鐘於此’本發明A 度及使不良品能二套筒標記之識別 年從事相關產業之研發製，二上，同時藉由多 開發出-種套〇究與發展，終於成功的 的問題。去冋時兼具二次利用及辨視度 【發明内容】 備方Ξ此藉:二要目的係在提供-種套筒標記製 精以曰加^己圖形的識別度，且能供二次利用， 201014716 以防止因標記製備產生不良品。 為此’本發明主要係透過下列的技術手段，來具體 實現前述的目的與效能：該套筒表面預定位置形成有一 或多數標記圖形，其標記製備方法包含有： 一網印圖形之步驟，利用網版印刷的技術於套筒的 外侧表面預定位置印製有一或多數之漆層； 一表面電鍍之步驟，其利用電鍍技術於套筒異於漆 層的表面形成有一鍍層； 一去除底漆之步驟，其利用去除技術將套筒表面對 應標記圖形之漆層予以清除，使套筒表面形成對應桿 圖形之鏤空標記；以及 一表面染黑之步驟’其係將套筒浸入磷酸錳中，人 鱗酸猛滲人套筒_，使㈣表面反應形成黑色。7There is a clock in this 'A degree of the invention and the identification of the defective product can be the second sleeve mark identification year engaged in the research and development of the relevant industry, on the second, at the same time, by more development - a set of research and development, finally succeeded in the problem . When you go to 冋, you have both secondary use and visibility. [Summary of the article] The second purpose is to provide the identification of the type of sleeve marking to improve the recognition of the pattern, and can be used for the second time. Utilize, 201014716 to prevent the production of defective products due to label preparation. To this end, the present invention mainly achieves the foregoing objects and effects through the following technical means: the predetermined surface of the sleeve surface is formed with one or more marking patterns, and the marking preparation method comprises: a step of printing a graphic, utilizing The screen printing technique prints one or more lacquer layers at predetermined positions on the outer side surface of the sleeve; a surface plating step of forming a plating layer on the surface of the sleeve different from the lacquer layer by electroplating; a step of removing the paint layer corresponding to the marking pattern on the surface of the sleeve by using a removal technique to form a hollow mark of the corresponding rod pattern on the surface of the sleeve; and a step of blackening the surface of the sleeve, which is immersed in the manganese phosphate, The scaly acid infiltrates the sleeve _, causing the surface of (4) to form a black color. 7
★藉此’透過㈣技射段的展現，縣發明能使套 ^表面具有多樣化的標記圖形與防銹效果外，更能讓 筒表面產生具顯著識別效果的標記圖形，同時可供 在形成標記圖形的不良品時再次運用，減少不良品: =益而能增加其附加價值，且增進產品的競爭力^經濟 以下為配合圖式及圖號，列舉一 步之說明，期能使熟悉本項技術者對本』有二 瞭解乂以下所述者僅為用來解釋本發:實： 凡是在本發明之創作精神下，所為任何形式^ = 更，皆仍應屬於本發明意圖保護之範綠。 /飾或變 【實施方式】 ％ ° 本發明係一種識別度高 且不良品能二次利用之套 201014716 筒標記製備方法，其係如第二圖所示，該標記製備方法 大致包含有一網印圖形（S〇i)、一表面電鍍（s〇 2 )、一去除底漆（s〇3)及一表面染黑（SO4)等 之步驟，讓套筒（1〇)外側表面於預定位置形成具識 別性的標記圖形； 而關於本發明製備方法之詳細說明，則請進一步炎 看第三圖所揭示者，係先利用車製或鍛製等技術將桿狀 胚料製成兩端分具供對應欲鎖卸之螺栓（帽）的套口部 與供驅動扳手嵌插的套掣部之套筒（1 〇 )’至於套筒（1 0)之標§己圖形的詳細成型步驟； 首先，進行網印圖形（s 0 1 )之步驟，其係如第 四圖所揭示者’利用網版印刷的技術於套筒（1 〇 )的 外侧表面預定位置印製有一或多數之漆層（2 0 )，該漆 層（2 0)為對應所需規格、尺寸或商標之文字或數字 的標記圖形’由於本發明套筒（1 〇)的標記圖形係利 用網版技術所成型，因此其可做較細緻的變化，使標記 圖形能具有多樣的變化，有效增進標記圖形的美感； 接著，進行表面電鍍（S 0 2)之步驟，其係如第 五圖所示者’在完成套筒（1 〇)表面標記圖形之印製 後，利用電鍍技術於套筒（1 〇 )表面【包含内表面與 外表面】形成有一鍍層（3 0 )，該鍍層（3 0 )可為銀 色的光亮金屬層’且能使套筒（1 〇)内、外表面產生 防銹效果’再者由於套筒（1〇)表面對應標記圖形之 漆層（2 0)並非導電體，故鍍層（3 〇)無法形成於 漆層（2 0)的表面，使套筒（1 〇)表面產生標記圖 形之識別性； 201014716 之後，進行去除底漆（s 〇 3 )之步驟，在 述之表面電鍍（s 〇 2)步驟後，則 :錄技術將套筒(10)表面對應標記圖:之= 〇 )予以清除，使套筒（i Q )表面 之鏤空標記（40)，· 最後，進行表面染黑（SQ4)之步驛，如第七、 =圖=’於完成去除底漆（s 〇 3)步驟清洗漆層（2 ❹ ❹ 錄渗入套筒（10)内部，讓套筒（1Q)表面呈=里 染f，使套筒（10)表面產生明顯對比 【如第八圖所示】，大幅提升其識別性。 圖形ί此’進而形成—辨視度高的套筒（1 ◦)之標記 、’二由刖述的標έ己製備方法，本發明之套筒（1 〇 ) 具^下列的優點及實用價值，則請配合參看第八圖所顯 不者’由於套筒（1 Q )的表面係利用網印圖形（s 〇 1 )預先形成對應的標記圖形，且在表面電鍍（s 〇 與去除底漆（S Q 3)後，在套筒（10)的表面形成 記圖形的鏤空標記（4 〇 )，由於本發明的標記圖 形係利用網版印刷技術形成，故其圖形具有多樣的變化 性i且較為細緻，故能增進其美觀。