TW200950877A - Hollow filament-membrane and preparation methods thereof - Google Patents

Hollow filament-membrane and preparation methods thereof Download PDF

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Publication number
TW200950877A
TW200950877A TW098109444A TW98109444A TW200950877A TW 200950877 A TW200950877 A TW 200950877A TW 098109444 A TW098109444 A TW 098109444A TW 98109444 A TW98109444 A TW 98109444A TW 200950877 A TW200950877 A TW 200950877A
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Taiwan
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layer
hollow fiber
less
fiber membrane
dimensional network
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TW098109444A
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Chinese (zh)
Inventor
Nao Minaki
Toshiyuki Ishizaki
Shinichi Minegishi
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Toray Industries
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Publication of TW200950877A publication Critical patent/TW200950877A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/08Hollow fibre membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/02Details relating to pores or porosity of the membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2325/00Details relating to properties of membranes
    • B01D2325/02Details relating to pores or porosity of the membranes
    • B01D2325/0283Pore size

Abstract

This invention provides a hollow filament-membrane which has possibility used for a purpose of water treatment, high property of removing virus, high permeability of pure water, and high physical durability and high chemical durability. This invention provides a hollow filament-membrane which is formed with thermoplastic resin which is constituted by laminating a layer with three dimensional mesh structure and a layer with globular structure, wherein the layer with three dimensional mesh structure divides into 0.2 μm per layer at the thickness direction of the said layer, there are 10 to 200 layers with maximum diameter of hole of 0.03 to 0.2 μm and 0 to 2 layers with maximum diameter of hole of less than 0.03 μm.

Description

200950877 六、發明說明: 【發明所屬之技術領域】 本發明係有關於一種用以選擇分離液狀混合物的成分 之中空絲膜及其製法。更詳言之,係有關於一種用在排水 處理、淨水處理及工業用水製造等的水處理的中空絲精密 過濾膜或中空絲超濾膜等的中空絲膜及其製法。 【先前技術】 精密過濾膜或超濾膜等的分離膜被利用於以食品工 〇 業、醫療、用水製造及排水處理領域等爲首之各方面。特 別是近年來,在飲料水製造領域亦即淨水處理過程亦逐漸 地使用分離膜。使用於淨水處理等的水處理用途時,因爲 必須處理的水量較大,通常係使用平均單位體積之有效膜 面積較大的中空絲膜。而且,若該中空絲膜的純水滲透性 能優良時,能夠減少膜面積,因爲裝置小型化而能夠節省 設備,就膜交換費或設置面積而言亦變爲有利。又,因爲 滲透水的殺菌或防止膜的生物污垢之目的,有在膜組件部 © 分添加次氯酸鈉等的殺菌劑、或作爲膜的藥液洗淨有使用 鹽酸、檸檬酸、草酸等的酸或氫氧化鈉水溶液等的鹼、氯、 界面活性劑等來洗淨膜之緣故,近年來,有開發利用使用 聚偏二氟乙烯系樹脂而成之分離膜,作爲耐藥品性高的材 料。又,在淨水處理領域,隱胞子蟲(Cryptosporidium)等具 有耐氯性之病原性微生物混入飲料水之問題在20世紀後 期逐漸顯在化,中空系膜被要求具有不會因膜斷裂而原水 混入之高強度延伸度特性。 而且,製造飲料水時,因爲係與醫藥品製造、食品工 -4- 200950877 業領域同樣地,混入尺寸比微生物更小的病毒等的病原體 時,不僅是製造生產線受到污染,而且亦會有造成消費者 集體感染之危險,所以採用各式各樣的殺菌技術,雖然殺 菌方法可舉出加熱處理或氯等的化學藥品處理,但是對於 具有耐熱性或耐藥品性之病毒係效果低。因此,使用分離 膜之膜過濾作爲物理性除去病毒之方法逐漸受到注目。膜 過濾具有能夠100 %除去,分離速度迅速且不必混合不純物 等許多優點。 Φ 對能夠除去病毒之精密過濾膜、超濾膜而言有揭示各 種方法。例如在專利文獻1,揭示使用平均孔徑爲30〜100 奈米且膜厚度爲20微米以上之具有多段過濾功能的再生 纖維素膜,過濾約含有105CFU/ml之尺寸爲125奈米以上 的黴漿菌(Mycoplasma)的溶液之結果,沒有洩漏。但是,因 爲孔徑小的層係必要以上地厚,儘管膜厚度薄,純水滲透 性能未必充分。而且,因爲係由再生纖維素所構成,會有 水處理用途所要求的耐藥品性低、除去率低、物理強度低 〇 落之顧慮。而且,因爲係由一層所形成且膜厚度亦薄,原 本的物理強度係較低。實際上,有記載若膜間差壓大於1 氣壓時,黴漿菌開始洩漏,雖然能夠適合應用於醫療用途, 但不能適合應用於水處理用途。 又,在專利文獻2,揭示一種膜,係等方向性、無皮 的聚偏二氟乙烯膜,藉由增加膜厚度而顯示高病毒除去性 能。但是若膜厚度非100微米以上時,無法顯現充分的除 去病毒性能,且爲了賦予親水性而使表面與親水性聚合物 接枝,但是因爲係等方向性的結構且若未將膜整體親水化 200950877 時效果低落,無法得到充分的純水滲透性能。 專利文獻3記載一種中空絲膜,係利用於醫療 中空絲膜,其係由聚偏二氟乙烯系樹脂所構成,由 起泡點(bubble point)法所求取的最大孔徑爲1〇〜 米,且緻密結構層的厚度爲膜厚度整體的5 0%以上 顯示高的病毒除去性能。但是因爲係由具有連續結 層所形成,而且膜厚度薄,所以斷裂強度係非常低 使用於水處理用途。又,因爲緻密層太厚,即便膜厚 0 純水滲透性能變爲低落。 [專利文獻1]特開平03-228671號公報 [專利文獻2]特開平07-265674號公報 [專利文獻3]國際公開2003/026779號公報小f 【發明内容】 [發明所欲解決之課題] 鑒於上述問題點,本發明之目的係提供一種 膜,其係亦能夠使用於例如水處理用途之具有高病 φ 性能、高純水滲透性能且高物理耐久性及化學耐久 [解決課題之手段] 爲了解決上述課題,本發明係 (1)一種中空絲膜,其特徵係由層積三維網狀結構的 狀結構的層而構成的熱塑性樹脂所形成,其中該三 結構的層在其厚度方向分割成每層爲厚度0.2微米 時,具有10層以上、200層以下之最大孔徑爲0.03 上、0.2微米以下的薄層,且最大孔徑爲小於0.03 薄層爲0層以上、2層以下。 用途之 於藉由 100奈 ,能夠 構的一 ,無法 度薄, 子 中空絲 毒除去 性。 層與球 維網狀 的薄層 微米以 微米的 200950877 (2) 如(1)之中空絲膜’其中最大孔徑爲小於0.03微米的薄 層爲0層。 (3) 如(1)之中空絲膜,其中在球狀結構的層之球狀的固體成 分的平均直徑爲0.9微米以上、3微米以下。 (4) 如(1)之中空絲膜’其中三維網狀結構係配置在中空絲膜 的最外層。 (5) 如(1)之中空絲膜,其係由1層之三維網狀結構的層及1 層之球狀結構的層所形成。 ® (6)如(1)之中空絲膜,其中三維網狀結構的層之厚度爲5微 米以上、100微米以下,且球狀結構的層之厚度爲110微米 以上、400微米以下。 (7)如(1)之中空絲膜,其中球狀結構的層係由聚偏二氟乙烯 (polyvinylidene fluoride)系樹脂所構成。 (8)如(1)之中空絲膜,其中三維網狀結構的層係含有親水性 高分子而形成。 (9)一種中空絲膜之製法,其特徵係由三維網狀結構的層及 球狀結構的層所構成的熱塑性樹脂所形成之中空絲膜之製 W 法,其係包含:形成球狀結構的層之製程;藉由使含有8 重量%以上的親水性高分子之樹脂溶液凝固而形成三維網 狀結構的層之製程:及使三維網狀結構的層接觸含氧化劑 的水溶液之製程,其中三維網狀結構的層在其厚度方向分 割成每層爲厚度0_2微米的薄層時,具有10層以上、200 層以下之最大孔徑爲0.03微米以上、0.2微米以下的薄層, 且最大孔徑爲小於0.03微米的薄層爲〇層以上、2層以下。 (10)如(9)之中空絲膜之製法,其中含氧化劑的水溶液之濃 200950877 度爲500ppm以上、50000ppm以下,且含氧化劑的水溶液 與三維網狀結構之接觸時間爲1小時以上、400小時以下。 [發明效果] 根據本發明可提供一種化學及物理的耐久性高,且具 有高病毒除去性能及高純水滲透性之中空絲膜。 【實施方式】 本發明的中空絲膜係由三維網狀結構的層及球狀結構 的層所形成。在此,所謂的三維網狀結構係指固體成分係 〇 三維網孔狀地擴展之結構。另一方面,所謂的球狀結構係 指多數球狀(亦包含大致球狀的情況)的固體成分係互相共 有其一部分而連結之結構。三維網狀結構的層係安定地除 去包含被過濾中的病毒之污染物質之層,球狀結構的層係 擔任物理強度並支撐三維網狀結構的層之層。爲了高程度 地使各層的性能平衡,2層必須是層積而成之結構。通常, 將層多段地重叠時,若各層的界面因爲層之間互相進入而 變爲緻密,則滲透性能降低。層之間互相未進入時,雖然 φ 滲透性能未降低,但是黏著強度降低。因此,積層數以較 少者爲佳,以由1層三維網狀結構及1層球狀結構之合計 2層所構成爲特佳》又,雖然在中空絲膜之各的配置沒有 特別限制,但因爲三維網狀結構的層係擔任分離功能,而 球狀結構的層係擔任物理強度,所以三維網狀結構的層以 配置在分離對象側爲佳。因爲將孔徑比較大之球狀結構的 層配置在分離對象側時,污染物質進入膜結構的內部,會 有成爲孔眼堵塞的原因之情形。又,分離對象側以中空絲 膜的外表面側爲佳,內表面側時,在空間較小的中空部會 200950877 有污染物質積蓄,致使滲透性能低落之情形。因此,三維 網狀結構的層配置在中空絲膜的最外層,且球狀結構配置 於最內層係特佳的形態。 雖然除去包含病毒之三維網狀結構的層係能夠滿足高 除去性能及高滲透性能,但是進而滿足高物理強度係非常 困難的。敘述其理由時,首先,爲了得到高除去性能,必 須形成緻密的結構,但是具有緻密的結構時滲透性能降 低,爲了提升滲透性能,必須將層的厚度薄化或是由低濃 度的樹脂原液來形成緻密的結構,結果,物理強度低落的 緣故。中空絲膜的物理強度低落時,使用空氣使中空絲膜 振動來進行洗淨操作等,會產生斷絲、污染物質洩漏。而 且,對中空絲膜加壓時,中空絲膜結構變形而孔徑變大時, 污染物質中的病毒等微小成分會洩漏,相反地,孔徑縮小 時滲透性能低落。使用於水處理用途時,特別是爲了對中 空絲膜賦予大的外力,並以除去病毒等微小成分作爲目的 時,提高物理強度係不可缺少的。因此,專心硏討的結果, 本發明藉由一種由病毒除去性能及滲透性能高的三維網狀 結構之層,以及物理強度及滲透性能高球狀結構的層所構 成之中空絲膜,能夠達成了得到高水準地兼具病毒除去性 能、滲透性能、物理強度之中空絲膜。特別是使用化學耐 久性高的樹脂來形成三維網狀結構的層係困難的,進而對 製造方法專心硏討的結果,達成了其使形成高病毒除去性 能及高滲透性能的結構。 以下敘述本發明的具體實施形態。 三維網狀結構的層其特徵係在其厚度方向分割成每層 爲厚度0.2微米的薄層時,具有10層以上、200層以下之 200950877 最大孔徑爲0.03微米以上、0.2微米以下的薄層’且最大 孔徑爲小於0.03微米的薄層爲〇層以上、2層以下。在此, 在厚度0.2微米的薄層之最大孔徑能夠如以下測定。使用 掃描型電子顯微鏡等,將中空絲膜的徑向剖面從外表面至 內表面,連續地以能夠明瞭地確認結構之倍率、較佳是6 萬倍以上進行拍攝。將所得到的連續照片’三維網狀結構 的層係最外層或最內層時,以各自外表面或內表面作爲起 點至球狀結構的層之境界,以每層爲厚度0.2微米的薄層 分割,測定在各薄膜所具有的最大孔徑。三維網狀結構的 層係在其他二球狀結構的層之間時,係以與任一者的球狀 結構的層之境界作爲起點並至另一境界,以每層爲厚度0.2 微米的薄層分割,測定在各薄膜所具有的最大孔徑。在此’ 最大孔徑係指孔的最大短徑。孔係指被固形部包圍之區 域,孔的最大短徑係指薄層內所具有的孔之中,最大短徑 的長度。孔的短徑係指相對於孔的長徑之線分,劃下垂直 二等分線時,垂直二等分線與孔重疊之線分的長度。孔的 長徑係孔與固體成分的境界線最遠離的2點之間的長度。 又,孔跨及複數薄層而存在時,係全部的層具有該孔。在 掃描型電子顯微鏡照片之深度方向無法清晰地觀察之固體 成分,因爲其與在照片的靠己側能夠清晰地觀察之固體成 分所形成的孔無實質上的關係,係視爲沒有該固體成分來 處理。 如上述進行拍攝之本發明的一個實施態樣的中空絲膜 的徑向之剖面顯示於第1圖。第1圖係將三維網狀結構的 層從外表面起連續地拍攝而成之複數張照片連接而成者之 一部分,圖的上下方向係表示中空絲膜的徑向。在第1圖, -10- 200950877 三維網狀結構的層係從外表面起在其厚度方向分割成每層 爲厚度0.2微米的薄層,在本發明係對各自的薄層每層測 定最大孔徑。 在本發明之三維網狀結構之層,必須連續地或斷續地 具有10層以上、200層以下之最大孔徑爲〇.〇3微米以上、 0.2微米以下的薄層,且最大孔徑爲小於0·03微米的薄層 爲0層以上、2層以下。本發明的中空絲膜係對最小的病 毒具有非常高的除去性能。最小的病毒的大小係約爲〇.〇2 I 微米,本發明的中空絲膜具有10層以上、200層以下之最 大孔徑爲0.03微米以上、0.2微米以下的薄層,係含有比 最小病毒少許大的孔徑之層係以某程度以上的厚度存在。 雖然最大孔徑爲0·03微米以上、0.2微米以下的各薄 層之除去病毒的性能不高,但是此種薄層藉由在幾層的範 圍存在而成爲多段的過濾機構,能夠提高除去性能,亦即 利用深度過濾。與藉由多半存在於表面之3層左右未含有 比厚度爲0.6微米左右的病毒更大的孔之緻密層、亦即最 大孔徑爲小於0.03微米的薄層來除去病毒之所謂的表面過 ® 濾比較時,因爲本發明的中空絲膜係具有10層以上、200 層以下之最大孔徑爲0.03微米以上、0.2微米以下的薄層, 加上將最大孔徑爲小於0.03微米的薄層減少至非常少的2 層以下,就能夠顯現高純水滲透性能而言,係有利的。這 是因爲純水滲透性能係與孔徑的4次方成比例(Poiseuille rule ;泊蕭葉法則),而與層的厚度之1次方成反比例。亦 即使將層增厚比將孔徑減小,能夠減低純水滲透性能的降 低。 在深度過濾,因爲厚度0.2微米的各薄層之除去性能 -11 - 200950877 係最大孔徑越小時越高,爲了提升純水滲透性能,以將用 以顯示高除去性能之必要的薄層數目減少爲佳。因此,考 慮病毒除去性能及純水滲透性能後之更高效果的形態,以 具有10層以上75層以下之最大孔徑爲0.03微米以上、0.1 微米以下的薄層爲佳,以具有10層以上、50層以下爲較 佳。或是以具有10層以上50層以下之最大孔徑爲0.03微 米以上、0.07微米以下的薄層爲佳,以具有10層以上、35 層以下爲較佳。 具有3層以上之最大孔徑爲小於0.03微米的薄層時, 純水滲透性能降低,即便具有200層左右以上之最大孔徑 爲超過0.2微米的薄層,亦無法得到充分的病毒除去性能。 又,最大孔徑爲0.03微米以上、0.07微米以下的薄層爲小 於10層亦無法得到充分的病毒除去性能,且最大孔徑爲 0.03微米以上、0.2微米以下的薄層爲200層以上時無法得 到充分的純水滲透性能。 如此,爲了將除去性能及純水滲透性能最大限度提 高,具有適當地控制最大孔徑與厚度的關係之深度過濾的 & 結構係本發明的特長。因此,三維網狀結構的層係除了上 述最大孔徑爲0.03微米以上、0.2微米以下的深度過濾結 構以外,亦可具有最大孔徑大於0.2微米的薄層,但是最 大孔徑爲小於0.03微米之薄膜必須爲2層以下,以1層以 下爲佳,以完全沒有爲更佳,爲了不使純水滲透性能降低, 乃是有效的。 接著,球狀結構的層爲了具有充分的物理強度,球狀 的固體成分的平均直徑以0.9微米以上、3微米以下爲佳。 球狀的固體成分係正圓率(長徑/短徑)爲2以下的固體成 -12- 200950877 分。球狀的固體成分的平均直徑係長徑與短徑的平均値’ 球狀的固體成分的平均直徑係小於〇·9微米時’在固體成 分之間所形成的空隙變小,無法得到充分的純水滲透性 能,大於3微米時,固體成分的連接變少’物理強度降低。 又,球狀結構的層爲了使純水滲透性能及物理強度兼具高 水準,以均勻的結構爲佳。具有緻密層或結構係傾斜地變 化等的情況,欲兼具純水滲透性能及物理強度係困難的。 又,除了球狀的固體成分以外,因爲物理強度變高’以含 有正圓率(長徑/短徑)爲大於2之柱狀的固體成分爲佳。 本發明的中空絲膜係由熱塑性樹脂所構成。熱塑性樹 脂係指能夠由鏈狀高分子物質製成,且加熱時藉由外力會 顯現變形、流動的性質之樹脂。該熱塑性樹脂可舉出例如 聚乙烯、聚丙烯、丙烯酸樹脂、聚丙烯腈、丙烯腈-丁二烯 -苯乙烯(ABS)樹脂、聚乙烯、丙烯腈-苯乙烯(AS)樹脂、氯 乙烯樹脂、聚對酞酸乙二酯、聚醯胺、聚縮醛、聚碳酸酯、 改性聚苯醚、聚苯硫醚、聚偏二氟乙烯、聚醯胺醯亞胺、 聚醚醯亞胺、聚楓、聚醚碾及該等的混合物或共聚物。 爲了安定地除去包含病毒之污染物質,作爲形成三維 網狀結構的層之熱塑性樹脂以具有高化學耐久性爲佳, 又,爲了得到高純水滲透性能,以親水性高者爲佳。因此, 以使用聚丙烯腈系樹脂、或聚偏二氟乙烯系樹脂與親水性 高分子的混合物爲特佳。因爲容易形成均質且緻密的結構 且物理強度或熱特性優良,作爲聚丙烯腈系樹脂以超高聚 合度者爲佳,固有黏度爲2以上,以2.5以上、3.6以下爲 佳’以2.9以上、3.3以下爲更佳。而且,該樹脂係由丙烯 腈爲90莫耳%、較佳是95莫耳%以上及相對於丙烯腈,具 -13- 200950877 有共聚合性的乙烯系化合物爲5莫耳%以下所構成之丙嫌 腈同元聚合物或丙烯腈共聚物。 上述乙烯系化合物係眾所周知之各種對丙烯腈具有共 聚合性之化合物時即可,雖然沒有特別限定,但作爲較佳 的共聚合成分可例示丙烯酸、伊康酸、丙烯酸甲酯、甲基 丙烯酸甲酯、乙酸乙酯、烯丙基磺酸鈉、甲基烯丙基磺酸 鈉、對苯乙烯磺酸鈉等。 Ο ❹ 所謂的聚偏二氟乙烯系樹脂係指含有偏二氟乙烯同元 聚合物及/或偏二氟乙烯共聚物之樹脂,亦可含有複數種類 之偏二氟乙烯共聚物。偏二氟乙烯共聚物係具有偏二氟乙 烯殘基結構之聚合物,典型地,係偏二氟乙烯單體與其他 的氟系單體等之共聚物。此種共聚物可舉出例如選自氟乙 烯、四氟乙烯、六氟丙烯、三氟氯乙烯之1種類以上與偏 二氟乙烯之共聚物。又,在不損害本發明效果的程度,亦 可以與前述氟系單體以外之例如乙烯等的單體共聚合。 親水性高分子若是在主鏈及/或側鏈具有選自纖維素 酯、脂肪酸乙烯酯、乙烯基吡咯啶酮、環氧乙烷、環氧丙 烷、丙烯腈、丙烯酸酯、甲基丙烯酸酯之至少1種作爲分 子單元者,沒有特別限定,亦可存在有該等以外的分子單 元。上述分子單元以外的分子單元可舉出例如乙烯、丙烯 等烯類、乙炔等的炔類、鹵化乙烯、鹵化亞乙烯等。因爲 能夠比較價廉地取得且化學耐久性高,以使用乙烯、鹵化 亞乙烯爲佳。該親水性高分子係爲了與聚偏二氟乙烯系樹200950877 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a hollow fiber membrane for selecting a component for separating a liquid mixture and a method for producing the same. More specifically, it relates to a hollow fiber membrane such as a hollow fiber precision filtration membrane or a hollow fiber ultrafiltration membrane which is used for water treatment such as drainage treatment, water purification treatment, industrial water production, and the like, and a method for producing the same. [Prior Art] Separation membranes such as precision filtration membranes and ultrafiltration membranes are used in various fields such as food processing, medical treatment, water production, and drainage treatment. In particular, in recent years, separation membranes have been increasingly used in the field of beverage water production, that is, in the water purification process. When it is used for water treatment applications such as water purification treatment, a hollow fiber membrane having a large effective membrane area per unit volume is usually used because the amount of water that must be treated is large. Further, when the pure water permeability of the hollow fiber membrane is excellent, the membrane area can be reduced, and the apparatus can be reduced in size and equipment can be saved, which is advantageous in terms of membrane exchange cost or installation area. Further, for the purpose of sterilizing the permeated water or preventing the biofouling of the membrane, a sterilizing agent such as sodium hypochlorite or a medicinal solution as a membrane is added to the membrane module portion to wash the acid using hydrochloric acid, citric acid, oxalic acid or the like. In the case of washing a film with an alkali such as an aqueous solution of sodium hydroxide, a surfactant, or the like, in recent years, a