TW200828396A - Method for making field emission tube - Google Patents

Method for making field emission tube Download PDF

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Publication number
TW200828396A
TW200828396A TW95149092A TW95149092A TW200828396A TW 200828396 A TW200828396 A TW 200828396A TW 95149092 A TW95149092 A TW 95149092A TW 95149092 A TW95149092 A TW 95149092A TW 200828396 A TW200828396 A TW 200828396A
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Taiwan
Prior art keywords
glass
carbon nanotube
glass tube
layer
tube
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TW95149092A
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Chinese (zh)
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TWI325148B (en
Inventor
Yang Wei
Lin Xiao
Feng Zhu
Liang Liu
Shou-Shan Fan
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Hon Hai Prec Ind Co Ltd
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Priority to TW95149092A priority Critical patent/TWI325148B/en
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Publication of TWI325148B publication Critical patent/TWI325148B/en

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Abstract

The present invention relates to a method for making a field emission tube. The method for making the field emission tube generally includes the steps of: providing an electron emission body; providing a transparent glass tube having a carbon nanotubes transparent conductive film and a fluorescent layer on an inner surface thereof; providing a first glass element and a second glass element with a cathode down-lead pole, the first glass element having an anode down-lead pad, an anode down-lead pole connecting with the anode down-lead pad and a nickel pipe for securing an end of the electron emission body; securing the other end of the electron emission body onto an end of the cathode down-lead pole on the second glass element; melting and assemblying the first and second glass elements onto ends of the glass tube respectively.

Description

200828396 九、發明說明: 【發明所屬之技術領域】 本發明係涉及一種場發射燈管的製造方法。 【先前技術】 曰光燈管係曰常生活必需品,包括一透明玻璃管,該 f200828396 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a method of manufacturing a field emission lamp. [Prior Art] The dimming lamp system is a common necessities, including a transparent glass tube, the f

玻璃官内壁塗覆白色或彩色螢光材料,玻璃管内還充有汞 瘵/飞。該日光燈管的原理係藉由熱陰極發射的電子激發汞 条/飞發出紫外光,而紫外光照射於螢光材料上發出白色光 或衫色的光。日光燈管係一種熱陰極光源,發光效率比白 熾燈高。彳隹,該種燈管内使用的汞蒸汽有毒,當燈管被打 破之後,水蒸々流出外面將對環境及人體造成危害。 爲解決上制題,—種冷陰極的場發碰管被提供, 該场發射燈官包括-透明玻璃管、陰極、陽極及封裝於玻 璃&兩末端的綱芯柱。陰極包括—形成電子發射層的陰 極發射體,陽極包括形成於朗管_上的伽導電膜及 二甩子發射層對應設置且形成於透明導電膜上的螢光層。 當於陰極及陽極之間施加—定麵時,陰極的電子發射層 發射電子,陽極的螢光層於電子的絲下發光。該種場發 射燈管能耗低,發光效率高,^I境及人體無危害。 傳統技術巾,上述場發射燈管_造綠大體分爲三 個部分’即陰極發射體的製造、陽極的製造以及封裝。其 中,封f過程主要爲透明玻璃管與玻璃芯柱間的封結從而 内密封,目前較多採用的方法係藉由膠體將玻璃 I、玻璃芯她接在—起,_,該種方法不適於場發射燈 8 200828396 管的批量生產且密封效果難,從料財錢發射燈管 内部具有較好的真空度進而影響其使用壽命。 、有鑒於此,確有必要提供—種場發射燈管的製造方 法’可實現低成本批量生產場發射燈管且製造的場發射燈 管内部具有良好的真空度,從㈣有較長的使用壽命。 【發明内容】 、下面將藉由實施例進-步詳細說明一種場發射燈管的 衣k方法該方法可實現低成本批量生産場發射燈管,該 場發射燈管具有較好密封性從而麵翻部真空度、從而 具有較長的使用壽命。 一種場發射燈管的製造方法,包括: (一) 提供陰極發射體; (二) 提供—透明玻璃管,玻璃管内壁上形成奈米碳 管透明導電膜及螢光層陽極引線片; (三) 提供第一玻璃芯柱及第二玻璃芯柱,第一玻璃 芯柱上設置陽極佩#、觸極引線片連接的陽極引線柱 及用於固定陰極發射體第—末端的鎳管,第二玻璃芯柱上 設置陰極引線柱; (四) 將陰極發射體的第二末端岐在第二玻璃芯柱 的陰極引線柱的一端; (五) 將第一玻璃芯柱和第二玻璃芯柱熔封在玻璃管 的末端。 與先前技術相比較,本發明場發射燈管的製造方法 中,封裝過程採用玻璃芯柱與玻璃管介面處直接熔封的技 200828396 術將玻璃芯柱與玻璃管固定從而在玻璃管内形成一密封空 間,方法簡單、可低成本批量生産;同時,由該方法制ς 的場發射燈管具有較好的密封效果。 【實施方式】 下面將結合附圖對本發明場發射燈管的製造方法作進 一步之詳細說明。 請參閱圖1,本發明場發射燈管的製造方法主要包 以下步驟: 匕 步驟(一)’提供陰極發射體,該陰極發射體包括導電 體及形成於導電體表面的電子發射層。 电 該陰極發射體的製造方法主要包括下述步驟: —(1)提供至少一柱狀或絲狀導電體、製備一定量的奈 米碳官漿料及導電漿料;其巾,導電體可由金屬導電材料、 掺雜質的半導體材料、碳化物、導電氧化物或者氮化物製 成。 、 (2)於導電體表面錄一層導電聚料,將導電聚料加 熱形成導電漿料層,於導電漿料層上塗敷—層奈米碳管聚 ,,將奈米碳管衆料加熱從而於導電漿料層上形成奈米碳 管漿料層;其中,塗敷導電漿料及奈米碳管漿料的過程應 於潔淨的環境内進行,優選地,環境_灰塵度應小於 l_mg/m。塗敷完成後,優選賴風分聰形成於導電體 上1 導電㈣及奈米碳管漿料吹干則彡成導電㈣層和奈 米石反g漿料層。其中’導電漿料層的厚度優選爲幾微米至 幾十微米。 200828396 (3)將形成導電㈣層及奈米碳管襞料層的導電體於 300〜600。(:條件Tit行烘乾及燒結並經表面處錢於導電 體的表面上形成電子發射層,進而得到陰極發射體。电 、上述的奈米碳管㈣巾主要包含有機載體及分散於有 機載體内的奈米碳管,該奈米碳管漿料的製備方法 下步驟: (1) 製備有機載體;其中,該有機載體爲混合劑,包 括作爲溶劑的松油醇、作爲增塑劑的少量鄰苯二甲酸二丁 醋及作爲穩定_少量乙基纖維素。有機載體的製備過程 爲:首先於油浴加熱及攪拌的條件下將乙基纖維素溶解到 松油醇中,然後加人鄰苯二f酸二丁§|於同樣油浴加熱的 條件下持續攪拌一定時間即可得到有機載體。其中,優選 地,松油醇、乙基纖維素及鄰苯二甲酸二丁酯於混合劑中 的質量百分比分別約爲90%、5%和5% ;加熱溫度爲 8〇〜iio°c,最優加熱温度爲10(rc;持續攪拌時間爲1〇〜25 小時’最優攪拌時間爲24小時。 (2) 將粉末狀奈米碳管於二氯乙烧溶液中用破碎機分 散後再進行超聲分散形成奈米碳管溶液;其中,奈米碳管 可預先通過化學氣相沈積法、電弧放電法或鐳射蒸發法等 先前的技術製備,長度優選爲卜;[00微米,直徑優選爲 1〜100奈米。奈米碳管與二氯乙烷的比例優選爲··每兩克 奈米碳管需要約500毫升的二氯乙烷。破碎機分散的時間 優選爲5〜30分鐘,最優分散時間爲20分鐘;超聲分散的 時間優選爲10〜40分鐘,最優分散時間爲30分鐘。 11 200828396 (3) 過濾奈米碳官溶液;其中,奈米碳管溶液可選用 篩網過濾,最優地,選用働目的篩網過濾奈米碳管溶液 從而可得到優選直徑及長度的奈米碳管。 (4) 將奈米碳官溶液加入有機载體中同時藉由超聲波 充刀为政,其中,溶液中的奈米碳管與有機載體的質量比 優選爲15 : 1 ;超聲波分散的時間優選爲3〇分鐘。 (5) 於水浴條件下加熱混有奈米碳管溶液的有機載 體,二氯乙烧於加熱下完全蒸發;其中,加熱溫度優選爲 90°C。 ί /山上述的導電聚料中含有-定量的玻璃微粒及導電金屬 微粒’其巾,玻璃微粒選用熔點爲咖〜咖。G的低溶點玻 璃,其直徑優選爲1G〜副奈米。導電金屬微粒由導電材料 製成三如銀或氧化銦錫,該導電金屬微粒可預先採用球磨 機進行’餘優選爲〇· G5〜2微米。導電漿料的形成 係將‘電金屬微粒及玻璃微粒於有機載體中進行充分混合 而形成。有機載體主要爲由作爲溶劑的松油醇、作爲增塑 片】的夕里鄰苯二甲酸二丁酯及作爲穩定劑的少量乙基纖維 素形成的混合劑。混合過程優選爲6G〜8(rG混合3〜5小時。 爲更好的刀散導電金屬微粒及玻璃微粒,可進一步使用低 功率的超聲波對含有導電金屬齡及朗微_有機溶劑 進行超聲波震蕩,絲再對其進行離心處理。 =驟(-),提供—透财璃管,麵管内壁上形成奈 t官透明導賴及螢光層,·其中,$光層覆蓋於奈米碳 S明導電膜上,其邊緣與奈米碳管透明導電膜的邊緣相 12 200828396 的而形成一奈米碳管透明導電膜的裸露區, 優選地,^裸露區下設置石墨乳層。 方、翻導電膜及螢光層形成於玻璃管内壁上的 方法主要包括下述步驟: ㈣二):備不米妷官漿料;其中,該奈米碳管漿料的製 一=王”々驟㈠中的奈米碳管漿料的製備過程相似, 的步至⑷完全相同,區別僅在於:步驟(二) ^不米峻g透料電财奈米碳管漿料的製備步驟(5) ::於水浴條件τ加熱混有奈米碳管溶液的有機載體直到 传到具有合適濃度的奈米碳管轉爲止。其中,奈米碳管 水料中奈米<官的濃度可影響所得到的奈米碳管透明導電 ,的透光性能及導電性能。當漿料中奈米碳管的濃度較】 時,得到的奈米碳管透明導賴的透鱗較躺導電性= 軚好,反之,當漿料中奈米碳管的濃度較低時,得到的奈 米石反官透明導電膜的透光率較高而導電性能較弱。優選 地,於上述步驟(5)中當選用2克奈米碳管、約5〇〇 ^升 的二氯乙烷及奈米碳管與有機載體的質量爲15 ··丨時,於 水洛加熱下將混有奈米碳管溶液的有機載體蒸發得到〇 笔升的奈米碳管漿料。其中,水浴加熱溫度優選爲9〇。〔。 (2)將製備的奈米碳管漿料於透明玻璃管的内表面# 成一奈米碳管漿料層並烘乾;其中,形成奈米碳管聚料層 的方法爲:將玻璃管一端封閉並將玻璃管的封閉端向下二 直放置;將奈米碳管漿料倒入玻璃管内;打開破璃管的封 閉端,奈米碳管漿料藉由重力的作用自然流下,部分^米 13 200828396 碳管襞料_韻侧於_管喊上形成奈米碳管 層。形成奈米碳管漿料層的過程應於潔淨的環境内進疒广 優選地,環境内的灰塵度應小於1〇〇〇 mg/m3。 仃, (3)於奈米碳管漿料層上形成一螢光粉層;其中,/ 成螢光粉層的方法可_錄、沈積、、_印先= 術,螢光粉層的㈣可根縣要單色 :技 色螢光材料。 冊A夕元 " ⑷將形成奈米碳管漿料層及螢光粉層的玻璃管於, 氣或惰性氣體的保護下加熱至3〇〇〜5〇(rc並保溫一定的= 間,再降至室溫,從秘玻替的絲軸奈米碳管透日: 導電膜及螢光層;其中,加熱溫度優選爲32『c,保溫日士 間優選爲20分鐘。 〜里守 步驟(三),提供第-玻璃芯柱及第二玻璃芯柱,該第 -玻璃芯柱上設置陽極引線片、與陽極引線片連接的陽極 引線柱及用於固定陰極發射體第一末端的鎳管,該第二玻 璃,柱上設置陰極引線柱;其中,第二玻璃芯柱還設雜 氣管及兩裝有非蒸散型吸氣劑的吸氣裝置,陽極引線片及 %極引線柱之間通過一陽極引線連接。 步驟(四),將陰極發射體的第二末端固定於第二玻璃 芯柱的陰極引線柱的一端。 步驟(五),將第一玻璃芯柱及第二玻璃芯柱熔封於玻 璃管的末端。其具體步驟包括:於豎直方向上固定安裝陰 極發射體的第二玻璃芯柱,將設置奈米碳管透明導電膜及 螢光層的玻璃管安裝於第二玻璃芯柱上,將第二玻璃芯柱 14 200828396 及玻璃S同日守沿破璃管的袖心旋轉,加熱第二玻璃芯柱及 玻璃管賴"處從—玻璃管及第二玻璃雜炫封在-起,將第麵,紐安裝於玻璃管的另—端,將鎳管套設 於陰極毛射體的第—末端,將陽極引線片壓設於奈米碳管 透明導2膜的裸露區,沿玻璃管的軸心旋轉第一玻璃芯柱 及玻璃5亚加熱第—破璃芯柱及玻璃管的接口處從而將玻 璃管及第—破璃芯柱炫封在-起。 y,(/、)’將封裝有玻璃芯柱的玻璃管藉由排氣管連 f到超n真空系統進行烘烤職,純後密封排氣管的排 氣口從而得到所需的場發射燈管;其中,排氣的溫度優選 爲35〇°C,排氣時間優選爲2小時,於排氣的過程中吸氣 裝置内的非蒸散型錢劑被激發。 …請參關2,圖2爲由本發明場發碰管的製造方法 衣付的场發射燈官1()的結構示意圖。該場發射燈管包 括一透明玻璃管2〇、陽極3〇、陰極4〇、兩玻璃芯柱5〇及 兩吸氣劑裝置7〇。 其中,破璃管20具有兩開口端22,玻璃芯柱5〇分別 ^封於玻璃管20 _ 口端22從而於玻璃管2()内部形成一 被封空間。-封裝件5〇上設置—排氣管52,該排氣管犯 的端與玻璃管20的密封空間相連通,另一端 件5〇之外形成排氣孔54。 才衣 曾陽極30包括形成於玻璃管2〇内壁上的奈米碳管透明 導電膜32、形成於奈米碳管翻導電膜32上的螢光層34 以及提供外接電極366的陽極電極36。螢光層%覆蓋於 15 200828396 奈米=透明導電膜32上,其靠近陽極電極%的邊緣與 奈米奴官透明導電膜32靠近陽極電極36的邊緣相隔一定 的距離從而形成一奈米石炭管透明導電膜32的裸露區32〇, 該裸露區320下設置石墨乳38。陽極電極36包括陽極引 線片360、陽極引線柱362及陽極引線祁4。 請配合參閱圖3,陰極40包括陰極發射體42及提供 外接電極440的陰極電極44。陰極發射體42的第二末端 與陰極電極44固定,第—末端與設置於玻璃芯柱50的鎳 管46固定,該陰極發㈣42包括導電體—及形成於導 電體420表面的電子發射層422。電子發射層似包含玻 璃426、以及複數分散於麵_可發射電子的奈米碳管 424及導電金屬顆粒428。陰極電極44爲上述製造方法中 提及的陰極引線柱。 綜上所述,本發明確已符合發明專利之要件,遂依法 提出專利申請。惟,以上所述者僅為本發明之較佳實施例, 自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝 之人士援依本發明之精神所作之等效修飾或變化,皆應涵 蓋於以下申請專利範圍内。 【圖式簡單說明】 圖1係本發明場發射燈管的製造方法的流程示意圖。 圖2係由本發明場發射燈管的製造方法製造的場發射 燈管的結構示意圖。 圖3是圖2中的陰極發射體沿π卜πΐ方向的剖視放 大圖。 16 200828396 【主要元件符號說明】 場發射燈管 10 玻璃管 20 開口端 22 陽極 30 透明導電膜 32 裸露區 320 螢光層 34 陽極電極 36 陽極引線片 360 陽極引線柱 362 陽極引線 364 陽極的外接電極 366 石墨乳 38 陰極 40 陰極發射體 42 導電體 420 電子發射層 422 奈米碳管 424 玻璃 426 導電金屬顆粒 428 陰極電極 44 陰極的外接電極 440 鎳管 46 封裝件 50 排氣管 52 排氣孔 54 吸氣劑裝置 70 17The inner wall of the glass is coated with white or colored fluorescent materials, and the glass tube is filled with mercury/fly. The principle of the fluorescent tube is that the mercury emitted by the hot cathode excites the mercury strip/flying ultraviolet light, and the ultraviolet light irradiates the fluorescent material to emit white light or shirt color. The fluorescent tube is a hot cathode light source with higher luminous efficiency than incandescent lamps. Hey, the mercury vapor used in this kind of lamp is toxic. When the lamp is broken, the steam will flow out and it will cause harm to the environment and the human body. In order to solve the above problem, a cold cathode field emitter is provided, which includes a transparent glass tube, a cathode, an anode, and a core column packaged at both ends of the glass & The cathode includes a cathode emitter that forms an electron