TW200902143A - Dehydrogenation processes using functional surface catalyst composition - Google Patents

Dehydrogenation processes using functional surface catalyst composition Download PDF

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Publication number
TW200902143A
TW200902143A TW096142322A TW96142322A TW200902143A TW 200902143 A TW200902143 A TW 200902143A TW 096142322 A TW096142322 A TW 096142322A TW 96142322 A TW96142322 A TW 96142322A TW 200902143 A TW200902143 A TW 200902143A
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Taiwan
Prior art keywords
glass
substrate
sample
catalyst
treatment
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TW096142322A
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Chinese (zh)
Inventor
Robert L Bedard
Jeffery C Bricker
Dean E Rende
Ally Seng Yoot Chan
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Uop Llc
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Publication of TW200902143A publication Critical patent/TW200902143A/en

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    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/06Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
    • B01J21/08Silica
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J21/12Silica and alumina
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
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    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
    • C07C5/321Catalytic processes
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    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
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    • C07C5/32Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
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    • C07C5/393Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen with simultaneous isomerisation with cyclisation to an aromatic six-membered ring, e.g. dehydrogenation of n-hexane to benzene
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    • CCHEMISTRY; METALLURGY
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    • C10G35/00Reforming naphtha
    • C10G35/04Catalytic reforming
    • C10G35/06Catalytic reforming characterised by the catalyst used
    • C10G35/085Catalytic reforming characterised by the catalyst used containing platinum group metals or compounds thereof
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Abstract

Dehydrogenation processes using a catalyst composition which, preferably comprises a glass substrate, with one or more functional surface active constituents integrated on and/or in the substrate surface. A substantially nonmicroporous/nonmesoporous substrate having macropores has (i) a total surface area between about 0.1 m2/g and 50 m2/g; and (ii) a predetermined isoelectric point (IEP) obtained in a pH range greater than 0, preferably greater than or equal to 4.5, or more preferably greater than or equal to 6.0, but less than or equal to 14. At least one catalytically-active region may be contiguous or discontiguous and has a mean thickness less than or equal to about 30 nm, preferably less than or equal to 20 nm and more preferably less than or equal to 10 nm. Preferably, the substrate is a glass composition having a SARCNa less than or equal to about 0.5.

Description

200902143 九、發明說明: 【發明所屬之技術領域】 本發明係關於一種觸媒組合物及其製備方法,該觸媒組 合物可用於各種化學製造方法及各種排放控制方法。更具 體而Q,本發明係關於一種較佳包括玻璃基質之觸媒組合 物且在基質表面上及/或基質表面中整合一或多種官能 性表面活性成分,該觸媒組合物可用於各種脫氫化方法應 用0BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a catalyst composition and a method of producing the same, which can be used in various chemical manufacturing methods and various emission control methods. More specifically, Q, the present invention relates to a catalyst composition preferably comprising a glass substrate and incorporating one or more functional surface active ingredients on the surface of the substrate and/or in the surface of the substrate, the catalyst composition being useful for various decoctions. Hydrogenation method application 0

【先前技術】 觸媒組合物用於促進—類—般被描述為催化反應或催化 作用的化學反應,而催化作用對於有效操作各種化學製程 至關重要。 =部分工業反應及幾乎所有的生物反應若非催化反應, 即是涉及為催化反應的反應前或反應後處理。僅就美國而 言,在其中某階段包括催化作用之製程所出產之產品價值 就接近-兆美元(USD)。使用觸媒組合物生產之產品包括 例如食品、服裝、藥物、曰用化學品、特製或精細化學 、塑膠、洗條劑、燃料及潤滑劑等。觸媒組合物還可用 於f理排放物(例如汽車尾氣排放物、煉製廠排放物、公 I::::排放物等)及其他製程排放流,以降低可能對 人類健康或環境造成負面影響之有害成分的含量。 球市/减售額而5 ’用於異相催化反應之固載觸媒在全 来市场之銷售額約為每年30億美元。固載觸媒通常分為三 即石油煉製觸媒、化學加工觸媒及排放控制觸媒。; 126435.doc 200902143 三類觸媒之市場銷售基本上三分天下。例如,i99吟在 美國18億美元之固體觸媒市場中,石油煉製、化學加工及 排放控制觸媒分佔市場之37%、34%及29%。以石油煉製 觸媒市場(199〇年約為1〇億美元)為例,抓之收益來自流 體媒裂法(FCC)觸媒,而31_5%、6.5%及4 5%之收益分別 來自加氫處理觸媒、氫化裂解觸媒及重整觸媒。[Prior Art] Catalyst compositions are used to promote chemical reactions that are generally described as catalytic or catalytic, and catalysis is critical for efficient operation of various chemical processes. = Partial industrial reactions and almost all biological reactions, if not catalytic, involve pre- or post-reaction treatments that are catalytic reactions. In the case of the United States alone, the value of a product produced at a stage including a catalytic process is close to - US$ (USD). Products produced using catalyst compositions include, for example, food, clothing, pharmaceuticals, pharmaceuticals, specialty or fine chemicals, plastics, detergents, fuels, and lubricants. Catalyst compositions can also be used to treat emissions (eg, vehicle exhaust emissions, refinery emissions, public I::: emissions, etc.) and other process emissions streams to reduce potential negative impacts on human health or the environment. The amount of harmful ingredients affected. The market/sales reduction and 5' sales of solid carrier catalysts for heterogeneous catalytic reactions in the full market are approximately $3 billion per year. The solid-loaded catalyst is usually divided into three parts: petroleum refining catalyst, chemical processing catalyst and emission control catalyst. ; 126435.doc 200902143 The market for three types of catalysts is basically three-thirds of the world. For example, i99吟 In the US$1.8 billion solid catalyst market, petroleum refining, chemical processing and emissions control catalysts accounted for 37%, 34% and 29% of the market. Take the petroleum refining catalyst market (about 100 million U.S. dollars in 1999) as an example. The proceeds are from the FCC catalyst, while the 31_5%, 6.5% and 45% revenues come from Hydrogen treatment catalyst, hydrocracking catalyst and reforming catalyst.

=學機理觀點而言’觸媒通常可在自身實質上沒有消 耗之情況下,提高使化學反應在反應物與產物之間達到平 衡狀態的速率。所以,對於任何相關之反應而纟,觸媒雖 不此改變反應物與產物之間的平衡狀態,但若經適當設 計及/或挑選,觸媒可加快化學反應之速率。 因此,出於各種目的將觸媒用於範圍廣泛之商業實用製 程該等目的包括提高製程之反應性、選擇性及能量效率 及其他用it。例如,按照規定的製程條件生產出所需之產 物時,提高反應物之反應速率或反應性可縮短處理時間, 、獲彳于更向的產物生產能力(例如,增加每單位小時之 f物體積或質量)。所以,觸媒活性係指觸媒組合物在每 單位時間内有效將反應物轉化成所需產物的能力。同樣 地,提高反應選擇性可在一組可能的反應產物中提高所需 物之產出百分率:在該等可能之反應產物中,有些產物 °此並非所需且需要進一步處理以進行相應之移除或轉 化因此’觸媒選擇性為觸媒組合物將一部分反應物在規 定之製程條件下轉化成特定產物的能力。另外,觸媒組合 了用於在某一製程中轉化並降低污染物或非所需反應物 126435.doc 200902143 f產物之含量。另外—項用途則為在維持或改善產物生產 能力及/或反應選擇性的同時提高反應製程之總體能量效 率。 觸媒之使用範圍相差很大。例如(但不限於)觸媒能夠用 於降低諸如煙、—氧化碳(⑶)、氮氧化物(NOx)及硫氧化 物(S〇x)等污染物含量,該等污染物可存在於一系列製程 (例如車輛之/飞油發動機或柴油機内的燃燒廢氣、分類石 油煉製或燃煤製程等)之排放物中。同樣地,觸媒可用於 烴之處理製程,該製程用於對許多不同來源(例如直館之 石油德分、再循環石油餾分、重油、遞青、葉岩、天然氣 及包含可受催化反應作用之材料的其他碳物質)之烴製程 流進行轉化或改質。 催化反應通常分成兩種不同的反應類型,亦即均相催化 及異相催化。 均相催化廣泛描述一類催化反應,在其中反應物及觸媒 混合在一溶液相中。儘管某些案例曾使用氣相催化反應, 但均相催化在典型情況下為一液相系統。因此,濃度梯度 及反應物遷移到觸媒會變成控制均相催化反應之重要因 素。另外,在有些情況下,”溶液相"催化反應能夠越過兩 個液相之界面發生,並非形成一真正溶液,而是形成一乳 化相。一些一般類別的均相催化包括酸鹼催化、有機金屬 催化、相轉移催化等。 另一方面,異相催化描述如下的一類催化反應:在反應 製程中,呈氣相或液相之反應物暴露於實質上為固相或半 126435.doc 200902143 固相之觸媒。所以,太思士 在異相催化製程中,觸媒及反應物產 生了一種混合的固相·液相或固相-氣相反應。與均相催化 相比異相催化具有許多優點,例如固體觸媒—般⑷腐钱 性較低,目而與許多均句溶液相觸媒相比,安全及環境風 險相對k低’(b)提供範圍較廣的經濟上可行之溫度與壓力 1条牛❿且⑷更▲控制較為強烈之放熱化學反應及吸熱化From a theoretical point of view, the catalyst can generally increase the rate at which the chemical reaction will reach a equilibrium state between the reactants and the product without substantially eliminating itself. Therefore, for any relevant reaction, the catalyst does not change the equilibrium state between the reactants and the product, but if properly designed and/or selected, the catalyst can accelerate the rate of the chemical reaction. Therefore, the use of catalysts for a wide range of commercial and practical processes for a variety of purposes includes improving process responsiveness, selectivity and energy efficiency, and other uses. For example, when the desired product is produced according to the specified process conditions, increasing the reaction rate or reactivity of the reactants can shorten the processing time and gain a greater product throughput (for example, increasing the volume of matter per unit hour). Or quality). Thus, catalyst activity refers to the ability of the catalyst composition to effectively convert the reactants to the desired product per unit time. Similarly, increasing the selectivity of the reaction increases the percentage of yield of the desired product in a set of possible reaction products: some of the possible reaction products are not required and require further processing for the corresponding shift. In addition to or conversion, the 'catalyst selectivity' is the ability of the catalyst composition to convert a portion of the reactants to a particular product under specified process conditions. In addition, the catalyst combines the amount of product used to convert and reduce contaminants or undesired reactants in a process. 126435.doc 200902143 f. Alternatively, the overall energy efficiency of the reaction process is increased while maintaining or improving product production capacity and/or reaction selectivity. The range of use of the catalyst varies greatly. For example, but not limited to, a catalyst can be used to reduce the level of contaminants such as smoke, carbon monoxide ((3)), nitrogen oxides (NOx), and sulfur oxides (S〇x), which may be present in one Series of processes (such as emissions from vehicles/air oil engines or diesel engines, classified petroleum refining or coal burning processes, etc.). Similarly, catalysts can be used in hydrocarbon processing processes that are used for many different sources (eg, Naoki's oil, sub-recycled petroleum, heavy oil, adventurous, rock, natural gas, and containable catalytic reactions). The hydrocarbon process stream of the other carbonaceous materials of the material is converted or upgraded. The catalytic reaction is usually divided into two different reaction types, namely homogeneous catalysis and heterogeneous catalysis. Homogeneous catalysis broadly describes a type of catalytic reaction in which the reactants and catalyst are mixed in a solution phase. Although gas phase catalytic reactions have been used in some cases, homogeneous catalysis is typically a liquid phase system. Therefore, concentration gradients and migration of reactants to the catalyst can become important factors in controlling homogeneous catalytic reactions. In addition, in some cases, the "solution phase" catalytic reaction can occur across the interface between the two liquid phases, rather than forming a true solution, but forming an emulsified phase. Some general classes of homogeneous catalysis include acid-base catalysis, organic Metal catalysis, phase transfer catalysis, etc. On the other hand, heterogeneous catalysis describes a type of catalytic reaction in which a reactant in a gas phase or a liquid phase is exposed to a substantially solid phase or half 126435.doc 200902143 solid phase Therefore, in the heterogeneous catalytic process, the catalyst and reactants produce a mixed solid-phase/liquid phase or solid-gas phase reaction. Compared with homogeneous catalysis, heterogeneous catalysis has many advantages. For example, solid catalysts (4) have lower rot, and the safety and environmental risks are relatively low compared to many homogeneous solution solutions. (b) Provide a wide range of economically viable temperatures and pressures 1 The burdock and (4) more ▲ control the exothermic chemical reaction and endothermic

媒固體可具有質量傳遞限制’進而顯著降低觸 顆、、效性。典型情況下,固體觸媒(有時稱為觸媒 =粒)在「種具有很高内表面積之多孔材料上包括一或多 催成刀(例如,貴金屬,如時句、始(叫、釘(叫、 八Π專),在催化成分所在之内表面積,通常數量級為每 &一 斤以,習知觸媒組合物或觸媒顆粒包 ::載r大内表面積之特別多孔载體,催化反應即在該 :體上發生。然而’此類觸媒結構經常會產生質量傳 :進而降低觸媒顆粒關於觸媒活性及選擇性的有效 犯,並引發其他觸媒性能問題。 在此種更具代表性的觸 孔隙之網狀物才…:媒、、,°構中,反應物必須擴散通過 向垆 ⑶達觸媒顆粒之内部區域,而產物必須 =;孔Γ出觸媒顆粒之_域。因此,習知觸媒組 :觸媒組合外還取决於平衡,亦即取決於習 進質量# # 、拴之間的權衡,即觸媒表面積與促 ==:能力之間的權衡。例如,許多催化成分在典 子於具有微細而複雜之孔隙結構的載體中(經 126435.doc 200902143 爷為微孔隙結構,即〈2奈求平均最大直徑),以增加觸媒 矣而钱. x 積。此較高表面積通常又將增加觸媒活性。 ^由於軼阿之觸媒顆粒表面積而導致的觸媒活性增加, 节會引起質量傳遞阻力之問題(亦即阻止反應物及產物 μ出觸媒顆粒之運動),特別是載體包括較高百分率之 微孔結構時,該問題更為明顯。藉由增加較大尺寸孔隙 〇不米的大孔隙)在載體中之百分率,可降低質量 、之阻力(亦即加快質量傳遞)。然❿’該解決方案傾向 於降低觸媒顆粒之物理強度及持久性。換言之,自力學之 觀點而t ’觸媒顆粒之穩健性降低。 田5 、若反應物在觸媒顆粒之孔隙結構中受到明顯的質 里傳遞阻力’則在穩態反應條件下將存在濃度梯度。因 此,在孔隙結構中,反應物之濃度在觸媒顆粒之周圍最 大’在觸媒顆粒之中心則最小。另_方面,反應產物濃度 在觸:顆粒之中心要高於觸媒顆粒之周圍。該等濃度梯度 為質量傳遞提供了推動力。該等濃度梯度變得越大,催化 反應之速率就越低^此—來,觸媒顆粒之#效性能(例 处反應14選擇性、再生處理之間的壽命週期及抗結焦性 能等)亦相應降低。 通常情況下,開發觸媒組合物之目的在於:自商業之角 度出發,改進如上所七十;;夕 ^ ^ ^ 上所述之一或多種加工目標。在某些情況 下’影響觸媒性能的因辛一 京之就疋其促進反應物之間快速 有政反應的能力。因此,竣當雷I呈女土 、左吊*要具有較低擴散限制之觸 媒組合物。然而,在盆仙衿 隹/、他It况下,為了獲得較佳之產物, 126435.doc -10· 200902143 對於產生特定產物之選擇性可能更為重要。由此,得以淘 汰用於移除或轉化非所需反應產物之附加製程及相關處理 設備。 例如在1976年,Y_T. Shah等人提議使用酸浸銘删石夕酸 鹽纖維、具體而言為E型玻璃(更具體而言,E-621)來產生 一種觸媒載體。與習知觸媒相比,該觸媒载體具有較高之 表面積-體積比,進而減小用於汽車排氣系統的催化轉化 益之K寸(例如參& 0xidati〇n 〇f⑽Aut〇m〇bUeThe media solids can have mass transfer limitations' which in turn significantly reduce the contact and effectiveness. Typically, a solid catalyst (sometimes referred to as a catalyst = granule) includes one or more knives on a porous material having a high internal surface area (eg, precious metals, such as time sentences, beginnings (called, nails) (called, gossip), the internal surface area of the catalytic component, usually in the order of one kilogram per amp, conventional catalyst composition or catalyst particle package: a special porous carrier carrying a large internal surface area, The catalytic reaction occurs on the body: however, 'such catalyst structures often produce mass transfer: thereby reducing the effective activity of the catalyst particles with respect to catalyst activity and selectivity, and causing other catalyst performance problems. The more representative network of pore-penetrating pores is: in the medium, the structure, the reactant must diffuse through the inner region of the catalyst particles to the crucible (3), and the product must be =; the pores are out of the catalyst particles. _ domain. Therefore, the conventional catalyst group: the catalyst combination also depends on the balance, that is, the trade-off between the Xi Jin quality # #, 拴, that is, the trade-off between the catalyst surface area and the promotion ==: ability For example, many catalytic components are fine and complex in the code. In the carrier of the pore structure (by 126435.doc 200902143, the micro-porosity structure, ie, the average maximum diameter), to increase the catalyst enthalpy, the higher the surface area will generally increase the catalytic activity. ^The increase in catalyst activity due to the surface area of the catalyst particles of the 轶A, the problem of mass transfer resistance (ie, preventing the movement of the reactants and products μ from the catalyst particles), especially the carrier including a higher percentage In the case of a microporous structure, the problem is more pronounced. By increasing the percentage of the large pores of the larger size pores in the carrier, the mass and the resistance can be reduced (that is, the mass transfer is accelerated). The scheme tends to reduce the physical strength and durability of the catalyst particles. In other words, from the point of view of mechanics, the robustness of the t-catalyst particles is reduced. Field 5, if the reactants are exposed to the apparent mass in the pore structure of the catalyst particles The transfer resistance' will have a concentration gradient under steady state reaction conditions. Therefore, in the pore structure, the concentration of the reactants is the largest around the catalyst particles 'in the catalyst particles The heart is the smallest. On the other hand, the concentration of the reaction product is at the center of the touch: the particle is higher than the surrounding of the catalyst particles. These concentration gradients provide the driving force for mass transfer. The higher the concentration gradient becomes, the catalytic reaction The lower the rate, the more the performance of the catalyst particles (the selectivity of the reaction 14 and the life cycle and the anti-coking performance between the regeneration treatments) are correspondingly reduced. Normally, the catalyst composition is developed. The purpose is to improve one or more of the processing targets described above from the commercial point of view; in the case of ^^^ ^. In some cases, the effect of the catalyst is affected by Xin Yijing. Promote the ability of rapid reaction between reactants. Therefore, Dangdang I is a female soil, left hang * to have a lower diffusion limit of the catalyst composition. However, in the case of pots 衿隹 /, he It In order to obtain a better product, 126435.doc -10· 200902143 may be more important for the selectivity of a particular product. Thereby, additional processes and associated processing equipment for removing or converting undesired reaction products can be eliminated. For example, in 1976, Y_T. Shah et al. proposed the use of acid leaching demineral acid fibers, specifically E-glass (more specifically, E-621) to produce a catalyst carrier. Compared with conventional catalysts, the catalyst carrier has a high surface area to volume ratio, thereby reducing the K-inch of catalytic conversion benefits for automotive exhaust systems (eg, & 0xidati〇n 〇f(10)Aut〇m 〇bUe

Gas Mixture by Fiber Catalysts, Ind. Eng. Chem.5 Pr〇d. Res· Dev_’ pp· 29_35, v〇1 15, N〇」,1976)。同時,处汕等 人認為,一般在汽車排氣混合物中產生之反應性氣體(例 如氧化碳、二氧化碳、氮氧化物、甲烷、乙烷、丙烷、 乙烯、丙烯、乙炔、苯及甲苯等)容易接觸到在酸浸E型玻 璃中所產生之較大的表面積。Gas Mixture by Fiber Catalysts, Ind. Eng. Chem. 5 Pr〇d. Res· Dev_’ pp· 29_35, v〇1 15, N〇”, 1976). At the same time, et al. believe that reactive gases (such as carbon oxides, carbon dioxide, nitrogen oxides, methane, ethane, propane, ethylene, propylene, acetylene, benzene, toluene, etc.) are generally produced in automotive exhaust mixtures. Contact with the large surface area produced in acid leached E-glass.

Shah等人表明,與兩種習知觸媒(以氧化鋁珠為載體之 鉑或以矽膠珠為載體之鉑)相比,具有相對較小表面積 (75 m2/g)之較少數量纖維£型玻璃觸媒載體的性能效果要 優於以氧化紹為載體或以二氧化石夕為載體之觸媒(分別為 180 m2/g及317 m2/g) ’其中E型玻璃觸媒之平均孔徑大於 以乳化鋁為載體之觸媒或以二氧化矽為載體之觸媒◊儘管 如此Shah等人並未提議或建議有效的汽車排氣氧化能夠 在小於75 m2/g之表面積發生。 將近25年後,Kiwi_Minsker等人在1999年研究了在另一 種酸浸鋁硼矽酸鹽E型玻璃纖維(EGF)中減小表面積後,相 126435.doc 200902143 對於用在苯甲醛之選擇性液相氫化的二氧化矽玻璃纖維 (SGF)有關生成苯甲醇(使用以鉑為主之觸媒)或甲苯(使用 以鈀為主之觸媒)的效果(例如參見以巧心μ Catalysts for Novel Multi-phase Reactor Design, Chem. Eng· Sd· PP· 4785-4790, Vol. 54, 1999)。在該項研究中, Kiw卜Minsker等人發現,SGF不能自酸浸中獲得增大之表 面積,所以相對於用於承載鈀以作為以鈀為主之觸媒組合 物之催化成分的EGF樣品(表面積分別為15爪2/§及 乃m2/g),SGF之表面積保持在2爪2/§之低水平。但, Kiwi-Minsker等人注意到,SGF/鈀觸媒之鈀實質上具有與 其EGF/妃觸媒對應物(即約01 mm〇1/m2)相同的有效表面積 濃度(毫莫耳金屬/平方公尺莫耳),可是SGF/鈀觸媒組合物 表明,與其EGF/鈀觸媒對應物相比,每公克鈀之活性或反 應速率有所降低。Shah et al. showed a relatively small amount of fiber with a relatively small surface area (75 m2/g) compared to two conventional catalysts (platinum supported on alumina beads or platinum supported on silica beads). The performance of the glass-catalyst carrier is better than that of the catalyst supported by oxidized or supported by silica dioxide (180 m2/g and 317 m2/g, respectively). The average pore size of the E-type glass catalyst. Greater than the catalyst with emulsified aluminum as the carrier or the catalyst with cerium oxide as the carrier. However, Shah et al. did not propose or suggest that effective automotive exhaust oxidation can occur at a surface area of less than 75 m2/g. Nearly 25 years later, Kiwi_Minsker et al. studied the reduction of surface area in another acid-impregnated aluminum borosilicate type E glass fiber (EGF) in 1999, phase 126435.doc 200902143 for selective solutions for benzaldehyde Phase-hydrogenated cerium oxide glass fiber (SGF) is associated with the formation of benzyl alcohol (using a platinum-based catalyst) or toluene (using a palladium-based catalyst) (see, for example, Qiaoly μ Catalysts for Novel Multi) -phase Reactor Design, Chem. Eng·Sd· PP· 4785-4790, Vol. 54, 1999). In this study, Kiwb Minsker et al. found that SGF does not achieve an increased surface area from acid leaching, so it is relative to an EGF sample used to carry palladium as a catalytic component of a palladium-based catalyst composition ( The surface area is 15 jaws 2/§ and m2/g, respectively, and the surface area of the SGF is kept at a low level of 2 jaws 2/§. However, Kiwi-Minsker et al. noted that the SGF/palladium catalyst palladium essentially has the same effective surface area concentration as its EGF/ruthenium catalyst counterpart (ie, about 01 mm〇1/m2) (mole metal/square The MGF/Palladium catalyst composition shows a decrease in activity or reaction rate per gram of palladium compared to its EGF/palladium catalyst counterpart.

Kiwi-Minsker等人提出,此種SGF/鈀觸媒因表面積減小 而活性降低的現象,可能可解釋為活性成分(亦即催化成 分,在本例為鈀)與SGF載體之相互作用增強,而非由於其 表面積(即2 m2/g)較小。然而,他們未能藉由證明以下論 據來驗證此論點:表面積較小(亦即可與2 m2/g之sgf/鈀相Kiwi-Minsker et al. suggest that the SGF/palladium catalyst has a reduced surface area due to reduced surface area, which may be explained by the enhanced interaction of the active ingredient (ie, the catalytic component, in this case palladium) with the SGF carrier. Not because of its small surface area (ie 2 m2/g). However, they failed to verify this argument by proving the following arguments: a small surface area (ie, sgf/palladium phase with 2 m2/g)

的相互作用增強)為何是主要因素, GF/鈀之活性限制 !·生’鈀與SGF之間 而非由於實質上 126435.doc •12· 200902143 無論如何,Kiwi-/g EGF/鈀樣品, 而催化活性增強。 積而產生之有益效 SGF/Pd之表面積較小,原因並不明確。 Minsker並未報告說明,相對於75 一 15 m2/g EGF/鈀樣品因為擴散速率提高 否則’這或許將表明由於較小觸媒表面 果。 最近,在 US 7,060,651 及 EP 1 247 575 A1(EP,575)中,The interaction is enhanced) Why is the main factor, GF / palladium activity limit! · Health 'palladium and SGF rather than essentially 126435.doc •12· 200902143 Anyway, Kiwi-/g EGF/palladium sample, and Enhanced catalytic activity. The beneficial effect of SG/Pd is small, and the reason is not clear. Minsker did not report that the diffusion rate is higher than the 75-15 m2/g EGF/palladium sample, which may indicate a smaller catalyst surface. Recently, in US 7,060,651 and EP 1 247 575 A1 (EP, 575),

Bareik。等人揭示了使用富含二氧化石夕之載體(包括二氧化 矽及包含非二氧化矽之氧化物(例如Αΐ2〇3、Β2〇3、ΝΑ〇、 MgO、Ca0等)作為觸媒載體的有益效果,其中該富含二氧 化矽之載體在載體之表面下層具有偽分層之多微孔結構 (例如參見 EP,575 之第 U、13、15、17、18、23、31及32 段内容)。正如向歐洲專利局("EPO")更為完整的說明,在 區分丑?’575與尺1以丨->^1131^1'等人在上述文件所揭示之催化 載體("Kiwi-Minsker載體”)時,Barelk〇等人斷言,他們所 主張的富含二氧化矽之載體具有帶狹窄夾層空間的偽分層 多微孔結構,而Kiwi-Minsker載體則沒有此種結構。更具 體而言’ Barelko等人認為’在Kiwi_Minkser等人之論文中 沒有依據可假定(a)在Kiwi_Minsker載體中有形成帶狹窄夾 層空間的偽分層多微孔結構;(b)所述帶有狹窄夾層空間的 偽分層多微孔結構有助於增強應用於載體之金屬的活性 (例如參見EP ’575之第13、17-18、23及32段内容)。Bareik. Et al. disclose the use of a carrier rich in dioxide dioxide (including cerium oxide and an oxide containing non-cerium oxide (for example, Αΐ2〇3, Β2〇3, ΝΑ〇, MgO, Ca0, etc.) as a catalyst carrier. The beneficial effect is that the cerium-enriched carrier has a pseudo-layered microporous structure in the lower surface of the carrier (see, for example, paragraphs U, 13, 15, 17, 18, 23, 31 and 32 of EP, 575). Content). As explained more fully to the European Patent Office ("EPO", in distinguishing the ugly? '575 with the ruler 1 丨->^1131^1' et al. "Kiwi-Minsker vector"), Barelk〇 et al. assert that their claimed ceria-rich carrier has a pseudo-stratified microporous structure with a narrow interlayer space, whereas the Kiwi-Minsker carrier does not. Structure. More specifically, 'Barelko et al.' believes that there is no basis in the paper by Kiwi_Minkser et al. (a) that there is a pseudo-layered microporous structure with a narrow interlayer space in the Kiwi_Minsker carrier; (b) Pseudo-stratified microporous junction with narrow mezzanine space It contributes to enhancing activity (see, e.g. EP '575 and 32 of the first piece of content 13,17-18,23) is applied to the metal support.

