TW200824897A - Combination method of the silica-gel lens and carrying holder - Google Patents

Combination method of the silica-gel lens and carrying holder Download PDF

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Publication number
TW200824897A
TW200824897A TW095144738A TW95144738A TW200824897A TW 200824897 A TW200824897 A TW 200824897A TW 095144738 A TW095144738 A TW 095144738A TW 95144738 A TW95144738 A TW 95144738A TW 200824897 A TW200824897 A TW 200824897A
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Taiwan
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carrying
mold
carrier
module
gel
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TW095144738A
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Chinese (zh)
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TWI298672B (en
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Qing-Shu Shi
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Genius Electronic Optical Co Ltd
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Abstract

A combination method of the silica-gel lens and carrying holder, whose step includes as follows: (a) preparing a first mold block and a second mold block, wherein the first mold block contains a first leader surface, the second mold block contains a second leader surface onto which is formed with some mutually disconnected mold cavities and a plurality of a first positioning portions; (b) separating the first mold block from the second mold block; (c) infusing liquid silica-gel into each mold cavity of the second mold block; (d) placing a carrying board carrying some carrying holders onto the second leader surface, and the carrying board is formed thereon with a plurality of second positioning portions so that the second and first positioning portions are combined to position to make the carrying holders face right to the mold cavity; (e) covering up the leader surfaces of the first and second mold blocks; (f) heating the first and second mold blocks to make the liquid silica-gel located in the mold cavity adhere onto the carrying holder for curing; (g) separating the first and second mold blocks and taking out the carrying board from which the combined body of cured silica-gel lens and carrying holder is taken out from the carrying board; thus, during the heating process of liquid silica gel, the liquid silica gel can be directly adhered to the carrying holder, so that the cured silica-gel holder can be directly combined onto the carrying holder, thereby greatly decreasing the procedures of combining the silica-gel lens and the carrying holder.

Description

200824897 九、發明說明: 【發明所屬之技術領域】 本發明係與石夕膠鏡片有關,更詳而言之是指一種石夕膠 鏡片與承載支架之結合方法。 ’200824897 IX. INSTRUCTIONS: [Technical field to which the invention pertains] The present invention relates to a lithographic lens, and more particularly to a method of combining a dia plastic lens with a carrier. ’