separation membrane using a polyvinylidene fluoride-based resin has been developed and used as a material having high chemical resistance. Further, in the field of water purification treatment, the problem that chlorine-resistant pathogenic microorganisms such as Cryptosporidium are mixed into beverage water has gradually become apparent in the late 20th century, and the hollow membrane is required to have no raw water due to membrane breakage. High strength elongation characteristics mixed in. In addition, when the beverage water is produced, it is not only the contamination of the manufacturing line but also the pathogen of the virus, which is smaller than the microorganisms, in the same manner as in the field of pharmaceutical manufacturing and food industry-4-200950877. Since the consumer is in danger of collective infection, various sterilization techniques are employed. Although the sterilization method may be a chemical treatment such as heat treatment or chlorine, the effect on the virus having heat resistance or chemical resistance is low. Therefore, membrane filtration using a separation membrane has been attracting attention as a method of physically removing viruses. Membrane filtration has many advantages such as 100% removal, rapid separation, and no need to mix impurities. Φ Various methods are disclosed for precision filtration membranes and ultrafiltration membranes capable of removing viruses. For example, Patent Document 1 discloses a regenerated cellulose membrane having a multi-stage filtration function having an average pore diameter of 30 to 100 nm and a membrane thickness of 20 μm or more, and filtering a mold having a size of about 125 nm/ml and having a size of 125 nm or more. As a result of the solution of Mycoplasma, there was no leakage. However, since the layer having a small pore size is required to be thicker than the above, although the film thickness is thin, the permeation performance of pure water is not necessarily sufficient. Further, since it is composed of regenerated cellulose, there is a concern that the chemical resistance required for water treatment use is low, the removal rate is low, and the physical strength is low. Moreover, since the film is formed of one layer and the film thickness is also thin, the original physical strength is low. In fact, it has been reported that if the differential pressure between the membranes is greater than 1 atmosphere, the mold fungus begins to leak, and although it can be suitably used for medical purposes, it cannot be suitably used for water treatment purposes. Further, Patent Document 2 discloses a film which is an isotropic, skinless polyvinylidene fluoride film which exhibits high virus removal performance by increasing the film thickness. However, when the film thickness is not more than 100 μm, sufficient virus removal performance cannot be exhibited, and the surface is grafted with the hydrophilic polymer in order to impart hydrophilicity, but the structure is directional and the whole film is not hydrophilized. At 200950877, the effect was low and sufficient pure water penetration performance could not be obtained. Patent Document 3 describes a hollow fiber membrane which is used for a medical hollow fiber membrane which is composed of a polyvinylidene fluoride-based resin, and has a maximum pore diameter of 1 〇 to m as determined by a bubble point method. Further, the thickness of the dense structural layer is more than 50% of the entire film thickness to exhibit high virus removal performance. However, since it is formed by having a continuous layer and the film thickness is thin, the breaking strength is very low for use in water treatment. Also, since the dense layer is too thick, even if the film thickness 0, the pure water permeation performance becomes low. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. In view of the above problems, an object of the present invention is to provide a film which can be used, for example, for water treatment purposes, having high disease φ performance, high purity water permeability, high physical durability and chemical durability [means for solving the problem] In the above aspect, the present invention relates to a hollow fiber membrane characterized in that it is formed of a thermoplastic resin which is formed by laminating a layer of a three-dimensional network structure in which a layer of the three structures is divided into its thickness direction. When the thickness of the layer is 0.2 μm, the maximum pore diameter of 10 or more and 200 or less layers is 0.03 or less and 0.2 μm or less, and the maximum pore diameter is less than 0.03, and the thin layer is 0 or more layers and 2 or less layers. The use of 100 nanometers can not be thinned, and the hollow fiber can be removed. Layer and sphere Dimensional thin layer Micron in the thickness of 200950877 (2) The hollow fiber membrane as in (1) The thin layer having a maximum pore diameter of less than 0.03 μm is 0 layer. (3) The hollow fiber membrane of (1), wherein the spherical solid component of the layer of the spherical structure has an average diameter of 0.9 μm or more and 3 μm or less. (4) The hollow fiber membrane of (1) wherein the three-dimensional network structure is disposed at the outermost layer of the hollow fiber membrane. (5) The hollow fiber membrane of (1), which is formed of a layer of a three-dimensional network structure of one layer and a layer of a spherical structure of one layer. (6) The hollow fiber membrane of (1), wherein the thickness of the layer of the three-dimensional network structure is 5 micrometers or more and 100 micrometers or less, and the thickness of the layer of the spherical structure is 110 micrometers or more and 400 micrometers or less. (7) The hollow fiber membrane of (1), wherein the layer of the spherical structure is composed of a polyvinylidene fluoride resin. (8) The hollow fiber membrane according to (1), wherein the layer of the three-dimensional network structure is formed by containing a hydrophilic polymer. (9) A method for producing a hollow fiber membrane characterized by a hollow fiber membrane formed of a thermoplastic resin composed of a layer of a three-dimensional network structure and a layer of a spherical structure, comprising: forming a spherical structure The process of forming a layer of a three-dimensional network structure by solidifying a resin solution containing a hydrophilic polymer containing 8 wt% or more: and a process of contacting a layer of the three-dimensional network structure with an aqueous solution containing an oxidizing agent, wherein When the layer of the three-dimensional network structure is divided into thin layers each having a thickness of 0 to 2 μm in the thickness direction thereof, the thin layer having a maximum pore diameter of 10 or more and 200 or less and having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less, and the maximum pore diameter is The thin layer of less than 0.03 μm is more than the tantalum layer and not more than 2 layers. (10) The method for producing a hollow fiber membrane according to (9), wherein the concentration of the aqueous solution containing the oxidizing agent is 500 ppm or more and 500,000 ppm or less, and the contact time of the aqueous solution containing the oxidizing agent and the three-dimensional network structure is 1 hour or more and 400 hours. the following. [Effect of the Invention] According to the present invention, it is possible to provide a hollow fiber membrane having high chemical and physical durability and high virus removal performance and high purity water permeability. [Embodiment] The hollow fiber membrane of the present invention is formed of a layer of a three-dimensional network structure and a layer of a spherical structure. Here, the three-dimensional network structure refers to a structure in which a solid component system is expanded in a three-dimensional mesh shape. On the other hand, the spherical structure refers to a structure in which a plurality of spherical solid elements (including a substantially spherical shape) are partially connected to each other. The layer of the three-dimensional network structure is stable to remove the layer containing the contaminated matter of the filtered virus, and the layer of the spherical structure serves as a layer of physical strength and supporting the layer of the three-dimensional network structure. In order to balance the performance of each layer to a high degree, the two layers must be laminated. In general, when the layers are overlapped in multiple stages, if the interface of each layer becomes dense due to mutual entry between the layers, the permeation performance is lowered. When the layers do not enter each other, although the φ permeability is not lowered, the adhesion strength is lowered. Therefore, it is preferable that the number of the layers is small, and it is particularly preferable that the two layers of the three-dimensional network structure and the one-layer spherical structure are combined, and the arrangement of the hollow fiber membranes is not particularly limited. However, since the layer system of the three-dimensional network structure functions as a separation function, and the layer system of the spherical structure serves as the physical strength, it is preferable that the layer of the three-dimensional network structure is disposed on the side of the separation object. When the layer of the spherical structure having a relatively large pore diameter is disposed on the side of the separation object, the contaminant enters the inside of the membrane structure, which may cause the pores to clog. Further, the side of the separation object is preferably on the outer surface side of the hollow fiber membrane, and on the inner surface side, in the hollow portion where the space is small, the pollutants are accumulated in 200950877, resulting in a decrease in the permeation performance. Therefore, the layer of the three-dimensional network structure is disposed at the outermost layer of the hollow fiber membrane, and the spherical structure is disposed in a particularly preferable form of the innermost layer. Although the layer system excluding the three-dimensional network structure containing the virus can satisfy high removal performance and high permeability, it is extremely difficult to satisfy the high physical strength. When the reason is described, first, in order to obtain high removal performance, it is necessary to form a dense structure, but the permeability is lowered when the structure is dense, and in order to improve the permeation performance, the thickness of the layer must be thinned or from a low concentration of the resin stock solution. A dense structure is formed, and as a result, the physical strength is low. When the physical strength of the hollow fiber membrane is low, the hollow fiber membrane is vibrated by air to perform a washing operation or the like, and a broken wire or a contaminant is leaked. Further, when