TW200900247A - Stencil and method for manufacturing the same - Google Patents

Stencil and method for manufacturing the same Download PDF

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Publication number
TW200900247A
TW200900247A TW96122543A TW96122543A TW200900247A TW 200900247 A TW200900247 A TW 200900247A TW 96122543 A TW96122543 A TW 96122543A TW 96122543 A TW96122543 A TW 96122543A TW 200900247 A TW200900247 A TW 200900247A
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TW
Taiwan
Prior art keywords
screen
printing
frame
metal
laser
Prior art date
Application number
TW96122543A
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Chinese (zh)
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TWI320014B (en
Inventor
Yong-Hong Zhang
Syu-Min Huang
Chih-Yi Tu
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Foxconn Advanced Tech Inc
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Priority to TW96122543A priority Critical patent/TWI320014B/en
Publication of TW200900247A publication Critical patent/TW200900247A/en
Application granted granted Critical
Publication of TWI320014B publication Critical patent/TWI320014B/en

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Abstract

The present invention relates to a stencil that includes a frame, a net and a metal foil. The net is stretched tight in the frame. The metal plate is attached on a surface of the net. The metal foil has a screen-printing pattern that is formed using a laser ablation method. A precision of the screen-printing pattern is in a range from 0. 005 to 0. 02 millimeters or in a range from -0. 02 to -0. 005 millimeters. The present invention also relates to a method for manufacturing the stencil. The stencil with high precision can be used in a stencil printing process, thereby improving quality of manufacturing a printed circuit board.