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20 【先前技術】 按’-般鏡頭之石夕膠鏡片,其製造及與承載支架結合 之程序係先將-組模具加以閉合,再由該模具之洗注口注 入液態㈣’使由連通該模具内各個模穴之流道將液態石夕 膠流入於各個模穴中,再對該模具加熱以使液態石夕膠固 化,接著將模具分開並取出固化之鄉鏡片半成品,再 該等石夕膠鏡片間因流道而成形連接之連接段加以切除,以 成為各別獨立之鄉鏡片成品;爾後再將固化之砍膠鏡片 成品’逐-地由人卫或機械藉由塗佈黏膠之方式,而各別 地黏附於該承載支架上,以供使用。 惟’由於珍膠(P〇lysiloxane、聚碎氧烷樹脂,通稱 之昂貴’如使用上述之製造及與承載支 木15之方法日^,不僅將因連接段之生成而導致不必要 之材料浪t,且嫌麵狀⑽祕導致製造時程之增 化後之石夕膠鏡片藉由塗佈黏膠而加以 二/上之方式,亦將使得發膠鏡片與承載支架 間之、、Ό合私序過於繁雜。 【發明内容】 有鑑於此,本發明之主要目的乃在於提供一種石夕膠鏡 4 200824897 片與承载支架之結合方法,係可 本發明之另—目的在 我、、,。口之私序者。 架之結合方法,射減少種_則與承載支 衣&矽勝鏡片時之程序者。 方法提供―私场㈣與減支架之結合 ί ί -ΪΓ2 )準備—第—模塊及—第二模塊, =!一弟一合模面,該第二模塊具有-第二合 =第”:模面上並形成有若干互不連通之模穴及多 Ϊ C弋⑼將該第—模塊與該第二模塊分開;⑷ 承至弟二模塊之各模穴中;(d)將-承載有若干 ^之载板置於該第二合模面上,該載板上並形成有多數 乐-疋位部,以由該第二定位部與該m部結合定 二,使該承載支架正對該模穴;(e)蓋合第―、二模塊之合 15 ^面’(f)加熱4第-、—模塊,使位於該模六内之液態石夕 膠黏附於該承載支架上固化;(g)分㈣第―、二模塊而取 出《亥載板’並將固化之⑪膠鏡片與承載支架之結合體自該 载,上取下’藉此,可於加驗態謂之過程巾,直接將 ,怨矽膠與S亥承載支架黏附,使固化後之矽膠鏡片能直接 結合於該承載支架上,以大幅縮減將矽膠鏡片與承載支架 結合之程序。 20 【實施方式】 為使貴番查委員能對本發明之特徵與特點有更進一 步之了解與認同,茲列舉以下較佳實施例並配合圖式說明 如下: 5 200824897 請配合參閱第一至第七圖,係本發明一較佳實施例所 挺供一種石夕膠鏡片與承載支架之結合方法,其步驟包含有: 步驟⑻·如第二圖所示,製造或準備一組模具(1〇),該 模具(10)具有一第一模塊(11)及一第二模塊(12),該第一、 ‘ 5 一模塊(11)(12)分別具有一相對應之第一合模面(hi)及一 • 第二合模面(121),並於該第二模塊(12)之第二合模面(頂 面)(121)上,形成有多數獨立互不連通並呈預定態樣之模穴 φ (122),該模穴(122)之形態為預定形成之鏡片外廓形態,並 於第二合模面(121)上形成有多數之第一定位部(123),該等 10第一定位部(123)係位於該模穴(122)之周邊,且該等第一定 位部(123)分別為一凸柱。 步驟(b):如第二圖所示,將該第一模塊(11)與該第二模 塊(12)位於分離之預定位置上,使該第一模塊(11)與該第二 模塊(12)之第一、二合模面(111)(121)呈互不接觸且距有一 15 預定之距離。 φ 步驟(c):如第三圖所示,由若干之注射器(可為針筒)(20) 將液態石夕膠(30)逐一或同時地分別注入於該第二模塊(12) 之各模穴(122)内。 步驟(d):如第四圖所示,取一承載有若干承載支架(4〇) 20之載板(50),其中該承載支架(40)之數量與該模穴(122)之數 量相同,且該載板(50)上並形成有多數之第二定位部(51), 該等第二定位部(51)分別為一凹孔;將該載板(50)置位於該 第二合模面(121)上,以由該第二定位部(51)與該第一定位 部(123)之結合定位,使該各承載支架(40)正對於該各模穴 6 200824897 (122)之位置。 步驟(e):如第五圖所示,將該第一、二模塊(11)(12)加 以蓋合,使該第一模塊(11)之第一合模面(111)壓抵於該載板 (50)上。 • 5 步驟ω :對已蓋合之第一、二模塊(11)(12)進行加熱至 • 一預定之溫度及經一預定之時間,使位於該第二模塊(12) 模穴(122)中之液態矽膠形成固化狀態,即其液態矽膠(3〇) • 可依該模穴(12¾之造型而形成固態之預定矽膠鏡片(60)態 樣;其中於加熱之過程中該液態矽膠(3 〇)係黏附於該承載支 10架(4〇)之預定位置上而於以固化。 步驟(g):如第六圖所示,將該第一模塊(11)與該第二模 塊(12)加以分離至預定之位置上,使該第一模塊(丨丨)之合模 面(111)與該載板(50)分離呈互不接觸之狀態。 步驟(h):如第七圖所示,取出載板(50),其矽膠鏡片(60) 15已於加熱之過程中直接黏附於該承載支架(40)之預定位置 Φ 上;再將該各承載支架(40)加以分離於該載板(5〇)上,即可 獲得矽膠鏡片(60)與承載支架(40)之結合體。 另外,於步驟(c)中,可採用單一注射器逐次地將液態 石夕膠注入於各模穴内之方式,或採用多數個注射器同步^ 2〇分別將液態石夕膠注入於各模穴内之方式,皆可達成本 之目的。 藉此,本發明矽膠鏡片與承载支架之結合方法,可於 加熱液態石夕膠之過程中,直接將液態石夕膠與該承載支竿黏 附,使固化後之矽膠鏡片便直接結合於該承載支架上, 7 200824897 無須額外再行將矽膠鏡片與該承載支架結合之作業,可大 幅縮減作業之程序。 另外,由於注射器係直接對模穴内注射液態矽膠,而 無須設置供液態矽膠注入之澆注口及流經各個模穴之流 5 道,便無多餘之材料會卡積於洗注口及流道中成形之情 形,以減少材料上之浪費。 200824897 【圖式簡單說明】 =-圖係本發明—較佳實施例之流程圖。 圖係本發明—較佳實施例之模具示意圖。 第三圖係本發明一較佳實施例於注射液態矽膠時之示 ,5意圖。 第四圖係本發明一較佳實施例於置入一承载有若千承 載支架之載板時之示意圖。 • 第五圖係本發明一較佳實施例於蓋合第一、二模塊時 之不意圖。 1〇 第六圖係本發明一較佳實施例於分開第一、二模塊時 之示意圖。 第七圖係本發明一較佳實施例於取出承載支架與矽膠 鏡片之結合體時之示意圖。 第一模塊(11) 第二模塊(12) 模穴(122) 注射器(20) 承載支架(40) 第二定位部(51) 15【主要元件符號說明】 模具(10) 第一合模面(111) 弟一合模面(121) 第一定位部(123) 20 液態矽膠(30) 載板(50) 矽膠鏡片(60) 920 [Prior Art] According to the general lens of the lens, the process of manufacturing and combining with the carrier bracket first closes the set of molds, and then injects the liquid (4) from the rinsing port of the mold to make the connection The flow channel of each cavity in the mold flows the liquid stone gel into each cavity, and then heats the mold to solidify the liquid stone, and then separates the mold and takes out the cured lens semi-finished product, and then the stone eve The connecting segments formed by the flow path between the plastic lenses are cut off to become the finished lens of each of the independent homes; and then the cured chopped lens finished product is coated by the human or mechanically by the adhesive. The method is separately attached to the carrier bracket for use. However, due to the use of the above-mentioned manufacturing and load-bearing wood 15 method, it is not only necessary to cause unnecessary material waves due to the formation of the connecting section. t, and the surface (10) secret leads to the increase in the manufacturing time course. The coating of