the hollow fiber membrane is pressurized, when the hollow fiber membrane structure is deformed and the pore diameter is increased, minute components such as viruses in the pollutants may leak, and conversely, the pore permeability is reduced when the pore diameter is reduced. When it is used for water treatment, in particular, in order to impart a large external force to the hollow fiber membrane and to remove minute components such as viruses, it is indispensable to improve physical strength. Therefore, as a result of intensively begging, the present invention can be achieved by a hollow fiber membrane composed of a layer of a three-dimensional network structure having high virus removal performance and permeability, and a layer having a high physical strength and a high permeability spherical structure. A hollow fiber membrane having a high level of virus removal performance, permeability, and physical strength is obtained. In particular, it has been difficult to form a layer of a three-dimensional network structure by using a resin having high chemical durability, and as a result of focusing on the production method, a structure for forming high virus removal performance and high permeability has been achieved. Specific embodiments of the present invention are described below. The layer of the three-dimensional network structure is characterized in that it is divided into a thin layer having a thickness of 0.2 μm per layer in the thickness direction thereof, and has a thin layer of 200950877 having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less in 10 or more layers and 200 layers or less. The thin layer having a maximum pore diameter of less than 0.03 μm is more than the tantalum layer and not more than two layers. Here, the maximum pore diameter of the thin layer having a thickness of 0.2 μm can be measured as follows. By using a scanning electron microscope or the like, the radial cross section of the hollow fiber membrane is continuously photographed from the outer surface to the inner surface, and the magnification of the structure can be clearly confirmed, preferably 60,000 times or more. When the obtained continuous photograph 'the three-dimensional network structure is the outermost layer or the innermost layer, the outer surface or the inner surface is used as a starting point to the boundary of the spherical structure layer, and each layer is a thin layer having a thickness of 0.2 μm. Dividing, measuring the maximum pore diameter of each film. When the layer of the three-dimensional network structure is between the layers of the other two spherical structures, the boundary between the layers of the spherical structure of any one is used as a starting point and to the other boundary, and each layer is thin with a thickness of 0.2 μm. The layers were divided to determine the maximum pore size of each film. Here, the maximum aperture refers to the maximum short diameter of the hole. The hole refers to the area surrounded by the solid portion, and the maximum short diameter of the hole means the length of the largest short diameter among the holes in the thin layer. The short diameter of the hole refers to the line length of the long diameter of the hole, and the length of the line where the vertical bisector is overlapped with the hole when the vertical bisector is drawn. The length of the hole between the long diameter hole and the boundary of the solid component is the distance between the 2 points. Further, when a hole spans and a plurality of thin layers exist, all of the layers have the holes. The solid component that cannot be clearly observed in the depth direction of the scanning electron microscope photograph is considered to have no such solid component because it has no substantial relationship with the pore formed by the solid component which can be clearly observed on the side of the photograph. To handle. A radial cross section of a hollow fiber membrane according to an embodiment of the present invention which is imaged as described above is shown in Fig. 1. Fig. 1 is a part of a plurality of photographs obtained by continuously photographing a layer of a three-dimensional network structure from the outer surface, and the vertical direction of the figure indicates the radial direction of the hollow fiber membrane. In Fig. 1, -10-200950877, the layer of the three-dimensional network structure is divided into thin layers each having a thickness of 0.2 μm from the outer surface in the thickness direction thereof, and the maximum pore diameter is determined for each layer of the respective thin layers in the present invention. . In the layer of the three-dimensional network structure of the present invention, it is necessary to continuously or intermittently have a thin layer having a maximum pore diameter of 10 layers or more and 200 layers or less of 〇.〇3 μm or more and 0.2 μm or less, and the maximum pore diameter is less than 0. The thin layer of 03 μm is 0 or more layers and 2 layers or less. The hollow fiber membrane of the present invention has a very high removal performance for the smallest viruses. The smallest virus has a size of about I2 I micrometer, and the hollow fiber membrane of the present invention has a thin layer of 10 or more layers and 200 or less layers having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less, which contains a little less than the minimum virus. The layer of large pore size exists at a certain thickness or more. Although the thin layer having a maximum pore diameter of 0·03 μm or more and 0.2 μm or less has low virus removal performance, such a thin layer is multi-stage filtration mechanism by being present in a plurality of layers, and the removal performance can be improved. That is, using depth filtering. The so-called surface-passing filter that removes the virus by a dense layer that is mostly present in the three layers of the surface and contains no larger pores than the virus having a thickness of about 0.6 μm, that is, a thin layer having a maximum pore diameter of less than 0.03 μm. In comparison, since the hollow fiber membrane of the present invention has a thin layer having a maximum pore diameter of 10 or more and 200 or less and a maximum pore diameter of 0.03 μm or more and 0.2 μm or less, the thin layer having a maximum pore diameter of less than 0.03 μm is reduced to very little. Below 2 layers, it is advantageous in terms of the ability to exhibit high purity water permeability. This is because the pure water permeation performance is proportional to the fourth power of the pore size (Poiseuille rule; Poiseuille rule) and inversely proportional to the thickness of the layer. Even if the layer thickening ratio is reduced, the permeability of pure water can be reduced. In depth filtration, since the removal performance of each thin layer having a thickness of 0.2 μm is -11 - 200950877, the larger the maximum pore diameter is, the higher the pore permeability is, the lower the number of thin layers necessary to exhibit high removal performance is reduced to good. Therefore, in view of the higher effect of the virus removal performance and the pure water permeation performance, it is preferable to have a thin layer having a maximum pore diameter of 10 or more and 75 or less layers of 0.03 μm or more and 0.1 μm or less, and having 10 or more layers, Below 50 layers is preferred. Or a thin layer having a maximum pore diameter of 10 or more and 50 or less layers of 0.03 μm or more and 0.07 μm or less is preferable, and 10 or more layers and 35 or less layers are preferable. When a thin layer having a maximum pore diameter of less than 0.03 μm of three or more layers is used, the permeation performance of pure water is lowered, and even if it has a thin layer having a maximum pore diameter of more than about 200 μm of about 200 or more, sufficient virus removal performance cannot be obtained. Further, when the thickness of the thin layer having a maximum pore diameter of 0.03 μm or more and 0.07 μm or less is less than 10 layers, sufficient virus removal performance cannot be obtained, and when the thickness of the thin layer having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less is 200 or more, sufficient seizure cannot be obtained. Pure water penetration performance. Thus, in order to maximize the removal performance and the pure water permeation performance, the & structure having the relationship of appropriately controlling the relationship between the maximum pore size and the thickness is the feature of the present invention. Therefore, the layer system of the three-dimensional network structure may have a thin layer having a maximum pore diameter of more than 0.2 μm in addition to the above-mentioned depth filter structure having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less, but a film having a maximum pore diameter of less than 0.03 μm must be In the case of 2 or less layers, it is preferable to use one layer or less, and it is not preferable at all, and it is effective in order not to lower the permeation performance of pure water. Next, in order to have sufficient physical strength, the spherical solid layer has an average diameter of the spherical solid component of preferably 0.9 μm or more and 3 μm or less. The solid content of the spherical solid component is a solid having a roundness ratio (long diameter/short diameter) of 2 or less and -12 to 200950877. The average diameter of the spherical solid component is the average diameter of the major axis and the minor axis. When the average diameter of the spherical solid component is less than 〇·9 μm, the void formed between the solid components becomes small, and sufficient purity cannot be obtained. Water permeability, when it is larger than 3 μm, the connection of solid components becomes less, and the physical strength is lowered. Further, in order to achieve a high level of pure water permeability and physical strength, the layer of the spherical structure is preferably a uniform structure. In the case where the dense layer or the structural system is changed obliquely, it is difficult to have both pure water permeability and physical strength. Further, in addition to the spherical solid component, the physical strength becomes high, and it is preferable to contain a solid component having a columnar shape with a perfect circular ratio (long diameter/short diameter) of more than 2. The hollow fiber membrane of the present invention is composed of a thermoplastic resin. The thermoplastic resin refers to a resin which can be made of a chain polymer material and which exhibits deformation and flow by external force upon heating. The thermoplastic resin may, for example, be polyethylene, polypropylene, acrylic resin, polyacrylonitrile, acrylonitrile-butadiene-styrene (ABS) resin, polyethylene, acrylonitrile-styrene (AS) resin, vinyl chloride resin. , polyethylene terephthalate, polydecylamine, polyacetal, polycarbonate, modified polyphenylene ether, polyphenylene sulfide, polyvinylidene