Barelko等人藉由向歐洲專利局說明下述内容,進一步 將其富含二氧化矽之載體與Kiwi-Minsker等人提出之载體 加以區分··由於”催化成分以高度分散之活性狀態在載體 126435.doc -13- 200902143 之表面工_層優勢分布(β predominant distribution of the catalytic components in the subsurface layers of the support a 山jpeMed achve s^aie)”(在原文劃線),富含二 氧化矽之載體具有更高活性的催化狀態,因此該更高活性 之催化狀態使得催化成分能夠耐受燒結、集及自載體剝落 及觸殺劑之影響(例如參見EP '575之第η段)。EP,575確 認,擴散限制可能會阻礙陽離子混入載體之夾層空間,並 因此阻礙陽離子藉由化學吸附進入載體(例如參见Ep,575 之第1 7段)。為了解決該擴散限制問題,Bareik〇等人提出 (並主張)一種載體結構,在該載體結構中,”薄"層之矽-氧 碎片經分離形成狹窄夾層空間(即偽分層之多微孔結構), 該狹窄的夾層空間包含"大量的,|〇H基團,該等〇H基團之 質子可被陽離子交換。Barelko等人揭示,充分”薄,,的矽_ 氧碎片層為高Q3至Q4比率所特有,並且他們進—步聲明, 帶有大量夾在狹窄夾層空間之間的〇H基團之偽分層多微 孔結構,已藉由29Si NMR(核磁共振)及汛(紅外)光譜量測 結合氬BET及鹼滴定表面積量測得到證實。 許多習知觸媒試Barelko et al. further clarify the carrier of the cerium-enriched cerium and the carrier proposed by Kiwi-Minsker et al. by explaining the following contents to the European Patent Office, due to the fact that the catalytic component is highly dispersed in the active state in the carrier. 126435.doc -13- 200902143 Surface distribution of the catalytic components in the subsurface layers of the support a mountain jpeMed achve s^aie" (in the original line), rich in cerium oxide The carrier has a more active catalytic state, and thus the more active catalytic state allows the catalytic component to withstand sintering, collection and self-carrier flaking and contact agents (see, for example, paragraph η of EP '575). EP, 575 confirms that diffusion limitations may hinder the incorporation of cations into the intercalation space of the support and thus hinder the entry of cations into the support by chemisorption (see, for example, paragraph 17 of Ep, 575). In order to solve this diffusion limitation problem, Bareik et al. propose (and advocate) a carrier structure in which the "thin" layer of bismuth-oxygen fragments are separated to form a narrow interlayer space (i.e., the number of pseudo-layers) Pore structure), the narrow interlayer space contains "a large number of |〇H groups, the protons of which can be exchanged by cations. Barelko et al. disclose a sufficiently "thin," 矽_oxygen fragment layer Unique for high Q3 to Q4 ratios, and they further stated that the pseudo-layered microporous structure with a large number of 〇H groups sandwiched between narrow interlayer spaces has been 29Si NMR (nuclear magnetic resonance) and汛 (infrared) spectrometry was confirmed in combination with argon BET and alkali titration surface area measurements. Many conventional catalyst tests

126435.doc 像該專玻璃觸媒組合物中的一些一樣, 圖解決至少一項上述確認之加工問題,隹 他方面則表現欠佳。所以,該等習知觸辩 -14- 200902143126435.doc Like some of the special glass catalyst compositions, the map solves at least one of the above identified processing problems, while others perform poorly. Therefore, these customary arguments -14- 200902143

命週期。申請人已發現一 a叫田&lt;眾裎條件及要求進 及持久性,並保持相對較長的壽 種官能性表面觸媒組合物,預期 能夠滿足該適用廣泛催化反應的需要。 【發明内容】 本發明之一個態樣提供一種製程流的脫氫化方法,其利 部分進行脫氫化,該 用一種觸媒組合物對製程流之至少一 製程流含有至少一種具有至少—個可脫氫化位點的化合 物,其中,觸媒組合物包括: '具有大孔隙、外表面、開口孔隙壁表面、表面區 域及表面下區域之實質上無微孔隙/無中孔隙基質, - 至少一種催化成分,及 -至少一個催化活性區域,其包括該至少一種催化 成分,其中 (a) 該實質上無微孔隙/無中孔隙基質具有 i)當以選自S.A.wjfT·,s.Auh及其組合組成之 群之方法量測時,所測得之介於約〇. 1 m2/g至 5 0 m2/g之間的總表面積;及 Η)在大於0但小於或等於14的PH值範圍内獲得之 預定等電點(IEP); (b) 該至少一個催化活性區域可為連續或不連續,且 具有 i) 小於或等於約30奈米的平均厚度;及 126435.doc -15· 200902143 n)摧化有效量的至少一種催化成分;及 (C)該至少—個催化活性區域之位置實質上 i) 在外表面上, ii) 在開口孔隙壁表面, iii) 在表面區域内, iv) 部分在開口孔隙表面上,部分在表面區域内及 其組合;或 V) (c)(i)、(ii)、(iii)及(iv)之組合。 基於以下實施方式及所附之申請專利範圍及附圖,熟習 此項技術者將能清楚掌握本發明之其他態樣。 【實施方式】 定義 本文中所使用的術語具有以下定義之含義。 孔隙,’表示深度大於寬度之空穴或通道。 &quot;互連孔陈”表示與-或多個其他孔隙相通之孔隙。 ”閉Π孔隙”表示與閉口孔隙所在材料的外表面沒有任何 通道之孔隙。 ”開口孔隙”表示與開σ孔隙所在材料的外表面有直接通 道,或經由另-孔隙或互連孔隙相連之孔隙(亦即不屬於 閉口孔隙之孔隙)。 ”孔隙寬度,,表示按照指定方法確定之孔隙的内徑或相對 壁之間的距離。 ”孔隙艘積,,表示按照指定方法4定之所有孔隙的總體積 效應’但不包括閉口孔隙之體積效應。 126435.doc -16- 200902143 M多孔性”矣-_ j. 衣不一材料中孔隙體積與該材料所占總體積之 比率。 :微孔隙”表示内部寬度小於2奈米(nm)之孔隙。 中孔隙表不内部寬度在2奈米至50奈米之間的孔隙 ::二孔隙”表示内部寬度大於5 〇奈來之孔隙。 ”外表面”表示—材料之外邊界或表皮(厚度接近零),包 卜邊界或表皮上與缺陷(若有)有關的規則或不規則之輪Life cycle. Applicants have discovered that a field condition and demand for durability and a relatively long life functional surface catalyst composition are expected to meet the need for this broad range of catalytic reactions. SUMMARY OF THE INVENTION One aspect of the present invention provides a process for the dehydrogenation of a process stream, the portion of which is dehydrogenated, wherein at least one process stream of the process stream is at least one detachable with at least one process stream A hydrogenation site-containing compound, wherein the catalyst composition comprises: 'a substantially microporous/non-porous matrix having a large pore, an outer surface, an open pore wall surface, a surface region, and a subsurface region, - at least one catalytic component And at least one catalytically active region comprising the at least one catalytic component, wherein (a) the substantially microporous/non-porous matrix has i) when selected from the group consisting of SAwjfT·, s. Auh and combinations thereof When measured by the method of the group, the total surface area measured between about 1 m2/g and 50 m2/g is measured; and Η) is obtained in the range of pH values greater than 0 but less than or equal to 14. a predetermined isoelectric point (IEP); (b) the at least one catalytically active region may be continuous or discontinuous, and having i) an average thickness of less than or equal to about 30 nm; and 126435.doc -15· 200902143 n) At least one effective amount of catalyzed a catalytic component; and (C) the position of the at least one catalytically active region is substantially i) on the outer surface, ii) on the open pore wall surface, iii) in the surface region, iv) partially on the open pore surface, partially Within the surface area and combinations thereof; or V) (c) a combination of (i), (ii), (iii) and (iv). Other aspects of the invention will be apparent to those skilled in the <RTIgt; [Embodiment] Definition The terms used herein have the meanings defined below. The aperture, 'represents a hole or channel having a depth greater than the width. &quot; Interconnecting pores&quot; means pores that communicate with - or a plurality of other pores. "Closed pores" means pores that have no channels with the outer surface of the material in which the closed pores are located. "Open pores" indicate the material with the open pores The outer surface has direct channels, or pores connected via another pore or interconnected pores (ie, pores that are not part of the closed pores). "Polar width," means the inner diameter of the pore or the relative wall determined by the specified method. the distance. "Pore volume, which represents the total volume effect of all pores according to the specified method 4" but does not include the volume effect of closed pores. 126435.doc -16- 200902143 M Porosity"矣-_ j. The ratio of the volume to the total volume of the material. "Microporosity" means pores having an internal width of less than 2 nanometers (nm). The pores of the intermediate pores having an internal width of between 2 nm and 50 nm: "two pores" means pores having an internal width greater than 5 Å. . "External surface" means—the outer boundary or skin of the material (near thickness is zero), the rule or irregular wheel on the boundary or skin that is associated with the defect (if any).

孔隙壁表面,,指内邊界或表皮(厚度接近零),包括在内 邊界或表皮上的任何與缺陷(若有)有關的規則或不規則之 輪廓’實質上定義在一具有至少一種或多種類型孔隙之材 料中任何開口孔隙的形狀。 ”表面”總體表示-材料之孔隙壁表面(若存在任何開口 孔隙)、材料之外表面及其表面區域。 ”表面區域”表示可根據材料而改變的不包括任何由材料 之開口孔隙(若存在任何開口孔隙)所定義之區域的材料區 域’但該表面區域⑷在材料的外表面以下小於或等於%太 米(較W奈米,更佳為錢奈米);在材料有任㈣ 口孔隙時’該表面區域(b)在材料的孔隙壁表面以下小於或 等於3〇奈米(較佳為以奈米,更佳為㈣奈米)。對於具 有可偵測之表面高程變化的材料,無論該等變化是 :’沿著外部邊界或内部邊界或表皮,外部或内部邊界或 ^皮的平均尚程用於確定表面區域之平均深声。 ”表面下區域”表示可根據材料而改變的不包括任何由材 I26435.doc •17· 200902143 料之開口孔隙(若存在任何開口孔隙 jjb 心我之區域的材料 13 s ,但該表面下區域(a)在材料# ,* 卜表面以下大於3 0太伞 (較佳為&gt; 20奈米,更佳為 &gt; 、不” 孔隙,主 不未)’在材料有任何開口 札隙時,該表面下區域(b)在材料的孔隙辟 長、 求2表面以下大於30 不米(較佳為&gt;20奈米,更佳為&gt; 1〇奈米)。 ' ,’内表面積,,或,,開口孔隙壁表面積,,表 W衣不用指定方法確定 之在材料中所有開口孔隙壁之表面積效應。 、”外表面積”表^指定方法確定^包括材料中所有孔 隙壁之表面積效應的材料表面積效應。 ’’總表面積”表示用減#法確丨之材料内表面積及其外 表面積之和。 ’’鈉·化學吸附表面積,,或S.A.-表示藉由使用化學吸附法 由鈉陽離子的化學吸附而確定之材料表面積,該(等)化學 吸附法在 G.W. Sears d«a/. 1956,v〇l. 28, ρ· 1981 與 R. Iler, CT^w如r少(?/紐心,j〇hn Wiley &amp; Sons 1979, P.203及353中說明。 ”納·化學吸附表面積變化率”或,,SARCw”,其中SARCw -V5至”/V初’其中(i)V初為用於最初滴定一含水毅液混合物 的稀NaOH滴定溶液之初始體積,在約25。(:溫度下在3 ·4 Μ NaCl溶液中包括實質上不溶於水之材料,溶液ρΗ值在零 時間t〇自最初的pH 4.0到達pH 9.0,及(n)V5i 15係指用於使 漿液混合物在1 5分鐘時間内保持在pH 9的相同濃度NaOH 滴定液的總體積,每隔5分鐘(總共3個5分鐘的間隔,分別 為t5、“及t! 5)該總體積按照需要儘快進行相應調整。 126435.doc -18- 200902143 所以’ ^係指在以下更詳細描述之滴定程序t所使用 之NaOH滴定液的總體積’ mV“V5”5 = v&quot;因此, 乂5至15可表示為v總與v初之差,其中V5£im 〇 就本定義而言,藉由將3〇公克閒(試劑級)添加到⑼ 毫升水中製備3.4 M NaCl溶液,將1.5公克樣品材料添加到 NaCl,合液中以產生含水漿液混合物。含水漿液混合物必須 首先調整為pH 4.0。為了在滴定之前進行此調整,可相應 地使用少量稀酸(例如Ηα)或稀鹼(例如Na〇H)。滴定時, 為了首先獲得v初,先使用稀Na0H滴定液(例如〇 ι N),然後使用Vsil5進行SARCW則定。另外,就本定義而 言,Vp〗5為在ts、〜及…使用之Na〇H滴定液的累積體 積,其中使用NaOH滴定液每隔5分鐘(共3個5分鐘的間隔) 盡快滴定,以按照需要自t。至最終時間。的15分鐘内將漿 液混合物之pH值調整為9.0。 就本定義而言,在用任何可選擇的離子交換(ΙΕχ)、反 離子交換(BIX)及/或靜電吸附(ΕΑ)處理方法進行處理以將 一或多種2型成分前驅物(以下說明)整合至基質表面上及/ 或基質表面中之前,確定樣品材料之SARC&amp;。 ”初濕”表示,對於包括固體或半固體材料之含水漿液或 糊狀混合物,正在測疋該材料之等電路(„ΙΕριι)的一時間 點,此時,去離子水實質上覆蓋了固體或半固體材料之整 個表面,並於目前的程度填充了該材料可能具有的任何可 通水之孔隙體積,進而允許水進入含水漿液或糊狀混合 物,以提供玻璃電極觸面與其參考電極觸面及二者之間充 126435.doc -19- 200902143 分的液體接觸,進而測定材料的ιΕΡ。 ’’等電點,,或IEP表示一固體或半固體材料在初濕時之淨 表面電荷為零的PH值。在本文中使用之IEp亦可稱為電荷 零點(zero P〇int charge,ZPC)或零電荷點(p〇int 〇f “π charge,PZC)。 催化有效量,’表示在適當的加工條件下,足以將至少 種反應物轉化成足夠產量之至少—種預定產物,以支援試 驗工廠或商業級製程的催化成分之量。A pore wall surface, referred to as an inner boundary or skin (thickness near zero), including any regular or irregular contours associated with defects (if any) on the inner boundary or skin, substantially defined in at least one or more The shape of any open pores in the material of the type of pore. "Surface" generally means - the pore wall surface of the material (if any open pores are present), the outer surface of the material and its surface area. "Surface area" means a material area that may vary depending on the material and does not include any area defined by the open pores of the material (if any open pores are present) but the surface area (4) is less than or equal to % below the outer surface of the material. Meter (more than W nano, better for Chennai); when the material has any (four) pores, the surface area (b) is less than or equal to 3 nanometers below the pore wall surface of the material (preferably M, more preferably (four) nano). For materials with detectable surface elevation changes, whether the changes are: 'Along the outer or inner boundary or skin, the outer or inner boundary or the average of the skin is used to determine the average deep sound of the surface area. "Subsurface area" means that it can be changed according to the material and does not include any open pores of the material I2635.doc •17· 200902143 (if there is any open pores jjb, the material of the area I 13 s, but the subsurface area ( a) Above the surface of material #, * Bu is greater than 3 0 umbrella (preferably &gt; 20 nm, more preferably &gt; no, pore, main not) 'When there is any opening in the material, The subsurface region (b) is elongated in the pores of the material, and is less than 30 m2 below the surface (preferably &gt; 20 nm, more preferably &gt; 1 〇 nanometer). ', 'internal surface area, or , the open pore wall surface area, the surface area effect of all open pore walls in the material determined by the specified method. The "external surface area" table specifies the method to determine the surface area of the material including the surface area effect of all the pore walls in the material. Effect ''Total surface area'' means the sum of the internal surface area of the material and its external surface area determined by subtraction. ''Sodium·Chemical adsorption surface area, or SA- means chemical adsorption by sodium cation by chemical adsorption method Indeed The surface area of the material, the (etc.) chemisorption method in GW Sears d«a/. 1956, v〇l. 28, ρ· 1981 and R. Iler, CT^w as r (?/NZ, j〇hn Wiley &amp; Sons 1979, P. 203 and 353. "Na·Chemical adsorption surface area change rate" or, SARCw", where SARCw -V5 to "/V initial" where (i)V is initially used for initial titration The initial volume of the dilute NaOH titration solution of the aqueous solution mixture is at about 25. (: temperature includes a material that is substantially insoluble in water in the solution of 3 · 4 Μ NaCl, the solution ρ Η value at zero time t〇 from the initial pH 4.0 reaches pH 9.0, and (n)V5i 15 refers to the total volume of the same concentration of NaOH titrant used to maintain the slurry mixture at pH 9 for a period of 15 minutes, every 5 minutes (3 5 minutes total) The intervals are t5, "and t! 5" respectively. The total volume is adjusted as needed as soon as possible. 126435.doc -18- 200902143 Therefore '^ refers to the NaOH titrant used in the titration procedure t described in more detail below. The total volume 'mV“V5”5 = v&quot; Therefore, 乂5 to 15 can be expressed as the difference between v and v at the beginning, where V5£im 〇 By definition, a 3.4 M NaCl solution is prepared by adding 3 gram grams of reagent (reagent grade) to (9) milliliters of water, and 1.5 grams of sample material is added to the NaCl mixture to produce an aqueous slurry mixture. The aqueous slurry mixture must first be adjusted. It is pH 4.0. In order to carry out this adjustment before titration, a small amount of dilute acid (for example, Ηα) or a dilute base (for example, Na〇H) can be used accordingly. The titration, in order to obtain the v initial, first use the dilute Na0H titration solution (for example, ι ι N), and then use Vsil5 for SARCW. In addition, for the purposes of this definition, Vp is 5 is the cumulative volume of Na〇H titration solution used in ts, ~ and ..., wherein the NaOH titration solution is titrated as soon as possible every 5 minutes (three 5 minute intervals). Take t as needed. To the final time. The pH of the slurry mixture was adjusted to 9.0 within 15 minutes. For the purposes of this definition, it is treated with any alternative ion exchange (ΙΕχ), counter ion exchange (BIX) and/or electrostatic adsorption (ΕΑ) treatment to produce one or more Type 2 component precursors (described below) The SARC&amp; of the sample material is determined prior to integration onto the surface of the substrate and/or in the surface of the substrate. "incipient wetness" means that for an aqueous slurry or paste mixture comprising a solid or semi-solid material, a point in time ("ΙΕριι") of the material is being measured, at which point the deionized water substantially covers the solid or The entire surface of the semi-solid material, and to the present extent, fills any water-permeable pore volume that the material may have, thereby allowing water to enter the aqueous slurry or paste mixture to provide contact between the glass electrode contact and its reference electrode and The liquid contact between the two is 126435.doc -19- 200902143, and then the material is measured. ''Isoelectric point, or IEP means that the solid surface charge of a solid or semi-solid material is zero at initial humidity. PH value. The IEp used herein may also be referred to as a zero P〇int charge (ZPC) or a zero charge point (p〇int 〇f "π charge, PZC). The catalytically effective amount,&apos;, represents at least a predetermined product sufficient to convert at least one of the reactants into sufficient yield under suitable processing conditions to support the amount of catalytic component of the test plant or commercial grade process.

硫屬化物(Chalconide)’’表 / )、,丨、〇何王7 一種來自由硫 (S)、砸(Se)及碲(Te)組成之群的第16族(以前的第via族)元 素及至少一種正電性强於其對應的第16族元素之元素或基 團的化合物。 ,,貴金屬,,表示來自姥⑽)、_、銀(Ag)、銀(ir)、銘 (Pt)及金(AU)之群的過渡金屬1非另有說明以金屬錯合 物、金屬#、金屬陽離子或金屬陰離子之形式處於荷電狀 態’否則各種過渡金屬均處於零氧化狀態(同時處於未反 應狀態)。 ”抗腐姑基質,,表示一種能夠抵抗表面下區域的基質组成 結構發生實質改變的基質’該等改變係由於大部分酸或稀 驗在標準溫度及壓力條件下造成結構組成元素之改變及/ =失、新的孔隙生成、孔隙大小膨服等。“,耐腐餘 基質之組成結構可能實質上被高強度酸(例如濃 度驗(例如濃㈣H)或其他強腐㈣試劑(無論 ㈣ 與高溫、高壓及/或高振動頻率條件結合)所改變,就本定 126435.doc -20· 200902143 義而s,此類基質仍視為&quot;抗腐蝕”基質。 ::表面活性”表示—材料之表面充分地裝有—或多種荷電 ::之狀惑’該裝有一或多種荷電成分之材料係用以⑴在 穩恶反應條件下促進催化反應而不進—步改 另外,藉由與一或多種荷電成分 、&quot; 11 电凤刀之間的靜電相互作用及/ 或離子交換相互作用,用於進一 ^ 貝進而隨後可在穩 態反應條件下作為催化成分。 基質’,表示任何固體或半固體姑祖 X千U體材枓,包括但不限於玻璃 及玻璃樣材料,㈣大於〇但小於或等於14,表面活性狀態 可按照基質在觸媒組合物(具有催化有效量之催化成 之預定用途進行更改。 ”整合”表示藉由電子及/或物理化學相互作用(例如離 子、靜電或共價相互作用,包括但不限於氫鍵合、離子鍵 合、靜電鍵合、凡得瓦力(Van der Waals)/偶極鍵合、親和 力鍵合、共價鍵合及其組合)將化學成分與基質 合。 、〇 實施方式概述 本實施方式概述下的註解僅用於說明與附隨中請專利範 圍有關之選定態樣及时,因此僅用於以簡要之措詞方便 表述可能與讀者的潛在利益有關之實施方式的某些態樣。 因此’本實施方式註解不應視為對附隨中請發明範’圍之限 制。 本發明之一態樣係關於一種觸媒組合物,其表面活性之 催化活性區域的平均厚度小於或等於約3〇奈米,較佳為$ 126435,doc -21- 200902143 4 20奈米,且更佳為$約1〇奈米(&quot;觸媒組合物&quot;)。本發明 之另—態樣係關於各種製造新型觸媒組合物之方法。本發 明之另-態樣係產生複合形式之_組合物,無論有沒^ 成形介質。本發明之又-個態樣係關於在各種製程令使用 觸媒組合物,該等製程例如為烴、雜烴及/或非烴處理、 轉化、精煉及/或排放控制及處理製程及其他類型的製 程。例如’新型觸媒組合物可提高烴、雜烴及/或非烴處 理、轉化、精煉及/或排放控制及處理製程及其他類型製 程的反應選擇性、反應速率 '成品良率及能量效率。 在產生觸媒組合物時應考慮到若干項因素,該等因素包 括但不限於: ()蓉於預期用途’獲得具有預定等電點(&quot;ΐΕΡ&quot;)之基 質,無淪按原樣獲得或經後續處理後獲得; (^)鑒於預定用途,基質之抗腐蝕性程度; (出)#於預定用it ’為了獲得所需表面性質,基質之 多孔性程度(若有),及相關之元素組成(特別係在 表面上); ㈣取決於組合物之預定用途,適當時,基質對於產 生適當等電點之化學敏感度,且藉由—或多種具 有第一類與基質之離子及/或靜電相互作用的第一 成刀使基質具有表面活性,該基質能夠但不一 疋產生催化活性區域,該催化活性區域在基質 表面上及/或内的平均厚度為$約30奈米,較佳為 $約20奈米’更佳為S約10奈米; 126435.doc -22- 200902143 (V)基質對於一可選擇之離子交換(ΙΕΧ)、反離子交換 (BIX)及/或靜電吸附(ΕΑ)處理方法的化學敏感性, 该等處理方法用於將一或多種第二成分整合至基 質表面上及/或内’該基質表面具有第二類與基質 離子及/或靜電相互作用,並因此產生一催化活性 區域’該催化活性區域在基質表面上及/或内的平 均厚度為S約30奈米,較佳為$約2〇奈米,更佳 為S約10奈米;及 (vi)取決於組合物之預定用途,處理過之基質對於下 述反應的化學敏感性:可選的煅燒及/或還原、氧 化或進一步使處理過之基質在使用觸媒組合物之 前與第一或第二催化成分起化學反應。 I.基質說明 對於許多潛在應用之通常及較佳範面說明的IEp選擇 較佳地,用於產生本發明之觸媒組合物的基質為玻璃組 合物,無論係表面活性按原樣接收或經處理產生表面活性 之狀態’ IEP均大於約〇但小於或等於14。能否獲得具有適 當IEP(適於產生用於預定用途之觸媒組合物)的基質取決於 各種因素,其中部分因素已在上文中概要說明(在&quot;實施方 式概述&quot;中)4於下文提供更詳細之論述,熟習此項技術 者將會更清楚掌握與選擇適當IEp有關的其他因素。 例如,對於許多具有商業利益之製程’玻璃(或玻璃樣) 組合物及其表面活性產物較佳具有大於或等於約4 5但小 於14之聊,❿預計IEp大於或等於約6q但小於Μ之玻璃 126435.doc •23- 200902143 ' ° 佳’且預計IEP大於或等於約7.8但小於14之玻璃 組合物最伟。孙,尤 然而’取決於觸媒組合物之預定用途及在組 合物的基皙Φ炙π + 負〒多孔性之程度及類型,較佳的IEP範圍可能 又到衫響。另外’某些催化製程對於在較低pH範圍具有表 面活性之觸媒組合物更為敏感。因此,在該等情況下, ΙΕΡ/]' &amp; 7·8(較佳為$ 6 ’更佳為^ 4.5)的基質很可能更適 表程所以,再次申明,在適當的ΙΕΡ範圍内選 擇基質時’不僅要考慮觸媒組合物之預定用途這一因素, 還要、纟α合基質之多孔性、化學組合物及處理程序(若有) 等。 另外,取決於預期催化用途,許多玻璃類型可成為潛在 的基質候選對象,以獲得適當的ΙΕΡ及多孔性的程度及類 型,無論係按原樣接收或使用以下一或多種處理方法。通 ^忒等玻璃類型之實例包括但不限於Ε型玻璃、無硼β型 玻璃、S型玻璃、R型玻璃、AR型玻璃、稀土-矽酸鹽破 璃、鋇-鈦-矽酸鹽玻璃、氮化物玻璃如矽_鋁_氧·氮玻璃、 A型玻璃、(:型玻璃及cc型玻璃。然而,以下將舉例說明 通常預期用於一系列催化應用及某些可能處理之玻螭類 型。 大孔隙玻璃說明 用於生產本發明觸媒組合物之基質較佳採用由實質上無 微孔隙、無中孔隙,但有一些大孔隙(&quot;無微孔隙/無中孔隙”) 之玻璃組合物構成的玻璃材料,無論原本就具有表面活 性’還是經處理形成表面活性狀態,IEP 一般大於7 8。 126435.doc -24- 200902143 通常,IEP大於7·8之無微孔隙/無中孔隙玻璃組合物將包 括酸性或鹼性氧化物型玻璃網狀物改質劑,包括(例如)但 不限於鋅(Zn)、鎂(Mg)、約(Ca)、鋁(A1)、硼(B)、鈦 (Ti)、鐵(Fe)、納(Na)及鉀(K)等元素的氧化物。若使用鹼 性網狀物改質劑,則包括在該等較低IEp玻璃内的量傾向 於為&lt; 15 wt.%。含有鎂、鈣、鋁、鋅、鈉及鉀之破璃係 幸乂佳,而含有大於或等於約7 〇 wt. %的二氧化石夕之玻璃組 合物則更佳。但,大孔性相應於小於總表面積約98%,且 相應幾何外表面之範圍約為總表面積2%至5〇%的實質上無 微孔隙、無中孔隙玻璃組合物亦可用於生產本發明之觸媒 組合物’且該組合物的IEP通常大於7.8但小於或等於14。 多孔性說明 基質之多孔性係產生本發明觸媒組合物的另一相關態 樣。通常’基質應為實質上無微孔隙/無中孔隙,但實際 上可能存在數量上無關緊要,對於觸媒組合物之預定用途 沒有不利影響的微孔隙及/或中孔隙體積。由於材料中的 微孔隙體積經常難以偵測,本說明使用兩種表面積量測法 來測定基質是否實質上無微孔隙/無中孔隙,以鑑別本發 明之觸媒組合物。 第—項表面積量測係藉由適用於接受量測之預期表面積 範圍的熱吸附/脫附方法進行測定,可用於偵測微孔隙、 中孔隙及/或大孔隙之程度。例如,對於較大表面積量測 (例如〉約3 m2/g)N2 BET,按照ASTM D3663_〇3所述的方 (),可能係較佳的表面積量測技術。然 126435.doc -25- 200902143 而,對於較小表面積量刺1 / 。 _ 里叫(例如 &lt; 約3 m2/g)Kr BET,按照 ASTM D4780.95所述的方法,(”S A,m”),可能係較佳 的表面積量測技術。熟習分析固體及半固體材料表面積之 技術者將很清楚用於债測微孔隙、中孔隙及/或大孔隙程 度的最佳表面積量測方法。第二項量測係鈉-化學吸附表 面積(S.A.心)’可使用某類分析方法(R_以^在c心所 〇/&amp;/zca,John Wiley &amp; Sons (1979)第 2〇3及 353 頁描述)表 示為NaOH滴定液的變化與時間比,並按照S A.n變化率 (&quot;SARC^”)更具體的定義。 因此’如本文所定義,基質實質上無微孔隙/無中孔 隙’前提為基質的S.An此處於約〇.1 m2/g至 約50 m2/g之間,而其SARC如小於或等於0.5。如以上更詳 細的討論,SARC勤係NaOH滴定液的兩種體積之比,其分 母為最初使用的NaOH滴定溶液的體積,即最初用於在零 時間t。滴定一基質漿液混合物,該基質漿液混合物在3.4 Μ NaCl溶液(pH 4至pH 9)中在約25。(:中包含1.5公克之基質。 但’如上所述,在最初的NaOH滴定開始用於SARCw測定 之前’含水漿液混合物必須首先相應地用少量酸(HC1)或 鹼(NaOH)調整為pH 4。另外,仍如上所述,NaOH滴定液 (用於3個5分鐘的時間間隔、在15分鐘内將基質漿液混合 物保持在pH 9)之累積體積為V&amp;-V初(即V5i 15),此為比率 SARCw的分子。所以,若v總_v初小於或等於〇.5 V初,相應 的SARC&amp;則小於或等於〇.5 ^因此,如本文所定義, SARC^ ^ 0.5的基質實質上無微孔隙/無中孔隙(亦即大孔 126435.doc -26- 200902143 隙),刖提為基質之S.A.a^-bw或在約oj “^至 約50 m2/g之間。若滿足了該等表面積參數,就基質有任何 其他類型的孔隙體積而言,可有不充分的濃度、分布及/ 或類型,因而可對觸媒組合物達成預期用途的期望性能產 生不利影響。 鈉表面積(&quot;S.A.w&quot;)係一種經驗上的滴定程序,係為粒 狀、粉末狀及懸浮凝膠形式(suspended s〇l form)的基本上 純二氧化矽(Si〇2)所開發。S.A_心係測定表面質子位置 (GlaSS-CTH+)之反應性及可及性的量度’對於純的二氧化 矽’相當於Si-0_H+位置。矽酸鹽玻璃及晶體矽酸鹽與純 的二氧化矽(Si〇2)在組成上有顯著不同,關於此種滴定程 序之化學計量法,矽酸鹽玻璃及晶體矽酸鹽之行為不能根 據在S.A.-實驗中測定之Na0H滴定液的絕對值得知或預 測。因此,Sears及Iler用來將S.A_心實驗的&gt;^0^[體積與所 研九之一氧化石夕材料之N2_BET表面積關聯的方程式,並不 適合可靠預測更複雜的矽酸鹽組合物之絕對表面積。此係 預期情況’因為能夠存在於組成不同之玻璃的Glass_〇.H+ 基團可包括如 Al-0 H+、Β-ΟΉ+ ' Τί-ΟΉ+、Mg-CTH+及與 單個石夕位置的多個Si-CTH+部分結合之更多不同結構的質 子群(Q2群)。另一方面,”矽樣”玻璃組合物(例如酸浸石 英)的總表面積可能可使用S.A.w實驗可靠地確定,前提為 最小的孔隙大小在標準氣相BET量測可達到的範圍内,因 為其主要由連網的Si〇2及Si-CrH+部分組成。然而,Giass_ ΟΉ+部分對於氫氧根離子及鈉離子的擴散可及性,及多微 126435.doc -27- 200902143 至:、大孔隙及/或實質上無孔區域的相對百分 ,.、'可根據Na〇_ f (在s Α ·實驗中為保持最钦 值9’必須對比時間添加)(滴定剂)進㈣測。所以1古 之,⑺一矿部分對於0Η-及Na+對比時間的可及性,如 ^述SARC心實驗所確定,可作為存在微孔隙的合理可 #里度’包括標準氣相耐量測不可及的某類多孔性。 較佳地’基質之表面積在其離子浸出處理後將實質上保Chalconide's table / ),, 丨, 〇何王 7 A group of 16 (formerly via) from a group consisting of sulfur (S), strontium (Se) and strontium (Te) An element and at least one compound that is more electropositive than the element or group of its corresponding Group 16 element. , precious metal, indicating transition metal from the group of 姥(10)), _, silver (Ag), silver (ir), Ming (Pt) and gold (AU), unless otherwise stated, metal complex, metal# The form of the metal cation or metal anion is in a charged state. Otherwise, the various transition metals are in a zero oxidation state (while in an unreacted state). "Anti-corrosion matrix, which means a matrix that is capable of resisting substantial changes in the matrix composition of the subsurface region". These changes are due to changes in structural elements caused by most acids or tests under standard temperature and pressure conditions and / = loss, new pore formation, pore size expansion, etc. ", the composition of the corrosion-resistant matrix may be substantially high-strength acid (such as concentration test (such as concentrated (four) H) or other strong rot (four) reagent (regardless of (four) and high temperature The combination of high pressure and/or high vibration frequency conditions, as defined by 126435.doc -20· 200902143, such matrices are still considered to be &quot;corrosion resistant substrates. :: Surface activity" means - material The surface is sufficiently filled with - or a plurality of charges:: the material that contains one or more charged components is used to (1) promote the catalytic reaction under the conditions of the stable reaction without further stepping, by Electrostatic interactions and/or ion exchange interactions between a variety of charged components and &quot; 11 electric phoenixes are used to further inductively react as a catalytic component under steady-state reaction conditions. ', means any solid or semi-solid ancestor X thousand U body 枓, including but not limited to glass and glass-like materials, (d) greater than 〇 but less than or equal to 14, surface active state can be in accordance with the matrix in the catalyst composition (with catalysis An effective amount of the catalyst is modified for its intended use. "Integration" means interaction by electrons and/or physicochemical interactions (eg, ionic, electrostatic or covalent interactions including, but not limited to, hydrogen bonding, ionic bonding, electrostatic bonding) The combination of van der Waals/dipole bonding, affinity bonding, covalent bonding, and combinations thereof, the chemical composition is combined with the matrix. 〇Implementation Overview The annotations in the overview of this embodiment are only used. The description is in a timely manner in relation to the selected aspect of the scope of the patent in question, and is therefore only used in a concise language to facilitate the presentation of certain aspects of the implementation that may be relevant to the potential interests of the reader. It should be considered as a limitation on the accompanying invention. One aspect of the present invention relates to a catalyst composition in which the average thickness of the surface active catalytically active region is less than Or equal to about 3 nanometers, preferably $126435, doc-21-200902143 4 20 nanometers, and more preferably about 1 nanometer nanometer (&quot;catalyst composition&quot;). Another aspect of the invention The present invention relates to various methods for producing novel catalyst compositions. The other aspect of the invention produces a composite form of the composition, whether or not the forming medium is present. The invention is further related to various processes. The use of catalyst compositions such as hydrocarbons, hydrocarbons and/or non-hydrocarbon treatment, conversion, refining and/or emission control and treatment processes and other types of processes. For example, 'new catalyst compositions can increase hydrocarbons , Hydrocarbon and/or non-hydrocarbon treatment, conversion, refining and/or emission control and treatment processes and other types of process selectivity, reaction rate 'finished yield and energy efficiency. There are several factors that should be considered in the production of the catalyst composition, including but not limited to: () in the intended use of 'substrate with a predetermined isoelectric point (&quot;ΐΕΡ&quot;), which is obtained as is or Obtained after subsequent processing; (^) the degree of corrosion resistance of the substrate in view of the intended use; (out) # in the intended use of 'in order to obtain the desired surface properties, the degree of porosity of the substrate (if any), and related elements Composition (particularly on the surface); (d) depending on the intended use of the composition, where appropriate, the chemical sensitivity of the substrate to the generation of the appropriate isoelectric point, and by - or a plurality of ions having the first species and the matrix and/or The first forming of the electrostatic interaction imparts surface activity to the substrate which can, but does not produce, a catalytically active region having an average thickness on the surface of the substrate and/or within about 30 nanometers, preferably $20 nm' more preferably S about 10 nm; 126435.doc -22- 200902143 (V) matrix for an alternative ion exchange (ΙΕΧ), counter ion exchange (BIX) and/or electrostatic adsorption (ΕΑ )Approach Chemical sensitivities, which are used to integrate one or more second components onto the surface of the substrate and/or within the surface of the substrate having a second type of interaction with the matrix ions and/or electrostatics, and thereby producing a catalysis The active region 'the average thickness of the catalytically active region on and/or within the surface of the substrate is about 30 nm, preferably about 2 〇 nanometers, more preferably about 10 nanometers; and (vi) The intended use of the composition, the chemical sensitivity of the treated substrate to the following reactions: optional calcination and/or reduction, oxidation or further treatment of the treated substrate prior to use of the catalyst composition with the first or second catalyst The composition acts as a chemical reaction. I. Substrate Description IEp selection for the general and preferred description of many potential applications. Preferably, the substrate used to produce the catalyst composition of the present invention is a glass composition, whether the surface activity is received as received or processed. The state of surface activity 'IEP is greater than about 〇 but less than or equal to 14. The availability of a matrix with a suitable IEP (suitable to produce a catalyst composition for the intended use) depends on various factors, some of which have been outlined above (in the &quot;Embodiment Overview&quot;) 4 below Providing a more detailed discussion, those skilled in the art will have a clearer understanding of other factors associated with selecting an appropriate IEp. For example, for many commercially advantageous process 'glass (or glass-like) compositions and their surface active products preferably having greater than or equal to about 45 but less than 14, it is expected that IEp is greater than or equal to about 6q but less than Μ. Glass 126435.doc •23- 200902143 '° Good' and the glass composition with an IEP greater than or equal to about 7.8 but less than 14 is expected to be the most versatile. Sun, in particular, depends on the intended use of the catalyst composition and the extent and type of porosity of the composition Φ 炙 π + negative enthalpy of the composition, and the preferred range of IEP may be sizzling. Additionally, certain catalytic processes are more sensitive to catalyst compositions that are surface active at lower pH ranges. Therefore, in such cases, a matrix of ΙΕΡ/]' &amp; 7·8 (preferably $6' is preferably ^4.5) is likely to be more suitable for the table, so again, select within the appropriate range In the case of the substrate, it is not only necessary to consider the intended use of the catalyst composition, but also the porosity of the 纟α-containing matrix, the chemical composition and the treatment procedure (if any). In addition, depending on the intended catalytic use, many glass types can be potential matrix candidates to achieve the proper degree and type of enthalpy and porosity, whether received or used as one or more of the following treatments. Examples of glass types such as, but not limited to, bismuth-type glass, boron-free β-type glass, S-type glass, R-type glass, AR-type glass, rare earth-silicate powder, bismuth-titanium-tellurate glass Nitride glasses such as bismuth_aluminum_oxygen-nitrogen glass, type A glass, (: type glass and cc type glass. However, the following is an example of a glass type that is generally expected to be used for a range of catalytic applications and some possible treatments. The macroporous glass indicates that the substrate used to produce the catalyst composition of the present invention preferably comprises a glass combination which is substantially free of microporosity, has no mesoporosity, but has some large pores (&quot;no microporosity/no pores). The glass material of the material, whether it is originally surface-active or processed to form a surface active state, the IEP is generally greater than 78. 126435.doc -24- 200902143 Generally, the microporous/no-porous glass with an IEP greater than 7.8 The composition will include an acidic or basic oxide type glass mesh modifier, including, for example, but not limited to, zinc (Zn), magnesium (Mg), about (Ca), aluminum (A1), boron (B). , titanium (Ti), iron (Fe), nano (Na) and potassium (K) Oxide. If an alkaline mesh modifier is used, the amount included in the lower IEp glass tends to be &lt; 15 wt.%. Contains magnesium, calcium, aluminum, zinc, sodium and potassium. Preferably, the glass composition is better, and the glass composition containing more than or equal to about 7 〇wt.% of the cerium oxide is better. However, the macroporosity corresponds to less than about 98% of the total surface area, and the corresponding geometric outer surface A substantially microporous, void-free glass composition having a total surface area of from about 2% to about 5% by weight can also be used to produce the catalyst composition of the present invention' and that the IEP of the composition is typically greater than 7.8 but less than or equal to 14 Porosity indicates that the porosity of the matrix produces another relevant aspect of the catalyst composition of the present invention. Typically the 'matrix should be substantially non-microporous/no mesoporous, but may actually be quantitatively insignificant, for touch The microporosity and/or mesoporous volume of the media composition is not adversely affected. Since the micropore volume in the material is often difficult to detect, the present description uses two surface area measurements to determine if the matrix is substantially free of micropores/ No mesopores The catalyst composition of the present invention. The first surface area measurement is determined by a thermal adsorption/desorption method suitable for accepting the expected surface area range of the measurement, and can be used for detecting micropores, mesopores and/or macropores. For example, for larger surface area measurements (eg, > 3 m2/g) N2 BET, the square () according to ASTM D3663_〇3 may be a preferred surface area measurement technique. -25- 200902143 And, for smaller surface area spurs 1 / _ 里 里 (for example &lt; about 3 m2 / g) Kr BET, according to the method described in ASTM D4780.95, ("SA, m"), possible A preferred surface area measurement technique. Those skilled in the art of analyzing the surface area of solid and semi-solid materials will be well aware of the best surface area measurement methods for measuring microvoids, mesopores and/or macroporosity. The second measurement system for sodium-chemically adsorbed surface area (SA core) can be used in some type of analytical method (R_^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^^ And description on page 353) is expressed as the change in time for the NaOH titrant and is more specifically defined in terms of the S An rate of change (&quot;SARC^". Thus, as defined herein, the matrix is substantially free of microporosity/nothing. The pores 'premise that the matrix S.An is here between about 〇1.m2/g to about 50 m2/g, and its SARC is less than or equal to 0.5. As discussed in more detail above, SARC is a NaOH titrant The ratio of the two volumes, the denominator is the volume of the initially used NaOH titration solution, ie initially used to titrate a matrix slurry mixture at 3.9 Μ NaCl solution (pH 4 to pH 9) at time zero. At about 25. (: contains 1.5 grams of matrix. But 'as mentioned above, before the initial NaOH titration is used for SARCw determination' the aqueous slurry mixture must first be adjusted accordingly with a small amount of acid (HC1) or alkali (NaOH) Is pH 4. In addition, still as described above, NaOH titration solution (for 3 5 minutes) The cumulative time at which the matrix slurry mixture is maintained at pH 9 for 15 minutes is V&amp;-V initial (ie, V5i 15), which is the numerator of the ratio SARCw. Therefore, if v total _v is less than or equal to At the beginning of V.5 V, the corresponding SARC&amp; is less than or equal to 〇.5 ^ Therefore, as defined herein, the matrix of SARC^^0.5 is substantially free of microporosity/no porosity (ie, macropores 126435.doc -26 - 200902143 gap), 刖 为 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质 基质Insufficient concentration, distribution, and/or type can adversely affect the desired performance of the catalyst composition for its intended use. Sodium surface area (&quot;SAw&quot;) is an empirical titration procedure that is granular Developed in the form of powdered and suspended gel form (suspended s〇l form) of substantially pure cerium oxide (Si〇2). S.A_cardiac determination of surface proton position (GlaSS-CTH+) reactivity and accessibility The measure of sex 'for pure ruthenium dioxide' corresponds to the Si-0_H+ position. Glass and crystalline niobate are significantly different in composition from pure niobium dioxide (Si〇2). For the stoichiometry of this titration procedure, the behavior of niobate glass and crystal niobate cannot be based on SA- The absolute value of the Na0H titration solution determined in the experiment was known or predicted. Therefore, the equations used by Sears and Iler to correlate the S.A_heart experiment&gt;^0^[volume with the N2_BET surface area of one of the oxidized stone materials of the nine researches are not suitable for reliable prediction of more complex tantalate combinations. The absolute surface area of the object. This is expected [because the Glass_〇.H+ group that can exist in different compositions of glass can include, for example, Al-0 H+, Β-ΟΉ+ ' Τί-ΟΉ+, Mg-CTH+, and more with a single stone eve position. The Si-CTH+ part combines with more differently structured proton groups (Q2 group). On the other hand, the total surface area of a "sampling" glass composition (such as acid immersion quartz) may be reliably determined using the SAw test, provided that the minimum pore size is within the range achievable by standard gas phase BET measurements because It is mainly composed of networked Si〇2 and Si-CrH+ parts. However, the accessibility of the Giass_ΟΉ+ moiety to hydroxide ions and sodium ions, and the relative percentage of macropores and/or substantially non-porous regions, 126435.doc -27-200902143 to:, 'According to Na〇_ f (in s Α · in the experiment to maintain the most value of 9 ' must be added compared to the time) (titrant) into (four) test. Therefore, 1 ancient, (7) part of the mine for the 0Η- and Na+ contrast time accessibility, as determined by the SARC heart experiment, can be used as a reasonable micro-porosity can be included in the standard gas phase tolerance test And some kind of porosity. Preferably, the surface area of the substrate will be substantially protected after its ion leaching process.

