200924569 九、發明說明 【發明所屬之技術領域】 本發明係有關電路構件之連接構造。 【先前技術】 液晶顯示器與定位捲裝帶(TaPe Carrier Package: TCP )之連接,易彎性電路基板(Flexible Printed Circuit :FPC)與TCP之連接、或FPC與印刷配線板之連接的相互 的電路構件的連接時,使用使導電粒子分散於黏著劑中之 電路連接材料(如:各向異性導電性黏著劑)。又’最近 ,將半導體矽晶片實裝於基板時,爲連接相互的電路構件 ,不使用線黏結,將半導體矽晶片作成表面向下直接實裝 於基板,亦即進行倒裝晶片實裝。該倒裝晶片實裝中,電 路構件相互連接時亦使用各向異性導電黏著劑等之電路連 接材料(如:專利文獻1〜5 )。 專利文獻1 :特開昭59- 1 20436號公報 專利文獻2 :特開昭6 0 - 1 9 1 2 2 8號公報 專利文獻3 :特開平1 - 2 5 1 7 8 7號公報 專利文獻4 :特開平7 - 9 0 2 3 7號公報 專利文獻5:特開2001-189171號公報 專利文獻6 :專利2794009號公報 近年來’伴隨電子機器之小型化' 薄型化,形成於電 路構件之電路高密度化的進步,鄰接之電路電極相互的間 -5- 200924569 隔、電路電極之寬度變得極窄之傾向,且電路電極之表面 積有減少之傾向。電路電極之表面積減少後,收集於對向 之電路電極間之導電粒子之個數亦減少,故增加電路電極 間之連接電阻,導致電路電極間之連接不良的問題存在。 作爲解除上述之電路電極間連接不良之方法者,被考 慮增加電路連接材料中導電粒子之配合量,增加收集於電 路電極間之導電粒子的個數。惟,導電粒子之配合量增加 後,未賦予電路電極間導通之導電粒子與收集於所鄰接之 其他電路電極間之導電粒子接觸後,將出現短路現象。 作爲解除上述之短路產生之方法者,被揭示有使導電 粒子表面以電氣絕緣性之被膜進行被覆之方法(如:上述 之專利文獻6 )。惟,使用表面具有絕緣性被膜之導電粒 子時,相較於使用無被膜之導電粒子時,其電路電極間之 連接電阻値爲較高之傾向。因此,爲取得穩定之連接電阻 ’務必使收集於對向之電路電極間之導電粒子個數變多, 其結果,電路連接材料中之導電粒子配合量變得過剩,使 得電路連接材料之製造成本提昇。 【發明內容】 本發明係鑑於上述課題’提供一種可達成對向之電路 電極間之良好的電氣連接,同時,可充份提高電路電極間 之電氣特性之長期信賴性之電路構件之連接構造者爲其目 的。 本發明者爲解決上述課題’進行精密硏討後結果發現 -6 - 200924569 ’導電粒子之表面形狀、及最外層之材質係影響電路電極 間之電氣連接及電氣特性之長期信賴性。 亦即,本發明者發現,先行技術之電路連接材料所含 之導電粒子表面爲平坦者,因此電路連接時,導電粒子表 面影響黏著劑組成物之壓力小,而無法充份排除導電粒子 與電極間之黏著劑組成物,導致導電粒子與電路電極未能 充份接觸’致使電路電極間之電氣連接不足。又,本發明 者發現’先行技術之電路連接材料所含之導電粒子最外層 爲較軟之金屬之Au膜,故,對於電路電極、導電粒子之 最外層出現變形,最外層不易進入電路電極。 而’本發明者發現,設置突起部於導電粒子表面(最 外層)’限定最外層之硬度,更使必要最小限數量之導電 粒子介存於電路電極間後,可達成電路電極間之良好的電 氣連接,同時,可充份提高電路電極間之電氣特性之長期 信賴性,進而完成本發明。 ' 本發明之電路構件之連接構造(連接構造體)其特徵 係在具有第1電路電極之第丨電路構件以及位於第丨電路構 件對向而具有第2電路電極之第2電路構件之間,透過含複 數的導電粒子之電路連接材料而使第1電路電極與第2電路 電極通電之電路構件之連接構造中,第1電路電極與第2電 路電極透過2個導電粒子通電之連接處至少具備1處,導電 粒子之最外層的一部份突出於外側,而形成有複數之突起 部位,最外層係由維氏硬度爲3 00Hv以上之金屬而成。 本發明中,導電粒子影響電路連接材料中之黏著劑組 200924569 成物之壓力因集中於突起部,故缺乏突起部之導電粒子大 於影響黏著劑組成物之壓力。因此,容易使突起部貫通黏 著劑組成物,可接觸第1及第2電路電極。又,將導電粒子 最外層之材質作成維氏硬度爲3〇〇Hv以上之金屬後,突起 部將不易進入電路電極,故使導電粒子與電路電極可確實 接觸,致使導電粒子與電路電極之接觸面積變大。其結果 ,於第1及第2電路電極間之連接處,其兩電路電極所接觸 之導電粒子數即使爲2個,仍可達成電路電極間之良好的 電氣連接,同時亦可提高電路電極間之電氣特性之長期信 賴性。 該本發明之電路構件之連接構造中,導電粒子之粒徑 爲1〜4 // m者宜。 本發明者發現,不僅導電粒子之表面形狀,導電粒子 之粒徑亦影響電路電極間之電氣連接。亦即,本發明者發 現,當含於電路連接材料之導電粒子的粒徑大時,導電粒 子之表面積變大,挾夾於導電粒子與電路電極之間的黏著 劑組成物量變多,故電路電極間之連接時,將無法充份排 除導電粒子與電路電極間之黏著劑組成物。 因此,本發明中,藉由限定導電粒子之粒徑爲1〜4 // m,可縮小導電粒子之表面積,亦減少挾夾於導電粒子 與電路電極間之黏著劑組成物之量。因此,使電路連接材 料於電路構件間進行加壓硬化,使電路電極間進行連接時 ,易於排除導電粒子與電路電極間之黏著劑組成物,容易 降低電路電極間之連接電阻。 -8 - 200924569 上述本發明之電路構件之連接構造中,最外層爲Ni所 成者宜。使最外層經由維氏硬度爲3〇〇Hv以上之金屬之Ni 所構成後,將易於取得本發明效果。 上述本發明之電路構件之連接構造中,最外層之厚度 爲65〜125nm者宜。使最外層之厚度作成該範圍時,則容 易降低電路電極間之連接電阻。 上述本發明之電路構件之連接構造中,突起部之高度 爲50〜500nm者宜。當突起部之高度未達50nm時,於高溫 筒濕處理後其連接電阻値有變筒傾向,反之,大於500nm 則導電粒子與電路電極之接觸面積變小,因而使連接電阻 値有變高傾向。 上述本發明之電路構件之連接構造中,所鄰接突起部 間之距離爲1 000 nm以下者宜。藉此,於導電粒子與電路 電極間不易進入黏著劑組成物,而容易提高連接電阻値。 上述本發明之電路構件之連接構造中,第1或第2之電 路電極爲銦-錫氧化物(ITO)或銦-鋅氧化物(IZO)者宜 。電路電極由ITO或IZO所成時,則明顯提昇電路電極間 之電氣連接及電氣特性之長期信賴性之效果。 本發明可提供一種,可達成對向之電路電極間之良好 的電氣連接,同時可充份提高電路電極間之電氣特性的長 期信賴性之電路構件之連接構造。 【實施方式】 [發明實施之最佳形態] -9- 200924569 以下,參考添附圖面,同時進行本發明理想實施形態 之詳細說明。另外,圖面說明中同一重點賦予同一符號, 省略重覆說明。又,爲方便圖示’圖面之尺寸比率未必與 說明相同。 [電路構件之連接構造] 針對本發明之電路構件之連接構造之一實施形態,進 行詳細說明。如圖1所示,本實施形態之電路構件之連接 構造1係具備相互對向之第1電路構件3 0及第2電路構件40 與電路連接材料10。 桌1電路構件30係具備第1電路基板31與形成於電路基 板31之主面31a上之第1電路電極32。第2電路構件40係具 備電路基板41與形成於第2電路基板41之主面41a上之第2 電路電極42。第1電路基板31之主面31a所形成之第1電路 電極32與第2電路基板41之主面41a所形成之第2電路電極 42相互呈對向。電路基板31、41中,電路電極32、42之表 面分別呈平坦。另外’本發明之「電路電極之表面爲平坦 」係指’電路電極表面之凹凸爲2〇nm以下之意。 第1電路構件30之主面31a與第2電路構件4〇之主面41a 之間’ 置連接此等之電路連接材料i 〇。電路連接材料i 〇 係使後述之薄膜狀電路連接材料經由硬化處理後所形成。 電路連接材料1 0係含有絕緣性物質丨i與導電粒子丨2。導電 粒子1 2之最外層(金屬層2 2 )的〜部份突出於外側,形成 複數的突起部14(圖1、2)。 -10- 200924569 電路構件之連接構造1係具備對向之第1電路電極32與 第2電路電極42透過2個含於電路連接材料10之導電粒子12 通電之連接處。亦即,連接處之2個導電粒子12係各自直 接接觸於第1電路電極3 2及第2電路電極42之雙方。 具體而言,形成於各導電粒子12之金屬層22之突起部 14係貫通絕緣性物質1 1,確實接觸第1電路電極32及第2電 路電極42之雙方。此係於電路構件30、40之連接時,導電 粒子1 2影響黏著劑組成物(硬化前之絕緣性物質1 1 )之壓 力集中於突起部14,大於先行技術之導電粒子(缺乏突起 部1 4之導電粒子)之影響黏著劑組成物之壓力。因此,充 份降低電路電極3 2、42間之連接電阻,可使電路電極3 2、 42間爲良好的電連接。故可順暢進行電路電極32、42之電 流流動,可充份發揮電路所具之機能。又,於第1電路電 極32與第2電路電極42之連接處所需通電之導電粒子12的 個數爲2個,因此,電路連接材料10中之導電粒子12的配 合量只要爲必要最小限即可,可削減電路連接材料及電路 構件之連接構造之製造成本。 另外,本實施形態中,「第1電路電極32與第2電路電 極42透過2個含於電路連接材料1〇之導電粒子12進行通電 j係指,利用複合計器,於溫度2 3 ± 1 °C、濕度6 0 ± 1 0 %之 環境下,以測定電流1mA測定第1電路電極32與第2電路電 極42之間的連接電阻値,分別測定初期狀態之連接電阻値 ’及5 0 0小時高溫高濕處理(8 5 °C 8 5 % RH )後之連接電阻 値’由初期狀態至高溫高濕處理後之連接電阻値的變化率 -11 - 200924569 爲20%以下者謂之。 先行技術之電路構件之連接構造中’即使使電路電極 間透過2個含於電路連接材料之導電粒子進行電連接,仍 不易使連接電阻値之變化率爲20%以下’不易取得電路電 極間之電氣特性之長期信賴性,而,本實施形態則可使連 接電阻値之變化率作成20 %以下,可取得電路電極間電氣 特性之長期信賴性。 第1電路電極32或第2電路電極42之厚度爲50nm以上 者宜,當厚度未達50nm時,則含於電路連接材料中之導 電粒子表面之突起部1 4於相互電路構件之壓延時,恐貫通 電路電極3 2、4 2與電路基板3 1、4 1進行接觸,減少電路電 極32、42與導電粒子12之接觸面積,提昇連接電阻之傾向 〇 作爲電路電極32、42之材質者,如:Au、Ag、Sn、 Pt族之金屬或銦-錫氧化物(ITO)、銦-鋅氧化物(IZO) 、Al、Cr之例’又以ITO或IZO爲較佳。電路電極32、42 由ITO或IZO所成時,則明顯提昇電路電極間之電氣連接 及電氣特性之長期信賴性之效果。另外,電路電極32、42 係使其整體以上述物質所構成,而亦可僅使電路電極表面 以上述物質所構成。 電路基板31、41之材質並未特別限定,—般有:有機 絕緣性物質、玻璃、或砂。 作爲第1電路構件30及第2電路構件40之具體例者如: 半導體晶片、電阻體晶片、電容器晶片等之晶片構件、印 -12- 200924569 刷基板等之基板例。此等電路構件中通常多數設置電路電 極(電路端子)。另外,依不同情況,亦可於電路構件中 進行單數設置電路電極。 作爲電路構件之連接構造1之形態者,如:IC晶片與 晶片搭載基板之連接構造,相互的電氣電路之連接構造形 態例。 第1電路電極32或第2電路電極42之至少一方的表面積 爲1 500 0 // m2以下,且電路構件之連接構造1更可具備第1 電路電極32與第2電路電極42之間之平均導電粒子數爲3個 以上之連接處。其中,平均導電粒子數係指,每1電路電 極之導電粒子12之數平均値之意。本實施形態中,可藉由 連接處中2個導電粒子;使第1電路電極32與第2電路電極 42穩定進行通電,而電路構件之連接構造1,更經由具備 平均導電粒子數爲3個以上之連接處,可更充份降低電路 電極間之連接電阻。另外,電路電極32、42間之平均導電 粒子數爲1個時’則連接電阻將太高,使得電子電路無法 正常運作。 [電路連接材料] 薄膜狀電路連接材料(硬化前之電路連接材料丨〇 )係 使電路連接材料呈薄膜狀成形所成者,如可將電路連接材 料利用塗佈裝置塗佈於支撐體(PET (聚對苯二甲酸乙二 醇醋)薄膜等)上’藉由特定時間之熱風乾燥後製作之。 薄膜狀電路連接材料爲含有導電粒子丨2與黏著劑組成 -13- 200924569 物者,黏著劑組成物係具有黏著性,經由硬化處理後硬化 之(圖1、2)。使薄膜狀電路連接材料介存於第1及第2電 路構件30、4〇之間’經由硬化後,使第!電路構件30所具 有之第1電路電極32與第2電路構件40所具有之第2電路電 極42進行通電。 (導電粒子) 薄膜狀電路連接材料所含之導電粒子1 2係如圖2 ( a ) 所示,以有機高分子化合物所成之核體2 1與形成於核體2 1 表面上之最外層(金屬層22)所構成。核體21係以中核部 2 1 a與形成於中核部2 1 a表面上之核側突起部2 1 b所構成。 核體21可於中核部21a表面藉由複數個吸附具有小於中核 部21 a之直徑的核側突起部21b形成。金屬層22的一部份突 出外側後,形成複數的突起部1 4。 含有突起部14之整體導電粒子12之粒徑Φ爲1〜4//m 者宜,更佳者爲3/zm。粒徑φ如上述之小徑時,導電粒 子之表面積亦變小,挾夾於導電粒子12與電路電極32、42 間之黏著劑組成物量亦變少。因此,使電路連接材料於電 路構件30、4〇之間進行加壓硬化,連接電路電極32、42時 ,使導電粒子12與電路電極32、42之間的黏著劑組成物容 易排除,容易降低電路電極32、42之連接電阻。當粒徑φ 未達l/im時,則第1電路電極32與第2電路電極42之連接 後,使電路電極3 2、42間之連接處進行加熱後,電路連接 材料之膨脹幅度提昇粒徑Φ,導致電路電極間之連接信賴 -14 - 200924569 性有惡化傾向。反之’導電粒子1 2之粒徑超出4 # m則導 電粒子12之表面積變大’挾夾於導電粒子12與電路電極32 、42間之黏著劑組成物量變多,故於電路電極3 2、42之連 接時,無法充份排除導電粒子1 2與電路電極3 2、4 2間之黏 著劑組成物’導致電路電極3 2、4 2間之電氣連接有不足之 傾向。 金屬層22 (最外層)係具有導電性,維氏硬度爲 300Hv以上之金屬所成。 由維氏硬度爲300Hv以上之金屬所構成之金屬層22比 先行技術之Au所成之最外層硬,故由金屬層22所突出之 突起部1 4比先行技術更容易深入電路電極3 2、42,增加導 電粒子12與電路電極32、42之接觸面積。而使電路連接材 料經由硬化處理後,可長時間充份確保導電粒子1 2與電路 電極32、42之接觸面積之狀態。因此,使第1電極與第2電 極藉由2個導電粒子容易穩定進行通電。 作爲構成核體21之中核部21a之有機高分子化合物者 ,如:丙烯酸樹脂、苯乙烯樹脂、苯並鳥糞胺樹脂、聚矽 氧樹脂、聚丁二烯樹脂或此等共聚物之例,亦可使用此等 經交聯者。另外,核體2 1之中核部2 1 a的平均粒徑爲1〜4 μ m者宜。作爲構成核體21之核側突起部21b之有機高分 子化合物者如:丙烯酸樹脂、苯乙烯樹脂、苯並鳥糞胺樹 脂、聚矽氧樹脂、聚丁二烯樹脂或此等共聚物之例,亦可 使用此等經交聯者。構成核側突起部2 1 b之有機高分子化 合物可與構成中核部21 a之有機高分子化合物相同,亦可 -15- 200924569 爲相異者。另外,核側突起部2 1 b之平均粒徑爲5 0〜 5 OOnm者宜〇 導電粒子12之硬度幾乎被支配於導電粒子12之核體21 的硬度。導電粒子12之硬度依存於構成核體21之分子構造 與其交聯點間距離、及交聯度。苯並鳥糞胺等於分子中具 有剛直的構造,其交聯點間距離亦短,故構成核體2 1之總 分子所佔之苯並鳥糞胺等之比例愈高愈可取得硬的導電粒 子12,且提高導電粒子12之核體21的交聯度後,可取得硬 的導電粒子12。丙烯酸酯、二鄰苯二甲酸烯丙酯等其交聯 點間距離變長,故構成核體2 1之總分子中所佔丙烯酸酯、 二鄰苯二甲酸烯丙酯等之比例愈高,愈可取得柔軟的導電 粒子1 2,且交聯度變低後,可取得柔軟的導電粒子1 2。 金屬層22係由維氏硬度爲300 Hv以上之金屬,如:Cu 、Ni或Ni合金、Ag或Ag合金等所成,特別又由Ni所成者 更佳。金屬層22係可使如:維氏硬度爲3 00Hv以上之金屬 ( 對於核體21,使用無電解鍍敷法,進行鍍敷後形成。 金屬層22之厚度(鍍敷之厚度)爲65〜125nm者宜, 更佳者爲75〜lOOnm,特別以80〜lOOnm爲最佳。將金屬 層22之厚度作成該範圍者,則電路電極32、42間之連接電 阻將更易降低。當金屬層22之厚度未達65nm時,則由於 層厚度變小致使產生鍍敷的缺損,而有連接電阻變大的傾 向,反之超出1 2 5 nm則於導電粒子間產生凝結,於所鄰接 之電路電極間出現短路傾向。其中,本明細書中導電粒子 12之金屬層22的厚度係指不含突起部14之金屬層22的平均 -16- 200924569 厚度,可以電子顯微鏡進行觀察以測定導電粒子12之截面 〇 突起部14之高度Η爲50〜500nm者宜,更佳者爲1〇〇〜 3 00nm。當突起部之高度未達50nm時,則電路構件之連接 構造經高溫高濕處理後,將使連接電阻値有變高傾向,反 之超出500nm則導電粒子12與電路電極32、42之接觸面積 將變小,而有提高連接電阻値之傾向。 所鄰接之突起部14間之距離S爲100Onm以下者宜,更 佳者爲5 00nm以下。又,所鄰接之突起部14間之距離S若 未置入黏著劑組成物於導電粒子12與電路電極32、42之間 ,則爲使導電粒子12與電路電極32、42充份接觸,至少必 須爲50nm以上者宜。 另外,導電粒子12之突起部14之高度Η及所鄰接之突 起部14間之距離S可藉由電子顯微鏡進行測定。 薄膜狀電路連接材料中導電粒子12之配合量,對於 100體積份之黏著劑組成物而言,爲〇·1〜3〇體積份者宜’ 該配合量可依其用途分配使用之。由防止經由過剩之導電 粒子12之電路電極32、42之短路等觀點視之’導電粒子12 之配合量爲0.1〜10體積份者更佳。 又,導電粒子1 2亦可如圖2 ( b )所示,核體2 1僅以中 核部21a所構成者。該導電粒子12可使核體21之表面進行 金屬鍍敷’於核體21之表面上形成金屬層22後’取得。又 ,突起部1 4於金屬鍍敷時,變更鍍敷條件後’可變更金屬 層22之厚度後形成之。另外’鍍敷條件之變更’如可於最 -17- 200924569 初所使用之鍍敷液中’追加高於此濃度之鍍敷液’將鍍敷 液濃度作成不均勻後進行之。 金屬層22由核體2 1完全剝離之粒子的混入率對於總導 電粒子(25萬個左右)而言’爲未達5%者宜’較佳者爲 未達1%,更佳者爲未達0.1%。當金屬層22由核體21完全 剝離之粒子混入率於該範圍內時’則可使電路電極32、42 間確實通電。當金屬層2 2由核體2 1完全剝離之粒子混入率 爲5%以上時,則與導電無關之粒子存在於電路電極32、 42之上時,其連接電阻有變大傾向。 對於核體21之金屬層22之被覆率爲70%以上者宜,更 佳者爲80〜100%。將金屬層22之被覆率作成該範圍時, 則可使電路電極3 2、42間之連接電阻爲更理想者。當金屬 層22之被覆率未達70%時,則導電粒子表面之通電面積變 小,使得連接電阻變大。 (黏著劑組成物) 作爲薄膜狀電路連接材料所含黏著劑組成物者,爲含 有環氧樹脂與環氧樹脂之潛在性硬化劑之組成物(以下稱 「第1組成物」)、含有自由基聚合性物質與經由加熱產 生游離自由基之硬化劑之組成物(以下稱「第2組成物」 )'或第1組成物與第2組成物之混合組成物者宜。 作爲第1組成物所含之環氧樹脂者如:雙酚A型環氧 樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、苯酚漆用酚 醛型環氧樹脂、甲酚漆用酚醛型環氧樹脂、雙酚A漆用酚 -18- 200924569 醛型環氧樹脂、雙酚F漆用酚醛型環氧樹脂、脂環 樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧 海因型環氧樹脂、三聚異氰酸酯型環氧樹脂、脂肪 環氧樹脂等例。此等環氧樹脂可被鹵化,亦可被氫 等環氧樹脂亦可倂用2種以上。 作爲第1組成物所含之潛在性硬化劑者,只要 氧樹脂硬化即可,作爲該潛在性硬化劑者如:陰離 性之觸媒型硬化劑、陽離子聚合性之觸媒型硬化劑 聚合型之硬化劑等例。此等可單獨或混合2種以上 。其中’由速硬化性良好、無須考量化學當量面之 之’又以陰離子或陽離子聚合性之觸媒型硬化劑爲 作爲陰離子或陽離子聚合性之觸媒型硬化劑者 咪唑系、醯肼系、三氟化硼-胺錯化物、鎏鹽、胺 胺、二胺基馬來腈、蜜胺及其衍生物、聚胺之鹽、 醯胺等例,亦可使用此等改性物。作爲加成聚合型 劑者如,聚胺類、聚硫醇、聚酚、酸酐等例。 配合陰離子聚合型之觸媒型硬化劑之第3級胺 唑類時’環氧樹脂係於1 6 0〜2 0 0 °C之中溫下,經由 〜數小時之加熱後進行硬化。故可使用時間(適用 得較長’爲理想者。作爲陽離子聚合型之觸媒型硬 ’如:使環氧樹脂藉由能量線照射後所硬化之感光 (芳香族二唑鎗鹽、芳香族鎏鹽等爲主要使用者) 又’能量線照射以外之加熱使活化之環氧樹脂進行 ’有脂肪族鎏鹽等。此種硬化劑具有速硬化性之特 式環氧 樹脂、 族鏈狀 化。此 可使環 子聚合 、力α成 使用之 觀點視 較佳。 ,如: 基醯亞 二氰二 之硬化 類、咪 數10秒 期)變 化劑者 性鎗鹽 者宜。 硬化者 徵,極 -19- 200924569 爲理想。 以聚胺基甲酸酯系、或聚酯系等之高分子物質、鎳、 銅等之金屬薄膜及矽酸鈣等之無機物被覆此等潛在性硬化 劑’作成微膠囊化者,可延長可使用時間,故極爲理想。 含有第2組成物之自由基聚合性物質係具有經由自由 基所聚合之官能基的物質。作爲該自由基聚合性物質者, 如:丙烯酸酯化合物(亦含所對應之甲基丙烯酸酯。以下 相同)化合物、丙烯醯氧基(亦含所對應之甲基丙烯醯氧 基。以下相同)化合物、馬來酸酐縮亞胺化合物、檸康醯 亞胺樹脂、苯酚二胺醯亞胺樹脂等例。自由基聚合性物質 可於單體或低聚物狀態下進行使用,亦可倂用單體與低聚 物。作爲該丙烯酸酯化合物之具體例者如:丙烯酸甲酯、 丙烯酸乙酯、異丙烯酸丙酯、異丙烯酸丁酯、乙二醇二丙 烯酸酯、二乙二醇二丙烯酸酯、三羥甲基丙基三丙烯酸酯 、四羥甲基甲烷四丙烯酸酯、2-羥基-1,3-二丙烯醯氧基丙 烷、2,2-雙[4-(丙烯醯氧基甲氧基)苯基]丙烷、2,2-雙 [4-(丙烯醯氧基聚乙氧基)苯基]丙烷、二環戊烯基丙嫌 酸酯、三環癸烯基丙烯酸酯、三(丙烯醯氧基乙基)三聚 異氰酸酯、十一烷丙烯酸酯等例。此等可單獨或混合2種 以上使用之。又,作爲自由基聚合性物質者,必要時亦可 適時使用氫醌、甲醚氫醌類等之聚合停止劑。更由提昇耐 熱性之觀點視之,又以使丙烯酸酯化合物爲具有至少1種 選自二環戊烯基、三環癸烯基及三嗪環所成群之取代基者 宜。 -20- 200924569 該馬來酸酐縮亞胺係於分子中至少含有2個以上之馬 來酸酐縮亞胺基。作爲該馬來酸酐縮亞胺化合物例者如: l-甲基-2,4-雙馬來酸酐縮亞胺苯、N,N’-m-苯撐雙馬來酸 酐縮亞胺、N,N’-p-苯撐雙馬來酸酐縮亞胺、N,N’-m-甲苯 撐雙馬來酸酐縮亞胺、Ν,Ν’-4,4’-雙苯撐雙馬來酸酐縮亞 胺、Ν,Ν’-4,4- ( 3,3’·二甲基雙苯撐)雙馬來酸酐縮亞胺 、Ν,Ν’-4,4- ( 3,3’-二甲基二苯甲烷)雙馬來酸酐縮亞胺 、Ν,Ν’-4,4- ( 3,3’-二乙基二苯甲烷)雙馬來酸酐縮亞胺 、Ν,Ν-4,4-二苯甲烷雙馬來酸酐縮亞胺、Ν,Ν-4,4-二苯丙 烷雙馬來酸酐縮亞胺、Ν,Ν’-3,3’-二苯楓雙馬來酸酐縮亞 胺、Ν,Ν’-4,4-二苯醚雙馬來酸酐縮亞胺、2,2-雙(4- ( 4-馬來酸酐縮亞胺苯氧基)苯基)丙烷、2,2-雙(3-s-丁基-4,8- (4_馬來酸酐縮亞胺苯氧基)苯基)丙烷、1,1-雙( 4- (4-馬來酸酐縮亞胺苯氧基)苯基)癸烷、4,4’-環亞己 基-雙(1- (4-馬來酸酐縮亞胺苯氧基)-2-環己苯、2,2-雙(4- ( 4-馬來酸酐縮亞胺苯氧基)苯基)六氟丙烷等例 。此等可單獨或混合2種以上使用之。 該檸康醯亞胺樹脂係使於分子中具有至少1個檸康醯 亞胺基之檸康醯亞胺化合物經聚合所成者。作爲檸康醯亞 胺化合物例者如:苯基檸康醯亞胺、1-甲基-2,4 -雙檸康醯 亞胺苯、N,N’-m-苯撐雙檸康醯亞胺、Ν,Ν’-Ρ-苯撐雙檸康 醯亞胺、N,N’- 4,4-雙苯撐雙檸康醯亞胺、Ν,Ν’-4,4- ( 3,3-二甲基雙苯撐)雙檸康醯亞胺、Ν,Ν’-4,4-(3,3-二甲基二 苯基甲烷)雙檸康醯亞胺、>^,1^,-4,4-(3,3胃二乙基二苯基 -21 - 200924569 甲烷)雙檸康醯亞胺、N,N’-4,4-二苯基甲烷雙檸康醯亞胺 、N,N’-4,4-二苯基丙烷雙檸康醯亞胺、N,N’-4,4-二苯醚 雙檸康醯亞胺、N,N’-4,4-二苯颯雙檸康醯亞胺、2,2-雙( 4- (4-檸康醯亞胺苯氧基)苯基)丙烷、2,2-雙(3-s-丁 基_3,4-(4-檸康醯亞胺苯氧基)苯基)丙烷、1,1-雙(4-(4-檸康醯亞胺苯氧基)苯基)癸烷、4,4’-環亞己基-雙 (1- ( 4-檸康醯亞胺苯氧基)苯氧基)-2-環己苯、2,2-雙 (4- ( 4-檸康醯亞胺苯氧基)苯基)六氟丙烷等例。此等 可單獨或混合2種以上使用之。 該萘酚二胺醯亞胺樹脂係使分子中具有至少1個萘酚 二胺醯亞胺基之萘酚二胺醯亞胺化合物經聚合所成者。作 爲萘酚二胺醯亞胺化合物之例者如:苯基萘酚二胺醯亞胺 、l-甲基-2,4-雙萘酚二胺醯亞胺苯、N,N’-m-苯撐雙萘酚 二胺醯亞胺、Ν,Ν’-ρ-苯撐雙萘酚二胺醯亞胺、Ν,Ν-4,4-聯 苯撐雙萘酚二胺醯亞胺、Ν,Ν’-4,4- (3,3-二甲基聯苯撐) 雙萘酚二胺醯亞胺、Ν,Ν’-4,4- (3, 3-二甲基二苯基甲烷) 雙萘酚二胺醯亞胺、N,N’-4,4- (3,3-二乙基二苯基甲烷) 雙萘酚二胺醯亞胺、Ν,Ν’-4,4-二苯基甲烷雙萘酚二胺醯亞 胺、Ν,Ν’-4,4-二苯基丙烷雙萘酚二胺醯亞胺、Ν,Ν’-4,4-二苯基醚雙萘酚二胺醯亞胺、Ν,Ν’-4,4-二苯颯雙萘酚二胺 醯亞胺、2,2-雙(4- ( 4-萘酚二胺醯亞胺苯氧基)苯基) 丙烷、2,2 -雙(3-s -丁基- 3,4- ( 4-萘酹二胺醯亞胺苯氧基 )苯基)丙烷、1,1-雙(4-(4-萘酚二胺醯亞胺苯氧基) 苯基)癸烷、4,4’-環亞己基·雙(1- ( 4-萘酚二胺醯亞胺 -22- 200924569 苯氧基)苯氧基)-2-環己苯、2,2-雙(4-( 4-萘酚二胺醯 亞胺苯氧基)苯基)六氟丙烷之例。此等可單獨或混合2 種以上使用之。 又,該自由基聚合性物質中倂用具有下述〜般式(1 )所示之磷酸酯構造之自由基聚合性物質者宜。此@ 提昇對於金屬等之無機物表面之黏著強度,適於電路電極 32、42相互之黏著。 