fluoride, polyamidoximine, polyether sulfimine , poly maple, polyether mill and mixtures or copolymers of these. In order to stably remove the pollutant containing the virus, the thermoplastic resin which is a layer forming the three-dimensional network structure preferably has high chemical durability, and in order to obtain high-purity water permeability, it is preferred to have high hydrophilicity. Therefore, it is particularly preferable to use a mixture of a polyacrylonitrile-based resin or a polyvinylidene fluoride-based resin and a hydrophilic polymer. Since it is easy to form a homogeneous and dense structure and is excellent in physical strength or thermal characteristics, it is preferable that the polyacrylonitrile-based resin has an ultrahigh polymerization degree, and the intrinsic viscosity is 2 or more, and preferably 2.5 or more and 3.6 or less is 2.9 or more. 3.3 The following is better. Further, the resin is composed of 90 mol% of acrylonitrile, preferably 95 mol% or more, and 5 mol% or less of a vinyl compound having a copolymerization property of -13 to 200950877 with respect to acrylonitrile. Acrylonitrile is a homopolymer or an acrylonitrile copolymer. The vinyl compound is not particularly limited as long as it is a compound having a copolymerization property with respect to acrylonitrile. However, preferred examples of the copolymerization component include acrylic acid, itaconic acid, methyl acrylate, and methacrylic acid. Ester, ethyl acetate, sodium allylsulfonate, sodium methallylsulfonate, sodium p-styrenesulfonate, and the like. Ο 所谓 The term "polyvinylidene fluoride-based resin" means a resin containing a vinylidene fluoride homopolymer and/or a vinylidene fluoride copolymer, and may contain a plurality of types of vinylidene fluoride copolymer. The vinylidene fluoride copolymer is a polymer having a structure of a vinylidene fluoride residue, and is typically a copolymer of a vinylidene fluoride monomer and another fluorine-based monomer. The copolymer may, for example, be a copolymer of at least one type selected from the group consisting of fluoroethylene, tetrafluoroethylene, hexafluoropropylene and chlorotrifluoroethylene and vinylidene fluoride. Further, it is also possible to copolymerize with a monomer such as ethylene other than the above-mentioned fluorine-based monomer to the extent that the effects of the present invention are not impaired. The hydrophilic polymer has a cellulose ester, a fatty acid vinyl ester, a vinyl pyrrolidone, an ethylene oxide, a propylene oxide, an acrylonitrile, an acrylate, or a methacrylate in the main chain and/or a side chain. At least one type of molecular unit is not particularly limited, and molecular units other than these may be present. Examples of the molecular unit other than the above molecular unit include an olefin such as ethylene or propylene, an acetylene such as acetylene, a vinyl halide, or a vinylidene halide. Since it can be obtained relatively inexpensively and has high chemical durability, it is preferred to use ethylene or vinylidene halide. The hydrophilic polymer is for use with a polyvinylidene fluoride tree

氟乙烯系樹脂混合爲佳。 以適當的條件與聚偏二 因爲球狀結構的層係支撐三維網狀結構之層’具有物 -14 - 200950877 理強度之同時亦必須具有特別高的化學耐久性,以由聚乙 烯、聚丙烯、聚偏二氟乙烯系樹脂所構成爲佳’以由聚偏 二氟乙烯系樹脂所構成爲更佳。 此種本發明的中空絲膜之效果係具有高水準的純水滲 透性能、斷裂強度、斷裂延伸度、病毒除去性能。亦即具 有在50kPa、25°C之純水滲透性能爲0.2m3/m2/hr以上、斷 裂強度爲4N/支以上、斷裂延伸度爲20%以上,且病毒除去 性能爲4Iog以上之性能。又,藉由本發明的實施條件最佳 化,能夠具有純水滲透性能爲〇.3m3/m2/hr以上、斷裂強度 爲4N/支以上、斷裂延伸度爲20%以上,且病毒除去性能爲 41og以上之性能。而且,依照膜的使用條件等必要時將球 狀結構的層增厚,能夠具有純水滲透性能爲〇.3m3/m2/hr以 上、斷裂強度爲9N/支以上、斷裂延伸度爲20%以上,且病 毒除去性能爲41og以上之性能。 由層積本發明之三維網狀結構的層與球狀結構的層而 構成之熱塑性樹脂所構成的中空絲膜,能夠藉由各種方法 來製造。例如在由球狀結構所構成的中空絲膜上,層積三 維網狀結構的層並氧化處理之方法。在該方法,首先製造 由球狀結構所構成的中空絲膜。關於樹脂使用聚偏二氟乙 烯系樹脂之方法之例子說明如下。係將聚偏二氟乙烯系樹 脂以20重量%以上、60重量%以下之比較高濃度且以結晶 化溫度以上的溫度溶解於該樹脂的弱溶劑或良溶劑中。樹 脂濃度高時能夠得到具有高強度的延伸度特性之中空絲 膜。但是太高時所製造的中空絲膜之空穴率變小,純水滲 透性能低落。又,若所調製的樹脂溶液的黏度若未在適當 範圍時,無法形成中空絲膜。因此,樹脂濃度以在30重量 -15- 200950877 %以上、50重量%以下的範圍爲更佳。 又’在此’弱溶劑係指在小於60°C的低溫無法使聚偏 二氟乙嫌系樹脂溶解5重量%以上,但是在601:以上且聚 偏二氟乙烯系樹脂的熔點以下(例如聚偏二氟乙烯系樹脂 係由聚偏二氟乙烯同元聚合物單獨所構成時爲178。(:左右) 的高溫區域能夠使其溶解5重量%以上之溶劑。相對於弱溶 劑,將在小於60°C的低溫亦能夠使聚偏二氟乙烯系樹脂溶 解5重量%以上之溶劑定義爲強溶劑,且將到達聚偏二氟乙 烯系樹脂的熔點或溶劑的沸點,無法將聚偏二氟乙烯系樹 脂溶解或膨潤之溶劑定義爲非溶劑。 在此,聚偏二氟乙烯系樹脂的弱溶劑可舉出環己酮、 異佛爾酮、丁內酯、甲基異戊基酮、碳酸丙烯酯等中鏈 長的烷基酮、酯、及有機碳酸酯等及其混合溶劑。又,良 溶劑可舉出N-甲基-2-吡咯啶酮、二甲基亞颯、二甲基乙醯 胺、二甲基甲醯胺、甲基乙基酮、丙酮、四氫呋喃、四甲 脲、磷酸三甲酯等低級烷基酮、酯、醯胺等及其混合溶劑。 而且,非溶劑可舉出水、己烷、戊烷、苯、甲苯、甲 醇、乙醇、四氯化碳、鄰二氯苯、三氯乙烯、乙二醇、二 甘醇、三甘醇、丙二醇、丁二醇、戊二醇、己二醇 '低分 子量的聚乙二醇等的脂肪族烴、芳香族烴、脂肪族多元醇、 芳香族多元醇、氯化烴、或其他的氯化有機液體及其混合 溶劑等。 又,由球狀結構所構成的中空絲膜,係採用藉由冷卻 來使該樹脂溶液相分離之熱誘發相分離法來製造。邊將該 樹脂溶液從中空絲膜紡絲用的雙層管式噴嘴的外側之管吐 出且將中空部形成液體邊從雙層管式噴嘴的內側之管吐 -16- 200950877 出,邊在冷卻浴中冷卻固化。在冷卻浴係〇°C以上、30°C以 下且由濃度爲50重量%以上、95重量%以下的弱溶劑或良 溶劑、與濃度爲5重量%以上、50重量%以下的非溶劑所構 成的混合液體爲佳。而且,因爲容易維持冷卻液組成,以 採用與樹脂溶液相同的弱溶劑作爲弱溶劑爲佳。但是使用 高濃度的良溶劑時會有不將溫度降低至十分低時不會凝 固,或凝固緩慢致使中空絲膜表面無法平滑之情形。又, 只要未脫離前述的濃度範圍,亦可混合弱溶劑、良溶劑。 但是使用高濃度的非溶劑時,會有在中空絲膜的外表面形 成緻密層致使純水滲透性能顯著降低之情形。又,在中空 部形成液體,係與冷卻浴同樣地,以由濃度爲50重量%以 上、95重量%以下的弱溶劑或良溶劑、與濃度爲5重量% 以上、50重量%以下的非溶劑所構成的混合液體爲佳。而 且以採用與樹脂溶液相同的弱溶劑作爲弱溶劑爲佳。 在此,藉由熱誘發相分離法來製造時,主要是利用2 種類的相分離機構。一種是高溫時均勻地溶解之聚合物溶 液,由於降溫時溶液的溶解能力降低之原因,致使聚合物 稠相與稀相分離,隨後藉由結構結晶化來固定之液-液相分 離法,另一種是在高溫時均勻溶解的聚合物溶液,在降溫 時聚合物產生結晶化,致使聚合物固體相與溶液相產生相 分離之固-液相分離法。前者之方法主要是形成三維網狀結 構,而後者之方法主要是形成由球狀組織所構成之球狀結 構。在本發明是利用後者的相分離機構,能夠誘發固-液相 分離之樹脂濃度、溫度、樹脂溶液的溶劑、冷卻浴的組成 及溫度之組合係重要的。藉由前述的相分離機構所形成的 三維網狀結構,欲高水準地兼具強延伸度性能及純水滲透 -17- 200950877 性能係困難的。三維網狀結構係筋狀的固體成分三維均勻 地連結而成之結構,與球狀的固體成分係不均勻且互相共 有其一部分而堅固地連結而成的球狀結構比較,孔徑變爲 較小。因此,認爲即便相同強的延伸度性能,純水滲透性 能變差。 除了以上的製程,爲了擴大空隙來提升純水滲透性能 及強化斷裂強度,而進行拉伸係有用的。拉伸方法係以在 50°C以上、140°C以下爲佳,以在55 t:以上、120°C以下爲 較佳,以在60°C以上、l〇〇°c以下的溫度範圍且以1.1倍以 上、4倍以下爲佳,以1.1倍以上、2倍以下爲拉伸倍率爲 較佳。在小於50°C的低溫環境下拉伸時,欲安定均勻地拉 伸係困難的。在大於140°C的溫度拉伸時,因爲接近聚偏二 氟乙烯系樹脂的熔點,結構組織熔解致使空隙無法擴大且 滲透性無法提升。又,因爲溫度控制容易,以在液體中拉 伸爲佳,但是在蒸氣等的氣體中進行亦無妨。因爲簡便, 液體以水爲佳,但是在90°C左右以上拉伸時,亦適合採用 低分子量的聚乙二醇。另一方面,未進行此種拉伸時,與 進行拉伸時比較,純水滲透性能及斷裂強度降低,但是斷 裂延伸度及除去性能提升。因此,拉伸製程之有無及拉伸 製程之拉伸倍率可按照中空絲膜的用途而適當地設定。 接著,在由如此進行而形成的球狀結構所構成的中空 絲膜上,形成三維網狀結構的層。在該製程,必須形成具 有適當數目(厚度)程度之最大孔徑爲0.2微米以下的薄膜 之三維網狀結構。又,爲了提高除去性能,以實質上未具 有稱爲大空洞之數微米以上的不均勻巨大孔爲佳。其方法 沒有特別限定,以形成三維網狀結構之樹脂溶液係高濃度 -18 - 200950877 含有親水性高分子之方法爲佳。關於在樹脂使用聚丙烯腈 系樹脂、及聚偏二氟乙烯系樹脂與親水性高分子的混合物 之方法之例子說明如下。 首先,說明使用聚丙烯腈系樹脂之方法。 溶解聚丙烯腈系樹脂之有機溶劑可例示二甲基亞砸、 二甲基甲醯胺、二甲基乙醯胺、碳酸乙烯酯、丁內酯等。 以使用二甲基亞碾爲特佳。聚丙烯腈系樹脂溶液的樹脂濃 度爲8重量%以上、20重量%以下的範圍,以9重量%以上、 16重量%以下爲佳。小於8重量%時,幾乎未形成取大孔徑 爲0.2微米以下的薄膜,而無法顯現充分的病毒除去性能。 又,大於20重量%時,因爲形成多數目之最大孔徑爲小於 0.03微米的薄層,即便隨後經過與氧化劑接觸之製程,亦 難以在維持病毒除去性能之同時提升純水滲透性能,又, 由於黏度變高致使成形性變差,乃是不佳。藉由溶解係在 80°C以上、170°C以下之比較高的溫度進行,能夠得到更均 勻的溶液。 將此種聚丙烯腈系樹脂溶液塗布在由球狀結構所構成 的中空絲膜之表面後,藉由在主要是由聚丙烯腈系樹脂溶 液的非溶劑所構成之凝固浴中使其凝固,來被覆三維網狀 結構。塗布方法沒有特別限定,將中空絲膜浸漬在聚丙烯 腈系樹脂溶液中,或對中空絲膜進行噴霧塗布之方法係適 合使用。而且,控制在中空絲膜所塗布的量之方法係除了 控制該樹脂溶液的塗布量以外,藉由在塗布該樹脂溶液 後’使其通過噴嘴內來刮取一部分,或藉由氣動刮塗吹走 之方法亦適合使用》前述凝固浴主要是由聚丙烯腈系樹脂 溶液的非溶劑所構成,以在0重量%以上、3 0重量%以下的 -19- 200950877 範圍含有溶解前述聚丙烯腈系樹脂之有機溶劑爲佳。聚丙 烯腈系樹脂溶液的非溶劑可舉出水、醇類、脂肪族酮、甘 油、聚乙二醇等,以採用水爲特佳。又,因爲該凝固浴的 溫度太髙時會產生膜收縮,致使純水滲透性能降低,凝固 浴的溫度爲5 °C以上、7 0 °C以下,以5 °C以上、4 0 °C以下爲 佳。 接著,敘述使用聚偏二氟乙烯系樹脂與親水性高分子 的混合物之方法。 將聚偏二氟乙烯系樹脂及親水性高分子之混合物溶解 之溶劑,可適合採用聚偏二氟乙烯系樹脂的良溶劑。又, 聚偏二氟乙烯系樹脂及親水性高分子的混合物之溶液,以 聚偏二氟乙烯系樹脂濃度與親水性高分子濃度的和爲18 重量%以上、30重量%以下爲佳,以成爲20重量%以上、 30重量%以下的範圍的方式調整爲更佳。又,在此,爲了 得到前述結構,親水性高分子濃度必須以在8重量%以上、 20重量%以下的範圍的方式調整爲佳,以9重量%以上、16 重量%以下爲更佳。藉由溶解係在80°C以上、170°C以下之 比較高的溫度進行,能夠得到均勻的溶液。It is preferred to mix a vinyl fluoride resin. The proper condition and the polyposition II because the layer of the spherical structure supports the layer of the three-dimensional network structure has the physical strength of the material - also has a particularly high chemical durability, from polyethylene, polypropylene It is more preferable that the polyvinylidene fluoride-based resin is composed of a polyvinylidene fluoride-based resin. The effect of such a hollow fiber membrane of the present invention is a high level of pure water permeability, breaking strength, elongation at break, and virus removal performance. That is, the pure water permeation performance at 50 kPa and 25 ° C is 0.2 m 3 /m 2 /hr or more, the breaking strength is 4 N / or more, the elongation at break is 20% or more, and the virus removal performance is 4 Iog or more. Further, by optimizing the conditions of the present invention, it is possible to have a pure water permeability of not less than 3 m 3 /m 2 /hr, a breaking strength of 4 N / branch or more, a fracture elongation of 20% or more, and a virus removal performance of 41 og. The above performance. Further, the layer of the spherical structure may be thickened as necessary depending on the conditions of use of the film, etc., and the pure water permeation performance may be 〇.3 m 3 /m 2 /hr or more, the breaking strength may be 9 N/support or more, and the elongation at break may be 20% or more. And the virus removal performance is 41 ng or more. The hollow fiber membrane composed of a thermoplastic resin comprising a layer of a three-dimensional network structure of the present invention and a layer of a spherical structure can be produced by various methods. For example, on a hollow fiber membrane composed of a spherical structure, a layer of a three-dimensional network structure is laminated and oxidized. In this method, a hollow fiber membrane composed of a spherical structure is first produced. An example of a method of using a polyvinylidene fluoride-based resin for a resin will be described below. The polyvinylidene fluoride-based resin is dissolved in a weak solvent or a good solvent of the resin at a relatively high concentration of 20% by weight or more and 60% by weight or less and at a temperature equal to or higher than the crystallization temperature. When the resin concentration is high, a hollow fiber membrane having a high strength elongation property can be obtained. However, the void ratio of the hollow fiber membrane produced when it is too high becomes small, and the permeability of pure water is low. Further, if the viscosity of the prepared resin solution is not within an appropriate range, the hollow fiber membrane cannot be formed. Therefore, the resin concentration is more preferably in the range of 30% by weight -15 to 200950877% or more and 50% by weight or less. Further, 'weak solvent' means that the polyvinylidene fluoride-based resin cannot be dissolved in an amount of 5% by weight or more at a low temperature of less than 60 ° C, but is not more than 601: and not less than the melting point of the polyvinylidene fluoride-based resin (for example, When the polyvinylidene fluoride-based resin is composed of a polyvinylidene fluoride homopolymer, it is 178. The high-temperature region (about:) can dissolve the solvent in an amount of 5% by weight or more. When the temperature is less than 60 ° C, the solvent in which the polyvinylidene fluoride-based resin is dissolved in an amount of 5% by weight or more can be defined as a strong solvent, and the melting point of the polyvinylidene fluoride-based resin or the boiling point of the solvent can not be reached. The solvent in which the fluoroethylene resin is dissolved or swelled is defined as a non-solvent. Here, examples of the weak solvent of the polyvinylidene fluoride-based resin include cyclohexanone, isophorone, butyrolactone, and methyl isoamyl ketone. A medium chain length alkyl ketone such as propylene carbonate, an