Description

200900247 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種印刷網版及其製作方法 【先前技術】 / 直扮演著重要角色,它係實現=:油:…板領域-精密塗佈之關鍵。於電路板製 /鄉及焊錫等 电路板直接放置於具有網印圖案把 墨、黏膠及焊錫等於刮刀之_仙=:下面’讓油 案塗佈到電路板上預定區域。 牙^版之網印圖 印刷網版之網印圖案之製作精度愈 度密切㈣。印刷網版通常 =,,之p刷精 或金屬片製作而成。於製作:广、絲調、金屬網 學爾機械鑽孔兩種方法,目前有化 =化_法,二=;版= 金屬片上形成相應之網印圖安。 I,、頌办、蝕刻於 低,製作過程中底片、張縮^/法2作流程長,效率 均會造成金屬片之網印圖宰==參光以及钱刻時側钱等 通過機械鑽孔機直接對全;7乍精度低。機械鑽孔法,係 網印圖案製作精度較低,於^形成網印圖案。該方法 毛邊,從而影響後心…屬片之網印圖案處容易形成 且該方法無法加工^雜網印圖丈索果。’無法適應精密印刷,而 200900247 隨著電路板逐漸向微型化、高 路板製作過程中需要進扞方向發展,於電 網版製作方法所製作之印刷網 白知印制 一 J衣忭之印刷網版由於網印圖案精度較你 已經無法滿足高密度電路板製作需要, _, 報廢,從而影響電路板製作良率。 曰引起笔路板 【發明内容】 ^此’有必要提供—種印刷網版及其製作方法 應尚密度電路板之高精度網版印刷之需求。 、 以下將以實施例說明一種印刷網版及其製作方去 一種印刷網版,其包括網框、絲網及具二網印°安 金屬片,該絲網端設於網框,該金屬片固定於絲網=之 该金屬片之網印圖案採用雷射燒蝕而成,網印 為+0.005〜+0.02毫米或_〇.〇2—0.005毫米。 月又 一種印刷網版之製作方法,其包括以下步驟:提 屬片’利用雷射燒姓金屬片形成網印圖案,網印圖安 ^^,0-005^0.02 € ^ ^.〇.〇2^〇.〇〇5 , ^ ; 定於絲網。 …印圖案之金屬片固 與先前技術相比’該印刷網版採用雷射燒㈣成 圖案,該網印圖案之精度為+〇 〇〇5〜+〇 〇2毫米 -0.02〜-0.005毫米,該高精度印刷網版有利於高密^路柄 進行精密網版印刷,可有效防止由於網版印刷而:二 純報廢,提高電路板製作良率。該印刷網版製作方法^ 單’能有效節約成本,提高生產效率。 200900247 【實施方式】 * ^結合關及實施㈣本技術方案提供之印刷網版 r 及其製作方法作進一步說明。 請參閱圖!,所示為本技術方案實施例提供之印刷網版 100。该印刷網版⑽包括網框11〇、絲網12〇及金屬片跡 該網框m可為金屬網框、木質網框或塑勝網框。該 ,、’罔框110之形狀可根據使用過程中實際需要設計。本實施 例中,網框11G為矩形之金屬網框,例如紹合金網框。 〜該絲網120四周邊緣與網框11〇之内側四周連接,使 得該絲網120端設於網♦匡11〇。該絲網12〇具有一定之彈性 與張力、,可提供印刷網版100所需要之特定變形。該絲網 ⑽可為聚酯絲網、尼龍絲網或金屬絲網等。本實施例 5亥絲網120為聚酯絲網。 該金屬片m可為紹片等,該金屬片13〇之形狀和厚 &可根據使料程巾實際需要設計。本實施例巾,該金屬 片130為矩形之紹片,其尺寸小於網框ιι〇之尺寸,該厶 ^ 130,厚度範圍可為〇·3毫米,其可用於電路板油墨塞 …ρ刷。該金屬片130具有網印圖案131,該網印圖案m 係形成於金屬片13〇上橫截面形狀不限定之通孔,复採用 雷射燒钱金屬片130而形成。該網印圖案m之精产,即 ,射切割時’網印圖案131理論上於金屬板13〇上所庫形 成之位置與網印圖案131實際於金屬板13〇上所形叙位 置之間之誤差,為+0.005〜+0.02毫米或-0.02〜-0.005亳米。 該金屬4130固定於絲網12〇,本實施例中,該金屬片⑽ 200900247 之-表面直接貼合於絲網12〇表面,並通 優選地,嗜今屬Η ! W m N吵口固疋。 、’萄片130可固定於絲網12〇表面之中央位置 ^請一併參閱圖2A至圖2C,本技術方案實施例提供之 印刷網版100之製作方法包括如下步驟。 第步,如圖2A所示,提供今属g 蝕全眉扠仏至屬片130,利用雷射燒 金屬片m ’形成網印圖案131,網印圖案 後005〜+0.02毫米或_〇·〇2〜_〇〇〇5毫米。 倩度為 Τ雷射㈣丨线發射束於金w 13G上直接 仃H开>纟對應於電路板預定印刷區域之網印圖案 3二。雷射切割系統可通過影像感測器掃描電路板預定印刷 經過電腦處理後形成對應於電路板預定印刷區域之 二根據該圖像資料’雷射切割系統發射雷射光束 、、1片130上與電路板預定印刷區域對應之區域進行定 =亚對金屬m進行燒飯,以形成與電路板預定印刷 £或之圖案相對應之網印圖案i3i。此過程可核網印圖幸 :庙開設之精度。該網印圖帛131之精度1雷射切割時, 十應笔路板預定印刷區域之網印圖案131理論上於金屬板 上所應形成之位置與網印圖1131實際於金屬板130 所形成之位置之間之誤差,為+0 005〜+0 02毫米或 ^2〜-0.005笔米。燒钱所用之雷射可為二氧化碳雷射或紫 田射如銳紀紹石權石⑽吻如咖:加㈠咖Aluminum ^叫趾彻)為介質之固體雷射。根據網印圖案m尺 :二^屬# 130材料及厚度來控制雷射光束之能量密度, 使至屬片130直接經雷射燒㈣成網印圖案131。 200900247 第一步,如圖2B所示,提供網框11〇及絲網,將 *該絲網120端設於該網框u〇。 • 將’’’糸網120之四周邊緣與網框i〇之内側四周連接固 定,該絲網120可通過膠合方式連接固定於網框ιι〇内側 四周亦可通過其他方式固定,從而使得絲網j 2〇繃設於 網框110。該絲網12〇繃設於網框11〇後,具有—定之彈性 與張力,可提供印刷網版100所需要之特定變形。 第一步,如圖2C所示,將具有網印圖案131之金屬片 130固定於絲網12〇表面。 金屬片130通過膠合方式固定於絲網12〇,將該金屬片 〇之表面直接貼合於絲網120表面,並通過膠水膠合固 定,膠水可於金屬片130與絲網120貼合前,塗佈於金屬 片130與絲網12〇貼合之表面,亦可塗佈於絲網12〇與金 屬片130貼合之表面,或者同時塗佈於金屬y 13〇與絲網 120貼合之表面與絲網12G與金屬片13()貼合之表面。金屬 片130固疋之位置亚無限定,優選地,可將該金屬片㈣ 固定於絲網120之中央位置。 綜上所述,本發明確已符合發明專利之要件,遂依法 ^出專利申請。惟,以上所述者僅為本發明之較佳實施方 =自不能以此限制本案之中請專利範圍。舉凡熟悉本案 壽^人士援依本發明之精神所作之等效修飾或變化,皆 應涵蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係本技術方案實施例提供之印刷網版之示意圖。 200900247 圖2A-2C係本技術方案實施例提供之印刷網版之製作 * 方法示意圖。 . 【主要元件符號說明】 印刷網版 100 網框 110 絲網 120 金屬片 130 網印圖案 131 11200900247 IX. Description of the Invention: [Technical Field] The present invention relates to a printing screen and a manufacturing method thereof [Prior Art] / Directly plays an important role, it is realized =: oil: ... board field - precision coating The essential. The circuit board, circuit board, solder, etc. are placed directly on the screen with the screen printing ink, glue and solder equal to the squeegee =: below' to apply the oil to the predetermined area on the board. Screen printing of the tooth version The production accuracy of the screen printing pattern of the printing screen is closer (4). The printing screen is usually made of , or p, or made of metal. In the production: wide, silk, metal mesh, two methods of mechanical drilling, currently there are chemical = chemical method, two =; version = metal film on the corresponding screen printing. I, 颂 、, etch in low, the film in the production process, the shrinkage ^ / method 2 for the length of the process, the efficiency will cause the metal sheet of the screen printing slaughter == ginseng and money when the side money through the mechanical drill The hole machine is directly to the whole; 7乍 has low precision. The mechanical drilling method is based on the low precision of the screen printing pattern and forms a screen printing pattern. The method of burrs, thereby affecting the back center... the screen printing pattern of the slab is easy to form and the method cannot process the miscellaneous screen printing. 