TW200845531A - Coil unit, manufacturing method thereof, and electronic machine - Google Patents
Coil unit, manufacturing method thereof, and electronic machine Download PDFInfo
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- TW200845531A TW200845531A TW097104728A TW97104728A TW200845531A TW 200845531 A TW200845531 A TW 200845531A TW 097104728 A TW097104728 A TW 097104728A TW 97104728 A TW97104728 A TW 97104728A TW 200845531 A TW200845531 A TW 200845531A
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200845531 九、發明說明: 【發明所屬之技術領域】 本發明係、關於使用線圈之無接點電力傳送之線圈單元及 其製造方法以及電子機器等。 【先前技術】 、 ,已知有利用電磁感應,即使無金屬部份之接點,也可施 ^ 4了電力傳送之無接點電力傳送。作為此無接點電力傳送之 適用機,已有行動電話之充電及家庭用機器(例如電話機 Φ 之子機)之充電等之提案。 在無接點電力傳送中,有傳送用線圈之發熱之問題,已 有抑制其發熱之技術之提案(專利文獻丨_5)。專利文獻^系 揭示抑制非接觸充電之發熱之設計方法。專利文獻2揭 示藉線圈與磁性材料之構成抑制發熱之技術。專利文獻3 係揭示具備空冷機構之無接點充電裝置。專利文獻4係揭 不有關將陶瓷置於1次側線圈與2次側線圈之間,使其放熱 之構專利文獻5係揭示提高放熱性之框體之構造。 # [專利文獻U曰本特開平8-103〇28號公報 [專利文獻2]日本特開平8-14836〇號公報 t [專利文獻3]日本特開平11-98705號公報 . [專利文獻4]曰本特開2003-272938號公報 [專利文獻5]日本特開2005-110357號公報 【發明内容】 [發明所欲解決之問題] 在此無接點電力傳送中,由於係利用磁場在線圈間傳 128611.doc 200845531 吸收,而引起效率之 有不能使用最適於放 送’故金屬接近時’磁場會被該金屬 降低及金屬本身之感應加熱。因此, 熱用途之金屬之問題。 良好之線圈單元及 本發明之若干態樣係用於提供放熱性 其製造方法以及電子機器。 本發明之-態樣之線圈單元之特徵在於包含·平面狀線 圈;磁性構件,其係設於前述平面狀線圈之下方;漏磁通 防止構件,其係設於前述磁性構件之下方;及放熱板,其。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 [Prior Art] It is known that electromagnetic induction is used, and even if there is no metal part contact, the contactless power transmission of power transmission can be applied. As a suitable machine for this contactless power transmission, there are proposals for charging a mobile phone and charging a home device (for example, a child of the telephone Φ). In the case of the contactless power transmission, there is a problem that the heat of the transmission coil is heated, and there is a proposal to suppress the heat generation (Patent Document 丨_5). Patent Document discloses a design method for suppressing heat generation by non-contact charging. Patent Document 2 discloses a technique for suppressing heat generation by a configuration of a coil and a magnetic material. Patent Document 3 discloses a contactless charging device having an air cooling mechanism. Patent Document 4 discloses a structure in which a ceramic body is placed between a primary side coil and a secondary side coil to cause heat release. Patent Document 5 discloses a structure of a frame body which improves heat dissipation. [Patent Document 4] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. [Patent Document 5] JP-A-2005-110357 SUMMARY OF INVENTION [Problems to be Solved by the Invention] In this jointless power transmission, since a magnetic field is used between coils Transmission 128611.doc 200845531 Absorption, and the efficiency can not be used is best for the delivery of 'when the metal is close' the magnetic field will be reduced by the metal and the induction heating of the metal itself. Therefore, the problem of metal for heat use. A good coil unit and several aspects of the invention are used to provide exothermic methods of manufacture and electronic machines. The coil unit of the present invention is characterized by comprising: a planar coil; a magnetic member disposed below the planar coil; a leakage flux preventing member disposed under the magnetic member; and a heat release Board, its
係設於前述漏磁通防止構件之下方;且可將前述漏磁通防 止構件與前述放熱板電性絕緣。 依據此構成,在與平面狀線圈之間經由磁性構件與漏磁 通防止構件設有放熱板,而非隔著空間設於平面狀線圈與 放熱板之間’故可有效地將平面狀線圈產生之熱放熱。 又,因具有漏磁通防止構#,可避免放熱板接受到磁通而 發生感應加熱。另夕卜’可使均由金屬形成之漏磁通防止構 件與放熱板電性絕緣,故可防止放熱板執行作為接受磁通 之構件之功能。 在本發明之一態樣中,前述漏磁通防止構件與前述放熱 板可藉由雙面接著帶而絕緣。 依據此構成,可藉由雙面接著帶而謀求漏磁通防止構件 與放熱板之絕緣,故無必要另設絕緣體,組裝容易。 在本發明之一態樣中,可進一步包含:印刷電路基板, 其係安裝有前述放熱板,且形成有連接於前述平面狀線圈 之導電圖案者。 128611.doc 200845531 依據此構成,在印刷電路基板設有導電圖案,故容易施 行與控制平面狀線圈之元件之間之電性連接。 在轉明之—態樣巾,可在前述印刷電路基板上,於安 裝有前述放熱板之面上安裝至少—個安裝零件;前述平面 狀線圈之上面位置可設定為高於前述至少—個安裝零件中 之最大高度。 依據此構成’平面狀線圈之上面位置設定為高於安裝零 件之上面,故組裝容易,且可使平面狀線圈之上面更接近 於對方側之線圈單元。 在本發明之-態樣中’前述至少_個安裝零件中,具有 最大高度之零件可連接於前述平面狀線圈之電容器零件。 從確保電氣容量之觀點,電容器零件有必要設定為較大尺 寸。因此’安裝零件為電容器零件之情形,本發明之一態 樣相當有效。 在本發明之一態樣中,也可在前述印刷電路基板之與安 裝有前述放熱板之面不同之面上,安裝有檢測前述放熱板 之溫度之溫度檢測元件。藉此,即使有異物等進入而使放 熱板之溫度因平面狀線圈之升溫而異常地升高,也可檢測 其異常。 在本發明之一態樣中,可在前述印刷電路基板之與安裝 有前述放熱板之面不同之面上,安裝有依據前述放熱板線 圈之溫度而阻斷對前述平面狀線圈之電力供應之元件。藉 此,可簡易且確實地構成阻斷電力供應之電路。 在本發明之一態樣中,可在前述印刷電路基板,設有定 128611.doc 200845531 =部,其係導引組裝治具,該組裝治具收容前述放熱板、 料漏磁通防止構件、前述磁性構件及前述平面狀線圈。 藉此,平面狀線圈等之組裝變得較為容易。 