持不變,對於大部分财驗(,,AR&quot;)玻璃而言,此為常見情 況。然而,在某些情況下,某些自基質網狀物消耗之離子 不會顯著影響基質之微孔結構(若有),因而避免對觸媒組 合物達成預U途的期望性能產生不利影響。自,若基質 網狀物上有顯著的離子消耗及伴生之浸出,在基質中則很 可能產生多微孔區域。因此,如上所述,SARC心大於約 〇·5時表示存在此種多微孔結構。顯示該等特性之基質網 狀物已產生了足夠的微孔結構,特別係在基質區域中,此This is the same for most financial (, AR&quot;) glasses. However, in some cases, some of the ions consumed from the matrix network do not significantly affect the microporous structure of the substrate, if any, thereby avoiding adverse effects on the desired performance of the catalyst composition to achieve the desired route. Since, if there is significant ion depletion and associated leaching on the matrix network, microporous regions are likely to be produced in the matrix. Therefore, as described above, when the SARC heart is larger than about 〇·5, it means that such a microporous structure exists. The matrix network showing these properties has produced sufficient microporous structure, particularly in the matrix region,

種微孔結構將對基質維持表面活性狀態之能力產生不利影 a因此對觸媒組合物達成預定用途的期望性能產生不利 影響》 基質形狀、形式及尺寸說明 用於產生本發明觸冑組合物之基質#有多種形狀及形 式。合適形狀的實例包括但不限於:纖維、原纖化纖維、 圓柱形顆粒(例如球粒)、球狀顆粒(例如球體)、橢圓形顆 粒(例如橢圓體)、扁平顆粒(例如薄片)、不規則斷裂顆 粒、螺旋形或螺旋狀的顆粒及其組合。 126435.doc -28- 200902143 可形成此等I質形狀之合適成形冑或複合材料的實例包 括但不限於:機織複合材料、非機織複 物、麼出物、環形物、鞍狀物、柱體、薄膜、螺= 膜、濾、器、纖維絲、切短纖維及其組合。 在某些情況下,視觸媒組合物之預定用途而定,可使用 任何一種合適材料作為成形介質,與催化基質 或複合材料(總稱&quot;複合材料”),包括但不限於軟水銘石 (boehmite)、水合二氧化鈦及^、水合氧化锆及Zr〇2, 丫氧化銘、α氧化銘、二氧切 '黏土、天然及合成聚合纖 維、聚合樹脂及溶劑及水溶性聚合物,無論基質是否包括 1型或2型催化成分(以下更詳細說明)。較佳地,催化基質 應位於或實質接近複合材料之外表面(即位於複合材料之 外周邊)。在不受理論約束的情況下,據認為,若將催化 基質之實質部分置於觸媒複合材料之外部周圍區域複合 材料周邊”)上及/或内,將減小產生非想要之内部複合材料 擴散效應的程度。 所以,應理解,用以將催化基質之實質部分定位在複合 材料周邊内及/或上的合適距離,將取決於觸媒複合材料 之預定用途、觸媒複合材料之整體尺寸及形狀及催化基質 之整體尺寸及形R。因&amp;,在各種複合材料形狀及尺寸 中,該複合材料周邊的平均厚度(在該複合材料周邊上及/ 或内可置放催化基質)通常為約以饮米至約4〇〇微米之間。 然而,該複合材料周邊的平均厚度較佳在約丨微米至約 微米之間,更佳在約1微米至約i 5 〇微米之間。 126435.doc •29· 200902143 二而,視觸媒組合物之預定用途而定,在某些情況下, 可能需要將基質實質上分布於整個成形介質上。例如但不 限於’在需要擴大反應物及/或反應中間物暴露之製程 中’較佳在整個成形介質上複合基質(無論们型或2型催 化活性基質),具有可控之孔隙大小分布雖然較佳但並非 必要。 用於產±成形it或複合材料的I質之最小尺寸(即基質 顆粒之平均最大尺寸)通常在Α於狀G5微米至小於或^於 約150微米之間’較佳在約〇·2微米至小於或等於約⑽微 米之間’更佳在約0.2微米到約5〇微米之間1而,視組 合物之預定用途及其他可能受到觸媒組合之形狀及形式影 響的製程變數而^,超出該範圍的基質仍然可有效,例如 在上述之連續纖維形式中,不會對觸媒組合物之期望性能 產生不利影響。 熟習此項技術者應理解,複合操作可 及/或微孔隙度弓I入成品複合材料。然而,在複二 程中’如本文所述’此多孔性未引入觸媒組合物之官能化 表面組分。 π·基質表面活化 用於產生本發明觸媒組合物之基f可藉由—或多種第一 成分使表面活化’該第-成分具有與基質的第-類離子及/ 或靜電相互作用(”型成分前驅物”)。如以下更詳細所述, 1型成分前驅物可能本身就有催化效力或係可經進一步處 理來產生催化活性區域’在基質表面上及/或内的平均厚 126435.doc • 30 - 200902143 度仏約30奈米,較佳 S約10奈米的平均厚度。例220不米的平均厚度,更佳為 媒組合物之預定用令,— 在某些情況下,取決於觸 所獲^导之随 範圍内具有適當類型 基質在適於預定用途的 (剛,基質在接收時可能::::結構(若有)及等電點 化。雖非必要但較佳:表面活性’可有效催 改進其表面活性。另外來進-步修改及/或The microporous structure will adversely affect the ability of the substrate to maintain a surface active state, thus adversely affecting the desired properties of the catalyst composition for the intended use. The matrix shape, form and size are used to produce the tanning composition of the present invention. Matrix # has a variety of shapes and forms. Examples of suitable shapes include, but are not limited to, fibers, fibrillated fibers, cylindrical particles (eg, pellets), spherical particles (eg, spheres), elliptical particles (eg, ellipsoids), flat particles (eg, sheets), no Regular broken particles, spiral or helical particles, and combinations thereof. 126435.doc -28- 200902143 Examples of suitable shaped crucibles or composites that can form such I-shaped shapes include, but are not limited to, woven composites, non-woven composites, slabs, rings, saddles, cylinders , film, screw = film, filter, fiber, chopped fiber and combinations thereof. In some cases, depending on the intended use of the catalyst composition, any suitable material may be used as the forming medium, with the catalytic matrix or composite (collectively &quot;composite", including but not limited to softwater crystal stones ( Boehmite), hydrated titanium dioxide and ^, hydrated zirconia and Zr〇2, bismuth oxide, alpha oxide, dioxo' clay, natural and synthetic polymeric fibers, polymeric resins and solvents, and water soluble polymers, whether or not the matrix includes a type 1 or type 2 catalytic component (described in more detail below). Preferably, the catalytic substrate should be at or substantially close to the outer surface of the composite (ie, located outside the composite). Without being bound by theory, It is believed that if a substantial portion of the catalytic substrate is placed on and/or within the periphery of the composite surrounding the outer region of the catalytic composite, the extent to which the undesirable internal composite diffusion effect is produced will be reduced. Therefore, it should be understood that the proper distance for positioning a substantial portion of the catalytic substrate within and/or over the periphery of the composite will depend on the intended use of the catalytic composite, the overall size and shape of the catalytic composite, and the catalytic substrate. The overall size and shape R. The average thickness of the periphery of the composite (the catalytic substrate can be placed on and/or within the periphery of the composite) is typically from about 4 microns to about 4 microns in various composite shapes and sizes. between. However, the average thickness of the periphery of the composite is preferably between about 丨 microns and about microns, more preferably between about 1 μm and about i 5 〇 microns. 126435.doc • 29· 200902143 2. Depending on the intended use of the catalyst composition, in some cases it may be necessary to substantially distribute the matrix over the entire forming medium. For example, but not limited to, 'in a process that requires extensive exposure of the reactants and/or reaction intermediates', preferably a composite matrix (whether type or type 2 catalytically active matrix) over the entire forming medium, with a controlled pore size distribution though Better but not necessary. The minimum size of the I material used to produce the shaped or composite material (i.e., the average maximum size of the matrix particles) is typically between about 5 mils to less than or about 150 microns, preferably at about 2 micrometers. Between less than or equal to about (10) microns, more preferably between about 0.2 microns and about 5 microns, depending on the intended use of the composition and other process variables that may be affected by the shape and form of the combination of catalysts, Substrates outside this range are still effective, for example in the continuous fiber form described above, without adversely affecting the desired properties of the catalyst composition. Those skilled in the art will appreciate that the composite operation can and/or microporosity be incorporated into the finished composite. However, this porosity does not introduce the functionalized surface component of the catalyst composition during the complex process as described herein. π. Matrix Surface Activation The base f used to produce the catalyst composition of the present invention can be surface activated by - or a plurality of first components - the first component has a first-type ion and/or electrostatic interaction with the substrate (" Type component precursor"). As described in more detail below, the Type 1 component precursor may itself have catalytic potency or may be further processed to produce a catalytically active region 'average thickness on and/or within the surface of the substrate 126435.doc • 30 - 200902143 degrees 仏An average thickness of about 30 nm, preferably about 10 nm. The average thickness of Example 220 is not more than that of the medium composition, and in some cases, depending on the extent to which the contact is obtained, the appropriate type of substrate is suitable for the intended use (just, The substrate may be::::structure (if any) and isoelectrically spotted. Although not necessary, preferably: surface activity 'is effectively promoted to improve its surface activity. In addition, further modifications and / or

計可能干㈣敎合㈣ I㈣除任何預 物^ i 陸此的有機塗料或其他可能之污毕 物。此外,如以下更詳細論述 杂 Μ&quot;Τ &gt; ύ 在2孓成刀則驅物整合處 ^下^於觸媒組合物之預定用途,更佳的做 疋用離子交換(IEX)、反離子 處理方、H 于夂換(BIX)及/或靜電吸附(EA) 爽理方法進一步處理I暂少主 A里基質之表面,該等處理方法將—或多 種第一成分整合至基質表面上;¢ /十女 一 冲 買录面上及/或内,該基質表面具有 弟一類與基質之離子及/戋靜 、 久/及静電相互作用,並因此產生催 化活性區域,在基暫矣 , 質表面上及/或内的平均厚度為客30奈 米,較佳為S 20奈米,更佳為$ 1〇奈米。 不 基質污染物移除處理 β視典型情況下在基質表面上發現之物質的組成及該物質 是否預計會干擾觸媒組合物之製備及/或干擾觸媒組合物 達成預定用途的期望性能而定,可選擇進行污染物移除處 理。例如,典型情況下,AR型玻璃使用有機塗層製造(亦 即施膠)’該有機塗層用於促進加工處理,例如在含水調 配物中之分散。然而,即使不會干擾觸媒組合物之大部分 (若非全部)預定用途之催化性能,該有機塗層或施膠亦4 126435.doc -31- 200902143 月邑會干擾觸媒組合物之製備。所以應移除有機塗層。 般燒係適用於移除此種有機塗層的一種較佳方法。因為 此項處理之主要目標係將污染物自基質移除,因此此類文段 燒處理的條件對於基質成功的表面活化並非特別重要。在 某些情況下’取決於欲自基質移除之污染物的性質,溶 劑、界面活性劑、水溶液清洗或其他適用的方法可用於移 除污染物,達到滿意的效果。 然而’根據所使用之煅燒程度,較佳地在氧化性氣氛 (例如在空氣或氧氣中)中煅燒基質。另外很重要的係要 ^擇夠南的锻燒溫度來移除目標污染物,但锻燒溫度又要 夠低以合理避免材料之軟化點。通常,煅燒溫度應至少比 所選基質材料之軟化點低約5(rc。較佳地,煅燒溫度應至 少比所選基質材料之軟化點低約1〇〇〇c。例如,在使用AR 型玻璃時,大部分AR型玻璃可接受之移除污染物的煅燒 溫度在約300t至約70(TC之間。通常,所選擇之基質材料 應煅燒約2至14小時,較佳煅燒4至8小時。儘管如此,取 决於所獲基質之性質及欲自基質移除之目標污染物的性 質’锻燒時間可在該等時間範圍外變化。 藉由離子浸出處理達成表面活化 在任何潛在之污染物實質上自基質移除以後,基質可藉 由處理來產生表面活性狀態及所要之等電點(,,ΙΕρ,,),前提 為以基質獲得的最初IEP不在所要之範圍内。然而,在某 些情況下,所接收的基質可能具有足夠的表面活性,需要 使用一或多種其他處理(在以下更詳細說明)進一步改質, 126435.doc •32· 200902143 而不使用第一類離子浸出(IEX-l)處理(此會在以下更詳細 說明的其他處理中首先論述)。換言之,基質之元素组 成’特別係在外表面或實質上接近外表面上的元素組成, 可能足以獲得所要之IEP。然而,在很多情況下,基質之 元素組成將需要一些改質來改變最初的IEP並獲得適合的 IEP,接著按照觸媒組合物之預定用途,獲得在類型及程 度上符合要求的表面活性狀態。It may be dry (4) ( (4) I (4) In addition to any pre-existing materials, such as organic paint or other possible contamination. In addition, as described in more detail below, the Μ Μ Τ Τ ύ ύ ύ ύ 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在The treatment side, H, and the electrostatic adsorption (EA) treatment method further processes the surface of the matrix in the main A, and the treatment method integrates the first component into the surface of the substrate; ¢ / 十女一冲 buying on the surface and / or inside, the surface of the substrate has a class of ions and / 戋 static, long / and electrostatic interactions with the matrix, and thus a catalytically active region, at the base, The average thickness on and/or within the surface is 30 nm, preferably S 20 nm, more preferably $ 1 nm. The non-matrix contaminant removal treatment β is typically determined by the composition of the material found on the surface of the substrate and whether the material is expected to interfere with the preparation of the catalyst composition and/or interfere with the desired properties of the intended use of the catalyst composition. , optional for removal of contaminants. For example, typically, the AR-type glass is made using an organic coating (i.e., sized). The organic coating is used to facilitate processing, such as dispersion in aqueous formulations. However, the organic coating or sizing may interfere with the preparation of the catalyst composition, even if it does not interfere with most, if not all, of the catalytic properties of the intended use of the catalyst composition. Therefore, the organic coating should be removed. A general firing system is a preferred method for removing such organic coatings. Because the primary goal of this treatment is to remove contaminants from the substrate, the conditions of such a segmentation process are not particularly important for successful surface activation of the matrix. In some cases, depending on the nature of the contaminant to be removed from the substrate, solvents, surfactants, aqueous cleaning or other suitable methods can be used to remove contaminants for satisfactory results. However, depending on the degree of calcination used, the substrate is preferably calcined in an oxidizing atmosphere (e.g., in air or oxygen). It is also important to select the southern calcination temperature to remove the target contaminant, but the calcination temperature is low enough to avoid the softening point of the material. Generally, the calcination temperature should be at least about 5 (rc lower than the softening point of the selected matrix material. Preferably, the calcination temperature should be at least about 1 〇〇〇 C lower than the softening point of the selected matrix material. For example, in the use of the AR type In the case of glass, the calcination temperature of most AR type glass acceptable for removing contaminants is between about 300 t and about 70 (TC. Typically, the selected matrix material should be calcined for about 2 to 14 hours, preferably calcined 4 to 8 Hour. However, depending on the nature of the substrate obtained and the nature of the target contaminant to be removed from the substrate, the calcination time can vary outside of these time ranges. Surface activation is achieved by ion leaching in any potential contamination After the substance is substantially removed from the substrate, the substrate can be treated to produce a surface active state and a desired isoelectric point (, ΙΕρ,), provided that the initial IEP obtained from the substrate is not within the desired range. In some cases, the substrate received may be sufficiently surface active and needs to be further modified using one or more other treatments (described in more detail below), 126435.doc •32· 200902143 without using One type of ion leaching (IEX-1) treatment (which will be discussed first in other treatments described in more detail below). In other words, the elemental composition of the matrix 'in particular on the outer surface or substantially close to the outer surface, may be sufficient to obtain The desired IEP. However, in many cases, the elemental composition of the matrix will require some modification to change the original IEP and obtain a suitable IEP, followed by the type and extent of compliance with the intended use of the catalyst composition. Surface active state.