emission layer, and the anode includes a gamma conductive film formed on the tube and a phosphor layer corresponding to the dipole emission layer and formed on the transparent conductive film. When a -set is applied between the cathode and the anode, the electron-emitting layer of the cathode emits electrons, and the phosphor layer of the anode emits light under the filament of electrons. The field emission lamp has low energy consumption, high luminous efficiency, and no harm to the environment and the human body. In the conventional technical towel, the above-mentioned field emission lamp_green is roughly divided into three parts, that is, the manufacture of a cathode emitter, the manufacture of an anode, and packaging. Among them, the sealing process is mainly for sealing between the transparent glass tube and the glass core column to seal inside. At present, the more commonly used method is to connect the glass I and the glass core by the colloid, _, the method is uncomfortable On-site emission lamp 8 200828396 The mass production of the tube is difficult and the sealing effect is difficult. The light inside the lamp has a good vacuum and thus affects its service life. In view of this, it is indeed necessary to provide a method for manufacturing a field emission lamp, which enables low-cost mass production of field emission lamps and has a good vacuum inside the field emission lamp, which has a long use from (4). life. SUMMARY OF THE INVENTION In the following, a method for fabricating a field emission lamp will be described in detail by way of an embodiment. The method can realize a low-cost mass production of a field emission lamp, and the field emission lamp has a good sealing property. The vacuum is turned over and thus has a long service life. A method for manufacturing a field emission lamp comprises: (1) providing a cathode emitter; (2) providing a transparent glass tube, forming a carbon nanotube transparent conductive film and a fluorescent layer anode lead piece on the inner wall of the glass tube; Providing a first glass stem and a second glass stem, an anode lead on the first glass stem, an anode lead post connected to the contact lead tab, and a nickel tube for fixing the first end of the cathode emitter, second a cathode lead post is disposed on the glass stem; (4) the second end of the cathode emitter is clamped at one end of the cathode lead post of the second glass stem; (5) the first glass stem and the second glass stem are melted Sealed at the end of the glass tube. Compared with the prior art, in the manufacturing method of the field emission lamp of the present invention, the packaging process uses a technique of directly sealing the glass stem and the glass tube interface to fix the glass stem and the glass tube to form a seal in the glass tube. The space, the method is simple, and the mass production can be performed at low cost; at the same time, the field emission lamp made by the method has a good sealing effect. [Embodiment] Hereinafter, a method of manufacturing a field emission lamp of the present invention will be further described in detail with reference to the accompanying drawings. Referring to Fig. 1, a method of fabricating a field emission lamp of the present invention mainly comprises the following steps: 匕 Step (a) provides a cathode emitter comprising a conductor and an electron-emitting layer formed on the surface of the conductor. The method for manufacturing the cathode emitter mainly comprises the following steps: - (1) providing at least one columnar or filamentary conductor, preparing a certain amount of nano carbon official slurry and a conductive paste; Made of a metal conductive material, a doped semiconductor material, a carbide, a conductive oxide or a nitride. (2) Recording a layer of conductive material on the surface of the conductor, heating the conductive material to form a conductive paste layer, coating a layer of carbon nanotubes on the layer of conductive paste, and heating the carbon nanotubes Forming a carbon nanotube slurry layer on the conductive paste layer; wherein the process of applying the conductive paste and the carbon nanotube slurry should be performed in a clean environment, preferably, the environment_dust degree should be less than l_mg/ m. After the coating is completed, it is preferred that Lai Fengchong is formed on the conductor. 