在本發明之—態樣中,可在前述磁性構件之上面配置間 隔構二牛’·前述間隔構件係包含收容前述平面狀線圈之孔 ’ ',前述平面狀線圈之上面與前述間隔構件之上面係實質 . 上為同平面。如此,平面狀線圈之上面與前述間隔構件 之上面係實質上為同一平面時,可使傳送面成為平坦。 鲁 在某二構件接觸到平面狀線圈之角部時,可避免平面 狀線圈受到損傷。 在本發明之一態樣中,前述漏磁通防止構件與前述放熱 板也可為平面尺寸實質上相同,且前述放熱構件係厚於前 述漏磁通防止構件。藉由使平面尺寸實質上相同,可使漏 磁通防止構件確實捕捉磁通。又,將放熱板設定為厚於漏 磁通防止構件時,可進一步提高放熱板之放熱性。 本卷明之另一悲樣之電子機器係包含線圈單元、與收容 ^ 冑述線圈單元之外裝體之電子機器;前述外裝體係在與前 述平面狀線圈相對向之面具有孔部,前述孔部係被保護蓋 • 所覆蓋;在前述外裝體與前述至少一個安裝零件之最大高 * 度位置相對向之位置形成有補強部,前述補強部之厚度係 形成為厚於前述保護蓋之厚度;使由前述印刷電路基板至 觔述保遵盍之外表面之高度為H1、以前述印刷電路基板為 基準之前述至少一個安裝零件之最大高度aH2、前述補強 一之厚度為H3時,可使Hl>H2+H3。 128611.doc 200845531 減薄保護蓋而加厚補強部時,確實 ^ ^ ^ ^ ^ ^ 七 補強部保護其他 ^裝令件。X’有補強部時’可抑制安裝零件上 體凹陷’可使傳送㈣近之外裝體 、 fT1>M7冰成 π上 一化。又,設定為 2m時’可在安裝零件與補強部之間The leakage flux prevention member is electrically insulated from the heat radiation plate. According to this configuration, the heat radiating plate is provided between the planar coil and the leakage flux preventing member via the magnetic member, instead of being disposed between the planar coil and the heat radiating plate via the space, so that the planar coil can be efficiently generated. The heat is exothermic. Further, since the leakage magnetic flux prevention structure # is provided, induction heating can be prevented by receiving the magnetic flux from the heat radiation plate. Further, the leakage flux preventing member formed of metal can be electrically insulated from the heat radiating plate, so that the heat radiating plate can be prevented from performing the function as a member that receives the magnetic flux. In one aspect of the invention, the leakage flux preventing member and the heat radiating plate may be insulated by a double-sided tape. According to this configuration, the leakage flux preventing member can be insulated from the heat radiating plate by the double-sided adhesive tape. Therefore, it is not necessary to separately provide an insulator, and assembly is easy. In one aspect of the invention, a printed circuit board may be further provided, wherein the heat radiation plate is mounted and a conductive pattern connected to the planar coil is formed. According to this configuration, since the conductive pattern is provided on the printed circuit board, it is easy to perform electrical connection with the elements for controlling the planar coil. In the embossed-type towel, at least one mounting component may be mounted on the surface of the printed circuit board on which the heat-dissipating plate is mounted; the upper position of the planar coil may be set higher than the at least one mounting component The highest height in the middle. According to this configuration, the upper position of the planar coil is set higher than the upper surface of the mounted component, so that assembly is easy, and the upper surface of the planar coil can be brought closer to the coil unit on the other side. In the aspect of the invention, in the at least one of the aforementioned mounting parts, the part having the largest height can be connected to the capacitor part of the aforementioned planar coil. From the standpoint of ensuring electrical capacity, it is necessary to set the capacitor parts to a larger size. Therefore, one aspect of the present invention is quite effective in the case where the mounting part is a capacitor part. In one aspect of the invention, a temperature detecting element for detecting the temperature of the heat radiating plate may be attached to a surface of the printed circuit board different from the surface on which the heat radiating plate is mounted. Thereby, even if foreign matter or the like enters and the temperature of the heat radiating plate abnormally rises due to the temperature rise of the planar coil, the abnormality can be detected. In one aspect of the present invention, the power supply to the planar coil may be blocked depending on the temperature of the heat radiating plate coil on a surface of the printed circuit board different from the surface on which the heat radiating plate is mounted. element. Thereby, the circuit for blocking the power supply can be constructed easily and surely. In one aspect of the present invention, the printed circuit board may be provided with a 128611.doc 200845531= portion, which guides the assembly fixture, and the assembly fixture houses the heat release plate and the leakage flux