TW200930563A - Metal laminate - Google Patents

Metal laminate Download PDF

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Publication number
TW200930563A
TW200930563A TW97143445A TW97143445A TW200930563A TW 200930563 A TW200930563 A TW 200930563A TW 97143445 A TW97143445 A TW 97143445A TW 97143445 A TW97143445 A TW 97143445A TW 200930563 A TW200930563 A TW 200930563A
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Taiwan
Prior art keywords
resin
layer
ratio
bond
component
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Application number
TW97143445A
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Chinese (zh)
Inventor
Shoko Nagata
Katsuya Shimeno
Tomoharu Kurita
Tomohiro Aoyama
Akira Nishimoto
Original Assignee
Toyo Boseki
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Publication of TW200930563A publication Critical patent/TW200930563A/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/0353Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
    • H05K1/036Multilayers with layers of different types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • B32B27/281Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • H05K1/0313Organic insulating material
    • H05K1/032Organic insulating material consisting of one material
    • H05K1/0346Organic insulating material consisting of one material containing N
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/08PCBs, i.e. printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/01Dielectrics
    • H05K2201/0137Materials
    • H05K2201/0154Polyimide
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/06Thermal details
    • H05K2201/068Thermal details wherein the coefficient of thermal expansion is important

Abstract

The subject of the present invention is to provide a flexural metal laminate and a flexural printed substrate having excellent flexural property, bending resistance, resistance to heat confidence, hygroscopic property, and size accuracy, which can be produced inexpensively. The present invention provides a flexural metal laminate, which is characterized in that the flexural metal laminate is formed by laminating a metal foil on at least one side of a resin film resistant to heat, and the said resin film resistant to heat consists of two layers of polyamideimide resin soluble to organic solvents, wherein one layer is formed by a resin layer having 4800MPa and less of elastic module, having (a) 80 mole% and more of monomer having phenalene group, while the amount of acid component being 100 mole%, the amount of amine component being 100%, and the total amount of acid component and amine component being 200 mole%; (b) the mole ratio of imide bonds and amide bonds being 99/1 to 60/40; and (c) the imidized ratio of imide bonds being 50% and more; and the remaining another layer is formed by a low humidity expansion resin layer having 20ppm and less of the humidity expansion coefficient.

Description

200930563 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種在耐熱性樹脂薄膜的至少一面層 積金屬箔而成之撓性金屬積層體及撓性印刷基板,更詳言 之,係有關於一種彎曲性、耐折特性、絕緣性優良,且焊 錫處理後的剝離強度、加濕處理後的焊錫耐熱性等的耐熱 信賴性及濕度尺寸變化率的尺寸精確度優良的撓性金屬積 層體、撓性印刷基板。 在本說明書及申請專利範圍之「撓性覆金屬積層體」 係指由金屬箔及樹脂層所形成之積層體,例如製造撓性印 刷基板等有用的積層體。又,「撓性印刷基板」係指例如能 夠藉由使用覆金屬積層體並依照減去法(subtractive process)等先前眾所周知的方法製造,並且按照必要使用覆 蓋層薄膜或網版印刷印墨等部分或全面地被覆導體電路而 成之所謂軟性印刷電路板(FPC ; Flexible Printed Circuit)、扁形電纜、捲帶式自動接合(Tape Automated Bonging ; TAB)用的電路板、或 TCP(捲帶式封裝;Tape Carrier Package)封裝用的電路板(覆晶軟質撓性(Chip On Flexible)基板等)等之總稱。 【先前技術】 先前之撓性印刷基板用的撓性覆金屬積層體係將聚醯 亞胺薄膜與金靥箔使用橡膠改性而成的環氧樹脂或丙烯酸 樹脂等的黏著劑貼合而成者。由使用該黏著劑貼合而成之 撓性覆金屬積層體所形成的撓性印刷基板,因爲黏著劑的 耐熱性與聚醯亞胺薄膜比較時明顯較差之緣故,會有耐熱 200930563 信賴性、熱尺寸安定性、絕緣信賴性等較差 爲了解決該等的問題點,有提案(例如, 1、2)揭示一種技術,其係藉由在金屬箔直接 系樹脂溶液來形成無黏著劑層之二層結構的 (二層CCL)之技術。但是,該等的二層CCL 點: •因爲所塗布的聚醯亞胺系樹脂不溶解於有 其先質亦即聚醯胺酸溶液後,必須藉由在金 處理來進行醯亞胺化。因此,加工性差; •因爲在金屬箔上所形成之樹脂薄膜層的彈 以撓性印刷基板的耐彎曲特性、耐折特性等 爲了改良上述的加工性、耐彎曲特性、 的,在專利文獻3提案揭示一種技術,其係 有機溶劑且薄膜的彈性模數低的樹脂組成物 屬箔並乾燥,來形成二層CCL。但是在此所 成物,雖然加工性、耐彎曲性優良,但是因 化率等的尺寸精確度、焊錫處理後的剝離強 賴性較差,而有不適合於封裝半導體元件之 所謂COF基板(覆晶軟質撓性基板;Chip On 用途,或如要求精細間距高密度電路板用途 [專利文獻1]特開昭57-50670號公報 [專利文獻2]特開昭57-66690號公報 [專利文獻3]特開2001-105530號公報 【發明内容】 [發明所欲解決之課題] 之問題點。 參照專利文獻 塗布聚醯亞胺 覆金屬積層體 有以下等的缺 機溶劑,塗布 屬箔上高溫熱 性模數高,所 差。 耐折特性之目 藉由將可溶於 直接塗布在金 使用的樹脂組 爲濕度尺寸變 度等之耐熱信 (TCP 封裝.)、 Flexible 基板) 等之缺點。 200930563 本發明之目的係爲了解決上述課題爲進行,特別是提 供一種亦能夠價廉地製造使用於被要求精細間距的高密度 電路板用途之撓性印刷基板用的撓性金屬積層體及撓性印 刷基板。亦即,本發明的目的係有關於一種由彎曲性、耐 折特性優良,且尺寸變化率小、Tg高、焊錫處理後之剝離 強度或加濕處理後的焊錫耐熱性等的耐熱信賴性亦優良的 基板材料所構成之撓性金屬積層體、撓性印刷基板。 [解決課題之手段] 本發明者等對於先前所沒有之含有可溶於劑且耐熱性 優良的樹脂組成物及含有該等材料而成之撓性印刷基板的 層結構、加工法等專心’硏討的結果,達成了本發明。 亦即,本發明係以下的撓性覆金屬積層體、撓性印刷 基板。 (1)一種撓性金屬積層體,其特徵係一種在耐熱性樹脂薄膜 的至少一面層積金屬箔而成之撓性金屬積層體,該耐熱性 樹脂薄膜係由可溶於有機溶劑的聚醯胺醯亞胺樹脂所構成 之2層構成,其中1層爲 a) 將酸成分的總量作爲100莫耳%、胺成分的總量作爲1〇〇 莫耳%、酸成分與胺成分的合計作爲200莫耳%時,具有萘 基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與醯胺鍵的比率爲99/1〜60/4 0莫耳比, Ο醯亞胺鍵的醯亞胺化率爲5 0%以上 之彈性模數爲4800MPa以下的樹脂層所形成,而且,剩餘 的另一層係由濕度膨脹係數爲2 Oppm以下的低濕度膨脹性 樹脂所形成。 200930563 (2) 如(1)之撓性金屬積層體,其係只有在一面層積金屬箔而 成,其中與金屬箔接觸側之耐熱性樹脂層係由 a) 將酸成分的總量作爲100莫耳%、胺成分的總量作爲ι〇〇 莫耳%、酸成分與胺成分的合計作爲200莫耳%時,具有萘 基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與醯胺鍵的比率爲99/1〜60/40莫耳比, c) 醯亞胺鍵的醯亞胺化率爲50 %以上 之彈性模數爲4800MPa以下的樹脂層所形成,而且,未與 金屬箔接觸側的樹脂層係濕度膨脹係數爲2 0ppm以下的低 濕度膨脹性樹脂層。 (3) —種撓性金屬積層體,其特徵係在一面形成金屬箔而成 之如(1)或(2)之撓性金屬積層體,其中濕度膨脹係數爲 2 Oppm以下的低濕度膨脹性樹脂爲 a) 將酸成分的總量作爲100莫耳%、胺成分的總量作爲100 莫耳%、酸成分與胺成分的合計作爲200莫耳%時,具有伸 聯苯基之單體成分爲100莫耳%以上,且 b) 醯亞胺鍵與酿胺鍵的比率爲99/1〜65/35莫耳比, c )醯亞胺鍵的醯亞胺化率爲5 0 %以上。 (4) 如(1)至(3)項中任一項之撓性金屬積層體,其中 a) 將酸成分的總量作爲100莫耳%、胺成分的總量作爲1〇〇 莫耳%、酸成分與胺成分的合計作爲200莫耳%時,具有萘 基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與醯胺鍵的比率爲99/1〜60/40莫耳比, c )醯亞胺鍵的醯亞胺化率爲5 0 %以上 之彈性模數爲4800MPa以下的樹脂層的厚度(T1)與濕度膨 200930563 脹係數20PPm以下的低濕度膨脹性樹脂層的厚度(T2)之比 (Τ1)/(Τ2)爲 0·05〜5。 (5)—種雙面撓性金屬積層體,其係藉由以在雙面形成金屬 箔的方式貼合如(1)至(4)項中任一項之撓性金屬積層體而 得到。 6.—種撓性印刷基板,其係由如(1)至(5)項中任一項之撓性 覆金屬積層體得到。[Technical Field] The present invention relates to a flexible metal laminate and a flexible printed circuit board in which a metal foil is laminated on at least one surface of a heat resistant resin film, and more specifically, A flexible metal excellent in flexibility, such as peeling strength after soldering, heat resistance after soldering treatment, and heat resistance reliability and humidity dimensional change rate, which are excellent in flexibility, folding resistance, and insulation properties. Laminated body, flexible printed circuit board. The "flexible metal-clad laminate" as used in the specification and the patent application refers to a laminate formed of a metal foil and a resin layer, for example, a useful laminate such as a flexible printed substrate. In addition, the "flexible printed circuit board" is, for example, a part which can be manufactured by a conventionally known method such as a subtractive process using a metal-clad laminate, and a cover film or screen printing ink is used as necessary. Or a fully printed circuit board (FPC), a flexible printed circuit board (FPC), a flat cable, a tape for Tape Automated Bonging (TAB), or a TCP (tape-wrap package); Tape Carrier Package) A general term for boards for packaging (Chip On Flexible substrates, etc.). [Prior Art] A flexible metal-clad laminate system for a flexible printed circuit board is formed by laminating a polyimide film and an adhesive such as an epoxy resin or an acrylic resin modified with a rubber foil. . The flexible printed circuit board formed by the flexible metal-clad laminate which is bonded by using the adhesive has a heat resistance of 200930563, because the heat resistance of the adhesive is significantly inferior to that of the polyimide film. Poor thermal stability, insulation reliability, etc. In order to solve such problems, there is a proposal (for example, 1, 2) to disclose a technique in which a non-adhesive layer is formed by directly applying a resin solution to a metal foil. Layer structure (two-layer CCL) technology. However, these two-layer CCL points: • Since the coated polyimine-based resin is not dissolved in the precursor, i.e., the poly-proline solution, it must be imidized by gold treatment. Therefore, the workability of the resin film layer formed on the metal foil is improved in the above-described workability and bending resistance in order to improve the above-described workability and bending resistance of the flexible printed circuit board. The proposal discloses a technique in which an organic solvent is used and a resin composition having a low modulus of elasticity of a film is a foil and dried to form a two-layer CCL. However, in this case, although the workability and the bending resistance are excellent, the dimensional accuracy such as the chemical conversion rate and the peeling strength after the soldering treatment are inferior, and there is a so-called COF substrate (clip-chip) which is not suitable for packaging a semiconductor element. A soft-flexible substrate; a use of a Chip-on-line, or a high-density circuit board, and a high-density circuit board is required. [Patent Document 1] JP-A-57-66690 [Patent Document 2] JP-A-57-66690 [Patent Document 3] JP-A-2001-105530, SUMMARY OF THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION PROBLEMS TO BE SOLVED BY THE INVENTION The coated polyimine metal-clad laminate has the following unsuitable solvent, and is coated with a high temperature heat on a foil. The purpose of the folding resistance is to overcome the disadvantages such as a heat-resistant letter (TCP package) or a flexible substrate which is soluble in a resin group which is directly applied to gold and which is used for humidity dimensional change. 200930563 The object of the present invention is to solve the above problems, and in particular to provide a flexible metal laminate and flexibility for manufacturing a flexible printed circuit board for use in a high-density circuit board requiring fine pitch. Printed substrate. That is, the object of the present invention is to provide excellent heat resistance and reliability such as excellent flexibility and folding resistance, small dimensional change rate, high Tg, peel strength after soldering treatment, and solder heat resistance after humidification treatment. A flexible metal laminate or a flexible printed circuit board made of an excellent substrate material. [Means for Solving the Problem] The inventors of the present invention have focused on the layer structure and processing method of a resin composition containing a soluble agent and having excellent heat resistance and a flexible printed circuit board containing the same. As a result of the discussion, the present invention has been achieved. That is, the present invention is the following flexible metal-clad laminate or flexible printed circuit board. (1) A flexible metal laminate which is characterized in that a flexible metal laminate is formed by laminating a metal foil on at least one surface of a heat resistant resin film, and the heat resistant resin film is made of a polysiloxane which is soluble in an organic solvent. A two-layer structure composed of an amine imine resin, wherein one layer is a) the total amount of the acid component is 100 mol%, the total amount of the amine component is 1 mol%, and the total of the acid component and the amine component. When it is 200 mol%, the monomer component having a naphthyl group is 80 mol% or more, and b) the ratio of the quinone imine bond to the guanamine bond is 99/1 to 60/4 0 molar ratio, Ο醯亚The amine bond having an oxime imidization ratio of 50% or more is formed of a resin layer having an elastic modulus of 4,800 MPa or less, and the remaining other layer is formed of a low-humidity expandable resin having a humidity expansion coefficient of 2 Oppm or less. 200930563 (2) The flexible metal laminate according to (1), which is formed by laminating a metal foil on one side, wherein the heat-resistant resin layer on the side in contact with the metal foil is a) the total amount of the acid component is 100. When the total amount of the molar % and the amine component is 200% by mole of the total of the acid component and the amine component, the monomer component having a naphthyl group is 80 mol% or more, and b) The ratio of the amine bond to the guanamine bond is 99/1 to 60/40 molar ratio, c) the yttrium imine bond has a yttrium imidation ratio of 50% or more and a resin layer having an elastic modulus of 4,800 MPa or less, and The resin layer on the side not in contact with the metal foil is a low-humidity expandable resin layer having a humidity expansion coefficient of 20 ppm or less. (3) A flexible metal laminate which is characterized in that a flexible metal laminate such as (1) or (2) is formed by forming a metal foil on one side, wherein a low humidity expansion property having a humidity expansion coefficient of 2 Oppm or less The resin is a) a monomer having a biphenyl group when the total amount of the acid component is 100 mol%, the total amount of the amine component is 100 mol%, and the total of the acid component and the amine component is 200 mol%. It is 100 mol% or more, and b) the ratio of the quinone imine bond to the brewing amine bond is 99/1 to 65/35 molar ratio, and c) the sulfhydryl imidation ratio of the quinone imine bond is 50% or more. (4) The flexible metal laminate according to any one of (1) to (3), wherein a) the total amount of the acid component is taken as 100 mol%, and the total amount of the amine component is 1 mol% When the total of the acid component and the amine component is 200 mol%, the monomer component having a naphthyl group is 80 mol% or more, and b) the ratio of the quinone bond to the guanamine bond is from 99/1 to 60/40. Mohr ratio, c) The yttrium imidization ratio of the yttrium imine bond is 50% or more, and the thickness (T1) of the resin layer having an elastic modulus of 4800 MPa or less and the humidity expansion of 200930563 are low humidity expansion resins of 20 ppm or less. The ratio of the thickness (T2) of the layer (Τ1)/(Τ2) is from 0.05 to 5. (5) A double-sided flexible metal laminate obtained by laminating a flexible metal laminate according to any one of (1) to (4) in such a manner that a metal foil is formed on both sides. A flexible printed circuit board obtained by the flexible metal-clad laminate according to any one of (1) to (5).