忒表面活性狀態,在一或多種第一成分具有⑴第一氧化 狀及(11)第一類與基質的離子及/或靜電相互作用的情況 下,可能足以產生催化活性區域,在基質表面上及/或内 ^平均厚度為S約3〇奈米,較佳為$約2〇奈米,更佳為^ 、勺10不米,且因此提供觸媒組合物達成預定用途的期望性 能。例如但不限於,基質表面上及/或内的布忍司特 (处Br〇nsted)或路易士(Lewis)酸位及布忍、司特或路易士驗位 能夠有效促進一些烴 '雜烴(例如含氧煙)及非煙處理、轉 化及/或精煉製程。 /而’在其他情況下’基於觸媒組合物之預定用途,可 mr式係用—或多種如下所述的離子交換法來進一 ==貝表自,以達成⑴可與第—氧化狀態相同或不同 互作用,Γ狀g,及(11)第二類與基f的離子及/或靜電相 的平均厂:以產生催化活性區域,在基質表面上及/或内 约3_,較_約2心,更佳為^ 現轉至表面活化處理 表面活化處理包括至少一種離子 126435.doc -33- 200902143 浸出處理,用㈣得第一類或1類離子交換(脱⑴基質。 然而’應理解,若所接收的基質具有適合觸媒組合物 預定用途之腳,則咖】亦準備用於說明該第—類基質。 通常,該離子浸出處理係藉由任何適當的方法執行,亦 即以實質異質之方式自整個基質表面有效移除所需之離子 種類,而不會明顯侵蝕基質網狀物(例如,避免在表面區 域及/或表面下區域產生任何微孔結構)。例如但不限於大 部分酸類物質’無論係無機酸或有機酸,及各種聲合劑, 均適用於離子浸出處理。較佳地’使用無機酸,例如但不 ㈣石肖酸、磷酸、硫酸、鹽酸、乙酸、過氯酸、Μ酸、 氯磺酸、三氟乙酸及其組合。 通常’用於離子浸出處理之酸溶液的濃度取決於基質之 特性(例如’欲自玻璃網狀物移除之離子的親和力、在移 除網狀物離子後玻璃之強度)、基質之ΙΕΡ需要改變的程产 及觸媒組合物之預定用途。較佳地,用於離子浸出處理2 酸溶液的濃度可在約〇.5 wt.%至約5G wt%之間,更佳在約 2.5 wt.%至約25 wt.%之間,最佳在約5紅%至約ι〇心 之間。 螯合劑亦可用於離子浸出處理,例如’但不限於乙二胺 四乙酸(&quot;EDTA&quot;)、冠趟、乙二酸鹽、聚胺、聚叛酸及其組 合。 通常,用絲子⑨出處理之整合劑溶液的濃度取決於基 質之特性(例如’⑨自玻璃網狀物移除之離子的親和力、 在移除網狀物離子後玻璃之強度)及觸媒組合物之預定用 126435.doc -34. 200902143 途。較佳地’用於離子浸出處理之螯合劑溶液的濃度可在 約〇.〇〇1 wt.%至飽和度之間,更佳在約〇〇i wt%至飽和度 之間。 通常,會根據所使用之酸或螯合劑之類型及濃度及基質 之特性,選擇用於離子浸出處理的熱處理條件,例如加熱 溫度、加熱時間及混合條件。 視酸溶液或螯合劑溶液之濃度而定,加熱溫度的變化範 圍很大。然而,較佳地,適用於酸離子浸出處理的加熱溫 度在』20 C至約200 C之間,更佳在約4〇。〇至約%之 間,最佳在約6(TC至約9〇t之間。較佳地,適用於螯合劑 離子浸出處理的加熱溫度在約2〇t至約2〇〇它的範圍,更 佳在約40。〇至約9〇。(:的範圍。 視酸溶液或螯合劑溶液之濃度及加熱時間而定,適用於 離子浸出處理的加熱時間可改變。較佳地,用於離子浸出 處理的加熱時間在約1 5分鐘至約48小時之間,更佳在約3〇 分鐘至約12小時之間。 通吊,會根據所使用之酸劑或螯合劑類型及濃度及基質 之特性(例如’欲自玻璃網狀物移除之離子的親和力、在 移除網狀物離子後玻璃之強度等)及熱處理之持續時間, 選擇混合條件。例如但不限於,混合條件可為連續或斷 續,亦可機械混合、流化、翻滾、滾動或手動混合。 人〜’馱劑或螯合劑濃度、熱處理條件及混合條件的組 合’會根據在酸劑或螯合劑與目標基質離子之間達成足夠 的離子父換(&quot;ΙΕχ&quot;)程度予以確定,用以產生合適的等電點 126435.doc -35- 200902143 及表面電荷之類型及程度,以達成基質的後處理或觸媒組 合物的預定用途所需之表面活性狀態。 在離子浸出處理完錢,較佳地則壬何合適的方法分離 經離子浸出處理之基質,包括但不限於過濾方式、離心方 式、傾析及其組合。然後,用一或多種適當的清洗液⑼ 如去離子水及/或適用的水溶性有機溶劑,例如甲醇、乙 醇或丙酮)清洗經離子浸出處理之基質,並在約室内溫度 至11 〇 C之溫度下乾燥約20至24小時。 反離子交換處理 在有些情況下’取決於朗組合物之預定料,可能較 佳的方:係對選定之基質進行反離子交換(&quot;Βιχ”)或兩步 式離子父換處理(在本文中統稱為ΒΙχ處理)。Βιχ處理通常 稱為(但不限於)&quot;反離子”交換,因為將經離子浸出之基質 與包括最初移除之—種離子的鹽溶液(例如蘭)混合,經 離子/又出處理而自基質移除之此種離子(例如隨後會 置回或返回基質。目前尚不清楚自基質中移除之離子是否 、疋會返回最初在基質中佔據的相同位置。但’無論最初 被置換之離子是否會因為BIX處理而完全或部分改變位置 或根本不改變位置,都應理解’本文中說明的Βΐχ處理涵 蓋由於任何該等可能的離子位點之置放變化而產生之所 觸媒組合物。 通吊,用於處理經離子浸出處理之基質的鹽溶液類型, 取決於將進打反離子交換之離子類型。較佳地,只進行— 種離子的反離子交換’但在某些情況下,可能需要進行兩 126435.doc -36- 200902143 種或更多種離子的反離子交換。 —任何易於II由上述離子浸出處s方法移除之離子均可 灯反離子父換。該等離子之—些實例包括但不限於第1族 (以前的第IA族)鹼金屬離子,例如鋰、鈉及鉀離子,及來 自第2族(以前的第IIA族)的鹼土金屬離子,例如鈹、鎂、 妈離子、NH/及烧基錄陽離子,及小型有機聚陽離子。、較 佳地,鹼金屬離子&amp; NH4+係用於BIX處理的較佳目標離The surface active state, in the case where one or more of the first components have (1) a first oxidation state and (11) a first type of ion and/or electrostatic interaction with the matrix, may be sufficient to produce a catalytically active region on the surface of the substrate And/or the inner thickness is about 3 〇 nanometers, preferably about 2 〇 nanometers, more preferably ^, the spoon 10 is not rice, and thus provides the desired properties of the catalyst composition to achieve the intended use. For example, but not limited to, Bronsted or Lewis acid sites on the surface of and/or in the matrix can be effectively promoted by some hydrocarbon hydrocarbons (eg, Oxygenated smoke) and non-smoke treatment, conversion and/or refining processes. / and 'in other cases' based on the intended use of the catalyst composition, mr-type system - or a variety of ion exchange methods as described below to enter a = = shell to achieve (1) can be the same as the first oxidation state Or an average of different interactions, Γg, and (11) the second and the ion and/or electrostatic phase of the base f: to produce a catalytically active region on the surface of the substrate and/or within about 3 mm. 2 heart, more preferably ^ is now transferred to the surface activation treatment surface activation treatment including at least one ion 126435.doc -33- 200902143 leaching treatment, using (iv) to obtain the first type or type 1 ion exchange (de(1) matrix. However 'should understand If the substrate to be received has a suitable foot for the intended use of the catalyst composition, it is also intended to be used to describe the first type of substrate. Generally, the ion leaching treatment is performed by any suitable method, that is, in essence. Heterogeneous means effectively remove the desired ionic species from the entire substrate surface without significantly eroding the matrix network (eg, avoiding the creation of any microporous structures in the surface region and/or subsurface regions), such as but not limited to large Partial acid The substance 'whether inorganic or organic acid, and various sounding agents, is suitable for ion leaching treatment. Preferably 'inorganic acid, such as but not (d) succinic acid, phosphoric acid, sulfuric acid, hydrochloric acid, acetic acid, perchloric acid, Tannic acid, chlorosulfonic acid, trifluoroacetic acid, and combinations thereof. Generally, the concentration of the acid solution used for ion leaching depends on the properties of the substrate (eg, the affinity of the ions to be removed from the glass mesh, removed) The strength of the glass after the ionization of the network), the enthalpy of the substrate, and the intended use of the catalyst composition. Preferably, the concentration of the acid solution used for the ion leaching treatment may be about 〇.5 wt.%. Between about 5 G wt%, more preferably between about 2.5 wt.% and about 25 wt.%, most preferably between about 5 red % and about ι 。. The chelating agent can also be used for ion leaching, for example 'But not limited to ethylenediaminetetraacetic acid (&quot;EDTA&quot;), crown bismuth, oxalate, polyamine, polycysteine, and combinations thereof. Generally, the concentration of the integrator solution treated with silk 9 depends on Characteristics of the matrix (eg '9 pro-ion removed from the glass mesh The force, the strength of the glass after removal of the network ions) and the predetermined composition of the catalyst composition 126435.doc -34. 200902143. Preferably, the concentration of the chelating agent solution for ion leaching treatment may be about 〇 〇〇1 wt.% to saturation, more preferably between about wti wt% to saturation. Usually, depending on the type and concentration of the acid or chelating agent used and the characteristics of the substrate, The heat treatment conditions for the ion leaching treatment, such as the heating temperature, the heating time, and the mixing conditions. The heating temperature varies widely depending on the concentration of the acid solution or the chelating agent solution. However, it is preferably applied to the acid ion leaching treatment. The heating temperature is between -20 C and about 200 C, more preferably about 4 Torr. 〇 between about %, preferably between about 6 (TC to about 9 〇t. Preferably, the heating temperature suitable for the chelating agent ion leaching treatment is in the range of about 2 〇t to about 2 ,, More preferably, it is about 40. 〇 to about 9 〇. (: range. Depending on the concentration of the acid solution or the chelating agent solution and the heating time, the heating time suitable for the ion leaching treatment may be changed. Preferably, for the ion The leaching treatment is heated for a period of time between about 15 minutes and about 48 hours, more preferably between about 3 minutes and about 12 hours. Depending on the type and concentration of the acid or chelating agent used and the matrix Characteristics (eg, 'affinity of ions to be removed from the glass mesh, strength of the glass after removal of the network ions, etc.) and duration of heat treatment, the mixing conditions are selected. For example, but not limited to, the mixing conditions may be continuous Or intermittent, mechanical mixing, fluidization, tumbling, rolling or manual mixing. The combination of human ~ 'tannin or chelating agent concentration, heat treatment conditions and mixing conditions' will be based on the acid or chelating agent and the target matrix ion Achieve enough ion father to change The degree of &quot;ΙΕχ&quot;) is determined to produce the appropriate isoelectric point 126435.doc -35- 200902143 and the type and extent of surface charge to achieve the surface required for the post-treatment of the substrate or the intended use of the catalyst composition. Active state. After the ion leaching treatment is completed, preferably the appropriate method is used to separate the substrate subjected to ion leaching, including but not limited to filtration, centrifugation, decantation, and combinations thereof. Then, one or more appropriate Cleaning solution (9) such as deionized water and / or a suitable water-soluble organic solvent such as methanol, ethanol or acetone, the ion-leached substrate is washed and dried at a temperature of about 11 ° C from about 20 ° C to about 24 ° C. The anti-ion exchange treatment may in some cases be 'depending on the predetermined composition of the compositing composition, which may be preferred: counter-ion exchange (&quot;Βιχ") or two-step ion-parent treatment for the selected substrate ( In this context, collectively referred to as ΒΙχ treatment. Βιχ treatment is commonly referred to as (but not limited to) &quot;anti-ion" exchange because the ion-leached substrate is included with the initial removal - mixing of a salt solution of an ion (eg, blue), which is removed from the substrate by ion/removal treatment (eg, subsequent return or return to the substrate. It is not clear whether the ions removed from the matrix,疋 will return to the same position originally occupied in the matrix. But 'whether or not the originally replaced ion will change position completely or partially because of BIX treatment, it should be understood that the Βΐχ treatment described in this article covers any The composition of the catalyst produced by the change of the possible ionic sites. The type of salt solution used to treat the substrate subjected to ion leaching treatment depends on the type of ions that will be subjected to counter ion exchange. Preferably, only counter-ion exchange of ions is performed'. However, in some cases, counter-ion exchange of two 126435.doc-36-200902143 or more ions may be required. - Any ion that is easily removed by the above method of ion leaching can be replaced by a counter anti-ion parent. Some examples of such plasmas include, but are not limited to, Group 1 (former Group IA) alkali metal ions, such as lithium, sodium and potassium ions, and alkaline earth metal ions from Group 2 (former Group IIA), for example Antimony, magnesium, mionic, NH/ and calcined cations, and small organic polycations. Preferably, the alkali metal ion &amp; NH4+ system is preferred for BIX treatment.

子,而Na+及NH/係較佳的ΒΙχ離子,且Na+係更佳的 離子。 通常,用於BIX處理之鹽溶液濃度,取決於經離子浸出 處理而要經BIX處理的基質類型及用於返回經離子浸出處 理基I之引乂離子的相對親和力,同樣,與ΒΙχ離子返回 基質網狀物中的位點無關(例如,Na+對於基質對比Η+的相 對親和力)。對於大部分類型的玻璃基質,例如但不限於 AR型玻璃、Α型玻璃或石英玻璃,約〇.〇〇i m〇1/L至$ mol/L濃度之BIX-鹽溶液係較佳,而約〇 〇5 m〇1/L至3 mol/LBIX-鹽溶液係更佳。 典型情況下,會根據所使用之ΒΙΧ_鹽溶液之類型及濃度 及基質之特性,選擇用於BIX處理的熱處理條件,例如加 熱溫度、加熱時間及混合條件。 較佳地,用於使用BIX-鹽溶液進行Βΐχ處理的加熱溫 度’可在約20°C至約200°C之間,更佳在約3〇t至約95。〇 之間。 視BIX-鹽溶液之濃度及所選擇之加熱溫度而定,用於 126435.doc •37· 200902143 BIX處理的加熱時間可改變。較佳地,Βιχ處理的加熱時 間在約5分鐘至約24小時之間’更佳在約%分鐘至約8小時 之間。 ’ 通常,會根據所使用之BIX溶液類型及濃度及基質之特 性(例如’欲自玻璃網狀物移除之離子的親和力、在移除 網狀物離子後玻璃之強纟等)及熱處理之持、續日夺㈤,選擇 混合條件。例如但不限於,混合條件可為連續或斷續,亦 可為機械混合、流化、翻滚、滾動或手動混合。 人總之,BIX鹽溶液濃度、熱處理條件及混合條件的組 。,實質上係基於返回足夠數量及分配足夠數量之Βιχ_離 子回到基質進行確定,而與離子於基質網狀物中之位點無 關。返回及分布足夠數量之Βιχ_離子係用以產生所需之表 面電荷類型及程度’以產生達成基f的後處理或觸媒組合 物的預定用途所要之表面活性狀態。 藉由調整pH來調整基質表面電荷 車又佳地,需要用基質上的負表面電荷來支援與帶正電荷 之成刀j例如陽離子性鹼土金屬、陽離子性過渡金屬成分 等)的靜電相互作用或親和力。然而,對於一些潛在的觸 、’’、〇物應用,可能需要使用正表面電荷來支持與帶負電 何之成分(例如陰離子性過渡金屬氧離子、硫酸根陰離 子、貴金屬多鹵化物陰離子等)的靜電相互作用或親和 力。 通常,可藉由將經離子浸出處理之基質/IEX混合物2pH 值調整為低於或高於基質等電點Γ,ΙΕΡ”),將基質之表面電 126435.doc -38· 200902143 荷改變為淨正性狀態或淨負性狀態。請回想,ιΕρ又稱為 零點電荷(&quot;ZPC&quot;)。因此,換言之,IEP(或ZPC)可視為材 料在初濕時之表面具有淨零表面電荷的pH值。所以,將基 質/IEX水混合物之pH值調整為大於基質IEp(或21&gt;(:)的pH 值,可在基質上產生淨的負表面電荷。另外,將基質/ΙΕχ 水混合物之pH值調整為小於基質ιΕΡ(或ZPC)的阳值,可 在基質上產生淨的正表面電荷。 例如,但不限於,若AR型玻璃之IEP等於9.6,若將經離 子改出處理之AR型玻璃的pH值調整為&gt;9,6的pH值,則將 會在玻璃表面產生淨的負表面電荷。視AR型玻璃之IEp分 布而定,較佳的方式可能為將pH值調整為大於基質之IEp 一或兩個或更多個pH值單位’以保證其表面電荷得到充分 支持。 用於進行所述pH值調整之溶液類型,將取決於與其他反 應物之相容性、玻璃穩定性及所要之電荷密度及其他因 素。通常’任何稀鹼均可用於將基質表面電荷調至其IEp 的右側(亦即產生淨的負表面電荷),而任何稀酸可用於將 基質表面電荷調至其IEP的左側(亦即產生淨的正表面電 荷)。無機酸及鹼或有機酸及鹼均可以稀濃度使用,而通 常較佳為無機酸。通常,稀酸溶液或稀鹼溶液之濃度將取 決於所使用的酸或鹼類型、其解離常數及適於獲得所要表 面電荷類型及密度的pH值。 在某些情況下,可能需要在使表面電荷產生與某催化成 分或前驅物相同符號的pH值下,整合該催化成分或前驅 126435.doc •39- 200902143 物。在該等條件下,靜電吸附(EA)型整合機制係报可能不 會發生的。然而,在不受理論約束的情況下,在可交換之 表面位置上可能發生直接的離子交換(IEX)或反交換 (BIX),導致催化成分或前驅物之表面整合,該催化成分 或前驅物可能在物理上及/或化學上不同於在靜電吸附 (EA)機制下整合的相同組分。例如,某些基質表面部分包 括可由相同符號的離子催化成分或前驅物置換之陽離子 (或陰離子),該等基質表面部分可提供用於與基質表面部 分進行適量但有效的IEX或BIX之交換位置。例如但不限 於,該等部分,如矽烷氧基(-Si-o-Na,部分包括可至少部 分由帶正電荷之催化金屬或金屬錯合物前驅物(例如但不 限於I^NH3)42—)置換的Na+離子,進而產生具有谁化有效 量之催化成分的基質。 藉由調整pH值來控制經BlX處理之基質的表面電荷 如同在IEX處理或第二ΙΕχ處理(&quot;ΙΕχ_2處理”,如下論 述)的情況一樣,對於某些BIX處理,可能需要調整pH值, 但並非必需。同樣,根據將要在IEX-2處理中整合至表面 =第二成分及交換之BIX-離子類型,所需ipH調整程度通 常取決於基質的比卩、其IEP對比表面電荷分布曲線及所要 之電荷類型。 用於進行所述pH值調整之溶液類型,將取決於與其他反 應物之相容性、基質在相關pH值範圍内的敎性及所要之 電荷=度及其他因素。通常,任何稀驗均可用於將基質表 面電荷調至其IEP的右侧(亦即產生淨的負表面電荷),而任 126435.doc •40- 200902143 何稀酸可用於將基質表面電荷調至其IEP的左側(亦即產生 淨的正表面電荷)。無機酸或驗或有機酸或驗均可以稀濃 度使用。通常,稀酸溶液或稀驗溶液之濃度,將取決於所 使用之酸或鹼類型、其解離常數及適於獲得所要表面電荷 類型及密度的pH值。 III. 2型成分前驅物整合處理 無論基質表面活性係按原樣接收,或係經離子浸出處理 (亦即經IEX-1處理之基質),或經BIX處理,較佳地,在⑴ 第二離子交換ΓΙΕΧ-2”)處理,(Π)靜電吸附(EA)處理或(出) 某些IEX-2與EA處理之組合中使用至少一種第二成分前驅 物(2型成分前驅物’')進一步處理基質,以便將一或多種第Na+ and NH/ are preferred ruthenium ions, and Na+ is a better ion. Generally, the concentration of the salt solution used for the BIX treatment depends on the type of the substrate to be treated by the BIX by the ion leaching treatment and the relative affinity of the ruthenium ions for returning to the ion leaching treatment group I, as well as the ruthenium ion return matrix. The site in the mesh is independent (eg, the relative affinity of Na+ for the matrix versus Η+). For most types of glass substrates, such as, but not limited to, AR-type glass, enamel-type glass, or quartz glass, a BIX-salt solution having a concentration of about 〇〇.〇im〇1/L to $mol/L is preferred, and about 〇〇 5 m〇1/L to 3 mol/LBIX-salt solution is more preferred. Typically, the heat treatment conditions for the BIX treatment, such as the heating temperature, the heating time, and the mixing conditions, are selected depending on the type and concentration of the ΒΙΧ salt solution used and the characteristics of the substrate. Preferably, the heating temperature for the hydrazine treatment using the BIX-salt solution may be between about 20 ° C and about 200 ° C, more preferably between about 3 Torr and about 95. Between. Depending on the concentration of the BIX salt solution and the heating temperature chosen, the heating time for the BIX treatment can be varied for 126435.doc •37· 200902143 BIX. Preferably, the heating time of the Βιχ treatment is between about 5 minutes and about 24 hours' more preferably between about % minutes and about 8 hours. 'Generally, depending on the type and concentration of BIX solution used and the characteristics of the substrate (eg 'affinity of ions to be removed from the glass network, strong glass after removing the network ions, etc.) and heat treatment Hold and renew the day (five) and choose the mixing conditions. For example, without limitation, the mixing conditions can be continuous or intermittent, or mechanical mixing, fluidization, tumbling, rolling, or manual mixing. In short, the concentration of BIX salt solution, heat treatment conditions and mixing conditions. In essence, it is determined based on the return of a sufficient amount and the distribution of a sufficient amount of Βιχ_ ions back to the substrate, irrespective of the location of ions in the matrix network. A sufficient amount of Βιχ_ion is used to produce the desired surface charge type and extent&apos; to produce a surface active state desired for the intended use of the post-treatment or catalyst composition to achieve base f. By adjusting the pH to adjust the surface charge of the substrate, it is preferable to use a negative surface charge on the substrate to support electrostatic interaction with a positively charged tool such as a cationic alkaline earth metal, a cationic transition metal component, or Affinity. However, for some potential touch, '', sputum applications, it may be necessary to use a positive surface charge to support the components with negative charge (such as anionic transition metal oxygen ions, sulfate anions, noble metal polyhalide anions, etc.) Electrostatic interaction or affinity. Generally, the surface energy of the substrate can be changed to 126435.doc -38· 200902143 by adjusting the pH of the substrate/IEX mixture 2 treated by ion leaching to be lower or higher than the isoelectric point of the substrate, ΙΕΡ"). Positive or net negative state. Think back, ιΕρ is also called zero charge (&quot;ZPC&quot;). Therefore, in other words, IEP (or ZPC) can be regarded as the pH of the material with a net zero surface charge on the surface at initial humidity. Therefore, adjusting the pH of the matrix/IEX water mixture to be greater than the pH of the matrix IEp (or 21&gt;(:) produces a net negative surface charge on the substrate. In addition, the pH of the matrix/hydrazine mixture The value is adjusted to be less than the positive value of the matrix ι (or ZPC) to produce a net positive surface charge on the substrate. For example, but not limited to, if the IEP of the AR-type glass is equal to 9.6, if the ion-reformed AR type is processed Adjusting the pH of the glass to a pH of &gt; 9,6 will result in a net negative surface charge on the glass surface. Depending on the IEp distribution of the AR glass, the preferred way may be to adjust the pH to be greater than Substrate IEp one or two or more pH units to protect It is proved that the surface charge is fully supported. The type of solution used to carry out the pH adjustment will depend on compatibility with other reactants, glass stability and desired charge density, and other factors. Usually 'any dilute alkali It can be used to adjust the surface charge of the substrate to the right of its IEp (ie, to produce a net negative surface charge), and any dilute acid can be used to adjust the surface charge of the substrate to the left of its IEP (ie, to produce a net positive surface charge). Inorganic acids and bases or organic acids and bases can be used in dilute concentrations, and are generally preferably inorganic acids. Generally, the concentration of the dilute acid solution or the dilute alkali solution will depend on the type of acid or base used, its dissociation constant and To obtain the pH of the desired surface charge type and density. In some cases, it may be necessary to integrate the catalytic component or precursor at a pH that causes the surface charge to produce the same sign as a catalytic component or precursor. 126435.doc •39 - 200902143. Under these conditions, electrostatic adsorption (EA) type integration mechanisms may not occur. However, without being bound by theory, in exchangeable Direct ion exchange (IEX) or reverse exchange (BIX) may occur at the surface location, resulting in surface integration of the catalytic component or precursor, which may be physically and/or chemically different from electrostatic adsorption ( EA) the same components integrated under the mechanism. For example, some substrate surface portions include cations (or anions) that may be replaced by ionic catalytic components or precursors of the same symbol, which may be provided for surface portion of the substrate. An appropriate but effective exchange position for IEX or BIX, such as, but not limited to, such moieties, such as decyloxy (-Si-o-Na, partially including at least partially a positively charged catalytic metal or metal complex precursor The Na+ ion displaced by a substance such as, but not limited to, I^NH3 42), thereby producing a substrate having an effective amount of a catalytic component. Controlling the surface charge of the BlX treated substrate by adjusting the pH is as in the case of IEX treatment or second treatment (&quot;ΙΕχ_2 treatment, as discussed below), for some BIX treatments, pH adjustment may be required, But not required. Similarly, depending on the type of BIX-ion that will be integrated into the surface = second component and exchange in the IEX-2 treatment, the degree of ipH adjustment required will generally depend on the ratio of the matrix, its IEP versus surface charge distribution curve, and The type of charge required. The type of solution used to effect the pH adjustment will depend on compatibility with other reactants, the inertness of the matrix within the relevant pH range, and the desired charge = degree and other factors. Any rarity can be used to adjust the surface charge of the substrate to the right side of its IEP (ie, to produce a net negative surface charge), while 126435.doc •40-200902143 can be used to adjust the surface charge of the substrate to its The left side of the IEP (that is, the net positive surface charge). The inorganic acid or organic acid or organic acid can be used in a dilute concentration. Usually, the concentration of the dilute acid solution or the rare test solution will depend on The type of acid or base used, its dissociation constant, and the pH at which it is suitable for obtaining the type and density of the surface charge. III. Pre-integration treatment of type 2 precursors Whether the surface surfactant of the substrate is received as it is, or is subjected to ion leaching ( That is, the substrate treated by IEX-1, or treated by BIX, preferably, in (1) second ion exchange ΓΙΕΧ-2"), (Π) electrostatic adsorption (EA) treatment or (out) certain IEX- 2 in combination with the EA treatment, using at least one second component precursor (type 2 component precursor '') to further treat the substrate so that one or more

途,某些2型成分前驅物在未經進一步處理的情況下可產 生催化活性區域,或經進一步處理而產生包括一或多種2 型成分之催化活性區域。但, 無論該催化活性區域係由Alternatively, certain Type 2 component precursors may produce catalytically active regions without further treatment or may be further processed to produce catalytically active regions comprising one or more Type 2 components. However, regardless of the catalytically active region

約20奈米,更佳為$約1〇奈米。About 20 nm, more preferably about 1 〇 nano.

126435.doc 200902143 使用本發明觸媒組合物之製程的反應速率、 能量效率,可藉Λ. k擇/·生及/或 將第〉、一 ^第-成分(”1型成分”並 將第一種成分(”2型成分”)與基質表面整合而顯著提高。 -Π二理論約束的情況下,藉由與基質表面上及/或内 I之特定離子交換位點進行直接相接的離子相 你’糈由與帶相反€荷之基質表面進行靜電吸附相互 乍用’及某些離子相互作用與靜電吸附相互作用之組合或 某些其他類型之有待瞭解的前驅物電荷-表面間相互作 用’ 2型成分前驅物離子可得以整合。但,不論相互作用 之性質如何’在按原樣接收之基質、經ΙΕΧ]處理之基質 或經mx-處理之基質產生第二種前驅物電荷-表面間二互 作用的情況下’ 2型成分前驅物可能因此產生催化活性區 域,該催化活性區域在基質表面上及/或内的平均厚度為 —、力3〇不米,較佳為各約2〇奈米,更佳為$約丨〇奈米。 只是為了便於進行以下討論,且無意限制本文所述本發 明之範圍,本文使用ΙΕχ_2來統稱通常稱為2_型成分前驅 物電荷-表面間相互作用或2型成分前驅物相互作用之廣泛 的相互作用。 通常,用於處理經IEX-1處理或經Βΐχ•處理之基質的鹽 溶液類型,將取決於要在ΙΕχ_2處理中進行離子交換之離 類1 或疋種離子將進行離子交換,或在某些情況下 需要進行兩種或更多種離子之交換,或是同時進行離子交 換’或是按順序進行離子交換。 在兩種不同類型的成分前驅物離子與基質整合之情況 126435.doc -42- 200902143 下本文中》亥ΙΕΧ 2處理稱為兩次離子交換或兩次ΐΕχ_2處 理。因此,在三種不同類型的成分前驅物離子與基質整合 之情況下,ΙΕΧ-2處理避u 稱為二-人離子交換或三次IEX-2處 理。 2型成分及前媒物說明 服-2離子之任㈣溶液,若料㈣樣接收、組购 處理或經BIX-處理之基質表面置換離子有化學敏感性,或 是具有電荷親和力來達成與經叫處理或經Βιχ_處理之 基質表面的靜電相互作用,即可使用。 所以’ ΙΕΧ-2離子能夠作為2型成分之前驅物。如上所 述根據八預定用途,該等離子性ΙΕχ_2前驅物(即2型成 編物)可能具有催化效力,若是如此,該等離子性 ΙΕΧ-2前驅物就能夠像某類觸媒組合物中的:型成分一樣以 ”引驅物狀g ji作,但所述離子亦可作為在製備另一類型 之觸媒組合物製程中的ΙΕΧ-2前驅物工作。然而,通常情 況下’離子性ΙΕΧ_2前驅物(可用於獲得與基質表面整合之 2型成分)包括但不限於布忍司特或路易士酸、布忍司特或 路易士驗、f金屬帛離子及貴金屬錯合陽離子及陰離子、 過渡金屬陽離子及過渡金屬錯合陽離子及陰離子、過渡金 屬氧陰離子、過渡金屬硫屬化物陰離子、主族氧陰離子、 鹵離子、稀土離子、稀土錯合陽離子及陰離子及其組合。 同樣,取決於觸媒組合物之預定用途,某些ΐΕχ·2離子 本身在前藤物狀態下有催化效力,與適當的基質整合時可 產生2型成分。可選擇在不進一步處理的情況下具有催化 126435.doc 43 200902143 夕文力之離子性I ρ γ 1 ^X-2則驅物,某些實例包括但不限於 司特或路易士酸、布忍司特或路易士驗、貴金屬陽離子Γ 2渡金屬陽離子、過渡金屬氧陰離子、主族氧陰離子、南 子、稀土氫氧根離子、稀土氧化物離子及其組合。 可作為2型成分前驅物之某些貴金屬及過渡金 , 包括但不限於第7族至第⑽(以前的第_、第瓜族、第 無、第州族、第Vb族及第彻族),例如紐、纪 二銀、金m、鍊、鐵、鈷、鐵、-、辞:離 子鹽及錯合離子鹽及其組合。對於哪2處理,把、麵、 7方銥、釕、銖、銅、銀、金及鎳的離子鹽尤其較佳 Γ聯:該等族之元素可藉由使用國際理論及應用: 2 t(IUPAC)命名系統以素族編號在 P· peam.lanKgGV/peHQdie/defauh htm t 素週期表《顯示以前使用的族編號)中查詢。 u 可作為2型成分前驅物之某些過渡金屬氧陰離 包括但不限於第5族乃筮 ^ 實幻,126435.doc 200902143 The reaction rate and energy efficiency of the process using the catalyst composition of the present invention can be carried out by k. / / and / or the first component - "component 1" and A component ("type 2 component") is significantly increased in integration with the surface of the substrate. - In the case of a theoretical constraint, the ion is directly connected to a specific ion exchange site on the surface of the substrate and/or in the inner I. The combination of your surface and the surface of the substrate with the opposite charge and some interactions between electrostatic interactions or some other types of precursor charge-surface interactions to be understood 'Form 2 component precursor ions can be integrated. However, regardless of the nature of the interaction, the substrate is treated as received, the substrate treated with hydrazine, or the mx-treated substrate produces a second precursor charge-surface In the case of a second interaction, the precursor of the type 2 component may thus produce a catalytically active region having an average thickness on the surface of the substrate and/or within the range of -3, and not more than about 2, preferably about 2 Nano, more preferably about 丨〇 nanometer. For the convenience of the following discussion, and is not intended to limit the scope of the invention described herein, ΙΕχ_2 is used herein to collectively refer to the charge-surface interactions of precursors commonly referred to as type 2_types. Extensive interaction of interactions or precursor interactions of type 2. In general, the type of salt solution used to treat a substrate treated with IEX-1 or treated with hydrazine will depend on the ion exchange to be carried out in the ΙΕχ_2 treatment. Class 1 or sputum ions will undergo ion exchange or, in some cases, exchange of two or more ions, or simultaneous ion exchange' or ion exchange in sequence. In two different types Integration of Component Precursor Ions with Matrix 126435.doc -42- 200902143 In the following article, "Hui ΙΕΧ 2 treatment is called two ion exchanges or two ΐΕχ_2 treatments. Therefore, the precursor ions are integrated with the matrix in three different types of components. In the case of ΙΕΧ-2 treatment, avoiding it is called two-human ion exchange or three times IEX-2 treatment. Type 2 components and pre-mediation instructions serve - 2 ions (four) dissolve If the (4)-like receiving, group-purchasing, or BIX-treated substrate surface replacement ions are chemically sensitive, or have charge affinity to achieve electrostatic interaction with the surface of the substrate treated by the treatment or by Βιχ_, ie, It can be used. Therefore, 'ΙΕΧ-2 ion can be used as a precursor of type 2 component. As described above, according to eight intended uses, the plasma ΙΕχ_2 precursor (ie, type 2) may have catalytic efficiency, and if so, the ionicity The ΙΕΧ-2 precursor can be used in the same manner as the type component in a certain type of catalyst composition, but the ion can also be used in the preparation of another type of catalyst composition. ΙΕΧ-2 precursor works. However, in general, 'ionic ΙΕΧ_2 precursors (which can be used to obtain type 2 components integrated with the surface of the substrate) include, but are not limited to, Blenzel or Lewis acid, Blenz or Lewis, f metal strontium ions and precious metals Mismatched cations and anions, transition metal cations and transition metal complex cations and anions, transition metal oxyanions, transition metal chalcogenide anions, main oxyanions, halides, rare earth ions, rare earth cations and anions, and combinations thereof . Also, depending on the intended use of the catalyst composition, certain ΐΕχ2 ions themselves have a catalytic effect in the prodenial state, and a type 2 component can be produced when integrated with a suitable matrix. It can be selected to have catalysis without further treatment. 126435.doc 43 200902143 文文力的 Ionic I ρ γ 1 ^X-2 then, some examples include but not limited to Sterling or Lewis acid, Bronx Special or Lewis test, noble metal cation Γ 2 metal cations, transition metal oxyanions, main oxygen anions, South, rare earth hydroxide ions, rare earth oxide ions and combinations thereof. Certain precious metals and transition metals that can be used as precursors to type 2 components, including but not limited to Groups 7 through (10) (formerly _, 瓜, 纪, 州, Vb, and 契) For example, New Zealand, Bissil Silver, Gold m, Chain, Iron, Cobalt, Iron, -, Word: Ionic Salts and Mixed Ion Salts, and combinations thereof. For the 2 treatments, the ionic salts of the faces, the faces, the 7-square bismuth, the bismuth, the bismuth, the copper, the silver, the gold and the nickel are particularly preferably linked: the elements of the groups can be used by using international theories and applications: 2 t ( The IUPAC) naming system is queried in the P. peam.lanKgGV/peHQdie/defauh ht t periodic table "showing the previously used family number". u can be used as a precursor to the type 2 component of some transition metal oxygen yin, including but not limited to the 5th family 筮 ^ real fantasy,