prevention member. The magnetic member and the planar coil. Thereby, assembly of a planar coil or the like becomes easier. In the aspect of the invention, the spacer member may be disposed on the magnetic member. The spacer member includes a hole </ RTI> for accommodating the planar coil, and the upper surface of the planar coil and the upper surface of the spacer member The essence is the same plane. Thus, when the upper surface of the planar coil and the upper surface of the spacer member are substantially flush with each other, the transmission surface can be made flat. When the two members touch the corners of the planar coil, the planar coil can be prevented from being damaged. In one aspect of the invention, the leakage flux preventing member and the heat radiating plate may have substantially the same planar size, and the heat radiating member is thicker than the leakage flux preventing member. By making the planar dimensions substantially the same, the leakage flux preventing member can surely capture the magnetic flux. Further, when the heat radiating plate is set thicker than the leakage flux preventing member, the heat radiating property of the heat radiating plate can be further improved. Another electronic device of the present invention includes a coil unit and an electronic device that houses the outer casing of the coil unit; the outer casing has a hole portion facing the plane coil, and the hole The portion is covered by the protective cover; a reinforcing portion is formed at a position opposite to a maximum height position of the at least one mounting member, and the thickness of the reinforcing portion is formed thicker than the thickness of the protective cover When the height from the printed circuit board to the outer surface of the rib guard is H1, and the maximum height aH2 of the at least one mounting component based on the printed circuit board, and the thickness of the reinforcing one is H3, Hl>H2+H3. 128611.doc 200845531 When thinning the protective cover and thickening the reinforcing part, it is indeed ^ ^ ^ ^ ^ ^ VII. The reinforcing part protects the other parts. When X' has a reinforcing portion, it is possible to suppress the upper portion of the mounting member from being recessed, so that the transfer (4) near outer casing and fT1>M7 are π-upper. Also, when set to 2m, it can be between the mounting part and the reinforcing part.
抑制安裝零件受到損傷。 T 本發明之又另—態樣之線圈單元之製造方法可包含:步 驟(Α) ’其係在組裝治且之收交部片产 a 收谷邛依序收容前述平面狀 線圈、前述磁性構件、及前尤、、息Suppress damage to the mounting parts. The manufacturing method of the coil unit according to another aspect of the present invention may include: a step (Α) 'which is in the assembly process and the receiving part of the sheet is a collection of the above-mentioned planar coil, the magnetic member And before, especially, interest
傅讦及則述漏磁通防止構件;步驟 (B),其係在前述步驟⑷之後,以與前述漏磁通防止構件 電性絕緣之狀態,將前述放熱板收容於前述收容部;及一 步驟,其係在前述步驟(B)之後,在前述組裝治具之收容 部側,使該組裝治具與前述印刷電路基板相合,而將前述 平面狀線圈、前述磁性構件、前述漏磁通防止構件、及前 述放熱板安裝.在前述印刷電路基板。 藉此,可在組裝治具收容平面狀線圈、磁性構件、漏磁 通防止構件及放熱板後’疊上印刷電路基板而將平面狀線 圈等組裝於印刷電路基板,故與逐一地組裝之情形相比, 組裝更為容易。 在本發明之又另一態樣之製造方法中,雖依照平面狀線 圈磁性構件、漏磁通防止構件、放熱板之順序收容於組 裝治具’但在此等構件之間介著雙面接著帶等其他構件也 包含於本發明之範圍。 在本發明之又另一態樣之製造方法中,在前述步驟(A) 與則述步驟(B)之間,也可包含:一步驟,其係收容使前 128611.doc 200845531 述漏磁通防止構件與前述放熱板絕緣用之前述絕緣性之雙 面接著帶。 在本發明之又另一態樣之製造方法中,在前述步驟(A) 之前,包含將前述間隔構件收容於前述收容部之步驟。 在本發明之又另一態樣之製造方法中,也可在前述印刷 電路基板包含定位部,且前述組裝治具係包含與前述印刷 笔路基板之疋位部對應之定位導引部。如此,有定位部 %,可使定位更為容易,且使組裝更為容易。 _ 本發明之又另一態樣之線圈單元係包含: 線圈; 可述線圈所產生之第1磁通入射之磁性構件; 岫述磁性構件依據前述第丨磁通所產生之第2磁通入射之 漏磁通防止構件;及 將前述線圈所產生之熱放熱之放熱板;且 可將前述漏磁通防止構件與前述放熱板電性絕緣。 在本發明之又另一態樣之線圈單元中,也可在與平面狀 * _之間經由磁性構件與漏磁通防止構件設有放熱板,而 非隔著空間設於平面狀線圈與放熱板之間,故可有效地將 、平面狀線圈產生之熱放熱。又,因具有漏磁通防止構件, 可避免放熱板接受到磁通而發生感應加熱。另外,可使均 由孟屬形成之漏磁通防止構件與放熱板電性絕緣,故可防 止放熱板執行作為接受磁通之構件之功能。又,在本發明 之又另一悲樣之線圈單元中,也可適用上述本發明之一態 樣之線圈單元之各種實施型態。 128611.doc -11 - 200845531 本發明之又另一態樣之電子機器也可包含上述之線圈單 元。 【實施方式】 以下,詳細說明有關本發明之合適之實施型態。又,以 下說明之本實施型態不應不當地限定申請專利範圍所記栽 之本發明之内容,本實施型態所說明之構成之全部未必係 作為本發明之解決手段所必須。 圖1係模式地表示充電器1 〇及被充電器2〇之圖。由充電 器10對被充電器20之充電係利用在充電器1〇之線圈單元12 之線圈與被充電器20之線圈單元22之線圈之間所發生之電 磁感應作用,並藉由無接點電力傳送而施行。 作為本實施型態之特徵點之一,有線圈單元之構成。以 下,具體地說明有關線圈單元。 圖2係線圈單元12、22之分解立體之模式圖。圖3係沿著 圖2之Α·Α線之線圈單元12、22之剖面模式圖。圖4係模式 地表示線圈單元22之充電器1 〇或被充電器22之局部剖面之 線圈單元12、22係以在印刷電路基板8〇上依序重疊放熱 板70、附屏蔽磁性構件5〇及線圈,例如平面狀線圈%之狀 態形成。 平面狀線圈30只要是平面的線圈,並無特別限定,例 如,可適用在平面上捲繞單芯或多芯之包覆線圈線之空心 線圈。平面狀線圈30可由一個線圈形成,但如圖2〜圖4所 示,也可重疊線圈32a、32b複數層而形成。