ester, an organic carbonate, or the like, and a mixed solvent thereof. Further, examples of the good solvent include N-methyl-2-pyrrolidone, dimethyl hydrazide, and dimethyl Ethylamine, dimethylformamide, methyl ethyl ketone, acetone Lower alkyl ketones such as tetrahydrofuran, tetramethyl urea, and trimethyl phosphate, esters, decylamines, and the like, and mixed solvents thereof. Further, examples of the non-solvent include water, hexane, pentane, benzene, toluene, methanol, ethanol, and tetra. Aliphatic groups such as carbon chloride, o-dichlorobenzene, trichloroethylene, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, butanediol, pentanediol, hexanediol, low molecular weight polyethylene glycol a hydrocarbon, an aromatic hydrocarbon, an aliphatic polyol, an aromatic polyol, a chlorinated hydrocarbon, or another chlorinated organic liquid, a mixed solvent thereof, etc. Further, a hollow fiber membrane composed of a spherical structure is used The resin solution is cooled by a heat-induced phase separation method for phase separation of the resin solution, and the resin solution is discharged from a tube outside the double-tube nozzle for spinning a hollow fiber membrane and the hollow portion is formed into a liquid layer from the double layer. The inside of the tube nozzle is spit -16-200950877 and is cooled and solidified in a cooling bath. It is weaker than the cooling bath system 〇 °C or more, 30 ° C or less, and the concentration is 50% by weight or more and 95% by weight or less. Solvent or good solvent, and concentration of 5% by weight or more, 50 weight A mixed liquid composed of a non-solvent of less than % is preferable. Further, since it is easy to maintain the composition of the cooling liquid, it is preferable to use the same weak solvent as the resin solution as the weak solvent. However, when a high-concentration good solvent is used, the temperature is not maintained. When it is lowered to a very low level, it does not solidify, or the solidification is slow, so that the surface of the hollow fiber membrane cannot be smoothed. Further, a weak solvent or a good solvent may be mixed as long as it does not deviate from the above concentration range. However, when a high concentration non-solvent is used, In the case where a dense layer is formed on the outer surface of the hollow fiber membrane, the permeation performance of the pure water is remarkably lowered. Further, the liquid is formed in the hollow portion in the same manner as the cooling bath, and the concentration is 50% by weight or more and 95% by weight or less. A weak solvent or a good solvent and a mixed liquid composed of a non-solvent having a concentration of 5 wt% or more and 50 wt% or less are preferred, and a weak solvent similar to the resin solution is preferably used as the weak solvent. Here, when manufacturing by the heat-induced phase separation method, two types of phase separation mechanisms are mainly used. One is a polymer solution which is uniformly dissolved at a high temperature, and the solution of the polymer is separated from the dilute phase due to a decrease in the solubility of the solution at the time of cooling, followed by liquid-liquid phase separation by structural crystallization, and One is a polymer solution which is uniformly dissolved at a high temperature, and the polymer is crystallized upon cooling, resulting in a solid-liquid phase separation method in which the solid phase of the polymer and the solution phase are phase separated. The former method mainly forms a three-dimensional network structure, and the latter method mainly forms a spherical structure composed of spherical tissue. In the present invention, it is important to use a phase separation mechanism of the latter to induce a combination of a resin concentration of a solid-liquid phase separation, a temperature, a solvent of a resin solution, a composition of a cooling bath, and a temperature. With the three-dimensional network structure formed by the phase separation mechanism described above, it is difficult to have high elongation performance and pure water penetration at a high level -17-200950877. The three-dimensional network structure is a structure in which the solid components of the ribs are three-dimensionally and uniformly connected, and the pore diameter becomes smaller as compared with the spherical structure in which the spherical solid components are not uniform and share a part of each other and are firmly connected. . Therefore, it is considered that even with the same strong elongation property, the permeability of pure water is deteriorated. In addition to the above processes, it is useful to perform stretching in order to expand the voids to enhance the permeability of pure water and to enhance the breaking strength. The stretching method is preferably 50° C. or higher and 140° C. or lower, preferably 55 t: or more and 120° C. or less, and is preferably in a temperature range of 60° C. or higher and 10° C. or lower. It is preferably 1.1 times or more and 4 times or less, and more preferably 1.1 times or more and 2 times or less. When stretching in a low temperature environment of less than 50 ° C, it is difficult to stably and uniformly stretch the system. When stretching at a temperature of more than 140 °C, the structure is melted due to the melting point of the polyvinylidene fluoride-based resin, so that the voids cannot be enlarged and the permeability cannot be improved. Further, since the temperature control is easy, it is preferable to stretch in a liquid, but it may be carried out in a gas such as steam. Because of the simplicity, the liquid is preferably water, but when stretched at or above 90 °C, low molecular weight polyethylene glycol is also suitable. On the other hand, when such stretching is not carried out, the pure water permeability and the breaking strength are lowered as compared with the stretching, but the elongation at break and the removal performance are improved. Therefore, the presence or absence of the stretching process and the stretching ratio of the stretching process can be appropriately set in accordance with the use of the hollow fiber membrane. Next, a layer of a three-dimensional network structure is formed on the hollow fiber membrane composed of the spherical structure formed as described above. In this process, it is necessary to form a three-dimensional network structure having a film having a maximum number of pores of 0.2 μm or less in an appropriate number (thickness). Further, in order to improve the removal performance, it is preferable that there is substantially no uneven macropores of a few micrometers or more which are called large voids. The method is not particularly limited, and a resin solution having a three-dimensional network structure is high in concentration -18 - 200950877. A method comprising a hydrophilic polymer is preferred. An example of a method of using a polyacrylonitrile-based resin and a mixture of a polyvinylidene fluoride-based resin and a hydrophilic polymer in a resin will be described below. First, a method of using a polyacrylonitrile-based resin will be described. The organic solvent in which the polyacrylonitrile-based resin is dissolved may, for example, be dimethyl hydrazine, dimethylformamide, dimethylacetamide, ethylene carbonate, butyrolactone or the like. It is especially good to use dimethyl sub-grinding. The resin concentration of the polyacrylonitrile-based resin solution is preferably 8% by weight or more and 20% by weight or less, and more preferably 9% by weight or more and 16% by weight or less. When the amount is less than 8% by weight, a film having a large pore diameter of 0.2 μm or less is hardly formed, and sufficient virus removal performance cannot be exhibited. Moreover, when it is more than 20% by weight, since a large number of thin layers having a maximum pore diameter of less than 0.03 μm are formed, even if it is subsequently subjected to a process of contacting with an oxidizing agent, it is difficult to improve the permeability of pure water while maintaining the virus removal performance, and The viscosity is increased to deteriorate the formability, which is not preferable. By carrying out the dissolution at a relatively high temperature of 80 ° C or higher and 170 ° C or lower, a more uniform solution can be obtained. The polyacrylonitrile-based resin solution is applied onto the surface of the hollow fiber membrane composed of a spherical structure, and then solidified in a coagulation bath mainly composed of a non-solvent of a polyacrylonitrile-based resin solution. To cover the three-dimensional network structure. The coating method is not particularly limited, and a method in which a hollow fiber membrane is immersed in a polyacrylonitrile-based resin solution or a spray coating of a hollow fiber membrane is suitably used. Moreover, the method of controlling the amount applied to the hollow fiber membrane is to scrape a portion of the resin solution by passing it through the nozzle or to blow it by pneumatic scraping, in addition to controlling the coating amount of the resin solution. The method of walking is also suitable for use. The coagulation bath is mainly composed of a non-solvent of a polyacrylonitrile-based resin solution, and contains the above-mentioned polyacrylonitrile in the range of -19-200950877 in an amount of 0% by weight or more and 30% by weight or less. The organic solvent of the resin is preferred. The non-solvent of the polyacrylonitrile-based resin solution may, for example, be water, an alcohol, an aliphatic ketone, glycerin or polyethylene glycol, and water is particularly preferred. Moreover, since the temperature of the coagulation bath is too high, film shrinkage occurs, and the permeation performance of pure water is lowered. The temperature of the coagulation bath is 5 ° C or more and 70 ° C or less, and 5 ° C or more and 40 ° C or less. It is better. Next, a method of using a mixture of a polyvinylidene fluoride-based resin and a hydrophilic polymer will be described. A solvent in which a mixture of a polyvinylidene fluoride-based resin and a hydrophilic polymer is dissolved can be suitably used as a good solvent for a polyvinylidene fluoride-based resin. Further, the solution of the mixture of the polyvinylidene fluoride-based resin and the hydrophilic polymer is preferably 18% by weight or more and 30% by weight or less based on the total concentration of the polyvinylidene fluoride-based resin and the hydrophilic polymer. It is more preferable to adjust the range of 20% by weight or more and 30% by weight or less. In addition, in order to obtain the above-described configuration, the concentration of the hydrophilic polymer must be adjusted to be in the range of 8% by weight or more and 20% by weight or less, and more preferably 9% by weight or more and 16% by weight or less. By dissolving the solution at a relatively high temperature of 80 ° C or higher and 170 ° C or lower, a uniform solution can be obtained.

