TW200822173A - Method for coating fluorescent layer of lamp - Google Patents

Method for coating fluorescent layer of lamp Download PDF

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Publication number
TW200822173A
TW200822173A TW096138980A TW96138980A TW200822173A TW 200822173 A TW200822173 A TW 200822173A TW 096138980 A TW096138980 A TW 096138980A TW 96138980 A TW96138980 A TW 96138980A TW 200822173 A TW200822173 A TW 200822173A
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TW
Taiwan
Prior art keywords
glass tube
phosphor
coating
pretreatment solution
fluorescent lamp
Prior art date
Application number
TW096138980A
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Chinese (zh)
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TWI367518B (en
Inventor
Young-Chul Lee
Ki-Suk Choi
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Dms Co Ltd
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Publication of TWI367518B publication Critical patent/TWI367518B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel
    • H01J9/22Applying luminescent coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J61/00Gas-discharge or vapour-discharge lamps
    • H01J61/02Details
    • H01J61/38Devices for influencing the colour or wavelength of the light
    • H01J61/42Devices for influencing the colour or wavelength of the light by transforming the wavelength of the light by luminescence
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2209/00Apparatus and processes for manufacture of discharge tubes
    • H01J2209/01Generalised techniques
    • H01J2209/012Coating
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J2209/00Apparatus and processes for manufacture of discharge tubes
    • H01J2209/01Generalised techniques
    • H01J2209/017Cleaning

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Vessels And Coating Films For Discharge Lamps (AREA)

Abstract

The present invention provides a method for coating a fluorescent layer of lamp, particularly a method for coating a fluorescent layer on the inside of a fluorescent lamp by simplified steps. The invented method comprises the following steps: coating a pre-treatment solution on the inner wall of a glass tube; using a solvent to remove the pre-treatment solution layer on a sealing part of the glass tube; coating a fluorescent layer on the inner wall of glass tube after removing the pre-treatment solution layer from the sealing part of the glass tube; using a solvent to remove the fluorescent layer on the sealing part and an electrode installation part of the glass tube after coating the fluorescent layer.

Description

200822173 九、發明說明: 【發明所屬之技術領域】 本發明涉及一種螢光燈的螢光體塗敷方法,尤其涉及 一種在塗敷螢光燈用螢光體的製造工藝中,可減少作業工 序之螢光燈的螢光體塗敷方法。 【先前技術】 通常’勞光燈分爲冷陰極螢光燈(CCFL ·· Cold Cathode200822173 IX. Description of the Invention: [Technical Field] The present invention relates to a phosphor coating method for a fluorescent lamp, and more particularly to a manufacturing process for coating a phosphor for a fluorescent lamp, which can reduce the number of operations A phosphor coating method for a fluorescent lamp. [Prior Art] Normally, the 'light lamp' is divided into cold cathode fluorescent lamps (CCFL · Cold Cathode)

Fluorescent Lamp )和外部電極螢光燈(eefL : ExternalFluorescent Lamp ) and external electrode fluorescent lamp (eefL : External