將線圈32&、 12S6H.doc -12- 200845531 32b串聯連接時,除了利用自電感以外,可利用相互電 感’並可縮小線圈徑。設置線圈32a '奶複數層之, 線圈32a、32b間可藉雙面接著帶34固定。 ^ 在平面狀線圈30之周圍’可設置間隔構件4〇。在間隔構 件40形成孔部44,在該孔部料收容著平面狀線圈%。在間 ' 隔構件4〇,設有缺口部44,由該處引出平面狀線圈30之弓| .出線。平面狀線圈30之上面與間隔構件4〇之上面實質上為 同平面如此,由设置間隔構件40,可使傳送面平坦: • 1可減少平面狀線圈30之損傷(尤其,平面狀線圈之角部 之損傷)。又,可防止某些東西卡在平面狀線圈3〇之端, 可防止該平面狀線圈30被剝離。作為間隔構件4〇之材質, 只要是對線圈發熱之耐熱性高而不具有介電常數者並無 特別限定’例如,可列舉聚對苯二甲酸乙二醇醋樹脂等。 在平面狀線圈30之下,設有附屏蔽磁性構件5〇。附屏蔽 磁性構件50包含磁性構件52、與設於其下之漏磁通防止構 件54 〇 # 磁性構件52執行接受磁通之作用,具有提高電感之功 能。作為磁性構件52之材質,以軟磁性材料為佳,可是用 ' 鐵氧體軟磁性材料及金屬軟磁性材料。 . 漏磁通防止構件54具有吸收磁性構件52未完全捕捉到之 磁通及由磁性構件52之周圍漏出之磁通之任務。或也可定 義為:假設平面狀線圈30產生之磁通為第j磁通時,第1磁 通會入射於磁性構件52,磁性構件52依據第〗磁通產生之 第2磁通會入射於漏磁通防止構件54。此情形,漏磁通防 128611.doc -13- 200845531 止構件54具有吸收第2磁通之任務。 二止構件Μ之材質只要是可吸收磁通之材質,並 = 列舉非磁性體,例如銘。傳送特性受到以 、甬 性構件之下之狀態形成之物之影響。因此,漏磁 =止構件54最好依照所求得之傳送特性,規定其材質及 有漏磁通防止構件5辦,料部會㈣至設於其 :之放熱板70等,故可防止在放熱板7〇等金屬發生感應加 熱0讦 讦 述 漏 漏 漏 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏 漏After the step (B), the assembly jig is coupled to the printed circuit board on the side of the accommodating portion of the assembly jig, and the planar coil, the magnetic member, and the leakage flux are prevented. The member and the heat radiating plate are mounted on the printed circuit board. In this way, after the assembly jig accommodates the planar coil, the magnetic member, the leakage flux prevention member, and the heat radiation plate, the printed circuit board is stacked and the planar coil or the like is assembled to the printed circuit board, so that the assembly is performed one by one. In comparison, assembly is easier. In still another aspect of the manufacturing method of the present invention, the planar coil magnetic member, the leakage flux preventing member, and the heat radiating plate are sequentially housed in the assembling jig 'but the two sides are interposed between the members. Other members such as belts are also included in the scope of the present invention. In still another aspect of the manufacturing method of the present invention, between the foregoing step (A) and the step (B), the method may further include: a step of accommodating the leakage flux of the first 128611.doc 200845531 The insulating double-sided tape for preventing the member from being insulated from the heat radiation plate. In still another aspect of the invention, in the manufacturing method of the present invention, before the step (A), the step of accommodating the spacer member in the housing portion is included. In still another aspect of the invention, the printed circuit board may include a positioning portion, and the assembly fixture includes a positioning guide portion corresponding to the clamping portion of the printing stroke substrate. In this way, there is a positioning portion that makes positioning easier and makes assembly easier. A coil unit according to still another aspect of the present invention includes: a coil; a magnetic member in which a first magnetic flux generated by the coil is incident; and a second magnetic flux incident on the magnetic member according to the second magnetic flux a leakage flux preventing member; and a heat releasing plate that radiates heat generated by the coil; and the leakage flux preventing member is electrically insulated from the heat radiating plate. In another aspect of the coil unit of the present invention, a heat radiating plate may be provided between the magnetic member and the leakage flux preventing member between the planar shape and the planar magnetic field, instead of being disposed in the planar coil and radiating heat through the space. Between the plates, the heat generated by the planar coils can be effectively released. Further, since the leakage flux prevention member is provided, it is possible to prevent the heat radiation plate from receiving the magnetic flux and causing induction heating. Further, the leakage flux preventing member formed of México can be electrically insulated from the heat radiating plate, so that the function of the heat radiating plate as a member for receiving the magnetic flux can be prevented. Further, in still another sad coil unit of the present invention, various embodiments of the coil unit of one aspect of the present invention described above can be applied. 