mi , _ 〇 0 ch3200924569 IX. Description of the Invention [Technical Field of the Invention] The present invention relates to a connection structure of a circuit member. [Prior Art] A connection between a liquid crystal display and a TaPe Carrier Package (TCP), a connection between a flexible printed circuit (FPC) and a TCP, or a mutual circuit in which an FPC and a printed wiring board are connected When connecting the members, a circuit connecting material (for example, an anisotropic conductive adhesive) that disperses the conductive particles in the adhesive is used. Further, recently, when a semiconductor germanium wafer is mounted on a substrate, the semiconductor germanium wafer is directly mounted on the substrate, that is, flip-chip mounting, in order to connect the circuit members to each other without using wire bonding. In the flip chip mounting, a circuit connecting material such as an anisotropic conductive adhesive is used when the circuit members are connected to each other (e.g., Patent Documents 1 to 5). Patent Document 1: Japanese Laid-Open Patent Publication No. JP-A No. SHO-A No. SHO-A No. SHO-A No. s. In the recent years, the miniaturization of the electronic device has been reduced in thickness, and the circuit formed in the circuit member has been thinned in recent years. Patent Publication No. JP-A No. 2001-189171. With the progress of high density, the width of the circuit electrode is extremely narrow between the adjacent circuit electrodes, and the surface area of the circuit electrode tends to decrease. When the surface area of the circuit electrode is reduced, the number of conductive particles collected between the opposing circuit electrodes is also reduced, so that the connection resistance between the circuit electrodes is increased, resulting in a problem of poor connection between the circuit electrodes. As a method for canceling the above-described connection failure between the circuit electrodes, it is considered to increase the amount of the conductive particles in the circuit connecting material, and to increase the number of conductive particles collected between the circuit electrodes. However, when the amount of the conductive particles is increased, short-circuiting occurs when the conductive particles which are not electrically connected between the circuit electrodes are brought into contact with the conductive particles collected between the adjacent circuit electrodes. As a method for canceling the above-described short-circuiting, a method of coating the surface of the conductive particles with an electrically insulating film is disclosed (for example, Patent Document 6 mentioned above). However, when conductive particles having an insulating coating on the surface are used, the connection resistance between the circuit electrodes tends to be higher than when the conductive particles without the coating are used. Therefore, in order to obtain a stable connection resistance, the number of conductive particles collected between the opposing circuit electrodes must be increased. As a result, the amount of conductive particles in the circuit connection material becomes excessive, so that the manufacturing cost of the circuit connection material is increased. . SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and provides a connection structure of a circuit member capable of achieving a good electrical connection between opposing circuit electrodes and capable of sufficiently improving long-term reliability of electrical characteristics between circuit electrodes. For its purpose. The inventors of the present invention have found that the surface shape of the conductive particles and the material of the outermost layer affect the electrical connection and electrical characteristics of the circuit electrodes in a long-term reliability. That is, the inventors have found that the surface of the conductive particles contained in the circuit connecting material of the prior art is flat. Therefore, when the circuit is connected, the surface of the conductive particles affects the pressure of the adhesive composition, and the conductive particles and the electrodes cannot be sufficiently excluded. The adhesive composition between them causes the conductive particles to fail to make sufficient contact with the circuit electrodes, resulting in insufficient electrical connection between the circuit electrodes. Further, the inventors have found that the outermost layer of the conductive particles contained in the circuit connecting material of the prior art is an Au film of a soft metal, so that the outermost layer of the circuit electrode and the conductive particles is deformed, and the outermost layer is less likely to enter the circuit electrode. On the other hand, the inventors have found that the provision of the protrusions on the surface (outermost layer) of the conductive particles defines the hardness of the outermost layer, and the necessary minimum number of conductive particles are interposed between the circuit electrodes, thereby achieving good between the circuit electrodes. The present invention can be completed by electrically connecting and simultaneously improving the long-term reliability of electrical characteristics between circuit electrodes. The connection structure (connection structure) of the circuit member according to the present invention is characterized in that the second circuit member having the first circuit electrode and the second circuit member having the second circuit electrode facing the second circuit member are characterized by In a connection structure of a circuit member in which a first circuit electrode and a second circuit electrode are energized by a circuit connecting material including a plurality of conductive particles, at least a connection between a first circuit electrode and a second circuit electrode through which two conductive particles are energized is provided. In one place, a part of the outermost layer of the conductive particles protrudes from the outer side, and a plurality of protrusions are formed, and the outermost layer is made of a metal having a Vickers hardness of 300 volts or more. In the present invention, the conductive particles affect the adhesive group in the circuit connecting material. The pressure of the resultant is concentrated on the protrusions, so that the conductive particles lacking the protrusions are larger than the pressure of the adhesive composition. Therefore, it is easy to make the protruding portion penetrate the adhesive composition and to contact the first and second circuit electrodes. Further, when the material of the outermost layer of the conductive particles is made of a metal having a Vickers hardness of 3 〇〇Hv or more, the protruding portion is less likely to enter the circuit electrode, so that the conductive particles and the circuit electrode can be surely contacted, and the conductive particles are in contact with the circuit electrode. The area becomes larger. As a result, even if the number of conductive particles in contact with the two circuit electrodes is two at the junction between the first and second circuit electrodes, good electrical connection between the circuit electrodes can be achieved, and the circuit electrodes can be improved. Long-term reliability of electrical characteristics. In the connection structure of the circuit member of the present invention, the particle diameter of the conductive particles is preferably 1 to 4 // m. The inventors have found that not only the surface shape of the conductive particles but also the particle diameter of the conductive particles affect the electrical connection between the circuit electrodes. That is, the inventors have found that when the particle diameter of the conductive particles contained in the circuit connecting material is large, the surface area of the conductive particles becomes large, and the amount of the adhesive composition sandwiched between the conductive particles and the circuit electrode becomes large, so the circuit When the electrodes are connected, the adhesive composition between the conductive particles and the circuit electrodes cannot be sufficiently excluded. Therefore, in the present invention, by limiting the particle diameter of the conductive particles to 1 to 4 // m, the surface area of the conductive particles can be reduced, and the amount of the adhesive composition sandwiched between the conductive particles and the circuit electrodes can be reduced. Therefore, when the circuit connecting material is press-hardened between the circuit members and the circuit electrodes are connected, it is easy to exclude the adhesive composition between the conductive particles and the circuit electrodes, and the connection resistance between the circuit electrodes is easily reduced. -8 - 200924569 In the connection structure of the circuit member of the present invention, the outermost layer is preferably made of Ni. When the outermost layer is made of Ni of a metal having a Vickers hardness of 3 〇〇 Hv or more, the effects of the present invention can be easily obtained. In the connection structure of the circuit member of the present invention, the thickness of the outermost layer is preferably 65 to 125 nm. When the thickness of the outermost layer is made to be in this range, the connection resistance between the circuit electrodes can be easily reduced. In the connection structure of the circuit member of the present invention, the height of the projections is preferably 50 to 500 nm. When the height of the protrusion is less than 50 nm, the connection resistance tends to change after the high temperature tube is wetted. On the other hand, if the height is larger than 500 nm, the contact area between the conductive particles and the circuit electrode becomes smaller, so that the connection resistance tends to become higher. . In the connection structure of the circuit member of the present invention, the distance between the adjacent projections is preferably 1 000 nm or less. Thereby, it is difficult to enter the adhesive composition between the conductive particles and the circuit electrode, and it is easy to increase the connection resistance. In the connection structure of the circuit member of the present invention, the first or second circuit electrode is preferably indium-tin oxide (ITO) or indium-zinc oxide (IZO). When the circuit electrode is made of ITO or IZO, the effect of long-term reliability of electrical connection and electrical characteristics between the electrodes of the circuit is remarkably enhanced. The present invention can provide a connection structure of a circuit member which can achieve a good electrical connection between opposing circuit electrodes and can sufficiently improve the electrical characteristics of the circuit electrodes with long-term reliability. [Embodiment] [Best Mode for Carrying Out the Invention] -9- 200924569 Hereinafter, a detailed description of a preferred embodiment of the present invention will be made with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are given to the same reference numerals, and the repeated description is omitted. Further, the ratio of the dimensions of the drawings is not necessarily the same as the description. [Connection structure of circuit member] An embodiment of the connection structure of the circuit member of the present invention will be described in detail. As shown in Fig. 1, the connection structure 1 of the circuit member of the present embodiment includes the first circuit member 30 and the second circuit member 40 and the circuit connecting material 10 which face each other. The table 1 circuit member 30 includes a first circuit board 31 and a first circuit electrode 32 formed on the main surface 31a of the circuit board 31. The