Electrode Fluorescent Lamp)。這些螢光燈,在排出螢光 燈用玻璃管内部的氣體之後注入氣體和水銀,然後通過將 其密封爲一定大小的密封工序製造而成。即,螢光燈在其 玻璃管内部塗敷螢光體的狀態下封裝有一定量的I氣和2 銀,並且在密封玻璃管兩端之内部或外部具備兩個電極。 k光體起到激勵紫外線的作用,使紫外線變成可見光。即, 當對兩個電極施加高電壓,在玻璃管内部由於電子的發射 産生放電,電子與水銀原子碰撞發生紫外線,紫外相射 螢光體變成可見%。因此,螢光體是對螢光燈的性能及驅 動效率有重大影響的結構要素。 圖6是將螢光體塗敷在玻璃管内部的現有方法的順序 不意圖。首先’在玻璃管内壁塗敷螢光體,其過程包括以 下步驟:在玻璃管内壁塗敷前處理溶液(si〇i), 理溶液層上塗敷螢光體(Sl〇3)。 則处 :密封部…管的電極形成部'分:二:破: (S105)。此時,利用刷子擦去 _ ,g 内壁上的螢光 200822173 體。如此,利用刷子去除螢光體的過程中,同時也會去除 月ίι處理溶液層。因此,在玻璃管密封部及電極配置部的内 壁上再次塗敷前處理溶液(s 107 )。然後,利用刷子去除 塗敷在玻璃管密封部上的前處理溶液(s丨〇9 )。即,從玻 璃官的兩端向中間方向依次設置有玻璃管密封部及電極配 置4。玻璃管密封部的前處理溶液需要全部去除,而電極 配置部爲防止水銀減少等需要保留前處理溶液。去除玻璃 官密封部的前處理溶液之目的在於提高密封效果,還在於 防止在玻璃管密封過程中異物産生微孔,從而導致螢光燈 壽命縮短的現象。現有的將螢光體塗敷在玻璃管内部的方 法’茜要在被刷子擦去前處理溶液的電極配置部分重新塗 敷其。因此增加了工序,從而使生產效率降低。 【發明内容】 本發明鑒於上述問題而作,其目的在於提供一種簡化 從塗敷螢光體到密封前的工序,從而提高生産效率之螢光 燈的螢光體塗敷方法。 爲實現上述目的,本發明提供一種螢光燈的螢光體塗 敷方法,其包括以下步驟: 在玻璃官内壁塗敷前處理溶液;塗敷所述前處理溶液 之後,去除塗敷在玻璃管密封部的前處理溶液層;去除所 述玻璃管密封部的前處理溶液層之後,在玻璃管内壁塗敷 螢光體;塗敷所述螢光體之後,去除塗敷在玻璃管密封部 及電極配置部的螢光體。 所述去除前處理溶液的溶劑較佳地係使用異丙醇類。 6 200822173 所述去除螢光體的溶劑較佳地係使用醋酸丁 _類。 去除塗敷在所述玻璃管密封部的前處理溶液層的步驟 中’車父佳地’將所述玻璃管在溶劑中浸潰到玻璃管密封部, 並利用氣泡及/或超聲波去除前處理溶液層。 去除塗敷在所述玻璃管密封部及電極配置部的榮光體 的步驟中’將所述玻璃管在溶劑中浸潰到玻璃管密封部及 電極配置部,並利用氣泡或超聲波去除螢光體。 本發明通過改善螢光燈的塗敷工藝,無需增加設備就 可縮小整個生產線,具有可減少設備費用的效果。而且, 通過省去再次塗敷前處理溶液的工序,改善了螢光燈的塗 敷工藝,具有節省材料和運營經費的效果。另外,本發明 可同時處理大量玻璃管,具有進一步提高生産效率的效 果0 【實施方式】 下面,參照附圖詳細說明本發明的較佳實施例。 圖1是用以說明本發明實施例的流程圖。圖1依序表 示螢光燈的螢光體塗敷方法。本發明的螢光燈螢光體塗敷 方法,首先在玻璃管1内壁塗敷前處理溶液,形成前處理 溶液層(S1 ),之後利用異丙醇溶液去除塗敷在玻璃管1 密封部的前處理溶液層(S3 ),之後在玻璃管内壁塗敷螢 光體(S5 ),隨後利用醋酸丁酯溶液去除塗敷在玻璃管密 封部及電極配置部的螢光體(S7 )。 圖2是用以說明本發明實施例中螢光燈的外觀結構立 體圖,圖3是可適用本發明實施例的塗敷方法的設備示意 200822173 圖,圖4是圖3所示設備的VI-VI線剖視圖。如圖2所示, 螢光燈1包括管體部u、密封部lb、電極配置部ic=管 體部la位於玻璃管的中間部分,是光線透射的部分。密= 部lb是爲了使管體部U的内部形成真空狀態,而在管體 部1 a的末端部予以密封的部分。電極配置部丨c是在玻璃 管密封之後形成外部電極的部分。 這種螢光燈在其内部塗敷有螢光體。當對兩個電極施 加高電壓時,放電産生的流動電子跟玻璃管内的水銀原子 碰撞發生紫外線,紫外線照射螢光體變成可見光。下面, 簡單說明將所述螢光體塗敷在玻璃管内部的裝置。如圖3 及圖4所示,將螢光體塗敷在玻璃管内部的裝置包括:底 座1〇1,移動板103,其設置在底座ιοί的上方,與底座 相隔一定距離;移動板升降裝置105,其與底座1〇1和移 動板103相結合;裝載盒107,其與移動板1〇3相結合, 可插載多個玻璃管;真空發生裝置i 09,其用於在插載於 裝載盒107的玻璃管内産生負壓;以及溶液供應裝置m, 其用於儲存溶液。移動板1〇3可通過升降裝置1〇5進行上 升或下降動作。所述升降裝置105可以是包括油壓缸或空 壓缸、螺旋軸等的常規結構。用於插載玻璃管的裝載盒 107 ’在其上下兩側設有用於強行插入並固定玻璃管的孔。 所述裝載盒107通常同時可插載100個或2〇〇個玻璃管。 所述農載盒1 〇 7以豎立狀態將玻璃管固定在移動板1 〇 3 上。因此,移動板103進行上下移動,裝載盒107也隨之 進行上下移動。裝載盒107與真空發生裝置1〇9相連接, 200822173 且通過真空發生裝置1 09使玻璃管内部能夠産生負壓。而 且,裝載盒107的下方設有溶液供應裝置ln。根據上述 各步驟,在所述溶液供應裝置ιη的容器中分別盛裝前處 理溶液、前處理溶液的溶劑、螢光體、螢光體的溶劑以備 使用。而且,在玻璃管内部塗敷螢光體的裝置進一步包括: 氣泡發生器113,其用於在溶液供應裝置丨丨丨中産生氣泡; 和/或超聲波發生器115,其用於在溶液供應裝置ln産生 超聲波振動。所述氣泡發生器1 13和/或超聲波發生器^丄5 在溶液供應裝置1 1 1的容器内産生氣泡和/或超聲波,從而 使前處理溶液層及螢光體更易於去除。本發明實施例所涉 及的裝置可將大量玻璃管浸潰在溶劑中,從而塗敷螢光體 或去除玻璃官端部的螢光體等的部分塗層,是用以說明可 易於將大量玻璃管浸潰在溶劑中的結構。本發明並不局限 於本實施例所涉及的將螢光體塗敷在玻璃管内部的裝置, 可以用多種裝置來實施。 爲了說明本發明實施例,圖5依序圖示在玻璃管内部 塗敷螢光體的步驟。下面,通過圖1及圖5 ( a )到圖5 ( d ) 進步洋細說明本發明的螢光燈的螢光體塗敷方法。 如圖5(a)所示,首先在玻璃管1的整個内表面塗敷 岫處理溶液從而形成前處理溶液層3 ( S 1 )。形成所述前 處理 >谷液層3所使用的溶液可阻擋産生於螢光燈内部的紫 外線傳到外部,或防止螢光燈内部的水銀減少。而且,前 處理溶液層3有助於提高螢光體的凝聚力,還起到提高螢 光體塗敷能力的作用。所述前處理溶液可使用常規的已知 9 200822173 物質,可選用異丙醇_ ^ ^ ^ ^ 4 /谷蜊。當然,前處理溶液的溶劑 ,1=浴液的特性’可選用不同的溶劑。如上所述, ★— 表面上塗敷前處理溶液時,將大量玻 ㈣官1以豎立狀態固定 中示出),並將玻璃,山ί裝載盒107(在目3及圖4 Β ^部浸潰在盛有前處理溶液的溶 4置111的容器内。然後,通過真空發生裝置109 對玻璃管抽真空,使Jt㈣私 知生衷置冊 # 卩暫時成爲負壓狀態,從而使前 洛心°玻璃5 1内部移動,並塗敷在玻璃管1内壁。 本發㈣不局限於在此所述的實施例,只要是可在 玻璃管内部塗敷前處理溶液的技術都可以使用。 在本發明實施例的將前處理溶液塗敷在玻璃管内壁的 步驟S1中,前處理溶液層3形成在包括玻璃管i的管體 :::、玻璃管密封部lb、及電極配置部u在内 内整個區域。 其次’如圖5 (b)所示,將破璃管i中玻璃管密封部 次潰在前處理溶液所使用的溶劑,例如在異丙醇類溶液 ’二去除塗敷在玻璃管密封部lb上的前處理溶液層 3 °此時’如果利用氣泡發生器U3或超聲波發生器 在洛液中産生氣泡或超聲波’就可以更加容易地去除 :處理溶液層。另外’因爲玻璃管密封部ib是在後續工 ,中需要予以密封的部分’所以其玻璃管i上最好不要殘 :任何異物。去除塗敷在玻璃管密封冑lb的前處理溶液 :的目的在於,防止在後續密封過程中因異物産生不良產 品。而且,去除塗敷在玻璃管密封部lb的前處理溶液層 200822173 的另一個理由是,防止由於異物在密封部産生微孔,從而 縮短螢光燈壽命的現象,最終可提高螢光燈的質量。另外, 電極配置部lc的前處理溶液層3最好原樣保留,因爲前處 理溶液層可防止由於施加於玻璃管外部電極11、1 3 (圖2 所示)上的電壓而導致的螢光燈内部水銀減少現象。