'Unable to adapt to precision printing, and 200900247 As the circuit board gradually develops in the process of miniaturization and high-path board production, the printing network produced by the grid version method can print a printing network. Due to the accuracy of screen printing patterns, you can't meet the needs of high-density circuit board production, _, scrapped, which affects board production yield.曰 笔 笔 笔 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 【 。 。 。 。 。 。 。 Hereinafter, a printing screen and a manufacturer thereof will be described as an embodiment of a printing screen, which comprises a screen frame, a screen and a two-screen metal sheet, the screen end being disposed on the frame, the metal sheet The screen printing pattern of the metal sheet fixed to the screen = is ablated by laser, and the screen printing is +0.005~+0.02 mm or _〇.〇2-0.005 mm. Another method for making a printing screen, which comprises the following steps: extracting a piece of film using a laser to form a screen printing pattern, the screen printing image is ^^, 0-005^0.02 € ^ ^.〇.〇 2^〇.〇〇5 , ^ ; Set on the screen. The metal pattern of the printed pattern is compared with the prior art. The printing screen is formed by laser firing (four), and the precision of the screen printing pattern is +〇〇〇5~+〇〇2 mm-0.02~-0.005 mm. The high-precision printing screen facilitates high-precision screen shank for precision screen printing, which can effectively prevent the net printing from being printed: the second pure scrapping, and improving the board production yield. The printing screen printing method can effectively save costs and improve production efficiency. 200900247 [Embodiment] * ^Combination and implementation (4) The printing screen r provided by the technical solution and its manufacturing method are further explained. Please see the picture! Shown is a printing screen 100 provided by an embodiment of the present technical solution. The printing screen (10) comprises a frame 11 丝网, a screen 12 〇 and a metal sheet. The frame m can be a metal frame, a wooden frame or a plastic frame. The shape of the 、 frame 110 can be designed according to actual needs during use. In this embodiment, the frame 11G is a rectangular metal frame, such as a metal frame. The peripheral edge of the screen 120 is connected to the inner side of the frame 11〇 so that the screen 120 is disposed at the end of the screen. The screen 12 has a certain degree of elasticity and tension to provide the specific deformation required for the printing screen 100. The screen (10) may be a polyester mesh, a nylon mesh or a wire mesh or the like. This embodiment 5 is a polyester screen. The metal piece m can be a film or the like, and the shape and thickness of the metal piece 13 can be designed according to the actual needs of the material towel. In the embodiment, the metal piece 130 is a rectangular piece having a size smaller than the size of the mesh frame, and the thickness of the metal piece 130 can be 〇3 mm, which can be used for the circuit board ink plug. The metal piece 130 has a screen printing pattern 131 formed on a through hole of a metal piece 13A having a cross-sectional shape not limited, and is formed by using a laser-burning metal piece 130. The fine print of the screen printing pattern m, that is, the position where the screen printing pattern 131 is theoretically formed on the metal plate 13〇 during the shot cutting and the position where the screen printing pattern 131 is actually formed on the metal plate 13〇 The error is +0.005~+0.02 mm or -0.02~-0.005 亳m. The metal 4130 is fixed to the screen 12 〇. In this embodiment, the surface of the metal sheet (10) 200900247 is directly attached to the surface of the screen 12, and preferably, the genus is 嗜! . The film 130 can be fixed to the center of the surface of the screen 12. Please refer to FIG. 2A to FIG. 