128611.doc -11 - 200845531 Still another aspect of the present invention can include the above-described coil unit. [Embodiment] Hereinafter, a suitable embodiment of the present invention will be described in detail. Further, the present embodiment described below should not unduly limit the scope of the invention described in the claims, and all of the configurations described in the present embodiment are not necessarily required as a means for solving the invention. Fig. 1 is a view schematically showing a charger 1 被 and a charger 2 。. The charging of the charger 20 by the charger 10 utilizes electromagnetic induction between the coil of the coil unit 12 of the charger 1 and the coil of the coil unit 22 of the charger 20, and by means of no contact Power is delivered for implementation. As one of the feature points of this embodiment, there is a configuration of a coil unit. Hereinafter, the coil unit will be specifically described. Fig. 2 is a schematic exploded view of the coil units 12, 22. Fig. 3 is a schematic cross-sectional view showing the coil units 12, 22 along the Α·Α line of Fig. 2. 4 schematically shows the charger 1 of the coil unit 22 or the coil units 12, 22 of a partial cross section of the charger 22 to sequentially overlap the heat release plate 70 and the shield magnetic member 5 on the printed circuit board 8A. And a coil, for example, a state in which the planar coil % is formed. The planar coil 30 is not particularly limited as long as it is a planar coil. For example, a hollow coil in which a single-core or multi-core covered coil wire is wound on a plane can be applied. The planar coil 30 may be formed by one coil, but as shown in Figs. 2 to 4, the coils 32a and 32b may be stacked in plural layers. When the coils 32&, 12S6H.doc -12-200845531 32b are connected in series, in addition to the self-inductance, the mutual inductance can be utilized and the coil diameter can be reduced. The coil 32a is provided with a plurality of layers of milk, and the coils 32a, 32b can be fixed by a double-sided tape 34. ^ A spacer member 4' can be provided around the planar coil 30. A hole portion 44 is formed in the spacer member 40, and a planar coil % is accommodated in the hole portion. In the partition member 4, a notch portion 44 is provided, from which the bow of the planar coil 30 is taken out. The upper surface of the planar coil 30 and the upper surface of the spacer member 4 are substantially flush with each other. By providing the spacer member 40, the transfer surface can be made flat: • 1 can reduce the damage of the planar coil 30 (in particular, the corner of the planar coil) Department damage). Further, it is possible to prevent something from being caught at the end of the planar coil 3, and the planar coil 30 can be prevented from being peeled off. The material of the spacer member 4 is not particularly limited as long as it has high heat resistance to heat generation of the coil and does not have a dielectric constant. For example, polyethylene terephthalate resin or the like is exemplified. Below the planar coil 30, a shielded magnetic member 5 is provided. The shield magnetic member 50 includes the magnetic member 52 and the leakage flux preventing member 54 〇 # magnetic member 52 disposed thereunder to perform the function of receiving the magnetic flux, and has the function of improving the inductance. As the material of the magnetic member 52, a soft magnetic material is preferable, but a 'ferrite soft magnetic material and a metal soft magnetic material are used. The leakage flux preventing member 54 has a task of absorbing the magnetic flux that is not completely captured by the magnetic member 52 and the magnetic flux leaking from the periphery of the magnetic member 52. Alternatively, it may be defined that, when the magnetic flux generated by the planar coil 30 is the jth magnetic flux, the first magnetic flux is incident on the magnetic member 52, and the second magnetic flux generated by the magnetic member 52 according to the magnetic flux is incident on the magnetic flux. Leakage flux prevention member 54. In this case, the leakage flux prevention member 128611.doc -13- 200845531 has the task of absorbing the second magnetic flux. The material of the second member is only a material that can absorb the magnetic flux, and = a non-magnetic material, such as Ming. The transfer characteristics are affected by the objects formed under the condition of the defective member. Therefore, it is preferable that the magnetic flux leakage stop member 54 is configured to have a material and a leakage flux preventing member 5 in accordance with the obtained transmission characteristic, and the material portion (4) is provided to the heat radiating plate 70 provided in the same, so that it can be prevented. Induction heating of metal such as heat release plate 7〇