Electrode Fluorescent Lamp). These fluorescent lamps are made by injecting gas and mercury after discharging the gas inside the glass tube for a fluorescent lamp, and then sealing it by sealing it to a certain size. Namely, the fluorescent lamp is packaged with a certain amount of I gas and 2 silver in a state where a phosphor is coated inside the glass tube, and two electrodes are provided inside or outside both ends of the sealing glass tube. The k-light body acts to excite ultraviolet light, making the ultraviolet light into visible light. That is, when a high voltage is applied to the two electrodes, a discharge is generated inside the glass tube due to the emission of electrons, and electrons collide with the mercury atoms to generate ultraviolet rays, and the ultraviolet phase-emitting phosphor becomes visible %. Therefore, the phosphor is a structural element that has a significant influence on the performance and driving efficiency of the fluorescent lamp. Fig. 6 is a sequence of a conventional method of applying a phosphor to the inside of a glass tube. First, a phosphor is applied to the inner wall of the glass tube, and the process includes the steps of: applying a pretreatment solution (si〇i) to the inner wall of the glass tube, and applying a phosphor (S10) to the solution layer. Then: the sealing portion...the electrode forming portion of the tube is divided into two: broken: (S105). At this point, use a brush to wipe off the fluorescing 200822173 body on the inner wall of _ , g . In this way, during the process of removing the phosphor by the brush, the layer of the solution is also removed. Therefore, the pretreatment solution (s 107 ) is applied again on the inner wall of the glass tube sealing portion and the electrode arrangement portion. Then, the pretreatment solution (s丨〇9) coated on the glass tube seal portion was removed by a brush. That is, the glass tube sealing portion and the electrode arrangement 4 are provided in this order from the both ends of the glass. The pretreatment solution of the glass tube sealing portion needs to be completely removed, and the electrode arrangement portion needs to retain the pretreatment solution in order to prevent mercury reduction or the like. The purpose of removing the pretreatment solution of the glass seal is to improve the sealing effect, and also to prevent the occurrence of micropores of foreign matter during the sealing of the glass tube, resulting in a shortened life of the fluorescent lamp. The conventional method of applying a phosphor to the inside of a glass tube is to be reapplied to the electrode portion of the pretreatment solution which is wiped off by the brush. Therefore, the process is increased, thereby reducing the production efficiency. SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object thereof is to provide a phosphor coating method for a fluorescent lamp which simplifies a process from coating a phosphor to a step before sealing and improving production efficiency. In order to achieve the above object, the present invention provides a phosphor coating method for a fluorescent lamp, comprising the steps of: treating a solution before coating on a glass interior wall; and applying the pretreatment solution, removing the coating on the glass tube a pretreatment solution layer of the sealing portion; after removing the pretreatment solution layer of the glass tube sealing portion, applying a phosphor to the inner wall of the glass tube; after coating the phosphor, removing the coating on the glass tube sealing portion and The phosphor of the electrode arrangement portion. The solvent for removing the pretreatment solution is preferably isopropyl alcohol. 