TW200941127A - Method of coating a filter with dotted color patterns - Google Patents

Method of coating a filter with dotted color patterns Download PDF

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Publication number
TW200941127A
TW200941127A TW97109492A TW97109492A TW200941127A TW 200941127 A TW200941127 A TW 200941127A TW 97109492 A TW97109492 A TW 97109492A TW 97109492 A TW97109492 A TW 97109492A TW 200941127 A TW200941127 A TW 200941127A
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Taiwan
Prior art keywords
substrate
coating
oil
film
printing
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TW97109492A
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Chinese (zh)
Inventor
zheng-xin Chen
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Hsin Chuan Proficientprinting Co Ltd
Bohhen Optronics Co Ltd
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Application filed by Hsin Chuan Proficientprinting Co Ltd, Bohhen Optronics Co Ltd filed Critical Hsin Chuan Proficientprinting Co Ltd
Priority to TW97109492A priority Critical patent/TW200941127A/en
Publication of TW200941127A publication Critical patent/TW200941127A/en

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Abstract

A method of coating a filter with dotted color patterns is disclosed. The method firstly cleans a substrate. Then, according to image designing and computer typesetting, a patter with a dotted combination can be positioned, so as to generate a substrate with a cut-out image. Next, the computer typeset stencil is placed on a press, such that the press can apply printing ink onto the substrate based on a certain angle, distance and thickness. Then a single-color filter can be obtained after coating and ink-cleaning processes. After placing the single-color filter in a jig and repeating the typesetting, printing and coating processes, a filter with color effect can be obtained on a single substrate. Therefore, the present invention can efficiently prevent damage or erosion to the substrate during the coating process, so as to increase usability and functionality of the color filter.

Description

200941127 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種具網點色彩圖樣濾光片鍍膜之 方法,尤指一種利用真空鍍膜與印刷技術結合的方式 來形成彩色濾光片之製程’其概應隸屬於光學產品之 技術領域範疇。 【先前技術】 ❹ 按’光學薄膜技術在現今的光電領域中,已儼然 成為控制光束光譜的工具’其能有效改變及控制光束 在光電系統中的光譜特性,並且具有消除鬼影、色彩 平衡調整及鏡面保護等功能; 然而’不同於微電子電路應用的丨c薄膜或以化 學方式製作的薄膜,光學薄膜大部分屬於多層設計之 結構’其中形成薄膜的鍍膜技術大致可分為液態成膜 法與氣態成膜法兩種,前著大多涉及化學變化,後著 φ 有些疋利用化學作用,有些則是屬於物理作用,其中 在基材例如玻璃等的表面上利用產生薄膜的方式,使 基材的表面因薄膜而產生圖案的效果,並將其產生圖 案的產品稱之為「G0B〇」,一般製作G〇B〇常用的 方法有兩種’分別為雷射雕刻(Laser Etching)和藥劑 敍刻(Etching)兩種,其中·· (1)雷射雕刻(Laser Etching):其雷射光在使鍍膜 材料產生汽化的同時,對於玻璃的表面也會產生損 傷,進而使基材上的圖案產生模糊霧化及透光性不佳 5 200941127 的現象,且雕刻處與未雕刻處的邊緣會使薄膜的附著 力不佳,在高溫使用時會使薄膜產生脫落,使製造的 G〇BO品質下降,這也是雷射—㈣ 雷射雕刻的設備較貴。 (2)藥劑蝕刻(Etching):彡是目冑業界一般最常 使用的方法,此種方法主要是藉由藥劑(氫氣酸·… 熔解錢膜材料而無法溶解印刷油料的性質而製作出圖 Φ 由於採用腐蝕的方式,其功率無法如同一般鍍膜 的條件,必需採用較低之輸出功率,而低功率的輸出 會造成所形成的薄膜其緻密性不足,會產生熱飄移的 $見象,再者氫1酸屬強酸易對人體及環境造成傷害, 1外若要形成彩色的圖案片’亦需將多片的玻璃進行 膠合,而使用的黏合材料對於穿透率會有所影響。 【發明内容】 因此,本發明人有鑑於上述兩種鑛膜技術的缺失 © 與^,對於渡光片&製造及品質的維持上有所困 ^因此無法符合一般業界的需求,特經過不斷的研 九與試驗’終於發展出-種能改進現有缺失之本發 明。 +發 4達到上述目的’本發明係提供—種具網點色彩 圖樣濾光片鍍膜之方法,其包括: / (一)基材清洗:主要係將在基材上的雜質清除, 使雜質能脫離基材的表面,讓基材在清洗後係具有— 軋淨之表面,以利於基材在下一流程的進行; 6 200941127 、(一)影像設計:對於所需要之彩色影像進行設計, 並:備真空錢膜所需之光譜色階,作為後續塗佈前點 狀密度之考慮’藉以配合色階而相疊出高解析度之 色影像; / (三) 排版定位:於電腦上排定需要印刷的網點組 合圖案,並計算出在鍍膜完成後所需裁切之位置,且 同夺製作與據光片相對配合之四方形治具的定位 點’以便於重複套圖印刷時之定位,另於完成電腦排 版後進行鎮空影像之底片的出片; (四) 製版印刷:將底片放置於一印刷機台上,並 藉由機台的推擠壓力使印刷油料透過鏤空影像之底 片,以一定之角度、距離及厚度附著於基材上,進而 形成一鏤空點狀組合之影像; (五) 鍍膜:將經製版印刷後的基材放置於一鍍膜 機中,並經由離子助鍍的方式在基材上鍍上所需顏色 的膜層,使圖案因覆蓋在印刷油料下,在鍍膜的過程 中不會有脫落的情形,·以及 (六) 印刷油料清洗:將經由鍍膜後的基材上進行 印刷油料的清洗,使覆蓋在印刷油料下的圖案經清洗 後產生圖案之效果。 較佳地,在製版印刷時,係於一製版的絲孔上塗 佈所需之感光乳膠,將前述之底片與具一定厚度之感 光乳膠相結合,並藉由烘乾的方式使底片與製版相結 合,再將附著感光乳膠之底片放置於一印刷機台上。 7 200941127 較佳地,在印刷油料清洗時,係先將鐘膜後的基 # ’又’包& 5又有軟化劑之浸泡槽中加熱浸泡使印刷油 #加速軟化,並於軟化印刷油料後,將賴基材放置 於一油料清洗機上,藉由往復移動鍍膜基材的方式, 使鑛膜基材與-刷體相接觸將覆蓋於基材上之油料刷 除。 較佳地,在清洗基材時係藉由超音波震堡的方式 #基材進行清洗,使讀在基材上的雜f經由超音波 的震盪而脫離基材表面。 較佳地,於鍍膜時之膜層厚度在〇2〜〇3#m之 間。 • 較佳地’該印刷油料為油‘墨,且於油料印刷覆蓋 於基材上後,對其油料之厚度及位置進行檢測,並於 經過印刷檢測後則進行油料固定。 較佳地,油料固定的方式係為洪乾固定,使油料 ❹ M's地附著於基材上,進而讓基材於鑛膜時能得到 有效的遮蓋效果。 較佳地,油料固定#方式係為紫外線固定,使油 料能穩定地附著於基材上,進而讓基材於鍍膜時能得 到有效的遮蓋效果。 