再者，當製程中產 生標記不良品時，亦可去除重新製造，而能二次利用， 減乂不必要的浪費，可提升其經濟效益。又由於套筒（1 〇)表面的鑛層（3 〇)係呈染黑狀，如此可增加套筒 、（1 0 )表面與鏤空標記（4 Q )的對比，而提高其辨 視度，讓使用者易於透過對應標記圖形之鏤空標記（4 7 201014716 0)^讀其標示的文字、數字或圖形。 已，卷以上所述者，僅為本發明之較佳實施例而 $不能以此限定本發明實施之範圍，即大凡 又本發明申請專利範圍及發明說明内容所作之 簡單的等效變化與修飾，皆仍屬本發明專利涵蓋 之範園内。★ By means of the display of the (four) technical shooting segment, the county invention can make the surface of the casing have a variety of marking patterns and rust-proof effects, and can also produce a marking pattern with a significant recognition effect on the surface of the cylinder, and can be formed at the same time. Mark the defective products of the graphics again, reduce the defective products: = Benefits can increase its added value, and enhance the competitiveness of the product ^ Economics The following is a description of the pattern and the figure number, a step to explain the term The skilled person has a second understanding of the present invention. The following is only used to explain the present invention: Actually, in the spirit of the invention, any form ^ = more should still belong to the scope of the invention. / embossing or changing [embodiment] % ° The present invention is a high-resolution and defective product secondary use of the 201014716 cartridge marking preparation method, which is shown in the second figure, the marking preparation method generally includes a screen printing a step of pattern (S〇i), a surface plating (s〇2), a primer removal (s〇3), and a surface blackening (SO4), etc., so that the outer surface of the sleeve (1〇) is formed at a predetermined position With regard to the detailed description of the preparation method of the present invention, please refer to the third figure to reveal the fact that the rod-shaped blank is made into two ends by using techniques such as car or forging. For the detailed forming step of the sleeve (1 〇) of the sleeve (1 )) corresponding to the bolt (cap) to be unlocked and the sleeve for inserting the wrench; a step of performing a screen printing pattern (s 0 1 ), as disclosed in the fourth figure, 'printing one or more paint layers at a predetermined position on the outer side surface of the sleeve (1 〇) by screen printing technology ( 2 0 ), the paint layer (20) is the text corresponding to the required size, size or trademark The digital marking pattern 'Because the marking pattern of the sleeve (1 〇) of the present invention is formed by the screen printing technology, it can be changed in a fine manner, so that the marking pattern can have various changes, and the aesthetics of the marking pattern can be effectively improved; Next, a step of surface plating (S 0 2) is performed, as shown in the fifth figure, after the completion of the printing of the surface marking pattern of the sleeve (1 〇), the surface of the sleeve (1 〇) is electroplated. [Including the inner surface and the outer surface] is formed with a plating layer (30), which may be a silvery bright metal layer 'and can cause rust prevention effect on the inner and outer surfaces of the sleeve (1 〇)' Since the paint layer (20) corresponding to the marking pattern on the surface of the sleeve (1〇) is not an electrical conductor, the plating layer (3 〇) cannot be formed on the surface of the lacquer layer (20), and the surface of the sleeve (1 〇) is marked. Identification of the pattern; After 201014716, the step of removing the primer (s 〇3) is carried out. After the