6 200822173 The solvent for removing the phosphor is preferably a butyl acetate. In the step of removing the pretreatment solution layer applied to the glass tube sealing portion, 'the owner's the glass tube is immersed in the solvent to the glass tube sealing portion, and the pretreatment is removed by using bubbles and/or ultrasonic waves. Solution layer. In the step of removing the glare applied to the glass tube sealing portion and the electrode arrangement portion, the glass tube is immersed in a solvent in a glass tube sealing portion and an electrode arrangement portion, and the phosphor is removed by air bubbles or ultrasonic waves. . The present invention can reduce the entire equipment line by improving the coating process of the fluorescent lamp, and has the effect of reducing the equipment cost. Moreover, by eliminating the need to recoat the pretreatment solution, the coating process of the fluorescent lamp is improved, and the material and operation cost are saved. Further, the present invention can simultaneously process a large number of glass tubes, and has an effect of further improving production efficiency. [Embodiment] Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. 1 is a flow chart for explaining an embodiment of the present invention. Fig. 1 shows, in order, a method of coating a phosphor of a fluorescent lamp. In the fluorescent lamp phosphor coating method of the present invention, first, a pretreatment solution is applied to the inner wall of the glass tube 1, and a pretreatment solution layer (S1) is formed, and then the coating portion of the glass tube 1 is removed by an isopropyl alcohol solution. The solution layer (S3) is pretreated, and then a phosphor (S5) is applied to the inner wall of the glass tube, and then the phosphor coated on the glass tube sealing portion and the electrode arrangement portion is removed by a butyl acetate solution (S7). 2 is a perspective view showing an external structure of a fluorescent lamp in an embodiment of the present invention, FIG. 3 is a schematic diagram of a device 200822173 to which a coating method according to an embodiment of the present invention is applicable, and FIG. 4 is a VI-VI of the device shown in FIG. Line cutaway view. As shown in Fig. 2, the fluorescent lamp 1 includes a tube portion u, a sealing portion 1b, and an electrode arrangement portion ic = a tube portion 1a is located at an intermediate portion of the glass tube and is a portion through which light is transmitted. The dense portion lb is a portion that seals the end portion of the tubular body portion 1a in order to form a vacuum state inside the tubular portion U. The electrode arrangement portion 丨c is a portion where the external electrode is formed after the glass tube is sealed. This fluorescent lamp is coated with a phosphor inside. When a high voltage is applied to the two electrodes, the flowing electrons generated by the discharge collide with the mercury atoms in the glass tube to generate ultraviolet rays, and the ultraviolet rays irradiate the phosphors into visible light. Next, a device for applying the phosphor to the inside of a glass tube will be briefly described. As shown in FIG. 3 and FIG. 4, the device for coating the phosphor inside the glass tube comprises: a base 1〇1, a moving plate 103 disposed above the base ιοί, at a distance from