較佳地,將完成單色鍍膜後之濾光片,對於濾光 片進行油料清洗後放置於所製作之治具中,即可準確 地對於濾光片重複(四)、(五)及(六)的製作流程,使單 色的基材於交替的製版、印刷及鑛膜後形成具彩色效 8 200941127 果之濾光片。 經由上述的流程所製作出的彩色濾光片,係具有 下列的優點: 了提咼生產量··高功率之離子輔助蒸鍍所形 成的薄膜緻密性佳,不會有熱飄移現象產生,且錢膜 時不會對膜層有所損傷,所以膜層不會脫落的現象, 因此可大幅提兩產品之良率。 〇 nD ☆色效果.以往業界所使用的濾光片,僅可 呈現單一顏色,而本發明可在單一圖案片上藉由網點 組合印刷的方式,於鍍膜基材上呈現一高解析度之彩 色效果,:吏舞台燈光的應用上更能呈現生命力及活 力且在單-基材上鑛以多種顏色,係為一製程穩定 度的表現’有效避免需藉由多片玻璃膠合方式所造成 的膠合與遇熱脫落之問題與缺失。 改善質·藉由準確的油料印刷方式,使基 ❿材匕由油料的遮蓋後,可有效避免雷射或藥劑於鑛膜 夺對於基材產生損壞及侵钱’造成圖案產生模糊霧化 及透光性不佳的現象,大幅提高遽光片之鍍膜品質’ 再則’因將多種顏色鍍於單_的基材(如玻璃)上, 與—般藉由膠合的濾光片相比其成本可降低,且滤光 片在高功率的燈光下使用不會有脫落的現象。 U四、減少傷害:本發明的製造流程,可減少以往 製造方式所產生的環境污染及作業人員的作業過程傷 害。 9 200941127 五、產業利用性:本發明所生產的彩色濾光片不 單只應用在舞台燈光技術上,在濾光片工業元件上也 有應用空間,像投影機元件,掃瞄器元件等,有助於 降低成本並提升合成產率,提升業界產量之可行性, 具有極大之產業利用價值。 【實施方式】 本發明提供一種具網點色彩圖樣濾光片鍍膜之方 ❹ ④’其係、將清洗過的基材,藉由製版印刷的方式將所 需的圖案反白印刷在基材上,使印刷油料覆蓋於所需 的圖案上,可有效避免於鍍膜時雷射光或藥劑對於基 材之影響與破壞,達到提高彩色濾光片的使用性及功 能性之目的。 其中光學薄膜應用於彩色濾光片的方面,主要係 藉由顏色疊加的性質’請配合參看如第三圖所示,使 印刷的三原色(CMY)中的青綠色(Cyan)、品紅色 © (Magenta)及黃色(Yellow)的叠加方式以產生其他不同 的顏色’例如.黃色與品紅色疊加後產生紅色 + M-R)、青、綠色與黃色叠合後產生綠色(Gmen)(c + Y G)以及青綠色與品紅色疊合可產生藍色(Blue)(c + M= B); 八中紅色、綠色及藍色即為光的三原色(RGB), 因此本發明係基於顏色疊加的特性進行應用,本發明 係關於一種具網點色彩圖樣濾光片鍍膜之方法,為能 詳細瞭解本創作的技術特徵及實用功效,並可依照說 200941127 明書的内容來實施,兹進一步以圓式請參看如第一 實施例,詳細說明如后:該具網點 色办圖樣濾光片鍍膜之方法其主要係包含: (-)基材清洗:主要係將在基材上的雜質清除, 其係赭由超音波震I的方式對基材進行清洗,使吸附 :基材上的雜質經由超音波的震盈,使雜質能脫離基 材的表面’讓基材在清洗後係具有一乾淨之表面,以 利於基材在下—流程的進行; (二)影像設計:對於所需要之彩色影像進行設古十, 並準備真空鑛膜所需之光譜色階(_),例如C、M、 Y每色最能表現出反映色的光譜,作為後續塗佈前點 狀选度之考慮’藉以配合色階而相疊出高解析度 色影像;200941127 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a method for coating a dot color pattern filter, and more particularly to a process for forming a color filter by using a combination of vacuum coating and printing technology. Its general purpose belongs to the technical field of optical products. [Prior Art] ❹ According to the 'optical film technology, in the field of optoelectronics today, it has become a tool for controlling the beam spectrum', which can effectively change and control the spectral characteristics of the beam in the photoelectric system, and has the effect of eliminating ghosting and color balance adjustment. And mirror protection and other functions; however, 'different from microelectronic circuit applications or chemically produced films, optical films are mostly multi-layered structures. The coating technology for forming thin films can be roughly divided into liquid film forming methods. There are two kinds of gas film formation methods, most of which involve chemical changes, followed by φ, some use chemical action, and some are physical, in which a film is formed on the surface of a substrate such as glass to make a substrate. The surface of the surface is patterned by the effect of the film, and the product that produces the pattern is called "G0B〇". Generally, there are two commonly used methods for making G〇B〇, respectively. Laser Etching and Pharmacy Etching two kinds, among which (1) Laser Etching: its laser light vaporizes the coating material. At the same time, the surface of the glass is also damaged, which causes the pattern on the substrate to be blurred and atomized and the light transmittance is not good. The edge of the engraving and the unengraved portion may cause poor adhesion of the film. When used at high temperatures, the film will fall off, which will reduce the quality of the manufactured G〇BO. This is also the laser-(4) laser engraving equipment is more expensive. (2) Etching: It is the most commonly used method in the industry. This method is mainly made by the chemical (hydrogen acid... melts the money film material and cannot dissolve the printing oil). Due to the corrosion method, the power cannot be the same as that of the general coating. It is necessary to use a lower output power, and the low-power output will cause the formed film to be insufficiently dense, which will produce a heat drifting view. Hydrogen acid is a strong acid, which is harmful to the human body and the environment. 