在由球狀結構所構成的中空絲膜之表面,塗布此種聚 偏二氟乙烯系樹脂與親水性高分子的混合物之溶液後,藉 由在主要是由聚偏二氟乙烯系樹脂的非溶劑所構成的凝固 浴中使其凝固,來被覆三維網狀結構的層。塗布方法可使 用前述的方法。凝固浴主要是由聚偏二氟乙烯系樹脂的非 溶劑所構成,在0重量%以上、30重量%以下的範圍,亦可 含有前述聚偏二氟乙烯系樹脂的良溶劑或弱溶劑。又,該 凝固浴的溫度爲10°C以上、70°C以下,以20°C以上、50°C -20- 200950877 以下爲佳。 由層積三維網狀結構的層及球狀結構的層所構成之熱 塑性樹脂所構成之中空絲膜的另外製造方法,將形成三維 網狀結構之樹脂溶液及形成球狀結構的層之樹脂溶液同時 由三層管式的噴嘴吐出並使其固化之方法亦適合採用。亦 即,製造三維網狀結構的層係配置在中空絲膜的外層且球 狀結構的層係配置在內層之中空絲膜時,能夠藉由將形成 三維網狀結構之樹脂溶液從外側的管、將形成球狀結構的 層之樹脂溶液從中間的管、及將中空部形成液體從內側的 管同時吐出,並使其在凝固浴中固化來得到。 在如此進行所形成的中空絲膜,三維網狀結構的層係 在最表層具有最大孔徑爲小於0.03微米之緻密的薄層,且 從表層至層的內部方向係由孔徑爲連續變大的傾斜結構所 構成。此種傾斜結構係含有3層以上最大孔徑爲小於0.03 微米的薄膜,雖然病毒除去性能髙但是未顯示充分的純水 滲透性能。但是若能夠將由此種傾斜結構所構成的層之孔 徑適當地擴大時,本發明係以在表層側必須具有1 0層以 上、200層以下之最大孔徑爲〇.〇3微米以上、0.2微米以下 的薄層,且最大孔徑爲小於0.03微米的薄層爲2層以下作 爲特徵,能夠在層的內部形成具有比較大的孔之層,能夠 在維持病毒除去性能之同時,飛躍性地提升純水滲透性能。 本發明者等發現藉由將在此所得到的中空絲膜,在含 有比較高濃度的氧化劑之水溶液,使其接觸適當的時間, 能夠製造本發明的中空絲膜。形成三維網狀結構的層之樹 脂對於含有氧化劑之水溶液,當該水溶液爲低濃度時或是 與該水溶液短接觸係短時間時,係未特別地受到影響,但 -21 - 200950877 是含有當高濃度時或長時間接觸時其一部分被化學分解之 樹脂係必要的。此種樹脂可適合舉出前述的親水性高分子。 藉由形成三維網狀結構的層之樹脂其一部分因氧化劑 而被化學分解,三維網狀結構的層之結構產生變化。亦即 藉由在三維網狀結構的層之最表層所存在的最大孔徑擴 大,最大孔徑爲小於0.03微米的薄層之層變爲小於3層’ 且能夠形成10層以上、200層以下之最大孔徑爲0.03微米 以上、0.2微米以下的薄層之聚偏二氟乙烯系樹脂的層。在 此,接觸含有氧化劑的水溶液之前的三維網狀結構係由聚 偏二氟乙烯系樹脂與親水性高分子的混合物之溶液所形成 時,雖然在接觸含有氧化劑的水溶液後之三維網狀結構的 層實質上亦可以未殘留有親水性高分子,但此時只有由疏 水性的聚偏二氟乙烯系樹脂所構成。從提高純水滲透性能 之觀點,以最後含有親水性高分子爲佳。因此,配合在接 觸含有氧化劑的水溶液之前的三維網狀結構的層之結構及 組成,控制該氧化劑的種類、濃度、接觸時間係重要的。 _又,因爲形成球狀結構的層之樹脂會因該氧化劑而被化學 分解致使物理強度低落,所以形成球狀結構的層之樹脂係 選擇耐藥品性高的樹脂,或控制該氧化劑的種類、濃度、 接觸時間係必要的。 在此,作爲氧化劑若是水溶性時沒有特別限定,以使 用次氯酸鈉、過氧化氫、過錳酸鉀、重鉻酸鉀、鹵素、濃 硫酸、硝酸、氯胺等爲佳,以次氯酸爲特佳。該氧化劑的 濃度爲500ppm以上、50000ppm以下,與該氧化劑的接觸 時間爲1小時以上、400小時以下。該氧化劑的濃度爲 lOOOppm以上、lOOOOppm以下,與該氧化劑的接觸時間爲 -22- 200950877 1 0小時以上、200小時以下爲佳,而且以該氧化劑的濃度 爲2000ppm以上、8000ppm以下,與該氧化劑的接觸時間 爲20小時以上、1 00小時以下爲更佳。該氧化劑的濃度爲 小於5 00ppm時,在三維網狀結構的層不會產生充分的結構 變化,或是爲了使其產生充分的結構必須超過400小時的 長時間而未具有實用性,乃是不佳。該氧化劑的濃度大於 5 0000ppm時,會有球狀結構的層之樹脂被化學分解,致使 物理強度低落的可能性。又,與該氧化劑接觸的時間若小 於1小時,在三維網狀結構的層無法產生充分的結構變 化,是以爲了使其產生充分的結構變化必須大於50000ppm 的高濃度,會有球狀結構的層產生化學分解,致使物理強 度低落的可能性。若大於400小時,會有球狀結構的層之 樹脂有很多被化學分解,致使物理強度低落之可能性,又, 亦未具有實用性,乃是不佳》 爲了最大限度地顯現本發明的效果,三維網狀結構及 球狀結構的層之各自的厚度亦是重要的。因爲三維網狀結 構的層若具有10層以上、200層以下之最大孔徑爲0.03微 米以上、0.2微米以下的薄層,且最大孔徑爲小於0.03微 米的薄層爲2層以下時即可,所以該層的厚度可以是5微 米以上、100微米以下,以10微米以上、60微米以下爲佳, 以15微米以上、35微米以下爲更佳。將三維網狀結構的層 以小於5微米的厚度形成時,容易產生缺陷且除去性能低 落。又,該層的厚度大於100微米時,藉由球狀結構的層 對三維網狀結構的層賦予耐壓性之效果降低,致使三維網 狀結構的層變形,且孔徑擴大時除去性能低落,相反地, 孔徑縮小時純水滲透性能低落。球狀結構的層之厚度可以 -23- 200950877 是110微米以上、400微米以下,以150微米以 米以下爲佳。球狀結構的層之厚度小於110微 到充分的物理強度,大於400微米時純水滲透彳 [實施例] 以下,舉出具體實施例來說明本發明,但 毫不限定於該等實施例。在此,實施例、比較 空絲膜的參數係藉由以下的方法測定。 (1) 在三維網狀結構的層之厚度爲0.2微米的薄 徑及_層的數目 在使用掃描型電子顯微鏡將中空絲膜的徑 三維網狀結構的層,從外表面起至與球狀結: 界,或無球狀結構的層時係至內表面,以6萬 而成之顯微鏡照片,將以外表面爲起點至內表 層爲厚度0.2微米的薄層,並測定在各薄層之 又,各自求取最大孔徑爲小於0.03微米的層、 0.03微米以上、小於0.07微米的層、最大孔徑: 以上、小於0.1微米的層、及最大孔徑爲0.1微 微米以下的層。在任意3個位置實施該作業, 均來求取。 (2) 三維網狀結構的層與球狀結構的層之厚度 將中空絲膜的徑向之剖面,使用掃描型電 3 00〜1000倍拍攝,測定任意20位置之三維網 之厚度及球狀結構的層之厚度,且各自數平均 (3) 球狀結構的層之球狀的固體成分之平均直徑 將中空絲膜的徑向之剖面,使用掃描型電 3000倍拍攝任意20位置的照片,並測定各自fi ,上、300微 米時無法得 生能降低。 是本發明絲 例有關之中 膜之最大孔 向的剖面之 溝的層之邊 倍連續拍攝 面分割成每 最大孔徑。 最大孔徑爲 爲0.07微米 米以上、0.2 並藉由數平 子顯微鏡以 狀結構的層 而求取。 子顯微鏡以 £意20個的 -24- 200950877 球狀的固體成分之直徑,且數平均而求取。 (4) 病毒除去性能 以約1.0xl07PFU/ml的濃度調製含有大小爲約25奈米 的 Bacteriophage(噬菌體)MS-2(Bacteriophage MS-2 ATCC 15597-B1)之蒸餾水的水溶液作爲病毒原液。在此,蒸餾水 係使用將純水製造裝置AUTOSTEEL(YAMATO科學製)的蒸 餾水在121 °C高壓蒸氣滅菌20分鐘而成者。製造使用中空 絲膜4支所構成之長度爲約20公分之玻璃製的小型組件, 並以溫度爲約20°C、過濾差壓爲純l〇〇kPa(外壓)的條件將 病毒原液送液。約過濾10毫升後,採取過濾液約5毫升, 且使用蒸飽水稀釋成0〜1000倍。基於Overlay agar assay Standard Method(覆蓋石花菜檢驗標準方法)9211-D (APHA、1 9 9 8 年、S t an dar d me th o d s f or the ex amina tion of water and wastewater(檢測水及廢水之標準方法),18th ed.) 之方法,並將1毫升稀釋後的液體接種至檢定用玻璃培菌 皿,且藉由計算斑塊(plaque)來求取Bacteriophage MS-2的 濃度。除去性能係以對數表示。例如21og係意味著21ogl。, 且殘留濃度爲百分之一。又,過濾液中完全無法計測斑塊 時,爲 2 71og。 (5) 純水滲透性能 製造由4支中空絲膜所構成之長度爲約20公分的小型 組件,並以溫度25°C、過濾差壓爲16kPa(外壓)的條件將逆 滲透膜處理水輸送,且將測定規定時間的滲透水量(m3)所 得到的値換算成單位時間(hr)、單位有效膜面積(m2)、平均 50kPa - (6) 斷裂強度、斷裂延伸度 -25- 200950877 使用拉伸試驗機(東洋BALDWIN(股)製TENSILON(註 冊商標)/RTM-100),並將使用逆滲透處理水使其濕潤後的 中空絲膜,在試驗長度50毫米、加重滿刻度5公斤且以十 字頭速度爲50毫米/分鐘測定。該操作係變更試料而實施 10次並數平均而求取。 (實施例1) 將38重量%之重量平均分子量41.7萬的聚偏二氟乙烯 同元聚合物及62重量% r-丁內酯於160°C溶解。將該樹脂 溶液從雙層管噴嘴的外側之管吐出,同時將r-丁內酯85 重量%水溶液從雙層管式的內側的管吐出,且於由T-丁內 酯85重量%水溶液所構成之溫度l〇°C的浴中使其固化。隨 後,在90°C的水中以1.5倍拉伸。所得到的中空絲膜係由 球狀結構所構成之中空絲膜。 接著,將丙烯腈100莫耳%、固有黏度爲3.2的聚合物 在二甲基亞颯中聚合,進而以二甲基亞颯稀釋而得到13.5 重量%的製膜原液。將該製膜原液均勻地塗布在由球狀結構 所構成的中空絲膜表面,並立刻在23°C的20重量%二甲基 亞碾水溶液中使其凝固,來製造在球狀結構的層上形成三 維網狀結構的層而成之中空絲膜。隨後,將中空絲膜浸漬 在3000ppm的次氯酸鈉水溶液180小時。 所得到的中空絲膜係外徑爲1 430微米、內徑爲8 80微 米,且膜結構及膜性能係如表1所示。 -26- 200950877 [表i] 膽構 膜街 拒 三維網狀結構的層 —球狀結構的層 病毒除 純水滲透 強度 延伸 厚度〇_2微米的f »之最大5 置的數目 層的 直徑 層的 去性能 性能 喊) 度 〜0.03 0·03 〜 0.07 〜 0.1〜 0.2 厚度 (微米) 厚度 (log) (m3/m2/h) (%) 微米 0.07 0.1 0.2 微米〜 (微米) (微米) 微米 微米 微米 實施例1 1 25 15 51 168 52 1.4 236 0.30 10.7 82 0 33 21 125 71 50 1.4 234 0.35 10.1 71 2 10 12 32 169 45 1.4 233 0.21 11.3 58 比較例1 4 10 12 131 88 49 1.4 234 0.10 11.0 90 比較例2 1 1 1 6 191 40 1.4 238 3.2 0.43 10.5 32 比賴3 3 12 15 113 57 40 • 0 0.11 0.3 107 比義4 0 0 1 3 211 43 2.8 248 1.5 0.41 6.8 43 A (實施例2) 除了將中空絲膜浸漬在3000ppm的次氯酸鈉水溶液 3 60小時以外,與實施例1同樣地進行,來製造中空絲膜。 所得到的中空絲膜係外徑爲1420微米、內徑爲890微 米,且膜結構及膜性能係如表1所示。 (實施例3) 首先,藉由與實施例1同樣的方法製造由球狀結構所 構成的中空絲膜。 接著,將12重量%之重量平均分子量28.4萬的聚偏二 氟乙烯同元聚合物、9重量%乙酸纖維素(EASTMAN CHEMICAL公司、CA435-75S:三乙酸纖維素)、79重量% N-甲基-2-吡咯啶酮於150°C溶解混合,來得到製膜原液。將 該製膜原液降溫至70°C並均勻地塗布在由球狀結構所構成 之中空絲膜表面,並立刻在27 °C的水中使其凝固,來製造 在球狀結構的層上形成三維網狀結構的層而成之中空絲 膜》隨後,將中空絲膜浸漬在6000ΡΡΠ1的次氯酸鈉水溶液 22小時。 所得到的中空絲膜係外徑爲1410微米、內徑爲880微 -27- 200950877 米,且膜結構及膜性能係如表1所示。 (比較例1) 除了未浸漬在次氯酸鈉水溶液以外,與實施例1同樣 地進行,來製造中空絲膜。所得到的中空絲膜係外徑爲1 440 微米、內徑爲870微米,且膜結構及膜性能係如表1所示。 (比較例2) 首先,以與實施例1同樣的方法製造由球狀結構所構 成的中空絲膜。 _ 接著,將12重量%之重量平均分子量38.7萬的聚偏二 氟乙烯同元聚合物、7.2重量%乙酸纖維素(EASTMAN CHEMICAL公司、CA4 35 -7 5S:三乙酸纖維素)、80 ·8重量 %Ν-甲基-2-吡咯啶酮於95t溶解混合,來得到製膜原液。 將該製膜原液降溫至70°C並均勻地塗布在由球狀結構所構 成之中空絲膜表面,並立刻在27 °C的水中使其凝固,來製 ,造在球狀結構的層上形成三維網狀結構的層而成之中空絲 膜。 _ 所得到的中空絲膜係外徑爲1450微米、內徑爲900微 米,且膜結構及膜性能係如表1所示。 (比較例3) 將丙烯腈100莫耳%、固有黏度爲3.2的聚合物在二甲 基亞颯中聚合,進而稀釋而得到13.0重量%的樹脂溶液。 將該樹脂溶液從雙層管噴嘴的外側之管吐出,同時將二甲 基亞颯80重量%水溶液從雙層管式的內側的管吐出,並在 溫度30°C的水浴中使其固化。所得到的中空絲膜係由三維 網狀結構所構成之中空絲膜。 所得到的中空絲膜係外徑爲290微米、內徑爲210微 -28- 200950877 米,且膜結構及膜性能係如表1所示》 (比較例4) 將38重量%之重量平均分子量41.7萬的聚偏二氟乙烯 同元聚合物及62重量% 7 -丁內酯於170 °C溶解。將該樹脂 溶液從雙層管噴嘴的外側之管吐出,同時將7-丁內酯從雙 層管式的內側的管吐出,且在由7 -丁內酯80重量%水溶液 所構成之溫度20°C的浴中使其固化。所得到的中空絲膜係 由球狀結構所構成之中空絲膜。 A 接著,將12重量%之重量平均分子量28.4萬的聚偏二 氟乙烯同元聚合物、7.2重量%乙酸纖維素(EASTMAN CHEMICAL公司、CA435-75S:三乙酸纖維素)、80.8重量 %N-甲基-2-吡咯啶酮於95 °C溶解混合,來得到製膜原液。 將該製膜原液降溫至70°C並均勻地塗布在由球狀結構所構 成之中空絲膜表面,並立刻在43°C的水中使其凝固,來製 造在球狀結構的層上形成三維網狀結構的層而成之中空絲 膜。隨後,將中空絲膜浸漬在3000ppm的次氯酸鈉水溶液 3 00小時。 〇 所得到的中空絲膜係外徑爲1 360微米、內徑爲800微 米,且膜結構及膜性能係如表1所示。 如實施例所示,藉由製造由層積三維網狀結構的層與 球狀結構的層而構成,且該三維網狀結構的層在其厚度方 向分割成每層爲厚度0.2微米的薄層時,具有10層以上、 200層以下之最大孔徑爲0.03微米以上、0.2微米以下的薄 層,而且最大孔徑爲小於0.03微米的薄層爲0層以上、2 層以下之熱塑性樹脂所構成的中空絲膜,能夠得到高水準 具有純水滲透性能、斷裂強度、斷裂延伸度、病毒除去性 -29- 200950877 能之中空絲膜。另一方面,比較例1係因爲 處理,所以最大孔徑小於0.03微米的薄膜較 純水滲透性能低落。比較例2、4係因爲親水 較低爲7.2重量%,且最大孔徑爲0.03微米丄 以下的薄層較少,病毒除去性能低落。又, 爲無球狀結構的層,斷裂強度低落。 【圖式簡單說明】 第1圖係將本發明的一個實施形態的中 φ 之剖面以倍率6萬倍拍攝而得到的照片。 【主要元件符號說明】 1 厚度爲0.2微米的薄層之1層的範圍 2 外表面 3 中空絲膜的徑向 未使用氧化劑 多層爲4層, 性高分子濃度 U上、0.2微米 比較例3係因 空絲膜的徑向After coating a solution of a mixture of a polyvinylidene fluoride-based resin and a hydrophilic polymer on the surface of a hollow fiber membrane composed of a spherical structure, by using a non-polyvinylidene fluoride resin The solidified bath composed of a solvent is solidified to coat a layer of a three-dimensional network structure. The coating method can be carried out by the aforementioned method. The coagulation bath is mainly composed of a non-solvent of a polyvinylidene fluoride-based resin, and may contain a good solvent or a weak solvent of the polyvinylidene fluoride-based resin in a range of 0% by weight or more and 30% by weight or less. Further, the temperature of the coagulation bath is preferably 10 ° C or more and 70 ° C or less, and more preferably 20 ° C or more and 50 ° C -20 to 200950877 or less. A method for separately producing a hollow fiber membrane composed of a thermoplastic resin composed of a layer of a three-dimensional network structure and a layer of a spherical structure, which will form a resin solution of a three-dimensional network structure and a resin solution of a layer forming a spherical structure A method of simultaneously discharging and solidifying a three-layered nozzle is also suitable. That is, when the layer system for fabricating the three-dimensional network structure is disposed on the outer layer of the hollow fiber membrane and the layer of the spherical structure is disposed in the hollow fiber membrane of the inner layer, the resin solution forming the three-dimensional network structure can be removed from the outer side. The tube and the resin solution of the layer forming the spherical structure are simultaneously discharged from the middle tube and the liquid which forms the hollow portion from the inner tube, and are solidified in the coagulation bath. In the hollow fiber membrane formed as described above, the layer of the three-dimensional network structure has a dense thin layer having a maximum pore diameter of less than 0.03 μm in the outermost layer, and the inner diameter direction from the surface layer to the layer is inclined by continuously increasing the pore diameter. Structured. This inclined structure contains three or more films having a maximum pore diameter of less than 0.03 μm, and although the virus removal performance is not shown, sufficient pure water permeability is not exhibited. However, if the pore diameter of the layer composed of such a slanted structure can be appropriately enlarged, the present invention must have a maximum pore diameter of 10 or more layers and 200 or less layers on the surface layer side, which is 〇3 μm or more and 0.2 μm or less. The thin layer and the thin layer having a maximum pore diameter of less than 0.03 μm are characterized by two or less layers, and a layer having relatively large pores can be formed inside the layer, and the pure water can be dramatically improved while maintaining the virus removal performance. Penetration performance. The inventors of the present invention have found that the hollow fiber membrane of the present invention can be produced by bringing the hollow fiber membrane obtained here into contact with an aqueous solution containing a relatively high concentration of an oxidizing agent for a suitable period of time. The resin forming the layer of the three-dimensional network structure is not particularly affected when the aqueous solution is at a low concentration or when the aqueous solution is in a short contact with the aqueous solution for a short period of time, but the period from 21 to 200950877 is high. A resin which is partially chemically decomposed at a concentration or a long time of contact is necessary. The above-mentioned hydrophilic polymer can be suitably used for such a resin. A part of the resin which forms a layer of a three-dimensional network structure is chemically decomposed by an oxidizing agent, and the structure of the layer of the three-dimensional network structure changes. That is, by the maximum pore size existing in the outermost layer of the layer of the three-dimensional network structure, the layer of the thin layer having a maximum pore diameter of less than 0.03 μm becomes less than 3 layers' and can form a maximum of 10 layers or more and 200 layers or less. A layer of a polyvinylidene fluoride-based resin having a pore diameter of 0.03 μm or more and 0.2 μm or less. Here, the three-dimensional network structure before the contact with the aqueous solution containing the oxidizing agent is formed by a solution of a mixture of a polyvinylidene fluoride-based resin and a hydrophilic polymer, although the three-dimensional network structure after contacting the aqueous solution containing the oxidizing agent The layer may not