1 Conductive (4) and the carbon nanotube slurry is blown dry to form a conductive (four) layer and a nano-grain anti-g slurry layer. Wherein the thickness of the electroconductive paste layer is preferably from several micrometers to several tens of micrometers. 200828396 (3) The conductive body of the conductive (four) layer and the carbon nanotube layer is formed at 300~600. (: The conditional Tit is dried and sintered, and an electron-emitting layer is formed on the surface of the surface of the conductor to obtain an electron-emitting layer, thereby obtaining a cathode emitter. The above-mentioned carbon nanotube (four) towel mainly comprises an organic carrier and is dispersed in the organic carrier. Inner carbon nanotube, the preparation method of the carbon nanotube slurry: (1) preparing an organic vehicle; wherein the organic carrier is a mixture, including terpineol as a solvent, and a small amount as a plasticizer Dibutyl phthalate and as a stable _ small amount of ethyl cellulose. The organic carrier is prepared by first dissolving ethyl cellulose in terpineol under heating and stirring in an oil bath, and then adding neighbors. The organic carrier can be obtained by continuously stirring for a certain period of time under the same oil bath heating condition. Among them, preferably terpineol, ethyl cellulose and dibutyl phthalate in the mixture The mass percentages are about 90%, 5% and 5% respectively; the heating temperature is 8〇~iio°c, and the optimum heating temperature is 10 (rc; the continuous stirring time is 1〇~25 hours'. The optimal stirring time is 24 hours. (2) Powdered nano The tube is dispersed in a dichloroethane solution by a crusher and then ultrasonically dispersed to form a carbon nanotube solution; wherein the carbon nanotube can be previously passed through a prior art such as chemical vapor deposition, arc discharge or laser evaporation. Preparation, the length is preferably bu; [00 micron, diameter preferably 1 to 100 nm. The ratio of carbon nanotubes to dichloroethane is preferably · · about 500 ml of dichloroethane per two grams of carbon nanotubes The time of dispersion of the crusher is preferably 5 to 30 minutes, and the optimum dispersion time is 20 minutes; the time of ultrasonic dispersion is preferably 10 to 40 minutes, and the optimum dispersion time is 30 minutes. 11 200828396 (3) Filtering nanocarbon The official solution; wherein, the carbon nanotube solution can be filtered by a mesh screen, and optimally, the carbon nanotube solution is filtered by using a mesh screen to obtain a carbon nanotube of a preferred diameter and length. (4) The carbon official solution is added to the organic vehicle while being ultrasonically filled, wherein the mass ratio of the carbon nanotubes to the organic carrier in the solution is preferably 15:1; and the ultrasonic dispersion time is preferably 3 minutes. ) heating under water bath conditions The organic carrier having the carbon nanotube solution, the dichloroethane is completely evaporated under heating; wherein the heating temperature is preferably 90 ° C. ί / Mountain The above conductive material contains - quantitative glass particles and conductive metal particles ' The towel, the glass particles are selected from the melting point of the coffee to the low melting point glass of G. The diameter of the glass is preferably 1 G ~ sub-nano. The conductive metal particles are made of a conductive material such as silver or indium tin oxide, the conductive metal particles can be It is preferable to use a ball mill in advance, and the remainder is preferably 〇·G5 to 2 μm. The formation of the conductive paste is formed by thoroughly mixing the electro-metal fine particles and the glass fine particles in an organic vehicle. The organic carrier is mainly composed of terpineol as a solvent. As a plasticized sheet, a mixture of dibutyl phthalate and a small amount of ethyl cellulose as a stabilizer. The mixing process is preferably 6G to 8 (rG mixing for 3 to 5 hours. For better knife-scattering conductive metal particles and glass particles, ultrasonic vibration can be