second circuit member 40 has a circuit board 41 and a second circuit electrode 42 formed on the main surface 41a of the second circuit board 41. The first circuit electrode 32 formed on the principal surface 31a of the first circuit board 31 and the second circuit electrode 42 formed on the principal surface 41a of the second circuit board 41 face each other. In the circuit boards 31 and 41, the surfaces of the circuit electrodes 32 and 42 are flat, respectively. Further, the "the surface of the circuit electrode is flat" in the present invention means that the unevenness of the surface of the circuit electrode is not less than 2 nm. The circuit connecting material i ’ is connected between the main surface 31a of the first circuit member 30 and the main surface 41a of the second circuit member 4'. The circuit connecting material i is formed by curing a film-like circuit connecting material to be described later. The circuit connecting material 10 includes an insulating material 丨i and conductive particles 丨2. The portion of the outermost layer (metal layer 2 2 ) of the conductive particles 1 2 protrudes outside, and a plurality of protrusions 14 are formed (Figs. 1 and 2). -10-200924569 The connection structure 1 of the circuit member includes a connection where the first circuit electrode 32 and the second circuit electrode 42 are opposed to each other, and the conductive particles 12 included in the circuit connection material 10 are electrically connected. That is, the two conductive particles 12 at the joint are directly in contact with both of the first circuit electrode 3 2 and the second circuit electrode 42. Specifically, the protruding portion 14 formed on the metal layer 22 of each of the conductive particles 12 penetrates the insulating material 1 and reliably contacts both of the first circuit electrode 32 and the second circuit electrode 42. When the circuit members 30, 40 are connected, the conductive particles 12 affect the pressure of the adhesive composition (the insulating material 1 1 before hardening), and the pressure is concentrated on the protrusions 14 and is larger than the conductive particles of the prior art (the lack of the protrusions 1) The conductive particles of 4 affect the pressure of the adhesive composition. Therefore, the connection resistance between the circuit electrodes 3, 42 can be sufficiently reduced, so that the circuit electrodes 3, 42 can be electrically connected. Therefore, the current flows of the circuit electrodes 32 and 42 can be smoothly performed, and the functions of the circuit can be fully utilized. Further, since the number of the conductive particles 12 to be energized at the junction between the first circuit electrode 32 and the second circuit electrode 42 is two, the amount of the conductive particles 12 in the circuit connecting material 10 is as small as necessary. In short, the manufacturing cost of the connection structure of the circuit connecting material and the circuit member can be reduced. Further, in the present embodiment, "the first circuit electrode 32 and the second circuit electrode 42 are electrically connected to each other by the conductive particles 12 included in the circuit connecting material 1", and the composite meter is used at a temperature of 2 3 ± 1 °. C. The connection resistance 値 between the first circuit electrode 32 and the second circuit electrode 42 was measured at a measurement current of 1 mA in an environment of a humidity of 60 ± 10%, and the connection resistance 値' and 500 hours in the initial state were respectively measured. After the high-temperature and high-humidity treatment (85 °C 8 5 % RH), the connection resistance 値' is changed from the initial state to the high-temperature and high-humidity treatment. The change rate of the connection resistance -11-11 - 200924569 is 20% or less. In the connection structure of the circuit members, even if the conductive particles contained in the circuit connection material are electrically connected between the circuit electrodes, the change rate of the connection resistance is less than 20%. It is difficult to obtain electrical characteristics between the circuit electrodes. In the present embodiment, the rate of change of the connection resistance 値 can be made 20% or less, and the long-term reliability of the electrical characteristics between the circuit electrodes can be obtained. The thickness of the first circuit electrode 32 or the second circuit electrode 42 Preferably, when the thickness is less than 50 nm, the protrusions 14 on the surface of the conductive particles contained in the circuit connecting material are delayed by the mutual circuit members, and the circuit electrodes 3 2, 4 2 and the circuit substrate 3 1 are penetrated. Contacting 41 to reduce the contact area between the circuit electrodes 32 and 42 and the conductive particles 12, and to increase the connection resistance, as a material of the circuit electrodes 32 and 42, such as Au, Ag, Sn, Pt metal or indium. - Examples of tin oxide (ITO), indium-zinc oxide (IZO), Al, Cr, and ITO or IZO are preferred. When the circuit electrodes 32, 42 are formed of ITO or IZO, the circuit electrode is obviously lifted. The electrical connection between the electrical connection and the long-term reliability of the electrical characteristics. The circuit electrodes 32 and 42 are integrally formed of the above-described materials, and only the surface of the circuit electrode may be formed of the above-mentioned materials. The material is not particularly limited, and is generally: an organic insulating material, glass, or sand. Specific examples of the first circuit member 30 and the second circuit member 40 are semiconductor wafers, resistor wafers, capacitor chips, and the like. Wafer component,印-12-200924569 Example of a substrate such as a brush substrate. In many of these circuit members, circuit electrodes (circuit terminals) are usually provided. In addition, circuit electrodes may be provided in a single number in a circuit member. The configuration of the structure 1 is, for example, a connection structure between an IC chip and a wafer mounting substrate, and an example of a connection structure of electric circuits. The surface area of at least one of the first circuit electrode 32 or the second circuit electrode 42 is 1,500 0 // The connection structure 1 of the circuit member may have a connection of three or more average conductive particles between the first circuit electrode 32 and the second circuit electrode 42. Here, the average number of conductive particles means the average number of conductive particles 12 per one circuit electrode. In the present embodiment, the first circuit electrode 32 and the second circuit electrode 42 can be stably energized by the two conductive particles in the joint, and the connection structure 1 of the circuit member further includes three average conductive particles. The above connection can more fully reduce the connection resistance between the circuit electrodes. Further, when the average number of conductive particles between the circuit electrodes 32 and 42 is one, the connection resistance will be too high, so that the electronic circuit cannot operate normally. [Circuit Connection Material] The film-like circuit connection material (the circuit connection material 硬化 before curing) is formed by forming a circuit connection material into a film shape, for example, the circuit connection material can be applied to the support by a coating device (PET) (polyethylene terephthalate vinegar) film, etc.) is made by drying with hot air at a specific time. The film-like circuit connecting material is composed of conductive particles 丨2 and an adhesive composition. The adhesive composition has adhesiveness and is hardened by hardening treatment (Figs. 1, 2). The film-like circuit connecting material is interposed between the first and second circuit members 30 and 4'. The first circuit electrode 32 of the circuit member 30 and the second circuit electrode 42 of the second circuit member 40 are energized. (Electrically conductive particles) The conductive particles contained in the film-like circuit connecting material are as shown in Fig. 2 (a), and the core body 2 1 made of an organic polymer compound and the outermost layer formed on the surface of the core body 2 1 (Metal layer 22) is formed. The core body 21 is composed of a core portion 2 1 a and a core side protrusion portion 2 1 b formed on the surface of the core portion 21a. The core body 21 can be formed on the surface of the core portion 21a by a plurality of core side protrusion portions 21b having a diameter smaller than that of the core portion 21a. After a portion of the metal layer 22 protrudes outside, a plurality of protrusions 14 are formed. The particle diameter Φ of the entire conductive particles 12 including the protrusions 14 is preferably 1 to 4/m, and more preferably 3/zm. When the particle diameter φ is as small as described above, the surface area of the conductive particles is also small, and the amount of the adhesive composition sandwiched between the conductive particles 12 and the circuit electrodes 32 and 42 is also small. Therefore, the circuit connecting material is press-hardened between the circuit members 30 and 4, and when the circuit electrodes 32 and 42 are connected, the adhesive composition between the conductive particles 12 and the circuit electrodes 32 and 42 is easily removed, which is liable to be lowered. The connection resistance of the circuit electrodes 32, 42. When the particle diameter φ is less than 1/im, after the first circuit electrode 32 is connected to the second circuit electrode 42, the connection between the circuit electrodes 3, 42 is heated, and the expansion ratio of the circuit connecting material is increased. The diameter Φ, which leads to the connection between the circuit electrodes, is believed to be 14 - 200924569. On the other hand, when the particle diameter of the conductive particles 1 2 exceeds 4 # m, the surface area of the conductive particles 12 becomes larger. 