離子越、第族及第6族(以前的第%族及第VIb族)的 鹽,例如 V043·、W〇- H2W.、Mg(V M〇7〇24、Nb6〇i/·、ReCV及其組合。對 銖、鉬、鎢及釩的離子鹽尤其較佳f ' X-2處理, :作為二型成分前驅物之某些過渡金屬硫屬化物 如一〜及其=(…偽族)的…,例 可作為2型成分前驅物之某些主族氧陰離 但不限於第1 6族(以前的第v j 實例,匕括 的第^族)的離子鹽,例如S〇42-、 126435.doc -44- 200902143 ’、SeCU2·及其組合。對於ΙΕχ_2處理,scu2_的離子鹽 尤其佳。 可作為2型成分前驅物之某些_離子實例,包括但不限 於第17族(以前的第¥113族)的離子鹽,例如F-、C1-、Br.、 I及其組合。對於IEX_2處理,F·及Cl·的離子鹽尤其較佳。 可作為2型成分前驅物之某些稀土離子及稀土錯合陽離 子或離子實例,包括但不限於鑭系元素及锕系元素的離子 鹽’例如 La、pr、Nd、Pm、Sm、Eu、Gd、Tb、Dy、 Ho、Er、Tm、Yb、Lu、Th、U及其組合。 可用於產生作為2型成分之過渡金屬-碳化物、過渡金 屬-氮化物、過渡金屬-硼化物及過渡金屬-磷化物的某些過 渡金屬實例’包括但不限於鉻、鉬、鎢、鈮、鈕、鐵、 鈷、鎳的離子鹽及其組合。 IEX-2處理說明Salts of the ion, the first and the sixth (formerly the % and VIb), such as V043·, W〇-H2W., Mg(VM〇7〇24, Nb6〇i/·, ReCV and Combination. The ionic salts of bismuth, molybdenum, tungsten and vanadium are particularly preferred for f 'X-2 treatment, as some of the transition metal chalcogenides of the precursor of the type II component such as a ~ and its = (... pseudo-family)... For example, some of the main groups of the precursors of the type 2 component are anodic, but not limited to, the ionic salts of the group 16 (formerly vj example, including the group), such as S〇42-, 126435. Doc -44- 200902143 ',SeCU2· and combinations thereof. For ΙΕχ_2 treatment, the ionic salt of scu2_ is especially good. Some examples of _ ions that can be used as precursors of type 2 components, including but not limited to group 17 (formerly An ionic salt of the group 113, for example, F-, C1-, Br., I, and combinations thereof. For the IEX_2 treatment, an ionic salt of F· and Cl· is particularly preferred. Some rare earths can be used as a precursor of the type 2 component. Examples of ion and rare earth misidentified cations or ions, including but not limited to lanthanides and ionic salts of lanthanides such as La, pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy , Ho, Er, Tm, Yb, Lu, Th, U and combinations thereof. It can be used to produce transition metal-carbides, transition metal-nitrides, transition metal-borides and transition metal-phosphides as type 2 components. Some examples of transition metals include, but are not limited to, ionic salts of chromium, molybdenum, tungsten, rhenium, knobs, iron, cobalt, nickel, and combinations thereof.