在漏磁通防止構件M之下,經由絕緣性雙面接著帶峨 放熱板70。放熱板7〇具有將平面狀線圈%所產生之熱放 熱之任務。放熱板70之材質只要是熱傳導度高之材質:、並 無特別限定,可適用金屬例如A1(銘)。另夕卜,由於放熱板 70係k由磁性構件、漏磁通防止構件㈣接觸於平面狀線 圈3〇 ’故可將在平面狀線圈30之發熱放熱。 ^放熱板7G之平面尺寸収為實質上與漏磁通防止構件 ^ U I /、要將放熱板70設定為厚於漏磁通防止構 件54即可。藉由使平面尺寸實質上相@,可使漏磁通防止 構件54確實捕捉磁通。又,將放熱板職定為厚於漏磁通 防止構件54時’可進-步提高放熱板70之放熱性。 由於藉由經由絕緣性雙面接著帶6〇設置而使漏磁通防止 構件54與放熱板7〇絕緣,故放熱板7〇不會影響到傳送特 陡即不如此絕緣時,放熱板70也會擔負作為漏磁通防 止構件54之任務’對傳送特性會造成影響,但,設置絕緣 性雙面接著帶60而電性絕緣時,可使漏磁通防止構件“與 128611.doc -14- 200845531 放熱板70係經由雙面接著帶料被安裝於印刷電路基板 8〇。在此印刷電路基板8〇,安裝有安裝零件㈣,形成連 接安裝零件82b與平面狀線圈3()之導電圖案。例如舉充電 器侧為例時’安裝零件82b可列舉日本特,⑽Η彻之圖 放熱板7〇在功能方面確實分離。又,因此,在放熱板70之 材質上無論選擇㈣㈣’也不會對傳送特性造成影響。 其結果,依據本實施型態,可提高放熱板70之材質之^擇 自由度。絕緣性雙面接著帶6G可適用f知之接著帶。Below the leakage flux preventing member M, the heat releasing plate 70 is carried out via the insulating double-sided tape. The heat release plate 7 has a task of radiating heat generated by the planar coil %. The material of the heat radiating plate 70 is not particularly limited as long as it is a material having high thermal conductivity, and a metal such as A1 (Ming) can be applied. Further, since the heat radiating plate 70 is k, the magnetic member and the leakage flux preventing member (4) are in contact with the planar coil 3', so that the heat generated in the planar coil 30 can be released. The plane size of the heat radiating plate 7G is substantially equal to the leakage flux preventing member ^ U I /, and the heat radiating plate 70 is set to be thicker than the leakage flux preventing member 54. By making the plane size substantially @, the leakage flux preventing member 54 can surely capture the magnetic flux. Further, when the heat releasing plate is made thicker than the leakage flux preventing member 54, the heat release property of the heat radiating plate 70 can be further improved. Since the leakage flux preventing member 54 is insulated from the heat radiating plate 7〇 by the insulating double-sided tape 6〇, the heat radiating plate 7〇 does not affect the transmission steepness, that is, when the insulation is not so, the heat releasing plate 70 is also It will take on the task of the leakage flux preventing member 54 to affect the transmission characteristics. However, when the insulating double-sided tape 60 is provided and electrically insulated, the leakage flux preventing member can be made "with 128611.doc -14- 200845531 The heat release plate 70 is attached to the printed circuit board 8 via the double-sided adhesive tape. The printed circuit board 8 is mounted with mounting components (4), and a conductive pattern connecting the mounting component 82b and the planar coil 3 () is formed. For example, when the charger side is used as an example, the mounting part 82b can be exemplified by the Japanese special, and (10) the heat-removing plate 7 of the Η 之 确实 确实 确实 〇 〇 〇 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 As a result, according to the present embodiment, the degree of freedom of the material of the heat radiating plate 70 can be improved. The insulating double-sided tape 6G can be applied to the adhesive tape.
1所記載之電容器C1、C2 ’舉被充電器側為例時,可列舉 同圖之電容器C3、C4。此種之電容器例如係以薄膜電容 器形成。 在印刷電路基板80之背面(異於安裝有放熱板7〇之面之 面),安裝有檢測平面狀線圈3〇之溫度之熱敏電阻等溫度 才欢測元件86。即使有異物等進入而使線圈溫度異常升高, 也可藉溫度檢測元件86檢測其異常。藉溫度檢測元件“檢 測平面狀線圈30之異常溫度之情形,可執行中止傳送之控 制。也可取代溫度檢測元件86,依據放熱板7〇之温度,在 該溫度高於特定值時,阻斷對平面狀線圈3〇之通電之元 件。作為此種元件,可使用可被高溫熔斷之熔絲元件、及 電阻值因高溫而增大時抑制或阻斷電流之熱敏電阻等元 件0 如上所述,放熱板70介在平面狀線圈3〇與印刷電路基板 80之間。因此,如圖3所示,平面狀線圈3 〇呈現容易將平 面狀線圈30之上面位置A1設定為比至少一個安裝零件中之 128611.doc -15- 200845531 最大高度A2高約相當於放熱板70之厚度部份之構成。如 此,將平面狀線圈30之上面位置A1設定為比至少一個安裝 零件中之最大高度A2高時,可使模組之組裝變得容易。 又’可使平面狀線圈3 0之上面更接近於對方側之線圈單 元。 其次,利用圖4說明外裝體14與線圈單元之關係。 外裝體14係在與平面狀線圈30對向之面具有孔部14c。 此孔部14c係被保護蓋16所覆蓋。在外裝體14,於與安裝 零件82b之最大高度位置對向之位置形成補強部14b,補強 部14b之厚度H3形成厚於保護蓋16之厚度H4。減薄保護蓋 16而加厚補強部14b時,可縮短傳送距離,確實利用補強 部保護其他之安裝零件。又,有補強部14b時,可抑制安 裝零件82b上之外裝體14之凹陷,可使傳送面附近之外裝 體平坦化。 