挟 The amount of the adhesive composition sandwiched between the conductive particles 12 and the circuit electrodes 32 and 42 is increased, so that the circuit electrode 3 2 is formed. When the connection of 42 is made, the adhesive composition between the conductive particles 1 2 and the circuit electrodes 3 2, 4 2 cannot be sufficiently excluded, and the electrical connection between the circuit electrodes 3 2, 4 2 tends to be insufficient. The metal layer 22 (outermost layer) is made of a metal having conductivity and a Vickers hardness of 300 Hv or more. The metal layer 22 composed of a metal having a Vickers hardness of 300 Hv or more is harder than the outermost layer of Au of the prior art, so that the protrusions 14 protruded from the metal layer 22 are more likely to penetrate the circuit electrode 3 than the prior art. 42, increasing the contact area of the conductive particles 12 with the circuit electrodes 32, 42. Further, after the circuit connecting material is subjected to the hardening treatment, the state of the contact area between the conductive particles 12 and the circuit electrodes 32, 42 can be sufficiently ensured for a long period of time. Therefore, the first electrode and the second electrode are easily energized by the two conductive particles. Examples of the organic polymer compound constituting the core portion 21a of the core body 21, such as an acrylic resin, a styrene resin, a benzoguanamine resin, a polyoxyxylene resin, a polybutadiene resin, or the like, These cross-linkers can also be used. Further, the average particle diameter of the core portion 21 a in the core body 2 1 is preferably 1 to 4 μm. Examples of the organic polymer compound constituting the core side protrusion portion 21b of the core body 21 include an acrylic resin, a styrene resin, a benzoguanamine resin, a polyoxyxylene resin, a polybutadiene resin, or the like. You can also use these cross-linkers. The organic polymer compound constituting the core-side protrusion 2 1 b may be the same as the organic polymer compound constituting the core portion 21 a, and may be different from -15 to 200924569. Further, it is preferable that the average particle diameter of the core-side protrusions 2 1 b is 50 to 50,000 nm. The hardness of the conductive particles 12 is almost controlled by the hardness of the core body 21 of the conductive particles 12. The hardness of the conductive particles 12 depends on the distance between the molecular structure constituting the core body 21 and its crosslinking point, and the degree of crosslinking. Benzoguanamine is equal to a rigid structure in the molecule, and the distance between the crosslinking points is also short. Therefore, the higher the proportion of the benzoguanamine or the like which constitutes the total molecule of the core body 21, the harder the conductivity can be obtained. After the particles 12 are raised and the degree of crosslinking of the core body 21 of the conductive particles 12 is increased, the hard conductive particles 12 can be obtained. The distance between the crosslinking points of acrylate, allyl phthalate and the like becomes longer, so the proportion of acrylate, allyl phthalate, etc., which constitutes the total molecule of the core body 21, is higher. The softer conductive particles 12 are obtained, and the degree of crosslinking becomes lower, whereby the soft conductive particles 1 2 can be obtained. The metal layer 22 is made of a metal having a Vickers hardness of 300 Hv or more, such as Cu, Ni or a Ni alloy, Ag or an Ag alloy, and particularly preferably made of Ni. The metal layer 22 can be made of a metal having a Vickers hardness of 300 volts or more (for the core body 21, it is formed by electroless plating, and the thickness of the metal layer 22 (thickness of plating) is 65 〜 Preferably, the 125 nm is preferably 75 to 100 nm, and particularly preferably 80 to 100 nm. When the thickness of the metal layer 22 is set to the range, the connection resistance between the circuit electrodes 32 and 42 is more easily lowered. When the thickness is less than 65 nm, the thickness of the layer is reduced to cause a defect in plating, and the connection resistance tends to increase. On the other hand, if the thickness exceeds 125 nm, condensation occurs between the conductive particles, and the adjacent circuit electrodes are interposed. The tendency of the short circuit occurs. The thickness of the metal layer 22 of the conductive particles 12 in the present specification refers to the average thickness of the metal layer 22 without the protrusions 14 from -16 to 200924569, which can be observed by an electron microscope to determine the cross section of the conductive particles 12. The height Η of the protrusion 14 is preferably 50 to 500 nm, more preferably 1 to 300 nm. When the height of the protrusion is less than 50 nm, the connection structure of the circuit member is subjected to high temperature and high humidity treatment. Connection resistance has changed If the distance exceeds 500 nm, the contact area between the conductive particles 12 and the circuit electrodes 32 and 42 will be small, and the connection resistance 値 will be increased. The distance S between the adjacent protrusions 14 is preferably 100 nm or less, and more preferably. The distance S between the adjacent protrusions 14 is such that the adhesive composition is not disposed between the conductive particles 12 and the circuit electrodes 32 and 42 so that the conductive particles 12 and the circuit electrodes 32 and 42 are provided. The sufficient contact is at least 50 nm or more. Further, the height Η of the protrusions 14 of the conductive particles 12 and the distance S between the adjacent protrusions 14 can be measured by an electron microscope. Conductive in the film-like circuit connecting material The blending amount of the particles 12 is preferably 1 to 3 parts by volume for 100 parts by volume of the adhesive composition. The compounding amount can be used according to the use thereof. By preventing the passage of the excess conductive particles 12 It is preferable that the amount of the conductive particles 12 is 0.1 to 10 parts by volume from the viewpoint of the short circuit of the circuit electrodes 32 and 42. Further, the conductive particles 1 2 may be as shown in Fig. 2 (b), and the core body 2 1 is only It is composed of the core part 21a. The conductive particles 12 can be obtained by metal plating on the surface of the core body 21 after the metal layer 22 is formed on the surface of the core body 21. Further, the protrusion portion 14 can be changed after the plating condition is changed after the metal plating is applied. The thickness of the metal layer 22 is formed. In addition, the 'change of plating conditions' can be made by adding a plating solution higher than this concentration in the plating solution used in the first -17-200924569. After the unevenness is performed, the mixing ratio of the particles in which the metal layer 22 is completely peeled off by the core body 21 is less than 5% of the total conductive particles (about 250,000), preferably less than 1%. The better is less than 0.1%. When the particle mixing ratio of the metal layer 22 completely peeled off by the core body 21 is within this range, the circuit electrodes 32 and 42 can be surely energized. When the particle mixing ratio of the metal layer 2 2 completely separated by the core body 21 is 5% or more, the connection resistance is likely to increase when particles which are not related to the conduction exist on the circuit electrodes 32 and 42. The coverage of the metal layer 22 of the core body 21 is preferably 70% or more, and more preferably 80 to 100%. When the coverage of the metal layer 22 is within this range, the connection resistance between the circuit electrodes 3, 42 can be made more desirable. When the coverage of the metal layer 22 is less than 70%, the energization area of the surface of the conductive particles becomes small, so that the connection resistance becomes large. (Adhesive Composition) The composition of the adhesive agent contained in the film-like circuit connecting material is a composition containing a latent curing agent of an epoxy resin and an epoxy resin (hereinafter referred to as "the first composition"), and contains freely. The composition of the base polymerizable substance and the curing agent which generates free radicals by heating (hereinafter referred to as "second composition") or the mixture of the first composition and the second composition is preferable. Examples of the epoxy resin contained in the first composition include bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol S epoxy resin, phenolic epoxy resin for phenol paint, and cresol paint. Phenolic epoxy resin, bisphenol A lacquer phenol-18- 200924569 aldehyde type epoxy resin, phenolic epoxy resin for bisphenol F paint, alicyclic resin, glycidyl ester type epoxy resin, glycidylamine type Examples of epoxy hydantoin epoxy resin, trimeric isocyanate type epoxy resin, and fat epoxy resin. These epoxy resins may be halogenated, or may be used in combination of two or more kinds of epoxy resins such as hydrogen. As the latent curing agent contained in the first composition, as long as the oxygen resin is cured, the latent curing agent such as an anionic catalyst type hardener or a cationic polymerizable catalyst type hardener is polymerized. Examples of hardeners and the like. These may be used alone or in combination of two or more. Among them, 'the catalyst having a good rate of hardenability, no need to consider the chemical equivalent surface' and an anionic or cationic polymerizable catalyst is used as an anionic or cationic polymerizable catalyst type hardener. Examples of the boron trifluoride-amine complex, the phosphonium salt, the amine amine, the diamine maleimonitrile, the melamine and its derivatives, the polyamine salt, the guanamine, and the like can also be used. Examples of the addition polymerization type include polyamines, polythiols, polyphenols, and acid anhydrides. When the third-stage amine azole of the anionic polymerization type catalyst-type hardener is blended, the epoxy resin is cured at a moderate temperature of 1,600 to 20,000 ° C and heated for several hours. Therefore, the usable time (applicable to a longer one is ideal. As a cationic polymerization type, the hard type of the catalyst is as follows: the photosensitive light which is hardened by the irradiation of the energy ray (aromatic diazole salt, aromatic)鎏 salt and the like are the main users.) Heating other than the energy ray irradiation causes the activated epoxy resin to be 'having an aliphatic sulfonium salt. The hardener has a quick-curing special epoxy resin and a chain-like chain. The viewpoint of the polymerization of the ring and the use of the force α is preferred. For example, the hardening of the quinone dicyanoquinone, the 10 second period of the microphone is suitable for the salt of the gun. Hardening levy, pole -19- 200924569 is ideal. The polymerizable material such as a polyurethane material or a polyester material, a metal film such as nickel or copper, or an inorganic material such as calcium citrate may be used to form a microcapsule. It is extremely desirable to use time. The radically polymerizable substance containing the second composition is a substance having a functional group polymerized via a free radical. Examples of the radical polymerizable substance include an acrylate compound (including a corresponding methacrylate, the same applies hereinafter), and a propylene methoxy group (including the corresponding methacryloxy group. The same applies hereinafter). Examples of the compound, the maleic anhydride imide compound, the citrate imine resin, and the phenol diamine quinone imide resin. The radically polymerizable substance can be used in the form of a monomer or an oligomer, and a monomer and an oligomer can also be used. Specific examples of the acrylate compound include methyl acrylate, ethyl acrylate, propyl acrylate, butyl isoacrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, and trimethylolpropyl propyl. Triacrylate, tetramethylol methane tetraacrylate, 2-hydroxy-1,3-dipropenyloxypropane, 2,2-bis[4-(acryloxymethoxy)phenyl]propane, 2,2-bis[4-(acryloxypolyethoxy)phenyl]propane, dicyclopentenyl propionate, tricyclodecenyl acrylate, tris(propylene decyloxyethyl) Examples of trimeric isocyanate, undecyl acrylate, and the like. These may be used alone or in combination of two or more. Further, as the radical polymerizable substance, a polymerization stopper such as hydroquinone or methyl ether hydroquinone may be used as occasion demands. Further, from the viewpoint of improving heat resistance, the acrylate compound is preferably a substituent having at least one group selected from the group consisting of a dicyclopentenyl group, a tricyclodecenyl group, and a triazine ring. -20- 200924569 The maleic anhydride imide contains at least two or more maleic anhydride imine groups in the molecule. As the maleic anhydride imide compound, for