1 If a color pattern piece is to be formed, it is necessary to glue a plurality of pieces of glass, and the bonding material used may have an influence on the transmittance. Therefore, the inventors of the present invention have been plagued by the lack of the above two types of mineral film technologies, and the maintenance of quality and maintenance of the light-receiving sheet & And the experiment 'finally developed - the invention can improve the existing defects. + hair 4 to achieve the above purpose' The present invention provides a method for coating a dot color pattern filter, the package thereof : / (1) Substrate cleaning: mainly removes the impurities on the substrate, so that the impurities can be separated from the surface of the substrate, so that the substrate has a rolled surface after cleaning to facilitate the substrate in the next process. 6 200941127, (1) Image Design: Design for the required color image, and: Prepare the spectral color gradation required for the vacuum film, as a consideration of the dot density before the subsequent coating. The high-resolution color image is superimposed; / (3) Typesetting positioning: the dot pattern that needs to be printed is arranged on the computer, and the position to be cut after the coating is completed is calculated, and the production and the light are taken together. The positioning point of the square fitting of the piece is matched to facilitate the positioning of the pattern printing, and the filming of the film of the aerial image after completion of the computer typesetting; (4) Plate-making: placing the film on a printing machine On the stage, the printing oil is passed through the negative film of the hollow image by the pushing force of the machine, and is attached to the substrate at a certain angle, distance and thickness, thereby forming an image of a hollow point combination; Coating: The plated substrate is placed in a coating machine, and the substrate is coated with a film of a desired color by means of ion plating, so that the pattern is covered by the printing oil, and the coating is coated. There is no falling off during the process, and (6) Printing oil cleaning: The printing oil is cleaned on the substrate after coating, so that the pattern covering the printing oil is cleaned to produce a pattern. In the plate printing, the desired emulsion is coated on a wire hole of a plate, the aforementioned film is combined with a photosensitive emulsion having a certain thickness, and the film is combined with the plate by drying. Then, the negative emulsion attached to the emulsion is placed on a printing machine. 7 200941127 Preferably, in the cleaning of the printing oil, the base of the film is first immersed in the package and the softener is soaked. The heating soaking in the tank causes the printing oil # to accelerate and soften, and after softening the printing oil, the substrate is placed on an oil washing machine, and the film substrate is brought into contact with the brush body by reciprocating the coating substrate. Brush the oil covering the substrate. Preferably, when the substrate is cleaned, the substrate is cleaned by the method of ultrasonic shocking, so that the impurities f read on the substrate are separated from the surface of the substrate by ultrasonic vibration. Preferably, the thickness of the film at the time of coating is between 〇2 and 〇3#m. • Preferably, the printing oil is oil 'ink, and after the oil is printed on the substrate, the thickness and position of the oil are detected, and after the printing is detected, the oil is fixed. Preferably, the way of fixing the oil is to be fixed by flooding, so that the oil ❹M's is attached to the substrate, so that the substrate can be effectively covered when it is in the film. Preferably, the oil fixing # is UV-fixed so that the oil can be stably attached to the substrate, so that the substrate can be effectively covered when it is coated. Preferably, the filter after the monochromatic coating is completed, and after the filter is oil-cleaned and placed in the fabricated fixture, the filter can be accurately repeated (4), (5), and (6) The production process enables the monochromatic substrate to form a color filter with alternating color, printing and mineral film. The color filter produced by the above-described process has the following advantages: The film produced by the ion-assisted vapor deposition of high power is excellent in compactness, and there is no heat drift phenomenon, and When the money film is not damaged to the film layer, the film layer will not fall off, so the yield of the two products can be greatly increased. 