使由電路基板至保護蓋之外表面之高度為H1、以印刷電 路基板80為基準之安裝零件82b之最大高度為H2、補強部 之厚度為H3時,可使H1>H2+H3。如此設定時,可在安裝 零件82b與補強部14b之間確保空間,可抑制安裝零件82b 之損傷。 如圖2所示,在印刷電路基板80,於安裝平面狀線圈3〇 之區域之側面设有定位用孔部82a。由於有孔部,如後 所述’使線圈單元之形成更為容易。 (製造方法) 其次’利用圖5〜圖1〇說明線圈單元之製造方法。 128611.doc -16- 200845531 利用圖5所示之組裝治具9〇製造線圈單元之例。組裝治 具90設有凹部92 ’在該凹部92收容線圈單元之構成材料。 又,在組裝、治具90設有定位用突起部%。以下具體地說 明之。When the capacitors C1 and C2' described in the first embodiment are taken as an example of the charger side, capacitors C3 and C4 of the same drawing can be cited. Such capacitors are formed, for example, by thin film capacitors. On the back surface of the printed circuit board 80 (which is different from the surface on which the heat radiating plate 7 is mounted), a temperature sensing element 86 such as a thermistor for detecting the temperature of the planar coil 3 is mounted. Even if foreign matter or the like enters to abnormally increase the temperature of the coil, the temperature detecting element 86 can detect the abnormality. The temperature detecting element "detects the abnormal temperature of the planar coil 30, and can perform the control of stopping the transmission. Instead of the temperature detecting element 86, depending on the temperature of the heat radiating plate 7, the temperature is blocked when the temperature is higher than a specific value. An element that energizes the planar coil 3〇. As such a component, a fuse element that can be blown at a high temperature and a thermistor that suppresses or blocks a current when the resistance value increases due to a high temperature can be used. As described above, the heat radiating plate 70 is interposed between the planar coil 3〇 and the printed circuit board 80. Therefore, as shown in FIG. 3, the planar coil 3 〇 is configured to easily set the upper position A1 of the planar coil 30 to be at least one mounting part. In the case of 128611.doc -15- 200845531, the maximum height A2 is approximately equal to the thickness portion of the heat release plate 70. Thus, the upper position A1 of the planar coil 30 is set to be higher than the maximum height A2 of at least one of the mounted parts. In this case, the assembly of the module can be facilitated. Further, the upper surface of the planar coil 30 can be brought closer to the coil unit on the other side. Next, the outer casing 14 and the coil single will be described using FIG. The outer casing 14 has a hole portion 14c on a surface facing the planar coil 30. The hole portion 14c is covered by the protective cover 16. The outer casing 14 is at the maximum height position from the mounting member 82b. The reinforcing portion 14b is formed at the position of the opposing portion, and the thickness H3 of the reinforcing portion 14b is formed thicker than the thickness H4 of the protective cover 16. When the protective cover 16 is thinned and the reinforcing portion 14b is thickened, the transport distance can be shortened, and the reinforcing portion can be used to protect other components. Further, when the reinforcing portion 14b is provided, the recess of the outer casing 14 on the mounting member 82b can be suppressed, and the outer surface of the outer surface of the conveying surface can be flattened. The height from the circuit substrate to the outer surface of the protective cover is H1, when the maximum height of the mounting component 82b based on the printed circuit board 80 is H2, and the thickness of the reinforcing portion is H3, H1>H2+H3 can be obtained. When this is set, it can be between the mounting part 82b and the reinforcing portion 14b. The space is secured, and the damage of the mounting member 82b can be suppressed. As shown in Fig. 2, the printed circuit board 80 is provided with a positioning hole portion 82a on the side surface of the region where the planar coil 3 is mounted. Description of the shape of the coil unit (Manufacturing Method) Next, a method of manufacturing a coil unit will be described with reference to Fig. 5 to Fig. 1 128 128611.doc -16- 200845531 An example of manufacturing a coil unit using the assembly jig 9 shown in Fig. 5. The tool 90 is provided with a recessed portion 92'. The recessed portion 92 accommodates the constituent material of the coil unit. Further, the assembly and the jig 90 are provided with a positioning projection portion %.