the base; the moving plate lifting device 105, which is combined with the base 1〇1 and the moving plate 103; the loading box 107, which is combined with the moving plate 1〇3, can carry a plurality of glass tubes; the vacuum generating device i 09 is used for being inserted in A negative pressure is generated in the glass tube of the loading cartridge 107; and a solution supply device m for storing the solution. The moving plate 1〇3 can be raised or lowered by the lifting device 1〇5. The lifting device 105 may be a conventional structure including a hydraulic cylinder or an air cylinder, a screw shaft, or the like. A loading case 107' for inserting a glass tube is provided with holes for forcibly inserting and fixing the glass tube on the upper and lower sides thereof. The loading cassette 107 can typically be loaded with 100 or 2 glass tubes at the same time. The agricultural storage box 1 〇 7 fixes the glass tube to the moving plate 1 〇 3 in an upright state. Therefore, the moving plate 103 moves up and down, and the loading cassette 107 also moves up and down. The loading cassette 107 is connected to the vacuum generating device 1〇9, and a vacuum generating device 109 is used to generate a negative pressure inside the glass tube. Further, a solution supply device ln is provided below the loading cassette 107. According to the above respective steps, the solvent of the pretreatment solution, the solvent of the pretreatment solution, the phosphor, and the phosphor are separately contained in the container of the solution supply device 以η. Moreover, the means for applying a phosphor inside the glass tube further comprises: a bubble generator 113 for generating bubbles in the solution supply device ;; and/or an ultrasonic generator 115 for use in the solution supply device Ln produces ultrasonic vibration. The bubble generator 1 13 and/or the ultrasonic generator 5 generate bubbles and/or ultrasonic waves in the container of the solution supply device 1 1 1 to make the pretreatment solution layer and the phosphor easier to remove. The device according to the embodiment of the present invention can immerse a large number of glass tubes in a solvent, thereby coating a phosphor or removing a partial coating of a phosphor or the like at the official end of the glass, to illustrate that a large amount of glass can be easily The structure in which the tube is impregnated in a solvent. The present invention is not limited to the apparatus for applying a phosphor to the inside of a glass tube according to the present embodiment, and can be implemented by various means. In order to explain the embodiment of the present invention, Fig. 5 sequentially illustrates the step of applying a phosphor inside the glass tube. Next, the phosphor coating method of the fluorescent lamp of the present invention will be described with reference to Figs. 1 and 5(a) to Fig. 5(d). As shown in Fig. 5 (a), a ruthenium treatment solution is first applied to the entire inner surface of the glass tube 1 to form a pretreatment solution layer 3 (S 1 ). The solution used to form the pretreatment > valley liquid layer 3 can block the ultraviolet rays generated inside the fluorescent lamp from being transmitted to the outside or prevent the mercury inside the fluorescent lamp from being reduced. Further, the pretreatment solution layer 3 contributes to an increase in the cohesive force of the phosphor and also serves to enhance the coating ability of the phosphor. The pretreatment