〇nD ☆ color effect. Previously used filters in the industry can only present a single color, and the present invention can display a high-resolution color effect on a coated substrate by means of dot-combination printing on a single pattern sheet. ,: The application of stage lighting can bring more vitality and vitality, and the minerals in a single-substrate are in a variety of colors, which is a performance of process stability. Effectively avoid the glue and the glue caused by multiple pieces of glass glue. Problems and lack of heat loss. Improve quality · By means of accurate oil printing, after the base material is covered by oil, it can effectively avoid laser or chemical damage to the substrate and damage the money. The phenomenon of poor lightness greatly improves the coating quality of the enamel sheet. 'Furthermore', because the multiple colors are plated on a single substrate (such as glass), compared with the cost of glued filters. Can be reduced, and the filter will not fall off when used under high power lighting. U. Reduction of injury: The manufacturing process of the present invention can reduce the environmental pollution caused by the conventional manufacturing method and the work process injury of the operator. 9 200941127 V. Industrial Utilization: The color filter produced by the present invention is not only applied to the stage lighting technology, but also has application space on the filter industrial components, such as projector components, scanner components, etc. It has great industrial value for reducing the cost and improving the synthetic yield and improving the feasibility of the industry's output. [Embodiment] The present invention provides a method for coating a screen with a dot color pattern filter, and a substrate to be cleaned, which is printed on the substrate by a plate printing method. Covering the printing oil on the desired pattern can effectively avoid the influence and destruction of the laser light or the chemical on the substrate during the coating, thereby improving the usability and functionality of the color filter. Among them, the application of optical film to color filters is mainly due to the nature of color superimposition. Please refer to the picture shown in the third figure to make Cyan and Magenta © in the three primary colors (CMY). Magenta) and yellow (Yellow) are superimposed to produce other different colors 'for example, yellow and magenta are superimposed to produce red + MR), cyan, green and yellow are superimposed to produce green (Gmen) (c + YG) and Cyan and magenta overlap to produce blue (c + M = B); eight red, green and blue are the three primary colors of light (RGB), so the invention is based on the characteristics of color superposition The invention relates to a method for coating a filter with a dot color pattern, in order to understand the technical features and practical effects of the creation in detail, and can be implemented according to the contents of the 200941127, and further refer to the round form. The first embodiment, the detailed description is as follows: the method for coating the filter pattern with the dot color pattern mainly comprises: (-) substrate cleaning: mainly removing impurities on the substrate, and the system is super Sonic I The method is to clean the substrate to make the adsorption: the impurities on the substrate pass the ultrasonic shock, so that the impurities can be separated from the surface of the substrate, so that the substrate has a clean surface after cleaning, so that the substrate is under the surface - (2) Image design: Set the color gradation (_) required for the vacuum film for the required color image, for example, C, M, Y can best reflect the color of each color. The spectrum, as a consideration for the subsequent dot selection before coating, by which the high resolution color image is superimposed with the color gradation;