[發明之效果] 因爲本發明的撓性金屬積層體係由彎曲性、耐折特 性、黏著性優良,且濕度尺寸變化率小、Tg高的複數樹脂 組成物所構成,藉由其層構成、加工條件,耐折特性、焊 錫處理後之剝離強度或加濕處理後的焊錫耐熱性等的耐熱 信賴性、尺寸精確度優良。而且,因爲所使用的樹脂組成 物係可溶於有機溶劑的緣故,不需要在高溫的熱處理而能 夠價廉地製造。因此,因爲能夠價廉地製造COF基板等高 密度封裝用途亦能夠使用之撓性基板,在工業上具有非常 大的優點。 【實施方式】 本發明的撓性金屬積層體係由樹脂薄膜層2層所構 成,在該樹脂薄膜層的至少一面層積有金靥箔。在2層的 樹脂薄膜層所使用的樹脂係由可溶於有機溶劑之聚醯胺醯 亞胺樹脂所構成。2層的樹脂薄膜之中,1層係由彈性模數 爲4800MPa以下,較佳是4500MPa以下,更佳是4300MPa 以下之樹脂薄膜(以下,稱爲低彈性模數樹脂層)所形成, 而另一層係由濕度膨脹係數爲20ppm以下,較佳是15ppm -10- 200930563 以下,更佳是13ppm以下之樹脂薄膜層(以下,稱爲低濕度 膨脹性樹脂層)所形成。低彈性模數樹脂層的彈性模數大於 480 OMPa時,撓性金屬積層體彎曲性、耐折特性變差,且 黏著強度,特別焊錫處理後的剝離強度等耐熱信賴性變 差。又,特別是低彈性模數樹脂層的彈性模數變高時,加 濕處理的焊錫耐熱性大幅度地降低,特別是低濕度膨脹性 樹脂層的濕度膨脹係數髙時此種情形有顯著的傾向。雖然 不知道明確的理由,推測係加濕處理時的焊錫處理時,低 〇 彈性模數樹脂層對於焊錫處理時所產生的放濕(desorption moisture)或熱膨脹達成緩衝的任務之緣故。又,濕度膨脹 係數大於20ppm時,濕度尺寸變化率變高,尺寸精確度變 差且加濕處理的焊錫耐熱性等的耐熱信賴性亦變差。雖然 低彈性模數樹脂層的彈性模數係越低越佳,但是以 lOOOMPa以上爲佳。小於lOOOMPa時,會有處理性、搬運 性降低之情況。又,雖然決取於所要求的性能而不可一槪 而論,2000MPa以上,進而2500MPa以上亦佳。雖然濕度 V 膨脹係數係越低越佳,但是以1 ppm以上爲佳。雖然決取於 所要求的性能而不可一槪而論,5 ppm以上,進而7ppm以 上亦佳。因爲金屬箔的濕度膨賬係數理論上爲Oppm,所以 低濕度膨脹性樹脂層的濕度膨脹係數以越低爲越佳。 又,爲了達成本發明的目的,2層的樹脂薄膜層之中, 與金屬箔接觸側之耐熱性樹脂層爲低濕度膨脹性樹脂層 時,因爲能夠得到焊錫處理後的剝離等耐熱信賴性、彎曲 性、耐折特性優良的撓性金屬積層體,乃是較佳。雖然未 知明確的理由,預測藉由在與金屬箔接觸側配置低彈性模 -11- 200930563 數樹脂層,因爲該層發揮緩衝性的緣故,所以彎曲性、耐 折特性等性能優良。又,雖然該低彈性模數樹脂層具有吸 濕膨脹係數比通常高之傾向,預料可能是藉由使與金屬箔 接觸側的耐熱性樹脂層爲低彈性模數樹脂層,且未與金屬 箔接觸側的耐熱性樹脂層爲低濕度膨脹性樹脂層,成爲金 屬箔層與低濕度膨脹性樹脂層夾住低彈性模數樹脂層之結 構,金屬積層體的結構上,低彈性模數樹脂層變爲不容易 受到濕度的影響,所以加濕處理後的焊錫耐熱性等的耐熱 信賴性亦優良,但是尙未知明確的理由。 本發明所使用的耐熱性樹脂薄膜可使用例如聚醯亞 胺、聚醯胺醯亞胺樹脂、聚醚醯亞胺、聚酯醯亞胺、聚仰 班酸、聚烯丙酯、芳香族聚醯胺(Aramid)等被分類爲耐熱 性優良之所謂工程塑膠的範疇之樹脂。就耐熱性、尺寸精 確度等而言,以聚醯亞胺、聚醯胺醯亞胺爲佳,從加工性 的觀點’以可溶於有機溶劑之聚醢亞胺、聚醯胺醯亞胺爲 更佳,以可溶於有機溶劑之聚醯胺醯亞胺爲較佳。 [低彈性模數樹脂層] 在低彈性模數樹脂層,滿足本發明的實施事項之一個 必要條件係將酸成分的總量作爲1 0 0莫耳%、胺成分的總 量作爲100莫耳%、酸成分與胺成分的合計作爲200莫耳% 時’具有萘基之單體成分爲80莫耳%以上之聚醯胺醯亞胺 樹脂。具有萘基之單體成分以90莫耳%以上爲佳,以100 莫耳%以上爲更佳,萘基小於8 0莫耳%時,因爲吸濕特性 變差、濕度尺寸變化率尺寸精確度未滿足本發明的必要條 件且耐熱性亦降低之緣故,所以焊錫處理後的剝離強度、 -12- 200930563 加濕處理後的焊錫耐熱性等耐熱信賴性亦降低。又,具有 萘基之單體成分以170莫耳%以下爲佳,以160莫耳%以下 爲較佳,以150莫耳%以下爲更佳。大於170莫耳%時會有 彈性模數上升且溶解性下降之傾向》 醯亞胺鍵與醯胺鍵之莫耳比爲99/1〜60/40莫耳比。 醯亞胺鍵與醯胺鍵之莫耳比以99/1〜75/25爲佳,以90/10 〜80/20爲更佳。醯亞胺鍵與醯胺鍵的莫耳比小於60/40 時,耐熱性、耐熱信賴性變差,特別是焊錫處理後的剝離 強度降低。又,大於99/1時’彈性模數變高’且耐折特性、 彎曲特性降低。而且,因爲溶解性亦變差,所以撓性金屬 積層體的加工性變差。 ’’ 顯示用以達成本發明的目的所使用之彈性模數爲 4800MPa以下的低彈性模數樹脂層之一個較佳實施形態 時,以將通式(1)所示之單位作爲必要成分爲佳’以分子鏈 中含有選自通式(2)、通式(3)及通式(4)所示群組之至少1 種單位作爲重複單位之聚醯胺醯亞胺樹脂爲更佳。在此’ 通式(2)中,特別是就低彈性模數、Tg、耐熱信賴性、與銅 箔之黏著性而言’ X以S02或直接鍵結(聯苯基)、或n = 0 爲佳,以直接鍵結(聯苯基)、或n = 0爲更佳。又’通式(3) 中,與上述同樣地,就低彈性模數、Tg、耐熱信賴性 '與 銅箔之黏著性而言,γ以二苯基酮型(co)、或直接鍵結型 (聯苯基)爲佳。又’下述通式(2)、通式(3)所示之單位係各 自1種或2種均可。又,在萘骨架或苯骨架鍵結有取代基 亦無妨。彈性模數係越低越佳’因此’以採取相對於{通式 (2) +通式(3) +通式(4)} ’使通式(1)的比例增多’且相對於醯 -13- 200930563 胺鍵,使醯亞胺鍵的比例減少等的手段爲佳。 通式(1)、通式(2)、通式(3)及通式(4)的含有比,含有 比以{通式(1)}/{通式(2)+通式(3)+通式(4)} = 1/ 99〜 40/60(莫耳比)爲佳,此時,醯亞胺鍵與醯胺鍵的莫耳比爲 99/1〜60/40莫耳比。以{通式(1)}/{通式(2) +通式(3) +通式 (4)} = 1 0/9 0〜3 0/70(莫耳比)且醯亞胺鍵與醯胺鍵的莫耳比 爲99/1〜75/25爲更佳,以{通式(1)}/{通式(2) +通式(3) +通 式(4)} = 10/90〜2 0/8 0(莫耳比)且醯亞胺鍵與醯胺鍵的莫耳 比爲90/10〜80/20爲最佳。{通式(1)}/{通式(2) +通式(3) + 通式(4)}的含有比大於4〇/6〇時,或是小於1/99時,耐熱 性(Tg)、低彈性模數性及與銅箔之黏附性的各自有難以兼 具化之傾向。特別是{通式通式(2) +通式(3) +通式(4)} 的含有比大於40/60時耐熱性變差,小於1/99時對溶劑之 溶解性變差且耐折性有降低的傾向。又,醯亞胺鍵與醯胺 鍵之莫耳比小於60/40時,耐熱性、耐熱信賴性變差,特 別是焊錫處理後的剝離強度降低。醯亞胺鍵與醯胺鍵的莫 耳比大於9 9/1時,彈性模數變高,而耐折特性、彎曲特性 變差。而且,因爲溶解性亦變差,撓性金屬積層體的加工 性亦變差。 又’就耐熱性、吸濕特性之觀點,較佳態樣係將通式 (2)的醯胺形成成分與通式(3)及/或通式(4)的醯亞胺形成成 分的含有比調整爲莫耳比{通式(2)}/{通式(3) +通式 (4)} =5/95〜95/5爲佳。通式(2)、通式(3)及/或通式(4)中之 {通式(2)}的含量小於5莫耳%時,吸濕特性會有變差的傾 向。又,大於95莫耳%時,耐熱性會有變差的傾向。例示 -14 - 200930563 一個較佳實施形態時,可舉出在通式(1)係來自苯三 甲酸酐及1,5 -萘—異氰酸酯之重複單位,通式(2)係來自對 酞酸及1,5 -萘一異氰酸酯之重複單位,通式(3)係來自聯苯 基四羧酸二酐、及/或二苯基酮四羧酸二酐及丨,5_萘二異氰 酸酯之重複單位且其含有比係以{通式通式(2) +通式 (3) +通式(4)} = 1/99〜40/60莫耳比,而且{通式(2)}/{通式 (3)}=10/90〜90/10莫耳比爲佳。 在上述,通式(1)、通式(2)、通式(3)及通式(4)中,通 式(1)的含量大於40莫耳%,耐熱性、吸濕特性降低,又, 小於1莫耳%時’會有溶劑溶解性變差、或薄膜彈性模數 亦變高的'傾向。又,在通式(2)、通式(3)及通式(4)中,通 式(2)的含量小於1 0莫耳%時,會有吸濕特性降低的情形, 大於90莫耳%時會有樹脂的溶劑溶解性變差之傾向。 說明在上述的實施態樣之共同的較佳態樣。在通式 (2)’醯胺鍵係互相位於對位的比率與互相位於間位之比率 的鍵比率以滿足對位/間位= 5/ 95〜100/0莫耳%時爲特佳, 醯胺鍵係互相位於對位的比率與互相位於間位之比率的鍵 比率以滿足對位/間位= 20/80〜100/0莫耳%時爲更佳,以滿 足對位/間位= 50/50〜100/0莫耳%時爲最佳。對位爲5莫耳 %以下時,會有耐熱性的提高效果變差之傾向。 又’從考慮環境之觀點’該等聚醯胺醯亞胺樹脂以未 含有氟、氯、溴、碘等的鹵素之無鹵素系者爲佳。 聚醯胺醯亞胺樹脂的醯亞胺鍵之醯亞胺化率必爲50% 以上。以90%以上爲佳,以95 %以上更佳。醯亞胺化率越 高越佳’以1 〇 0 %爲上限。醯亞胺鍵的醯亞胺化率小於5 0 % -15- 200930563 時,低彈性模數樹脂薄膜與低吸濕性樹脂薄膜的黏著性變 差,會有在樹脂層間產生剝離之傾向,焊錫處理後等,剝 離強度會降低。結果耐折特性、彎曲性、耐熱信賴性(剝離 強度)等的信賴性會有變差的傾向。 其理由推測係若在第1層的醯亞胺化反應完成前層積 第2層時,在後面的加工製程,醯亞胺化反應伴隨著加熱 而進行,伴隨其而產生的縮合水會對在樹脂層間或樹脂與 金屬箔的界面之耐折性等特性造成不良的影響。因此,製 造在本發明所使用的樹脂組成物,以使用後述之異氰酸酯 法等方法來使聚合後所得到的樹脂清漆的醯亞胺化完成爲 佳,當然,爲了求得能夠溶解於聚合溶劑中,組成物以可 溶於有機溶劑爲佳。又,即便使用異氰酸酯法製造,由於 單體的純度或溶劑種類的影響等,未必聚合後醯亞胺化反 應完成,必須注意製造條件。爲了使醯亞胺化率爲5 0%以 上,胺法時較佳是以通常的方法合成先質並在製膜後慢慢 地升溫至Tg以上,且在Tg附近(±l〇°C )加熱1小時左右, 來進行充分的醯亞胺化處理。又,異氰酸酯法時,在聚合 時以使水分率爲單體莫耳數的50莫耳%以下、或提高單體 的純度爲佳。例如,使用1,2,4-苯三甲酸酐之閉環率高者 時,以二異氰酸酯成分中的不純物之二胺成分量少等單體 純度高者爲佳。 而且,測定醯亞胺化率,能夠使用後述實施例所記載 之方法。 又,從製成後述撓性覆金屬積層體或附帶黏著劑層之 積層薄膜時之加工性而言,該等聚醯胺醯亞胺樹脂必須能 -16- 200930563 夠溶解於有機溶劑。又,在此所稱有機溶劑係選自由例如 N-甲基-2-吡咯啶酮、Ν,Ν·二甲基甲醯胺、Ν,Ν·二甲基乙醯 胺、1,3-二甲基-2_咪唑啶酮、四甲基脲、環丁颯、二甲基 亞砸、r-丁內酯、環己酮、環戊酮等所組成群組之至少1 種,或該等的一部分係使用選自由甲苯、二甲苯、二甘醇 二甲醚、三甘醇二甲醚、四氫呋喃、甲基乙基酮及甲基異 丁基酮等所組成群組之至少1種代替而成者。又,在本發 ^ 明,可溶於有機溶劑係指在上述任一種單獨溶劑、或含有 Ο 20%以上之該等的至少1種之混合有機溶劑之任一種溶解 1 0重量%以上。以1 5重量%以上爲佳,以20重量%以上爲 更佳。又,是否溶解之判定係在200毫升的燒杯添加規定 重量之通過80網眼的樹脂粉末,並將於2 5 °C平穩地攪拌 24小時後的溶液於25 °C放置24小時,將凝膠化、不均勻 化、白濁、析出等任一者都未產生者判定爲溶解。 爲了能夠溶解於溶劑,能夠藉由以下方法等來達成, (1) 採用上述較佳樹脂組成。 (2) 降低醯亞胺基/醯胺基之比率。 (3) 將具有後述的脂環族基之聚羧酸成分、聚胺成分共聚 合。 (4) 將具有後述的脂肪族基之聚羧酸成分、聚胺成分共聚 合。 (5) 將彎曲性基導入至芳香環中。 (6) 將龐大的化合物導入至聚合物鏈中。 (7) 使用後述的環氧化合物等進行聚合物改性。 如上述,藉由以萘骨架作爲主骨架,且使其鍵比率爲 -17- 200930563 特定比率,聚合物鏈本身的剛直性/彎曲性、聚合物鏈間的 分子間力、面配向性比較良好地平衡,能夠達成溶劑溶解 性、低彈性模數、耐熱性等本發明的目的。 Ο Λ[Effects of the Invention] The flexible metal laminate system of the present invention is composed of a plurality of resin compositions which are excellent in flexibility, folding resistance, and adhesion, and have a small change in humidity size and a high Tg, and are formed and processed by the layer. The conditions, the folding resistance, the peel strength after the soldering treatment, and the solder heat resistance after the humidification treatment are excellent in heat resistance and dimensional accuracy. Further, since the resin composition to be used is soluble in an organic solvent, it is not required to be heat-treated at a high temperature and can be produced inexpensively. Therefore, it is industrially advantageous because it can inexpensively manufacture a flexible substrate which can be used for high-density packaging applications such as COF substrates. [Embodiment] The flexible metal laminate system of the present invention is composed of two layers of a resin film layer, and a metal ruthenium foil is laminated on at least one surface of the resin film layer. The resin used in the two-layer resin film layer is composed of a polyamidoximine resin which is soluble in an organic solvent. Among the two-layered resin films, one layer is formed of a resin film having an elastic modulus of 4,800 MPa or less, preferably 4,500 MPa or less, more preferably 4,300 MPa or less (hereinafter referred to as a low-elastic modulus resin layer), and The first layer is formed of a resin film layer (hereinafter referred to as a low-humidity expandable resin layer) having a humidity expansion coefficient of 20 ppm or less, preferably 15 ppm - 10 200930563 or less, more preferably 13 ppm or less. When the elastic modulus of the low elastic modulus resin layer is more than 480 OMPa, the flexibility and the folding resistance of the flexible metal laminate are deteriorated, and the heat resistance and the like such as the adhesion strength and the peel strength after the solder treatment are deteriorated. Further, in particular, when the elastic modulus of the low-elastic modulus resin layer is increased, the solder heat resistance of the humidifying treatment is remarkably lowered, and particularly, the humidity expansion coefficient of the low-humidity expandable resin layer is remarkable. tendency. Although it is not known for a clear reason, it is presumed that the soldering process at the time of the humidification treatment is a task of buffering the desorption moisture or thermal expansion generated during the soldering process. Further, when the humidity expansion coefficient is more than 20 ppm, the humidity dimensional change rate is high, the dimensional accuracy is deteriorated, and the heat resistance reliability such as the solder heat resistance of the humidification treatment is also deteriorated. Although the elastic modulus of the low elastic modulus resin layer is preferably as low as possible, it is preferably 100 MPa or more. When it is less than 1000 MPa, handling properties and handling properties may be lowered. Further, although it is determined that the required performance is determined, it is not limited to 2000 MPa or more, and further preferably 2500 MPa or more. Although the humidity V expansion coefficient is preferably as low as possible, it is preferably 1 ppm or more. Although it is determined by the required performance, it is not inconsistent, more than 5 ppm, and more preferably more than 7 ppm. Since the humidity expansion coefficient of the metal foil is theoretically 0 ppm, the lower the humidity expansion coefficient of the low-humidity expandable resin layer is. In addition, in the resin film layer of the two layers, the heat-resistant resin layer on the side in contact with the metal foil is a low-humidity-expandable resin layer, and the heat-resistant reliability such as peeling after the soldering treatment can be obtained. A flexible metal laminate having excellent bendability and folding resistance is preferred. Although it is not known for a clear reason, it is predicted that the low elastic modulus -11-200930563 resin layer is disposed on the side in contact with the metal foil, and since the layer exhibits cushioning properties, it is excellent in properties such as bendability and folding resistance. Further, although the low elastic modulus resin layer has a tendency to have a hygroscopic expansion coefficient higher than usual, it is expected that the heat resistant resin layer on the side in contact with the metal foil is a low elastic modulus resin layer, and is not bonded to the metal foil. The heat-resistant resin layer on the contact side is a low-humidity expandable resin layer, and the metal foil layer and the low-humidity expandable resin layer sandwich the low-elastic modulus resin layer, and the structure of the metal laminate is a low-elastic modulus resin layer. Since it is not easily affected by the humidity, the heat resistance and the reliability of the solder heat resistance after the humidification treatment are also excellent, but the reason is not clear. The heat resistant resin film used in the present invention may be, for example, a polyimine, a polyamidimide resin, a polyether quinone, a polyester quinone, a poly-panic acid, a polyallyl ester, or an aromatic poly Aramid (Aramid) and the like are classified into resins in the category of so-called engineering plastics having excellent heat resistance. In terms of heat resistance, dimensional accuracy, etc., it is preferred to use polyimine and polyamidimide, and from the viewpoint of processability, it is soluble in organic solvent-based polyimine and polyamidimide. More preferably, a polyamidoximine which is soluble in an organic solvent is preferred. [Low modulus of elasticity resin layer] In the low elastic modulus resin layer, a necessary condition for satisfying the implementation of the present invention is that the total amount of the acid component is 100% by mole and the total amount of the amine component is 100 moles. When the total of the acid component and the amine component is 200 mol%, the monomer component having a naphthyl group is 80 mol% or more of a polyamidoximine resin. The monomer component having a naphthyl group is preferably 90 mol% or more, more preferably 100 mol% or more, and the naphthyl group is less than 80 mol%, because the moisture absorption property is deteriorated, and the humidity dimensional change rate is dimensionally accurate. Since the requirements of the present invention are not satisfied and the heat resistance is also lowered, the peeling strength after the soldering treatment and the heat resistance such as the solder heat resistance after the humidification treatment of -12-200930563 are also lowered. Further, the monomer component having a naphthyl group is preferably 170 mol% or less, more preferably 160 mol% or less, and still more preferably 150 mol% or less. When it is more than 170 mol%, there is a tendency that the modulus of elasticity rises and the solubility decreases. The molar ratio of the quinone bond to the guanamine bond is from 99/1 to 60/40 mol ratio. The molar ratio of the quinone bond to the guanamine bond is preferably from 99/1 to 75/25, more preferably from 90/10 to 80/20. When the molar ratio of the quinone bond to the guanamine bond is less than 60/40, the heat resistance and the heat resistance are deteriorated, and in particular, the peel strength after the solder treatment is lowered. Further, when the ratio is more than 99/1, the "modulus of elasticity becomes high", and the folding resistance and the bending property are lowered. Further, since the solubility is also deteriorated, the workability of the flexible metal laminate is deteriorated. When a preferred embodiment of the low elastic modulus resin layer having an elastic modulus of 4,800 MPa or less used for achieving the object of the present invention is used, it is preferable to use the unit represented by the general formula (1) as an essential component. The polyaminoamine quinone imine resin having a repeating unit containing at least one unit selected from the group consisting of the general formula (2), the general formula (3) and the general formula (4) in the molecular chain is more preferable. In the 'general formula (2), in particular, in terms of low elastic modulus, Tg, heat resistance, adhesion to copper foil, 'X is S02 or direct bonding (biphenyl), or n = 0 Preferably, direct bonding (biphenyl) or n = 0 is preferred. Further, in the general formula (3), in the same manner as described above, in terms of low elastic modulus, Tg, heat resistance reliability and adhesion to copper foil, γ is a diphenylketone type (co) or a direct bond. Type (biphenyl) is preferred. Further, the units represented by the following general formula (2) and the general formula (3) may be used alone or in combination. Further, a substituent may be bonded to the naphthalene skeleton or the benzene skeleton. The lower the elastic modulus is, the better it is 'so' to take the ratio of the general formula (1) relative to {the general formula (2) + the general formula (3) + the general formula (4)} 'and relative to the 醯- 13- 200930563 Amine bond is preferred as a means to reduce the proportion of quinone bond. The content ratio of the general formula (1), the general formula (2), the general formula (3), and the general formula (4), and the content ratio is {general (1)} / {formula (2) + formula (3) + General formula (4)} = 1/99~40/60 (mole ratio) is preferable, and the molar ratio of the quinone bond to the guanamine bond is 99/1 to 60/40 molar ratio. With {Formula(1)}/{Formula (2) + Formula (3) + Formula (4)} = 1 0/9 0~3 0/70 (Mohr ratio) and the quinone bond The molar ratio of the guanamine bond is preferably from 99/1 to 75/25, and is represented by the formula (1)}/{Formula (2) + Formula (3) + Formula (4)} = 10/ 90 to 2 0/8 0 (mole ratio) and the molar ratio of the quinone bond to the guanamine bond is preferably 90/10 to 80/20. Heat resistance (Tg when the content ratio of the general formula (1)} / { general formula (2) + general formula (3) + general formula (4)} is more than 4 〇 / 6 〇 or less than 1 / 99 ), each of the low elastic modulus and the adhesion to the copper foil tends to be difficult to be combined. In particular, when the content ratio of the general formula (2) + the general formula (3) + the general formula (4)} is more than 40/60, the heat resistance is deteriorated, and when it is less than 1/99, the solubility to the solvent is deteriorated and resistant. There is a tendency for the folding to decrease. Further, when the molar ratio of the quinone bond to the guanamine bond is less than 60/40, the heat resistance and the heat resistance are deteriorated, and in particular, the peel strength after the solder treatment is lowered. When the molar ratio of the quinone bond to the guanamine bond is more than 9 9/1, the elastic modulus becomes high, and the folding resistance and the bending property are deteriorated. Further, since the solubility is also deteriorated, the workability of the flexible metal laminate is also deteriorated. Further, from the viewpoint of heat resistance and moisture absorption characteristics, a preferred embodiment is a component comprising a guanidine-forming component of the formula (2) and a quinone imine component of the formula (3) and/or the formula (4). The ratio is adjusted to a molar ratio of {general formula (2)}/{formula (3) + general formula (4)} = 5/95 to 95/5. When the content of the formula (2) in the formula (2), the formula (3) and/or the formula (4) is less than 5 mol%, the hygroscopic property may be deteriorated. Moreover, when it is more than 95% by mole, heat resistance tends to be deteriorated. Illustrative-14 - 200930563 In a preferred embodiment, the formula (1) is a repeating unit derived from benzenetricarboxylic anhydride and 1,5-naphthalene-isocyanate, and the general formula (2) is derived from citric acid and 1 , a repeating unit of 5-naphtho-isocyanate, the general formula (3) is derived from a repeating unit of biphenyltetracarboxylic dianhydride, and/or diphenyl ketone tetracarboxylic dianhydride and hydrazine, 5-naphthyl diisocyanate The ratio of the formula is {general formula (2) + formula (3) + formula (4)} = 1/99 to 40/60 molar ratio, and {general formula (2)} / {general formula (3)}=10/90~90/10 Mo ratio is better. In the above formula (1), formula (2), formula (3) and formula (4), the content of the formula (1) is more than 40 mol%, and the heat resistance and hygroscopic property are lowered, When it is less than 1 mol%, there is a tendency that the solvent solubility is deteriorated or the film elastic modulus is also high. Further, in the general formula (2), the general formula (3), and the general formula (4), when the content of the general formula (2) is less than 10 mol%, the hygroscopic property may be lowered, and it may be more than 90 m. When % is used, the solvent solubility of the resin tends to be deteriorated. A preferred aspect of the above-described embodiments will be described. It is particularly preferable that the ratio of the formula (2) 'the indole bond is in the para position to each other and the ratio of the mutual ratio to the meta position to satisfy the alignment/meta position = 5/95 to 100/0 mol%. It is better to satisfy the align/meta position when the ratio of the guanamine bond to the alignment of each other and the ratio of the ratio of the meta-positions to each other to satisfy the align/meta position = 20/80 to 100/0 mol%. = 50/50~100/0% when it is the best. When the alignment is 5 mol% or less, the effect of improving the heat resistance tends to be deteriorated. Further, from the viewpoint of environmental considerations, the polyamidimide resin is preferably a halogen-free one which does not contain a halogen such as fluorine, chlorine, bromine or iodine. The ruthenium imine bond of the polyamidoximine resin must have a ruthenium imidation ratio of 50% or more. More preferably 90% or more, and more preferably 95% or more. The higher the yield of hydrazine, the better, and the upper limit is 1 〇 0%. When the ruthenium imidization ratio of the quinone imine bond is less than 50% -15 to 200930563, the adhesion between the low elastic modulus resin film and the low moisture absorbing resin film is deteriorated, and there is a tendency for peeling between the resin layers, and soldering After the treatment, etc., the peel strength is lowered. As a result, reliability such as folding resistance, flexibility, and heat resistance (peeling strength) tends to be deteriorated. The reason for this is presumed to be that when the second layer is laminated before the completion of the hydrazine imidization reaction of the first layer, the hydrazine imidization reaction proceeds with heating in the subsequent processing, and the condensation water generated therewith Characteristics such as folding resistance between the resin layers or the interface between the resin and the metal foil cause adverse effects. Therefore, the resin composition used in the present invention is preferably obtained by a method such as an isocyanate method described later, in which the quinone imidization of the resin varnish obtained after the polymerization is completed, and of course, it can be dissolved in a polymerization solvent. The composition is preferably soluble in an organic solvent. Further, even if it is produced by the isocyanate method, the imidization reaction is not completed after polymerization, and the production conditions must be paid attention to due to the influence of the purity of the monomer or the type of the solvent. In order to make the ruthenium iodide ratio 50% or more, it is preferred to synthesize the precursor by the usual method in the amine method and slowly raise the temperature to above Tg after the film formation, and in the vicinity of Tg (± l 〇 ° C ) The mixture was heated for about 1 hour to carry out sufficient hydrazide treatment. Further, in the isocyanate method, it is preferred to increase the water content to 50 mol% or less of the monomer mole number during the polymerization, or to increase the purity of the monomer. For example, when the ring closure ratio of the 1,2,4-benzenetricarboxylic anhydride is high, the purity of the monomer such as the amount of the diamine component of the impurity in the diisocyanate component is preferably high. Further, the oxime imidization ratio can be measured, and the method described in the examples below can be used. Further, in terms of workability in forming a laminated film of a flexible metal-clad laminate or a pressure-sensitive adhesive layer to be described later, the polyamidoximine resin must be soluble in an organic solvent at -16 to 200930563. Further, the organic solvent referred to herein is selected from, for example, N-methyl-2-pyrrolidone, hydrazine, hydrazine dimethylformamide, hydrazine, hydrazine dimethyl acetamide, 1,3-two. At least one of a group consisting of methyl-2-imidazolidinone, tetramethylurea, cyclobutyl hydrazine, dimethyl hydrazine, r-butyrolactone, cyclohexanone, cyclopentanone, etc., or such Part of the use is selected from at least one selected from the group consisting of toluene, xylene, diglyme, triglyme, tetrahydrofuran, methyl ethyl ketone, and methyl isobutyl ketone. Adult. Further, in the present invention, the organic solvent is soluble in any one of the above-mentioned individual solvents or at least one of the mixed organic solvents containing at least one of hydrazine and 20% or more. It is preferably 15% by weight or more, more preferably 20% by weight or more. Further, the dissolution was judged by adding a predetermined weight of the resin powder passing through 80 mesh in a 200 ml beaker, and the solution after being smoothly stirred at 25 ° C for 24 hours was allowed to stand at 25 ° C for 24 hours to gel. Any one of the undistributed, non-uniform, white turbid, and precipitated was judged to be dissolved. In order to be soluble in a solvent, it can be achieved by the following method, etc. (1) The preferable resin composition mentioned above is employ|adopted. (2) Lowering the ratio of quinone imine/melamine groups. (3) A polycarboxylic acid component having a alicyclic group to be described later and a polyamine component are copolymerized. (4) A polycarboxylic acid component having a fatty group to be described later and a polyamine component are copolymerized. (5) Introducing a bendable group into the aromatic ring. (6) Introducing bulky compounds into the polymer chain. (7) Polymer modification is carried out using an epoxy compound or the like described later. As described above, by using a naphthalene skeleton as a main skeleton and a key ratio of -17 to 200930563, the rigidity/bending property of the polymer chain itself, the intermolecular force between the polymer chains, and the surface alignment property are relatively good. The ground balance can achieve the object of the present invention such as solvent solubility, low modulus of elasticity, and heat resistance. Ο Λ