solution may be a conventionally known substance known as 9 200822173, optionally using isopropanol _ ^ ^ ^ ^ 4 / gluten. Of course, the solvent of the pretreatment solution, 1 = the characteristics of the bath, may be selected from different solvents. As mentioned above, ★—When the pre-treatment solution is applied on the surface, a large number of glass (4) officials 1 are shown in the erect state), and the glass, the mountain ί loading box 107 (Immersed in the head 3 and Figure 4) In the container containing the pre-treatment solution, the glass tube is evacuated by the vacuum generating device 109, so that the Jt (four) privately becomes a negative pressure state, thereby making the front Luoxin glass 5 1 is internally moved and applied to the inner wall of the glass tube 1. The present invention (4) is not limited to the embodiment described herein, and any technique that can apply a pretreatment solution inside the glass tube can be used. In the step S1 of applying the pretreatment solution to the inner wall of the glass tube, the pretreatment solution layer 3 is formed in the tube body including the glass tube i::, the glass tube sealing portion lb, and the electrode arrangement portion u. Secondly, as shown in Fig. 5(b), the glass tube seal portion of the glass tube i is broken in the solvent used in the pretreatment solution, for example, in the isopropyl alcohol solution 'two removal coating on the glass tube seal Pre-treatment solution layer on section lb 3 ° at this time 'if using gas The generator U3 or the ultrasonic generator generates bubbles or ultrasonic waves in the Lok solution, which can be removed more easily: the solution layer is processed. In addition, because the glass tube seal portion ib is the portion that needs to be sealed in the subsequent work, the glass is sealed. It is preferable not to dispose of the tube i: any foreign matter. The pretreatment solution applied to the glass tube seal lb is removed: the purpose of preventing the occurrence of defective products due to foreign matter in the subsequent sealing process. Moreover, the removal is applied to the glass tube seal. Another reason for the pretreatment solution layer 200822173 of the portion lb is to prevent the occurrence of micropores in the sealing portion due to foreign matter, thereby shortening the life of the fluorescent lamp, and finally improving the quality of the fluorescent lamp. Further, the front of the electrode arrangement portion lc The treatment solution layer 3 is preferably left as it is because the pretreatment solution layer prevents the mercury reduction inside the fluorescent lamp due to the voltage applied to the external electrodes 11, 13 (shown in Fig. 2) of the glass tube.

之後,如圖5(c)所示,在玻璃管1的整個内表面塗 敷螢光體15(S5)。所述螢光體15可使用常規的螢光體。 當對兩個電極施加高電壓時,放電産生的流動電子跟破螭 官内的水銀原子碰撞發生紫外線,紫外線照射螢光體變成 可見光。所述螢光體15可通過與塗敷前處理溶液的工序 相同或類似的工序塗敷在玻璃管丨内壁。在此過程中,螢 光體15塗敷在玻璃管丨的整個内壁,即,塗敷在包括玻 螭管密封部及電極配置部lc的玻璃管丨在内的整個内 壁0 最後,如圖5⑷所示,將玻璃f !的玻璃管密封部 ^及電極配置部lc浸潰在螢光體溶劑,例如贈酸丁醋類 溶液:,從而條螢光冑15 (S7)。玻璃管密封部^是 f後_工序中需要予以密封的部分,因此,其玻璃管1上 二好不要殘留任何異物。而且,電極配置部u最好保留前 =溶…,以防止螢光體受熱而劣化,並且由於在其 此也成電極11、13 ’因此最好不要殘留螢光體。因 用的圖卞5 (d)表不利用與爲在玻璃管内部塗敷螢光體而使 的::劑相同的溶液去除玻璃管密封部lb及電極配置部lc 體15的狀態。即,玻璃管密封部lb上的前處理溶 11 200822173 =及榮光體15均被去除,而電極配置〜 了螢光體15,而保留前處理溶液屛 ,、去除 虛踩、、六、六 ^ 此’由於塗敷前 有不:Γ 3所使用的溶劑與塗敷螢光體所使用的溶劑1 S,電極配置部k上的前處理溶液層3就得 [即,溶解螢光體的溶劑最好選 ,、 厣、、女令丨, 卜此/合解别處理溶液 : 心去除玻璃管密封部1b及電極配置部le上的替 光體時,可以使用與前述去除前處 螢 =方法相同,在此不再重複說明。采用本發明可省略 本置部1G再次錄前處理溶液層3的工序。因此, ★月貫施例所涉及的塗敷方法可減少螢光燈的塗敷工 =進而通過減少設備費用及節省原材料等方面提高生産 Μ。