(三)排版定位:於電腦上排定需要印刷的網點組 合圖案,並計算出在鑛膜完成後所需裁切之位置,且 同時製作-與it光片相對配合之四方形治具的定位 點’以利於重複套圖印刷時之定位,另於完成電腦排 版後進行鏤空影像之底片的出片; (四)製版印刷··於一製版的絲孔上塗佈所需之感 光乳膠1前述之底片與具—定厚度之感光乳膠相結 合,並精由供乾*的方式使底片與製版相、结合,再將附 著感光乳膠之底片放置於—印刷機台±,並藉由機台 的推擠壓力使印刷油料透過鏤空影像之底片及製版, 以-疋之角度、距離及厚度附著於基材上,進而形成 200941127 一鏤空點狀組合之影像,其中該印刷油料可為油墨, 且於油料印刷覆蓋於基材上後,對其油料之厚度及位 置進行檢測,另於經過印刷檢測後則進行油料固定, 其中油料固定的方式可分為烘乾固定及紫外線固定兩 種,使油料能穩定地附著於基材上,進而讓基材於鍍 膜時能得到有效的遮蓋效果,以避免於鑛臈時雷射光 或藥劑對於基材之影響與破壞,有效達到提高濾光片 的使用性及功能性之目的; u (五)鐘膜:在基材上鍍膜的方法很多,一般可分 為液態成膜法及氣態成膜法兩種,其中氣態成膜法主 2分為化學蒸鑛與物理蒸料方式,其中為配合批 ^里的生產,所以—般常利用物理蒸鍍的方式進行鍍 膜,其中物理蒸鑛的方式有熱蒸發蒸錢法、電毀減鐘 法及離子束濺鍍法三大類,本發明係以能更進一步改 善膜貝的離子助鍍的鍍膜方式進行鍍膜,此種鍍膜方 式係藉由離子使鑛臈材料的原子(分子)沉積在基材 表面時能提高膜層的緻密性,使基材上所形成膜的品 質提高,首先係將經製版印刷後的基材放置於一鍍膜 機中n由離子助鑛的方式在基材上鍍上所需顏色 的膜層’較佳地’該膜層的厚度在〇.2〜〇3,之間, 使圖案因覆蓋在印刷油料下,在鑛膜的過程中不會有 脫落的情形;以及 (六)印刷油料清洗:此方法主要是應用特殊油料 #基材之間作又性附著的特性將經由鍍膜後的基材上 12 200941127 進仃MJ油料的—月洗,使覆蓋在印刷油料下的圖案經 /月洗後產生(G〇B〇丨s ;圆茶之效果,其係先將鍍膜後的 基材浸泡於-設有軟化劑之浸泡槽中加熱浸泡使印刷 油料加速軟化,並於龄 、軟化印刷油料後,將鍍膜基材放 置於一油料清洗機上,藉由往復移動鑛膜基材的方 式使鍵膜基材與一刷體相接觸將覆蓋於基材上之油 料刷除。 ,,&由上述的流程後,可使基材於鍍膜後形成單-的顏色之濾光片。 若將上述完成單色錄膜後之濾光片’對於遽光片 進行油料清洗後放置於(三)中所製作之治具中,即可 準確地對於遽光片重複(四)、(五)及(六)的製作流程, 使單色的基材於交替的排版、印刷及鑛膜後,形成如 附件一至四圖所示具彩色效果之濾光片。 事實上,在實施本發明之已述模式方面,而根據 ❹ f發明所作之不同修正及變化對於熟習該項技術者而 言,均顯然不會偏離本發明的範圍與精神,亦被涵蓋 於下列申請專利範圍之内,雖然本發明已敘述特定的 較佳具體事實,必須瞭解的是本發明不應被不當地限 制於該等特定具體事實上。 【圖式簡單說明】 第一圖係本發明單色濾光片鍍膜製作之流程圖。 第二圖係本發明具網點色彩圖樣濾光片鍍膜之方 法之流程圖。 ]3 200941127 第三圖係印刷三原色之顏色疊加示意圖。 附件一係本發明之彩色濾光片濾光片形成第一色 (青綠色)之製作流程示意圖。 附件二係本發明之彩色濾光片濾光片形成第二色 (品紅色)之製作流程示意圖。 附件三係本發明之彩色濾光片濾光片形成第三色 (青綠色)之製作流程示意圖。 附件四係本發明之彩色濾光片濾光片形成第四色 ® (黑色)之製作流程示意圖。 【主要元件符號說明】 無(3) Typesetting positioning: arrange the combination pattern of the dots to be printed on the computer, and calculate the position to be cut after the completion of the film, and at the same time make the positioning of the square fixture with the matching of the light piece Point 'to facilitate repeating the positioning of the set of printing, and after the completion of the computer typesetting, the film of the hollowed out image is produced; (4) Plate making · coating the desired emulsion on the wire hole of a plate 1 The negative film is combined with a photosensitive emulsion of a certain thickness, and the negative film is combined with the plate making by means of a dry*, and the negative film attached with the photosensitive latex is placed on the printing machine ±, and pushed by the machine The pressing force causes the printing oil to pass through the negative film and the plate making of the hollow image, and attaches to the substrate at an angle, a distance and a thickness of the crucible, thereby forming an image of the hollow combination of the 200941127, wherein the printing oil can be an ink, and After the oil is printed on the substrate, the thickness and position of the oil are detected, and after the printing is detected, the oil is fixed. The way of fixing the oil can be divided into drying and fixing. The wire is fixed in two ways, so that the oil can be stably attached to the substrate, so that the substrate can be effectively covered when the coating is applied, so as to avoid the influence and destruction of the laser or the chemical on the substrate during the mine, effectively achieving Improve the usability and functionality of the filter; u (5) Bell film: There are many methods for coating on the substrate, generally can be divided into liquid film formation method and gas film formation method, among which gas film formation method The main 2 is divided into chemical steaming and physical steaming methods, which are used in conjunction with the production of batches, so the coating is usually used by physical vapor deposition. The physical distillation method includes thermal evaporation and electricity destruction. There are three types of clock reduction methods and ion beam sputtering methods. The present invention is applied to a coating method capable of further improving the