the Shixi plastic lens by applying the adhesive is also applied in the second/upper manner, which will also make the hair gel lens and the carrier bracket too close. SUMMARY OF THE INVENTION In view of the above, the main object of the present invention is to provide a method for combining the film of the Shixia plastic mirror 4 200824897 with the carrier bracket, which can be used for the purpose of the present invention. Preface. The combination method of the frame, the shot reduction type _ is the procedure for carrying the support & wins the lens. The method provides the combination of "private (4) and subtraction bracket ί ί -ΪΓ2) preparation - the first module and The second module, =! one brother and one mold face, the second module has - second joint = the first": the die face and formed with a plurality of mutually disconnected cavity and multi-turn C弋 (9) the first module Separate from the second module; (4) inherit the modules of the second module (d) placing a carrier plate carrying a plurality of ^ on the second clamping surface, the carrier plate is formed with a plurality of music-clamping portions for the second positioning portion and the m portion In combination with the second, the bearing bracket is facing the cavity; (e) the first and second modules are combined with the 15th surface (f) to heat the 4th -, - module, so that the liquid stone located in the mold 6 The gum is adhered to the carrier to be cured; (g) the (four) first and second modules are taken out and the "sea carrier" is assembled and the combined 11 plastic lens and the carrier is solidified from the carrier. The process towel can be directly attached to the process towel, and the adhesive tape can be directly adhered to the carrier bracket to substantially reduce the procedure of combining the silicone lens with the carrier bracket. 20 [Embodiment] In order to enable the members of the company to have a better understanding and recognition of the features and characteristics of the present invention, the following preferred embodiments are illustrated with the following description: 5 200824897 Please refer to the first to the first Figure 7 is a perspective view of a preferred embodiment of the present invention. The method for combining the supporting brackets comprises the following steps: Step (8)· As shown in the second figure, a set of molds (1) is manufactured or prepared, the mold (10) having a first module (11) and a second module (12), the first, '5 module (11) (12) respectively have a corresponding first clamping surface (hi) and a second clamping surface (121), and the second module On the second clamping surface (top surface) (121) of (12), a plurality of mold holes φ (122) which are independently connected to each other and have a predetermined state are formed, and the shape of the cavity (122) is formed in a predetermined manner. a lens outer shape, and a plurality of first positioning portions (123) are formed on the second clamping surface (121), and the first positioning portions (123) are located around the cavity (122), and The first positioning portions (123) are respectively a protruding post. Step (b): as shown in the second figure, the first module (11) and the second module (12) are located at a predetermined predetermined position, so that the first module (11) and the second module (12) The first and second die faces (111) (121) are not in contact with each other and have a predetermined distance of 15 degrees. Φ Step (c): As shown in the third figure, a liquid syringe (30) is injected into each of the second modules (12) one by one or simultaneously from a plurality of syringes (which may be syringes) (20). Inside the cavity (122). Step (d): As shown in the fourth figure, a carrier board (50) carrying a plurality of carrier brackets (4) 20 is obtained, wherein the number of the carrier brackets (40) is the same as the number of the mold pockets (122) And