(1) ••通式(1)(1) •• General formula (1)

(Υ係表示氧原子、CO或OOC-R-COO’ η係表示0或1,R 係表示二價的有機基) -18- 200930563 ο ο(Υ indicates that the oxygen atom, CO or OOC-R-COO' η represents 0 or 1, and R represents a divalent organic group) -18- 200930563 ο ο

••通式(4) [低濕度膨脹性樹脂層] 低濕度膨脹性樹脂層必須由濕度膨脹係數爲20ρρηι以 下的聚醯胺醯亞胺樹脂所形成。濕度膨脹係數以由i5PPm ® 以下爲佳,以1 3 PPm以下的聚醯胺醯亞胺樹脂薄膜層(低濕 度膨脹性樹脂層)所形成爲更佳。 在低濕度膨脹性樹脂層,將酸成分的總量作爲100莫 耳%、胺成分的總量作爲100莫耳%、酸成分與胺成分的合 計作爲200莫耳%時,具有聯苯基之單體成分以100莫耳 以上爲佳’以1 20莫耳%以上爲更佳,以1 40莫耳%以上爲 最佳。聯苯基小於100莫耳%時,會有吸濕特性變差、吸 濕尺寸變化率等的尺寸精確度及加濕處理的焊錫耐熱性等 Ο 的耐熱信賴性變差之傾向。又,具有聯苯基之單體以180 莫耳%以下爲佳,以170莫耳%以下爲更佳,以160莫耳% 以下爲最佳。大於180莫耳%時溶解性有降低的傾向。 在此,醯亞胺鍵與醯胺鍵的莫耳比以99/1〜65/3 5莫 耳比爲佳,以90/10〜70/30莫耳比爲更佳。 醯亞胺鍵與醯胺鍵的莫耳比小於6 5/3 5時,會有焊錫 處理後的剝離強度或吸濕尺寸變化率等的尺寸精確度變 差’且加濕處理後的剝離強度、加濕處理後的焊錫耐熱性 等的耐熱信賴性、耐濕性亦有變差的傾向。醯亞胺鍵與醯 -19- 200930563 胺鍵的莫耳比大於9 9/1時,會有溶解性變差,且進而彈性 模數變高、耐折特性、彎曲特性變差之傾向。 舉出爲了達成本發明的目的所使用之濕度膨脹係數爲 20PPm以下的低濕度膨脹性樹脂層之一個較佳實施態樣 時,可舉出將通式(5)、通式(6)、通式(7)所構成的重複單 位作爲必要成分,且其共聚合比爲{通式(5)}/{通式(6)}/通 式(7)) = 30〜75/10〜50/10〜50(莫耳比)之聚醯胺醯亞胺樹 脂。以{通式(5)}/{通式(6)}/通式(7)) = 35〜65/10〜3 0/20〜 5〇(莫耳比)爲更佳,{通式(5)}/{通式(6)}/通式(7)) = 40〜 5 0/10〜25/2 5〜40(莫耳比)爲最佳。在此,醯亞胺鍵與醯胺 鍵的莫耳比以99/1〜65/35,莫耳比爲佳,.90/10〜70/30爲更 佳。通式(5)大於75莫耳%且通式(6)、通式(7係各自小於 其下限時,會有吸濕尺寸變化率等的尺寸精確度變大、或 加濕處理後的剝離強度、加濕處理後的焊錫耐熱性等的耐 熱信賴性、耐濕性亦有變差的傾向。又,通式(5)小於30% 且通式(6)、通式(7)係各自大於其上限時,會有溶解性差, 又,樹脂薄膜的彈性模數變高而難以確保本發明的目的之 —亦即彎曲性、耐折性之傾向。又,醯亞胺鍵與醯胺鍵的 莫耳比65/3 5時,會有焊錫處理後的剝離強度、或吸濕尺 寸變化率等的尺寸精確度變差,且加濕處理後的剝離強 度、加濕處理後的焊錫耐熱性等的耐熱信賴性、耐濕性亦 有變差的傾向。醯亞胺鍵與醯胺鍵的莫耳比大於99/1時, 會有溶解性變差、進而彈性模數變高,耐折特性、彎曲特 性變差之傾向。 特別是酸成分、胺成分之中,最佳組合係使用具有二 -20- 200930563 甲基二胺基聯苯等具有2取代體的聯苯基之單體時,酸成 分爲1,2,4-苯三甲酸酐、3,3’,4,4’-二苯基酮四羧酸二酐及 3,3’,4,4’-聯苯基四羧酸二酐的組合,且胺成分爲3,3’-二甲 基-4,4’-二胺基聯苯時。本層係由濕度膨脹係數爲20ppm 以下的樹脂薄膜層(低濕度膨脹性樹脂層)所形成,濕度膨 張係數以越低越佳,因此,以將聯伸苯基的量增大、或將 醯亞胺鍵對醯胺鍵的比率增大或提高醯亞胺化率爲佳。 在此,通式(7)中,Y以直接鍵結(聯苯基鍵)或醚鍵爲 佳,特別是就低吸濕尺寸性等的尺寸精確度而言,以直接 鍵結(聯苯基鍵)爲更佳。又,下述通式(7)所示之單位係各 自1種或2'種以上均可。 又,從考慮環境的觀點,該等聚醯胺醯亞胺樹脂未含 有氟、氯、溴、碘等的無鹵素系者爲佳。 聚醯胺醯亞胺樹脂的醢亞胺鍵之醯亞胺化率較佳爲 5 0%以上,以90%以上爲更佳,以95 %以上最佳。醯亞胺化 率越高越佳,以1 〇〇%爲上限。醯亞胺鍵的醯亞胺化率小於 5 0%時,低彈性模數樹脂薄膜與低濕度膨脹性樹脂薄膜的 黏著性變差,會有在樹脂層間產生剝離之傾向,焊錫處理 後等,剝離強度會降低。結果耐折特性、彎曲性、耐熱信 賴性(剝離強度)等的信賴性會有變差的傾向。 其理由推測係在第2層的的醯亞胺化反應完成前,以 所層積而成之構成進行熱處理等的成型加工時,醯亞胺化 伴隨著加熱處理而進行,伴隨其而產生的縮合水會對在樹 脂層間或樹脂與金屬箔的界面之耐折性等特性造成不良的 影響》因此,製造在本發明所使用的樹脂組成物,第2層 -21- 200930563 的樹脂組成物,亦以使用後述之異氰酸酯法等方法來製造 使聚合後所得到的樹脂清漆的醯亞胺化完成爲佳,當然, 爲了求得能夠溶解於聚合溶劑中,組成物以可溶於有機溶 劑爲佳。又,即便使用異氰酸酯法製造,由於單體的純度 或溶劑種類的影響等,因未必聚合後醯亞胺化反應完成, 故必須注意製造條件。 爲了使醯亞胺化率爲50%以上,胺法時較佳是以通常 _ 的方法合成先質並在製膜後慢慢地升溫至Tg以上,且在• General formula (4) [Low humidity expandable resin layer] The low humidity expandable resin layer must be formed of a polyamidoximine resin having a humidity expansion coefficient of 20 ρηη or less. The humidity expansion coefficient is preferably from i5PPm ® or less, and more preferably a polyamidoximine resin film layer (low-humidity expandable resin layer) of 13 PP or less. When the total amount of the acid component is 100 mol%, the total amount of the amine component is 100 mol%, and the total of the acid component and the amine component is 200 mol%, the low-humidity expandable resin layer has a biphenyl group. The monomer component is preferably 100 mol or more, more preferably 1 20 mol% or more, and most preferably 1 40 mol% or more. When the biphenyl group is less than 100% by mole, the dimensional reliability of the moisture absorption characteristics, the dimensional change rate of the moisture absorption, and the solder heat resistance of the humidification treatment tend to deteriorate. Further, the monomer having a biphenyl group is preferably 180 mol% or less, more preferably 170 mol% or less, and most preferably 160 mol% or less. When it is more than 180 mol%, the solubility tends to decrease. Here, the molar ratio of the quinone bond to the guanamine bond is preferably from 99/1 to 65/3 5 molar ratio, more preferably from 90/10 to 70/30 molar ratio. When the molar ratio of the quinone bond to the guanamine bond is less than 6 5/3 5 , the dimensional accuracy such as the peel strength or the moisture absorbing dimensional change rate after the solder treatment is deteriorated' and the peel strength after the humidification treatment The heat resistance and the moisture resistance of the solder heat resistance after the humidification treatment tend to be deteriorated. When the molar ratio of the amine bond is more than 9 9/1, the solubility is deteriorated, and the elastic modulus is increased, the folding resistance, and the bending property tend to be deteriorated. When a preferred embodiment of the low-humidity expandable resin layer having a humidity expansion coefficient of 20 ppm or less, which is used for the purpose of the present invention, is given, the general formula (5), the general formula (6), and the The repeating unit constituted by the formula (7) is an essential component, and the copolymerization ratio thereof is {general (5)} / {formula (6)} / general formula (7)) = 30 to 75/10 to 50 / Polyamine amide resin of 10 to 50 (mole ratio). It is more preferable to {general (5)} / { general formula (6)} / general formula (7)) = 35~65/10~3 0/20~5〇 (mole ratio), {general formula ( 5)}/{Formula (6)}/Formula (7)) = 40~5 0/10~25/2 5~40 (Morbi) is the best. Here, the molar ratio of the quinone bond to the guanamine bond is preferably from 99/1 to 65/35, and the molar ratio is preferably from 90/10 to 70/30. When the general formula (5) is more than 75 mol% and the general formula (6) or the general formula (7 is less than the lower limit thereof, the dimensional accuracy such as the moisture absorption dimensional change ratio is increased, or the peeling after the humidification treatment is performed. The heat resistance and the moisture resistance of the solder heat resistance after the humidification treatment tend to be deteriorated. Further, the general formula (5) is less than 30%, and the general formula (6) and the general formula (7) are each When it is larger than the upper limit, the solubility is poor, and the elastic modulus of the resin film becomes high, and it is difficult to secure the object of the present invention, that is, the flexibility and the folding resistance. Further, the oxime bond and the guanamine bond When the molar ratio is 65/3 5, the dimensional accuracy such as the peel strength after the soldering treatment or the moisture absorbing dimensional change rate is deteriorated, and the peeling strength after the humidification treatment and the solder heat resistance after the humidification treatment The heat resistance and moisture resistance tend to be deteriorated. When the molar ratio of the quinone bond to the guanamine bond is more than 99/1, the solubility is deteriorated, and the elastic modulus is increased, and the folding resistance is high. The tendency of the characteristics and the bending property is deteriorated. Especially among the acid component and the amine component, the optimum combination is used with two-20-2 00930563 When a monomer having a 2-substituted biphenyl group such as methyldiaminobiphenyl, the acid component is 1,2,4-benzenetricarboxylic anhydride, 3,3',4,4'-diphenylketone IV a combination of carboxylic acid dianhydride and 3,3',4,4'-biphenyltetracarboxylic dianhydride, and the amine component is 3,3'-dimethyl-4,4'-diaminobiphenyl The layer is formed of a resin film layer (low-humidity expandable resin layer) having a humidity expansion coefficient of 20 ppm or less, and the humidity expansion coefficient is preferably as low as possible. Therefore, the amount of the stretched phenyl group is increased or The ratio of the guanidine bond to the guanamine bond is increased or the yttrium imidation ratio is preferably increased. Here, in the formula (7), Y is preferably a direct bond (biphenyl bond) or an ether bond, particularly In terms of dimensional accuracy such as low moisture absorption dimensionality, direct bonding (biphenyl bond) is more preferable. Further, each unit type represented by the following formula (7) is one or two species. Further, from the viewpoint of environmental considerations, it is preferred that the polyamidoximine resin does not contain a halogen-free one such as fluorine, chlorine, bromine or iodine. The bond imidization ratio is preferably 5 More than 0%, more preferably 90% or more, more preferably 95% or more. The higher the ruthenium imidation rate, the higher the ratio is 1 〇〇%. The ruthenium imidization ratio of the quinone imine bond is less than 50. When the % is low, the adhesion between the low-elasticity modulus resin film and the low-humidity-expandable resin film is deteriorated, and there is a tendency for peeling between the resin layers. After the soldering treatment, the peel strength is lowered. As a result, the folding resistance and the flexibility are improved. The reliability of heat resistance (peeling strength) and the like tends to be deteriorated. The reason for this is that the heat treatment such as heat treatment is performed before the completion of the sulfimine reaction of the second layer. In the present invention, the hydrazine imidization proceeds with heat treatment, and the condensed water generated therewith adversely affects characteristics such as folding resistance between the resin layers or the interface between the resin and the metal foil. The resin composition to be used, the second layer of the resin composition of the second layer of the invention is also preferably produced by a method such as the isocyanate method described later, and the quinone imidization of the resin varnish obtained after the polymerization is preferably completed. Be able to dissolve In the polymerization solvent, the composition may be dissolved in an organic solvent is preferred. Further, even if it is produced by the isocyanate method, the imidization reaction is completed after the polymerization is not required due to the purity of the monomer or the influence of the type of the solvent, and therefore, the production conditions must be noted. In order to make the ruthenium iodide ratio 50% or more, in the amine method, it is preferred to synthesize the precursor by a usual method and slowly raise the temperature to Tg or more after the film formation, and