ion plating of the film shell by atomic (molecular) deposition of the ore material by ions. When the surface of the substrate is used, the density of the film layer can be improved, and the quality of the film formed on the substrate is improved. First, the plated substrate is placed in a coating machine, and the substrate is ion-assisted in the substrate. Plated on The color-required film layer 'preferably' has a thickness of between 〇2 and 〇3, so that the pattern does not fall off during the process of the film film due to being covered under the printing oil; (6) Printing oil cleaning: This method is mainly applied with special oil materials. The characteristics of re-attachment between the substrates will be covered by the coating material after the coating of the substrate. The pattern is produced after the month/wash (G〇B〇丨s; the effect of the round tea, which is first immersed in the coated substrate in the soaking tank provided with the softener to heat the soaking to accelerate the softening of the printing oil, and After the age and softening of the printing oil, the coating substrate is placed on an oil washing machine, and the oil film covering the substrate is brushed by contacting the key film substrate with a brush body by reciprocating the mineral film substrate. After the above process, the substrate can be formed into a single-color filter after coating. If the filter after the completion of the monochrome recording film is oiled for the polishing sheet and placed in the fixture prepared in (3), it can be accurately repeated for the calender (4), (five) And (6) the production process, after the monochromatic substrate is alternately typeset, printed and mineral film, forming a color effect filter as shown in Annexes I to IV. In fact, the various modifications and variations of the present invention are apparent to those skilled in the art without departing from the scope and spirit of the invention. Within the scope of the patent application, although the invention has been described in terms of specific preferred specific embodiments, it should be understood that the invention should not be BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a flow chart for the production of the monochromatic filter coating of the present invention. The second figure is a flow chart of the method for coating a dot color pattern filter of the present invention. ]3 200941127 The third picture is a schematic diagram of the color superposition of the three primary colors. Attachment 1 is a schematic diagram of the production process of the color filter of the present invention to form a first color (cyan). The second part is a schematic diagram of the production process of the color filter of the present invention to form a second color (magenta). The third part is a schematic diagram of the production process of the color filter of the present invention to form a third color (cyan). Annex 4 is a schematic diagram of the production process of the fourth color ® (black) of the color filter filter of the present invention. [Main component symbol description] None

1414

Claims (1)

200941127 十、申請專利範圍: 1 . 一種具網點色彩圖樣濾光片鍍膜之方法,其 包含: (-)基材清洗:主要係將在基材上的雜質清除, 使雜質能脫離基材的表面,讓基材在清洗後係具有一 乾淨之表面,以利於基材在下一流程的進行; (二) 影像設計:對於所需要之彩色影像進行設計, ϋ準備真空鍍膜所需之光譜色階,作為後續塗佈前點 狀密度之考慮,藉以配合色階而相疊出高解析度之彩 色影像; (三) 排版定位:於電腦上排定需要印刷的網點組 合圖案,並計算出在鍍膜完成後所需裁切之位置,且 同時製作一與濾光片相對配合之四方形治具的定位 點,以便於重複套圖印刷時之定位,另於完成電腦排 版後進行鏤空影像之底片的出片; (四) 製版印刷:將底片放置於一印刷機台上,並 ® 藉由機台的推擠壓力使印刷油料透過鏤空影像之底 片,以一定之角度、距離及厚度附著於基材上,進而 形成一鏤空點狀組合之影像; (五) 鍍膜:將經製版印刷後的基材放置於一鐘膜 機中’並經由離子助鑛的方式在基材上鑛上所需顏色 的膜層’使圖案因覆蓋在印刷油料下,在鍍膜的過程 中不會有脫落的情形;以及 (六) 印刷油料清洗:將經由鍍膜後的基材上進行 15 200941127 印刷油料的清洗,使覆蓋在印刷油料下的圖案經清洗 後產生圖案之效果。 2 ·如申請專利範圍第1項所述之具網點色彩圖 樣濾光片鍍膜之方法,其中在製版印刷時,係於一製 版的絲孔上塗佈所需之感光乳膠,將前述之底片與具 一定厚度之感光乳膠相結合,並藉由烘乾的方式使底 片與製版相結合’再將附著感光乳膠之底片放置於一 印刷機台上。