通吊’用於IEX-2處理之鹽溶液濃度’取決於經ΙΕχ_丨處 理或BIX-處理並要經ΙΕΧ_2處理之基質類型及用於與經 ΙΕΧ-1處理之基質相互作用及/或整合的圧又_2離子之相對 親和力。對於大部分類型之玻璃基質(例如,但不限於AR 型、A型或鈉鈣(soda_lime)玻璃),約〇〇〇1糾%至飽和的 IEX-2鹽溶液係較佳,而約〇 〇〇1 wt %至5 wt % ΐΕχ_2鹽溶 液係更佳。然而,視被視為達成觸媒組合物之預定用途所 必需之催化成分的官能性表面濃度而定,ΙΕχ_2鹽溶液可 能為小於0.00 1 wt.0/。。 若多種離子類型與基質交換,無論為同時進行或按順序 126435.doc -45· 200902143 進行,鹽溶液之濃度將按日3 …對於基質上各種成分前驅物所 而的相對負載及基質適用 士、八^ _ 用於一成分前驅物對比另一種成分 刚驅物的相對親和力進杆 _ 琨仃凋整。例如但不限於,在兩次 EX-2處理(亦即兩種不 1J催化成分前驅物與經ΙΕχ_ i . BIX-處理之基質整合)或= ^ X —-入IEX-2處理(亦即三種不同的 催化成分剞驅物與經1戎姆只τγm 丄驭經ΒΙΧ·處理之基質整合)中, 用於沈殿各種離子的鹽溶洛、遭_收备、上 夜/農度將取決於適用於各類與基 質表面整合之成分前驅物的 为初的目私相對濃度及對於各種離子 之表面親和力。 典型情況下,會根據所使用之ΙΕχ_2鹽溶液類型及濃度 及基質之特性’選擇適用於ΙΕχ_2處理的熱處理條件,例 如加熱溫度、加熱時間及混合條件。 較佳地,適合於使用酸進行ΙΕχ_2處理的加熱溫度可在 約2(TC至約200°C之間,更佳在約30°c至約9(Γ(:之間。 取決於IEX-2鹽溶液之濃度及選定之加熱溫度,用於 IEX-2處理的加熱時間可改變。較佳地,適用於压父_2處理 的加熱時間在約5分鐘至約48小時之間,更佳在約3〇分鐘 至約5小時之間。 通常’會根據所使用之IEX-2鹽溶液類型及濃度及基質 之特性(例如’欲自玻璃網狀物移除之離子的親和力、在 移除網狀物離子後玻璃之強度等)及熱處理之持續時間, 選擇混合條件。例如但不限於,混合條件可為連續戋斷 續,亦可為機械混合、流化、翻滾、滾動或手動混合。 總言之’ IEX-2鹽溶液濃度、熱處理狀態及混合條件的 126435.doc -46- 200902143 組合,實質上係基於在基質上及/或内整合足夠數量之 IEX-2離子及IEX-2離子之分布予以確定,而與基質表面 物理化學結合的性質無關,用以產生所需之表^電^類^ 及程度,以產生達成觸媒組合物之預定用途所需的表面活 性狀態。 / 藉由調整pH來調整基質表面電荷 如上所述,考慮到在第二ΙΕχ(&quot;ΙΕχ_2&quot;)處理中將與表面 整合之2型成分前驅物,所需的{)^1調整程度通常將取決於 基質之IEP、基質之IEP對比表面電荷分布曲線及所要之電 荷類型。例如但不限於,對於IEp等於8的基質,較佳地, 基貝/IEX-2混合物之pH值調整為約8至約12之間,更佳為 約9至約11之間。 用於進行所述pH值調整之溶液類型,將取決於與其他反 應物之相容性、基質在相關pH值範圍内的穩定性及所要之 電何岔度及其他因素。通常,任何稀驗均可用於將基質表 面電荷調至其IEP的右側(亦即產生淨的負表面電荷),而任 何稀酸可用於將基質表面電荷調至其IEp的左側(亦即產生 淨的正表面電荷)。無機酸或鹼或有機酸或鹼均可以稀濃 度使用,而通常較佳為有機鹼。通常,稀酸溶液或稀鹼溶 液之濃度’將取決於所使用之酸或鹼類型、其解離常數及 適於獲得所要表面電荷類型及密度的pH值。 在1EX_2處理完成後,較佳地,經IEX-2處理之基質可使 用任何合適的方法分離’包括但不限於過濾方式、離心方 式、傾析及其組合。然後,經ΙΕΧ_2處理之基質用一或多 126435.doc •47- 200902143 種合適的清洗液(例如蒸餾水或去離子水、稀鹼或稀酸及/ 或D適的水溶性有機溶劑,例如尹醇、乙醇或丙酮)清 洗,並在約110°C之溫度下乾燥約2〇至24小時。 JV.沈殿後處理說明 視需要,在經IEX_2處理之基質得以分離後,可僅乾 燥瓜燒,在氧化條件下烺燒,隨後還原或進一步氧化, 在不煅燒的情況下還原或在不煅燒的情況下氧化。可按照 而要,用合適的還原、硫化、碳化、氮化、磷化或硼化試 劑(-IDING试劑)’在氣相或液相中執行表面沈澱之過渡金 屬離子、氧陰離子及/或硫陰離子的反應,以產生相應的 催化有效之金屬硫化物/硫氧化物、金屬碳化物/碳氧化 物、金屬氮化物/氮氧化物、金屬硼化物或金屬磷化物成 分。 通常,但不限於,沈澱後烺燒處理的目的實質上為分解 金屬平衡離子或配體,且將金屬、金屬氧化物、金屬硫屬 化物等更緊密地與基質表面整合,並移除任何未在先前的 乾燥處理中移除的殘餘水。 用於經IEX-2處理之基質的煅燒處理條件,對於基質之 成功表面活化並非特別重要,然而,該等條件只應足夠嚴 格,能夠以催化有效量產生至少一個具有沈澱之成分前驅 物的催化活性區域。但就使用煅燒而言,基質首先在氧化 性氣氛(例如在空氣或氧氣)中煅燒。另外,重要的係,選 擇夠高的煅燒溫度以確保所關注之2型成分前驅物被氧化 而且任何殘餘水得到移除(若仍有任何殘餘水存在),但锻 126435.doc -48- 200902143 燒溫度亦應夠低,能 沈澱成分前驅物分解 夠合理避免基質之軟化點及非所要之 例如’但不限於’沈殿之硫酸鹽需要炮燒條件來分解所 結合之陽離子並將硫酸根固定於表面丨,但該等條件不得 顯著將硫酸鹽分解成揮發性的硫氧化物。同樣地,金屬氧 陰離子要求锻燒條件來分解所結合之陽離子並將陰離子以 氧化物形式固定於表面上,但條件不得嚴格到使金屬氧化 物自表面揮發或造成金屬氧化物溶入基質。最後,貴金屬 及錯合物應在以下條件煅燒:分解所存在的配體及陰離 子,但不付嚴格到使貴金屬聚集在表面上。鑒於此原因, 如以下更詳細說明,貴金屬較佳在沒有煅燒的情況下直接 還原。 通常’锻燒溫度應至少比選定基質軟化點低至少約1 0 〇 °C。煅燒溫度應在約100°C至700°C之間,更佳在約2〇〇。〇 至600°C之間,最佳在約300°C至500。(:之間。 典型情況下’經IEX-2處理之基質煅燒約i至約24個小 時,較佳煅燒約2至約12個小時。儘管如此,視與基質整 合之2型成分而定,該項煅燒時間可在該等範圍以外變 化。 通常,但不限於,沈澱後還原處理目的為至少實質上 (若非完全)將催化成分前驅物(例如金屬、金屬氧化物或金 屬硫化物)還原成與基質表面整合的較低氧化狀態。合適 還原劑的實例包括但不限於CO及H2。H2係較佳的還原 劑,其流動速率較佳在每公克基質約0.01 L/hr至約100 126435.doc -49- 200902143 L/hr之間’更佳其流動速率在每公克基質〇」❿ 之間。 前提為所 典型情況下,還原溫度應在〇°c至6〇(rc之間 選擇之溫度比基質之軟化點至少低1 〇〇 t。 通常,經IEX-2處理之基質要經約〇1小時至約48小時之 還原處理,較佳經約1小時至約8小時之還原處理。 或者,經IEX-2處理之基質可藉由溶液相處理進行還 原,該溶液相處理使用可溶性還原劑(例如但不限於肼、 氫化鈉、氫化鋁鋰及其組合)在合適的溶劑(例如水或乙醚) 中進行。 通常,但不限於,沈澱後-IDING反應處理的目的為在 另外使還原的金屬與包含較低原子量_IDING元素之試劑反 應的同時’還原金屬離子、金屬氧陰離子及/或金屬硫陰 離子。在某些情況下’直接-IDING會在沒有同時發生金屬 氧化恶還原的情況下發生,例如某些硫化處理。 典型的氣相-IDING試劑包括但不限於硫化氫、甲硫醇 及二甲基硫(硫化試劑)、氨(氮化試劑)、甲烧、乙燒及其 他輕質烴類(碳化試劑)。該等氣相-IDING試劑可在環境壓 力下或加壓下直接與經IEX-2處理之基質起反應,或是在 與惰性氣體或氫氣混合之氣體中與與經IEX-2處理之基質 起反應’進而產生相應的硫化物、碳化物或氮化物。可能 有催化效力之部分-IDED產物(包括硫氧化物、碳氧化物 及氮氧化物)亦可藉由下述方式產生:與實質上原樣接收/ 獲得之基質、經IEX-2處理之整合基質、經IEX-2處理之煅 燒基質或經IEX-2處理之還原基質進行不完全反應。 126435.doc •50- 200902143 藉由兩次離子交換(兩次IEX_2處理)基質之還原處理, 可產生金屬磷化物,其中一項IEX_2處理係一或多種過渡 金屬離子,而另一項IEX-2處理係磷酸根離子。較佳地, 該兩項IEX-2處理可按順序執行。另外,金屬磷化物可藉 由使用氣相磷化試劑(例如但不限於磷化氫(pH3))來產生所 要之金屬磷化物。例如,以處於合適氧化態之所需過渡金 屬進行單一離子交換之基質(經單一汨父_2處理之基質”可 進一步用PH3處理來產生所需的金屬磷化物。 溶液相處理可用於產生金屬硫化物、金屬硼化物及金屬 磷化物催化成分。產生金屬硫化物之典型溶體處理包括但 不限於在至/ΒΠ_至回流溫度之範圍内,以有效濃度之六甲基 一矽硫烷有機溶液處理經ΙΕΧ_2處理之金屬-離子-整合基 貝,歷時之時間足以在基質表面上及/或内產生催化有效 量之催化成分。 產生硼化物之典型溶液相處理包括但不限於,對於經 ΙΕΧ-2處理之金屬-離子_整合基質,在室溫至回流溫度之 間,歷時有效時間進行硼氫化鈉或硼氫化鉀水溶液處理。 產生磷化物之典型溶液相處理包括在室溫至回流之範圍 内,對於經ΙΕΧ-2處理之金屬-離子_整合基質進行次磷酸鈉 水溶液處理,歷時時間之足以在基質表面上及/或内產生 催化有效量之催化成分。 V ·催化活性區域說明 由於任何上述基質處理而產生的催化活性區域,將具有 ⑴小於或等於約30奈米的平均厚度,較佳為$約2〇奈米, 126435.doc •51· 200902143 更佳為$約10奈米,及(ii)催化有效量之至少一種催化成 分。較佳地,使用XPS光譜學確定催化區域的平均厚度, XPS光譜學使用稱為濺射深度分布之分層蝕刻技術(會在以 下提供實例中的分析方法下更詳細說明)。然而,熟習此 項技術者所知的其他分析技術亦可用來確定催化成分對比 成分之相關基質表面的大體位置。所以,基質催化區域的 平均厚度可使用(例如但不限於)透射電子顯微鏡術(TEM) 或掃描TEM(STEM,亦在以下更詳細說明)予以確定。熟 翫此項技術者對XPS或TEM程序均有透徹的瞭解。 應理解,在極限情況下,無論催化活性區域係由ΐΕχ^ 處理或IEX-2處理(有或無BIX處理)所產生,對於本發明之 任何觸媒組合物而言,催化活性區域的厚度一般⑷不會在 實質上穿過&amp;質之表面區域或⑻不f超過基質之外表面約 30奈米厚度,較佳不超過約2()奈米厚度,更佳不超過1〇奈 米厚度。關於在經處理之基質上及/或内一或多個催化: f生區域的疋位,亦應理解催化活性區域可能: (a)在基質之外表面,及存在任何孔隙時,在基質之孔 隙壁表面; W在基質之表面區域中’亦即在基f外表面以下㈣ 奈米,較佳在基質外表面以下約2〇奈米,更佳在基 質外表面Μ下約1G奈米;當存在任何孔隙時,在其 質孔隙壁表面以下約3〇夺乎 土 面以下約20奈米,更佳在基質孔隙壁表面以下約 奈米,但在基質表面下區域以上; 126435.doc -52. 200902143 ⑷在基質之外表面上 部分在基質孔隙壁任何孔隙時, 夕主 “表面上或以上’而部分位於夷質 之表面區域中,或 、土貝 (d) (a)、(b)及(〇之組合。 通常,無論為1型成分或2型成分,催化成分之量可在約 0.0002 wt.%j.^5 wt 〇/-, 夏·!在約 主、,W wt./0之間,較佳在約〇〇〇〇2 2 wt.%之間,更佳在约 至約 旯佳在、,勺0.0005 Wt.%至約! wt %之 且’本發明觸媒組合物 初之催化活性區域可為連續或不連 續。 不受理論約束的情況下,據認為,覆蓋有不連續的催化 活性區域之觸媒組合物,與實質上覆蓋有連續或更廣乏之 連續催化活性區域的催化成分相比,至少同樣有效,而且 在有些情況下更為有效。催化有效區域在基質上的外表面 覆盍範圍之程度,可在低至〇〇〇〇1%覆蓋至高達ι〇〇%覆蓋 之間。較佳地’催化有效區域之外表面覆蓋的程度在約 0.0001%至約10%之間,更佳在約〇 〇〇〇1%至約之間。 但,在不受理論約束的情況下,據認為,觸I组合物,特 別係具有較低催化成分wt.%負載之觸媒組合物,很可能催 化有效性更強,因為在經處理之基質上及/或内的催化活 性區域變得更為分散(亦即在催化活性區域之間更大程度 的分布及分開)。 催化活性區域及其他上述觸媒組合物特性,均係基於發 明人對於進入穩態反應條件之前觸媒組合物狀態的最佳可 得資訊。一或多種所述特性可改變的程度並不確定,而且 126435.doc -53· 200902143 大。卩分不可預測。儘管如此,在不受理論約束的情況下認 為,由於觸媒組合物促進其預定製程反應,本文所述之觸 媒組合物的官能性表面活性將允許與基質整合之催化成分 的電荷及/或幾何定位及其他成分特性顯著變化。因此, 應理解,本文所述的本發明範圍,同樣擴展至在穩態反應 條件下由所主張之組合物產生的所有觸媒組合物。 VI.觸媒組合物在脫氫化方法中的應用 —般而言,上述類型的觸媒組合物對由於產物或反應物 之粒子内擴散阻力而使觸媒活性及選擇性受到限制的製程 (亦即擴散受限製程)最為有利。但’該等觸媒組合物還可 被用於不一定受到擴散限制的製程。例如,若沒有限制, 一些製程僅僅需要上述類型的觸媒組合物提供單一類型之 催化相互作用’以幫助降低某個製程反應之活化能量。因 此,較低的活化能量可使該製程具有更好的熱力學特性 (例如,驅動該製程所需之能量變少),因此,進行商業化 生產亦就更具成本效益。 ' 脫氫化方法係上述觸媒組合物可有利用於處理烴、雜烴 及其混合物的-類方法。本文所使用之烴係指僅由碳原子 (C)及氫原子(H)構成的—群化合物,而本文所使用之雜煙 係指主要由碳原子(C)及氫原子(H)構成,但同時還含有除 碳及氫以外的至少一種其他原子(例如但不限於氧(〇卜^ (N)及/或硫(S))的一群化合物。脫氫環化方法亦可使用上 述類型之觸媒組合物有利地進行。 在脫氫化或脫氳環化方法中 適於使用上述類型之觸媒 126435.doc -54· 200902143 組合物進行脫氫化及/或脫氫環化的含有烴及/或雜烴之製 程流一般包括具有i至約30個碳原子之烴,但在某些情況 下可能超過30個碳原子’其中’烴具有至少一個可脫氫化 位點或可脫氫環化位點,在針對所需產物、產率及/或製 程效率之適當脫氫化或脫氫環化條件下(以下更詳細描 述),易於脫氫化或脫氫環化。 製程流包括但不限於原料流、中間轉移流、再循環流及/ 或排放流。本文利之可脫氫化位點係指具有至少一個碳 原子(C)或一個雜原子的原子位置,但一般為含碳的原子 位置,而雜原子可為(但不限於)氧⑼、氮(n)或硫⑻。然 而,無論如何,可脫氫化位點都具有至少一個飽和度,而 且在適當的反應條件下,有觸媒組合物參與時,容易達到 至少部分不飽和。本文所用之可脫氫環化位點係指具有至 ;-個奴原子(C)或雜原子之原子位置,但一般為含碳的 原子位置,而雜原子可為(但不限於)氧⑼、氮(N)或硫 ⑻。然而’無論何種情況,可脫氫環化位點具有至少一 個飽和度’而且在適當的反應條件下,有觸媒組合物參與 時,容易達到至少部分不飽和,且能與至少一個其他可脫 氫環化位點形成共價鍵,而形成具有至少三個或三個以上 原子的環’其中包含至少兩個碳原子。 、j it於使用上述類型之觸媒組合物脫氣化的煙及/ 或雜k I括(但不限於)烧煙、異鏈烧烴、烧基芳香煙、環 烷烃及烯te。使用上述類型之觸媒組合物時,適合脫氫化 之較佳L類為具2至約3〇個碳原子之正鏈烷烴。更佳的正 126435.doc -55- 200902143 鏈烧烴為具2至1 5個碳原子者。 例如,適於使用上述類型之觸媒組合物⑽環化㈣及/ 或雜烴包括(但*限於)正職烴及正鏈㈣烴(丽_ 常轉化為對應的芳香族產物(如正辛 烷變成乙苯或二甲苯)或其他所需之環埽或雜環烯產物。 使用上述類型之觸媒組合物時,適合脫氫環化之較佳烴類 為具3至約30個碳原子之正鏈院烴,更佳者為具3至屬 原子之正鏈烧烴。 胺Γί用具有一或多個氯化區之各類反應器執行脫氫化或 _化方法’使得’反應煙原料流可與保持在脫氯化條 下的-個脫氫化區中的觸媒組合物充分接觸(以下更蝉 該接觸可在固定觸媒m移動觸媒床系 物,Γ化床系統中進行’亦可使用上述各類不同觸媒複合 物,在批次操作中進行。 一般而言,較佳採用固定床系統。在固定床系統中,烴 料流首先經預加熱至所需之反應温度,然後流入含有固 疋觸媒複合物床之脫氫㈣。該脫氫化區 或多個獨立的反應區’它們之間有加熱手段,可確2反 應£輸入端保持所需之反應溫度。烴能約以向上、向下或 觸媒床。較佳使烴徑向流過觸媒床二 :。媒時可為液相、氣液混合相或氣相,較佳為氣 上物在何種脫氫化或脫氫環 許多氯化方法’同樣取決於所需之產物、產率及: 126435.doc -56- 200902143 效率,該等脫氫化或脫氫環化條件包括(a)溫度範圍一般在 約200°C至約l,〇〇(TC,且較佳在約35〇0C至約9〇〇°c,壓 力範圍一般在約40 kPa至約1〇,342 kPa,且較佳在約50 kPa 至約2,75 8 kPa,(c)稀釋氣(如氫氣,可降低觸媒組合物之 結焦速度)與可脫氫化或可脫氫環化烴之莫耳比一般在約 〇. 1:1至約40:1,且較佳在約i:丨至約丨〇:丨,及(d)反應器中 的液時空速(LHSV)範圍一般在約01至約10〇,且較佳在約 0.5 hr·1 至約 40 hr·1。 脫氳化區之排放流通常含有未轉化之可脫氫化烴、氣氣 及脫氫化反應產物。排放流通常經冷卻後送至氫分離區, 以自畐煙液相中分離出富氫氣相。一般而言,富烴液相藉 由合適的選擇性吸附劑、選擇性溶劑、選擇性反應或藉由 合適的分餾方案進一步分離。未轉化之可脫氫化烴經回 收,且可再循環至脫氫化區。脫氫化反應產物將回收作為 最終產物或作為製備其他化合物之中間物。 在流入可脫氫化區之前、期間或之後,可脫氫化烴可與 稀釋劑混合。稀釋劑可為氫氣、蒸汽、甲烷、乙烷、二氧 化碳、氮氣、氬氣等氣體或其混合物’氫氣係首選的稀釋 劑。一般而言,當氫氣作為稀釋劑時,用量應足以確保氣 氣與烴之莫耳比為約〇1:1至約4〇:1,其中莫耳比為約 至約10:1時之結果最佳。送入脫氫化區之稀釋氫氣流通常 為於氫分離區中自脫氫化區排放流中分離出來的再循埽 氫。 可連續或斷續地向脫氫化區添加水或諸如醇、醛、喊戋 126435.doc -57- 200902143 酮等在脫氫化條件下可分解形成水的物質,添加量按當量 水計算,按重量計大約占烴原料流的約1卯111至約2〇,00〇1){)111。 對具2至30個或更多個碳原子之烷烴進行脫氫化時,按重 量計約1 ppm至約10,〇〇〇 ρριη或水添加劑之效果最佳。 實例 現在結合以下實例更詳細說明本發明,以下實例說明或 模擬了涉及本發明實踐的多個層面。應當理解,在本發明 精神實質内的所有改變均希望得到保護,因此不能認為本 發明僅侷限於這些實例。 具有大孔隙玻璃基質之觸媒組合物 實例1 大孔隙玻璃上之把 獲得由Dennert Poraver生產之大孔隙泡沫鈉鈣玻璃樣 品’即平均直徑約為40至125微米之玻璃珠。 第一步,對於按原樣接收、未經煅燒之大孔隙玻璃樣品 進行酸浸處理。將約25公克大孔隙玻璃及3公升5.5 wt.%之 硝酸各自置入4公升之塑膠廣口容器内《將該塑膠容器置 於30C之通風烘箱内30分鐘’每10分鐘用手稿微搖晃一 下。酸浸處理完成之後,使用帶有Whatman 541遽紙之布 氏(Buchner)漏斗過滤樣品’並使用約7_ 6公升去離子水清 洗。然後,在。C110°C之溫度下,將酸浸後之樣品乾燥22 小時。 第二步’對經酸浸處理之大孔隙玻璃進行離子交換 (IEX)處理。在本實例中’使用二氫氧四胺鈀 126435.doc -58- 200902143 [Pd(NH3)4](OH)2製備8〇毫升〇.】wt %之纪溶液用於離子交 換(”mx溶液&quot;)。將4公克大孔隙玻璃加入離子交換溶液中 (’’玻璃/離子交換混合物&quot;)。量測玻璃/離子交換混合物之 PH值,測得約10.3。然後,將混合物移入15〇毫升之塑膠 廣口容Μ。將該塑膠容器置於5〇t之通風烘箱内4 時,每30分鐘用手稍微搖晃一下。離子交換處理完成之 後,使用帶有Whatman 541濾紙之布氏漏斗過濾玻璃/離子 交換混合物,並使用約3.8公升去離子水清洗。然後,在 11 〇°C溫度下’將離子交換玻璃樣品乾燥22小時。 第三步’對離子交換玻璃進行還原處理,其中離子交換 玻璃先在空氣流速為2 L/hr之空氣氣氛及30(rc之溫度下煅 燒2小時’然後在氫氣(Η,)流速為2 L/hr之氫氣(Η〗)氣氛及 3 0 0 C之溫度下還原4小時。 採用電感耦合電漿-原子發射光譜法(ICP_AES)分析樣 品’鈀濃度之結果約為0.098 wt.%。 實例2 大孔隙玻璃上之把 獲得由Dennert Poraver生產之大孔隙泡沫鈉鈣玻璃樣 品,即平均直徑約為4〇至125微米之玻璃珠。 第一步’對於按原樣接收、未經煅燒之大孔隙玻璃樣品 進行酸浸處理。將約25公克大孔隙玻璃及3公升5.5 wt.%之 硝酸各自置入4公升之塑膠廣口容器内。將該塑膠容器置 於30 °C之通風烘箱内30分鐘,每1 0分鐘用手稍微搖晃一 下。酸浸處理完成之後,使用帶有Whatman 54 1渡紙之布 126435.doc -59- 200902143 氏漏斗過濾樣品,並使用約7 ,,. ’ A升去離子水清洗。然 後’在110 c之溫度下,將酴、、* 咕一 將紅次後之樣品乾燥22小時。 第一步,對經酸浸處理之 &lt;大孔隙玻璃進行離子交換 (IEX)處理。在本實例中’使 _ 氏用一氯四胺鈀[Pd(NH3)4](Cl)2 製備80毫升〇_i wt.%之鈀溶 把冷夜用於離子交換(”ΙΕχ溶液&quot;)。 將4公克大孔隙玻璃加入離子 卞父換溶液中(&quot;玻璃/離子交換 混合物&quot;)。量測玻璃/離子交 丁又換 '此合物之pH值,測得約 8 · 1。然後’將混合物移入15 〇吝也 〇耄升之塑膠廣口容器内。將 該塑膠容器置於50°C之通風饵浐^ 恧風烘相内2小時’每30分鐘用手 稱微搖晃—下。離子交換處理完成之後,使用帶有The concentration of the salt solution used for IEX-2 treatment depends on the type of substrate treated by ΙΕχ_丨 treatment or BIX-treatment and treated by ΙΕΧ_2 and for interaction and/or integration with the substrate treated with ΙΕΧ-1. The relative affinity of the 圧 and _2 ions. For most types of glass substrates (such as, but not limited to, AR type, A type, or soda_lime glass), an IEX-2 salt solution of about 1% to saturated is preferred, and about 〇〇 〇1 wt% to 5 wt% ΐΕχ_2 salt solution is better. However, the ΙΕχ_2 salt solution may be less than 0.00 1 wt.0/ depending on the functional surface concentration of the catalytic component necessary to achieve the intended use of the catalyst composition. . If multiple ion types are exchanged with the substrate, either simultaneously or in sequence 126435.doc -45· 200902143, the concentration of the salt solution will be on a daily basis for the relative loading of the various component precursors on the substrate and the matrix,八^ _ is used to compare the relative affinity of a component precursor to another component of the precursor _ 琨仃 整. For example, but not limited to, two EX-2 treatments (ie, two non-1J catalytic component precursors are integrated with a ΙΕχ_i. BIX-treated substrate) or =^X-- into an IEX-2 treatment (ie, three In the case of different catalytic components, the ruthenium drive is integrated with the substrate of 戎γγ 丄驭 丄驭·························································· The compositional precursors that are integrated with the surface of the substrate are initially in relative concentration and surface affinity for various ions. Typically, heat treatment conditions suitable for the ΙΕχ_2 treatment, such as heating temperature, heating time, and mixing conditions, are selected depending on the type and concentration of the ΙΕχ2 salt solution used and the characteristics of the substrate. Preferably, the heating temperature suitable for the hydrazine 2 treatment using an acid may be between about 2 (TC to about 200 ° C, more preferably between about 30 ° C and about 9 (Γ between: depending on IEX-2) The concentration of the salt solution and the selected heating temperature may vary depending on the heating time of the IEX-2 treatment. Preferably, the heating time for the pressure parent treatment is between about 5 minutes and about 48 hours, more preferably Between about 3 minutes and about 5 hours. Usually 'depends on the type and concentration of the IEX-2 salt solution used and the characteristics of the substrate (eg 'affinity of the ions to be removed from the glass mesh, remove the net The mixing time of the strength of the glass after the ion and the duration of the heat treatment, for example, but not limited to, the mixing condition may be continuous chopping, mechanical mixing, fluidization, tumbling, rolling or manual mixing. The combination of IEX-2 salt solution concentration, heat treatment state and mixing conditions 126435.doc -46- 200902143 is essentially based on the integration of a sufficient amount of IEX-2 ions and IEX-2 ions on and/or in the matrix. Distribution is determined, and physical and chemical bonding with the surface of the substrate Irrespective of nature, to produce the desired surface and extent to produce the desired surface activity for the intended use of the catalyst composition. / Adjust the surface charge of the substrate by adjusting the pH as described above. The degree of {)^1 adjustment required for the type 2 component precursor to be integrated with the surface in the second (&quot;ΙΕχ_2&quot;) treatment will generally depend on the IEP of the matrix, the IEP versus surface charge distribution curve of the matrix, and The desired type of charge, such as, but not limited to, for a substrate having an IEp equal to 8, preferably, the pH of the kebab/IEX-2 mixture is adjusted to between about 8 and about 12, more preferably between about 9 and about 11. The type of solution used to effect the pH adjustment will depend on compatibility with other reactants, stability of the matrix over the relevant pH range, and the desired electrical conductivity and other factors. Rare tests can be used to adjust the surface charge of the substrate to the right of its IEP (ie, to produce a net negative surface charge), and any dilute acid can be used to adjust the surface charge of the substrate to the left of its IEp (ie, to produce a net positive surface). Charge) inorganic acid or alkali The organic acid or base can be used in a dilute concentration, and is usually preferably an organic base. Usually, the concentration of the dilute acid solution or the dilute alkali solution will depend on the type of acid or base used, its dissociation constant, and the desired surface. pH of charge type and density. After completion of the 1EX_2 treatment, preferably, the IEX-2 treated substrate can be isolated using any suitable method including, but not limited to, filtration, centrifugation, decantation, and combinations thereof. The substrate treated with ΙΕΧ_2 uses one or more 126435.doc •47- 200902143 suitable cleaning solutions (such as distilled water or deionized water, dilute alkali or dilute acid and / or D suitable water-soluble organic solvent, such as indanol, It is washed with ethanol or acetone and dried at a temperature of about 110 ° C for about 2 to 24 hours. JV. Post-deep treatment description As needed, after the substrate treated by IEX_2 is separated, it can be dried only by melon, simmered under oxidizing conditions, then reduced or further oxidized, reduced without calcination or not calcined. Oxidation in case. The surface metal precipitated transition metal ions, oxyanions and/or may be subjected to surface precipitation in a gas phase or a liquid phase by a suitable reduction, sulfurization, carbonization, nitridation, phosphating or boronating agent (-IDING reagent). The reaction of a sulfur anion produces a corresponding catalytically effective metal sulfide/sulfur oxide, metal carbide/carbon oxide, metal nitride/nitrogen oxide, metal boride or metal phosphide component. Typically, but not limited to, the purpose of the post-precipitation calcination treatment is essentially to decompose the metal counterion or ligand and to more closely integrate the metal, metal oxide, metal chalcogenide, etc. with the surface of the substrate and remove any Residual water removed in the previous drying process. The calcination conditions for the IEX-2 treated substrate are not particularly important for successful surface activation of the substrate, however, these conditions should only be sufficiently stringent to produce at least one precursor with precipitated components in a catalytically effective amount. Active area. However, in the case of calcination, the substrate is first calcined in an oxidizing atmosphere (e.g., in air or oxygen). In addition, the important system is to choose a high calcination temperature to ensure that the precursor of the type 2 component of interest is oxidized and any residual water is removed (if any residual water is still present), but forging 126435.doc -48- 200902143 The burning temperature should also be low enough to decompose the precipitated precursors reasonably to avoid the softening point of the matrix and undesired. For example, but not limited to the 'salt of the sulphate salt, the cation is required to decompose the bound cation and fix the sulfate. The surface is flawed, but these conditions must not significantly decompose the sulfate into volatile sulfur oxides. Similarly, metal oxyanions require calcination conditions to decompose the bound cations and immobilize the anions as oxides on the surface, provided that the conditions are such that the metal oxides volatilize from the surface or cause the metal oxides to dissolve into the matrix. Finally, precious metals and complexes should be calcined under the following conditions: decomposition of the ligands and anions present, but not so strict that the precious metals accumulate on the surface. For this reason, as explained in more detail below, the noble metal is preferably directly reduced without calcination. Typically, the calcination temperature should be at least about 10 ° C lower than the softening point of the selected substrate. The calcination temperature should be between about 100 ° C and 700 ° C, more preferably about 2 Torr. 〇 Between 600 ° C, preferably between about 300 ° C and 500. (Between: Typically, the substrate treated with IEX-2 is calcined for about i to about 24 hours, preferably calcined for about 2 to about 12 hours. However, depending on the type 2 component of the matrix integration, The calcination time can vary outside of these ranges. Typically, but not limited to, the post-precipitation reduction treatment aims to reduce, at least substantially, if not completely, the catalytic component precursor (eg, metal, metal oxide or metal sulfide) to A lower oxidation state integrated with the surface of the substrate. Examples of suitable reducing agents include, but are not limited to, CO and H2. H2 is a preferred reducing agent, preferably having a flow rate of from about 0.01 L/hr to about 100 126435 per gram of substrate. Doc -49- 200902143 L / hr 'better flow rate between each gram of matrix 〇 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 It is at least 1 〇〇t lower than the softening point of the substrate. Typically, the substrate treated with IEX-2 is subjected to a reduction treatment of from about 1 hour to about 48 hours, preferably from about 1 hour to about 8 hours. , the substrate treated by IEX-2 can be dissolved by The phase treatment is carried out for reduction, and the solution phase treatment is carried out using a soluble reducing agent such as, but not limited to, hydrazine, sodium hydride, lithium aluminum hydride or a combination thereof in a suitable solvent such as water or diethyl ether. Usually, but not limited to, precipitation The purpose of the post-IDING reaction treatment is to 'reducing metal ions, metal oxyanions and/or metal sulfide anions while reacting the reduced metal with a reagent containing a lower atomic amount of _IDING element. In some cases, 'direct- IDING can occur without simultaneous metal oxide reduction, such as certain sulfurization treatments. Typical gas phase-IDING reagents include, but are not limited to, hydrogen sulfide, methyl mercaptan and dimethyl sulfide (vulcanization reagent), ammonia ( Nitriding reagent), methyl ketone, e-sinter and other light hydrocarbons (carbonizing agents). These gas-IDING reagents can be directly reacted with IEX-2 treated substrates under ambient pressure or under pressure, or It is reacted with a substrate treated with IEX-2 in a gas mixed with an inert gas or hydrogen to produce a corresponding sulfide, carbide or nitride. It may have catalytic effect. Part of the force - IDED products (including sulfur oxides, carbon oxides and nitrogen oxides) can also be produced by: substantially as received/obtained matrix, IEX-2 treated integrated matrix, via IEX -2 treated calcined substrate or IEX-2 treated reducing substrate for incomplete reaction. 126435.doc •50- 200902143 Metal phosphide can be produced by two ion exchange (two IEX_2 treatment) substrate reduction treatment, One of the IEX_2 treatments is one or more transition metal ions, and the other IEX-2 treatment is a phosphate ion. Preferably, the two IEX-2 treatments can be performed sequentially. Alternatively, the metal phosphide can be produced by using a gas phase phosphating reagent such as, but not limited to, phosphine (pH 3) to produce the desired metal phosphide. For example, a substrate that is subjected to a single ion exchange with a desired transition metal in a suitable oxidation state (a substrate treated with a single Master 2) can be further treated with PH3 to produce the desired metal phosphide. Solution phase treatment can be used to produce metal Sulfide, metal boride and metal phosphide catalytic components. Typical solution treatments for metal sulfides include, but are not limited to, in the range of to / ΒΠ to reflux temperature, with an effective concentration of hexamethyl-sulfonane organic The solution treats the metal-ion-integrated bismuth treated with ΙΕΧ_2 for a time sufficient to produce a catalytically effective amount of the catalytic component on and/or within the surface of the substrate. Typical solution phase treatments that produce borides include, but are not limited to, for warp -2 treated metal-ion_integrating substrate, treated with sodium borohydride or potassium borohydride solution at room temperature to reflux temperature over a period of time effective. Typical solution phase treatment for phosphating includes room temperature to reflux Internally, the metal-ion-integrated matrix treated with hydrazine-2 is treated with an aqueous solution of sodium hypophosphite for a sufficient period of time. A catalytically effective amount of a catalytic component is produced on and/or in the surface of the V. The catalytically active region indicates that the catalytically active region resulting from any of the above substrate treatments will have an average thickness of (1) less than or equal to about 30 nm, preferably $ about 2 nanometers, 126435.doc • 51. 200902143 more preferably about 10 nanometers, and (ii) a catalytically effective amount of at least one catalytic component. Preferably, XPS spectroscopy is used to determine the average thickness of the catalytic region. XPS spectroscopy uses a layered etching technique called sputter depth distribution (described in more detail in the analytical methods provided below). However, other analytical techniques known to those skilled in the art can also be used to determine catalysis. The composition is compared to the approximate location of the surface of the associated substrate. Therefore, the average thickness of the matrix catalytic region can be determined using, for example, but not limited to, transmission electron microscopy (TEM) or scanning TEM (STEM, also described in more detail below). Those skilled in the art have a thorough understanding of the XPS or TEM procedures. It should be understood that in the extreme case, regardless of the catalytically active region, Or IEX-2 treatment (with or without BIX treatment), for any of the catalyst compositions of the present invention, the thickness of the catalytically active region is generally (4) not substantially passing through the & surface region or (8) Not f exceeding the surface of the substrate by a thickness of about 30 nm, preferably not more than about 2 () nanometer thickness, more preferably not more than 1 nanometer thickness. About one or more on the treated substrate and/or within Catalysis: The enthalpy of the f-region, it should also be understood that the catalytically active region may: (a) be on the outer surface of the matrix, and in the presence of any pores, on the pore wall surface of the matrix; W in the surface region of the matrix 'is also The outer surface of the base f is below (4) nanometer, preferably about 2 nanometers below the outer surface of the matrix, more preferably about 1G nanometer under the outer surface of the matrix; when there is any pore, about 3 below the surface of the porous pore wall It is about 20 nm below the surface of the soil, preferably about 100 nm below the surface of the pore wall of the matrix, but above the surface of the surface of the substrate; 126435.doc -52. 200902143 (4) Part of the pore wall of the matrix on the outer surface of the matrix Any pores, the main "on the surface or above" Yi points located on the surface area of the substance, or in, the soil shell (d) (a), (b) (and combinations of the square. Usually, the amount of the catalytic component may be about 0.0002 wt.% j.^5 wt 〇/-, whether it is a type 1 component or a type 2 component, summer! Between the main, W wt. / 0, preferably between about 2 2 2 wt.%, more preferably from about to about 旯 在, ,, spoon 0.0005 Wt.% to about! The initial catalytically active region of the wt% of the catalyst composition of the present invention may be continuous or discontinuous. Without being bound by theory, it is believed that a catalyst composition covered with a discontinuous catalytically active region is at least as effective as a catalytic component substantially covered with a continuous or more extensive continuous catalytically active region, And in some cases it is more effective. The extent to which the catalytically effective region covers the outer surface of the substrate can range from as low as 〇〇〇〇1% coverage to as high as ι〇〇% coverage. Preferably, the extent of surface coverage outside the catalytically active region is between about 0.0001% and about 10%, more preferably between about 1% and about 1%. However, without being bound by theory, it is believed that the T-I composition, especially a catalyst composition having a lower catalytic component wt.% loading, is likely to be more catalytically effective because of the treated substrate. The upper and/or inner catalytically active regions become more dispersed (i.e., more widely distributed and separated between the catalytically active regions). The catalytically active regions and other characteristics of the above-described catalyst compositions are based on the best available information from the inventors regarding the state of the catalyst composition prior to entering the steady state reaction conditions. The degree to which one or more of the described characteristics can be changed is not certain, and is 126435.doc -53· 200902143 large. The score is unpredictable. Nevertheless, without being bound by theory, it is believed that the functional surface activity of the catalyst compositions described herein will permit the charge and/or charge of the catalytic component integrated with the matrix as the catalyst composition promotes its intended process reaction. Geometric positioning and other component characteristics vary significantly. Thus, it is to be understood that the scope of the invention described herein extends to all of the catalyst compositions produced by the claimed compositions under steady state reaction conditions. VI. Use of Catalyst Compositions in Dehydrogenation Processes - Generally, catalyst compositions of the above type have processes that limit catalyst activity and selectivity due to intraparticle diffusion resistance of the product or reactants (also That is, the diffusion is limited.) It is most advantageous. However, such catalyst compositions can also be used in processes that are not necessarily limited by diffusion. For example, if not limited, some processes require only a single type of catalytic composition of the type described above to provide a single type of catalytic interaction&apos; to help reduce the activation energy of a process reaction. As a result, lower activation energy allows the process to have better thermodynamic properties (e.g., less energy is required to drive the process), so commercial production is also more cost effective. The dehydrogenation process is a process of the above-described catalyst composition which can be advantageously used to treat hydrocarbons, heterohydrocarbons and mixtures thereof. The hydrocarbon used herein refers to a group of compounds composed only of a carbon atom (C) and a hydrogen atom (H), and the term "honey" as used herein refers mainly to a carbon atom (C) and a hydrogen atom (H). However, it also contains a group of compounds other than carbon and hydrogen, such as, but not limited to, oxygen (〇(^) and/or sulfur (S)). The dehydrocyclization method can also use the above types. The catalyst composition is advantageously carried out. In the dehydrogenation or deuteration cyclization process, it is suitable to use the catalyst of the above type 126435.doc -54· 200902143 The composition is subjected to dehydrogenation and/or dehydrocyclization of hydrocarbons and/or Or the process stream of a heterohydrocarbon generally comprises a hydrocarbon having from i to about 30 carbon atoms, but in some cases may exceed 30 carbon atoms 'where the hydrocarbon has at least one dehydrogenation site or dehydrodecyclable site Preferably, the dehydrogenation or dehydrocyclization is readily carried out under suitable dehydrogenation or dehydrocyclization conditions (described in more detail below) for the desired product, yield and/or process efficiency. Process streams include, but are not limited to, feed streams , intermediate transfer streams, recycle streams and/or discharge streams. The dehydrogenation site refers to an atomic position having at least one carbon atom (C) or one hetero atom, but is generally a carbon-containing atomic position, and the hetero atom may be, but not limited to, oxygen (9), nitrogen (n) Or sulfur (8). However, in any case, the dehydrogenation site has at least one degree of saturation, and under appropriate reaction conditions, at least partial unsaturation is readily achieved with the participation of the catalyst composition. Dehydrogenation as used herein. A cyclization site refers to an atomic position having to a slave atom (C) or a hetero atom, but is generally a carbon-containing atomic position, and the hetero atom may be, but is not limited to, oxygen (9), nitrogen (N), or Sulfur (8). However, 'in any case, the dehydrocyclization site has at least one saturation' and under appropriate reaction conditions, when the catalyst composition is involved, it is easy to achieve at least partial unsaturation, and at least One other dehydrocyclization site forms a covalent bond, and a ring having at least three or more atoms is formed therein containing at least two carbon atoms. j it is degassed using a catalyst composition of the above type Smoke and / or miscellaneous k I includes (but is not limited to) soot, iso-chain hydrocarbon, alkyl aromatic, cycloalkane and alkenyl. When using a catalyst composition of the above type, a preferred L class suitable for dehydrogenation is from 2 to about a normal paraffin having 3 carbon atoms. More preferably 126435.doc -55- 200902143 The chain hydrocarbon is a carbon atom having 2 to 15 carbon atoms. For example, it is suitable for cyclization using a catalyst composition of the above type (10). (d) and / or heterohydrocarbons include (but are limited to) regular and semi-chain hydrocarbons (often converted to the corresponding aromatic product (eg, n-octane to ethylbenzene or xylene) or other desired ring or Heterocyclic olefin products. When using a catalyst composition of the above type, preferred hydrocarbons suitable for dehydrocyclization are positive chain hydrocarbons having from 3 to about 30 carbon atoms, more preferably from 3 to atoms. Normal chain burning hydrocarbon. The amine Γί is subjected to a dehydrogenation or hydration process using various reactors having one or more chlorination zones to enable the 'reaction tobacco feed stream to be combined with the catalyst in the dehydrogenation zone maintained under the dechlorination zone. The material is in full contact (hereinafter, the contact can be carried out in the fixed catalyst m to move the catalyst bed system, in the smelting bed system), and the different types of catalyst composites described above can also be used in batch operations. Preferably, a fixed bed system is preferred. In a fixed bed system, the hydrocarbon stream is first preheated to the desired reaction temperature and then passed to a dehydrogenation (four) containing a solid catalyst complex bed. Separate reaction zones 'heating between them to ensure that the reaction is maintained at the input end. The hydrocarbons can be in the upward, downward or catalytic bed. Preferably, the hydrocarbons flow radially through the catalyst. Bed 2: The medium can be a liquid phase, a gas-liquid mixed phase or a gas phase, preferably a gas dehydrogenation or dehydrogenation ring. Many chlorination methods are also determined by the desired product, yield and : 126435.doc -56- 200902143 Efficiency, such dehydrogenation or dehydrocyclization conditions Including (a) the temperature range is generally from about 200 ° C to about 1, 〇〇 (TC, and preferably from about 35 〇 0 C to about 9 〇〇 ° C, and the pressure range is generally from about 40 kPa to about 1 〇, 342 kPa, and preferably from about 50 kPa to about 2,75 8 kPa, (c) a diluent gas (such as hydrogen, which reduces the coking rate of the catalyst composition) and a dehydrogenated or dehydrogenatable cyclized hydrocarbon The ratio of liquid hourly space velocity (LHSV) in the reactor is generally from about 1:1 to about 40:1, and preferably from about i: 丨 to about 丨〇: 丨, and (d) About 10 Torr, and preferably about 0.5 hr·1 to about 40 hr·1. The effluent stream of the deuteration zone usually contains unconverted dehydrogenated hydrocarbons, gas and dehydrogenation reaction products. The effluent stream is usually cooled. It is sent to the hydrogen separation zone to separate the hydrogen-rich phase from the smoky liquid phase. In general, the hydrocarbon-rich liquid phase is prepared by a suitable selective adsorbent, selective solvent, selective reaction or by suitable fractionation. The scheme is further separated. The unconverted dehydrogenated hydrocarbon is recovered and can be recycled to the dehydrogenation zone. The dehydrogenation reaction product will be recovered as a final product or as a preparation for otherization. An intermediate of the compound. The dehydrogenated hydrocarbon may be mixed with a diluent before, during or after the inflow of the dehydrogenation zone. The diluent may be a gas such as hydrogen, steam, methane, ethane, carbon dioxide, nitrogen, argon or the like. The mixture 'hydrogen is the preferred diluent. Generally, when hydrogen is used as a diluent, the amount should be sufficient to ensure that the molar ratio of gas to hydrocarbon is from about 1:1 to about 4:1, of which molar ratio The result is preferably from about 10:1. The dilute hydrogen stream fed to the dehydrogenation zone is typically a recirculating hydrogen separated from the dehydrogenation zone discharge stream in the hydrogen separation zone. Adding water to the dehydrogenation zone or a substance such as alcohol, aldehyde, shouting 126435.doc -57- 200902143 ketone which can be decomposed to form water under dehydrogenation conditions, the amount of addition is calculated by the equivalent amount of water, and accounts for about the hydrocarbon feed stream by weight. About 1卯111 to about 2〇, 00〇1){)111. When the alkane having 2 to 30 or more carbon atoms is subjected to dehydrogenation, from about 1 ppm to about 10 by weight, 〇〇〇ρριη or a water additive is most effective. EXAMPLES The invention will now be described in more detail in connection with the following examples which illustrate or emulate various aspects of the practice of the invention. It is to be understood that all changes that come within the spirit of the invention are intended to be protected, and therefore the invention is not to be construed as limited only. Catalyst Composition with Large Porous Glass Substrate Example 1 Macroporous Glass A large pore foamed soda lime glass sample produced by Dennert Poraver was obtained, i.e., glass beads having an average diameter of about 40 to 125 microns. In the first step, the macroporous glass sample received as it is and not calcined is subjected to acid leaching. Place approximately 25 grams of macroporous glass and 3 liters of 5.5 wt.% nitric acid in a 4 liter plastic wide-mouth container. Place the plastic container in a 30C ventilated oven for 30 minutes. Shake the manuscript slightly every 10 minutes. . After the acid leaching treatment was completed, the sample was filtered using a Buchner funnel with Whatman 541 crepe paper and washed with about 7-6 liters of deionized water. Then, at. The acid immersed sample was dried at a temperature of C110 ° C for 22 hours. The second step is an ion exchange (IEX) treatment of the acid immersed macroporous glass. In this example 'Using dihydrogenated tetraamine palladium 126435.doc -58- 200902143 [Pd(NH3)4](OH)2 to prepare 8 〇ml.] wt% of the solution for ion exchange ("mx solution &quot;). Add 4 grams of macroporous glass to the ion exchange solution (''glass/ion exchange mixture&quot;). Measure the pH of the glass/ion exchange mixture and measure about 10.3. Then, transfer the mixture to 15〇. The plastic of the milliliter is wide-mouthed. When the plastic container is placed in a 5 〇t ventilated oven, shake it by hand every 30 minutes. After the ion exchange treatment, filter it with a Buchner funnel with Whatman 541 filter paper. The glass/ion exchange mixture was washed with about 3.8 liters of deionized water. Then, the ion exchange glass sample was dried for 22 hours at a temperature of 11 ° C. The third step was to reduce the ion exchange glass, where the ion exchange The glass is firstly air-conditioned at an air flow rate of 2 L/hr and at 30 (calculated at a temperature of rc for 2 hours) and then at a hydrogen (Η) flow rate of 2 L/hr of hydrogen (Η) atmosphere and 300 ° C Reduction at temperature for 4 hours. Inductive coupling The results of plasma-atomic emission spectroscopy (ICP_AES) analysis of the sample 'palladium concentration were about 0.098 wt.%. Example 2 The large pore glass was obtained on a large-pore glass to obtain a sample of macroporous foamed soda lime glass produced by Dennert Poraver, ie, an average diameter of about It is a glass bead of 4 to 125 microns. The first step is to carry out acid leaching treatment on the macroporous glass sample which is received as received and not calcined. About 25 grams of macroporous glass and 3 liters of 5.5 wt.% of nitric acid are placed separately. Into a 4 liter plastic wide-mouth container, place the plastic container in a ventilated oven at 30 °C for 30 minutes, shake it slightly by hand every 10 minutes. After acid leaching, use the paper with Whatman 54 1 The cloth 126435.doc -59- 200902143 funnel filter sample, and use about 7,,. 'A liter of deionized water to clean. Then 'at 110 c temperature, will 酴,, * 咕一红红后The sample was dried for 22 hours. In the first step, the acid-impregnated &lt;large-porosity glass was subjected to ion exchange (IEX) treatment. In this example, 'the use of monochlorotetramine palladium [Pd(NH3)4] ( Cl)2 Preparation of 80 ml of 〇_i wt.% palladium solution for cold night Sub-exchange ("ΙΕχsolution"). Add 4 grams of large-porosity glass to the ion-exchanger's solution (&quot;glass/ion exchange mixture&quot;). Measure the glass/ion exchange and change the pH of the compound. The value was measured to be about 8 · 1. Then 'move the mixture into a 15 inch plastic wide-mouthed container. Place the plastic container in a ventilated bait 50 恧 烘 烘 50 2 2 2 2 2 2 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 After the ion exchange process is completed, use