example, l-methyl-2,4-dimaleic anhydride imide benzene, N,N'-m-phenylene bismaleimide, N, N'-p-phenylene bismaleimide, N,N'-m-toluene bismaleimide, imine, Ν'-4,4'-diphenyl bismalehydride Imine, hydrazine, Ν'-4,4-(3,3'.dimethyl bisphenylene) bismaleic acid imide, hydrazine, Ν'-4,4-(3,3'-dimethyl Diphenylmethane) bis-maleic anhydride imine, hydrazine, Ν'-4,4-(3,3'-diethyldiphenylmethane) bis-maleic anhydride imine, hydrazine, Ν-4,4 -Diphenylmethane bismaleimide imide, hydrazine, hydrazine-4,4-diphenylpropane bis-maleic anhydride imide, hydrazine, Ν'-3,3'-diphenyl maple double maleic anhydride Amine, hydrazine, Ν'-4,4-diphenyl ether bis-maleic anhydride imide, 2,2-bis(4-(4-maleic anhydride) phenyloxy)phenyl)propane, 2, 2-Bis(3-s-butyl-4,8-(4-_maleic anhydride acetimidate)phenyl)propane, 1,1-bis(4-(4-maleic anhydride) Phenoxy)phenyl)decane, 4,4'-cyclohexylene-bis(1-(4-maleic anhydride)-phenoxy)-2- Examples of hexylbenzene, 2,2-bis(4-(4-maleic anhydride)- phenyloxy)phenyl)hexafluoropropane, etc. These may be used alone or in combination of two or more. The amine resin is obtained by polymerizing a citraconazole compound having at least one citrate imine group in the molecule, and is exemplified as a phenyl sulphate compound such as phenyl citrate imine, 1 -Methyl-2,4-bis-citraconazole, N,N'-m-phenylene sulphate, hydrazine, Ν'-Ρ-phenylene bis citrate, N, N'- 4,4-Diphenylene bis citrate, hydrazine, Ν'-4,4-(3,3-dimethyldiphenylene) bis citrate, hydrazine, Ν'- 4,4-(3,3-dimethyldiphenylmethane) bis citrate, >^,1^,-4,4-(3,3 stomach diethyldiphenyl-21 - 200924569 Methane) Sodium citrate, N,N'-4,4-diphenylmethane bis citrate, N,N'-4,4-diphenylpropane, Sodium citrate, N,N'-4,4-diphenyl ether bis citrate, N,N'-4,4-diphenyl bis quinone quinone, 2,2- bis (4- (4- Resveratide phenoxy)phenyl)propane, 2,2-bis(3-s-butyl_3,4-(4-limacetam) Iminophenoxy)phenyl)propane, 1,1-bis(4-(4-carbolineiminephenoxy)phenyl)decane, 4,4'-cyclohexylene-bis(1- (4-Carbofuranimine phenoxy)phenoxy)-2-cyclohexylbenzene, 2,2-bis(4-(4- citraconeimimine phenoxy)phenyl)hexafluoropropane, etc. For example, these may be used alone or in combination of two or more. The naphthol diamine quinone imine resin is obtained by polymerizing a naphthol diamine quinone imine compound having at least one naphthol diamine quinone imine group in a molecule. As a naphthol diamine quinone imine compound, such as: phenyl naphthol diamine quinone imine, l-methyl-2,4-bis naphthol diamine quinone imine benzene, N, N'-m- Benzene bis-naphthol diamine quinone imine, hydrazine, Ν'-ρ-phenyl bis-naphthol diamine quinone imine, hydrazine, Ν-4,4-biphenyl bis-naphthol diamine quinone imine, hydrazine ,Ν'-4,4-(3,3-dimethylbiphenylene) bisnaphtholdiamine quinone imine, hydrazine, Ν'-4,4-(3,3-dimethyldiphenylmethane Bis-naphthol diamine quinone imine, N, N'-4,4-(3,3-diethyldiphenylmethane) bis-naphthol diamine quinone imine, hydrazine, Ν '-4,4- Diphenylmethane bis naphthol diamine quinone imine, hydrazine, Ν '-4,4-diphenylpropane bis naphthol diamine quinone imine, hydrazine, Ν '-4,4-diphenyl ether bis naphthalene Phenoldiamine quinone imine, hydrazine, Ν'-4,4-diphenyl bisnaphthol diamine quinone imine, 2,2-bis(4-(4-naphthyldiamine quinone imine phenoxy) Phenyl) propane, 2,2-bis(3-s-butyl- 3,4-(4-naphthyldiamine quinoneimidophenoxy)phenyl)propane, 1,1-bis(4-( 4-naphthol diamine quinone imine phenoxy) phenyl) decane, 4,4'-cyclohexylene bis(1-(4-naphthyldiamine quinone imine-22- 200924569 phenoxy) An example of a phenoxy)-2-cyclohexylbenzene or a 2,2-bis(4-(4-naphtholdiamine oximeiminophenoxy)phenyl)hexafluoropropane. These may be used alone or in combination of two or more. Further, in the radically polymerizable material, a radical polymerizable substance having a phosphate structure represented by the following formula (1) is preferably used. This @ enhances the adhesion strength to the surface of the inorganic material such as metal, and is suitable for the adhesion of the circuit electrodes 32, 42 to each other. Mi , _ 〇 0 ch3
II II I (HO+3。P ΟΟΗ2〇Η2~Ό_〇—〇^—CH2 * ' ' (I) [該式中,n代表l〜3之整數] 具有磷酸酯構造之自由基聚合性物質係藉由磷酸酐與 2-羥基乙基(甲基)丙烯酸酯之反應後取得。作爲具有磷 酸酯構造之自由基聚合性物質者,具體例有:單(2_甲基 丙烯醯氧基乙基)酸性磷鹽、二(2 -甲基丙烯醯氧基乙基 )酸性磷鹽等。此等可單獨或混合2種以上使用之。 具有該一般式(I)所示之磷酸酯構造之自由基聚合 性物質之配合量’對於自由基聚合性物質與所需配合之薄 膜形成材料之合計100質量份而言,爲〇.〇1〜50質量份者 宜,更佳者爲0.5〜5質量份。 該自由基聚合性物質亦可與丙烯酸烯丙酯倂用之。此 時’丙烯酸烯丙酯之配合量,對於自由基聚合性物質與所 -23- 200924569 需配合之薄膜形成材料之合計100質量份而言,爲0.1〜10 質量份者宜,更佳者爲0·5〜5質量份。 第2組成物所含有之經由加熱產生游離自由基之硬化 劑係指,藉由加熱,分解產生游離自由基之硬化劑。作爲 該硬化劑例者,如:過氧化化合物、偶氮系化合物等例。 該硬化劑係依其目的之連接溫度、連接時間、適用期等而 適當選取之。由高反應性與適用期提昇之觀點視之,以半 衰期10小時之溫度爲40 °C以上,且半衰期1分鐘之溫度爲 1 80 °C以下之有機過氧化物者宜,更佳者爲半衰期10小時 之溫度爲60 °C以上,且半衰期1分鐘之溫度爲170 °C以下之 有機過氧化物。 該硬化劑之配合量,使連接時間爲2 5秒以下時,對於 自由基聚合性物質與所需配合之薄膜形成材料之合計1 00 質量份而言,爲2〜10質量份者宜,更佳者爲4〜8質量份 。藉由此可取得充足的反應率。另外,未限定連接時間時 之硬化劑配合量,對於自由基聚合性物質與所需配合之薄 膜形成材料之合計100質量份而言,爲0.05〜20質量份者 宜,更佳者爲0.1〜10質量份。 作爲第2組成物所含有之經由加熱產生游離自由基之 硬化劑的具體例者,如:二醯基過氧化物、過氧化二碳酸 酯、過氧化酯過氧化縮酮、過氧二烷基化物、過氧氫化物 、過氧矽烷化物等例。又,由抑制電路電極3 2、4 2之腐蝕 之觀點視之,其所含有氯離子、有機酸之濃度爲5000ppm 以下之硬化劑者宜’更佳者爲加熱分解後所產生之有機酸 -24- 200924569 少之硬化劑。作爲該硬化劑之具體 氧化二烷基化物、過氧氫化物、過 者由高反應性所取得之過氧化酯所 該硬化劑可適度混合後使用之。 作爲過氧化酯例者,如:過氧 1,1,3,3-四甲基丁基過氧化新癸酸ί 基過氧乙烯癸酸酯、t-過氧己基新 甲基乙酸酯、1,1,3,3-四甲基丁基 2,5-二甲基-2,5-二(2-乙基己醯基 基-1-甲基乙基過氧基-2-乙基己酸 基己酸酯、t-丁基過氧基-2-乙基己 丁酸酯、1,1-雙(t-丁基過氧基) 異丙基單碳酸酯、t-丁基過氧基-3 丁基過氧基月桂酸酯、2,5-二甲基 氧基)己烷、t-丁基過氧基異丙基 基-2-乙基己基單碳酸酯、t -己基過 過氧基乙酸酯等例。 作爲過氧二烷基化物例者’女丨 氧基)二異丙基苯、過氧化二異丙 (t-丁基過氧基)己烷、t-丁基過_ 作爲過氧氫化物例者’如:過 氧氫化異丙苯等例。 作爲二醯基過氧化物者’如: 二氯苯甲醯基過氧化物、3,5,5•三 例者如:過氧化酯、過 氧矽烷化物等例,更佳 選取之硬化劑。另外, 化異丙苯基新癸酸酯、 醇、1-環己基-1-甲基乙 癸酸酯、t-過氧丁基三 過氧基2-乙基己酸酯、 過氧基)己烷、1 -環己 酯、t-己基過氧基-2-乙 :酸酯、t-丁基過氧基異 環己烷、t-己基過氧基 s5,5-三甲基己酸酯、t--2,5-二(m-甲苯醯基過 單碳酸酯、t-丁基過氧 !氧基苯甲酸酯、t-丁基 ]:α , α ’ 雙(t-丁基過 苯、2,5-二甲基-2,5-二 ^化異丙苯等例。 氧氫化二異丙基苯、過 異丁基過氧化物、2,4-甲基己醯基過氧化物、 -25- 200924569 辛醯基過氧化物、月桂醯基過氧化物、硬脂醯基過氧化物 、琥珀醯基過氧化物、苯甲醯基過氧基甲苯、苯甲醯基過 氧化物等例。 作爲過氧基二碳酸酯例者’如:二-n-丙基過氧基二 碳酸酯、二異丙基過氧基二碳酸酯、雙(4-卜丁基環己基 )過氧基二碳酸酯、二-2-乙氧基甲氧基過氧基二碳酸酯 、二(2-乙基己基過氧基)二碳酸酯、二甲氧基丁基過氧 基二碳酸酯、二(3-甲基-3-甲氧基丁基過氧基)二碳酸 酯等例。 作爲過氧基縮酮例者,如:1,1-雙(卜己基過氧基)· 3,3,5 -三甲基環己烷、1,1-雙(t-己基過氧基)環己烷、 1,1-雙(1-丁基過氧基)-3,3,5-三甲基環己烷、1,1_(卜丁 基過氧基)環月桂烷、2,2 -雙(t-丁基過氧基)癸烷等例 〇 作爲過氧矽烷化物者,如:t-丁基三甲基過氧矽烷化 物、雙(t-丁基)二甲基過氧矽烷化物、t-丁基三乙烯基 過氧矽院化物、雙(t -丁基)二乙烯基過氧矽烷化物、三 (t-丁基)乙儲基過氧砍院化物、t -丁基二燒丙基過氧石夕 烷化物、雙(t-丁基)二烯丙基過氧矽烷化物、三(t-丁 基)烯丙基過氧矽烷化物等例。 此等硬化劑可單獨或混合2種以上使用之,亦可混合 分解促進劑、抑制劑等使用之。又,亦可以聚胺基甲酸乙 酯系、聚酯系之高分子物質等被覆此等硬化劑後,進行微 膠囊化。微膠囊化之硬化劑其可使用時間被延長,故爲理 -26- 200924569 想者。 本實施形態之薄膜狀電路連接材料中,必要時亦可添 加薄膜形成材料使用之。薄膜形成材料係指,將液狀物經 固形化之構成組成物作成薄膜形狀時,使作成易於該薄膜 之使用’賦予不易裂化、割傷、黏腻之機械特性等,可於 一般狀態(常溫常壓)下作爲薄膜之使用。作爲薄膜形成 材料者,如:苯氧基樹脂、聚乙烯基甲縮醛樹脂、聚苯乙 烯樹脂、聚乙烯基丁縮醛樹脂、聚酯樹脂、聚醯胺樹脂、 二甲苯樹脂、聚胺基甲酸乙酯樹脂等例。此等中,由黏著 性、互溶性、耐熱性、機械性強度均良好之觀點視之,又 以苯氧基樹脂爲較佳。 苯氧基樹脂係使2官能苯酚類與環氧鹵丙烷進行反應 至高分子化爲止,或使2官能環氧樹脂與2官能苯酚類經由 加成聚合後取得之樹脂。苯氧基樹脂係於鹼金屬氫氧化物 等之觸媒的存在下,於非反應性溶媒中,40〜120 °C之溫 度下使2官能苯酚類1莫耳與環氧鹵丙烷0.985〜1.015莫耳 進行反應後取得。又,作爲苯氧基樹脂者’由樹脂之機械 特性、熱特性之觀點視之,特別使2官能性環氧樹脂與2官 能性苯酚類之配合當量比作成環氧基/苯酚羥基=1 /〇 · 9〜 1 /1 · 1,於鹼金屬化合物、有機磷系化合物、環狀胺系化 合物等之觸媒的存在下,沸點爲1 2 〇 °C以上之醯胺系、醚 系、酮系、內酯系、醇系等之有機溶劑中’以反應固形成 份爲5 0質量%以下之條件下,5 〇〜2 〇 〇 °C下進行加熱後進 行加成聚合反應後取得者宜。 -27 - 200924569 作爲該2官能環氧樹脂者,如:雙酚a型環氧樹脂、 雙酚F型環氧樹脂、雙酚Ad型環氧樹脂、雙酚S型環氧樹 脂、聯苯基二縮水甘油醚、甲基取代聯苯基二縮水甘油醚 等例。2官能苯酚類爲具有2個苯酚性羥基。作爲2官能苯 酚類之例者’如:氫醌類、雙酚A、雙酚F、雙酚AD、雙 酚S、雙酚芴、甲基取代雙酚芴、二羥基聯苯基、甲基取 代二羥基聯苯基等之雙酚類等例。苯氧基樹脂亦可爲藉由 自由基聚合性之官能基、其他之反應性化合物所改性(如 :環氧基改性)。苯氧基樹脂可單獨或混合2種以上使用 之。 本實施形態之薄膜狀電路連接材料更可含有使丙烯酸 、丙烯酸酯、甲基丙烯酸酯及丙烯腈中至少1個作成單體 成份之聚合物或共聚物。其中,由良好的應力緩和面視之 ’爲倂用含有縮水甘油醚基之縮水甘油基丙烯酸酯、含有 縮水甘油基甲基丙烯酸酯之共聚物系丙烯酸橡膠者宜。此 等丙烯酸橡膠之重量平均分子量由其提高黏著劑之凝聚力 面之觀點視之爲2 0萬以上者宜。 本實施形態之薄膜狀電路連接材料更可含有橡膠微粒 子、塡充劑、軟化劑、促進劑、抗老化劑、著色劑、難燃 化劑、觸變劑、偶合劑、苯酚樹脂、蜜胺樹脂、異氰酸酯 類等。 橡膠微粒子之平均粒徑只要所配合導電粒子12之平均 粒徑的2倍以下,且室溫(2 5 °C )之貯存彈性率爲導電粒 子1 2及黏著劑組成物之室溫下之貯存彈性率1 /2以下即可 -28- 200924569 。特別是,橡膠微粒子之材質爲聚矽氧、丙烯酸乳膠、 SBR、NBR、聚丁二烯橡膠之微粒子可單獨或混合2種以 上使用之。三維交聯之此等橡膠微粒子其耐溶劑性良好, 容易分散於黏著劑組成物中。 又’電路連接材料中亦可含有塡充劑。藉由此,提昇 電路電極32、42間之電氣特性之連接信賴性等。塡充劑其 最大徑只要爲導電粒子1 2之粒徑之1 / 2以下即可使用。另 外,倂用未具導電性之粒子時,只要未具導電性粒子之直 徑以下即可使用。塡充劑之配合量對於1 〇 〇體積份之黏著 劑組成物而言,爲5〜60體積份者宜。當配合量超出60體 積份則連接信賴性提昇效果有飽和傾向,反之,未達5體 積份則有塡充劑添加效果不足傾向。 作爲該偶合劑例者如:含有乙烯基、丙烯基、環氧基 或異氰酸酯基之化合物,其可提昇黏著性爲理想者。 ( [電路構件之連接構造的製造方法] 接著,針對上述之電路構件之連接構造1之製造方法 進行說明。首先,準備第1電路構件30與第2電路構件40與 電路連接材料。 作爲電路連接材料者,準備薄膜狀電路連接材料。薄 膜狀電路連接材料之厚度爲10〜50"m者宜。 再於第1電路構件3 0上,載上薄膜狀電路連接材料。 而使第1電路構件30之電路電極32與第2電路構件40之電路 電極42呈重疊,使第2電路構件40載於薄膜狀電路連接材 -29- 200924569 料之上。如此,使薄膜狀電路連接材料介存於第1電路構 件3 0與第2電路構件40之間。此時’薄膜狀電路連接材料 爲薄膜狀,易於使用,因此,連接第1電路構件30與第2電 路構件40時,容易介存於其間’可輕易進行第1電路構件 30與第2電路構件40之連接作業。 介由第1電路構件3〇及第2電路構件40’使薄膜狀電路 連接材料進行加熱,同時加壓後實施硬化處理,於第1電 路構件30與第2電路構件40之間形成電路連接材料10。硬 化處理可藉由一般方法進行’該方法係依黏著劑組成物進 行適當選取。 本實施形態之薄膜狀電路連接材料之硬化處理中,由 導電粒子12之金屬層22所突出之突起部14貫穿黏著劑組成 物,深入第1或第2電路電極32、42之最外層(電極表面) ,因此確實接觸導電粒子12與電路電極32、42,同時使導 電粒子12與電路電極32、42之接觸面積變大。於此狀態下 ,使黏著劑組成物進行硬化後’不僅實現第1電路構件3 0 及第2電路構件4 0之高度黏著強度’不問電路電極3 2、4 2 之表面中凹凸之有無,仍可充份降低對向之電路電極32、 42間之連接電阻,可長期高度保持電路電極32、42間電氣 特性之信賴性。 以上,針對本發明之介電體磁器組成物理想實施形態 進行說明,惟本發明並未受限於上述之實施形態。 如:上述實施形態中,使用薄膜狀電路連接材料,製 造電路構件之連接構造’而亦可使用非薄膜狀之電路連接 -30- 200924569 材料。如:將溶媒中溶解電路連接材料之溶液塗佈於第1 電路構件30或第2電路構件40之一方,進行乾燥,於乾燥 後之塗佈物上經由載上另一方的電路構件,可介存電路連 接材料於第1及第2電路構件30、40之間。 又,電路構件之連接構造1中未設置絕緣層,而.亦可 於第1電路構件30中,鄰接第1電路電極32後,形成第上絕 緣層,或於第2電路構件40中,鄰接第2電路電極42後,形 成第2絕緣層。絕緣層只要以絕緣材料所構成即可,未特 別受限,通常由有機絕緣性物質、二氧化矽或氮化矽所構 成。 [實施例] (導電粒子No. 1之製作) 變更四羥甲基甲烷四丙烯酸酯、二乙烯苯及苯乙烯單 體之混合比,使用聚合啓始劑之苯甲醯過氧化物,進行懸 浮聚合,將取得之聚合物進行分級後,取得具有約3 /z m 之粒徑之核體。於取得之核體表面上進行無電解鍍Ni處理 ,形成均勻厚度l〇〇nm之Ni層(金屬層)’更使Au藉由 2 5!1111取代鍍敷後,取得導電粒子1^〇.1。 (導電粒子No_2之製作) 對於與導電粒子No.l相同之核體’進行無電解鍍Ni處 理。無電解鏟Ni處理時之置入鍍敷液之量’處理溫度及處 理時間經適當調整後,使鍍敷厚度設定特定値後’取得於 -31 - 200924569II II I (HO+3.P ΟΟΗ2〇Η2~Ό_〇-〇^-CH2 * ' ' (I) [In the formula, n represents an integer of 1 to 3] a radically polymerizable substance having a phosphate structure It is obtained by reacting phosphoric anhydride with 2-hydroxyethyl (meth) acrylate. As a radically polymerizable substance having a phosphate structure, a specific example is: mono(2-methylpropenyloxy) The acid phosphate salt, the bis(2-methylpropenyloxyethyl) acid phosphorus salt, etc. These may be used alone or in combination of two or more. The phosphate structure represented by the general formula (I) is used. The amount of the radically polymerizable substance is preferably from 1 to 50 parts by mass, more preferably from 0.5 to 5, based on 100 parts by mass of the total of the radically polymerizable material and the film-forming material to be blended. The radically polymerizable substance may also be used in combination with allyl acrylate. In this case, the amount of the allyl acrylate is the same as that of the film forming material which is required for the radically polymerizable substance and -23-200924569. The total amount is preferably 0.1 to 10 parts by mass, more preferably 0.5 to 5 parts by mass, based on 100 parts by mass. (2) The curing agent which generates free radicals by heating contained in the composition means a curing agent which generates free radicals by heating, and examples of the curing agent include peroxidic compounds and azo compounds. The hardener is appropriately selected according to the connection temperature, the connection time, the pot life, etc. of the purpose. From the viewpoint of high reactivity and improvement of the pot life, the temperature at a half-life of 10 hours is 40 ° C or more, and the half life is The organic peroxide having a temperature of 1 to 80 ° C for 1 minute is preferable, and an organic peroxide having a half-life of 10 hours and a temperature of 60 ° C or more and a half-life of 1 minute and having a temperature of 170 ° C or less is preferable. When the bonding time is 25 seconds or less, the total amount of the radically polymerizable material and the film forming material to be blended is preferably 10 to 10 parts by mass, more preferably 2 to 10 parts by mass. The amount is preferably 4 to 8 parts by mass, whereby a sufficient reaction rate can be obtained. Further, the amount of the hardening agent at the time of connection is not limited, and the film is