substantially remain as a hydrophilic polymer, but in this case, it is composed only of a hydrophobic polyvinylidene fluoride-based resin. From the viewpoint of improving the permeation performance of pure water, it is preferred to finally contain a hydrophilic polymer. Therefore, it is important to control the type, concentration, and contact time of the oxidant to match the structure and composition of the layer of the three-dimensional network structure before contacting the aqueous solution containing the oxidizing agent. Further, since the resin forming the layer of the spherical structure is chemically decomposed by the oxidizing agent to lower the physical strength, the resin forming the layer of the spherical structure selects a resin having high chemical resistance, or controls the type of the oxidizing agent, Concentration and contact time are necessary. Here, the oxidizing agent is not particularly limited as long as it is water-soluble, and sodium hypochlorite, hydrogen peroxide, potassium permanganate, potassium dichromate, halogen, concentrated sulfuric acid, nitric acid, chloramine or the like is preferably used, and hypochlorous acid is preferred. good. The concentration of the oxidizing agent is 500 ppm or more and 50,000 ppm or less, and the contact time with the oxidizing agent is 1 hour or more and 400 hours or less. The concentration of the oxidizing agent is 1000 ppm or more and 1000 ppm or less, and the contact time with the oxidizing agent is -22 to 200950877 for 10 hours or more and 200 hours or less, and the concentration of the oxidizing agent is 2000 ppm or more and 8000 ppm or less, and the oxidizing agent is used. It is more preferable that the contact time is 20 hours or more and 100 hours or less. When the concentration of the oxidizing agent is less than 500 ppm, a sufficient structural change does not occur in the layer of the three-dimensional network structure, or it is necessary to have a sufficient structure for more than 400 hours without practicality, but is not good. When the concentration of the oxidizing agent is more than 50,000 ppm, the resin of the layer having a spherical structure is chemically decomposed, resulting in a possibility that the physical strength is lowered. Further, if the contact time with the oxidizing agent is less than 1 hour, a sufficient structural change cannot be produced in the layer of the three-dimensional network structure, and a spherical structure is required in order to cause a sufficient structural change to have a high concentration of more than 50,000 ppm. The layer is chemically decomposed, resulting in the possibility of low physical strength. If it is more than 400 hours, there are many resins having a spherical structure which are chemically decomposed, resulting in a possibility of low physical strength, and also have no practicality, which is not preferable. In order to maximize the effect of the present invention. The respective thicknesses of the three-dimensional network structure and the layers of the spherical structure are also important. The layer having a three-dimensional network structure has a maximum pore diameter of 10 layers or more and 200 layers or less and a thin layer of 0.03 μm or more and 0.2 μm or less, and the thin layer having a maximum pore diameter of less than 0.03 μm is less than 2 layers, so The thickness of the layer may be 5 μm or more and 100 μm or less, preferably 10 μm or more and 60 μm or less, and more preferably 15 μm or more and 35 μm or less. When the layer of the three-dimensional network structure is formed to a thickness of less than 5 μm, defects are easily generated and the removal performance is lowered. Further, when the thickness of the layer is more than 100 μm, the effect of imparting pressure resistance to the layer of the three-dimensional network structure by the layer of the spherical structure is lowered, the layer of the three-dimensional network structure is deformed, and the removal performance is lowered when the aperture is enlarged. Conversely, when the pore size is reduced, the permeability of pure water is low. The thickness of the layer of the spherical structure may be 133-200950877, which is 110 micrometers or more and 400 micrometers or less, preferably 150 micrometers or less. The thickness of the layer of the spherical structure is less than 110 μm to a sufficient physical strength, and pure water permeates 大于 greater than 400 μm. [Examples] Hereinafter, the present invention will be described by way of specific examples, but it is not limited to the examples. Here, the parameters of the comparative examples and comparative empty fiber membranes were measured by the following methods. (1) The thickness of the layer of the three-dimensional network structure is 0.2 μm and the number of layers is the layer of the three-dimensional network of the hollow fiber membrane from the outer surface to the spherical shape using a scanning electron microscope Knot: Boundary, or layer without a spherical structure, attached to the inner surface, with a microscope photograph of 60,000, a thin layer with a thickness of 0.2 μm from the outer surface to the inner surface, and measured in each thin layer Each of the layers having a maximum pore diameter of less than 0.03 μm, a layer of 0.03 μm or more and less than 0.07 μm, a layer having a maximum pore diameter of not less than 0.1 μm, and a layer having a maximum pore diameter of 0.1 μm or less were obtained. The job is performed at any three locations and is obtained. (2) The thickness of the layer of the three-dimensional network structure and the layer of the spherical structure. The radial section of the hollow fiber membrane is photographed using a scanning type of electricity of 00 to 1000 times, and the thickness and spherical shape of the three-dimensional network at any 20 positions are measured. The thickness of the layer of the structure, and the average number of each of the layers (3) The average diameter of the spherical solid component of the layer of the spherical structure is the radial section of the hollow fiber membrane, and the photograph of any 20 positions is taken by scanning the electric motor 3000 times. And the respective fi, the upper and the 300 micron can not be reduced. It is the edge of the layer of the groove of the cross section of the largest hole of the film in the yarn of the present invention. The continuous shooting surface is divided into the maximum aperture. The maximum pore diameter is 0.07 μm or more, 0.2 and is obtained by a layer of a structure of a number of flat microscopes. The sub-microscope is obtained by taking the diameter of 20 spherical -24-200950877 spherical solid components and counting the average. (4) Virus removal performance An aqueous solution containing distilled water of Bacteriophage MS-2 (Bacteriophage MS-2 ATCC 15597-B1) having a size of about 25 nm was prepared as a virus stock solution at a concentration of about 1.0 x 107 PFU/ml. Here, the distilled water was autoclaved at 121 ° C for 20 minutes using distilled water from a pure water production apparatus AUTOSTATE (manufactured by YAMATO Scientific Co., Ltd.). A small module made of glass having a length of about 20 cm, which is composed of four hollow fiber membranes, is produced, and the virus stock solution is fed at a temperature of about 20 ° C and a filtration differential pressure of pure 〇〇 kPa (external pressure). . After filtering about 10 ml, take about 5 ml of the filtrate and dilute it to 0 to 1000 times with distilled water. Based on the Overlay agar assay Standard Method 9211-D (APHA, 1989, S t an dar d me odsf or the ex amina tion of water and wastewater) Method), 18th ed.), and 1 ml of the diluted liquid was inoculated to the assay glass culture dish, and the concentration of Bacteriophage MS-2 was determined by calculating the plaque. Performance removal is expressed in logarithms. For example, the 21og system means 21ogl. , and the residual concentration is one percent. Also, when the plaque could not be measured at all in the filtrate, it was 2 71 og. (5) Pure water permeation performance A small component consisting of 4 hollow fiber membranes having a length of about 20 cm was produced, and the reverse osmosis membrane treated water was treated at a temperature of 25 ° C and a filtration differential pressure of 16 kPa (external pressure). The enthalpy obtained by measuring the amount of permeated water (m3) for a predetermined period of time is converted into unit time (hr), unit effective membrane area (m2), average 50 kPa - (6) breaking strength, and elongation at break - 25 - 200950877 Tensile testing machine (TENSILON (registered trademark) / RTM-100 manufactured by Toyo BALDWIN Co., Ltd.), and the hollow fiber membrane moistened with reverse osmosis treated water, with a test length of 50 mm and a full scale of 5 kg It was measured at a crosshead speed of 50 mm/min. This operation was performed by changing the sample and performing the number of times 10 times. (Example 1) 38% by weight of a polyvinylidene fluoride homopolymer having a weight average molecular weight of 417,000 and 62% by weight of r-butyrolactone were dissolved at 160 °C. The resin solution was discharged from the tube on the outer side of the double tube nozzle, and an 85 wt% aqueous solution of r-butyrolactone was discharged from the inner tube of the double tube type, and was dissolved in an aqueous solution of 8 wt% of T-butyrolactone. The composition was allowed to cure in a bath at a temperature of 10 ° C. Thereafter, it was stretched 1.5 times in water at 90 °C. The obtained hollow fiber membrane is a hollow fiber membrane composed of a spherical structure. Next, a polymer having 100 mol% of acrylonitrile and an intrinsic viscosity of 3.2 was polymerized in dimethyl hydrazine, and further diluted with dimethyl hydrazine to obtain a 13.5 wt% film-forming stock solution. The film forming stock solution was uniformly coated on the surface of the hollow fiber membrane composed of a spherical structure, and immediately solidified in a 20% by weight aqueous solution of dimethyl argon at 23 ° C to produce a layer in a spherical structure. A hollow fiber membrane formed by forming a layer of a three-dimensional network structure. Subsequently, the hollow fiber membrane was immersed in a 3000 ppm aqueous sodium hypochlorite solution for 180 hours. The obtained hollow fiber membranes had an outer diameter of 1,430 μm and an inner diameter of 880 μm, and the membrane structure and membrane properties were as shown in Table 1. -26- 200950877 [Table i] Layer of biliary film street refusing three-dimensional network structure - spheroidal layer virus except pure water osmotic strength extension thickness 〇_2 μm f » maximum 5 number of layers diameter layer of layer Performance performance shouting) Degree ~0.03 0·03 ~ 0.07 〜 0.1~ 0.2 Thickness (μm) Thickness (log) (m3/m2/h) (%) Micron 0.07 0.1 0.2 μm ~ (μm) (μm) Micron Micron Example 1 1 25 15 51 168 52 1.4 236 0.30 10.7 82 0 33 21 125 71 50 1.4 234 0.35 10.1 71 2 10 12 32 169 45 1.4 233 0.21 11.3 58 Comparative Example 1 4 10 12 131 88 49 1.4 234 0.10 11.0 90 Comparative Example 2 1 1 1 6 191 40 1.4 238 3.2 0.43 10.5 32 Comparison 3 3 12 15 113 57 40 • 0 0.11 0.3 107 Ratio 4 0 0 1 3 211 43 2.8 248 1.5 0.41 6.8 43 A (Example 2 The hollow fiber membrane was produced in the same manner as in Example 1 except that the hollow fiber membrane was immersed in a 3000 ppm sodium hypochlorite aqueous solution for 3 to 60 hours. The