DD

Tg附近(±10°c )加熱1小時左右,來進行充分的醯亞胺化處 理。又,異氰酸酯法時,在聚合時以使水分率爲單體莫耳 ’ 數的5 0莫耳%以下、或提高單體的純度爲佳。例如,使用 1,2,4·苯三甲酸酐之閉環率高者時,以二異氰酸酯成分中的 不純物之二胺成分量少等單體純度高者爲佳。 而且,測定醯亞胺化率,能夠使用後述實施例之方法。 又,從製成後述撓性覆金屬積層體或附帶黏著劑層之 積層薄膜時之加工性而言,該等聚醯胺醯亞胺樹脂必須能 夠溶解於有機溶劑。又,在此所稱有機溶劑係選自由例如 N-甲基-2-吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯 胺、1,3-二甲基-2-咪唑啶酮、四甲基脲、環丁颯、二甲基 亞颯、r -丁內酯、環己酮、環戊酮等所組成群組之至少1 種,或該等的一部分係使用選自由甲苯、二甲苯、二甘醇 二甲醚、三甘醇二甲醚、四氫呋喃、甲基乙基酮及甲基異 丁基酮等所組成群組之至少1種代替而成者。又,在本發 明,可溶於有機溶劑係指在上述任一種單獨溶劑、或含有 2 0%以上之該等的至少1種之混合有機溶劑中,溶解10重 -22- 200930563 量%以上。以1 5重量%以上爲佳’以20重量%以上爲更佳。 又,是否溶解之判定,於樹脂爲固形時,係在200毫升的 燒杯添加規定重量之通過80網眼的樹脂粉末,並將於25 °C平穩地攪拌24小時後的溶液於25°C放置24小時,將凝 膠化、不均勻化、白濁、析出等任一者都未產生者判定爲 溶解。 爲了能夠溶解於溶劑,能夠藉由以下的方法等來達成。The vicinity of Tg (±10 °c) was heated for about 1 hour to carry out sufficient hydrazine imidization treatment. Further, in the isocyanate method, it is preferred to increase the water content to 50 mol% or less of the monomer mole number or to increase the purity of the monomer during the polymerization. For example, when the ring closure ratio of 1,2,4·benzenetricarboxylic anhydride is high, the purity of the monomer such as the amount of the diamine component of the impurity in the diisocyanate component is preferably high. Further, the method of the examples described later can be used by measuring the ruthenium iodide ratio. Further, in order to obtain workability in forming a laminated film of a flexible metal-clad laminate or a pressure-sensitive adhesive layer to be described later, the polyimide quinone imine resin must be soluble in an organic solvent. Further, the organic solvent referred to herein is selected from, for example, N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, 1,3-two. At least one of a group consisting of methyl-2-imidazolidone, tetramethylurea, cyclobutyl hydrazine, dimethyl hydrazine, r-butyrolactone, cyclohexanone, cyclopentanone, etc., or such Part of the use is selected from at least one selected from the group consisting of toluene, xylene, diglyme, triglyme, tetrahydrofuran, methyl ethyl ketone, and methyl isobutyl ketone. Adult. Further, in the present invention, the organic solvent is soluble in any one of the above-mentioned individual solvents or at least one of the mixed organic solvents containing 20% or more of the above, and is dissolved in an amount of 10 -22 to 200930 563 % by weight or more. More preferably, it is 15% by weight or more, and more preferably 20% by weight or more. Further, in the case where the resin is solid, a resin powder having a predetermined weight of 80 mesh is added to a 200 ml beaker, and the solution after being smoothly stirred at 25 ° C for 24 hours is placed at 25 ° C. For 24 hours, any one of gelation, unevenness, white turbidity, and precipitation was judged to be dissolved. In order to be soluble in a solvent, it can be achieved by the following methods.

Ο (1) 採用上述較佳樹脂組成。 (2) 降低醯亞胺基/醯胺基之比率。 (3) 將具有後述的脂環族基之聚羧酸成分、聚胺成分共聚 合。 (4) 將具有後述的脂肪族基之聚羧酸成分' 聚胺成分共聚 合。 (5) 將彎曲性基導入至芳香環中。 (6) 將龐大的化合物導入至聚合物鏈中。 (7) 使用後述的環氧化合物等進行聚合物改性。Ο (1) The above preferred resin composition is employed. (2) Lowering the ratio of quinone imine/melamine groups. (3) A polycarboxylic acid component having a alicyclic group to be described later and a polyamine component are copolymerized. (4) A polycarboxylic acid component having a fatty group described later is copolymerized with a polyamine component. (5) Introducing a bendable group into the aromatic ring. (6) Introducing bulky compounds into the polymer chain. (7) Polymer modification is carried out using an epoxy compound or the like described later.

—N Η υ ·.通式(5) (式中,R5及R6可相同亦可不同,各自係表示氫或碳數1 〜4的烷基或烷氧基) -23- 200930563—N Η υ ·. Formula (5) (wherein R5 and R6 may be the same or different, each represents hydrogen or an alkyl or alkoxy group having 1 to 4 carbon atoms) -23- 200930563

••通式(6) (式中,R3及R4可相同亦可不同,各自係表示氫或碳數i 〜4的烷基或烷氧基)•• General formula (6) (wherein R3 and R4 may be the same or different, each represents hydrogen or an alkyl or alkoxy group having a carbon number of i to 4)