a plurality of second positioning portions (51) are formed on the carrier plate (50), and the second positioning portions (51) are respectively a concave hole; the carrier plate (50) is placed at the second assembly The die face (121) is positioned by the combination of the second positioning portion (51) and the first positioning portion (123), so that the bearing brackets (40) are opposite to the respective cavity 6 200824897 (122) position. Step (e): as shown in the fifth figure, the first and second modules (11) (12) are covered, so that the first clamping surface (111) of the first module (11) is pressed against the On the carrier board (50). • 5 steps ω: heating the first and second modules (11) (12) that have been closed to a predetermined temperature and for a predetermined time to be placed in the second module (12) cavity (122) The liquid silicone in the form of a solidified state, that is, its liquid silicone (3〇) • can be formed according to the cavity (123⁄4 shape) to form a solid state of the predetermined silicone lens (60); wherein the liquid silicone during the heating process (3 〇) is adhered to a predetermined position of the carrier (10 〇) for curing. Step (g): as shown in the sixth figure, the first module (11) and the second module (12) Separating to a predetermined position, the clamping surface (111) of the first module (丨丨) is separated from the carrier plate (50) in a state of no contact with each other. Step (h): as shown in the seventh figure The carrier plate (50) is taken out, and the silicone lens (60) 15 is directly adhered to the predetermined position Φ of the carrier bracket (40) during heating; the carrier brackets (40) are separated from the carrier bracket (40). On the carrier plate (5〇), a combination of the silicone lens (60) and the carrier support (40) can be obtained. In addition, in the step (c), the liquid can be successively used by a single syringe. The method of injecting the gelatin into each cavity, or injecting the liquid stone into each cavity by using a plurality of syringes, can achieve the purpose of cost. Thereby, the silicone lens and the carrier bracket of the invention The combination method can directly adhere the liquid Shijiao glue to the supporting support in the process of heating the liquid Shijiao glue, so that the cured silicone lens is directly bonded to the carrying bracket, 7 200824897 need no additional The combination of the silicone lens and the carrier bracket can greatly reduce the operation procedure. In addition, since the syringe directly injects liquid silicone into the cavity, it is not necessary to provide a pouring port for liquid silicone injection and a flow through each cavity. In the absence of excess material, it will be accumulated in the rinsing port and the flow path to reduce waste on the material. 200824897 [Simplified illustration] =---------- BRIEF DESCRIPTION OF THE DRAWINGS The present invention is a schematic view of a preferred embodiment of the present invention. The third embodiment is a schematic representation of a preferred embodiment of the present invention when injecting liquid silicone, 5 is intended. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 5 is a schematic view of a preferred embodiment of a preferred embodiment of the present invention for placing a first and second module. Figure 6 is a schematic view showing a preferred embodiment of the present invention when the first and second modules are separated. The seventh figure is a schematic view of a preferred embodiment of the present invention when the combination of the carrier and the silicone lens is taken out. (11) Second module (12) Cavity (122) Syringe (20) Carrier bracket (40) Second positioning part (51) 15 [Main component symbol description] Mold (10) First clamping surface (111) One mold face (121) First positioning part (123) 20 Liquid silicone (30) Carrier board (50) Silicone lens (60) 9