formed of a radically polymerizable substance and a desired film. It is preferably 0.05 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, based on 100 parts by mass. Specific examples of the curing agent which generates free radicals by heating as contained in the second composition are as follows: Examples of dimercapto peroxide, peroxydicarbonate, peroxyester ketal, peroxydialkylate, peroxyhydride, peroxoate, etc. Also, by suppressing circuit electrodes 3 2, 4 2 The viewpoint of corrosion is that the hardener containing a chloride ion or an organic acid having a concentration of 5000 ppm or less is preferably a hardener which is less than the organic acid produced by the decomposition of heat - 24 - 200924569. The specific oxidized dialkylate of the hardener, the peroxyhydride, and the peroxyester obtained by the high reactivity can be used after being moderately mixed. As examples of peroxyesters, such as: peroxy 1,1,3,3-tetramethylbutyl peroxy neodecanoate, benzyl peroxyethylene phthalate, t-peroxyhexyl neomethyl acetate, 1,1,3,3-tetramethylbutyl 2,5-dimethyl-2,5-di(2-ethylhexyldecyl-1-methylethylperoxy-2-ethyl Hexanoyl hexanoate, t-butylperoxy-2-ethylhexanoate, 1,1-bis(t-butylperoxy)isopropyl monocarbonate, t-butyl Oxy-3-butylperoxylaurate, 2,5-dimethyloxy)hexane, t-butylperoxyisopropyl-2-ethylhexyl monocarbonate, t-hexyl Examples of peroxyacetate and the like. As a peroxydialkylated compound, 'female oxy) diisopropylbenzene, diisopropyl peroxide (t-butylperoxy) hexane, t-butyl _ as a peroxyhydride For example, such as: cumene hydroperoxide and the like. As the dithiol peroxide, such as: dichlorobenzhydryl peroxide, 3, 5, 5 • such as: peroxyester, peroxydecane, etc., a better choice of hardener. In addition, cumene neodecanoate, alcohol, 1-cyclohexyl-1-methylacetate, t-peroxybutyltriperoxy 2-ethylhexanoate, peroxy) Hexane, 1-cyclohexyl ester, t-hexylperoxy-2-ethylate, t-butylperoxyisocyclohexane, t-hexylperoxys5,5-trimethylhexanoic acid Ester, t--2,5-di(m-tolylperidocarbonate, t-butylperoxy!oxybenzoate, t-butyl): α, α 'double (t-butyl) Examples of benzyl, 2,5-dimethyl-2,5-di- cumene, etc. Hydrogenated diisopropylbenzene, perisobutyl peroxide, 2,4-methylhexyl Peroxide, -25- 200924569 Octyl peroxide, lauryl peroxide, stearyl peroxide, amber-based peroxide, benzhydryl peroxytoluene, benzamidine peroxidation Examples of peroxydicarbonate such as: di-n-propylperoxydicarbonate, diisopropylperoxydicarbonate, bis(4-dibutylcyclohexyl)peroxy Dicarbonate, di-2-ethoxymethoxy peroxydicarbonate, di(2-ethylhexylperoxy)dicarbonate, dimethyl Examples of butyl peroxydicarbonate, bis(3-methyl-3-methoxybutylperoxy) dicarbonate, etc. Examples of peroxyketal such as 1,1-di (Buhexylperoxy)·3,3,5-trimethylcyclohexane, 1,1-bis(t-hexylperoxy)cyclohexane, 1,1-bis(1-butylperoxy) Examples of the radicals such as -3,3,5-trimethylcyclohexane, 1,1-(dibutylperoxy)cyclolazone, 2,2-bis(t-butylperoxy)decane An oxonated product such as t-butyltrimethyl peroxydecane, bis(t-butyl)dimethyl peroxydecane, t-butyltrivinylperoxylate, double (t -butyl)divinyl peroxydecane, tris(t-butyl)ethyl bromide peroxidation, t-butyldipropyl propylperoxylate, bis(t-butyl) Examples of the diallyl peroxydecane compound and the tri(t-butyl)allyl peroxydecane compound. These curing agents may be used singly or in combination of two or more kinds, and may also be combined with a decomposition accelerator, an inhibitor, or the like. It can also be used as a polymer material such as a polyurethane or a polyester. After the hardening agent, the microencapsulation is carried out, and the hardening agent for microencapsulation is prolonged in use, so it is considered to be -26-200924569. The film-like circuit connecting material of the present embodiment may be added as necessary. The film forming material is used in the form of a film which is formed by solidifying the liquid material into a film shape, thereby making it easy to use the film to impart mechanical properties such as non-cracking, cut, and stickiness. It can be used as a film in a general state (normal temperature and normal pressure). As a film forming material, such as phenoxy resin, polyvinyl acetal resin, polystyrene resin, polyvinyl butyral resin, poly Examples of the ester resin, the polyamide resin, the xylene resin, the polyurethane resin, and the like. Among these, from the viewpoints of good adhesion, mutual solubility, heat resistance, and mechanical strength, a phenoxy resin is preferred. The phenoxy resin is a resin obtained by reacting a bifunctional phenol with an epihalohydrin until it is polymerized, or a bifunctional epoxy resin and a bifunctional phenol are obtained by addition polymerization. The phenoxy resin is a 2-functional phenol 1 molar and an epoxy halopropane 0.985 to 1.015 in a non-reactive solvent at a temperature of 40 to 120 ° C in the presence of a catalyst such as an alkali metal hydroxide. Mohr was obtained after the reaction. Further, as a phenoxy resin, the compounding equivalent ratio of the bifunctional epoxy resin to the bifunctional phenol is particularly determined as the epoxy group/phenolic hydroxyl group 1 / from the viewpoint of the mechanical properties and thermal properties of the resin. 〇· 9~ 1 /1 · 1, a guanamine type, an ether type, or a ketone having a boiling point of 1 2 〇 ° C or more in the presence of a catalyst such as an alkali metal compound, an organic phosphorus compound or a cyclic amine compound In an organic solvent such as a lactone system or an alcohol system, it is preferable to carry out the addition polymerization reaction after heating at 5 〇 to 2 ° C under the condition that the reaction solid content is 50% by mass or less. -27 - 200924569 As the bifunctional epoxy resin, such as bisphenol a epoxy resin, bisphenol F epoxy resin, bisphenol Ad epoxy resin, bisphenol S epoxy resin, biphenyl Examples of diglycidyl ether, methyl substituted biphenyl diglycidyl ether, and the like. The bifunctional phenol has two phenolic hydroxyl groups. Examples of bifunctional phenols such as hydroquinone, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, bisphenol oxime, methyl substituted bisphenol quinone, dihydroxybiphenyl, methyl Examples of bisphenols such as dihydroxybiphenyl groups are substituted. The phenoxy resin may also be modified by a radical polymerizable functional group or other reactive compound (e.g., epoxy group modification). The phenoxy resin may be used singly or in combination of two or more. The film-form circuit connecting material of the present embodiment may further contain a polymer or a copolymer in which at least one of acrylic acid, acrylate, methacrylate and acrylonitrile is used as a monomer component. Among them, a good stress relaxation surface is preferred as the use of a glycidyl acrylate-containing glycidyl acrylate or a glycidyl methacrylate-containing copolymer-based acrylic rubber. The weight average molecular weight of these acrylic rubbers is considered to be more than 200,000 from the viewpoint of improving the cohesive force of the adhesive. The film-like circuit connecting material of the present embodiment may further contain rubber fine particles, a chelating agent, a softening agent, an accelerator, an anti-aging agent, a coloring agent, a flame retarding agent, a thixotropic agent, a coupling agent, a phenol resin, and a melamine resin. , isocyanates, and the like. The average particle diameter of the rubber fine particles is twice or less the average particle diameter of the conductive particles 12, and the storage elastic modulus at room temperature (25 ° C) is stored at room temperature of the conductive particles 12 and the adhesive composition. The elastic modulus of 1 /2 or less can be -28-200924569. In particular, the fine particles of the rubber fine particles are polyfluorene oxide, acrylic latex, SBR, NBR, and polybutadiene rubber, and may be used alone or in combination of two or more. These rubber fine particles which are three-dimensionally crosslinked have good solvent resistance and are easily dispersed in the adhesive composition. Further, the circuit connecting material may also contain a chelating agent. Thereby, the connection reliability and the like of the electrical characteristics between the circuit electrodes 32 and 42 are improved. The maximum diameter of the chelating agent can be used as long as it is 1 / 2 or less of the particle diameter of the conductive particles. In addition, when particles having no conductivity are used, they may be used as long as they have no diameter of the conductive particles. The amount of the chelating agent is preferably from 5 to 60 parts by volume based on 1 part by volume of the adhesive composition. When the compounding amount exceeds 60 parts by volume, the connection reliability improvement effect tends to be saturated. On the contrary, if the amount is less than 5 volume parts, the effect of insufficient addition of the sputum agent tends to be insufficient. As the coupling agent, for example, a compound containing a vinyl group, a propylene group, an epoxy group or an isocyanate group is preferable in that the adhesion can be improved. (Manufacturing Method of Connection Structure of Circuit Member) Next, a method of manufacturing the connection structure 1 of the above-described circuit member will be described. First, the first circuit member 30 and the second circuit member 40 are connected to a circuit connecting material. For the material, a film-like circuit connecting material is prepared. The film-like circuit connecting material has a thickness of 10 to 50 "m. Further, the first circuit member 30 is loaded with a film-like circuit connecting material. The circuit electrode 32 of 30 overlaps with the circuit electrode 42 of the second circuit member 40, and the second circuit member 40 is placed on the film-like circuit connecting material -29-200924569. Thus, the film-like circuit connecting material is deposited in Between the first circuit member 30 and the second circuit member 40. At this time, the thin film-like circuit connecting material is in the form of a film and is easy to use. Therefore, when the first circuit member 30 and the second circuit member 40 are connected, it is easy to be interposed. In the meantime, the connection between the first circuit member 30 and the second circuit member 40 can be easily performed. The film-like circuit connecting material is heated by the first circuit member 3A and the second circuit member 40'. After the pressurization, the hardening treatment is performed to form the circuit connecting material 10 between the first circuit member 30 and the second circuit member 40. The hardening treatment can be carried out by a general method. The method is appropriately selected depending on the adhesive composition. In the hardening treatment of the film-like circuit connecting material of the embodiment, the protruding portion 14 protruding from the metal layer 22 of the conductive particles 12 penetrates the adhesive composition and penetrates the outermost layer of the first or second circuit electrodes 32, 42 (electrode surface) Therefore, the conductive particles 12 and the circuit electrodes 32 and 42 are surely contacted, and the contact area between the conductive particles 12 and the circuit electrodes 32 and 42 is increased. In this state, after the adhesive composition is hardened, not only the first one is realized. The high adhesion strength of the circuit member 30 and the second circuit member 40 does not depend on the presence or absence of irregularities on the surface of the circuit electrodes 