••通式(7) (式中’ R1及R2可相同亦可不同,各自係表示氫或碳數1 〜4的烷基或烷氧基;又,γ係表示直接鍵結(聯苯基鍵) 或醚鍵(-〇-))。 爲了達成本發明所希望的低濕度膨脹性樹脂層的手段 之一個例子係如上述’但是達成手段未限定於此。亦即藉 由導入甲基、乙基、氟系等的疏水性取代基來降低鍵的極 性’且進行適當的分子設計來降低樹脂原來的吸水率時, 能夠得到低濕度膨脹性樹脂層。爲了降低鍵的極性,例如 有增大醯亞胺鍵對醯胺鍵的比例等之手段。 [聚醯胺醯亞胺樹脂的製造] 上述聚醯胺醯亞胺樹脂的製造能夠使用通常的方法來 合成。例如有異氰酸酯法、胺法(醯氯法、低溫溶液聚合法、 室溫溶液聚合法等)等,在本發明所使用的聚醯胺醯亞胺樹 脂必須可溶於有機溶劑,又,爲了確保前述的耐折特性、 耐熱信賴性等,或是因爲在工業上能直接塗布,以使用異 -24- 200930563 氰酸酯法爲佳。 異氰酸酯法時,能夠將原料之芳香族三羧酸酐 '芳香 族二羧酸、芳香族四羧酸二酐等及芳香族二異氰酸酯在有 機溶劑中使其進行大略化學計量反應而得到本發明所使用 的樹脂組成物。.在此,芳香族三羧酸酐可使用1,2,4-苯三 甲酸酐等,芳香族四羧酸酐可使用焦蜜石酸二酐、二苯基 酮四羧酸二酐、聯苯基四羧酸二酐、二苯基醚-3,3’-4,4’-四羧酸等,芳香族二羧酸可使用對酞酸、異酞酸、聯苯基 二羧酸、二苯基醚二羧酸、二苯基颯二羧酸等,芳香族二 異氰酸酯可使用1,4-萘二異氰酸酯、1,5-萘二異氰酸酯、 2,6-萘二異氰酸酯、2,7-萘二異氰酸酯、鄰聯'甲苯胺二異氰 酸酯等。 反應係在有機溶劑,通常以在10°c〜200°c反應1小 時〜24小時爲佳,又,反應亦可在對異氰酸酯與活性氫化 合物的反應之觸媒例如3級胺類、鹼金屬化合物、鹼土類 金屬化合物等的存在下進行。 爲了製造本發明的聚醯胺醯亞胺樹脂之聚合溶劑,能 夠使用能夠溶解上述聚醯胺醯亞胺樹脂之有機溶劑。此種 有機溶劑的典型例係例如N-甲基-2-吡咯啶酮、Ν,Ν-二甲基 甲醯胺、Ν,Ν·二甲基乙醯胺、1,3-二甲基-2-咪唑啶酮、四 甲基脈、環丁碉|、一甲基亞楓、7-丁內醋、環己銅、環戊 酮等’以Ν -甲基-2-吡咯啶酮爲佳。又,亦可使用甲苯、二 甲苯等的烴系有機溶劑;二甘醇二甲醚、三甘醇二甲醚、 四氫呋喃等的醚系溶劑;甲基乙基酮及甲基異丁基酮等的 酮系溶劑取代該等的一部分。 -25- 200930563 本發明的聚醯胺醯亞胺樹脂的分子量以N-甲基-2-吡 咯啶酮中(聚合物濃度爲0.5 g/d)、於30 °C的對數黏度時, 具有相當於0.3至2· 5dl/g之分子量者爲佳,以具有相當於 0.5至2.0dl/g之分子量者爲更佳。對數黏度小於〇.3dl/g 時成爲薄膜等的成型物時,機械特性有不充分之可能性, 又’大於2.0dl/g時,因爲溶液黏度變高,會有成形加工變 爲困難之情形。 爲了得到耐熱性、黏著性、尺寸安定性、彎曲性、絕 緣性(耐移行性)、吸濕特性等各種性能的平衡之目的,本 發明的聚醯胺醯亞胺樹脂在不損害作爲本發明的目標特性 之範圍’除了上述所示之酸成分、異氰酸酯成分或胺成分 以外’亦可共聚合以下所示之酸成分、胺成分。又,亦可 將使用該等酸成分、胺成分的組合另外聚合而成的樹脂混 合而使用。當然,將使用前述的酸成分、胺成分的組合另 外聚合而成的樹脂之間混合而使用亦無妨,將使用前述的 酸成分且亦加上以下所記載之酸成分與前述的胺成分且亦 加_h以下所記載之胺成分之組合另外聚合而成的樹脂混合 亦無妨。 酸成分可舉出例如以下之物。 a) 三羧酸:二苯基醚-3,3,,4’-三羧酸、二苯基砸-3,3,-4’-三 羧酸、二苯基酮-3,3’-4’-三羧酸、萘-1,2,4-三羧酸、丁烷 -1,2,4-三羧酸等的三羧酸等的一酐、酯化物等之單獨或2 種以上的混合物。 b) 四羧酸:二苯基颯-3,3,,4,4,-四羧酸、萘-2,3,6,7-四羧 酸、萘-1,2,4,5-四羧酸、萘-1,4,5,8-四羧酸、丁烷-1,2,3,4- -26- 200930563 四羧酸、環戊烷-1,2,3,4-四羧酸一酐、二酐、酯化物等的 單獨或2種以上的混合物。 c) 二羧酸:己二酸、壬二酸、癸二酸、環己烷-4,4’ -二羧 酸的二羧酸及該等的一酐或酯化物。 胺成分可舉出例如以下之物。 d) 胺成分 3,3’-二甲基-4,4’-二胺基聯苯、3,3’-二乙基-4,4’-二胺 基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、2,2’-二乙基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、3,3’-二乙 氧基-4,4’-二胺基聯苯、對伸苯基二胺、間伸苯基二胺、3,4’-二胺基二苯基’醚、4,4’-二胺基二苯基醚、4,4’-二胺基二苯 基碱、3,3’-二胺基二苯基礪、3,4’-二胺基聯苯、3, 3’-二胺 基聯苯、3,3’-二胺基苯并醯替苯胺、4,4’-二胺基苯并醯替 苯胺、4,4’-二胺基二苯基酮、3,3’-二胺基二苯基酮、3,4’-二胺基二苯基酮、2,6-伸甲苯基二胺、2,4-伸甲苯基二胺、 4,4’-二胺基二苯基硫醚、3,3’-二胺基二苯基硫醚、4,4’-二 胺基二苯基丙烷、3,3’-二胺基二苯基丙烷、3,3’-二胺基二 苯基甲烷、4,4’·二胺基二苯基甲烷、對苯二甲胺、間苯二 甲胺、2,2’-雙(4-胺基苯基)丙烷、1,3-雙(3-胺基苯氧基)苯、 1,3-雙(4-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、雙[4-(4-胺基苯氧基)苯基] 颯、雙[4-(3-胺基苯氧基)苯基]颯、雙[4-(3-胺基苯氧基)苯 基]丙烷、4,4’-雙(4-胺基苯氧基)聯苯、4,4’-雙(3-胺基苯氧 基)聯苯、四亞甲基二胺、六亞甲基二胺、異佛爾酮二胺、 4,4’-二環己基甲烷二胺、環己烷-1,4-二胺、二胺基矽氧烷 -27- 200930563 或對應該等之二異氰酸酯單獨或2種以上的混合物。當 然,亦可將第1層所使用的單體成分使用於第2層的一部 分,反之亦然。 [聚醯胺醯亞胺樹脂溶液] 若必要時,爲了改良撓性覆金屬積層體或撓性印刷基 板的各種特性、例如機械特性、電特性、滑性、難燃性等 之目的’在本發明的上述聚醯胺醯亞胺樹脂溶液可以混合 其他樹脂或有機化合物及無機化合物,或使其反應而並 用。在不會阻礙本發明的目的之範圍,能夠並用例如滑劑 (二氧化矽、滑石、聚矽氧等)、黏著促進劑、難燃劑(憐系 或三畊系、氫氧化鋁等)、安定劑(抗氧化劑、紫外線吸收 劑、聚合抑制劑等)、鍍敷活化劑、有機或無機塡料(滑石、 氧化鈦、二氧化矽、氟系聚合物微粒子、顔料、染料、碳 化鈣等)、其他有如矽化合物、氟化合物、異氰酸酯化合物、 嵌段異氰酸酯化合物、丙烯酸樹脂、胺基甲酸酯樹脂、聚 酯樹脂、聚醯胺樹脂、環氧樹脂、酚樹脂之樹脂或有機化 合物、或該等的硬化劑、氧化矽、氧化鈦、碳酸鈣、氧化 鐵等的無機化合物。又,按照必要亦可添加脂肪族第3級 胺、芳香族第3級胺、雜環第3級胺、脂肪族酸酐、芳香 族酸酐、羥基化合物等聚醯亞胺化的觸媒。例如以三乙胺、 三伸乙二胺、二甲基苯胺、吡啶、甲吡啶、異喹啉、咪唑、 十一碳烯、羥基乙醯苯等爲佳,以吡啶化合物、咪唑化合 物、十一碳烯化合物爲特佳,其中以苯并咪唑、三唑、4-吡啶甲醇、2-羥基吡啶、二氧雜雙環[5 ·4·0]十一碳烯-7爲 佳,以2-羥基吡啶、二氧雜雙環[5.4.0]十一碳烯-7爲更佳。 -28- 200930563 如此進行而得到的聚醯胺醯亞胺樹脂溶液中 醯亞胺樹脂的濃度能夠選自廣闊範圍,通常以5, %左右爲佳,以8〜20重量%左右爲特佳。該濃度 範圍時,會有塗布性降低之傾向。從塗布性等而 胺醯亞胺樹脂溶液的溶劑以N,N-二甲基甲醢胺、 基乙醯胺、1,3-二甲基-2-咪唑陡酮、四甲基脲、 二甲基亞碾、T-丁內酯、環己酮、環戊酮等爲佳 甲基-2-吡咯啶酮爲特佳。又,亦可使用甲苯、二 烴系有機溶劑;二甘醇二甲醚、三甘醇二甲醚、 等的醚系溶劑;甲基乙基酮及甲基異丁基酮等的 取代該等的一部分。又,因爲該等溶劑亦能夠適 合時的溶劑,能夠直接塗布聚合溶液,能夠簡便 工性優良的樹脂溶液。 適當的溶液黏度係以在25 °C時B型黏度爲1 之範圍爲佳。該黏度若脫離上述範圍時會有塗布 情形。 [金屬箔] 使用本發明的聚醯胺醯亞胺樹脂或樹脂組成 屬箔層積,能夠作爲撓性覆金屬積層體。在本發 的金屬箔,能夠使用銅箔、鋁箔、鋼箔及鎳箔等 使用將該等複合而成之複合金屬箔或鋅或鉻化合 金屬處理而成之金屬箔。金屬箔的厚度沒有特別 如可適合使用3〜50微米的金屬箔。特別是爲了 細間距化,以3〜12微米的厚度且塗布面的粗糧 0.5〜2.0微米的範圍爲佳。各自銅箔的特性係在 之聚醯胺 〜40重量 脫離上述 言,聚醯 N,N-二甲 環丁楓、 ,以N 甲苯等的 四氫呋喃 酮系溶劑 合作爲聚 地得到加 〜1 0 0 0泊 性低落的 物並與金 明所使用 ,亦可以 物等其他 限定,例 電路的精 丨度Rz爲 下限値以 -29- 200930563 下時,剝離強度降低,又,上限以上時,會有精細間距化 變爲困難之傾向。 通常金屬箔爲帶狀,其長度沒有特別限定。又,帶狀 的金屬箔之厚度亦沒有特別限定,通常以25〜300公分左 右爲佳,以50〜150公分左右爲特佳。 金屬箔可直接使用市售的電解箔或壓延箔。可舉出例 如曰本電解股份公司製的「HLS」、古河CIRCUIT FOIL股 份公司製的「F0-WS」、「U-WZ」或三井金屬礦業股份公司 製的「NA-VLP」、「DFF」等。 「撓性覆金屬積層體的製法j 在本發明,只有在一面具有金屬箔之金屬積層體的聚 醯胺醯亞胺樹脂薄膜層,能夠藉由例如在前述金屬箔上直 接或透過黏著劑層,將前述2種類的聚醯胺醯亞胺樹脂(低 彈性模數樹脂、低濕度膨脹性樹脂)的溶液依照順序塗布, 並將塗膜乾燥(以下稱爲初期乾燥),且依照情況進行熱處 理、脫溶劑(以下稱爲二次乾燥)來形成。 在金屬箔層積2種類的樹脂之方法,能夠藉由塗布第 1層並初期乾燥後,塗布第2層並初期乾燥後,依照情況 進行熱處理來製造。又,亦可藉由塗布第1層並初期乾燥 及二次乾燥後,塗布第2層並初期乾燥及二次乾燥來製 造。而且亦可在塗布第1層後,塗布第2層,並進行初期 乾燥及二次乾燥來製造》此時,亦可同時塗布第1層及第 2層。 (塗布) 本發明係在金屬箔上,直接或透過黏著劑層塗布上述 -30- 200930563 聚醯胺醯亞胺樹脂溶液,並使其乾燥。塗布法沒有特別限 定,能夠應用先前已知的方法。例如能夠藉由輥塗布器、 刮刀塗布器、刮片塗布器、刮板塗布器、凹版塗布器、模 頭塗布器、逆輥塗布器等,將塗布液亦即聚醯胺醯亞胺樹 脂溶液的黏度調整後,在金屬箔上直接或透過黏著劑層來 塗布。透過黏著劑層塗布時的黏著劑組成沒有特別限定。 透過黏著劑層塗布時之黏著劑組成沒有特別限定,能夠使 用丙烯腈丁二烯橡膠(NBR)系接著劑、環氧樹脂系、丙烯酸 樹脂系、聚醯亞胺樹脂系、聚醯胺醯亞胺樹脂、聚酯醯亞 胺樹脂系等的黏著劑,因爲耐熱性、黏著性、耐彎曲特性 等,以聚醯亞胺樹脂系、聚醯胺醯亞胺樹脂或該在該等樹 脂調配環氧樹脂而成之樹脂組成物爲佳,黏著劑層的厚度 以5〜3 0微米左右爲佳^ 又’在金屬箔上將本發明的塗布液亦即聚醯胺醯亞胺 樹脂直接或透過黏著劑層來塗布或塗布、乾燥後,爲了改 良撓性印刷基板的各種特性之目的,亦能夠更塗布上述的 黏著劑。從耐熱性、黏著性、耐彎曲特性、撓性印刷基配 線板的卷曲性等的觀點,黏著劑組成、厚度係與上述同樣, 塗布、乾燥的條件亦能夠應用本發明與聚醯胺醯亞胺樹脂 溶液同樣條件。 (乾燥) 在本發明’塗布後的乾燥條件沒有特別限定,通常, 係在比聚醯胺醢亞胺樹脂溶液所使用的溶劑的沸點 (Tb(°C ))低7 0°C〜130°C的溫度初期乾燥後,以溶劑的沸點 附近 '或沸點以上的溫度更進行乾燥(二次乾燥)爲佳。 -31- 200930563 初期乾燥溫度高於(Tb-70)°C時,會有在塗布面產生發 泡,或是因爲在樹脂層的厚度方向殘留溶劑的不均變大, 會有在金屬積層體產生翹曲(卷曲)的情形,將其加工而成 之撓性印刷基板的翹曲亦變大。 又,乾燥溫度低於(Tb_130)°C時,乾燥時間變長且生 產性降低。初期乾燥溫度係因溶劑的種類而異,通常爲60 〜150°C左右,以80〜120°C左右爲佳。初期乾燥所必要的 時間係以在上述溫度條件下,塗膜中的溶劑殘留率爲5〜 4 0%左右之有效的時間爲佳,通常以1〜30分鐘左右爲佳, 以2〜15分鐘左右爲特佳。 又,二次乾燥條件亦沒有特別限定,若在溶劑的沸點 附近、或沸點以上的溫度進行乾燥時即可,通常爲120〜 400 °C左右,以200〜300 °C左右爲佳。小於120 °C時乾燥時 間變長且生產性降低,大於300°C時,依照樹脂組成會有 進行劣化反應,致使樹脂薄膜變脆的情況。二次乾燥所需 要的時間通常係在上述溫度條件下,塗膜中的溶劑殘留率 爲無之有效的時間爲佳,通常係數分鐘〜數十小時左右。 在本發明,乾燥亦可在惰性氣體環境下或減壓下進 行。惰性氣體可例示氮、二氧化碳、氦、氬等,但是以使 用容易取得的氮爲佳。又,在減壓下進行時爲1(Γ5〜1〇3 Pa 左右,以在10·1〜200Pa左右的壓力進行爲佳。 在本發明,初期乾燥、二次乾燥之乾燥方式都沒有特 別限定,能夠使用輥支撐方式、浮動方式等先前眾所周知 的方法進行。又,在擴幅機式等的加熱爐進行連續熱處理, 或以卷物狀態卷取且在分批式的烘箱進行熱處理亦可。分 -32- 200930563 批式時係以塗布面與非塗布面未接觸的方式卷取爲佳。 又,加熱方式能夠應用先前眾所周知的電爐、IR加熱器、 遠紅外線加熱器等。 在本發明,彈性模數爲48 OOMPa以下的樹脂層(低彈性 模數樹脂層)的厚度(T1)與濕度膨脹係數爲2 Oppm以下的樹 脂層(低濕度膨脹性樹脂層)的厚度(T2)比(T1)/(T2)以0.05 〜5爲佳,以0.1〜5爲較佳,以0.15〜5爲更佳。(Τ1)/(Τ2) 爲小於0.05時,彎曲性、耐折特性、耐熱信賴性變差,大 於5時尺寸安定性變差。又,從耐熱性、彎曲性、耐折特 性、尺寸安定性的各特性之兼具化之觀點而言,更佳的層 積方法係與金屬箔接觸側的耐熱性樹脂層係彈性模數爲 4 8 OOMPa以下的低彈性模數樹脂層,且未與金屬箔接觸側 的層係濕度膨脹係數爲20ppm以下的低濕度膨脹性樹脂 層。 如此進行而得到之本發明的撓性覆金屬積層體,因爲 至少在聚醯胺醯亞胺樹脂薄膜層的至少一面直接具備金屬 箔,其特徵係耐熱性、尺寸安定性、黏著性優良。又,因 爲在異氰酸酯法不需要醯亞胺化製程,能夠只進行溶劑的 乾燥而成型,或是不需要在高溫進行熱處理,其特徵係能 夠價廉地製造,且彎曲性、耐折特性、耐熱信賴性優良。 低彈性模數樹脂層的薄膜厚度以3〜5 0微米爲佳,以 5〜30微米爲更佳,以7〜20微米爲最佳。小於3微米時 焊錫處理後的剝離強度、彎曲性、耐折性有降低的傾向。 大於50微米時吸濕尺寸變化率有降低的傾向。 低濕度膨脹性樹脂層的薄膜厚度以10〜60微米胃 -33- 200930563 佳,以20〜50微米爲更佳,以25〜40微米爲最佳。小於 10微米時吸濕尺寸變化率有變大的傾向。大於60微米時 彎聚矽氮烷化合物、耐折特性有降低的傾向❶ 又’在由聚醯胺醯亞胺樹脂薄膜層與金屬箔所構成之 本發明的撓性覆金屬積層體,聚醯胺醯亞胺樹脂薄膜層整 體的厚度能夠從廣闊範圍選擇,通常係絕乾後的厚度以5 〜100微米左爲佳,以10〜50微米左右爲更佳。厚‘度小於 5微米時,薄膜強度等的機械性質或處理性變差,另一方 面,厚度大於100微米時撓性等的性或加工性(乾燥性、塗 布性)等有降低的傾向。又,在本發明的撓性覆金屬積層體 ’亦可按照必要施行表面處理。例如可施行加水處理、低溫 電漿、物理性粗面化、易黏著塗布處理等的表面處理。 本發明的雙面撓性金屬積層體係在雙面具有金屬箔之 金屬積層體,例如能夠藉由將只有在如上述進行所成型的 一面層積金屬箔而成之金屬積層體的樹脂面之間,使用先 前眾所周知的方法來進行貼合等方法來製造。 層壓的方式沒有特別限定,能夠採用輥層壓、加壓層 壓、壓帶式層壓機等先前眾所周知的方式,層壓溫度通常 爲樹脂的Tg以上,例如低濕度膨脹性樹脂層(貼合面的樹 脂層)的Tg以上,以300°C〜5 00°C爲佳,以3 5 0°C〜450 °C爲較佳,以3 80°C〜43 0°C爲更佳。小於300°C時,黏著 性不充分,大於500°C時會有樹脂產生劣化且機械特性降 低之傾向。又,層壓時間沒有特別限定,通常爲10秒〜1〇 小時,以1分鐘〜1小時爲佳,以3分鐘〜3 0分鐘爲更佳。 小於1 〇秒時黏著性不充分,大於1 〇小時的情況,會有樹 -34- 200930563 脂層產生劣化且機械特性降低之傾向。 透過黏著劑層塗布時之黏著劑組成沒有特別限定,能 夠使用丙烯腈丁二烯橡膠(NBR)系黏著劑、聚醢胺系黏著 劑、聚酯系黏著劑、聚酯型胺基甲酸酯系黏著劑、環氧樹 脂系、丙烯酸樹脂系、聚醯亞胺樹脂系、聚醯胺醯亞胺樹 脂系、聚酯醯亞胺樹脂系等的黏著劑,就耐熱性、黏著性、 耐彎曲特性等而言,以在聚醯亞胺樹脂系、聚醯胺醯亞胺 樹脂系、或在該等樹脂調配環氧樹脂而成之樹脂組成物爲 佳,黏著劑層的厚度以5〜3 0微米爲佳。又,從絕緣性等 而言,以在聚酯或聚醯胺醯亞胺樹脂系或在該等的樹脂調 配環氧樹脂而成之樹脂組成物爲佳,黏著劑層的厚度以5 〜30微米左右爲佳。黏著劑的厚度係只要不會對發揮撓性 印刷基板的性能造成阻礙時,沒有特別限定,厚度太薄時 會有難以得到充分的黏著性之情形,另一方面,厚度太厚 時,會有加工性(乾燥性、塗布性)等降低之情形。而且, 透過黏著劑層成積層結構之手段,亦能夠藉由將使用後述 之本發明的耐熱性樹脂所形成的耐熱性薄膜與金屬箔,使 用上述的黏著劑來進行加層壓等之方法來貼合。 [撓性印刷基板] 藉由使用上述本發明的撓性覆金屬積層體並依照例如 減去法(subtractive process)等方法,能夠製造撓性印刷基 板。爲了保護導體電路的防焊阻劑或避免受到污染或受傷 等之目的而被覆電路表面時,能夠適合應用使用眾所周知 的方法並將聚醯亞胺等耐熱性薄膜透過黏著劑貼合於配線 板(形有導體電路而成之基底基板)之方法,或使用網版印 -35- 200930563 刷法將液狀的被覆劑塗布在配線板之方法。液狀的被覆劑 能夠使用先前眾所周知的環氧系或聚醯亞胺系的印墨,以 聚醯亞胺系爲佳。又,亦能夠將環氧系或聚醯亞胺系等的 黏著薄片直接貼合在配線板上。如此進行而得到的撓性印 刷基板因爲耐熱信賴性、尺寸安定性、黏著性優良且彎曲 性、耐折特性、吸濕特性、絕緣性亦優良,且在要求精細 間距之高密度電路板用途亦能夠使用,在工業上具有非常 大的優點。 〇 (撓性印刷基板的製造方法) 本發明的撓性印刷基板除了使用上述的各層材料以 外,能夠使用先前眾所周知的製程來製造。 一個較佳態樣係製造在聚醯亞胺薄膜層積黏著劑層而 成之附帶黏著劑的覆蓋薄膜。另一方面,製造在基材薄膜 層形成需要的電路圖案而成之半製品(以下,稱爲「基材薄 膜側半製品」。藉由將如此進行而得到的附帶黏著劑的覆蓋 薄膜與基材薄膜側半製品貼合,能夠得到撓性印刷配線基•• General formula (7) (wherein R1 and R2 may be the same or different, each represents hydrogen or an alkyl or alkoxy group having a carbon number of 1 to 4; further, γ represents a direct bond (biphenyl) Key) or ether bond (-〇-)). An example of means for achieving the desired low-humidity expandable resin layer of the present invention is as described above, but the means for achieving the invention is not limited thereto. That is, when a hydrophobic substituent such as a methyl group, an ethyl group, or a fluorine-based substituent is introduced to lower the polarity of the bond and an appropriate molecular design is performed to lower the original water absorption rate of the resin, a low-humidity expandable resin layer can be obtained. In order to lower the polarity of the bond, for example, there is a means of increasing the ratio of the quinone bond to the guanamine bond. [Production of Polyamidimide Resin] The production of the above polyamidoximine resin can be carried out by a usual method. For example, there are an isocyanate method, an amine method (an oxime method, a low-temperature solution polymerization method, a room temperature solution polymerization method, etc.), etc., and the polyamidoximine resin used in the present invention must be soluble in an organic solvent, and further, in order to secure The above-mentioned folding resistance property, heat resistance reliability, etc., or because it can be directly applied industrially, it is preferable to use the iso-24-200930563 cyanate ester method. In the isocyanate method, the aromatic tricarboxylic anhydride of the raw material, the aromatic dicarboxylic acid, the aromatic tetracarboxylic dianhydride, and the like, and the aromatic diisocyanate can be roughly stoichiometrically reacted in an organic solvent to obtain the present invention. Resin composition. Here, as the aromatic tricarboxylic anhydride, 1,2,4-benzenetricarboxylic anhydride or the like can be used, and for the aromatic tetracarboxylic anhydride, pyromellitic dianhydride, diphenyl ketone tetracarboxylic dianhydride, and biphenyl tetra can be used. A carboxylic acid dianhydride, a diphenyl ether-3,3'-4,4'-tetracarboxylic acid, etc., and an aromatic dicarboxylic acid can use a phthalic acid, an isophthalic acid, a biphenyl dicarboxylic acid, a diphenyl group. Ether dicarboxylic acid, diphenyl sulfonium dicarboxylic acid, etc., and aromatic diisocyanate can be used as 1,4-naphthalene diisocyanate, 1,5-naphthalene diisocyanate, 2,6-naphthalene diisocyanate, 2,7-naphthalene Isocyanate, ortho-toluidine diisocyanate, and the like. The reaction is carried out in an organic solvent, usually at 10 ° C to 200 ° C for 1 hour to 24 hours, and the reaction may also be in the reaction of an isocyanate with an active hydrogen compound such as a tertiary amine or an alkali metal. It is carried out in the presence of a compound, an alkaline earth metal compound or the like. In order to produce the polymerization solvent of the polyamidoximine resin of the present invention, an organic solvent capable of dissolving the above polyamidoximine resin can be used. Typical examples of such an organic solvent are, for example, N-methyl-2-pyrrolidone, hydrazine, hydrazine-dimethylformamide, hydrazine, hydrazine dimethylacetamide, 1,3-dimethyl- 2-imidazolidinone, tetramethyl sulfonium, cyclobutyl hydrazine |, monomethyl arsenic, 7-butane vinegar, cyclohexyl copper, cyclopentanone, etc., preferably Ν-methyl-2-pyrrolidone . Further, a hydrocarbon-based organic solvent such as toluene or xylene; an ether solvent such as diglyme, triethylene glycol dimethyl ether or tetrahydrofuran; methyl ethyl ketone or methyl isobutyl ketone or the like may be used. The ketone solvent replaces a portion of these. -25- 200930563 The molecular weight of the polyamidoximine resin of the present invention is equivalent to N-methyl-2-pyrrolidone (polymer concentration: 0.5 g/d) at a logarithmic viscosity of 30 ° C It is preferably a molecular weight of from 0.3 to 2.5 dl/g, more preferably a molecular weight of from 0.5 to 2.0 dl/g. When the logarithmic viscosity is less than 〇3 dl/g, it is a molded article such as a film, and the mechanical properties may be insufficient. When the viscosity is more than 2.0 dl/g, the viscosity of the solution may become high, which may cause difficulty in forming. . The polyamidoquinone imide resin of the present invention does not impair the present invention in order to obtain a balance of various properties such as heat resistance, adhesion, dimensional stability, flexibility, insulation (migration resistance), and moisture absorption characteristics. In the range of the target characteristics, the acid component and the amine component shown below may be copolymerized in addition to the acid component, the isocyanate component or the amine component described above. Further, a resin obtained by separately polymerizing a combination of the acid component and the amine component may be used. In particular, it is also possible to use a mixture of the above-mentioned acid component and a combination of an amine component and a polymer which is polymerized, and it is also possible to use the above-mentioned acid component and also add the acid component described below and the above-mentioned amine component. It is also possible to mix the resin obtained by further adding a combination of the amine components described below. The acid component may, for example, be the following. a) Tricarboxylic acid: diphenyl ether-3,3,,4'-tricarboxylic acid, diphenylphosphonium-3,3,-4'-tricarboxylic acid, diphenylketone-3,3'- Separate or two or more of monoanhydrides and esterified products such as tricarboxylic acid such as tricarboxylic acid, naphthalene-1,2,4-tricarboxylic acid and butane-1,2,4-tricarboxylic acid mixture. b) tetracarboxylic acid: diphenyl sulfonium-3,3,,4,4,-tetracarboxylic acid, naphthalene-2,3,6,7-tetracarboxylic acid, naphthalene-1,2,4,5-four Carboxylic acid, naphthalene-1,4,5,8-tetracarboxylic acid, butane-1,2,3,4--26- 200930563 tetracarboxylic acid, cyclopentane-1,2,3,4-tetracarboxylate A single or a mixture of two or more kinds of acid anhydride, dianhydride, esterified product or the like. c) Dicarboxylic acids: dicarboxylic acids of adipic acid, sebacic acid, sebacic acid, cyclohexane-4,4'-dicarboxylic acid and such mono-anhydrides or esters. The amine component may, for example, be the following. d) Amine component 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4'-diaminobiphenyl, 2,2'-di Methyl-4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-di Aminobiphenyl, 3,3'-diethoxy-4,4'-diaminobiphenyl, p-phenylenediamine, meta-phenylenediamine, 3,4'-diaminodiphenyl 'Ether, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl base, 3,3'-diaminodiphenylanthracene, 3,4'-diamine Biphenyl, 3,3'-diaminobiphenyl, 3,3'-diaminobenzoxanil, 4,4'-diaminobenzoxanil, 4,4'-diamine Diphenyl ketone, 3,3'-diaminodiphenyl ketone, 3,4'-diaminodiphenyl ketone, 2,6-methyl-tolyldiamine, 2,4-tolylylene Amine, 4,4'-diaminodiphenyl sulfide, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenylpropane, 3,3'-diamine Diphenylpropane, 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, p-xylylenediamine, m-xylylenediamine, 2,2'-double (4-aminophenyl)propane 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene, 1,4-bis(4-aminophenoxy)benzene, 2, 2-bis[4-(4-aminophenoxy)phenyl]propane, bis[4-(4-aminophenoxy)phenyl]anthracene, bis[4-(3-aminophenoxy) Phenyl] anthracene, bis[4-(3-aminophenoxy)phenyl]propane, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis (3) -aminophenoxy)biphenyl, tetramethylenediamine,hexamethylenediamine,isophoronediamine, 4,4'-dicyclohexylmethanediamine, cyclohexane-1,4 - Diamine, diaminopyridoxane-27- 200930563 or a diisocyanate or the like, alone or in a mixture of two or more. Of course, the monomer component used in the first layer can also be used in a portion of the second layer, and vice versa. [Polyurethane ylide resin solution] If necessary, in order to improve various properties of the flexible metal-clad laminate or the flexible printed circuit board, such as mechanical properties, electrical properties, slip properties, flame retardancy, etc. The above polyamidoximine resin solution of the invention may be mixed with other resins or organic compounds and inorganic compounds, or may be used in combination. In the range which does not impair the object of the present invention, for example, a slip agent (cerium oxide, talc, polyfluorene oxide, etc.), an adhesion promoter, a flame retardant (pity or three tillage, aluminum hydroxide, etc.) can be used in combination. Stabilizer (antioxidant, UV absorber, polymerization inhibitor, etc.), plating activator, organic or inorganic tantalum (talc, titanium oxide, cerium oxide, fluorine polymer microparticles, pigments, dyes, calcium carbide, etc.) Other resins such as hydrazine compounds, fluorine compounds, isocyanate compounds, blocked isocyanate compounds, acrylic resins, urethane resins, polyester resins, polyamide resins, epoxy resins, phenol resins, or organic compounds, or An inorganic compound such as a hardener, cerium oxide, titanium oxide, calcium carbonate or iron oxide. Further, a polyfluorinated catalyst such as an aliphatic third-order amine, an aromatic third-order amine, a heterocyclic third-order amine, an aliphatic acid anhydride, an aromatic acid anhydride or a hydroxy compound may be added as necessary. For example, triethylamine, triethylenediamine, dimethylaniline, pyridine, methylpyridine, isoquinoline, imidazole, undecene, hydroxyethylbenzene, etc., preferably a pyridine compound, an imidazole compound, and eleven A carbene compound is particularly preferred, wherein benzimidazole, triazole, 4-pyridinemethanol, 2-hydroxypyridine, dioxabicyclo[5·4·0]undecene-7, and 2-hydroxyl group are preferred. Pyridine, dioxabicyclo[5.4.0]undecene-7 is more preferred. -28- 200930563 The concentration of the quinone imine resin in the polyamidoximine resin solution thus obtained can be selected from a wide range, and is usually about 5%, preferably about 8 to 20% by weight. In the concentration range, the coating property tends to decrease. From the coating property, etc., the solvent of the amine quinone imide resin solution is N,N-dimethylformamide, acetamide, 1,3-dimethyl-2-imidazole s ketone, tetramethylurea, two Methyl sub-milling, T-butyrolactone, cyclohexanone, cyclopentanone, etc. are particularly preferred as methyl-2-pyrrolidone. Further, toluene, a dihydrocarbon organic solvent, an ether solvent such as diglyme or triglyme, or a substitution such as methyl ethyl ketone or methyl isobutyl ketone may be used. a part of. Further, since these solvents can also be used as a solvent, the polymerization solution can be directly applied, and a resin solution having excellent workability can be easily obtained. A suitable solution viscosity is preferably in the range of B-type viscosity at 25 °C. If the viscosity is outside the above range, there is a coating condition. [Metal foil] The polyamidoximine resin or the resin composition of the present invention is laminated with a foil, and can be used as a flexible metal-clad laminate. In the metal foil of the present invention, a metal foil obtained by treating the composite metal foil or zinc or chromium metal compound obtained by using the copper foil, the aluminum foil, the steel foil, the nickel foil or the like can be used. The thickness of the metal foil is not particularly suitable as a metal foil of 3 to 50 μm. In particular, in order to finely pitch, it is preferable to use a thickness of 3 to 12 μm and a coated grain of 0.5 to 2.0 μm. The characteristics of the respective copper foils are as follows: polyamine N, N-dimethylcyclobutyl sulphate, and tetrahydrofuranone solvent such as N toluene are combined to form a polydose to add ~1 0 0 0 low-pollution material and used by Jinming, can also be other restrictions, such as the precision Rz of the circuit is the lower limit 値 -29-200930563, the peel strength is reduced, and when the upper limit is above, there will be fine The pitching becomes a tendency to be difficult. Usually, the metal foil is in the form of a belt, and the length thereof is not particularly limited. Further, the thickness of the strip-shaped metal foil is not particularly limited, and is usually preferably about 25 to 300 cm, and particularly preferably about 50 to 150 cm. As the metal foil, a commercially available electrolytic foil or a rolled foil can be used as it is. For example, "HLS" manufactured by Sakamoto Electrolysis Co., Ltd., "F0-WS" manufactured by Furukawa CIRCUIT FOIL Co., Ltd., "U-WZ" or "NA-VLP" and "DFF" manufactured by Mitsui Mining & Mining Co., Ltd. Wait. "Method for Producing Flexible Metal-clad Laminates In the present invention, only a polyimide film having a metal laminate of a metal foil on one side can be directly or through an adhesive layer, for example, on the aforementioned metal foil. A solution of the above two types of polyamidoximine resin (low elastic modulus resin, low humidity expansion resin) is applied in this order, and the coating film is dried (hereinafter referred to as initial drying), and heat treatment is performed as the case may be. The solvent is formed by desolvation (hereinafter referred to as secondary drying). The method of laminating two kinds of resins in a metal foil can be carried out by applying the first layer and drying the initial layer, then applying the second layer and drying it initially. It may be produced by heat treatment, or may be produced by applying the first layer, initially drying and secondary drying, then applying the second layer, and drying it in the initial stage and secondary drying, or applying the second layer and applying the second layer. The layer is produced by initial drying and secondary drying. In this case, the first layer and the second layer may be simultaneously applied. (Coating) The present invention is applied to the metal foil directly or through the adhesive layer. - 200930563 Polyamide amide imine resin solution is dried and dried. The coating method is not particularly limited, and a previously known method can be applied. For example, it can be coated by a roll coater, a knife coater, a blade coater, or a squeegee. The viscosity of the coating liquid, that is, the polyamidoximine resin solution, is adjusted by a coating, a gravure coater, a die coater, a reverse roll coater, etc., and then coated on the metal foil directly or through the adhesive layer. The composition of the adhesive at the time of application of the coating layer is not particularly limited. The composition of the adhesive when applied through the adhesive layer is not particularly limited, and an acrylonitrile butadiene rubber (NBR)-based adhesive, an epoxy resin, or an acrylic resin can be used. Adhesives such as polyimine resin, polyamidimide resin, polyester phthalimide resin, etc., because of heat resistance, adhesion, bending resistance, etc., polyimine resin, polyamine Preferably, the bismuth imine resin or the resin composition obtained by disposing the epoxy resin in the resin is preferably a thickness of the adhesive layer of about 5 to 30 μm. Further, the coating liquid of the present invention is applied to the metal foil. That is, the polyamidoximine resin can be applied or coated and dried directly or through an adhesive layer, and the above-mentioned adhesive can be further coated for the purpose of improving various characteristics of the flexible printed circuit board. From heat resistance and adhesion. From the viewpoints of the bending resistance and the curling property of the flexible printed wiring board, the adhesive composition and thickness are the same as described above, and the conditions of application and drying can also be applied to the same conditions as the polyamidoximine resin solution of the present invention. (Drying) The drying condition after the coating of the present invention is not particularly limited, and is usually 70 ° C to 130 ° lower than the boiling point (Tb (° C )) of the solvent used in the polyamidoximine resin solution. After the initial temperature of C is dried, it is preferably dried (secondary drying) at a temperature near the boiling point of the solvent or above the boiling point. -31- 200930563 When the initial drying temperature is higher than (Tb-70) °C, there will be Foaming occurs on the coated surface, or the unevenness of the residual solvent in the thickness direction of the resin layer becomes large, and warpage (curling) occurs in the metal laminated body, and the flexible printed circuit board is processed. Qu Yi Become bigger. Further, when the drying temperature is lower than (Tb - 130) °C, the drying time becomes long and the productivity is lowered. The initial drying temperature varies depending on the type of the solvent, and is usually about 60 to 150 ° C, preferably about 80 to 120 ° C. The time required for the initial drying is preferably an effective time of a solvent residual ratio of about 5 to 40% in the coating film under the above temperature conditions, and is usually about 1 to 30 minutes, preferably 2 to 15 minutes. The left and right are especially good. Further, the secondary drying conditions are not particularly limited, and may be carried out at a temperature near the boiling point of the solvent or at a temperature equal to or higher than the boiling point, and is usually about 120 to 400 ° C, preferably about 200 to 300 ° C. When the temperature is less than 120 °C, the drying time becomes long and the productivity is lowered. When the temperature is more than 300 °C, the resin composition may undergo a deterioration reaction to cause the resin film to become brittle. The time required for the secondary drying is usually at the above temperature conditions, and the solvent residual ratio in the coating film is preferably not effective, and usually the coefficient is from about minutes to several tens of hours. In the present invention, drying can also be carried out under an inert gas atmosphere or under reduced pressure. The inert gas may, for example, be nitrogen, carbon dioxide, helium, argon or the like, but it is preferred to use nitrogen which is easily available. In addition, it is preferably 1 (Γ5 to 1〇3 Pa), and it is preferably carried out at a pressure of about 10·1 to 200 Pa. In the present invention, the initial drying and the secondary drying are not particularly limited. It can be carried out by a previously known method such as a roll supporting method or a floating method. Further, it is also possible to carry out continuous heat treatment in a heating furnace such as a tenter type, or to wind up in a roll state and heat-treat in a batch type oven. In the batch mode, it is preferable to take up the uncoated surface of the coated surface and the non-coated surface. Further, the heating method can apply a previously known electric furnace, an IR heater, a far-infrared heater or the like. The thickness (T1) ratio of the resin layer (low-elasticity modulus resin layer) having a modulus of elasticity of 48 00 MPa or less (T1) and the resin layer (low-humidity-expandable resin layer) having a coefficient of humidity expansion of 2 Oppm or less (T1) / (T2) is preferably 0.05 to 5, preferably 0.1 to 5, more preferably 0.15 to 5. (Τ1) / (Τ2) is less than 0.05, flexibility, folding resistance, heat resistance Deterioration, the dimensional stability is worse when it is greater than 5. From the viewpoint of the combination of heat resistance, flexibility, folding resistance, and dimensional stability, a more preferable lamination method is that the heat-resistant resin layer on the side in contact with the metal foil has a modulus of elasticity of 4 8 . a low-elasticity modulus resin layer of OOMPa or less and a low-humidity expandable resin layer having a layer-based humidity expansion coefficient of not more than 20 ppm on the side in contact with the metal foil. The flexible metal-clad laminate of the present invention obtained as described above At least one side of the polyimide film layer of the polyimide film is provided with a metal foil, which is excellent in heat resistance, dimensional stability, and adhesion. Further, since the isocyanate method does not require a ruthenium imidization process, it can be carried out only. The solvent is dried and molded, or does not need to be heat-treated at a high temperature, and is characterized in that it can be manufactured inexpensively, and is excellent in flexibility, folding resistance, and heat resistance. The film thickness of the low elastic modulus resin layer is 3 to 5 It is preferably 0 μm, more preferably 5 to 30 μm, and most preferably 7 to 20 μm. When the thickness is less than 3 μm, the peel strength, bendability, and folding endurance after soldering tend to be lowered. The hygroscopic dimensional change rate tends to decrease at 50 μm. The film thickness of the low-humidity expansive resin layer is preferably from 10 to 60 μm in stomach-33 to 200930563, more preferably from 20 to 50 μm, and from 25 to 40 μm. Optimum. The change rate of moisture absorption size tends to be larger when it is less than 10 μm. When bent more than 60 μm, the bentonite compound has a tendency to reduce the folding resistance, and the film layer is formed from a polyimide film. The thickness of the entire polyimide film of the flexible metal-clad laminate of the present invention, which is composed of a metal foil, can be selected from a wide range, and usually the thickness after drying is preferably 5 to 100 μm. It is more preferably about 10 to 50 μm. When the thickness is less than 5 μm, mechanical properties or handleability such as film strength are deteriorated, and on the other hand, flexibility or workability (dryness) when the thickness is more than 100 μm There is a tendency to decrease in coating properties. Further, the flexible metal-clad laminate □ of the present invention may be subjected to surface treatment as necessary. For example, surface treatment such as water treatment, low temperature plasma, physical roughening, and easy adhesion coating treatment can be performed. The double-sided flexible metal laminate system of the present invention has a metal laminate having a metal foil on both sides, and can be, for example, between resin faces of a metal laminate which is formed by laminating only a metal foil on the surface formed as described above. It is manufactured by a method such as lamination using a previously known method. The lamination method is not particularly limited, and a conventionally known method such as roll lamination, pressure lamination, and belt press laminator can be employed, and the lamination temperature is usually not less than the Tg of the resin, for example, a low-humidity expandable resin layer The Tg or more of the resin layer of the joint surface is preferably 300 ° C to 500 ° C, more preferably 350 ° C to 450 ° C, and more preferably 3 80 ° C to 43 ° ° C. When the temperature is less than 300 °C, the adhesion is insufficient, and when it is more than 500 °C, the resin tends to deteriorate and the mechanical properties tend to be lowered. Further, the lamination time is not particularly limited, and is usually 10 seconds to 1 hour, preferably 1 minute to 1 hour, more preferably 3 minutes to 30 minutes. When the thickness is less than 1 sec., the adhesion is insufficient. When the temperature is more than 1 〇, there is a tendency that the resin layer is deteriorated and the mechanical properties are lowered. The adhesive composition at the time of application through the adhesive layer is not particularly limited, and an acrylonitrile butadiene rubber (NBR)-based adhesive, a polyamide-based adhesive, a polyester-based adhesive, or a polyester urethane can be used. Adhesives such as adhesives, epoxy resins, acrylic resins, polyimine resin resins, polyamidoximine resin resins, polyester phthalimide resins, etc., heat resistance, adhesion, and bending resistance The properties of the adhesive layer are preferably 5 to 3 in terms of properties such as a polyimide resin, a polyamide resin, or a resin composition in which the resin is blended with the resin. 0 micron is preferred. Further, from the viewpoint of insulating properties and the like, a resin composition obtained by blending an epoxy resin with a polyester or a polyamide amide resin or a resin thereof is preferable, and the thickness of the adhesive layer is 5 to 30. It is better to be around micrometers. The thickness of the adhesive is not particularly limited as long as it does not impede the performance of the flexible printed circuit board. When the thickness is too thin, it is difficult to obtain sufficient adhesion. On the other hand, when the thickness is too thick, there is a case where the thickness is too thick. The case where the workability (dryness, coatability) and the like are lowered. In addition, the heat-resistant film formed of the heat-resistant resin of the present invention to be described later and the metal foil can be laminated by using the above-mentioned adhesive, etc., by means of a layered structure of the adhesive layer. fit. [Flexible Printed Substrate] A flexible printed substrate can be produced by using the above-described flexible metal-clad laminate of the present invention in accordance with, for example, a subtractive process. When the surface of the circuit is covered for the purpose of protecting the solder resist of the conductor circuit or from contamination or injury, it is suitable to apply a well-known method and to apply a heat-resistant film such as polyimide to the wiring board through an adhesive ( A method of forming a base substrate formed of a conductor circuit, or a method of applying a liquid coating agent to a wiring board by using a screen printing-35-200930563 brush method. The liquid coating agent can be a previously known epoxy-based or polyimide-based ink, preferably a polyimide. Further, it is also possible to directly bond an adhesive sheet such as an epoxy resin or a polyimide film to a wiring board. The flexible printed circuit board thus obtained is excellent in heat resistance, dimensional stability, and adhesion, and is excellent in bendability, folding resistance, moisture absorption property, and insulation property, and is also used in high-density circuit boards requiring fine pitch. It can be used and has great advantages in industry. 〇 (Manufacturing Method of Flexible Printed Substrate) The flexible printed circuit board of the present invention can be produced by a conventionally known process, in addition to the above-described respective layers of materials. A preferred embodiment is a cover film which is formed by laminating an adhesive layer of a polyimide film to form an adhesive. On the other hand, a semi-finished product in which a desired circuit pattern is formed on a base film layer (hereinafter referred to as a "substrate film-side semi-product" is produced. The adhesive film-attached film and base obtained as described above are obtained. The film side half product is bonded to each other to obtain a flexible printed wiring base.