obtained hollow fiber membranes had an outer diameter of 1420 μm and an inner diameter of 890 μm, and the membrane structure and membrane properties were as shown in Table 1. (Example 3) First, a hollow fiber membrane composed of a spherical structure was produced in the same manner as in Example 1. Next, 12% by weight of a polyvinylidene fluoride homopolymer having a weight average molecular weight of 284,000, 9% by weight of cellulose acetate (EASTMAN CHEMICAL, CA435-75S: cellulose triacetate), 79% by weight of N-A The benzyl-2-pyrrolidone was dissolved and mixed at 150 ° C to obtain a film forming stock solution. The film forming stock solution was cooled to 70 ° C and uniformly coated on the surface of the hollow fiber membrane composed of a spherical structure, and immediately solidified in water at 27 ° C to produce a three-dimensional shape on the layer of the spherical structure. Hollow fiber membrane made of a layer of a network structure. Subsequently, the hollow fiber membrane was immersed in a 6000 ΡΡΠ1 sodium hypochlorite aqueous solution for 22 hours. The obtained hollow fiber membranes had an outer diameter of 1410 μm and an inner diameter of 880 μ -27 to 200950877 m, and the membrane structure and membrane properties were as shown in Table 1. (Comparative Example 1) A hollow fiber membrane was produced in the same manner as in Example 1 except that it was not immersed in an aqueous sodium hypochlorite solution. The obtained hollow fiber membranes had an outer diameter of 1,440 micrometers and an inner diameter of 870 micrometers, and the membrane structure and membrane properties were as shown in Table 1. (Comparative Example 2) First, a hollow fiber membrane composed of a spherical structure was produced in the same manner as in Example 1. _ Next, 12% by weight of a polyvinylidene fluoride homopolymer having a weight average molecular weight of 387,000, 7.2% by weight of cellulose acetate (EASTMAN CHEMICAL, CA4 35 -7 5S: cellulose triacetate), 80 · 8 The weight % Ν-methyl-2-pyrrolidone was dissolved and mixed at 95 t to obtain a film forming stock solution. The film forming stock solution was cooled to 70 ° C and uniformly coated on the surface of the hollow fiber membrane composed of a spherical structure, and immediately solidified in water at 27 ° C to be formed on the layer of the spherical structure. A hollow fiber membrane formed by forming a layer of a three-dimensional network structure. The obtained hollow fiber membranes had an outer diameter of 1,450 micrometers and an inner diameter of 900 micrometers, and the membrane structure and membrane properties were as shown in Table 1. (Comparative Example 3) A polymer having 100 mol% of acrylonitrile and an intrinsic viscosity of 3.2 was polymerized in dimethyl hydrazine and further diluted to obtain a resin solution of 13.0% by weight. The resin solution was discharged from the tube outside the double tube nozzle, and an 80% by weight aqueous solution of dimethyl hydrazine was discharged from the inner tube of the double tube type, and solidified in a water bath at a temperature of 30 °C. The obtained hollow fiber membrane is a hollow fiber membrane composed of a three-dimensional network structure. The obtained hollow fiber membranes had an outer diameter of 290 μm and an inner diameter of 210 μ-28 to 200950877 m, and the membrane structure and membrane properties were as shown in Table 1 (Comparative Example 4) A weight average molecular weight of 38% by weight. 417,000 of polyvinylidene fluoride homopolymer and 62% by weight of 7-butyrolactone were dissolved at 170 °C. The resin solution was discharged from the tube outside the double tube nozzle, and 7-butyrolactone was discharged from the inner tube of the double tube type, and the temperature was 20 in the 80% by weight aqueous solution of 7-butyrolactone. It is allowed to cure in a bath of °C. The obtained hollow fiber membrane is a hollow fiber membrane composed of a spherical structure. A Next, 12% by weight of a polyvinylidene fluoride homopolymer having a weight average molecular weight of 284,000, 7.2% by weight of cellulose acetate (EASTMAN CHEMICAL, CA435-75S: cellulose triacetate), 80.8 wt% N- The methyl-2-pyrrolidone was dissolved and mixed at 95 ° C to obtain a film forming stock solution. The film forming stock solution was cooled to 70 ° C and uniformly coated on the surface of the hollow fiber membrane composed of a spherical structure, and immediately solidified in water at 43 ° C to produce a three-dimensional shape on the layer of the spherical structure. A hollow fiber membrane made of a layer of a network structure. Subsequently, the hollow fiber membrane was immersed in a 3000 ppm aqueous sodium hypochlorite solution for 300 hours.中空 The obtained hollow fiber membrane has an outer diameter of 1 360 μm and an inner diameter of 800 μm, and the membrane structure and membrane properties are shown in Table 1. As shown in the embodiment, the layer is formed by laminating a layer of a three-dimensional network structure and a layer of a spherical structure, and the layer of the three-dimensional network structure is divided into thin layers each having a thickness of 0.2 μm in the thickness direction thereof. In the case of a thin layer having a maximum pore diameter of 10 or more and 200 or less and a thickness of 0.03 μm or more and 0.2 μm or less, and a thin layer having a maximum pore diameter of less than 0.03 μm is a thermoplastic resin composed of 0 or more layers and 2 or less layers or less. The silk film can obtain a high level of hollow fiber membrane with pure water permeability, breaking strength, elongation at break, and virus removal -29-200950877. On the other hand, in Comparative Example 1, the film having a maximum pore diameter of less than 0.03 μm was inferior in permeability to pure water because of the treatment. Comparative Examples 2 and 4 have a low hydrophilicity of 7.2% by weight and a small pore layer having a maximum pore diameter of 0.03 μm or less, and the virus removal performance is low. Further, in the case of a layer having no spherical structure, the breaking strength is low. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a photograph obtained by taking a section of φ in an embodiment of the present invention at a magnification of 60,000 times. [Description of main component symbols] 1 Range of 1 layer of a thin layer having a thickness of 0.2 μm 2 External surface 3 Radial unused oxidant multilayer of hollow fiber membrane is 4 layers, polymer concentration U, 0.2 μm Comparative Example 3 Due to the radial direction of the air film

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Claims (1)

200950877 七、申請專利範圍: 1. 一種中空絲膜,其特徵係由層積三維網狀結構的層與球 狀結構的層而構成的熱塑性樹脂所形成’其中該三維網 狀結構的層在其厚度方向分割成每層爲厚度〇·2微米的 薄層時,具有10層以上、200層以下之最大孔徑爲0.03 微米以上、0.2微米以下的薄層’且最大孔徑爲小於0·03 微米的薄層爲〇層以上、2層以下。 2. 如申請專利範圍第1項之中空絲膜’其中最大孔徑爲小 φ 於0.03微米的薄層爲〇層。 3. 如申請專利範圍第1項之中空絲膜’其中在球狀結構的 層之球狀的固體成分的平均直徑爲0·9微米以上、3微米 以下。 4. 如申請專利範圍第1項之中空絲膜’其中三維網狀結構 係配置在中空絲膜的最外層。 5. 如申請專利範圍第1項之中空絲膜’其係由1層之三維 網狀結構的層及1層之球狀結構的層所形成。 0 6.如申請專利範圍第1項之中空絲膜’其中三維網狀結構 的層之厚度爲5微米以上、1〇〇微米以下’且球狀結構的 層之厚度爲110微米以上、400微米以下。 7. 如申請專利範圍第1項之中空絲膜,其中球狀結構的層 係由聚偏二氟乙稀(polyvinylidene fluoride)系樹脂所構 成。 8. 如申請專利範圍第1項之中空絲膜,其中三維網狀結構 的層係含有親水性高分子而形成。 9. —種中空絲膜之製法,其特徵係由三維網狀結構的層及 -31- 200950877 ' 球狀結構的層所構成的熱塑性樹脂所形成之中空絲膜之 製法,其係包含:形成球狀結構的層之製程;藉由使含 有8重量%以上的親水性高分子之樹脂溶液凝固而形成三 維網狀結構的層之製程;及使三維網狀結構的層接觸含 氧化劑的水溶液之製程,其中三維網狀結構的層在其厚 度方向分割成每層爲厚度0.2微米的薄層時,具有10層 以上、200層以下之最大孔徑爲0.03微米以上、0.2微米 以下的薄層,且最大孔徑爲小於〇.〇3微米的薄層爲0層 ❹ 以上、2層以下。 10.如申請專利範圍第9項之中空絲膜之製法,其中含氧化 劑的水溶液之濃度爲500ppm以上、50000ppm以下’且含 氧化劑的水溶液與三維網狀結構之接觸時間爲1小時以 上、4 0 0小時以下。 -32- 200950877 四、指定代表圖: (一) 本案指定代表圖為:第(1 )圖。 (二) 本代表圖之元件符號簡單說明: 1 厚度爲0.2微米的薄層之1層的範圍 2 外表面 3 中空絲膜的徑向 ❹ 五、本案若有化學式時,請揭示最能顯示發明特徵的化學式:200950877 VII. Patent application scope: 1. A hollow fiber membrane characterized by a thermoplastic resin formed by laminating a layer of a three-dimensional network structure and a layer of a spherical structure in which a layer of the three-dimensional network structure is When the thickness direction is divided into a thin layer having a thickness of 〇·2 μm per layer, a thin layer having a maximum pore diameter of 0.03 μm or more and 0.2 μm or less having 10 or more layers and 200 or less layers and a maximum pore diameter of less than 0.03 μm is used. The thin layer is more than the enamel layer and not more than two layers. 2. A thin layer of a hollow fiber membrane as claimed in claim 1 wherein the thin layer having a maximum pore diameter of less than 0.03 μm is a tantalum layer. 3. The hollow fiber membrane of the first aspect of the patent application, wherein the spherical solid component in the layer of the spherical structure has an average diameter of from 0. 9 μm to 3 μm. 4. The hollow fiber membrane of claim 1 wherein the three-dimensional network structure is disposed at the outermost layer of the hollow fiber membrane. 5. The hollow fiber membrane as claimed in claim 1 is formed of a layer of a three-dimensional network structure of one layer and a layer of a spherical structure of one layer. 0 6. The hollow fiber membrane of claim 1 wherein the thickness of the layer of the three-dimensional network structure is 5 micrometers or more and 1 micrometer or less and the thickness of the layer of the spherical structure is 110 micrometers or more and 400 micrometers. the following. 7. The hollow fiber membrane of claim 1, wherein the layer of the spherical structure is composed of a polyvinylidene fluoride resin. 8. The hollow fiber membrane of claim 1, wherein the layer of the three-dimensional network structure is formed by a hydrophilic polymer. 9. A method for producing a hollow fiber membrane, the method comprising the steps of: forming a hollow fiber membrane formed of a thermoplastic resin composed of a layer of a three-dimensional network structure and a layer of a spherical structure of -31-200950877, comprising: forming a process for forming a layer of a spherical structure; a process of forming a layer of a three-dimensional network structure by solidifying a resin solution containing 8% by weight or more of a hydrophilic polymer; and bringing a layer of the three-dimensional network structure into contact with an aqueous solution containing an oxidizing agent a process in which a layer of a three-dimensional network structure is divided into a thin layer each having a thickness of 0.2 μm in a thickness direction thereof, and has a thin layer having a maximum pore diameter of 10 or more and 200 or less and a maximum pore diameter of 0.03 μm or more and 0.2 μm or less, and The thin layer having a maximum pore diameter of less than 〇.〇3 μm is 0 layer ❹ or more and 2 layers or less. 10. The method for producing a hollow fiber membrane according to claim 9, wherein the concentration of the aqueous solution containing the oxidizing agent is 500 ppm or more and 50,000 ppm or less and the contact time between the aqueous solution containing the oxidizing agent and the three-dimensional network structure is 1 hour or more, 4 0 0 hours or less. -32- 200950877 IV. Designated representative map: (1) The representative representative of the case is: (1). (2) The symbol of the symbol of this representative figure is briefly described as follows: 1 The range of 1 layer of the thin layer with a thickness of 0.2 μm The outer surface 3 The radial direction of the hollow fiber membrane ❹ 5. If there is a chemical formula in this case, please reveal the best invention. Characteristic chemical formula:
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