further performed using low-power ultrasonic waves to contain conductive metal age and Langmu-organic solvent, The wire is then centrifuged. = (-), providing - the glass tube, the inner wall of the tube is formed with a transparent layer and a fluorescent layer, wherein the light layer covers the nano carbon S On the conductive film, the edge thereof and the edge phase of the carbon nanotube transparent conductive film 12 200828396 form a bare region of the carbon nanotube transparent conductive film, preferably, the graphite layer is disposed under the bare region. The method for forming the film and the fluorescent layer on the inner wall of the glass tube mainly comprises the following steps: (4) 2): preparing the slurry of the rice, wherein the preparation of the carbon nanotube slurry is in the middle of the process. The preparation process of the carbon nanotube slurry is similar, and the step to (4) is completely the same, the only difference is: step (2) ^Preparation step of the non-metery g-transparent electricity carbon nanotube slurry (5) :: Heating the organic carrier mixed with the carbon nanotube solution in a water bath condition τ until passing The carbon nanotubes having the appropriate concentration are turned up. Among them, the concentration of the nanometer in the carbon nanotube water material can affect the transparent conductivity, the light transmission property and the electrical conductivity of the obtained carbon nanotubes. When the concentration of the carbon nanotubes in the middle carbon nanotubes is smaller than that, the obtained scale of the carbon nanotubes is more transparent than the lying conductivity = 軚, and vice versa, when the concentration of the carbon nanotubes in the slurry is low, the obtained naphthalene The silica transparent transparent conductive film has higher light transmittance and weaker electrical conductivity. Preferably, in the above step (5), 2 grams of carbon nanotubes, about 5 liters of dichloroethane and When the mass of the carbon nanotubes and the organic carrier is 15 ··丨, the organic carrier mixed with the carbon nanotube solution is evaporated under water heating to obtain a slurry of the carbon nanotubes, wherein the temperature of the water bath is heated. Preferably, it is 9 〇. [2] The prepared carbon nanotube slurry is formed on the inner surface of the transparent glass tube # into a carbon nanotube slurry layer and dried; wherein, the carbon nanotube aggregate layer is formed. The method is: closing one end of the glass tube and placing the closed end of the glass tube down; placing the carbon nanotube slurry into the solution Inside the glass tube; open the closed end of the broken glass tube, the carbon nanotube slurry naturally flows down by the action of gravity, part of the ^13 13 200828396 carbon tube material _ rhyme side _ tube shouting to form a carbon nanotube layer. The process of the carbon nanotube slurry layer should be carried out in a clean environment. Preferably, the dust in the environment should be less than 1 〇〇〇mg/m3. 仃, (3) on the carbon nanotube slurry layer. Forming a phosphor layer; wherein, the method of forming the phosphor layer can be recorded, deposited, and printed, and the phosphor powder layer (4) can be monochromatic: technical color fluorescent material. A Xiyuan" (4) The glass tube forming the carbon nanotube slurry layer and the phosphor powder layer is heated to 3 〇〇 to 5 〇 under the protection of gas or inert gas (rc and kept at a certain level =, then The temperature is lowered to room temperature, and the silk-coated carbon nanotubes are exposed from the secret glass: a conductive film and a phosphor layer; wherein the heating temperature is preferably 32 "c, and the heat retention time is preferably 20 minutes. Step (3), providing a first-glass pillar and a second glass pillar, the anode-lead sheet on the first-glass pillar, the anode lead pillar connected to the anode lead sheet, and the anode cathode pillar for fixing a nickel tube at the end, the second glass, and a cathode lead column on the column; wherein the second glass column is further provided with a gas pipe and two suction devices equipped with a non-evaporable getter, an anode lead piece and a % pole The