特別是,與現有技術中利用刷子去除-個或多個玻 2吕的部分前處理溶液層或榮光體的方式相比,本發明實 施:通過使用溶劑,可同時處理承载於裝載盒上的大量玻 璃&,因此可進一步提高生産效率。 【圖式簡單說明】 圖1是用以說明本發明實施例中在玻璃管塗敷螢光體 的流程圖。 圖2是用以說明本發明實施例中螢光燈的結構示意 圖。 圖3是可適用本發明實施例塗敷方法的設備示意圖。 圖4是圖3所示設備的Vi-VI線剖面圖。 圖5是通過圖2所示螢光燈的V-V剖面線剖面圖,依 序為明本發明實施例的塗敷方法的示意圖。 12 200822173 圖6是現有螢光體塗敷方法的流程圖。 【主要元件符號說明】 Γ 1 玻璃管 3 前處理溶液層 15 螢光物質 101 底座 103 移動板 105 升降裝置 107 裝載盒 109 真空發生裝置 111 溶液供應裝置 113 氣泡發生器 115 超聲波發生器 1卜13 電極 la 管體部 lb 玻璃管密封部 lc 電極配置部 13Thereafter, as shown in Fig. 5(c), the phosphor 15 is applied to the entire inner surface of the glass tube 1 (S5). The phosphor 15 can use a conventional phosphor. When a high voltage is applied to the two electrodes, the flowing electrons generated by the discharge collide with the mercury atoms in the cracker to generate ultraviolet rays, and the ultraviolet light irradiates the phosphor into visible light. The phosphor 15 can be applied to the inner wall of the glass tube by the same or a similar process as the step of applying the pre-treatment solution. In this process, the phosphor 15 is applied to the entire inner wall of the glass tube, that is, the entire inner wall of the glass tube including the glass tube sealing portion and the electrode arrangement portion lc. Finally, as shown in Fig. 5(4) As shown in the figure, the glass tube sealing portion and the electrode arrangement portion lc of the glass f! are immersed in a phosphor solvent, for example, a solution of acid butyl vinegar: and thus a fluorescent iridium 15 (S7). The glass tube sealing portion is a portion that needs to be sealed in the post-f process, and therefore, the glass tube 1 does not have any foreign matter remaining on the glass tube 1. Further, it is preferable that the electrode arrangement portion u retains the front portion to prevent the phosphor from being deteriorated by heat, and since it is also formed as the electrodes 11, 13', it is preferable not to leave the phosphor. In the case of Fig. 5 (d), the state in which the glass tube sealing portion 1b and the electrode arrangement portion lc body 15 are removed is the same as the solution for applying the phosphor to the inside of the glass tube. That is, the pretreatment solution 11 200822173 = and the glory 15 on the glass tube sealing portion 1b are removed, and the electrode arrangement is ~ the phosphor 15 while leaving the pretreatment solution 屛, removing the virtual tread, 6, 6 or 6 This is because the solvent used before: Γ 3 and the solvent used for coating the phosphor 1 S, the pretreatment solution layer 3 on the electrode arrangement portion k is obtained [that is, the solvent for dissolving the phosphor) It is preferable to select, 厣, 女, 女, 解 / 处理 : : : : : : : : : 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心 心The same, the description will not be repeated here. According to the present invention, the step of re-recording the pretreatment solution layer 3 by the main portion 1G can be omitted. Therefore, the coating method involved in the monthly application can reduce the coating work of the fluorescent lamp = further increase the production cost by reducing equipment costs and saving raw materials. In particular, the present invention is practiced in comparison with the prior art method of removing a portion of a pretreatment solution layer or a glory body using one or more glass bulbs by using a brush: by using a solvent, a large amount of the carrier carried on the loading cassette can be simultaneously processed. Glass & therefore, further increase