surface plating (s 〇 2) step, the recording technique corresponds to the surface of the sleeve (10): 〇) to remove the hollow mark on the surface of the sleeve (i Q ) 40), Finally, carry out the step of surface blackening (SQ4), such as the seventh, = figure = 'cleaning the paint layer in the step of removing the primer (s 〇 3) (2 ❹ 录 recording the infiltration sleeve (10) Inside, let the surface of the sleeve (1Q) be dyed in the middle, so that the surface of the sleeve (10) is obviously contrasted [as shown in the eighth figure], which greatly enhances its recognition. The high sleeve (1 ◦) mark, 'two from the description of the standard preparation method, the sleeve (1 〇) of the present invention has the following advantages and practical value, please refer to the eighth figure No. 'Because the surface of the sleeve (1 Q ) is pre-formed with the screen pattern (s 〇 1 ), and the surface is plated (s 〇 and after removing the primer (SQ 3), in the sleeve ( The surface of 10) forms a hollow mark (4 〇) of the graphic. Since the marking pattern of the present invention is formed by a screen printing technique, the pattern has various variability i and is fine, so that the appearance thereof can be improved. Furthermore, when defective products are produced in the process, remanufacturing can be removed, and secondary use can be utilized to reduce unnecessary waste and improve economic efficiency. Moreover, since the mineral layer (3 〇) on the surface of the sleeve (1 〇) is blackened, the contrast between the sleeve and the (10) surface and the hollow mark (4 Q ) can be increased, and the visibility is improved. It is easy for the user to read the marked text, number or graphic through the hollow mark (4 7 201014716 0) of the corresponding mark graphic. The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the present invention and the description of the invention. , are still within the scope of the patent covered by the invention.
8 201014716 【圖式簡單說明】 第-圖.係習式套筒標記之成型流程方塊示意圖。 第二圖：係本發明套筒之標記製備方法的方塊示意圖’ 用以說明本發明的製備流程。 ❹ ❹ 第三圖：係本發明於套筒成型後的立體外觀示意圖。 第四圖：係本發明於網印圖形後的立體外觀示意圖。 第五圖··係本發明於表面電鍍後的局部剖面示意圖。 第六圖：係本發明於去除底漆後的局部剖面示意圖。 第七圖：係本發明於表面染黑後的局部剖面示意圖。 第八圖：係本發明之套筒於標記成型後的立體外觀示意 圖。 【主要元件符號說明】 (S01)網印圖形 (S 〇 2 )表面電鍍 (s 〇 3 )去除底漆 (S04)表面染黑 (20)漆層 (40) 鏤空標記 (1 〇) 套筒 (30) 鍍層8 201014716 [Simple description of the diagram] Fig. - Schematic diagram of the molding process of the learning sleeve mark. Fig. 2 is a block diagram showing the preparation method of the label of the sleeve of the present invention' for explaining the preparation process of the present invention. ❹ ❹ The third figure is a schematic view of the three-dimensional appearance of the present invention after the sleeve is formed. The fourth figure is a schematic diagram of the stereoscopic appearance of the invention after screen printing. Fig. 5 is a partial cross-sectional view of the present invention after surface plating. Figure 6 is a partial cross-sectional view of the present invention after removal of the primer. Figure 7 is a partial cross-sectional view of the present invention after blackening the surface. Figure 8 is a perspective view of the sleeve of the present invention after it has been formed by marking. [Main component symbol description] (S01) Screen printing pattern (S 〇 2 ) Surface plating (s 〇 3 ) Removal primer (S04) Surface blackening (20) Paint layer (40) Hollow mark (1 〇) Sleeve ( 30) Plating