2C. The manufacturing method of the printing screen 100 provided by the embodiment of the present invention includes the following steps. In the first step, as shown in FIG. 2A, the gypsum full eyebrow tick is provided to the sub-piece 130, and the screen printing pattern 131 is formed by using the laser-fired metal piece m', and the screen printing pattern is 005~+0.02 mm or _〇· 〇 2~_〇〇〇 5 mm. The degree is the Τ laser (four) 丨 line emission beam directly on the gold w 13G 仃H open> 纟 corresponds to the screen printing area of the printed area of the board. The laser cutting system can scan the circuit board through the image sensor, and the predetermined printing is processed by the computer to form a predetermined printing area corresponding to the circuit board. According to the image data, the laser beam is emitted by the laser cutting system, and the The area corresponding to the predetermined printing area of the circuit board is subjected to cooking = sub-metal m to form a screen printing pattern i3i corresponding to a predetermined printing pattern or pattern of the board. This process can be used for nuclear network printing: the accuracy of the temple opening. The accuracy of the screen printing 帛131 is 1 when the laser cutting is performed, and the screen printing pattern 131 of the predetermined printing area of the stylus board is theoretically formed on the metal plate and the screen printing 1131 is actually formed on the metal plate 130. The error between the positions is +0 005~+0 02 mm or ^2~-0.005 pens. The laser used for burning money can be a carbon dioxide laser or a purple field shot such as Rui Ji Shao Shi Quan Shi (10) kiss like a coffee: plus (a) coffee Aluminum ^ called toe to the solid laser of the medium. The energy density of the laser beam is controlled according to the screen printing m rule: the material and the thickness of the laser beam, so that the sub-plate 130 is directly laser-fired (four) into the screen printing pattern 131. 200900247 In the first step, as shown in Fig. 2B, a frame 11 and a screen are provided, and the screen 120 is disposed at the frame u〇. • Attach the perimeter of the '''糸 net 120 to the inner side of the frame i〇. The screen 120 can be attached to the inner side of the frame by gluing and can be fixed by other means. j 2〇 is stretched over the frame 110. The screen 12 is stretched over the frame 11 and has a constant elasticity and tension to provide the specific deformation required for the printing screen 100. In the first step, as shown in Fig. 2C, the metal piece 130 having the screen printing pattern 131 is fixed to the surface of the screen 12. The metal piece 130 is fixed to the screen 12 by gluing, and the surface of the metal piece is directly attached to the surface of the screen 120, and is fixed by glue glue. The glue can be applied before the metal piece 130 is attached to the screen 120. The surface of the metal sheet 130 and the screen 12 can be applied to the surface of the screen 12 and the metal sheet 130, or simultaneously coated on the surface of the metal y 13 〇 and the screen 120. A surface that is bonded to the wire mesh 12G and the metal piece 13 (). The position at which the metal piece 130 is fixed is not limited. Preferably, the metal piece (4) can be fixed to the center of the screen 120. In summary, the present invention has indeed met the requirements of the invention patent, and the patent application is legally issued. However, the above is only the preferred embodiment of the present invention = it is not possible to limit the scope of the patent in this case. Equivalent modifications or variations made by persons familiar with the present invention in accordance with the spirit of the present invention are intended to be included in the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of a printing screen provided by an embodiment of the present technical solution. 200900247 Figures 2A-2C are diagrams showing the fabrication of a printing screen provided by an embodiment of the present technical solution. [Description of main component symbols] Printing screen 100 Frames 110 Screen 120 Metal sheet 130 Screen printing pattern 131 11