200941127 X. Patent application scope: 1. A method for coating a dot color pattern filter, comprising: (-) substrate cleaning: mainly removing impurities on the substrate, so that impurities can be separated from the surface of the substrate The substrate has a clean surface after cleaning to facilitate the substrate in the next process; (2) Image design: design for the desired color image, and prepare the spectral color gradation required for vacuum coating. As a consideration of the dot density before the subsequent coating, the high-resolution color image is superimposed with the color gradation; (3) Typesetting positioning: the dot pattern which needs to be printed is arranged on the computer, and the coating is completed. After the position of the cutting is required, and at the same time, a positioning point of the square fixture which is matched with the filter is prepared, so as to repeat the positioning of the pattern printing, and the film of the hollow image is completed after the computer typesetting is completed. (4) Plate-making: placing the film on a printing machine, and using the pressing force of the machine to pass the printing oil through the film of the hollow image, The angle, the distance and the thickness are attached to the substrate to form an image of a hollow point combination; (5) Coating: placing the plated substrate in a bell film machine and passing the ion assisting method The film of the desired color on the substrate is such that the pattern is covered under the printing oil and does not fall off during the coating process; and (vi) printing oil cleaning: will be applied to the substrate after coating Perform the cleaning of 15 200941127 printing oil, so that the pattern covered under the printing oil is washed to produce a pattern. 2) The method for coating a dot color pattern filter according to claim 1, wherein in the plate making, the desired emulsion is coated on a wire hole of a plate, and the aforementioned film is The emulsion of a certain thickness is combined, and the film is combined with the plate by drying. Then the film attached with the emulsion is placed on a printing machine. 3 .如申請專利範圍第1或2項所述之具網點色 彩圖樣濾光片鍍膜之方法,其中在印刷油料清洗時, 係先將錢膜後的基材浸泡於一設有軟化劑之浸泡槽中 加熱浸泡使印刷油料加速軟化,並於軟化印刷油料 後,將鍍膜基材放置於一油料清洗機上,藉由往復移 動鍛膜基材的方式’使鍍膜基材與一刷體相接觸將覆 蓋於基材上之油料刷除。 4·如申請專利範圍第3項所述之具網點色彩圖 樣滤光鍍膜之方法巾在清洗基材時係藉由超音 波震盈的方式對基材雄杆、音、决,成 』签何進仃π /先,使吸附在基材上的雜 質經由超音波的震盪而脫離基材表面。 5 ·如申請專利範圍第4頂所、七七s 囷乐項所述之具網點色彩圖 樣遽光片鍍膜之方法,苴中於雜 玄/、〒於鍍膑時之膜層厚度在 0.2~0.3 // m 之間。 200941127 位置進 油料印刷覆蓋於基材上後’對其油料之厚度及 行檢測,並於經過印刷檢測後則進行油料^定 7.如申請專利範圍第6項所述之具網點色彩圖 樣滤光片鍵膜之方法,纟中油料固定的方式係為供乾 固定,使油料能穩定地附著於基材上,進而讓基材於 鍍膜時能得到有效的遮蓋效果。 如申π專利範圍第6項所述之具網點色彩圖 «光>{㈣之方法中油料固定的方式係為紫外 線固定’使油料能穩定地附著於基材上,it而讓基材 於鑛膜時能得到有效的遮蓋效果。 如申π專利範圍第7項所述之具網點色彩圖 樣濾光片鍍膜之方法,其中將完成單色鍍膜後之濾光 片,對於濾光片進行油料清洗後放置於所製作之治具 中,即可準確地對於濾光片重複(四)、(五)及(六)的製 ❹ 作流耘,使單色的基材於交替的製版、印刷及鍍膜後 形成具彩色效果之濾光片。 1 〇 .如申请專利範圍第8項所述之具網點色彩圖 樣濾光片鍍膜之方法,其中將完成單色鍍膜後之濾光 月’對於濾光片進行油料清洗後放置於所製作之治具 中,即可準確地對於濾光片重複(四)、(五)及(六)的製 作流私,使單色的基材於交替的製版、印刷及鍍膜後 形成具彩色效果之濾光片。 11 ·如申請專利範圍第1項所述之具網點色彩圖 樣滤光片鍍膜之方法,其中在清洗基材時係藉由超音 17 200941127 波震盪的方式對基材進行清洗,使吸附在基材上的雜 質經由超音波的震盈而脫離基材表面。 12·如中請專利範圍第]項所述之具網點色彩圖 樣濾光片鍍膜之方法,其中於鍍膜時之膜層厚度在 0.2〜0.3 # m之間。 13·如申請專利範圍第!項所述之具網點色彩圖 樣濾光片鍍膜之方法,其中該印刷油料為油墨,且於 油料印刷覆蓋於基材上後,對其油料之厚度及位置進 行檢測,並於經過印刷檢測後則進行油料固定。 14. 如申請專利範圍第,項所述之具網點色彩圖 樣濾光片鍍膜之方法’丨中油料固定的方式係為烘乾 固定,使油料能穩定地附著於基材上,進而讓基材於 鍵膜時能得到有效的遮蓋效果。 15. 如申請專利範圍第,項所述之具網點色彩圖 樣濾光片鍍膜之方法中油料固定的方式係為紫外 線固定’使油料能穩定地附著於基材上,$而讓基材 於鍍膜時能得到有效的遮蓋效果。 16 ·如申請專利筋園筮1 s J摩巳囷笫Ί項所述之具網點色彩圖 樣滤光片鍍膜之方法,丨中將完成單色鍍膜後之渡光 月’對㈣光片進行油料清洗後放置於所製作之治具 中’即可準確地對於遽光片重複(四)、(五)及(六)的製 作流程’使單色的基材於交替的製版、印刷及鐘媒後 形成具彩色效果之濾光片。 183. The method for coating a dot color pattern filter according to claim 1 or 2, wherein in the cleaning of the printing oil, the substrate after the money film is first immersed in a soaking agent provided with a softening agent. Heating and immersing in the tank accelerates and softens the printing oil, and after softening the printing oil, the coating substrate is placed on an oil washing machine, and the coated substrate is brought into contact with a brush body by reciprocating the forged film substrate. The oil covering the substrate is brushed off. 4. The method for filtering the coating with the dot color pattern as described in item 3 of the patent application scope is to use the method of ultrasonic shock to the base of the substrate, sound, and decision. Into the π / first, the impurities adsorbed on the substrate are separated from the surface of the substrate by the vibration of the ultrasonic waves. 