lead posts are connected by an anode lead. In step (4), the second end of the cathode emitter is fixed to one end of the cathode lead post of the second glass stem. In step (5), the first glass stem and the second glass stem are sealed at the end of the glass tube. The specific steps include: fixing a second glass stem of the cathode emitter in a vertical direction, mounting a glass tube with a carbon nanotube transparent conductive film and a fluorescent layer on the second glass stem, and second The glass stem 14 200828396 and the glass S rotate along the sleeve of the broken glass tube at the same time, and the second glass stem and the glass tube are heated, and the first surface is opened from the glass tube and the second glass. The button is installed at the other end of the glass tube, and the nickel tube is sleeved on the first end of the cathode body, and the anode lead piece is pressed on the exposed area of the transparent guide film of the carbon nanotube, along the axis of the glass tube. The heart rotates the first glass stem and the glass 5 subheats the interface of the broken glass stem and the glass tube to thereby dazzle the glass tube and the first broken glass column. y, (/,) 'The glass tube enclosing the glass stem is connected to the ultra-n vacuum system through the exhaust pipe to bake the position, and the exhaust port of the exhaust pipe is sealed after pure to obtain the desired field emission. The lamp tube; wherein the temperature of the exhaust gas is preferably 35 ° C, and the exhaust time is preferably 2 hours, and the non-evaporable type of money in the getter device is excited during the exhausting process. ...Please refer to 2, FIG. 2 is a schematic structural view of the field emission lamp 1 () of the manufacturing method of the field hair tube of the present invention. The field emission lamp comprises a transparent glass tube 2, an anode 3, a cathode 4, two glass columns 5, and two getter devices 7A. The glass tube 20 has two open ends 22, and the glass stems 5 are respectively sealed on the glass tube 20 _ mouth end 22 to form a sealed space inside the glass tube 2 (). The package 5 is provided with an exhaust pipe 52, the end of which is in communication with the sealed space of the glass tube 20, and the other end member 5 is formed with a vent hole 54. The prior art anode 30 includes a carbon nanotube transparent conductive film 32 formed on the inner wall of the glass tube 2, a phosphor layer 34 formed on the carbon nanotube flip conductive film 32, and an anode electrode 36 providing the external electrode 366. The phosphor layer % is covered on 15 200828396 nanometer = transparent conductive film 32, which is close to the edge of the anode electrode % and is spaced apart from the edge of the anode electrode 36 by the nanoporous transparent conductive film 32 to form a nano carbon tube. The bare region 32A of the transparent conductive film 32 is provided with graphite milk 38 under the exposed region 320. The anode electrode 36 includes an anode lead 360, an anode lead post 362, and an anode lead 4. Referring to Figure 3, cathode 40 includes a cathode emitter 42 and a cathode electrode 44 that provides an external electrode 440. The second end of the cathode emitter 42 is fixed to the cathode electrode 44, and the first end is fixed to a nickel tube 46 disposed on the glass stem 50. The cathode (42) 42 includes an electrical conductor - and an electron emission layer 422 formed on the surface of the electrical conductor 420. . The electron-emitting layer is similarly comprised of glass 426, and a plurality of carbon nanotubes 424 and conductive metal particles 428 dispersed in a surface-emitting electron. The cathode electrode 44 is the cathode lead post mentioned in the above manufacturing method. In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application in this case. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the present invention are intended to be included in the scope of the following claims. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic flow chart showing a method of manufacturing a field emission lamp of the present invention. Fig. 2 is a schematic view showing the structure of a field emission lamp manufactured by the method for manufacturing a field emission lamp of the present invention. Figure 3 is a cross-sectional enlarged view of the cathode emitter of Figure 2 taken along the π π ΐ direction. 