Whatman 5411 紙之布氏漏斗過據破璃/離子交換混合物, 並使用約3 8公升去離早a、、主、、土 , V玄離于水β洗。然後,在11 (TC溫度下, 將離子交換玻璃樣品乾燥22小時。 第三步,對離子交換玻璃進行還原處理,其中離子交換 玻璃先在空氣流速為2 L/hr之空氣氣氛及3〇〇〇c之溫度下煅 燒2小時’然後在氫氣(h2)流速為2以^之氯氣⑻)氣氛及 3 〇 0 C之溫度下還原4小時。 採用ICP-AES進行樣品分析,鈀濃度之結果約為〇〇45 wt.%。 實例3 反離子交換之大孔隙玻璃上之把 獲得由Dennert P〇raver生產之大孔隙泡沫鈉鈣玻璃樣 品’即平均直徑約為4〇至125微米之玻璃珠。 第一步,對於按原樣接收、未經煅燒之大孔隙玻璃樣品 126435.doc •60- 200902143 進行酸浸處理。將約50公克之大孔隙玻璃及4公升5 5 wt % 之硝酸各自置入4公升之玻璃燒杯内。使用一台不鏽鋼紫 式攪拌機以300至500 rpm之速度在90。(:下進行機械授掉2 小時。酸浸處理完成之後’使用帶有Whatman 54 1據紙之 布氏漏斗過濾樣品,並使用約7.6公升去離子水清洗。然 後’在。Cll〇°C之溫度下,將酸浸後之樣品乾燥22小時。 第二步’對經酸浸處理之大孔隙玻璃進行Na+_反離子交 換(”Na-BIXn)處理。將在第一步中得到的經酸浸之樣品與4 公升3 mol/L氯化鈉(NaCl)溶液混合(”玻璃/氣化鈉混合物&quot;)。 量測玻璃/NaCl混合物之pH值。根據需要,連續逐滴添加 約40 wt·%之氫氧化四丙基銨,將玻璃/NaCi混合物之阳值 調整至大於10(在本實例中,得到的pH值約為ι〇 5)。然 後’將該玻璃/NaCl混合物移入4公升之玻璃燒杯中,且在 50C溫度下加熱4小時,同時使用一台不鏽鋼槳式攪拌機 以300至500 rpm之速度攪拌。Na-BIX處理完成之後,使用 帶有Whatman 541濾紙之布氏漏斗過濾玻璃/氣化鈉混合物 並收集Na-BIX/玻璃樣品,然後使用約7.6公升去離子水清 洗。然後,在11(TC之溫度下,將Na-BIX/玻璃樣品乾燥22 小時。 第三步,對Na-BIX/大孔隙玻璃樣品進行第二次離子交換 (&quot;IEX·2”)處理。在本實例中,使用二氯四胺鈀[pd(NH3)4](cl)2 製備3公升〇.〇 1 wt.%之鈀溶液用於離子交換(,,ΐΕχ_2溶液,,)。 將35公克大孔隙玻璃加入ΙΕχ_2溶液中(”玻璃/ΙΕχ_2混合物&quot;)。 量測玻璃/離子交換混合物之{)11值,測得約81。然後,將 126435.doc -61- 200902143 遠混合物移入2公升之玻璃燒杯中,且在5(TC溫度下加熱4 J時’同時使用—台不鏽鋼紫式授拌機以300至5G0 rpm之 、、授摔離子父換處理完成之後,使用帶有whMman 541濾紙之布氏漏斗過濾玻璃/離子交換混合物,並使用約 a升去離子水清洗。然後,在i贼溫度下,將離子交 換玻璃樣品乾燥22小時。 #第四步,對IEX_2玻璃樣品進行還原處理,纟中樣品在 鼠氣(H2)流速為2 L/hr之氫氣氣氛及3〇〇它之溫度下還原* 小時。 採用ICP-AES進行樣品分析,鈀濃度之結果約為〇 〇21 wt·%。 實例4 大孔隙玻璃上之纪 獲侍由Dennert P〇raver生產之大孔隙泡沫鈉鈣玻璃樣 品’即平均直徑約為40至125微米之玻璃珠。 第步,對於按原樣接收、未經烺燒之大孔隙玻璃樣品 進行酸浸處理。將約20公克之大孔隙玻璃及4公升55 wt% 之硝酸各自置入4公升之玻璃燒杯内。使用一台不鏽鋼槳 式攪拌機以300至500 rpm之速度在901下進行機械攪拌2 小時。酸浸處理完成之後,使用帶有Whatman 541濾紙之 布氏漏斗過濾樣品,並使用約7.6公升去離子水清洗。然 後,在110 C之溫度下,將酸浸後之樣品乾燥22小時。 第二步,對經酸浸處理之大孔隙玻璃樣品進行離子交換 處理。在本實例中,使用二氣四胺鈀[pd(NH3)4](cl)2製備3 126435.doc -62- 200902143 公升0.01 wt.%之把溶液用於離子交換(&quot;IEX溶液”)。將約 1 8公克經酸浸之大孔隙玻璃加入離子交換溶液中玻璃/離 子交換混合物”)。量測玻璃/離子交換混合物之pH值。根 據需要’連續逐滴添加約29.8 wt.%之氫氧化銨(NH4OH), 將3亥混合物之pH值調整至大於1 〇(在本實例中,得到的ρη 值約為1 0.8)。然後,將该玻璃/離子交換混合物移入*公升 之玻璃燒杯中’且在5 0 C溫度下加熱兩小時,同時使用一 台不鏽鋼槳式授拌機以300至500 rpm之速度攪拌。離子交 換處理完成之後,使用帶有Whatman 541濾紙之布氏漏斗 過濾玻璃/離子交換混合物,並使用約76公升去離子水清 洗。然後,在ιιοί溫度下,將離子交換玻璃樣品乾燥22 小時。 第三步,對離子交換玻璃樣品進行還原處理,其中樣品 在氫氣(Hz)流速為2 L/hr之氫氣氣氛及30(rc之溫度下還原 4小時。 採用ICP-AES進行樣品分析,鈀濃度之結果約為〇 〇47 wt·%。 實例5 大孔隙玻璃上之把 獲得由Dennert P〇raver生產之大孔隙泡沫鈉鈣玻璃樣 品’即平均直徑約為4〇至125微米之玻璃珠。 第—步,對於按原樣接收、未經煅燒且未經酸浸之大孔 隙玻璃樣品進行離子交換處理。在本實例中,使用二氫氧 四胺把[PcHNHOAOH)2製備Μ公升0.001 wt%之鈀溶液用 126435.doc -63- 200902143 於離子交換(·,ΙΕχ溶液”)。將約8公克大孔隙玻璃加入離子 交換溶液中(,,玻璃/離子交換混合物&quot;)。量測玻璃/離子交換 混合物之pH值。根據需要,連續逐滴添加約29·8 wt %之 氫氧化銨(NH4〇H),將該混合物之pH值調整至大於1〇(在 本實例中,得到的pH值約為10.5)。將玻璃/離子交換混合 物移入2公升之塑膠廣口容器。將該塑膠容器置於5〇。〇之 通風供箱内2小時,每3〇分鐘用手稍微搖晃—下。離子交 換處理完成之後,使用帶有whatman 541濾紙之布氏漏斗 過濾玻璃/離子交換混合物並收集離子交換_玻璃樣品,然 後使用約7.6公升之稀NH4〇H溶液清洗。稀NH4OH溶液係 採用混合10公克之29.8 wt.%濃NH4〇H溶液與約3.8公升去 離子水而製備。然後,在丨丨〇°c溫度下,將離子交換玻璃 樣品乾燥22小時。 第二步,對離子交換玻璃樣品進行還原處理,其中離子 交換樣品在氫氣(H2)流速為2 L/hr之氫氣氣氛及300〇c之溫 度下還原4小時。 採用ICP-AES進行樣品分析,鈀濃度之結果約為〇 〇3 i wt.%。 實例6 大孔隙玻璃上之銘 獲得由Siscor生產之大孔隙泡沫鈉鈣玻璃樣品,即平均 直徑約為45至75微米之玻璃珠。 弟步,對於按原樣接收、未經锻燒之大孔隙玻璃樣品 進仃酸浸處理。將約49.61公克大孔隙玻璃及4公升5.5 126435.doc -64 - 200902143 wt.%之硝酸各ό 容器置於:廣口容器内。將該塑膠 ,一 知之通風烘相内2小時,每30分鐘用手稍微搖 一 齩'又處理完成之後,使用帶有Whatman 541濾紙 之布氏漏斗過遽樣品,並使㈣76公升去離子水清^。 然後’在U〇t之溫度下,將酸浸後之樣品乾燥22小 時0 第二步,對經酸浸處理之大孔隙玻璃樣品進行離子交換 處理。在本實例中,使用二氯四胺麵[Pt(NH3)4](Ci)2製備! 公升0.16 wt.%之鉑溶液用於離子交換(&quot;ΐΕχ溶液將約 15.86公克經酸浸之大孔隙玻璃加入離子交換溶液中。,玻璃/ 離子交換混合物”)。量測玻璃/離子交換混合物之pH值。 根據需要,以約4〇%之氫氧化四丙基銨調整1^值。連續添 加氫氧化四丙基銨,將pH值調整至大於1〇(在本實例中, 得到的pH值約為U.83)。將玻璃/離子交換混合物移入4公 升之塑膠廣口容器。將該塑膠容器置於5〇t之通風烘箱内 2小時,且每30分鐘用手稍微搖晃一下。離子交換處理完 成之後’使用帶有Whatman 541濾紙之布氏漏斗過渡玻璃/ 離子交換混合物’並使用約7.6公升去離子水清洗。然 後’在ii〇°c溫度下,將離子交換玻璃樣品乾燥22小時。 採用ICP-AES進行樣品分析’鉑濃度之結果約為〇 41 wt.%。 實例7 大孔陈玻璃上之麵 獲得由Siscor生產之大孔隙泡沫鈉鈣破璃樣品,即平均 126435.doc -65 - 200902143 直徑約為45至75微米之破璃珠β 第一步,對於按原樣接收、未經锻燒之大孔隙玻璃樣品 進行酸浸處理。將約50·37公克大孔隙玻璃及4公升55Whatman 5411 paper Brine funnel passes the glass/ion exchange mixture, and uses about 38 liters to separate from the early a, main, and soil, and V is separated from the water. Then, the ion exchange glass sample was dried at 11 (TC temperature for 22 hours. In the third step, the ion exchange glass was subjected to reduction treatment, wherein the ion exchange glass was first placed in an air atmosphere having an air flow rate of 2 L/hr and 3 Torr. It was calcined at a temperature of 〇c for 2 hours and then reduced under a hydrogen (h2) flow rate of 2 to a chlorine gas (8) atmosphere and at a temperature of 3 〇0 C for 4 hours. Sample analysis was performed using ICP-AES, and the palladium concentration was about wt45 wt.%. Example 3 Treatment of Large Porous Glass on Reverse Ion Exchange A large pore foamed soda lime glass sample produced by Dennert P〇raver was obtained, i.e., glass beads having an average diameter of about 4 to 125 microns. In the first step, the macroporous glass sample 126435.doc •60-200902143 received as received and uncalcined is subjected to acid leaching. Approximately 50 grams of macroporous glass and 4 liters of 5 5 wt% nitric acid were placed in a 4 liter glass beaker. Use a stainless steel violet mixer at a speed of 300 to 500 rpm at 90. (: Mechanically transfer for 2 hours. After acid leaching is completed, use a Buchner funnel with Whatman 54 1 paper to filter the sample and wash it with about 7.6 liters of deionized water. Then 'at. Cll 〇 °C At the temperature, the acid leached sample was dried for 22 hours. The second step was to subject the acid leached macroporous glass to Na+_ counter ion exchange ("Na-BIXn" treatment. The process obtained in the first step The acid leached sample was mixed with 4 liters of 3 mol/L sodium chloride (NaCl) solution ("glass/gasified sodium mixture"). Measure the pH of the glass/NaCl mixture. Add about 40 drops as needed. The wt%% tetrapropylammonium hydroxide is adjusted to a positive value of the glass/NaCi mixture to greater than 10 (in this example, the resulting pH is about ι〇5). Then the glass/NaCl mixture is transferred to 4 In a liter glass beaker and heated at 50 °C for 4 hours while stirring at 300 to 500 rpm using a stainless steel paddle mixer. After Na-BIX treatment, filter with a Buchner funnel with Whatman 541 filter paper. Glass/gasified sodium mixture and collected Na-BIX/glass Then, use about 7.6 liters of deionized water to clean. Then, dry the Na-BIX/glass sample for 22 hours at a temperature of 11 (TC). The third step is to perform a second ion on the Na-BIX/large pore glass sample. Exchange (&quot;IEX·2") treatment. In this example, 3 liters of wt1 wt.% palladium solution was prepared for ion exchange using palladium chloride dichloride [pd(NH3)4](cl)2. (,, ΐΕχ_2 solution,,). Add 35 grams of macroporous glass to the ΙΕχ_2 solution ("glass/ΙΕχ_2 mixture"). Measure the {11 value of the glass/ion exchange mixture and measure about 81. Then, 126435.doc -61- 200902143 The far mixture is transferred into a 2 liter glass beaker and is used at 5 (heating 4 J at TC temperature) while using a stainless steel violet blender at 300 to 5 G0 rpm. After the parental treatment was completed, the glass/ion exchange mixture was filtered using a Buchner funnel with whMman 541 filter paper and rinsed with about a liter of deionized water. The ion exchange glass samples were then dried for 22 hours at i thief temperature. #Step 4, the IEX_2 glass sample is subjected to reduction treatment, and the sample is sampled. The product was reduced in a hydrogen atmosphere at a flow rate of 2 L/hr of mouse gas (H2) and at a temperature of 3 Torr for a period of time. Sample analysis by ICP-AES showed a palladium concentration of about 21 wt.%. 4 Macroporous glass was obtained from a large pore foamed soda lime glass sample produced by Dennert P〇raver, a glass bead having an average diameter of about 40 to 125 microns. In the first step, the macroporous glass sample received as it is and not calcined is subjected to acid leaching treatment. Approximately 20 grams of macroporous glass and 4 liters of 55 wt% nitric acid were placed in a 4 liter glass beaker. Mechanical agitation was carried out at 901 for 2 hours at a speed of 300 to 500 rpm using a stainless steel paddle mixer. After the acid leaching treatment was completed, the sample was filtered using a Buchner funnel with Whatman 541 filter paper and washed with about 7.6 liters of deionized water. The acid immersed sample was then dried at a temperature of 110 C for 22 hours. In the second step, the acid-impregnated macroporous glass sample is subjected to ion exchange treatment. In this example, 3 126435.doc -62 - 200902143 liters 0.01 wt.% of the solution was prepared for ion exchange (&quot;IEX solution" using dioxetamine palladium [pd(NH3)4](cl)2. Approximately 18 grams of acid leached macroporous glass is added to the glass/ion exchange mixture in the ion exchange solution"). The pH of the glass/ion exchange mixture was measured. The pH of the mixture was adjusted to more than 1 Torr (in this example, the ρη value was about 1 0.8) by continuously adding about 29.8 wt.% of ammonium hydroxide (NH4OH) as needed. Then, the glass/ion exchange mixture was transferred into a *liter glass beaker&apos; and heated at 50 C for two hours while stirring at 300 to 500 rpm using a stainless steel paddle mixer. After the ion exchange treatment was completed, the glass/ion exchange mixture was filtered using a Buchner funnel with Whatman 541 filter paper and washed with about 76 liters of deionized water. The ion exchange glass samples were then dried for 22 hours at ιιοί. In the third step, the ion-exchanged glass sample was subjected to reduction treatment, wherein the sample was reduced in a hydrogen atmosphere at a hydrogen (Hz) flow rate of 2 L/hr and at a temperature of 30 (rc) for 4 hours. Sample analysis by ICP-AES, palladium concentration The result was about wt47 wt.%. Example 5 A large-porosity foamed soda lime glass sample produced by Dennert P〇raver was obtained on a large-porous glass, that is, glass beads having an average diameter of about 4 to 125 μm. Step, ion exchange treatment of the macroporous glass sample received as it is, without calcination and without acid leaching. In this example, [PcHNHOAOH) 2 was used to prepare Μ 0.001 wt% palladium using dihydrogen oxytetramine. Solution 126435.doc -63- 200902143 for ion exchange (·, hydrazine solution). Add about 8 grams of macroporous glass to the ion exchange solution (, glass / ion exchange mixture &quot;). Measure glass / ion exchange The pH of the mixture. As needed, about 29.8% by weight of ammonium hydroxide (NH4〇H) is added dropwise, and the pH of the mixture is adjusted to be greater than 1 〇 (in this example, the pH obtained is about 10.5). Glass / away Transfer the sub-exchange mixture into a 2 liter plastic wide-mouth container. Place the plastic container at 5 〇. 通风 ventilate the box for 2 hours, shake it slightly by hand every 3 〇 minutes. After the ion exchange treatment is completed, use Whatman 541 filter paper Buchner funnel filter glass / ion exchange mixture and collect ion exchange _ glass sample, then use about 7.6 liters of diluted NH4 〇 H solution. Dilute NH4OH solution is mixed with 10 gram of 29.8 wt.% concentrated NH4 〇 The H solution was prepared with about 3.8 liters of deionized water. The ion exchange glass sample was then dried for 22 hours at a temperature of 丨丨〇 ° C. In the second step, the ion exchange glass sample was subjected to a reduction treatment in which the ion exchange sample was The hydrogen (H2) flow rate was 2 L/hr of hydrogen atmosphere and the temperature was reduced at 300 ° C for 4 hours. The sample analysis by ICP-AES showed that the palladium concentration was about i3 i wt.%. Glass on the glass obtained a sample of macroporous foamed soda lime glass produced by Siscor, a glass bead with an average diameter of about 45 to 75 microns. Step by step, for macropores that were received as received and not calcined The glass sample was subjected to acid leaching treatment. Approximately 49.61 grams of macroporous glass and 4 liters of 5.5 126435.doc -64 - 200902143 wt.% of nitric acid were placed in a wide-mouth container. The plastic was ventilated. After 2 hours in the phase, shake it slightly by hand every 30 minutes. After the treatment was completed, the sample was passed through a Buchner funnel with Whatman 541 filter paper, and (4) 76 liters of deionized water was removed. Then, the acid immersed sample was dried at a temperature of U 〇t for 22 hours. In the second step, the acid leached macroporous glass sample was subjected to ion exchange treatment. In this example, it was prepared using dichlorotetramine [Pt(NH3)4](Ci)2! A 0.16 wt.% platinum solution is used for ion exchange (&quot;ΐΕχ solution will be about 15.86 grams of acid-impregnated macroporous glass added to the ion exchange solution., glass/ion exchange mixture"). Measurement of glass/ion exchange mixture The pH value is adjusted according to the need of about 4% by weight of tetrapropylammonium hydroxide. The tetrapropylammonium hydroxide is continuously added to adjust the pH to more than 1 〇 (in this example, the obtained pH) The value is approximately U.83. The glass/ion exchange mixture is transferred to a 4 liter plastic wide-mouth container. The plastic container is placed in a 5 〇 ventilated oven for 2 hours and shaken slightly by hand every 30 minutes. After the exchange process was completed, 'Using a Buchner funnel transition glass/ion exchange mixture with Whatman 541 filter paper' and washing with about 7.6 liters of deionized water. Then, the ion exchange glass sample was dried for 22 hours at a temperature of 〇 ° ° C. The sample analysis by ICP-AES showed that the platinum concentration was about wt41 wt.%. Example 7 The large pore glass of the large pore glass was obtained from Siscor, which is an average of 126435.doc - 65 - 200902143 Glass beads β with a diameter of about 45 to 75 μm. The first step is to carry out acid leaching of large pore glass samples that are received as received and not calcined. About 50·37 grams of macroporous glass and 4 liters of 55

Wt.%之硝酸置入4公升 ^ 。 J膠廣口谷器内。將該塑膠容器 置於9 0 C之通風烘箱内2小味,立^ 、 J時’母30分鐘用手稍微搖晃一 下。酸浸處理完成後,倆虹山 頁析出各液,然後使用約7 6公升 去離子水清洗固態物。鈇德, …、佼’在11 〇 c之溫度下,將酸浸 後之樣品乾燥22小時。Wt.% nitric acid was placed in 4 liters ^. J glue wide mouth mouth inside the device. Place the plastic container in a ventilated oven at 90 °C for 2 small odors, and shake it once with a hand for 30 minutes. After the acid leaching treatment, the two liquids were separated, and then the solid matter was washed with about 7 liters of deionized water. Jude, ..., 佼' The acid immersed sample was dried for 22 hours at a temperature of 11 〇 c.

第-步’對,經酸浸處理之大孔隙玻璃樣品進行離子交換 處理。在本實例中’使用二氯四胺料pt(NH3)4]⑹)2製備j 公升0.18 wt.%之鉑溶液用於離子交換(&quot;ΙΕχ溶液。。將約 41.79公克經酸浸之大孔隙玻璃加入離子交換溶液中玻璃/ 離子父換混合物’’)。玻璃/離子交換混合物之ρΗ值測得為 6.8,在本實例中,pH值並未調整。將玻璃/離子交換混合 物移入4公升之塑膠廣口容器。將該塑膠容器置於9〇〇c之 通風烘箱内4小時,每30分鐘用手稍微搖晃一下。離子交 換處理完成後,傾析出溶液,然後使用約7.6公升去離子 水清洗固態物。然後,在1 l〇t溫度下,將離子交換玻璃 樣品乾燥22小時。 採用ICP-AES進行樣品分析,鉑濃度之結果約為0.13 wt·%。 實例8 大孔隙玻璃上之把 獲得由S i s c 〇 r生產之大孔隙泡沫納妈玻璃樣品,即平均 126435.doc -66- 200902143 直徑約為45至75微米之玻璃珠。 第一步,對於按原樣接收、未經煅燒之大孔隙玻璃樣品 進行酸浸處理。將約20公克之大孔隙玻璃及4公升5·5 wt % 之确酸置入4公升之玻璃燒杯内。使用一台不鏽鋼槳式搜 拌機以300至500 rpm之速度在90°C下進行機械攪拌2小 時。酸浸處理完成之後,使用帶有Whatman 541遽紙之布 氏漏斗過濾樣品,並使用約76公升去離子水清洗。然 後’在11 0 C之溫度下,將酸浸後之樣品乾燥22小時。 第二步’對經酸浸處理之大孔隙玻璃樣品進行離子交換 處理。在本實例中,使用二氯四胺鈀[pd(NH3)4KC1h製備3 公升0.01 wt.%之鈀溶液用於離子交換(,,ΙΕχ溶液”)。將約 1 8公克經酸浸之大孔隙玻璃加入離子交換溶液中玻璃/離 子交換混合物”)。量測玻璃/離子交換混合物之pH值。根 據需要,連續逐滴添加約29.8 wt·%之氫氧化銨(nh4〇h),In the first step, the acid-impregnated macroporous glass sample was subjected to ion exchange treatment. In this example, 'using dichlorotetramine material pt(NH3)4](6))2 to prepare j liters of 0.18 wt.% platinum solution for ion exchange (&quot; ΙΕχ solution. About 41.79 gram by acid leaching Pore glass is added to the glass/ion parent exchange mixture '') in the ion exchange solution. The pH value of the glass/ion exchange mixture was measured to be 6.8. In this example, the pH was not adjusted. The glass/ion exchange mixture was transferred to a 4 liter plastic wide mouth container. The plastic container was placed in a 9 〇〇 ventilated oven for 4 hours and shaken slightly by hand every 30 minutes. After the ion exchange treatment was completed, the solution was decanted, and then the solid was washed with about 7.6 liters of deionized water. Then, the ion-exchanged glass sample was dried at a temperature of 1 l〇t for 22 hours. Sample analysis by ICP-AES showed a platinum concentration of about 0.13 wt.%. Example 8 A large-porosity glass sample obtained from S i s c 〇 r was obtained, i.e., an average of 126435.doc -66-200902143 glass beads having a diameter of about 45 to 75 microns. In the first step, the macroporous glass sample received as it is and not calcined is subjected to acid leaching. Approximately 20 grams of macroporous glass and 4 liters of 5·5 wt% acid were placed in a 4 liter glass beaker. Mechanical agitation was carried out at 90 ° C for 2 hours using a stainless steel paddle mixer at 300 to 500 rpm. After the acid leaching treatment was completed, the sample was filtered using a Buchner funnel with Whatman 541 crepe paper and washed with about 76 liters of deionized water. The acid immersed sample was then dried at a temperature of 11 0 C for 22 hours. The second step is an ion exchange treatment of the acid immersed macroporous glass sample. In this example, 3 liters of a 0.01 wt.% palladium solution was prepared for ion exchange (, hydrazine solution) using palladium chloride tetrachloride [pd(NH3)4KC1h). About 18 g of acid leached macropores were used. Glass is added to the glass/ion exchange mixture in the ion exchange solution"). The pH of the glass/ion exchange mixture was measured. About 29.8 wt.% ammonium hydroxide (nh4〇h) was added dropwise as needed.

將該混合物之pH值調整至大於10(在本實例中,得到的pH 值約為10·78)。然後,將該玻璃/離子交換混合物移入4公 升之玻璃燒杯中,且在50。〇溫度下加熱兩小時,同時使用 一台不鏽鋼槳式攪拌機以300至5〇〇 rpm之速度攪拌。離子 父換處理完成之後,使用帶有Whatman 541濾紙之布氏漏 斗過濾玻璃/離子交換混合物,並使用約7·6公升去離子水 β洗然後,在11 〇 C溫度下,將離子交換玻璃樣品乾燥 22小時。 、 第三步,對離子交換玻璃樣品進行還原處理,其中樣品 在氫氣(Η2)流速為2 L/hr之氫氣氣氛及3〇(rc之溫度下還原 126435.doc •67- 200902143 4小時。 採用ICP-AES進行樣品分析,把濃度之結果約為〇 θα wt.%。 實例9 大孔隙玻璃上之把 獲得由Siscor生產之大孔隙泡沫鈉鈣玻璃樣品,即平均 直徑約為45至75微米之玻璃珠。 第一步’對於按原樣接收、未經锻燒之大孔隙玻璃樣品 進行酸浸處理。將約49.61公克大孔隙玻璃及4公升$ 5 wt·%之硝酸各自置入4公升之塑膠廣口容器内。將該塑膠 谷器置於9 0 C之通風烘箱内2小時,每3 0分鐘用手稍微搖 晃一下。酸浸處理完成之後,使用帶有Whatman 541據紙 之布氏漏斗過滤樣品,並使用約7.6公升去離子水清洗。 然後’在11 〇 °c之溫度下,將酸浸後之樣品乾燥22小 時。 第二步,對經酸浸處理之大孔隙玻璃樣品進行離子交換 處理。在本實例中’使用二氫氧四胺鈀[pd(NH3)4](〇H)2製 備1公升0.0003 wt·%之叙溶液用於離子交換(”ΐΕχ溶液&quot;)。 將約1 5.06公克經酸浸之大孔隙玻璃加入離子交換溶液中 (玻璃/離子交換混合物&quot;)。量測玻璃/離子交換混合物之 pH值。根據需要’連續逐滴添加約29_8 wt·%之氫氧化錢 (Νί^ΟΗ) ’將該混合物之pH值調整至大於在本實例 中,得到的pH值約為1〇_2)。將玻璃/離子交換混合物移入4 公升之塑膠廣口容器。將該塑膠容器置於5(rc之通風烘箱 126435.doc -68- 200902143 /母3G分鐘用手稍微搖晃-下。離子交換處理完 口之^ ’使用帶有Whatman 5411 紙之布氏漏斗過滤樣 叩:、使用約7·6公升稀NH顧溶液清洗。稀NH4〇H溶液 二才木用此口 10么克之29 8 wt%濃贿4〇11溶液與約3 8公升 去離子水而製備。’然後,在⑴。C溫度下,將離子交換玻 璃樣品乾燥22小時。 知用ICP-AES進行樣品分析,纪濃度之結果約為〇 〇165 氣%°採用如(下面)實例㈤所述之掃描透射電子顯微鏡 (STEM)分析對樣品之—部分進行檢測,結果表明,紐顆 粒(對比度較亮的點卜般分散在與孔隙壁表面距離小於或 等於約30奈米之範圍内(亦即,相對於對比度相對較亮之 基質周圍材料區域’對比度較暗之陰影區域的周界 實例10 大孔隙玻璃上之鎮 獲得由Sisc〇r生產之大孔隙泡沫鈉鈣玻璃樣品,即平均 直徑約為45至75微米之玻璃珠。 第一步’對力按原樣接A、未經锻燒之大孔隙玻璃樣品 進行酸浸處理。將約20公克之大孔隙玻璃及4公升5.5糾% 之硝酸置入4公升之玻璃燒杯内。使用—台不鏽鋼樂式攪 拌機以300至500 rpm之速度在9〇 t下進行機械攪拌2小 時。酸浸處理完成之後,使用帶有Whatman 541滤紙之布 氏漏斗過濾、樣品’並使用約7.6公升去離子水清洗。然 後,在iio°c之溫度下,將酸浸後之樣品乾燥22小時。… 第二步,對經酸浸處理之大孔隙玻璃樣品進行離子交換 126435.doc •69· 200902143 處理。在本例中’用偏鶴酸録⑽4)6H2Wl2〇4Q· nH2〇製備 3公升〇_〇5 Wt.%之鶊溶液用於離子交換(”ΐΕχ溶液&quot;)。將約 18公克經酸浸之大錢麵加人離子交㈣液 ,換混合物”)。量測玻璃/離子交換混合物之ρΗ值璃= 據需要,連續逐滴添加約29.8 wt%之氫氧化銨(而伽), 將該混合物之pH值調整至大於8。然後,將該玻璃/離子交 換混合物移入4公升之玻璃燒杯中,且在⑽溫度下加熱 兩】、時,同時使用一台不鏽鋼槳式攪拌機以3〇〇至5〇〇 之速度攪拌。離子交換處理完成之後,使用帶有數咖扣 541濾紙之布氏漏斗過濾玻璃/離子交換混合物,並使用約 5公升去離子水清洗。然後,在11〇乞溫度下,將離子交換 玻璃樣品乾燥22小時。 第三步,對離子交換玻璃樣品進行煅燒處理,其中樣品 在空氣流速為2 L/hr之空氣及500。(:之溫度下煅燒4小時。 採用ICP-AES進行樣品分析,鎢濃度之結果預期約為 0.01 wt·%。 實例CH-1 分析方法re/XPS濺射,SARCNa, 等電點(IEP)及 S.A.N2-bet或 S.A.Kr-BET測定 X射線光電子光譜學(XPS)濺射深度分布法 使用一台帶有1486.7 eV微聚焦單色化Α1 Κα X射線源的 PHI Quantum 200 Scanning ESCA Microprobe™(Physical Electronics公司)獲得XPS濺射深度分布圖。儀器具有雙中 和能力’在光譜採集過程中,利用低能電子及陽離子提供 126435.doc -70- 200902143 電荷補償。 XPS譜通常在以下條件下測得: -X射線束直徑10 - 200 μιη -X射線束功率2 - 40 W -樣品分析區1〇 - 2〇〇 _電子發射角度與樣品法線呈45。 、所有XPS譜及_深度分布均在室溫下記錄,不對樣品 ^行預處理’但將樣品置於xps儀器真空環境中的情況: 藉由交替幾個週期的樣品表面光譜採集,然後在每個週 期對樣品表面進行15至3〇秒的2 kv Ar+濺射以清除表面材 料來生成濺射深度分布。使用一層已知厚度的矽薄膜校準 濺射深度速率。 、The pH of the mixture was adjusted to greater than 10 (in this example, the resulting pH was about 10.78). The glass/ion exchange mixture was then transferred to a 4 liter glass beaker at 50. Heat at 〇 for two hours while stirring at 300 to 5 rpm using a stainless steel paddle mixer. After the ion parent treatment was completed, the glass/ion exchange mixture was filtered using a Buchner funnel with Whatman 541 filter paper, and washed with about 7.6 liters of deionized water β, and then ion exchanged glass samples were taken at 11 〇C. Dry for 22 hours. In the third step, the ion-exchanged glass sample is subjected to a reduction treatment, wherein the sample is reduced in a hydrogen atmosphere at a flow rate of 2 L/hr of hydrogen (Η2) and at a temperature of 3 Torr (126435.doc •67-200902143 for 4 hours. Sample analysis was performed by ICP-AES, and the concentration was about 〇θα wt.%. Example 9 A large-porosity foamed soda lime glass sample produced by Siscor was obtained on a large-pore glass, that is, an average diameter of about 45 to 75 μm. Glass beads. The first step is to carry out acid leaching of the macroporous glass samples received as they are, without calcination. About 49.61 grams of macroporous glass and 4 liters of $5 wt% of nitric acid are placed in 4 liters of plastic. Inside the wide-mouth container, place the plastic barn in a ventilated oven at 90 °C for 2 hours, shake it slightly by hand every 30 minutes. After the acid leaching treatment, filter it with a Buchner funnel with Whatman 541 paper. The sample was washed with about 7.6 liters of deionized water. Then the sample after acid leaching was dried for 22 hours at a temperature of 11 ° C. The second step was to ion exchange the acid leached macroporous glass sample. Processing In this example, 1 liter of 0.0003 wt.% solution was prepared using dihydrooxytetramine palladium [pd(NH3)4](〇H)2 for ion exchange ("ΐΕχ solution"). It will be about 1 5.06 g. The acid-impregnated macroporous glass is added to the ion exchange solution (glass/ion exchange mixture &quot;). Measure the pH of the glass/ion exchange mixture. Add about 29-8 wt% of hydrogen hydroxide as needed. Νί^ΟΗ) 'The pH of the mixture was adjusted to be greater than in the present example, and the pH obtained was about 1 〇 2). The glass/ion exchange mixture was transferred to a 4 liter plastic wide-mouth container. Placed in 5 (rc ventilated oven 126435.doc -68- 200902143 / mother 3G minutes with a slight shake - under. Ion exchange treatment finished ^ 'Use Buchner funnel filter with Whatman 5411 paper:: use About 7.6 liters of diluted NH solution is cleaned. The dilute NH4 〇H solution is prepared by using this mouth 10 gram of 29 8 wt% thick bribe 4 〇 11 solution with about 38 liters of deionized water. 'Then, (1) The ion-exchanged glass sample was dried for 22 hours at a temperature of C. Knowing the sample by ICP-AES The result of the concentration is about 〇〇165 gas%°. The scanning-transmission electron microscope (STEM) analysis as described in Example (5) below (5) is used to detect the part of the sample. The result shows that the neoparticle (the contrast is brighter) Disperse in the range of less than or equal to about 30 nm from the surface of the pore wall (that is, on the perimeter of the material area around the substrate with relatively dark contrast) The town obtained a sample of macroporous foamed soda lime glass produced by Sisc〇r, a glass bead having an average diameter of about 45 to 75 microns. The first step is to carry out acid leaching treatment on the macroporous glass sample which is connected to the original as it is not calcined. Approximately 20 grams of macroporous glass and 4 liters of 5.5% by weight of nitric acid were placed in a 4 liter glass beaker. Mechanical stirring was carried out at a speed of 300 to 500 rpm at 9 Torr for 2 hours using a stainless steel music mixer. After the acid leaching treatment was completed, the sample was filtered using a Buchner funnel with Whatman 541 filter paper and washed with about 7.6 liters of deionized water. The acid immersed sample was then dried for 22 hours at a temperature of iio °c. ... The second step is the ion exchange of the acid leached macroporous glass sample. 126435.doc •69· 200902143 Treatment. In this example, '3 liters of 〇_〇5 Wt.% 鶊 solution was prepared for ion exchange ("ΐΕχ solution") with ~Herbic acid (10) 4) 6H2Wl2 〇 4Q · nH2 。. About 18 grams of acid leaching The big money side adds people to the ion exchange (four) liquid, for the mixture "). Measuring the glass/ion exchange mixture ρ Η value glass = as needed, about 29.8 wt% of ammonium hydroxide (and gamma) was added dropwise continuously, and the pH of the mixture was adjusted to be greater than 8. Then, the glass/ion exchange mixture was transferred into a 4 liter glass beaker and heated at a temperature of (10) while stirring at a rate of 3 Torr to 5 Torr using a stainless steel paddle mixer. After the ion exchange treatment was completed, the glass/ion exchange mixture was filtered using a Buchner funnel with a number of 541 filter papers and washed with about 5 liters of deionized water. The ion exchange glass samples were then dried for 22 hours at a temperature of 11 Torr. In the third step, the ion-exchanged glass sample was calcined, wherein the sample was at an air flow rate of 2 L/hr of air and 500. (: calcination at a temperature of 4 hours. Sample analysis by ICP-AES, the result of tungsten concentration is expected to be about 0.01 wt.%. Example CH-1 analysis method re/XPS sputtering, SARCNa, isoelectric point (IEP) and SAN2-bet or SAKr-BET determination X-ray photoelectron spectroscopy (XPS) sputter depth distribution method using a PHI Quantum 200 Scanning ESCA MicroprobeTM (Physical) with a 1486.7 eV microfocus monochromator Α1 Κα X-ray source Electronics) obtained XPS sputter depth profile. The instrument has dual neutralization capability 'in the spectrum acquisition process, using low energy electrons and cations to provide 126435.doc -70- 200902143 charge compensation. XPS spectrum is usually measured under the following conditions: - X-ray beam diameter 10 - 200 μιη - X-ray beam power 2 - 40 W - Sample analysis area 1 〇 - 2 〇〇 _ electron emission angle is 45 with the sample normal. All XPS spectra and _ depth distribution are in the chamber Record under temperature, do not pre-process the sample 'but the sample is placed in the xps instrument vacuum environment: by alternating several cycles of sample surface spectrum acquisition, then 15 to 3 seconds on the sample surface in each cycle 2 Kv Ar+ sputtering removes the surface material to create a sputter depth profile. The sputter depth rate is calibrated using a thin film of known thickness.