(基材薄膜側半製品的製造方法) 基材薄膜側半製品能夠藉由使用上述的撓性覆金屬積 層體,並在金屬箔層形成電路來製造。電路的形成能夠藉 由先前眾所周知的方法。可使用添加法(additive process) 亦可採用減去法(subtractive process)。以使用減去法爲佳。 電路的配線圖案係能夠形成任意圖案。因爲即便在施 行特別微細的配線圖案而成之電路,本發明的撓性印刷基 板亦能夠顯示高水準的性能,在施行微細的配線圖案,本 -36- 200930563 發明的撓性印刷基板係特別有用的。 具體上’電路配線粗度可以是100微米以下,配線粗 度亦可以是50微米以下’配線粗度亦可以是30微米以下, 配線粗度亦可以是10微米以下, 配線的間隔可以是1 0 0微米以下,亦可以是3 0微米以 下,亦可以是10微米以下。配線粗度和配線間隔的和(電 路間距)可以是100微米以下,亦可以是60微米以下,亦 可以是20微米以下。 (附帶黏著劑的覆蓋薄膜的製造方法) 附帶黏著劑的覆蓋薄膜係例如能夠在聚醯亞胺薄膜塗 布黏著劑並乾燥來製造。黏著劑沒有特別限定,,能夠使用 丙烯腈丁二烯橡膠(NBR)系黏著劑、聚醯胺系黏著劑、聚酯 系黏著劑、聚酯型胺基甲酸酯系黏著劑、環氧樹脂系、丙 烯酸樹脂系、聚醯亞胺樹脂系、聚醯胺醯亞胺樹脂系、聚 酯醯亞胺樹脂系等的黏著劑,就耐熱性、黏著性、耐彎曲 特性等而言,以在聚醯亞胺樹脂系、聚醯胺醯亞胺樹脂系、 或在該等樹脂調配環氧樹脂而成之樹脂組成物爲佳。層積 黏著劑之方法能夠應用通常的方法,沒有特別限定,能夠 使用例如輥塗布器、刮刀塗布器、刮片塗布器、刮板塗布 器、凹版塗布器、模頭塗布器、逆輥塗布器等器等的塗布 方法塗布在絕緣薄膜並乾燥來層積。依照情況亦可在脫模 型薄膜的上面使用上述塗布方法使其形成黏著劑層,並將 該黏著劑層藉由轉印法層壓至絕緣薄膜。乾燥條件係按所 使用的的黏著劑而適當地設定。通常爲30 °C〜150°C左右。 又,按照必要亦可在所塗布的黏著劑進行交聯反應。較佳 -37- 200930563 的實施形態係使用黏著劑層半硬化。 所得到的附帶黏著劑的覆蓋薄膜能夠具有接使用於與 基材側半製品貼合,又,亦可貼合脫模型薄膜而保管後, 使用於與基材薄膜側半製品貼合。 (基材薄膜側半製品與附帶黏著劑的覆蓋薄膜的貼合) 貼合基材薄膜側半製品與附帶黏著劑的覆蓋薄膜之方 法能夠使用任意的方法。例如能夠使用加壓機或輥等來貼 合。又,亦能夠藉由使用加熱加壓機、或加熱輥加壓裝置 等方法,邊進行加熱邊貼合兩者。 例如’在半製品之黏著劑層係未硬化ρ態或半硬化狀 態時’亦能夠藉由在貼合時進行加熱,使黏著劑層進行交 聯反應而硬化,能夠容易地得到黏著劑層完全硬化之最後 製品。交聯反應不充分時或是必須精密地控制交聯反應 時’亦能夠藉由上述任意的方法貼合後,按照必要進行後 熟化。 [撓性印刷基板的使用方法] 本發明的撓性印刷基板,撓性印刷基板能夠採用任意 的積層構成。如上述,例如可以是由基材薄膜層、金屬箔 層、黏著劑層及覆蓋薄膜的4層所構成之撓性印刷基板。 而且,按照必要亦可以是層積2或3片以上上述的撓 性印刷基板而成之構成。例如複數片層積上述4層型的撓 性印刷基板,且按照必要能夠在撓性印刷基板與撓性印刷 基板之間使用黏著劑進行黏著。更具體地,可以是依照以 下順序層積第1撓性印刷基板的基材薄膜層、第1撓性印 刷基板的金屬箔層、第1撓性印刷基板的黏著劑層、第1 -38- 200930563 撓性印刷基板的保護層、黏著第1撓性印刷基板的金屬箔 層與第2撓性印刷基板的黏著劑層、第2撓性印刷基板的 的基材薄膜層、第2撓性印刷基板的金屬箔層、第2撓性 印刷基板的黏著劑層及第2撓性印刷基板的覆蓋薄膜層之 合計9層而成之構成。 又,亦能夠是將2片上述4層型撓性印刷基板的基材 9 薄膜的底部之間,使用黏著劑層黏著並使背面加在一起地 貼合而成之形態。此時,例如使用上述4層型的撓性印刷 基板時,能夠是依照順序層積以下而成之構成, 第1撓性印刷基板的覆蓋薄膜層、 第1撓性印刷基板的黏著劑層、 第1撓性印刷基板的金屬箔層、 第1撓性印刷基板的基材薄膜層、 將第1撓性印刷基板與第2撓性印刷基板之基材薄膜之間 黏著之黏著劑、 第2撓性印刷基板的基材薄膜層、 第2撓性印刷基板的金屬箔層、 第2撓性印刷基板的黏著劑層及 第2撓性印刷基板的覆蓋薄膜層。 [撓性印刷基板的用途] 本發明的撓性印刷基板能夠使用先前撓性印刷基板所 使用之各種製品。又,本發明的撓性印刷基板係因耐熱性、 尺寸安定性、彎曲性、耐折特性、絕緣性優良,特別是可 適合使用於微細配線之用途及將配線間隔狹窄化之用途。 例如適合於配線的粗度爲3 0微米以下的製品。又,配線的 -39- 200930563 間隔以60微米以下的製品爲佳,配線的間隔以3〇微米以 下的製品爲較佳,配線的間隔以10微米以下的製品爲更 佳。因此,可適合使用配線的粗度與配線間隔之和(電路間 距)狹窄之用途。適合於電路間距爲100微米以下的製品, 以電路間距爲60微米以下的製品爲較佳,以電路間距爲 30微米以下製品爲更佳,以電路間距爲20微米以下製品 爲特佳。 ^ 又,本發明的撓性印刷基板能夠使用之具體上的最後 製品的例子,可舉出平面面板顯示器、行動電話等的液晶 監視用的驅動模組等等。 [實施例] 以下,藉由實施例更詳言地說明本發明。又,本發明 未限定於該等實施例。 在各實施例之特性値的評價方法如以下。又,評價所 使用之粉末狀的聚醢胺醯亞胺樹脂試樣係使用大量的丙酮 將在各合成例所得到聚合膠漿再沈澱、精製來製造。又, W 各種測定、評價所使用的樹脂薄膜(基材薄膜)若未預先告 知,係在各實施例、比較例所得到的撓性覆金屬積層體的 金屬箔使用35%的氯化鐵(40 °C )鈾刻除去來得到樹脂薄膜。 <對數黏度> 使用粉末狀的聚合物試樣,以聚合物濃度爲〇.5g/dl 溶解於N-甲基-2-吡咯啶酮,並使用烏伯勞德型黏度計於 3〇 °C測定該溶液的溶液黏度及溶劑黏度,且依照下述的式 來計算。 對數黏度(dl/g) = [ln(Vl/V2)]/V3 -40- 200930563 上述式中,VI係表示藉由烏伯勞德型黏度計所測定的 溶液黏度,V2係表示藉由烏伯勞德型黏度計所測定的溶劑 黏度,VI及V2係從聚合物溶液及溶劑(N-甲基-2-吡咯啶 酮)通過黏度管的毛細管之時間來求得。又,V3聚合物濃 度(g/dl)。 <Tg> 將表1所記載之聚醯胺醯亞胺樹脂試樣塗布在金屬箔 並乾燥後,使用35%的氯化鐵(40°C )蝕刻除去金靥箔,來 得到單層的樹脂薄膜。將該樹脂薄膜(試樣尺寸爲4毫米寬 xl5毫米長)使用動態黏彈性測定裝置(ORIENTEC(股)製 RHEOVIBRON)且以頻率1 Η z、升溫速度1 0 °C /分鐘的條件 從tan 5的尖峰頂端求得Tg。 <熱膨脹係數(CTE)> 將表1所記載之聚醢胺醯亞胺樹脂試樣塗布在金屬箔 並乾燥後’使用35%的氯化鐵(40°C )蝕刻除去金屬箔,來 得到單層的樹脂薄膜。使用TMA(熱機械分析/理學股份公 司製)拉伸負荷並使用以下條件測定該樹脂薄膜的熱膨脹 係數。 又,薄膜係對在氮氣中以升溫速度10。(:/分鐘,一次升 溫至回折點然後冷卻至室溫度而成之薄膜進行測定。 負荷:5克 試樣尺寸:4(寬)X20(長度)毫米 升溫速度:1 0 °C /分鐘 環境:氮氣 測定溫度範圍:100°c〜200°c -41- 200930563 <尺寸變化率> 依照 IPC-FC241(IPC-TM-650,2.2.4(c))且 150°Cx30 分 鐘的條件,測定MD方向及TD方向並求取平均値。 <黏著強度> 使用依照1卩〇邛€241(1?(:-丁]^-650,2.4.9(〇)且藉由減 去法來製造電路圖案而成之試樣,測定電路圖案與耐熱性 樹脂層的黏著強度。 <焊錫處理後的剝離強度> 依照1?(:邛€241(1?(:-丁1^-650,2.4.9(〇)且藉由減去法 來製造電路圖案,並使用於350°C使其浮動於焊錫浴30秒 後之試樣,來測定黏著強度。又,試樣浮動於焊錫浴係以 接觸樹脂基材面的形態進行。 <溫度膨脹係數(CHE)> 首先,製造將表1所記載之聚醯胺醯亞胺樹脂試樣塗 布在金屬箔並乾燥而成之覆金屬積層體。然後依照以下測 定。 (1) 依照 IPC-FC241(IPC-TM-650,2.2.4(c)),在覆金屬積層 體的規定位置穿孔並在25 °C 6 5 %調濕4小時,來測定孔間 距離。 (2) 使用氯化鐵整面除去(蝕刻)覆金屬積層體,並將所得到 的樹脂薄膜在相對濕度爲20%、40%、65%、90 %的各環境 下於25°C進行調濕24小時。 (3) 依照 IPC-FC241(IPC-TM-6 5 0,2.2.4(c)),測定樹脂薄膜 的孔穴間距離,並以(1)的金屬箔積層體的孔穴間距離作爲 基準來求取尺寸變化率。 -42- 200930563 (4)對各相對濕度標繪(3)的尺寸變化率,並將對該濕度之傾 斜度作爲濕度膨脹係數(CHE)。 <耐折特性> 將鈾刻除去金屬箔而得到的樹脂薄膜(試樣尺寸:25.4 毫米χ8 8.9毫米),使用東洋精機製作所製的GURLEY式柔 軟度試驗機,依照 JIS 1 096來測定柔軟度(排斥力的標 準)。測定結果的判定係將柔軟度的値120毫克以上判定爲 X,將小於1 20毫克時判定爲〇。 <樹脂薄膜的強度、延伸度、彈性率> 將表1所記載之聚醯胺醯亞胺樹脂試樣塗布在金屬箔 並乾燥後,使用 3 5%的氯化鐵(401)鈾刻除去金屬,箔,來 得到單層的樹脂薄膜。由該樹脂薄膜製造寬度10毫米、長 度100毫米的試樣,並使用拉伸試驗機(商品名「TENSILON 拉伸試驗機」,東洋BALDWIN公司製),以拉伸速度爲20 毫米/分鐘、夾頭間距離40毫米來測定。 <醯亞胺化率> 使用粉末狀的聚合物試樣,藉由紅外線分光光度計(島 津製作所(股)製)KBr法,從醯亞胺的吸收(I 3 80cm-1)及苯 核的吸收(1510cm-l)來求取其吸光度比。 醯亞胺化率的計算係對由同一樹脂組成所製成的覆銅 積層薄膜,削取其樹脂表面所製成的粉末狀試樣,藉由同 樣的方法求取醯亞胺(1380<^-1)及苯核(151〇£:111-1)的吸光 度比,並以該吸光度比1 0 0 %而算出。 <覆銅積層薄膜的製造方法> 在厚度爲12微米的電解銅箔(商品名「HLS」,日本電 -43- 200930563 解(股)製),使用刮刀塗布器並以脫溶劑後的厚度成爲20 微米的方式塗布,並在100°C的溫度乾燥5分。接著於減 壓乾燥條件:200 °C X24小時(減壓度係藉由溶劑的揮發,在 10〜lOOPa之間變動)且氮氣下以加熱(流量:20L/分鐘); 260°C X10小時進行熱處理。 <加濕處理後的焊錫耐熱性> 依照1卩(:邛€241(1?(:-丁1^-650,2.4.9(<〇)且藉由減去法 來製造電路圖案,並於40°C 90%RH的環境下,進行加濕處 理24小時。接著使用在280°C 30秒且使其在焊錫浴浮動後 之試樣,目視觀察有無膨脹或剝離。將未膨脹或剝離者評 價爲〇,已膨脹或剝離者爲X。 。 合成例1(樹脂1) 在反應容器中添加192克1,2,4-苯三甲酸(三菱瓦斯化 學(股)製)、209克1,5-萘二異氰酸酯(100莫耳%,住友 BAYER URETHANE(股)製)、1克二氧雜雙環十一碳烯 (SAN-APRO(股)製)及1 836克N-甲基-2-吡咯啶酮(以下,略 記爲NMP)(三菱化學(股)製)(聚合物濃度爲15%),並以2 小時升溫至l〇〇°C,且在該狀態使其反應5小時。接著, 添加5 34克NMP(聚合物濃度爲12重量%),並冷卻至室溫。 所得到的重合膠漿爲黃褐色透明且聚合物係溶解於NMP。 對數黏度、醯亞胺化率係如表1所示。又,使用本樹脂溶 液並將依照實施例1所記載之方法成型加工而成之金屬積 層體的金屬箔使用3 5%的氯化鐵(40 °C )蝕刻除去來得到樹 脂薄膜(單層的薄膜特性)的Tg、強度、延伸度、彈性模數、 CHE, CTE係如表1所示。 -44- 200930563 而且,各自單體的純度係使用99 %以上者。 合成例2〜1 3 除了將單體組成變更爲表1所示內容以外,使用與合 成例1同樣的聚合條件來製造樹脂清漆。對數黏度、醯亞 胺化率、Tg、強度、延伸度、彈性模數係如表1所示。 實施例1〜5、8〜9、比較例1〜6 使用如上述進行而得到的聚合物溶液,並使用以下的 成型加工條件來製造撓性覆金屬積層體,且評價表1、表2 所示內容之各種特性。 (A) 初期乾燥 將上述所得到的樹脂溶液使用表2所示的積層構成, 來得到基材樹脂層爲2層構成之初期乾燥而成的撓性覆金 屬積層體。 亦即,在厚度爲12微米的電解銅箔(商品名 「NA-VLP」、三井金屬礦山(股)製)’使用刮刀塗布機,並 以脫溶劑後的厚度如表2所記載的方式塗布第1層,且在 1 00 °C的溫度乾燥5分鐘。接著,使用同樣的方法,並以脫 溶劑後的厚度如表2所記載的方式塗布再次塗布,且在1〇〇 °C的溫度乾燥10分鐘,來得到經初期乾燥之撓性覆金屬積 層體。 、 (B) 二次乾燥 將上述經初期乾燥之撓性覆金屬積層體以塗布面爲外 側的方式纏繞於外徑爲16英吋之鋁罐,並使用真空乾燥機 或惰性烘箱使用以下所示條件進行加熱處理。所得到的積 層體之塗膜中的溶劑係完全地被除去。 -45- 200930563 * 減壓乾燥條件:2〇0°C x24小時(減壓度係藉由溶劑的揮 發,在10〜lOOPa之間變動)且氮氣下以加熱(流量:20L/ 分鐘);260 °C xlO小時進行熱處理。 實施例3、4 除了將銅箔變更爲厚度爲12微米之古河Circuit F〇il(股)製的電解銅箔「U-WZ」、厚度爲12微米的日本電 解(股)製的電解銅箔「HLS」以外,使用與實施例1同樣的 0 方法,來製造各自的撓性覆金屬積層體,且評價表1、表2 所示內容之各種特性。 ❿ -46 - 200930563 [表i] 合成例 單體組成 ()內莫耳比 對數 黏度 dl/g 強度 MPa 延伸度 (%) 彈性 讎 MPa CHE ppm CTE ppm Tg ro 化率w 1 (樹脂1) TMA/NDI (100/100) 1,18 240 31 5000 40 17 365 99 2 (樹脂2) TMA/BTDA/BPDA/PMA/NDI (30/40/20/10/100) 1.44 280 38 4500 30 18 >400 100 3 (樹脂3) TMA/BTDA/BPDA/PMA/TPA/NDI (10/40/20/10/20/100) 1.46 290 42 4800 28 17 >400 100 4 (樹脂4) ™a/btda/bpda/todi (85/10/5/100) 1.43 260 33 6800 17 25 310 100 5 (樹脂5) TMA/BTDA/BPDA/TODI (55/15/30/ΐω) 1.62 300 43 6500 12 17 330 99 6 (樹脂6) TMA/TDI/TODI (100/20/80) 1.40 290 40 6000 30 22 300 99 7 (樹脂7) TMA/BPDA/NDI (90/10/100) 1.33 240 20 4300 45 21 370 99 8 (樹脂8) TMA/BTDA/BPDA/TODI (75/20/5/100) 1.44 290 35 7200 16 23 330 100 9 (樹脂9) TMA/BTDA/BPDA/NDI (40/35/25/100) 1.31 210 20 4000 35 19 380 100 10 (樹脂10) TMA/BTDA/BPDA/PMA/NDI (20/45/25/10/100) 1.15 290 21 4500 26 16 395 99 11 (樹脂11) TMA/TPA/BTDA/NDI (40/20/40/100) 1.20 180 33 4600 32 24 375 100 12 (樹脂12) TMA/BTDA/BPDAyTODI (70/10/20/100) 1.54 310 39 6800 19 19 340 100 13 mm η) TMA/DSDA/BPDA/NDI (10/65/25/100) 1.74 220 16 4800 42 32 350 100 略號的意思 TMA : 1,2,4-苯三甲酸酐 BTDA : 3,3,’ 4,4’ - IT·苯基酮四羧酸二酐 BPDA : 3,3,’ 4,4’ -聯苯基酮四羧酸二酐 PMA :焦蜜石酸酐 TPA :對酞酸 NDI : 1,5-萘二異氰酸酯 TODI :鄰聯甲苯胺二異氰酸酯 DSDA : 3,3,’4,4’-二苯基碾四羧酸二酐 CHE :濕度膨脹係數、CTE :熱膨脹係數 -47- 200930563 [表2] 實施例 比較例 第1層 第2層 厚度(微米) 黏著強度 (N/cm) 焊錫處理 後的 剝離強度 (N/cm) 尺寸變 化率 (%) 耐折特性 加濕處理 後的 焊錫 耐熱性 第1層 第2層 實施例1 樹脂2 樹脂5 10 30 7 7 -0.028 〇 〇 實施例2 樹脂3 樹脂5 10 30 7 7 •0.033 〇 〇 比較例1 樹脂4 樹脂4 10 30 9 3 -0.060 X 〇 比較例2 樹脂1 樹脂1 10 30 7 2 -0.100 X X 比較例3 樹脂1 樹脂4 10 30 7 3 -0.120 X X 實施例3 樹脂3 樹脂5 10 30 8 6 -0.011 〇 〇 實施例4 樹脂3 樹脂5 10 30 6 6 -0.020 〇 〇 比較例4 樹脂1 樹脂6 10 30 7 2 -0.060 〇 X 比較例5 樹脂4 樹脂1 10 30 5 2 -0.090 X X 比較例ό 樹脂7 樹脂8 25 10 5 3 -0.030 〇 X 實施例5 樹脂9 樹脂5 10 25 8 7 0.035 〇 〇 實施例6 樹脂2 樹脂12 10 25 8 6 -0.032 〇 〇 實施例7 樹脂10 樹脂5 10 25 8 6 -0.011 〇 〇 實施例8 樹脂11 樹脂5 10 25 8 7 -0.021 〇 〇 實施例9 樹脂13 樹脂5 10 25 9 8 -0.045 〇 〇(Method for Producing Base Film Side Semi-Product) The base film side semi-product can be produced by using the above-described flexible metal-clad laminate and forming a circuit on the metal foil layer. The formation of the circuit can be by a previously known method. It is also possible to use an additive process or a subtractive process. It is better to use the subtraction method. The wiring pattern of the circuit can form an arbitrary pattern. The flexible printed circuit board of the present invention can exhibit high level of performance even in a circuit in which a particularly fine wiring pattern is applied, and the flexible printed circuit board of the invention is particularly useful in the implementation of a fine wiring pattern. of. Specifically, the circuit wiring thickness may be 100 micrometers or less, and the wiring thickness may be 50 micrometers or less. The wiring thickness may be 30 micrometers or less, and the wiring thickness may be 10 micrometers or less. The wiring interval may be 10 Below 0 micrometers, it may be 30 micrometers or less, or may be 10 micrometers or less. The sum of the wiring thickness and the wiring interval (circuit pitch) may be 100 μm or less, 60 μm or less, or 20 μm or less. (Method for Producing Cover Film with Adhesive) The cover film with an adhesive can be produced, for example, by applying an adhesive to a polyimide film and drying it. The adhesive is not particularly limited, and an acrylonitrile butadiene rubber (NBR)-based adhesive, a polyamide-based adhesive, a polyester-based adhesive, a polyester urethane-based adhesive, or an epoxy resin can be used. Adhesives such as an acrylic resin, a polyimide resin, a polyamidimide resin, or a polyester phthalimide resin, in terms of heat resistance, adhesion, and bending resistance, etc. It is preferred that the polyimide composition is a polyimine resin, a polyamide amine imide resin, or a resin composition in which an epoxy resin is blended in the resin. The method of laminating the adhesive can be applied to a usual method, and is not particularly limited, and for example, a roll coater, a knife coater, a blade coater, a blade coater, a gravure coater, a die coater, a reverse roll coater can be used. A coating method such as an equalizer is applied to the insulating film and dried to be laminated. The above coating method may be used to form an adhesive layer on the release film as the case may be, and the adhesive layer is laminated to the insulating film by a transfer method. The drying conditions are appropriately set in accordance with the adhesive to be used. Usually it is about 30 °C ~ 150 °C. Further, a crosslinking reaction may be carried out on the applied adhesive as necessary. Preferably, the embodiment of -37-200930563 is semi-hardened using an adhesive layer. The obtained adhesive film with an adhesive can be used for bonding to a substrate-side semi-finished product, or can be attached to a release-molded film and then stored for bonding to a base film-side semi-finished product. (Adhesion of the base film side semi-product and the adhesive-attached cover film) Any method of bonding the base film side semi-product and the adhesive-attached cover film can be used. For example, it can be bonded using a press machine or a roller or the like. Further, it is also possible to bond both while heating by a method such as a heating press or a heating roll press. For example, 'when the adhesive layer of the semi-finished product is in an unhardened ρ state or a semi-hardened state', it is also possible to harden the adhesive layer by heating at the time of bonding, and the adhesive layer can be easily obtained. The final product of hardening. When the crosslinking reaction is insufficient, or when the crosslinking reaction must be precisely controlled, it can be laminated by any of the above methods, and then post-cured as necessary. [Method of Using Flexible Printed Substrate] The flexible printed circuit board of the present invention can be formed by any laminated structure. As described above, for example, it may be a flexible printed circuit board comprising four layers of a base film layer, a metal foil layer, an adhesive layer, and a cover film. Further, if necessary, it may be a laminate of two or more sheets of the above-described flexible printed circuit board. For example, the above-described four-layer type flexible printed circuit board is laminated on a plurality of sheets, and if necessary, an adhesive can be used for adhesion between the flexible printed circuit board and the flexible printed circuit board. More specifically, the base film layer of the first flexible printed circuit board, the metal foil layer of the first flexible printed circuit board, the adhesive layer of the first flexible printed circuit board, and the first -38- may be laminated in the following order. 200930563 Protective layer of flexible printed circuit board, adhesive layer of metal foil layer of first flexible printed circuit board and second flexible printed circuit board, base film layer of second flexible printed circuit board, and second flexible printing The total thickness of the metal foil layer of the substrate, the adhesive layer of the second flexible printed circuit board, and the cover film layer of the second flexible printed circuit board is nine layers. Further, it is also possible to form a film of the base material 9 of the two-layer type flexible printed circuit board, which is adhered to each other with an adhesive layer and a back surface. In this case, for example, when the above-described four-layer type flexible printed circuit board is used, it is possible to laminate the film of the first flexible printed circuit board, the adhesive layer of the first flexible printed circuit board, and the adhesive layer of the first flexible printed circuit board. The metal foil layer of the first flexible printed circuit board, the base film layer of the first flexible printed circuit board, and the adhesive which adheres between the first flexible printed circuit board and the base film of the second flexible printed circuit board, and the second The base film layer of the flexible printed circuit board, the metal foil layer of the second flexible printed circuit board, the adhesive layer of the second flexible printed circuit board, and the cover film layer of the second flexible printed circuit board. [Use of Flexible Printed Substrate] The flexible printed circuit board of the present invention can use various products used in the prior flexible printed circuit board. Further, the flexible printed circuit board of the present invention is excellent in heat resistance, dimensional stability, flexibility, folding resistance, and insulating properties, and can be suitably used for applications of fine wiring and narrowing of wiring intervals. For example, it is suitable for a product having a thickness of 30 μm or less. Further, it is preferable that the wiring is -39-200930563 at intervals of 60 μm or less, the wiring interval is preferably 3 μm or less, and the wiring interval is preferably 10 μm or less. Therefore, it is possible to suitably use the narrowness of the wiring and the wiring interval (circuit pitch). For products having a circuit pitch of 100 μm or less, it is preferable to use a product having a circuit pitch of 60 μm or less, and a product having a circuit pitch of 30 μm or less is more preferable, and a product having a circuit pitch of 20 μm or less is particularly preferable. Further, examples of the specific final product that can be used for the flexible printed circuit board of the present invention include a flat panel display, a drive module for liquid crystal monitoring such as a mobile phone, and the like. [Examples] Hereinafter, the present invention will be described in more detail by way of examples. Further, the present invention is not limited to the embodiments. The evaluation method of the characteristics of each embodiment is as follows. Further, the powdery polyamidoximine resin sample used for the evaluation was produced by reprecipitating and purifying the polymerized cement obtained in each of the synthesis examples using a large amount of acetone. In addition, the resin film (base film) used for various measurement and evaluation was not notified in advance, and 35% of ferric chloride was used for the metal foil of the flexible metal-clad laminate obtained in each of the examples and the comparative examples. The uranium was removed at 40 ° C to obtain a resin film. <Logarithmic viscosity> A powdery polymer sample was dissolved in N-methyl-2-pyrrolidone at a polymer concentration of 〇.5 g/dl, and a Uberd-type viscometer was used at 3 〇. C The solution viscosity and solvent viscosity of the solution were measured and calculated according to the following formula. Logarithmic viscosity (dl/g) = [ln(Vl/V2)]/V3 -40- 200930563 In the above formula, VI represents the viscosity of the solution measured by a Uberund-type viscometer, and V2 is represented by Uberlau The solvent viscosity measured by the German viscometer, VI and V2, was determined from the time when the polymer solution and the solvent (N-methyl-2-pyrrolidone) passed through the capillary of the viscosity tube. Also, the V3 polymer concentration (g/dl). <Tg> The sample of the polyamidoximine resin described in Table 1 was applied to a metal foil and dried, and then the gold foil was removed by etching with 35% ferric chloride (40 ° C) to obtain a single layer. Resin film. The resin film (sample size: 4 mm wide x 15 mm long) was subjected to a dynamic viscoelasticity measuring apparatus (RHEOVIBRON, manufactured by ORIENTEC Co., Ltd.) at a frequency of 1 Η z and a temperature rising rate of 10 ° C /min from tan 5 Find the Tg at the top of the peak. <Coefficient of Thermal Expansion (CTE)> After the sample of the polyamidoximine resin described in Table 1 was applied to a metal foil and dried, the metal foil was removed by etching with 35% ferric chloride (40 ° C). A single layer of a resin film was obtained. The tensile load was tensile using TMA (manufactured by Thermomechanical Analysis Co., Ltd.) and the thermal expansion coefficient of the resin film was measured using the following conditions. Further, the film was brought to a temperature increase rate of 10 in nitrogen. (: / min, a film that is heated to the inflection point and then cooled to room temperature for measurement. Load: 5 g sample size: 4 (width) X 20 (length) mm Heating rate: 10 ° C / min Environment: Nitrogen measurement temperature range: 100 ° c to 200 ° c -41 - 200930563 <Dimensional change rate > According to IPC-FC241 (IPC-TM-650, 2.2.4 (c)) and 150 ° C x 30 minutes, the measurement MD direction and TD direction and obtain the average 値. <Adhesive strength> Use according to 1卩〇邛€241(1?(:-丁]^-650, 2.4.9(〇) and by subtraction method A sample made of a circuit pattern is produced, and the adhesion strength between the circuit pattern and the heat-resistant resin layer is measured. <Peel strength after soldering treatment> According to 1?(:邛邛241(1?(:-丁1^-650) , 2.4.9 (〇) and the circuit pattern was fabricated by subtraction, and the sample was floated in a solder bath for 30 seconds at 350 ° C to determine the adhesion strength. Further, the sample floated in the solder bath. The film was exposed to the surface of the resin substrate. <Temperature expansion coefficient (CHE)> First, a sample of the polyamidoximine resin described in Table 1 was applied to the metal. A metal-clad laminate made of foil and dried, and then measured as follows: (1) According to IPC-FC241 (IPC-TM-650, 2.2.4(c)), perforated at a specified position of the metal-clad laminate and at 25 °C 6 5 % humidity adjustment for 4 hours to measure the distance between the holes. (2) The metal-clad laminate was removed (etched) using the entire surface of the ferric chloride, and the obtained resin film was at a relative humidity of 20%, 40%. In 65% and 90% of each environment, the humidity was conditioned at 25 ° C for 24 hours. (3) According to IPC-FC241 (IPC-TM-6 50, 2.2.4 (c)), the pores of the resin film were measured. The dimensional change rate is obtained by using the distance between the holes of the metal foil laminate of (1) as a reference. -42- 200930563 (4) The dimensional change rate of each relative humidity is plotted (3), and The inclination of the humidity is used as the humidity expansion coefficient (CHE). <Folding resistance characteristics> The resin film obtained by removing the metal foil from the uranium (sample size: 25.4 mm χ 8 8.9 mm), using the GURLEY type manufactured by Toyo Seiki Co., Ltd. The softness tester measures softness (standard of repulsive force) in accordance with JIS 1 096. The judgment of the measurement result is softness. 120 mg or more was judged to be X, and when it was less than 1 20 mg, it was judged as 〇. <Strength, elongation, and elastic modulus of resin film> A sample of the polyamidoximine resin described in Table 1 was applied to a metal foil. After drying, the metal and foil were removed by using 35% of ferric chloride (401) uranium to obtain a single-layer resin film. A sample having a width of 10 mm and a length of 100 mm was produced from the resin film, and a tensile tester (trade name "TENSILON tensile tester", manufactured by Toyo BALDWIN Co., Ltd.) was used at a tensile speed of 20 mm/min. The distance between the heads is 40 mm to measure. <Rhodium imidization ratio> Absorption of ruthenium (I 3 80 cm-1) and benzene by a KBr method using an infrared spectrophotometer (manufactured by Shimadzu Corporation) using a powdery polymer sample The absorption of the nucleus (1510 cm-l) is used to determine its absorbance ratio. The calculation of the imidization ratio of the ruthenium is carried out on a copper-clad laminate film made of the same resin, and a powdery sample prepared by peeling off the surface of the resin is obtained, and the yttrium imine is obtained by the same method (1380<^ -1) and the absorbance ratio of the benzene nucleus (151 〇: 111-1), and the absorbance is calculated as 100%. <Manufacturing method of copper-clad laminate film> Electrolytic copper foil having a thickness of 12 μm (trade name "HLS", manufactured by Nippon Electric Co., Ltd. - 43-200930563), using a doctor blade and desolventizing The thickness was applied in a manner of 20 μm and dried at a temperature of 100 ° C for 5 minutes. Then, under reduced pressure drying conditions: 200 ° C X 24 hours (decompression degree is volatilized by a solvent, varying between 10 and 100 Pa) and heating under nitrogen (flow rate: 20 L / min); 260 ° C X 10 hours Heat treatment. <Solder heat resistance after humidification treatment> According to 1卩(:邛241(1?(:-丁丁1^-650, 2.4.9(<〇)), a circuit pattern is manufactured by subtraction method And humidification treatment was carried out for 24 hours in an environment of 40 ° C and 90% RH. Then, using a sample which was floated at 280 ° C for 30 seconds and allowed to float in a solder bath, the presence or absence of swelling or peeling was visually observed. Or the peeler was evaluated as 〇, and the swelled or peeled was X. Synthesis Example 1 (Resin 1) 192 g of 1,2,4-benzenetricarboxylic acid (Mitsubishi Gas Chemical Co., Ltd.), 209 was added to the reaction vessel. 1,5-naphthalene diisocyanate (100 mol%, manufactured by Sumitomo BAYER URETHANE Co., Ltd.), 1 g of dioxabicycloundecene (made by SAN-APRO), and 1 836 g of N-methyl 2-pyrrolidone (hereinafter abbreviated as NMP) (manufactured by Mitsubishi Chemical Corporation) (polymer concentration: 15%), and the temperature was raised to 10 ° C for 2 hours, and the reaction was carried out in this state. Then, 5 34 g of NMP (polymer concentration: 12% by weight) was added and cooled to room temperature. The obtained reconstituted cement was yellow-brown and the polymer was dissolved in NMP. Logarithmic viscosity, yttrium The chemical conversion rate is shown in Table 1. Further, the metal foil of the metal laminate obtained by molding the resin solution according to the method described in Example 1 was etched using 35% ferric chloride (40 ° C). The Tg, strength, elongation, elastic modulus, and CHE of the resin film (film characteristics of a single layer) were removed, as shown in Table 1. -44- 200930563 Moreover, the purity of each monomer was 99% or more. Synthesis Example 2 to 1 3 A resin varnish was produced using the same polymerization conditions as in Synthesis Example 1 except that the monomer composition was changed to the content shown in Table 1. Logarithmic viscosity, oxime imidization ratio, Tg, strength, and elongation The degree and the modulus of elasticity are shown in Table 1. Examples 1 to 5, 8 to 9 and Comparative Examples 1 to 6 The polymer solution obtained as described above was used, and the following molding processing conditions were used to produce a flexible coating. The metal laminate was evaluated for various characteristics as shown in Tables 1 and 2. (A) Initial drying The resin solution obtained above was laminated using the laminate shown in Table 2 to obtain a base resin layer having two layers. A flexible metal-clad laminate that is initially dried. In other words, an electrolytic copper foil having a thickness of 12 μm (trade name “NA-VLP”, manufactured by Mitsui Mining Co., Ltd.) was coated with a knife coater and the thickness after solvent removal was as described in Table 2. The first layer was dried at a temperature of 100 ° C for 5 minutes. Then, the same method was applied, and the thickness after desolvation was applied as described in Table 2, and the coating was again applied at a temperature of 1 ° C. After drying for 10 minutes, a flexible metal-clad laminate which was initially dried was obtained. (B) Secondary drying The above-mentioned initially dried flexible metal-clad laminate was wound around the outer surface of the coated flexible metal laminate to have an outer diameter of 16 inches. The aluminum can was crucible and heat treated using a vacuum dryer or an inert oven using the conditions shown below. The solvent in the coating film of the obtained laminate was completely removed. -45- 200930563 * Drying under reduced pressure: 2 〇 0 ° C x 24 hours (decompression is caused by evaporation of solvent, varying between 10 and 100 Pa) and heating under nitrogen (flow: 20 L / min); 260 Heat treatment was carried out at °C x10 hours. Examples 3 and 4 In addition to changing the copper foil to an electrolytic copper foil "U-WZ" manufactured by Furukawa Circuit F〇il (thickness) having a thickness of 12 μm and an electrolytic copper foil manufactured by Japanese Electrolysis Co., Ltd. having a thickness of 12 μm. In addition to the "HLS", each of the flexible metal-clad laminates was produced by the same 0 method as in Example 1, and various characteristics shown in Tables 1 and 2 were evaluated. ❿ -46 - 200930563 [Table i] Synthesis of monomer composition () Inner molar ratio Logarithmic viscosity dl/g Strength MPa Elongation (%) Elastic 雠 MPa CHE ppm CTE ppm Tg roization rate w 1 (Resin 1) TMA /NDI (100/100) 1,18 240 31 5000 40 17 365 99 2 (Resin 2) TMA/BTDA/BPDA/PMA/NDI (30/40/20/10/100) 1.44 280 38 4500 30 18 > 400 100 3 (Resin 3) TMA/BTDA/BPDA/PMA/TPA/NDI (10/40/20/10/20/100) 1.46 290 42 4800 28 17 >400 100 4 (Resin 4) TMa/btda /bpda/todi (85/10/5/100) 1.43 260 33 6800 17 25 310 100 5 (Resin 5) TMA/BTDA/BPDA/TODI (55/15/30/ΐω) 1.62 300 43 6500 12 17 330 99 6 (Resin 6) TMA/TDI/TODI (100/20/80) 1.40 290 40 6000 30 22 300 99 7 (Resin 7) TMA/BPDA/NDI (90/10/100) 1.33 240 20 4300 45 21 370 99 8 (Resin 8) TMA/BTDA/BPDA/TODI (75/20/5/100) 1.44 290 35 7200 16 23 330 100 9 (Resin 9) TMA/BTDA/BPDA/NDI (40/35/25/100) 1.31 210 20 4000 35 19 380 100 10 (Resin 10) TMA/BTDA/BPDA/PMA/NDI (20/45/25/10/100) 1.15 290 21 4500 26 16 395 99 11 (Resin 11) TMA/TPA/ BTDA/NDI (40/20/40/100) 1.20 180 33 4600 32 24 3 75 100 12 (Resin 12) TMA/BTDA/BPDAyTODI (70/10/20/100) 1.54 310 39 6800 19 19 340 100 13 mm η) TMA/DSDA/BPDA/NDI (10/65/25/100) 1.74 220 16 4800 42 32 350 100 The meaning of the symbol TMA: 1,2,4-benzenetricarboxylic anhydride BTDA : 3,3,' 4,4' - IT·Phenylketone tetracarboxylic dianhydride BPDA : 3,3, '4,4'-biphenyl ketone tetracarboxylic dianhydride PMA : pyrogallite anhydride TPA : phthalic acid NDI : 1,5-naphthalene diisocyanate TODI : o-toluidine diisocyanate DSDA : 3,3,' 4,4'-diphenyltricarboxylic acid dianhydride CHE: humidity expansion coefficient, CTE: thermal expansion coefficient -47- 200930563 [Table 2] Example Comparative Example 1st layer 2nd layer thickness (micrometer) Adhesive strength (N /cm) Peel strength after soldering treatment (N/cm) Dimensional change rate (%) Folding resistance Solder heat resistance after humidification treatment 1st layer 2nd layer Example 1 Resin 2 Resin 5 10 30 7 7 -0.028 〇〇 Example 2 Resin 3 Resin 5 10 30 7 7 • 0.033 〇〇Comparative Example 1 Resin 4 Resin 4 10 30 9 3 -0.060 X 〇Comparative Example 2 Resin 1 Resin 1 10 30 7 2 -0.100 XX Comparative Example 3 Resin 1 Resin 4 10 30 7 3 -0.120 XX Example 3 Resin 3 Resin 5 10 30 8 6 -0.011 〇〇 Example 4 Resin 3 Resin 5 10 30 6 6 -0.020 〇〇Comparative Example 4 Resin 1 Resin 6 10 30 7 2 -0.060 〇X Comparative Example 5 Resin 4 Resin 1 10 30 5 2 -0.090 XX Comparative Example 树脂 Resin 7 Resin 8 25 10 5 3 -0.030 〇X Example 5 Resin 9 Resin 5 10 25 8 7 0.035 〇〇 Example 6 Resin 2 Resin 12 10 25 8 6 - 0.032 〇〇 Example 7 Resin 10 Resin 5 10 25 8 6 -0.011 〇〇 Example 8 Resin 11 Resin 5 10 25 8 7 -0.021 〇〇 Example 9 Resin 13 Resin 5 10 25 9 8 -0.045 〇〇