3 2, 4 2 , and the connection resistance between the opposing circuit electrodes 32 and 42 can be sufficiently reduced. The reliability of the electrical characteristics between the circuit electrodes 32 and 42 is maintained for a long period of time. The above is a preferred embodiment of the dielectric body magnet composition of the present invention, but the present invention is not affected by the present invention. In the above embodiment, in the above embodiment, a film-like circuit connecting material is used to manufacture a connection structure of a circuit member, and a non-film-like circuit may be used to connect a material of -30-200924569. For example, a solvent is dissolved in a circuit. The solution of the connection material is applied to one of the first circuit member 30 or the second circuit member 40, and dried, and the circuit component is placed on the coated substrate by the other circuit member. Between the second circuit members 30 and 40. The insulating layer is not provided in the connection structure 1 of the circuit member, and the first insulating layer may be formed adjacent to the first circuit electrode 32 in the first circuit member 30. Or, in the second circuit member 40, the second insulating layer is formed adjacent to the second circuit electrode 42. The insulating layer is not particularly limited as long as it is made of an insulating material, and is usually composed of an organic insulating material, cerium oxide or tantalum nitride. [Examples] (Production of Conductive Particles No. 1) The mixing ratio of tetramethylol methane tetraacrylate, divinylbenzene, and styrene monomer was changed, and the benzamidine peroxide of the polymerization initiator was used for suspension. After polymerization, the obtained polymer was classified to obtain a core body having a particle diameter of about 3 /zm. Electroless Ni plating is performed on the surface of the obtained core body to form a Ni layer (metal layer) having a uniform thickness of 1 〇〇 nm. Further, Au is replaced by 2 5! 1111, and conductive particles are obtained. 1. (Production of Conductive Particles No. 2) The electroless Ni plating treatment was performed on the same nuclear body as the conductive particles No. 1. The amount of plating solution to be placed in the absence of the shovel Ni treatment. The treatment temperature and the treatment time are adjusted as appropriate, and the plating thickness is set to a specific ’ after the acquisition - 31 - 200924569
核體表面具有鍍Ni突起部所形成最外層之導電I 另外’未含突起部之鍍Ni金屬層的目標膜厚 90nm 〇 (導電粒子Νο·3之製作) 於導電粒子Νο·2上使Au藉由25nm取代鍍敷 具有突起部所形成之Au所成最外層之導電粒子n (導電粒子No.4之製作) 變更四羥甲基甲烷四丙烯酸酯、二乙烯苯及 體之混合比,使用聚合啓始劑之苯甲醯基過氧化 懸浮聚合’將取得之聚合物進行分級後,取彳辱亘 "m粒徑之核體。於取得核體之表面上,進行無 處理’形成均勻厚度l〇〇nm之Ni層(金屬靥), 由25nm取代鍍敷後,取得導電粒子N〇.4。 利用電子顯微鏡(日立製作所製,S-8〇Q ) 各導電粒子No. 1〜4,測計導電粒子之粒徑φ , 厚度,突起之高度(突起部之高度Η),及所鄰 之距離(突起部間之距離S)。結果示於表1。 :子 Ν 〇 . 2。 度爲80〜 後’取得 〇.3。 苯乙烯單 物,進行 有約5 電解鍍Ni 更使Au藉 觀察上述 金屬層之 接突起間 -32- 200924569 [表i]The surface of the core body has the conductive layer I formed by the Ni-plated protrusion, and the target film thickness of the Ni-plated metal layer without the protrusion is 90 nm (the production of the conductive particles Νο·3). The Au is made on the conductive particles Νο·2. The conductive particles n (the preparation of the conductive particles No. 4) in which the Au is formed by the protrusions formed by the protrusions are replaced by a 25 nm substitution. The mixing ratio of tetramethylol methane tetraacrylate, divinylbenzene, and the body is changed. The benzamidine-based peroxidation suspension polymerization of the polymerization initiator is used to classify the obtained polymer, and the nucleus of the m-particle size is taken. On the surface of the obtained core body, a Ni layer (metal ruthenium) having a uniform thickness of 10 nm was formed without treatment, and after plating with 25 nm, the conductive particles N〇.4 were obtained. Using an electron microscope (S-8〇Q, manufactured by Hitachi, Ltd.), each conductive particle No. 1 to 4, the particle diameter φ of the conductive particles, the thickness, the height of the protrusion (the height 突起 of the protrusion), and the adjacent distance were measured. (distance S between the protrusions). The results are shown in Table 1. : 子Ν 〇 . 2. Degree is 80~ After 'Get 〇.3. Styrene monomer, carried out with about 5 electrolytically plated Ni, so that Au can be observed by the above metal layer between the protrusions -32- 200924569 [Table i]
導電粒子 粒徑 (β m) 金屬層 突起之高度 (nm) 突起間之 距離(nm) 種類 厚度(nm) No.l 3.1 Au/Ni 25/100 ίκ /n\ /frrr τΤΤΓ No.2 3 Ni 80 120 600 No.3 3.1 Au/Ni 25/80 145 700 No.4 5 Au/Ni 25/100 M 並 > » \N (電路連接材料A之製作) 將l〇〇g之苯氧基樹脂(Unioncarbyde股份公司製,商 品名PKHC )溶於甲苯/乙酸乙酯=5 0/50 (質量比)之混合 溶劑中,作成固形成份4 0質量%之苯氧基樹脂溶液。將 l〇〇g之丙烯酸橡膠(丙烯酸丁酯40質量份-丙烯酸乙酯30 質量份-丙烯腈質量份-縮水甘油基甲基丙烯酸酯3質量 份之共聚物、分子量:85萬)溶於甲苯/乙酸乙酯=5〇/5〇 (質量比)之混合溶劑後,作成固形成份1 5質量%之丙烯 酸橡膠樹脂溶液。接著’將30〇g之含有微膠囊型潛在性硬 化劑之液狀環氧基(旭化成公司製’商品名「nova qua HX-3941HP」)加入該溶液中,進行攪拌,作成含有黏著 劑組成物之液。更,對於1 00體積份含有黏著劑組成物之 液,進行分散0·5體積份之導電粒子Νο·2,取得薄膜塗佈 用溶液。再利用塗佈裝置使該含有電路連接材料之液(薄 膜塗佈用溶液)塗佈於單面經表面處埋爲厚度50// m之 P E T薄膜上,經由8 0 °C 3分鐘之熱風乾燦後,取得於p e τ 薄膜上之厚度爲18# 薄膜狀電路連接材料A。 -33- 200924569 (電路連接材料B之製作) 與該電路連接材料A相同製作含有黏著劑組成物之液 ’對於100體積份該含有黏著劑組成物之液,進行分散〇.5 體積份之導電粒子No.l,調製含有電路連接材料之液。再 將該含有電路連接材料之液與該電路連接材料A相同經由 塗佈、乾燥後,取得於PET薄膜上之厚度爲18ym之薄膜 狀電路連接材料B。 (電路連接材料C之製作) 與該電路連接材料A相同製作含有黏著劑組成物之液 ’對於100體積份之該黏著劑組成物之液,進行分散0.5體 積份之導電粒子Νο·3,調製含有電路連接材料之液。再使 該含有電路連接材料之液與該電路連接材料Α相同經由塗 佈、乾燥後,取得於PET薄膜上之厚度爲18y m之薄膜狀 電路連接材料C。 (電路連接材料D之製作) 與該電路連接材料A相同製作含有黏著劑組成物之液 ,對於100體積份該含有黏著劑組成物之液,進行分散0.5 體積份之導電粒子No.4,調製含有電路連接材料之液。再 將此含有電路連接材料之液,與該電路連接材料A相同, 經由塗佈、乾燥後,取得PET薄膜上之厚度18/zm之薄膜 狀電路連接材料D。 -34- 200924569 (實施例1 ) 準備具有聚醯亞胺薄膜(厚度38^m)與鍍Sn銅箔( 鍍Sn厚度:2//m、Cu箔厚度:6#11〇所成之雙層構造之 可撓性電路板(以下稱FPC)爲第1電路構件。有關該fpc 之電路’線寬度爲1 8 β m、間距爲5 0 // m。接著,準備表 面上具有ITO(最外層、膜厚:50nm) /Cr (膜厚:200nm )之雙層構成之電路電極(表面電路<20Ω)之玻璃基板 (厚度1.1mm)爲第2電路構件。有關該第2電路構件之電 路,線寬度爲2 5 /z m、間距爲5 0 // m。再貼附切成特定尺 寸(1.0x30mm)之電路連接材料A於第2電路構件上,於 7〇°C、l.OMPa下進行3秒加熱、加壓之暫時連接。接著, 剝離PET薄膜後,使挾夾薄膜狀電路連接材料於fpc與第2 電路構件間進行配置F P C,使F P C電路與第2電路構件之電 路位置進行整合。另外,此時意圖使電路錯位後,則減少 第1與第2電路電極連接面積,進行增減電極上所收集之導 電粒子個數。又,於180 °C,(對於電路連接材料面積) 3 Μ P a、1 5秒之條件下,由F P C上方利用壓延工具,使加熱 '加壓之FPC與第2電路構件進行正式連接。如此,取得 實施例1之電路構件之連接構造。 (實施例2 ) 準備與實施例1相同之FPC爲第1電路構件。接著,準 備表面上具有IZO電路電極(膜厚:50nm、表面電阻<20 Ω )之玻璃基板(厚度1 . 1 mm )爲第2電路構件。有關該 -35- 200924569 第2電路構件之電路、線寬度爲25 # m、間距爲50 /z m。再 以相同於實施例1之連接方法’進行使用電路連接材料A 之第1及第2電路構件之暫時連接、正式連接,取得實施例 2之電路構件的連接構造。 (比較例1 ) 準備相同於實施例1之FPC爲第1電路構件。接著,準 備具有相同於實施例1之ITO/Cr電路電極之玻璃基板爲第2 電路構件。再以相同於實施例1之連接方法,進行使用電 路連接材料B之第1及第2之電路構件之暫時連接、正式連 接,取得比較例1之電路構件的連接構造。 (比較例2 ) 準備相同於實施例1之FPC爲第1電路構件。接著’準 備具有相同於實施例1之ITO/Cr電路電極之玻璃基板爲第2 電路構件。再以相同於實施例1之連接方法’進行使用電 路連接材料c之第1及第2之電路構件之暫時連接、正式連 接’取得比較例2之電路構件的連接構造。 (比較例3 ) 準備相同於實施例1之FPC爲第1電路構件。接著’準 備具有相同於實施例1之ITO/Cr電路電極之玻璃基板爲第2 電路構件。再以相同於實施例1之連接方法,進行使用電 路連接材料D之第1及第2之電路構件之暫時連接、正式連 -36- 200924569 接,取得比較例3之電路構件之連接構造。 (存在於電路電極上之導電粒子數) 利用微分干擾顯微鏡,進行目測於實施例1、2及比較 例1〜3之各電路構件之連接構造中存在於連接電阻測定處 之電極上(電路電極間之連接處每1處所收集者)之導電 粒子數(電極上粒子個數)以計測之(n = 3 8 )。 (連接電阻的測定) 針對實施例1、2及比較例1〜3之電路構件之連接構造 ,利用複合計、(股份公司ADC製,商品名「數據•複合 計746 1 A」)測定FPC之電路電極與第2電路構件之電路電 極間之連接電阻値。測定環境爲溫度23±1°C、濕度60±10 %、測定電流爲1 m A。作爲連接電阻値者,分別測定於連 接後之電阻値(初期電阻値)與80 °C、95% RH之高溫高 濕槽中保持2 5 0小時及5 0 0小時後(高溫高濕處理後)之電 阻値(處理後電阻値)。另外,高溫高濕處理後之連接電 阻之測定係由試驗槽取出電路構件之連接構造後,於該測 定環境下放置3 0分鐘後進行之。又,所測定之電阻値係於 各電極上粒子個數中以n = 3計求出平均。 接著,求出由初期之電阻變化率。由初期之電阻變化 率係使由初期電阻値至處理後電阻値之增加量被初期電阻 値所除之値以百分率示之,以式(處理後電阻値-初期電 阻値)/初期電阻値X 1 00進行算出。該電阻變化率愈小, -37- 200924569 對向之電路電極相互間之電氣連接愈佳,代表電路電極間 之電氣特性之長期信賴性高。 圖3〜7顯示實施例1、2及比較例1〜3之各電極上粒子 個數中由初期之電阻變化率(%)。亦即,圖3〜7中,顯 示存在於電路電極間之連接處1處之導電粒子數與該連接 處之電阻變化率。將顯示高溫高濕處理5 00小時處理後之 電阻變化率爲2 0 %以下之最小電極上粒子個數爲電路電極 間可通電之電極上粒子個數。 如圖3、5〜7所示,進行比較,電路電極最外層以ITO 所構成之電路構件以電路連接材料A所連接之實施例1之 連接構造與以電路連接材料B〜D連接同一電路構件之比 較例1〜3之連接構造後,高溫高濕處理500小時處理後之 電阻變化率顯示爲20%以下之電極上粒子個數,相對於比 較例1 (圖5 )中最小務必爲4個,比較例2 (圖6 )中最小 務必爲3個,比較例3 (圖7 )中最小必爲5個,實施例1 ( 圖3)爲最小2個,相較於比較例1〜3其確定爲較少之導電 粒子數,較可穩定進行電極間之通電。又,如圖4所示, 使用電路連接材料A連接以IZO構成電路電極之連接構件 之實施例2之連接構造中,其電極上粒子個數即使爲最小2 個,亦被確定穩定進行電極間之通電。 由以上證明,使整體電路電極或最外層以IT Ο及IZO 所構成之電路構件,以導電粒徑爲1〜4 A m之範圍,於導 電粒子表面(最外層)具有複數之突起部,且最外層材質 含有Ni之導電粒子之電路連接材料進行連接時,只要電極 -38- 200924569 上(電路電極之連接處每1處)存在2個導電粒子,即可使 電路電極間進行通電。亦即,證明實施例1、2之連接構造 中,即使於高溫高濕環境下,熱撞擊試驗等中仍可以必要 最小限之電極上導電粒子個數取得穩定之連接信賴性。 [產業上可利用性] 如以上說明,該本發明係可提供一種可達成對向之電 路電極間之良好的電氣連接,同時可充份提昇電路電極間 之電氣特性的長期信賴性之電路構件之連接構造。 【圖式簡單說明】 [圖1 ]代表本發明之電路構件之連接構造之理想的實 施形態之槪略截面圖。 [圖2]其圖2 (a)、圖2(b)分別代表本發明之電路 連接材料之理想的實施形態中之導電粒子的槪略截面圖。 [圖3]代表由實施例1之各電極上粒子個數之初期的電 阻變化率之曲線圖。 [圖4]代表由實施例2之各電極上粒子個數之初期的電 阻變化率之曲線圖。 [圖5]代表由比較例1之各電極上粒子個數之初期的電 阻變化率之曲線圖。 [圖6]代表由比較例2之各電極上粒子個數之初期的電 阻變化率之曲線圖。 [圖7 ]代表由比較例3之各電極上粒子個數之初期的電 -39- 200924569 阻變化率之曲線圖。 【主要元件符號說明】 1 :電路構件之連接構造 1 0 :電路連接材料(硬化後之黏著劑組成物) 1 1 :絕緣性物質 1 2 :導電粒子 1 4 :突起部 21 :核體 2 1 a _中核部 2 1 b :核側突起部 22:最外層(金屬層) 3 0 :第1電路構件 3 1 :第1電路基板 3 1 a :主面 3 2 :第1電路電極 4 0 :第2電路構件 41 :第2電路基板 4 1 a :主面 42:第2電路電極 Η :導電粒子之突起部之高度 5 :所鄰接之突起部間之距離 Φ :含突起部之整體導電粒子之徑粒 -40-Conductive particle size (β m) Height of metal layer protrusion (nm) Distance between protrusions (nm) Type thickness (nm) No.l 3.1 Au/Ni 25/100 ίκ /n\ /frrr τΤΤΓ No.2 3 Ni 80 120 600 No.3 3.1 Au/Ni 25/80 145 700 No.4 5 Au/Ni 25/100 M and > » \N (Production of circuit connection material A) 〇〇 之 phenoxy resin (The product name: PKHC, manufactured by Unioncarbyde Co., Ltd.) was dissolved in a mixed solvent of toluene/ethyl acetate = 50/50 (mass ratio) to prepare a phenoxy resin solution having a solid content of 40% by mass. 1 g of acrylic rubber (40 parts by mass of butyl acrylate - 30 parts by mass of ethyl acrylate - copolymer of acrylonitrile - 3 parts by mass of glycidyl methacrylate, molecular weight: 850,000) was dissolved in toluene After the mixed solvent of ethyl acetate = 5 〇 / 5 Torr (mass ratio), an acrylic rubber resin solution having a solid content of 15% by mass was prepared. Then, 30 g of a liquid epoxy group (manufactured by Asahi Kasei Corporation, "nova qua HX-3941HP") containing a microcapsule-type latent curing agent was added to the solution and stirred to prepare an adhesive-containing composition. Liquid. Further, for 100 parts by volume of the liquid containing the adhesive composition, 0.5 parts by volume of conductive particles Νο·2 were dispersed to obtain a solution for film coating. The liquid (film-coating solution) containing the circuit-connecting material was applied to a PET film having a thickness of 50/m on one surface by a coating device, and dried by air drying at 80 ° C for 3 minutes. After the dec, the thickness of the film obtained on the pe τ film was 18# film-like circuit connecting material A. -33- 200924569 (Production of circuit connecting material B) A liquid containing an adhesive composition is prepared in the same manner as the circuit connecting material A. For 100 parts by volume of the liquid containing the adhesive composition, dispersion is performed in 5 parts by volume. Particle No. 1 modulates a liquid containing a circuit connecting material. Further, the liquid containing the circuit connecting material was applied and dried in the same manner as the circuit connecting material A, and then a film-like circuit connecting material B having a thickness of 18 μm on the PET film was obtained. (Production of circuit connecting material C) The liquid containing the adhesive composition was prepared in the same manner as the circuit connecting material A. For 100 parts by volume of the liquid of the adhesive composition, 0.5 parts by volume of conductive particles Νο·3 were dispersed and prepared. A liquid containing a circuit connecting material. Further, the liquid containing the circuit connecting material was coated and dried in the same manner as the circuit connecting material, and a film-like circuit connecting material C having a thickness of 18 μm on the PET film was obtained. (Production