16 200828396 [Explanation of main components] Field emission lamp 10 Glass tube 20 Open end 22 Anode 30 Transparent conductive film 32 Exposed area 320 Fluorescent layer 34 Anode electrode 36 Anode lead piece 360 Anode lead post 362 Anode lead 364 External electrode of anode 366 Graphite milk 38 Cathode 40 Cathode emitter 42 Conductor 420 Electron emission layer 422 Carbon nanotube 424 Glass 426 Conductive metal particles 428 Cathode electrode 44 External electrode of cathode 440 Nickel tube 46 Package 50 Exhaust pipe 52 Vent hole 54 Getter device 70 17

Claims (1)

200828396 十、申請專利範圍 1· 一種場發射燈管的製造方法,包括: . 提供陰極發射體; - 提供—透明玻璃管,該玻璃管内壁上形成奈米石炭管透明 導電膜及螢光層; k供第玻璃々主及第二玻璃芯才主,該第一玻璃芯柱上 設置陽極引線片、與陽極引線片連接的陽極引線柱及用 ,於日疋陰極發射體第-末端的鎳管,第二玻柱上設 置陰極引線柱; 將陰極發射體的第一末端固定於第二玻璃芯柱的陰極引 線柱的一端;及 將弟玻璃心柱及弟^一玻璃怒柱溶封於玻璃管的末端。 2·如申明專利範圍第^項所述的場發射燈管的製造方法, /、中將弟玻璃芯柱及第二玻璃芯柱溶封於玻璃管末 端的步驟包括: ϋ 於豎直方向上固定安裝陰極發射體的第二玻璃芯柱,將 a又置奈米碳管透明導電膜及螢光層的玻璃管安裝於第二 玻璃〇柱上將弟^一玻璃芯柱及玻璃管同時沿玻璃管的 轴心旋轉,加熱第二玻璃芯柱及玻璃管的接口處從而將 玻璃管及第二玻璃芯柱熔封在一起;及 將第一玻璃芯柱安裝於玻璃管的另一端,將鎳管套設於 陰極發射體的另一端,將陽極引線片壓設於奈米碳管透 明導電膜的裸露區,沿玻璃管的軸心旋轉第一玻璃芯柱 及玻璃管並加熱第一玻璃芯柱及玻璃管的接口處從而將 18 200828396 玻璃管及第一玻璃芯柱熔封在一起。 3·如申請專利範gj第1項所述的場發射燈管的製造方法, 其中,陰極發射體的製造方法包括: ° 提供-導電體、製備-定量的奈米碳管漿料及導電 於導電體表面塗敷-層導電漿料,將導電_加=’ 導電漿料層,錢於導電漿料層上塗敷—層奈米碳管聚 料’將奈米碳管漿料加熱從而於導電漿料 碳管漿料層; 將形成m料層及奈米碳管聚料層 300〜_°G條件下進行縣與燒結從而於導%體=表面 上形成電子發射層,進而得到陰極發射體。 4·如申請專利範圍第3項所述的場發射燈管的製造方法, 其中’奈米碳管漿料的製備方法包括·· ° 製備有機載體; 將粉末狀奈米碳管於二氯乙烧溶液中用破 進行超聲波分散軸奈μ管紐;機刀放後再 過濾奈米碳管溶液; 將奈米碳管溶液加入有機載體中同時利用超聲波充分分 散;及 /刀刀 於水浴條件下加熱混有奈米碳管溶液的有機載體,二氣 乙烷於加熱下完全蒸發。 5·如申請專利範圍第4項所述的場發射燈管的 其中,有機載體的製備過程爲: 先於油浴加熱及攪拌的條件下將乙基纖維素溶解到松油 19 200828396 醇中;及 加入鄰苯二甲酸二丁酯於油浴加熱的條件下持續攪拌一 定時間即可得到有機載體。 6·如申請專利範圍第5項所述的場發射燈管的製造方法, 其中,導電漿料中含有一定量的玻璃微粒及導電金屬微 粒’該導電聚料的形成係將導電金屬微粒及玻璃微粒放 入有機載體中於60〜80°C下充分混合3〜5小時而形成。 7·如申請專利範圍第1項所述的場發射燈管的製造方法, 其中’奈米碳管透明導電膜及螢光層形成於玻璃管内壁 上的方法包括: 製備奈米碳管漿料; 將製備的奈米碳管漿料於透明玻璃管的内表面形成—奈 米碳管漿料層並烘乾,其中,形成奈米碳管漿料層的方 法爲:將玻璃管一端封閉並將玻璃管的封閉端向下豎直 放置,將奈米碳管漿料倒入玻璃管内;打開玻璃管的封 閉端,奈米碳管漿料藉由重力的作用自然流下,部分奈 米碳管漿料藉由吸附作用於玻璃管内壁上形成奈米碳管 漿料層; S 於奈米碳管漿料層上形成一螢光粉層; 將形成奈米碳管漿料層及螢光粉層的玻璃管於氮氣或惰 性氣體的保護下加熱至300〜500°C並保溫一定的時間, 再降至室溫,從而於玻璃管的表面形成奈米碳管透明導 電膜及螢光粉層。 8·如申請專利範圍第丨項所述的場發射燈管的製造方法, 20 200828396 其中,第二玻璃芯柱設置排氣管及裝有吸氣劑的吸氣劍 裝置。 θ 9.如申請專利範圍第1項所述的場發射燈管的製造方法, 射,進—步包括將職有玻姑㈣玻璃管通過排氣 官連制私真H統進行排氣, 排氣口,於排氣的過程中 〃山情“的 被激發 乳衣置内的非蒸散型吸氣劑200828396 X. Patent application scope 1. A method for manufacturing a field emission lamp, comprising: providing a cathode emitter; - providing a transparent glass tube, a transparent conductive film of a carboniferous tube and a fluorescent layer formed on the inner wall of the glass tube; k is provided for the first glass crucible and the second glass core, wherein the first glass stem is provided with an anode lead piece, an anode lead post connected to the anode lead piece, and a nickel tube at the first end of the cathode cathode emitter a cathode lead post is disposed on the second glass column; a first end of the cathode emitter is fixed to one end of the cathode lead post of the second glass core column; and the glass core column and the brother glass block are sealed in the glass The end of the tube. 2. The method for manufacturing a field emission lamp according to the above-mentioned claim, wherein the step of sealing the glass core column and the second glass core column at the end of the glass tube comprises: ϋ in the vertical direction The second glass stem of the cathode emitter is fixedly mounted, and a glass tube with a transparent carbon nanotube transparent conductive film and a fluorescent layer is mounted on the second glass column, and the glass core column and the glass tube are simultaneously Rotating the axis of the glass tube, heating the interface of the second glass stem and the glass tube to fuse the glass tube and the second glass stem together; and mounting the first glass stem to the other end of the glass tube, The nickel tube is sleeved on the other end of the cathode emitter, and the anode lead piece is pressed on the exposed area of the transparent conductive film of the carbon nanotube, and the first glass stem and the glass tube are rotated along the axis of the glass tube and the first glass is heated. The interface between the stem and the glass tube thereby seals the 18 200828396 glass tube and the first glass stem together. 