production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart for explaining the application of a phosphor to a glass tube in an embodiment of the present invention. Fig. 2 is a schematic view showing the structure of a fluorescent lamp in an embodiment of the present invention. Fig. 3 is a schematic view of an apparatus to which the coating method of the embodiment of the present invention is applicable. Figure 4 is a cross-sectional view taken along line Vi-VI of the apparatus of Figure 3. Fig. 5 is a cross-sectional view taken along the line V-V of the fluorescent lamp shown in Fig. 2, showing a schematic view of a coating method according to an embodiment of the invention. 12 200822173 Figure 6 is a flow chart of a conventional phosphor coating method. [Description of main component symbols] Γ 1 Glass tube 3 Pretreatment solution layer 15 Fluorescent substance 101 Base 103 Moving plate 105 Lifting device 107 Loading box 109 Vacuum generating device 111 Solution supply device 113 Bubble generator 115 Ultrasonic generator 1 Bra 13 Electrode La tube portion lb glass tube sealing portion lc electrode arrangement portion 13

Claims (1)

200822173 十、申請專利範圍: 1 · 一種螢光燈的螢光體塗敷方法,其特徵在於,包括 以下步驟: 在玻璃管内壁塗敷前處理溶液; 塗敷所述前處理溶液之後,利用溶劑去除塗敷在玻璃 管密封部的前處理溶液層; 去除玻璃管密封部的前處理溶液層之後,在玻璃管内 壁塗敷螢光體; 皇敷螢光體之後,利用溶劑去除塗敷在玻璃管密封部 及電極配置部的螢光體。 2 ·如申請專利範圍第1項所述的螢光燈的螢光體塗敷 方法,其特徵在於: 用於去除所述前處理溶液的所述溶劑使用異丙醇類。 3 ·如申請專利範圍第1項所述的螢光燈的螢光體塗敷 方法,其特徵在於: 用於去除所述螢光體的所述溶劑使用醋酸丁酯類。 4 ·如申請專利範圍第1項所述的螢光燈的螢光體塗敷 方法,其特徵在於: 去除塗敷在所述玻璃管密封部的前處理溶液層的步驟 中’將所述玻璃管在所述溶劑中浸潰到玻璃管密封部之位 置上’並利用氣泡及/或超聲波去除前處理溶液層。 5 ·如申請專利範圍第1項所述的螢光燈的螢光體塗敷 方法,其特徵在於: 去除塗敷在所述玻璃管密封部及電極配置部之榮光體 200822173 的步驟中,將所述玻璃管在所述溶劑中浸潰到玻璃管密封 部及電極配置部之位置上,並利用氣泡及/或超聲波去除螢 光體。 十一、圖式: 如次頁200822173 X. Patent Application Range: 1 . A method for coating a phosphor of a fluorescent lamp, comprising the steps of: coating a pretreatment solution on an inner wall of a glass tube; and applying a solvent after applying the pretreatment solution; Removing the pretreatment solution layer applied to the glass tube sealing portion; after removing the pretreatment solution layer of the glass tube sealing portion, applying a phosphor to the inner wall of the glass tube; after depositing the phosphor, the solvent is used to remove the coating on the glass The phosphor of the tube sealing portion and the electrode arrangement portion. The method of coating a phosphor of a fluorescent lamp according to claim 1, wherein the solvent for removing the pretreatment solution is isopropyl alcohol. The method for coating a phosphor of a fluorescent lamp according to claim 1, wherein the solvent for removing the phosphor is butyl acetate. The method of coating a phosphor of a fluorescent lamp according to claim 1, wherein the step of removing the pretreatment solution layer applied to the glass tube sealing portion is performed The tube is immersed in the solvent to the position of the glass tube seal portion' and the pretreatment solution layer is removed by air bubbles and/or ultrasonic waves. The method for coating a phosphor of a fluorescent lamp according to claim 1, wherein the step of removing the glare body 200822173 applied to the glass tube sealing portion and the electrode arrangement portion is performed. The glass tube is immersed in the solvent at a position of the glass tube sealing portion and the electrode arrangement portion, and the phosphor is removed by air bubbles and/or ultrasonic waves. XI. Schema: as the next page 1515
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