of circuit connecting material D) A liquid containing an adhesive composition was prepared in the same manner as the circuit connecting material A, and 0.5 parts by volume of conductive particles No. 4 was dispersed for 100 parts by volume of the liquid containing the adhesive composition. A liquid containing a circuit connecting material. Further, the liquid containing the circuit connecting material was applied in the same manner as the circuit connecting material A, and after coating and drying, a film-like circuit connecting material D having a thickness of 18/zm on the PET film was obtained. -34- 200924569 (Example 1) A double layer formed of a polyimide film (thickness: 38 μm) and a Sn-plated copper foil (Sn thickness: 2//m, thickness of Cu foil: 6#11 准备) was prepared. The flexible circuit board (hereinafter referred to as FPC) is a first circuit member. The circuit line width of the fpc is 1 8 β m and the pitch is 50 // m. Next, the surface is provided with ITO (outermost layer). A glass substrate (thickness: 1.1 mm) of a circuit electrode (surface circuit < 20 Ω) composed of a double layer having a film thickness of 50 nm)/Cr (thickness: 200 nm) is a second circuit member. A circuit relating to the second circuit member , the line width is 2 5 /zm, the spacing is 5 0 // m. Then attach the circuit connection material A cut into a specific size (1.0x30mm) on the second circuit component at 7 ° C, 1.0 MPa After the PET film is peeled off, the PET film is peeled off, and the film-like circuit connecting material is placed between the fpc and the second circuit member to arrange the FPC, and the circuit positions of the FPC circuit and the second circuit member are performed. In addition, after the circuit is dislocated, the connection area between the first and second circuit electrodes is reduced, and the electrode is increased or decreased. The number of conductive particles is set. Also, at 180 °C, (for the area of the circuit connecting material) 3 Μ P a, 1 5 seconds, using the calendering tool above the FPC, heating the 'pressurized FPC and the second The circuit member is connected in a formal manner. Thus, the connection structure of the circuit member of the first embodiment is obtained. (Example 2) The FPC which is the same as that of the first embodiment is prepared as a first circuit member. Next, an IZO circuit electrode (film thickness) is prepared on the surface. A glass substrate (thickness 1.1 mm) having a surface resistance of 20 nm and a surface resistance of 20 Ω is a second circuit member. The circuit of the second circuit member of the -35-200924569 has a line width of 25 #m and a pitch of 50 / In the same manner as in the connection method of the first embodiment, the first and second circuit members using the circuit connecting material A were temporarily connected and connected, and the connection structure of the circuit member of the second embodiment was obtained. (Comparative Example 1) The FPC was prepared as the first circuit member in the same manner as in Example 1. Then, the glass substrate having the ITO/Cr circuit electrode of the same manner as in Example 1 was prepared as the second circuit member, and the connection method was the same as in the first embodiment. Using circuit connections The first and second circuit members of the material B were temporarily connected and connected to each other to obtain the connection structure of the circuit member of Comparative Example 1. (Comparative Example 2) The FPC of the first embodiment was prepared as the first circuit member. A glass substrate having the same ITO/Cr circuit electrode as in Example 1 was prepared as the second circuit member, and the first and second circuit members using the circuit connecting material c were further subjected to the same connection method as in the first embodiment. Connection and formal connection 'The connection structure of the circuit member of the comparative example 2 was acquired. (Comparative Example 3) An FPC similar to that of Example 1 was prepared as the first circuit member. Next, a glass substrate having the same ITO/Cr circuit electrode as in Example 1 was prepared as the second circuit member. Further, in the same manner as in the connection method of the first embodiment, the temporary connection of the first and second circuit members using the circuit connecting material D and the connection of the first and second circuit members were carried out, and the connection structure of the circuit member of Comparative Example 3 was obtained. (Number of conductive particles present on the circuit electrodes) The differential connection interference microscope was used to visually observe the connection structure of each of the circuit members of Examples 1 and 2 and Comparative Examples 1 to 3 at the electrode where the connection resistance was measured (circuit electrode) The number of conductive particles (number of particles on the electrode) of each collector at the junction is measured (n = 3 8 ). (Measurement of the connection resistance) The connection structure of the circuit members of the first and second embodiments and the comparative examples 1 to 3 was measured by a composite meter (manufactured by the company ADC, product name "data/composite meter 746 1 A"). The connection resistance 値 between the circuit electrode and the circuit electrode of the second circuit member. The measurement environment was a temperature of 23 ± 1 ° C, a humidity of 60 ± 10%, and a measurement current of 1 m A. As the connection resistance, it is measured after the connection of the resistance 値 (initial resistance 値) and the high temperature and high humidity tank of 80 ° C, 95% RH for 250 hours and 500 hours (after high temperature and high humidity treatment) ) The resistance 値 (after processing 値). Further, the measurement of the connection resistance after the high-temperature and high-humidity treatment was carried out by taking out the connection structure of the circuit member from the test tank, and then placing it in the measurement environment for 30 minutes. Further, the measured resistance enthalpy was averaged by n = 3 in the number of particles on each electrode. Next, the initial rate of change in resistance was obtained. The initial resistance change rate is such that the increase from the initial resistance 値 to the post-treatment resistance 被 is divided by the initial resistance 値 as a percentage, and the formula (after treatment 値-initial resistance 値) / initial resistance 値X Calculated by 1 00. The smaller the rate of change of the resistance, the better the electrical connection between the opposing circuit electrodes of -37-200924569, and the long-term reliability of the electrical characteristics between the circuit electrodes. 3 to 7 show the initial rate of change (%) of the number of particles on each of the electrodes of Examples 1 and 2 and Comparative Examples 1 to 3. That is, in Figs. 3 to 7, the number of conductive particles existing at the junction 1 between the circuit electrodes and the rate of change in resistance at the junction are shown. The number of particles on the electrode at which the resistance change rate after the treatment of the high-temperature and high-humidity treatment for 500 hours is less than 20% is the number of particles on the electrode which can be energized between the circuit electrodes. As shown in FIGS. 3 and 5 to 7, the connection structure of the first embodiment in which the circuit member composed of ITO is connected by the circuit connecting material A and the circuit member B to D are connected to the same circuit member. After the connection structure of Comparative Examples 1 to 3, the resistance change rate after the treatment for 500 hours in the high-temperature and high-humidity treatment was 20% or less, and the number of particles on the electrode was 4, which was the minimum in Comparative Example 1 (Fig. 5). In Comparative Example 2 (Fig. 6), the minimum must be three, the comparative example 3 (Fig. 7) must be a minimum of five, and the first embodiment (Fig. 3) is a minimum of two, compared with the comparative examples 1 to 3. It is determined that the number of conductive particles is small, and the energization between the electrodes can be stably performed. Further, as shown in FIG. 4, in the connection structure of the second embodiment in which the circuit connecting material A is used to connect the connection members of the circuit electrodes of IZO, even if the number of particles on the electrode is at least two, it is determined that the electrodes are stably performed. Power on. It is proved from the above that the circuit component composed of the IT circuit and the outermost layer of the whole circuit electrode or the outermost layer has a conductive particle diameter of 1 to 4 A m and a plurality of protrusions on the surface (outermost layer) of the conductive particle, and When the outermost layer of the circuit connecting material containing Ni conductive particles is connected, as long as two conductive particles are present on the electrode -38-200924569 (every part of the connection of the circuit electrodes), the circuit electrodes can be energized. That is, in the connection structures of the first and second embodiments, even in a high-temperature and high-humidity environment, it is possible to obtain a stable connection reliability with a minimum number of conductive particles on the electrode in a thermal impact test or the like. [Industrial Applicability] As described above, the present invention can provide a circuit component that can achieve a good electrical connection between the opposing circuit electrodes while sufficiently enhancing the electrical characteristics between the circuit electrodes. Connection structure. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1] A schematic cross-sectional view showing a preferred embodiment of a connection structure of a circuit member of the present invention. 2(a) and 2(b) are schematic cross-sectional views showing conductive particles in a preferred embodiment of the circuit connecting material of the present invention. Fig. 3 is a graph showing the rate of change in resistance at the initial stage of the number of particles on each electrode of Example 1. Fig. 4 is a graph showing the rate of change in resistance at the initial stage of the number of particles on each electrode of Example 2. Fig. 5 is a graph showing the rate of change in resistance at the initial stage of the number of particles on each electrode of Comparative Example 1. Fig. 6 is a graph showing the rate of change in resistance at the initial stage of the number of particles on each electrode of Comparative Example 2. Fig. 7 is a graph showing the change rate of electric resistance of -39 to 200924569 at the beginning of the number of particles on each electrode of Comparative Example 3. [Description of main component symbols] 1 : Connection structure of circuit components 1 0 : Circuit connection material (adhesive composition after hardening) 1 1 : Insulating substance 1 2 : Conductive particles 1 4 : Projection 21 : Nuclei 2 1 a _core portion 2 1 b : core side protrusion portion 22 : outermost layer (metal layer) 3 0 : first circuit member 3 1 : first circuit board 3 1 a : main surface 3 2 : first circuit electrode 4 0 : Second circuit member 41: second circuit board 4 1 a : main surface 42: second circuit electrode Η : height 5 of protrusion of conductive particles: distance between adjacent protrusions Φ : integral conductive particles including protrusions Diameter-40-