首先’如圖6及圖7所示,在組裝治具9〇之凹部%,依序 收容間隔構件40、平面狀線圈3〇、磁性構件”、漏磁通防 止構件54、絕緣性雙面接著帶6〇、放熱板川、及雙面接著 帶84。其次,如圖8及圖9所示,在組裝治具%之凹部糊 疊合印刷電路基板80與組裝治具9〇。在此疊合之際,藉由 將組裝治具9G之定㈣突起部94插人印刷電路基板8〇之定 位用孔部82a而執行。藉此,定位較為容易。在此安裝 後,卸下組裝治具時,如圖10所示,經由雙面接著帶84: 將收容於組裝治具9G之構成構件安裝於印刷電路基板8〇。 (電子機器之適用例)First, as shown in FIG. 6 and FIG. 7, the recessed portion % of the jig 9 is assembled, and the spacer member 40, the planar coil 3, the magnetic member, the leakage flux preventing member 54, and the insulating double-sided are sequentially accommodated. The belt 6 〇, the heat release plate, and the double-sided tape 84. Next, as shown in Figs. 8 and 9, the printed circuit board 80 and the assembly jig 9 are stacked on the concave portion of the assembly jig. In the meantime, the projections 94 of the assembly jig 9G are inserted into the positioning hole portions 82a of the printed circuit board 8A. This makes it easy to position. After the mounting, the assembly jig is removed. As shown in FIG. 10, the constituent member accommodated in the assembly jig 9G is attached to the printed circuit board 8A via the double-sided adhesive tape 84. (Application examples of the electronic device)
本實施型態可適用於施行電力傳送及信號傳送之所有之 電子機器,例如,可適用於腕錶、電動牙刷、電動到鬍 刀、無線電話、個人行動電話、手提個人電腦、pDA (Personal Digital Assistants ;個人數位助理)、電動汽車等 之具備二次電池之被充電機器、及充電此之充電機器。 又,如上所述,已詳細說明有關本實施型態,同業業者 當可容易瞭解可施行實體上不脫離本發明之新穎事項及效 果之多種變形。因此,此種變形例全部含於本發明之範 圍。例如,在專利說明書或圖式中,至少一次與更廣義戋 同義之不同之用語同時記載之用語也可在專利說明書或圖 128611.doc •17- 200845531 式之任何處中,置換成該不同之用語。 本實施型態雖係關於無接點電力傳送,但也可同樣適用 於使用電磁感應原理之無接點電力傳送。 在上述實施型態之說明中,雖說明將本發明適用於充電 機器侧之線圈單元及被充電機器側之線圈單元之雙方之 例,但也可僅適用於其中一方。 【圖式簡單說明】This embodiment is applicable to all electronic devices that perform power transmission and signal transmission, for example, for wristwatches, electric toothbrushes, electric to razor, wireless telephones, personal mobile phones, portable personal computers, and pDA (Personal Digital) Assistants, personal digital assistants, electric vehicles, etc., rechargeable devices with secondary batteries, and charging devices that charge them. Further, as described above, the present embodiment has been described in detail, and various modifications can be readily made by those skilled in the art without departing from the scope of the invention. Therefore, such modifications are all included in the scope of the present invention. For example, in a patent specification or schema, at least one term that is simultaneously stated in a different term than the broader one may also be replaced by the patent specification or any of the figures 128611.doc • 17- 200845531. term. This embodiment relates to contactless power transmission, but is equally applicable to contactless power transmission using the principle of electromagnetic induction. In the above description, the present invention is applied to both the coil unit on the charging device side and the coil unit on the charged device side, but it may be applied to only one of them. [Simple description of the map]
圖1係模式地表示充電器及被充電器之圖。 圖2係線圈單元之分解立體之模式圖。 圖3係沿著圖2之A_A線之線圈單元之剖面模式圖 圖4係模式地表示線圈單元之充電器或被充電器 局部剖 圖5係模式地表示組裝治具之圖 圖6①〜⑧係表示線圈單元 之製程之模式圖Fig. 1 is a view schematically showing a charger and a charger. Fig. 2 is a schematic exploded view of the coil unit. 3 is a cross-sectional schematic view of a coil unit taken along line AA of FIG. 2. FIG. 4 is a schematic diagram showing a charger of a coil unit or a partial sectional view of a charger. FIG. Schematic diagram showing the process of the coil unit
圖7係表示線圈單元之製程之模式圖 圖8係表示線圈單元之製程之模式圖< 圖9係表*線圈單元之製程之模式圖^ 圖10係表示線圈|元之製程之模式圖 【主要元件符號說明】 、σ 10 12 14 14a 14b 充電器 弟1線圈單元 外裝體 孔部 補強部 128611.doc 200845531 16 保護蓋 20 被充電器 22 第2線圈單元 30 平面狀線圈 40 間隔構件 50 附屏蔽磁性構件 52 磁性構件 54 60 70 80 82a 82b 84 86 90 92 94Fig. 7 is a schematic view showing the process of the coil unit. Fig. 8 is a schematic view showing the process of the coil unit. Fig. 9 is a schematic view showing the process of the coil unit. Fig. 10 is a schematic diagram showing the process of the coil|element. Main component symbol description], σ 10 12 14 14a 14b Charger 1 coil unit exterior body hole portion reinforcement portion 128611.doc 200845531 16 Protective cover 20 by charger 22 second coil unit 30 planar coil 40 spacer member 50 attached Shielding magnetic member 52 magnetic member 54 60 70 80 82a 82b 84 86 90 92 94
漏磁通防止構件 絕緣性雙面接著帶 放熱板 電路基板 定位用孔部 安裝零件 雙面接著帶 溫度檢測元件 組裝治具 凹部 定位用突起部 128611.doc -19-Leakage flux prevention member Insulating double-sided tape Heat release plate Circuit board Positioning hole Mounting parts Double-sided tape Temperature detecting element Assembly jig Recession Positioning projection 128611.doc -19-
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US7176423B2 (en) * | 2002-08-07 | 2007-02-13 | Matsushita Electric Industrial Co., Ltd. | Induction heating apparatus |
KR100549666B1 (en) * | 2003-05-23 | 2006-02-08 | 엘지전자 주식회사 | Apparatus of driving plasma display panel |
-
2007
- 2007-12-18 JP JP2007325407A patent/JP4281837B2/en active Active
-
2008
- 2008-02-05 TW TW097104728A patent/TW200845531A/en not_active IP Right Cessation
- 2008-02-19 CN CN2008100078208A patent/CN101252040B/en active Active
Also Published As
Publication number | Publication date |
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JP2008235860A (en) | 2008-10-02 |
JP4281837B2 (en) | 2009-06-17 |
CN101252040B (en) | 2012-08-08 |
TWI376857B (en) | 2012-11-11 |
CN101252040A (en) | 2008-08-27 |
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