Claims (1)

200900247 十、申請專利範圍: * 1. 一種印刷網版,其包括網框、絲網及具有網印圖案之金屬 ,片’該絲網繃設於網框,該金屬片固定於絲網表面,其改 進在於’該金屬片之網印圖案採用雷射燒蝕而成,網印圖 案之精度為+0.005〜+ 0.02毫米或-0.02 — 0.005毫米。 2. 如申請專利範圍第1項所述之印刷網版’其中,該網框為 金屬網框、木質網框或塑膠網框。 3. 如申請專利範圍第1項所述之印刷網版’其中,該雷射為 f 紫外雷射或二氧化碳雷射。 4. 如申請專利範圍第1項所述之印刷網版,其中,該絲網為 聚酯絲網、尼龍絲網或金屬絲網。 5. 如申請專利範圍第1項所述之印刷網版,其中,該金屬片 為鋁片。 6· —種印刷網版之製作方法,其包括以下步驟:提供金屬 片’利用雷射燒蝕金屬片形成網印圖案,網印圖案之精度 ( 為+〇,〇〇5〜+0.02毫米或-0.02〜-0.005毫米;提供網框及絲 網’將所述之絲網繃設於該網框;將具有網印圖案之金屬 片固定於絲網。 7. 如申請專利範圍第6項所述之印刷網版之製作方法,其 中,該雷射為紫外雷射或二氧化碳雷射。 8. 如申請專利範圍第6項所述之印刷網版之製作方法,其 中’該金屬片為鋁片。 9. 如申請專利範圍第6項所述之印刷網版之製作方法,其 中’將該絲網通過膠合方式連接固定於網框内側四周,從 12 200900247 而繃設於該網框。 :10.如申請專利範圍第6項所述之印刷網版之製作方法,其 . 中,將該金屬片之一表面直接貼合於絲網表面,並通過膠 水勝合固定。 13200900247 X. Patent application scope: * 1. A printing screen, which comprises a frame, a wire mesh and a metal having a screen printing pattern, the sheet is stretched on the frame, and the metal piece is fixed on the surface of the screen. The improvement is that the screen printing pattern of the metal piece is formed by laser ablation, and the precision of the screen printing pattern is +0.005~+ 0.02 mm or -0.02-0.005 mm. 2. The printing screen as described in claim 1 wherein the frame is a metal frame, a wooden frame or a plastic frame. 3. The printing screen as described in claim 1 wherein the laser is an f-ultraviolet laser or a carbon dioxide laser. 4. The printing screen as described in claim 1, wherein the screen is a polyester mesh, a nylon mesh or a wire mesh. 5. The printing screen of claim 1, wherein the metal sheet is an aluminum sheet. 6. A method for manufacturing a printing screen, comprising the steps of: providing a metal sheet 'using a laser ablated metal sheet to form a screen printing pattern, and the precision of the screen printing pattern is +〇, 〇〇5~+0.02 mm or - 0.02 to -0.005 mm; providing a frame and a screen 'to stretch the screen to the frame; fixing the metal sheet having the screen printing pattern to the screen. 7. As claimed in claim 6 The method for producing a printing screen, wherein the laser is an ultraviolet laser or a carbon dioxide laser. 8. The method for manufacturing a printing screen according to claim 6, wherein the metal sheet is an aluminum sheet. 9. The method of manufacturing a printing screen according to claim 6, wherein the screen is fixed to the inner side of the frame by gluing, and is stretched from the frame to the frame from 12 200900247. :10 The method for producing a printing screen according to the sixth aspect of the invention, wherein the surface of one of the metal sheets is directly attached to the surface of the screen, and is fixed by glue. 13
TW96122543A 2007-06-22 2007-06-22 Stencil and method for manufacturing the same TWI320014B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848764A (en) * 2011-06-29 2013-01-02 群康科技(深圳)有限公司 Forme, circuit board printing method using same and manufactured printed circuit board
TWI477207B (en) * 2012-11-28 2015-03-11 Unimicron Technology Corp Circuit structure and fabricating process thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102848764A (en) * 2011-06-29 2013-01-02 群康科技(深圳)有限公司 Forme, circuit board printing method using same and manufactured printed circuit board
TWI477207B (en) * 2012-11-28 2015-03-11 Unimicron Technology Corp Circuit structure and fabricating process thereof

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