[產業上之利用可能性] 如上述,本發明的撓性覆金屬積層體係由彎曲性、耐 折特性優良,且濕度尺寸變化率小、Tg高之複數樹脂組成 物所構成,藉由該層構成、加熱條件,耐折特性、彎曲性、 尺寸精確度及耐熱信賴性優良。而且,因爲所使用的的樹 脂組成物係可溶於有機溶劑的緣故,不需要在高溫的熱處 理而能夠價廉地製造。因此,因爲能夠價廉地製造即便高 密度封裝基板用途亦能夠使用之撓性基板,在工業上具有 非常大的優點。 【圖式簡單說明】 ίΕΒΕ 。 【主要元件符號說明】 ίΕΕ 〇 -48-[Industrial Applicability] As described above, the flexible metal-clad laminate system of the present invention is composed of a plurality of resin compositions which are excellent in flexibility and folding resistance, and have a small change in humidity size and a high Tg. It is excellent in composition, heating conditions, folding resistance, bendability, dimensional accuracy, and heat resistance. Further, since the resin composition to be used is soluble in an organic solvent, it can be produced inexpensively without requiring heat treatment at a high temperature. Therefore, it is industrially advantageous because it can inexpensively manufacture a flexible substrate that can be used even in high-density package substrates. [Simple description of the diagram] ίΕΒΕ. [Main component symbol description] ίΕΕ 〇 -48-