5 · As for the method of coating the color pattern of the dot pattern according to the fourth top of the patent application and the seven seven s 囷 music item, the thickness of the film in the 玄 / / 〒 膑 膑 膑 膑 0.2 0.2 0.2 0.2 0.2 Between 0.3 // m. 200941127 After the position of the oil is printed on the substrate, the thickness and the line of the oil are tested, and after the printing is tested, the oil is fixed. 7. The color pattern filtering of the dot according to item 6 of the patent application scope is as follows. In the method of forming a film, the method of fixing the oil in the crucible is for dry fixing, so that the oil can be stably attached to the substrate, and the substrate can be effectively covered when the coating is applied. The method of fixing the oil in the method of the dot color map «Lighting>{(4) in the method of claim π patent scope is UV fixing" so that the oil material can be stably attached to the substrate, and the substrate is allowed to be An effective covering effect can be obtained when the film is cast. The method for coating a dot color pattern filter according to item 7 of the patent scope of claim π, wherein the filter after the monochromatic coating is completed, and the filter is oil-cleaned and placed in the fabricated fixture. , the filter can be accurately repeated for the filter (4), (5) and (6), so that the monochromatic substrate can be colored with color after alternate plate making, printing and coating. sheet. 1 〇. The method for coating a dot color pattern filter according to item 8 of the patent application scope, wherein the filter period after the monochromatic coating is completed is performed after the oil is cleaned by the filter and placed in the manufacturing process. In the tool, the reproduction of the filters (4), (5) and (6) can be accurately performed, so that the monochromatic substrate can be colored with color after alternate plate making, printing and coating. sheet. 11 · A method for coating a dot color pattern filter according to claim 1, wherein the substrate is cleaned by ultrasonic wave 17 200941127 when the substrate is cleaned, so that the substrate is adsorbed on the base The impurities on the material are separated from the surface of the substrate by the ultrasonic shock. 12. The method for coating a dot color filter according to the scope of the patent scope, wherein the thickness of the film during the coating is between 0.2 and 0.3 #m. 13·If you apply for a patent scope! The method for coating a dot color pattern filter according to the item, wherein the printing oil is an ink, and after the oil is printed on the substrate, the thickness and position of the oil are detected, and after the printing is detected, Fix the oil. 14. The method for coating a dot color pattern filter according to the scope of the patent application is as follows: the method of fixing the oil in the crucible is to dry and fix, so that the oil can be stably attached to the substrate, and then the substrate is allowed to be An effective covering effect can be obtained when the key film is used. 15. In the method for coating a dot color pattern filter according to the scope of the patent application, the method of fixing the oil in the method of fixing the ink is to fix the oil to the substrate stably, and to allow the substrate to be coated. Can effectively get a cover effect. 16 ·If you apply for the method of coating the dot color filter as described in the patent 筋 筮 筮 1 s J 巳囷笫Ί 丨 丨 丨 丨 丨 丨 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色 单色After being cleaned and placed in the fixtures that are made, the process of repeating (4), (5) and (6) can be accurately performed for the calendering sheet. The monochromatic substrates are alternately plated, printed and tempered. After that, a color filter is formed. 18
TW97109492A 2008-03-18 2008-03-18 Method of coating a filter with dotted color patterns TW200941127A (en)

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