Claims (1)

200824897 十、申請專利範圍: 1·-财膠鏡片肖7|1載支架之結合方&,其步驟包含 有: ⑻準備-第-模塊及一第二模塊,該第一模塊具有〆 第一合模面,該第二模塊具有一第二合模面,該第二合模 -5面上並形成有若干互不連通之模穴及多數之第—定位部; . (b)將該第一模塊與該第二模塊分開; (C)注入液態石夕膠至第二模塊之各模穴中; • (d)將一承載有若干承载支架之載板置於該第二合模面 上’該載板上並形成有多數之第二定位部,U由該第二定 10位部與該第-定位部結合定位,使該承載支架正對該模穴; (e)蓋合第一、二模塊之合模面; 、 ⑴加熱該第―、二模塊,使位於該模穴内之液態石夕膠 黏附於該承載支架上固化; 15 ⑻分開該第-、二模塊而取出該載板,並 膠鏡片與承载支架之結合體自該载板上取下。 為一凹孔 2.依據申請專利範圍第1項所财膠鏡片與承載支架 之結合方法,其中該m部為—凸柱,該第二定位部 3·依據申请專利範圍第丨項所 之結合方法,其於步驟(c)中,係由巧:=與承載支架 次地注人於該各模細。 ,夕膠逐 4.依據中請專利範㈣丨項所騎 之結合方法’其於步驟(e)巾,係由錢個=载支架 態矽膠注入於該各模穴内。 /射裔/刀別將液 20200824897 X. Patent application scope: 1·-Financial lens Xiao 7|1 carrier combination & the steps include: (8) preparation - the first module and a second module, the first module has the first The second module has a second mold clamping surface, and the second mold surface is formed with a plurality of mutually non-connected mold holes and a plurality of first positioning portions; (b) the first a module is separated from the second module; (C) injecting liquid Shijiao into each cavity of the second module; (d) placing a carrier carrying a plurality of carrier supports on the second clamping surface 'The carrier plate is formed with a plurality of second positioning portions, U is positioned by the second fixed 10-position portion and the first positioning portion, so that the bearing bracket is facing the cavity; (e) closing the first And (1) heating the first and second modules to adhere the liquid stone glue located in the cavity to the carrier bracket; 15 (8) separating the first and second modules and taking out the carrier And the combination of the plastic lens and the carrier bracket is removed from the carrier. a recessed hole 2. According to the method of claim 1, the m-portion is a stud, and the second positioning part 3 is combined according to the scope of the patent application. The method, in the step (c), is performed by the method: = and the carrier is sub-injected into the modules. In the case of step (e), it is injected into the cavities by the money-loaded colloidal gel. /Sensor/Knife
TW095144738A 2006-12-01 2006-12-01 Combination method of the silica-gel lens and carrying holder TW200824897A (en)

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* Cited by examiner, † Cited by third party
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US8602605B2 (en) 2010-01-07 2013-12-10 Seoul Semiconductor Co., Ltd. Aspherical LED lens and light emitting device including the same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8602605B2 (en) 2010-01-07 2013-12-10 Seoul Semiconductor Co., Ltd. Aspherical LED lens and light emitting device including the same
TWI422074B (en) * 2010-01-07 2014-01-01 首爾半導體股份有限公司 Aspherical led lens and light emitting device including the same
US9022618B2 (en) 2010-01-07 2015-05-05 Seoul Semiconductor Co., Ltd. Aspherical LED lens and light emitting device including the same
US9574737B2 (en) 2010-01-07 2017-02-21 Seoul Semiconductor Co., Ltd. Aspherical LED lens and light emitting device including the same

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