Claims (1)

200930563 十、申請專利範圍: 1. 一種撓性金屬積層體,其特徵係在耐熱性樹脂薄膜的至 少一面層積金屬箔而成之撓性金屬積層體,該耐熱性樹 脂薄膜係由可溶於有機溶劑的聚醯胺醯亞胺樹脂所構成 之2層構成,其中1層爲 a) 將酸成分的總量作爲1 0 〇莫耳%、胺成分的總量作爲 100莫耳%、酸成分與胺成分的合計作爲2〇〇莫耳%時, 具有萘基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與酿胺鍵的比率爲99/1〜60/40莫耳比, c) 醯亞胺鍵的醯亞胺化率爲50%以上 之彈性模數爲4800MPa以下的樹脂層所形成,而,剩 餘的另一層係由濕度膨脹係數爲20ppm以下的低濕度膨 脹性樹脂所形成。 2. 如申請專利範圍第1項之撓性金屬積層體,其係只有在 一面層積金屬箔而成’其中與金屬箔接觸側之耐熱性樹 脂層係由 a) 將酸成分的總量作爲1 00莫耳%、胺成分的總量作爲 100莫耳%、酸成分與胺成分的合計作爲200莫耳%時, 具有萘基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與醯胺鍵的比率爲99/1〜60/40莫耳比, 〇醯亞胺鍵的醯亞胺化率爲50%以上 之彈性模數爲4 800MPa以下的樹脂層所形成,而且,未 與金屬箔接觸側的樹脂層係濕度膨脹係數爲2〇ppm以下 的低濕度膨脹性樹脂層。 • 49- 200930563 3. —種撓性金屬積層體,其特徵係在一面形成金屬箔而成 之如申請專利範圍第1或2項之撓性金屬積層體,其中 濕度膨脹係數爲20ppm以下的低濕度膨脹性樹脂爲 a) 將酸成分的總量作爲1〇〇莫耳%、胺成分的總量作爲 100莫耳%、酸成分與胺成分的合計作爲200莫耳%時, 具有伸聯苯基之單體成分爲1〇〇莫耳%以上,且 b) 酿亞胺鍵與醯胺鍵的比率爲99/1〜65/35莫耳比, φ c)醯亞胺鍵的醯亞胺化率爲50%以上。 4. 如申請專利範圍第1至3項中任一項之撓性金屬積層體 ,其中 a) 將酸成分的總量作爲1〇〇莫耳%\胺成分的總量作爲 100莫耳%、酸成分與胺成分的合計作爲200莫耳%時, 具有萘基之單體成分爲80莫耳%以上,且 b) 醯亞胺鍵與酿胺鍵的比率爲99/1〜60/40莫耳比, c) 醯亞胺鍵的醯亞胺化率爲5 0 %以上 Q 之彈性模數爲4800MPa以下的樹脂層的厚度(T1)與濕度 膨脹係數20ppm以下的低濕度膨脹性樹脂層的厚度(T2) 之比(Τ1)/(Τ2)爲 0.05〜5。 5. —種雙面撓性金屬積層體’其係藉由以在雙面形成金屬 箔的方式貼合如申請專利範圍第1至4項中任一項之提 性金屬積層體而得到。 6 · —種撓性印刷基板’其係由如申請專利範圍第1至$項 中任一項之撓性覆金屬積層體得到。 -50- 200930563 七、指定代表圊: (一) 本案指定代表圖為:無。 (二) 本代表圖之元件符號簡單說明: ίΕΕ 〇 y\\\200930563 X. Patent application scope: 1. A flexible metal laminate characterized by a flexible metal laminate formed by laminating a metal foil on at least one side of a heat resistant resin film, the heat resistant resin film being soluble in A two-layer structure composed of a polyamidoximine resin of an organic solvent, wherein one layer is a) the total amount of the acid component is 10% by mole, and the total amount of the amine component is 100 mole%, and the acid component When the total amount of the amine component is 2% by mole, the monomer component having a naphthyl group is 80 mol% or more, and the ratio of the b) imine bond to the chiral amine bond is 99/1 to 60/40. Ear ratio, c) The yttrium imine bond has a bismuth imidization ratio of 50% or more and a resin modulus of 4800 MPa or less, and the remaining layer is swelled by a low humidity of 20 ppm or less. Formed by a resin. 2. The flexible metal laminate according to the first aspect of the patent application, which is formed by laminating a metal foil on one side, wherein the heat-resistant resin layer on the side in contact with the metal foil is a) When the total amount of the methanol component and the amine component is 100 mol%, and the total of the acid component and the amine component is 200 mol%, the monomer component having a naphthyl group is 80 mol% or more, and b) a ratio of an amine bond to a guanamine bond of 99/1 to 60/40 molar ratio, a yttrium imide bond having a oxime imidization ratio of 50% or more and a resin modulus of 4 800 MPa or less, and The resin layer on the side not in contact with the metal foil is a low-humidity expandable resin layer having a humidity expansion coefficient of 2 〇 ppm or less. • 49- 200930563 3. A flexible metal laminate characterized by a metal foil formed on one side as in the flexible metal laminate of claim 1 or 2, wherein the humidity expansion coefficient is lower than 20 ppm. The humidity-expandable resin is a) when the total amount of the acid component is 1% by mole, the total amount of the amine component is 100% by mole, and the total of the acid component and the amine component is 200% by mole. The monomer component of the base is 1 〇〇 mol% or more, and b) the ratio of the yttrium bond to the guanamine bond is 99/1 to 65/35 molar ratio, φ c) quinone imine bond quinone The rate of conversion is 50% or more. 4. The flexible metal laminate according to any one of claims 1 to 3, wherein a) the total amount of the acid component is taken as 100 mol% of the total amount of 1 mol% of the amine component, When the total of the acid component and the amine component is 200 mol%, the monomer component having a naphthyl group is 80 mol% or more, and the ratio of the b) imine bond to the tanning amine bond is 99/1 to 60/40. Ear ratio, c) the yttrium imidization ratio of the quinone imine bond is 50% or more, the thickness of the resin layer having a modulus of elasticity of 4800 MPa or less (T1), and the low humidity expansion resin layer having a humidity expansion coefficient of 20 ppm or less. The ratio (Τ1) / (Τ2) of the thickness (T2) is 0.05 to 5. A double-sided flexible metal laminate is obtained by laminating a metal laminated body according to any one of claims 1 to 4 in a manner of forming a metal foil on both sides. A flexible printed circuit board is obtained by a flexible metal-clad laminate according to any one of claims 1 to 3. -50- 200930563 VII. Designation of representatives: (1) The representative representative of the case is: None. (2) A brief description of the symbol of the representative figure: ίΕΕ y y\\\ 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式:8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention:
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