Pd及Si原子濃度值之獲取方法為,取pd ^的及以邛之 峰面積並針對其各自的原子靈敏度因數及分析儀傳輸函數 進行修正。 熟習XPS分析技術者應瞭解,濺射深度參數的測定既受 人為不確定度亦受機械不確定度之影響,兩者結合可能對 採用XPS濺射深度分布技術測定之濺射深度的每個報告值 造成約25%之不確定度。因此,該不確定度表現在圖2 所示之深度值上。該不精確在整個XPS分析技術中都很普 遍’但,對於在本文所揭示之催化活性區域的平均厚度及 其他材料屬性來說,該不精確不足以妨礙對本文所述之觸 媒組合物進行區分,亦不會影響該等組合物與其他未在本 126435.doc 71 200902143 文描述及主張的組合物進行區分。 違射電子顯微銳^^撾)分析法 透射電子顯微鏡(TEM)樣品檢測使用在3〇〇 kv加速電壓 下工作_〇L 3_F場發射掃描透射電子顯微鏡(STEM) 儀器。該儀器裝有牛津儀器公司(〇xfQrd Inst職咖)的The Pd and Si atomic concentration values are obtained by taking the peak areas of pd ^ and 邛 and correcting their respective atomic sensitivity factors and analyzer transfer functions. Those familiar with XPS analysis should understand that the measurement of the sputter depth parameter is affected by both human uncertainty and mechanical uncertainty. The combination of the two may be reported for each sputter depth measured by the XPS sputter depth profile technique. The value causes an uncertainty of approximately 25%. Therefore, the uncertainty is expressed in the depth value shown in Figure 2. This inaccuracy is common throughout the XPS analysis technique. 'However, for the average thickness and other material properties of the catalytically active regions disclosed herein, this inaccuracy is not sufficient to hinder the performance of the catalyst compositions described herein. The distinction does not affect the differentiation of such compositions from other compositions not described and claimed in this 126435.doc 71 200902143. Violation electron microscopy (HPLC) analysis Transmission electron microscopy (TEM) sample detection is performed using a 3 〇〇 kv accelerating voltage _〇L 3_F field emission scanning transmission electron microscope (STEM) instrument. The instrument is equipped with Oxford Instruments (〇xfQrd Inst)

Inca X射線光譜儀系統,使用能量色散光譜儀執行局部化 學分析。 樣品之製備首先將樣品材料银入熟習丁腿分析技術者所 知的標準環氧包埋财。固化後,使用超薄切片機將環氧 匕里的樣。口材剩切割為約8 〇奈米厚的切片。士刀#收集在薄 膜有孔碳載體上’不需要進-步加工’適當定位於上述 STEM儀器的電子束場中,以供檢測及分析。 熟習TEM分析技術者應瞭解,使用TEM分析彳法測定目 標分析物的位置及關心區域相對於基質表面的平均厚度既 嗳人為不確定度之影響,亦受機械不確定度之影響,取決 於樣品之圖像解析度、目標分析物之物理化學特性及樣品 形態等因素,可能造成約±2〇%的TEM垂直深度量測結果 (相對於某個具體參照點)不確定度及約±5%之側位量測結 果(相對於某個具體參照點)不確定度。因此,該不確定度 表現在測得的催化成分相對於樣品基質表面的距離上。該 不精確在整個TEM分析過程中都很普遍,但並不足以妨礙 觸媒組合物之間的區分。 SARCNa測定、SARCNa空樣及相關統計分析 由於以上討論之原因,鈉的表面積變化率(nSARC^,,)報 126435.doc -72- 200902143 告為NaOH滴定液體積之比率。 根據上述SARC#a程式,_定以下實例中給定之每個樣 品之SARC*。藉由配製3.5 M NaC1溶液(亦即在15〇毫升去 離子水中加人30公克NaC1)製備—份空樣,其不含基質樣 口口仁為了解決SARCiva實驗程序中之統計上的變異 性,應滴定四份獨立的空樣,且使用獲得v初及I&quot;(亦 即’ 所用之規定濃度(本實例巾為〇 〇1 N)滴定量平 均值來調整(亦即修正)各基質樣品SARCW則定所使用之滴 定液體積。根據與上述SARC^測定相同的程序調整空樣 pH值並滴定空樣,但同樣不含基質。 在以下提供的各空樣品及其各自的平均值及標準偏差 (或V總的σ)分析測試結果表才各中報告空樣敎量的統計分 析。同樣,亦報告了由於各自…所引起之相應於各滴定 量V初、vs、ν10&amp;νπ的固有統計上之波動。從統計學的角 度,使用統計t分布,在平均值附近,所指定之信賴區間 以外的數值可靠’並非源於實驗方法自身固有偏差的確定 度達到95 /。。所以,對於空樣平均值附近信賴區間内的基 質樣品測得的V初及Vt值被視為在統計學上與空樣沒有差 別。因此’此類樣品不計算。 等電點(1EP)測定 根據以下程式測定下面給定之各樣品的等電點(&quot;iEp&quot;)。 使用帶 pH mv/ORP模組的 MetUer T〇led〇 SevenMum表配 合Mettler Toledo INLAB 413 pH複合電極進行IEp量測。在 所關心的整個IEP範圍内,利用pH值為2、4、7及i〇的標準 126435.doc •73 · 200902143 PH值緩衝溶液校準&quot;使用足时樣品達到初濕狀離的 一定量16則去離子水(在約说下㈣濕樣品,測定每份 樣品的IEP,“匕可產生比較稠密的裝狀或糊狀混合物。 而該初濕狀態可使玻璃電極及其參考電極觸面與接觸受測 固體樣品的液體(在本實例中為漿狀或糊狀混合物)之間達 成液體接觸。根據樣品的形態(例如玻璃微纖維、粒狀於 末、切短纖維等)及其多孔性(若有)程度,該程序需要不^ 的水量。但在所有情況下’添加的水量應該僅僅足以使充 分的液體與玻璃電極及參考電極觸面接觸。換句話說,對 受測樣品加水應該儘可能避免使樣品超過初濕狀態。在所 有情况下使用電極頭’用手將固體樣品與去離子水(添加 用於產生初濕)混合,首牵,*g丨丨M U /士立$ + 直至測付的PH值穩定,然後從儀錶 讀取所得pH值。 ABET或Kr BET表面積(S,A)測定 $根據以上提及之ASTM程序,對以下給定之每份樣品適 田進行S.A.N2-BET或s.A.KrBET測定。如根據以上更充分之 讨論,對於較高的表面積量測值(例如約3至6 ,按照 ASTMD3663.03所述之方法,N2BET很可能為較佳的表面 積量測技術。而對於較低的表面積量測值(例如,&lt; 約3 m2/g),按照ASTM D478〇_95(&quot;SA心似&quot;)所述之方法、h BET可能為較佳的表面積量測技術。 126435.doc •74- 200902143 用於修正SARCNa滴定值的SARCNa空樣量測及統計分析 樣品 號 稀 NaOH 滴定液濃 度(N) S.A.N2-BET (m2/g) 在NaOH滴定中,使pH值從te(V*)時4.0的初始 值調整至9.0,並在ts、t10及t15(Vs*15)時將pH值 保持在9.0所需的滴定液體積(毫升) V地= V 初+vsiis V初 0分鐘 V5 5分鐘 V10 10分鐘 V15 15分鐘 V5il5 之和 空樣A 0.01 不適用 1.5 0.3 0.1 0.2 0.6 2.1 空樣B 0.01 不適用 2.2 0.1 0.1 0.2 0.4 2.6 空樣C 0.01 不適用 2.4 0.1 0.1 0.1 0.3 2.7 空樣D 0.01 不適用 2.2 0.1 0.2 0.1 0.4 2.6 空樣 平均值 0.01 不適用 2.075 0.15 0.125 0.15 0.325 2.5 空樣標 準偏差 0.01 不適用 0.3947 0.1 0.05 0.0577 不適用 0.2708 空樣95% 信賴區間 1.45-2.70 2.07-2.93The Inca X-ray spectrometer system performs local chemical analysis using an energy dispersive spectrometer. Preparation of the sample The sample material is first silvered into a standard epoxy package known to those skilled in the art. After curing, use an ultra-thin microtome to sample the epoxy. The remaining cut of the mouth is about 8 〇 nanometer thick slices. The knife is collected on a thin film porous carbon carrier and does not require advance processing to be properly positioned in the electron beam field of the above STEM instrument for detection and analysis. Those familiar with TEM analysis should understand that the location of the target analyte and the average thickness of the region of interest relative to the surface of the substrate using TEM analysis are both subject to human uncertainty and mechanical uncertainty, depending on the sample. Factors such as image resolution, physicochemical properties of the target analyte, and sample morphology may result in an uncertainty of about ±2〇% of the TEM vertical depth measurement (relative to a specific reference point) and about ±5% The lateral measurement results (relative to a specific reference point) uncertainty. Therefore, the uncertainty is expressed in the distance of the measured catalytic component relative to the surface of the sample substrate. This inaccuracy is common throughout the TEM analysis but is not sufficient to prevent discrimination between the catalyst compositions. SARCNa determination, SARCNa empty sample and related statistical analysis For the reasons discussed above, the surface area change rate of sodium (nSARC^,) is reported as 126435.doc -72- 200902143 as the ratio of NaOH titrant volume. According to the above SARC#a program, the SARC* of each sample given in the following example is determined. An empty sample was prepared by formulating a 3.5 M NaC1 solution (i.e., adding 30 grams of NaC1 in 15 mL of deionized water), which contained no matrix-like mouth to solve the statistical variability in the SARCiva experimental procedure. Four separate empty samples should be titrated and adjusted (ie corrected) for each matrix sample SARCW using the initial and I&quot; (ie, the specified concentration used (the sample towel is 〇〇1 N). The volume of the titrant used is determined. The pH of the empty sample is adjusted and titrated according to the same procedure as described above for the SARC^, but the matrix is also absent. The empty samples provided below and their respective mean and standard deviations ( Or the statistical analysis of the empty sample enthalpy in each of the V total σ) analysis test results. Similarly, the intrinsic statistics corresponding to each titer V initial, vs, ν10 &amp; νπ are also reported due to their respective... Fluctuation. From a statistical point of view, using the statistical t-distribution, near the average value, the value outside the specified confidence interval is reliable 'not derived from the inherent degree of the experimental method's inherent deviation of 95 / .. The initial V and Vt values measured for the matrix samples in the confidence interval near the mean of the empty samples were considered to be statistically indistinguishable from the empty samples. Therefore, 'such samples are not calculated. The isoelectric point (1EP) is determined according to the following The program determines the isoelectric point of each sample given below (&quot;iEp&quot;). Use the MetUer T〇led〇SevenMum meter with pH mv/ORP module with Mettler Toledo INLAB 413 pH composite electrode for IEp measurement. Within the entire IEP range, use the standard values of pH 2, 4, 7 and i〇 126435.doc • 73 · 200902143 PH value buffer solution calibration &quot; use a sufficient amount of time to reach the initial wetness of a certain amount of 16 deionized Water (in the wet test of the (four) sample, determine the IEP of each sample, "匕 can produce a relatively dense package or paste mixture. And the initial wet state can make the glass electrode and its reference electrode contact and contact measured Liquid contact between the liquid of the solid sample (in this example a slurry or paste mixture) depending on the morphology of the sample (eg glass microfibers, granules at the end, chopped fibers, etc.) and its porosity (if any) )degree, The program requires a small amount of water, but in all cases the amount of water added should be only sufficient to bring enough liquid into contact with the glass electrode and the reference electrode. In other words, adding water to the sample to be tested should avoid making the sample more than possible. Wet state. In all cases, use the electrode tip 'by hand to mix the solid sample with deionized water (added for generating incipient wetness), first pull, *g丨丨MU / Shi Li $ + until the measured pH is stable The resulting pH is then read from the meter. ABET or Kr BET Surface Area (S, A) Determination $ The SAN2-BET or sAKrBET assay is performed on each sample given below according to the ASTM procedure mentioned above. As discussed more fully above, for higher surface area measurements (eg, from about 3 to 6, N2BET is likely to be a preferred surface area measurement technique as described in ASTM D3663.03. For lower surface areas) The measured value (for example, &lt; about 3 m2/g), h BET may be a preferred surface area measurement technique according to the method described in ASTM D478〇_95 (&quot;SA Heart &quot;). 126435.doc • 74- 200902143 SARCNa Empty Sample Measurement and Statistical Analysis for Correcting SARCNa Titration Sample No. Dilute NaOH Titration Concentration (N) SAN2-BET (m2/g) In NaOH titration, pH is adjusted from te(V) *) When the initial value of 4.0 is adjusted to 9.0, and the pH of the titrant required to maintain the pH at 9.0 at ts, t10, and t15 (Vs*15) (ml) V = V initial + vsiis V first 0 minutes V5 5 minutes V10 10 minutes V15 15 minutes V5il5 sum and sample A 0.01 Not applicable 1.5 0.3 0.1 0.2 0.6 2.1 Empty sample B 0.01 Not applicable 2.2 0.1 0.1 0.2 0.4 2.6 Empty sample C 0.01 Not applicable 2.4 0.1 0.1 0.1 0.3 2.7 Empty sample D 0.01 Not applicable 2.2 0.1 0.2 0.1 0.4 2.6 Average value of empty sample 0.01 Not applicable 2.075 0.15 0.125 0.15 0.325 2.5 Sample standard deviation 0.01 NA NA 0.3947 0.1 0.2708 0.05 0.0577 95% CI empty sample 1.45-2.70 2.07-2.93

實例CH-2 大孔隙玻璃基質-SARCNa 獲得由Dennert Poraver生產之大孔隙泡沫納約玻璃樣 品,即平均直徑約為40至125微米之玻璃珠。 樣品A為按原樣接收之大孔隙玻璃珠。 採用上述用於測定S ARC^之分析方法對樣品A進行分 析。結果如下表所示。 樣品 號 樣品 說明 稀 NaOH 滴定液濃 度㈣ 在滴定中,使pH值從UV*)時4.0的初始值調整至9.0,並 在ts、tlfl及tls(V5il5)時將pH值保持在9.0所需的滴定液實際 體積(毫升) V初 0分鐘 V5 5分鐘 V10 10分鐘 V15 15分鐘 V嫌 v*-v 初 空樣 空樣平均值 0.01 2,1 0.15 0.125 0.15 2.5 不適用 A 原樣多孔 玻璃珠 0.01 5.2 0.8 0.4 0.1 6.5 1.3 B 酸浸多孔 玻璃珠 未測定 未測定 -75- 126435.doc 200902143 樣品 號 樣品 說明 IEP SAN2.bet (m2/g) 在SARQv^定中所用的修正滴定液體積 (毫升) SARCyva (V*i-V 初)/V初 V初 0分鐘 V5 5分鐘 V10 10分鐘 V15 15分鐘 Vi* 空樣 空樣平均值 不適用 不適用 2.1 0.15 0.125 0.15 2.5 不適用 修正之A 原樣多孔 玻璃珠 10.2 0.4 3.1 0.65 0.275 -0.05 3.97 0.28 修正之B 酸浸多孔 玻璃珠 8.9 6.0 未測定 未測定 結合以下實例對上述觸媒組合物進行更詳細的描述,該 實例說明了上述不同類型的觸媒組合物可如何用於脱氫化 方法。符合本發明精神的所有修改及實施例均受到保護。 因此,以下實例並非用來限制於本文描述及主張之發明。 脫氫化(DeHYD)方法實例 在以下非限制性實例中,選定之觸媒組合物經實驗室級 設備之脫氫化活動試驗。一般程序如下所述。 首先,將如下表所述質量合適的觸媒樣品載入7.3 mm内 徑之反應管。該觸媒在350°C溫度下使用流速為500 cc/min 之氫氣還原約30分鐘。 接著,使甲基環己烷(MCH)及氫氣在約3 psig壓力下以 16之WHSV流經觸媒。氫氣與原料之莫耳比為約62。確定 甲基環己烷形成曱苯之轉化率。 實例P-1 利用大孔隙玻璃上之鉑進行脫氬化 在本實例中,將根據上述實例6之方法所製備的約125 mg於大孔隙玻璃珠上0.41 wt.%之翻裝入反應器。在325°C 之溫度下,根據以上描述之脫氫化方法實例程序測試觸 126435.doc -76- 200902143 媒。 結果如下表所示 樣品說明 實例P-1 大孔隙玻璃上 0.41 wt.% 之翻 觸媒重量^ MCH轉化率 (毫克) mol-% 125 53.34 ----— ' ' 1-、娜今、貫W &lt;示坚孕父佳實施EXAMPLE CH-2 Macroporous Glass Matrix - SARCNa A macroporous foamed nanoglass sample produced by Dennert Poraver, a glass bead having an average diameter of about 40 to 125 microns, was obtained. Sample A is a macroporous glass bead that is received as it is. Sample A was analyzed by the above-described analytical method for measuring S ARC^. The results are shown in the table below. Sample No. Sample Description Dilute NaOH Titration Concentration (4) In the titration, adjust the initial value of 4.0 from pH* to 9.0, and maintain the pH at 9.0 at ts, tlfl and tls (V5il5). The actual volume of the titration solution (ml) V first 0 minutes V5 5 minutes V10 10 minutes V15 15 minutes V suspect v*-v The average value of the initial empty sample 0.01 2,1 0.15 0.125 0.15 2.5 Not applicable A Original porous glass beads 0.01 5.2 0.8 0.4 0.1 6.5 1.3 B Acid-impregnated porous glass beads not determined Not determined -75- 126435.doc 200902143 Sample No. Sample Description IEP SAN2.bet (m2/g) Corrected titration volume (ml) used in SARQv determination SARCyva (V*iV initial)/V initial V first 0 minutes V5 5 minutes V10 10 minutes V15 15 minutes Vi* empty sample average value not applicable Not applicable 2.1 0.15 0.125 0.15 2.5 Not applicable Corrected A Original porous glass beads 10.2 0.4 3.1 0.65 0.275 -0.05 3.97 0.28 Modified B Acid-Immersed Porous Glass Beads 8.9 6.0 Not Determined Not Determined The above-described catalyst composition is described in more detail in connection with the following examples, which illustrate that the different types of catalyst compositions described above may be used. It dehydrogenation method. All modifications and embodiments that conform to the spirit of the invention are protected. Therefore, the following examples are not intended to be limited to the invention described and claimed herein. Dehydrogenation (DeHYD) Process Example In the following non-limiting examples, the selected catalyst composition was tested for dehydrogenation activity by laboratory grade equipment. The general procedure is as follows. First, a suitable mass of the catalyst sample as described in the table below was loaded into a reaction tube of 7.3 mm internal diameter. The catalyst was reduced using hydrogen at a flow rate of 500 cc/min for about 30 minutes at a temperature of 350 °C. Next, methylcyclohexane (MCH) and hydrogen were passed through the catalyst at a WHSV of 16 at a pressure of about 3 psig. The molar ratio of hydrogen to feedstock is about 62. The conversion of methylcyclohexane to form toluene was determined. Example P-1 De-argonization using platinum on macroporous glass In this example, about 125 mg of the melt prepared from the method of Example 6 above was placed in a reactor at 0.41 wt.% on a large-pore glass bead. The 126435.doc-76-200902143 medium was tested at a temperature of 325 ° C according to the example procedure of the dehydrogenation method described above. The results are shown in the following table. Example P-1 0.41 wt.% of the catalyst mass on the macroporous glass ^ MCH conversion (mg) mol-% 125 53.34 ----- ' ' 1-, Na Jin, Guan W &lt; show strong pregnancy father implementation

例2發明進行了描述,且為了說明之目的,還提出了許多 、田即但熟習此項技術者將顯而易见,本發明很可能有其 它—些實施例,且在不偏離本發明基本原則之基礎上,ς 此所描述的某些細節可能有較大不同。 【圖式簡單說明】 圖1為由一台JEOL 3000F場發射透射電子顯微鏡在3〇〇千 伏加速電墨下所拍攝’實質上無微孔隙/無中孔隙、但有 大孔隙之玻璃基質樣品(例如,酸浸鈉鈣玻璃)橫截面部分 的掃描透射電子顯微鏡(STEM)圖像,其中纪顆粒一般分 散在與孔隙壁表面距離小於或等於㈣奈㈣範圍内。 126435.doc -77-The invention of the invention has been described, and for the purpose of illustration, it is obvious that those skilled in the art will appreciate that the invention is susceptible to other embodiments and without departing from the invention. Based on the principles, some of the details described herein may vary considerably. [Simple description of the diagram] Figure 1 shows a glass matrix sample with virtually no microporosity/no mesoporosity but large pores, photographed by a JEOL 3000F field emission transmission electron microscope under a 3 volt kilovolt accelerating ink. A scanning transmission electron microscope (STEM) image of a cross-sectional portion of (for example, acid-dip soda-lime glass) in which the particles are generally dispersed within a range of less than or equal to (four) nai (iv) from the surface of the pore wall. 126435.doc -77-

Claims (1)

200902143 十、申請專利範圍: 1 · 一種製程流之脫氫化方法’其利用一種觸媒組合物對該 製程&quot;IL之至少一部分進行脫氫化,該製程流含有至少一 種具有至少一個可脫氫化位點的化合物,其中,該觸媒 組合物包括: -具有大孔隙、外表面、開口孔隙壁表面、表面區域 及表面下區域之實質上無微孔隙/無中孔隙基質, -至少一種催化成分,及 r ,, -至少一個催化活性區域,其包括該至少一種催化成 分,其中 (a) 該實質上無微孔隙/無中孔隙基質具有 1)當以選自S.A.w-sh,s.A.hdw及其組合組成之 群之方法量測時,所測得之介於約〇. 1 ^^至 5 0 m2/g之間的總表面積;及 η)在大於0但小於或等於14的pH值範圍内獲得之預 , 定等電點(IEP); (b) 該至少一個催化活性區域可為連續或不連續,且具有 i)小於或等於約3 0奈米之平均厚度;及 H)催化有效量之該至少一種催化成分;且 ' (c) s亥至少一個催化活性區域之位置實質上 i) 在該外表面上, ii) 在該開口孔隙壁表面上, iii) 在該表面區域内, iv) 部分在該外表面上,部分在該開口孔隙壁表面 126435.doc 200902143 上,部分在該表面區域内及其組合;或 v) (c)⑴、(ii)、(iii)及(iv)之組合。 2. 3. 4. 5. 如請求項1之脫氫化方法,Αs , 床其中该至少一種催化成分係 選自由以下成分組成之群:布忍司特(Br〇nsted)或路易士 (LeWls)酸、布忍司特或路易士驗、貴金屬陽離子及貴金 屬錯合陽離子及陰離子、過渡金屬陽離子及過渡金屬錯 合陽離子及陰離子、過渡金屬含氡陰離子、過渡金屬疏 屬化物陰離子、主族含氧陰離子、i化物、稀土離子、 稀土錯合陽離子及陰離子、貴金屬、過渡金屬、過渡金 屬氧,物、過渡金屬硫化物、過渡金屬氧硫化物、過渡 炭化物過渡金屬氮化物、過渡金屬蝴化物、過渡 金屬璘化物、稀土氫氧化物、稀土氧化物及其组合。 之脫氫化方法,其中在該觸媒組合物處於穩 態脫風化反應條件下之前,該至少—種催化成分為第— 催化成分’其具有 (a)第一預反應氧化態,及 ⑻與4基質之間的第__預反應相互作用,其係選自 由離子電荷相互作用、靜電電荷相互作用及其組 合組成之群。 如=求項3之脫氫化方法,其中該第—催化成分係選自 由駄:鹼、硫屬化物及其組合組成之群。 m 1'之脫氫化方法,其中在該觸媒組合物處於穩 ' SI化反應條件下之前,該第—催化成分之至少—部 分經改質或置換,以生成第二催化成分,其具有 126435.doc 200902143 (a)第二預反應氧化態,及 ⑺)與該基質之間相應的第二預反應相互作用; ”中,該第二催化成分之第二預反應氧化態小於、大於 或等於該第一催化成分之第一預反應氧化態。 6.如明求項5之脫氫化方法,其中該第二催化成分係選自 由 pd、Pt、Rh、ir、ru、〇s、Cu、Ag、Au、Ru、Re、 Nl ' Co、Fe、Mn、Cr及其組合組成之群。 7·如凊求項1之脫氫化方法,其中該基質為SARC勤小於或 等於約0.5之玻璃組合物。 8_如請求項1之脫氫化方法,其中該至少一個催化活性區 域實質上集中在平均厚度小於或等於約2〇奈米之區域 中。 9. 如請求項1之脫氫化方法,其中該實質上無微孔隙/無中 孔隙基質係選自由AR玻璃、稀土矽酸鈉玻璃、硼鋁矽酸 鹽玻璃、E玻璃、無硼E玻璃、S玻璃、R玻璃、稀土玻 璃、矽酸鹽玻璃、Ba-Ti-矽酸鹽玻璃、氮化玻璃、a玻 璃、C玻璃及CC玻璃及其組合組成之群。 10. 如請求項1之脫氫化方法’其中在第一次浸出處理之前 或之後,該實質上無微孔隙/無中孔隙基質所獲得之IEP 係大於或等於約6.0,但小於14。 126435.doc 200902143 七、指定代表圖: (一)本案指定代表圖為:第(1)圖。 ' (二)本代表圖之元件符號簡單說明: (無元件符號說明) 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: (無) 126435.doc200902143 X. Patent Application Range: 1 · A process flow dehydrogenation process which utilizes a catalyst composition to dehydrogenate at least a portion of the process &quot;IL, the process stream containing at least one having at least one dehydrogenation site a compound of a point, wherein the catalyst composition comprises: - a substantially microporous/non-porous matrix having a large pore, an outer surface, an open pore wall surface, a surface region, and a subsurface region, - at least one catalytic component, And r,, - at least one catalytically active region comprising the at least one catalytic component, wherein (a) the substantially microporous/non-porous matrix has 1) when selected from the group consisting of SAw-sh, sAhdw, and combinations thereof When measured by a method of grouping, the total surface area measured between about 1 ^^ to 50 m 2 /g is measured; and η) is obtained in a pH range greater than 0 but less than or equal to 14. Predetermined, the isoelectric point (IEP); (b) the at least one catalytically active region may be continuous or discontinuous, and having i) an average thickness of less than or equal to about 30 nm; and H) a catalytically effective amount At least one reminder a component; and '(c) s at least one catalytically active region is substantially i) on the outer surface, ii) on the open pore wall surface, iii) in the surface region, iv) is in the On the outer surface, a portion is on the open pore wall surface 126435.doc 200902143, partially in the surface region and combinations thereof; or v) a combination of (c) (1), (ii), (iii) and (iv). 2. 3. 4. 5. The dehydrogenation process of claim 1, Αs, wherein the at least one catalytic component is selected from the group consisting of Brünsted or LeWls acid , Brunsett or Louise test, noble metal cations and noble metal complex cations and anions, transition metal cations and transition metal complex cations and anions, transition metal ruthenium anions, transition metal hydride anions, main oxyanions, I, rare earth ions, rare earth complex cations and anions, noble metals, transition metals, transition metal oxygen, transition metal sulfides, transition metal oxysulfides, transition metal transition metal nitrides, transition metal compounds, transition metal ruthenium Compounds, rare earth hydroxides, rare earth oxides, and combinations thereof. And a dehydrogenation process, wherein the at least one catalytic component is a first catalytic component having (a) a first pre-reactive oxidation state, and (8) and 4, before the catalyst composition is in a steady-state deweathering reaction condition The first pre-reaction interaction between the matrices is selected from the group consisting of ionic charge interactions, electrostatic charge interactions, and combinations thereof. A method of dehydrogenation according to claim 3, wherein the first catalytic component is selected from the group consisting of ruthenium: a base, a chalcogenide, and combinations thereof. a dehydrogenation process of m 1 ', wherein at least a portion of the first catalytic component is modified or substituted to form a second catalytic component having 126435 before the catalyst composition is subjected to a steady 'SI> reaction condition .doc 200902143 (a) a second pre-reactive oxidation state, and (7) a corresponding second pre-reaction interaction with the substrate; "the second pre-reactive oxidation state of the second catalytic component is less than, greater than or equal to The first pre-reaction oxidation state of the first catalytic component. 6. The dehydrogenation process according to claim 5, wherein the second catalytic component is selected from the group consisting of pd, Pt, Rh, ir, ru, 〇s, Cu, Ag a group consisting of Au, Ru, Re, Nl 'Co, Fe, Mn, Cr, and combinations thereof. 7. The method of dehydrogenation of claim 1, wherein the substrate is a glass composition having a SARC of less than or equal to about 0.5. 8. The dehydrogenation process of claim 1, wherein the at least one catalytically active region is substantially concentrated in a region having an average thickness of less than or equal to about 2 nanometers. 9. The method of claim 1, wherein the Substantially no microporous/no mesoporous matrix selected from A R glass, rare earth citrate glass, borosilicate glass, E glass, boron-free E glass, S glass, R glass, rare earth glass, silicate glass, Ba-Ti-silicate glass, nitrided glass a group consisting of a glass, C glass, and CC glass, and combinations thereof. 10. The dehydrogenation method of claim 1 wherein the substantially microporous/non-porous matrix is before or after the first leaching treatment The obtained IEP is greater than or equal to about 6.0, but less than 14. 126435.doc 200902143 VII. Designated representative map: (1) The representative representative of the case is: (1). ' (2) The symbol of the representative figure is simple Explanation: (No component symbol description) 8. If there is a chemical formula in this case, please disclose the chemical formula that best shows the characteristics of the invention: (none) 126435.doc
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