3. The method for manufacturing a field emission lamp according to claim 1, wherein the method for manufacturing the cathode emitter comprises: providing a conductor, a preparation-quantity carbon nanotube slurry, and conducting electricity. The surface of the conductor is coated with a layer of conductive paste, and the conductive_plus='conductive paste layer is coated on the conductive paste layer-layered carbon nanotube aggregate to heat the carbon nanotube slurry to conduct electricity. Slurry carbon tube slurry layer; will form m material layer and carbon nanotube polymer layer 300~_°G under conditions of county and sintering to form an electron emission layer on the surface of the body%, thereby obtaining a cathode emitter . 4. The method for manufacturing a field emission lamp according to claim 3, wherein the method for preparing the carbon nanotube slurry comprises: · preparing an organic carrier; and the powdered carbon nanotube is in the dichloroethane In the burning solution, the ultrasonic dispersion is performed by using a broken shaft, and the carbon nanotube solution is filtered after the machine is placed; the carbon nanotube solution is added to the organic carrier and fully dispersed by ultrasonic waves; and / knife is used under water bath conditions. The organic vehicle mixed with the carbon nanotube solution is heated, and the di-ethane is completely evaporated under heating. 5. The field emission lamp according to claim 4, wherein the organic carrier is prepared by dissolving ethyl cellulose in pine oil 19 200828396 alcohol under the condition of heating and stirring in an oil bath; And adding the dibutyl phthalate under the condition of heating in an oil bath for a certain period of time to obtain an organic vehicle. 6. The method of manufacturing the field emission lamp of claim 5, wherein the conductive paste contains a certain amount of glass particles and conductive metal particles, and the conductive material is formed by conductive metal particles and glass. The microparticles are placed in an organic vehicle and thoroughly mixed at 60 to 80 ° C for 3 to 5 hours to form. The method for manufacturing a field emission lamp according to claim 1, wherein the method for forming a nano tube transparent conductive film and a phosphor layer on the inner wall of the glass tube comprises: preparing a carbon nanotube slurry Forming the prepared carbon nanotube slurry on the inner surface of the transparent glass tube to form a layer of carbon nanotube slurry and drying, wherein the method of forming the layer of the carbon nanotube slurry is: closing one end of the glass tube and The closed end of the glass tube is placed vertically downward, and the carbon nanotube slurry is poured into the glass tube; the closed end of the glass tube is opened, and the carbon nanotube slurry flows naturally by gravity, and some of the carbon nanotubes are flown down. The slurry forms a carbon nanotube slurry layer by adsorption on the inner wall of the glass tube; S forms a phosphor powder layer on the carbon nanotube slurry layer; a carbon nanotube slurry layer and a phosphor powder are formed The glass tube of the layer is heated to 300~500 ° C under the protection of nitrogen or inert gas for a certain period of time, and then cooled to room temperature, thereby forming a transparent conductive film of the carbon nanotube and a phosphor powder layer on the surface of the glass tube. . 8. The method of manufacturing the field emission lamp of claim 2, wherein the second glass stem is provided with an exhaust pipe and an air suction sword device equipped with a getter. θ 9. The method for manufacturing a field emission lamp according to claim 1, wherein the step of arranging the glass tube of the glass (four) is exhausted through the exhaust system and the private system. The non-evaporable getter in the activated milk coat of the mouth of the mountain during the process of exhausting
TW95149092A 2006-12-27 2006-12-27 Method for making field emission tube TWI325148B (en)

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